User`s Manual CONCEPT 500 TGT
Contents
1. 9 V1 PIN Signal IN OUT opet conector 1 GND e 0D 0O 0 0 0 20 DATA1 OUT E mO 37 CK OUT ij DATA or CK 4 a 52 REQ IN 639 ENTRY IN 73 DATA2 IN 8 9V 9 9V 9 ENTRY and DATA2 are exclusive connectors 10 GND for the manufacturer presetter dl d2 d3 d4 d5 d6 d7 d8 d9 d10 dll dl2 dl3 all F 1111 Sign Measurement value Unit 0 0000 Decimal position 8 0001 0 0 0 0 0 0 mm O 0000 aT c Example of output data as 2 471 1111 1111 1111 1111 0001 0000 0000 0100 0010 1110 1000 1100 0000 ririrlrlasalolo e2 a z a s o User s Manual CONCEPT 500 TGT 1437 Daily use ES Measuring instrument Timing chart REQ signal at Low 3 gt Os lt T1 lt 500 ys 15 us lt T2 lt 35 us 270 us lt T3 lt 410 us 230 us lt T4 lt 400 us 1 bit gt 2 bit gt 3 bit gt gt gt gt gt 52 bit To make an output request REQ hold the REQ signal at Low until CK is output Return it to High before the final 52 CK bit is output 1437 User s Manual CONCEPT 500 TGT Daily use 2 14 Measuring instrument User s Manual CONCEPT 500 TGT 1437 Measuring plate thickness E Part 3 Measuring plate thickness A For handling the plates use a safety gloves Press the ON OFF to start begin2. the measuring instrument Press foot switch pedal to lift the spindle of the measuring instrument place the plate on the measuring table position it properly under the spindle and release the foot switch pedal The measured value depending on the selected system and mode is displayed on the LCD display of the measuring instrument Before shutting off the power supply always press the ON OFF button to turn the measuring instrument off Shutting off the power while measuring instrument is operating can damage origin and other memory data 1437 User s Manual CONCEPT 500 TGT Measuring plate thickness User s Manual CONCEPT 500 TGT 1437 Troubleshooting c General Part 4 Troubleshooting General If the measuring instrument does not work properly refer to the table below to find the paragraph that comes closest to your problem DISPLAY SYMPTOM PROBABLE CAUSE REMEDY ABS composition error If this error occurs while the spindle is stopped it is a mulfuncion of measuring instrument If this error appears and soon disappears during spindle movement it is not a measuring instrument mulfuncion just an internal processing The measuring instrument requires repair Contact the manufacturer No action required just an internal processing Tolerance setting error The tolerance limit value is set with the upper limit value being smaller than the lower limit value Press the
3. the ZERO ABS button depressed for at least 2 seconds in the normal or tolerance determination mode User s Manual CONCEPT 500 TGT 1437 Daily use E Measuring instrument Setting the origin The origin is set from the factory to 0 000 mm but in case of need it is possible to change it by using a calibrated reference gauge or master gauge To set the preset value press PRESET SET button in the normal mode The previously set preset value appears and P flashes in the display The gauge is forcibly switched to the ABS system when the origin is preset Toseta new preset value keep the PRESET SET button depressed for at least two seconds to select which digit to set The flashing digit means flashing digit can be set Press the PRESET SET button to increase the value of the flashing digit While P is flashing press the PRESET SET button to set the new preset value This value is stored in memory as the distance origin data from the absolute origin to the current position of the contact point Example of setting the absolute origin with the bottom end of the master gauge as the measurement reference 0 000 mm When the calibration value of the master gauge height is approximately 10 002 mm and the contact point is contacting the master gauge set the calibration value to the preset value origin position setting by the following procedure
4. E 2 12 TIMING CHARM p 2 13 Part 3 Measuring plate thickness llle 3 1 1437 User s Manual CONCEPT 500 TGT General information Table of contents Part 4 Troubleshooting leeren 4 1 Generals cus tec twisted wee UC RJ GO ACCRUE Ide ra OR CUR EY DR a D i RE a 4 1 Part 5 Spare parts 24 5 dca uoa acia a aa TSS dos da 5 1 ENGIN ana teeta RON 5 1 Ordering spare Dells 2 2 id da ee Gee ea SRE ow ee Bee ees wees 5 1 Finding a Spare part lille 5 1 Thickness gauge table User s Manual CONCEPT 500 TGT 1437 General environmental information Part 1 Technical specifications General environmental information The equipment does not contain Ozone depleting substances according to Montreal protocol e Asbestos Polychlorinated biphenyl or Poly Cyclohexylenedimethylene Terephthalate Cadmium Lead as additive to plastic parts Batteries No batteries in this equipment Recycling The equipment should be disposed at a certified appliance recycling centre or processing centre Electrical specifications AC adapter is delivered with the equipment Power supply AC adapter 9 V 500 mA 1437 User s Manual CONCEPT 500 TGT Technical specifications Mechanical specifications Mechanical specifications Dimensions Sy 133276 Weights Weight crated 5 approx 460 kg 1014 Ib Wei
5. RING BALL D5 x 16 5 2 366 013 BASE MEASURING 6 2 366 023 WHEEL PEBBLE 7 5 DF 009 SPRING SHORT 8 2 366 003 FORK 9 5 DF 029 SPRING LONG 10 2 366 024 SHAFT WIRE STEEL 11 5 BA 003 BEARING BALL D10 x 30 12 2 366 014 SHAFT ARM PEDAL 13 2 366 016 ARM PEDAL LEFT 14 1 366 001 BAR PEDAL 15 2 366 015 ARM PEDAL RIGHT 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1437 User s Manual CONCEPT 500 TGT Spare parts Thickness gauge table User s Manual CONCEPT 500 TGT 1437
6. SET button to return to tolerance value setting and then set the value so that the upper limit value is greater than the lower limit value Upper limit value setting error The upper limit value exceeds the number of digits which can be displayed Press and hold the SET button to return to the upper limit value setting and then set an appropriate value again Lower limit value setting error The lower limit value exceeds the number of digits which can be displayed Press and hold the SET button to return to the lower limit value setting and then set an appropriate value again Display overflow The display value exceeds the number of digits which can be displayed When using the ABS system press the SET button to start measurement origin setting and then set the preset value again When using the INC system press the SET button at an appropriate position to zeroset 1437 User s Manual CONCEPT 500 TGT Troubleshooting General User s Manual CONCEPT 500 TGT 1437 Spare parts EN General Part 5 Spare parts General For need of spare parts please refer to the spare part list in this chapter with iso metric drawing descriptions and part numbers Ordering spare parts When ordering spare parts please state carefully the spare part number the part specification and the number of items wanted and send the order to your spare parts dealer Findi
7. Step PRESET SET Display Step PRESET SET Display set value 8432 9 gt 2 seconds 0 10000 1 lt 2 seconds 000008 10 lt 2 seconds B 1008 1 2 gt 2 seconds 000808 11 lt 2 seconds B 10002 3 gt 2 seconds 000000 12 gt 2 seconds B 1002 4 gt 2 seconds 000808 13 2 seconds AA 6 gt 2 seconds 0 10000 repeat value 9876 7 gt 2 seconds 0 10800 1 lt 2 seconds B 10002 8 gt 2 seconds 0 10000 2 2 seconds 0002 old preset new preset Master h 10 0017 mm Absolute measurement When setting the origin or the preset value be sure to lift the spindle at least 0 2 mm above the bottom dead center After starting to set the preset value pressing ZERO ABS before the new preset value is stored returns the measuring instrument to the condition before setting returns to 9 876 or 5 432 mm in the example above If the measuring instrument is turned off and on during preset or tolerance setting the value being set is erased and the gauge returns to the condition before setting 1437 User s Manual CONCEPT 500 TGT E Daily use Measuring instrument Meas urement modes The measuring instrument has the 5 measurement modes normal Y oe flashes i upper limit lower limit gt tolerance SET gt 2s y SET gt 25 determination A y MODEI setting setting Y Y Y MODE SETI SET SET flashes SET maxim
8. TAKES REGUS REESE EERE RR ED 0 4 Part 1 Technical specifications 00000 eee eee 1 1 General environmental information 224 0 n ERR RR ee eee eee es 1 1 The equipment does not contain n saasa ees 1 1 BAINES TC DTP ee eee 1 1 GA a eap eons ees ee ep RU be eee oe Se ra See es 1 1 Electrical Specifications 54344020 Rex xkee a aa A ER E Ea 1 1 Mechanical specifications csse ras 1 2 DIMENSIONS ers curia aci tor ap ae Ste aac adi a he oe Oe T eS orca ie cac da 1 2 WGISINIS ser itis ke Ode aids Dac RA c IM IE CIE 1 2 Part 2 Daily MSG dea c ab 0 C CR e TR c e TE 2 1 A A EAN 2 1 Initial operation of the equipment nananana s 2 1 Equipment description o oooooo oor s 2 2 Measuring instrument 0 0 0 cc rh 2 3 LOU MISA irradia a 2 4 Basic operations 0 0 eee eens 2 5 Starting stopping the measuring instrument ooo eee ooo oo 2 6 Switching the resolution cos ac 3 uc od nor XC dera 2 6 Switching the measurement system llli 2 6 Setting The ONEIM E D c r 2 7 Measurement modes leer hr 2 8 Analog display xxii t nd pu EU Reed spe Sh eae e E EPIS 2 11 Switching the counting direction us dak S uoce or cx EReS ee eee beds Se eee 2 11 Locking the buttons a deem Re bed o Ree RP bebe eR 2 11 Data input and output 2 ras 2 12 CUloUT CONNECTOT s oua Cu rar en Rm ceases acre E UE AD ex ERE d EET 2 12 Output data format DATAT oe cic emm RERO RERO RAR
9. User s Manual CONCEPT 500 TGT GLUNZ amp JENSEN DEGRAF User s Manual CONCEPT 500 TGT Edition AA September 2014 This book has part No 10076069 GB Ca General information This manual Part O General information This manual Products covered This manual is valid for CONCEPT 500 TGT from serial no 366 001 The serial number is specified on the equipment name plate located on the rear end of the equipment Always read the Safety Instruction Manual part No 21741 before installing or operating the equipment This manual is published by Glunz amp Jensen S p A Via Alessandro Volta 28 20088 Rosate MI ITALY Tel 39 02 900 90 180 Fax 39 02 900 90 149 Internet www degraf glunz jensen com Copyright O 2015 by Glunz amp Jensen S p A User s Manual CONCEPT 500 TGT 1437 General information gz About this manual About this manual Intended use of this manual This manual describes the common use procedures of the equipment It is intended for the daily user and should be kept with the equipment for reference at all times Reservations This manual was written and illustrated using the best possible information available at the time of publication e Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual Changes technical inaccuracies and typographic errors will be corrected in subseque
10. allation Never install the equipment in explosive environments tis the responsibility of the owner and operator s of this equipment that the installation is made in accordance with local regulations and by engineers authorized to carry out electrical installations Installation service and repair must be performed only by Service Technicians who are trained in servicing the equipment The manufacturer cannot be held responsible for any damage caused by incorrect installation of this equipment The equipment is intended for installation in a restricted access location only Service assistance If help is needed to correct any problem with the equipment please contact your supplier User s Manual CONCEPT 500 TGT 1437 General information 0 5 Table of contents Table of contents Part 0 General information leeren 0 2 JS Mantal donna Ep thea Meh yD ah ae cian E uo uut dude Pom ois dene 0 2 Products Covered uu eso dial eben e AR gee eal RR Lan e RU den E Ce ticas 0 2 About this manual coccion de da aee a ee E goad a ead eT EORR 8 0 3 intended us of this manual 55 aca emen DRE Rede RR a e Rs 0 3 Reservations ee eea a hh 0 3 Notes cautions and warnings llle 0 3 Unintended use of the equipment 0 ee ee eee 0 4 Intended use of the equipment 00 ee ee ee ene 0 4 istallato ceremonia a AP eee oe ee a 0 4 Service assistance 2 1 4 3 Laude 3 3 3 PEARCE S
11. and other memory data Press the ON OFF button to start begin and stop end the measuring instrument 1437 User s Manual CONCEPT 500 TGT Daily use Equipment description Equipment description The equipment consists from the three main parts foot switch pedal 1 e measuring table 2 e measuring instrument 3 T11413 User s Manual CONCEPT 500 TGT 1437 Daily use c9 Measuring instrument Measuring instrument ADATA OUT DC IN ZERO ABS RES ON OFF a PRESET RANGE MODE b 2 B gt g SET Adj T33259 Item Description Item Description Item Description 1 Contact point 6 Release hole from side 11 RES button 2 Spindle 7 button 12 ZERO ABS button 3 Stem 8 DC jack 13 PRESET SET button 4 MODE button 9 Output connector 14 RANGE gt Adj lt button 5 ON OFF button 10 LCD display AC adapter not shown 1437 User s Manual CONCEPT 500 TGT Daily use Measuring instrument LCD display Item Description Item Description Item Description 1 Analog range 7 Hold sign 13 Max peak hold mode 2 Upper over range 8 Function lock 14 Unit 3 Upper pointer flashes 9 Comparison measure 15 Preset the origin 4 Pointer 10 Reverse count measure 16 GO NG judgement 5 Lower pointer flashes 11 Min peak hold mode aisulay 6 Lower over range 12 TIR mode m T
12. ep the ZERO ABS button depressed for at least two seconds to set the position being held to zero The measuring instrument can be used for comparative measurement If this mode is entered from the INC system keep the ZERO ABS button depressed for at least two seconds to set the current position to zero Example of difference after zero set in maximum peak hold mode 7 00 mm 5 00 mm z 2 00 mm 0 00 mm OMEN ZERO ABS 2s PRESET SET s A s nd 30 e c Lh s a add sdb 1437 User s Manual CONCEPT 500 TGT EN Daily use Measuring instrument Minimum peak hold mode in this mode the measuring instrument holds the minimum value in the series of varying measured values Press the MODE button three times in the normal mode Min flashes in the display This mode operations are done by the same procedure as maximum peak hold mode TIR run out measurement mode in this mode the measuring instrument holds the run out width in the series of varying measured values il Only this mode has the same operation in both the ABS and INC system Press the MODE button four times in the normal mode WA flashes in the display Press the PRESET SET button to set the display to zero WIN lights steady When the spindle moves the run out width is held H is displayed Press the PRESET SET button to release the held value and start measuring a new run ou
13. f needed this direction can be set as the negative direction To reverse the counting direction press the button in the normal mode Afterwards REV appears on the LCD display Locking the buttons Keeping the button depressed for at least two seconds deactivates all button input except ON OFF and hold release Afterwards a appears on the LCD display To reactivate the buttons keep the button depressed for at least two seconds again 1437 User s Manual CONCEPT 500 TGT EN Daily use Measuring instrument Data input and output By using the connecting cable not standard delivery only on request the measuring instrument can be connected to the manufacturer miniprocessor or similar data processors to transfer total and record measurement values il Use only the connecting cable specified by the manufacturer Use of incompatible or deteriorated cables may result in data output failure m Before outputting data read the manual delivered with the data processor carefully to ensure correct operation il Data output may be disabled if an output request REQ is received when the spindle is in motion or if the output interval is too short Remove the output connector cover on top of the measuring instrument see page 2 3 for reference and properly install the connecting cable Store the cover on the safe place Output connector Output data format DATA1
14. ght equipment approx 180 kg 397 Ib User s Manual CONCEPT 500 TGT 1437 Daily use E General Part 2 Daily use General This equipment is designed to give the operator an instrument of absolute reliability for the control of thickness and depth of relief in the flexographic plates In the measuring process uses gravity so there is no pressure on plate This plate gauge measuring table is controlled by foot switch pedal and is intended for any plate size It is possible to set a tolerance so an alarm triggers if the measurement is outside the tolerance This equipment is equipped with a specific control panel which ensures very easy control Initial operation of the equipment m Make sure the room temperature is between 17 and 28 C 63 and 82 F and relative humidity on max 80 m Before turning the equipment on make sure that the working area around the equipment is clean and free for easy movement il Check the power cable e Remove the DC jack cover at the top of the display Insert the DC plug of the AC adapter delivered with the equipment securely into the DC IN jack Insert the AC plug at the other end securely into a power outlet or extension cord Assoon as power is supplied LCD appears and back light turns on Before shutting off the power supply always press the ON OFF button to turn the measuring instrument off Shutting off the power while measuring instrument is operating can damage origin
15. ghts red as a warning When the tolerance limits have been checked by the procedure described above the measuring starts tolerance determination straight away Keep the MODE button depressed for at least 2 seconds to return to the normal mode User s Manual CONCEPT 500 TGT There is no tolerance determination function for maximum minimum peak hold and TIR measurement values To change the setting of the tolerance limits first return to the normal mode and then switch to tolerance determination mode again 1437 Daily use E Measuring instrument e Maximum peak hold mode in this mode the measuring instrument holds the maximum value in the series of varying measured values Press the MODE button twice in the normal mode Max flashes in the display Press the PRESET SET button to switch to maximum peak hold mode Max lights steady When the spindle moves the maximum value is held H is displayed Press the PRESET SET button to release the hold display the current position and start measuring a new maximum value Keep the MODE button depressed at least two seconds to turn back to the normal mode Example of difference between maximum minimum and TIR hold mode 10 00 path gt a gt b gt C d Maximum peak hold 4000 Minimum peak hold 000 a 500 mode B Xx a If this mode is entered from the ABS system ke
16. he pointers 3 4 and 5 flashes faster when two or more overlap The parameters indicated by upper pointer 3 and lower pointer 5 are determined by the measurement mode as shown in the table below Pointer Normal mode Tolerance mode Max peak hold Min peak hold TIR hold Upper 3 disappear upper limit max point disappear max point Lower 5 disappear lower limit disappear min point min point User s Manual CONCEPT 500 TGT 1437 Daily use E Measuring instrument Basic operations Button Condition Function ON OFF Anytime Switching on off RES Anytime Switching between 0 001 mm and 0 01 mm ZERO ABS Normal or lt 2 s Switch to the INC system and set to zero bra gt 2 s Switch to the ABS system mode While preset Cancel preset value and return to previous condition A peak hold ABS Set to zero at the hold position esta INC Set to zero at the current position PRESET SET Normal mode Enter the origin setting switch to the ABS system While check limit gt 2 s Enter the tolerance limit setting Any other mode Enter the selected mode release the hold MODE Normal mode Select measurement modes Any other mode gt 25s Return to the normal mode RANGE 5Adj lt 2s Switching the analog display range gt 25 Pointer centering in analog display s range Normal mode lt 25 Switching the counting directio
17. n All modes gt 25s Switching the function lock unlock Explanatory notes ABS Absolute measurement system INC Comparative measurement system gt 2s Keep depressed for more than 2 seconds lt 2s Simple press 1437 User s Manual CONCEPT 500 TGT E Daily use Measuring instrument Starting stopping the measuring instrument To start or stop the measuring instrument press the ON OFF button Switching the resolution To toggle the display resolution e g between 0 305 and 0 31 and vice versa press the RES button il When the resolution switches the analog display range switches too The last digit of preset values and tolerance setting values is rounded off according to the number of display digits Switching the measurement system e Absolute measurement system ABS when the origin is set in the ABS system the absolute origin position for measurement is stored in memory The origin position is held as long as its position in relation to the absolute origin or setting value do not change Measured values are displayed as distances from the absolute origin e Comparative measurement system INC holds the position data of the absolute origin and displays the distance from the position set to zero To switch from ABS to INC system press ZERO ABS button in the normal or tolerance determination mode Afterwards INC appears in the LCD display and the display is set to zero To switch from INC to ABS system keep
18. ng a spare part a Spare parts Thickness gauge table Spare parts sa Thickness gauge table Thickness gauge table Pos No Part No Specification 1 M 5 GA 003 INSTRUMENT MEASURING z W O AM USO FAUER VIO K 22 3 2 366 012 SPINDLE 4 M 5 BA 033 BEARING BALL D5 x 16 5 2 366 013 BASE MEASURING 6 7 8 2 366 023 WHEEL PEBBLE 5 DF 009 SPRING SHORT 2 366 003 FORK E 5 DF 029 SPRING LONG 10 2 366 024 SHAFT WIRE STEEL 11 5 BA 003 BEARING BALL DIO x 30 12 2 366 014 SHAFT ARM PEDAL 13 2 366 016 ARM PEDAL LEFT 14 1 366 001 BAR PEDAL 15 2 366 015 ARM PEDAL RIGHT 16 17 18 19 20 21 22 1 p 23 mos 24 25 26 27 28 THICKNESS GAUGE TABLE 29 User s Manual CONCEPT 500 TGT 1437 1437 User s Manual CONCEPT 500 TGT 1 Find the specific part and the part s Pos No on the drawing 2 Refer to the list on the opposite page to find the spare part s number and specification 1437 User s Manual CONCEPT 500 TGT E Spare parts Thickness gauge table 12 11 TE THICKNESS GAUGE TABLE T80088 User s Manual CONCEPT 500 TGT 1437 Spare parts Thickness gauge table Thickness gauge table Pos No Part No Specification 1 M 5 GA 003 INSTRUMENT MEASURING 2 M 5 AA 055 SPACER D16 x 22 3 2 366 012 SPINDLE 4 M 5 BA 033 BEA
19. nt editions Asa part of our policy of continuous improvement we reserve the right to alter design and specifications without further notice Notes cautions and warnings Throughout the manual notes cautions and warnings are written in bold like the example below il Electrical installation must conform to local regulations and guidelines Symbol Meaning Explanation The operator should observe and or act according to the m Note information in order to obtain the best possible function of the equipment The operator must observe and or act according to the o Caution information in order to avoid any mechanical or electrical damage to the equipment The operator must observe and or act according to the A Warning information in order to avoid any personal injury 1437 User s Manual CONCEPT 500 TGT C3 General information About this manual Unintended use of the equipment Glunz amp Jensen S p A does not take any responsibility for any damage or accidents caused by unintended use of the equipment tis absolutely prohibited to make any modifications electrical nor mechanical of the equipment If however this prohibition is disregarded Glunz amp Jensen warranty will no longer apply Intended use of the equipment This equipment is designed to give the operator an instrument of absolute reliability for the control of thickness and depth of relief in the flexographic plates Inst
20. t width value User s Manual CONCEPT 500 TGT 1437 Daily use ey Measuring instrument Analog display An analog scale and pointer in the form of dial indicator are continuously displayed at the top of the measuring instrument s LCD In tolerance determination mode the limit positions flash in this area In a peak hold mode or TIR mode the maximum and minimum positions flash in this area Switching the display range the analog display range can be switched to prevent pointers going too high or low Press the RANGE gt Adj lt button to toggle the display range Resolution Switching the display range loop 0 001 mm 0 02 mm gt 0 04 gt 0 1 gt 02 gt 0 4 0 01 mm 0 2 mm gt 0 4 gt 1 gt 2 gt 4 Pointer centering when a pointer is out of the analog display s range use this function to shift the display so that the pointer is centered This has the same effect as adjusting the bezel of a dial indicator to the desired scale Keep the RANGE Adj button depressed for at least two seconds to center the pointer The pointer position is adjusted so that the current measured value is in the center Example of judgement tolerance for the 5 000 0 02 upper limit 5 020 and lower limit 4 980 in the picture below Switching the counting direction By default the measuring instrument takes the positive direction to be the direction the spindle moves when it is pushed in I
21. um peak hold gt release the hold MODE gt 25s MODE SET SETI flashes minimum peak hold gt release the hold MODE SET flashes gt SET TIR run out lt release the hold MODE aw Normal mode is used for normal measurement and to select the other modes To set the origin switch between and set tolerance limits or select a new measurement mode it is necessary to return to the normal mode Tolerance determination mode is used to check and set the tolerance limits Be are that the tolerance limits must be set separately for the ABS and INC system Press the MODE button once in the normal mode o flashes in the display Press the PRESET SET button to check the tolerance upper limit setting The previously set upper limit appears with a flashing sign To change the upper limit setting press the PRESET SET button and use the same procedure used to set the origin When the new value has been set gt flashes press the PRESET SET button to check the tolerance lower limit setting The previously set lower limit appears with a flashing 44 sign Change the setting by the same procedure used to change the upper limit setting When both limits have been set correctly press PRESET SET button to enter tolerance determination mode If the current measurement value deviates from the range of the tolerance limits set previously the background li
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