PD12 POWER SUPPLY
Contents
1. DEWE ar A Phoenix Mecano Company PD12 POWER SUPPLY Installation Instructions Translation of the original installation instructions PD12 POWER SUPPLY Foreword Revisions Version Date 12 09 a 06 2010 b 10 2010 c 02 11 d 07 12 e 12 12 Disclaimer and exclusion of liability DewertOkin is not responsible for damage resulting from e failure to observe these instructions Foreword Changes First edition Additional information Technical Specifications temperature monitoring mechanism Second edition RoHS e changes made to this product which have not been approved by DewertOkin or e the use of replacement parts which have not been approved or manufactured by DewertOkin Contact addresses DewertOkin GmbH Weststra e 1 32278 Kirchlengern Germany Tel 49 0 5223 979 0 Fax 49 0 5223 75182 http www dewertokin de Info dewertokin de Creation of a complete operating instruction manual for the entire end product These instructions are only intended to be used by the end product manufacturer They should not be given to the operator of the end product The factual information contained within may be used as a basis when creating the end product manual The warning and danger notices are best suited for use in the end product s manual However it is not sufficient to simply follow these notices You should also carry out an internal risk assessment for your end product This can th2. Mode of operation intermittent duty 2 min 18 min This means that after the unit is operated with its rated load for up to two minutes it must then be paused for 18 minutes The unit can malfunction if this pause is not observed Versions with a power cord shorter than 2 meters are only suitable for outlets near the floor 65696 e PD12 POWER SUPPLY Technical Specifications 65696 e Figure 6 Dimensions of the PD12 POWER SUPPLY floor unit in mm top view Figure 7 Dimensions of the PD12 POWER SUPPLY floor unit in mm side view Figure 8 Dimensions of the PD12 POWER SUPPLY pluggable unit in mm top view 15 Technical Specifications PD12 POWER SUPPLY Figure 9 Dimensions of the PD12 POWER SUPPLY pluggable unit in mm side view 16 65696 e PD12 POWER SUPPLY Installation O 9 1 9 1 1 9 1 2 65696 e Installation Safety notices to observe during installation Basic safety rules must be followed in order to ensure that the end product can be continually op erated in a safe manner These rules must be observed while using the end product and while in stalling the PD12 POWER SUPPLY Avoiding electrical faults The power supply cord when available is designed to be connected to an outlet near the floor Be sure to consider the length of the power cord when designing the dimensions for your application in order to minimize the associated risks Ensuring operational reliability during in
3. product s risk assessment 2 3 2 Electrical safety There is a danger of electrical shock Before beginning installation be sure to unplug the power plug from the PD12 POWER SUPPLY floor unit or unplug the PD12 POW ER SUPPLY power outlet unit from the power outlet The PD12 POWER SUPPLY may not be opened You must properly dispose of malfunctioning or broken units 65696 e 7 Safety Notices PD12 POWER SUPPLY 2 4 Product labeling 2 4 1 Ratings plate type label A ratings plate or type label on each PD12 POWER SUPPLY specifies the exact name and serial number of the unit It also states the technical specifications valid for that particular PD12 POWER SUPPLY The following illustration shows where the specifications are located on the ratings plate of the PD12 POWER SUPPLY The ratings plate shown is an example the specifications for your PD12 POWER SUPPLY may differ from this illustration Power Supply PD12 xxxxx N 100V 240V N 50 60Hz max 1 5A Output 29V 52W Date 10 12 24V 4A Duty Cycle 2min ON 18min OFF Serial D1234561012 00001 IP20 0 A CE 100V 120V 50 60Hz z Output 29V 1 5A so CAUTION Risk of Electric Shock Dry location use only Not intended for servicing Use cord type SPT 2 18AWG 0 91m 3m or see instruction UL us CLASS 2 POWER SUPPLY 3TU6 LISTED EFFICIENCY LEVEL IV TO KD Nr 1900400 y C T Phoenix Mecano Figure 1 PD12 POWER SUPPLY rati
4. 6 e PD12 POWER SUPPLY Description of Power Supply 65696 e Power supply connection to mains Please follow these operating instructions carefully You could be injured by fire or electrical shock if you do not follow these assembly instructions Option Power cord The appropriate power cord is optionally included depending on the regional version in the USA continental Europe the UK or Australia Only use the proper power cord that is permitted in your country Be sure to use the correct plug adapter as described in Figure 3 gt More information about the intended power supply cord can be found in the Additional Informa tion section Figure 3 Power adapter regional variants for the floor unit A PD12 POWER SUPPLY B Power cord continental Europe version C Power cord USA version D Power cord Australian version E Power cord United Kingdom version 11 Description of Power Supply PD12 POWER SUPPLY Option Power adapter The following illustration shows the proper power adapters for regional usage Only use the proper power adapter that is permitted in your country Figure 4 Figure 4 Power adapter regional variants A PD12 POWER SUPPLY pluggable unit B Power adapter continental Europe version C Power adapter USA version D Power adapter Australian version E Power adapter United Kingdom version 12 65696 e PD12 POWER SUPPLY Description of Power Supply 3 1 2 Electrical Output o
5. These installation instructions must be observed in order to install this PD12 POWER SUPPLY successfully and safely in the end product These instructions are not an operating manual for the end product These instructions will help you to minimize danger repair costs and down times They will also help you to maximize the reliability and lifespan of the end product The notices in these instructions must be followed Following the guidelines during in stallation and connection procedures will help to minimize e the risk of accident and injury and e damage to the PD12 POWER SUPPLY or to the end product These installation instructions have been written with due care and attention However unless oth erwise required by law we do not guarantee that the data images and drawings are accurate or complete nor do we accept liability for their contents gt We reserve the right to make unannounced technical changes in the course of our continual product improvement process Conventions used Notices which do not relate to safety are indicated in these instructions with a symbol gt Triangular notice symbol Explanations of warning notices DANGER DANGER indicates a hazardous situation which if not avoided will result in serious in jury or death WARNING indicates a hazardous situation which if not avoided could result in serious injury or death CAUTION indicates a hazardous situation which if not avoided could result i
6. azardous substances in electrical and electronic equipment Applied standards e EN 60335 1 2012 e EN 55014 1 A1 2009 e EN 55014 2 A2 2008 e EN 61000 3 2 A2 2009 e EN 61000 3 3 2008 e EN 61558 2 6 2009 e EN 61558 1 A1 2009 e EN 62233 2008 This declaration of conformity is no longer valid if constructional changes are made which signifi cantly change the control unit i e which influence the technical specifications found in the instruc tions or the intended use A E x dl Kirchlengern Germany on 15 December 2012 Sascha Koltzenburg Head of R amp D DewertOkin GmbH Weststra e 1 32278 Kirchlengern Germany Tel 49 0 5223 979 0 Fax 49 0 5223 75182 http www dewertokin de Info dewertokin de DEWE ar A Phoenix Mecano Company ID No 65696
7. current 2 Open the shield cover refer to Figure 13 3 Connect the drive drive controller plug or the plug from the Y cable into the socket and then close the shield cover Follow the notice below after plugging the power plug into the power outlet NOTICE There is a delay after the supply voltage is applied before the device actually turns on Wait at least 15 seconds before commissioning 65696 e PD12 POWER SUPPLY Installation 5 2 4 Disconnecting the PD12 POWER SUPPLY 1 Unplug the power plug for the floor unit or the device from the outlet MA You should only connect and disconnect the cables when they are completely discon nected from any live current 2 Open the shield cover refer to Figure 13 3 Pull out the drive cable or the drive controller cable from the PD12 POWER SUPPLY 65696 e 23 Notices for Operation PD12 POWER SUPPLY 6 Notices for Operation The factual information contained within may be used when you are creating the end product ma nual The installation instructions do not contain all information required for the safe operation of the end product They only describe the assembly and operation of the PD12 POWER SUPPLY as a partially assembled piece of machinery When creating the operating instructions remember that the installation instructions are intended for qualified specialists and are not for typical users of the end product 6 1 General notices Only drive and drive c
8. drive control unit In an emergency pull the mains plug for the floor unit or the PD12 POWER SUPPLY for the pluggable unit from the outlet in order to shutoff the connected drive or drive control unit The power plug and the pluggable unit must always be accessible during operations so that it is possible to shut down the drive or drive control unit at any time Avoiding cable damage Be sure that your operating instructions inform the user about the possible cable risks The cables particularly the connecting cable should not be run over In order to pre vent injuries or damage to the PD12 POWER SUPPLY no mechanical strain should be placed on the cables Notices for Operation 25 Troubleshooting 7 Troubleshooting PD12 POWER SUPPLY This chapter describes troubleshooting methods for fixing problems If you experience an error that is not listed in this table please contact your supplier Only qualified specialists who have received electrician training should carry out troub leshooting and repairs Problem The drive or drive con trol unit is not function ing The drive is suddenly not capable of move ment 26 Possible cause There is no mains supply vol tage The drive or drive control unit is defective The temperature monitoring me chanism or system protective element has been triggered The unit s fuse may have been triggered There is no mains supply vol tage A l
9. ead in connection has been interrupted mains power aux iliary drive or handset Remedy Connect the mains power Please contact your supplier or sales agent Remove source of overload change or reduce the load weight Allow the system to rest for 20 to 30 minutes with the mains power unplugged Contact your supplier or sales agent if you cannot fix the problem Please contact your supplier or sales agent Connect the mains power Check the lead in connections and re seat the contacts if required 65696 e PD12 POWER SUPPLY 8 Maintenance A 8 1 Maintenance Type of check Check the function and safety of the electrical system Look over the housing periodi cally for any signs of damage Look over the plug in connec tions and electrical access points for signs of damage Look over the cables for any signs of damage 65696 e Explanation A qualified electrician should carry out this inspection Refer to the Electrical connection section in the Installation chapter Check the housing for breaks or cracks Check that all electrical cables and connections are firmly seated and correctly positioned Check the connecting cables for pinching or shearing Also check the strain relief and kink protec tion mechanisms in particular af ter any mechanical load Maintenance Time interval Periodic inspections can be carried out at intervals based on the risk as sessmen
10. en 6 65696 e PD12 POWER SUPPLY Safety Notices 2 2 Selection and qualification of personnel This PD12 POWER SUPPLY should only be installed into the end product by someone who has completed training in electronic motor assembly or has equivalent qualifications You should only install this PD12 POWER SUPPLY when you are qualified to do so Otherwise a properly qualified person should be found for this task 2 3 Notice on safety during operations Basic safety rules must be followed in order to ensure that the end product can be continually op erated in a safe manner These rules must be observed while using the end product and while in stalling the PD12 POWER SUPPLY These rules and safety measures can be categorized as follows e Construction measures before the installation refer to the Ensuring operational reliability dur ing installation section in the chapter Installation e Safety fundamentals during the PD12 POWER SUPPLY installation and during cable and wire routing refer to the Electrical connection section in the chapter Installation e Basic safety rules during operation refer to the Notices for Operation Chapter e The creation of a manual for the end product which contains these and other safety rules 2 3 1 Creating a user s manual The manufacturer of the end product must create a manual for the users of that product The safety notices in the end product manual must be written based on the end
11. en be used as the basis for the safety notices in your manual Usage in medical products The PD12 POWER SUPPLY is not a medical product As a manufacturer of a medical end product you are obligated to establish compliance with EC directives and to ensure that other pertinent medi cal product regulations are maintained 65696 e Table of Contents Table of Contents Foreword Revisions Disclaimer and exclusion of liability Contact addresses Creation of a complete operating instruction manual for the entire end product Usage in medical products Table of Contents 1 1 1 2 2 1 2 2 2 3 2 4 5 1 5 2 8 1 8 2 9 General About these installation instructions Conventions used Safety Notices Proper and intended usage Selection and qualification of personnel Notice on safety during operations Product labeling Description of Power Supply Components Technical Specifications PD12 POWER SUPPLY Installation Safety notices to observe during installation Installation procedure Notices for Operation General notices Troubleshooting Maintenance Maintenance Cleaning and care Disposal Additional information EU Declaration of Conformity 4 PD12 POWER SUPPLY 0 Y wo wo W 0 N NOO 10 14 14 17 17 18 24 24 26 27 27 28 29 30 31 65696 e PD12 POWER SUPPLY General 1 1 1 1 2 65696 e General About these installation instructions
12. n 2013 or by any applicable national laws and regulations The end product is not regulated by the EU Directive 2002 96 EC WEEE and its amendment EU Directive 2003 108 EC Y This PD12 POWER SUPPLY should not be disposed of with normal household waste PA 29 Additional information PD12 POWER SUPPLY Intended cord type in the USA and Canada Flexible cord type Conductor Number of Cord length size conductors En Minimum Maximum SP 2 SPE 2 SPT 2 SV 18 AWG 2 0 91 m 3 feet 3m 10 feet SVE SVT S SE SO SP 3 SPT 3 18 AWG 2 0 91 m 3 feet Not specified ST STO SJ SJE SJO SJT SUTO Intended cord type outside of the USA and Canada Flexible cord type Conductor Number of Cord length size conductors a Minimum Maximum HO5VV F HO5VVH2 F 0 75 mm 2 2m Am HOSRR F EU Declaration of Conformity In compliance with Appendix IV ofthe EU EMC Directive 2004 108 EC In compliance with Appendix Ill of the EU Low Voltage Directive 2006 95 EC In compliance with Appendix VI of the EU RoHS Directive 2011 65 EU The manufacturer DewertOkin GmbH WeststraBe 1 32278 Kirchlengern Germany Germany declares that the following product PD12 POWER SUPPLY meets the requirements of the following EU directives Electromagnetic Compatibility Directive 2004 108 EC Low Voltage Directive 2006 95 EC RoHS Directive 2011 65 EU of the European Parliament and of the Council of 8 June 2011 on the restriction of the use of certain h
13. n minor or moderate injury NOTICE NOTICE is used to address practices which are not related to personal injury but may result in damage to the product or surroundings Safety Notices PD12 POWER SUPPLY 2 Safety Notices 2 1 Proper and intended usage The PD12 POWER SUPPLY is intended for use e asapower supply for the appropriate DewertOkin drive systems This PD12 POWER SUPPLY should only be used for the applications described above Any other application is not permitted and can lead to accidents or damage to the unit Such non approved applications will lead immediately to the expiration of all guarantee and warranty claims on the part of the end product manufacturer against the manufacturer 2 1 1 Improper usage Be sure to follow the notices below concerning improper usage You should include them in your product manual in order to inform the users of your end product The PD12 POWER SUPPLY may not be used in any environment where combustible or explosive gases or vapors e g anaes thesiology may be present in the proximity of open fires or other heat sources such as furnaces ovens or di rect sunlight as a power source for toys or games in any application that will be cleaned with an automated washing system in a moist environment or outdoors The PD12 POWER SUPPLY may not be operated e by small children e by frail or infirmed persons without supervision or e inthe proximity of small childr
14. ngs plate example 8 65696 e PD12 POWER SUPPLY Safety Notices r rN gt d 65696 e 9 Description of Power Supply PD12 POWER SUPPLY 3 3 1 10 Description of Power Supply The PD12 POWER SUPPLY is an external power supply unit intended to supply power to drives and controllers from DewertOkin The PD12 POWER SUPPLY can be connected to the mains by using either a power cord for the floor unit or a power plug adapter for the pluggable unit The PD12 POWER SUPPLY has a non referenced unearthed circuit which is separated from the supply voltage by means of doubled reinforced insulation A shield cover is used for connecting a drive or drive control unit to the PD12 POWER SUPPLY gt We reserve the right to make unannounced technical changes in the course of our continual product improvement process Components The PD12 POWER SUPPLY consists of a housing with connection interfaces for the power supply and for the drive controller cable The connection for the drive controller cable is fitted with a me chanism to guard against accidental unplugging Figure 2 Components of the PD12 POWER SUPPLY e g the floor unit A PD12 POWER SUPPLY B Current fed optionally with the power cord for the floor unit or the power plug adapter for the pluggable unit C Plug from drive control cable D Drive control cable connection with me chanism to protect again pulling out 6569
15. ontrol units from DewertOkin should be connected to the PD12 POWER SUPPLY since they have already been verified to work together Delayed start up Follow the notice below after plugging the power plug into the power outlet NOTICE There is a delay after the supply voltage is applied before the device actually turns on Wait at least 15 seconds before commissioning Avoiding electrical risks Be sure that all live current carrying parts of the drive system and power supply can not be touched In particular be sure that unused power and controller connections are covered adequately The use of a power cord and optional power adapter Please follow these operating instructions carefully You could be injured by fire or electrical shock if you do not follow these assembly instructions Only use the proper power cord or power adapter that is permitted in your country Be sure to use the correct plug adapter as described in Figure 4 24 65696 e PD12 POWER SUPPLY 65696 e Minimizing dangers when the temperature monitoring mechanism has triggered The PD12 POWER SUPPLY is equipped with a thermal fuse that triggers when the unit overheats If the temperature monitoring mechanism has triggered unplug the PD12 POWER SUPPLY from mains power and allow it to rest for 20 to 30 minutes Then try it again Contact your dealer or supplier if the control unit still does not func tion Emergency shutoff of a connected drive or
16. ptions The outlet for the drive system is available either as a DC plug or aLSP plug Figure 5 Electrical outlet variants A DC plug outlet B LSP plug outlet 65696 e 13 Technical Specifications 4 4 1 14 PD12 POWER SUPPLY Technical Specifications PD12 POWER SUPPLY 1 Power supply connection to mains Output voltage under no load Output voltage output power Output voltage output current Primary fuse Standby no load Degree of efficiency Mode of operations Protection classification Variants Protection category Colors Length of power cord Dimensions and weight Length x width x height floor unit Length x width x height pluggable unit Weight Ambient conditions for operation storage and transport Ambient room temperature for storage and transport Ambient room temperature for operation Relative humidity Air pressure Altitude 100 240 V AC 50 60 Hz max 30 V DC Output 29V 52W for continuous operations 24 V 4A for intermittent operations 2 min 18 min 3 15A lt 0 5 W gt 0 87 Intermittent duty 2 min 18 min Continuous operations DC socket LSP socket IP20 Black approx 1200 mm only for floor unit approx 184 mm x 60 mm x 50 mm approx 154 mm x 60 mm x 84 mm approx 220 g from 20 C to 50 C from 4 F to 122 F from 10 C to 40 C from 50 F to 104 F from 30 to 75 from 800 hPa to 1060 hPa lt 2000 m
17. stallation The safety and reliability of the end product containing DewertOkin components can be ensured by using the proper construction methods described below Overheating A temperature monitoring mechanism switches the MC10 control unit off if it overheats The PD12 POWER SUPPLY is equipped with a thermal fuse that triggers when the unit overheats If the temperature monitoring mechanism has triggered unplug the PD12 POWER SUPPLY from mains power and allow it to rest for 20 to 30 minutes Then try it again Contact your dealer or supplier if the control unit still does not func tion Mechanical construction A shield covering on the sockets protects the drive connections from mechanical damage and ac cidental unplugging 17 Installation PD12 POWER SUPPLY 9 2 5 2 1 5 2 2 18 Installation procedure Before installing the PD12 POWER SUPPLY make sure that you are observing all of the safety notices found in the Safety notices to observe during installation section Installing the PD12 POWER SUPPLY The PD12 POWER SUPPLY is used as an accompanying device without any mounting or bolting down required As an accompanying device you should be sure that any dangers presented by the cables are described in your end product operating manual refer to section Electrical connection A The mains power plug should be unplugged during the installation for the floor unit Electrical connection MA Elec
18. t the pluggable unit into the socket in an upright vertical position as shown in Figure 11 Inserting the pluggable unit into the socket with example from the power adapter for use in the USA 65696 e PD12 POWER SUPPLY Installation Removing the power adapter Insert a slotted screwdriver into the plug s notched groove as shown in Figure 12 and press back the tab gently Pull out the power adapter while pressing back with the screwdriver Figure 12 Removing a power adapter e g the power adapter for use in the USA 65696 e 21 Installation PD12 POWER SUPPLY 5 2 3 22 Connecting the drive drive controller to the PD12 POWER SUPPLY The drive system connection depends on the connection methods offered by the drive or drive con troller e Fora drive with two available sockets connect the PD12 POWER SUPPLY to the power supply socket The other socket is intended for connecting a handset and labeled as such e lf the drive only contains one possible connection use a forked Y cable The Y cable merges the connections from the handset and the PD12 POWER SUPPLY and then forwards them to the drive Figure 13 Opening the shield cover Use the appropriately labeled socket on the controller for the connection to the drive controller 1 Unplug the power plug for the floor unit or the device from the outlet DM You should only connect and disconnect the cables when they are completely discon nected from any live
19. t which you con duct for your end product At least every six months At least every six months At least every six months You should only use spare parts which have been manufactured or approved by De wertOkin Only these parts will guarantee a sufficient level of safety 27 Maintenance PD12 POWER SUPPLY 8 2 Cleaning and care The PD12 POWER SUPPLY was designed so that it would be easy to clean The smooth surfaces can be conveniently cleaned NOTICE Never clean the PD12 POWER SUPPLY in an automated washing system or with a high pressure cleaner Do not allow fluids to penetrate into the unit Damage to the system could result Do not use a cleanser that contains benzene alcohol or similar solvents 1 Before beginning cleaning be sure to unplug the mains plug for the floor unit or the PD12 POWER SUPPLY from the outlet 2 Clean the PD12 POWER SUPPLY using a dry cloth Be sure that you do not damage the connecting cables during the cleaning 28 65696 e PD12 POWER SUPPLY Disposal 9 65696 e Disposal The PD12 POWER SUPPLY consists of electronic components cables and metal and plastic parts You should observe all corresponding national and regional environmental regulations when disposing of the PD12 POWER SUPPLY The disposal of the end product is regulated in Germany by Elektro G internationally by the EU Directive 2002 95 EC RoHS from 1 Jul 2006 and Directive 2011 65 EU RoHS from 3 Ja
20. trical components should be connected or disconnected only when the power supply cord for the floor unit or the pluggable unit are unplugged NOTICE There is a delay after the supply voltage is applied before the device actually turns on Wait at least 15 seconds before commissioning Routing the electrical cables When routing the cables be sure that e the cables cannot get jammed e no mechanical load such as pulling pushing or bending will be put on the cables and e the cables cannot be damaged in any way Fasten all cables especially the connecting cables to the end product using sufficient kink preven tion methods Be sure that the design of the end product prevents the connecting cables from com ing into contact with the floor during transport 65696 e PD12 POWER SUPPLY Installation Connecting the power adapter Push your power adapter the adapter permitted for use in your region into the adapter socket on the PD12 POWER SUPPLY Insert until you hear the adapter snap in Be sure to use the correct plug shape Figure 4 Please follow these operating instructions carefully You could be injured by fire or electrical shock if you do not follow these assembly instructions Only use the proper power adapter that is permitted in your country Figure 4 Figure 10 Attaching a power adapter e g the power adapter for use in the USA 65696 e 19 Installation Figure 11 20 PD12 POWER SUPPLY Inser
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