Safety Operation & Maintenance Manual ID07 07-14
Contents
1. 07192 Adapter 5 8 inch Male Hex x 1 2 inch Male Square De 05080 WOOD AUGER BITS 5 8 INCH HEX 9 16 inch dia 21 inch Carbide Tipped Auger Bit 24 inch OAI 27845 13 16 inch dia x 21 inch Carbide Tipped Auger 24 inch OAI 21847 WOOD AUGER BITS 7 16 INCH HEX 9 16 inch dia x 8 inch Carbide Tipped Auger Bit 12 inch OAI 27850 11 16 inch dia x 8 inch Carbide Tipped Auger Bit 12 inch OAI 27851 13 16 inch dia x 8 inch Carbide Tipped Auger Bit 12 inch OAI 2 852 15 16 inch dia x 8 inch Carbide Tipped Auger Bit 12 inch OAI 2 853 1 1 16 inch dia x 8 inch Carbide Tipped Auger Bit 12 inch OAI 2 854 9 16 inch dia x 15 inch Carbide Tipped Auger Bit 18 inch OAI 27855 11 16 inch x 15 inch Carbide Tipped Auger Bit 18 inch OAI 27856 13 16 inch dia x 15 inch Carbide Tipped Auger Bit 18 inch OAI 27857 15 16 inch dia x 15 inch Carbide Tipped Auger 18 inch OAI 27858 1 1 16 inch dia x 15 inch Carbide Tipped Auger Bit 18 inch OAI 27859 9 16 inch dia 21 inch Carbide Tipped Auger Bit 24 inch OAI 27860 11 16 inch dia x 21 inch Carbide Tipped Auger Bit 24 inch OAI 27861 13 16 inch dia x 21 inch Carbide Tipped Auger Bit 24 inch OAI 27862 15 16 inch dia x 21 inch Carbide Tipped Auger Bit 24 inch OAI 21863 1 1 16 inch dia x 21 inch Carbide Tipped Auger Bit 24 inch OAI 21864 SOCKETS 1 2 INCH SQUARE DRIVE 9 16 inch Double Square 8 Point Deep Length 05109 5 8 inch2. IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size 6 gt 1007 User Manual STANLEY The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors
3. HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH AGE e otc IF ANY OF THESE CONDITIONS EXIST REPLA
4. DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE ALEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE DANGER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL
5. 17 ITEM PART NO NO QTY DESCRIPTION 56721 RELIEF CARTRIDGE ASSY INCL ITEMS 7 13 HOSE ASSY PARKER 56725 ID07810S ONLY 66727 HOSE ASSY AEROQUIP ID07810S ONLY 56747 2 SEAL WIPER 56749 SEAL CAP END 56758 SPRING 56764 RETAINING RING EXTERNAL 56765 REVERSING SPOOL 58856 3 8 FLUSHFACE COUPLER BODY 58857 3 8 FLUSHFACE COUPLER NOSE 58862 PRESSURE WARNING STICKER 58864 ELECTRICAL WARNING STICKER MAIN HOUSING ASSY EN SEU INCL ITEMS 15 30 60677 TRIGGER 60678 TRIGGER MOUNT CASTING 65480 SPRING 60681 TRIGGER LOCK 28808 SPRING 86 _ 29051 ROLL PIN 03693 4 STICKER CLOSED CENTER SHIPPED LOOSE WITH ID07810 ID07820 ONLY EN 60791 SEAL KIT 18 gt 1007 User Manual STANLEY UNDERWATER MODELS ONLY CAUTION Operation Overview DO NOT USE HYDRAULIC TOOLS UNDER WATER THAT ARE NOT DESIGNATED AS AN UNDERWATER MODEL OR THIS WILL RESULT IN DAMAGE TO THE TOOL Tools Breakers Tools Grinders Hammer Drills and Saws Chain Saws Chipping Hammers Max Depth 1000 Depth 500 Reference hose limitations due to sizing guide below SC accumulator PSI For underwater hydraulic tools the applications are max increase 40 broken down into four quadrants depending on PSI for every 100 type of tool and method of operation Tools Breakers Tools Grinders Hammer Drills and Saws Chain Saws Chipping Hammers The types of tools are percussive and rotational eac
6. DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC Ee SEE OTHER SIDE eh EEN SEE OTHER SIDE OVL SIHL AAOWSY LON OG lt 2 I gt D Shown smaller than actual size STAN LEY 007 User Manual 4 7 suonooeuuo eoid RETURN lt lt lt MOTH NYNLIH MO 1d gt gt gt HYDRAULIC CIRCUIT PRESSURE JYNSSIYd 0 8 001 92 Gz 0 dn 09 67 9L EL 00 00 L 6v 9 EL OL OOL LG 8 EL OL 09 67 9L EL 9 dn 09 0 Wee 06 0 00 00L 6 GOL G G 2 dn Gz dn SYOLONGNOD Zo YVAN ASN LON OQ Pp eIg 19q 4 10 311M SOH KW SIN GK syon yong ANN 404 plesg BETTE SOH 9Anjonpuo2 uoN 5594 Jojouieiq episu RETURN PRESSURE 219 IVS Aq 195 se suoneoyioeds jsnuu asoy rv Bunes 5 oineap u IXeuJ oU e sea JE JSNW esou oi neJp Uu suoneoi dde 18410 Aue pesn jou pjnous pue joo 8 00 H uo peseq juo joo pesn aq SI yeyo siu eoueuuoJle
7. Double Square 8 Point Deep Length 05110 11 16 inch Double Square 8 Point Deep Length 05111 3 4 inch Double Square 8 Point Deep Length 05112 13 16 inch Double Square 8 Point Deep Length 05113 7 8 inch Double Square 8 Point Deep Length tot eme nemini ted ean rti a cx o bade 05114 15 16 inch Double Square 8 Point Deep Length 05115 1 inch Double Square 8 Point Deep Length 05116 Lineman s Socket 13 16 inch and 15 16 INC EE 33155 Lineman s Socket 1 inch and 1 1 8 33156 STAN LEY 007 User Manual lt 15 ASSIST HANDLE P N 73636 pictured on page 15 is available as an accessory Clamps onto the impact mechanism for increased stability GJ AG 16 gt 1007 User Manual STANLEY CO No pescrrrion 0 NO NO QTY DESCRIPTION gt _ mow 4 om s om 2 s emo s Joson 00936 2 ADAPTER 0007810 107020 ONY CAPSCREW 100781001 10078105 09687 100782001 100792001 ONLY CIRCUIT D STICKER 100781001 ID0782001 ONLY 11354 OC CC STICKER 13995 BACKUP RING RETAINER BALL 1007810 ID0781001 19306 ID07810S ONLY nomen 18206 e CAPSCREW 20758 BUSHING 20760 BUSHING 20761 BEARING RACE 20762 BEARING 20767 SEAL BACKUP WASHER 20769 IDLER GEAR ASSY
8. INCL ITEM 31 2 eg 03972 FEMALE COUPLER PARKER 47436 FEMALE COUPLER AEROQUIP 03973 MALE COUPLER PARKER 47437 MALE COUPLER SE RAILROAD HELP DESK STICKER ID07810S ONLY STANLEY ITEM PART NO QTY DESCRIPTION CE STICKER 100781001 ID0782001 100792001 AE 28788 MANUAL STICKER TRIGGER GUARD 43 60710 1 1D0781001 ID07810S 100782001 100792001 ONLY IMPACT MECHANISM ASSY 7 16 31894 1 QC 1007810 ID0781001 1007815 10088105 ONLY IMPACT MECHANISM ASSY 1 2 SQUARE 1007820 ID0782001 m IMPACT MECHANISM ASSY U W 1 2 SQUARE 1007920 100792001 ONLY EN 06757 HAMMER PIN HAMMER PIN m d s 1007920 100792001 ONLY 31896 HAMMER FRAME 31897 HAMMER ANVIL 7 16 QC re 1007810 100781001 ID07810S ONLY 55 39955 1 ANVIL 1 2 SQUARE INCL ITEM 63 64 1007820 100782001 ID07920 ID0792001 ONLY RETAINER SPRING 31899 1007810 100781001 ID07810S ONLY THRUST RING 20 1007810 100781001 10078105 ONLY THRUST RING LOCK 31901 1007810 ID0781001 ID07810S ONLY RETAINING SLEEVE 31902 1007810 100781001 ID07810S ONLY HAMMER CASE BUSHING 31903 1 1007810 100781001 10078105 ID07820 ID0782001 ONLY 32153 4 HAMMER CASE BUSHING UW ID07920 ID0792001 ONLY 31904 HAMMER CASE 32029 PILOT RING RETAINER ee ID07820 00782001 ID07920 ONLY SPRING Dads ID07820 ID0782001 ID07920 ONLY Pes ID07 User Manual 4
9. can be used as a guide to correct the problem When diagnosing faults in operation of the wrench always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the following table Use a flow meter known to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C PROBLEM CAUSE SOLUTION Low performance or impact Incorrect hydraulic flow Check that the hydraulic power source is producing 4 12 gpm 15 45 lom at 2000 psi 140 bar Defective quick disconnects Check each quick disconnect Hydraulic motor failure Inspect and repair Hammer pins broken Replace hammer pins Incorrect grease or periodic See Service Manual maintenance of the impact mechanism is not being performed Sockets or adapters too heavy Use the correct impact type sockets loose or adapters Long bolt with lubricated head Lubricate threads only Supply and return hoses reversed Install hoses correctly Wrench runs too fast Impact Incorrect hydraulic flow too high Check that hydraulic power source mechanism or screws broken is producing 4 12 gpm 15 45 lpm at 2000 psi 140 bar worse rapidly Fluid gets hot power unit working Circuit relief set too low Adjust relief valve to 2200 psi 155 hard bar minimum Too much fluid going through tool Adjust flow for 4 12 gpm 15 45 lpm maximum Circuit has contaminants that Replace worn pump and valves h
10. this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result 12 1007 User Manual Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended STANLEY If symptoms of poor performance develop the following chart
11. 0 5 gom 34 40 lpm 1500 psi 103 bar 2200 2300 psi 152 159 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 6 hp 5 22 kW 40 F 22 C TYPE Ill 11 13 42 49 lpm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 7 hp 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps NOTE 25 microns 30 114 lpm 100 400 ssu 25 microns 30 114 lpm 100 400 ssu 20 82 centistokes 25 microns 30 114 lpm 100 400 ssu 25 microns 30 114 lpm 100 400 ssu When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve s
12. 1007 HYDRAULIC IMPACT DRILL USER MANUAL Safety Operation and Maintenance 2012 Stanley Black amp Decker Inc New Britain CT 06053 U S A 49228 7 2014 Ver 11 DECLARATION OF CONFORMITY STA L EY UBEREINSTIMMUNGS ERKLARUNG DECLARATION CONFORMITE CEE Hydraulic Tools DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA the undersigned Ich der Unterzeichnende Weisbeck Andy Je soussign El abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder best tige hiermit erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Hydraulic Hand Held Impact Drill Kategorie Cat gorie Categoria Categoria 2 Make Marke Marque Marca Marca Stanley 3 Type Typ Type Tipo Tipo ID0781001 ID0782001 00792001 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement All Numero de serie del equipo Matricola dell attrezzatura Has been manufactured in conformity with Wurde hergestellt in Ubereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformita con Directive Standards Approved body Rich
13. CE THE HOSE SAFETY DEPARTMENT INSTRUCTIONS IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT REMOVE THIS TAG OVL SIHL 34AONW3 H LON OG SEE OTHER SIDE SEE OTHER SIDE Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES
14. TANLEY 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate a damaged improperly adjusted or incompletely assembled impact wrench Never wear loose clothing that can get entangled in the working parts of the tool Keep all parts of your body away from the rotating parts Long hair or loose clothing can become drawn into rotating components Always use accessories that conform to the specifi cations given in the Operation section of this man ual Do not reverse impact wrench rotation direction by changing fluid flow direction Release the trigger if the power supply has been in terrupted When working near electrical conductors always assume that all conductors are energized and that insulation clothing and hoses can conduct electric ity Use hose labeled and certified as non conduc tive To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel serious injury or death could result from a tool or accessories dropped from an elevated height also flying debris can cause serious injury Warning Hydraulic fluid under pressure could cause skin injection injury If you are injured by hydraulic fluid get medical attention immediately During operation do not contact the impact mecha nism accessories or hard
15. ak could penetrate skin 58862 PRESSURE WARNING STICKER OC CC 29530 SOUND POWER LEVEL STICKER CE FOR USE ON OPEN CENTER AND CLOSED CENTER HYDRAULIC SYSTEMS SET FOR PROPER SYSTEM BEFORE USE 11354 OC CC STICKER Please refer to the parts illustration for location of stickers NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag p n 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS 2 AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC IMPORTANT TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST
16. ath or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTIGE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel 4 1007 User Manual STAN LEY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safe ty Review them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The model 1007 Hydraulic Impact Drill will provide safe and dependable service if operated in accordance with the i
17. ave caused wear and high heat Install a large clean filter and keep generation circuit fluid clean STAN LEY 007 User Manual lt 13 DIVE Er 1 2 inch Square Drive or 7 16 inch Hex VM 7 7 lbs 3 5 kg AEN eg RE ERE EEE gt 9 inch 22 9 cm Ke 4 5 inch 11 4 cm lee 10 5 inch 26 7 cm MT Integral KEENE Le 2000 psi 140 bar FOW Let 4 10 gpm 15 38 Ipm FION EEE 4 9 gpm 15 34 lpm EE Open and Closed Center HTMA Type II EEGENEN 8 SAE O ring TT 500 ft Ibs 675 Nm Connect Size and 3 8 inch NPT Pipe Fitting SOUND AND VIBRATION DECLARATION Test conducted on 1007 operated at standard Measured A weighted sound power level Lwa ref 1pW in decibels Values determined according to noise test code given in ISO 15744 using the basic standard ISO 3744 NOTE The sum of a measured noise emission value and its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measurements Declared vibration emission value A Uncertainty K Values determined according to ISO 8662 7 ISO 5349 1 2 14 gt 1007 User Manual STAN LEY Description Part Number Assist 10 EE 73636 7 16 inch Quick Change Chuck to 1 2 inch Square 05079 Adapter 7 16 inch Hex Shank to 1 2 inch Square 05117 5 8 inch Quick Change Adapter to 1 2 inch Square Female
18. d 00 SJNSUS 2 e a nssa d SJNSSSJd ou UINJSJ dee suol Jed SJ Jed uo peseq 8 9504 2504 WNWIUIW SMOUS oU yeyo 941 SOH dI NEIP H 03 JOO STANLEY 8 gt 1007 User Manual HTMA EHTMA REQUIREMENTS HTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE TYPE I 4 6 gpm 15 23 lpm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C hp 2 24 kW 40 F 22 C TOOL TYPE TYPE Il 7 9 gpm 26 34 lpm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C o hp 3 73 KW 40 F 22 C TYPE RR 9 1
19. etting at the power supply outlet CLASSIFICATION AAA EA 3 5 4 3 gpm 13 5 16 5 lpm 1870 psi 129 bar 2495 psi 172 bar 4 7 5 8 18 22 Ipm 1500 psi 103 bar 2000 psi 138 bar 7 1 8 7 27 33 lpm 1500 psi 103 bar 2000 psi 138 bar 9 5 11 6 gpm 36 44 Ipm 1500 psi 103 bar 2000 psi 138 bar 11 8 14 5 gom 45 55 Ipm 1500 psi 103 bar 2000 psi 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STANLEY 007 User Manual lt 9 WRENCH TORQUE INFORMATION FACTORS THAT AFFECT TORQUE An impact wrench is a rotary hammer that impacts the head of a bolt or nut It does not apply a slow steady torque as a standard torque wrench Therefore sever al factors affect the result of torque when using impact wrenches 1 LONG BOLTS Long bolts having high friction threads with lubrication under the bolt head or as sociated nut can twist when impacted then untwist before the next impact This will especially happen if there is low friction between the bolt head or nut and the mating surface 2 HEAVY LOOSE OR MULTIPLE ADAPTERS Heavy loose or multiple adapters between the wrench and socket can dissipate the intensity of the impact to the bolt head or nut 3 AMOUNT OF IMPACT Maximum torque results can be obtained by allowing continuous impacting of the socket against the bol
20. h with different characteristics allowing for dif ferent depth operation With percussive tools the nitrogen accumulator PSI must counter the in crease in ambient pressure found at lower depths Since there is a maximum PSI for percussive tools they are limited to certain depths Rotational tools do not have accumulators and thus capable of deeper depths Max Depth 1000 Depth 500 Reference hose limitations due to sizing guide below accumulator PSI max increase 40 PSI for every 1007 The methods are broken into diver operated or remote operated vehicle ROV ROV s can reach lower depths and with an on board hydraulic power source that is depth compensated can operate hydraulic tools at depths of thousands of Recommended Hose Diameters feet ROV operation is still limited to the tool for Depth ft 8GPM 12GPM example a percussive tool has the same depth 100 58 Se limitation whether ROV or diver operated Pert Te STAN LEY 1007 User Manual a 19 STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
21. nstructions given in this manual Read and under stand this manual and any stickers and tags attached to the tool and hose before operation Failure to do so could result in personal injury or equip ment damage e operator must start in a work area without by standers Flying debris can cause serious injury not operate the tool unless thoroughly trained or under the supervision of an instructor Establish a training program for all operators to ensure safe operation e Always wear safety equipment such as goggles gloves ear head and breathing protection and safety shoes at all times when operating the tool Use gloves and aprons when necessary Inspect tool daily for loose fasteners missing parts and leakage Have tool repaired if necessary e The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions e Maintain proper footing and balance at all times and do not overreach Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Be observant of hydraulic and water hose lying about the work area they can be a tripping hazard e Always connect hoses to the tool hose couplers be fore energizing the hydraulic power source Be sure all hose connections are tight and are in good condi tion Do not operate the tool at oil temperatures above S
22. r WRENCH OPERATION The 1007 is designed for 1 2 inch square or 7 16 inch hex drive During normal operation it is common to see some grease leakage from around the anvil during hard use Refer to the Service Manual for the correct lubrication procedures 1 Observe all Safety Precautions 2 Move the hydraulic circuit control valve to the ON position to operate the wrench Always use sockets and accessories designed for impact type applications DO NOT USE STANDARD SOCKETS OR ACCESSORIES THESE CAN CRACK OR FRACTURE DURING OPERATION 3 Select the direction clockwise or counterclockwise of impact desired by pushing the reversing spool ei ther left or right See item 75 in the parts illustration NOTE To more accurately tighten bolts lubricate threads check with a torque wrench and duplicate time of impacting for other bolts of the same length and thread size 4 Squeeze the trigger to activate the wrench 5 Release the trigger to stop the wrench STANLEY COLD WEATHER OPERATION If the wrench is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes be fore use Damage to the hydraulic system or wrench can result from use with fluid that is too viscous or too thick ID07 User Manual 4 11 NOTICE In addition to the Safety Precautions found in
23. t head or nut for at least 10 seconds 4 HYDRAULIC FLOW RATE If the flow rate to the tool is too low the hammer or impact speed is re duced If the flow is correct a change in the relief pressure does not affect the impact force Poorly designed hydraulic circuits can result in lower flow rates and reduced impact speeds when pressure is required during impacting BOLT GRADE AND THREAD RECOMMENDATIONS Allowable bolt torque is limited by both bolt thread di ameter and grade of steel in the bolt The 1007 Impact Wrench is recommended for use on the following bolt grade and thread sizes SAE Grade 2 7 16 to 7 8 inch 11 to 22 mm SAE Grade 5 3 8 to 5 8 inch 9 to 16 mm SAE Grade 8 3 8 to 9 16 inch 9 to 4 mm PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flow meter and pressure gauge check that the hydraulic power source develops a flow of 4 12 gpm 15 45 Ipm at 2000 psi 140 bar 2 Make certain that the hydraulic power source is equipped with a relief valve set to open at 2100 psi 145 bar minimum 10 gt 1007 User Manual OPEN CENTER OC OR CLOSED CENTER CC OPERATION The ID07 can be configured to run on OC or CC circuits 1 Determine the system type 2 Remove the hex plug 44 from the spring cap FOR OPEN CENTER OPERATION Using a 3 16 in hex reach through the hole in the spring cap and turn the selector screw counter clockwise until meeting resistance from the retaining ring T
24. tlinie Standards Prufung durch Directives Normes Organisme agr Directriz Los Normas Aprobado Direttiva Norme Collaudato 792 6 1994 3744 2009 28927 2 2009 Machinery Directive 2006 42 EC 2006 5 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 6 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 1 5 11 Signature Unterschrift Signature Firma Firma bh Position Position Fonction Cargo Posizione Engineering Manager 1 5 2011 2 gt 1007 User Manual STAN LEY DECLARATION OF CONFORMITY EE 2 FET PUSS 4 SAFETY TE UN D TOOLS IG wp c m 6 T HOSE RECOMMENDATION G ee a a e a 8 FIGURE T TYPICAL HOSE CONNECTIONS NN 8 MIA RE OLIRE Ch EE 9 OPERARON D 10 TOOL PROTEC HONS CARES EE 12 IROUELE Ieren He 13 PE WO LE 14 NESEN hr 15 Dr PARTS ILLUSTRA Ne 16 DOF PART ACS Deene E O 17 UNDERWATER TOOLS RT ag ele TE 19 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulics com and select the Compan
25. urn the se lector clockwise and then counter clockwise to be sure the selector is being stopped by the retaining ring Do not force the selector screw Open center operation is now selected FOR CLOSED CENTER OPERATION Using a 3 16 in hex reach through the hole in the spring cap and turn the selector screw fully clockwise When the selector screw bottoms Closed center operation is now selected To prevent damage to the retaining ring do not attempt to force the selector screw counter clockwise beyond the point of initial resistance Reinstall the hex plug Failure to install the plug may in troduce contaminants to the spool bore resulting in re placement of the valve spool and main housing CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect hoses from the hydraulic power source to the tool fittings or quick disconnects It is good prac tice to connect the return hose first and disconnect it last to minimize or eliminate trapped pressure within the wrench 3 Observe the flow indicators stamped on the main body assembly and the hose couplers to ensure that the flow is in the proper directions The female couple on the tools IN port is the inlet pressure coupler STANLEY NOTE If the uncoupled hoses are left in the sun pressure increase within the hoses can make them difficult to connect Whenever possible connect the free ends of hoses togethe
26. ware as they can become very hot use your PPE Personal Protection Equip ment Warning Use of this tool on certain materials during demolition could generate dust potentially contain ing a variety of hazardous substances such as as bestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person 007 User Manual 4 5 30 LPM 138 BAR 28322 EHTMA CATEGORY CE STICKER CE 11207 CIRCUIT TYPE D STICKER CE 28788 READ OWNERS MANUAL AND ENSURE THAT YOU HAVE BEEN PROPERLY TRAINED TO WORK ON OR AROUND ELECTRIC LINES FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE MAY RESULT IN DEATH OR SERIOUS PERSONAL INJURY 58864 ELECTRICAL WARNING STICKER STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon USA Model No 4 12 GPM 15 45 LPM 007 2000 PSI 140 BAR 60806 007 MODEL STICKER MANUAL STICKER CE High Pressure To avoid serious injury or death Use caution around hose and tool as both are under high pressure and a le
27. y tab Warranty NOTE The warranty recording form must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY 1007 User Manual a Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in de
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