Mandrel bender - Gelber
Contents
1. 38 39 Rotary Dender 40 41 gt gt gt Information on nebt beneler s 42 43 MobisbendepBasic 44 45 Final assembly and quality control take place at Mobi bender Basic NC 46 47 our logistics centre Mobi bender 48 49 KOSS Mobi bender Cutting flaring and notching of tube s S hh e 52 53 gt gt gt Information on XL and XIL PILUS ee 54 57 ESta andard RENEE 58 59 XIER I EL TEEN RENEE SENKE EEE ES EEE M EE 60 61 XRB 40 CC Coro morer OMM n IM tT 62 63 We are present at trade fairs in Germany benden er 64 65 Europe and worldwide Aman se c 66 Pressbrake ee 67 erc rrr EE ee ee 68 69 X1 Board bender tritt 70 71 X1 Combined bender 72 73 We sell our products through the Internet Mandrel bender au 74 dealerships and also by presenting our products NR SS eN eee E 75 ret ses Hand operated tube bender 12 76 y 2 100 77 Hand operated bender HB EM Material thickness mm2. 1 M Delta 100 100 260 315 5 11 110 180 185 215 2 670 May differ from the illustration Delta 40 mm min radius 60 x 25 200 60 x 10 200 35 200 50 50 7 400 50 50 7 600 50 50 7 300 50 50 7 300 65 x 42x 5 5 300 65 x 42x 5 5 300 40x35x5 250 60 x 2 250 60 3 x 2 2 250 38 200 60 x 40 x 2 300 60 x 40 x 2 700 Delta 50 mm min radius 110 x 20 250 80 x 12 400 40 350 60x60x6 400 60x60x6 500 60 60 7 400 60 60 7 400 80x45 x6 250 80x 45 x6 250 50 x 38 x5 600 70 x2 600 761 x 3 2 2 1 2 500 45 700 80 x 40 x 3 1 000 70 x 50 x 3 1 500 Delta 60 140 x 40 150 x 40 100 15 100 25 50 60 80 x 80x8 90 x90x9 80 x 80x 8 90 x90 x9 80 x 80x 8 80 x 80 x 10 80 x 80x 8 80 x 80 x 10 120 x55 x7 160 x 65 x 7 5 120 x55 x7 160 x 65 x 7 5 80x45x6 100x50x6 INP 100 INP 140 IPE 80 IPE 100 100x4 120x4 101 6 3 6 3 1 2 114 3 x 4 5 4 60 70 120 x 50 x 4 120 x 60 x 4 100 x 40 x3 120 x 60 x 4 min radius 400 500 700 800 250 400 250 600 350 700 350 400 300 400 300 400 1 000 1 500 400 450 2 500 4 000 800 1 200 600 800 250 400 800 1000 800 1000 600 1000 2 55 Tube Grinder Mandrel bender Board bender XL XL Plus Mobi bender Rotary bender Misc Delta 40 Delta 50 Delta 60 Delta 8
3. Bending bars 80 mm Pressure adjustment Foot pedal e Oil level Press brake GB 28 Tool structure The GB 28 Press brake has an operating speed of 10 mm s The AMADA PROMECAM tool socket enables you to use Thereby the machine can be operated with less safety a large number of standard devices which are available at effort favourable prices and short notice In order to be able to work at reasonable rates we decided to optimise the stroke length The height can be adjusted The maximum opening between the punch socket and the freely so that the tool is open after bending This way it is bending bar is 250 mm The bending bar can be adjusted by always operating in the working stroke and has no idle travel 80 mm The maximum stroke length of the punch is 67 mm 4 F4 22 Press brake GB 28 User friendly e Small external dimensions Lightweight e Adjustable bending angle Electrically driven back stop which is adjustable from the front PROMECAM tool system from AMADA Low noise level Bending capacities are given in the table May differ from the illustration Electrically driven back stop Lateral guidance Operation Using the GB 28 Press brake the desired bending angle to be produced can be programmed The back stop position can be electrically adjusted from the front The position of the back stop can be read off the adjustment wheel at the front The ad
4. GELB Gelber Bieger GmbH Herkeswald 73 66679 Losheim am See GERMANY BIE GER 3 Phone 49 68 72 50 500 60 Fax 49 0 68 72 50 500 70 Ss Sc From construction through to sales gt gt Information on press brake 4 5 Dies GPS cR 6 7 everyth ing from a single source eats E E E 8 9 gt gt gt Information on tube gr ner hash 10 T1 _ Production RS NNN NE M 12 13 gt gt gt Information on profile 14 15 BronlebendersAlfa407 50 2 02222202002020202720002222 22 02227020 16 17 We plan design and develop our products Profile 0100 160 2222 2020 002 e S 18 19 TN MN Profile benders Delta 40 50 60 80 100 20 23 Prone benders Slalom 20 50 OO 72222222 22222222 222222 24 25 Promleibenders DS 40750730 26 27 Proille bengere Vario ee 28 29 gt gt gt Information on mandrel bende nnn 30 31 Mandrell benders 6 3 284 015 0342 eoe 22 22202200 32 Mandrel benders S 03 42 RL 4 1605 0350 2 22 e EE 33 We manufacture in our own production plants or Mandrel benders S 03 60 Light and S 03 60 RL s 34 have products built under licence 03704 5 03 70 E 35 Manerelibendens S 03 80 22222222 Eit PI t 36 gt gt gt Information on rotary
5. 105 x 75 x 120 138 x 101 x 132 164 x 122 158 ann rat 2 2222 2 50 x 25 x 1 5 700 60x30x2 5 800 100 x 30 x 3 2 1000 Wooden box dimensions for packing cm 110 x 85 x 145 150 x 124 x 150 182 x 152 x 192 60 30 x 25 1000 80 x 30 x3 2500 120 x 40 x3 1500 16 Data refers to Type H bending machines 17 S Alpha 100 Alpha 160 E mm min radius mm min radius 4 100 x 20 500 140 x 30 1 500 S S 120 35 1000 170 x 35 1 500 D 100 x 100 x 12 1200 130 x 130 x 12 1800 D 110 x 110 x 12 1 000 150 x 150 x 15 1 500 9 ES 100 x 100 x 12 1 200 130 130 12 1 800 110 x 110 x 12 1 000 150 x 150 x 15 1 500 UNP 160 350 UNP 260 500 UNP 160 350 UNP 260 500 3 c 120 1 500 UNP 200 2 500 5 UNP 140 1 400 UNP 220 3 000 gt 140 1 500 220 2100 a 3 EC gt 140 1 500 220 2 300 5 c IPE 160 1 000 IPE 240 1 200 m O 18 5 IPN 160 1 000 IPN 240 1 000 A hydraulic bending machine with three motorised rollers and double independent feed The upper roller is fixed the lower rollers are mounted on straight guides and are hydraulically adjusted Each roller is equipped with a hydraulic reduction gear an JURE SEER HEA 100 1 800 E HEA 160 2 700 E The standard fittings of the machine include straightening rollers on both sides with dual hydraulic adjustment Den 3505 2 Each straightening roller can be positioned to pro
6. 77 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender XL XL Plus Board bender Tube 17 2 mm 78 Ba rd Hand operated bender HB Round material 5 mm Rectangular 12 mm May differ from the illustration HB package For bending solid material Round iron 16 mm Rectangular 14 mm Flat iron 40 x 8 mm HB package Il For bending flat iron Round iron 10 mm Rectangular 10 mm Flat iron 40 x 6 mm For bending flat iron Flat iron 40 x 6 mm For bending tubes Standard size 17 2 mm 21 3 mm 26 7 mm 79 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc Gelber Bieger GmbH ready for action wherever you need us Gelber Bieger is your expert for all about bending From our head office in Losheim am See Germany we supply customers worldwide with bending machines in several designs We are proud of ranking among the leading manufacturers of bending machines in Europe Urkunde IN ANERKENNUNG gt DER INMDAWIORISPHER LEIKTUN FUR DAS MANDER IRER Jone DER I A h Jr Flexibility well as our enthusiasm for innovations characterise our company ertet AUSGESTRITEN It is always our endeavour to offer cost efficient solutions for every new requirement i4 queens Customer satisfaction competence and
7. Motor power kW 15 Voltage V 240 380 Hydraulic pressure Bar 240 Working pressure t 10 Tool height mm 100 Dimensions LxWxH mm 1200 x 250 x 280 Machine weight kg 80 Bending capacity Flat 100 15 125 2 110 scope of supply 70 May differ from the illustration Notching 27 33 42 and 48 60 mm Standard delivery includes 1 x X1 board bender 1 X Height plate 1 Hydraulic unit 1x Multi V die 1 x R5 punch 1 x Oil filling 1 x CE conformity A Press bending Bending mandrel for narrow bends Also available Tool accessory package Punch adapter Welding table 28 mm Profile bending attachment Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc 5 X1 Combined bender Combined bender with optional accessories May differ from the illustration Mandrel bender Profile bender Tube Grinder Press brake Rotary bender Mobi bender As a possibility of extension the Gelber Bieger team has built a profile bending attachment on the welding table which is available with 2 or 3 hydraulic motors The profile bender is combined with the board bender and hence has a hydraulic feed and a bending capacity up to 48 mm for round tube The drive motors are powered by the same hydraulic unit In this way the components have dual use which has a positive effect o
8. Standard tool 1 May differ from the illustration The bending possibilities on the Gelber Bieger XL are almost limitless Many parts can be bent using the standard devices for others you have the possibility to create special tools yourself in an easy way Flat iron 160 x 6 mm Flat iron 120 x 15 mm Standard delivery includes Also available 1x XL Standard machine 1 x Hydraulic connectors Tool accessory package set 1 1 x Length stop 1 x Oil filling 1 x Control console 1 x CE conformity 59 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc 60 XL Profile bender RB 40 XL Profile bender The profile bender is a special construction which is attached with 4 bolts onto the right hand side of the machi ne and connected to the additional hydraulic connection On this profile bender each of the 3 shafts is driven by its own hydraulic motor The speed of the shafts can be proportionally regulated using the second hand lever This construction is entirely maintenance free XL Profile bender RB 40 7 5 400 250 30 165 1200 x 800 x 900 a 1380 Flat 100 x15 V 125 Round material 25 mm stainless steel Flat iron 140 x 15 mm Rectangular l 16 mm Tube 033 mm May differ from the illustration The smallest possible bending radius is 110 mm The photos below show the possibility to support t
9. 30 220 150 x 35 400 200 x 45 500 60x40x 3 1 500 120 50 3 1000 160 x 40 x 3 1 000 60x12 500 100 x 12 600 120 x20 350 AAO x B60 20 500 A60 B90 50 450 100 100 60 600 50 B90 80 10 300 C30 600 60 x 20 600 100 x 20 700 120 x 30 500 A5O x B75 X C25 450 A70 x B100 x c50 500 A120 x B120 x c70 800 26 27 28 The Vario profile bender is the world s first variable profile bender You can decide on the equipment that you need or you can match the bender to your financial situation The advantage is that whatever you decide initially you can upgrade the Vario profile bender at any time At any time you can convert from a simple manual operated bender with 2 motorised shafts to a high powered bender with hydraulic feed and 3 motorised shafts What does it cost You will be surprised the Vario profile bender is probably the most reasonable priced profile bender on the market Also available Profile bender rollers Digital display for the feed Bender rollers for round steel tubes Bender rollers for round polyamide tubes Roller shaft diameters mm Motor power kW Voltage V Hydraulic pressure Bar Tool height mm Dimensions LxWxH mm Machine weight kg The bending capacity depends on the equipment type Vario or Vario II Double supported resp shaft support available Vario profile bender 40 1 2 210 i 08 M 40412 mm 1200 x 800 x 800 r 1
10. V Opening mm Power t m EN Shortest edge mm EN Inner radius mm EN Aluminium 20 25 kg mm ERN Steel 40 45 kg mm Moving parts Example In order to bend 2 mm sheet metal S into a die with an opening V of 16 mm a force F of 17 tonnes would be Press brake information Stroke adjustment max stroke length required Digital display Back stop 67 mm EB Stainless steel 65 70 kg mm Emergency stop Bending capacity for 90 steel ST 45 in mm s AA Movement of V 8 10 12 16 20 25 32 40 50 63 80 100 125 160 200 250 vd B 4 5 5 7 8 5 11 14 17 5 22 28 35 45 55 71 89 113 140 175 B the back s top 5 Ri 1 13 16 2 2 6 3 3 4 5 6 5 8 10 13 16 20 26 33 41 Punch socket JO ov 510 5 3 V E 4 4 3 Raising 7 5 4 2 the cylinder MEME t m 2 16 12 10 8 6 3 17 15 13 9 8 3 27 22 17 13 11 um 35 26 21 17 13 F On Off 38 30 24 19 15 Punch 54 42 34 27 21 j 67 52 42 33 26 g T 75 60 48 38 30 js Adjusting 107 85 68 53 43 9 the back stops 134 105 85 67 53 z 153 120 95 78 60 manually 188 150 120 95 75 Adjustable height s rtin g ta Tool variants sectioning draulics Grade 1 Grade 2 Fitters Precision mechanics A R H max t m R H max t m A R H max t m V R S Rf P max t m 88 3 8850 60 HEN 55 40 3021 10 60 06 18 ROS 60 11026 08 80 105 2034 60 2024 100 M60 85 08 6660
11. aber Yi lurrnerirenadem Bladi eri sw Viterhen thy Auserirhinang This is probably the smallest and lightest horizontal l bending press in the world Minen 16 Macy SEK ber laver lgie F 4 jf T F dr AER i says Daniel Holletschek managing director of Gelber Bieger GmbH and had the Mobi Bieger completely patented L1 42 43 Mobi bender Basic The functionality of the Mobi bender is very simple The piece to be bent is placed between the punch and the die and then the hand lever is simply moved forwards When the part is bent to the desired angle simply release the control lever In order to repeat this bending a stop can be installed which is screwed in until it sits tightly on the cylinder surface From then on the Mobi bender always bends to the same angle The bending angle can be adjusted by slightly tur ning the nut on the stop The O ring in front of the stop nut acts as a safety device and decreases the risk of injury through crushing Mobi bender Basic 1 5 240 380 240 10 100 1200 x 250 x 280 80 Flat 100 x 15 V 125 44 F4 DP Mobi bender Basic Self made tools May differ from the illustration 20 x 20 mm flat iron The Mobi bender does not require any special safety devices 100 x 8 mm flat iron Press in the punch with the die Its working speed is 10 mm per second You should mind to bend in
12. measurements cm 150 85 112 170 130 125 185 95 125 16x8x12 80 50 x20x2 120 60x20x2 160 Machine weight kg 640 760 1 250 18 9 1 2 100 40 x 20 x 2 100 50x20x 2 24 8 DS 50 DS 60 DS 80 DS 120 mm min radius mm min radius mm min radius 4 i 30 180 50 250 65 200 S 40 350 35 220 60 400 15 300 0 50 50 5 300 80 x 80 x8 250 100 x 100 x 12 1 000 60x60x6 400 5 60 x 60 x 6 400 90 x90 x9 600 120 x 120 x 13 2 000 9 E 50 50 5 350 80 x 80 x8 350 100 x 100 x 12 1 000 60 x 60 x 6 500 60 x 60 x 6 500 90 x90 x9 700 120 x 120 x 13 2 500 50 x 50x 5 350 80 x 80 x 8 350 100 x 100 x 10 800 60 x 60 x 7 400 60 x 60 x 6 500 80 x 80 x 10 400 120 x 120 x 13 1 500 50 x 50 x 5 300 80x80x8 350 100 x 100 x 10 800 60x60x7 400 60 x 60 x 6 400 80 x 80 x 10 400 120 x 120 x 13 1 500 d 60 x 35 4 200 120 x 55x7 300 200 x75 x 8 5 500 aS 80 x 45 x 6 250 4 65x42x5 5 250 160 x 65 x 7 5 400 260 x 90 x 10 700 60x35x4 200 120 x55 x 7 300 200 x75x 8 5 500 E 80 x 45x 6 250 gt 65 x 42 x 5 5 250 160 x 65 x 7 5 400 260 x 90 x 10 700 40 x 35 x 5 600 65 x 42 x 5 5 600 120 55 x 7 2 500 40 x 35 x 5 600 A 60x35x4 1 200 80 x 45x 6 1 200 140 x 60 x 7 3 000 g Cc INP 100 400 INP 18
13. of this information to bend suitable spiral The software helps you to determine the gradient and the bending radius If the calculated values are correctly set up and The spiral bending package consists of several parts regularly controlled the spiral will fit perfectly to the stairway 1 e Elevating roller can also be used on other bending machines e Adapter plate for the XL model e Software for calculating the bending data e Measuring devices to check the setup The spiral bending device can be mounted on the right or left side It is important that the machine is working in the horizontal position so that the weight of the tubes is resting on the stroke roller The Gelber Bieger XL is optimal for spiral bending work To bend spirals without slope see picture below no spiral bending mechanism is required XL Spiral bender Spiral bending measuring instruments Profile bending with the spiral bending mechanism 800 Standard delivery includes Also available 225 1x XL Standard machine 2 x Hydraulic connectors Polyamid bending rollers right left Profile bending spiral bending set 1 x Oil filling Steel bending rollers 1 x Length stop 1 x CE conformity 60 1 x Control console 1x Roller Set 33 7 mm Spiral made from 17 mm tube 65 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc E4 The accessories set extends the bending possibilities in t
14. plex is the bending tool required Different bending mandrels can be used for the CS bending procedure seamless tubes or tubes with smoothed welding seam are required Bending tools 7 Wiper die The bending tools are made from case hardened steel The hardening prevents If wrinkles should occur during mandrel premature wear and deformation of the bending tools Unhardened tools do bending it is necessary to use a wiper die wear faster and if wrinkle formation should occur these wrinkles will be pressed A wiper die does not smooth wrinkles but into the tool and make it unusable prevent formation of wrinkles Often the wiper die is not necessary if annealed tubes are used for bending Wiper die 36 37 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc Moving parts Round tube bending table Rotary bender information Tube thickness in mm Eccentric cam lever Tube diameter ME E for quick release 1 1 5 2 2 5 3 4 5 6 16 R 40 R 40 R 40 R 40 R 40 R 40 R 40 R 40 Bending template Holder with 18 R 42 R 42 R 42 R 42 R 40 R 40 R 40 R 40 spindle feed 19 R 45 R 45 R 45 R 45 R 45 R 40 R 40 R 40 20 R 50 R 50 R 45 R 45 R 45 R 45 R 45 R 45 22 R 60 R 60 R 55 R 55 R 45 R 45 R 45 R 45 24 R 75 R 65 R 60 R 60 R 50 R 50 R 50 R 50 Cou
15. the possibility to programme up to 8 bending posi tions which can be successively carried out The programming is the same as for the Model XL Nevertheless it is possible to adjust the stroke using the stop nut so that working manually is also possible Mobi bender Mobi bender Basic NC Motor power kW 15 Voltage V 240 380 Hydraulic pressure 240 m Height plate AMADA PROMECAM punch adapter Tool height mm 100 Dimensions LxWxH mm 1200 1 250 280 Machine weight kg 80 Standard delivery includes Also available Flat100x15 V 125 Bending capacity 1 Machine Mobi bender Basic NC 1 R5 punch accessory package 1 Length stop 1 Oil filling Punch adapter 1 Height plate 1 x CE conformity Controlled length stop 1 x Hydraulic unit 1 x Cabinet base unit 46 Special tools 1 x Multi V die 1 x Control unit 47 Board bender XL XL Plus Misc May differ from the illustration E Mol iL i Nieger md Bending with punch adapter Mould for Cu The standard punch supplied has a radius of approximately 3 mm This is optimal for applications in a locksmithery or metal workshop since it is very hard and robust The punch is suitable for most bending works The punch adapter shown in the picture above is able to hold all the punches of AMADA or PROMECAM type The
16. tool fitting is 60 mm wide and compatible with these systems without further adapter Also shown in the picture a T shaped die which can be used to perform Z shape bending Underneath various tool combi nations with the tool numbers Mobi bender 130 1014 m 1032 In most cases a working height of 100 mm is sufficient Some customers such as for example manufacturers of switch cabinets or sheet metal workers who process copper or aluminium require a tool height of 130 mm For these customers we have developed the Mobi bender 130 model For this model the technical data are the same only the tool height is 130 mm Mobi bender 130 Motor power kW 1 5 Voltage V 240 380 Hydraulic pressure Bar 240 Working pressure t 10 2025 2030 Tool height mm 130 Dimensions LxWxH mm 1200 x 250 x 280 Machine weight kg 80 Standard delivery includes Also available Bending capacity Flat100x15 V 125 1x Mobi bender Basic machine 1 Hydraulic unit accessory package Set for increasing height 1 Multi V die Punch adapter to 130 mm 1x R5 punch Cabinet base unit 1x Length stop 1x Oil filling 1x Height plate 1x CE conformity Z Bending 48 49 Tube Grinder Press brake Mandrel bender Profile bender Mobi bender Rotary bender Board bender XL XL Plus Misc ed Ba Mobi bender Rotary Mobi bender Rotary One of the most successful innovations of the Gelber Bieger company
17. 0 1 000 s gt INP 140 450 INP 220 1 200 2 500 120 2 000 IPE 100 4 000 HEB 140 2 500 60x2 600 100 x3 600 140 x3 1 200 70 2 800 120 3 1 000 180 3 2 500 gt 60 3 4 2 2 400 101 6 x 3 6 3 1 2 700 114 3 x 5 4 4 1 400 76 1 x 3 2 761 x 3 2 2 1 2 600 114 3 x A 4 1000 1397x515 2 300 a l Roller shaft diameters mm 40 50 60 100 x 40 300 60 250 80 300 Effective shaft length mm 95 115 160 260 40 300 gt lt R 50 600 70 400 90 600 Roller diameter mm 147 175 225 315 60 x 30 x3 800 100 x 50 x 4 800 120 x 80 x5 1 200 E e aem E D Rotational speed per minute min 9 18 8 16 77 5 nee 1000 c EC Motor power kW 2 4 5 5 11 80x40x4 1 200 120x60x4 1 000 160 80 6 3 1800 3 Working height cm 100 93 100 115 60 30 4 1200 100 50 4 800 120 60 x 5 1200 Eo 80 x 40 x 2 5 1500 Packing measurements cm 75 x 18 x 135 76 x 122 x 138 105 x 150 x 170 195 x 180 x 210 80 x 40 x 2 5 1500 120 x 60 x 4 1000 140 x 80 x 5 1900 J I EEE m 50 50 3 1500 80 x 80 x 3 2 600 100x4 1 200 60 x 60 x 3 600 60 x 60 x 3 2 000 90x90 x4 1 000 120 x 4 2 000 DS50 DS 60 DS 80 05 120 60 x 30 x 2 5 800 80 x 45 x3 800 100 x 50x 3 900 80 x 30x3 1200 mm min Radius mm min Radius mm min Radius mm min Radius 80 x 40x 2 5 1200 120 x 40 x 3 1000 180 x 60 x 4 1 300 60 x 25 180 140 x 35 300 200 x 35 400 60 x 30 x3 1 200 80 x 45 x 3 800 100 x 50 x 350 700 100 x 20 250 80 x 30 x 3 1200 60 x
18. 0 40 10 150 i 50 x 8 300 50 x 12 200 70x10 250 5 50 10 300 50 15 500 100 15 450 40 x5 80 50x5 100 50 x 10 130 E 60 x 15 130 80 x 16 200 80 x 20 200 60 x 20 300 80 x 20 600 130 x 30 400 5 15 130 15 150 30 150 25 250 30 300 40 250 28 600 35 700 50 500 20 80 20 150 35 150 28 150 35 300 50 250 30 300 40 400 60 400 30 30 3 130 30 30 3 125 35x 35x3 250 50 x50 x5 300 50 x 50 x5 250 70 70 8 500 50 50 7 500 60 x 60 x6 500 80 x 80 x 8 600 E 30x30x3 200 30 x30 x3 200 40 x 40 x 4 300 3 1251 40 x 40 x 4 300 40 x 40 x 5 300 70 70 9 500 s a 1 45 X 45 x 5 600 50x50x6 500 80x80x8 600 IE 30 30 3 100 30 30 3 150 70 30 4 200 E 60 x 30 x 5 5 250 60x60x7 300 70 x 7Ox8 500 50x50x5 500 80 x 40 x 7 5 500 80 x 80 x 8 700 T 30x30x3 150 30 x 30x3 150 30 x30x4 200 E 60 x 30x 5 5 300 50x50x6 300 70 70 8 500 E 45 X 45 x 6 600 70 x35x6 500 80x60x8 700 30x15x4 130 30x15x4 150 60 x 30 x 6 200 3 50x25X5 250 60 x 30 x 6 200 120 x 55 xX 6 400 60 x 30 x 5 400 80 45 6 400 140 x 60 x 7 5 600 30x15x4 130 30x15x4 150 60 x 30 x 6 200 530 2505 250 50 25 x 5 200 120 x 55 x 6 400 60 x 30 x 5 350 80 45 6 500 140 x 60 x 7 5 600 Alfa 40 Alfa 50 Alfa70 21 3 x 2 35 1 2 80 26 9 2 3 3 4 100 40 3 3 2 1 5 200 33 7 2 6 1 250 48 3 2 9 1 5 300 88 9 3 2 3 400 u Roller shaft diameters mm 40 50 70 48 3 x 2 9 1 5 300 60 3 x 3 2 2 500 101 6 3 6 3 5 600 7 Standard shaft usable length
19. 0 Delta 100 0 EY mm min radius mm min radius mm min radius mm min Radius mm min Radius E 80 x 80 x 3 2 600 INP 180 1000 50 50 2 1 000 60x60x4 600 INP 180 900 90x90x4 1 000 INP 220 1200 1 80 x 45 x 3 800 HEB 120 2000 E 60 x30 x 2 5 700 80x30x3 1 200 IPE 140 1 800 2 120 x 40 x 3 1 000 An 2209 5 80x45x3 800 140 4 1200 50 x 25 2 5 900 80 x30x3 1200 150 x 4 2 000 120 x50 x3 1 000 ma 139 7 x 4 5 1500 A60 B90 c50 450 1397 x 5 5 1000 50 x B50 x c20 400 50 B90 x c30 500 1683 x 4 6 Se 70 B100 50 500 80 700 70 9 10 450 80 400 50 x B60 c15 400 A60 x B95 x c20 400 95 900 EU A80 x B100 x c45 450 E 120 x 60 x 32 900 E 140 x 50 x 4 1 500 E 150 x 60 x 5 1800 gt 100 60 x 5 1000 140 x 50 x 4 2 000 a 0 Delta 80 Delta 100 E 100 x 100 x 4 1200 E mm min radius mm min radius 100 x 100 x 4 1500 E 120 x 20 x 5 2000 200 x 40 600 180 x 40 600 100 x 50 x 3 900 200 x 50 700 160 x 40 x 3 1 500 T 180 x 60 x 4 1300 9 120 x 20 350 9 x 35 1 000 100 x 50 x 3 700 120 x 35 600 120 x 40 x 3 1 500 160 40 3 1000 70 400 70 700 A100 B100 C60 600 7 80 200 A80 B110 C70 500 E A120 x B120 x C70 800 E 100 x 100 x 12 1000 100 x 100 x 1 700 A100 x B100 x C60 600 gt lt 120 120 13 2000 A90 B110 C45 450 120 130 C60 700 100 100 12 1000 100 x 100 x 11 800 s 120 x 120 x 13 2500 Taj
20. 0 R 70 R 70 R 65 2 2 4 4 Motorpower eun 32 R 110 R 100 R 95 R 85 R 75 R 70 R 70 R 70 400 400 400 35 R 100 R 100 R 95 R 80 R 70 R 70 R 70 Rotation speed 476 3 7 38 R 100 R 95 R 85 R 85 R 85 R 85 per minute min 40 R 100 R 100 R 95 R 85 R 85 R 85 Dimensions LxWxH mm 1400 x 600 x 980 600 x 500 x 950 850 620 x 980 42 R 105 R 100 R 95 R 95 R 90 R 90 eee iid 45 R 140 R 130 R 105 R 100 R 100 R 100 Round material 8 25 mm ST 33 Round material 0 30 mm ST 33 Round material 35 mm ST 33 48 R 140 R 140 R 110 R 110 R 110 R 105 Rotary plate bending Flat iron 50 15 mm Flat iron 50 20 mm Flat iron 00 15 mm capacit 510 R 140 R 150 R 120 R 120 R 120 R 120 y Rectangular 15 mm Rectangular 15 mm Rectangular 20 mm Tube 60 mm x 3 2 Tube 76mmx 4 55 R 140 R 160 R 135 R 130 R 125 R 125 38 Tube not possible 39 Control console 40 Rotary bender Round material 9 32 mm Round material 14 mm Rotation 60 Rotation 40 4 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc Moving parts Manageable at high performance Mobi bender information This new hydraulic bender is particularly small and light and as a result mobile At the Gelber Bieger headquarters in Losheim a horizontal bending press weighing only 80 kg has been developed which shall repl
21. 0 bending positions can be stored 10 programs with 10 bending positions can be stored By repetitive operating of the hydraulic feed the individual bending positions are successively positioned The bending parameters for setting up the roller positions at a predetermined radius can be entered for 10 profiles CNC C With this controller it is possible to programme successive bends and straight sections to ensure that for repeat operations there will be zero or very few rejects For example for a right angle bend section with rounded corners the program would be as follows Program 1 with profil No 5 Program step 1 Straight 250 mm Program step 2 Radius 200 mm x 90 Program step 3 Straight 500 mm Twenty programs can be stored with each program having a maximum of 3o different successive bends Since each material and profile has different bending characteristics these characteristics must be supplied to the controller Therefor a bending test is made for each profile and is entered into the controller The great advantage of this technology is that once entered programs can be adapted to different profiles Alfa 40 Alfa 50 Alfa 70 mm min radius mm min radius mm min radius E 20 10 100 20 10 10
22. 00 C 48 2 mm E In 40 x 40 x 3 mm 400 _ E 60 x 20 mm May differ from the illustration A profile bender with 3 motorised shafts and manual feed The most economic profile bender A profile bender with 2 motorised rollers and hydraulic feed The complete accessories of Mobi bender are also available for Vario III 29 Press brake Tube Grinder Mandrel bender Board bender XL XL Plus Mobi bender Rotary bender Misc Moving parts Mandrel bender information Adjustment mandrel pull back Twisting stop Counter bearing Ew Mandrel bar Clamping cylinder ees a 3 or 4 E DP d y jaw chuck Mandrel pull back Holder for wiper die Chuck jaw Bending tool Optional rolls Bending arm Control console with integrated bending software 30 Standard equipment for the S 03 mandrel bender machine series e Modern electronic drive e PLC controller e Electronic measurement of length and twisting e Manual stop system e Hydraulic tube clamping e Adjustable clamping pressure e Three jaw chuck e Control console Integrated software As the first manufacturer we offer you the following innovative solution as standard Using the standard control console a wide range of bending programs can be performed without using an external laptop or PC for programming Our system calculates the following parameters Stretched tube le
23. 100 x 100 x 12 800 8 100 x 100 x 11 500 120 x 120 x 13 1500 3 100 100 12 800 100 x 100 x 11 500 120 x 120 x 13 1500 200 x 75 x 8 5 500 220 x 80 x 9 600 260 x 90 x 10 700 200 x 75 x 8 5 500 220 x 80 x 9 600 260 x 90 x 10 700 120 x 55 x 7 2500 100 x 50 x 6 1 200 140 x 60 x 7 3000 22 23 5 Slalom 20 Slalom 50 Slalom 60 mm min radius mm min radius mm min radius IC 2 o E 5 gt 5 20x 6 100 50 x 12 70 60 x 5 120 T 2 10 x 5 60 35 8 90 40x8 100 E 19 D 10 50 18 80 20 90 3 5 50x30x4 120 60 x 40 150 40 x 20 x 4 100 50 x 25 130 10 x1 40 10 x1 90 10 x1 90 16 x1 60 10 x 2 80 20 x1 100 0 gt c SEER 20 1 80 20 1 100 20x12 95 E 13 5 22 1 4 50 20 x 1 5 80 30 1 2 120 E ES 172 x 2 3 3 8 50 30x12 120 30x2 95 9 30 x2 90 40 1 5 170 E 0 m a 40 15 170 40 x 2 170 gt 40 x 2 150 50 x 1 5 220 a a 50 x 1 5 220 50 x 2 240 E 50 x2 200 60 1 5 350 Cc 0 EC 1 26 9 x 2 6 3 4 100 60 x 2 300 E ca 12 60 20 120 25 200 b gt Slalom 20 Slalom 50 Slalom 60 18 9 1 2 70 50 x 20 x 2 100 60 x 20 x 2 160 Effective shaft length mm 21 45 55 Roller diameter mm 48 105 108 17 16 x 8 1 2 80 40 x 20 x2 120 50 x 20x2 200 Rotational speed per minute min 6 42 5 33 4 25 Motor power kW 3 5 8 14x 1 2 50 30 x 30 x 1 5 100 40 x 40x2 160 Machine dimensions cm 107 107 107 Packing
24. 800 x 900 1500 Bending capacity Rotary plate bending capacity 62 Flat 100 x 15 125 Round material 0 25 mm stainless steel Flat iron 140 15 mm Rectangular 16 mm Tube 233 mm i m 150 x 15 mm ELI END LO 0 75 2 mm um _ jo 50 x 50 x3 mm May differ from the illustration B e 45 Sa 7 Thy p 1 f b pe E PA P a T RB 40 Plus centre distance 800 mm Standard delivery includes 1x XL Standard machine Profile bender set RB 40 Plus 1 x Length stop 1 x Control console 1 x Hydraulic connectors 1 x Oil filling 1 x CE conformity 1x Roller Set 33 7 mm we Guiding the 3rd roller has aT dp UI 1 i jo 1 Y E RB 40 Plus centre distance 300 mm Also available Spiral bending set Steel bending rollers e Polyamide bending rollers Profile bender roller set 63 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc lt 5 Spiral 64 differ from the illustration ae Jr 17 4 uia Right mounted spiral bending mechanism In principle spiral stairway is comparable to screw it has left or right hand thread diameter and gradient You XL spiral bending mechanism 20 i need all
25. ace the angle bender The Mobi bender is easy to transport for example on a building site because it is only 80 cm long and 25 cm high and wide Control lever 1 forward reverse Despite its handy dimensions the horizontal press can press 10 tonnes Side stops Punch rotatable This corresponds to a bending capacity of 100 15 millimetres for Die structural steel A stop which can be easily positioned makes it pos sible to achieve a bending accuracy in the 0 1 mm range The hydraulic equipment is always set up separately and connected to the press via 2 quick release mechanisms The greatest advantage of the Mobi bender is that it presses into the die with the punch This is not usual for small machines To bend a closed part it is possible to interchange the positions of punch and die If required it is also possible to bend around a mandrel With a mandrel a rectangle of 50 mm side length can be bent The accessories we recommend are e Basic Depth stop for e Basic NC exact positioning e 130 Connections M o hydraulic unit e Cutting e Tubing finishing Locking bending pin These positions are all available together A large number of special tools are already available Urkunde la 1 mg aum seriei rdi Bayerischer Staatspreis Gelber Bieger 2004 f r die mobile Herizontalprosse bier Mohi Bieger baserri aia
26. an outstanding service are qualities we do appreciate in our daily work morener Please do not hesitate to contact us so we can demonstrate our capability
27. ard delivery includes 1x Machine GB 30 NC 1x Oil filling 1x Back stop 1x CE conformity 1x Support for sheet metal 1x Guard grid 1x Foot pedal Back stop standard tool 2 Operation GB 30 NC 835 LxWxH mm 1370 x 930 x 1660 Power kW 4 5 30 Tool width mm 835 Stroke speed 10 Stroke length mm 430 Weight kg 880 Also available Sectioned tools Hinged back stop JER CEL3E1 3lECEA3 CC er GB 30 NC 1250 1820 x 930 x 1660 4 5 30 1250 430 1160 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc Moving parts RS 2 Tube grinder information LxWxH mm 800 x 1500 x 1250 Power kW 3 0 Weight kg 211 Various positions for 1400 u 2800 aligning the sanding belt Surface for 020 100 120 flat grinding Splash guard Chuck jaws Sanding belt Grain size 40 grain size or Grain size 60 850 mma 30 ip 280 mm 45 grinding angles 2100 mma 60 f High speed sanding belt for tube grinding Operation Start Stop n Speeds 1 and 2 ee N W x L mm Grain Shape Note Excellent grain adhesion stable highly tear reistant polyester backing for End stop particularly high duty during rough grinding and deburring of steel and CS 811 YACT 120 x 2000 40 FAG stainless steel High quality alumina zirconia for hi
28. e exhaust system We recommend this to our customers because grinding causes a lot of metallic dust As costs are often an important factor we have decided to provide this exhaust as a special offer e Changing the belt by releasing 2 quick clamping screws 30 45 60 90 RS 2 max mm 50 80 100 100 42 mm 90 i T 33 mm on bevel Standard delivery includes 1x Machine RS 2 1x CE Conformity 1x 42 mm contact roller 1x Sanding belt 1x User Manual e The most robust construction on the market The chuck jaws are massive These can be exchanged when dealing grinding stainless steel and a faster speed of 2 800 rpm The diagram shows the optional exhaust Contact rollers Also available Contact rollers with 2 18 100 mm Sanding belts Exhaust Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc Moving parts Profile bender information Eyes to lift or reposition the machine Digital display Bending rollers Feet for horizontal optional control system Supporting working position rollers Cylinder up down Main switch Hydraulics On 2 Mechanical end sto ment of the rollers to for positioning Optional 2 speed system the left or right Bending shaft 14 General Pyramidal bending machines with 3 motorised rollers with hydraulic adjustment of the upper roller The DS Series is suitable for be
29. ft 54x 3 54x2 30x30x3 6 3 8 x 0 9 x 1 4 900 5 3 X 0 9 x 1 4 1050 6 8 x 0 9 x 1 4 1200 33 Tube Grinder Press brake Profile bender Board bender XL XL Plus Mobi bender Rotary bender Misc S 03 60 Light 22 3 98 150 40 50 left 60 x 2 9 60 x 2 40 x 40 x 3 6 3 8 x 0 9 x 1 4 900 5 3 x 0 9 x 1 4 1050 6 8 x 0 9 x 1 4 1200 34 S 03 60 RL 22 28 150 40 50 25 right left 3 60x4 60 x3 50 x 50 x 2 5 6 4x1x1 4 1200 5 5x1x 1 4 1400 7x1x1 4 1600 Abbildungen k nnen abweichen 5 03 70 2 9 150 40 50 25 left 70x3 70x2 50 x 50 x3 20 4x1x1 4 1200 5 5 1 14 1400 7 1 1 4 1600 5 03 70 RL 3 2 9 150 40 50 25 right left 3 70x3 70x2 50 x 50 x3 20 4x1x1 4 1200 5 5x1x 1 4 1400 7 1 1 4 1600 33 Tube Grinder Press brake Profile bender Board bender XL XL Plus Mobi bender Rotary bender Misc Mandrel bender S 03 80 1 Pressure die The pressure dies are supplied with a smooth Abbildungen k nnen abweichen S 03 80 i or grooved surface depending on require 4 ment 2 51 200 2 Counter bearing 40 counter bearing is required to support the ES bending procedure For thick walled tubes counter rollers are used Thin walled tubes are 50 en bent with slide rails left 3 3 Bending mandrels The bending mand
30. gh est aggressiveness over the complete service life The alternative Spindle feed W x L mm Grain Shape Note Extremely tear resistant high perfor mance belt with high stock removal efficiency and long service life due to additional multibond for stainless steel and high alloy steels multibond for cool grinding CS 409 Y 120 x 2000 40 FAG Our best W x L mm Grain Shape Note Extremely tear resistant high per formance belt with self sharpening ceramic grain for high stock removal efficiency and long service life for processing high alloy steels multibond for cool grinding CS 910 YACT 120 x 2000 40 FAG 10 11 hr Tube grinder RS 2 12 Tensioning aligning the sanding belts Easy belt changing Sanding belts Large grinding surface The illustration shows a tube grinder with one grinding speed of energy with smaller tube diameters e The feed is provided by a spindle which enables exact grinding under constant pressure without expenditure e The RS 2 has two grinding speeds a slow speed for for grinding steel e Using a low speed when grinding stainless steel prevents it from tarnishing Bluish discolouration cannot be completely prevented e Our tip You can achieve the best results with minimal reworking by using our special high speed sanding belt which is made of aluminia zirconia with multi connection cooling e The illustration shows a doubl
31. he bending shafts The unique feature here is that each shaft is separately supported allowing you to freely alter the bending radius Standard delivery includes 1X XL Standard machine Profile bender set RB 40 1 Length stop 1 x Control console Axle bending shaft support for profile bender Profile bender 1 Hydraulic connectors 1 x Oil filling 1 x CE conformity 1x Roller Set 33 7 mm 42 x 5 mm Aluminium tube E di 33 mm steel tube bending diameter 340 mm Also available Spiral bending set Steel bending rollers Polyamide bending rollers Profile bender roller set 61 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc 0 NN a EI XL Profile bender 1 A 1 gt XL Profile bender RB 40 Plus The Profile bender RB 40 Plus is a further development of the well proven RB 40 It is a profile bender with adjusta ble bending shafts The advantages are higher bending capacity less deformation during profile bending and lower tooling costs through use of smaller more economic bending rollers The shaft diameter is 40 mm as with the RB 40 Motor power kW XL Profile bender RB 40 Plus 7 5 Voltage 400 Hydraulic pressure Bar Working pressure t 250 30 Tool height mm 165 Dimensions LxWxH mm Machine weight kg 1200 x
32. hree ways The ten rings for the rotating plate with diameters from 40 to 120 mm in 10 mm steps make it possible for you to rapidly bend different radii on the rotation plate These rings can also be put on the ec centric cam in order to clamp the mate rial to be bent The standard tool has 85 and or 882 with additional punch and multi V die 60 bending is possible The bending mandrel offers you the pos sibility to bend small closed parts For example you can bend flat iron into a 55 x 55 mm rectangular tube Minimum cross section 50 x 50 mm 66 E UN 3 a LM P dad XL Accessories set T Round bending and bending mandrel May differ from the illustration XL Press bending tudin bim c Strengthened version of the press bending mechanism 76 mm The press brake principally enables the bending of the thick walled tubes with an average bending radius 4 x D through a defined angle e g 90 A bending template is required for bending each tube size The bending angle can be programmed with the Gelber Bieger XL controller Tube Tube in mm Bending radius in mm IG 21 3 55 5 3 4 26 9 7 1 33 7 94 11 4 42 7 150 1 1 2 48 3 163 2 60 3 220 eerie et 3 Standard press brake mechanism up to 60 mm 67 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc 1 Special
33. ion Contact us we will construct according to your requirements In the field of bending technology we use a measurement table to check the angle of curved flat iron bent with the Mobi bender or XL e determine the springing back of material in tubes mandrel bending machine To determine this angles of 45 90 and 135 are bent with a mandrel bending machine 75 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc 76 A hand operated bender for bending tubes and solid material up to 12 mm The hand operated bender can also be used as a tube bender with or without mandrel For the HRB 12 Plus model the bending axis length adjustment and twisting mechanism are fitted with digital displays HRB 12 Roller diameter mm 20 Max bending radius mm 60 St 35 12 x 1 5 mm Max tube diameter VA 12x 1mm Cu soft hard 15 x 1mm 6 mm R 20 mm 8 mm R 25 mm 10 mm R 30 mm 12 mm R35 mm Standard bending tool May differ from the illustration Steel sheet max mm Round steel max mm Rectangular steel max mm Copper sheet max mm Angle steel notched max mm Various bending jaws with different radii are also available Quoted bending capacities refer to material cross sections with strength 40 N mm Cold bending Warm bending 100 x 6 or 50 x 12 100 x 12 or 60 20 18 30 18 30 100 x 12 60 x 8 100 x 12
34. is a rotating plate driven by a rack This rota ting plate drive was used for the first time in the Gelber Bieger XL machine now the Mobi bender also benefits from this development The rotating plate is a tool which can be installed on the Mobi bender using 4 screws The rotary motion achieved is 270 The angle of rotation is set using a stop screw adjustment Mobi bender Rotary 1 5 240 380 240 10 100 1200 x 250 x 280 80 Flat100x15 V 125 Round material 16 mm stainless steel Flat iron 40x8 mm Rectangular 14 mm Tube 021mm 50 Adjustable counter roller May differ from the illustration Wire bending Horizontal flat iron There are numerous bending possibilities for the rotating plate It can bend upright or horizontal flat iron round or rectangu lar material as well as small tubes The bending radius is given by the rings which come in standard sizes from 40 to 120 mm These are simply attached to the bending pins with D 30 mm The eccentric cam tensions the material and the counter hol der leads it The rotating plate is the most efficient solution for manufacturers making clips or parts that must be bent 180 The construction makes it possible to bend beyond the desired final position so that after a 180 bend the legs will spring back to a position parallel with each other Accessory package ring set 10 pieces Standard delivery includes Also available 1X Mobi bender Basic machi
35. justment wheel can also be used to make fine manual adjustments Standard delivery includes 1x Machine GB 28 1x Oil filling 1x Back stop 1x CE conformity 1x Supporting table 1x Guard grid 1x Foot pedal Supporting table a adjustment wheel for the back stop GB 28 835 GB 28 1250 LxWxH mm 1300 x 600 x 1660 1750 x 600 x 1660 Power kW 4 5 4 5 28 28 Tool width mm 835 1250 Stroke speed 10 mm s 10 mm s Stroke length mm 350 350 Weight kg 880 1160 Also available Sectioned tools Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc Press HO 730NC 800 com P EGET ae T fr ae ree e User friendly e Small external dimensions Lightweight 10 programmable bending sequences Programmable back stop e PROMECAM tool system from AMADA Low noise level e Bending capacities are given in the table May differ from the illustration Control Bending example Through their easy to operate numerical control systems the GB 30 NC series hydraulic press brakes offer perfect operating comfort The control system supports single or repeated bending modes which both can be run either manually or automatically For repeated bending opera tions 10 bending angles and 10 back stop positions can be programmed The programs can be stored in 4 x 99 memory locations Stand
36. mm 95 115 160 25 x15 150 25 x 15 100 40x2 200 lt 50 x 1 8 700 60 x 2 400 100 x 2 1000 gt lt Upper universal roller diameter mm 137 165 245 60 x 2 800 70 x2 800 100 x 3 1200 Lower universal roller diameter n mm 147 175 245 _ _ _ _ 5 Lower shaft centre distance in null stroke position mm 201 229 368 i i INP 120 250 E Lower shaft centre distance in max stroke position mm 180 207 319 E 20 x 20 x 1 5 200 20x20x2 120 40 x 40 x 2 7 250 Lower shaft maximum stroke mm 47 84 102 AO x 40 x2 600 50 x 50x 2 5 800 80 x 80 32 600 7 Axle rotations per minute min 13 8 5 5 45 45 2 5 1000 60x60x3 2000 80x80x4 900 Motor power for roller rotation kW 3 3 4 30 x 10 x 1 5 200 30 15 X 1 5 150 50x25X 2 300 40 x 40 x2 700 60 x 30 x 2 5 1000 80 x 40 x5 1000 Motor power for hydraulic control unit kW 0 75 0 75 1 1 45x45x25 200 BOO S S000 120 x 30 x32 1580 Total power kW 3 75 3 75 5j 30 x 10 x 15 300 30 x15x3 150 50 x 25 x 2 300 Power for each hydraulic cylinder 85 95 158 50 x 25 x 2 5 700 60 x 30x 2 5 1000 100 x 30 x 3 2 1000 60 x 30x 2 5 1000 80 x 30 x3 2000 120 x 40 x 3 1500 Noise level during bending db 80 75 75 30 x 10 x 1 5 200 30 15 X 1 5 150 50x25X 2 300 Approximate machine weight kg 77 400 650 1300 40 20 2 5 600 60 30 2 5 800 100 30 x 32 1000 Wooden box weight only kg 48 95 109 60 x 30 x 2 5 900 80 x 30 x3 3000 120 x 40 x 3 1500 Machine dimensions cm
37. n costs kom b X1 Combined bender p 2 y 15 Tubing support optional Spiral bending mechanism optional 240 380 240 Standard delivery includes Also available 10 100 1 X1 board bender 1 R5 punch Tool accessory package 1400 x 600 x 500 1X Height plate 1x Oil filling Welding table 28 mm n 1x Hydraulic unit 1x CE conformity Tubing support 1x Multi V die 1x Profile bending attachment Spiral bending set Tube 48 mm 72 Polyamide rollers for stainless steel 73 Board bender XL XL Plus Misc 74 Control Mandrel bender f r EN x I 22 ma b a PAR 27 Hydraulic clamping cylinder and mandrel pull back May differ from the illustration Measuring table 16 mm 2000 x 1000 mm inn Digital display selectable resolution Length measurement This measurement table is composed of a digital measurement system and a 16 mm welding table system The table is the basis of the system The size of the table defines the measurement range Tables can be supplied in various sizes and can also be combined with one another After the size of the measurement table has been determined it is possible to install 2 measurement systems on it e Length measurement e Angle measurement The measurement systems can be supplied in various classes accuracies There is also the possibility to measure in the third dimens
38. nding flat iron or angle iron T shaped and U shaped cross section iron and other profiles Round tubes can also be bent The back of the roller is smooth to enable bending of brass and aluminium profiles as well as stainless steel pieces wi thout damaging the surface 3 motorised rollers enable very small radius profile bending without slipping This machine is ideal for craftwork or light metalwork for manufacturers of serpentine tubing for heat exchangers and for those seeking a versatile and inexpensive machine with good performance As well as the profiles listed above universal rollers the standard accessory can also bend square and rectangular pipes without damaging their surfaces Special accessories are available on request such as for example rollers for round pipes and aluminium as well as special rollers for further applications Special rollers for angle iron with inner flange reinforcing bars for special jobs which require a firmer shaft The hydraulic adjustment allows the upper roller to be positioned with the material already in serted between the rollers The mechanical end stop which is built onto the hydraulic cylinder allows accurate positio ning of the upper roller The machine can be tipped over to work vertically The digital display helps to achieve accurate bending Operations Standard Adjusting the stroke using the digital display The end position is set using the mechanical end stop PQI 2
39. ne 1 x Multi V die accessory package Rotation set 1 R5 punch Ring set 10 pieces 1 x Length stop 1 x Oil filling Accessory package tubing 1 Height plate 1 x CE conformity Cabinet base unit 1 Hydraulic unit 51 Mobi bender Mandrel bender Profile bender Tube Grinder Press brake Rotary bender Board bender XL XL Plus Misc JZ DP Mobi bender Mobi bender cutting tool Cutting steel and copper is no longer a problem with the Mobi bender cutting tool The cutting tool is simply scre wed into place in the die holder Plate Round material 9 16 mm Various plate examples 52 May differ from the illustration Flaring of tubes i __ f Di 276 gt l 4 4 a i Flaring of tubes 27 x 2 mm The pictured tool allows to flare tubes from 27 mm to 60 mm The maximum wall thickness should be 2 mm The advantages of this system based on the principle of spreading are the simple setting options Not only the length of flaring but also the flaring diameter can be adjusted With intermediate plates this tool can be built up very easily on several machines Mobi bender board bender XL bender Notching of tubes P ox dm NS drm Won on i Fi gt 1 SK ES Notching of tubes 48 x 2 mm The pictured tool allows notching of tubes in following dimen
40. ngths e Feed rate e Bending angle Stop system The software calculates for you the position at which the bending should theoretically take place On the control console display you will see the target actual comparison so that you can manually adjust the desired position Throttle stop for length setting The throttle stops are used to bend series of varying sizes Thus you can bend in the simplest way your series rapidly accurately and efficiently Twist mechanism with stops optional The same criteria as for the length settings apply for the twist mecha nism Also there is a target actual comparison shown on the display and there is the possibility to adjust the stops manually Options e Automatic tool pull back e Manual automatic quick action chuck e Pneumatic stop system e Foot operated switch e Computation software e Bending tools 31 32 S 03 28 O75 4 6 90 20 25 left 1 5 28 x 3 28 x 2 20 x 20 x2 4 3 7 x09 x 1 4 800 5 2 x 0 9 x 1 4 950 6 7 x 0 9 x 1 4 1100 S 03 42 1 5 4 76 120 40 50 left 42 4 X 3 25 42 4 x 2 6 25x25X 2 4 3 7 x09 x 1 4 800 5 2 x 0 9 x 1 4 950 6 7 x 0 9 x 1 4 1100 Abbildungen abweichen S 03 42 RL 1 5 4 76 120 40 50 12 Right Left 3 42 4 x 3 25 42 4 x 2 6 25 x25 x2 4 37 x09 x 1 4 800 5 2 x 0 9 x 1 4 950 6 7 x 0 9 x 1 4 1100 S 03 50 2 2 4 6 150 40 50 12 le
41. nter 25 R 80 R75 R75 R70 R55 R55 R55 R50 roller 28 R90 R 85 R 80 R 80 R 55 R 55 R 55 R 55 30 R 100 R 100 R 95 R 85 R 70 R 70 R 70 R 65 32 R 100 R 100 R 95 R 85 R75 R70 R70 R70 35 R 100 R 100 R 95 R 80 R70 R 70 R 70 Main switch 38 R 100 R 95 R 85 R 85 R 85 R 85 40 R 100 R 100 R 95 R 85 R 85 R 85 42 R105 R 100 R 95 R 95 R90 R90 45 R 140 R 130 R 105 R 100 R 100 R 100 48 R 140 R 140 R110 R 110 R 110 R 105 50 R140 R 150 R120 R120 R120 R120 Programming for 55 R140 R 160 R 135 R 130 R 125 R 125 various bending angles 60 R 140 R 160 R 150 R 150 R 150 R 145 64 R 170 R 160 R 150 R 150 R 150 70 R 200 R 200 R 190 R 185 76 R 220 R 220 R 210 R 400 Unlike the mandrel bender the rotary type of machine bends without using a mandrel and with a larger bending radius which is dependent on the wall thickness of the tubes The bending radii are given in the table For each tube diameter a suitable bending plate is required It is possible to programme several bending angles successively and Rectangular tubing bending table also to process them successively These programs can also be stored Optionally bending on the rotary model can be operated via a foot pedal The best results are attained with annealed tubes Tube thickness in mm Tube diameter 1 1 5 2 2 5 3 4 5 6 Rotary bender 40 Rotary bender 60 Rotary bender 76 30 R 100 R 100 R 95 R 85 R 7
42. rel supports the exterior of 76 3 6 the tube while bending The bending mandrels 76 x26 determine the ovality of the bend and do only partially prevent formation of wrinkles 50 50 4 20 4 Bending tool 4x1x1 4 1500 The bending tool defines the radius at which 55X1xX 1 4 1750 the tube is bent For example for a 42 mm 7 x1x1 4 2000 5 03 80 L tube 42 2 484 mm 5 Plug mandrel bending Plug mandrels are used to bend thick walled tubes and large bending radii At mandrel bending the tube is inserted over the bending mandrel into the ben ding machine and tensioned between the bending tool and the pressure die The 6 Ball mandrel bending head turns around the bending axis and bends the tube in the bending EE NE tool During the bending procedure the tube is supported the counter bearing 22122212 1101 the mandrel supports the tube even more deep in the bend With a ball mandrel thin walled tubes can be bent with small bending Using the mandrel bending system it is possible to achieve the smallest possible bending radii at the best quality of bows Mandrel bending machines can depen ding on the material used bend radii from 1 5 times the tube s outer diameter on radii The smaller the bending radius and the Ball mandrel more thin walled the tube the more balls The more thin walled the tube and the smaller the bending radius the more com
43. sions 48 mm and 60 mm An additional tool for the di mensions 27 33 and 42 mm is also available The maximum wall thickness should be 3 6 mm With the notching tool at first one side of the tube is notched and then after a turn of 180 the tube is notched on the other side With interme diate plates this tool can be built up very easily on several machines Mobi bender board bender XL bender 53 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc Moving parts XL information 3 Profile bending 1 Rotating plate workstation workstation 2 Rotating plate workstation Additional hydraulic connection Sensitive hand lever Pressure adjustment if Console with controller hobo te tii et WEALERHE ICH Gibe Bang DEN BUNDESPREIS F R HERVOREAGENDE INMOVATORISCHE LEISTINDEN UR OAS HARDEE 54 The Universal bender In the year 2000 Gelber Bieger developed a unique horizontal press called the Gelber Bieger XL This machine is full of special features The 30 tonne cylinder is integra ted into the table and therefore offers surpassing freedom in bending Furthermore this is a Synchronous cylinder which can press with the same power to the right or to the left Hence this machine offers the possibility of working with 2 workstations One tool can be installed on the right and another on the left or
44. the first procedure of a task can be performed on one side and the second procedure on the other Another unusual function is the inbuilt rotating plate This makes it possible to bend 25 mm round steel through 270 for example Additional lateral hydraulic connections complete the universal use of this machine here you can attach hydraulic units or accessories supplied by us The Gelber Bieger XL is also unique in its operation The first possibility is to control the machine with a sensitive hand lever This means you can achieve the desired bending very slowly and finely and you can straigh ten rebend or correct previously bent parts The second possibility is programming Up to 8 programme steps can be processed successively This programme can either be entered directly or input and stored using the touch in procedure which involves mo ving manually to a position and then storing it The dimensions of this machine are just 1200 x 600 mm making the Gelber Bieger XL the most compact machine on the market Above all the 350 mm oversized stroke of the cylinder clearly differentiates it from the competitors The following accessory sets are available e XL standard e XL profile bender e XL spiral bender e XL accessory set e XL press brake e XL special tools Operation The advantages of the Gelber Bieger XL Plus The XL Plus is a further development which gives a facelift to the Gelber Bieger XL so to speak The f
45. the middle of the punch e g for a 20 x 20 mm bend the material should be positioned that it is bent centrally on the punch You can also use the supplied height plate which simply fits into the die holder at the desired height see illustration on next page Accessory package Standard delivery includes 1x Machine Mobi bender Basic 1x Length stop 1 x Height plate 1 x Hydraulic unit 1 x Multi V die 1 x R5 punch 1 x Oil filling 1 x CE conformity Bending around the bending pin Also available Tool accessory package Punch adapter Cabinet base unit 45 Tube Grinder Press brake Mobi bender Rotary bender Mandrel bender Profile bender Board bender XL XL Plus Misc DP Mobi bender Basic NC mobi bhieger by Mobi bender Basic NC May differ from the illustration Cabinet base unit Optionally a controlled length stop can be ordered With this device programs can be stored or you can simply drive to a desired bending position manually Controlled length stop Tube Grinder Press brake Mandrel bender Profile bender Rotary bender The Mobi bender and the length measuring system are coupled which means that the length stop moves automati cally when the Mobi bender has finished bending The Mobi bender Basic NC has the same characteristics stroke pressing force and speed as the Mobi bender Basic In addition the Mobi bender Basic NC is controlled i e it has
46. tool example 2 Special tool example 4 l 68 Special tool example 5 May differ from the illustration ee a T e re tool example 11 Special tool example 13 i ieee fs Special tool example 14 Special tool example 7 Erp Special to i E DT s d gt 4 gt r s ol example 1 XL XL Plus 69 Mandrel bender Profile bender Tube Grinder Press brake Rotary bender Mobi bender Board bender Misc 25 Complete board bender with optional rollers Gelber Bieger presents an innovation in bending possibilities This is a modular system based on welding tables which are very popular at present The welding tables offered by various suppliers are primarily used as welding template The Gelber Bieger design department came up with the idea of using robust welding tables from 1 x 1m up to 4 2 m with a 28 mm hole system and a 100 mm grid as the basis for different bending machines The board bender makes it possible to bend a height of 100 mm of flat iron up to 15 mm thickness The capacity is 10 t and the stroke is 150 mm The bender is driven by a separate small hydraulic unit which can also be used for other applications The bending possibilities and operation are similar to those of the Mobi benders X1 Board bender
47. unctionality and com patibility of the tools are 100 ensured All the tools from the XL model fit the XL Plus model e High quality frame with height adjustable feet e Additional lateral holes for increased universality e Angles and markings milled into the table The table is a welded structure e low noise high quality hydraulics e Accurate positioning e Easier maintenance e Oil filter monitoring with front mounted indicator e Installation of the operating pressure without tools e Plug connector between machine and control unit e Drawers under the tool so that the shavings can be e Auxiliary functions on the controls removed more easily For this model it is also possible to plasma nitride the entire table surface and guides at an extra charge This protects the machine from rust scratching and wear improves its appearance Control Hand lever for manual operation Drawer Connector plug XL Plus with RB 40 56 57 ZONE XL Standard The upper photograph shows our recommended minimum requirements the so called set 1 This toolkit contains tool holders and tools for bending plate from 2 to 15 mm as well as the basic components for bending with the rotating plate A simple side stop is also contained in the package 58 XL Standard 7 5 400 250 30 165 1200 x 800 x 900 1200 Flat100x15 V 125 Round material 25 mm stainless steel Flat iron 140 x 15 mm Rectangular 16 mm Tube 033 mm
48. vide the optimum correction required for the profiles The geome HEB 100 1 400 try of the machine makes it possible to bend large heavy profiles as well as small profiles with very small radii Its Ar m 5 characteristics make this the ideal machine for craftwork and industry The outstanding feature is the ability to use IPE 120 3 000 IPE 180 2 200 E EC independent reinforcement bars patented in order to increase the maximum output of the machine IPE 140 2 000 IPE 220 2 500 E O ea IPN 120 2 500 IPN 180 2 500 E Roller shaft diameters mm 80 140 114 3 x 3 2 4 1 000 168 3 4 1 800 Effective shaft length mm 220 320 138 7 x 4 5 1 000 193 7 x 6 2 500 Roller diameter mm 275 380 80 x 4 2 000 120 5 2 000 i i in 11 4 Rotational speed per minute min 100 x 5 1000 3200 Motor power kW 9 5 11 4 Working height cm 96 110 120 147 Packing measurements cm 114 x 145 x 155 195 x 190 x 190 Machine weight kg 2 000 3 850 18 19 Roller shaft diameters mm Effective shaft length mm Roller diameter mm Rotational speed per minute Motor power kW Working height cm Packing measurements cm Machine weight kg 20 Delta 40 40 95 147 12 3 87 132 94 142 440 Delta 50 50 115 175 8 3 75 93 103 135 155 580 Delta 60 60 160 224 7 1 5 5 92 105 x 150 x 170 1 020 Delta 80 80 220 275 6 7 5 107 170 x 136 x 185 2100
Download Pdf Manuals
Related Search