MNX10037A-PMX1000 Series Product Manual
Contents
1. PROTECTION amp RELIABILITY OPTIMIZATION INSTRUMENTS Product Manual MNX10037 REV A MODEL PMX SERIES PRO Multipurpose Digital Meter Equipment Monitoring System Contents Section Overview Idee Red e EE 2 DC Cr OOM DEE 2 PMX1000 2000 Model Gelechon 2 PMX3000 Model Gelechon cece eee eee ee eeeeeeeeeeaees 2 Section Il Installation Vleit ul Le EE 3 Elechical ele EE 5 POWER glate EE 5 PMX1000 2000 Series System Sensor Wumg 6 PMX3000 Series System Sensor VWumg 7 Section Ill Operation COMMOUFING Relay Sao aE 8 ANIO Ee ER EE 9 Section IV Maintenance E EE EE 10 NM AAG My EE 10 Figures Figure 1 PMX1000 2000 Series Selection Guides 2 Figure 2 PMX3000 Series Selection Guides 3 Figure 3 Mounting Brackets amp Groundmg eee 3 Figure 4 Conduit Ent 4 Figure 5 Cable Entry amp Power 5 Figure 6 Electrical Hazard eers a 5 PIQUE 7 FOWE ENUY EE 6 Figure 8 PMX3000 Series System Input Wummg 7 MNX10037 REV A 8 31 2011 Section Overview Introduction This document contains information on the operation installation and maintenance of the PMX Series Multipurpose Digital Meter Equipment Monitoring systems This manual is an overview of the system and references the specific component manuals User manuals are provided with the system for all configurable internal components Description The PMX Series Systems monitors a machines condition based on its level of v2. 35 IPS pk and 0 65 IPS pk respectively reset points are specified as 0 30 IPS pk and 0 60 IPS pk Using the provided PD765 Process Controller Manual Select relay operation and action desired for this example we will have LOC Latching Operation with Clear relays Then program Set 1 as 0 35 and Set 2 as 0 65 then program reset points rST 1 as 0 30 and rST 2 as 0 60 After relays have been programmed scaling must be set For this example we will use a 0 5 Volt input with a 0 1 IPS display Program inP1 as 0 00 then diS1 as 0 00 then inP2 as 5 00 then diS2 as 1 00 This will let us have an input of O Volts display of 0 00 IPS and at an input of 5 Volts 1 00 IPS will be displayed by the meter The system will now actuate the LOC Relay Relay 1 when the vibration level reaches 0 35 IPS pk and another LOC Relay Relay 2 when the vibration level reaches 0 65 IPS pk In order to reset the LOC relays the vibration level must fall below the reset point of 0 60 then press the ACK for relay 2 and once the vibration level falls below 0 30 press the ACK to reset relay 1 Analog Output The analog 4 20 mA signal represents the amount of vibration energy present at each channel based on the transmitter s full scale I E a 12 mA signal from a 0 2 0 IPS transmitter represents a vibration level of 1 0 IPS Obtaining the 4 20mA output from the controller may require manual adjustment of the SC Trans
3. amp Power PMX3000 2 R BA SHOWN Electrical Connections Power entry for the PMX Series Systems is provided by a Le conduit fitting 85 265VAC is required to power the unit through the terminal in the center of the enclosure See Figure 6 for power wiring WARNING Risk of Electrical Shock Figure 6 WARNING 85 265 VAC Figure 6 Electrical Hazard MNX10037 REV A 8 31 2011 5 Power Wiring The PRO Multipurpose Digital Meter Equipment Monitor s PD765 s will be wired for power in the factory for all PMX Series Systems The customer is responsible for wiring the relays and input signals 85 265 VAC Figure 7 Power Entry PMX1000 2000 Series System Sensor Wiring Input wiring should be wired directly to the back of the display relays as described in the PD765 Pro Universal Input Meter Instruction Manual MNX10037 REV A 8 31 2011 PMX3000 Series System Sensor Wiring Input wiring should be wired to the provided terminal block on the back panel Unlike the PMX1000 2000 Series Systems the PMX3000 Series System is factory set as 4 20mA Input and Scaled at 0 1 IPS Amplitude Figure 8 PMX3000 Series System Input Wiring MNX10037 REV A 8 31 2011 Section Ill Operation Configuring Relays The input to the internal controller comes from a vibration transmitter They are built with a specific full scale range and frequency band Full scale range of the transmitters must be known in order for th
4. per ch amp ur Gg fitting for power Figure 1 PMX1000 2000 Series Selection Guide MNX10037 REV A 8 31 2011 2 PMX3000 Model Selection The PMX3000 Series System has different options available below is a guide to help select which PMX3000 Series System fits your specific requirements Figure 2 Ordering Information eg a a o Enclosure Display Type Input Channels Enclosure Entry Enclosure Exit 3000 Fiberglass 1 1 Channel R Relay with A None A None Enclosure 8 display EH Chennei B 1 2 Conduit fitting e de for cable entry amp 177 Fitti conduit fitting for power itting C Cord grips 1 per ch A 1 2 conduit fitting for power Example Part Number PMX3000 1R AB Fiberglass enclosure 1 channel relay with display no enclosure entry 1 2 conduit fitting exit Figure 2 PMX3000 Series Selection Guide Section Il Installation Mounting The system is contained within a standard fiberglass NEMA 4X rated Mounting brackets are built into the enclosure for wall mounting the enclosure Wall anchoring screws are not included Note CTC does not recommend putting holes in the top of the enclosure due to access and moisture concerns Mounting Brackets Ground Lug Figure 3 Mounting Brackets amp Grounding MNX10037 REV A 8 31 2011 Ensure the shield ground wire is connected to earth ground Note The customer Is requ
5. e controllers to display the correct vibration value The transmitter will not display any vibration energy present at frequencies outside the filtering range Manual adjustments to the Signal Conditioner may be required Refer to PRO Signal Conditioner User Manual for specific instructions on calibration and operation Example gt Full Scale 0 1 0 IPS Frequency Band 10 1000 Hz At 0 IPS O Volts flow from the transmitter to the controller At 0 50 IPS 2 5 Volts flow from the transmitter to the controller At 1 0 IPS 5 Volts flow from the transmitter to the controller The monitoring channel provides 2 relay outputs The system comes from the factory with a specific vibration range in IPS or mm s To configure the relay set points this range must be known It is recommended that baseline and typical alarm values of vibration are also known before setup is attempted The relays provided by the internal controller are highly configurable Refer to PD 65 User Manual for detailed programming instructions All of the following parameters can be adjusted e Relay Action Automatic Latching Auto Manual Reset Latch with Clear e Relay Operation Set and Reset points Hysteresis On and Off time Delays MNX10037 REV A 8 31 2011 8 Example Setup 1 A full scale range of 0 1 IPS has been specified Baseline Vibration on the machine to be monitored is 0 18 IPS pk Alarm and Shutdown levels of vibration are specified as 0
6. ibration The PMX1000 amp 2000 Series Systems will display the vibration levels from one or two signal conditioners or loop power vibration sensors The systems can be integrated into a circuit to shutdown a machine when preset vibration levels are reached The systems detects high vibration energy being sensed by the input sensors and actuates relays based on alert and alarm set points The system will indicate the instantaneous vibration levels and relay status at each channel through the display meters The PMX3000 Series Systems displays the overall value of one or two field mounted LP400 Series Sensors and provides the dynamic output from panel mounted BNC Jack connectors for portable analysis This system can also be integrated into a circuit to shut down a machine when preset vibration levels are reached PMX1000 2000 Model Selection The PMX1000 2000 Series System has different options available below is a guide to help select which PMX1000 2000 Series System fits your specific requirements Figure 1 Ordering Information em ee tet tel bd Enclosure Display Type Input Channels Enclosure Entry Enclosure Exit D 1000 Fiberglass 1 1 Channel Enclosure 2 2 Channels R Relay with A None display A None B 1 2 Conduit Fitting B 1 2 Conduit fitting D Display for cable entry amp 1 2 only conduit fitting for power Enclosure 2000 Stainless con pps 1
7. ired to supply from ground to shield ground lug located on the outside of the enclosure Figure 3 lf you are running conduit to your enclosure ensure the conduit cable entry enters from the bottom of the enclosure when mounted Note To ensure moisture will not flow into the enclosure a hole should be drilled at the lowest point in the conduit to provide drainage for any moisture Correct Incorrect Drill Drain Hole Here Figure 4 Conduit Entry For PMX1000 2000 Series Systems all input wiring is connected to the PRO Multipurpose Digital Meter Equipment Monitor through removable screw terminal blocks For the PMX3000 Series Systems all input wiring is connector to the provided terminal block mounted on the back panel of the enclosure Cord grips 1 per ch or ae conduit fitting is provided for sensor input wiring For all PMX Series Systems cable exit is offered through a 1 2 conduit fitting NOTE If there is no sensor wired the Output Display will read low or negative values Be sure to power the system AFTER the sensor has been connected NOTE If the display fails to output a value after power has been turned on and the sensor has been wired turn off the unit wait several seconds and then reapply power The internal electronics require some time to ramp up and settle before they are fully operational MNX10037 REV A 8 31 2011 4 S Vibration Level Ke KR Displays 85 265 VAC Power Figure 5 Cable Entry
8. mitters Refer to PRO SC Transmitter user manual for specific instructions Refer to PD765 User Manual for detailed programming instructions MNX10037 REV A 8 31 2011 9 Section IV Maintenance Once the system has been calibrated and installed it requires minimal maintenance Basic checks to ensure system integrity should be made periodically Visual Inspections should include examinations for the following e The displays are operational e No visible electrical burns or smoke inside the enclosure e Enclosure hinges are free from rust and securely latched e No moisture or condensation build up inside the enclosure General There are no customer replaceable parts It should provide trouble free continuous service under normal operating conditions Warranty lf any PRO product should ever fail we will repair or replace it at no charge as long as the product was not subjected to misuse natural disasters improper installation or modification which caused the defect CONTACT INFORMATION Connection Technology Center Inc CTC 7939 Rae Blvd Victor NY 14564 1 800 999 5290 US amp Canada 1 585 924 5900 International sales ctconline com www ctconline com MNX10037 REV A 8 31 2011 10
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