Leica Rugby 100 LR Laser User Manual PDF
Contents
1. Cross Axis Self Leveling The Rugby 100LR has a unique feature that will continue to maintain the level position of the cross axis when manual grade is put into the main axis 3 4 Rugby100LR 2 Rugby top view2 eps Main Axis Manual Grade 1 2 Cross Axis Self Leveling 3 4 CS Auto Manual Function Rugby 100LR units with serial number 150 5769 and below were produced with a full manual mode inaddition to the manual mode with cross axis self leveling On these units when the auto manual switch is pressed a second time neither axis will self level and the level warning LED will flash slowly 1 Hz to indicate full manual operation e In manual mode the arrow buttons allow the operator to tilt the head to match an existing line or slope Manual Grade Buttons 2 This set of two red buttons controls the tilt of the main axis when the Rugby 100LR is in manual mode e When facing the switch panel and the up arrow is pressed the plane of laser light will tilt upwards as it moves away from the operator Rugby 100 LR 2 2 1en 6 Buttons e Pressing the arrow buttons will move the head in small increments Pressing and holding the button move the head more quickly r iir Main Axis Manual Grade H I Button Also called Height of Instrument or Elevation Alert when activated will reduce the amount of self leveling range to prevent elevation errors as a result of movement of the tripod or other su2. eseeeeeeeeees Responsibilities Hazards of Use 055 Laser classification Labelng seiescrcccdenitceaiceneecrensestenees 24 Electromagnetic Compatibility EMC ase n Ea 24 FCC Statement applicable in the KA TE A 25 Table of Contents Loa Rugby 100 LR 2 2 len Introduction and general operation The Rugby 100LR Operating Instructions The Rugby 100LR is easy to understand and simple to use The picture below gives a brief explanation of each of the switch buttons and the LED indicators A aoe A 2 8 3 RUGBY 100 LR D A i A 9 Rugby100LR 1 Rugby_100LR_overview eps 1 Laser Emission Indicator Indicates when the laser is leveling flashing or is level and the beam is on solid 2 Low Battery Indicator Indicates when the laser s batteries are becoming low 3 Off On Power Button Press once to turn the Rugby on at 10 rps Press again to decrease the head speed to 5 rps Press a third time to turn the unit off CE Units below Serial Number 150 27000 turn on at 5 rps 4 Manual Grade Buttons 2 Controls the tilt of the main axis when the Rugby is in Manual mode 5 Charge Jack For optional NiMH rechargeable battery pack 6 Battery Assembly Located in the base of the laser Remove the locking ring to replace the alkaline batteries Rugby 100 LR 2 2 1en 4 Introduction and general operation 7 Manual Mode Indicator Flashes rapidly 5 Hz to indicate manual with cross axi
3. then press the H I button to reactivate the H I Alert function The Rugby 100LR does not toggle correctly between automatic and manual operation On Rugby 100LR units below serial number 150 6135 there is an additional full manual mode e Press the automatic manual button once to enter manual mode with cross axis self leveling press the button a second time to enter full manual mode and press it a third time to exit and return to automatic operation The Laser Emission Low Battery and Manual Mode Indicators are flashing sequentially Out of Level Indication The Rugby 100LR has reached a servo limit or is outside of its self leveling range In automatic mode the Rugby 100LR must be set up within 5 of its upright position to be within the self leveling range e Reposition the Rugby If the LED s continue to flash turn off the Rugby and try again The Laser Emission Low Battery and Manual Mode Indicators are all on Out of Temperature Range The internal temperature has exceeded its opera ting temperature range of 4 to 122 F 20 to 50 C Move the laser out of direct sunlight or shield it e Allow the Rugby to cool and it will automatically begin operation The Low Battery Warning Indicator is on The battery charge is low or dead e See symptom 1 above e See explanation of LED indicator functions The Rugby s distance is reduced Dirt is reducing the out
4. they can explode and cause poisoning burning corrosion or environmental contamination e By disposing of the product irresponsibly you may enable unauthorized persons to use it in contravention of the regulations exposing them selves and third parties to the risk of severe injury and rendering the en vironment liable to contamination e Improper disposal of silicone oil may cause environmental contamination Precautions X Dispose of the product appropriately in accordance with the national regula tions in force in your country The product must not be disposed with household waste Always prevent access to the product by unauthorized personnel Product specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http www leica geosystems com treatment or received from your Leica Geosystems dealer WARNING Use only the approved charger designed for this battery pack See manufacturer s reference below Precautions Reference GlobTek Part Nr TR9KC1000PTP N Model GT 4121DA 09 1 5 Safety Directions moa Rugby 100 LR 2 2 1en Laser classification Labeling Laser CAUTION Only Leica Geosystems authorized workshops are entitled to repair these products The rotating laser Rugby 100LR produces an invisible laser beam that emerges from the rotating head The product is a Class 1 laser product in accordance with e IEC 60825 1 1993 A1 199
5. batteries in an area of moderate temperatures NiMH Battery Pack Lowe Rugby 100 LR 2 2 1en Troubleshooting If your Rugby laser will not take a charge check the following e Check the AC input and DC output of the charger unit e Check that the Rugby has a rechargeable pack installed e Check charger cables for wear or damage e Refer to your Rugby User Manual for proper operation e Contact the nearest authorized service center Rugby 100 LR 2 2 1en 12 NiMH Battery Pack Technical Data Rugby 100LR Operating RANGE 00 eee eeteeeeeeeeeteeeeeeetteeeeetenea 2500 770 meter Diameter Self Leveling Accuracy ceceeeeeees 1 16 at 100 1 5 mm at 30 meters from 32 to 104 F 0 to 40 C Se lf Leveling RANGE c cccscccsccceeteccdedcetesededecetbandddecebebecddccetbebecdecthesndaddeneneeds 5 Manual Grade is ciccccicts scnastcaxsceenaddessecnatecseaasncsatesdcnacccasaaudedecteaesegedextonde Up to 10 aoe E E E E E E EET 7 8 197 mm WIG fa a cseressraceticn decades siaa a aE 9 8 248 mm LB I 0 a pre ecerreery rreecr rer ereecereert errir Perr trer ee Terrace rer rpc er A A 6 9 175 mm Weight with Batteries 20 0 0 cee ccecceeeeeeseneeeeeseneeeeeeeeeeneeeeeeneeenes 6 5 Ibs 2 95 kg Rotation Speeds i iiii ssedisetissnndectecaraddasseassnacaddacerdeddzedea a ad aaia 5 10 rps Laser Diode nia saedtes Ait acdeerieeecteneeies 780 nm invisible Laser Classification Class FD
6. equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Increase the separation between the equipment and the receiver Safety Directions La O Rugby 100 LR 2 2 len e Consult the dealer or an experienced radio TV technician for help e Reorient or relocate the receiving antenna e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected WARNING Changes or modifications not expressly approved by Leica Geosystems could void the user s authority to operate the equipment This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions 1 This device may not cause harmful interference and 2 this device must accept any
7. interference received including interference that may cause undesired operation Rugby 100 LR 2 2 1en 26 Safety Directions Safety Directions c Rugby 100 LR 2 2 1en Leica Geosystems AG Heerbrugg Switzerland has been certified as being equipped with a quality Total Quality Management Our commitment to total customer satisfaction system which meets the Ask your local Leica International Standards of Geosystems agent for more Quality Management and information about our TQM Quality Systems ISO stan program dard 9001 and Environ mental Management Systems ISO standard 14001 D when it has to be right Seica Geosystems Leica Geosystems AG hereon RAEN CH 9435 Heerbrugg Printed in Switzerland Switzerland Copyright Leica Geosystems AG Phone 41 71 727 31 31 Heerbi Switzerland 2006 Original Text Fax 41 71 727 46 73 www leica geosystems com
8. laser unit to function smoothly in an environment where electromagnetic radiation and electrostatic discharges are present and without causing electromagnetic disturbances to other equipment WARNING Electromagnetic radiation can cause disturbances in other equipment Although the laser units meet the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed CAUTION There is a risk that disturbances may be caused in other equipment if the laser unit is used in conjunction with accessories from other manufacturers e g walkie talkies mobile phones Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the laser unit they meet the strict requirements stipulated by the guidelines and standards CAUTION Disturbances caused by electromagnetic radiation can result in the tolerance limits for measurements being exceeded Although the laser meets the strict regulations and standards which are in force in this connection Leica Geosystems cannot completely exclude the possibility that the laser unit may be disturbed by very intense electromagnetic radiation e g near radio transmitters walkie talkies diesel generators power cables Check the plausibility of results obtained under these conditions FCC Statement applicable in the U S WARNING This
9. 7 A2 2001 Radiation safety of laser products EN 60825 1 1994 A11 1996 A2 2001 Radiation safety of laser products This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This laser product complies with Res 21 CFR 1040 as 9 applicable Class 1 Laser Product The product is a Class laser product in accordance with FDA 21CFR Ch I 1040 2002 US Department of Health and Human Service Code of Federal Regulations according to IEC 60825 1 1993 A1 1997 A2 2001 Class 1 l laser products are safe under T RA reasonable foreseeable conditions of er ee operation and are not harmful to the Power Made in eyes provided that the products are used and maintained in accordance with the instructions Beam divergence 0 0 2 mrad Maximum radiant POWET naana 2 6 mW rotating mode Measurement uncertainty 5 Pulse duration Not applicable Max radiant power per pulse e Not applicable Rugby 100 LR 2 2 1en LZ Safety Directions Electromagnetic Compatibility EMC The term electromagnetic compatibility is taken to mean the capability of the
10. A21CFR Class 1 IEC60825 1 Operating Temperature aesseseeessseseesrrneserernesseernnss 4 to 122 F 20 to 50 C Storage Temperature c ccccccccceeeecccceeeneeecceceeeeees 40 to 158 F 40 to 70 C Battery Lfe scrise 60 hours with alkaline 35 hours with NiMH Batterie S in ieinu iaa eaa Four D Cell Alkaline or NIMH Pack Water Resistance 000 cee ececcee ae eseecceeceeneeeeeeceaeeaseeeeceeaueeseeeeesensnes Watertight IP56 NiMH Battery Pack INPUT voltige naaa a E taseenee dudes veddueeeesunens 7 5 VDC IMPUN CURR CIM esc sdeeca cca a dacanvedeatueesunsabeduancestdewassaaeendens 1 0 amp NiMH Charger Adapter Input VONAGE iii anaana 100 to 240 VAC 50 60 Hz Output Voltag eis o co2 4 saneedevs E eee aces aes 7 5 VDC OutpUt CUM NU iiscdiseces caatacteresadeesntas veadvedcnavensctedeasinadstessaahaaeeanveanaaaene andes 1 0 amps Polan eeere epee per cePP a rep crrer rreee Shaft negative Tip positive Accuracy is de rated outside of this temperature range Battery life is dependent upon environmental conditions Specifications are subject to change without notice Technical Data ee as Rugby 100 LR 2 2 1en Leica Geosystems warrants the Rugby 100LR to be free if defects in materials and workmanship under normal use and service for a period of 24 months provided that the product has been properly used and cared for as stated in the User Manual Any evidence of an attempt to repair the Rugby by other than factory aut
11. Rugby 100 LR K Aa RUGBY 100 LR 5 Leica User Manual when it has to be right etca Version 2 2 Geosystems English This manual contains important Safety Directions refer to chapter Safety directions as well as instructions for a setting up the product and operating it Read carefully through the User Manual before you switch on the instrument The symbols used in the User Manual have the following meaning DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation or an unintended use which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate injury and or appreciable material financial and environmental damage CS Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner Product Identification The instrument model and serial number of your product are indicated on the label on the base of the unit Enter the model and serial number in your manual and always refer to this information when you need to contact your agency or authorized service workshop Model Serial Number 150 Date of purchase Copyright Notice Copyright 2003 by Leica Geosystems AG All rights r
12. al Button to enter the calibration mode for the second axis The low battery and out of level indicators will now reverse their blink modes to confirm the Rugby is now in calibration mode for Axis Two Use the Up or Down Arrow Buttons to raise or lower the beam to the desired elevation for level calibration in Axis Two position 3 When the arrow button is pressed the top laser emission indicator LED will turn off for one half second to indicate that a key has been pressed 10 Rotate the laser 180 and check the opposite side of Axis Two position 4 11 Once the desired calibration has been set for both axes press the Power Button once to store the information and turn the power off The Rugby will be set to the new calibration when power is re applied Rugby 100 LR 2 2 1en Calibration Troubleshooting Symptom Possible Causes and Solutions The Rugby 100LR does not turn on The battery charge is low or dead e Ifthe Rugby 100LR has alkaline batteries remove the battery pack from the base of the Rugby and replace all four batteries with fresh D cell alkaline batteries Ifthe Rugby 100LR has a rechargeable NiMH battery pack plug the battery charger into the Rugby s charge jack and then connect it to a standard electrical outlet Always plug the battery charger into the Rugby s charge jack first and then plug it into the electrical outlet otherwise the Rugby s charge jack might emit spar
13. dden movement e The Rugby 100LR will always start up with the H I Alert activated The Rugby must reach a completely level position and remain undisturbed for 30 seconds before the Alert becomes active The LED at the side of the H I Button will turn on solid when elevation alert is turned on It will flash rapidly 5 Hz when the laser has moved and an alert condition exists Rugby100LR 3 main_axis eps Press the H I or Automatic Manual Button to stop the alert e Check for the cause of the alert adjust the height of the instrument allow the unit to relevel e Press the H I Button again to reset the alert CE H Function option at power up To disable enable the H I Alert function at power up press and hold the Up and Down arrows then press and release the Auto Manual Button All three LED s will flash twice to indicate that the H I function has been enabled or disabled The laser must be in automatic to enable disable the H I Alert function When enabled the H I function will turn on automatically at power up Buttons Ea Rugby 100 LR 2 2 1en LED Indicators 1 3 4 am 22 RUGBY 100 LP fica Rugby100LR 4 Rugby_membrane eps 1 Laser Emission Indicator yellow Off The Rugby and the laser beam are off Flashing Leveling in progress o On The Rugby has leveled and the laser beam is on 2 Low Battery Indicator red Off Battery ok Slow Flashing 1Hz Low Batter
14. emperature limits when storing the instrument particularly in summer if the instrument is inside the vehicle CEP Damp instruments must be unpacked Dry the instrument the case and the accessories at not more than 40 C 108 F and clean them Do not repack until everything is completely dry Cleaning and Drying Windows CEP Windows e Never touch the glass with your fingers e Use only a clean soft lint free cloth for cleaning If necessary moisten the cloth with pure alcohol Use no other liquids these may attack the polymer components Care and Transport 19 Rugby 100 LR 2 2 1en Safety Directions The following directions should enable the person responsible for the laser unit and the person who actually uses the instrument to anticipate and avoid operational hazards The person responsible for the instrument must ensure that all users understand these directions and adhere to them Intended Use of Instruments Permitted uses The Rugby 100LR is designed and suitable for the following applications within the limits of is intended conditions of use The instrument casts a horizontal laser plane or a laser beam for the purposes of alignment e The unit can be set up on its own baseplate or on a tripod The laser beam can be detected by the object being surveyed or by means of a laser detector The laser unit combined with machine control receivers is also suitable for guiding constructi
15. eserved Leica Geosystems Proprietary Information The information data contained herein is proprietary information of Leica Geosystems AG and is furnished for your controlled use and shall not be copied or otherwise reproduced nor in any manner disclosed to any third party without Leica Geosystems s prior written consent Rugby 100 LR 2 2 1en 2 Table of Contents Introduction and general operation ei tiie cicccsccesvicsdecnvnddeenss 4 The Rugby 100LR Operating INStrUCTIONS oinin 4 Buttons ec eee 6 LED Indicators 000 08 8 Basic operation 9 Automatic Operation 08 9 Manual Operation 0ccee 9 Using Manual Operation with ET i o lE A T 10 NiMH Battery Pack 11 Technical Data 0 0 0 13 Rugby 100LR seeeeeeees 13 NiMH Battery Pack 0 13 NiMH Charger Adapter 13 Warranty 0 0 eee 14 Calibration 0 ee 15 Checking Level Calibration 15 To Enter Calibration Mode 16 Troubleshooting 0 17 Care and Transport 19 Transport sccosecastieeresesetberieaerses 19 Storage rr 19 Cleaning and Drying Windows 19 Safety Directions 20 Intended Use of Instruments 20 Permitted US S ceeeees 2 Adverse USES ccccceeeeeeeeees Limits of US
16. etely safe condition Responsibilities of the manufac turers of non Leica Geosystems accessories CE The manufacturers of non Leica Geosystems accessories for the laser unit are responsible for developing implementing and communicating safety concepts for their products and are also responsible for the effectiveness of those safety concepts in combination with the Leica Geosystems product Responsibilities of the person in charge of the instrument WARNING The person responsible for the instrument must ensure that it is used in accordance with the instructions This person is also accountable for the training and the deployment of personnel who use the instrument and for the safety of the equipment in use The person in charge of the instrument has the following duties e To understand the safety instructions on the product and the instructions in the user manual e Tobe familiar with local regulations relating to accident prevention e Toinform Leica Geosystems immediately if the equipment becomes unsafe Hazards of Use Main hazards of use WARNING The absence of instruction or the inadequate imparting of instruction can lead to incorrect or adverse use and can give rise to accidents with far reaching human material financial and environmental consequences Precautions All users must follow the safety directions given by the manufacturer and the directions of the person responsible for the ins
17. hat the correct cable be ordered for the country of use Rugby100LR 7 rugby_exploded eps Installation The NiMH Battery Pack will fit into the bottom of the Rugby in only one direction The three silver tabs on the battery should be aligned with the tabs 1 in the base of the laser Lock the battery pack in place using the large plastic nut 2 Charging The charge jack 3 is located on the front of the Rugby Insert the plug into the jack and the AC adapter into the appropriate wall outlet The NiMH Battery Pack can also be charged separately from the laser Low Battery Indication There is a low battery warning indicator on the switch panel of the Rugby that will indicate when the batteries require recharging Should the batteries become low the charger adapter will both run and charge the laser at the same time NiMH Battery Pack Care To ensure optimal performance and life of the NiMH Battery Pack please note the following guidelines CE Exposure of batteries to extreme temperatures can cause battery degradation and early failure Long term storage of the battery pack should be in moderate temperatures 0 F to 95 F 18 C to 35 C If the batteries are to be stored for an extended period of time fully charge them and then remove them from the laser unit If stored for more than 60 days it is recommended that the batteries be recharged to extend their useful life Always charge the
18. horized personnel using Leica Geosystems certified replacement parts will automatically void the warranty Knockdown Warranty In addition to the standard Leica Geosystems 24 month warranty the internal self leveling system of the Rugby 100LR is covered regardless of failure Should any accident or knockdown occur within the warranty period all repairs to the internal self leveling assembly will be covered under the knockdown warranty policy Leica Geosystems liability under this warranty is limited to repairing or replacing any product returned to a factory authorized service facility for that purpose The foregoing states the entire liability of Leica Geosystems in connection with the Rugby 100LR and they shall not be held responsible for any consequential damage of any kind The foregoing is in lieu of all other warranties expressed or implied The user of the Rugby 100LR is expected to follow all operating instructions periodically checking the instrument and the work as it progresses Checking and ensuring the calibration of the Rugby 100LR is the responsibility of the user Calibration and maintenance is not covered by the above warranty Rugby 100 LR 2 2 1en 14 Warranty CE The Rugby is calibrated to the defined accuracy specification at the factory It is recommended to check your laser for calibration upon receipt and periodically before using the laser to ensure calibration is maintained Refer to the wa
19. ion 15 Rugby 100 LR 2 2 1en To Enter Calibration Mode 1 With the power off press the Power Button once to turn on power Press and hold the Up and Down Arrow Buttons While holding these buttons press and release the power button Then release the arrow buttons The Rugby is now in calibration mode The low battery indicator will blink at 5 Hz and the out of level indicator will blink at 1 Hz alternately to confirm that the unit is in calibration mode for Axis One o ee 5Hz 1Hz Rugby100LR 10 Cal Mode 5 to 1 tif CE Do not push the arrow buttons unless you plan to change calibration To exit this mode press the power button once The unit will power off without making any changes 4 Align the unit so that you are facing the control panel and looking over the top of the unit to the calibration marks on the wall This is Axis One position 1 3 Rugby100LR 11 Rugby top view1 eps Axis One 1 2 Axis Two 3 4 5 Use the Up or Down Arrow Buttons to raise or lower the beam to the desired elevation for level calibration in position 1 When the arrow button is pressed the top laser emission indicator LED will turn off for one half second to indicate that a key has been pressed Rotate the laser 180 and check the opposite side of Axis One position 2 Reposition the Rugby so that the handle is now pointing at the calibration marks on the wall This is Axis Two position 3 Press the Auto Manu
20. ks The Rugby 100LR does not turn off The Off On Power Button is used also to change the speed of the rotating head e Press once to turn the Rugby on at 5 rps Press a second time to increase the speed of the rotating head to 10 rps Press a third time to turn the unit off The Rugby 100LR is working but it does not self level The Rugby 100LR must be in automatic mode to self level e In automatic the emission indicator will blink until the laser has completed self leveling In manual mode with cross axis self leveling the Manual Mode Indicator will flash at 5 Hz and only the cross axis will self level e In full manual mode leveling the Manual Mode Indicator will flash slowly at 1 Hz and the Rugby will not self level The Rugby 100LR continues to level in manual mode The Rugby 100LR has two manual modes In manual mode with cross axis self leveling the Manual Mode Indicator will flash at 5 Hz and the cross axis will self level Troubleshooting 17 Rugby 100 LR 2 2 1en Symptom Possible Causes and Solutions The Rugby 100LR has stopped working and the H I LED indicator is flashing The Rugby 100LR is displaying an elevation alert The H I Indicator will turn on solid when the H I is activated and will flash when the laser has moved and an alert condition exists e Press the H I or Auto Manual Button to stop the alert Check and adjust the elevation of the laser
21. n e Setup the Rugby 100LR on a 5 8 11 Tripod or flat level surface e Press the Off On Power Button once to turn on the laser at 10 rps or twice at 5 rps Press the Automatic Manual Button once to operate the Rugby in manual mode with cross axis self leveling Align the plane of laser light to the jobsite requirements Setup the Rugby 100LR on a 5 8 Work can begin 11 Tripod or flat level surface Press the Off On Power Button once to turn on the laser at 10 rps e Press the Off On Power Button a second time to decrease to 5 rps CE Units below Serial Number 150 27000 turn on at 5 rps Press the H I Button to activate H I Elevation Alert protection e The Rugby 100LR will self level and then begin to rotate e Work can begin Basic operation go Rugby 100 LR 2 2 1en Using Manual Operation with Grade Setting up the Rugby with manual grade can be accomplished by one person but it is generally easier using two people working together The Rugby should be set up so that the operator is looking at the switch panel and the area to be graded beyond the laser Setup the Rugby at one end of the area to be graded put the Rugby in manual mode and take a reading using your Rod Eye receiver directly in front of the laser more than three feet one meter from the laser for best results e Have a second person move to a control point at the other end of the jobsite and adjust
22. ng of the working site can lead to dangerous situations for example in traffic on building sites and at industrial installations Precautions Always ensure that the working site is adequately secured Adhere to the regulations governing accident prevention and road traffic CAUTION During the transport or disposal of charged batteries it is possible for inappropriate mechanical influences to constitute a fire hazard Precautions Remove the batteries from their compartment before they are transported Disposal of batteries only if they are fully flat CAUTION If the accessories used with the instrument are not properly secured and the equipment is subjected to mechanical shock e g blows falling the equipment may be damaged or people may sustain injury Precautions When setting up the instrument make sure that the accessories e g tripod tribrach are correctly adapted fitted secured and locked in position Avoid subjecting the equipment to mechanical shock Never position the instrument on the tripod baseplate without securely tightening the central fixing screw If the screw is loosened always remove the instrument immediately from the tripod Rugby 100 LR 2 2 1en 22 Safety Directions WARNING If the product is improperly disposed of the following can happen If polymer parts are burnt poisonous gases are produced which may impair health e If batteries are damaged or are heated strongly
23. on machinery e The unit can be powered by rechargeable NiMH optional or Alkaline batteries Adverse uses Use of the product without instruction e Use outside of the intended limits e Disabling safety systems and removal of hazard notices e Opening the instrument using tools screwdriver etc e Modification or conversion of the instrument e Use after misappropriation e Use with accessories from other manufacturers without the prior express approval of Leica Geosystems Inadequate safeguards at the measuring station e g when measuring on roads e Deliberate dazzling of third parties WARNING Adverse use can lead to injury malfunction and material damage It is the task of the person responsible for the instrument to inform the user about hazards and how to counteract them The laser unit is not to be used until the user has been instructed how to work with it Limits of Use Environment Suitable for use in an atmosphere appropriate for permanent human habitation Cannot be used in an aggressive or explosive environment See chapter Technical Data Rugby 100 LR 2 2 1en Lae O Safety Directions Responsibilities Responsibility for the manufacturer of the original equipment Leica Geosystems AG Heerbrugg hereinafter referred to as Leica Geosystems Leica Geosystems is responsible for supplying the product including the user manual and original accessories in a compl
24. put of the laser e Clean the windows on the Rugby and the Rod Eye receiver to improve performance The Rod Eye receiver is not functioning properly See also the Rod Eye User Manual Check for proper operation e The Rugby is not rotating It is leveling or in elevation alert e The power or audio feature is not active on the Rod Eye e The Rod Eye is out of usable range e The Rod Eye s batteries are dead or low Rugby 100 LR 2 2 1en 18 Troubleshooting Care and Transport Transport CEP When dispatching the instrument always use the complete original Leica Geosystems packaging case and cardboard box When transporting the instrument in the field always make sure that you e Either carry the instrument in its original transport case e Or carry the tripod with its legs splayed across your shoulder keeping the attached instrument upright Never carry the instrument loose in a road vehicle It can be affected by shock and vibration Always carry it in its case and secure it When transporting the instrument by rail air or ship always use the complete original packaging case and cardboard box or its equivalent to protect it against shock and vibration CE After transport or after long periods of storage inspect the field adjustment parameters given in this user manual before using the instrument Storage Temperature Limits 40 to 70 C 40 to 158 F Respect the t
25. rranty card for further information If your laser requires calibration send it to your nearest authorized service center or calibrate the laser using the following procedure CE Do not enter this mode or attempt calibration unless you plan to change the calibration Calibration should be performed only by a qualified individual that understands basic calibration principles Checking Level Calibration To check level calibration of your Rugby Laser place the unit on a flat level surface or tripod approximately 100 ft 30 m from a wall Align Axis one of the Rugby so that it is square with the wall Allow the unit to self level completely approximately one minute after the unit begins to rotate and then mark the position of the beam position 1 Rotate the Rugby 180 allow it to self level and mark the opposite side of the first axis position 2 Align the second axis of the Rugby by rotating it 90 so that this axis is now square with the wall Allow the unit to self level completely and then mark the position of the beam position 3 Rotate the Rugby 180 allow it to self level and mark the opposite side of the second axis position 4 A 30m 100 ft 7 Rugby100LR 8 Axis 1_1 eps Axis 1 Position 1 Q __ 30m 100 ft _ G 7 Rugby100LR 9 Axis 1_2 eps Axis 1 Position 2 The Rugby is within its calibration specification if the four marks are within 3 32 2 6 mm from center Calibrat
26. s self leveling 8 H I Alert Indicator Indicates when H I has been turned on solid or in an alert condition flashing 9 H I Alert Button The Rugby 100LR will always start up with the H I Alert activated The Rugby must reach a completely level position and remain undisturbed for 30 seconds before the Alert becomes active 10 Automatic Manual Button Press once to enter manual mode with cross axis self leveling Press again to exit and return to automatic self leveling Introduction and general operation t Rugby 100 LR 2 2 1en Off On Power Button Turns the unit on off and changes head speeds e Press the Off On Power Button once to turn on the Rugby 100LR at 10 rps e Press the Off On Power Button a second time to decrease the head speed to 5 rps e Press the Off On Power Button a third time to turn the Rugby 100LR off When power is applied to the Rugby 100LR it will always start up in automatic mode at 10 rps head speed CE Units below Serial Number 150 27000 turn on at 5 rps Switches the unit between a automatic self leveling mode and manual mode with cross axis self leveling Automatic Manual Button e Press the Auto Manual Button once to enter manual mode with cross axis self leveling The Manual Mode Indicator will flash rapidly 5 Hz when in this mode e Press the Auto Manual Button again to return to automatic mode The Manual Mode Indicator will be off when in automatic mode
27. the height Manually increase decrease the grade of the Rugby until a beep is heard on the receiver e The second person should hold the grade rod still and indicate to the operator when the beam is too high or too low by observing the audio tones and arrow indications on the Rod Eye receiver e Adjust the manual grade until the center bar and or solid tone is heard from the receiver See ciaiieeeits Rugby100LR 5 main_axis eps Main Axis Manual Grade Rugby100LR 6 setup for mgrade eps Setting up the Rugby for Manual Grade Notes on using manual grade When using manual grade with cross axis self leveling the most accurate alignment will occur when the Rugby is rotated to highest point on the axis with grade H I Alert cannot be activated in manual mode The Manual Mode Indicator will flash rapidly at 5 Hz CE To return to Automatic Operation press the Automatic Manual Button once or twice until the Manual Mode Indicator is turned off To turn the Rugby off press the Off On Button once or until the Laser Emission Indicator is turned off Rugby 100 LR 2 2 1en 10 Basic operation NiMH Battery Pack General Information The battery pack contains four high capacity D cell Nickel Metal Hydride Batteries Fully charged the Rugby will run more than 35 hours in optimal conditions The charger adapter is a universal charger and will accept an input voltage from 100 to 240 VAC The charger requires t
28. trument WARNING The charger is not designed for use under wet conditions If the unit becomes wet it may cause you to receive an electrical shock Precautions Use charger only indoors in dry rooms and protect it from damp If the charger is damp do not use it WARNING The charger contains potentially haxardous voltages Opening the charger may cause you to receive an electrical shock Precautions Do not open the charger Safety Directions La Rugby 100 LR 2 2 1en CAUTION Watch out for erroneous measurements if the product is defective or if it has been dropped or has been misused or modified Precautions Periodically carry out test measurements and perform the field adjustments indicated in the user manual particularly after the instrument has been subjected to abnormal use and before and after important measurements WARNING By working during a thunderstorm you are at risk from lightning Precautions Do not carry out field work during thunderstorms DANGER Because of the risk of electrocution it is very dangerous to use staffs and telescopic scales in the vicinity of electrical installations such as power cables or electrical railways Precautions Keep at a safe distance from electrical installations If it is essential to work in this environment first contact the safety authorities responsible for the electrical installations and follow their instructions WARNING Inadequate securi
29. y Fast Flashing 5Hz Low Battery turns off soon o oo On Turns off in 5 Minutes 3 Manual Mode indicator red Off Automatic Self Leveling xX Flashing Manual Cross Axis Self Leveling 4 Elevation Alert H I Indicator red Off The H I Alert function is off On The H I Alert function is on xX Flashing H I Alert The Rugby has moved Calibration Mode oO In Calibration Mode the Low Battery and Manual Z X Mode Indicators will blink A alternately e Inthe first axis the Low Battery will blink at 5 Hz the Manual Mode at 1 Hz In the second axis the Low Battery will blink at 1 Hz the Manual Mode at 5 Hz e When an arrow button is pressed to change calibration the Emission Indicator LED will turn off for one half second to indicate a button press Out of Level Indication XE When there is an Out of yen Level Failure the Rugby X pe ro has been set up outside A of its self leveling range and cannot achieve level The LED s will blink in sequence Turn the unit off level the top of the tripod and try again Out of Temperature Range X If the unit is set up and L the environment is out of He the specified operating K temperature range all three LED s will turn on at the same time The operating temperature range for the Rugby is 4 to 122 F 20 to 50 C Rugby 100 LR 2 2 1en 8 O LED Indicators Basic operation Automatic Operation Manual Operatio
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