Products Manual - Electric Generators Direct
Contents
1. DO NOT use garden hose to clean generator Water can enter the engine fuel system and cause problems In addition if water enters the generator through cooling air slots some water will be retained in voids and crevices of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings 3 4 2 CLEAN THE GENERATOR Use a damp cloth to wipe exterior surfaces clean A soft bristle brush may be used to loosen caked on dirt oil etc e A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect cooling air slots and openings on the generator These openings must be kept clean and unobstructed 3 4 3 ENGINE MAINTENANCE A DANGER When working on the generator always disconnect negative cable from battery Also disconnect spark plug wire from spark plug and keep wire away from spark plug 3 4 4 CHECKING OIL LEVEL See the Before Starting the Generator section for information on checking the oil level The oil level should be checked before each use or at least every eight hours of operation Keep the oil level maintained 3 4 9 CHANGING THE OIL Change the oil after the first 30 hours of operation Change the oil every 100 hours or every season thereafter If running this unit under dirty or dusty conditions or in extremely hot weath2. 1 2 Choke position until the engine runs smoothly and then fully in to the Run position If engine falters move choke knob back out to 1 2 Choke position until the engine runs smoothly and then to Run position 2 8 1 MANUAL START This generator is also equipped with a manual recoil starter which may be used if the battery is discharged NOTE The switch must be in the RUN position Use one of the generator s receptacle outlets along with the included battery charger to charge the battery while the generator is running To start manually firmly grasp the recoil handle and pull slowly until increased resistance is felt Pull rapidly up and away to start engine Then follow the same choke sequence NOTE If engine fires but does not continue to run move choke lever to FULL CHOKE and repeat starting instructions IMPORTANT Do not overload the generator Also do not overload individual panel receptacles These outlets are protected against overload with push to reset type circuit breakers If amperage rating of any circuit breaker is exceeded that breaker opens and electrical output to that receptacle is lost Read Don t Overload the Generator carefully 11 Maintenance 2 9 STOPPING THE ENGINE 1 Shut off all loads then unplug the electrical loads from generator panel receptacles Never start or stop the engine with electrical devices plugged in and turned on 2 Let engine run at no load for several m
3. err 1100 Oil Burner on 300 Oil Fired Space Heater 140 000 400 Oil Fired Space Heater 85 000 Btu 225 Oil Fired Space Heater 30 000 Btu 150 Paint Sprayer Airless 1 3 HP 600 Paint Sprayer Airless 150 Radio bue Dee eo 50 to 200 usurum 700 Slow COOKE MM EE 200 Submersible Pump 1 1 2 HP 2800 Submersible Pump 1 HP 2000 Submersible Pump 1 2 1500 SUMP PUMP peste eo ore Ie dae d cna 800 to 1050 Saw 105 eere 1750 to 2000 de nie neg 200 to 500 1000 to 1650 Weed uiro tree Parere eae dati hoe 500 Allow 3 times the listed watts for starting these devices 2 6 BEFORE STARTING THE GENERATOR Prior to operating the generator engine oil and gasoline will need to be added as follows 2 6 1 ADDING ENGINE OIL All oil should meet minimum American Petroleum Institute API Service Class SJ SL or better Use no special additives Select the oil s viscosity grade according to the expected operating temperature also see chart Above 40 F use SAE 30 Below 40 F and down to 10 F use 10W 30 Below 10 F use synthetic 5W 30 Synthetic 5W 30 10 10 20 32 40 60 10 0
4. See Chart in Adding Engine Oil Section Oll Capacity Rees 1L 1 06 Qts Time 509 0 oh eee eed ettet 8 hrs 3 4 GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty the operator must maintain the generator as instructed in this manual Some adjustments will need to be made periodically to properly maintain the generator All adjustments in the Maintenance section of this manual should be made at least once each season Follow the requirements in the Maintenance Schedule NOTE Once a year replace the spark plug and replace the air filter A new spark plug and clean air filter assure proper fuel air mixture and help the engine run better and last longer 3 4 1 GENERATOR MAINTENANCE Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in the generator must not become clogged with snow leaves or any other foreign material Check the cleanliness of the generator frequently and clean when dust dirt oil moisture or other foreign substances are visible on its exterior surface A CAUTION Never insert any object or tool through the air cooling slots even if the engine is not running 13
5. end use purchaser owner of the new engine or equipment and to each subsequent purchaser owner that the ECS when installed was 1 Designed built and equipped so as to conform with all applicable regulations and 2 Free from defects in materials and workmanship which cause the failure of a warranted part at any time during the ECS Warranty Period c The warranty on emissions related parts will be interpreted as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the ECS Warranty Period If any such part fails during the ECS Warranty Period it shall be repaired or replaced by Generac according to Subsection 4 below Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period 2 Any warranted part that is scheduled only for regular inspection as specified in the Owner s Manual shall be warranted for the ECS Warranty Period A statement in the Owner s Manual to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period 3 Any warranted part that is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to first scheduled replacement point for that part If the part fails prior to the fi
6. move choke back out to 1 2 CHOKE position until engine runs smoothly and then to RUN position NOTE engine fires but does not continue to run move choke lever to FULL CHOKE and repeat starting instructions Figure 10 Fuel Shut off Valve Figure 11 Choke Position CHOKE LEVER LEFT CHOKE START RIGHT RUN IMPORTANT Do not overload the generator Also do not overload individual panel receptacles These outlets are protected against overload with push to reset type circuit breakers If amperage rating of any circuit breaker is exceeded that breaker opens and electrical output to that receptacle is lost Read Don t Overload the Generator carefully 2 8 STARTING ELECTRIC START ENGINES Never start or stop engine with electrical devices plugged into the receptacles AND devices turned on 1 Unplug all electrical loads from the unit s receptacles before starting the engine 2 Make sure the unit is in a level position not to exceed 15 in any direction 3 Open the fuel shut off valve Figures 10 4 Move engine CHOKE knob outward to FULL CHOKE position Figure 11 5 To start engine press and hold the Start Run Stop switch in the Start position The engine will crank and attempt to start When the engine starts release the switch to the run position 6 When the engine starts move choke knob to
7. an EXPLOSION Never store generator with fuel in tank where gasoline vapors might reach an open flame spark or pilot light as on a furnace water heater or clothes dryer FIRE or EXPLOSION may result Allow unit to cool entirely before storage Wipe up any fuel or oil spills immediately Ensure that no combustible materials are left on or near the generator Keep the area surrounding the generator clean and free from debris and keep a clearance of five 5 feet on all side to allow for proper ventilation of the generator Safety Rules Do not insert objects through the unit s cooling slots Do not operate the generator if connected electrical devices overheat if electrical output is lost if engine or generator sparks or if flames or smoke are observed while unit is running Keep a fire extinguisher near the generator at all times STANDARDS INDEX 1 2 National Fire Protection Association NFPA 70 The NATIONAL ELECTRIC CODE NEC available from www nfpa org National Fire Protection Association NFPA 5000 BUILDING CONSTRUCTION AND SAFETY CODE available from www nfpa org International Building Code available from www iccsafe org Agricultural Wiring Handbook available from www rerc org Rural Electricity Resource Council PO Box 309 Wilmington OH 45177 0309 ASAE EP 364 2 Installation and Maintenance of Farm Standby Electric Power available from www asabe org American Society of Agricultural amp Biological Engineer
8. in the Accessory Box Located behind the battery charger input is a 1 50 Amp in line fuse which is inside the control panel to protect the battery electric start models only Battery Powers the electric starter electric start models only Figure 3 Generator Controls Figure 4 Generator Controls 2 2 CONNECTION PLUGS 2 2 1 120 VAC 20 DUPLEX RECEPTACLE This is a 120 Volt outlet protected against overload by a 20 Amp push to reset circuit breaker Figure 5 Use each socket to power 120 Volt AC single phase 60 Hz electrical loads requiring up to a combined 2400 watts 2 4 kW or 20 Amps of current Use only high quality well insulated 3 wire grounded cord sets rated for 125 Volts at 20 Amps or greater Keep extension cords as short as possible preferably less than 15 feet long to prevent voltage drop and possible overheating of wires Figure 5 120 Volt AC 20 Amp Duplex Receptacle 2 2 2 120 VAC 20 AMP GFCI DUPLEX RECEPTACLE CARB ONLY This is a 120 Volt outlet protected against overload by a 20 Amp push to reset circuit breaker Figure 6 Use each socket to power 120 Volt AC single phase 60 Hz electrical loads requiring up to a combined 2400 watts 2 4 kW or 20 Amps of current Use only high quality well insulated 3 wire grounded cord sets rated for 125 Volts at 20 Amps or greater Keep extension cords as short as possible to prevent voltage drop and possible overheating of wires F
9. quality fogging agent or pour about 1 2 ounce 15 ml of engine oil into the cylinder Cover spark plug hole with rag Pull the recoil starter a couple times to lubricate the piston rings and cylinder bore A fogging agent can also be used in the place of oil 16 A CAUTION Avoid spray from spark plug hole when cranking engine Install and tighten spark plug Do not connect spark plug wire Clean the generator s outer surfaces Check that cooling air slots and openings on generator are open and unobstructed Store the unit in a clean dry place 3 9 OTHER STORAGE TIPS Do not store gasoline from one season to another Replace the gasoline can if it starts to rust Rust and or dirt in the gasoline will cause problems with the carburetor and fuel system If possible store the unit indoors and cover it to give protection from dust and dirt BE SURE TO EMPTY THE FUEL TANK f it is not practical to empty the fuel tank and the unit is to be stored for some time use a commercially available fuel stabilizer added to the gasoline to increase the life of the gasoline Start and run the engine for 10 15 minutes after that time and while the unit is running turn the fuel shut off valve OFF and run until the engine stops from lack of fuel Cover the unit with a suitable protective cover that does not retain moisture DANGER NEVER cover the generator while engine and exhaust areas are warm Troubleshoot
10. replace air filter Fill fuel tank Drain fuel tank and fill with fresh fuel Connect wire to spark plug Replace spark plug Drain fuel tank fill with fresh fuel Put choke knob to No Choke position 9 Fill crankcase to proper level 10 Contact Authorized Service Facility 11 Contact Authorized Service Facility 12 Contact Authorized Service Facility 1 Fill fuel tank 2 Fill crankcase to proper level 3 Contact Authorized Service Facility 1 Reduce load see Don t Overload the Generator 2 Clean or replace air filter 3 Contact Authorized Service Facility 1 Move choke to halfway position until engine runs smoothly 2 Contact Authorized Service Facility 17 EMISSION WARRANTY FOR EPA CERTIFIED EQUIPMENT U S EPA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The United States Environmental Protection Agency EPA and Generac Power Systems Inc Generac are pleased to explain the Emission Control System Warranty ECS Warranty on your new 2011 and later equipment New equipment that use small spark ignited engines must be designed built and equipped to meet stringent anti smog standards for the federal government Generac will warrant the emission control system on your equipment for the period of time listed below provided there has been no abuse neglect unapproved modification or improper maintenance of your equipment The emissio
11. the 9 2 5 Wattage Reference Guide sss 9 2 6 X Before Starting the 10 2 7 Starting Pull Start o iiit inre piis 11 MANUAL DEL USUMRIO c 23 2 8 Starting Electric Start 11 2 9 Stopping the Engine wo 12 MANUEL DE L UTILISATEUR 47 2 10 Low Oil Level Shutdown 12 2 1 Charging the Battery Electric Start Units Only 12 WARNING California Proposition 65 Engine exhaust and some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm WARNING California Proposition 65 This product contains or emits chemicals known to the state of California to cause cancer birth defects and other reproductive harm Introduction INTRODUCTION Thank you for purchasing this Honeywell model portable generator by Generac Power Systems Inc This model is a compact high performance air cooled engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available or in place of utility due to a power outage READ THIS MANUAL THOROUGHLY If any portion of this manual is not understood contact the nearest Authorized Dealer for
12. 10 20 Temperature Range of Expected Use CAUTION Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure 1 Place generator on a level surface not to exceed 15 in any direction 2 Clean area around oil fill and remove oil fill cap 3 Slowly fill engine with oil Stop filling occasionally to check oil level Oil level is full when level is up to the threads of the oil fill plug 4 Install oil fill plug and finger tighten securely 5 Check engine oil level before starting each time thereafter 10 2 6 2 ADDING GASOLINE DANGER f Never fill fuel tank indoors Avoid spilling 5 gasoline on hot engine Allow engine to cool entirely before adding fuel Never fill fuel tank when engine is running or hot DO NOT light a cigarette or smoke when filling the fuel tank Gasoline is highly flammable and its vapors are explosive Do not overfill the fuel tank Always leave room for fuel expansion If the fuel tank is overfilled fuel can over flow onto a hot engine and cause fire or an explosion Wipe up any spilled fuel immediately 1 Use regular UNLEADED gasoline with the generator engine Do not use premium gasoline Do not mix oil with gasoline 2 Clean area around fuel fill cap remove cap 3 Slowly add unleaded regular gasoline to fuel tank Fill to bottom of screen filter Be careful not to overfill Figure 9 4 Install fue
13. 120 240 Volt AC 30 Amp Locking Receptacle Supplies electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Circuit Breakers AC Each receptacle is provided with a circuit breaker to protect the generator against electrical overload Oil Drain Use to drain engine oil Air Filter Filters intake air as it is drawn into the engine Choke Knob Used when starting a cold engine Fuel Tank See generator Specifications for tank capacity Grounding Lug Ground the generator to an approved earth ground here See Grounding the Generator for details Run Stop Switch Controls the operation of the generator pull start models Start Switch Used to start engine from the starter motor electric start models only Muffler Quiets the engine Handles Pivot and retract for storage Press the spring loaded button to move handles Gas Cap Fuel fill location Fuel Gauge Shows fuel level in tank Oil Fill Add oil here Recoil Starter Use to start engine manually Fuel Shut Off Valve between fuel tank and carburetor Figure 2A Control Panel 49 State CSA Models 17 18 Figure 2B Control Panel CARB Models Battery Charger Input This receptacle allows the capability to recharge the 12 volt DC storage battery provided with the 12 Volt Adaptor Plug Charger which is included
14. Honeywell Owner s Manual Portable Generator A DANGER DEADLY EXHAUST FUMES ONLY use OUTSIDE far away from windows doors and vents NOT INTENDED FOR USE IN CRITICAL LIFE SUPPORT APPLICATIONS SAVE this Manual Provide this manual to any operator of the generator 1 855 GEN INFO or www honeywellgenerators com Table of Contents Hung m 1 Maintenance Me 12 Read this Manual Thoroughly 1 3 1 Performing Scheduled Maintenance 12 3 2 Maintenance Schedule 13 Safety 1 3 3 Product 13 Standards Index 3 d 13 3 5 Service Air Filter essen 15 General Information 4 3 6 Valve Clearance 15 Je eui apta ter pete 37 tn roc id 16 1 2 3ASSemDIV iia 4 3 8 Long Term Storage 16 13 Emissions Information sss 5 3 9 Other Storage Tips ssseseee 16 HR TITTEN RTT 6 Troubleshooting ees 17 2 4 Know the Generator sses 6 41 Troubleshooting Guide s 17 2 2 Connection eate tte cents 7 WE ES don MERE 8 Warranty eet 18 2 4 Don t Overload
15. RAL HAZARDS NEVER operate in an enclosed area in a vehicle or indoors EVEN IF doors and windows are open For safety reasons the manufacturer recommends that the maintenance of this equipment is carried out by an Authorized Dealer Inspect the generator regularly and contact the nearest Authorized Dealer for parts needing repair or replacement Operate generator only on level surfaces and where it will not be exposed to excessive moisture dirt dust or corrosive vapors Keep hands feet clothing etc away from drive belts fans and other moving parts Never remove any fan guard or shield while the unit is operating Certain parts of the generator get extremely hot during operation Keep clear of the generator until it has cooled to avoid severe burns Do NOT operate the generator in the rain Do not alter the construction of the generator or change controls which might create an unsafe operating condition Never start or stop the unit with electrical loads connected to receptacles AND with connected devices turned ON Start the engine and let it stabilize before connecting electrical loads Disconnect all electrical loads before shutting down the generator Do not insert objects through the unit s cooling slots When working on this equipment remain alert at all times Never work on the equipment when physically or mentally fatigued Safety Rules Never use the generator or any of its parts as a step Stepping on the unit c
16. aim 10 Generac shall not be held liable hereunder for failures of any non authorized replacement parts or failures of any authorized parts caused by the use of non authorized replacement parts EMISSION RELATED PARTS MAY INCLUDE THE FOLLOWING IF EQUIPPED 1 FUEL METERING SYSTEM 3 IGNITION SYSTEM CARBURETOR AND INTERNAL PARTS A SPARK PLUGS FUEL TANK CAP B IGNITION COILS MODULE FUEL LINES 4 AIR INJECTION SYSTEM EVAPORATIVE VENT LINES A PULSE AIR VALVE REGULATOR GASEOUS FUELS 5 EXHAUST SYSTEM CARBON CANISTER A CATALYST 2 AIR INDUCTION SYSTEM B EXHAUST MANIFOLD INTAKE MANIFOLD B AIR FILTER Part 2 of 2 Part No 0J8147C Rev 08 12 STANDARD THREE YEAR LIMITED WARRANTY FOR HONEYWELL PORTABLE GENERATORS For a period of three 3 years from the date of original sale Generac Power Systems Inc Generac warrants its Honeywell 3250 7500 watt portable generators will be free from defects in materials and workmanship for the items and period set forth below Generac will at its discretion repair or replace any part that upon examination inspection and testing by Generac or an Authorized Certified Honeywell Generator Dealer is found to be defective Any equipment that the purchaser owner claims to be defective must be returned to and examined by the nearest Authorized Certified Honeywell Generator Dealer All transportation costs under the warranty including return to the factory are to be borne and prepai
17. an stress and break parts and may result in dangerous operating conditions from leaking exhaust gases fuel leakage oil leakage etc On electric start models disconnect the POSITIVE battery cable from the engine starter OR the NEGATIVE battery cable from the battery terminal whichever is easier before transporting the generator NOTE This generator may be equipped with a spark arrestor muffler The spark arrestor must be maintained in effective working order by the owner operator In the State of California a spark arrestor is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands EXHAUST amp LOCATION HAZARDS Never operate in an enclosed area or indoors NEVER use in the home in a vehicle or in partly enclosed areas such as garages EVEN IF doors and windows are open ONLY use outdoors and far from open windows doors vents and in an area that will not accumulate deadly exhaust A DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell P dis i Only use OUTSIDE and far away from windows doors and vents NEVER use inside a home or garage EVEN IF doors and windows are open The engine exhaust fumes contain carbon monoxide which you cannot see or smell This poisonous gas if breathed in sufficient concentrations ca
18. ar and tear accident misuse abuse negligence or improper use As with all mechanical devices the Generac engines need periodic part s service and replacement to perform as designed This warranty will not cover repair when normal use has exhausted the life of a part s or engine Failures caused by any external cause or act of God including without limitation collision theft vandalism riot or wars nuclear event fire lightning earthquake windstorm hail volcanic eruption water or flood tornado or hurricane Damage related to rodent and or insect infestation Products that are modified or altered in a manner not authorized by Generac in writing 9 incidental consequential or indirect damages caused by defects in materials or workmanship or any delay in repair or replacement of the defective part s 10 Failure due to misapplication 11 Expenses related to customer instruction or troubleshooting where no manufacturing defect is found 12 Rental equipment used while warranty repairs are being performed 13 Starting batteries fuses light bulbs and engine fluids THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED SPECIFICALLY GENERAC POWER SYSTEMS MAKES NO OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Any implied warranties which are allowed by law shall be limited in duration to the terms of the express warranty provided herein Some states do not allow limitations
19. cal agency having jurisdiction n some areas generators are required to be registered with local utility companies f the generator is used at a construction site there may be additional regulations which must be observed 2 3 2 CONNECTING THE GENERATOR TO A BUILDING S ELECTRICAL SYSTEM When connecting directly to a building s electrical system it is recommended that a manual transfer switch is used Connections for a portable generator to a building s electrical system must be made by a qualified electrician and in strict compliance with all national and local electrical codes and laws Figure 8 Grounding the Generator Grounding 2 3 3 CONNECTING ELECTRICAL LOADS DO NOT connect 240 Volt loads to 120 Volt receptacles DO NOT connect 3 phase loads to the generator DO NOT connect 50 Hz loads to the generator Let engine stabilize and warm up for a few minutes after starting Plug in and turn on the desired 120 or 240 Volt AC single phase 60 Hz electrical loads Add up the rated watts or amps of all loads to be connected at one time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle supplying the power See Don t Overload the Generator 2 4 DON T OVERLOAD THE GENERATOR Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical devices Ob
20. condition by the owner operator Clean and inspect the spark arrestor when the engine is at ambient temperature as follows 1 Remove the spark arrestor screen from the muffler by loosening the clamp and removing the screw 2 Inspect screen and replace if torn perforated or otherwise damaged DO NOT USE a defective screen If screen is not damaged clean it with commercial solvent 3 Replace the spark arrestor and secure with the clamp and screw NOTE To order a new air filter or spark arrestor screen please contact the nearest authorized service center at 1 800 333 1322 Figure 16 Spark Arrestor Screen ARRESTUR SCREEN CLAMP SPARK ARRES TUR SCREEN 3 6 VALVE CLEARANCE Intake 0 15 0 02mm cold 0 006 0 0008 inches Exhaust 0 20 0 02mm cold 0 008 0 0008 inches After the first 50 hours of operation check the valve clearance in the engine and adjust if necessary Important If feeling uncomfortable about doing this procedure or the proper tools are not available please take the generator to the nearest service center to have the valve clearance adjusted This is a very important step to ensure longest life for the engine 15 Maintenance 3 1 GENERAL The generator should be started at least once every thirty days and be allowed to run at least 30 minutes If this cannot be done and the unit must be stored for more than 30 days use the following information as a guide to pr
21. d by the purchaser owner This warranty applies only to Honeywell portable generators and is not transferable from original purchaser Save your proof of purchase receipt If you do not provide proof of the initial purchase date the manufacturer s shipping date of the product will be used to determine the warranty period WARRANTY SCHEDULE Consumer applications are warranted for three 3 years Commercial and Rental applications are warranted for one 1 year or 1000 hours maximum whichever comes first CONSUMER APPLICATION YEAR ONE Limited comprehensive coverage on Labor and Part s listed proof of purchase and maintenance is required Engine All Components Alternator All Components YEARS TWO and THREE Limited comprehensive coverage on Part s listed proof of purchase and maintenance is required Engine All Components Alternator All Components COMMERCIAL RENTAL APPLICATION YEAR ONE Limited comprehensive coverage on Labor and Part s listed proof of purchase and maintenance is required Engine All Components Alternator All Components NOTE For the purpose of this warranty consumer use means personal residential household or recreational use by original purchaser This warranty does not apply to units used for Prime Power in place of utility where utility power service is present or where utility power service does not normally exist Once a generator has experienced commercial or rental use it
22. epare it for storage A DANGER A NEVER store engine with fuel in tank indoors Aor in enclosed poorly ventilated areas where fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance Allow unit cool entirely before storage 3 8 LONG TERM STORAGE It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor fuel hose or tank during storage Also experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer as follows A quality fuel stabilizer should be added to the existing fuel per the manufacturers specifications A DANGER Drain fuel into approved container outdoors away from open flame Be sure engine is cool Do not smoke Start and run the engine for 10 15 minutes after that time and while the unit is running turn the fuel shut off valve OFF and run until the engine stops from lack of fuel Allow the engine to cool then remove all gasoline from the fuel tank Use a commercially available non conductive vacuum siphon Drain oil from crankcase Refill the crankcase with recommended grade oil Remove spark plug and spray with a
23. er change the oil more often CAUTION Hot oil may cause burns Allow engine to cool before draining oil Avoid prolonged or repeated skin exposure with used oil Thoroughly wash exposed areas with soap Use the following instructions to change the oil after the engine cools down 1 Clean area around oil drain plug 2 Remove oil drain plug from engine and oil fill plug to drain oil completely into a suitable container 3 When oil has completely drained install oil drain plug and tighten securely 4 Fill engine with recommended oil See Before Starting the Generator for oil recommendations 5 Wipe up any spilled oil 6 Dispose of used oil at a proper collection center 14 3 4 6 REPLACING THE SPARK PLUG See Engine Specifications for recommended spark plug Replace the plug once each year This will help the engine start easier and run better 1 Stop the engine and pull the spark plug wire off of the spark plug 2 Clean the area around the spark plug and remove it from the cylinder head 3 Setthe spark plug s gap to 0 70 0 80 mm 0 028 0 031 in Install the correctly gapped spark plug into the cylinder head Figure 13 Figure 13 Spark Plug Gap 3 4 7 BATTERY REPLACEMENT NOTE The battery shipped with the generator has been fully charged A battery may lose some of its charge when not in use for prolonged periods of time If the battery is unable to crank the engine plug in the 12V charger included i
24. ervice is required when operating in adverse conditions noted below Check Oil Level Change Oil Check Valve Clearance Service Air Filter Replace Spark Plug At Each Use Every 100 hours or Every Season Every Season Every 200 hours or Every Season Every Season Change oil after first 30 hours of operation then every season Change oil and oil filter every month when operating under heavy load or in high temperatures Clean more often under dirty or dusty operating conditions Replace air filter parts if they cannot be adequately cleaned Check valve clearance and adjust if necessary after first 50 hours of operation and every 100 hours thereafter 3 3 PRODUCT SPECIFICATIONS 3 3 1 GENERATOR SPECIFICATIONS 5 5 kW Rated 5 5 kW Surge 6 8 kW Rated AC 120 240 Rated Max AC Load Current o 240 o eee tpe 22 9 Amps Current 120V sssssssssenenenennenenes 45 8 Amps Rated Frequency sse 60 Hz 93600 RPM Single Phase 6 5 kW Rated nnns 6 5 kW Surge 8 1 kW Rated AG Voltaga s die eniin o nen ie eie 120 240 Rated Max AC Load Current 240V sssssssesseenenneeee 27 1 Amps Current 120
25. esponsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warranty service can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service Dealer To locate the Generac Authorized Warranty Service Dealer nearest you call our toll free number below or email emissions generac com 1 800 333 1322 IMPORTANT NOTE This warranty statement explains your rights and obligations under the Emission Control System Warranty which is provided to you by Generac pursuant to federal law See also the Generac Limited Warranties for Generac Power Systems Inc which is enclosed herewith on a separate sheet also provided to you by Generac Note that this warranty shall not apply to any incidental consequential or indirect damages caused by defects in materials or workmanship or any delay in repair or replacement of the defective part s This warranty is in place of all other warranties expressed or implied Specifically Generac makes no other warranties as to the merchantability or fitness for a particular purpose Any implied warranties allowed by law shall be limited in duration to the terms of the express warranty provided herein Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you The ECS Warranty applies only to the emission contr
26. g and ventilating air is critical to correct generator operation Do not alter the installation or permit even partial blockage of ventilation provisions as this can seriously affect safe operation of the generator The generator MUST be operated outdoors This exhaust system must be properly maintained Do nothing that might render the exhaust system unsafe or in noncompliance with any local codes and or standards Always use a battery operated carbon monoxide alarm indoors installed according to the manufacturer s instructions A DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home Only use OUTSIDE and or garage EVEN IF doors and windows are open far away from windows doors and vents 2 9 1 GROUNDING THE GENERATOR WHEN USED AS A PORTABLE This generator has an equipment ground that connects the generator frame components to the ground terminals on the AC output receptacles see NEC 250 34 A for explanation This allows the generator to be used as a portable without grounding the frame of the generator as specified in NEC 250 34 Special Requirements There may be Federal or State Occupational Safety and Health Administration OSHA regulations local codes or ordinances that apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the lo
27. igure 6 120 Volt AC 20 Amp GFCI Duplex Receptacle 2 2 3 120 240 VAC 30 AMP RECEPTACLE Use a NEMA L14 30 plug with this receptacle rotate to lock unlock Connect a suitable 4 wire grounded cord set to the plug and to the desired load The cord set should be rated for 250 Volts AC at 30 Amps or greater Figure 7 Figure 7 120 240 VAC 30 Amp Receptacle 120V 240V 30A Use this receptacle to operate 120 Volt AC 60 Hz single phase loads requiring up to 3600 watts 3 6 kW of power at 30 Amps or 240 Volt AC 60 Hz single phase loads requiring up to 7200 watts 7 2 kW of power at 30 Amps The outlet is protected by a 2 pole toggle switch circuit breaker 2 3 HOW TO USE THE GENERATOR See the To Start the Engine section for how to safely start and stop the generator and how to connect and disconnect loads If there are any problems operating the generator please call the generator helpline at 1 888 436 3722 A DANGER Never operate in an enclosed area or indoors NEVER use in the home in a vehicle or in partly enclosed areas such as garages EVEN IF doors and windows are open ONLY use outdoors and far from open windows doors vents and in an area that will not accumulate deadly exhaust The engine exhaust fumes contain carbon monoxide which you cannot see or smell This poisonous gas if breathed in sufficient concentrations can cause unconsciousness or even death Adequate unobstructed flow of coolin
28. ing 4 1 TROUBLESHOOTING GUIDE PROBLEM Engine is running but no AC output is available Engine runs well but bogs down when loads are connected Engine will not start or starts and runs rough Engine shuts down during operation Engine hunts or falters 1 Circuit breaker is open 2 Poor connection or defective cord set 3 Connected device is bad 4 Fault in generator 1 Short circuit in a connected load 2 Generator is overloaded 3 Engine speed is too slow 4 Shorted generator circuit Fuel Shut off is OFF Dirty air filter Out of gasoline Stale gasoline Spark plug wire not connected to spark plug Bad spark plug Water in gasoline Over choking 9 Low oil level 10 Excessive rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 2 3 4 5 6 7 8 1 Out of gasoline 2 Low oil level 3 Fault in engine 1 Load is too high 2 Dirty air filter 3 Engine needs to be serviced 1 Choke is opened too soon 2 Carburetor is running too rich or too lean CORRECTION 1 Reset circuit breaker 2 Check and repair 3 Connect another device that is in good condition 4 Contact Authorized Service Facility 1 Disconnect shorted electrical load 2 See Don t Overload the Generator 3 Contact Authorized Service Facility 4 Contact Authorized Service Facility Turn Fuel Shut off to ON Clean or
29. inutes to stabilize the internal temperatures of engine and generator 3 Move Run Stop switch to OFF position 4 Close fuel valve 2 10 LOW OIL LEVEL SHUTDOWN SYSTEM The engine is equipped with a low oil level sensor that shuts down the engine automatically when the oil level drops below a specified level If the engine shuts down by itself and the fuel tank has enough gasoline check engine oil level 2 10 1 SENSING LOW OIL LEVEL If the system senses a low oil level during operation the engine shuts down The engine will not run until the oil has been refilled to the proper level 2 11 CHARGING THE BATTERY ELECTRIC START UNITS ONLY A DANGER Storage batteries give off explosive hydrogen gas while recharging An explosive mixture will remain around the battery for a long time after it has been charged The slightest spark can ignite the hydrogen and cause an explosion Such an explosion can shatter the battery and cause blindness or other serious injury DANGER Do not permit smoking open flame sparks or any other source of heat around a battery Wear protective goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely corrosive sulfuric acid solution that can cause severe burns If spill occurs flush area with clear water immediately 12 NOTE The battery shipped with the generator has been fully charged A battery may lose some of its charge when no
30. ion System Spark Plug Ignition Module Exhaust System Exhaust Manifold Muffler Pulsed Air Valve Catalyst 1 2 2 BATTERY CABLE CONNECTION ELECTRIC START ONLY The unit has been deliberately shipped with the battery cables disconnected You will need a 10mm wrench to secure the battery cables To connect the battery see Figure 14 for connection details 1 Cut off cable ties securing battery cables 2 First connect the red cable to the positive battery terminal with the supplied bolt 3 Connect the black cable to the negative battery terminal with the supplied bolt 4 Make sure all connections are secure Slide the rubber boots over the terminals and connection hardware NOTE If the battery is unable to start the engine charge it with the 12V charger included in the accessory box see the Charging a Battery section for details 2 1 KNOW THE GENERATOR Read the Owner s Manual and Safety Rules before operating this generator Compare the generator to Figures 2 through 4 to become familiarized with the locations of various controls and adjustments Save this manual for future reference 1 So oh 9A 10 12 13 14 15 16 120 Volt AC 20 Amp Duplex Receptacle Supplies electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical lighting appliance tool and motor loads CARB models are equipped with GFCI outlets
31. ion control system of your new equipment Both the ECS Warranty and the Generac Warranty describe important rights and obligations with respect to your new engine Warranty service can be performed only by a Generac Authorized Warranty Service Facility When requesting warranty service evidence must be presented showing the date of the sale to the original purchaser owner If you have any questions regarding your warranty rights and responsibilities you should contact Generac at the following address ATTENTION WARRANTY DEPARTMENT GENERAC POWER SYSTEMS INC P O BOX 297 WHITEWATER WI 53190 Part 1 of 2 Part No 0 3335 Rev 08 12 EMISSION WARRANTY FOR EPA CERTIFIED EQUIPMENT EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty ECS Warranty for equipment using small spark ignited engines a Applicability This warranty shall apply to equipment that uses small off road engines The ECS Warranty period shall begin on the date the new equipment is purchased by delivered to its original end use purchaser owner and shall continue for the lesser of 1 The period of time specified in the Generac Limited Warranty enclosed herewith but not less than 24 months or 2 For engines equipped with hour meters a number of operating hours equal to half of the engine s useful life The useful life is specified on the Emissions Control Label on the engine b General Emissions Warranty Coverage Generac warrants to the o
32. ion control system on this equipment includes all components whose failure would increase the emissions of any regulated pollutant These components are listed in the Emissions Information section of this manual MANUFACTURER S WARRANTY COVERAGE This ECS Warranty is valid for two years or for the same period as specified in the Generac Limited Warranty whichever is longer For equipment with hour meters the warranty period is a number of hours equal to half the Useful Life to which the equipment is certified or the warranty period specified above in years whichever is less The Useful Life can be found on the Emission Control Label on the engine If during such warranty period any emission related part on your equipment is found to be defective in materials or workmanship repairs or replacement will be performed by a Generac Authorized Warranty Service Dealer OWNER S WARRANTY RESPONSIBILITIES As the equipment owner you are responsible for the completion of all required maintenance as listed in your factory supplied Owner s Manual For warranty purposes Generac recommends that you retain all receipts covering maintenance on your generator but Generac cannot deny warranty solely due to the lack of receipts You should be aware that Generac may deny any and or all warranty coverage or responsibility if your equipment or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications You are r
33. l cap and wipe up any spilled gasoline IMPORTANT It is important to prevent gum deposits from forming in fuel system parts such as the carburetor fuel hose or tank during storage Alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer See the Storage section Never use engine or carburetor cleaner products in the fuel tank as permanent damage may occur Figure 9 Fuel Tank Fuel Tank Fuel DO NOT Fill Above Lip 2 1 STARTING PULL START ENGINES Never start or stop engine with electrical devices plugged into the receptacles AND devices turned on 1 Unplug all electrical loads from the unit s receptacles before starting the engine 2 Make sure the unit is in a level position not to exceed 15 in any direction 3 OPEN the Fuel Shut off Valve Figure 10 4 Turn engine RUN STOP switch to ON position Figure 2A 5 Slide engine choke to the LEFT to FULL CHOKE position Figure 11 6 To start engine firmly grasp the recoil handle and pull slowly until increased resistance is felt Pull rapidly up and away 7 When engine starts move choke knob to 1 2 CHOKE position until engine runs smoothly and then fully into RUN position If engine falters
34. lication and on tags and decals affixed to the generator DANGER WARNING CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular operation that may be hazardous if performed incorrectly or carelessly Observe them carefully Their definitions are as follows DANGER INDICATES A HAZARDOUS SITUATION OR ACTION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY WARNING Indicates a hazardous situation or action which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation or action which if not avoided could result in minor or moderate injury NOTE Notes contain additional information important to a procedure and will be found within the regular text body of this manual These safety warnings cannot eliminate the hazards that they indicate Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents Four commonly used safety symbols accompany the DANGER WARNING and CAUTION blocks The type of information each indicates is as follows This symbol points out important safety information that if not followed could endanger personal safety and or property of others A This symbol points out potential explosion sA hazard A This symbol points out potential fire hazard This symbol points out potential electrical shock hazard GENE
35. n cause unconsciousness or even death Adequate unobstructed flow of cooling and ventilating air is critical to correct generator operation Do not alter the installation or permit even partial blockage of ventilation provisions as this can seriously affect safe operation of the generator The generator MUST be operated outdoors This exhaust system must be properly maintained Do nothing that might renderthe exhaust system unsafe or in noncompliance with any local codes and or standards Always use a battery operated carbon monoxide alarm indoors installed according to the manufacturers instructions If you start to feel sick dizzy or weak after the generator has been running move to fresh air IMMEDIATELY See a doctor as you could have carbon monoxide poisoning ELECTRICAL HAZARDS The generator produces dangerously high voltage when in operation Avoid contact with bare wires terminals connections etc while the unit is running even on equipment connected to the generator Ensure all appropriate covers guards and barriers are in place before operating the generator Never handle any kind of electrical cord or device while standing in water while barefoot or while hands or feet are wet DANGEROUS ELECTRICAL SHOCK MAY RESULT The National Electric Code NEC requires the frame and external electrically conductive parts of the generator be properly connected to an approved earth ground Local electrical codes may also require
36. n control system on this equipment includes all components whose failure would increase the emissions of any regulated pollutant These components are listed in the Emissions Information section of this manual MANUFACTURER S WARRANTY COVERAGE This ECS Warranty is valid for two years or for the same period as specified in the Generac Limited Warranty whichever is longer For equipment with hour meters the warranty period is a number of hours equal to half the Useful Life to which the equipment is certified or the warranty period specified above in years whichever is less The Useful Life can be found on the Emission Control Label on the engine If during such warranty period any emission related part on your equipment is found to be defective in materials or workmanship repairs or replacement will be performed by a Generac Authorized Warranty Service Dealer OWNER S WARRANTY RESPONSIBILITIES As the equipment owner you are responsible for the completion of all required maintenance as listed in your factory supplied Owner s Manual For warranty purposes Generac recommends that you retain all receipts covering maintenance on your generator but Generac cannot deny warranty solely due to the lack of receipts You should be aware that Generac may deny any and or all warranty coverage or responsibility if your equipment or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications You are res
37. n the accessory box see the Charging a Battery section RUNNING THE GENERATOR DOES NOT CHARGE THE BATTERY Refer to the Battery Cable Connection section Figure 14 Battery Connections 3 5 SERVICE AIR FILTER The engine will not run properly and may be damaged if using a dirty air filter Clean or replace the air filter paper filter once a year Clean or replace more often if operating under dusty conditions Figure 15 To clean or replace paper air filter 1 Remove air filter cover and remove paper filter 2 Clean paper filter by tapping it gently on a solid surface If the filter is too dirty replace it with a new one Dispose of the old filter properly The air filter part number is 0G84420151 3 Clean air filter cover then insert new paper filter into the base of the air filter Re install air filter cover NOTE To order a new air filter please contact the nearest authorized service center at 1 855 GEN INFO Figure 15 Air Filter KNOB TO OPEN AIR BOX 3 5 1 CLEAN SPARK ARRESTOR SCREEN CARB MODELS The engine exhaust muffler has a spark arrestor screen Inspect and clean the screen at least once each year Figure 16 If unit is used regularly inspect and clean more often DANGER A If using the generator on any forest covered brush covered or grass covered unimproved land it must be equipped with a spark arrestor The spark arrestor must be maintained in good
38. ndle components are already pre assembled from the factory Handle Figure 1A 1 Install the handle assembly to the frame by using bolts A and nuts B 2 Repeat step one for opposite handle Feet Figure 1B 3 Place washer C inside rubber foot D Secure parts to bracket E with bolt F and nut H 4 Install foot assembly to the frame using the short bolts G and nuts H 5 Repeat steps 3 amp 4 for other foot Wheels Figure 1C 6 Use four short bolts G and four nuts H to secure the axle J amp bracket K to the frame 7 Slide wheel L and washer M onto axle J Secure parts with pin N 8 Repeat steps 6 amp 7 for the opposite wheel Figure 1A Handle Assembly General Information Figure 1C Wheel Assembly 1 8 EMISSIONS INFORMATION The Environmental Protection Agency and California Air Resource Board for generators certified to CA standards requires that this generator comply with exhaust and evaporative emission standards Locate the emissions compliance decal on the engine to determine what standards the generator meets and to determine which warranty applies This generator is certified to operate on gasoline The emission control system includes the following components if equipped Air Induction System Intake Pipe Manifold Air Cleaner Fuel System Carburetor Fuel Tank Cap Fuel Lines Evaporative Vent Lines Carbon Canister Ignit
39. ol system of your new equipment Both the ECS Warranty and the Generac Warranty describe important rights and obligations with respect to your new engine Warranty service can be performed only by a Generac Authorized Warranty Service Facility When requesting warranty service evidence must be presented showing the date of the sale to the original purchaser owner If you have any questions regarding your warranty rights and responsibilities you should contact Generac at the following address ATTENTION WARRANTY DEPARTMENT GENERAC POWER SYSTEMS INC P O BOX 297 WHITEWATER WI 53190 Part 1 of 2 Part No 0J8147C Rev 08 12 EMISSION WARRANTY FOR CARB CERTIFIED EQUIPMENT EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty ECS Warranty for equipment using small spark ignited engines a Applicability This warranty shall apply to equipment that uses small off road engines The ECS Warranty period shall begin on the date the new equipment is purchased by delivered to its original end use purchaser owner and shall continue for the lesser of 1 The period of time specified in the Generac Limited Warranty enclosed herewith but not less than 24 months or 2 For engines equipped with hour meters a number of operating hours equal to half of the engine s useful life The useful life is specified on the Emissions Control Label on the engine b General Emissions Warranty Coverage Generac warrants to the original
40. on how long an implied warranty lasts so the above limitation may not apply to purchaser owner GENERAC POWER SYSTEMS ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART S AS STATED ABOVE IN NO EVENT SHALL GENERAC POWER SYSTEMS BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC POWER SYSTEMS INC NEGLIGENCE Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to purchaser owner Purchaser owner agrees to make no claims against Generac Power Systems Inc based on negligence This warranty gives purchaser owner specific legal rights Purchaser owner also may have other rights that vary from state to state Honeywell International Inc makes no representations or warranties with respect to this product The Honeywell trademark is used under license from Honeywell International Inc GENERAC POWER SYSTEMS INC BOX 8 Waukesha WI 53187 Ph 855 GEN INFO To locate the nearest Authorized Dealer and to download schematics exploded parts views and parts lists visit our website www honeywellgenerators com Part No 0J3304 Revision 06 13 Manual Part No 073808 Rev L 06 14 13
41. ponsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warranty service can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service Dealer To locate the Generac Authorized Warranty Service Dealer nearest you call our toll free number below or email emissions generac com 1 800 333 1322 IMPORTANT NOTE This warranty statement explains your rights and obligations under the Emission Control System Warranty which is provided to you by Generac pursuant to federal law See also the Generac Limited Warranties for Generac Power Systems Inc which is enclosed herewith on a separate sheet also provided to you by Generac Note that this warranty shall not apply to any incidental consequential or indirect damages caused by defects in materials or workmanship or any delay in repair or replacement of the defective part s This warranty is in place of all other warranties expressed or implied Specifically Generac makes no other warranties as to the merchantability or fitness for a particular purpose Any implied warranties which are allowed by law shall be limited in duration to the terms of the express warranty provided herein Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you The ECS Warranty applies only to the emiss
42. proper grounding of the generator Consult with a local electrician for grounding requirements in the area Use a ground fault circuit interrupter in any damp or highly conductive area such as metal decking or steel work Do not use worn bare frayed or otherwise damaged electrical cord sets with the generator Before performing any maintenance on the generator disconnect the engine starting battery if equipped to prevent accidental start up Disconnect the cable from the battery post indicated by a NEGATIVE NEG or first Reconnect that cable last In case of accident caused by electric shock immediately shut down the source of electrical power If this is not possible attempt to free the victim from the live conductor AVOID DIRECT CONTACT WITH THE VICTIM Use a non conducting implement such as a rope or board to free the victim from the live conductor If the victim is unconscious apply first aid and get immediate medical help FIRE HAZARDS Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE Do not permit smoking open flames sparks or heat in the vicinity while handling gasoline Never add fuel while unit is running or hot Allow engine to cool completely before adding fuel Never fill fuel tank indoors Comply with all laws regulating storage and handling of gasoline Do not overfill the fuel tank Always allow room for fuel expansion If tank is over filled fuel can overflow onto a hot engine and cause FIRE or
43. rger 20 500 Belt Sander 9 Xi ness RR qubd ed 1000 Chain SAW MP 1200 Circular Saw 6 1 2 800 to 1000 Clothes Dryer 5750 Clothes Dryer Gas 700 Clothes Washer 1150 Coffee Maker cse axed sas iane 1750 Compressor 1 HP sods 2000 Compressor 3 4 1800 Compressor 1 2 1400 Curing eine eee RIG 700 Dehumidifier ecc per DS cto eee EA UU 650 Disc Sander 9 2004044200 eda cesi e eee td 1200 Edge ane 500 Electric Blanket oscar eee wen wah 400 Electric 1200 Electric Range per 1500 El amp etric re ar ite det 1250 700 Furnace Fan 3 5 enn 875 Garage Door 500 to 750 Hall DIVO oui garso auton keene EE dia t d 1200 250 to 1100 Hedge Trimmer oco e do iisti i arida 450 eae ae ak Rebate pa pP eer ee 500 n mE 1200 Jet PUMP e he Dade 800 lawn MOWED ne oci metre PUR OR Ra sts 1200 BUI oat xd uu std dedos 100 Microwave 700 to 1000 Milk voi
44. riginal end use purchaser owner of the new engine or equipment and to each subsequent purchaser owner that the ECS when installed was 1 Designed built and equipped so as to conform with all applicable regulations and 2 Free from defects in materials and workmanship which cause the failure of a warranted part at any time during the ECS Warranty Period c The warranty on emissions related parts will be interpreted as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the ECS Warranty Period If any such part fails during the ECS Warranty Period it shall be repaired or replaced by Generac according to Subsection 4 below Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period 2 Any warranted part that is scheduled only for regular inspection as specified in the Owner s Manual shall be warranted for the ECS Warranty Period A statement in the Owner s Manual to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period 3 Any warranted part that is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to first scheduled replacement point for that part If the part fails prior to
45. rst scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the period prior to the first scheduled replacement point for that part 4 Repair or replacement of any warranted emissions related part under this ECS Warranty shall be performed at no charge to the owner at a Generac Authorized Warranty Service Facility 5 Notwithstanding the provisions of subsection 4 above warranty services or repairs must be provided at Generac Authorized Service Facilities 6 When the engine is inspected by a Generac Authorized Warranty Service Facility the purchaser owner shall not be held responsible for diagnostic costs if the repair is deemed warrantable 7 Throughout the ECS Warranty Period Generac shall maintain a supply of warranted emission related parts sufficient to meet the expected demand for such parts 8 Any Generac authorized and approved emission related replacement parts may be used in the performance of any ECS Warranty maintenance or repairs and will be provided without charge to the purchaser owner Such use shall not reduce Generac ECS Warranty obligations 9 No modifications other than those explicitly approved by Generac may be made to the generator Unapproved modifications void this ECS Warranty and shall be sufficient ground for disallowing an ECS Warranty cl
46. s 2950 Niles Road St Joseph 49085 This list is not all inclusive Check with the Authority Having Local Jurisdiction AHJ for any local codes or standards which may be applicable to your jurisdiction MODEL DATA DECAL General Information 1 1 UNPACKING Remove all packaging material Remove separate accessory box Remove the generator from carton 1 1 1 ACCESSORY BOX Check all contents If any parts are missing or damaged locate an authorized dealer at 1 855 GEN INFO 1 Owner s manual 1 Bottle of Oil SAE 30 3 Product Registration Cards English Spanish French 1 011 Funnel 4 Carriage Bolts A 4 Acorn Nuts B 2 Small Washers C 2 Rubber Feet D 2 Foot Brackets E 2 M8 1 25 x 25 4 8 M8 1 25 x 16 G 10 M8 Nuts H 1 Axle J 1 Axle Bracket K 2 Wheels L 2 Large Washers M 2 Hair Pins N 1 Battery Charger Electric start models 1 2 ASSEMBLY The generator requires some assembly prior to using it If problems arise when assembling the generator please call the Generator Helpline at 1 855 GEN INFO 1 2 1 ASSEMBLING THE ACCESSORY KIT The wheels are designed to greatly improve the portability of the generator You will need the following tools to properly install the accessory kit Ratchet a 10mm socket and a 13mm socket 10mm box wrench Refer to the instructions below and figures 1A 1B and 1C to install the handles feet and wheels Note the ha
47. serve the following to prevent overloading the unit 1 Add up the total wattage of all electrical devices to be connected at one time This total should NOT be greater than the generator s wattage capacity The rated wattage of lights can be taken from light bulbs The rated wattage of tools appliances and motors can usually be found on a data label or decal affixed to the device If the appliance tool or motor does not give wattage multiply volts times ampere rating to determine watts volts x amps watts Some electric motors such as induction types require about three times more watts of power for starting than for running This surge of power lasts only a few seconds when starting such motors Make sure to allow for high starting wattage when selecting electrical devices to connect to the generator Figure the watts needed to start the largest motor 2 Add to that figure the running watts of all other connected loads The Wattage Reference Guide is provided to assist in determining how many items the generator can operate at one time NOTE All figures are approximate See data label on appliance for wattage requirements Operation 2 9 WATTAGE REFERENCE GUIDE DEVICE seme epp itae erede a Oe Running Watts Air Conditioner 12 000 1700 Air Conditioner 24 000 3800 Air Conditioner 40 000 6000 Battery Cha
48. shall thereafter be considered a non consumer use generator for the purpose of this warranty GUIDELINES All warranty repairs must be performed and or addressed by an Authorized Certified Honeywell Generator Dealer or branch thereof Units that have been resold are not covered under the Generac Warranty as this Warranty is not transferable Damage to any covered components or consequential damages caused by the use of a non OEM part will not be covered by the warranty Generac may choose to Repair Replace or Refund a piece of equipment Warranty Labor Rates are based on normal working hours Additional costs for overtime holiday or emergency labor costs for repairs outside of normal business hours will be the responsibility of the customer Warranty Parts shipment costs are reimbursed at ground shipment rates Costs related to requests for expedited shipping will be the responsibility of the customer Batteries are warranted by the battery manufacturer Verification of required maintenance may be required for warranty coverage THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING Any unit built manufactured prior to February 1 2011 Costs of normal maintenance and adjustments Failures caused by any contaminated fuels oils or lack of proper oil levels Repairs or diagnostics performed by individuals other than an Authorized Certified Honeywell Generator Dealer not authorized in writing by Generac Failures due but not limited to normal we
49. sss 54 2 Amps Rated oem etna 60 Hz 93600 RPM Single Phase 7 5 kW Rated POWBI 7 5 kW Surge Power sss 9 4 kw Rated AC Voltage ssssssseseeenennenennnnnen 120 240 Rated Max AC Load G rrent o 240 a eee d 31 3 Amps Current 120V 62 5 Amps Rated Frequency er 60 Hz 93600 RPM IER MEE EE Single Phase Maximum wattage and current are subject to and limited by such factors as fuel Btu content ambient temperature altitude engine condition etc Maximum power decreases about 3 596 for each 1 000 feet above sea level and will also decrease about 1 for each 6 C 10 F above 16 C 60 F ambient temperature 3 3 2 ENGINE SPECIFICATIONS 5 5 amp 6 5 kW Displacement Spark Plug Type Spark Plug 0 028 0 031 inches 0 70 0 80 mm Spark Plug Part 0J00620106 Gasoline Capacity sssssseeennnnn 5 8 U S Gallons Run Time 50 Eoad c ete ter ees 9 hrs 7 5 kW Displacement 3s orn trn 420 Spark Plug NHSP LDF7TC or Champion N9YC Spark Plug Gap sene 0 030 inch 0 76 mm Spark Plug Part Number 0J00620106 Gasoline 5 8 U S Gallons Oil TVDG
50. starting operating and servicing procedures The operator is responsible for proper and safe use of the equipment We strongly recommend that the operator read this manual and thoroughly understand all instructions before using the equipment We also strongly recommend instructing other users to properly start and operate the unit This prepares them if they need to operate the equipment in an emergency The generator can operate safely efficiently and reliably only if it is properly located operated and maintained Before operating or servicing the generator Become familiar with and strictly adhere to all local state and national codes and regulations Study all safety warnings in this manual and on the product carefully Become familiar with this manual and the unit before use The manufacturer cannot anticipate every possible circumstance that might involve a hazard The warnings in this manual and on tags and decals affixed to the unit are therefore not all inclusive If using a procedure work method or operating technique that the manufacturer does not specifically recommend ensure that it is safe for others Also make sure the procedure work method or operating technique utilized does not render the generator unsafe THE INFORMATION CONTAINED HEREIN WAS BASED ON MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION GENERAC RESERVES THE RIGHT TO MODIFY THIS MANUAL AT ANY TIME SAFETY RULES Throughout this pub
51. t in use for prolonged periods of time If the battery is unable to crank the engine plug in the 12V charger included in the accessory box see section Charging the Battery RUNNING THE GENERATOR DOES NOT CHARGE THE BATTERY Use battery charger plug to keep the battery charged and ready for use Battery charging should be done in a dry location 1 Plug charger into Battery Charger Input jack located on the control panel Plug wall receptacle end of the battery charger into a 120 Volt AC wall outlet Figure 12 2 Unplug battery charger from wall outlet and control panel jack when generator is going to be in use NOTE Do not use the battery charger for more than 48 hours at one charge Figure 12 Battery Charger Jack BATTERY CHARGER INPUT 3 1 PERFORMING SCHEDULED MAINTENANCE It is important to perform service as specified in the Maintenance Schedule for proper generator operation and to ensure that the generator complies with the applicable emission standards for the duration of its useful life Service and repairs may be performed by any capable person or repair shop Additionally emissions critical maintenance must be performed as scheduled in order for the Emissions Warranty to be valid Emissions critical maintenance consists of servicing the air filter and spark plugs in accordance with the Maintenance Schedule 3 2 MAINTENANCE SCHEDULE Follow the calendar intervals More frequent s
52. the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the period prior to the first scheduled replacement point for that part 4 Repair or replacement of any warranted emissions related part under this ECS Warranty shall be performed at no charge to the owner at a Generac Authorized Warranty Service Facility 5 Notwithstanding the provisions of subsection 4 above warranty services or repairs must be provided at Generac Authorized Service Facilities 6 When the engine is inspected by a Generac Authorized Warranty Service Facility the purchaser owner shall not be held responsible for diagnostic costs if the repair is deemed warrantable 7 Throughout the ECS Warranty Period Generac shall maintain a supply of warranted emission related parts sufficient to meet the expected demand for such parts 8 Any Generac authorized and approved emission related replacement parts may be used in the performance of any ECS Warranty maintenance or repairs and will be provided without charge to the purchaser owner Such use shall not reduce Generac s ECS Warranty obligations 9 No modifications other than those explicitly approved by Generac may be made to the generator Unapproved modifications void this ECS Warranty and shall be sufficient ground for disallowing an ECS Warrant
53. y claim 10 Generac shall not be held liable hereunder for failures of any non authorized replacement parts or failures of any authorized parts caused by the use of non authorized replacement parts EMISSION RELATED PARTS MAY INCLUDE THE FOLLOWING IF EQUIPPED 1 FUEL METERING SYSTEM 3 IGNITION SYSTEM CARBURETOR AND INTERNAL PARTS A SPARK PLUGS FUEL TANK CAP B IGNITION COILS MODULE FUEL LINES 4 AIR INJECTION SYSTEM EVAPORATIVE VENT LINES A PULSE AIR VALVE REGULATOR GASEOUS FUELS 5 EXHAUST SYSTEM 2 AIR INDUCTION SYSTEM A CATALYST A INTAKE MANIFOLD B EXHAUST MANIFOLD B AIR FILTER Part 2 of 2 Part No 0J3335A Rev 08 12 EMISSION WARRANTY FOR CARB CERTIFIED EQUIPMENT CALIFORNIA AND U S EPA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resource Board CARB and the United States Environmental Protection Agency EPA together with Generac Power Systems Inc Generac are pleased to explain the Emission Control System Warranty ECS Warranty on your new 2012 equipment New equipment that use small spark ignited engines must be designed built and equipped to meet stringent anti smog standards for the state of California and the federal government Generac will warrant the emission control system on your equipment for the period of time listed below provided there has been no abuse neglect unapproved modification or improper maintenance of your equipment The emiss
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