Home

Total Eclipse Manual

image

Contents

1. 6 troubleshooting operation 53 Flush Time pq 32 Formula about programming formulas 35 clear settings 37 NAVN eee HydroSystemsCo com Toll Free 1 800 543 7184 D Formula Editor Continued set default 37 programming notes 36 VIEW TOTAIS c Y 26 Quick Select Button 15 M jj T Mac 00000 9 TITI u xx as eae eestor 37 Machine T 31 Bet POND AMOUNTS S Cely static naan 36 Main Menu 16 19 transfer from USB flashdrive 45 Manager Password OS edit 27 Formula Editor input for report 19 about w stent teniente EEE 1 Manual Flush language files a 49 car cq N 32 load Setup File to controller sree tter gae o TTT 18 OTE ANG SOOM OA ti Menu Symbols 14 15 Menus Green LED Power On
2. 38 39 45 transfer menus 38 44 Bie ERR 12 16 Default Load Weight 16 18 37 Display Backlight Shuts Off 18 DOW MO AGH DS RE SD au 45 E CHOSE FL BOT AA 31 flush enabled 32 41 Electrical Warning 9 Emergency Pump Stop 18 Enter Product Costs 25 Error in Pump symbol for 15 Errors load count or pump run 55 Event Mode 4 ec aus 28 FE Factory Defaults re uana Nip uu YAT 22 34 Fr Eve T SGU suya 33 Firmware Update 40 Flash Drive maximum size format 13 Flush System 8 pump P I connections 41 CAMO AION MERC e eo e EEE 23 COMMOUNATION T iiia 41 culo e ete 32 manual flush operation 19 operation overview
3. 6 20 29 set trigger 33 34 49 52 troubleshooting 1eeeseee nee 42 Auto Key Repeat 13 B Keys and Menu Symbols 14 C Cable runs maximum length 9 Calibrate Pumps 23 24 45 54 Change Operating Language 11 Clear data Log 20 23 26 46 Company Name 27 31 32 33 Controller Mounting CIAO ge 11 Controller Keypad 13 14 P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 Controller Specifications 56 Cost of Chemical input 25 Count Pump OVerVi eW M oao 6 A RT 37 Counts too low or too high 55 CVS HME TTE E 6 SET M M sede 32 D Data Log reset to Zero 26 logging errors 15 55 transfer
4. 39 Save Button 13 P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 59
5. View Calibration Settings a From SERVICE PUMPS move selection box to PUMP CALIBRATION and press ENTER The PUMP CALIBRATION menu displays b 9 Select VIEW CALIBRATION and press ENTER to see the current setting for each pump The CALIB IN OZ ML MIN list displays c 9 Press EXIT to return to the previous screen then select a calibration method time or volume and proceed with calibration Service Pumps INSTALLER MENU INITIAL SYSTEM SETUP PROGRAM FORMULAS DATA TRANSFER SET UNITS OF MEASURE INSTALLER SERVICE SERVICE PUMPS VIEW LOAD WEIGHT VIEW AMOUNT PUMPED CLEAR DATA LOG SERVICE PUMPS PUMP CALIBRATION NAME PUMPS ENTER PRODUCT COSTS DATE TUBE CHANGED Prime Pumps SET PRIME PUMP P1 PRE WASH P2 DETERGENT P3 LIQUID BLEACH P4 BLEACH ALTERNATIVE P6 ENZYME LIFT PRIME P5 SOUR CONDITIONER LO 777 9 stop 9 exit View Calibration Settings PUMP CALIBRATION CALIBRATE TIME CALIBRATE VOLUME CALIB IN OZ MIN P1 PRE WASH 02 1 P2 DETERGENT MES P3 LIQUID BLEACH 04 2 P4 BLEACH ALTERNATVE 025 P5 SOUR CONDITIONER 05 0 P6 ENZYME LIFT 00 P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 23 Installer Menus Service amp Settings Using Controller Keypad Equipment Needed Both calibration methods require a graduated measuring container to collect and measure the product Be sure to place container at outp
6. systems k A 3 DOVER COMPANY Online and downloadable Product Manuals and Quick Start Guides are available at www HydroSystemsCo com Please check online for the latest version of this Reference Manual AN WARNING The Total Eclipse Chemical Management System is intended to be installed by experienced installers in accordance with all applicable electrical and plumbing codes NOTE Always use proper lockout tagout procedures when servicing the dispenser Preface This manual has been written and illustrated to present the basic installation operation and servicing instructions of the Total Eclipse Chemical Management System Guidelines will be suggested in reference to the preferred method of installation however the variety of equipment and the surrounding environment will dictate the actual installation of the Total Eclipse P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 Table of Contents 1 Overview F il TTT Up er PATRE 1 FSR SS m PT R 2 Total Eclipse Operali n CVE IEW sidra 2 S STE PI REE um qucm qun deris E tuoi t UNE 3 a TRENT a EE 3 Standard Mode A TP Easa ai 4 P A A usya syiaapasaawssa 4 a A AA nn E 4 t naee fLi 4 E A T 5 JE coUe i E E K LLL NET SA 5 Deio SI DUY 1 u u
7. 2010 Hydro Systems P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 50 TOTAL ECLIPSE Controller Reports Activity Log Report Account Hydro Machine Time Stamp Formula T1 T2 T8 T4 T5 T6 P1 P2 P3 P4 P5 P6 P7 P8 Flush 2010 12 08 14 43 52 FO1 000 000 1 000000 0 0 2010 12 08 14 43 56 FO1 0000000000000 0 0 2010 12 08 14 43 57 FO1 000 000 0 10 0 0 0 O 0 0 2010 12 08 14 44 00 FO1 000 000 0000 0 0 0 0 0 2010 12 08 14 44 01 FO1 000 000 0 0 1 0 0 0 0 0 0 2010 12 08 14 44 04 FO1 0000000000000 0 0 2010 12 08 14 44 05 F01 0 00 000 0001 000 0 0 2010 12 08 14 44 07 F01 0000000000000 O 0 2010 12 08 14 44 08 F01 00000000001 0 O O 0 2010 12 08 14 44 10 FO1 0000000000000 0 0 2010 12 08 14 52 28 FO1 1000000000000 0 0 2010 12 08 14 52 30 F01 1000001 000000 O 0 2010 12 08 14 52 35 FO1 000 000 1 000000 0 0 2010 12 08 14 52 47 F01 0000000000000 0 0 2010 12 08 14 52 48 FO1 010 000 0 000 0 0 O 0 0 2010 12 08 14 52 50 FO1 010 0000100000 0 0 2010 12 08 14 52 55 FO1 010 000 0 000 0 0 O 0 0 2010 12 08 14 52 59 FO1 010 0100000000 0 0 2010 12 08 14 53 01 F01 010 01000001 00 O 0 2010 12 08 14 53 04 F01 010 0100000000 O 0 2010 12 08 14 53 08 F01 000 0100000000 O 0 2010 12 08 14 53 08 F02 000 0000100000 0 0 2010 12 08 14 53 14 F02 0 10 0000100000 0 0 2010 12 08 14 53 14 F02 010 000 0 00 O 0 0 0 0 0 2010 12 08 14 53 16 F02 010 0000100000 0 0 2010 12 08 14 53 20 F02 000 0000100000 0 0 2010 12 08 14 53 23 F02 00
8. 9 Trigger Signals Pump Running flush disabled C Flushing ELA Pump amp Flush Running P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 Keys and Menu Symbols Button Symbol Operator Menus e e Select Menu Item ad on e Save Changes e Start or Stop Prime or Flush e Jump to select formula from list of formulas FORMULA SELECT EXIT e Return to Previous Menu changes not saved e Press and HOLD to return to Home Screen changes not saved e Move Selection Box to menu item e Change Load Weight change numbers e Enter Password change numbers e Move Cursor to next or previous digit e Shows Formula to select e Shows menu item to launch e Indicates cursor position and editable digit e If more than six menus exist within one screen these arrows appear e Move Selection Box up or down to see additional items Arrow disappears when there are no more items in a direction i e you reach the top or bottom of the list e Home Screen Pump Icon e Home Screen Trigger Signal Icon e Moving black bars Dispensing or priming flush disabled e Steady black Flushing only flush enabled e Moving white bars Dispensing or Priming flush enabled Operator Menus allow the Operator to View Current Formula Information Select the Formula to Run View or Change Load Weight One Cycle Stop Pumps in an Emergency Prime Pumps if enabled Manually Flush Write Manager Re
9. 93_ After 6 seconds HYDRO SELECTING F03 2123456 93_ Formula F03 Selected HYDRO F03 TOWELS 0123456 P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 20 Installer Menus Service amp Settings Using Controller Keypad Formula programming and initial system setup can occur using either the Controller s Installer Menus and five but ton keypad or the computer based Formula Editor and USB flash drive See Chapter 6 on page 44 Settings that can ONLY be changed via the controllers keypad are marked with a small icon in this chapter Those settings are Installer Password Manager Password Machine Name Company Name and Pump Calibration An Installer Password is needed to access Installer Menus which are divided into six sub menus Each sub menu contains additional menus See Installer Menu Tree Top Level Menus on page 22 CAUTION If an installer Password is input while a formula is running the formula is aborted the load is recorded as an incomplete load and the formula must be restarted upon exiting the Installer Menus NOTE When using Installer Menus the screen automatically returns to the Home Screen after o minutes of inactivity Key Functions e ENTER a menu ENTER key e EXIT to the previous menu without saving changes EXIT key e EDIT INPUT a number 0 9 letter A Z hyphen underscore or space U
10. 13 installer menu tree diagram 22 Group Interlock 5 WAVIQAUOMN RE m 13 c 29 operator menu tree diagram 17 Co NOQG MENTEM 5 Modes of Operation e on II n asss 28 An Overview 3 H Event Mode 4 Home 15 end of load count ereer 4 unexpectedly appears a 17 sel Her ee FS ducti 28 Hot Keys HMM 15 trigger signal connections 111112 1 1t 4 Group Mode 5 u O ee 28 Initial System Setup 27 group interlock asa 29 Installer Menus l Occurrence MOde marinado 5 NAS S L ZL de eect 30 EN ne e REE ALe E EE 4 BOP SS ISO O 22 NN o E 28 Installer Password 21 44 simple setup e 4 co e teases 27 Stands Mode uu u u recie 4 nr s C 27 of spare parts for troubleshooting 53 N Name AO ONEONE p eaii 9 ACCOUNT e 31 J1 cable COMPANY ACE 1 maximum length sss 9 FONDUI uuu u u uuu u uo apus asan usss
11. are considered one 1 Occurrence Up to 16 Occurrences can be programmed with up to 3 pumps each with up to 3 amounts dispensing per Occurrence Each pump can only be used once per Occurrence but the same pump can be used in multiple Occurrences All pumped amounts and delays are based upon the currently selected formula If there is no pump assigned to an Occurrence nothing is pumped and the Occurrence acts as a space holder Each time a particular pump is run within the formula and Occurrences it will sequentially step through programmed A B and or C amounts until it reaches the highest level If the pump is to run in two Occurrences the B amount must be set and will run in the second Occurrence If the pump is to run in three or more Occurrences the C amount must be set and will run in the third Occurrence and all subsequent Occurrences within that wash cycle If a trigger for a pump to run occurs and the pump is already running the trigger is ignored This could result in not running some or all of the pumps called for by a trigger signal If a pump is included in an Occurrence but is not in the currently selected formula the pump will not run when triggered See also Occurrence Mode on page 5 for additional rules about this mode NOTE It is imperative that the installer allow plenty of time between triggers to ensure that a pump or group of pumps will run for each of its triggers a b 9 From the INSTALLER MEN
12. for 15 seconds the display reverts to the Home Screen If the controller is idle for 15 minutes the Power Saver feature shuts off the display backlight Pressing any key returns the controller to normal operation From the Home Screen press any ARROW except EXIT deo to reach the MAIN MENU In the MAIN MENU the operator can Activate the emergency pump stop Input load size if different from default Prime pumps or manually flush if enabled Print Manager Reports password protected and access the password protected INSTALLER MENU which includes programming setup and maintenance menus Emergency Pump Stop Stops all pumps and cancels the formula currently running a WP From the HOME SCREEN press ENTER twice to reach EMERGENCY STOP b At the EMERGENCY STOP menu press ENTER to stop all pumps and formulas or press EXIT to return to the MAIN MENU Change Load Size Weight For accurate data reporting the operator should input the actual weight of each load which overrides the default weight for that formula for a single load a 9 From the MAIN MENU move selection box to LOAD SIZE and press ENTER The LOAD WEIGHT input screen displays the default weight for that formula b SO Change the active digit indicated by the double arrow cursor by pressing the UP or DOWN ARROWS c To move to the next digit press the RIGHT ARROW Set all digits d 9 When the correct load weight displays press ENTER to save To e
13. 30 foot 9 2 meter 13 05516 300 J1 Cable 7 5 foot 2 3 meter 13 07492 075 Telco Cable w Coupler Kit 15 foot 4 6 meter 13 03312 15 Telco Cable w Coupler Kit 30 foot 9 2 meter 13 03312 30 P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 55 Troubleshooting amp Specifications TOTAL ECLIPSE Controller Specifications Dimensions Size 5 2 W x 4 50 H x 2 5 D 13 2 cm W x 11 4 cm H x 6 4 cm D Weight 0 65 Ib 0 30 kg Power Requirements Power Rating SELV Power source is pumpstand General Pump Capacity 99 99 oz 2999 ml 8 pump with 3 amount settings per pump maximum Data Input Field 15 characters maximum letters A Z numbers 0 9 hyphen underscore and space Environmental IP Rating 44 Pollution Category 2 Installation Category Il Temperature 10 to 49 C 50 to 120 F maximum Humidity 9596 relative humidity maximum Indoor Installation Approved for indoor use only Must not be installed outdoors Altitude Install at or below 6 500 ft 2000 M maximum All specifications subject to change without notice Limited Warranty SELLER warrants solely to BUYER the Products will be free from defects in material and workmanship under normal use and service for a period of one year from the date of completion of manufacture This limited warranty does not apply to a hoses b and products that have a normal life shorter than one year or c fa
14. DEFAULT OK 9 EXIT Toll Free 1 800 543 7184 37 Installer Menus Service amp Settings Using Controller Keypad STEP 4 Data Transfer This set of menus allows the installer to transfer data i e formulas settings usage reports to and from the TOTAL ECLIPSE controller via a USB flash drive In this setting the word WHITE means to send data often called download from the controller to the USB flash drive The word READ means to send data often called upload from the USB drive to the Controller Sending data can take from 2 to 20 seconds or more WRITE Save Reports Setup files formulas amp settings from the controller to a USB flash drive Figure 12 Read and Write Data Transfer READ Create Formulas and Settings on a computer then transfer the Setup File via a USB flash drive to a TOTAL ECLIPSE Controller 4 1 Write Reports Transfer laundry machine data called Summary Reports from the controller to a computer via a USB flash drive Reports are in HTML format and can be viewed printed or imported into spreadsheet programs e g Microsoft Excel Each report includes the Account and Machine names if input by the installer and the information included in the date range NOTE Between 2 3 month s report data can be held in the controllers memory depending upon machine usage Once the memory is full recent data will overwrite the oldest data It is recommended that Reports ar
15. F02 etc as a default For ease of formula selection a name can be added to the formula number as described in 3 4 Edit Name Optional on page 37 Formula names do not appear unless they are input by the installer or uploaded from a setup file on a USB flash drive Formula names appear in the language in which they were created Each formula can include up to 8 pumps each pump may be programmed for up to 3 product amounts A B and C within a formula A pump can be included in more than one formula A delay time may be programmed for any pump Each pump is also given a unique number P1 P2 etc as a default For ease of programming a chemical name may be added to the pump number as described in 1 1 3 Name Pumps Optional on page 25 Pump names do not appear unless they are input by the installer or uploaded from a setup file on a USB flash drive Pump names appear in the language in which they were created Each pump within a formula must be calibrated before running the formula See 1 1 2 Calibrate Pumps on page 23 A load is counted each time the load count pump runs except in Event Mode as described in Event Mode on page 4 The highest numbered pump with an amount programmed is automatically designated as the load count pump for each programmed formula unless it is overridden by the installer and a different load count pump is selected Formula Rules In Modes of Operations that use formulas Standard Event
16. REPORT NAME menu The last report input appears Edit the name in the same manner as date If a duplicate report name already exists on your USB flash drive a warning appears and asks if you want to overwrite the existing report If you do NOT want to replace the existing report press EXIT and input a different name Connect a USB flash drive to the Total Eclipse USB port A and press ENTER to start the Report file save The blinking light on the USB flash drive indicates that a report save is in progress When the report save is complete the display returns to the MAIN MENU MGR PASSWORD A 0123 D OK 9 EXIT REPORT DATE FROM 2009 06 01 v OK 9 EXIT REPORT DATE TO A 2009 06 30 wv OK 9 EXIT REPORT NAME A LINEN 45 v INSERT USB DRIVE w OK 9 EXIT P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 19 TOTAL ECLIPSE Operator Menus View Load Count View Load Count provides the capability to view the number of loads ran for each wash formula since the last time the data log was cleared See 1 4 Clear Data Log below a Movethe selection box to VIEW LOAD COUNT and press ENTER The TOTAL LOAD COUNT menu displays loads run by formula b Press the UP or DOWN ARROW to view all formulas C Press EXIT to return to the MAIN MENU About Auto Formula Select AFS Operation AFS allows an installer chosen trigger
17. Setup File Transfer 1 1 Service Pumps a 9 From the INSTALLER MENU select INSTALLER SERVICE and press ENTER b 9 From the INSTALLER SERVICE menu select SERVICE PUMPS and press ENTER 1 1 1 Prime Pumps Prime the intake tube after product container or tube change An animated progress bar indicates that PRIME is running a 9 From the SERVICE PUMPS menu select PRIME PUMP and press ENTER The SET PRIME PUMP menu displays a list of available pumps with names if previously input or uploaded by the installer b AG Press the UP or DOWN ARROWS to select a pump to prime c 9 Press ENTER to access the PRIME screen for the chosen pump d Y Press ENTER to start prime see above note re animated progress bar e 9 Press ENTER again to stop prime f 9 Press EXIT once to select another pump to prime or twice to return to the SERVICE PUMPS menu 1 1 2 Calibrate Pumps You must calibrate all pumps you will use in a formula using the method best suited for the pump installed Programmed formulas will not run if pumps are not calibrated In Relay Mode you must calibrate pumps in order to establish pump output Choosing a Calibration Method e Use timed calibration when working with large displacement pumps such as our large laundry pumps double diaphragm air pumps or when calibrating pumps for a flush installation e Use the volume method only for medium pumps 12 or 18 oz min or 355 or 532 ml min
18. Setup File nano p uu uu u u uu diia dia 44 RE 5 a 44 Installer Password and Access to Data Transfer Menu 44 Read Setup transfer a setup file from USB flash drive to a controller 45 c Ded c PU DS u EL TET C TTD TET 45 A APP nn A E E E 45 ee ea AE ME SS ee 06 EE A ti nds 45 8 TOTAL ECLIPSE Controller Reports es de CSI RN ie 46 Sample SONS RODO ied uyu AE EE a eaae ee iieiea 47 51 PC Based Formula Editor Summary Rep isaac id 52 9 Troubleshooting amp Specifications Hs Re s P u MH PHIL EP 53 RSE lt SCG Quid uu 54 Es OC O e sativa ullu u uuu AA 55 Ordering Information Controller and Accessories 55 TOTAL ECLIPSE Controller Sp Ifie8li nS LLULLU L iaa dd Ra Loa RU scd 56 Bau ec ER E HEL ERE RE 56 Be eg Li ses EH E s 56 I I etr E rr c OR 57 59 P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 III TOTAL ECLIPSE System Overview The TOTAL ECLIPSE Chemical Management System uses technological advances to create an innovative system that adapts to the electronic and language needs of global clients The easy to read seven line screen displays plain text formula names customized by language and customer Formulas and controller setups can be programmed at t
19. The P COSTS GAL L input screen displays Input the product cost for chemical dispensed c AT Press the UP or DOWN ARROW to edit the first digit Press the RIGHT ARROW to move to the next digit Continue editing each digit until the correct cost displays d Y Press ENTER to save the cost and return to the PRODUCT COST menu to select another pump or press EXIT to discard changes 1 1 5 Date Tube Changed Optional Enter the date pump tubing is changed for reports and maintenance a 9 From the SERVICE PUMPS menu move selection box to DATE TUBE CHANGED and press ENTER The TUBE CHANGE DATE menu displays b AO Press the UP or DOWN ARROW to select the pump c Y Press ENTER The P4 TUBE CHANGE input screen displays today s date with the first number selected d 9 Press ENTER to save the current date and return to the TUBE CHANGE DATE menu to select another pump OR GO TO STEP e to change the date Press EXIT 9 to discard changes and return to the previous menu e AG To enter a date other than today s date press the UP or DOWN ARROW to edit the first digit Press the RIGHT or LEFT ARROW to move the cursor Continue until the correct date displays P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 Name Pumps SERVICE PUMPS PRIME PUMP PUMP CALIBRATION NAME PUMPS ENTER PRODUCT COSTS DATE TUBE CHANGED SELECT PUMP P1 PRE WASH P
20. change Custom formula and pump names are not translated when a language is changed P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 11 TOTAL ECLIPSE Installation STEP 2 Set Date and Time When the controller is powered up the DATE amp TIME menu displays information that was set at the factory Change this to the current date and time at the installation as this controls the data contained in reports Once set the date and time real time clock are retained if the power is cycled off or if there is a power failure The display is in ISO 8601 standard format as defined below YYYY MM DD HH MM Year Month Day Hour Minute The clock is a 24 hour clock no AM PM setting To adjust the date and or time a From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays b Y Move the selection box to DATE amp TIME and press ENTER The DATE amp TIME set screen appears The first letter of the year is selected as the active digit indicated by the double arrow cursor c AM Change the active digit by pressing the UP or DOWN ARROW KEYS d To move to the next digit press the RIGHT ARROW KEY To backspace press the LEFT ARROW KEY e z When the correct date and time display press the ENTER KEY to save the setting and launch the TOTAL ECLIPSE Home Screen See Home Screen on page 15 for more inform
21. lt spJomssed JIJSUBII JOU sooq OATIP USER gSA uo IUTEU JUIJES JO 315 SOMIMIIAC 113 MO 3JAIHG 4SN LYASNI A Zt 131OH Y 3JINVN dNLIS e up USRI GSN oi 48 04jU0D WO4 juas ulaq all SWEN dms luAA y A dd 14M 3WAZN3 ed ILIGNOO HNOS Sd Iv HOV318 bd HOv318 AINON ed Y 1N39H313Q Zd diWNd LNNOD 104 duing junog 18S 1130 3ZIS avo 104 1u6ieM peo ynejeg z SUODEJqI e2 29 oureu Kueduioo ureu aurqoeui sp1oAssed 1dooxo se nur1o 29 SEUS TTY SOMIMIA jouisiq Joouos vv e10H euoneulaj u suas jeudsoH I loH esdi3 S99INM9S ST s ue ne1say ood 3114 dNLAS J9j O41UO 01 SN wo peo O a114 Pajas dnjes peeu Zy DO XI 00 1S31O1 lt ZO 0000 IN ONV Old ZO 0000 1NnOMV did ZO 0000 INNOWY Vid 035 000 AVEC Id Ld 103 sBum s dung L A 81000 Y 108 1X3 XO 440 0 oas 0 dH3lINWI1 318VN3 318vsid LSVYLNOD 491 1x3 NO A 29 ASdI104 TALOH v 3WVN INNOIIV 9uJEN nooy UP tc 3 VN 3NIHOVIN SUIEN 9UIUDE N HPA S lt 1X3 O igdHv31o 38 TIM SSANNIOA 9 Savon S501 TIV iDNINHVM 001 VIVO ouaz 607 eyeq 129 0 y aWiad 43SN LAS ejqeu3 euuug Jes LEZ 1x3 43959141 SAV joe eg ejnuuo J oiny OL 40 8 3oNauuno20 A dNOYD 1N3A3 Avay GYVANVLS 300 NOI1VH3dO epo N Bunesado dn jas ez 1411 3INAZN3 9d ILIGNOO HNOS Sd L1V HOV3 18 td OV3 18 GINOM Ed 1N3943130 e
22. number The name is limited to 15 characters a 9 Select EDIT NAME and press ENTER The NAME F071 input screen displays b AG Change the active digit by pressing the UP or DOWN ARROW c Move to the next digit by pressing the RIGHT ARROW d 9 When the desired name appears press ENTER to save and return to the FO menu e 9 Press EXIT to return to PROGRAM FORMULAS and select another formula If all needed formulas are programmed press EXIT again to return to the INSTALLER MENU 3 5 Clear Formula Use this menu only if you want to delete this formula s settings a 9 Select CLEAR FORMULA and press ENTER The CLEAR F0 menu displays a WARNING b Press ENTER to delete all formula information and return to FO menu Press EXIT if you DO NOT want to delete the formula settings Continue pressing EXIT to return to the INSTALLER MENU Hydro Systems Company Inc 2014 HydroSystemsCo com Set Default Weight FO1 PUMP SETTINGS SET COUNT PUMP EDIT NAME CLEAR FORMULA F01 LOAD SIZE A 000 LB v OK EXIT Set Count Pump F01 PUMP SETTINGS SET COUNT PUMP EDIT NAME CLEAR FORMULA F01 COUNT PUMP P1 PRE WASH P2 DETERGENT P3 LIQUID BLEACH P4 BLEACH ALTERNATIVE Edit Add Formula Name FO1 PUMP SETTINGS SET DEFAULT WEIGHT SET COUNT PUMP EDIT NAME CLEAR FORMULA NAME F01 A PADS v OK 9 EXIT Clear Formula Settings CLEAR F01 WARNING FORMULA WILL RETURN TO FACTORY
23. overwrite the existing report If you do NOT want to replace the INSERT USB DRIVE existing report press EXIT and input a different name 9 ok 9 Exit h 9 The light on the USB flash drive will flicker to indicate data transfer When data transfer is complete the display returns to the DATA TRANSFER menu m ze i Press EXIT to return to the INSTALLER MENU OVERWRITE EXISTING FILE OK EXIT P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 56 Installer Menus Service amp Settings Using Controller Keypad 4 2 Read Setup NOTE Five settings plus language date and time are NOT INCLUDED in data transfer and are unique to each controller They are Installer Password Manager Password Pump Calibration Machine Name and Company Name These must be set individually using each controller s keypad Look for this icon ka to find instructions for these settings in this chapter Transfer Setup Files settings and formulas from a USB flash drive into a TOTAL ECLIPSE controller If more than six setup files are contained on the connected USB flash drive they can be viewed by pressing the UP or DOWN ARROW a lt Connect a USB flash drive with the setup file s to the USB port on the controller location illustrated in Figure 5 USB Flash Drive Connection on page 13 b 9 From the INSTALLER MENU select DATA TRANSFER and press ENTER The DATA TRANSFER menu
24. to select any programmed formula with a timed signal from the washer The washer controller shift supply signal must be programmed for a total of 2 seconds multiplied by the desired formula number For example e Formula 1 is selected with a 2 second signal e Formula 2 is selected with a 4 second signal e Formula 3 is selected with a 6 second signal etc When AFS begins the Home Screen displays SELECTING FO 2 Every 2 seconds the next formula number displays until the signal time has been reached At that point the selected formula displays e g in the example to the right the washer signal is set for 6 seconds so F03 TOWELS is selected to run and displays on the Home Screen NOTE There is no signal filter qualifying time for the AFS trigger In the menus at the right washer signal 5 was chosen as the AFS signal and is set for 6 seconds Access to Installer Menu See Password Access to Installer Menus on page 21 View Load Count SERVICE PUMPS INSTALLER SERVICE INITIAL SYSTEM SETUP PROGRAM FORMULAS DATA TRANSFER SET UNITS OF MEASURE INSTALLER SERVICE SERVICE PUMPS VIEW LOAD COUNT VIEW LOAD WEIGHT VIEW AMOUNT PUMPED CLEAR DATA LOG TOTAL LOAD COUNT F01 PADS 0 F02 CURTAINS 123 F03 TOWELS 075 F04 BED LINEN 002 F05 BLANKETS 0 FO6 TABLE LINEN 255 w AFS Operation AFS set as Signal 5 HYDRO SELECTING F01 2123456 939_ After 4 seconds HYDRO SELECTING F02 2123456 3
25. to write Summary Reports from the controller to the USB flash drive In addition it may also be used to install future firmware updates Menu Navigation SG Green LED Power On FO3 PUMR Menu Title P1 PRE WASH A P2 DETERGENT P3 LIQUID BLEACH Mel Items P4 BLEACH ALTERNATIVE P5 SOUR CONDITIONER P6 SOFTENER y SELECT EXIT Menu without saving or FORMULA SELECT from Home Screen Ryaro ENTER LAUNCH Menu systems or SAVE CHANGES AUTO KEY REPEAT Press and hold any button to repeat key presses Figure 6 TOTAL ECLIPSE Display and Keypad NOTE Press the ENTER 9 key to save a new setting and return to a previous menu Press the EXIT 9 key to cancel changes without saving and return to a previous menu Figure 5 USB Flash Drive Connection lt Up Down Arrow Moves Selection Box Changes digit value D Right Left Arrow During input moves the cursor to the next digit Cy 90 Enter Save Key Launches selected menu Saves new input amp exits P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 HEG TOTAL ECLIPSE Operator Menus Menu without saving changes av UP DOWN ARROWS OZO RIGHT amp LEFT ARROWS Selection Box m 2 T Arrow Above amp Below a Digit Cursor F03 PADS F04 CURTAINS FO5 TOWELS FO6 BED LINEN w Arrows to Right of Menu Scroll for More Items c Pumps
26. 00000000000 0 0 2010 12 08 14 53 25 F02 000 0100000000 0 0 2010 12 08 14 53 27 F02 000 01000001 00 O 0 2010 12 08 14 53 29 F02 00000000001 0 O O 0 2010 12 08 14 53 32 F02 0000000000000 0 0 2010 12 08 14 53 42 F03 1000000000000 O 0 2010 12 08 14 53 44 F03 1000001 000000 0 0 2010 12 08 14 53 47 F03 000 0001 000000 0 0 2010 12 08 14 53 48 F03 0000000000000 0 0 2010 12 08 14 53 50 F03 010 0000000000 0 0 2010 12 08 14 53 52 F03 010 0000100000 0 0 2010 12 08 14 53 55 F03 000 0000100000 0 0 2010 12 08 14 53 57 F03 0000000000000 0 0 2010 12 08 14 53 58 F03 001 0000000000 0 0 2010 12 08 14 54 00 F03 001 0000010000 0 0 2010 12 08 14 54 03 F03 001 0000000000 0 0 TOTAL ECLIPSE P N 95 09114 00A REV 1148 Copyright 2010 Hydro Systems P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 51 TOTAL ECLIPSE Controller Reports PC Based Formula Editor Summary Report Formula Editors Summary Report provides complete details of settings and formulas within a Setup File To view this report in an HTML browser window click CTRL P You can then save and or print the report Two pages of a sample report follow xyz co setup sup Summary Report xyz co setup sup Summary Report Formula Settings Formula Name F01 PADS Default Load Weight 200 Ibs Count Pump default Amount A Amount B Amount C NAME xyz co setup sup Date Wed Nov 12 10 44 39 PST 2011 Pump Delay PO1 0 P02 PO3 P
27. 04 Po5 Controller Settings Account Hydro Mode Standard Units of Measure SAE Imperial Formula Name F02 CURTAINS Default Load Weight 240 Ibs Count Pump default Amount A Amount B Amount C Pump Delay oz oz oz P04 0 4 5 6 P05 0 6 6 7 User Prime Limited Configure Flush Eclipse Flush Pl Flush Time 30 Seconds Filter Time 2 Seconds Cycle Time 90 Minutes AFS Trigger 5 Pump Settings Formula Name F03 TOWELS Default Load Weight 240 Ibs Count Pump default Amount A Amount B Amount C Pump ChemicalName Cost Per Volume PO1 STAIN TREATMENT 2 5 63 per gallon PO2 SOFTENER 8 77 per gallon P03 LIQUID BLEACH 13 88 per gallon P04 BLEACH ALTERNAT 6 88 per gallon P05 RUST REMOVER 28 45 per gallon P06 DETERGENT 12 15 per gallon PO7 0 0 per gallon P08 0 0 per gallon Pump Delay oz oz oz P06 0 3 4 4 Formula Name F04 BED LINEN Default Load Weight 230 Ibs Count Pump default Amount A Amount B Amount C Pump Delay oz oz oz PO1 0 PO2 0 PO3 0 P04 0 Figure 19 Formula Editor Summary Report Sample P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 52 Troubleshooting amp Specifications Troubleshooting Basics Confirm Correct Pump Calibration and Formula Programming in Controller When troubleshooting for no product on signal always confirm pump calibration and formula amounts are correctly programmed i
28. 1e e1su 1ndu nue ure N syinejap 40 9eJ ay eye suoneJisn i NUS N Jej ejsu u UMOUS sen eA 3 LON snus 9197 dol 331 NU W Jej e1su SLSOO LONGOWd YILNH 1W O OIHLIN Zo a viH3dWl 3vs JYNSVIIN SLINN SJNSB N JO SHUT 19S G 907 ALIALLOV 3 LIHM JYVMNHIS 31vqdn dN13S SLIM dN13S avau S190da4 18M d3idSNVul VIVG ejeq peojumog peoldn NINN 3 18V1 903 S13MNV18 904 NINN 038 v04 STAMOL 04 SNIVLHNO 202 L 10 SVTNINYHO4 INVADOYA y e LULL eS SS E I dl SYVMLAOS NIA SONILLAS HV3 1O AWIL ANY 31VG LAS 1SVHd1NOO G07 LAS I AWldd 43SN LAS d399ld L SAV LAS AWIL 431713 TIVNOIS AWIL 310AO LAS I AOVAYALNI dINr1d LAS A AWVN ANVANOO 1103 AWVN ANIHOVW LIGA AWVN LNNOOOV LIGA AGOW NOILVH3dO QHOMSSVd HOW LIGA dNLIS WALSAS dnjes ujeis S eniu Z 901 VIVA HV31O GadNNd LNOOINV MAIA 1H9I3M QVO 1 MAIN _ Sdnd 3014S JOIAH3S H3TIVLISNI r H 3 BHzriG STAMOL 03 VAON ueeJog SWOH T eoueueiure N SUNNOH eones 22 Toll Free 1 800 543 7184 HydroSystemsCo com Hydro Systems Company Inc 2014 00 Rev C P N 20 09120 Installer Menus Service amp Settings Using Controller Keypad STEP 1 Installer Service The INSTALLER SERVICE menu is used during routine maintenance visits or to prime or calibrate pumps during initial setup NOTE A pump name only appears with the pump number if a name was input or was part of a USB
29. 234 v w OK 9 EXIT Change Manager Password SYSTEM SETUP EDIT INST PASSWORD A OPERATION MODE EDIT ACCOUNT NAME EDIT MACHINE NAME EDIT COMPANY NAME lt MGR PASSWORD A 0123 v w OK 9 EXIT Set Standard Operation Mode SYSTEM SETUP EDIT INST PASSWORD A EDIT MGR PASSWORD EDIT ACCOUNT NAME EDIT MACHINE NAME EDIT COMPANY NAME v OPERATION MODE RELAY EVENT GROUP OCCURRANCE Toll Free 1 800 543 7184 21 Installer Menus Service amp Settings Using Controller Keypad 2 3 2 Set Relay Operation Mode Relay Mode dedicates control of pumps to the washer supply signals Pumps Set Relay Operation Mode run for the duration of supply signal time after being qualified by the signal filter time To select Relay Mode follow the steps in Set Standard Operation OPERATION MODE Mode on page 27 except select RELAY in Step c STANDARD RELAY 2 3 3 Set Event Operation Mode Ieo GROUP Event Mode uses programmed formulas for automatic operation with OCCURRANCE washers that offer no supply trigger connections fixed cycle washers Product dispensing is paced by machine events rather than fixed time as in Standard Mode Event mode requires four signal connections to the MI see A Supply Trigger Wiring on page 10 An Event occurs when a trigger signal is detected on Triggers 2 or 3 the hot and cold fill valves Up to 16 Events can be programmed most washers have 5 and up to 3 pumps with A B a
30. 3 LIQUID BLEACH P4 BLEACH ALTERNATE P5 SOUR CONDITIONER P6 NAME PUMP P2 A STAIN REMOVER v OK 9 EXIT Input Product Cost PRODUCT COST P1 PRE WASH P3 LIQUID BLEACH P4 BLEACH ALTERNATIVE P5 SOUR CONDITIONER P6 P2 COSTS GAL A 0000 00 v STOP 9 EXIT Record Date of Tube TUBE CHANGE DATE P1 PRE WASH P2 DETERGENT P3 LIQUID BLEACH P4 BLEACH ALTERNATIVE P5 SOUR CONDITIONER P6 P2 TUBE CHANGE A 2009 06 23 v OK EXIT 20 Installer Menus Service amp Settings Using Controller Keypad View Load Weight View Amount Pumped SERVICE PUMPS 1 2 View Load Weight View the total weight washed by formula since the last clear of the data log see 1 4 Clear Data Log below INITIAL SYSTEM SETUP a 9 From the INSTALLER MENU menu select INSTALLER SERVICE and PROGRAM FORMULAS press ENTER DATA TRANSFER b 2 Move the selection box to VIEW LOAD WEIGHT and press ENTER ole MEASURE The TOTAL WEIGHT menu displays total weight washed by formula c OAO Press the UP or DOWN ARROW to view all formulas NESALUER SERVICE d 9 Press EXIT to return to the INSTALLER SERVICE menu SERVICE PUMPS VIEW AMOUNT PUMPED 1 3 View Amount Pumped in gallons or liters CLEAR DATA LOG View amount of product dispensed for all pumps since the last clear of the data log See 1 4 Clear Data Log below a 9 From the INSTALLER MENU menu select INSTALLER SERVICE TOTAL W
31. 37 K MaG 11 ate ctiosoeterseoee 31 KEY FUEL 13 14 21 r bli reo POP E E 25 Keypad amp Menu Guide esse sese 17 Non Flush Operation es esse eee eee e 7 L NorisFl sh 2 Cr HT 41 Language Selection 11 44 O LCD Contrast Set eree 94 Occurrence Mode s 5 Load Count lg We o o O E E 30 by Operation Mode 10 Operating Language c Ale uuu T ccc 26 select or change eenen 11 Load Files and Reports 38 Operator Menus Load Size Weight guide amp menu tree 16 change for single load 18 P N 20 091 20 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 58 Operator Override Screen load weight size 17 adjust contrast 34 Operation OVerview a 2 el Eo uuu 2 18 Ordering Information see nana 55 Send Setup File from USB Flash Drive to Controller 45 Orion II P I Board 31 Setting using controller keypad eee 21 PICS perd IO aaa a E 41 Settings that Must Be Set with Keypad 21 Setup File P transfer from controller 39 P I BO8f08
32. 5 troubleshooting o4 Pump Interface U le e eT 31 Units of Measure c HP HH OR UR 40 Update Firmware 40 Read SC WO e o nee nnn rneer eneee 39 i Formulas and Settings aaa 45 Recovery from Update Error 40 USB Flash Drive Relay Mode 4 A RN 13 set S UU V 28 USB Port Types amp Functions o oo 13 II ia Bd aia 18 Reports 45 A 33 download to USB flash drive 38 for Manager 19 V sample Diagnostic Report 50 View Load Count Total Weight Amount Pumped 26 sample Formula Report 48 W diy Am Eee p AE A 56 sample Settings Report seve al to USB fast de sss s y ss PN Reports Formula Editor Wiring connections 10 Me Ne 38 sample Summary Report 1 Write Setup
33. 7184 43 Installer Menu USB Flash Drive Setup File Transfer Formula Editor Setup File Transfer Create settings and formulas a Setup File on the computer based Formula Editor download Formula Editor software and language files from www HydroSystemsCo com When a Setup File is saved onto a 16 GB or smaller USB flash drive it is easy to transfer the file in the language used for input to any TOTAL ECLIPSE controller using the controller s DATA TRANSFER function Five settings and the controller menu language date and time are unique to each controller and cannot be transferred via a USB flash drive Installer Password Manager Password Machine Name Company Name and Pump Calibration must be individually set using each controllers keypad and are marked with a small icon l next to those instructions in Chapter 5 that begins on page 21 The keypad is also used to input the Installer Password to access the controller s Installer Menus To change the controller menu language see Select Operating Language on page 11 A CAUTION Previously programmed formulas and settings that are stored in the controller will be erased and overwritten when a setup file is transferred from a USB flash drive to the controller Be certain that you want this to occur There is NO undo button Key Functions e AUTOMATIC KEY REPEAT Press and HOLD any key ENTER a menu ENTER key amp e EXIT to the previous menu without saving changes EXIT ke
34. 8 Fi EE DY Y AE E E 18 Ra Logd SZE Y T i emer o my on 18 User Prime Pumps f enabled LLL LLL ULU QR Meu asss bs cH da kt a pna v ER din 18 user Manual EE e NE m TP 19 Manager Report With Manager Password 19 VEN LOR JA VP SE NN 20 About Auto Formula Select AFS Operation 20 esse ERE NR 20 5 Installer Menus Service amp Settings Using Controller Keypad el DEE ORRE cinc 21 TT NN 21 Password OD Installer MEN escitas ania iaonang aita 21 Minimum Programming Required for Standard and Relay Operating Modes 21 Installer Menu Tree Top Level Menus 22 Ia fr EEE E 23 o RT ETT TN T ETE E AANE UP UR 23 r Pu yr TN MR 55 2 ss 23 ET A AA a AS aan 23 Name Pump ODIUM ssi pis EE NE EE uu ss laments hake ses 25 Enter Produc Ge IO DEOR a u u wade ainalivc nonse nau etica kd aia 25 Date be AS oic Te 25 View Load Weight View Amount Pumped in gallons or liters 26 GE mcm T Ln ET EE 26 mpg SEU AAA e 27 EI TTT S MER IS labes MI UL MEN E ux 555 52 27 ENN A AA e 27 P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 Table o
35. CONDS 90 SECONDS Set Signal as AFS Trigger SYSTEM SETUP EDIT MACHINE NAME a EDIT COMPANY NAME SET PUMP INTERFACE SET CYCLE TIME SIGNAL FILTER TIME SET AFS TRIGGER v AFS TRIGGER A 0 v O 0FF OK EXIT Set User Prime SYSTEM SETUP EDIT MACHINE NAME EDIT COMPANY NAME SET PUMP INTERFACE SET CYCLE TIME SIGNAL FILTER TIME v USER PRIME DISABLE ENABLE LIMITED 30 SEC Toll Free 1 800 543 7184 33 P N 20 09120 00 Rev C Installer Menus Service amp Settings Using Controller Keypad 2 12 Set LCD Contrast The contrast on the controller s display screen can be adjusted to adapt to the location and the viewing needs of the user The default setting is 50 the range is 30 99 The two double arrow cursors indicate that both digits increase or decrease at the same time a From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays b 9 Move the selection box to SET LCD CONTRAST and press ENTER The LCD CONTRAST screen appears set to 50 mid range c Xv Press and hold the UP ARROW to increase contrast darken screen Press and hold the DOWN ARROW to decreases contrast lighten screen d 9 When you are satisfied with the display setting press ENTER to save and return to SYSTEM SETUP 2 13 Set Date amp Time Change the date and time to be current for the installation i e to set to Daylight oavings Time For instructions
36. EIGHT and press ENTER F01 PADS 0 F02 CURTAINS 123 b W Move selection box to VIEW AMOUNT PUMPED and press ENTER FO3 TOWELS 075 The PUMPED GAL L menu displays the amount of product dispensed in ann by each pump FO6 TABLE LINEN 255 w c MO Press the UP or DOWN ARROW to view all pumps Press EXIT to return to the INSTALLER SERVICE menu PUMPED GAL P1 PRE WASH 0 1 P2 DETERGENT P3 LIQUID BLEACH P4 BLEACH ALTERNA 12 0 P5 SOUR CONDITION 0 5 P6 ENZYME LIFT 01 5 1 4 Clear Data Log Reset Data Logs to Z The ZERO DATA LOG re sets all counters including the LOAD COUNT LOAD WEIGHT and AMOUNT PUMPED counters to zero 0 Settings amp A AROS formulas are not affected by this function VIEW LOAD COUNT a 9 From the INSTALLER MENU menu select INSTALLER SERVICE Eve a eee and press ENTER b 9 Move selection box to CLEAR DATA LOG and press ENTER The ZERO DATA LOG screen appears CAUTION All logged data for load weight total loads run and pump amounts will be reset to zero ZERO DATA LOG c amp Press OK to clear all data logged and reset counters to zero WARNING ALL LOGS LOADS NOTE Past information for Manager Reports Summary Reports and the amp VOLUMES WILL BE Activity Log is no longer available when the Data Log is cleared When the CLEARED OK EXIT Data Log reaches the point where it is completely filled any new info that is recorded will overwrite the oldest record It is recommend
37. Editor Language File 8 45 SUP Setup File of Settings and Formulas 8 45 52 AFS Auto Formula Select 2 6 8 20 29 CALIB Calibration 8 23 ETSEUBFIE T 8 28 FO1 Formula 1 4 8 18 20 35 37 51 FAT32 USB flash drive format 8 39 A A ba 8 29 GPM Gallons per Minute 2 8 ID Software Identifying Number 8 34 INS TESIIDSEalIeE etc 2 Gu 8 21 27 44 LCD Controller Display Screen 8 34 MAX Maximunm 8 30 MGR Manager 8 19 27 31 32 Ml Machine Interface 2 8 9 OTSOCCHITetie e TT 8 30 P l Pump Interface 8 19 23 31 32 36 41 PTSP mp I puste 8 24 26 28 30 36 P1A Pump 1 Amount A 8 36 TRIG Trigger Signal 29 VOL Volume 24 Active Pump Symbol 15 Amount Pumped view totals qe Rye 26 Animated Progress Bars 14 18 19 23 25 Arrows on Keypad 13 Auto Formula Select AFS
38. Group and Occurrence a pump may be set to dispense multiple times with up to three different amounts identified as Amounts A B and C A pump will not dispense unless at least one amount not zero is set for that pump in the formula If only the A amount is programmed for a pump in a formula the first request results in Amount A dispensing Additional requests within the same wash cycle are ignored If only A and B amounts are programmed for a pump in a formula the first request results in the dispensing of Amount A The second request results in the dispensing of Amount B Additional requests after the second request are ignored If all three amounts A B and C are programmed for a pump in a formula the first request results in the dispensing of Amount A The second request results in the dispensing of Amount B and the third request results in the dispensing of Amount C Each additional request after the third request results in the dispensing of Amount C again The dispensing sequence is reset when the wash cycle ends either because the count pump s highest amount has run or the Cycle Time has been reached whichever is first AN Important It is imperative that the installer allow plenty of time between triggers to ensure that a pump or group of pumps will run for each of its triggers P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 39 Installer Menus Service a
39. I INSTALLER MENU v P6 ENZYME LIFT v 9 START STOP EXIT Installer Menu Access MAIN MENU EMERGENCY PUMP STOP A LOAD SIZE 180 LB USER PRIME PUMPS USER MANUAL FLUSH MANAGER REPORTS Y P3 LIQUID BLEACH Main Menu User Manual Flush Start Stop Flush if flush enabled INSTL PASSWORD MAIN MENU MANUAL FLUSH EMERGENCY PUMP STOPA LOAD SIZE 275LB USER PRIME PUMPS psp 01234 Y OK EXIT MANAGER REPORTS INSTALLER MENU T 2 START STOP EXIT Main Menu Manager Reports Input Manager Password Set Date for Report Header Set SAVE AS File Name amp Date MAIN MENU MGR PASSWORD REPORT DATE REPORT NAME EMERGENCY PUMP STOPA LOAD SIZE 275 LB A A A USER PRIME PUMPS 0123 00 00 00 WASH23 12 10 08 USER MANUAL FLUSH Y Y T INSERT USB DRIVE INSTALLER MENU ok EXIT ok EXIT OK 9 EXIT Main Menu View Load Count View Load Count MAIN MENU TOTAL LOAD GOUNIT EMERGENCY PUMP STOPA LOAD SIZE 275 LB F02 CURTAINS USER PRIME PUMPS F03 TOWELS Figure 9 TOTAL ECLIPSE Operator Menus Display returns to Main Menu after data transfer is complete MANAGER REPORTS F05 BLANKETS lt 0 USER MANUAL FLUSH F04 BED LINEN 0 0 INSTALLER MENU F06 TABLE LINEN 0 P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 ly TOTAL ECLIPSE Operator Menus Operator Main Menu JN Power Save Note If the controller is idle no key presses or cycle activity
40. P DOWN ARROW keys e MOVE INPUT CURSOR backward or forward RIGHT LEFT ARROW keys or e MOVE Selection Box UP DOWN ARROW keys or e EXIT INSTALLER MENUS Repeatedly press EXIT key Password Access to Installer Menus The factory default installer password is 01234 For added security change the password upon installation See 2 1 Edit Installer Password on page 27 a From the MAIN MENU move selection box to INSTALLER MENU last item after MANAGER REPORTS and press ENTER The INSTL PASSWORD menu displays b Change the active digit indicated by the double arrow cursor by pressing the UP or DOWN ARROWS C To move to the next digit press the RIGHT ARROW To backspace press the LEFT ARROW d When the correct password displays press ENTER to launch the INSTALLER MENU Password Access MAIN MENU EMERGENCY PUMP STOP LOAD SIZE 075 LB USER PRIME PUMPS USER MANUAL FLUSH MANAGER REPORTS INSTALLER MENU INSTL PASSWORD A 01234 v w STOP 9 EXIT Minimum Programming Required for Standard and Relay Operating Modes NOTE These settings will produce a functioning controller but will not give accurate reports or enable features Standard Mode U S default 1 System Setup gt Set Pl 2 Installer Service gt Service Pumps gt Calibrate Pumps 3 Program Formulas gt Select a Formula Pump Settings gt Select a Pump gt Set Pump Amounts Delay 4 Outside U S Units of Measure Metric Rel
41. PUMPS AND FORMULAS STOP 9 EXIT LOAD WEIGHT 2 LBS KG h SINGLE LOAD STOP 9 EXIT MAIN MENU EMERGENCY PUMP STOP A LOAD SIZE 075 LB USER PRIME PUMPS MANAGER REPORTS INSTALLER MENU VIEW LOAD COUNT SET PRIME PUMP P1 PRE WASH P2 DETERGENT P3 LIQUID BLEACH P4 BLEACH ALTERNATIVE P6 ENZYME LIFT PRIME P5 SOUR CONDITIONER Me Lii stop 9 Exit P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 18 TOTAL ECLIPSE Operator Menus User Manual Flush if enabled NOTE To enable USER MANUAL FLUSH the installer must select a flush pumpstand Pl See 2 7 Set Pump Interface on page 32 and set a Flush Time of greater that zero The default Pump Interface setting is ECLIPSE PI with FLUSH TIME set to 00 OFF If either setting is incorrectly set the controller is not set for flush operation and DISABLED displays USER MANUAL FLUSH allows the operator to activate the flush manifold solenoid valve and clear the line An animated progress bar displays while flush is running If Flush is enabled and the user fails to stop Flush it will stop after 10 minutes of keyboard inactivity a b C From the MAIN MENU move the selection box to USER MANUAL FLUSH and press ENTER The screen displays MANUAL FLUSH Press ENTER to start flush A steadily on black bar indicates that flush is occurring If flush and prime o
42. RIG 6 b Select a Group to program and press ENTER The G PUMP SELECT screen appears previously included pumps display a check mark c amp Select a pump to include in this group and press ENTER A check mark G1 PUMP SELECT P1 PRE WASH Va V appears to the right of each included pump To remove a pump from an P2 DETERGENT Vi event select the pump and press ENTER again The check mark is removed rs Se P4BLEACHALT d Select up to 2 more pumps to include in this group in the same manner P5 SOUR CONDIT as in Step c If you attempt to select more than three pumps per event P6 ENZYME LIFT N an ERROR screen displays ERROR e When all needed pumps display a check mark press EXIT to return to the SET GROUPS menu to program another group AM f OG O 9 When groups are programmed press EXIT four times to return to the SYSTEM SETUP menu ox Orn P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 29 Installer Menus Service amp Settings Using Controller Keypad 2 3 5 Set Occurrence Operation Mode The Occurrence Operation Mode option is best suited for washers in which trigger signals do not have a specific function An Occurrence is a qualified signal received on any of the designated inputs Each new qualified signal signifies a new Occurrence within the current wash cycle simultaneous triggers triggers that occur within 2 seconds of each other
43. RMULAS menu View formula settings to confirm WARNING THIS WILL OVERWRITE EXISTING SETTINGS AND Calibrate Pumps FORMULAS You must calibrate all pumps you will use in a formula Programmed formulas will 4 ok exit not run if pumps are not calibrated In Relay Mode you must calibrate pumps in order to establish pump output See Calibrate Pumps on page 23 Prime Pumps Prime the intake tube after product container or tube change An animated progress bar indicates that prime is running See Prime Pumps on page 23 Additional Data Transfer Information Transfer Setup Files between TOTAL ECLIPSE controllers or create and save Controller usage reports in HTML format from a controller to a computer via a USB flash drive See Data Transfer on page 38 for details Language Files e Two types of language files can be downloaded from Hydro Systems website A Formula Editor language file changes only the menu screens in Formula Editor software file extension properties These language files should be downloaded to the computer on which the Formula Editor is used and placed in the Program Files Hydro Controls Formula Editor Languages folder Start the Formula Editor and click Tools Customize Languages to select the new language e To change the TOTAL ECLIPSE controllers menu language you must download a TOTAL ECLIPSE controller language file file extension LNG to a USB flash drive Power off the TOTAL ECLIP
44. SE controller connect the USB flash drive and restore power to the controller Select the new language when the LANGUAGE menu appears P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 45 TOTAL ECLIPSE Controller Reports The TOTAL ECLIPSE controller generates four types of reports collectively called the Summary Reports as illustrated on pages 47 51 All information contained in these reports is secure access is controlled via a password From the Main Menu the Manager Password only allows access to the Productivity Report From the Installer Menu s Data Transfer function the Installer Password allows access to all four Summary Reports Heports are saved to a USB flash drive and may then be downloaded into a computer with a USB port Reports are in HTML format They can be viewed and printed or imported into spreadsheet programs such as Microsoft Excel For additional data transfer instructions see Section 4 1 Write Reports on page 38 Summary Reports have the same header and footer The header contains four editable fields e Account Name e Machine Name e FROM Date report includes information beginning on Midnight of this date e TO Date report includes information through 11 59 pm on this date Each footer contains the Total Eclipse firmware part number and revision Sample Controller Reports The following pages contain a sample of each time of report saved with the f
45. SETUP menu Hydro Systems Company Inc 2014 HydroSystemsCo com Set LCD Contrast SYSTEM SETUP SET PUMP INTERFACE A SET CYCLE TIME SIGNAL FILTER TIME SET AFS TRIGGER SET USER PRIME M LCD CONTRAST A A 50 vv w OK EXIT Reset to Factory Defaults SYSTEM SETUP SIGNAL FILTER TIME A SET AFS TRIGGER SET USER PRIME SET LCD CONTRAST SET DATE amp TIME Y CLEAR SETTINGS WARNING ALL SETUPS WILL BE CLEARED TO FACTORY DEFAULTS OK 9 EXIT CLEAR SETTINGS ARE YOU SURE OK 9 EXIT View Software ID SYSTEM SETUP SET AFS TRIGGER A SET USER PRIME SET LCD CONTRAST SET DATE amp TIME CLEAR SETTINGS M VIEW SOFTWARE ID TOTAL ECLIPSE P N 95 08489 00A REV 695 Toll Free 1 800 543 7184 34 Installer Menus Service amp Settings Using Controller Keypad About Programming Formulas PROGRAM FORMULAS contains menus to create or edit formulas for Standard Group Event and Occurrence Modes See 2 3 Set Operation Mode on page 27 for an explanation of each mode of operation AN Important If using Relay Mode of operation the installer should set a default weight for Formula 1 to enable accurate reports No other formula parameters need to be set The operator can override the default load weight with the actual weight of a load The TOTAL ECLIPSE controller allows up to 20 formulas to be created using up to 8 pumps Each formula is given a unique number F01
46. Select CALIBRATE VOLUME from the CALIBRATE PUMPS menu and press ENTER The CALIBRATE VOL menu displays a list of possible pumps 9 Move selection box to pump choice and press ENTER The CALIBRATE VOL input screen appears Place a collection container at the pump output 9 Press the ENTER key to start calibration if flush enabled there is a two second delay for pre flush 9 Press the START STOP key when 8 oz 250 ml of product has been collected in the container The TOTAL ECLIPSE controller then calculates the time that was required to dispense that volume and automatically calibrates that pump No data input is needed To confirm the calibration amount go to the VIEW CALIBRATION screen for all pumps oelect another pump to calibrate or press EXIT 9 to return to the previous menu Calibrate by Time CALIBRATE TIME P1 PRE WASH P3 LIQUID BLEACH P4 BLEACH ALTERNATIVE P5 SOUR CONDITIONER P6 ENZYME LIFT CALIBRATE TIME P1 PRE WASH 20 0 WARNING PLACE CONTAINER AT OUTPUT 9 START STOP 9 EXIT DISPENSED VOLUME ENTER AMOUNT PUMPED A 00 0 OZ v OK 9 EXIT Calibrate by Volume CALIBRATE VOL P1 PRE WASH P3 LIQUID BLEACH P4 BLEACH ALTERNATIVE P5 SOUR CONDITIONER P6 ENZYME LIFT CALIBRATE VOL P2 DETERGENT STOP M a 8 ee WARNING PLACE CONTAINER AT OUTPUT 9 START STOP 9 EXIT P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 Hydr
47. U select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays 9 Move selection box to OPERATION MODE and press ENTER All Operation Modes display 9 Select OCCURRENCE and press ENTER The OCCURRENCES menu displays Occurrence 01 16 9 Select one Occurrence The O PUMP SELECT menu appears previously included pumps display a check mark 9 Select a pump to include in this Occurrence and press ENTER A check mark v appears to the right of each included pump To remove a pump from an occurrence select the pump and press ENTER again The check mark is removed Select up to 2 more pumps to include in this Occurrence in the same manner as in step d If you attempt to select more than three pumps per Occurrence an ERROR screen displays Set Occurrence Operation Mode OCCURRENCES OCCURRENCE 02 OCCURRENCE 03 OCCURRENCE 04 OCCURRENCE 05 OCCURRENCE 06 O1 PUMP SELEC P1 PRE WASH Va P2 DETERGENT Y P3 LIQUID BLEACH P5 SOUR CONDITIONER P6 ENZYME LIFT DO If an attempt is made to select more than 3 pumps this ERROR message appears ERROR 3 PUMPS MAXIMUM g 9 When all needed pumps are included press EXIT to return to the OCCURRENCES menu and program another Occurrence h DOG When all needed occurrences are programmed press EXIT three times to return to the SYSTEM SETUP menu 9 ok 9 exit P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroS
48. UR ALT CONDIT DELAY TOTAL ECLIPSE P N 95 09114 00A REV 1148 Copyright O 2010 Hydro Systems P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 48 TOTAL ECLIPSE Controller Reports Settings Report Report From 2010 12 08 To 2010 12 08 Account Hydro Machine OPERATION MODE TUBE CHANGE DATE 2010 01 01 2010 01 01 2010 01 01 2010 01 01 2010 01 01 x 000 ef S 000 2010 01 01 TL 000 2010 01 01 sel 000 2010 01 01 TOTAL ECLIPSE P N 95 09114 00A REV 1148 Copyright O 2010 Hydro Systems P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 49 TOTAL ECLIPSE Controller Reports Diagnostic Report Report From 2010 12 08 To 2010 12 08 Account Hydro Machine USER PRIME PRE WASH DETERGENT LIQUID ue SOUR P7 E R ge PADS PRE WASH DETERGENT LIQUID BLEACH SOUR BLEACH ALT CONDIT amuma CC CC CC Amount o Jo jo Jo Jo P P fo _ Amount o fo fo Jo Jo Jo P fo CURTAINS PRE WASH DETERGENT LIQUID SOUR BLEACH FE AE AA fo ee CS SC AmountC o meme 0 sss umum BLEACH CONDIT memk pp amounts o o AmountC fo BED LINEN PRE WASH DETERGENT LIQUID BLEACH mama fo amounts e amme e TOTAL ECLIPSE P N 95 09114 00A REV 1148 Copyright
49. and then pump 7 Amount B and so on P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 T and Abbreviations The following is an alphabetized list of Acronyms and Abbreviations with definitions that are found in the TOTAL ECLIPSE controller and or in this Installation Programming and Operation manual Acronym Abbreviation AFS CALIB E1 FO1 FAT32 G1 GAL GPM ID INSTL KG LB L LCD LNG MAX MGR M I Min ML O1 OZ Pl P1 P1A PROPERTIES SAE SEC SUP P N 20 09120 00 Rev C TOTAL ECLIPSE System Overview Definition Auto Formula Select Calibration Event Number One Formula Number One Formatting Needed on USB Flash Drive Group Number One Gallon Gallons per Minute Identifying Number of Software Installer used in INSTL PASSWORD Kilogram Pounds Liters Display Screen on TOTAL ECLIPSE Controller Total Eclipse Controller Language File Maximum Manager used in MGR PASSWORD Machine Interface Minutes Millileters Occurrence Number One Ounces Pump Interface Pump Number One Pump Number One A Amount Formula Editor Language File United States Units of Measurement OZ LB GAL Seconds Setup File Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 8 TOTAL ECLIPSE Installation Machine Interface Installation 1 Route MI signal wires through 1 2 inch knock out on washer within the wi
50. are based upon the currently selected formula Table 2 Group Modes Groups Trigger Signal Input s Group 1 1 and or 2 Group 2 3 and or 4 Group 3 5 Group 4 6 NOTE Group Interlock If a pump group is set to run more than once per wash cycle Group Interlock must be OFF and all pumps within the group must fully run to allow repeat activation of the group when it receives the trigger signal When Group Interlock is ON A pump group can only run once per wash cycle regardless of the number of triggers received and there is a 5 minute lockout period after the count pump runs During lockout trigger signals are ignored When Group Interlock is ON the wash cycle ends either five 5 minutes after the count pump has run or when the programmed Cycle Time is reached whichever occurs first When Group Interlock is OFF A pump group can run more than once per load When Group Interlock is OFF the cycle ends immediately after the count pump has run or when the programmed Cycle Time is reached whichever occurs first Non Flush systems can run up to 6 pumps simultaneously if two groups are triggered simultaneously and each group has 3 pumps assigned Occurrence Mode Occurrence Mode is best suited for washers in which trigger signals do not have a specific function Any qualified trigger 1 6 will start an Occurrence Each new qualified signal on any trigger signifies a new Occurrence within the current wash cycle triggers occurring with t
51. ation f To exit this menu without saving changes and move to the Home Screen press the EXIT KEY The display automatically exits the DATE amp TIME menu and displays the Home Screen if no keys are pressed for 15 seconds Change the DATE amp TIME After Initial Power Up a Access the DATE amp TIME menu via the Installer Menu gt Initial System Setup gt Set Date amp Time Menu b Proceed by following steps a f above Set Date and Time INSTALLER MENU INSTALLER SERVICE INITIAL SYSTEM SETUP PROGRAM FORMULAS DATA TRANSFER SET UNITS OF MEASURE SYSTEM SETUP SIGNAL FILTER TIME SET AFS TRIGGER SET USER PRIME SET LCD CONTRAST SET DATE AND TIME CLEAR SETTINGS DATE amp TIME A 2015 07 28 1706 v YYYY MM DD HH MM oK EXIT P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 12 TOTAL ECLIPSE Controls The TOTAL ECLIPSE Controller s backlit screen displays seven lines of text with onscreen prompts in the language selected by the installer A green LED indicates power is on The six button keypad is used by the machine operator for formula selection and modification during normal operation and by the installer during installation service and data transfer The USB port accepts a Type A USB flash drive 16 GB or smaller It is used to read and write formulas and settings between the flash drive and the controller It is also used
52. ation regarding the Flush Manifold option NOTE A flush jumper is present at the flush connector on the pumpstand For flush operation remove this jumper and connect the Flush Manifold Interface Cable in its place Retain the flush jumper for possible future use Pumps will not run without either the flush jumper or a functioning Flush Manifold connected On an 8 Pump PI the Flush Non Flush Selection Jumper must be in the Flush position for flush operation See Figure 11 page 31 Pumpstand Pump Interface PI Board Examples P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 ga Troubleshooting amp Specifications Troubleshooting Guide The most important first step in troubleshooting the dispensing system is to confirm the failure or symptom that was reported OBSERVATION CHECK SYMPTOM CAUSE CURE Dead no display No pumps run on Prime or on signal Some not all pumps do not run on Prime or on signal One or more pumps do not run on signal but all pumps prime OK Not counting loads P N 20 09120 00 Rev C No power to unit No power to PI PCB Power OK no Controller display Check flush connector Check J1 Cable connections Check motor wire connections Check J1 Cable connections Confirm Pump Calibration Is there a delay time on a pump Confirm supply signal is at Machine Inte
53. ay Mode U K Asia Americas a Initial System Setup gt Operation Mode gt Relay Mode 4 Units of Measure gt SAE or Metric P N 20 091 20 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 21 ejqeo 1ejndujoo 1edoud pue weibolg ajepdn Od Jno ney noA ssajun ajepdn asemu Jdwene LON OG i9NINHVM 1x3 410 iiNVHOOuHd ALVGdN Od LNOHLIM Q3390Hd Y LON Od iiidOLS JINVN 1LHOd3H 3HVMINHIA 31VaGdn 601 Auanoy onsouBelq Sy eremu ejepdn fr 113 MO 3JAIHG SSN LH3SNI A vaav xa YOO 1x3 iLINWAAG AHOLOVJ OL Q3HV31O 38 TIM A VININYHOH iBNINHVM 3INVN MAN v 104 HV3 12 104 SINVN einuuJoJ Je9 2 S S SWEN enuo 1Ip3 v e 1x3 MO QQ INW AAAA 1x3 XO ISLINV4IC AYOLOVS OL Q3HV31O 38 TIM SdNLAs TIV iONINHVM SONILLAS HV3 19 sBum s 1e 041002 Jea D P L Z IWNA HH j 90 21 RESET Gree 310111 31va Sul Y HEG 198 ELT d HSM dNNd 8 Id HSNT4H I I NOIHO d HSfYl4 3Sdl193 HSN14 NON 3OV3H3 LNI diNNd pepeeu ji Sw L usni pue eoeyeju duing 19S Z Z 3I VN ANVdINOO eujewN ueduo 1Ip3 9 z S IXO 1ndui mau sanes nuau pajoajes seuoune7 9M anes 191U3 Bip 1xeu eui oi 1osino ay sanou ndul Bung MOJIY 391 1961y 020 anjen 161p seDueu xog uonoe eg SEA0N MOY UMOG dn seQuo ueejJog ISNIPV ZL Z VAON e Y SUOHEI0TTE3 JO oureu ueduro gt uru surqoeui
54. ccur simultaneously the black bar displays with white animation Press ENTER again to stop flush When flush is complete press EXIT to return to the MAIN MENU Manager Report with Manager Password MANUAL FLUSH START STOP 9 EXIT NOTE Between 2 3 months of report data can be held in the controllers memory depending upon machine usage Once the memory is full new data will overwrite the oldest data It is recommended that Manager Reports be run every 30 60 days Enter the Manager Password default 0123 to save the Productivity Report to a USB flash drive Report will contain data for the FROM date through and including the TO date a From the MAIN MENU move the selection box to MANAGER REPORTS and press ENTER to launch the MGR PASSWORD input screen The active digit indicated by the double arrow cursor can be changed Change the active digit indicated by the double arrow cursor by pressing the UP or DOWN ARROW To move to the next digit press the RIGHT ARROW To backspace press the LEFT ARROW After entering password press ENTER to reach the REPORT DATE FROM screen Set the beginning date for report information in the same manner as password input The default is the last FROM date After entering the FROM date press ENTER to reach the REPORT DATE TO screen Set the ending date for report information in the same manner as password input The default is the current date Press ENTER to reach the
55. conds 2 Formula 2 4 second signal 2 x 2 seconds 4 Formula 3 6 second signal 3 x 2 seconds 6 etc To select a trigger number to use as the AFS trigger a 9 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays b 9 Move the selection box to SET AFS TRIGGER and press ENTER The AFS TRIGGER input screen appears c 9 Set the AFS Trigger number and press ENTER to save and return to the SYSTEM SETUP menu 2 11 Set User Prime User Prime allows the machine operator to prime pumps without needing a password The default setting is DISABLE Select ENABLE to allow the operator to determine the length of time prime will run an automatic shut off occurs after 10 minutes of keyboard inactivity Select LIMITED to allow only 30 seconds of total prime per pump per wash cycle a 9 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays b 9 Move the selection box to USER PRIME ENABLE and press ENTER The USER PRIME screen appears c 9 Select a setting Press ENTER to save and return to SYSTEM SETUP Hydro Systems Company Inc 2014 HydroSystemsCo com Installer Menus Service amp Settings Using Controller Keypad Set Signal Filter Time SYSTEM SETUP EDIT ACCOUNT NAME EDIT MACHINE NAME EDIT COMPANY NAME SET PUMP INTERFACE SET CYCLE TIME v TRIGGER FILTER 10 SECONDS 20 SECONDS 30 SECONDS 60 SE
56. controllers Setup File to a USB flash drive before updating firmware 4 5 Write Activity Log The Activity Log is a more detailed diagnostic report than the Summary Diagnostic Report The Activity Log gives added details about a particular wash cycle and or wash operation that will aid in troubleshooting problems The log contains details about the last 40 50 wash cycles depending upon the complexity of the cycles with time stamped activity of trigger signals pump dispense signals and the flush signal No date range can be selected for this report All activity is printed from the oldest to the most recent If the Activity Log buffer is filled the most recent activity overwrites the oldest activity NOTE Activity Log data can be cleared using the Installer Service menu described in menu 1 5 Clear Data Log on page 26 a 9 From the DATA TRANSFER menu select WRITE ACTIVITY LOG and press ENTER The REPORT NAME input screen displays b AO Name the Activity Log by changing the active digit with the UP or DOWN ARROW C lt Connect a USB flash drive to the USB port on the controller location illustrated in Figure 5 USB Flash Drive Connection on page 13 d 9 Press the ENTER key to load the Activity Log file into the USB flash drive STEP 5 Set Units of Measure Units of Measure can be set at installation or can be changed while the controller is powered up Previously input formula amounts are automatically converted t
57. d HSVM atd Id peduung 1unouly mal L AYNSVAW dO SLINN LAS H3dSNVu l Y IYO SVTNNYOH NVHDOHd df113S IN31SAS IVILINI SOIAYAS H3TIVISNI NNSAW H3TIVLISNI nu lN 9 9 do Je e1su OWEN 9lld SV 3AVS 198 L F Z 149114 eubis 1866u 1eS 6 7 QHOMSSVd TLSNI 40 A 80 20 6005 v OL 1x3 xO 3AIHG SSN LYISNI 31Vd LHOd3H A A HSVM dV2 IH 80 10 600c v v NOY4 JAVA LYH0d34 SEG OL NOUS Oday 19S JINVN LHOd3H 147 3NAZN3 9d ILIGNOO YNOS Sd 11V HOV3 18 vd HOV3 18 AINON d VININYOH YVITO AWVN Lida dWAd LNNOD LAS LHSOIFM 1INWV330 LAS SONILISS dWnd Lod e nuJoJ 19S IN39H3 3 ed HSVN d td SdiNNd L03 einulo J oi sdung ppv z Le SANOOHS 06 SQNOO3S 09 SQINOO3S 0 SQINOO3S 02 SQNOO3S OL SUNOD03S 7 dali d3959iul 130 100 440 0 A S3LNNIIN 0 6 v LINN IWIL 31949 HUI sul epo 19S gZ 1x3 1X3 amp 100 xO 8 A PEZ LU 210 v v AYUOMSSVd H9N piomssed Jebeue UPA z Z QHOMSSVd LSNI pJoMSSeg 1 e Sul UPA Z N3NI1 318V1 904 S L3NV 8 504 NaN 039 v03 STAMOL 04 SNIVLENO 704 Sdvd 103 H9I3M WLOL 1uBieM peo7 MalA Z L Q39NVHO 38n L ALVA SdWNd 3INVN NOILVHSITVO dnd ded SINT SdINNd 39IAB3S SOU aG eoueuejureyy dung LL 1X3 YO S 1HOd3H H3OVNVIN HSM IWANVW Y3SN SdWNd AWldd HASN 3ZIS AYON g1 S44 Y dOLS dWNd AON39U3W3 ANNAN NIVIN A veclO Y pJoMsseg
58. displays c 9 Select READ SETUP and press ENTER The SETUP FILE menu displays a list of files on the USB drive If screen is blank the controller cannot find files Make sure that a FAT32 formatted 2GB or smaller USB flash drive is connected and contains at least one setup file d 9 Select the setup file to send to the controller and press ENTER A warning screen confirms that controller settings will be overwritten e 9 Press ENTER again to load the new setup file into the controller or press EXIT to cancel 4 3 Write Setup NOTE Five settings are NOT INCLUDED in data transfer nor are they overwritten by the data transfer They are Installer Password Manager Password Pump Calibration Machine Name and Company Name These must be set individually using each controllers keypad Look for this icon l to find instructions Write settings and formulas a setup file from the controller to a USB flash drive Write Setup File from a Controller to a USB Flash Drive Connect a USB flash drive to the Type A USB port on the controller a 9 From the DATA TRANSFER menu select WRITE SETUP and press ENTER The SETUP NAME input screen displays b AO Name the setup file by changing the active digit with the UP or DOWN ARROW c amp Connect a USB flash drive to the USB port on the controller location illustrated in Figure 5 USB Flash Drive Connection on page 13 d 9 Press the ENTER key to load the controller s setup fil
59. e Pump Interface Pl being used and that the Flush Time is set to a non zero number Use the illustrations in section 2 7 Set Pump Interface on page 32 to select the correct PI configuration How is a Non Flush System Configured Use this selection for non flush operation On an 8 Pump PI the Flush Non Flush Selection Jumper must be in the non flush position to enable non flush operation Eclipse Pumpstands with Flush up to 6 pumps This is the factory default PI This selection enables the flush control functions of our Eclipse Pumpstands if Flush Time is set to a non zero number If no flow is sensed or water flow falls below 65 GPM an optional flow switch on the flush manifold causes all pumps to shut down This provides a safety interlock in the event of low water flow or other water flush system failures A flush jumper is present at the flush connector on the Pumpstand Remove this jumper to connect the Flush Manifold Interface Cable Pumps will not run without either the flush jumper or a functioning Flush Manifold connected Orion 2 Pumpstands up to 6 pumps with Flush and an Orion 2 P l board This selection enables the flush control functions of the LM 100 LL 6000 or LL 8000 6 pump Orion systems that use an Orion II Pl board Flush Time must be set to a non zero number If no flow is sensed or water flow falls below 65 GPM an optional flow switch on the flush manifold causes all pumps to shut down This provides a saf
60. e into the USB flash drive If the filename already exists on the USB flash drive a WARNING screen offers the choice to overwrite the existing file or create a new file with a different name To input a new name return to the SETUP NAME input screen press EXIT If there are no Setup Files on the flash drive or if no USB flash drive is connected the ERROR message UNABLE TO OPEN FILE appears P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Read Setup File into a Controller DATA TRANSFER WRITE REPORTS READ SETUP WRITE SETUP UPDATE FIRMWARE WRITE ACTIVITY LOG SETUP FILE FILE NAME 1 FILE NAME 3 WARNING NAME EXISTS OVERWHITE EXISTING FILE OK 9 EXIT Write Setup File from a Controller to a USB Flash Drive DATA TRANSFER WRITE REPORTS WRITE SETUP UPDATE FIRMWARE WRITE ACTIVITY LOG Setup Name HOSPITAL wv INSERT USB DRIVE G OK 9 EXIT WARNING NAME EXISTS OVERWRITE EXISTING FILE OK EXIT Toll Free 1 800 543 7184 39 Installer Menus Service amp Settings Using Controller Keypad 4 4 Update Firmware DO NOT attempt to update firmware unless directed to do so by Technical oupport personnel Cycle power to the controller if you reach the second UPDATE FIRMWARE screen and cannot proceed with the update Ay CAUTION Installing updated firmware in the controller causes all settings and formulas to be cleared to factory defaults Save the
61. e run every 30 60 days to avoid loss a Information Write Reports to USB The following reports appear on the USB flash drive INSTALLER MENU e NAME D htm Diagnostic Report INSTALLER SERVICE INITIAL SYSTEM SETUP e NAME Ehtm Formula Report PROGRAM FORMULAS 21 e NAME Phtm Productivity Summary Report SET UNITS OF MEASURE NAME S htm Settings Report DATA TRANSFER a 9 From the INSTALLER MENU select DATA TRANSFER and press ENTER The DATA TRANSFER menu displays Fed did b 2 Select WRITE REPORTS and press ENTER to reach the REPORT DATE Parade LO FROM screen The first digit of the year is selected as the active digit c AG Change the active digit by pressing the UP or DOWN ARROW Move to REPORT DATE the next digit by pressing the RIGHT ARROW d 9 Set the FROM date for report information The default is the last FROM date 2011 06 01 e 9 Press ENTER to reach the REPORT DATE TO screen Set the end date for REPORT DATE report information in the same manner as FROM date The default is the current date 2011 06 30 f After setting report dates press ENTER to reach the REPORT NAME screen ext Input a unique name with which to save this report to your USB flash drive The default is the last report name used REPORT NAME g 9 Connect USB flash drive to the controller and press ENTER If a duplicate A report name already exists on your USB flash drive a warning appears and asks i if you want to
62. e when it is selecting a formula After a formula has begun the AFS Trigger signal may also be used as a pump trigger which must then be qualified by the Filter Time before the pump will run The AFS trigger can not utilize a trigger signal that starts or ends a formula cycle first pump triggered starts the formula cycle and the count pump ends the formula cycle The AFS trigger signal must occur before a wash cycle begins or after a wash cycle has ended not while a formula is running The washer supply signal must be programmed for a total of 2 seconds multiplied by the desired formula for example Formula 1 2 second signal Formula 2 4 second signal Formula 3 6 second signal When AFS begins the controller displays SELECTING FO Every two seconds the next formula number displays until the signal time has been reached at which point the originally selected formula again displays e g if the washer supply signal is set for 20 seconds F10 WHITE SHEETS is selected to run and displays on the Home Screen Count Pump In all Modes of Operation except Event Mode a count pump is used to determine when the wash cycle is completed The system records a complete wash cycle after all programmed amounts for the count pump are dispensed In Event Mode a sequence that begins with Trigger 1 ON and ends with Trigger 1 OFF indicates a complete wash cycle and counts as one load In Relay Mode the count pump is fixed as Pump 1 In Sta
63. ect AFS Trigger for Standard Mode ONLY on page 33 P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 42 Formula Worksheet Reproduce this sheet and keep on file for future use when preparing wash formulas prior to programming Pump Pump ol NI O1 A Co N Pump OO NI O1 A Go N Pump OO NI O O1 A Go N Pump OO NI O O1 A Co N Formula 1 Formula 2 Formula 3 Formula 4 Product QTYABCDLY QTYABCDLY QTYABCDLY QTY A B C DLY Formula 5 Formula 6 Formula 7 Formula 8 Product QTYABCDLY QTYABCDLY QTYABCDLY QTYABCDLY GE SE EE O E EE EE GENE E NEMZS e E E j E AA j j NENNEN PO E E E NN NENNEN PES A AA a E E E HS oo y Formula 9 Formula 10 Formula 11 Formula 12 Product QTYABCDLY QIYABCDLY QTYABCDLY QTYABCDLY LET SE j j NES EG EE SK EG ooo LLL ooo LLL pu ooo LLL C C j j ee Formula 13 Formula 14 Formula 15 Formula 16 Product QTYABCDLY QTYABCDLY QTYABCDLY QTYABCDLY _ C j es e 2 E A A A NN S es TS AMAR AAA AAA AAA EY Formula 17 Formula 18 Formula 19 Formula 20 Product QTYABCDLY QTYABCDLY QTYABCDLY QTYABCDLY _ CANO CEN eee oo poo A FE j _ e E EE C Y CEA _ C j C m oo S C j C e Ooo S S S S P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543
64. ed that required reports are run at least every 30 60 days to avoid loss of information P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 26 Installer Menus Service amp Settings Using Controller Keypad STEP 2 Initial System Setup Change Installer Password SYSTEM SETUP EDIT MGR PASSWORD OPERATION MODE EDIT ACCOUNT NAME EDIT MACHINE NAME EDIT COMPANY NAME v 2 1 Edit Installer Password amp The Installer Password may be changed from the factory default 01234 to any five number password IMPORTANT Be sure to note your new Installer Password If the password is lost you will not be able to access Installer Menus and the controller must be returned to Hydro Systems to reset password P N 20 09120 00 Rev C a 9 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays with EDIT INST PASSWORD selected b 9 Press ENTER to select EDIT INST PASSWORD The INSTL PASSWORD input screen appears c Xv Input a new password in the same manner as in Password Access to Installer Menus on page 21 d 9 Press the ENTER key to save the new Installer Password and return to the SYSTEM SETUP menu 2 2 Edit Manager Password E The Manager Password allows a Productivity Report to be printed from the Operator Change Manager Password Menu while adding the security of password input The Manager Password may be chan
65. eeds to be ON continuously before the controller will accept the signal as valid When the Filter Time setting is reached the signal is considered qualified a true signal The default Filter Time is 2 seconds Use a higher time setting if washers present problems i e unreliable signals falsely triggering pumps Only one Filter Time can be selected and the selected time is used for all trigger signals except the AFS trigger a 9 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays b Move the selection box to SIGNAL FILTER TIME and press ENTER The TRIGGER FILTER screen appears c 9 Select the filter time and press ENTER to save and return to the SYSTEM SETUP menu 2 10 Set Auto Formula Select AFS Trigger for Standard Mode ONLY AFS allows a trigger signal from the washer to automatically select and run a programmed formula with a timed signal Filter Time is not used The AFS default setting is O Off AFS cannot utilize a trigger signal that starts or ends a formula cycle first pump triggered starts the formula cycle and the count pump ends the formula cycle A more detailed explanation of AFS can be found in Auto Formula Select AFS on page 6 To set an AFS trigger enable Auto Formula Select the installer must program the washer supply signal for a total of 2 seconds multiplied by the desired formula number For example Formula 1 2 second signal 1 x 2 se
66. emains permanently installed STEP 1 Select Operating Language a Move the selection box using the UP or DOWN ARROW KEYS until it frames your chosen language Optional To replace the non English language with a different language connect a USB flash drive containing the downloaded languages to USB port A the lower USB port on the controller s right side Available languages appear for selection Default N America Controller b Press the ENTER KEY to select the operating language and launch the DATE amp TIME menu Change Language After First Power Up Connect cables before sliding front onto bracket Velcro style Strips and Mounting Bracket Optional Wall Board Screws Masonry Nuts Allen Bolts Figure 4 TOTAL ECLIPSE Controller Mechanical Installation Select Language LANGUAGE ENGLISH 1 SPANISH Default N America Controller e LANGUAGE ENGLISH SPANISH FRANCAIS DEUTSCH SVENSKA PORTUGUESE USB Flash Drive with Additional Languages Connected a Shut off power to TOTAL ECLIPSE by unplugging J1 cable or shutting off pumpstand power switch Settings and data are retained b Connect a USB flash drive and restore power The LANGUAGE menu appears Select the other operating language on the controller or select a different language file that may be contained on the USB flash drive Formulas and setup information operating mode calibration etc are retained after a language
67. er Programs System Settings Fd ES Edits Formulas Analyzes Reports J1 Cable ow kje STIL inte Ware USB Travel Drive i Washer J2 Cable TOTAL oe Supply Controller Signals Figure 2 TOTAL ECLIPSE Chemical Management System pumpstand my vary Modes of Operation Each operating mode has a different combination of rules for creating and editing settings These rules affect subsequent dispensing When selecting a Mode of Operation consider both the type and capabilities of the laundry machine and the variety of linen to be washed Use the following table to compare modes Read the following section for a detailed explanation of each Operating Mode and the accompanying feature Table 1 Operating Modes Overview Operating Mode Uses Count Pump Cycle Time AFS Non Flush Simultaneous Pump Standard Yes Yes selectable Yes Yes Yes Up to 6 pumps Relay No Pump 1 Fixed No No No Up to 6 pumps Event 4 Yes No No No Yes Up to 3 pumps Group Yes Yes selectable Yes Group No Yes Up to 6 pumps if two Groups Interlock Time simultaneously triggered Occurrence Yes Yes selectable Yes No Yes Up to 3 pumps 1 AFS is intended for use with fully programmable microprocessor controller laundry machines 2 8 Pump control is allowed but pumps 3 and 7 are linked to each other as are pumps 5 and 8 linked to each other 3 Default Load Weight is used in Summary Report calculations Pump Amounts and Delays are i
68. ety interlock in the event of low water flow or other water flush system failures A flush jumper is present at the flush connector on the Pumpstand Remove this jumper to connect the Flush Manifold Interface Cable Pumps will not run without either the flush jumper or a functioning Flush Manifold connected Orion Pumpstands up to 8 Pumps with Flush and an 8 Pump Pl board This selection enables the flush control functions of our LM 100 Orion series using an 8 Pump capable Pump Interface Boards These are typically used in LL 6000 units LL 8000 units and 8 Pump upgrade kits In addition to setting the Controller flush system configurations confirm that all safety interlocks are set correctly on the PI board i e solenoid connected pressure or flow switch connected and contacts closed with flow flush non flush jumper set to flush Figure 13 8 Pump Interface Board Flush Non Flush Connections U U U U U umm E E ou 7 AS i TB2 Flush Manifold Connector FLUSH wa M NON FLUSH Flush Non Flush Flow Switch Input Selection Jumper Jumper Wire For Non Flush SELECTED 1 9 Flush Valve Output 24 VAC P N 20 09120 00 Rev C Hydro Systems Co
69. f op 180 ol 1489 960 z ECT ICONS ROME IO IN 00 IE IR s 3 rowais af of op 20 ol vel 328 4 BEDuNN of 0 op ol ol oof X o0 5 Bas af 0 of j ol 8355 322 e mBELNN of of op ol 0 7 9 op op ol ol oof ooo 8e op ol op ol ol oof 00 oef op op op ol ol 000 00 o op ol op ol o oof 000 NO CHEMICAL e O O em 000 pump Amount Gal Taren Cost 5 uem om a Does not include User Prime costs TOTAL ECLIPSE P N 95 09114 00A REV 1148 Copyright 2010 Hydro Systems P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 47 TOTAL ECLIPSE Controller Reports Formula Report Report From 2010 12 08 To 2010 12 08 Account Hydro Machine RED Count Pump ms cosn iss par WEIGHT 180 OOOO OOOO O UOO OOO Pomes 1 PREMASH DETERGENT aawa uie oe LEACH ALT CONDIT RAR 2 d RRA arvaoz wo i200 oo oo i000 000 om om lamsoz oo 000 oo oo 000 0 00 om om lamcoz oo 000 oo oo oo of ooo om CURTAINS COST 8 12 DEFAULT WEIGHT 200 PUMPS PRE WASH DETERGENT LIQUID BLEACH SOUR p ALT CONDIT DELAY TOWELS COST719 7 19 DEFAULT WEIGHT 220 PRE Lcid DETERGENT LIQUID BLEACH SOUR EN DELAY C a ee s s G oo oo oo oo oe ooo o0 om jgvcoz ooj oo 00 000 000 000 000 000 FO7 COST 0 00 DEFAULT WEIGHT 0 PUMPS PRE WASH DETERGENT M je BLEACH SO
70. f Contents Continued 5 Installer Menus Service amp Settings Using Controller Keypad continued SEE REA 27 Ser On dO LOS li MODOS uuu yuyu E T non inci 27 da y O cic OCG u L nn o sS aE HE4 28 Set Event Operation Mode 28 Sel up CSO ModE U L u L uu u L uuu I IT 28 oer ODOUITerice Operalion MO uuu 1 Ada 30 Edit Account Name A e 31 re Machine Name OUI Mal T Tm 31 Edit Company Name ODO acia alii ob 31 o RE RE O E ie 32 Set Fl sh Time Enable Flush OperatiOn Luma AAA 32 E T ERREUR 32 Sloe Wale Im a en ee eee e Eo 33 Set Auto Formula Select AFS Trigger for Standard Mode ONL Y 33 ee II D u NS 33 o AEE eT A 34 v PIC uuu ONT erac EET 34 Clear cenos To Factory elmi curia 34 bU Op 4 b RR CT 34 na ls AS MIN MM T 35 F IOP O EEE RE RE EE ETE EE 36 PUSIMOS propano mm 36 SJ BLS AG A Hn 37 Set Count Pump Optional Standard Group and Occurrence Modes Onhly or e AA A TE 37 MiS PO epale tantra Em 37 DAS EE tna 38 LS ERE A A A 38 r T EET 39 Ul NI o ERN NE Tere rene 39 UDS EE EE roda 40 TE Te T TT CT m9 40 cic UNI MES aii Ht 40 GE TE AEE EET JE EE ER 41 42 6 ge EE 43 7 Installer Menus USB Flash Drive Setup File Transfer Formula Bator
71. fers seven lines of text and customized formula and pump names Setting formula and production information are retained even when controller is powered off Two pre installed languages are standard English plus another based upon area of sales Language choices may include Spanish French Portuguese German and Swedish All operating and programming menus are in the installer selected language Pump and Formula Names Add names to the pre numbered pumps and formulas for operator s ease of formula selection Formula and pump names can differ from the controller s primary menu language offering the ability to tailor menu names to the operator s language Data Reporting Reports include Productivity Report total logged load counts weights and chemical costs by formula Formula Report formula setups with pump amounts and delays Settings Report controller settings except formulas and Diagnostic Report amounts pumped number of User Primes Auto Formula Select AFS When used with a fully programmable microprocessor controlled washer the washer uses a timed signal to automatically select the chemical formula Two Calibration Methods Calibrate pumps by time or volume to accommodate different sizes of pumps and installation configurations Flush Interlock Optional flush manifold with flow switch shuts off pumps if water flow falls below 0 65 gallons per minute GPM Security Formula programming and data reporting are passwo
72. ged from the factory default 0123 to any four numbers a 9 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays b Move the selection box to EDIT MGR PASSWORD and press ENTER The MGR PASSWORD input screen appears c OG Input a new password in the same manner as in Password Access to Installer Menus on page 21 d d Press ENTER to save the new Manager Password and return to the SYSTEM SETUP menu 2 3 Set Operation Mode Each Operation Mode has a different combination of rules that govern the dispensing sequence It is important to understand these rules See Modes of Operation on page 3 and also Features and Options on page 6 2 3 1 Set Standard Operation Mode Standard Mode is the default mode and the preferred mode for most North American installations in which each washer trigger signal notifies the corresponding pump to dispense the set amount s of product for that pump based on the selected formula Standard Mode is the only mode that features AFS explained in Auto Formula Select AFS on page 6 a 9 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays b W Move selection box to OPERATION MODE and press ENTER All Operation Modes display c Select STANDARD Press ENTER to return to the SYSTEM SETUP menu Hydro Systems Company Inc 2014 HydroSystemsCo com INSTL PASSWORD A 01
73. gers need to Signal 2 Brown Wire White Brown Pump 2 Group 1 Washer Hot Cold Signals be connected becausse any ooo l One any rigger is an Signal 3 Red Wire White Red Pump 3 Group 2 Washer Hot Cold Signals occurrence Connect one Signal4 Orange Wire White Orange Pump 4 Group2 Washer Drain Valve Signal trigger to the Drain Valve l Signal OR to the Hot amp Cold Signal 5 Yellow Wire White Yellow Pump 5 Group 3 Not used water vlaves if the drain valve Signal 6 Blue Wire White Blue Pump 6 Group 4 Not used solenoid is not accessible Trigger Signal Wiring Notes e f one or more pump signals are not used they do not need to be connected e f you are triggering more than one pump from a single signal connect all of the Machine Interface pump signal wires for those pumps to that signal e Wire nut unused wires If washer has a single common wire nut all commons together e Each of the 6 LEDs on the Machine Interface lights up when the corresponding valid signal is received P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 10 TOTAL ECLIPSE Installation TOTAL ECLIPSE Controller Mounting The TOTAL ECLIPSE controller may be mounted either horizontally such as on top of the washer or vertically such as on the front of the washer Mount the unit using the self adhesive strips provided For added security you may use nuts and allen bolts or other fasteners provided as is app
74. gnored 4 Event Mod is designed to work with fixed cycle washers 5 Occurrence Mode is best suited for laundry machines in which trigger signals do not have specific functions P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 3 TOTAL ECLIPSE System Overview Standard Mode default The Preferred for most North American installations Standard Mode allows the operator to quickly select a formula from a list of formulas A formula can include up to 8 pumps each with three possible programmable amounts A B and or C amount Each washer trigger signal notifies the corresponding pump to dispense the set amount s of product for that pump i e Trigger 1 starts pump 1 trigger 2 starts pump 2 etc All pump amounts and delays are based on the currently selected formula Non flush systems can start up to six 6 pumps simultaneously Standard Mode is the only mode that features Auto Formula Select via the AFS Trigger When using an 8 pump pump interface Pl this mode links pumps 3 and 7 to each other and links pumps 5 and 8 to each other See Also Formula Rules on page 7 for dispensing rules and exceptions Relay Mode The Relay Mode is designed for use with programmable laundry machines and allows the washer s trigger signals to directly control the amount of chemicals pumped Pumps run for the duration of the trigger signal after being qualified by the Signal Filter Time T
75. h Replace J1 Cable Substitute components one at a time Reconnect loose motor wire connection Calibrate Pumps Replace J1 Cable Substitute components one at a time Calibrate pump s Reprogram pump delay times as described in Section Program Formulas on page 36 Repair washer reprogram washer reconnect signal wire s Reset Controller turn power off then on Replace J2 Cable substitute components one at a time Test run pump amounts with Up Arrow key in Program Formulas menu in Program Mode Troubleshoot per above Reprogram washer supply signals and or dispenser Controller formulas to ensure that all Count Pump amounts run Toll Free 1 800 543 7184 Troubleshooting amp Specifications Load Count or Pump Run Errors Some load count or pump run errors can be avoided by ensuring that 1 each wash formula has a load count pump set to be the last pump run within that formula and 2 the washer has completed the cycle and all pump amounts have been dispensed We suggest that you use the diagnostic capabilities of the Pump Run Counts as a basis on which to reconstruct a history of machine or operator problems that may explain poor results excessive costs or both Additional Data Logging Factors The dispenser formula cycle begins upon the first pump trigger and ends when the count pump dispenses its last programmed amount or when t
76. h manifold you must set a Flush Time to enable flush operation 2 7 1 Set Flush Time Enable Flush Operation If you are using a flush manifold enable flush operating by setting the Flush Time to 1 99 seconds At the factory default setting of zero 0 flush is disabled even when using a flush compatible Pl A flush enabled system has a fixed 2 second pre flush and a programmable post flush time See also Flush Operation for a Flush compatible Pl ONLY on page 6 for more information NOTE The TOTAL ECLIPSE controller only controls flush with dedicated flush compatible Hydro pump interface P hardware In flush mode only one pump may run at a time When multiple pumps are triggered they are placed in a queue to run sequentially a SQ Change the active digit indicated by the double arrow cursor by pressing the UP or DOWN ARROW b O To move to the next digit press the RIGHT ARROW To backspace press the LEFT ARROW c Y When the correct flush time appears press the ENTER key to save the setting and return to the SYSTEM SETUP menu 2 8 Set Cycle Time NOTE Set Cycle Time for Standard Group or Occurrence Operation Mode unless the installation has loads that last longer than 99 minutes For these extra long loads Cycle Time can be set to zero OFF and will no longer end a wash cycle causing complete reliance on the Count Pump to end the wash cycle Cycle Time should be set to five minutes longer t
77. han the longest wash cycle The range is 0 30 99 minutes The factory default is 90 minutes If Group Mode is selected the Cycle Time is used as the Group Interlock time For more information about Cycle Time see Cycle Time Standard Group or Occurrence Modes ONLY on page 6 a 9 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays b Move the selection box to SET CYCLE TIME and press ENTER The CYCLE TIME LIMIT input screen appears c e Change the active digit by pressing the UP or DOWN ARROW d Move to the next digit by pressing the RIGHT ARROW e 9 When the desired time appears press ENTER to save and return to the SYSTEM SETUP menu Set Pump Interface SYSTEM SETUP EDIT MGR PASSWORD A OPERATION MODE EDIT ACCOUNT NAME EDIT MACHINE NAME EDIT COMPANY NAME M PUMP INTERFACE NON FLUSH PI ORION II FLUSH P I 8 PUMP FLUSH PI Flush Time Enable Flush FLUSH TIME 00 SEC v 0 OFF OK 9 EXIT Set Cycle Time Limit SYSTEM SETUP OPERATION MODE A EDIT ACCOUNT NAME EDIT MACHINE NAME EDIT COMPANY NAME SET PUMP INTERFACE SET CYCLE TIME v CYCLE TIME LIMIT A 90 MIN v O 0FF OK 9 EXIT P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 32 P N 20 09120 00 Rev C 2 9 Signal Filter Time The signal Filter Time is the amount of time a trigger signal n
78. he Formula Editor up to Ke ee DER mld 20 industry specific formulas can be quickly created and managed as rum et pe NECI part of a cohesive chemical program e l s l Take a Setup File Formulas and Settings that were either gt Er F i i created with Formula Editor software on a computer or C e at read from another Total Eclipse controller and write the Setup File to a Controller via a USB flash drive Read reports from the Controller and view them gt TF on a computer ro Systems Figure 1 Formula Editor Set Up File Summary Tab Saved to USB Flash Drive P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 1 TOTAL ECLIPSE System Overview Total Eclipse Features Maximum Formula Power Up to 20 different formulas let you tailor your chemical requirements to each wash classification Program the controller via the keypad or upload formulas and settings from a USB flash drive that has been programmed on a personal computer using our Formula Editor software Eight Pump Capability Up to eight pumps each with three product amounts A B and C and a delay may be connected The maximum product amount is 99 99 oz 2999 ml Compatibility Use with components from earlier Hydro laundry systems or adapt to future updates by adding modular components and loading updated software at the customer s site Easiest Operation User friendly large screen display of
79. he controller or with Formula Editor computer software and uploaded via a USB flash drive 16 GB or smaller to each controller Reports on product usage costs per formula system settings and diagnostics are easily downloaded to the USB flash drive and viewed or imported into various financial software yaro Systems d DOVER company The TOTAL ECLIPSE Controller is an integral part of the TOTAL ECLIPSE Chemical Management System which also includes these components e Machine Interface Accepts washer signals and converts them to safe low voltage inputs e Pump Module Provides product transfer to the wash machine The TOTAL ECLIPSE Controller is compatible with any Hydro modular pumpstand e Flush Manifold optional Available for water flush chemical transfer applications Designed for maximum versatility in OPL or large laundry wash machines selectable operating logic allows operation with trigger signals from fully programmable washers or with manually triggered signals or cycle time extenders from non programmable fixed time washers Formula Editor XY The optional Formula Editor reduces installation time and cost by x mea gt allowing an off site technician to create a set of efficient and cost B ew m effective settings and formulas on a personal computer l An installer can load these Setup Files via a USB flash drive to gc meg ES multiple TOTAL ECLIPSE installations With t
80. he dispenser operation is interrupted If an Installer Password is input while a formula is running the formula is aborted the load is recorded as an incomplete load and the formula must be restarted upon exiting the Installer Menus oynchronization of the dispenser controller to washer cycles is critical Ensure that the load count pump assignment is correct for all wash formulas to assist in maintaining this synchronization The Cycle Timer begins upon the first pump trigger in a load This timer will reset the controller in the event that no count pump is run Load Counts Low If load counts seem low confirm the number of times the count pump ran vs other pumps in the formula to see if the washer trigger signal is inconsistent or if the machine operator may be short cycling the washer Load Counts High Confirm the number of times that the count pump ran by checking the washer trigger signal for the count pump Ordering Information Controller and Accessories Description Part Number Total Eclipse PRO Controller Grey Teal 01 09140 00 Total Eclipse PRO Controller Black Red 01 09150 00 Wall Mounting Bracket Kit Grey 13 08462 00 Wall Mounting Bracket Kit Black 13 08916 00 Machine Interface Module with J2 Cable 7 5 ft 2 3 meter Black 03 03609 02 Machine Interface Module with J2 Cable 7 5 ft 2 3 meter Grey 03 08771 02 J1 Cable 7 5 foot 2 3 meter 13 05516 075 J1 Cable 15 foot 4 6 meter 13 05516 150 J1 Cable
81. ilure in performance or damage caused by chemicals abrasive materials corrosion lightning improper voltage supply physical abuse mishandling or misapplication In the event the Products are altered or repaired by BUYER without SELLER S prior written approval all warranties will be void NO OTHER WARRANT Y ORAL EXPRESS OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE IS MADE FOR THESE PRODUCTS AND ALL OTHER WARRANTIES ARE HEREBY EXPRESSLY EXCLUDED SELLER S sole obligation under this warranty will be at SELLER S option to repair or replace F O B SELLER S facility in Cincinnati Ohio any Products found to be other than as warranted Limitation of Liability SELLERS WARRANTY OBLIGATIONS AND BUYERS REMEDIES ARE SOLELY AND EXCLUSIVELY AS STATED HEREIN SELLER SHALL HAVE NO OTHER LIABILITY DIRECT OR INDIRECT OF ANY KIND INCLUDING LIABILITY FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER CLAIMS FOR DAMAGE OR LOSS RESULTING FROM ANY CAUSE WHATSOEVER WHETHER BASED ON NEGLIGENCE STRICT LIABILITY BREACH OF CONTRACT OR BREACH OF WARRANTY P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 56 Numerics S PUMP Flusn PL vaina ici 31 8 Pump P Board Flush Non Flush Connections 41 A Account EE EEE 31 Acronyms amp Abbreviations LNG Total Eclipse Controller Language File 8 45 PROPERTIES Formula
82. is recorded in the data log for Reports a 9 Select SET DEFAULT LOAD WEIGHT and press ENTER The FOH LOAD SIZE input screen displays b AM Change the active digit by pressing the UP or DOWN ARROW Move to the next digit by pressing the RIGHT ARROW c 9 When the desired load size appears press ENTER to save and return to FO 3 3 Set Count Pump Optional Standard Group and Occurrence Modes Only The count pump records one complete wash cycle It is used to count a load and reset the formula The factory set default count pump is the formulas last highest pump number last closest to C programmed amount Use this setting to override the default count pump in a formula or to change the count pump if the default was previously overridden The Installer must ensure that at least one amount is programmed for the count pump AND that the last pump to run is the count pump All programmed count pump amounts must be requested to run or the cycle will be recorded as an incomplete load If two or three amounts have been assigned to the count pump it must be requested to run at least two or three times respectively a 9 Select SET COUNT PUMP and press ENTER The FO COUNT PUMP selection screen displays all pumps with at least one amount set b 9 Move the selection box to select the count pump number and amount and press ENTER to save and return to the EDIT NAME screen 3 4 Edit Name Optional Add a name to the formula
83. l NOTE It is imperative that the installer allow plenty of time between triggers to ensure that a pump or group of pumps will run for each of its triggers Set Group Operation Mode a 2 From the INSTALLER MENU select INITIAL SYSTEM SETUP and OPERATION MODE press ENTER b 9 Select OPERATION MODE and press ENTER The OPERATION Sr MODE menu displays EVENT c 9 Select GROUP and press ENTER The GROUP MODE menu displays OCCURRANCE GROUP MODE is dd If Group Interlock is set to ON 1 each pump group runs only once per SET GROUPS washer load regardless of how many times the washer turns on supply signals and 2 the wash cycle ends either 5 minutes after the count pump has run or when the programmed Cycle Time is reached whichever occurs first Set Cycle Time to the desired Group Interlock Time See 2 8 Set Cycle Time on page 32 See Note Group Interlock on page 5 for more information Set Group Interlock On Off a 9 Select SET GROUP INTERLOCK and press ENTER The GROUP INTERLOCK menu appears CRONE MERE OE b Select ON to enable or OFF to disable GROUP INTERLOCK and press ENTER Set the Cycle Time to the desired Group Interlock Time c Press EXIT to return to the GROUP MODE menu Sox Exit Add Pumps to a Group GROUPS Set Groups Add Pumps to a Group GROUP 2 TRIG 3 4 a 9 From the GROUP MODE menu select SET GROUPS and press GROUP 3 TRIG 5 ENTER The GROUPS menu appears GROUPA T
84. ly controls flush with dedicated flush compatible Hydro pump interface PI hardware In flush mode only one pump may run at a time When multiple pumps are triggered they are placed in a queue to run sequentially The following illustration can assist in identification of pumpstand PI Boards any of which can be used with or without flush Eclipse Flush P I Orion II Flush P I For Orion Pumpstands up to 6 pumps 8 Pump Flush P I For Orion Pumpstands up to 8 pumps Edit Account Name SERVICE SETUP EDIT INST PASSWORD 4 EDIT MGR PASSWORD OPERATION MODE EDIT MACHINE NAME EDIT COMPANY NAME w ACCOUNT NAME A ABCDEFG v OK 9 EXIT Edit Machine Name MACHINE NAME A ABCDEFG wv OK 9 EXIT Edit Company Name COMPANY NAME A ABCDEFG wv OK 9 EXIT Figure 11 Pumpstand Pump Interface P l Board Examples P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 Installer Menus Service amp Settings Using Controller Keypad 2 7 Set Pump Interface a 9 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays b Move selection box down past menus showing to SET PUMP INTERFACE c 9 Press ENTER The PUMP INTERFACE menu displays d 9 Select the Pl and press ENTER If you have selected a flush Pl the FLUSH TIME input screen appears If you will be using a flus
85. m 31 transfer to controller ll 39 44 PASS 21 NA E RET 44 TT ee 2 Signal Filter Time rrrvrvrnrrvrnervrverervrnervrversrvenersrnerseversrsenenennn 7 Prime Pumps NES page 7 enable User PINE curarse 33 l 33 user prime pumps 18 lenis 34 troubleshooting 54 qi hO EEE ae ee eee ae ee 4 Prod ct LLEVO Sinclair 2 quick start programming 21 Programming 5 SEPA 27 controller settings L 21 Supply Trigger Wiring nnne 10 olja Ole EE E 36 System Components essere ereer eee eee erer erer eee 1 Standard amp Relay Mode minimum requirements 21 System Se lT EET 3 Pump T calibration menus Eeee eee EEE eer ee 23 SS mmnenertrrrrrreer eee eeseeesensesennennsennnsnensnsnnn 12 ET ae 56 Trigger Signal Filter Time ee 7 CON ON HOME STEEN uuu lidia 14 Trigger Signals qe 25 icon on Home Screen nnnnmmmmmmnmmm 15 elitum gom 23 wiring connections ececees 10 io m 23 Troubleshooting salla 23 Basi S 53 set amounts and delay serere errr 36 cun spasae 54 symbol for not calibrated s 15 Tube Change Date input 2
86. me that is added to the formula number and in some Operation Modes the Count Pump number Formula Rules If only the A amount is programmed for a pump in a formula the first request results in Amount A dispensing Additional requests within the same wash cycle are ignored If only A and B amounts are programmed for a pump in a formula the first request results in the dispensing of Amount A The second request results in the dispensing of Amount B Additional requests after the second request are ignored If all three amounts A B and C are programmed for a pump in a formula the first request results in the dispensing of Amount A The second request results in the dispensing of Amount B and the third request results in the dispensing of Amount C Subsequent requests after the third result in the dispensing of Amount C The dispensing sequence is reset when the wash cycle ends Trigger Spacing and Pump Queue Pumps can be triggered to run in several different ways depending on the Mode of Operation If a trigger for a pump to run occurs and the pump is already running the trigger is ignored In Occurrence Event or Group mode this could result in not running some or all of the pumps called for by a trigger signal In a Pump Interface P I with Flush enabled different pumps that attempt to run simultaneously are placed in a pump queue and then run in sequence A pump is added to the queue whenever there is a valid trigger for it a
87. mp Settings Using Controller Keypad Programming Notes e Only program the pump amounts that will actually be triggered by the washer supply signals e Program A B and C amounts for different product amounts within a wash formula or use as a pump lockout by not programming any B or C amounts e On 8 Pump Pl s pumps 7 and 8 run as alternates to pumps 3 and 5 and share the same trigger signals 3 and 5 See 8 Pump Interface on page 7 for additional operating information When using flush all pumps queue up to run one at a time automatically STEP 3 Program Formulas a 9 From the INSTALLER MENU select PROGRAM FORMULAS and press ENTER The PROGRAM FORMULAS menu displays a list of formulas by number with formula name if previously input or file transferred 9 Select a formula and press ENTER The EOR NAME programming menu displays with the first 12 letters of the pump name if any displayed 3 1 Pump Settings a b 9 Select PUMP SETTINGS and press ENTER The FO PUMPS menu displays Select a pump and press ENTER The FO PF menu displays only the formula number and pump number display no names appear on this menu FO Formula P Pump Select any of the following DELAY in seconds P1A Pump 1 A amount P1B Pump 1 B amount or P1C Pump 1 C amount and press ENTER An input screen displays for that setting d AO Set the value with the UP or DOWN ARROW e 9 Press ENTER t
88. mpany Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 41 Installer Menus Service amp Settings Using Controller Keypad Frequently Asked Questions Continued NOTE In flush configurations multiple pumps triggered to run at the same time will run one at a time in queue It is imperative that the installer allow plenty of time between triggers to ensure that a pump or group of pumps will run for each of its triggers Failure to allow sufficient time between triggers could result in triggers for pumps being ignored What if Auto Formula Select Doesn t Work Auto formula select uses a programmable timed washer signal to pre select the desired dispenser formula for hands free operation and dedication of the dispensing system to microprocessor controlled washers Ideally use of an unused trigger input to the Machine Interface is advisable In cases where this is not feasible you may use a pump trigger signal input if the following guidelines are met e he washer must always be run full cycle so that the programmed count pump runs to count the load and reset the dispenser to an idle condition e The auto formula select signal may not be the trigger signal that starts or ends a formula cycle first pump triggered starts the formula cycle and the count pump ends the formula cycle Failure to follow these guidelines will result in erratic auto selection of formulas For more information see section 2 10 Set Auto Formula Sel
89. n the Controller We advise that you keep an inventory of the following new or known good spare parts to use for substitution purposes when troubleshooting or you can borrow components from an adjacent dispensing system e Controller e Pump Interface PCB e Wiring Harness Plate Assy e J1 Cable e Machine Interface with J2 Cable Confirm J1 and J2 Cable Integrity Always ensure that all telco connectors J1 and J2 Cables are clean and corrosion free Examine cables for cuts or kinks which can indicate broken wires When in doubt replace defective cables Pump Run Order Only one pump may run at a time in flush mode Multiple pumps that are triggered simultaneously will queue up Based on this rule all pumps triggered will run as long as the load count pump trigger is last Sufficient time must be allowed between triggers to enable all triggered pumps to run Failure to allow sufficient time between triggers could result in triggers for pumps being ignored Flush Manifold Operation When using the TOTAL ECLIPSE Controller with the optional Flush Manifold water flow is sensed whenever the Controller calls for water flush If no flow is sensed or water flow falls below 65 GPM an optional flow switch on the flush manifold causes all pumps to shut down This provides a safety interlock in the event of low water flow or other water flush system failures Refer to the Flush Manifold Installation amp Operation Manual for more inform
90. nd or C amounts may be added to an Event When deciding which pumps to include in an event it is important to read and understand the Event Mode Rules on page 4 and the Formula Rules on page 7 NOTE Pumps can be included in multiple events however if a pump is included in an event but is not in the currently selected formula the pump will not run If a trigger for a pump to run occurs and the pump is already running the trigger is ignored This could result in not running some or all of the pumps called for by a trigger signal Itis imperative that the installer allow plenty of time between triggers to ensure that a pump or group of pumps will run for each of its triggers a 9 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays Set Event Operation Mode b 9 Move selection box to OPERATION MODE and press ENTER EVENT MODE All Operation Modes display c Y Select EVENT and press ENTER The EVENT MODE menu displays EVENT 03 EVENT 04 Event 01 16 G d 9 Select an Event from the EVENT MODE menu The E PUMP EVENT 06 SELECT screen appears previously included pumps display a check mark e 9 Select a pump to include in this event and press ENTER A check mark E1 PUMP SELECT V appears to the right of each included pump To remove a pump from an P1 PRE WASH y a i P2 DETERGENT event select the pump and press ENTER again len f W Select up to 2 additional p
91. ndard Occurrence and Group Modes the default count pump is the highest pump for which an amount is programmed In these three modes the default count pump may be overridden by the installer who may select a count pump other than the default The count pump can correctly register a load only if the following three conditions are met e At least one amount is programmed for the count pump e The count pump must be the last pump to run e The count pump is requested to run for all programmed amounts Standard Group or Occurrence modes If two or three amounts have been assigned to the count pump it must be requested to run at least two or three times respectively Cycle Time Standard Group or Occurrence Modes ONLY Cycle Time acts as a backup shut off to ensure that the cycle ends and product is not wasted in the event of a formula run error At the Cycle Time limit the wash cycle stops even if the count pump has not yet run In Group Mode the setting for Cycle Time is also used as the Group Interlock time Cycle Time should be set to at least 5 minutes longer than longest estimated time that any wash cycle will run Cycle Time can be set to 00 OFF or between 30 99 minutes The default is 90 minutes For loads such as a soak load that typically last longer than 99 minutes it is recommended that the Cycle Time be set to OFF NOTE If Cycle Time is set to OFF the count pump must run in order to end the wash cycle Flush Operati
92. o the new Unit of Measure Product cost per volume is reset to zero however as the cost will change based oet Units of Measure upon the volume measurement used Product cost must be re input 1 1 4 Enter Product Costs Optional on page 25 whenever the Unit of Measure is changed 9 Select SAE IMPERIAL LB OZ or METRIC KG ML and press ENTER P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Update Firmware UPDATE FIRMWARE STOP DO NOT PROCEED WITHOUT PC UPDATE PROGRAM OK 9 EXIT Update Firmware DATA TRANSFER WRITE REPORTS READ SETUP WRITE SETUP UPDATE FIRMWARE OK 9 EXIT REPORT Name A MACHINE 23 v INSERT USB DRIVE OK EXIT Set Units of Measure UNITS MEASURE SAE IMPERIAL LB OZ METRIC KG ML OK 9 EXIT Toll Free 1 800 543 7184 40 Installer Menus Service amp Settings Using Controller Keypad Frequently Asked Questions This section provides answers to some of the most frequently asked questions during calls to our Technical Service Department These are included in order to provide answers when it is most important during installation or report evaluation How is a Flush System Configured The TOTAL ECLIPSE system offer flush manifold control when used with all Orion Il Eclipse or 8 Pump Pl pumpstands or upgrade kits When programming for flush installations confirm that the Configure PI setting is appropriate for th
93. o save each setting and return to the FO P Formula Pump P N 20 09120 00 Rev C menu to input another amount or delay for that pump 9 When all needed values are displayed on the FO P menu press EXIT to return to the previous menu and select another pump to program When all needed pumps are programmed press EXIT to return to the FO NAME menu to set the default weight change the count pump or edit the formula name F01 P1 DELAY F01 P1A AMOUNT A 00 00 OZ F01 P1B AMOUNT A 00 00 OZ EXIT A 000 SEC v v v OK EXIT OK EXIT OK Hydro Systems Company Inc 2014 HydroSystemsCo com ok Toll Free 1 800 543 7184 Set Pump Amounts amp Delays INSTALLER MENU INSTALLER SERVICE INITIAL SYSTEM SETUP PROGRAM FORMULAS DATA TRANSFER SET UNITS OF MEASURE PROGRAM FORMULAS a F02 FOS FOA FO5 FOG F01 PADS SET DEFAULT WEIGHT SET COUNT PUMP EDIT NAME CLEAR FORMULA F01 PUMPS P2 DETERGENT P3 LIQUID BLEACH P4 BLEACH ALTERNATIVE P5 SOUR CONDITIONER P6 ENZYME LIFT F01 P1 P14 AMOUNT 40 00 OZ P1B AMOUNT 00 00 OZ PIC AMOUNT 00 00 OZ F01 P1C AMOUNT A 00 00 OZ v 9 EXIT 36 P N 20 09120 00 Rev C Installer Menus Service amp Settings Using Controller Keypad 3 2 Set Default Weight oet the default load weight for this formula When a load runs either the default load weight or the operator entered actual load weight for a specific load
94. oSystemsCo com Toll Free 1 800 543 7184 24 Installer Menus Service amp Settings Using Controller Keypad 1 1 3 Name Pumps Optional Add a name to the pump number i e P1 PRE WASH Installer created names are not translated if the controller language is changed a 9 From the SERVICE PUMPS menu move selection box to NAME PUMPS and press ENTER The SELECT PUMP menu displays b AX Press UP DOWN ARROWS to select the pump to name or rename c amp Press ENTER The NAME PUMP P input screen displays the pump number and any previously input name with the first letter of the name selected for entry d AV Press the UP DOWN ARROWS to move through letters numbers hyphen underscore and space maximum is 15 characters e To move to the next digit press the RIGHT ARROW To backspace press the LEFT ARROW W f Press ENTER to save the pump name and return to the SELECT PUMP menu Select another pump to name or press EXIT 9 to return to the previous menu 1 1 4 Enter Product Costs Optional Enter the cost per gallon or liter for the chemical dispensed by that pump to calculate costs on reports Any currency may be used the currency type is not input into the controller The available characters are 0000 00 a From the SERVICE PUMPS menu move selection box to INPUT PRODUCT COSTS and press ENTER The PRODUCT COST menu displays b 4 Select a chemical pump and press ENTER
95. ollowing file names e CUSTOM NAME D htm Diagnostic Report Tally of Pump Triggers and User Primes e CUSTOM NAME F htm Formula Report Formula Pump Amounts Delay and Count Pump in red e CUSTOM NAME Phtm Productivity Report Total Load Counts Weights and Product Costs e CUSTOM NAME S htm Settings Report Overview of Controller Settings e CUSTOM NAME L htm Activity Log Report Detailed Diagnostic Report Definitions of Productivity Report Fields TERM DEFINITION Total Loads Load counts since last Clear Data Log One load counts every time the count pump runs for the full amount programmed Incomplete Loads Loads in which not all programmed pumps ran before the count pump Total Weight Total of operator entered and default weights Chemical Cost Product cost per unit as set by the installer If Unit of Measure was changed after cost were entered the cost will show as zero unless it was re entered for the new Unit of Measure Chemical Cost 100 Weight Real time costs while each pump runs based on product cost per unit gallon or liter that was set by installer P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 46 TOTAL ECLIPSE Controller Reports Productivity Report Report From 2010 12 08 To 2010 12 08 Account Hydro Machine Total Loads Stopped Incomplete Stop Chem Loads Loads i Incmplt Cost 100 Weight Wot a ps ap o
96. on for a Flush compatible P l ONLY Flush prevents incompatible chemicals from combining When a flush compatible Pump Interface P I is selected during Initial Set up flush can be enabled by setting Flush Time to 1 99 seconds If the Flush Time is set to zero 0 flush is disabled even when using a flush compatible P I When Flush is enabled Only one pump is allowed to run at a time If there is a request for multiple pumps to run at the same time a flush enabled system causes each pump to run sequentially See also Trigger Spacing and Pump Queue on page 7 e A fixed 2 second pre flush occurs before the pump dispenses e Flush occurs continuously for the entire time the pump is dispensing P N 20 091 20 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 6 TOTAL ECLIPSE System Overview Features and Options Continued Non Flush Operation Allows from three to six pumps to run simultaneously depending upon the Mode of Operation selected Formula A formula specifies which pump runs and in what order when a trigger signal is received In Modes of Operations that use formulas Standard Event Group and Occurrence a pump may be set to dispense multiple times with up to three different amounts identified as Amounts A B and C and a delay A pump will only dispense when at least one amount not Zero is set for that pump A formula may also establish a default load weight a na
97. on changing the date or time see Set Date and Time on page 12 This setting is retained if the power cycles off 2 14 Clear Settings to Factory Defaults Clear all controller settings passwords mode of operation formulas trigger assignments flush etc and restore the controller to the factory default settings Once CLEAR SETTINGS has been performed it cannot be undone Date and Time settings are not affected by this function a 9 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays b 9 Move the selection box to CLEAR SETTINGS and press ENTER The CLEAR SETTINGS screen appears with a WARNING c 9 To clear all settings and formulas press ENTER at this first warning screen You will have one last chance to be certain that you really want to clear settings when the screen displays ARE YOU SURE d 9 Press ENTER at this screen to delete all previously saved settings restore factory defaults and returns to SYSTEM SETUP or press EXIT 9 to retum to the previous menu 2 15 View Software ID For diagnostic or troubleshooting purposes Hydro Systems personnel may ask for the software ID information a 9 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays b Move the selection box to VIEW SOFTWARE ID and press ENTER The SOFTWARE ID information screen appears c 9 Press any key to return to the SYSTEM
98. ports password protected HydroSystemsCo com Installer Menus e Save Changes and exit menu e Select an item with screen prompt OK e Start or Stop an Action e Press to Exit to Previous Menu changes not saved e Press and HOLD to return to Home Screen changes not saved e Move Selection Box to menu item e Edit numbers 0 9 letters A Z hyphen underscore _ or space e Move Cursor to next or previous digit e Shows menu to launch or setting selected e Shows pump or formula to edit e Indicates cursor position and editable digit e If more than six menus exist within one screen these arrows appear e Move Selection Box up or down to see additional items Arrow disappears when there are no more items in a direction i e you reach the top or bottom of the list e Home Screen Pump Icon e Home Screen Trigger Signal Icon e Moving black bars Calibrating or priming flush disabled e Steady black Pre flush before pumping e Moving white bars Calibrating or Priming flush enabled Installer Menus allow the Installer to Perform Initial System Setup Program and Name Formulas Calibrate and Name Pumps Set Mode of Operation Configure Flush Perform Periodic Service and Record Transfer Data Write Reports from Controller to USB flash drive Transfer Formulas amp Settings between Controller and USB flash drive Toll Free 1 800 543 7184 14 TOTAL ECLIPSE Opera
99. r NOTE Five settings and the controller menu language date and time are NOT INCLUDED in a Setup File file extension sup nor are they overwritten by the data transfer Installer Password Manager Password Pump Calibration Machine Name and Company Name must be set individually using each controllers keypad Look for the amp in the previous chapter to find instructions for editing these settings Load settings and formulas a Setup File from a USB flash drive into a TOTAL ECLIPSE Read Setup File controller If more than six setup files are on the connected USB flash drive they can be into a Controller viewed by pressing the X UP or DOWN ARROWS a Connect a USB flash drive with a oetup File to the Type A USB port on DATA TRANSFER the controller See Figure 5 USB Flash Drive Connection on page 13 WRITE REPORT TREAD SETUP b 2 From the INSTALLER MENU select DATA TRANSFER and press ENTER a The DATA TRANSFER menu displays UPDATE FIRMWARE d 9 Select the setup file to send to the controller and pres ENTER A warning screen confirms that controller settings will be overwritten e 9 Press ENTER again to load the new setup file into the controller or press SETUP FILE EXIT to cancel NOTE If the screen displays ERROR UNABLE TO OPEN FILE there may be EINE no readable sup file on the USB flash drive f To confirm transfer of the new data press EXIT to go back to the INSTALLER MENU and select the PROGRAM FO
100. rd protected A real time clock is set with a date and time stamp upon startup Total Eclipse Operation Overview The Machine Interface MI receives supply signals from the laundry machine at pre determined times in the wash formula The MI sends these signals to the Controller The controller functions are governed by the Operation Mode selected the features enabled and the formula rules In most modes the laundry operator can change the formula or load size according to the load type The controller activates the dispenser Pumpstand to inject specific product s Typically there should be at least three supply signals from the laundry machine for complete automatic control of each product The MI which is installed outside the laundry machine control wiring area automatically adjusts for supply signal voltages ranging from 24 240VAC or 22 24VDC The Pumpstand operates on 115VAC 60 Hz 220VAC 60Hz or 230VAC 50 Hz It also supplies low voltage power to the Controller and provides an interface for the Optional Flush Manifold The Optional Flush Manifold provides an alternative means of chemical transfer to the laundry machine In flush configuration the TOTAL ECLIPSE system is a complete integrated water flush chemical dispensing system P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 2 TOTAL ECLIPSE System Overview System Diagram Pumpstand Off Site Comput
101. rface observe LED and or measure with meter If Pump Interlock is on is this the first signal set for this pump Check J2 Cable check components Check pump amounts Check that the Count Pump runs Count Pump highest pump in a formula with a non zero amount programmed Check formula programming Hydro Systems Company Inc 2014 No power at source Tripped or defective circuit breaker Defective PI PCB J1 Cable or Controller No contact closure at flush connector Calibration not performed Damaged J1 Cable Defective PI PCB J1 Cable or Controller Loose motor wire connection Calibration not performed Damaged J1 Cable Defective PI PCB J1 Cable or Controller Pump s not calibrated Delay time preventing pump from running or placing pump in queue Washer not sending signal or signal wire loose Pump Interlock only allows dispenser to recognize first signal for each pump in a load Damaged or defective Machine Interface J2 Cable or Controller Zero amount programmed Count Pump not running at all All Count Pump Amounts programmed are not all signaled to run HydroSystemsCo com Restore Power Reset or replace circuit breaker Substitute components one at a time Reconnect Flush Jumper non flush or troubleshoot flush system flow switc
102. rigger 1 runs pump 1 trigger 2 runs pump 2 etc Relay Mode does not use the formula settings other than Default or actual Load Weight for reports It does not use Cycle Time If Flush is enabled in Relay Mode any pumps attempting to run simultaneously will automatically be run in a queue with a 2 second pre flush between each pump run and the post flush after all queued pumps have run To use Relay Mode Go to Installer Menu Initial System Setup Operation Mode and select Relay Mode Go to Installer Menu Installer Service Service Pumps Pump Calibration to calibrate pumps Go to Installer Menu gt Program Formulas gt F01 gt Set Default Weight and set a Load Size for F01 Formula 1 No other programming is needed Event Mode The Event Mode option allows automatic operation of washers that offer no supply trigger connections such as fixed cycle washers Product dispensing is paced by machine events rather than fixed time as in Standard Mode Four trigger signals are used The typical connections are Trigger 1 Power ON signal Washer Door Switch Wash Cycle Indication Triggers 2 and or 3 Hot Cold Fill Triggers Pumps Trigger 4 Drain Concludes an Event and allows another Event to occur Triggers 5 and 6 Not used in this mode Trigger 1 ON indicates the beginning of a wash cycle and Trigger 1 OFF indicates the end of a wash cycle Trigger 1 might be connected to the washer s Power ON signal or to a washer door s
103. ring area Use lock nut on MI 1 2 inch nipple to secure MI to washer 2 Connect cable marked J2 into Machine Interface Bundle excess J2 cable outside washer and connect other end to the connector labeled J2 on the rear of the Controller 3 Connect cable marked J1 from the pump module to the connector labeled J1 on the Controller 4 For additional cable strain relief secure J1 and J2 cables to controller tie down posts with tie wraps ECLIPSE Controller Rear J1 Cable J2 Cable Tie Wraps MACHINE INTERFACE Front Rear Signal Connection Figure 3 TOTAL ECLIPSE Controller Electrical Installation AN Warning The TOTAL ECLIPSE controller is intended to be installed by a qualified technician only in accordance with all applicable electrical and plumbing codes DISCONNECT POWER to the laundry machine and dispenser during installation and or any time the dispenser cabinet is opened AN Warning Keep Machine Interface and communication cable away from high voltage wires and relays NEVER parallel the cable with high voltage lines NOTE This manual describes only the installation and programming of the TOTAL ECLIPSE Controller which is a portion of the TOTAL ECLIPSE Chemical Management System Please refer to the reference manual included with your pumpstand or upgrade kit for additional instructions Electrical wiring connections for supply triggers are to be done inside the supply junc
104. rogrammed pumps are selectable rd FORMULA F01 PAD c 9 Press the ENTER to select the formula and return to the Home F02 CURTAINS Screen which will display the new formula by name if input or number F03 TOWELS d Optional Press ENTER to reach the load size setting F06 TABLE LINEN av Press to Press to Move Select Selection Formula Box P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 15 TOTAL ECLIPSE Operator Menus Main Menu To reach the Main Menu from the Home Screen press any key except the EXIT key MAIN MENU EMERGENCY PUMP STOP Emergency Pump Stop stops all pumps and formulas uin Sur BONES LB Load Size Menu displays default load weight for formula USER MANUAL FLUSH Input actual weight at start of each load MANAGER REPORTS Selection Box Move box to select a menu item INSTALLER MENU y Press ENTER 9 to launch selected menu VIEW LOAD COUNT tee eee ee lt Print Manager Reports Enter FROM and TO date range Installer Programs and Settings Input Installer password View Load Count View the number of loads run for each wash formula The View Load Count text appears on the screen when the selection box is moved down the screen with the DOWN Y arrow key RETURN TO HOME SCREEN Press EXIT 9 or wait 15 seconds f f without pressing a key Figure 8 Operator Main Menu P N 20 09120 00 Rev C Hydro Sy
105. ropriate to the mounting surface Figure 4 1 Position the controller for easy access to the keypad and display screen 2 Mark a mounting location that is on or close to the washer ourface must be clean and dry 3 Join the four velcro style strips firmly together to form two pair 4 Peel backing from one strip of each pair and place adhesive side down in each recess on the mounting bracket Press firmly for good adhesion 5 Peel backing from opposite strips and press mounting bracket onto smooth clean surface use alcohol wipe if needed at marked location 6 With cables connected slide controller front down onto mounting bracket controller back guiding cables into slots and pressing down firmly until front and back snap into place Set Operating Language Date amp Time on Start Up After all electrical plumbing and mechanical installation is complete apply power to the TOTAL ECLIPSE Controller At the first power up the LANGUAGE menu follows the splash screen to allow menu language selection Choose one of the operating menu languages that are pre installed in each controller English or Spanish Americas English or German EU or download additional TOTAL ECLIPSE Controller operating menu language files from the Hydro Systems website www HydroSystemsCo com to a USB flash drive Installing a language from a USB flash drive to a controller replaces the non English menu language in the controller English r
106. s long as it is not currently running and is not already in the queue The queue allows for up to 7 pumps other than the currently running pump to be queued up waiting to run in sequence NOTE It is imperative that the installer allow plenty of time between triggers to ensure that a pump or group of pumps will run for each of its triggers Trigger Signal Filter Time oignal filter time is the amount of time that a trigger must remain continuously ON before being recognized as a qualified trigger and starting a pump The factory default time is 2 seconds Longer times 10 20 30 60 or 90 seconds may be set if washers present problems i e unreliable signals falsely triggering pumps The Auto Formula Select AFS signal does not use a signal filter time 8 Pump Interface Regardless of the selected Mode of Operation or the Flush setting pumps 3 and 7 and pumps 5 and 8 cannot run simultaneously on an 8 Pump Interface They can be requested to run at the same time but they will run sequentially based on the Mode of Operation pump order or delays set In Standard Mode pumps 3 and 7 are triggered by the same trigger signal Trigger 3 Pumps 5 and 8 are also triggered by the same trigger signal Trigger 5 If Amounts A B and C are programmed for both pumps on the first instance of Trigger 3 pump 3 Amount A will dispense and then pump 7 Amount A will dispense On the second instance of Trigger 3 pump 3 Amount B will dispense
107. stems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 16 TOTAL ECLIPSE Operator Menus Operator Menu Tree All Menus Home Screen Formula Select NOVA SELECT FORMULA F01 PADS F02 CURTAINS F02 CURTAINS 2 Select 2 O 12EX5678 F04 BED LINEN amp Return a 8 gt yal gt 190 FO5 BLANKETS to Home SELECTION 4 Y b KA 2 _ FO6 TABLE LINEN v Screen BOX E al ENTER a ENTER also EO Arrows Move Launches Starts Stops Main Menu Emergency Pump Stop Emergency Pump Stop Selection Box Menu Item Action MAIN MENU EMERGENCY STOP 350185 S20 020 el gt or EG ar LOAD SIZE 275 LB STOP ALL PUMPS VALUE be di e ENTER EXIT Arrows Input Arrows Move Saves Only Value 0 9 A Z Cursor amp Exits Guide to Keypad amp Menus USER PRIME PUMPS AND FORMULAS USER MANUAL FLUSH MANAGER REPORTS INSTALLER MENU STOP EXIT Input Actual Load Weight MAIN MENU LOAD WEIGHT EMERGENCY PUMP STOP A A USER PRIME PUMPS 220 LB USER MANUAL FLUSH Y MANAGER REPORTS SINGLE LOAD INSTALLER MENU OK EXIT menu 525 HH DU awama GR FU Y SYMBOLS More Items Suen Flushing Fu amp Flush Off Flushing HOME ry SCREEN J Pump Icon 3 Trigger Signal Icon Select Pump to Prime if enabled Start Stop Prime Pump MAIN MENU SET PRIME vM PRIME EMERGENCY PUMP STOP A P1 PRE WASH LOAD SIZE 275LB P2 DETERGENT 9 USER MANUAL FLUSH P4 BLEACH ALTERNATIVE MANAGER REPORTS P5 SOUR CONDIT
108. tion box See A Supply Trigger Wiring on page 10 for connection information NOTE The maximum distance for the J1 cable from the pump module to the controller is 75 feet Standard lengths available are 15 and 30 feet A coupler is available to join two cables together for longer distances Cable runs longer than 75 feet require the use of break out boxes and hard wiring Contact Hydro Systems for details P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 TOTAL ECLIPSE Installation Signal Wire Installation The Machine Interface will work with any signal voltage between 24 240VAC or 22 24VDC With DC signals polarity must be observed Common is negative The signals should be positive voltages JN CAUTION Always verify all voltage sources with a voltage meter Supply Trigger Wiring 1 Identify the washer supply signals Check with technical service or with the washer manufacturer if you are not sure of the connections 2 Identify the Mode of Operation to be used Use appropriate terminal connectors to connect the signal wires to the Machine Interface wires based upon the table below Connect by Operating Mode to EN Supply Sianal Signal Occurrence 99 Pply olg Common Standard US Group Event US EU Asia Relay US EU Asia US EU Asia Signal 1 Black Wire White Black Pump 1 Group 1 Washer On Signal Only 1 or 2 trig
109. tor Menus Home Screen The Home Screen appears after the controller language has been selected See Set Operating Language Date amp Time on Start Up on page 11 for more information or whenever the controller is active Home Screen Idle HYDRO SYSTEMS Company Name can be changed during System Setup FO3 TOWELS Current Formula or Next Formula to Run Formula number appears if no name is input during System Setup Pumps NON ACTIVE Pump Not programmed or calibrated not in formula READY Pump Calibrated and has amount s programmed ERROR in Pump Pump number is not in formula HOT KEYS Formula Quick Select amp Main Menu Home Screen Running Running Formula Note that formula name is not shown when running HYDRO SYSTEM F03 RUNNING ACTIVE Pump Currently running Complete Box indicates that pump has finished its programmed run Pumps 12 x5 Trigger 3 Signals H4 HOT KEYS Formula Quick Select amp Main Menu No Active Signal Receiving Qualified Signal Signal Unqualified Figure 7 Home Screen To prevent data logging errors the operator must select a formula before FO3 TOWELS washer operation starts and all programmed pumps must be triggered during the cycle Q12El456 a 9 From the Home Screen press the EXIT FORMULA SELECT key 3 b AO Press the UP or DOWN ARROW keys to move selection box to the correct formula All formulas appear but only formulas with p
110. umps for this event as in Step c If you select P4 BLEACH A P5 SOUR CONDIT more than 3 pumps per event an ERROR screen displays P6 ENZYME LIFT g When all needed pumps are included press EXIT to return to the EVENT MODE menu and set another event If an attempt is made to select h 9 9 9 When all needed events are set press EXIT three times to return more than 3 pumps this ERROR to the SYSTEM SETUP menu message appears 2 3 4 Set Group Operation Mode ERROR Group Mode places the six trigger signals into four pre defined groups 3 PUMPS MAXIMUM see table below Group Trigger Signal Inputs og 9 exit Group 1 1 and or 2 Group 2 3 and or 4 Group 3 5 Group 4 6 Between 0 3 pumps may be assigned to each group A pump may be used in more than one group The trigger signals determine which group of pumps dispense their programmed formula amounts and in which order P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 28 Installer Menus Service amp Settings Using Controller Keypad All pumped amounts and delays are based upon the currently selected formula If a trigger for a pump to run occurs and the pump is already running the trigger is ignored If a pump is included in a group but is not in the currently selected formula the pump will not run when triggered This could result in not running some or all of the pumps called for by a trigger signa
111. ut to catch product before turning on pump When using the timed method the container must be able to hold the amount of product this pump can deliver in 20 seconds An animated progress bar indicates that PRIME is running NOTE In a flush system the progress bar appears for 2 seconds as a solid black bar indicating pre flush then adds white moving bars when PRIME begins To obtain the most accurate measurement do not run the output tube through a flush manifold when measuring the product Timed Calibration a b C d e 9 From the CALIBRATE PUMPS menu select CALIBRATE TIME and press ENTER The CALIBRATE TIME menu displays a list of pumps 9 Move selection box to a pump and press ENTER The CALIBRATE TIME input screen displays the pump and any previous calibration Place a collection container at the pump output 9 Press ENTER to start timed calibration if flush enabled there is a 2 second delay for pre flush Pump must run the entire 20 seconds timed countdown displays Pump automatically stops when counter reaches zero and screen changes to DISPENSED VOLUME 9 At DISPENSED VOLUME input screen enter the amount collected in the container during the 20 second calibration and press OK ENTER 9 Select another pump to calibrate or press EXIT to return to the previous menu To confirm calibration amounts go to the VIEW CALIBRATION screen for all pumps Volume Calibration a b 9
112. uu st IUE ONE EOGEUEEAPUI A UH US TENIE RESI A E aie UMS E E Rd 5 FE GE I K TEN m m 6 AWO Formula Select AP Uu u uuu u 2 uu NE NN asss 6 Eg I a TL ENE NN O T 6 Cycle Time Standard Group or Occurrence Modes ONLY 6 Flush Operation for a Flusn compalible PT ONDY aside denne id 6 Nela ME EE 0 EE u D 7 TEIE E O Miet ei 7 FS NERE uzun ne Ma cM siii 7 mogor Spacing ana PUNO QUE u ULLA T m 7 a i e i mme saspsss 7 EEG Y uuu ened TT TET A T Acronyms and hy A A A 8 2 TOTAL ECLIPSE Installation Machine WiehiaGe aiii DET IM 9 Signal Wire ISU Al He ERE a 10 Mee ee Pr Ho Temm 10 Togn Oa wm C le mmm 10 TREE PEN en 11 oet Operating Language Date amp Time on Start Up 11 Select Opsraung Language T H 11 Dhange Language After First Power UP sica iaa i 11 s ti re A A Er 12 Change the DATE amp TIME After Initial Power Up 12 3 TOTAL ECLIPSE Controls EE Me mCT MM 13 EET UME e 5 EEE e EE EEE 13 4 TOTAL ECLIPSE Operator Menus Rel ETTE e mmm 14 A ET EN E E E EEEE A 15 sc K Se MT Hr A E EE AE E 15 F TU NN BERNER Qu ERR NN EE NE 16 Operator Menu Tree All WSUS uuu u uu tos L uuu REN NARA AAA 17 ETE E T METTE Rr 1
113. witch An Event occurs when a trigger signal is detected on Triggers 2 or 3 A subsequent ON and OFF of Trigger 4 allows the next Event to occur If Trigger 1 is OFF any pumps waiting in the queue are ignored and the cycle is reset NOTE Event Mode Rules Up to 16 Events can be programmed and up to 3 pumps with A B and or C amounts may be added to an Event A pump can only be used once per Event but the same pump can be used in multiple Events If a pump is used in more than one Event the A amount dispenses in the first Event in which the pump is used the B amount dispenses in the second Event in which the pump is used and the C amount dispenses in the third and all subsequent Events in which that pump is used If there is no C amount there will be a maximum of two 2 pump runs per wash cycle for that pump No Count Pump is used in Event Mode nor is Cycle Time used Non flush systems can start up to three pumps simultaneously P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 4 TOTAL ECLIPSE System Overview Group Mode In the Group Mode option the six trigger signals are placed into four pre defined groups see the following table Between 0 3 pumps may be assigned to each group A pump may be used in more than one group The trigger signals determine which group of pumps dispense their programmed formula amounts and in which order All pumped amounts and delays
114. wo seconds of each other are considered one Occurrence The first trigger starts Occurrence 1 the second trigger starts Occurrence 2 and so forth Up to 16 occurrences can be programmed with up to 3 pumps dispensing per occurrence All pumped amounts and delays are based upon the currently selected formula If there is no pump assigned to an occurrence nothing is pumped and the occurrence acts as a space holder Occurrence Mode differs from Event Mode in the following ways 1 The wash cycle begins when the first pump runs 2 A qualified signal from any trigger signal initiates an Occurrence 3 There is no specific wash cycle indication A wash cycle ends after the Count Pump runs or when the programmed Cycle Time is reached whichever occurs first AN Important The last pump to run in Ocurrence Mode should always be the Count Pump P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 5 TOTAL ECLIPSE System Overview Features and Options The following features and options which may be set during the Initial System Setup affect the pump dispensing sequence in conjunction with the chosen mode of operation Auto Formula Select AFS AFS is only available when operating in Standard Mode AFS allows the installer to choose a trigger signal number that will select and run any programmed formula with a timed signal The AFS signal does not need to be qualified by a Filter Tim
115. xit without saving changes press EXIT 9 User Prime Pumps if enabled USER PRIME PUMPS allows the operator to fill the intake tube after product pail or tube change An animated progress bar indicates that prime is running In a non flush system the display is black bars on a white background In a flush enabled system the display is white bars on a black background If User Prime is set to ENABLE the operator must stop Prime If the operator fails to stop Prime it will stop after 10 minutes of keyboard inactivity If User Prime is set to LIMITED 30 SEC each pump can be primed for a total 30 seconds and the same pump cannot be primed again until a complete formula has run a 9 From the MAIN MENU move the selection box to USER PRIME PUMPS and press ENTER The SET PRIME PUMP menu displays a list of available pumps with names if previously input or uploaded by the installer If User Prime is not enabled in the Installer Menu DISABLED displays as the default setting b Press the UP or DOWN ARROW to choose a pump to prime c Press ENTER to reach the PRIME menu for the chosen pump d Y Press ENTER to start prime e X Press ENTER again to stop prime f Press EXIT one time to select another pump to prime or twice to return to the MAIN MENU HYDRO F01 PADS S123456 9_ MAIN MENU LOAD SIZE 075 LB USER PRIME PUMPS USER MANUAL FLUSH MANAGER REPORTS INSTALLER MENU EMERGENCY STOP STOP ALL
116. y 9 EDIT INPUT a number 0 9 letter A Z hyphen underscore or space UP DOWN ARROW keys a e MOVE INPUT CURSOR backward or forward RIGHT LEFT ARROW keys Y or Input Installer P MOVE Selection Box UP DOWN ARROW keys or RIpuranstoner PASSWOrG EXIT INSTALLER MENUS Repeatedly press EXIT key OP L RA SL d LOAD SIZE 075 LBS USER PRIME PUMPS USER MANUAL FLUSH Installer Password and Access to Data Transfer Menu MANAGER BEPORTS The factory default installer password is 01234 For added security change the password upon installation See 2 1 Edit Installer Password on page 27 a 9 From the MAIN MENU move selection box to INSTALLER MENU last item INSTL PASSWORD after MANAGER REPORTS and press ENTER The INSTL PASSWORD a menu displays 2 b Xv Change the active digit indicated by the double arrow cursor 4 by pressing the UP or DOWN ARROWS ok Exit c P To move to the next digit press the RIGHT ARROW To backspace press the LEFT ARROW INSTALLER MENU d when the correct password displays press ENTER to launch the INSTALLER MENU INSTALLER SERVICE INITIAL SYSTEM SETUP PROGRAM FORMULAS DATA TRANSFER SET UNITS OF MEASURE P N 20 09120 00 Rev C Hydro Systems Company Inc 2014 HydroSystemsCo com Toll Free 1 800 543 7184 44 Installer Menu USB Flash Drive Setup File Transfer Read Setup transfer a setup file from USB flash drive to a controlle
117. ystemsCo com Toll Free 1 800 543 7184 30 Installer Menus Service amp Settings Using Controller Keypad 2 4 Edit Account Name Optional Input the client or account name that will appear on Summary Reports The following characters are available underscore space hyphen letters A Z and numbers O 9 a 9 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays b 9 Move the selection box to EDIT ACCOUNT NAME and press ENTER The ACCOUNT NAME input screen appears c SY Change the active digit indicated by the double arrow cursor y by pressing the UP or DOWN ARROW d VO To move to the next digit press the RIGHT ARROW To backspace press the LEFT ARROW e 9 When the full name appears maximum 15 characters press ENTER to save the name and return to the SYSTEM SETUP menu 2 5 Edit Machine Name Optional EZ Input a unique name or number for each laundry machine The machine name will appear on Summary Reports Input the machine name in the same manner as 2 4 Edit Account Name Optional shown above except select EDIT MACHINE NAME in Step b 2 6 Edit Company Name Optional Input the chemical company s name to display on the Home Screen Input the Company Name in the same manner as 2 4 Edit Account Name Optional shown above except select EDIT COMPANY NAME in Step b About Setting the Pump Interface NOTE The TOTAL ECLIPSE controller on

Download Pdf Manuals

image

Related Search

Related Contents

MWS1A-PRM product guide  UNIFIED ARCHITECTURE FOR TELE  User Manual - Daum Electronic  取扱説明書 TDP-225 / TDP-225W  Mobotix MX-CBL-MU-STR-05 USB cable  NAMCO Bandai Games 90500070 User's Manual  Q62AD-DGH Channel Isolated High Resolution Analog  車載トレーラ伸縮車軸サービスキャンペーンのお知らせ  

Copyright © All rights reserved.
Failed to retrieve file