Geotech Geopump Peristaltic Pump Manual
Contents
1. Parts Listing Part Number 17500035 51350030 57500008 51350015 51350026 51350025 17200079 17200199 71350030 Part Description Assy Gear Housing Series Assy Gear Housing Series II Assy Motor PP Assy Housing Bottom PP Housing Top Silk Screened Foot RBR 9 32 Hole Dia Breaker Thermal 5amp Circuit 250V Assy Rheostat Switch Toggle Dpdt Frwd Rvrs Switch Toggle Dpst On Off Knob Plastic Rheostat Assy Wiring Harness PP Boot RBR Toggle Switch Grey Handle PE NI Plate AL 1 5x1 5 Hardwire Cord Painted Screw SS8 4 40x3 8 FHD Grommet RBR 5 16x1 2 Thick Hole Cord SJOW DC Power 18 2 Screw SS8 8 32x3 8 SHCS Washer SS8 8 Lock Nut Hex 4 40 Nyloc Screw SS8 6 32x 25 PNH M S Screw SS8 6x3 8 PNH TEK Self Drilling Part Description Adaptor Cigarette to Clips Power Supply AC Adapter PP 18V 70W CE Assy Power Cord DC w Amp Case Peristaltic Pump with foam Faceplate Gear Hsng Series II Painted Faceplate Gear Hsng Series Painted Screw SS8 8 32x1 25 Fillister Peristaltic Pump Screw ZNC 6 32x2 5 Thumb Peristaltic Pump Screw SS8 8 32x3 Phil Old Style Non CE Parts Part Number Part Description 57500007 Assy Power Cord AC w Amp 51350007 Assy Diode PP 57500009 Assy Rectifier Bridge PP Logic 51350013 Assy Transformer w Jumper PP 51350004 Assy Wiring Harness PP The Warranty For a period of one 12. 833 7958 Model Number Serial Number Date of Purchase Equipment Decontamination Prior to return all equipment must be thoroughly cleaned and decontaminated Please make note on RMA form the use of equipment contaminants equipment was exposed to and decontamination solutions methods used Geotech reserves the right to refuse any equipment not properly decontaminated Geotech may also choose to decontaminate the equipment for a fee which will be applied to the repair order invoice 15 Declaration of Conformity Geotech Environmental Equipment Inc 2650 E 40th Avenue Denver CO 80205 Following products are covered Geotech product PN These products comply with the directive 2004 108 EC EMC harmonized standard EN 61010 1 2001 12 07 emissions class A These products comply with harmonized standard EN 61326 1 May 2006 Signatory Joe Leonard a 7 lad S EDIE Product Development Year of manufacture EMC conformity established 8 14 2009 This declaration is issued under the sole responsibility of Geotech Environmental Equipment Inc Model Serial number 16 Geotech Environmental Equipment Inc 2650 East 40th Avenue Denver Colorado 80205 303 320 4764 e 800 833 7958 e FAX 303 322 7242 email sales geotechenv com website www geotechenv com In the EU Geotech Equipos Ambientales S L Abat Escarr 12 Mollet del Valles Barcelona 08100 Espa a Tlf 93 5445937 email internat
3. ate to a depth of 27 feet 8m at sea level it is ideally suited for sample removal from shallow wells and all surface water sources The Geopump operates by mechanical peristalsis therefore the sample only comes in contact with the tubing This allows for sample integrity as well as easy cleaning and tubing replacement Tubing can also be lowered to a specific depth without curling or floating on the surface of the water with the use of an optional stainless steel tubing weight Differences between the two models affect the number of pump heads which may be used with the Geopump at one time and the speed s at which the pump heads operate Therefore the instructions for general operations will be covered only once System Components SERIES I Peristaltic Pumps are available in AC only DC only or an AC DC combination These units have one pumping station which can also be piggy backed for multi station pumping The variable speed range is from 0 RPM to 350 RPM SERIES II Peristaltic Pumps are available in AC only DC only or an AC DC combination They have two pumping stations which can also be piggy backed The first pumping station is rated at 0 RPM to 350 RPM and the second station at 0 RPM to 600 RPM Each pumping station works in conjunction with the other Section 2 System Installation Standard Pump Head Instructions 1 Separate the pump halves Hold the pump head as shown with the rollers in the 2 6 and 10 o clock positions an
4. crease or reduce the fluid pumping speed as needed Section 4 System Maintenance The Geopump has a strong reputation for durability and being virtually maintenance free The following maintenance steps will assure your pump s long term reliability Pump Tubing Depending on the pump head design different sizes of tubing may be used Use of incorrect tubing size or type will cause damage to the pump and or the pump head and void the warranty Geotech recommends regular tubing replacement for optimum performance Using the proper size and type of tubing for the pump head is essential If you are unsure of the tubing type for your application please call Geotech Pump Keep your Geopump clean and dry In the event that the Geopump is subjected to significant splashing or immersion discontinue use and wipe the unit down immediately with a clean dry cloth To keep your Geopump reliable follow these simple guidelines Do not drop your Geopump Do not immerse your Geopump Do not subject your Geopump to poor power supplies Do not subject your Geopump to extreme heat or cold when in use Power Cords Always replace a kinked or damaged power cord Replacement power cords are available for AD DC combination units Units with a hard wired power cord are to be sent back to Geotech for proper repair Refer to the Geotech Warranty and Repair page in the back of this manual Pump Head Clean the Geopump pump head periodically usin
5. d the rotor shaft facing down 2 Place the tubing around the rollers 3 Turn rotor counterclockwise until tubing completely surrounds the rotor 4 The tubing is now in place Next position other pump half onto the motor shaft and snap shut Be careful not to pinch tubing between plastic halves Easy Load II Pump Head Instructions 1 Attach the Easy Load Il pump to the Geopump with the screws provided 2 Setthe lever to the left to open the pump Place the tubing left to right 3 Setthe lever to the right to close the pump housing onto the tubing Section 3 System Operation The Geopump arrives packed in a hard shell peristaltic pump carry case with the pump head properly attached to the pump purchased separately See Section 8 on available pump parts To place the pump into service 1 Remove the pump from the case and verify the pump is switched to OFF red open circle For AC DC combination units plug in the appropriate power cord into the outlet in the back of the pump and the other end of the power cord into the power source Insert the tubing into the pump head Put one end of the tubing into the sample source well river ditch lagoon etc and the other end into the sample container Determine the desired direction of flow and set the toggle switch for the flow direction Turn the pump ON the black filled circle Once pumping has begun the speed dial can be adjusted to in
6. g a phosphate free cleaning detergent and water solution Section 5 System Troubleshooting Problem Unit will not turn on Solution 1 4 No power to unit rollers not moving Check power source and compatibility Check connections Speed control not set fast enough to overcome tubing resistance Check speed setting if too low turn it up Check tubing size and type Make sure it is the correct size and type for the pump head Check circuit breaker if tripped press it in to reset Problem Unit turns on but not pumping pump head rollers are moving Solution 1 Verify fluid level in well max suction lift unit can pump from is 27 feet 8m below ground at sea level Water level is below down well tubing intake Increase tubing length If using a combination of flexible and rigid tubing check connection between tubing A poor connection may cause a vacuum leak Secure tubing connection Flexible tubing in pump head compromised or worn out Replace flexible tubing regularly Obstruction in tubing Check for clogs and kinks Clear any obstructions Using incorrect tubing type for pump head Tubing may have collapsed Replace with proper tubing type Problem Pump head rollers are not moving Solution 1 Pump head is loose from the pump housing Tighten pump head screws to engage pump head to gear Possible internal damage call Geotech for consultation 10 Sectio
7. geo Geotech Geopump Peristaltic Pump Installation and Operation Manual Rev 7 14 2011 Part 81350020 Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Table of Contents system Descriptioh o ise itia gada K il PD bn ete es 5 System Installation esses 6 System Operation oerte ee vs nva NE ak 8 System Maintenance 0 06 seek se ek ee Ge ee Ee ER ee ee RR aaa 9 System Troubleshooting see e ek ee ek ee ek ee ke Ke eek Ke eek ee ee ee 10 System Specifications aaa 11 Section 7 System Schematics e e ee Ee RR Re ER ee GR ee eek eee 12 Section 8 Replacement Parts List e ee sss 13 Warranty and Repair iese ee ee ee Ime eme eee 15 DOCUMENTATION CONVENTIONS This uses the following conventions to present information WARNING CAUTION NOTE An exclamation point icon indicates a WARNING of a situation or condition that could lead to personal injury or death You should not proceed until you read and thoroughly understand the WARNING message A raised hand icon indicates CAUTION information that relates to a situation or condition that could lead to equipment malfunction or damage You should not proceed until you read and thoroughly understand the CAUTION message A note icon indicates NOTE information Notes provide additional or supplementary information about an activity or concept NOTICES In order to ensure your Geopump has a long service l
8. ife and operates properly adhere to the following cautions and read this manual before use Disconnect from power source when not in use Power input source must not exceed maximum ratings Equipment must be wired to a negative ground system Equipment may not operate properly with excess wiring not supplied by manufacturer Avoid spraying fluid directly at equipment Never submerge equipment Avoid pulling on wires to unplug equipment wiring Avoid using equipment with obvious physical damage To prevent equipment damage avoid dropping it A The Geotech Geopump Peristaltic Pump cannot be made dangerous or unsafe as a result of failure due to EMC interference Do not operate this equipment if it has visible signs of significant physical damage other than normal wear and tear WARNING Notice for consumers in Europe This symbol indicates that this product is to be collected separately The following applies only to users in European countries e This product is designated for separate collection at an appropriate collection point Do not dispose of as household waste s For more information contact the seller or the local authorities in charge of waste management Section 1 System Description Function and Theory The Geotech Series and II Peristaltic Pumps Geopump are designed for single and multi stage pressure or vacuum pumping of liquids for field or laboratory use Since the Geopump can oper
9. ional geotechenv com website www geotechenv com spain html Printed in the United States of America
10. n 6 System Specifications Operating range Principle of Operation Dimensions Power source DC Power source AC Nominal operating current Over current Protection Power cord Range of speed Series I Range of speed Series II Speed control Liquid delivery rate Pumping options Pump head rotor OPTIONS Models Tubing Pump Heads 27 feet 8m at sea level Mechanical peristalsis 3 5x8x8 inches 9 x 20 x 20cm Any rated external 12 18 VDC 70 Watts 90 260 VAC 47 65 Hz 3 amps DC 5 amps DC 12 VDC cord 0 to 350 RPM First pumping station 0 to 350 RPM Second pumping station 0 to 600 RPM Step less variable speed control 1 67 ml per revolution for size 15 tubing Pressure or vacuum reversible flow Cold rolled steel Geopump 1 Geopump 2 Silicone Tygon Viton C Flex Standard Easyload Easyload 2 ics System Schemat Section 7 Ajquiassy 1299 seueg 7 KIUO 1e og Da 91 K quiessy 1299 seueg 12 Section 8 Parts and Accessories Schematic Parts Listing Section 7 Item QTY 1 1 2 1 3 1 4 1 5 1 6 4 7 1 8 1 9 1 10 1 11 1 12 1 13 2 14 1 15 1 16 2 17 1 18 1 19 4 20 4 21 2 22 8 23 20 Part Number 51350001 51350002 51350003 51350012 51350023 17500042 11350005 51350011 11350020 11350021 11350010 51350033 17500037 11350009 11350015 00114 11350019 17500040 17500366 17200081 17200046 17200078 17200077 Additional
11. year from date of first sale product is warranted to be free from defects in materials and workmanship Geotech agrees to repair or replace at Geotech s option the portion proving defective or at our option to refund the purchase price thereof Geotech will have no warranty obligation if the product is subjected to abnormal operating conditions accident abuse misuse unauthorized modification alteration repair or replacement of wear parts User assumes all other risk if any including the risk of injury loss or damage direct or consequential arising out of the use misuse or inability to use this product User agrees to use maintain and install product in accordance with recommendations and instructions User is responsible for transportation charges connected to the repair or replacement of product under this warranty Equipment Return Policy A Return Material Authorization number RMA is required prior to return of any equipment to our facilities please call our 800 number for appropriate location An RMA will be issued upon receipt of your request to return equipment which should include reasons for the return Your return shipment to us must have this RMA clearly marked on the outside of the package Proof of date of purchase is required for processing of all warranty requests This policy applies to both equipment sales and repair orders FOR A RETURN MATERIAL AUTHORIZATION PLEASE CALL OUR SERVICE DEPARTMENT AT 1 800
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