User and installation guide Steam Vac Tubular 5
Contents
1. as prescribed in the data sheet for the soap product Duration of soaking depends on degree of contaminations After soaking place all part in the dishwasher as de scribed above Note It is important to soak in a soap solution and not in a detergent as the soap will dissolve the dirt I Guidelines for installation The Steam Vac Tubular 5 tool is for sale to be connected with the purchasing parties own existing or for the purpose new installed established supplies of steam and vacuum As use and set up of the sys tem will vary between different slaughterlines only general recommendations are given for installation guidance DMRI offers further specifications dimensioning steam and vacuum supply commissioning approvals training and control after individual customer offers Contact Helge Maller ph 45 72202611 Mail hmr teknologisk dk Connection and installing of tool The steam supplied to Steam Vac Tubular 5 tool must be of a quality sutied to come in direct contact with food The steam and vacuum hose must be tightened securely on the stainless steel clips with hose clips and connected to the handle with the split prior to opening of steam and vacuum Hoses should be mounted and hung in such a way that they do not touch the treated object during steam vacuuming both while the tool is used or at rest Furthermore the hose should be mounted ina manner that allows free movement for the operator performing other tasks A fork may b2. partly completed machinery and safety evaluation e Declaration of compliance EC 1935 2004 Material into contact with food User manual The Steam Vac Tubular 5 tool is developed for steam vacuum suction of warm carcasses It is espe cially well suited for removal of contamination as an alternative to removal by knife and hands After connection and correct setting of steam and vacuum the tool is used on contaminated areas to be treated The tool is moved repeatedly over the contamination until it is removed A short term reversible product discoloration is normal Prolonged suction of an area may lead to irre versible product discoloration By normal use discolorations rarely will occur after chilling of product Steam Vac Tubular 5 tool is not well suited for larger material removal of eg fat and other tissue In such cases the DMRI Classic model with a larger suction opening is recommended If the suction nozzles are blocked by fat or tissue they can be removed by a air pressure gun The suction nozzles will wear down over time depending on use and should then be replaced for opti mal operation The suction nozzles will over time absorp moisture to an extent that will reduce the steam flow too much and thereby reduce treatment efficiency In such case the nozzles are easily replaced with a new set of nozzles Used nozzles may after cleaning be placed in a dry environment where the absorbed moisture will disappear after a week Then the nozzle
3. JVIR a Danish Meat Research Institute INSTITUT Steam Vac Tubular 5 1 10 2010 NTM mfl User and installation guide Steam Vac Tubular 5 A new steam vacuum suction tool for improved slaughter hygiene on Beef Sheep and Pork e Removes hair faecal and soiled carcass spots e Easy ergonomic and hygienic to use e Cleans large area e Reduction of bacteria e Improved microbial and visual quality Technical data e Suction nozzles Silicone o Total suction width 95 mm e Handle Polyamid PA thermoplast e Clip Rustfrist st l o Vacuum connection 32mm o Steam connection 10 mm e Total weight 534 gram e Patent WO2009 138083A1 Installation advice and dimensioning DMRI has attached general guidelines for use of Steam Vac Tubular 5 and connections to steam and vacuum If more assistance is required with specific facility specifications DMRI offers specifications dimensioning steam and vacuum supply commissioning approvals training and control after individu al customer offers Contact Helge Maller ph 45 72202611 Mail hmr teknologisk dk Contents e User manual o Replacement of suction nozzles o Cleaning procedures o Guidelines for installation Connection and installing of tool General guidelines for setup of vacuum and steam supply e Principal diagram for connecting the tool to steam and vacuum sup ply e How to adjust the steam and vacuum supply to a standard user setting e EC Declaration of a
4. e useful for leaving the when at rest see picture The placement of the fork should be se lected in a way that avoids the steam fan to reach products the operator or other bypassing operators in the area A fork example shown below General guidelines for setup of vacuum and steam supply Depending on setup the number of steam vac tools used distances and adjustment the installations may vary in specification Based on tests with one tool the consumption of steam is estimated to approx 10 20 kg steam water hour tool In some plants steam is already available When using an electrical steam gen erator an energy consumption of approx 7 10 kWh is expected A vacuum pump system with separa tor providing 5 15 kPa is also needed and will require an additional energy consumption of approx 4 6 kWh Vacuum pump type and size will depend on demand and distance between pump and handle Eg a rotary lobe blower with a nominal motor rating of 0 75 to 11 KW That size of pump is more than suffi cient but it can be placed far away from the handle and still maintain vacuum Side channel blowers can be used but care should be taken to avoid water pockets in the vacuum hoses In the attached diagram the needed components of a full system is shown in a general design DMRI offers to dimension and specify individual solutions as a consultancy offer Kontakt Helge Moller tlf 45 72202611 Mail hmr teknologisk dk Needed general components are e Vacu
5. o become a part of a complete machine with connected steam and vacuum As a partly completed machine it is declared constructed according to announcement No 621 of 25 June 2008 that implements Directive 2006 42 EC Risk evaluation is conducted according to ISO 14121 1 The risk profile is acceptable with a low proba bility of scalding by the operator unintentionally directing the steam fan towards own body or other op erators nearby Above partly completed machinery may not be taken into use before the partly com pleted machine into which is been built in or to which purpose it must be used for conform to any rele vant regulations Declaration of compliance EC 1935 2004 Material into contact with food Matherials used for manufacturing the Steam Vac Tubular 5 are intended to come into contact with food intended in compliance with regulations No 1935 2004 EC
6. s may be reused provided they are not worn down Replacement of steam vacuum nozzles If nozzles are to be replaced because of blocking of tear they are replaced with an original set of noz Zles 1 After closing the steam and vacuum supply the tool is disconnected by removing the bracket split 2 Usea Torx key to remove the five bolts in the bracket on the tool suction head gt remove the bracket carefully with your hands without use of tools as the bracket wall is quite thin Take out the nozzles from the bracket without tools The bracket and handle is cleaned before inserting new nozzles Insert nozzles orientated correctly in the oval bracket openings poh OI Make sure all nozzles are orientated and then mount the bracket carefully on the tool head without use of tools Make sure the bracket is placed correctly before fastening the bolts 8 Fast bolts gently with a Torx key 9 Connect the tool to the clip and secure the connection by inserting the split 10 You can now start the work again Cleaning manual Cleaning during processing The steam and vacuum supply to the silicone nozzles head touching product keeps them continually sanitized The nozzles sides at mounting the bracket and the handle may need a cleaning periodical ly depending on use They can be cleaned with luke warm water at breaks app 42 C At breaks a check for free passage in all nozzles should be made and for tear on the nozzle head If
7. the channels are blocked they can be cleaned with an air pressure gun In case of worn down nozzles they should be replaced Cleaning after processing Every day after processing the handle should be cleaned as follows 1 Disconnect the handle by the bracket split 2 Use luke warm water app ca 42 C for cleaning inside and outside Clean inside the handle as well as inside the nozzles 3 Disassemple the handle bracket and nozzles by following instructions for nozzle replacement 4 Check for free passage in the steam channels and for wear on nozzles If steam channels are blocked clean them with an air pressure gun Worn down nozzles should be replaced 5 Handle bracket and nozzles are placed upright in a dish washer and washed using a standard program app 60 70 C Standard programs should include pre rinsing soap wash and after rinsing Washing temperature depends on the soab tablet used being either a alkali or acid based soap Use of soap tablets as prescribed in the soab product sheet 6 Handle bracket and nozzles are dried at room temperature 7 Assemble the tool Following instructions for nozzle replacement Make sure nozzles are placed correctly in the oval holes in the tool head and the bracket is positioned correctly 8 Connect the handle to steam and vacuum by the bracket split In case of dried up contaminations on the handle soak handle bracket and nozzles in soap water Use a 0 5 1 soap concentration or
8. um pump and valve e Separator tank any sealed container where fat dirt etc can be separated from the airflow e Water separator e Steam supply valve and manometer On off Separator On off V X g Fat dirt 2 z L fos O gt O Q 7 Manomete andle E lt fi 2bar cS Oo l Steamegulator z i i Condensate Principal diagram for connecting the tool to steam and vacuum supply How to adjust the steam and vacuum supply to a standard user setting Individual systems may need slightly different adjustment to be optimal In the following a general sim ple procedure to adjust to at standard setting that has given good results is given 1 Close of the vacuum by closing the connection from handle to vacuum pump and water sepa rator 2 Adjust the steam pressure to app 1 2 bar on the outlet from the water separator and pres sure regulator 3 Open connection ball check valve between the Water separator and steam vacuum handle until there is a plume of steam reaching app 1 meter from the nozzles 4 Open connection to vacuum pump ball check valve until the plume of steam reaches app 2 cm from the nozzles 5 Nowtry to operate the steam vacuum handle on product to be treated The above method is a basic setting More vacuum can be needed In that case the amount of steam will have to be increased also EC Declaration of a partly completed machinery and safety evaluation Steam Vac Tubular 5 is designed t
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