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Danger Warning Warning CAUTION Warning

1. i 3 2 318 ala Plo Physical Dimensions Page 40 H2 H1 H Transparent View B Terminal Block M Screw Hieght N N y D1 4 gt Rating HI DI E Hp Voltage Screw Size 7 5 220 460 10 220 460 15 220 460 20 220 460 25 220 460 10 17 1 2 16 7 8 7 7 8 5 16 18 30 220 460 40 220 14 23 32 20 3 32 19 3 4 77 16 5 16 18 50 220 60 220 17 3 32 27 26 24 3 4 8 1 16 3 8 16 75 220 100 220 18 29 64 329 64 30 31 32 29 17 32 9 27 32 7 16 14 40 460 50 460 15 14 23 32 21 5 8 20 3 32 19 3 4 7716 5 16 18 60 460 75 460 100 460 125 460 150 460 8 21 32 127 16 11 13 16 3 13 16 10 32 17 5 16 17 3 32 21 26 24 3 4 8 1 16 3 8 16 19 3 4 18 29 64 32 9 64 30 31 32 29 17 32 9 27 32 7 16 14 Page 41 Specifications 230 Volt Input eo nv amp Bl reme AL Al Model Number wl al al wal 6 Al wd Al 4 Al Al Al Al gt 3 3 3 23 23 23 23 3 3 3 3 gt LA AIAI
2. Series Number Bunte Voltage 208V 220V 230V Voltage 400V 440 460V 97005 5 eet Horsepower Example 5 HP Input Power Units rated from HP to 5 HP can use 1 or 3 input power Units 7 HP and above require 3 input power e Motor Specification Inverter duty motor compatible with IGBT variable frequency control Page 5 Page 6 2 Installation Location 2 1 Operating Environment The ERC AC Control should be located in a operating environment that meets the following conditions Ambient Temperature between 14 to 122 Fahrenheit 10 to 50 Celsius Relative Humidity Avoid locations exceeding RH 90 e Condensation Do not locate the unit where condensation occurs e Altitude If located above 1000m 3280 ft above sea level see table for power derating 000m 2000 300m 400m Atitude 3280 65608 98408 13120 Corrosion Avoid locations with corrosive gases or liquids for example ocean air e Contamination Avoid locations subject to dust or iron particles Hazardous Gases amp Liquids The is not designed for explosive environments Do not locate the unit were it is subject to combustible or flammable gases or liquids Ventilation Mount the unit in a lengthwise vertical position to ensure proper cooling ventilation Provide not less than 5 inches 125 mm top and bottom and 2 inches 50 mm each side of clear space around the
3. Digital Meter 1 Digital Meter 2 Digital Meter 3 76543 2 1 765 43 2 1 6 5 4 3 2 1 909 9 OOOOOOO 0099990 0000000 4 4 Top View Digital Meter Dimensions are in mm Part DM 501 gt 5 5 Side View 44 21 12 48 Front View 5 2 ae 4 75 M7 o2 gt O 1 e Page 16 Section 4 17 Motor Starting Parameters If the motor has difficulty starting The first recommendation is increase the starting frequency F032 If the problem continues two additional recommendations are lower the carrier frequency F 081 see section 4 18 and increasing the pre start rotor magnetizing time 2077 The last solution is increasing the starting boost voltage Creeping starts helps avoid excessive slip during acceleration By giving the motor time to catch up HZ 12 4 _ Start Time F097 Y 2 Start Frequency d Creeping Start Frequency F096 Time 0 1 to 10 Hz 220V Motor 0 to 50 Volts 460V Motor 0 to 100 Volts Start Frequency Starting Factory set 6 volts Boost Voltage Factory set 12 volts Pre Start Rotor Magnetizing 0 to 20 seconds Factory set 0 Before starting DC voltage is applied to the stator to magnetize the rotor This function is similar to the starting capacitor on a single phase AC motor Time Creeping Start Frequency Creeping Start Time
4. 5 5 speed from being set with in the bypass bandwidth The motor will quickly pass through the bypass bandwidth and will not level to a speed with in the bypass bandwidth 60 50 The speed will not level in the bypass bandwith 40 RN 40 Hz Bypass Bandwidth 30 2 20 p Time If programmed as in example F 087 the speed will not level between 30 and 40 Hz Frequency Bypass 1 0 to 400 Hz Factory set 0 Frequency Bypass 2 0 to 400 Hz Factory set 0 Frequency Bypass 3 0 to 400 Hz Factory set 0 The bandwidth applies to frequency skips 1 2 and 3 Frequency B ypass Application example To bypass 30 to 40 Hz Set F 084 to 35 Hz and F Bandwidth 087 to 5 Hz Section 4 11 Keypad Default Display The keypad LED default display can be programmed to one of the eight functions below 1 Hz Output 4 PN Voltage 7 User Defined Meter F 006 2 Hz Setting 5 Current 8 Terminal Status Default Display 3 Voltage 6 RPM Factory set 1 Section 4 12 User Defined Meter i e MPM and RPM Calibration Custom speed calibration is for user defined units of measure The custom speed can be display on the keypad LED F 006 set 7 or a digital meter See Section 4 15 Digital Meter Programming Custom Speed 0 to 500 Units per Hz Calibration Factory set 20 Keypad s Custom 0 No Decimal Points 2 Two Decimal Points Factory se
5. KP 202 have the same mounting dimensions Thread M3 O KEYPAD Hz V A RPM L MPM Recommended 15 5mm Elio gt 25 1 DIA 0 612 e 3 imm A run El B Ce 19 ady FUN STOP V stop 30 mm 1 181 5 590 142 5 039 128 0 196 DIA SCREW 10 5 SCREW 4M oj P Co 6579 gt gt gt gt gt gt gt gt gt gt 851 9191 99619 a a a a a a D X exe AA DBUS s 5 43 5 DBU5 H75 iililli Physical Dimensions Page 39 gt e 9 202 1 amp 2HP Physical Dimensions orn Dl 3 amp 5 HP
6. A Horsepower 1121315 17 5 10 15 20 25 30 40 50 60 75 Current Rating A 5 8 11 17 25 33 46 60 74 90 1151145 175 220 Output Voltage Rating V 200 to 230V 3 Output Frequency Range Hz 0 01 to 400 Hz 200 to 230V Input Power Hz 60 Hz 16 0850 200 to 230V 50 to 60 Hz 3 Input Power Range V 180 to 253 V Input Frequency Fluctuation Range Hz 460 Volt Input laln 69 25 Mel amp gt Horsepower 1 213 5 55 10 15 20 25 30 40 50 60 75 100 125 150 Current Rating A 2 541619 14 18 124 30 39 45 61 73 87 110 137 176 204 Output Voltage V 380 to 460V 3 Output Frequency Range Hz 0 01 to 400 Hz Input Power V Hz 380 to 460V 50 to 60 Hz 3 Input Power Range V 323 to 506 V Input Frequency Fluctuation Range Hz Page 42 Common Specifications Motoring Features Output Signal Pulse Width Modulation PWM to synthesize sinusoidal wave Frequency Range 0 01 to 400 Hz see 2092 Frequency Resolution 0 1 Hz Overload Current 150 of motor s rating for 1 minute see 2046 2047 2048 Acceleration and Deceleration
7. 4 5 Overload Detect 11 General Fault Detect 6 Stall Prevention Detect Page 32 F 060 Tb Relay Terminals Factory set 11 061 Constant Speed Bandwidth 0 0 to 10 Hz When Y1 or Y2 or relay T are set to 2 and the output frequency for Speed Ref Setting Factory set 2 Hz is within the bandwidth of F061 the terminals will signal F 062 Constant Speed Bandwidth 0 0 to 10 Hz When Y1 or Y2 or relay T are set to 2 and the output frequency for Programmed Speed Factory set 2 Hz is within the bandwidth of F062 the terminals will signal Constant Speed Detect Output Signal F 064 Torque Boost Gain 0 0 to 3 ratio Factory set 1 l 0 Disable Overload Signal Factory set 0 1 Enable Overload Signal F 066 Overload Conditions 0 Signal Overload only when operating at constant speed Factory set 0 1 Signal Overload at any speed 0 Disable Fast Overload Factory set 0 F 068 Fast Overload Level 30 to 200 of the RM5 rated current Factory set 160 F 069 Fast Overload Time 0 1 to 10 Seconds Factory set 0 1 F 070 Constant Speed 30 to 200 of the motor s rated current before speed reduction Stall Prevention Factory set 170 F 071 Acceleration 30 to 200 of the motor s rated current before acceleration levels Stall Prevention Factory set 160 Constant Speed Stall Prevention Recovery Acceleration Constant Speed F 073 Stall Prevention Recovery Deceleration F 074 Deceleration 0 Disable Stall
8. 053 054 055 056 057 058 059 Speed Level 3 Frequency Speed Level 4 Frequency Speed Level 5 Frequency Speed Level 6 Frequency Speed Level 7 Frequency Speed Reference Analog Scale Maximum Speed Reference Analog Scale Minimum Speed Tracking Current Speed Tracking V F Pattern Stall Prevention at Constant Speed Stall Prevention during Acceleration Stall Prevention during Deceleration Stall Prevention Recovery Acceleration at Constant Speed Stall Prevention Recovery Deceleration at Constant Speed Start Forward amp Reverse Inputs Starting Boost Voltage Starting Boost Voltage Starting Frequency Starting Frequency Stop Stop with Keypad Switch Point Frequency from F104 to F105 Ta Tb Relay Terminals Terminal X1 Terminal X2 Terminal X3 Terminal X4 Terminal X5 Terminal X6 Terminal Y1 Terminal Y2 Terminals of Relay Ta Tb Time Delay before Restart after DC Braking Torque Boost Gain User Defined Meter i e MPM V F Pattern 1st Frequency Scale and Switch Point V F Pattern 1st Voltage Maximum V F Pattern 2nd Frequency Scale and Switch Point V F Pattern 2nd Maximum Voltage V F Pattern Main Frequency Scale V F Pattern Main Voltage Maximum V F Pattern of Speed Tracking Voltage Boost of Start Voltage Output Maximum X1 Input Terminal X2 Input Terminal X3 Input Terminal X4 Input Termina X5 Input Terminal X6 Input Terminal Y1 Terminal Y2 Terminal Page 38 201
9. If F 106 is set 0 Hz and F 104 is set 15 sec the motor will decel to a stop in 15 sec If F 106 is set 30 Hz the motor will decel to 30 Hz in 15 sec If F 106 is set 0 Hz F 105 is inactive If F 106 is set 30 Hz and F 105 is set 15 sec the motor will decel from 30 Hz to stop in 15 sec Switch Point Frequency 0 to 400 Hz This frequency is the point when the 1st decel time from switches to the 2nd decel time If F 106 is set 0 Hz 1st to 2nd decel time Factory set 0 the 2nd decel time is disabled 1st Decel Time 0 to 3200 sec from F 103 to F 106 Factory set 15 2nd Decel Time 0 to 3200 sec from F 106 to stop Factory set 15 Page 21 Section 4 25 DC Braking i e Dynamic Braking DB The 5 will handle up to 50 of the motor s regenerative current without a dynamic braking resistor If the motor s regenerative current exceeds 50 a Dynamic Braking is required The units rated from to 5 Hp has a internal Dynamic Braking Transistor DBT as a standard feature The 5 from 7 HP and higher require a external Dynamic Braking Unit DBU available at additional charge If the customer requires the DBU i e DBT installed internally It is available at additional charge and 4 weeks delivery time The regenerative current created by the motor is determined by the motor s inertia the load s inertia the deceleration time and friction The current rating of the DBU must be determined by the
10. 0 0 to 400 Hz Factory set 0 5 Hz 0 0 to 25 5 Sec Factory set 0 0 Creeping before accelerating helps avoid excessive slip during acceleration Typically the Creeping frequency is set 1 Hz above the start frequency Section 4 18 Carrier Frequency The carrier frequency synthesizes a sinusoidal wave using Pulse Width Modulation PWM with the motor s inductance A higher carrier frequency will run the motor quieter and smoother Small motors have less inductance and can use a higher carrier frequency Large motors require a lower carrier frequency The length of the wire from the 5 inverter to the motor increase inductance The carrier frequency should be lowered as the wire length increases Each unit is a multiple of 2 5kHz Lowering the carrier 1106 rs 081 Carrier Frequency set d frequency will increase starting torque Also the carrier Lbs frequency is inverse to the length of the output wires Wire Length Wire Length in relation to Carrier Frequency Table 10m 40 ft 25m 80 ft 50m 160 ft 100m 320 ft Over 100m l5to 5 HP 12 5 kHz less 10 kHz or less 77 5 kHz or less 5 kHz or less 2 5 kHz 7 Voto 10 HP 15 to 30 HP 10 kHz or less 7 5 kHz or less 5 kHz or less 2 5 kHz 77 5 kHz or less 5 kHz or less 2 5 kHz 40 to 75 HP 5 kHz or less 2 5 kHz Page 17 Section 4 19 Motor Ratings and Overload Parameters Read the motor s name plate before
11. Diagnostics When keypad displays the following OC Over Current OE Over Voltage LE Under Voltage OL Motor Overload OLI RM5 Inverter Overload OH Overheat GF Ground Fault SC Blown Fuse PadF Keypad Disconnected during Operation Ambient Conditions Atmosphere Non Explosive Non Corrosive Temperature 10C to 50C No Condensation 14F to 122F Humidity 90 Relative Humidity or less Vibration Altitude Less than 5 9m sec 0 6G Less than 1000 meters 3280 ft see table in section 2 1 Page 43 ELECTRIC REGULATOR CARLSBAD CA USA 1 800 458 6566 Circuit Breaker L2 L3 Multi Speed Table X2 Main Level Off Off Level 1 Off On Level 2 On Off Level 3 On On Levels 4 5 6 and 7 are availbe by programming X3 F 054 to 5 Speed Reference VREF Dynamic Resistor DB When the DB resistor is installed remove this jumper This diagram is for installing the DB resitor for 1 to 5 HP For installing the DB resistor on 7 HP and above consult the users manual RM5 Elimentary wire diagram for open loop operation FWD REV X1 052 default Multipul Speed Level 1 X2 F 053 default Multipul Speed Level 2 default Jog F 055 default Secondary Accel amp Decel Time 5 F 056 default External Fault Signal Input X6 F 057 default Reset COM 12V VIN F 040 amp 0
12. application engineer If the current exceeds the rating of one DBU additional DBUs can be connected in parallel i e Master Slave Instructions for to 5 HP Important codes 2075 and F077 only apply to to 5 HP models 5 with the internal DBU installed They don t apply to the external DBUS F075 DC Braking Current 0 to 150 of the current rating Factory set 50 Time Delay before 0 to 20 Sec Restart after DC This allows the DB resistor time to cool Factory set 0 5 Braking 230 VAC PM DB resistor 3 PHASE ei RM5 1 2 to 5 HP Instructions for external DBU F 093 Automatic Voltage 0 Disable AVR When the external DBU is Regulation AVR 1 Enable AVR Factory set 1 installed disable AVR Four external DBU units are available Part DBUS L50 Rating 230VAC 50A Part DBUS H50 Rating 460VAC 50A Part 4t DBUS L75 Rating 230VAC 75A Part 05 75 Rating 460VAC 75A WARNING correct installation of the externial DBUS is critical A wiring error will result in catastrophic failure of the DBUS 5 Take extra care to be certian the wiring is correct 460VAC 3 PHASE T 710 10 HP no jumper is reqiured MOTOR 15 HP and higher reque DB resistor DB resistor JUMPER pum e e e RS TU VW P P
13. 067 F 068 F 069 F 091 F 045 F 044 F 001 F 084 F 085 F 086 F 087 F 031 F018 F017 F 009 010 011 012 013 014 015 016 032 042 042 043 043 005 092 080 095 017 006 004 003 080 092 103 079 019 020 009 034 035 031 031 030 030 099 100 101 Default Display for Keypad Digital Meter 1 Digital Meter 2 Digital Meter 3 Energy Economy Fast Overload Fast Overload Level Fast Overload Response Time Fault Record FM Meter Gain FM Meter Output Selection Forward Reverse amp Start Inputs Frequency Bypass 1 Frequency Bypass 2 Frequency Bypass 3 Frequency Bypass Bandwidth Frequency Maximum Output Frequency of Acceleration amp Deceleration Frequency of Jog Frequency of Main Speed Level Frequency of Speed Level 1 Frequency of Speed Level 2 Frequency of Speed Level 3 Frequency of Speed Level 4 Frequency of Speed Level 5 Frequency of Speed Level 6 Frequency of Speed Level 7 Frequency of Start Frequency Operating Range Maximum Frequency Operating Range Maximum Frequency Operating Range Minimum Frequency Operating Range Minimum Frequency Storage during Operation Function Program Locks General Fault Ride through Limit Input Voltage Reference Jog Frequency Keypad Default Display Keypad Speed Adjustment Keypad Stop Limit of General Fault Read through Lock Program Functions
14. 187 30mm 0 2 7 5 3mnm MHL200W 4000 6 5 165mm 5 9 150mm 2 36 60mm 1 18 30mm 0 2 5 3mm MHL300W 100Q 8 46 215 7 9 200mm 2 36 60mm 1 18 30mm 0 2 5 3nm MHL300W 400Q 8 46 215 7 9 200mm 2 36 60mm 1 187 30mm 0 2 5 MHL400W 100Q 10 43 7 265mm 9 85 250mm 2 36 60mm 1 18 30mm 0 2 5 3nm MHL400W 400Q 10 43 7 265mm 9 85 7 250mm 2 36 60mm 1 18 30mm 0 2 7 5 3nm MHLS500W 40Q 13 197 335 12 6 320mm 2 36 60mm 1 18 30mm 0 27 5 500 1000 13 19 7 335mm 12 6 320mm 2 36 60mm 1 187 30mm 0 27 5 3mm MHL1000W 40Q 15 75 400mm 15 167 385 3 9 100mm 1 97 50mm 0 42 10 6mm MHL1000W 100Q 15 75 400mm 15 16 385 3 9 100mm 1 97 50mm 0 42 10 6mm Page 23 Section 4 26 Store and Copy Programs Function code F117 can be used to store custom a program and copy the program to another inverter Example you have created a program and want to copy your program to another RMS The program you created is now stored in the inverter not the keypad The program must be copied from the to the keypad Step One Enter F117 and scroll to rd_EE and press and hold the enter key until the word end appears Step Two Disconnect the keypad and connected it to the 5 inverter you plan to copy the program to to and enter F117 again and scroll to UUr EE and press and hold enter until the word end appears again If you want to copy the program to more inverters repeat
15. 2 2 1 2 2 2 3 2 4 2 5 Section 3 3 1 3 2 3 3 3 4 Section 4 4 1 4 2 4 3 4 4 4 5 4 6a 4 6b 4 6c 4 6d 4 7 4 9 4 10 4 11 4 12 4 13 4 14 4 145 4 15 4 16 4 17 4 18 4 19 4 20 4 21 4 22 4 23 4 24 4 25 4 26 4 27 4 28 Receiving and Specifications Physical Inspection Input Power and Motor Specifications Physical Installation Operating Environment Motor Selection AC Line Reactors Wire Size amp Specifications Carrier Frequency Keypad Operation Keypad Operating Modes How to restore the factory program Operating the 5 without the keypad Analog Keypad KP 202 Introduction Programming Instructions Quick Start Primary Settings Maximum Frequency Programming Multiple Speed Level Activation and Frequency Settings Input Terminal Programming X1 through X6 Output Terminal Programming Y1 Y2 and Ta amp Tb Acceleration amp Deceleration Scale Acceleration amp Deceleration Programming Secondary Acceleration amp Deceleration S Curve Starting Leveling and Stopping Speed Reference Scale i e Speed Pot Voltage Scale Operating Speed Range Frequency Bypass Keypad Default Display User Defined Meter i e MPM and RPM Calibration Analog Meter Programming outputs FM and FM or GND Digital Meter Programming Auxiliary Digital Meter Connection Diagram Plug Overload Priority Selection Motor or Inverter Overload Signal Parameters Moto
16. 800 WO 1n Series MHL 500W 400 RMS 2010 20 400 MHL 500 400 RMS 4010 800 pud ini WO 1n Series MHL 500W 40Q MHL W 40Q i i 5 2015 13 30 5 4015 400 TWG miseries Three in parallel Two in parallel Total four pieces MHL 500W 40Q MHL 500W 40Q Two i i 5 2020 100 5 4020 400 Four in parallel Two in parallel Total four pieces MHL 500W 40Q MHL 500W 40Q Two in seri 5 2030 6 60 e 5 4030 200 Six in parallel Four in parallel Total eight pieces yooh 6 i B5 Part Number Description MHL 60W 1000 E f T b Restos mim 12 gt Prefix L1 H A Dimensions in mm Part Number Li 12 W H D MHL60W 100Q 4 5 115mm 3 9 100mm 1 57 40 0 79 20mm 0 2 5 MHL60W 400Q 4 5 115mm 3 9 100mm 1 57 40 0 79 20mm 0 2 5 3nm MHL80W 100Q 5 5 140mm 4 9 125mm 1 57 40 0 79 20mm 0 2 5 3nm MHL80W 400Q 5 5 140mm 4 9 125mm 1 57 40mm 0 79 20mm 0 2 5 3mm MHL100W 100Q 6 5 165mm 5 9 150mm 1 57 40 0 79 20mm 0 27 5 MHL100W 400Q 6 5 165mm 5 9 150mm 1 577 40mm 0 79 20mm 0 2 5 MHL120W 1000 7 5 190mm 6 9 175mm 1 57 40mm 0 79 20mm 0 27 5 MHL120W 400Q 7 5 190mm 6 9 175mm 1 57 40 0 79 20mm 0 2 5 3nm MHL150W 100Q 8 46 215 7 9 200mm 1 57 40 0 79 20mm 0 2 5 3mm MHL150W 400Q 8 46 215 7 9 200mm 1 57 40mm 0 79 20mm 0 2 5 3nm MHL200W 100Q 6 5 165mm 5 9 150mm 2 36 60mm 1
17. Hz Factory set 60 Hz F010 Speed Level 1 0 to 400 Hz Factory set 10 Hz F011 Speed Level 2 0 to 400 Hz Factory set 20 Hz F012 Speed Level 3 0 to 400 Hz Factory set 0 Hz F013 Speed Level 4 0 to 400 Hz Factory set 0 Hz F014 Speed Level 5 0 to 400 Hz Factory set 0 Hz F015 Speed Level 6 0 to 400 Hz Factory set 0 Hz F016 Speed Level 7 0 to 400 Hz Factory set 0 Hz F017 Jog 0 to 400 Hz Factory set 6 Hz X3 is factory to Jog F054 set 1 Section 4 4 Input Terminal Programming X1 through X6 Terminals X1 through X6 can be custom programmed to the 12 functions in the table below Input Terminal Table F 052 X1 Terminal Input Factory set 3 1 Jog 7 External fault signal input F 053 X2 Terminal Input Factory set 4 2 Secondary Accel amp Decel 8 Disable Outputs Y1 Y2 Ta Tb F 054 X3 Terminal Input Factory set 1 3 Multi Speed Level 1 9 Stop F 055 X4 Terminal Input Factory set 2 4 Multi Speed Level 2 10 Resume Programmed Speed F 056 X5 Terminal Input Factory set 7 5 Multi Speed Level 3 11 Resume Speed Ref Setting F 057 X6 Terminal Input Factory set 6 6 Reset 12 Disable accel amp decel Section 4 5 Output Terminals Programming Y1 Y2 and Ta Tb Terminals Y1 amp Y2 are opto isolated transistor collector outputs with common emitters CME Terminal Ta Tb and Tc are a single pole double through SPDT relay with Tc the pole Output Terminal Table 1
18. Prevention during deceleration Stall Prevention 1 Enable Stall Prevention during deceleration Factory set 1 F 076 Time Delay before 0 to 20 Sec Restart after DC Braking Factory set 0 F 063 0 to 400 Hz Factory set 0 Hz 0 1 to 3200 sec Acceleration Time to recover from stall when Factory set 15 running at constant speed 0 1 to 3200 sec Deceleration Time to recover from stall when Factory set 15 running at constant speed This setting allows the brake resistor time to cool Before starting DC voltage is applied to the stator to magnetize the rotor This function is similar to the starting capacitor on a single phase AC motor 077 Pre start 0 to 20 Sec Rotor Magnetizing Time Factory set 0 0 Disable Ride through Factory set 0 Power Interruption 1 Enable Ride through Response 2 Switch Off 3 Enable Controlled Deceleration Stop F103 F104 F105 F106 Low Input Voltage 220V motor 130V to 192V Factory set 175V Switch Off Point 460V motor 230V to 384V Factory set 320V Limit of General Fault Ride 0 to 16 Factory If a fault is dected and then quickly corrects its self The 5 will continue to run ride through F080 sets the number permissible ride through set 0 throughs F 080 Each unit is a multiple of 2 5 kHz The carrier frequency is inverse to the Carrier Frequency 1106 length of the wire from the control to the motor See Table Factory set 4 Controlled Deceleration Stop Factory set 0 U
19. Rating verl r h see F047 Overload G ap 200 Fast overload current 160 F 068 set 16095 Heal Se SER 1 1 cL Slow overload curves 120 2 100 80 Ss SS pS b 5 Hz Fastioverload trip 60 ene ie 114 Fast overloak d time 069 set 0 1 seconds overides 40 T i i T 20 curves 0 rT7 B 4 aa 9 10 11 12 13 14 15 16 17 18 19 20 Minutes Fast overload responds by switching off the motor when the current exceeds the setting of F068 by more than the time setting of F069 Important F067 disables and enables F068 and F069 The factory default settings are shown on the Overload Graph above If at any speed the motor current exceeds 160 for more than 0 1 second the motor is switched off Important note F067 default setting is Disable fast overload Slow overload curves can not be changed by the user The OL curve overrides all other curves Example If at any speed the motor current exceeds 150 for more than one minute the motor is switched off Second example If the motor is running at 20 Hz and the motor current exceeds 95 for more than 15 minutes the motor is switched off Page 18 Section 4 20 Motor Slip
20. Set 60 Hz 60 HZ the voltage is 220V Second Example If F034 is 120Hz and 2035 is F036 220V then at 60Hz the voltage is 110V 220V Motor 0 1 to 255 Volts Factory set 220 Volts 460V Motor 0 1 to 510 Volts Factory set 460 Volts The V F pattern can be customized into three sections 1st 2nd and Main V F patterns F036 sets the maximum frequency in the 1st pattern and switch point to 2nd main V F pattern If 2036 is 0 it is not active 0 to 400 Hz Factory set 0 Hz 220V Motor 0 to 255 Volts Factory set 0 Volts 460V Motor 0 to 510 Volts Factory set 0 Volts 0 to 400 Hz Factory set 0 Hz 220V Motor 0 to 255 Volts Factory set 0 Volts 460V Motor 0 to 510 Volts Factory set 0 Volts The speed reference voltage scale is 0 10V and the current scale is 0 00 to 2 ratio Fact i 4 to 20 mA The maximum value can be be reduced Example 10 1 25 8 the scale is 0 to 8 V The minimum value of the speed reference scale can be increased Example 0 2 10 2 the scale is 2 to 10 Volts The 2nd V F pattern begins at F036 and ends at F038 If F038 is set 0 it is not active 1 to 1 ratio Factory set 0 0 00 to 1 ratio Factory set 1 00 0 00 to 1 ratio Factory set 0 0 Frequency Output Factory set 0 1 Speed Ref Setting in Hz 2 Current Output 0 01 to 2 00 of F 044 setting Factory set 1 0 Disable Motor Over Current Protection 1 Enable Motor Over Current Protection Factory
21. Switch Point setting of F 035 4 Speed Level 4 Hz 0 0 to 120 Hz F013 26 Speed Ref Scale Max 0 00 to 2 00 F040 5 Speed Level 5 Hz 0 0 to 120 Hz F014 27 Speed Ref Scale Min 1 00 to 1 00 F041 6 Speed Level 6 Hz 0 0 to 120 Hz F015 28 Maximum Speed 0 00 to 1 00 F042 I Speed Level 7 Hz 0 0 to 120 Hz F016 29 Minimum Speed 0 00 to 1 00 F043 8 Speed 0 0 to 120 Hz F017 30 FM FM 0 00 to 2 00 2045 9 Main Acceleration Time 0 1 to 165 sec F019 Analog Meter Gain 10 Main Deceleration Time 0 1 to 165 sec F020 31 Slip Compensation 9 9 to 5 0 F050 11 Speed Level 1 Acc Time 0 1 to 165 sec F021 32 Level Speed Signal 0 00 to F 031 2063 12 Speed Level 1 Dec Time 0 1 to 165 sec 2022 33 Torque Boost 0 0 to 3 0 F064 13 Speed Level 2 Acc Time _ 0 1 to 165 sec F023 34 Overload of RMS rating 30 to 200 F068 14 Speed Level 2 Dec Time 0 1 to 165 sec 2024 35 Stall Prevention 30 to 200 071 15 Speed Level 3 Acc Time 0 1 to 165 sec F025 during Acceleration 16 Speed Level 3 Dec Time 0 1 to 165 sec 2026 36 Stall Prevention 30 to 200 F070 Secondary during Level Speed 17 0 1 to 165 sec F027 8 37 Stall Recovery Acceleration 0 0 to 165 Sec 072 18 Start Frequency 0 0 to 10 Hz 2032 38 Stall Recovery Deceleration 0 0 to 165 Sec F073 19 Start Voltage Boost 0 to 127 Volts F033 39 DC Braking Current 0 to 150 2075 20 Maximum Frequency 0 0 to 120 Hz F031 40 Ist Freq Bypass 0 00
22. are to operated from the KP 101 digital key pad The typical user wants to connect to the terminals auxiliary Start Stop and Speed Pot and program the Acceleration and Deceleration time To program Start Run to operate from the terminals see F 001 in the table below If 2001 is set to 0 or 1 the 5 will stop if the auxiliary start circuit is opened or the Stop Reset key 15 pushed To disable the keypad stop key see F 003 If the user wants the motor to coast to a stop uncontrolled deceleration see F082 Accelerate and Decelerate time are easily program by F 019 and F 020 The user is required to program the Motor s Ratings into the 5 See the motor s name plate for the motor s ratings The is programed at the factory for a typical AC motor The user should program the for the following parameters The motor s Maximum Current No Load Current if available on the name plate Voltage depending on how the motor is wired and the Number of Poles Most user s will be interested in features such as Energy Economy reduces the voltage to the minimum required to maintain speed F 102 e Key efault display F 006 e Motor over current switch off response time standard or fast F 047 Note Measuring the output voltage must be made with a true RMS digital meter or analog meter Notes Setting F031 Start Forward amp Reverse 0 1 2 Speed Control Keypad Stop Keypad Default Di
23. is 0 to 8 V Analog Speed Ref 1 to 1 ratio The minimum value of the speed reference scale can be Scale Minimum Factory set 0 increased Example 0 2x10 2 the scale is 2 to 10 Volts Section 4 9 Operating Speed Range The operating speed range is factory set 0 to 60 Hz The speed range can be programmed to any range between 0 and 60 Hz If for example you want the speed range to be 30 to 45 Hz Follow the instructions in 2042 and 2043 If the settings are programed as in the example The speed can only be adjusted between 30 to 45 Hz When the motor is started and the speed reference is set at minimum the motor will accelerate to 30 Hz When the speed reference is set to maximum the motor will go to 45 Hz See the graph below HZ 60 27 50 E ET Max Speed 45 Hz 1 EM uH 30 Min Speed 30 Hz a 20 26 m 10 p 27 p Time Mamun Output 0 1 to 400 Hz Factory 60 Hz This setting overrides all others Frequency F 042 is a ratio of F 031 Example If F 031 is 60 Hz Operating and F 041 is 0 75 the maximum frequency will be 45 Range Maximum Factory set j 0 75 x 60 45 F 043 is a ratio of F 031 Example If F 031 is 60 Hz E and F 043 is 0 5 the minimum frequency will be 30 Hz Range Minimum Factory set 0 0 5 x 60 30 TS Frequency Operating 0 00 to 1 ratio Page 14 Section 4 10 Frequency Bypass Frequency bypass prevents
24. name plate for the maximum current rating See data on motor s name plate for no load current rating If not available on name plate measure the current Factory set 0 1 Setting the motor s number of poles calibrates the RPM and the User defined meter See 2007 Select 2P 6P 8P 10 Factory set 0 Controlled Deceleration Stop 1 Uncontrolled Deceleration Stop coast to stop 0 Disable Energy Economy Factory set 0 1 Enable Energy Economy Reduces Voltage to minimum to maintain speed Page 11 Section 4 2 Maximum Frequency Programming The output frequency of the 5 will not exceed the frequency setting of F 031 Other frequency scales can be set greater than F 031 for scaling purposes Maximum Frequency And 0 1 to 400 Hz Factory set 60 Hz This setting overrides all others Master Freq Reference Section 4 3 Multiple Speed Levels Activation and Frequency Settings The RM5 has a Main Speed plus 7 speed levels and jog The speed levels 1 through 7 can be programmed to be active by inputs X1 X2 X3 in binary order Input X3 is factory set to Jog To change X3 to operate according to the table below F 054 must be set to 5 See section 4 6 The settings of F 009 through F 017 will be overridden by F 031 setting See Section 4 4 Frequency Setting and Terminal Activation Table Terminals Note Levels 4 5 6 7 are only activated when F054 15 setto5 3 F 009 Main Speed 0 to 400
25. programming this section 0 Disable slow overload protection low Overloa iis d 1 Enable slow overload protection Factory set 1 Use when motor rating is equal or less than the Slow Overload 0 Motor rating Factory set pays rating See F 048 1 Use wh tor s rati ds the RM5 Options 1 RMS inverter rating Kd E F 048 Motor Current Rating See the motor s name plate for the current rating F 049 Motor s No Load See motor s name plate for no load current rating If not listed on name Current Rating plate measure the current Factory set 0 1 0 Disable Overload Signal When outputs Y2 or relay T i e 058 Factory set 0 F059 or F 060 are programmed to signal when an overload is detected i e 5 F 065 enables or disables this output Overload Signal 1 Enable Overload Signal Overload Signal 0 Signal overload only when the motor is running at the set speed Conditions 1 Signal overload when the motor is running at any speed 0 Disable shut off when overload is detected Factory set 0 1 Enable shut off when overload is detected Fast Overload Level 30 to 200 of the RMS rated current Factory set 160 Fast Overload Fast Overload When an overload exceeds the setting of F 068 and the time p 10 M setting of 069 is exceeded the 5 will shut off Response Time ALOT SERS Note F 069 does not sum the time of separate overload events Current
26. required to program the 5 The diagram below shows the KP 202 More information about analog keypad KP 202 is in section 5 m CA KEYPAD Kye gt The LED display is changed by adjusting RSW H and the light above each ADJ indicates which Light is off when the speed is controlled by the terminals ASW ADJ setting is displayed Note ADJ are programmable Below factory settings Note DIP Switches are programmable ADJ1 Start Voltage Boost ADJ4 Speed Level 1 Below are the factory settings default is OFF T DIP 1 ON Carrier Freq 2 5 KHz ok ADJ2 Acceleration ADJ5 Max Speed OFF Carrier Freq 15 KHz OFF ADJ3 Deceleration ADJ6 Secondary Acceleration DIP 2 ON 50 Hz 1 2 3 4 ADJ ADJ5 ADJ6 OFF 60 Hz aa ts during acceleration and deceleration DIP 3 ON Speed Controlled by Terminals tays on ducing constant speed OFF Speed Controlled by Keypad RUN 1 l RUN i e Start Dip 4 ON Start Operated by Terminals OFF Start Operated by Keypad STOP by Keyp 5702 STOP or RESET clears faults Speed Control Pot Page 10 Section 4 Programming Instructions Section 4 1 Quick Set Up This section covers the primary settings for typical applications The factory default settings
27. 0 04 mH 100 25 28 0 04 mH 100 30 33 0 04 mH 100 40 44 0 03 mH 150A 50 55 0 02 mH 200A 60 67 0 02 mH 2004 75 84 0 02 mH 300 100 115 0 02 mH 400A 125 134 0 02 mH 400A 150 160 0 01 mH 2 4 Wire Specifications 600A Continuous rated power HP KVA 460V Table Inductance 1 2 0 4 mH 213 0 4 mH 3 4 0 4 mH 5 6 0 4 mH 7 519 0 3 mH 10 13 0 3 mH 15 18 0 25 mH 20122 0 25 mH 25 28 0 08 mH 30 33 0 08 mH 40 44 0 04 mH 50 55 0 04 mH 60 67 0 04 mH 75 84 0 03 mH 100 115 0 02 mH 125 134 0 02 mH 150 160 0 02 mH The output wire must be rated for high temperature 60 The fuse ratings are selected to protect the wire not the IGBTs Output 230 3 Phase 0 to 60 Hz Full Load Amps Minimum Size for 40 ft length 19A 10 AWG 28A 8 AWG 36A 6 AWG 4 4 70 2 AWG 87A 1 AWG 105A 0 AWG 139A 000 AWG 173A 250 MCM 205A 300 MCM 254A 500 MCM Section 2 5 Carrier Frequency Output 460V 3 Phase 0 to 60 Hz Full Load Amps Minimum Size for 40 ft length 10A 12 AWG 14A 10 AWG 30A 8 AWG 30A 8 AWG 38A
28. 036 220V then at 60Hz the voltage is 110V Main V F Pattern 220V Motor 0 1 to 255 Volts Factory set 220 Volts Maximum Voltage 460V Motor 0 1 to 510 Volts Factory set 380 or 460 Volts The V F pattern can be customized into three sections 1st 2nd and Main V F patterns F036 sets the frequency Ist V F Pattern to when F037 voltage is reached If F036 is set to zero the Frequency Scale 1st V F pattern is disabled Note When the 1st V F pattern is used set F036 higher than 2032 1st V F Pattern 220V Motor 0 1 to 255 Volts Factory set 0 Volts Maximum Voltage 460V Motor 0 1 to 510 Volts Factory set 0 Volts 2nd V F Pattern 0 01 to 400 Hz 2038 sets the frequency when F039 voltage is reached Frequency Scale Factory set 0 HZ If F038 is set to zero the 2nd V F pattern is disabled 2nd V F Pattern 220V Motor 0 1 to 255 Volts Factory set 0 Volts Maximum Voltage 460V Motor 0 1 to 510 Volts Factory set 0 Volts Examples of V F Patterns Linear V F pattern is the RMS s default program Squared Curve is for variable torque applications such as fans and pumps Example When the speed of a fan doubles the torque load increases by square x Center Winding Curve is for constant torque applications Example Center winding a roll of paper at constant linear speed As the diameter and weight of the paper roll increases the motor s speed decreases and the torque load increase The parameters of an
29. 41 default 0 10 Volts GND JIN F040 amp 041 default 4 20 mA Digital meter plug Serial output Supports up to three meters FM 2 Analog meter terminals 0 10 volt scale RLMAx 10 1004 F 044 default 0 Output Frequency Note The 1 2 3 5 HP use GND in place of FM Page 44 F 060 default General Fault Detect Y1 F 059 default Constqant Speed Detect 2 058 default Rotation Detect Di CM E Common Emitter each colector is 50mA
30. 6 AWG 45A 4 AWG 60A 3 AWG 75 2 90A 1 AWG 110A 00 AWG Function code F 081 programs the carrier frequency Wire Length to 5 HP 10m 40 ft 12 5 kHz or less 25m 80 ft 10 kHz or less 50m 160 ft 7 5 kHz or less 135A 100m 320 ft 5 kHz or less 000 AWG Over 100m 7 to 10 HP 10 kHz or less 7 5 kHz or less 5 kHz or less 2 5 kHz 15 to 30 HP 7 5 kHz or less 5 kHz or less 2 5 kHz 2 5 kHz 40 to 75 HP 5 kHz or less 2 5 kHz 2 5 kHz Page 8 2 5 kHz Section 3 Keypad Fundamentals Section 3 1 Keypad Operating Modes The keypad has four operating modes e Monitoring Mode default e Data Mode Meter e Function Code Mode Scrolls up and down from F 000 to 117 Programming Mode Edits the function codes In Operating mode the LED displays Light is on when the speed is KEYPAD meter functions controlled by the keypad In Programming mode the LED displays Light is off when the speed is the function settings controlled by the terminals L Signals the meters display mode Hz pu MP Flashes during acceleration and deceleration PROGem dem F3 4 i e Start enters and exits PROG RUN programming mode A In Operating mode the arrow keys __ adjust the In Oper
31. ELECTRIC REGULATOR User Manual Warnings Danger Hazardous High Voltage Ground the control before servicing Remove all power and wait 10 minutes Verify that no voltage is present Failure to comply will result in death or serious injury Warning Separate over current protection is required by the national electric code The user is responsible for conforming with the national electric code and all applicable local codes which govern such practices as wiring protection grounding disconnects and other current protection Warning Never exceed the maximum input voltage Exceeding the maximum input voltage causes catastrophic failure Repair is impractical the control should be replaced Warning The RMS is for 3 phase induction motors only The will damage capacitor start motors CAUTION Before MEGGER or DIELECTRIC testing the AC motor Disconnect the AC motor from the control Megger or dielectric testing will damage the control Page 1 Page 2 Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg N 10 10 11 12 12 12 13 13 13 14 14 15 15 16 16 16 16 16 17 18 19 20 21 21 22 24 24 24 Table of Contents Section 1 1 1 1 2 Section
32. ERC 5 AC Control unit avoid shock or vibration when unloading and transporting the unit This can damage the semiconductors or other components Immediately upon receipt inspect the unit for the following Check to be certain the unit is clean of packing materials Check for damage incurred during shipment dents scratches etc e Inspect mechanical the parts loose screws terminals etc e Inspect for damaged loose or shorted electronic components or connections e If you find damage don t connect power to it The unit must be replaced or repaired Connecting power could result in fire or further damage and could void warranty Promptly report damage or problems you found during inspection to Electric Regulator Corp Telephone 760 438 7873 Fax 760 438 0437 Store the AC Control unit in a clean dry place in the package it was in shipped Avoid storing the unit in a location with high temperatures humidity dust or corrosive gases Outdoor storage is not recommended Section 1 2 Input Power amp Motor Rating Check the identification label to confirm that the input power and the motor s ratings are compatible with the drive Identification Label On the right side of the drive please find the label with the model number input power and output power Example Model ___ 5 2005 Input Power 200 to 230 50 60Hz Output Power 3 7kW 5 HP 17A Model Number Scheme 5 2005
33. Low Input Voltage Frequency Reduction Low Input Voltage Switch Off Point Main Speed Level Acceleration Time amp Levels 4 5 6 7 amp Jog Main Speed Level Deceleration Time amp Levels 4 5 6 7 amp Jog Main Speed Level Frequency Main V F Pattern Frequency Scale Main V F Pattern Maximum Voltage Maximum Output Frequency Maximum Output Frequency Maximum Output Voltage Maximum Output Voltage Meter 1 Digital Display Meter 2 Digital Display Meter 3 Digital Display Page 36 RM5 Function Code Table in Alphabetical Order F 045 F 044 F 098 F 046 F 046 F 047 F 047 F 050 F 048 F 048 F 049 F 049 F 098 F 051 F 031 F 030 F 065 F 066 F 068 F 094 F 067 F 069 F 051 F 078 F 089 105 104 103 106 079 107 108 109 110 F111 F112 F113 F114 F115 F116 F117 F 083 F 001 F 080 F 029 F 027 F 028 F 050 F 000 F 046 F 047 F 004 F 007 F 002 010 011 Meter Gain of FM Meter Output of FM Meters Number of Digital Meters Motor Over Current Protection Motor Over Current Protection Motor Over Current Shut Off Time Motor Over Current Shut Off Time Motor Slip Compensation Motor s Maximum Current Rating Motor s Maximum Current Rating Motor s No Load Current Rating Motor s No Load Current Rating Number of Digital Meters Number of Motor Poles Output Frequency Maximum Output Voltage Maximum Overload Detect Signal Overload Detect Signal Conditions Overload Level O
34. N RUN i e Start Dip 4 ON Start Operated by Terminals OFF Start Operated by Keypad STOP RESET STOP or RESET clears faults Speed Control Pot Section 5 2 Rotary Switch RSW Operation The RSW switch changes the LED display mode See the table below for descriptions of each position of RSW Positions 1 trough 6 display the program settings of ADJ 1 trough 6 All the other positions are not programmable fixed RSW Position Function Displayed Factory Default Setting See Code 0 Frequency Output Hz Not Programmable NA 1 ADJ setting Start Boost Voltage 0 to 127 Volts F033 2 ADJ 2 setting Acceleration Time 0 0 to 165 seconds 2019 3 ADJ 3 setting Declaration Time 0 0 to 165 seconds F020 4 ADJ 4 setting Speed Level 1 Freq 0 0 to 120 Hz 2021 5 ADJ 5 setting Maximum Output Freq 0 0 to 120 Hz 2031 6 6 setting Secondary Acc amp Dec Time 0 0 to 165 seconds F027 F028 7 Speed Control Pot setting Not Programmable NA 8 Carrier Frequency 1 2 5k Hz 2 5kHz 3 7 5kHz 4 10kHz 5 12 5kHz 15kHz F081 9 Voltage Output Not Programmable NA A PN Voltage Not Programmable NA B Current Output Not Programmable NA Motor RPM Not Programmable NA D Linear Speed Not Programmable NA E Terminal Status Not Programmable NA F DIP Status Not Programmable NA Page 25 Section 5 3 Adjustment ADJ Programming The user can custom program the adju
35. Output Voltage Detect 7 Low input voltage Y1 Terminal Output Factory set 2 Level Speed Detect 8 Braking 3 Zero Output Voltage Detect 9 Ride through Detect Y2 Terminal Output Factory set 2 4 Frequency Output Detect 10 Restart after fault detect Relay Ta Tb Tc 5 Overload Detect 11 General fault detect Factory set 11 Terminals 6 Stall Prevention Detect Page 12 Section 4 6a Acceleration amp Deceleration Frequency Scale F 018 Acceleration amp deceleration are dependent on the frequency scale set by F 018 Example If F 018 frequency is set to 60 Hz and F 019 is set to 15 seconds The motor will reach 60 Hz in 15 sec If F 018 is changed to 30 Hz The motor will reach 60 Hz in 30 sec Section 4 6b Acceleration amp Deceleration F 019 through F 026 The acceleration and deceleration time of the Main speed level plus speed levels 4 5 6 7 and Jog are all programmed by setting F 019 and F 020 Speed levels 1 2 and 3 acceleration and deceleration times are programmed independently by F 021 through F 026 Section 4 6c Secondary Acceleration amp Deceleration F 027 amp F028 The secondary acceleration and deceleration will override all other settings when input X4 is activated Secondary acceleration amp deceleration are programmed by F 0 27 and F 028 Note F055 must be set to 2 for X4 to activate secondary acceleration See Section 4 6 Acceleration amp Dece
36. RN PE P BR2 P BR2 ERIS ERES 5 9 MO 6 9 Si 7 HP and higher ee aes Master Use twisted pair Slave TA and TC are terminals for This example is the DBUS H or shielded wire The jumpers are set the fault signal relay The jumpers are set JP1 460V JP1 460V JP2 SLAVE JP2 MASTER WARNING If JP1 is set too low the DBUS will be on continuously causing the the unit to fail Page 22 Dynamic Brake Resistor DB resistor The application engineer must determine the amount of current generated by the decelerating motor Then select the value of the DBU and DB resistor Below is a table of typical resistor values for each model up to 30 HP Typical Recommended Typical Recommended Model Model resistance Resistor s resistance Resistor s RM5 200 1000 MHL 100W 100Q RM5 4001 4000 MHL 100W 400Q 5 2001 1000 MHL 100W 100Q MHL 1009 4000 5 4002 200 RM5 2002 1000 MHL 100W 100Q WOI patang MHL 100 4000 RM5 2003 400 MHL 500W 400 RM5 4003 1330 Ed Three in parallel MHL 100 4000 5 2005 400 MHL 500 400 5 4005 1000 Four in parallel MHL 500W 400 RMS5 2007 2010400 MHL 500 400 5 4007
37. Scale 0 1 to 3200 seconds Free running stop set deceleration to 0 seconds Braking Torque DC braking current is programmable form 0 to 150 of current rating with dynamic braking transistor DBT and resistor If DBT and resistor are not used DC braking current is limited to 20 see F 075 Voltage Frequency Patterns Three Voltage Frequency Patterns i e V F pattern Each V F pattern is independently programmable see 2034 to F039 Stall Prevention Stall prevention acceleration current and level speed current are independently programmable see F 070 and FO71_ Control Features Analog Speed Reference Scale 0 to 10 VDC Voltage Reference or 4 to 20 mA Current Reference see 2002 2040 F 041 Forward amp Reverse Inputs Activated by holding the circuit closed see 2001 Multiple Function Inputs Multiple Function Outputs 6 Programmable inputs with a selection of 12 features see F 052 to 2057 3 Programmable outputs with a selection of 11 features see 058 F059 F060 Display Meters Keypad Display The keypad displays 8 meter functions see 2006 Digital Meters Auxiliary The 5 supports up to 3 digital meters with a selection of 8 settings see 2098 2099 F100 F101 Meters plug to CNN Analog Meters Auxiliary The RM supports 1 analog meter with a selection of 3 settings see F 044 Meter connects to FM and FM Protection Features
38. This function helps avoid excessive slip during acceleration F 098 Number of Digital Meters Factory set 0 Digital Meter Table F 099 Digital Meter 1 Factory set 1 0 None 3 Voltage 6 RPM F 100 Digital Meter 2 Factory set 2 1 Hz 4 PN Voltage 7 Linear Speed F 101 Digital Meter 3 Factory set 3 2 Speed Ref Hz 5 Current 8 Terminal Status 0 Disable Energy Economy Factory set 0 1 Enable Energy Economy Reduces voltage to minimum required F 090 Lock Program Functions F 095 Input Voltage Reference Creeping Start Time F 102 Energy Economy p y Power Interruption 0 to 20 Hz by this setting A large decrease will cause hard braking Example The Frequency Reduction Factory set motor is running at 60 Hz and F 103 is set Hz When the power is shut off the frequency immediately be reduced to 57 Hz 60 3 57 If F 106 is set 0 Hz and F 104 is set 15 sec the motor will decel to a stop in 15 sec If F 106 is set 30 Hz the motor will decel to 30 Hz in 15 sec 1st Decel Time 0 to 3200 sec from F 103 to F 106 Factory set 15 2nd Decel Time 0 to 3200 sec If F 106 is set 0 Hz F 105 is inactive If F 106 is set 30 Hz and F 105 is from F 106 to stop Factory set 15 set 15 sec the motor will decel from 30 Hz to stop in 15 sec Switch Point Frequency 0 0 to 400 Hz This frequency is the point when the 1st decel time switches to the 2nd from 1st to 2nd decel time Factory set 0 0 decel time If F 106 is set 0 Hz
39. actory set 20 Custom Speed 0 No Decimal Point 2 Two Decimal Points Factory set 0 Decimal Point Display 1 One Decimal Point 3 Three Decimal Points Note Levels 4 5 6 7 are only activated when F054 is set 5 F 009 Main Speed Level 0 to 400 Hz Factory set 60 Hz F 010 Speed Level 1 010400 Hz Factory set 10 Hz F 012 Speed Level 3 010400 Hz Factory set 30 Hz F 013 Speed Level 4 0 to 400 Hz Factory set 0 Hz F 016 Speed Level 7 010400 Hz Factory set 0 Hz Acceleration amp TOR 0 01 to 400Hz When the frequency scale is 60Hz and accel time is set to 15 Deceleration seconds the motor will accel to 60 Hz in 15 seconds If the frequenc Factory set 60Hz TEY 0 1 2 3 0 1 2 3 0 F 006 Keypad Default Display F 008 Frequency Scale scale is changed to 30Hz the motor will accel to 60Hz in 30 seconds Main Speed Level 019 Acceleration Time also Levels 0 1 to 3200 Sec 4 5 6 7 amp Jog Main Speed Level 020 Deceleration Time also Levels 0 1 to 3200 Sec 4 5 6 7 amp Jog F 021 Speed Level 1 Accel Time 0 1 to 3200 Seconds Factory set Same as F 019 F023 Speed Level 2 Accel Time 0 1 to 3200 Seconds Factory set Same as F 019 F026 Speed Level Decel Time 0 1 to 3200 Seconds Factory set Same as F 020 F 027 Secondary Accel Time 0 1 to 3200 Seconds Factory set 15 sec Activated by input X4 F 028 Secondary Decel Time 0 1 to 3200 Seconds Factory set 15 sec Activated by input X4 F 029 S Curve Accel am
40. and Stall Parameters HZ 60 Speed Tracking Current 50 Inside the band current is limited to 2088 40 Level Speed 30 If the setting of F070 is exceeded the speed will be reduced 20 Deceleration Acceleration po enabled slip is held within parameters i ioni isabled excessive slip is permitte If F071 is exceeded acceleration is slowed down Dynamic braking permits disabling of F074 Time F050 Motor Slip Compensation Motor Slip 9 9 to 5 Hz F049 Motor No load Current F050 Ee LC F049 Compensation Factory set 0 0 F048 Motor Max Rated Current F048 F049 LC Load Current during normal operation Level Speed 30 to 200 of the motor s rated current F 048 before the speed is reduced Stall Prevention Factory set 17096 Acceleration 30 to 200 of the motor s rated current F 048 before the speed is leveled Stall Prevention Factory set 160 Level Speed Stall Recovery 0 1 to 3200 sec Acceleration time after recovery from stall during level Acceleration Time Factory set 15 speed Deceleration Stall Recovery Deceleration Time 0 1 to 3200 sec Deceleration time after recovery from stall during Factory set 15 sec deceleration Deceleration Stall 0 Disable stall prevention during decel If dynamic braking is used F 074 can be disabled Prevention 1 Enable stall prevention during deceleration Factory set 1 Level Speed 30 to 200
41. ating mode FUN scrolls In mode the arrow keys through the meter functions FUN STOP scroll and edit the F codes DATA RESET In Programming mode DATA enters and exits the F codes Stop or RESET clears faults When power is switched the 5 is by default in monitoring mode The monitoring mode s default display is Hz The default display can be changed to the user s preference See the function code table for F 006 e The data mode has 8 meter functions Hz Speed Setting in Hz Output Voltage DC Supply Voltage i e P N Current RPM User defined meter i e MPM and Terminal Status To scroll through the 8 meter modes press the FUN DATA to scroll through the functions To enter Function code mode press the PROG key The arrow keys will then scroll up and down through the function codes F 000 to F 117 To exit the function codes press the PROG key e Programing mode edits the function codes To enter the Function code and edit the program press the FUN DATA key Use the arrow keys to scroll through the code program code numbers After selecting the program code number press the FUN DATA key to exit the function code To exit the function codes press the PROG key Programming Example You want to change to the LED default monitoring mode display to Volts Press the PROG key to enter programming mode The LED will display the function codes Then press th
42. e RST terminal to COM Section 6 2 Keypad LED Display Fault Signals When a fault occurs the keypad LED will display a abbreviation of the type of fault The table below explains each abbreviation Keypad LED Display Fault Condition Possible Problems Solutions OC Over Current If output current exceeds 200 of the control s rating The over current protection circuit will switch off the control 1 The acceleration time is too fast 2 The motor ratings are incorrectly programmed 1 Increase the acceleration time or use a higher horsepower control 2 Check the motor s data plate and the control s program OE Over Voltage OL Over Load of motor High regenerative voltage or high input voltage will cause the power filter circuit capacitor to exceed 125 of normal The over voltage protection circuit will switch off the control The motor s current rating was exceeded See page 18 1 The deceleration time is too fast 2 The dynamic braking is inadequate 3 Input voltage is too high Motor load too high 1 Increase the deceleration time 2 Increase the braking torque and the dynamic braking unit 3 Lower the input voltage Reduce motor load or the motor ratings are incorrectly programmed OLI Over Load of Inverter The inverters power rating was exceeded Load is too high or inverter rating is too low Reduce motor load or install higher rated inver
43. e up arrow key to scroll to F 006 Press FUN DATA key to enter function code F 006 To edit use the arrow keys to scroll to the number 3 to set Voltage as the default display see table below Then press FUN DATA key to exit F 006 and press the PROG key to exit programming mode and enter operating mode Function code table for F 006 Keypad 1 Hz 4 DC Supply Voltage 7 User Defined Meter Default Display 2 Speed setting in Hz 5 Current 8 Terminal Status Factory set 1 3 Voltage 6 RPM Factory set 1 Section 3 2 Operating the RM5 with out the keypad The 5 will operate with the keypad if the is programed to be operated by the input terminals Vin GND FWD and REV if REV is required If more programing is required reconnected the keypad Section 3 3 How to Restore the Factory Program Settings When the keypad is in the operational mode Press the PROG key to enter function code mode Scroll to F 117 and then press the FUN DATA key Scroll until dEF60 is displayed Next press and hold down the FUN DATA key until the word end is displayed When the word end is displayed All the function codes have been set to the 60 Hz factory settings See section 4 3 Page 9 Section 3 4 Analog Keypad KP 202 Introduction The KP 202 is an optional assertory The analog keypad is a user friendly quicker and easier of making adjustments The KP 202 can not program all the functions The KP 201 is
44. etting to 5 Page 24 Section 5 Analog Keypad 202 Adjustments to the analog keypad i e KP 202 are best made with a 00 Philips head screwdriver Section 5 1 KP 202 Factory Settings The diagram below shows the KP 202 layout and factory default settings The KP 202 adjustment pots one through 6 i e ADJI to 6 and dip switches function are shown in the diagram below The RSW switch selects the LED display mode The functions of the pots and dip switches can be programmed please see sections 5 3 and 5 4 n KEYPAD Light is on when the speed is TERT controlled by the keypad ns r 5 Indl Light is off when the speed is P Sum EE ered controlled by the terminals RSW 9 played Note ADJ are programmable Below are factory settings Note DIP Switches are programmable ADJ1 Start Voltage Boost ADJ4 Speed Level 1 Below are the factory settings default is OFF a DIP 1 ON Carrier Freq 2 5 KHz fon T ADJ2 Acceleration ADJ5 Max Speed OFF Carrier Freq 15 KHz ADJ3 Deceleration ADJ6 Secondary Acceleration Ore aris Flashes during acceleration and deceleration DIP 3 ON Speed Controlled by Terminals Stays on dump constant speed on during constant speed OFF Speed Controlled by Keypad RU
45. expanded curve must be determined by the user Keep in mind with AC motors with a constant torque load if the voltage is decreased the current will increase Examples of Linear Squared Curve and Expanded Curve V F Patterns 460 Volt Motor 250 255 500 460V motor F034 60Hz F035 460V 4 220V motor F034 60Hz F035 220V 200 400 150 300 100 200 460V motor F038 30Hz F039 115 50 220V motor F038 30Hz F039 55 100 460V motor F036 15Hz F037 29V 0 F035 11V 10 20 30 40 50 60 Hz Page 20 Section 4 23 Power Interruption Ride through Power interruption is when the power goes off or the voltage goes below F 079 setting If the power is interrupted the response is selected by F 078 Ride through allows the to restart if the power is goes on in set time of F 089 For controlled stop programming see section 4 24 0 Disable Ride through Factory set 0 Power Interruption 1 Enable Ride through see F 089 Response 2 Shut Off 3 Enable Controlled Deceleration Stop when power is interrupted Power Interruption 220V Motor 130V to 192V Factory set 175V Switch Point Voltage 460V Motor 230V to 384V Factory set 330V Power Interruption This sets the time limit the power can be interrupted and 0 5 to 5 sec Ride through Factory set 0 5 ride through will restart If this time is exceeded the RM5 Restart Time Limit 885779 will remain off Note 078 mu
46. g Leveling and Stopping The s curve time is in addition to the primary acceleration and deceleration times Example If the s curve time is programmed to 4 seconds and the primary acceleration time is 10 seconds and primary deceleration time is 5 seconds The over all acceleration time is 14 seconds and deceleration time is 9 seconds S curve F 029 Decelttms 0 to 5 seconds Factory set 5 sec Page 13 Electric Regulator Corp 5 AC Control Section 4 Programming Instructions Section 4 7 Speed Reference Scale i e Speed Pot Voltage Scale The RMS is factory set for the arrow keys to adjust the speed To change the speed reference to a speed pot Vrer connected to terminals Vin GND set F 002 to 0 The factory default scale of is to 10 If terminal 12V is used a dropping resistor is required see wiring diagram Current reference use s terminals and GND The factory default scale of Iref is 4 to 20 mA 0 Speed Pot Terminals 12V Vin GND or Current Ref lin GND 1 Arrow keys with Hz display Factory set 1 2 Arrow keys with RPM display when arrow keys are pressed 3 Arrow keys with linear speed display when arrow keys are pressed Speed Control The speed reference voltage scale is 0 to 10V and Analog 5 eed Ref 0 00 to 2 ratio current scale is 4 to 20 mA The maximum value can be Scale Maximum Factory set 1 reduced Example 10 1 25 8 the scale
47. he function codes F048 Motor Maximum Load is set incorrectly If F048 is set too high or low excessive slip will occur then causing the excessive slip compensation Resulting in oscillation during acceleration Page 29 Replace the fuse 30 5 Function Code Table F 000 Software Version 1 P5102A Terminals activate forward amp start or reverse amp start Terminals activate forward amp start Keypad start Terminals activate forward or reverse Keypad start forward only Factory set 3 Speed Pot Terminals 12V Vin amp GND or Current Ref lin amp GND Start Forward amp Reverse Arrow keys with Hz display Factory set 1 F 001 Inputs Speed Arrow keys with RPM display when arrow keys are pressed Arrow keys with Linear Speed display when arrow keys are pressed Disable keypad stop 003 Keypad 1 Enable keypad stop Factory set 1 0 Disable arrow key speed adjustment during operation Keypad Speed Adie 1 Enable arrow key speed adjustment during operation Factory set 1 Frequency Storage 0 Disable frequency storage during operation Arrow keys only Factory set 0 during operation 1 Enable frequency storage during operation after 3 minutes Arrow keys only 1 Hz Output 5 Current Factory Set 1 2 Speed Ref Setting 6 RPM 3 Voltage 7 User Defined Meter i e MPM 4 PN Voltage 8 Terminal Status User Defined Meter 0 to 500 Units per Hz F
48. leration Table If accel is set at 15 sec and frequency scale is 60 Hz Accel amp Decel 0 1 to 400 Hz The motor will reach 60 Hz in 15 sec If the frequency Frequency Scale Factory set 60 Hz scale is changed to 30 Hz The motor will reach 60 Hz in 30 sec Main Speed Level vn set Acceleration Time amp 0 110 3200 Sec 7510 30 15 sec 40 Hp amp 30 sec speed levels 4 5 6 7 amp Jog Main Speed Level ae tsa iss ti Sake P v actory set Deceleration Time amp 0 1 to 3200 Sec 2 5 to 30 15 sec 40 Hp amp up speed levels 4 5 6 7 amp Jog Speed Level 1 Acceleration Time Speed Level 1 Deceleration Time Speed Level 2 Acceleration Time Speed Level 2 Deceleration Time Speed Level 3 Acceleration Time Speed Level 3 Deceleration Time 0 1 to 3200 Sec yu ud 4 up 30 sec 0 1 to 3200 Sec 0 1 to 3200 Sec 7 up 30 sec Factory set 1 2 to 5 Hp 5 sec 0 1 to 3200 Sec 7510 30 Hp 15 sec 40 Hp amp up 30 sec 0 1 to 3200 Sec Factory set 15 sec Activated by input X4 Note F 055 must be set to 2 for X4 to activate secondary acceleration 0 1 to 3200 Sec Factory set 15 sec Activated by input X4 Note F 055 must be set to 2 for X4 to activate secondary acceleration Secondary Accel Time Secondary Decel Time Section 4 6d S curve Startin
49. n Time of Speed Level 2 Acceleration Time of Speed Level 2 Acceleration Time of Speed Level 3 Acceleration Time of Speed Level 3 Analog Speed Ref Scale Maximum Analog Speed Reference Scale Minimum Automatic Voltage Regulation AVR Boost Voltage of Start Bypass 1 Frequency Bypass 2 Frequency Bypass 3 Frequency Bypass Bandwidth Frequency Carrier Frequency Constant Speed Bandwidth for Programmed Speed Constant Speed Bandwidth for Speed Reference Setting Constant Speed Detect Output Signal Constant Speed Stall Prevention Constant Speed Stall Prevention Recovery Acceleration Constant Speed Stall Prevention Recovery Deceleration Copy Commands Creeping Start Frequency Creeping Start Time Custom Speed Calibration Custom Speed Decimal Point Display DC Braking Current DC Braking During Start DC Braking Time Delay before Restart Deceleration amp Acceleration Time of S Curve Deceleration Stall Prevention Deceleration Time after F 106 Deceleration Time from F103 to F106 Deceleration Time of Main Speed Level amp Levels 4 5 6 7 amp Jog Deceleration Time of Secondary Deceleration Time of Speed Level 1 Deceleration Time of Speed Level 1 Deceleration Time of Speed Level 2 Deceleration Time of Speed Level 2 Deceleration Time of Speed Level 3 Deceleration Time of Speed Level 3 Decimal Point of Custom Speed Display Page 35 RM5 Function Code Table in Alphabetical Order F 006 F 099 F 100 F 101 F 102 F
50. ncontrolled Deceleration Stop Freewheeling 0 Enable Reverse Factory set 0 F 083 Reverse 1 Disable Reverse F 085 Frequency Bypass 2 0 to 400 Hz To avoid resonance problems Factory set 0 F 086 Frequency Bypass 3 0 to 400 Hz To avoid resonance problems Factory set 0 The bandwidth applies to skips 1 2 and 3 Frequency Bypass 0 i9 25 5 Hz Factory Application skip from 30 to 35Hz Bandwidth set 0 Set F 084 to 32 5Hz and F 087 to 2 5 Hz Page 33 F 082 Stop 2088 Speed Tracking Current to 200 Of the RM5 s current rating Factory set 150 F 089 Power Interruption 0 5 to 5 sec If the power is interrupted the motor will restart in Restart Time Factory set 0 5 the amount of time programmed V F Pattern 0 to 100 of Speed Tracking Factory set 10096 F 091 Fault Record Displays the last five faults 0 Unlock functions Max frequency is up to 120 Hz Factory set 0 1 Lock functions Max frequency is up to 120 Hz 2 Unlock functions Max frequency is 120 Hz to 400 Hz 3 Lock functions Max frequency is 120 Hz to 400 Hz Regulation AVR 1 Enable Factory set 1 disable AVR 0 Disable Overload Protection dd Overload 1 Enable Overload Protection Factory set 1 RM5 2 190 to 240 volts Factory set 220V RM5 4 340 to 460 volts Factory set 460V F096 Creeping Start Frequency 0 0 to 400 Hz Factory set 0 5 Hz 0 0 to 25 5 Sec The time length the motor runs before acceleration Factory set 0 0
51. p Decel 0 to 5 Seconds Factory set 0 Sec F 030 Maximum Output 0 Disable Maximum Output Voltage Limit Voltage Options 1 Enable Maximum Output Voltage Limit Factory set 1 F 031 Maximum Output Frequency F 032 Starting Frequency 0 1 to 10 Hz Factory set 0 5 Hz 220V Motor 0 to 50 Volts Factory set 6 Volts 088 460V Motor 0 to 100 Volts Factory set 12 Volts Page 31 Factory set 1 2 to 5HP 5 sec 7 5 to 30HP 15 sec 40 HP and above 30 sec Factory set 1 2 to 5HP 5 sec 7 5 to 30HP 15 sec 40 HP and above 30 sec 0 01 to 400Hz Factory set 60 2 This setting overrides all others V F Pattern Frequency Scale Main V F Pattern Maximum Voltage 1st V F Pattern Frequency Scale and Switch Point 1st V F Pattern Maximum Voltage 2nd V F Pattern Frequency Scale and Switch Point 2nd V F Pattern Maximum Voltage Speed Reference Scale Maximum Speed Reference Scale Minimum Frequency Operating Range Maximum Frequency Operating Range Minimum F 036 F 038 Meter Output of FM F 045 Meter Gain of FM F 046 Slow Overload F 047 Slow Overload Options Motor s Maximum Current Rating Motor s No Load Current Rating F 048 F 049 F 050 F 051 Number of Motor Poles X1 Input Terminal Motor Slip Compensation The main frequency scale sets the frequency the maximum voltage 0 01 to 400 Hz F035 is reached Example If F034 is 60 Hz and F035 is 220V then at Factory
52. r Staring Parameters Carrier Frequency Motor Ratings and Overload Parameters Motor Slip and Stall Parameters Level Speed Detection Signal Voltage Frequency Patterns V F Pattern Power Interruption Ridethough Power Interruption Controlled Stop Programming DC Braking Note standard feature on 1 to 5 HP Optional on 7 HP or above Store and Copy Programs Locking Programs amp 400 Hz Motors Restoring the Factory settings Page 3 Pg 25 Pg 25 Pg 26 Pg 27 Pg 29 Pg 29 Pg 29 Section 5 5 1 5 2 5 3 5 4 Section 6 6 1 6 2 6 3 Pages 31 32 33 34 Pages 35 36 37 38 Pg 39 Pg 39 Pg 40 Pg 41 Pg 42 Pg 43 Pg 44 Analog Keypad KP 202 Optional Analog Keypad Factory Settings Rotary Switch RSW Operation Adjustment ADJ Programming DIP Switch Programming Trouble Shooting Clearing Faults Keypad LED Display Fault Signals Speed Oscillation during Acceleration Appendix Numerical List of Program Functions Alphabetical List of Program Functions Keypad Physical Dimensions Diagram Dynamic Braking Unit DBU Physical Dimensions to 5 HP Physical Dimension Diagram 7 to 75 HP Physical Dimension Diagram 5 230V and 460V Specifications Common Specifications Elementary Wiring Diagram Page 4 ERC 5 AC Control Section 1 amp 2 Receiving amp Storage and Installation Location 1 Receiving amp Storage Section 1 1 Physical Inspection When you receive the
53. set 1 0 Motor Overload see F 048 Factory set 0 When motor amp RM5 ratings are equal 1 RM5 inverter overload When motor rating exceeds rating F 042 is a ratio of F 031 Example If F 031 is 60 Hz and F 041 is 0 75 the maximum the output is 45 Hz F 043 is a ratio of F 031 Example If F 031 is 60 Hz and F042 is 0 5 the minimum output is 30 Hz Set according to motor s data plate Set according to motor s data plate 9 9 5 Hz Set according to load condition Factory set 0 2 to 10 Poles Calibrates RPM and Custom Speed Factory set 4P Table for Terminals X1 through X6 Note Input Signal 1 High 1 Low Factory set 3 1 Jog 7 External fault signal input 442 Secondary Accel Multiple Speed Level 4 Multiple Speed Level 2 8 Disable Outputs 9 E Stop with no decel control 10 Resume Programmed Speed 11 Resume Speed Ref Setting 12 Disable for Accel amp Decel Table for Y1 and Y2 and Ta Tb relay Note Input Signal 1 High 1 Low Rotation Detect 7 Low Input Voltage Detect 2 Constant Speed Detect 8 Braking 3 Zero Rotation Detect 9 Low Voltage Ride through Detect Factory set 2 Freq Output Detect 10 General Fault Ride through Detect F 056 X5 Input Terminal Factory set 7 5 Multiple Speed Level 3 F 057 X6 Input Terminal Factory set 6 6 Reset 1 Y1 Terminal Factory set 1 F 059 Y2 Terminal
54. splay Maximum Frequency 0 Terminals activate Forward amp Start or Reverse amp Start 1 Terminals activate Forward amp Start 2 Keypad Start Terminals activate Forward or Reverse 3 Keypad Start Terminals activate Forward only Factory set 3 If FWD COM or REV COM are not connected the keypad display flashes If both FWD REV are connected to COM the keypad display flashes def 0 Speed Pot Terminals 12V Vin GND or Current Ref lin GND 1 Keypad Arrow Keys with Hz display Factory set 1 2 Keypad Arrow Keys with RPM display when arrow keys are pressed 3 Keypad Arrow Keys with user defined meter displayed when arrow keys are pressed See F007 0 Disable Keypad Stop 1 Enable Keypad Stop Factory set 1 1 Hz Output 4 DC Supply Voltage 7 Custom Speed Meter 2 Hz Setting 5 Current 8 Terminal Status 3 Voltage 6 RPM Factory set 1 Factory set 60 Hz This setting overrides all others F 019 Acceleration Time 0 to 3200 sec Factory set 1 2 to 5 Hp 5 sec 7 5to30 Hp 15 sec 40Hp amp up 30 sec F 020 Deceleration Time 0 to 3200 sec Factory set 1 2to5 Hp 5 sec 7 5t030 Hp 15 sec 40Hp amp up 30 sec F 047 F 048 F 049 Over Current Switch Off Motor s Maximum Current Rating Motor s No Load Current Rating Number of Poles Stop Deceleration Energy Economy 0 Standard switch off time Factory set 0 1 Fast switch off time See motor s
55. st be set to 1 Input Voltage 5 2 190V to 240V Factory set 220V Calibration 5 4 340V to 460V Factory set 460V Section 4 24 Power Interruption Controlled Stop Program If power is interrupted the factory settings are to let the motor coast to a stop If controlled stop is required F078 set to 3 will enable controlled stop The deceleration curve can be defined by function codes F103 F104 F105 F106 Factory set power off stop Example of user defined power off stop eo F103 set 3 Hz Time of Power Interuption 60 Timer Power Interuption F105 set 15 sec F106 set 0 Hz 50 F103 Note Because F106 is set 0 Hz F105 is disabled set 3 Hz 40 50 40 F106 set 30 Hz 30 30 20 105 F104 set 15 sec T T T T T 1 0 0 5 10 15 20 25 30 Time 5 10 15 20 25 30 Time 0 Disable Ride through Factory set 0 Power Interruption 1 Enable Ride through Response 2 Shut Off Uncontrolled Stop Coast to Stop 3 Enable Controlled Deceleration Stop when power is interrupted Power Interruption 220V Motor 130V to 192V Factory set 175V Voltage Switch Point 460V Motor 230V to 384V Factory set 330V When the power is interrupted the frequency will immediately be Power Interruption 0020 rte hard bing Fr equency Reduction Factor y set 3 When the power is shut off the output frequency immediately be reduced to 57 Hz 60 3 57
56. step two If the program you copied to the inverter is not satisfactory The previous program can be restored by F117 setting rES by the same procedure performed previously 0 Not Active SAu Store User Settings Copy CLF Clear faults F 091 rES Restore Previous settings Commands dEF60 Restore factory 60 Hz settings EE Copy RMS settings to Keypad dEF50 Restore factory 50 Hz settings UUr EE Copy Keypad settings to 5 Section 4 27 Locking Programs amp 400 Hz Motors The program can be locked to prevent unauthorized programing the 5 Typical 60 Hz motors can operate up to 120 Hz for 400 Hz motors F 092 must be set 2 or 3 Pro gram Locks 0 Unlock Program Maximum frequency is limited to 120 Hz Factory set 0 1 Lock Program Maximum frequency is limited to 120 Hz amp 2 Unlock Program Maximum frequency is 400 Hz 400 Hz Oper ation 3 Lock Program Maximum frequency is 400 Hz Section 4 28 Restoring the factory settings To restore the factory 60 Hz settings go to F117 Scroll to the display dEF60 then press and hold the FUN DATA key until the word end appears Now all the original factory 60 Hz settings are restored 0 Not Active SAu Store User Settings Copy CLF Clear faults F 091 rES Restore Previous settings Commands dEF60 Restore factory 60 Hz settings EE Copy RMS settings to Keypad dEF50 Restore factory 50 Hz settings UUr EE Copy Keypad s
57. stments ADJ of the KP 202 Programming requires disconnecting the KP 202 and connecting KP 201 Function codes F 107 through F 112 are reserved for programming ADJ 1 to 6 See table below ON OFF 000 1 234 ADJ4 202 ADJ5 ADJ6 RUN STOP RESET Function code Function code Adjustment reserved to Settings Adjustment reserved to Settings program adjustment program adjustment ADJ 1 F 107 1 to 47 factory set 19 ADJ 4 F 110 1 to 47 factory set 1 ADJ 2 F 108 1 to 47 factory set 9 ADJ 5 F111 1 to 47 factory set 20 ADJ 3 F 109 1 to 47 factory set 10 ADJ 6 F112 1 to 47 factory set 17 CA KEYPAD RSW m Adjustments Example to program ADJ 1 to Main Acceleration Time Go to F107 and select 9 To read more information about Main Acceleration Time read F019 in the function code table Settin Function Description Range ot Settin Function Description Range af P ADJ setting Code P ADJ setting Code 0 Disable No Function NA 24 VF Pattern 2 Freq 0 0 to the Freq F038 1 Speed Level 1 Hz 0 0 to 120 Hz F010 Switch Point setting of F 034 2 Speed Level 2 Hz 0 0 to 120 Hz F011 25 VF Pattern 2 Voltage 0 0 to the Volt F039 3 Speed Level 3 Hz 0 0 to 120 Hz F012
58. t 0 Speed Decimal Point 1 One Decimal Point 3 Three Decimal Points Number of 2 to 10 Poles Required for calibrating RPM and Linear Motor Poles Factory set 4P Speed Example 20 units per Hz is 1200 at 60 Hz Page 15 Section 4 13 Analog Meter Programming Terminals FM and FM alternat GND Meters are available from Electric Regulator Please contact the factory Analo g Meter 0 Output Frequency Factory set 0 F 044 Output of FM 1 Speed Reference setting 2 Current F 045 Analog Meter Gain 0 01 1 2 00 Factory set 1 00 RM5 FM Analog Signal 0 10 Volts Rmn 10 GND FM Meter Imax 100 uA Note The 1 2 3 and 5 HP use the GND terminal in place of Section 4 14a Digital Meter Programming Digital meters plug are available from Electric Regulator please contact the factory Number of MS Factory set 0 0 to 3 Digital Meters Digital Meters i Digital Meter 1 Factory set 1 0 None 3 Voltage 6 RPM Digital Meter 2 Factory set 2 1 Hz 4 PN Voltage 7 Custom Speed Digital Meter 3 Factory set 3 2 Set Speed Hz 5 Current 8 Terminal Speed Section 4 14b Digital Meter Connection Diagram Plug is the output for three digital meters Plug is located near the left of the terminals
59. ter OH Over Heat If the heat sink temperature is too high The thermal relay switches off the control 1 Inadequate cooling 2 Excessive load 1 Improve heat sink ventilation and or clean the heat sink 2 Reduce the load LE Low Voltage If the input voltage is lower than 80 of normal The output speed will be lowered If the input voltage goes over 80 the output speed will go up to normal The input power is inadequate or faulty Trouble shoot the input power problem Flashing Forward Reverse operational error The forward and reverse terminals are improperly wired or system is faulty Trouble shoot the forward and reverse wiring system GF Ground Fault If the output current is unbalanced The overload protection circuit switches off the control 1 Faulty motor wiring 2 Motor leakage 1 Check the motor wiring 2 Check the leakage current of the motor EER EEPROM error Replace the control Err_00 or Err_01 Digital Keypad KP 201 disconnected during operation Reconnect keypad or check the wires and connections PadF Analog Keypad KP 202 disconnected during operation Reconnect keypad or check the wires and connections SC Blown Fuse Blown Fuse located inside the control Section 6 3 Speed Oscillation during Acceleration If the motor s speed is unstable during acceleration the speed oscillates up and down T
60. the 2nd decel time is disabled Table for F 117 0 Not active SAu Store User Settings CLF Clear faults F 091 rES Restore Previous settings dEF60 Factory 60Hz settings rd EE Copy RM5 settings to Keypad dEF50 Factory 50Hz settings EE Copy Keypad settings to RM5 Instructions for copy command F 117 Scroll to the function required then press and hold the FUN DATA key and wait for the word end to appear Copy Commands Default 0 Page 34 RM5 Function Code Table in Alphabetical Order F 092 F 036 F 037 F 038 F 039 F 039 F018 F 029 071 019 027 021 021 023 023 025 025 040 041 093 033 084 085 086 087 081 062 061 063 070 072 073 117 096 097 007 008 075 077 076 029 074 105 F 104 F 020 F 028 F 022 F 022 F 024 F 024 F 026 F 026 F 008 400 Hz Operation i e Lock Program Functions 1st V F Pattern Frequency Scale and Switch Point 1st V F Pattern Maximum Voltage 2nd V F Pattern Frequency Scale and Switch Point 2nd V F Pattern Maximum Voltage 2nd V F Pattern Maximum Voltage Acceleration amp Deceleration Frequency Scale Acceleration amp Deceleration Time of S Curve Acceleration Stall Prevention Acceleration Time of Main Speed Level amp Levels 4 5 6 7 amp Jog Acceleration Time of Secondary Acceleration Time of Speed Level 1 Acceleration Time of Speed Level 1 Acceleratio
61. the RMS inverter s rated current Tracking Current Factory set 150 Section 4 21 Level Speed Detection Signal Level speed detection signal is enabled when 2058 F059 F060 are set to 2 Then activating outputs Y1 Y2 or relay T see section 4 7 If the operator wants the signal activated before the control reaches level speed The level speed detection bandwidth can be set by F061 F062 or F063 HZ 60 Frequency Bandwidth Frequency Bandwidth 50 Rec A S Signal Activation Frequency 40 Signal Activation Frequency 2062 is set 10 Hz Lower Side Bandwidth Signal Activation Frequency 30 43 The arrowkeys are set to 60 Hz The signal will activate at 50 Hz F061 is set 2 Hz The analog speed is first set to 40 Hz The signal will activate at 38 Hz 10 The analog speed is secondly set to 60 Hz The signal will deactiivate and reactivate at 58 Hz 20 Pr Time Example of F062 Example of 061 This bandwidth sets the frequency when the output Level Speed Detect Signal signal is activated When the speed is controlled by F061 Frequency Bandwidth 0 0 to 10 Hz analog signal typically a manual speed pot connected to for Speed Ref Setting Factory set 2 Hz terminals Output signals When any of F058 F059 Analog Speed Control F060 are set 2 See section 4 7 Analog speed control see 2002 and section 4 9 Level Speed Detect Signal This bandwidth sets the frequenc
62. to F 031 F084 21 Maximum Voltage m F035 41 2nd Freq Bypass 0 00 to F 031 F085 VF Pattern 1 Fre 0 0 to the re 42 3rd Freq Bypass 0 00 to F 031 F086 22 Switch of F 2036 43 Bypass Bandwidth 0 0 to 25 5 Hz F087 44 Creeping Start Freq 0 00 to F 031 2096 23 VF Pattern 1 Voltage 0 0 to the Volt F037 45 C ine Start Ti 00 to 25 F097 Switch Point setting of F 035 tart e Speed Meter Calibration 46 Note The resolution of the pot 0 01 to 100 2007 limits the scale to 100 units Page 26 Section 5 4 DIP Switch Programing The DIP switches enable or disable program functions The user can custom program the DIP switches of the KP 202 Programming requires disconnecting the KP 202 and connecting KP 201 Function codes F 113 through F 116 are reserved for programming DIP switches 1 to 4 See table below Function code DIP reserved to Settings program DIP DIP 1 F 113 0 to 15 factory set 8 DIP 2 F114 0 to 15 factory set 5 DIP 3 F115 0 to 15 factory set 3 DIP 4 F116 0 to 15 factory set 2 O KEYPAD DIP Switches 1234 202 ADJ4 ADJ5 ADJ6 RUN STOP RESET Example to program DIP switch 1 to Energy Economy go to F113 and select 15 To read more information about Energy Economy read F102 in the function code table Setting Function See Code Setting F
63. unction See Code 0 NX ON Carrier Frequency 2 5 kHz OFF Programmed Carrier Frequency i ON FWD Terminal activates start F001 9 ON Ridethrough short power interruptions F078 OFF Keypad activates start OFF Stop when power is interrupted ON FWD amp REV Terminals activates start ON Coast to stop 2 2001 10 F082 OFF Keypad activates start OFF Controlled deceleration stop ON Terminals Vin GND set speed T ON Disable Reverse F OFF Keypad sets speed Ww OFF Enable Reverse ON Enable Keypad stop key ON Disable AVR 4 2003 12 2093 OFF Disable Keypad stop key OFF Enable AVR ON Maximum frequency 50 Hz ON Disable motor overload protection 5 2034 13 2046 OFF Maximum frequency 60 Hz OFF Enable F046 overload program ON Disable Stall prevention during accel Eo T ON Disable inverter overload protection Bd OFF Enable Stall prevention during accel OFF Enable inverter overload protection 9 ON Disable DC braking ON Enable Energy Economy T F075 15 2102 OFF Enable DC OFF Disable Energy Economy Note If F075 is set 50 or less DC braking is disabled regardless of the DIP switch setting number 7 Page 27 Page 28 Section 6 Trouble Shooting Section 6 1 Clearing Faults Reset If one of the protection features is triggered Trouble shoot the problem and then reset to clear the fault protection circuit To reset press the STOP RESET key or contact th
64. unit If the unit is in a sealed enclosure provide adequate ventilation for air flow from top to bottom Shock amp Vibration Avoid mounting the unit in a location subject to shock or vibration 2 2 Motor Selection The motor should be a standard three phase induction motor If normal operation is 15 Hz or abovea self ventilated motor adequate If the motor is operated at a low speed for a long periods of time A separately ventilated motor is required The motor s insulation should be a minimum of 100 M at 500V Waterproof and submersible motors may have poor insulation due to sand and contaminates abrading the insulation The synchronous motor s starting current is greater than standard induction motor s The V F pattern is lower a higher rating 5 should be used When a motor designed to operate a 60 Hz is operated above 60 Hz the torque is decreased dramatically Page 7 ERC RMS Control Section 2 Installation 2 3 AC Line Reactors If the RM5 s power is shared with equipment with SCR s high power motors or welders a AC line reactor should be used If several 5 are connected to one power source a AC line reactor should be used 230V Table Continuous rated power HP KVA Inductance Current 1 2 0 4 mH 15 2 3 0 4 mH 15 3 4 0 4 mH 15 5 6 0 3 mH 30A 7 519 0 3 mH 30A 10 13 0 08 mH 50 15 18 0 08 mH 50 20 22
65. verload Protection Overload Response Overload Response Time Pole Count of Motor Power Interruption Response Power Interruption Restart Time Power Interruption Deceleration Time after Switch Point F 106 Power Interrruption Deceleration Time from Switch Points F103 to F106 Power Interruption Frequency Reduction Power Interruption Switch Point Frequency from F104 to F105 Power Interruption Voltage Switch Off Point Reserved for KP 202 Reserved for KP 202 Reserved for KP 202 Reserved for KP 202 Reserved for KP 202 Reserved for KP 202 Reserved for KP 202 Reserved for KP 202 Reserved for KP 202 Reserved for KP 202 Restore Factory Settings Reverse Reverse Forward amp Start Inputs Ride through General Fault Limit S Curve Accel amp Decel Secondary Acceleration Time Secondary Deceleration Time Slip Compensation of Motor Software Version Slow Overload Slow Overload Options Speed Adjustment with Keypad Speed Calibration of Custom Speed Display Speed Control Input Speed Level 1 Frequency Speed Level 2 Frequency Page 37 5 Function Code Table in Alphabetical Order F012 F013 F 014 015 016 040 041 088 090 070 071 074 072 073 001 033 033 032 032 082 003 106 060 052 053 054 055 056 057 058 059 060 076 064 007 036 037 038 039 034 035 090 033 030 052
66. y were the output signal F062 Frequency Bandwidth 0 0 to 10 Hz is activated When the speed is controlled by arrow keys for Programmed Speed Factory set 2 Hz Output signals when any of 2058 2059 F060 are set 2 Arrowkey Speed Control See section 4 7 Arrowkey speed control see 2002 F 063 en e MEAM al 0 to 400 Hz If 400 Hz operation is enabled 400 Hz operation Factory set 0 Hz When F092 is set 3 or 4 see section 4 2 Page 19 Section 4 22 Voltage Frequency Patterns V F Patterns The RMS has three V F patterns the 1st 2nd and Main V F pattern The factory settings uses only the main V F pattern The 1st and 2nd patterns can be added by the programmer Factory Default V F Pattern Example of user defined V F Pattern Main V F Pattern Main V F Pattern Volts F034 set 60Hz Volts F035 set 220V F035 set 220V F034 set 60 Hz 250 250 1st V F Pattern 200 151 amp 2nd V F Patterns are Disabled 200 E036 sot FONZ F036 set 0 150 F037 set 0 150 F038 set 0 100 4 F039 set 0 1004 2nd VIF Pattern F038 set 35 Hz 50 50 F039 set 150V 0 0 10 20 30 40 50 60 Hz 10 20 30 40 50 60 Hz The main frequency scale F034 is the frequency where the maximum voltage is reached Example If F034 is 60 Main V F Pattern 0 01 to 400 Hz rand F035 is 220V Then at 60 HZ the voltage is Frequency Scale Factory set 60 HZ 220V Second Example If F034 120Hz and F035 is F

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