Clean & Clear Plus Owner`s Manual
Contents
1. After Between After After After Between Item No Part No 12 12a 13 13a 14 14 15 16 16 16 17 17 17 18 19 20 20 20 20 20 20 20 21 21 22 22 23 11 98 11 98 195610 195611 194997 195612 55035000 190039 86006900 98960311 271096 270004 59019200 170035 170036 51005000 86202000 170023 170024 178552 178551 178581 178550 178582 178559 178578 86006900 192320 195339 192019 010126 11 98 thru 12 00 12 00 3 03 10 04 11 98 thru 10 04 11 Description Washer small I D Washer large I D Nut machined Spring Baffle bulkhead assy O Baffle bulkhead assy O ring bulkhead lower Bulkhead union set Bulkhead union 1 in x 2 in set white Bulkhead union 1 in x 2 in set black Pipe assy outlet o Pipe assy outlet manifold bottom e Pipe assy outlet O ring for drain plug Plug 1 1 2 in drain with O ring Tank lid assy 240 sq ft Tank lid assy 320 sq Tank lid assy 360 sq Tank lid assy 420 sq ft Tank lid assy 420 sq ft Tank lid assy 500 sq ft Tank lid assy 520 sq ft Tank bottom assy O Tank bottom assy O ring bulkhead upper 00 O ring bulkhead upper Ring back up Drain plug wrench Filter lid opener tool P N 178558 SAVE THESE INSTRUCTIONS Y Pool Products Because reliability matters most 2012 Pentair Water Pool and Spa Inc All rights2. reserved ic Pentai 1620 Hawkins Ave Sanford NC 27330 800 831 7133 919 566 8000 10951 West Los Angeles Ave Moorpark CA 93021 800 831 7133 805 553 5000 This document is subject to change without notice Trademarks and Disclaimers Pentair Pool Products Because reliability matters most Clean amp Clear and High Flow are trademarks and or registered trademarks of Pentair Water Pool and Spa Inc and or its affiliated companies in the United States and or other countries Baquacil and Baqua are registered trademarks of Arch UK Biocides Limited Unless noted names and brands of others that may be used in this document are not used to indicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those parties or others P N 178558 12 Rev M 4 18 12
3. Clean amp Clear Plus Cartridge Filters Owner s Manual IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS Table of Contents SECTION I FILTER INSTALLATION SECTION II FILTER OPERATION AND CLEANING SECTION III TROUBLE SHOOTING SECTIONIV TECHNICAL DATA Before installing this product read and follow all warning notices and instructions accompanying this filter Failure to follow safety warnings and instructions can result in severe injury death or property damage Call 800 831 7133 for additional free copies of this manual Attention Installer This manual contains important information about the installation operation and safe use of this product This information should be given to the owner operator of this equipment SECTIONI FILTERINSTALLATION A GENERALINFORMATION 1 The filter should be mounted on a level concrete slab Position the filter so that instructions warnings and the pressure gauge are visible to the operator It also should be positioned so that the piping connections control valve and drain port are convenient and accessible for servicing and winterizing Pentair Water Pool and Spa Inc 1620 Hawkins Ave Sanford NC 27330 800 831 7133 919 566 8000 Pentair 10951 West Los Angeles Ave Moorpark CA 93021 800 831 7133 805 553 5000 Pool Products Visit www pentairpool com or www staritepool com Because reliability matters most Rev M 4 18 12 1 P
4. N 178558 2 Becertain to install electrical controls e g on off switches timers control systems etc at least five 5 feet from the filter This permits one to stand clear of the filter during system start up WALL OR STRUCTURE 6 MINIMUM SPACE 3 Allow sufficient clearance around the filter to permit visual verification that the clamp is properly installed around the tank flanges see Figure A 6 MINIMUM SPACE WALL OR STRUCTURE a Tap the clamp with a mallet or similar tool to ensure uniform loading during clamp tightening FigureA 4 Allow sufficient space above the filter to remove the filter lid for cleaning and servicing This distance will vary with the model of filter you are using Table 1 See Table for the required vertical clearance Model No P N Size Vert Clearance 5 Position the filter to safely direct water Req drainage Rotate the High Flow manual air CCP240 160310 240 sq ft 56 in relief valve to safely direct purged air or water CCP320 160340 320 sq ft 62 in Water discharged from an improperly CCP420 160301 420 sq ft 68 in positioned filter or valve can create an CCP520 160332 520 sq ft 74 in electrical hazard as well as damage property Risk of electrical shock or electrocution Position the filter and High Flow manual air relief valve to safely direct water drainage and purged air or water Water discharged from an improperly positioned filter or valve can crea
5. N SEVERE INJURY DEATH OR PROPERTY DAMAGE TO AVOID THIS POTENTIAL HAZARD FOLLOW THESE INSTRUCTIONS 1 Open the High Flow manual air relief valve until it snaps into the full open position this only requires a quarter turn counter clockwise Opening this valve rapidly releases air trapped in the filter 2 Stand clear of the filter tank then start the pump Close the High Flow manual air relief valve after a steady stream of water appears The system is not working properly if either of the following conditions occur a A solid stream of water does not appear within 30 seconds after the pump s inlet basket fills with water b The pressure gauge indicates pressure before water outflow appears If either condition exists shut off the pump immediately open valves in the water return line to relieve pressure and clean the air relief valve see Section F Cleaning the High Flow manual air relief valve If the problem persists call 800 831 7133 for assistance D CLEANING FILTER MANUALLY AWARNING Operating the filter system without filter internal components installed can allow air to accumulate within the filter Pressurized air can cause the lid to blow off which can result in severe injury death or property damage Always operate filter system with filter internal components installed ACAUTION The following information should be read carefully since it outlines the proper manner of care and operation for your f
6. T ASSEMBLY P N 178558 10 Rev M 4 18 12 B CLEAN amp CLEAR PLUS TANK ASSY cont d Item No 1 190058 2 98209800 3 98201200 56636900 178616 59071000 170026 170027 R173572 R173573 R173574 R173575 DOO OU UP A R173576 R173577 R173578 170030 55028500 170029 170028 55028400 178583 56626800 170035 170040 57000300 39010200 190003 O oo o NN NNNN ODD OD t Oo Rev M 4 18 12 Replacement Parts Part No Gauge pressure in High Flow manual air relief valve HFMARV Hose and retainer clips for HFMARV Optional accy Spring compression o Spring compression Manifold top assy 0 Manifold top assy 240 sq ft Manifold top assy 320 amp 520 sq ft Cartridge Element 240 sq ft 4 req Cartridge Element 320 sq ft 4 req Cartridge Element 360 sq ft 4 req Cartridge Element 420 sq ft 4 req aqua end caps O Cartridge Element 420 sq Cartridge element 520 sq ft 4 req Cartridge element 520 sq ft 4 req Air bleed tube assy 240 sq ft Air bleed tube assy 360 420 sq ft 0 Air bleed tube assy 320 sq ft Air bleed tube assy 420 sq ft Air bleed tube assy 500 sq ft Air bleed tube assy 520 sq ft Manifold bottom O Manifold bottom pipe assy outlet Manifold bottom Gasket bottom manifold O O ring tank clamp 470 O D Clamp kit tension control Description ft 4 req O Before
7. assembled and the impeller checked to see if it is clogged If it is not frozen or clogged then there is an obstruction in the line between the pool and the pump D The pressure gauge is an important part of the filter system It is your primary indicator of how the system is operating Maintain your pressure gauge in good working order Check the operation of your pressure gauge in the following manner The pressure gauge should go to zero 0 when the system is turned off and pressure is relieved The pressure gauge should indicate pressure when the system is operating The pressure gauge should be readable and not damaged in any way YN oP Replace the pressure gauge if it is not meeting the requirements of items D 1 through D 2 of this section P N 178558 8 Rev M 4 18 12 SECTIONIV TECHNICAL DATA A FLOWRATES PRESSURE DROP vs FLOW PRESSURE DROP psi 60 80 100 FLOW gpm Clean amp Clear Plus Cartridge Filters Recommended Flow Rate walt Flow Rate GPM Turnover Capacity in Gallons Product Model Filter Area Vertical en on a ae IC ICI me am om Deea cor a en aa ae ae Las NOTE Actual system flow will depend on plumbing size and other system components Required Clearance to remove filter elements Rev M 4 18 12 9 P N 178558 B CLEAN amp CLEAR PLUS TANK ASSY SPRING BARREL NU
8. ation system for the lowest working pressure of any of the components in the system SECTIONII FILTER OPERATION AND CLEANING THIS FILTER OPERATES UNDER HIGH PRESSURE WHEN ANY PART OF THE CIRCULATING SYSTEM e g FILTER LID PUMP FILTER VALVES ETC IS SERVICED AIR CAN ENTER THE SYSTEM AND BECOME PRESSURIZED PRESSURIZED AIR CAN CAUSE THE LID TO BLOW OFF WHICH CAN RESULT IN SEVERE INJURY DEATH OR PROPERTY DAMAGE TO AVOID THIS POTENTIAL HAZARD FOLLOW THESE INSTRUCTIONS 1 BEFORE REPOSITIONING VALVES AND BEFORE BEGINNING THE ASSEMBLY DISASSEMBLY OR ADJUSTMENT OF THE LID OR ANY OTHER SERVICE OF THE CIRCULATING SYSTEM A TURN THE PUMP OFF AND SHUT OFF ANY AUTOMATIC CONTROLS TO ASSURE THE SYSTEM IS NOT INADVERTENTLY STARTED DURING THE SERVICING B OPEN AIR RELIEF VALVE AND C WAIT UNTIL ALL PRESSURE IS RELIEVED PRESSURE GAUGE MUST READ ZERO 0 psi 2 WHENEVER INSTALLING THE FILTER LID FOLLOW THE FILTER LID INSTALLATION INSTRUCTIONS EXACTLY 3 ONCE SERVICE ON THE CIRCULATING SYSTEM IS COMPLETE FOLLOW SYSTEM RESTART INSTRUCTIONS EXACTLY 4 MAINTAIN CIRCULATION SYSTEM PROPERLY REPLACE WORN OR DAMAGED PARTS IMMEDIATELY e g lid knob pressure gauge relief valve O rings etc 5 BE SURE THAT THE FILTER IS PROPERLY MOUNTED AND POSITIONED ACCORDING TO INSTRUCTIONS PROVIDED A GENERAL INFORMATION l This filter operates under pressure When clamped properly and operated without air in the circulating sys
9. he lid to blow off Correct any conditions in your filtration system that allow air to enter the system 1 Some common ways to identify air entering the system LOCKING VALVE STEM TAB AND COVER a Low water level in pool or spa skimmer is starving for ASSEMBLY water with pump running Add water to pool or spa b Air bubbles or low water level in pump hair and lint pot are caused by low water level clogged skimmer basket split suction cleaner hose leak in pump hair and lint pot lid or leak in pump suction line c Air bubbles coming out of water return lines into pool or spa with pump running see items 1 a and 1 b of this section FILTER TANK d Air is discharged from the air relief valve on top of the filter when the valve is opened with the pump running see items 1 a and 1 b of this section above FigureC B Until the water initially put into the pool has been completely filtered short filter cycles in between cleanings are normal In most cases pool owners are dismayed by the undesirable color and appearance of water in a newly filled pool Plaster dust can be responsible for short filter cycles requiring frequent cleaning Rev M 4 18 12 7 P N 178558 C Ifpressure drops on gauge check skimmer basket and pump basket first for debris If the baskets are clean shut off power to pump and turn off any automatic controls Then turn motor shaft with your fingers If it turns freely then the pump must be dis
10. ilter system As a result of following these instructions and taking the necessary preventative care you can expect maximum efficiency and life from your filtration system Rev M 4 18 12 5 P N 178558 1 Turn the pump off shut off any automatic controls to ensure that the system is not inadvertently started during servicing 2 Open the filter High Flow manual air relief valve and the waste drain valve or plug if your system has one Remove hair and lint strainer pot lid and clean basket Replace basket and secure lid Disconnect air relief valve drain hose if installed Release tank clamp assembly and remove tank lid Remove top manifold and cartridge element separately SS oy eee Using a garden hose without a nozzle direct water spray at cartridge element to dislodge and wash away accumulated foreign matter Flush each cartridge inside and out Please heed all manufacturers posted instructions warnings and cautions when using Baquacil or Baqua Clean NOTE Special care must be taken when cleaning filter cartridges used in a swimming pool or spa using Baquacil as a sanitizer Because of the way Baquacil works the filter element must be cleaned more thoroughly and more frequently than in a chlorine system If extreme care is not taken to completely remove all residue from the filter media a buildup will occur This buildup will significantly shorten the life of the filter element Baquacil is a mild coagu
11. lant which combines bacterial cells as well as other small particles contributed by the environment bathers etc into particles large enough to be trapped by the filter In comparison with all other trapped contaminants in a typical pool or spa the amount of bacterial cells that are deposited on the filter is minimal The resulting deposit is a gray sticky film which can only be removed with Baqua Clean If TSP or any TSP type cleaner is used prior to stripping the film the cleaner and the gray film will combine to form a gum like substance Once this occurs the substance cannot be removed from the media and the filter cartridge must be replaced 8 Lift bottom manifold out of the tank and flush off any debris 9 Direct water spray to wash out the inside of the tank body Water and debris will drain out through the open drain port 10 Check gasket around outer lip of bottom plate Gasket must be firmly and evenly set in place Do not use petroleum base lubricants to avoid damage to the gasket 11 Place bottom manifold 4 cartridges top manifold and air relief tube in place Make sure the spring and standpipe assembly are retained on the top manifold Ensure the air relief tube stays in an upright position This is essential for the maximum air removal from inside the tank 12 Be certain the O ring is in position in the lower tank half Press the filter lid over the lower tank half and sandwich the O ring in between 13 Replace tank t
12. op and carefully follow instructions in Section B Clamp Installation Instructions 14 Replace drain plug and reinstall air relief valve drain hose if used P N 178558 6 Rev M 4 18 12 E REPLACINGFILTER CARTRIDGES Filter cartridge element life will vary with pool conditions such as bather load wind dust etc You can expect an average cartridge life of3 years under normal conditions 1 Toreplace cartridge element follow steps in Section D Cleaning Filter eliminating step D 7 F CLEANING THE HIGH FLOW MANUAL AIR RELIEF VALVE 1 Turn the pump off and shut off any automatic controls to ensure that the system is not inadvertently started during servicing 2 OPEN THE HIGH FLOW MANUAL AIR RELIEF VALVE UNTIL IT SNAPS INTO THE FULL OPEN POSITION THEN WAIT UNTIL ALL PRESSURE IS RELIEVED 3 With the relief valve attached to the filter tank pull out the locking tabs and remove the valve stem and cover assembly with a counter clockwise and lifting motion see Figure C 4 Clean debris from the valve stem and body Verify that the filter tank s air passage is open by inserting a 5 16 drill bit through the valve body Verify that the O rings are in good condition properly positioned and lubricated with a silicone base lubricant 5 Reinstall the valve stem and cover assembly with a downward and clockwise motion until it snaps into position SECTION III TROUBLE SHOOTING A Air entering your filter is dangerous and can cause t
13. ower tank half sandwiching the O ring in between 3 Holding the ends of the filter clamp apart position the center segment of the filter clamp over both upper and lower tank flanges Bring the ends of the filter clamp together and insert the T Bolt into the trunnion see Figure B 4 Using Figure B as a guide place washer large I D and tension indicating spring on the barrel nut Place the second washer x A WASHER small I D on T Bolt Hand tighten nut a ati p i id Recheck filter clamp for proper seating on tank flanges Figure B P N 178558 4 Rev M 4 18 12 5 Begin to tighten nut using a 7 8 wrench Then tap around the outside of the filter clamp with a mallet or similar tool to insure uniform loading and proper seating of the clamp Continue tapping and tightening until the spring coils touch each other Do not tighten beyond this point 6 Follow the procedures in Section C System Restart Instructions 7 The spring coils should be checked at least once per month to ensure that they continue to touch each other indicating that the clamp is under sufficient tension If coils fail to touch repeat Step B 5 in this section above C SYSTEMRESTART INSTRUCTIONS THIS FILTER OPERATES UNDER HIGH PRESSURE WHEN ANY PART OF THE CIRCULATING SYSTEM e g CLAMP PUMP FILTER VALVES ETC IS SERVICED AIR CAN ENTER THE SYSTEM AND BECOME PRESSURIZED PRESSURIZED AIR CAN CAUSE THE LID TO BE BLOWN OFF WHICH CAN RESULT I
14. pressure reads between 8 10 p s i higher than the original starting pressure Your filter pressure reading will increase as it removes dirt from your pool However this buildup of pressure will vary due to different bathing loads temperature weather conditions etc a MY ORIGINAL STARTING PRESSUREIS psi pounds per square inch ISHOULD CLEAN THE FILTER CARTRIDGE ELEMENT AT psi NOTE For first time operation on new pools introduce into the system 75 pounds of diatomaceous earth per every 100 square feet of filter area a one pound coffee can equals 5 pounds of diatomaceous earth Mix the diatomite with water and pour itinto the skimmer after the pump is primed and the system is operating This will enhance the filtration of your water B CLAMP INSTALLATION INSTRUCTIONS These instructions MUST BE FOLLOWED EXACTLY to prevent the lid from blowing off during system restart or later operation 1 Perform the following procedures before working on any part of the circulating system e g clamp pump filter valves etc a Turn the pump off and shut off any automatic controls to ensure that the system is not inadvertently started during servicing b Open the High Flow manual air relief valve c Waituntilall pressure isrelieved Never attempt to assemble disassemble or adjust the filter clamp while there is any pressure in the filter 2 Be certain the O ring is in position in the lower tank half Place the filter lid over the l
15. te an electrical hazard that can cause severe personal injury as well as damage property 6 Makeall plumbing connections in accordance with local plumbing and building codes Filter plumbing connections are provided with an O ring seal If needed use only a silicone base lubricant on the O rings Do not use pipe joint compound glue or solvent on the bulkhead connections NOTE To seal the valve connections use thread seal tape thread sealant or plumbing paste non petroleum base 7 Remove the plug from the top of the filter lid and install the pressure gauge before use 8 The maximum working pressure of this filter is 50 p s 1 Never subject this filter to pressure in excess of this amount even when conducting hydrostatic pressure tests Pressures above 50 p s 1 can cause the lid to be blown off which can result in severe injury death or property damage When performing hydrostatic pressure tests or when testing for external leaks of the completed filtration and plumbing system insure that the MAXIMUM PRESSURE that the filtration system will be subjected to DOES NOT EXCEED THE MAXIMUM WORKING PRESSURE OF ANY OF THE COMPONENTS CONTAINED WITHIN THESYSTEM In most cases the maximum pressure will be stated on each component of the system If doubt exists as to the pressure to which the system will be subjected install an ASME P N 178558 2 Rev M 4 18 12 approved automatic Pressure Relief or Pressure Regulator in the circul
16. tem this filter will operate in a safe manner The maximum working pressure of this filter is 50 p s i Never subject this filter to pressure in excess of this amount even when conducting hydrostatic pressure tests Pressures above 50 p s i can cause the lid to be blown off which can result in severe injury death or property damage When performing hydrostatic pressure tests or when testing for external leaks of the completed filtration and plumbing system insure that the MAXIMUM PRESSURE that the filtration system will be subjected to DOES NOT EXCEED THE MAXIMUM WORKING PRESSURE OF ANY OF THE COMPONENTS CONTAINED WITHIN THE SYSTEM In most cases the maximum pressure will be stated on each component of the system If doubt exists as to the pressure to which the system will be subjected install an ASME approved automatic Pressure Relief or Pressure Regulator in the circulation system for the lowest working pressure of any of the components in the system Rev M 4 18 12 3 P N 178558 3 The pressure gauge is the primary indicator of how the filter is operating Maintain your pressure gauge in good working order Your filter is a piece of machinery do not tamper with it attempt to disassemble it or otherwise adjust it unless you fully understand it s operation Serious injury or death can occur if the equipment is improperly handled Consult a pool service professional for maintenance and service assistance 4 Clean your filter when
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