RS4soft - Safety Camp
Contents
1. Language sub item to open a dialog box that allows you to select the language of the user interface and the program texts Please note that a change in language will not take effect until the RS4soft program has been restarted Change diagram color function Click on the Change diagram color sub item to change the background color of the contour window from black to white and vice versa This function makes the screen shots of the measurements more suitable for printing Rotate contour display 180 function This very convenient function makes it possible to display a contour rotated by 180 If the scanner is placed on a machine and its vision direction faces the user then any zone check will have a better overview RS4soft Leuze W Scanner Nr 4 Maschine 2 E p _2atei Ansicht Einstellungen Konfiguration Schutz Warnfelder Systemdaten Sicherheit Hilfe E Anzeige der Mason Kann tn ce Schaerer m dad am 2 ra i T T T T 1 000 0 800 0 600 0 400 0 200 0 000 0 200 0 400 0 600 0 800 1 000 1 200 1 400 Einheiten in Meter Im Scanner aktive Feldpaare 4 Zeigerposition bezogen auf den Scanner Mittelpunkt A Ausgew hlte Feldpaare 4 Position 0 889 m Y 0 078 m Winkel 5 04 Radius 0 892m lt e gt Datenquelle Besen Datei Endposition 0 826 m Y 0 005 m Winkel 0 36 Radius 10 626 y 5m AS4 Verbindung RS4 gt Messbetrieb PC gt Messwertdars2. Define b X Y line peak values defined with Rectangular Detection Zone Warning the Define Elliptical Detection Zone Zone button Warning Zone d Selection of four zone base contours a b c d M8 Scanner Nr 4 Meschine 2 fon der Schutz a i 1 Schutzfeld 1 ey ainfeld 1 Schutzfeld 2 Wamnteld 2 Schutzfeld 3 Wamnteld 3 Schutzfeld 4 Wamteld 4 300 1 299 1 200 1 000 0 800 0 600 0 d 0 400 0 600 0 800 Zeigerposition bezogen auf den Scanner Mittelpunkt Position x Y Winkel Radius de Endposition a Y Winkel Radius y Autorisierte Kunde AK e f g e Distinction between left and right g Mouse pointer coordinates zone pair half by leading sign f Zone Pair center line A minus sign preceding the mouse pointer coordinates designates the left half of the zone pair or the area below the scanner zero axis 6 9 Define Polygonal Detection Zone Warning Zone Function Button When you click on this button all of the tools except Zooming appear against a light gray background 36 RS4soft Leuze The program now waits for you to position the mouse pointer Click on the left hand mouse button to draw the contour of the polygon point for point If the scanner is down in the contour display the input of contour points will always be clockwise from left to right If the scanner is up contour display rotated 180 the input will be in the opposite
3. Detection zone Red Warning zone Green Measured contour Yellow red Selected mouse pointer area Yellow Deactivated detection zone Light gray Deactivated warning zone Dark gray Mouse pointer Dark blue Table 3 7 1 Displaying Measurement Values and Zones in the Contour Area The information block in the main menu bottom left shows the display of the active zone pairs as well as the zone pairs selected for display 18 RS4soft Leuze a Standard buttons e Main menu line b Subject buttons f Function line c Functions buttons g Subject line d Detection zone and warning zone inactive b c d e f g alal x 3 _ i i 5 095 4 500 0 500 2500 3 000 3500 4 000 Einheiten in Meter Im Scanner aktive Feldpaare 1 Zeigerposition bezogen auf den Scanner Mittelpunkt Ausgew hlte Feldpaare 1 2 Position 4 996 m Y 4 976m Winkel Radius Datenquelle Sean Datei Endpiosition x Y Winkel Radius IAS4 Verbindung RS4 gt Messbetieb PC gt Schutz Awamfelddefinition REN Autovisiertey Kunde AK Leuze h i k l h Information field line Coordinate display i Information block m Contour zone positioning k Detection zone red active Warning zone green active Measurement contour yellow red Display Measurement Data Subject Button This menu allows you to select the active and inactive detection zones and warning zones to be displayed as well as the meas
4. Function Button Click on this button to open a dialog box that gives an overview of the previously changed zone contours This list allows you to select the zones that you want to be transferred to the RS4 42 RS4soft Leuze Once the dialog has been confirmed the loading saving process begins and a progress bar appears on the screen The ROTOSCAN RS4 4 sends the information it received back to the PC as echo data so that the data transfer can be verified The transferred detection zone contours appear in a dialog the contours must be checked and the dialog must be acknowledged accordingly After the check sums have been recalculated the transfer is concluded with an OK message A Please note Since the PC is not a safety product and computer specific UN occur the echo data transmitted by the RS4 must be checked in detail for errors and confirmed by an authorized person a Number of the Detection Zone b Automatically determined Detection Zone Addition a b Datei Ansicht Einstellungen Konfiguration Schutz Warnfelder Systemdaten Sicherheit Hilfe Beschreibung SF3 Maximale Werte vome mm links mm rechts mm Im Scanner aktive Fe Ausgew hlte Feldpaan Datenquelle Zeigerpositio bezoger auf den Scanner Mittelpunkt 0713m 029m Winkel 47 40 Radius 0351 m lt A X 0 713 m 629m Winkel 41 40 Radius 0 951 in baa ration Die Konfigu
5. change zone status and information on admissible zone pair changeovers In addition the minimum object width is stated with respect to the number of segments x 0 36 This means that the lateral value in millimeters is dependent upon the maximum radius of the zone contour Set Default Configuration Values Function Button This function allows you to reinstate the factory set configuration delivery state of the ROTOSCAN RS4 4 The table below describes the resultant setting Response time reset Parameters Value Parameters Value Detection zone 4m Presettings Safeguarding an range area Detection zone 190 Restart Manual display Detection zone 80 ms Restart after Activated restart interlock Response time Zone Pair No changeover Startup operation Start interlock changeover Startup zone pairs 1 2 3 4 Dust algorithm Activated Detection zone Start segment output O name Warning zone 5m Stop segment output 528 range Warning zone 190 Baudrate 57600 Bd display Warning zone 80 ms Name of scanner Alarm signaling type Warning zone violated Description of the scanner Table 5 8 1 Scanner default values RS4soft 31 6 Define Detect Warning Zones Subject Button This menu provides you with extensive possibilities for defining detection zones These include transferring data as well as creating and modifying the det
6. resolution measurement measurements values per display interval The lowest value in each interval is displayed Serial interface Change inthe speed 4800 to 115 200 baud Baudrate of data transmission Depending on PC laptop Alarm Switches off the Optionally for an device Signaling type alarm output warning a violation of the warning zone or both Table 5 7 1 Administative parameters RS4soft 25 5 7 3 26 Safety relevant parameters folder This folder contains the following functions recording of last contour segment Parameters Function setting Status Input options Presettings Settings for restart The detection zone restart interlock response time can be set from 160 ms times and scanner to 10160 ms or the restart startup functioning can be performed manually Detection zone and warning zone response time from 80 ms to 640 ms possible Start interlock startup test automatic startup Measurement of Measurement R start segment based recording of the first contour segment Measurement of Measurement R stop segment based Dust suppression Optimizes freedom from interference Activate or deactivate Admissible zone pair changeovers Determines sequence of changeovers as well as the startup zone pair Two input fields are provided by a dialog Click on the desired fields to make your selection Table 5 7 2 Safety relevant para
7. 0 0 0200 51 9 4 Raplaeng DEVICES una ee eee eka ean da ge keke heads es 52 RS4soft Leuze Leuze RS4soft 1 1 1 2 1 3 Getting Started Foreword This manual describes the functional and performance features of the RS4soft software RS4soft is an extremely powerful configuration and diagnostics software program designed for use with the laser scanners ROTOSCAN RS4 4 and RS4 4E During development the highest priorities were placed on reliability and user friendliness RS4soft is not suitable for configuring devices made by other manufacturers The organization of this user manual parallels the sequences and hierarchies of the software menu points The manual provides you with clear information regarding the structures and functions of RS4soft Where more complex subjects are concerned you can refer to the screen shot illustrations which give you a concrete look at the points under discussion The software itself offers an additional help text for each function button Simply move the mouse pointer to a function button and a descriptive pop up window will appear automatically Software Structure RS4soft follows a subject related tree structure The user interface was designed to be Microsoft compatible as far as possible in order to shorten the learning curve le x File View Settings Configuration Detection warning zones System data Security Help o EE En Subject buttons refer to function groups and the deta
8. 000 cee eee eee eee eee 24 5 7 2 Administative parameters folder 00000 ccc cee ee 25 5 7 3 Safety relevant parameters folder 0 00 0 ccc eee 26 5 7 4 Zone Pair Io 4 folders 2 2 0 asses ened anne nennen eRe 31 5 8 Set Default Configuration Values Function Button 0 0 0000 31 RS4soft 3 Define Detect Warning Zones Subject Button 0 00 c cece eee eee 32 6 1 Selection of Displayed Zone Pairs Function Button 0 0 0 00 34 6 2 Load Detection Zone Warning Zone from File Function Button 34 6 3 Save Detection Zone Warning Zone as File Function Button 34 6 4 Print Detection Zones Warning Zones Function Button 0 00 34 6 5 Select Detection Zone Warning Zone Drop Down Button 34 6 6 Enter Detection Zone Warning Zone Numerically Drop Down Button 35 6 7 Define Elliptical Detection Zone Warning Zone Function Button 35 6 8 Define Rectangular Detection Zone Warning Zone Function Button 35 6 9 Define Polygonal Detection Zone Warning Zone Function Button 36 6 10 Change Detection Zone Warning Zone Segment Function Button 38 6 11 Reduce Detection Zones Warning Zone Limits Function Button 39 6 12 Blank Out Detection Zone Warning Zone
9. AK Leuze RS4soft 21 5 1 5 2 5 3 5 4 22 Load Configuration from File Function Button Click on this button to open a dialog box providing an overview of the scanner configurations that are already saved in the PC Enter and or confirm the path and file name Click on the button Open to confirm your selection and the desired configuration will be called up The standard configuration of the RS4 which is stored in the laser scanner upon delivery is saved in the RS4soft examples subdirectory under the name standard rs This file like all configuration files contains all information to be processed in the scanner that is required for protective functions and operation That includes all safety related and non safety related parameters and all data sets for detection zones and warning zones and their contours and limits The contents of the configuration data are explained in greater detail in Chapters 5 7 to 5 8 Save configuration to file Function Button Click on this button to open a dialog box that allows you to save the currently defined scanner configuration together with all detection zones and warning zones Enter and or confirm the path and file name During the storage process a progress bar with a confirmation message appears on the screen The file extension is rs Configuration data is explained in greater detail in Chapters 5 7 to 5 8 Load Configuration Data from File and Transfer
10. Help This line contains the complete catalog of available functions Please note that the functions are not available until the corresponding subject buttons have been activated Subject Line Display measurement data button Measurement mode is activated the current detection zone and warning zone are shown in red and green respectively Additional programmed zones can be selected individually by means of a dialogue e g reference display Zones that are not activated are shown in gray Configuration button All functions required for configuring the scanner are available here Define detect warn zones button This subject area allows you to create application specific definitions of the four detection zones and the four warning zones using either the mouse or numerical input e System data button This subject are contains data and dialogues for device identification event diagnostics and front pane calibration RS4soft 15 3 4 3 5 16 Standard Buttons in the function line Frequently required functions are available at all times in the function line below the subject buttons on the left in each case Zooming enlarge or reduce picture total view of 80x 140m afalal Change authorization level l End configuration program al Information Field Line You can find information regarding the operating mode and the current authorization level in the information line at the very
11. Please refer to Chapter 6 for information on defining detection zones when the dust algorithm is activated Due to its four freely programmable zone pairs the ROTOSCAN RS4 4 can be used very flexibly in a wide range of applications The selected detection zones are checked for plausibility when the admissible changeover sequence is chosen in the dialog Admissible zone pair changeovers Inadmissible changeover sequences are detected and cause the OSSDs to be switched off Furthermore each zone pair can be defined as the system startup zone pair These features are useful with AutomaticGuidedVehicles for instance when the detection zone is changed over to accommodate straight and curved routes and when the vehicle starts up in a straight section a Path inside RS4soft c Matrix for determining admissible b Change configuration data function zone pair changeovers button d Matrix for determining admissible startup zone pairs a b c d N wb Scanner Nr 4 Naschme 2 Datei Ansicht Eine la x Systemdaten Sicherheit Hilfe Aktueller Wert Status Bereichsabsicherung 18 Voreinstellungen Sichetheitskritische Parameter ie Messung Startseament 0 36 R GQ Feldpaar 1 NE Messung Stopsegment 528 036 R Gl Feldpaar 2 j deaktiviert a Feldpaar 3 e Feldpaar 4 Es darf geschaltet werden von FEX zu FP2 FP3 Es darf geschaltet werden vop Es darf geschalte
12. Warning Zone from File Function Button Click on this button to open a dialog box that will give you an overview of the zone configurations already saved on the PC after you have entered the appropriate path and the file name You can call up the desired configuration file extension sf using the Open button to make and confirm your selection For information on transferring data to the scanner see Chapter 6 16 Save Detection Zone Warning Zone as File Function Button Click on this button to open a dialog box that allows you to save the previously defined zone configuration Enter the path and the file name Click on the button Save to confirm your entry and the configuration will be saved as a sf file In contrast to the Save configuration function only data of a single detection zone or warning zone is saved with this function This data can be transferred to other zone pairs for example in the case of complicated zone contours or complementary zones in changeover mode Print Detection Zones Warning Zones Function Button When you click on the button a printing template will appear with zone selection option zoom function and assistance in positioning This user friendly function includes further possibilities for optimizing the graphic or the printout To give a better overview the window can be pulled up so that the graphic is fully displayed on the screen Select Detection Zone Warnin
13. and operating instructions of the ROTOSCAN RS4 4 RS4 4E Please document the scanner configuration as specified in Chapter 5 7 and 5 8 RS4soft Leuze
14. contour section lying between the starting point and the final point will be shaded grey in the direction of the beam access until you release the mouse button Sectors with a reference contour will be shown blue in the display when you have finished defining the zone Only detection zone sectors not warning zone sectors can be defined with a reference boundary In detection zone sectors with a reference boundary the ROTOSCAN RS4 4E will not just guard against any breach of the detection zone it will also monitor the exact status of the values registered in these sectors If these registered values deviate from the defined reference contour by more than the tolerance zone permits the laser scanner will switch off and the OSSDs will also be set to Off When moving from detection zone sectors with a reference boundary to detection zone sectors without a reference boundary you must ensure that the transition is smooth see illustration Here the reference contour is to be positioned on the measurement contour and the boundary of the detection zone a little before the measurement contour When the presettings Whole body trip control Arm detection and Hand detection have been selected the entire boundary of the detection zone will automatically be defined as a reference boundary Parts of it may be reset again A definition of the detection zone that does not include a large number of sectors with a reference boundary will be r
15. m Maximum cable length X2 10 m for RS 232 Maximum cable length X2 50 m for RS 422 Use shielded cables Use only the RS4 MG connectors and the RS4 MG cover provided with the delivered system System Requirements Other Printer black and white or color Please refer to Chapter 3 2 in the connecting and operating instructions of the ROTOSCAN RS4 4 RS4 4E RS4soft 7 1 8 Interface Pin Assignments Interfaces of the ROTOSCAN RS4 Interface Interface type Interface function No x1 SUB D15 Connections for e Power supply e Switch and signal cables x2 SUB D9 Configuration and data interface for ROTOSCAN RS4 PC Parameter configuration e Detection zone and warning zone definition e Data and measurement value transfer e Diagnostics Assignment of interface X1 a JOA 15 Alarm 2 FP2 ie pob 12 OSSD2 2 gt mossor Restart 2 e i NG GND gee Pin assignments for interface X2 used as an RS 232 port Reserved TxD 2 o 6 RS232 detection 2 o RxD o 7 NC 3 o Reserved 8 NC GND shield 9 Reserved Pin assignments for interface X2 used as an RS 422 port TX 1lo Tx 2 0 ol7 NC Rx 3 o R olas NC AFANS g Reserved GND shield 5 Connection Pin 5 to pin 6 RS432 detection Fig 1 8 1 Interface pin assignments with a view to the ROTOSCAN RS4 4 8 RS4soft Leuze Leuze PIN Signal
16. to Scanner Function Button Click on this button to open a dialog box providing an overview of the scanner configurations that are already saved in the PC Enter and or confirm the path and file name Click on the Open button to confirm your selection and the desired configuration will be called up and then a dialogue for further data transfer to the RS4 system will be displayed Please take note here of Chapter 5 7 5 5 and 5 2 Get Configuration Data from Scanner Function Button Click on this button to load the configuration data from the RS4 onto the PC These data can be subjected to further processing or revised if desired by personnel with the required authorization During loading a progress bar with a confirmation message appears on the screen Configuration data is explained in greater detail in Chapters 5 7 to 5 8 RS4soft Leuze 5 5 5 6 5 7 Leuze Transfer Configuration Data from PC to Scanner Function Button Click on this button to load the configuration data from the PC onto the RS4 and to save the configuration data During the loading and saving process a progress bar with a confirmation message appears on the screen The information received by the RS4 will now be transferred back as echo data and displayed on the screen so that the safety official can confirm the transfer Please note Since the PC is not a safety product and computer specific errors can occur the echo data tr
17. 0 14 Main Menu u cine need ewe nn nn nn a nn eR 15 3 1 Monu STUEIUNIE Ananas Ingmar 15 3 2 Main Menu Line saci caca wine OS Keo Oke aan ann anne E 15 3 3 SUDISEL LINE u cee a a aa a EE nn DORADA ROEDER DER E RE 15 3 4 Standard Buttons in the function line 0 00 0 ce eee nenne 16 3 5 Information Field LING 2 2 60 6s bedded sence dk Gene soe eked dee LE 16 3 6 Coordinate Control and Display 20 56 0664 ee ec aes eae nennen nn nenn 17 3 7 Displaying Measurement Values and Zones in the Contour Area 18 Display Measurement Data Subject Button 0 c cece eee 19 4 1 Selection of Displayed Zone Pairs Function Button 0 0 00 20 Configuration subject button 0 c cee 21 5 1 Load Configuration from File Function Button 00000202 22 5 2 Save configuration to file Function Button 0 0 0 e eee eee 22 5 3 Load Configuration Data from File and Transfer to Scanner Function Button 22 5 4 Get Configuration Data from Scanner Function Button 2 00 22 5 5 Transfer Configuration Data from PC to Scanner FURCUORIBUUON 2 323400 Bares a Eee eee SEGA ed 23 5 6 Change Configuration Data with Wizard Function Button 23 5 7 Change Configuration Data Function Button 0 0 0 000000 e eee 23 5 7 1 The Configuration Parameters Folder 0
18. 00 0 200 0 400 0 600 Einheiten in Meter Im Scanner aktive Feldpaare 2 Zeigerposition bezogen auf den Scanrer Mittelpunkt A Ausgew hlte Feldpaare 2 Position X 0 000 m Y 0 000 m Winkel 0 00 Radius 0 000m lt e Datenquelle pema Datei ndposition X 0 311 m Y 1 095 m Winkel 74 16 Radiusi1 138 m Ad RS4Verbindung RS4 gt Messbetrieb PC gt Schutz Wamfelddefinition Autorisierter Kunde AK Schutz Warmfeld ndern d e f d Sample contour for comparison f Coordinate points e Auxiliary line beam axis 38 RS4soft Leuze 6 11 Reduce Detection Zones Warning Zone Limits Function Button Click on this button to open a dialog box that allows you to limit the dimensions of the zone by making a numerical input in millimeters This refers to the front left and right edges of the zone After you confirm the edge dimensions the limited contour will be displayed lelx sicht Einstellungen Konfiguration Schutz Warnfelder Systemdaten Sicherheit Hilfe OOOO Weeda heoa O O Koan Deinen der Schutz Warde Sn SAA ala A alta sowie NIE vordere Kante mm linke Kante mm rechte Kante mm 0 600 0 400 0 200 0 000 0 200 0 400 0 600 0 800 Einheiten in Meter Im Scanner aktive Feldpaare 1 Zeigerposttion bezogen auf den Scanner Mittelpunkt A Ausgew hlte Feldpaare 1 Position X 0 874 m Y 0 077 m Winkel 5 04 Radius 0 877 m ib Datenquelle Scanner Datei Endposition
19. A Messbetieb PC gt Messwertdarstellung e f g h e Information block about the g Violation of detection zone with activated zone pairs that are change of color in measured contour displayed h Activated zone pair 1 f Display of zone violation 20 RS4soft Leuze 5 Configuration subject button Select this menu for access to the configuration of the ROTOSCAN RS4 This subject area comprises data transfer as well as safety relevant and non safety relevant parameter settings of the scanner N Since this menu involves functions relevant to safety please note that access is IA possible only when the appropriate password is entered a Catalogue of scanner configurations c Entry of file name that have already been saved d Confirmation of dialog entries b Function buttons as described below a b c d examples ta Applikation 2 rs a Reak640 rs Reak80 rs i standard rs Testi rs Dateiname s zl Dateityp Konfigurationsdateien rs z 4500 4 000 3500 3000 2500 2000 1 500 1 000 0 500 0 000 0500 1 000 1 500 2000 2500 3000 3500 Einheiten in Meter Im Scanner aktive Feldpaare 1 Zeigerposition bezogen auf den Scanner Mittelpunkt A Ausgew hlte Feldpaare 1 2 Position Xlass6m 4 976 m Winkel Radius eo Datenquelle BE Datei Endposition x i Winkel Radius y RS4 Verbindung R54 gt Messbetrieh PC gt RS4 Konfiguration EERE Autorisierter Kunde
20. AU is required in order to be able to change the passwords The characters being entered are concealed from view Please keep the password in a location that is inaccessible to unauthorized personnel Reset password function In the event that a password is lost it is possible to define a new password Use the Reset password and Generate one shot password sub items to create a security password that is shown in red Fax or mail this password to Leuze lumiflex along with the complete address of your company the user name and the scanner serial number You will immediately be sent a confirmed one shot password which must be entered in the Setting new passwords dialog Once the new passwords have been entered in both fields you can access the scanner on the Authorized user AU level If the confirmed one shot password is entered incorrectly the ROTOSCAN RS4 4 signals an event message at LED 5 In addition a message to that effect will appear on the screen after approx 2 minutes Please note that RS4soft is disabled during this time period and will not be able to process any new entries Help menu Selecting this option allows you to view the connecting and operating instructions of the RS4 the operating instructions of RS4soft and the diagnostic code list assuming a pdf reader program is available Info function The Info sub item shows the software version and the time at which
21. Description 1 GND Power supply ground 2 Restart Input scanner reset and connecting the restart button of the restart button 3 UB 24 V DC power supply protected by a 1 25 A delayed action fuse 4 FP 1 Changeover to zone pair 1 5 Alarm 1 Semiconductor output that switches off when the warning zone is violated as well as for warning messages such as window slightly dirty error messages such as window very dirty and for internal errors the functions can also be selected in combination 6 FP2 Changeover to zone pair 2 7 FP 3 Changeover to zone pair 3 8 FP 4 Changeover to zone pair 4 9 NC Do not assign 10 NC Do not assign 11 OSSD 1 Semiconductor output switches off when the detection zone is violated Channel 1 12 OSSD 2 Semiconductor output switches off when the detection zone is violated Channel 2 13 NC Do not assign 14 NC Do not assign 15 Alarm 2 Semiconductor output with shut off when warning and malfunction message Table 1 8 1 Pin Assignments for Connector X1 A zone pair consists of one detection zone and one warning zone RS4soft 9 PIN Signal Description 1 NC Reserved 2 TxD Data communication transmit 3 RxD Data communication receive 4 NC Reserved 5 GND shield Ground shield connect with PE to the electronics cabinet only 6 RS 232 Do not assign 7 NC Do not assign 8 NC Do not assign 9 Reserved Reserved fo
22. RS4soft Configuration and Diagnostics Software for ROTOSCAN RS4 4 RS4 4E Operator s Manual Leuze lumiflex 600706 03 05 A001 Subject to change without prior notice About the RS4soft operator s manual and the connecting and operating instructions of the RS4 These operating instructions for the RS4soft configuration and diagnostic software and in particular the connecting and operating instructions for the ROTOSCAN RS4 contain important information on proper usage of laser scanners and usage in accordance with intended purpose It is essential to observe all information in the connecting and operating instructions and in the operator s manual especially the safety notes The connecting and operating instructions and the operator s manual must be kept in a safe place They must be available during the entire period when the ROTOSCAN RS4 is in use Documentation is also automatically installed on the PC when RS4soft is installed and can be viewed at any time with the Help menu A Safety and warning notices are identified by the symbol LEN References to important information are identified by the symbol References to the safety of laser devices are identified by the symbol A Leuze lumiflex GmbH Co KG is not liable for damage caused by improper usage The user must also be familiar with all the RS4 manuals to be able to use the system properly Version V1 12 Reprinting and duplication is prohibited
23. Segment Function Button 40 6 13 Set detection zone segment as reference boundary Function Button 41 6 14 Reset reference boundary definition of detection zone segment Function Button 41 6 15 Delete Detection Zone Warning Zone Function Button 2 00 42 6 16 Transfer Detection Zone Warning Zone from PC to Scanner Function Button 42 System data subject button 0 00 cece nun nn nun n nn nun ann 45 7 1 Transfer Status Information from Scanner to PC Function BUON oss cccdcde hag pee an0n ann Rn anna er 45 72 Diagnostics List for Scanner Display Function Button 0 00 45 7 3 Initial Measurement for New Front Pane Function Button 45 7 4 Reset scanner Function Button uuuuu 0u0uues 444 00m nr anne 45 Additional Functions on the Main Menu Line 0 000 c cece eee eee 46 8 1 View Menu unseren bess nen nahe 46 8 2 SGHINGS MENU cack aaccbawede dae an tanier pron rees a ea 46 8 3 Detection Zones Warning Zones 2n2uan een eee 48 8 4 SOC MENU ee eher ne iss ee 49 8 5 Help IIND a Da a a ER Eu 49 Additional Information and Summary 0 000 cece eee eee 50 9 1 Initial configuration sei ccawewae endende are 50 9 2 Changing a Scanner Configuration or Zone Definition 0 00 50 9 3 Creating a Configuration Without a Connected Scanner
24. a RS4 file XN coordinates angle and radius to indicate the pointer position in reference to the RS4 midpoint see Chapter 3 6 Positioning of the contour field and display optimization see Chapter 3 6 Coordinate Control and Display In this part of the menu located at the bottom right the X and Y coordinates are displayed while the zones are being defined In measurement mode the position of the mouse pointer Position line is displayed Or if a zone Position and End position lines has been clicked on and dragged into position it will be displayed This feature makes it easy to localize objects and to create a detailed representation of particular areas To the right next to the coordinate display are arrow buttons for selecting the image area of the detection zones and warning zones and the section of the measurement contour that you want to be displayed A very convenient function is located behind the centering point When you click here the detection zone warning zone and measured contour will be ascertained and automatically displayed optimized on the screen on their entirety This feature gives you a quick overview of the zone proportions RS4soft 17 3 7 Displaying Measurement Values and Zones in the Contour Area The following color assignments are used to make it easier to differentiate among the various contours Contour Color Minimum detection zone Gray
25. ansmitted by the RS4 must be checked for errors and confirmed by an authorized person Configuration data is explained in greater detail in Chapters 5 7 to 5 8 Change Configuration Data with Wizard Function Button By clicking on the button you can still call the configuration wizard at this stage so as to define the parameters for the scanner without loss of time All safety related and non safety related dialogues will be shown here in a logical sequence For every setting you can view an explanation that is brief and to the point This means that you can set parameters for the ROTOSCAN RS4 in all respects without having to study the software at length For more details please see Chapter 2 3 and 5 7 Change Configuration Data Function Button Click on this button call up a two part dialog for changing safety relevant and non safety relevant parameters as well as data related to the zone pairs This system specific data can be saved as a text file Create text file button with a txt format If you want to print it out immediately you can do this be clicking on the Print button The printers installed on Windows and also the number of copies to be printed can be selected by the user as appropriate The following information appears on the printout Date user data source Scanner serial number device type firmware version Administative parameters Safety relevant parameters Information on the det
26. arameters for the scanner quickly and easily For the options that are relevant here please see For the authorized user access level a helpful wizard is offered so that you can set All safety related and non safety related dialogues will be shown here in a logical sequence For every setting you can view an explanation that is brief and to the point This means that you can set parameters for the ROTOSCAN RS4 4 in all respects without having to study the software at length To find the information that is relevant 2 4 Download Wizard for Access Level Maintenance Chapter 2 2 2 5 Configuration Wizard for Access Level Authorized User parameters for the scanner quickly and easily here please consult Chapter 2 3 and 5 7 14 RS4soft Leuze 3 1 3 2 3 3 Leuze Main Menu Menu Structure The main menu displays the measured contours and detection zones It also features subject related menu control and additional information fields This is a very user friendly method for changing the operating mode and for accessing many different dialogs and functions without losing track of what is going on After selecting one of the four subject buttons you can choose from relevant function buttons icons offering related selection boxes and drop down menus This method for guiding the operator is used throughout the program Main Menu Line lalxl Eile view Settings Configuration Detection warning zones System data Security
27. bottom of the screen as follows from left to right Current data communication between PC and RS4 RS4 synchro for synchronizing the communication between scanner and PC RS4 connected when the data transfer connection is established Operating status of the scanner RS4 gt Measures mode for active recording of measurement data by the scanner RS4 gt configuration for the current transfer of configuration data with the OSSDs turned off RS4 gt error for indicating an event when the OSSDs are turned off e Display of selected subject buttons Display measurement data Configuration Define detect warn zones System data e Field status Detection zone and warning zone violated switched off indicators DZ and WF are red Warning zone violated indicator WF is green Detection zone and warning zone clear no indicator RS4soft Leuze 3 6 Leuze Current access level Depending on the setting the following abbreviations are displayed Us for user Ma for maintenance AU for authorized user Pr for production no access De for development no access Further messages and functions below the contour field include Name of the currently active zone pair numbered from 1 to 4 Zone Pairs displayed on the screen numbered from 1 to 4 according to the selection in the selection dialog Current source of dat
28. demarcating the zone release the right mouse button The set mouse pointer marks the intersection of the horizontal and vertical line going to each side of the ellipsis Equivalent sections of the zone are always generated in the left and right halves of the display these sections can be modified separately at a later point in time Please refer to the sub item 190 zone pairs in Chapter 8 2 Define Rectangular Detection Zone Warning Zone Function Button When you click on this button all of the tools except zooming appear against a light gray background The program now waits for you to position the mouse pointer and set the coordinates for the rectangular contour You can freely change the rectangular contour in the X and Y directions as long as you keep the right mouse button pressed within the contour zone The coordinate display is useful in helping you check your setting of the blanked out area When you have finished demarcating the zone release the right mouse button The set mouse pointer marks the corner point of the horizontal and vertical line of the rectangle contour Equivalent sections of the zone are always generated in the left and right halves of the display these sections can be modified separately at a later point in time Please refer to the sub item 190 zone pairs in Chapter 8 2 RS4soft 35 a Detection zones and warning zones c Maximum rectangular values 1 to 4 each determined with the
29. direction As long as the mouse button remains pressed within the contour zone you can freely shift the current line segment in the X and Y directions The coordinate display is useful in helping you check your setting of the blanked out area Once you release the mouse button the process is complete and the line is set If a correction is needed the Delete course of polygon contour step by step function appears in the function button line Every time you click a contour segment is deleted Another line is added with each click using the mouse pointer until the figure is complete To do this simply click the right mouse button Please note the sub item 190 Detection Zones and Rotate Contour Display 180 Chapter 8 2 Scanner Nr 4 Maschine 2 F Datei Ansicht Einstellungen Konfiguration Schutz Warnfelder Systemdaten Sicherheit Hilfe _____Aneeige der Messkontur ____ aaa ale 2 aas Schutzfeld 4 Schutzfeld 1 Definition der Schutz Warnfelder SEERE E l x Warnfeld 1 Schutzfeld 2 Wamfeld 2 Schutzfeld 3 Wamleld 3 v Schutzfeld 4 Warnfeld 4 0 341 1 507 1 400 1 200 1 000 2 800 0 600 0 400 0 200 0 000 0 200 0 400 0 600 0 800 1 000 1 200 1 400 1 526 Einheiten inMeter Im Scanner aktive Feldpaate 4 Zeigerposition bezogen auf den Scanner Mittelpunkt A Ausgew hlte Feldpaare 3 4 Position X 1 004m Y 0 089 m Winkel 5 04 Radius 1 008 m lt gt Datenquelle
30. e Feldpazte 2 Zeigerposition bezogen auf den Scanner Mittelpunkt A Ausgew hlte Feldpaare 2 Position X 0 713 m Y 0 629m Winkel 41 40 Radius 0 951 m lt O Datenquelle Bee Datei Endposition 0713m 70 523 m Winkel 41 40 Radus 0 51m W RS4 Verbindung R64 gt Messbetieb PC gt Schutz Wamfelddefinition Autotisierter Kunde AK b c d b Sample contour for comparison d Connecting lines based on the beam c First and second axis Coordinate point If you blank out sectors that can be entered or walked through hazards to personnel can result if the minimum safety distance is no longer met Additional measures must be taken to safeguard the danger zone in such cases 40 RS4soft Leuze 6 13 6 14 Leuze Set detection zone segment as reference boundary Function Button If a contour is prescribed the setting of two coordinate points makes it possible to define sectors of the detection zone between these points as a reference boundary When you click on this button all other tools apart from the zooming function will be shaded in light grey The program now expects you to position the mouse arrow by clicking and so to define the coordinates for the starting point and the end point of the sectors to be defined as a reference boundary To help you get your bearings after the first correction point has been set the program offers you a yellow alignment guide The display of coordinates here serves as a control The
31. e with your PC Once the PC and scanner have been successfully synchronized the text in the info zone changes from RS4 synchro to RS4 connect The current configuration of the RS4 4 is transferred to the PC A progress bar on the screen shows the configuration data being loaded Please replace the standard passwords with individual passwords A request to this effect will appear on the screen see Chapter 2 2 and 8 4 RS4soft Leuze 2 2 User Levels To ensure that the device configuration is performed only by trained and authorized personnel RS4soft uses the dialog Change authority level to distinguish among various authorization levels providing access to various ranges of function The following levels are available Level Info field Password Access to functions User Us General settings display and evaluation of measurement values transferring configuration and status data from RS4 4 to PC no changes to the system configuration Main Ma RS4IGOY Device configurations can be loaded tenance from a storage medium and saved in RS4 4 It is not possible to make changes to the parameters themselves Authorized AU RS4LEUZE Complete access to all user related user functions and parameters Production Pr Manufacturer specific access Development De Manufacturer specific access Table 2 2 1 User levels The factory preset password for the aut
32. ection of detection zone warning b Load or saving detection zone zone basic contours warning zone data e Tools for processing basic contours c Print detection zones warning zones f Data transfer to scanner a b c d e f chutzfeld 2 Schutzfeld 1 Wamfeld 1 Wamfeld 2 Schutzfeld 3 Wamfeld 3 Schutzfeld 4 Warnfeld 4 6 000 4 4 000 3 000 2 000 1 000 0 000 1 000 3 000 Einheiten in Meter Im Scanner aktive Feldvaare 2 Zeigerposition bezogen auf den Scanner Mittelpunkt A Ausgew hlte Feldpaare 2 Position x Y Winkel Radius OL Datenquelle Sesa Datei Endposition x x Winkel Radius Y A54 Verbindung A54 gt Messbetieb PC gt Schutz Warnfelddefinition EEE Autonisierter Kunde AK g h i k g Zone catalog i Detection zones and warning zones h Base point of X and Y coordinates with factory settings with left and right zone pair half k Display optimization Leuze RS4soft 33 6 1 6 2 6 3 6 4 6 5 34 Selection of Displayed Zone Pairs Function Button Click on the button Selection of displayed zone pairs to call up a dialog box for selecting the zone pairs to be displayed No zone pair needs to be selected for a neutral contour display e g for a printout As soon as a Zone is selected or a zone pair is selected by with control cable X1 the selected activated zone pair appears on the screen again in RED green The selection is shown in Chapter 4 1 Load Detection Zone
33. ection zones and warning zones Since this area involves safety relevant functions of the scanner access is possible only when the appropriate password is entered The smallest section of a detection zone must cover a lateral distance of at least 3 5 m When defining detection zones make sure that no pin shaped contours are set as these do not provide a guaranteed safety effect a b lelx n Sicherheit Hilfe fn Defintionder Schutz Wamlelder Systemdaten c a Not permissible b Permissible c Surrounding contour d Detection zone line i d i i i i i T 500 0 600 0 700 0 800 0 900 1 000 1 100 1 200 1 300 1 400 1 505 Einheiten in Meter Zeigerposition bezogen auf den Scanner Mittelpunkt A Position X 1 039 m 73 021 m Winkel 8313 Radius 3 023m gq Ad Endposition x 1 505 m Y 0 343m Winkel 193 04 Radius 1 545 m GRRE Autorisierter Kunde AK The maximum selectable detection zone radii vary depending on the type of contour ROTOSCAN RS4 4 Range Factory setting Detection zone 4m 4m Warning zone 15m 5m Contour measurement 50m 32 RS4soft Leuze The scanner is factory programmed with semicircular detection zones 190 which will be in effect after the initial startup Please note that only detection zones SF and not warning zones WF may be used for the performance of safety related tasks a Selection of displayed zone pairs d Sel
34. ection zones and warning zones of all four zone pairs After determining the scanner configuration the setting must be documented in suitable form at the monitored machine or system At this point you should print out the details of the configuration RS4soft 23 a Data about detection zones and Set value of parameters warning zones folder Parameter related status display b Parameters associated with selected folder a b c d Sb Scanner Nr 4 Maschine 2 u 18 xi Datei Ansicht EEE sten Sherk He QA Konfigur ationsparameter 4 2 Kdvfigurationsparameter Parameter Aktueller Wert Status 5 078 a Nicht sicherheitsknitische Parameter 2b Scanner Name Scanner Nr 4 x m Zus tzl Beschreibung Skhetheitskritische Parameter 2 Zusatel Beschreibung VE 4 750 5 0 Felpaar 1 fi Ausgabe Startsegment o o36 Aktueller Wert ante a ion fe Ausgabe Stopsegment 528 038 Maschine 2 Sara nie ad NeuerWen 4 000 18 Alarm Signalisierungsart Ger tewarnung oder Wamnfeld verletzt Maschine 2 3 750 3 500 Ubi an Drucken SE 2x bemehmen 2000 r Drucker ZZ 2 750 Name ALUNT2 pr0018 hd Eigenschaften a ers ALUNT 2 pr0018 2 250 Typ HP LaserJet 2209 Series PS 2000 Standort Produktmanag ment 1 750 Kommentar HP LaserJet 2200 DN 1 500 1 250 p Druckbereich p Exemplare 1 000 Alle Anzahl der Exemplare 53 un C seten af bel ee CHCE Fn o
35. ed by the ROTOSCAN RS4 4E and it will not be possible to load the detection zone to the laser scanner file View Settings Configuration Detect warn zones Systemdata Safety Help Display measwementdagam aad Gila A AEE Dione T BANN Se a a a 0 164 0 100 0 000 0 100 0 200 0 300 0 400 0 500 0 600 0 700 0 800 0 900 1 000 1 100 1 200 1 300 1 400 1 500 1 600 1 646 1 585 1 40 1 20 1 000 0 800 0 800 0 400 0 200 0000 0200 0 400 0600 0800 1 007 Units in Metre Active pairs in the scanner 1 f Pointer position in relation to the scanner s midpoint Selected zone pairs 1 Position 1 505m Y OT64m Angle 185 89 Radius 1 594 m gj b Data source ie Fie Final postion X1 007m Y 646m Anglel5856 Radius 1 30m W RS4 connected AS4 gt Measures PC gt Define zones fi fAuthorizeduser AU a Button Set detection zone segment as c Transitional phase between detection reference boundary zone segments with and without Button Reset reference boundary reference boundary definition of detection zone segment b 6 15 Delete Detection Zone Warning Zone Function Button If you select this function the detection zone definitions and warning zone definitions are replaced by the factory settings 4 m radius for the detection zone 5 m radius for the warning zone 6 16 Transfer Detection Zone Warning Zone from PC to Scanner
36. ejected by the ROTOSCAN RS4 4E and it will not be possible to load the detection zone to the laser scanner Reset reference boundary definition of detection zone segment Function Button If you wish to reset the reference boundary definition for sectors of the detection zone you should proceed in an analogous manner to that used when defining a reference boundary for a detection zone sector Detection zone sectors with a reference contour are indicated in blue detection zone sectors without a reference contour like boundaries of the detection zone are indicated in red Position the mouse pointer in the area where you want to reverse the reference boundary definition By clicking you initiate the resetting Move with the mouse pointer over all the sectors that you want to reset The portion of the contour between the starting point and the final point will be shaded grey in the direction of the beam axis until you release the mouse button After you release the mouse button the highlighted sectors are again recognisable in view of the red colour as boundaries of the detection zone When the presettings Whole body trip control Arm detection and Hand detection have been selected the entire boundary of the detection zone will automatically be RS4soft 41 defined as a reference boundary Parts of it may be reset again A definition of the detection zone that does not include sectors with a reference contour will be reject
37. enabled or switched active high even if the current detection zone is clear until the RESTART button has been actuated 24 V to pin 2 of interface X1 This function is automatically activated when manual restart is selected When startup test is activated after the scanner has been switched on the safety outputs of the RS4 4 OSSD1 and OSSD2 will not be enabled or switched active high even if the current detection zone is clear until the detection zone is temporarily violated one time When manual restart is activated the safety outputs of the RS4 OSSD 1 and OSSD 2 will not be turned on or switched to active high with the current detection zone released again until the Restart button has been actuated 24 V to pin 2 of interface X1 This function is active after every violation of the detection zone and depends on any detection zone changeovers The Dust suppression function of the ROTOSCAN RS4 4 is a software function for increasing the availability of the laser scanner with small particles in the air such as chips or insects If dust suppression is activated a somewhat larger addition to the RS4soft Leuze detection zone contour must be made With or without dust suppression and with a detection zone radius of up to 3 5 m the addition has a value of 3 5 m 83 mm With activated dust suppression and a detection zone radius of 3 5 m or more the addition has a value of 100 mm The addition is shown in the echo data
38. g Zone Drop Down Button When you click on this drop down menu all eight zones 4 detection zones and 4 warning zones will be displayed for you to select Use the mouse to click on the zone pair you want to define The current contours of the detection zone and warning zone will be shown in red and green respectively Unselected zone pairs appear in gray light gray RS4soft Leuze 6 6 6 7 6 8 Leuze Enter Detection Zone Warning Zone Numerically Drop Down Button Click on this button to open a dialog box for numerically entering the dimensions of the detection zone warning zone in millimeters You can enter dimensions for the front left and right edges of the zone to be defined Confirm the edge dimensions These willthen be displayed on the screen in the appropriate color detection zone in red warning zone in green Please refer to the sub item 190 zone pairs in Chapter 8 2 Define Elliptical Detection Zone Warning Zone Function Button When you click on this button all of the tools except zooming appear against a light gray background The program now waits for you to position the mouse pointer and set the coordinates for the elliptical contour As long as the mouse button remains pressed within the contour zone you can freely shift the current ellipse contour inthe X and Y directions The coordinate display is useful in helping you check your setting of the blanked out area When you have finished
39. g nach SF Freigabe SF Reaktionszeit WF Reaktionszeit Erlaubte Feldpaarumschaltungen FP 1 Erlaubte Feldpaarumschaltungen FP2 Erlaubte Feldpaarumschaltungen FP 3 Erlaubte Feldpaarumschaltungen FP 4 SW Version 2 12b aktivierter Staubalgorithmus 0 3499mm 83mm 3500 4000mm 100mm deaktivierter Staubalgorithmus 0 3499mm 83mm 3500 4000mm 83mm Hinweis Weitere erforderliche Zuschl ge entnehmen Sie bitte der Technischen Beschreibung Bereichsabsicherung manuell 2 40 ms 80 ms 2 40 ms 80 ms Messung Startsegment 0 0 36 0 Messung Stopseqment 528 0 36 190 08 9 Anlaufverhalten Anlaufsperre Staubunterdr ckung deaktiviert Beim Start erlaubt Umschaltung erlaubt zu 2 3 Umschaltung erlaubt zu 1 3 Beim Start erlaubt Umschaltung erlaubt zu 1 4 Umschaltung erlaubt zu 1 3 Datum der letzten Speicherung SF 1 16 33 03 06 2004 Datum der letzten Speicherung WF1 16 33 03 06 2004 Datum der letzten Speicherung SF2 16 33 03 06 2004 16 33 03 06 2004 16 33 03 06 2004 Datum der letzten Speicherung WF 2 Datum der letzten Speicherung SF 3 Datum der letzten Speicherung WF3 16 33 03 06 2004 Datum der letzten Speicherung SF4 16 33 03 06 2004 8 000 Datum der letzten Speicherung WF4 16 33 03 06 2004 Im Scanner aktive Feldp A sgabeaufl sung 1 0 36 0 36 Al Ausgew hlte Feldpaare de Datenquelle 54 Verbindung For the Maintenance access level a wizard is offered automatically to set p
40. g on this function button transfers the RS4 configuration to the PC and displays Scanner name description Serial number firmware Safety relevant settings of the scanner Permitted zone pair changeovers Date the zone in question was last saved Output resolution This data can also be saved on the PC and or printed out as a text file Diagnostics List for Scanner Display Function Button This function button provides you with access to an RS4 internal ring memory in which the diagnostic messages of the eight most recent events are documented The first position of the memory contains the most recent message In addition you can see the sum of all the generated messages The information in the list makes it possible to draw very good conclusions about a wide range of external events such as circuit wiring and time errors etc For detailed information and an additional list of diagnostic codes please refer to the connecting and operating instructions of the RS4 Initial Measurement for New Front Pane Function Button It is necessary to perform a device internal calibration of front pane monitoring after the front pane of the scanner has been replaced for instance Please note that only trained expert personnel are allowed to replace and calibrate the front pane This function can be accessed beginning at the Authorized user AU access level For information on the password see Chapter 2 2 Reset scanner Funct
41. horized user safety official AU is RS4LEUZE During the initial configuration of the ROTOSCAN RS4 4 the safety official must select and save new passwords for Ma and AU the electronic or hard copy carrier of this information must be kept locked up in a secure location Each password can be entered using either upper case or lower case letters the password acceptance is not case sensitive The authorization level Since the authorization level Userr does not allow any changes to be made to the device configuration it is not password protected After the authorization level has been determined all inaccessible function buttons are disabled and colored light gray 2 3 Startup Page with Verification of Safety Relevant Parameters The RS4 configuration and the status information are now automatically transferred and displayed Please compare these safety relevant data with the parameters required for the current application After you close the dialog box the scanner configuration can be created or modified Leuze RS4soft 13 P Scanner No 4 Machine 2 Datei Ansicht Einstellungen Konfiguration Schutz Warnfelder Systemdaten Sicherheit Hilfe 18 x ESS kerian TE Befron der Schu Weder Senden aaa ala 2 in Name Wert Scanner Name ScannerNo 4 Beschreibung Machine 2 Seriennummer 04020055G Kommentar der Fertigung Firmware Version Schutzfeldzuschlagwerte ZSM Voreinstellungen Anlaufverz gerun
42. iendly function includes further possibilities for optimizing the graphic or the printout To give a better overview the window can be pulled up so that the graphic is fully displayed on the screen Tu 18 x Datei Ansicht Einstellungen Konfiguration Schutz Warnfelder Systemdaten Sicherheit Hilfe a Delon der Shut Mantel QAQ alal A ABE Sru SEE Schutzfeld 1 Warmfeld 1 Schutzfeld 2 Warfeld 2 Warmfeld 3 Schutzfeld 4 Warnfeld 4 Im Scanner Drucken Ausgew hlt Schlie en canner Mittelpunkt Al Radius 0 951 m Ae BE Oa 7 5 154 gt Messbetieb PC gt Schutz Wamfelddefirition Datenquelle Kam Radus 0351m W IRSA Verbindung f AK _ Schutz Wamfekl drucken a Selection of zone to be printed c Positioning of printing template Optimization of zone display Oo 48 RS4soft Leuze 8 4 8 5 Leuze Security menu Change password function When you click on the Change password sub item a dialog appears where you can specify passwords for the Maintenance Ma and Authorized user AU access levels Passwords must be entered again in a different input box for confirmation To select the access level choose Change authorization level Note that the Authorized user AU access level is required to change passwords Please note that an access level of Authorized user
43. iled functions incorporated in them e A A Schuedi 7 BANN S112 a Function buttons enable desired functions to be performed many of these buttons offer dialog boxes and drop down menus to simplify the selection process e aad Standard buttons contain frequently required functions and are not linked to any specific subject Required Components The following components are required for the initial startup Laser scanner RS4 installed as specified in connecting and operating instructions PC or laptop with color monitor and installed RS4soft program RS232 interface cable 1 1 without cross connection for connection X2 see Chapter 1 8 Control cable power supply changeover restart for the connection to X1 see RS4soft Leuze 1 4 1 5 1 6 1 7 Leuze Chapter 1 8 System Requirements Software Microsoft Windows 95 98 NT 2000 XP System Requirements Hardware PC Intel Processor class Pentium or higher or compatible model such as AMD or Cyrix At least 64 MB RAM CD drive Hard drive with at least 50 MB of free memory You may need more disk storage if detection zone data and or configuration data are going to be stored Mouse Free RS 232 serial interface or alternatively RS 422 interface System requirements hardware cables connectors Wire cross section of cable X1 at least 0 5 mm Outer diameter of the cable between 5 mm and 10 mm Maximum cable length X1 50
44. in whole or in part without prior approval of Leuze lumiflex GmbH Co KG Liebigstrasse 4 D 82256 F rstenfeldbruck Germany Tel 49 81 41 53 50 0 Fax 49 81 41 53 50 190 E mail Iumiflex leuze de http www leuze de 2 RS4soft Leuze Contents 1 Leuze Getting Started nun umnun ann nn nn nenn 6 1 1 POW cern a RE AT Ree ee 6 1 2 Software SitUcl re u a an aa ann nn ann RE anne 6 1 3 Required Components unuun un tic aaned ara sin rd eed idani wae aaa 6 1 4 System Requirements Software 0 00 c cee 7 1 5 System Requirements Hardware PC 0 0 0 c cece eee 7 1 6 System requirements hardware cables connectors 2 0 00 00000 7 1 7 System Requirements Other 2 cceve rec caneee cee rnaanaeereseaaneneeesas 7 1 8 Interface Pin Assignments 60 4 cewek cee a0 en nee ee 8 1 9 Connecting the ROTOSCAN RS4 4 22unuaneennenn nun nn nenn nenn 11 1 10 Installing the Software u urr uuuu0uanun nn nn OE See nee RRR en 12 Calling Up RS4soft and Starting the System 0 0 0 cece cece eee eee 12 2 1 Establishing Communication from PC to RS4 000 02 c eee eee eee 12 2 2 User Levels 422022000 soari a a ar 13 2 3 Startup Page with Verification of Safety Relevant Parameters 0 13 2 4 Download Wizard for Access Level Maintenance 0 0 0 0000 14 2 5 Configuration Wizard for Access Level Authorized User 0 00
45. instructions of the ROTOSCAN RS4 4 RS4 4E Chapter 3 2 Please be aware of detection zone violations which may occur due to the maximum selected size of the detection zone Please document the scanner configuration as specified in Chapter 5 7 and 5 8 Changing a Scanner Configuration or Zone Definition Faultless data communication must be established before any changes can be made This state is signaled on the screen by the message RS4 connect In order to make changes you must have access to the authorization level Authorized user Changes are only possible if a configuration has been loaded onto the PC You can load a configuration either from the hard drive or from the RS4 Changes to a configuration are not accepted by RS4soft until you confirm them by pressing the buttons Accept or OK RS4soft Leuze 9 3 Leuze Changes do not take effect until the data has been successfully transferred to the scanner If detection zones are loaded as a file from the hard drive for instance you must verify the plausibility of the scanner configuration Please consider the necessary safety distance and the required additions to the detection zone Do not fail to comply with the safety notes in the connecting and operating instructions of the RS4 Please document the scanner configuration as specified in Chapter 5 7 and 5 8 Creating a Configuration Without a Connected Scanner After calling up RS4soft
46. ion Button Click on this function button to send a reboot command from the PC to the scanner This function can be used for instance if there is no manual RESTART button and an error message was issued due to dirt buildup on the scanner window Once the front pane has been cleaned and the message has been reset the scanner resumes its normal operation RS4soft 45 8 1 8 2 46 Additional Functions on the Main Menu Line This section describes additional special functions that are not provided by the subject buttons View menu Save Diagram as File Function Click on the sub item Save diagram as a file to open a dialog box for saving the displayed detection zone and warning zone contours in bmp format bitmap For documentation purposes this screen shot can be called up using the program MS Paint for instance and supplemented with additional information Enter the path and file name and then confirm both in order to save the diagram as a file During the storage process a progress bar with a confirmation message appears on the screen Settings menu PC configuration sub item Interface function Click on the sub item Interface to open a dialog box that allows you to set the parameters for the interface com port and the baud rate data transfer speed Please note that very high transfer rates also require correspondingly powerful PC hardware Language function Click on the
47. ltungen FP 1 Beim Start erlaubt Umschaltung erlaubt zu 2 3 Erlaubte Feldpaarumschaltungen FP 2 Umschaltung erlaubt zu 1 3 Erlaubte Feldpasrumschaltungen FP 3 Beim Start erlaubt Umschaltung erlaubt zu 1 4 Erlaubte Feldpaarumschaltungeg FP 4 Umschaltung erlaubt zu 3 Ub mehmen 3500 3000 2500 2000 1 500 1 0 500 0 000 0 500 1 000 1 500 2000 2500 3 2 5 095 Einheiten in Meter Im Scanner aktive Feldpaar 1 Zeigerposition bezogen auf den Scanner Mittelpunk Al Ausgew hlte Feldpaare 1 Position 4 996m W4 976m Winkel _Ratiys q0 Datenquelle Sema Datei Endposition x Ey Winkel Radiu y RS4 Verbindung RA gt Messbetieb PC gt RS4 Konfiguration SENE Autorisikrter Kunde AK Die Konfigurationsdaten werden im Scanner gespeichert a b c a Display of RS4 echo data c Selected settings b Configuration parameters 30 If the echo data is not returned accurately you must confirm the record by pressing the Accept button Changing a configuration can require that the detection zones be checked again For information on the echo data please refer to Chapter 6 16 RS4soft Leuze 5 7 4 5 8 Leuze Zone Pair 1 to 4 folders Double click on the folders to select the subfolders detection zone and warning zone Selecting one of these subfolders causes zone specific data to appear in the right hand section of the dialog box name of the zone date and time of the latest
48. meters In the status field R means read only and means it is possible to change the parameters The change in the parameters described above as messages in ROTOSCAN RS4 RS4soft no effect on the number of Leuze Leuze Additional Information administative parameters Start and stop segments The output setting of the start and stop segments is used for example for contour measurement e g 20 sections This allows an individual limited display of partial sections for example for optimized display of critical areas during availability analysis Modifying these values merely changes the display of the contours on the screen the number of measurements taken remains the same This reduces both the amount of data and the transfer time Output resolution A mean value for the display can be selected regardless of the number of measurements taken If 4 is entered for example the lowest value within each interval of 4 measurement points is plotted and these successive values are used to create a line graph Using this function results in a smoother display of the contours For a detailed display use setting 1 Additional Information safety relevant parameters Presettings Standardized parameter settings for safeguarding areas and safeguarding automatic guided vehicles AGVs are provided in a dialog are provided in a dialog by way of example Application Parameters Selection Fac
49. n oa 9k Abbrechen Abbrechen 0 539 Im Scanner m gt Textdatei erstellen Ausgew hlt 2 a E E S4 Verbindung A 4 gt Messbetieb PC gt RS4 Konfiguration BE Autonsierter Kunde AK e f g h e Selection of printer g Input field corresponding to selected f Direct access to connection printer parameters h Saving of data in txt format 5 7 1 The Configuration Parameters Folder This folder contains the check sum of the complete configuration data file Following a data transfer for instance this sum is compared with the newly calculated check sum If a bit was falsified during the data transfer the two sums will no longer agree and an error message will appear 24 RS4soft Leuze lumifle 5 7 2 Leuze Administative parameters folder This folder contains the following functions Parameters Function setting Status Input options Scanner name Nameofscanner for As desired example Additional Description of As desired description application etc Output start Screen display ofthe 0 to 528 segments segment first desired segment of the measured e Oto 528 segments contour correspond to 190 e 14 to 514 segments correspond to 180 Output stop Screen display ofthe 0 to 528 segments segment last desired segment of the measured e 0 to 528 segments contour correspond to 190 e 14 to 514 segments correspond to 180 Output Number of 1 to 8 consecutive
50. onnector X1 15 pin SUB D d Connector X2 9 pin SUB D RS4soft 11 1 10 2 1 12 Installing the Software Please insert the CD ROM in the appropriate drive If the software settings of your PC allow it the RS4soft installation routine starts automatically It is also possible to start the routine manually by clicking on the setup exe from the CD ROM After selecting the desired language you will be asked for the installation path We recommend C Program Files Leuze lumiflex RS4soft as the path After your entries are confirmed the program is installed and the process is completed Then RS4soft is ready for operation To enable the program to be called up faster use the Microsoft function Create shortcut to add the RS4soft icon to the desktop This makes it possible to load the RS4soft icon onto the desktop For further detailed information please refer especially to the connecting and operating instructions of the RS4 on the CD ROM Calling Up RS4soft and Starting the System Establishing Communication from PC to RS4 Start the software by double clicking either on rs4_hmi exe or on the desktop icon The starting page for the software appears for a few seconds with the version number After that the main menu appears with a dialog for selecting the authorization level see Chapter 2 2 Apply the supply voltage to the ROTOSCAN RS4 4 The scanner will now automatically attempt to communicat
51. pea Datei Endposition 0 735 Y 0 032 m Winkel 352 Radius 0 736 m_ y RS4 Verbindung RSA gt Messbetieb PC gt Schite Wamfelddefinition EEE A ctovisierter Kunde AK a b C d e f a Button for activating the polygon d End point complete by clicking with function the right mouse button b e g 1st 2nd 3rd and 4th mouse click e Measured contour for the current zone f Delete individual segments c Displayed deactivated detection zone and warning zone gray tones Leuze RS4soft 37 6 10 Change Detection Zone Warning Zone Segment Function Button Once a contour is specified it can be modified by setting coordinate points with respect to the beam axis When you click on this button all of the tools except zooming and the deletion function for polygon segments appear against a light gray background The program now waits for you to position the mouse pointer and click thereby setting the coordinates to be corrected Use the coordinate display to check your selection The section of the contour between the points is a line showing the connections to the previous contour The connection itself follows the beam axis After you have set the first corrective point the program provides you with a yellow auxiliary line as a reference a Connecting lines based on the beam c Step by step deletion of the course of axis a polygon Button for activating segment change sample function active b 1 200 A 0 0
52. r testing purposes Table 1 8 2 Pin assignments for connector X2 used as an RS 232 port PIN Signal Description 1 TX RS 422 transmitted data 2 TX 3 Rx RS 422 received data 4 Rx 5 GND shield Ground shield connect with PE to the electronics cabinet only 6 RS 422 nee RS 422 interface by connecting a bridge to i 7 NC Do not assign 8 NC Do not assign 9 Reserved Reserved for testing purposes Table 1 8 3 Pin assignments for connector X2 used as an RS 422 port 10 RS4soft Leuze 1 9 AN AN A panu Leuze Connecting the ROTOSCAN RS4 To configure the scanner connect the control cable X1 to the power supply safety transformer 24 V 2 5 A 1 25 A semi delay fuse and the interface cable X2 to the PC or laptop cable X2 to the PC or laptop Before starting up the system please verify the connector assignments the wiring the supply voltage and the fuse protection Although the scanner is robustly constructed and equipped with various internal safety mechanisms it is possible that damage could be caused by faulty wiring For further information consult the connecting and operating instructions of the ROTOSCAN RS4 Chapter 4 2 PIN Signal 1 GND 2 Restart 3 UB 4 FP 1 5 Alarm 1 6 FP 2 7 FP 3 8 FP 4 9 NC 10 NC 11 OSSD 1 12 OSSD 2 13 NC 14 NC 15 Alarm 2 a Connection for setting parameters only b Dummy connector c C
53. rations den im Scanner gespeichert c d e f g c Echo dialog f Date of save permissible FP d Echo data contour changeover e Recorded detection zone maximum g Detection zone to the transferred values Leuze RS4soft 43 44 The echo data contain the detection zone contours the maximum dimensions the detection zone number the date and time they were saved the admissible detection zone changeovers and the display of the detection zone addition The latter point must first be considered by the user when defining the detection zones For further directions consult the connecting and operating instructions of the ROTOSCAN RS4 4 RS4 4E After the detection zone definition has been completed it must be documented in a suitable form at the monitored machine or system Read Chapter 8 1 to find out how to save a detection zone contour Read Chapter 6 4 to find out how to print a detection zone contour After the configuration has been completed it must be documented in a suitable form at the monitored machine or system For the saving of the configuration data please see Chapter 5 2 For information on printing the configuration data please see Chapter 5 7 RS4soft Leuze 7 1 7 2 7 3 7 4 Leuze System data subject button This menu allows you to call up device specific identification data and special functions Transfer Status Information from Scanner to PC Function Button Clickin
54. select the authorization level Authorized user The initial display of the measurement zone does not show any zone contours Enter the password for the appropriate user level You can use the RS4 configuration subject button to load a configuration file from the hard drive onto the PC The file extension is rs Note that configuration files contain scanner configurations as well as zone definitions You can use the subject button Define detection zones warning zones to load a zone file from the hard drive onto the PC The file extension is sf Please note that zone files do not contain any scanner configurations Saved files can be loaded onto the ROTOSCAN RS4 RS4soft 51 9 4 52 Replacing Devices After a replacement scanner has been connected to the PC load the configuration data first The status information will then be displayed on the screen so that it can be verified One way to identify configurations is by generating the date and time when the zone was saved If the scanner is new you can program it more quickly by transferring the previous configuration file as long as this still corresponds to the requirements of the application When replacing a device make sure that the scanner parameters and the complete detection zone definitions are transferred correctly Compare the data of the previous scanner with the echo data of the new scanner Note the safety notes in the connecting
55. t werdeyfon FP3 zu FP1 FP4 Es darf geschaltet weyfen von FP4 zu FP1 FP2 FP3 ze D Abbrechen 50t L 095 Drucken Im Scanne OK Abbrechen L schen Ausgew hl gt Datenquell q gt Textdatei erstellen RS4 Verbind Konfigurationsparameter Sicherheitskritische Parameter Leuze RS4soft 29 After the scanner configuration has been determined it must be transferred to the scanner to do so click on the function button Transfer configuration data from PC to RS4 4 If you forget to do this the transfer dialog is automatically called up before another subject button can be selected Due to the safe protocol you can now view and confirm the echo data reflected by the scanner Please note Since the PC is not a safety product and computer specific computation errors can occur the echo data transmitted by the RS4 4 must be checked for errors and confirmed by an authorized person Warnfelder Systemdaten Sicherheit Hilfe Kongsten lion erschaswvontder Senden Scanner Echo Daten E Sicherheitskritische Parameter Parameter le Voreinstellungen Bereichsabsicherung te Anlaufverz gerung nach SF Freigabe manuell 18 SF Reaktionszeit 2 40 ms 80 ms te WF Reaktionszeit 2 40 ms 80 ms 18 Messung Startsegment 0 0 36 0 t8 Messung Stopsegment 528 0 36 190 08 9 i8 Antaufverhalten Anlaufsperre i Staubunterdriickung deaktiviert Erlaubte Feldpsarumscha
56. tellung EEE Autonisierter Kunde AK a ofal Zeichnen Cj Autoformen ogs 9A L A 510 Abi 10 10 Bei Ze Sp ezf 190 detection zones and warning zones function Click on the 190 detection zone warning zone sub item to expand the definition of detection zones and warning zones by 10 The displayed range is extended 5 to the left and 5 to the right This does not affect the recording of measurement values generally 190 Activity list sub item Click on the Display messages sub item to open an information window showing a list of the operator steps performed since the software startup To give a better overview the window can be pulled up so that the graphic is fully displayed on the screen Leuze RS4soft 47 8 3 Detection Zones Warning Zones Modified detection zones warning zones function Click on the Modified detection zones warning zones sub item to open an information window showing all of the detection zones and warning zones that have been modified in the PC but have not yet been saved to the RS4 4 Each of these zones is identified by a marker The markers remain in place until the detection zones and warning zones are saved to the RS4 Print function When you click on the Print subheading a printing template will appear with zone selection option zoom function and assistance in positioning This user fr
57. the RS4soft software was created RS4soft 49 9 1 9 2 50 Additional Information and Summary Initial configuration Carefully study the guidelines and standards that are valid for your application Consult Chapter 1 4 of the RS4 connecting and operating instructions Read the RS4soft User Manual and the connecting and operating instructions of the ROTOSCAN RS4 4 RS4 4E thoroughly Start your PC with all required peripheral devices but without the scanner connection Install and start RS4soft When unpacking the RS4 avoid touching the front pane and the diffusing screens Plug in the RS4 using connector X1 as described in the instructions Connect the RS4 to the PC using connector X2 as described in the instructions Once the operating voltage is applied the scanner signals communication readiness after approx 20 s You can see this state when the message RS4 connect appears on the screen The RS4 is delivered with factory set standard parameters programmed for the maximum detection zone size As a result of the factory setting each zone pair consists of a detection zone and a warning zone with exactly the same dimensions making them appear as a single contour It is always a zone pair that is activated Since restart interlock is activated it is not possible to enable the OSSDs until 24 V is applied at pin 2 of connector X1 Please note the supply voltage specifications in the connecting and operating
58. tory setting Area guarding Startup type Start interlock x Restart Manual x DZ WF response time 80 ms x 80 ms AGV Startup type Start interlock x Startup test Automatic startup Restart 2000 ms x DZ WF response time 80 ms x 80 ms Table 5 7 3 Factory presettings RS4soft 27 eM Scanner l l x Datei Ansicht Einstellungen Konfiguration Schutz Warnfelder Systemdaten Sicherheit Hilfe Im Scanner aktive Feldpaare 1 Ausgew hlte Feldpaare Datenquelle RS4 Verbindung RS4 gt Mi 28 Voreinstellungen Wiederanlauf frei w hlbare Voreinstellungen bd manuell z G Anlaufverhalten automatisch Anlaufverz gerung a nach SF Freigabe Automatischer Anlauf Reaktionszeit Anlauftest eben werden WF Reaktionszeit SF Reaktionszeit Konfigurationsparameter Nicht sicherheitskritise 18 Vereinstellungen Sichetheitskritische Parameter S Messung Startsegme t Fetdpaar 1 18 Messung Stopsegmen H Feldpaar 2 Staubunterdr ckung 18 Enlaubte Feldpaarumschktungen deaktiviert w Feldpaar 3 w Feldpaar 4 1 2 b c d a Selection of configuration block c Dialog for selecting presettings b Display of selected parameters d Display of startup functioning to be activated When start interlock is activated the safety outputs of the RS4 OSSD 1 and OSSD 2 will not be
59. ured contour of the room Using constant comparisons the ROTOSCAN RS4 ascertains the distance from the measured room contour to the detection zone and provides these data to the PC If the measured contour penetrates the previously defined detection zone during a violation of the detection zone the color of the measured contour in this area changes from yellow to red RS4soft 19 4 1 Selection of Displayed Zone Pairs Function Button Click on the button Selection of displayed zone pairs to call up a dialog box for selecting the zone pairs to be displayed Activated zone pairs appear in red green and non activated zone pairs in shades of gray a Function button as described above c Non activated zone pair 2 b Dialog for selecting the zone pair d Measured contour display a b c d Anzeige deNgsskontur agad ala 2 4750 4 500 4250 08 M Feldpoar IV Feldpaar 2 4 000 I Feldpaar 3 3 750 7 Feldpaar 4 3 500 3250 5 3 000 2750 2500 2250 5 2 000 1 750 a ze 1 500 1 250 1 000 0 750 0 500 0 000 1 i 509 4500 4 000 3500 3000 2500 2000 1 500 1 000 0 500 0 000 osod 1 000 1 500 2000 2500 3009 3500 4000 4 500 Einheiten in Meter Im Scanner aktive Feldpaare 1 p l Zeigerposition bezogen aut den geste Mitepurkt Ausgew hlte Feldpaare N 2 Position X 4 996 m Y 4 976m Winkel Radius Datenquelle Senne Datei Endbposition x ad Winkel Y Radius RS4 Verbindung AS4
60. x 0 863 m Y 0 087 m Winkel 5 76 az Radius 0 867 m y RS4 Verbindung R54 gt Messbetieb PC gt Schutz Wamfelddefinition Autorisierter Kunde AK Schutz AWarhfeld begrenzen a b c d a Limit value to be entered in the dialog c Reduced contour b Button for activating segment d Sample contour for comparison reduction Leuze RS4soft 39 6 12 Blank Out Detection Zone Warning Zone Segment Function Button Once a contour is specified you can blank out segments of the detection zone by setting two coordinate points The segments between these two points will be blanked out When you click on this button all of the tools except zooming appear against a light gray background The program now waits for you to position the mouse pointer and click thereby setting the coordinates for the beginning and the end of the segment to be blanked out The section of the contour between the points is blanked out in the direction of the beam axis After you have set the first corrective point the program provides you with a yellow auxiliary line as a reference The coordinate display is useful in helping you check your setting of the blanked out area a Button for activating the segment change a 9 Scanner ws Masche Are Datei Ansicht Einstellungen Konfiguration Schutz Warnfelder Systemdaten Sicherheit Hilfe OOO e a DotriondeSchuz War sd ME aad alm A SUE schuztora2 7 GIQININ NAA g Einheiten in Meter Im Scanner aktiv
Download Pdf Manuals
Related Search