Gulfstream 400 - Condux International, Inc.
Contents
1. 6 D Operational 4 8 E Electronic Control BOX i rer baa we HOR cba EE qub DR ELE xu bs 8 Physical Specifications 8 Gr Acoustic EMISSION 8 Caterpillar Drive Specifications 8 I Conduit Coupling Requirements 2 8 Safe Operating 22 9 A Work Area Safety avd nie 9 Hydraulic Devices PH 9 C Pneumatic Devices t iusso a sine ee ene RETO tds deteste acha 9 Di l CtriG DEVICES EE 10 D Unpacking th RTE 10 A Blower Components 10 B Tools and Materials eeiiy 4 dca eee H NA RE eh A Gb bee ER ETE sn RU ERA GE Re 10 H Set UP The BIONG Asha due DAR eR UR 11 A Attach Blower to JOD BOX qr i e RR rex asa ERE BIO re ka enr deceat bata 11 D Cable Gras EE 12 Pressure Test Conduit uu ied ege AE ied qeu m uum it 17 D Prepare Conduit for ek ede RE Re Ran EOE akse e 22 lu i EEE REE REE NE EE2. 59 16 Warranty Information da ee EUR be apuma OF sce dende dr ded a E ke sek aan RR 67 General Information The operating instructions contain a full description of the Deluxe Blower which has been designed for the purpose of feeding fiber optic cable through round conduits of uniform cross section The conduit must previously have been installed underground or overhead to receive the fiber optic cable and must be of sufficient length on exit to be received by the machine The conduit must be made of material with sufficient compression strength for it to be adequately sealed in the exit of a machine The conduit must be airtight up to a pressure of 175 psi 12 bar For this purpose connectors of screw compression or fusion type must be used Conduits from 10 mm to 1 97 50 00 mm and fiber optic cables from 1 4 6 mm to 1 13 28 7 mm diameter can be accepted by the machine Fiber optic cable is fed into the conduit by combining pulling and pushing forces which draw the fiber optic cable through the conduit The pulling force is achieved by connecting the leading end of the fiber optic cable to a piston or carrier which fits exactly into the conduit to make an airtight seal Air under pressure is fed in behind the carrier causing it to be forced through the conduit As the carrier moves through the conduit it pulls the fiber optic cable behind it The fiber optic cable is continuousl
3. TO ATMOSPHERE TO AIR BLOCK Pneumatic Circuit 08780994 To Electronic Counter Box bH POWER r 4 SUPPLY TD ECB CIRCUIT 7 FUSE 5 AMP 32 VOLT TET ia Jog ES eS ep te ns A Ve Masta ET ET ccc es A 3AG FAST ACTING TYPE 4PIN STRT 90DEG 600MM CORDSET SIZE 25 DIAM X 1 25 LONG TURK PART NUMBER RK4 4T 6 WS4 4T WAYTEK PN 46105 Front Tractor Drive Sensor H TU ECB CIRCUIT Electronic Counter Box PICKUP TURCK PICOPROX SENSOR TURCK PART NUMBER BI1 5 EG08K AN6X H1341 OVERLOAD PROTECTED NORMALLY OPEN NPN SINKING OR PNP SOURCING TO ECB CIRCUIT To Electronic Counter Box penn 4PIN 90DEG 90DEG 400MM CORDSET TURCK PART NUMBER WK4 4T 40 WK4 4T Rear Counter Sensor CARTRIDGE SOLENOID VALVE 12VLT HYDRAFORCE P N SV10 25 0 N 12 DS TO ECB CIRCUIT V CORDSET ASSY 2 W CONNECTOR To Electronic Counter Box eege EE Assemble fromTURCK PART NUMBER WK 45T 30METER gt ELECTRONIC COUNTER BOX Blower Electrical Circuit 08780996 56 Hydraulic Circuit APPENDIX MANIFDLD HUSE ASSEMBLY FLOW CONTROL CONDUX PART NUMBER 08780384 REGULATUR PRESSURE COMPENSATED HYRDA FORCE PART NUMBER FRI2 30F 0 N 55 CONSTANT DIFFERENTIAL PRESSURE DF 6 5 BAR CAVITY Cle 3 MAX DPERATING PRESSURE 3500 PSI MAX FLOW RATE 13 0 GPM
4. S sm NISS ee 5 2 u o O5 oO 5 o cs 95 0 5 S 9 lt gt 0 l ol lt o 81515155 OAI O N LO LO eo a N a 4 02288989 Flatwasher M06 2 02288579 NE 3 02288585 53 Parts List LH Cable Guide Roller Replacement Kit 08780640 Counter Spring Kit Counter Spring Replacement Kit 08780641 X REQUIRED KIT ITEM PARTNO DESCRIPTION QTY QTY 2 1 Capsrw M06 1 0x 10 BHSS 18 8 Flatwshr MO6 Narr ST CZ Cap Vinyl 75id 880d 1 00 BIk Sensor Pickup Turck Picoprox Spring Comprss 063 0 600 2 50 1 6 02288727 Shaft Counter assy LW FO Biwr 1 7 02290215 Clamp CableCounter Assy rr 8 08780022 Retainer Spring CableClamp 1 1 9 08780090 Pad Guide RearCableEntry 0 0 1 Parts List Counter Spring Replacement Kit 08780641 54 Base Mount APPENDIX j QT GK ITEM PART NO DESCRIPTION T 02288654 Handle Adjustable Clamping 02288701 Pin Hitch Cotterless 3 8 x 4 50 08780160 Base Adjustable Assy LW FO Blowr ITEMS 1 AND 2 INCLUDED WITH ITEM 3 Base Mount Individual Replacement Parts 55 Pneumatic amp Electrical Circuits INLET FROM COMPRESSOR lt UNIVERSIAL COUPLING APPENDIX 3 4 IN DIXON P N AM7
5. DESCRIPTION Cap Dust male Flat Face Cplrs 2 02260200 Cap Dust fem Flat Face Cplrs Valve Cartridge Direc Control Valve Cartridge Flow Control Knob Cartridge Valve Flow Ctrl 02288619 Coupler Female Fit Face Metric E Coupler Male Flat Face Metric 02288637 Gauge Press 0 2000 1 50 Bck Mt Ls poems gt e seme ES ECB Upgrade Kit 08781022 BREAKDOWN of 08781023 Kit 02290769 Ftg Hyd 04 Npt M 04 Met f Tee 02290770 Ftg Hyd 04 Npt M 02 Npt f 08781026 Cordset Transducer LW Blower Possible Wear amp Replacement Parts For replacement parts please contact the factory or Condux representative List of possible wear items 08780904 Belt Cable 50MM X 260MM Center See Table 1 pg 18 for Cable Seals APPENDIX correct cable seal size 08780126 Kit Seal Replacement LW Blower 08780424 Machine Screws M04 0 7X16 10 See Table 2 pg 18 for Carrier Seals correct carrier size OTHER WEAR OR REPLACEMENT PARTS 08780223 08761248 02286416 08780904 08780135 08780266 08780133 08780091 08780022 SHAFT COUNTER ASSY LW FO BLWR Part Number 08230600 0829060 0820900 0829090 pce e 59 60 Possible Wear amp Replacement Parts PACKAGE ADD ONS 08780393 CABLE PACK 0 23 0 34 5 8 8 6 CABLE LW CABLE PACK 0 35 0 60 8 9 15 2 CABLE LW CABLE PACK 0 61 0 85 15 3 21 6 CABLE LW CABLE PACK 0 86 1 05 21 7 26 7 CABLE LW D
6. Omg biced ubricses om 3 24 372 na ma ma ms 3 114 35 42 se na ma ma ra 138 186 fem e me Im m fa s ms Tes as sa 469 ad ur 12 pas e ms re mz ns o 7 we ma 995 1002 1292 im 15 sss Jes 955 isa mes am w ss s ws 22 a me s2 re PT ve Tu Ls poma ml ss es us e a e es me co m wes s uz ver es r ita es Jes ma ee wes oe mes 225 ss ma use ms mes 20 ass 2 7 j s 192 2652 ass ere ses 49 seg is ze es ass use va iss mos ser sus ses sea ze tea esa ses sz ex sr eo wm 252 e 962 11064 es 36 gt 4392 9794 11712 1215 1605 14209 1993 6 Figure 79 Torque Specifications for Steel Capscrew into Aluminum 37 Troubleshooting Guide Problem Cable becomes jammed in the conduit system Tractor Feed does not pull the cable off the reel Blower cuts out with electronic error or highspeed error It is difficult to keep the cable moving near the end of the conduit run The cable run is hard to restart after having stopped Tractor feed doesn t start Solution Inform the people at the other end of the conduit that a problem has been experienced and the operator is going to shut down the system Shut o
7. a z o tc o o LL a o z tc amp LLI QTY 02288701 Hitch Cotterless 3 8 x 4 50 08780195 Cart Job Box LW FO Blower Assy 08782000 Blower LW Fiber Optic Deluxe ITEMS 1 2 ARE NOT INCLUDED WITH 08782000 Parts List Blower with Job Box 39 Upper Drive Shaft Kit APPENDIX Upper Drive Shaft Repair Kit 08780625 REQUIRED ITEM PART NO DESCRIPTION QTY 2 Ring Retaining 28MM Ext 3100 1 4 08780011 Shaft UpperDrive UprDrvAssy 1 1 5 08780642 Bushing Dampening Kit includes 2 1 NA KIT QTY 6 08780029 Pivot Idier Assy 1 NA 7 08780105 Bracket Idler Roller Mnt 1 NA 8 08780181 Key Drive Shaft 7mm 8mm 19 5mm 1 1 9 08780664 PuleyTimngDrvAssy 1 1 10 08780904 Belt Cable 50mm x 260mm Center 1 NA Parts List Upper Drive Shaft Repair Kit 08780625 40 Lower Drive Shaft Kit APPENDIX Lower Drive Shaft Replacement Kit 08780626 REQUIRED KIT ITEM PART NO DESCRIPTION QTY 2 Capsrw M06 1 0 X 10 GHSS 18 8 Ring Retaining 28MM Ext 3100 Bushing Dampening Kit includes 2 Shaft Pivot Idler Assy Bracket Idler Roller Mnt Assy 6 08780181 Key Drive Shaft 7mm 8mm 19 5mm 1 8 08780278 Cap Bearing Assy LowerDrvshft 1 1 9 08780664 PulleyTimingDrv Asy 1 1 1 Parts List Lower Drive Shaft Replacement
8. 25 o Feed en 27 Ax Final Inspections re ORE CUR E Mere dead 28 mM Blower Operating 7 2 1 28 A Observer at EXit Pit Lanseres we debout don gd EE VE beer HN 28 B Connect Hydraulic Systems 1 0 2 1 28 C Setup the Electronic Control Bo over iere pg Oi yas uk RE ORE e Gere aka RE 29 Bul GIERENS 30 E Traction Ke ett pere RP PF PN SPP PE REM 32 F Operations inductions sod bere d TD e eee aped ud ean enirn became 32 mn Tear Down dee TEE 34 A Remove Power from D EE 34 B Remove Cable from Blower 1 4 3 35 C Separate Unit from Conduit ee cid ese dense die che peewee de He Ded ge de 35 Maintenance 36 A Track Cleating amp Tightening ve bye ege t Re DERE RENE RAD MERE need a 36 B Replacement of Drive Bell u unata sss Ferr em don ERR RR KORR RUN RCRUR ERROR 36 m Troubleshooting Guide 2 Sero br ee iere mb bg d ordo wa ire ete d 38 IH inconnus ditare on dues Rus dS Dur Men Er EE RR aR Gas lese 39 A Blower withJob Box iu sous ERR DEVO C b Gp dot Mee dere Hatsan 39 B Upper Drive Shaft Replacement 1 40 C Lower Drive Shaft Replacem
9. Part Innerduct range Innerduct ID range D E F Number in mm A B in A B mm Gn Qmm in mm in mm in mm 08761840 5 75 18 22 71 87 18 22 1 25 32 0 25 6 5 13 0 5 13 08761842 1 1 25 27 37 1 06 1 43 27 37 175 44 0 38 10 0 5 13 0 5 13 08761844 15 2 35 43 1 37 1 68 35 43 2 51 0 38 10 0 5 13 0 5 13 08761846 2 45 51 1 80 2 19 46 55 2 5 63 0 38 10 0 5 13 0 5 13 Replacement Parts amp Accessories CABLE JACKET SLITTER This popular tool makes quick safe work of removing sheath and turnplate from communication cables With a turn of the handle the toothed wheel pulls the tool forward while the angled blade makes a clean cut Blade guard protects conductors from damage Also excellent for slitting innerduct Minimum cable diameter 1 25 mm Part Number Descri 08012900 Cable Jacket Slitter 08012901 Replacement Blade INNERDUCT SLITTER The Innerduct Slitter is designed for fast safe cutting of innerducts from 1 25 mm to 2 51 mm OD Part Number Description 08013100 Innerduct Slitter 08013101 Replacement Blade TURBOSLITTERT The TurboSlitter from Condux can easily split HDPE pipe with wall p thicknesses ranging from 0 097 to 0 216 inches The unit a T quickly adjusts to fit almost any rechargeable drill 14 volt and larger Save time and effort on the job with the TurboSlitter from Condux 08010210 Part Number Description 08010210 Pneumatic Duct Slitter 08010220 Duct Sl
10. The ON touch screen button will be highlighted when the Traction Control feature is turned ON The operator can use either the touch screen button of the Function button SCALE Touching the touch screen on any of the Units FPM MPM FT M PSI BAR will open a UNITS screen Select from Metric or Imperial units and press ENTER SPEED Displays cable speed in Feet Min or Meters Min DIST Displays distance of current installation in Feet or Meters Resettable RESET Touch Screen button that will reset DIST to 0 TOTAL Displays lifetime distance on the machine in Feet or Meters Non Resettable PRSSR Displays hydraulic working pressure in PSI or BAR This pressure should match the pressure shown on the analog pressure gauge LIMIT Displays the pressure limit set point in PSI or BAR When the PRSSR value exceeds this set limit the tractor drive will be stopped This feature is NOT dependent on having the TRACTION CONTROL system turned ON To change the LIMIT value touch the screen in the LIMIT XXXX area and a keypad will appear Enter the desired limit value and press ENTER to save the new value Press ESC to exit screen without saving the new value When the pressure LIMIT is exceeded the display will show HI PRESSURE ERROR follow on screen instructions and press RESET at bottom of screen to return to operation Figure 66 EMERGENCY STOP BUTTON Press the Emergency Stop button at any time to immediately stop the tractor d
11. 575 8 m 08780374 08780333 08780335 08761670 08761440 1 299 1 50 33 0 08761579 38 1 08761440 08761660 08761440 1 25 1 49 31 8 37 8 1 50 1 99 38 1 50 5 1 50 1 99 38 1 50 5 08643143 033 03 015 08643149 033 03 016 08643149 033 03 016 08761842 1 06 1 43 27 37 08761842 1 06 1 43 27 37 08761842 1 06 1 43 27 37 08780545 Pack 14 08780460 1 811 i SCH 1 299 1 50 M ie Pack 15 46 0 08780466 08780461 33 0 08761579 88 1 08761440 08780575 Pack 16 18 08780546 08780435 08780547 08780431 08761786 08761440 08761579 08761442 Table 2 Conduit Packs 1 50 1 99 38 1 50 5 1 50 1 99 38 1 50 5 08643149 033 03 016 08643149 033 03 016 08643149 033 03 016 08761842 1 06 1 43 27 37 08761842 1 06 1 43 27 37 08761844 1 37 1 68 35 43 5 Choose the correct Venturi to fit the cable being installed Do not install at this time 6 Place conduit in the Conduit Seal and Conduit Clamp Note placement up to ridge on Conduit Seal Figure 24 7 Clamp conduit in place Figure 25 Figure 24 Placement of Conduit Figure 25 Clamp Conduit in Conduit Seal amp Conduit Clamp in Place 8 Place Seal Disk in Venturi slot Figure 26 9 Close Air Block Cover and secure Figure 27 Tighten nuts securely but do not over tighten Use a cross tightening procedure Figure 26 Installing Seal Disk Figure 27 Tig
12. 8 REQUIRED KIT PART NO DESCRIPTION QTY QTY s Leen swnGboumacHNeD a ewm oawPBODY NOLUDES amp S 6 amp 7 m 7 71 78222 SWING BOLT KITINGLUDES fea 2 5 amp 8 2 ma Parts List Airblock Clamp Assembly Replacement Kit 08780942 REQUIRED KIT ITEM PART NO DESCRIPTION QTY QTY s 0226857 CAPSRW Mo4 0 7x12BHSS 08 2 w 4 02288582 GAUGE PRESSO 2001508ckM 1 ma 5 02280401 SCREW SHOULDER 0312140825 4 mm 6 02290167 Nurost eHEXSwvELFLNGE 4 37 AIRBLOCK UPPERMACH QW 1 ma s osos GUARD GAUGEMACHWFoB 71 w s owe mirBLocK LOWERMACH SWINGBO 3 ma io eort swNG MoDFlED DxBLOWER 4 72922 SWING BOLT KIT INCLUDES tea 2 5 6810 4 ma 1 1 1 Parts List Airblock Assembly Replacement Kit 08780935 45 Counter Clamp Roller amp Cable Guide Kits APPENDIX Counter Clamp Roller Replacement Kit 08780630 REQUIRED KIT ITEM PART NO DESCRIPTION QTY QTY Roller Cable Clamp Assy Shaft Cable Clamp Roller Spacer 10mm 14mm 21 5mm Nylon Spacer 10mm 14mm 1 5mm Nylon Parts List Counter Clamp Roller Replacement Kit 08780630 Counter Cable Guide Replacement Kit 08780631 REQUIRED KIT ITEM PART NO DESCRIPTION QTY QTY 02288649 Capsrw M03 0 5 X 12 SHAA 18 8 08780266 Guide Cable Upper Entrance Parts List Counter Cable Guide Replace
13. Cable Guide Roller Kit amp Adjustable Rear Cable Guide Kit IA APPENDIX REQUIRED KIT KIT ITEM PART NO DESCRIPTION QTY QTY QTY 1 02186901 Nut 10 24 Nyloc StGR2 CZ 1 1 2 02288574 Capsrw MO5 0 8 x 12 BHSS 188 6 3 02288584 Capsrw 06 1 0 x 20 CSSS 188 5 2 3 4 02288925 Screw Shoulder 06 Dia 35mmlg 2 2 5 02288926 CapsrwM04 07x100888188 4 4 6 02288989 FlatwasherMO amp FenderSS 188 2 1 7 02289053 Setscrew 04 0 7 x 1HXSONTST 2 2 8 02290177 Knob 75 Dia SS 1 1 N INI IN O 08780135 Pad Guide Rear Cable Entry 08780252 Shaft Vert Guide Roller 15 08780476 Pin Pivot RH ADJ CBL Guide 1 1 16 08780477 Pin Pivot LH ADJ CBL Guide 1 1 17 08780479 Plate Bearing MntAssy 2 2 18 08780481 Block Pivot Mount Assy 1 f 1 ITEMS 1 3 4 5 7 8 10 12 13 14 15 16 17 18 COME IN KIT 08780482 Parts List RH Cable Guide Roller Replacement Kit 52 08780639 E S Ke ER Di LH Cable Guide Roller Kit APPENDIX A 44 PP A og gar 99 2 5255 L x Y SE VI VAN Ca 7 j 08780640 REQUIRED KIT ITEM PARTNO DESCRIPTION QTY QTY LH Cable Guide Roller Replacement Kit 08780133 Roller Rear Entry Assy g E 1 8 nnje eO TIA
14. Must be same size conduit Safe Operating Practices Read and understand all procedures and safety instructions before using the Deluxe Blower Observe all safety information on this page and note specific safety requirements as explained by procedures called out in this manual Failure to follow these instructions could result in serious personal injury property damage or death A WORK AREA SAFETY 1 Wear personal protective equipment hard hat safety glasses safety shoes and leather work gloves The safe operation of this equipment requires that the operators be on stable footing Stay clear of cables or lines under tension Stay clear of pressurized line and conduit Stay out of manhole while blower is in use Use the blower only for its intended purpose Do not use the tractor drive without the air block to push or pull cable Do not place cable reel too close to unit Place the reel far enough away from the unit to ensure proper control 8 Do not tamper with relief valves or pressure reducing valves 9 Place cable grip on end of conduit to catch cable carrier and cable 10 Keep hands away from tractor drive while blower is in operation O1 N B HYDRAULIC DEVICES Escaping fluids under pressure can penetrate the skin and cause serious personal injury Observe the following precautions to avoid hydraulic hazards 1 Tighten all connections before applying pressure Relieve pressure wh
15. adjustment to prevent damage to the cable that can be caused by excessive pushing force IMPORTANT For the Crash Test to work properly use the same size cable and duct that will be used for the job Set the hydraulic motor pressure on your Deluxe Blower using the following procedure 1 Attach 12 4 m of duct to the Deluxe Blower Figure 6 2 Install Conduit Pulling Eye on the receiving end of the duct Figure 7 Figure 6 Placement of Conduit in Figure 7 Installing Conduit Conduit Seal amp Conduit Clamp Pulling Eye 3 Cut a piece of fiber optic cable 15 5 m long This is your test piece of cable 4 Attach the correct size Venturi to fit the cable being installed Figure 8 12 HYDRAULICE ELECTRICAL HOOK UP HYDRAULIC TO POWER SOURCE HOSES FIBER OPTIC CABLE OPERATOR AIR HOSE AIR COMPRESSOR Figure 8 Install Venturi Figure 9 Typical Set Up 5 Attach Hydraulic Hoses Figure 9 The Deluxe Blower s hydraulic system uses quick disconnect couplings Keep all connections clean to avoid contamination and possible system failure Use hose end caps supplied A contaminated hydraulic system will effect the operation of the cable blower and may invalidate your product warranty Take caution in routing the hoses to prevent a tripping hazard Follow these steps to connect the hydraulic components A Attach the quick disconnect Figu
16. connect the hydraulic components 1 Attach the quick disconnect couplings to the hydraulic power supply Figure 60 HYDRAULICE POWER SOURCE EX ELECTRICAL HOOK UP HYDRAULIC TO POWER SOURCE HOSES FIBER OPTIC CABLE OPERATOR AIR HOSE AIR COMPRESSOR Figure 59 Typical Set Up Figure 60 Attach Hydraulic Hoses 2 Start the hydraulic power unit and check all connections for leaks with a piece of cardboard In cold weather run hydraulic power supply until hydraulic oil warms up 28 WARNING Escaping fluids under pressure can penetrate the skin and cause serious personal injury Observe the following precautions to avoid hydraulic hazards Tighten all connections before applying pressure Relieve pressure before connecting or disconnecting hoses Check for leaks with a piece of cardboard Do not use hands Do not exceed working pressure of hydraulic hoses Visually inspect hoses regularly and replace if damaged 3 Run the blower for approximately 1 minute to remove any trapped air and then stop the blower and hydraulic power source C SET UP THE ELECTRONIC CONTROL BOX 1 Install Electronic Control Box on blower and secure with 1 4 turn fasteners Figure 61 2 Attach Power Cord and plug into 12 volt power supply Figure 62 Take caution in routing the electrical cord to prevent a tripping hazard Figure 61 Install
17. on the cable will disappear inside the machine or duct Figure 17 Repeat steps 6 and 7 to reduce the PRESSURE LIMIT by 50 PSI ly X Figure 17 Cable folds over Remove folded fiber and test again at current PRESSURE LIMIT settings to ensure no fiber fold over or damage occurs Remove test piece of fiber optic cable If the re test is confirms no cable damage Re adjust Flow Control setting to the slowest speed Remove test duct piece from the Deluxe Blower Crash test is complete 15 16 The conduit system must be able to withstand a maximum pressure of 175 psi and be free of leaks A Conduit Pressure Test Kit part number 08761457 is available to perform this test Conduit may also be tested for pressure using the Deluxe Blower follow the steps below 1 Loosen the 6 nuts on the Air Block assembly Figure 20 Open the Conduit Clamp Cover and Air Block Cover Figure 21 Figure 20 Loosen Air Figure 21 Open Conduit Clamp Block Assembly Cover amp Air Block Cover 2 Select the correct Conduit and Cable Components according to conduit and cable size Refer to the Conduit and Cable Pack selection charts Tables 1 and 2 page 18 3 Choose the correct Conduit Seal and install both halves securely Figure 22 4 Choose the correct Conduit Clamp and install both halves same color as the conduit seal Figure 23 Figure 22 Install Conduit Seal Figure 23 Install Conduit Clamp 17 CABLE P
18. 00 SDR 11 amp 13 5 Innerduct 08643155 Pulling Grip for 2 00 SDR 11 amp 13 5 Innerduct POLYWATER PRELUBE 20007 Specially formulated for use with fiber optic cable blowing systems Polywater Prelube 20007 has been field proven with the Deluxe Blower This lubricant is a special lubricant used to prelubricate the conduit system before installing the cable Prelube 2000 is compatible with all types of cable jackets and conduit types Part Number Description Std Pkg Qty 08230600 1 Quart 9 liter Squeeze Bottle 12 case 08230601 1 Gallon 3 8 liter Jug A case 08230900 1 Quart 9 liter Squeeze Bottle Winter Grade 12 case 08230901 1 Gallon 3 8 liter Jug Winter Grade A case COMFIT COUPLERS Comfit is a unique Hi Tech coupler for HDPE cable ducts Leak tested at 230 PSI and resistant to corrosion and most chemicals Comfit is designed in accordance with the special demands of the leading cable duct companies and contractors Comfit is excellent for both blowing and pulling methods Comfit has a compact profile reducing difficulties traditionally encountered in manholes narrow trenches and plowing machines Comfit s push fit method ensures fast and simple assembly and disassembly Push the duct ends into the coupler for a locked and air sealed assembly No special tools are needed Max Tension Max Pressure PSI Units per box 580 230 70 1130 230 56 1470 230 36 2400 230 34 Range inches Units per box 1 024
19. 1 220 120 1 201 1 535 90 1 496 1 929 60 1 85 2 441 35 Warranty Information A FACTORY ASSISTANCE Condux International can provide further advice regarding any problems with the installation service assembly or disassembly of the Deluxe Blower Call toll free at 1 800 533 2077 USA and Canada or 1 507 387 6576 and ask for assistance The Deluxe Blower can be returned to the factory at any time for service or repair however a Return Material Authorization RMA must be obtained from Condux before shipping Condux will not accept returned items without an RMA B LIMITED WARRANTY Condux International Inc extends the following warranty to the original purchaser of these goods for use subject to the qualifications indicated Condux International Incorporated warrants to the original purchaser for use that the goods or any component thereof manufactured by Condux International will be free from defects in workmanship for the period of one year from the date of purchase Provided such goods are installed maintained and used in accordance with Condux s written instructions Lack of routine maintenance as specified in the maintenance section of the User s Guide will void the warranty Components not manufactured by Condux International but used within the assembly provided by Condux International are subject to the warranty period as specified by the individual manufacturer of said component provided such goods are installed main
20. ACK Cable OD 0 23 0 34 5 8 8 8 0 35 0 60 8 9 15 2 0 61 0 85 15 3 21 6 P N 08780393 Pack 1 08780394 Pack 2 08780395 Pack 3 VENTURI Cable OD 0 23 0 34 5 8 8 8 0 35 0 48 8 9 12 2 0 49 0 60 12 3 15 2 0 61 0 73 15 3 18 5 0 74 0 85 18 6 21 6 P N 08780281 08780282 08780283 08780284 08780285 CABLE SEAL P N 08780406 08780407 08761424 CABLE GRIP Cable OD 0 21 0 35 5 3 8 9 0 32 0 48 08761425 08761426 08761427 08761428 08761429 08761430 08761431 8 1 12 2 0 42 0 61 10 7 15 5 0 53 0 74 13 5 18 8 0 64 0 87 16 3 22 1 P N 08643754 033 29 1194 08643755 033 29 1195 08643756 033 29 1196 08643757 033 29 1197 08643758 033 29 1198 0 86 1 13 21 7 28 7 DUCT PACK Duct Size P N 1 2 SDR 11 13 5 08780795 Pack 1 08780396 Pack 4 DUCT CLAMP Duct OD 0 86 0 97 21 7 24 6 0 98 1 13 24 7 28 7 DUCT SEAL P N Duct OD P N 08780791 08780286 08780446 Carrier 08780786 08761432 08761433 08761434 0 75 1 00 19 1 25 4 1 00 1 24 08761435 CARRIER FOAM CARRIER P N Carrier OD P N 08780793 08078300 25 4 31 5 CABLE GRIP Duct OD 75 99 19 25 P N 08643131 033 03 012 08643759 033 29 1199 08643137 033 03 013 INNERDUCT EYE P N and ID Range 08761840 78 87 20 22 3 4 SDR 11 13 5 08780680 Pac
21. Air Block and tighten Figure 16 Figure 15 Install Top Venturi Figure 16 Close Air Block and tighten 11 From the Rear Rollers pull out approximately 8 2 4 m of cable from the blower 12 To avoid start up pressure spikes which will register on the pressure transducer and produce a false pressure error set the Hydraulic Flow Control to the lowest speed by rotating the flow control knob clockwise until it stops 14 13 Lower the Tractor Drive Cover and tighten until the tracks make contact with the cable Give one additional turn to the clamp screw 14 Turn on Hydraulic Power and press the ECB DRIVE button ON 15 16 17 18 19 20 21 22 23 24 25 Increase speed as quickly as possible by turning the Hydraulic Flow Control counter clockwise The Cable should be pushed into the duct Continue to speed up the tracks until the cable stops and the ECB gives a HI PRESSURE ERROR screen If a HI PRESSURE ERROR appears follow the on screen instructions to reset the electronics and return to the Operations screen Raise Tractor Drive Cover Pull out 8 2 4m of cable from the blower Lower and tighten Tractor Drive Cover Repeat steps 6 7 to increase the pressure by 50 PSI Repeat steps 12 16 until cable damage is seen either in the form of jacket damage or bends in the cable the cable folds over or you reach 1500 psi You will notice cable fold over because the line drawn
22. Conduit opening before Foam Carrier 1 quart 6000 feet 1 liter 2 km Figure 38 See Appendix T for lubricant ordering information i Figure 38 Pour Lube into Conduit Figure 37 Loosen Handle to Tilt Blower 5 Insert Foam Carrier selected according to conduit size into Conduit Figure 39 See Table 2 on page 18 6 Insert Seal Disk in venturi slot if not already in place Figure 40 22 Figure 39 Insert Foam Carrier Figure 40 Insert Seal Disk 7 Close the Air Block Cover Tighten spanner nuts securely but do not over tighten Figure 41 Use cross tightening procedure with the spanner wrench to secure completely Figure 41 Tighten Air Block Figure 42 Close Air Control Valve Cover 8 Prove conduit integrity and spread lubricant through Conduit a Re connect the air hose to the fiber blower and attach all safety clips b Turn the Air Control Valve handle to the 12 o clock position and turn on the air from the compressor Figure 42 c Slowly open Air Control Valve by turning to the 3 o clock position d Blow Foam Carrier through conduit to spread lubricant and check for blockage Follow all safety precautions e After the Foam Carrier exits close Air Control Valve NOTE Foam Carrier must exit in a reasonable time allow for approximately 10 seconds per 1 000 feet 300 m or conduit may be contaminated or blocked 23 9 Ensure Air Block is depressurized Open air pressure relief va
23. Decompress Air Block Air Block 2 Raise Tractor Drive Cover with turn crank Figure 73 3 Turn off Hydraulic Power Supply and disconnect hydraulic hoses Figure 74 Keep all connections free of dirt and particles Use hose end caps supplied 4 Disconnect electronic cords WARNING Escaping fluids under pressure can penetrate the skin and cause serious personal injury Release pressure before disconnecting hoses 34 Figure 73 Raise Tractor Drive Figure 74 Turn Off Hydraulic Cover Power B REMOVE CABLE FROM BLOWER 1 Open Air Block Cover and remove Cable Seals Figure 75 2 Pull the Guide Roller Knob and move Rear Guide Roller into open position Lift Counter Roller Knobs so rollers are clear of cable Figure 76 Pull cable out from side of unit Figure 75 Remove Cable Seals Figure 76 Open Rollers To Remove Cable C SEPARATE UNIT FROM CONDUIT 1 Open Conduit Clamp 2 Pull unit away from Conduit 3 If repositioning the machine the Deluxe Blower should not be parked on a slope in excess of 13 It should not be parked on a side hill of more that 15 35 Main Procedure Weekly Monty 60 Days 90 Days Clean all assemblies and components thoroughly Inspact hoses for cracks and leaks Check Belt Tension Replace if excess wear has occured Grease rear top shell alignment pasts using available grease zerks Lubricate Tractor adjustment bolt with grea
24. Deluxe Blower Patent 6264171 CONDUX ISO 9001 2008 TIFI Important Safety Notice Read and understand all procedures and safety instructions before using the Deluxe Blower Observe all safety information on this page and note specific safety requirements as explained by procedures in this manual Failure to follow these instructions could result in serious personal injury or death ADVERTENCIA Favor de leer y comprender todas las instucciones de operaci n y seguridad antes de usar la m quina Si Ud no comprende las instrucciones favor de consultarle a su jefe READ MANUAL WEAR WEAR SAFETY WEAR SAFETY WEAR SAFETY FIRST HARD HAT GLASSES SHOES GLOVES Save this user s guide for future reference COMMUNICATIONS WITH THE MANUFACTURER For any information related to the machine use maintenance spare parts always state Model Serial Number Manufacturing Year and Order This data can be found in the machine identification table Manufacturer Condux International Inc 145 Kingswood Drive Mankato MN 56002 0247 1 507 387 6576 Fax 1 507 387 1442 Internet http www condux com E mail cndxinfo condux com If you have questions on SAFETY OPERATIONS APPLICATIONS CALL 1 800 533 2077 CONDUX Table of Contents General Information s tb 0 56 aper PCR ea 4 Technical SPECICATION EE 6 e Ke 6 B Condition OPUSE ES CM ETE 6 C Air Compression Requirements
25. Electronic Control Box 3 Attach solenoid valve front tractor sensor rear counter sensor and transducer plugs Figure 63 4 Turn on control box power Figure 64 Select the Traction Control required Press the Traction Control button ON to activate This stops the blower s tractor drive if the slippage or speed parameters are exceeded Press OFF to disable this function Figure 63 Attach Sensor Plugs 29 30 D PANEL LAYOUT The Deluxe Blower Electronic Control Box uses a touch screen controller with four Figure 64 Turn on Control function buttons Box Power Figure 65 Control Panel DRIVE OFF F1 Disengages Hydraulics from the Blower The OFF touch screen button will be highlighted when the unit is stopped The operator can use either the touch screen button of the Function button ON F2 Engages Hydraulics to the Blower The ON touch screen button will be highlighted when the unit is running The operator can use either the touch screen button of the Function button CAUTION Make sure the Hydraulic Flow Control Knob is turned all the way in before switching electronics to ON Failure to do so could damage the cable TRACTION CONTROL TRAC CTRL OFF F3 Turns Traction Control feature OFF The OFF touch screen button will be highlighted when the Traction Control feature is turned OFF The operator can use either the touch screen button of the Function button ON F4 Turns Traction Control feature ON
26. FEMALE FLT FACE METRIC COUPLER li FASTER P N 2FFN38 2 1815 F PRESSURE LINE CARTRIDGE SULENGID 24VLT VALVE HYDRAFORCE P N SV10 25 0 N 24 o PRESSURE LINE N CARTRIDGE VALVE RELIEF FIXED HYDRA FDRCE PART NUMBER RV10 22F 0 N 35 15 0 PRESET TD 1500 PSI DIRECT ACTING DIFFERENTIAL AREA FIXED RELIEF VALVE MAX SETTING PRESSURE 3500 PSI MY RATED FLOW 20 GPM CARTRIDGE DIRECTIDNAL CONTROL VALVE HYDRA FORCE P N MRIO 3101 D N 2 POSITION 3 WAY MANUALLY OPERATED DIRECTIONAL CONTROL VALVE MAX DPERATING PRESSURE 3500 PSI RATED FLOW 6 GPM USES HANDLE KIT HYDRAFURCE P N 5342060 EE CARTRIDGE FLOW CONTROL VALVE HYDRA FORCE PART NUMBER FR 10 39 0 N PORT 2 0 9 GPM PORT 3 0 10 GPM C10 3 CAVITY MAX INPUT FLOW 10 GPM Es 5 TURNS TD FULLY OPEN FACTURY PRESET TU 4 5 GPM USES HANDLE KIT HYDRA FORCE P N 6113160 CHECK VALVE HYDRA FORCE PART NUMBER CV10 20 0 N 5 PARKER PART NUMBER CVIOIP MAX DPERATING PRESSURE 3500 PSI MAX FLOW 15 GPM CAVITY C10 2 NITRILE SEALS RETURN LINE RETURN LINE HYDRAULIC MOTOR 193 IN3 16MM SHAFT DANFOSS 0 32 MOTOR W SIDE PORTS 16MM STRAIGHT SHAFT M6 MOUNT HDLES DANFOSS P N 15160006 G 3 8 SIDE PORTS G 1 8 DRAIN PORT MALE FLAT FACE METRIC CDUPLER FASTER P N 2FFN38 2 1815 M Hydraulic Circuit 08780997 57 APPENDIX Parts List Hydraulic Control Flow Valve 58 Hydraulic Flow Control Valve Replacement Kit 08780945
27. Kit 08780626 41 Hydraulic Motor Kit APPENDIX PORT B UPPER DRIVE MOTOR PORT B LOWER DRIVE MOTOR PORT A UPPER DRIVE MOTOR PORT A LOWER DRIVE MOTOR Hydraulic Motor Replacement Kit 08780636 ITEM PART NO DESCRIPTION 02269664 CAPSRW 0 25 20 0 62 CSSTALY PL 02269694 FTG HYD 06 O RING 06 JIC 08780940 5 8 SHAFT PAINTED Parts List Hydraulic Motor Replacement Kit 08780636 42 Idler Bracket Bushing amp Screw Kits APPENDIX Idler Bracket Bushing Replacement Kit 08780642 Idler Bracket Screw Replacement Kit 08780643 PART NO DESCRIPTION REQUIRED KIT QTY QTY ITEM 08780028 Bushing Dampening Polyurethane Parts List Idler Bracket Bushing Replacement Kit 08780642 REQUIRED KIT QTY QTY tc o z tc amp E LLI ci 9 a LO 9 3 42 42 N A T D Q DN o ui M D D D 4 N i Au e sr Ka o co IN co o 43 Air Block Assembly Kits APPENDIX Airblock Clamp Assembly Airblock Bracket Replacement Kit 08780629 Replacement Kit 08780942 Airblock Assembly Replacement Kit 08780935 44 PART NO DESCRIPTION 02129701 Coupling Universal 3 4 Male 02288573 Capsrw M05 0 8 X 16 CSSS 18
28. UCT PACK 75 DUCT OD SDR 13 5 SDR 11 DUCT PACK 1 00 25 MM DUCT OD SDR 13 5 SDR 11 DUCT PACK 1 50 32 MM DUCT OD SDR 13 5 SDR 11 DUCT PACK 2 00 50 8 MM DUCT OD SDR 13 5 SDR 11 Possible Wear amp Replacement Parts Part Number 08780406 08780407 08761424 08761425 08761426 08761427 08761428 08761429 08761430 0876143 08761432 08761433 08761434 08761435 08780424 08643754 08643755 08643756 61 62 Replacement Parts amp Accessories Replacement Parts amp Accessories 08780794 08780691 08780235 08761558 08761144 08761646 08761553 0876167 08761528 0876166 08761147 08761785 08761574 08761150 DISC CARRIER 1 618 OD 08761153 DISC CARRIER 2 023 OD Part Number 08676844 08676830 08676859 COUPLING INSRT 1 DCT 1 315 W S 08676860 28676861 08676862 08676863 08676864 64 Replacement Parts amp Accessories FIXED HEAD INNERDUCT PULLING EYE Tapered buttress threads thread into the innerduct for maximum pulling strength These eyes connect directly to a Condux swivel When properly sized and installed these eyes will not pull out of the innerduct until the pulling tensions have greatly exceeded the maximum pulling tensions recommended by the innerduct manufacturers NOTE To determine correct pulling eye size obtain the actual innerduct inside diameter 1 0 The 1 0 measurement must be greater than dimension A and smaller than dimension B Max OD Hole Dia Eye Dia Thickness
29. e compressor size requirement based on testing the conduit system Figures 1 3 1 Pressurize the conduit up to the maximum compressor pressure That is the Pstart value 2 Time for 10 seconds and record the ending pressure Pend 3 Subtract Pstart Pend and divide by 10 4 Find the appropriate x value and approximate length of conduit run then correlate that information with the size of the conduit on the graph The resulting zone is the approximate compressor requirement Eundultinner Diam eter 025 05 1 15 175 2 2 25 215 1 35 375 Potrt Pend ime ip dien gong Figure 1 Compressor Sizing for 3 280 ft 1 000 m of Conduit Run Cundultinner Diam eter 126 n 1In 01 0525 ne 075 1 15 175 Z Z5 275 3 3 375 Potrt Pend ime ip dien gong Figure 2 Compressor Sizing for 4 921 ft 1 500 m of Conduit Run SN OUT OF RANGE KS en 1 126 15 175 Potart Pen Clopp ng Figure 3 Compressor Sizing for 8 202 ft 2 500 m of Conduit Run D OPERATIONAL CAPACITIES Pushing Force 175 Ibs 778 N maximum Pushing Speed 300 ft min 91 m min maximum Cable Sizes 25 to 1 13 6 mm to 28 7 mm Conduit Sizes 1 2 3 4 1 1 1 4 TRUE 1 1 4 1 1 2 SDR 11 amp 13 5 2 and metric O D conduit 10 amp 12 mm 12 7 mm 14 mm 16 mm 18 mm 25 mm 32 mm 36 mm 37 mm 40 mm 42 mm 44 mm 46 mm and 50 mm E ELECTRONIC CONTROL BOX Power Re
30. ed as people who have received qualified training from the using company or from the manufacturer Technical Information A HYDRAULIC SYSTEM REQUIREMENTS Hydraulic Operating Pressure 1500 psi 103 bar maximum e Hydraulic Flow 6 8 gpm 20 8 Um maximum Hydraulic Circuit Type Open Center 5 micron filtration Fitted with BHTMA standard 1 2 flat faced quick release couplings Proper sized power unit should be used to run the blower machine to prevent overheating IMPORTANT Operators must take any precautions that may have been recommended by the suppliers of lubricants or hydraulic fluids This applies to the use and disposal of lubricants and hydraulic fluids including the lubricant used to ease the passage of fiber optic cables through conduits B CONDITION OF USE Temperature from 21 F 6 C to 110 F 43 C Humidity from 30 to 90 5 Weather conditions relevant to working conditions Natural and or artificial lighting of the work site minimum 200 lux C AIR COMPRESSOR REQUIREMENTS Pneumatic Pressure 175 psi 12 bar Maximum Required Flow Capacity 375 SCFM 11 m3 min Maximum Conduit Size 10 mm 1 97 50 mm OD Air coolers are recommended for blowing fiber Compressor flow may need to be doubled if blowing distance is greater than 3 500 feet 1 067 meters Air hose fittings need to be compatible with Dixon Air King universal couplings The following charts help to determine th
31. en The non respect for the prescribed restraints of the machine causes a situation of improper use and relieves the manufacturer from any responsibility civil or penal The manufacturers responsibility declines even when one of the following happens a The consequences caused by tampering and or modifications carried out without the manufacturer s written acceptance b The use of imitative spare parts c Bad maintenance d Use with disconnected safety devices e The connection to machine and or parts not produced and not directly authorized by the manufacturer in a written acceptance The Deluxe Blower is a unique device for inserting fiber optic cable directly into conduit The Deluxe Blower is comprised of an air block and a tractor drive that when combined with an air compressor and a hydraulic power unit will propel fiber optic cable measuring from 1 4 to 1 13 6 mm to 28 7 mm into an unobstructed unoccupied airtight conduit run at speeds of 0 to 300 feet per minute 0 91 m min A cable carrier must be placed at the front end of the cable The Deluxe Blower greatly reduces pulling stress on the cable When equipped with the electronic counter box the tractor drive will automatically shut down if the cable hits an obstruction or if it begins to slip on the tractor drive The blower comes standard with job box hydraulic hoses with couplings digital LCD electronic counter box and an adjustable control valve to the tractor dr
32. en connecting or disconnecting hoses when servicing the unit 2 Check for leaks with a piece of cardboard Do not use your hands 3 Do not exceed working pressure of hydraulic hoses 4 Visually inspect hoses regularly and replace if damaged C PNEUMATIC DEVICES The Deluxe Blower is a pneumatic device using pressurized air to project cable at high velocities Please observe the following precautions when operating the blower 1 Forced air creates flying debris Always wear personal protective equipment Severe personal injury could result 2 Ensure no personnel are in the destination access vault during the blowing operation Severe personal injury could result 10 D ELECTRIC DEVICES The electronic counter box and power supply are electrical devices Electric shock hazards exist that could result in severe personal injury or death Observe the following precautions to avoid electrical hazards 1 Do not operate in or near water This includes setting the electronic counter box or battery pack on a wet surface or exposing them to rain 2 Do not remove cover of electronic counter box There are no user serviceable parts inside Refer servicing to qualified service personnel 3 The electronic counter box power switch should be in the off position before connecting or disconnecting any cords Unpacking the Blower A BLOWER COMPONENTS Each Deluxe Blower Package contains the following items Hydraulic hose from hydra
33. ent 2 2 41 D Hydraulic Motor Replacement 42 Idler Bracket Bushing amp Idler Bracket Screw Replacement 43 F Air Block Assembly Replacement 0 1 44 G Counter Clamp Roller amp Cable Guide Replacement 46 H Timing amp Takeup Roller amp Idler Roller Replacement 47 I Hydraulic Coupler Male Replacement Kit 48 J Hydraulic Coupler Female Replacement 49 Clamp Adjustment Replacement 50 L Lower Counter Roller Replacement Kit 51 M RH Cable Guide Roller Replacement Kit 52 N LH Cable Guide Roller Replacement Kit 53 Counter Spring Replacement 54 B se EE 55 Pheumatic amp Electrical Gir ults eh TIAE 56 Fu MET ee EE 57 S Hydraulie Flow Control Valve PECORE RE PPP De RR savne dear 58 T Possible Wear amp Replacement Parts amp
34. ff the hydraulic valve at the blower Shut off the pneumatic air supply with the Air Control Valve turning it to the 9 o clock position allowing the air pressure to be depressurized from the conduit and the air block Using the counter or the measurement on the cable determine where the blockage might be located Notify supervisor about problem and determine a solution accordingly Assist the reel by pushing it and or by pulling the cable off the reel Blower has exceeded the maximum speed allowance Adjust speed accordingly or wipe cable clean from mud and dirt Assist the blower by manually pushing the cable into the conduit Do not bend or crimp the cable Put air to the system with the track down The tractor feed can be restarted after the air pressure has increased and stabilized Hydraulic flow control is at the lowest speed increase flow speed slowly Hydraulic on off is in the off position rotate handle to the on position Electronics is in the stop position push the start button E stop is still in the active mode rotate clockwise to allow the button to reset Hydraulic power pack is in the off position turn it to the on position Check that the hydraulic hoses are connected correctly APPENDIX SN ve elle N WESS N IN Aes KEE X SN 24 Z AN S Blower with Job Box x o Q lt 3 Sa
35. hten Air Block Cover 19 10 Plug receiving end of Conduit with a properly sized Conduit Pulling Eye Figure 28 Appendix R pg 62 11 Choose the correct Pulling Grip amp install on receiving end of Conduit Figure 29 i wt T l P E L E i E Figure 28 Installing Conduit Figure 29 Installing Pulling Grip Pulling Eye 12 Connect the Air Compressor Figure 30 a Ensure Air Valve is off before connecting air hose b Attach the hose supplied with the air compressor to the air compressor coupling The blower air valve assembly is equipped with a claw type connector Use safety clips on all pneumatic hose connections Figure 31 C Observe all safety procedures d Route all hoses properly to prevent tripping over them WARNING Forced air creates flying debris Always wear personal protective equipment Severe personal injury could result WARNING Ensure no personnel are in the destination access vault during the blowing operation Severe personal injury could result HYDRAULIC SOURCE ELECTRICAL HOOK UP HYDRAULIC TO POWER SOURCE HOSES FIBER OPTIC CABLE OPERATOR AIR HOSE AIR COMPRESSOR Figure 30 Typical Connections Figure 31 Installing Air Hose with Safety Clips 20 13 Slowly open Air Control Valve Pressurize conduit to 80 100 psi 5 5 6 9 bar Figure 32 3 Figure 32 Open Air Control Valve Figu
36. itter Drill Attachment 08010220 08010203 Replacement Blades PVC amp POLYETHYLENE CUTTER Razor sharp cutting blade makes a fast clean burr free cut in PVC and polyethylene Ratcheting handle provides for sure steady cutting action Reduces cutting and preparation time Part Number Description 08948050 Small diameter up to 1 32 mm conduit with 17 38 mm 08948070 Large diameter up to 2 51 mm conduit with 2 60 mm O D 08948051 Replacement Blade for Small Cutter 08948071 Replacement Blade for Large Cutter 65 Replacement Parts amp Accessories 66 COMFIT COUPLER Part No 08566110 08566112 08566115 08566120 COMFIT PLUG Part No 08047110 08047112 08047115 08047120 Nominal OD mm inches 33 4mm 1 42 2mm 1 48 3mm 1 BO 3mm 2 Nominal OD mm inches 33 4mm 1 42 2MM 1 48 3mm 1 60 3mm 2 INNERDUCT PRESSURE TEST KIT Use the Innerduct Pressure Test Kit to pressure test innerduct before setting up the Deluxe Blower The conduit system must be able to withstand and hold 150 psi 10 3 bar for the Cable Blower to work properly Part Numt D 08761457 Pressure Test Kit for 1 174 amp 17 SDR 11 amp 13 5 Innerduct Control Valve Assembly Seal Off Heads Pulling Eyes Pulling Grips Tool Box Other Components Available Part Number Description 08034318 Seal Off Head for 2 00 SDR 11 amp 13 5 Innerduct 08761846 Pulling Eye for 2
37. ive for speed adjustment GENERAL MACHINE USE a Only qualified operators should use the machine The operator should only be the person who received qualified training from the product owning company or trained by the manufacturer b Machine must only be used for the work it was designed for c Machine is not to be used with unauthorized personnel on the job site d Should there be any doubt concerning use functioning maintenance or anything else please contact the factory or factory representative OPERATOR QUALIFICATIONS a Operator must know the required safety directives to run the machine that are pertinent to the country where it is being used b Operator in charge of the machine and installation project must be appropriately dressed avoiding large clothes hanging jewelry or whatever might become entangled in the moving parts c Operator must also wear the necessary protective equipment such as gloves boots helmet etc d Operator must carefully follow all advisements contained in the instruction manual or on the machine e Operator must have work area kept clean of obstacles that might inhibit a safe working area MAINTENANCE QUALIFICATION a All of the machine maintenance must be carried out with the machine on a level surface and not attached to any form of power source electrical pneumatic nor hydraulic b Authorized and trained personnel must do all maintenance operations Trained personnel are defin
38. k 2 08780682 08780685 08780690 08078300 1 00 1 24 25 4 31 5 08643137 033 03 013 08761840 71 89 18 22 08780386 Pack 3 08780392 Pack 4 08780369 08780375 08780307 08780051 08761250 08761439 08761255 08761440 1 00 1 24 25 4 31 5 1 50 1 99 38 1 50 5 08643137 033 03 013 08643149 033 03 016 08761842 1 06 1 43 27 37 08761842 1 06 1 43 27 37 08780397 Pack 5 08780404 08780398 08761260 08761441 1 50 1 99 38 1 50 5 08643149 033 03 016 08761844 1 37 1 68 35 43 08780930 Pack 6 08761265 08761442 2 00 2 49 50 8 63 2 08643155 033 03 017 08761844 1 37 1 68 35 43 08780240 Pack 7 08780385 1 260 k S0 ECH 1 25 H 32 mm Pack 48 82 0 08780368 08780306 08761560 81 8 08761439 08780387 Pack 9 1 417 36 0 08780099 08780370 08780134 08780308 08780230 08761439 08761643 08761555 08761439 1 00 1 24 25 4 31 5 1 25 1 49 31 8 37 8 1 25 1 49 31 8 37 8 08643137 033 03 013 08643143 033 03 015 08643143 033 03 015 08761840 71 89 18 22 08761842 1 06 1 43 27 37 08761842 1 06 1 43 27 37 08780388 Pack 10 1 457 37 0 08780371 08780309 08761555 08761439 1 25 1 49 31 8 37 8 08643143 033 03 015 08761842 1 06 1 43 27 37 08780389 Pack 11 08780391 Pack 13 1 500 3 08780372 8 1 08780390 1
39. llowance or the maximum speed of 300 ft min 91 m min is exceeded for more than 2 seconds The OFF F1 button will also stop the tractor drive Press start to allow Tractor Drive to resume NOTE If the TRACTION CONTROL TRAC CTRL is set to OFF the Tractor Drive will continue to operate regardless of the slippage and speed parameters 6 Turn off compressed air flow to the Air Block Figure 70 33 WARNING Air Block Assembly contains compressed air when blower is operated Opening Air Block while under pressure may cause serious personal injury Ensure blower is depressurized before removing Air Block cover 7 Remove Cable Grip from receiving end of Conduit 8 If electronics stop blower before Cable Carrier exits restart blower making sure speed is within minimum and maximum allowance Also see Troubleshooting Guide Tear Down Procedures WARNING Air Block Assembly contains compressed air when blower is operated Opening Air Block while under pressure may cause serious personal injury Ensure blower is depressurized before removing Air Block cover A REMOVE POWER FROM UNIT 1 Turn off compressed air by closing the Air Control Valve at the blower Figure 71 Shut off air at the compressor and decompress air hose Depressurize the air block by turning the air control valve to the 9 o clock position Figure 72 Remove air hose when system is relieved of pressure Figure 71 Turn Off Air at the Figure 72
40. lve by moving the blower pressure valve handle counter clockwise to the 9 o clock position Figure 43 Shut off the air from the compressor decompress the air in the hose and disconnect the hose from the blower 10 Remove Seal Disk and install Venturi Figure 44 Figure 43 Decompress Air Block Figure 44 Install Venturi NOTE The venturi with the groove goes into the bottom and gets screwed into place while the top half has the protrusions and sets into the Bottom Atach groove Figure 45 with Screw Groove on bottom Figure 45 Install Venturi Bottom and Attach with Screw Prepare Cable The Deluxe Blower is designed so cable may be installed from the side Follow these Steps so cable is properly positioned to begin operation 1 Choose the correct Cable Grip and install on fiber optic cable Figure 46 See Tables 1 amp 2 on page 18 2 Install 5 8 16 mm Swivel on Cable Grip Grip must be firmly secured to cable Figure 47 The eye on the grip can be compressed to fit smaller diameter conduits The eye of a new grip can be taped with electrical tape in order to make it narrower and travel more easily through the conduit Figure 47 Install Swivel on Fiber Optic Cable Cable Grip 3 Choose the correct Carrier and install on Swivel Figure 48 4 Raise upper Tractor Drive Cover with turn crank Figure 49 Open the rear cable guide roller by pulling out spring plunger and rotating the roller
41. ment Kit 08780631 46 Timing amp Takeup Roller amp Idler Roller Kits APPENDIX Timing amp Takeup Roller Replacement Kit 08780632 REQUIRED KIT ITEM PART NO DESCRIPTION QTY QTY 02288573 Capsrw M05 0 8 X 16 CSSS 18 8 08780006 Shaft Idler Pulley BT Blower 4 08780037 Retainer Idler Plly 12mm Shaft 4 08780663 Idler Assy Parts List Timing amp Takeup Roller Replacement Kit 08780632 Idler Roller Replacement Kit 08780633 REQUIRED KIT ITEM PART NO DESCRIPTION QTY QTY 02288573 Capsrw 05 0 8 X 16 CSSS 18 8 08780007 Shaft Idler Roller LW Blower 08780031 Retainer Idler Roll 10mm Shaft 08780250 Pulley Idler Assy 54mm Parts List Idler Roller Replacement Kit 08780633 47 Hydraulic Coupler Male Kit PORT B LOWER DRIVE MOTOR PORT B UPPER DRIVE MOTOR PORT A UPPER DRIVE MOTOR PORT A LOWER DRIVE MOTOR Hydraulic Coupler Male Replacement Kit 08780634 REQUIRED KIT ITEM PART NO DESCRIPTION QTY QTY E 02260200 Dust Male Flat Face Cplrs 1 02286710 Hose 06 x 22 0 06sw x 1 02288620 Coupler Male Flat Face Metric J A 02288643 Hose 06 x 21 0 065w LJ 02288643 06 x 21 0 065w LT ed 6 02288703 Ftg Hyd 18mm Thread Bond Seal 1 ITEMS 2 4 5 ARE NOT INCLUDED IN KIT 08780634 Parts List Hydraulic Coupler Male Replacement Kit 08780634 48 Hyd
42. not be parked on a slope in excess of 13 It should not be parked on a side hill of more that 15 Remove the ball detent pin from the bottom of the blower Attach the Deluxe Blower to the job box by aligning the guide tracks on the bottom of the blower with the channel on the top of the box Holes in the box channel need to align with holes on the blower guide track Once aligned replace ball detent pin so it locks the blower in place Figure 5 Figure 4 Lift out Blower with Figure 5 Replace Ball Detent Pin Lift Rings 11 Cable Crash Test Cable Crash Testing is a very quick and easy step to be completed before attempting the installation of cable with the Deluxe Blower This test is necessary to set the hydraulic motor pressure of the blower below the point that it may cause cable damage as a result of over pushing or encountering an obstruction in the sub duct system Every cable has different pushing values and these values vary depending on duct I D Example A cable with a crash test value of 75 bar in 33 mm I D duct may have a crash value of only 60 bar in a 40 mm I D duct This is because the area of lateral movement is larger as the duct size increases ICAUTION Always wear protective equipment hard hat safety glasses safety shoes and work gloves NOTE The hydraulic motor pressure adjustment will have no effect on the installation speed of the blowing unit This is not a flow adjustment This is a pressure
43. ondux International Inc Printed in USA Literature Part Number 08780999 Revision Number 4 0
44. or Drive and the approximate center line of the cable Figure 58 Tighten slide cap screws after adjustments are made nit 1 g r Figure 57 Lower Tractor Drive Cover With Turn Crank Figure 58 Level Air Block With Tractor Drive 3 Notify crew that preparations are complete and cable blowing is to begin 27 IMPORTANT It is recommended that if a reel tensioning unit is not being used the cable reel should then be kept under control by a second operator who is required to wear proper safety equipment and maintain a proper distance from the cable A FINAL INSPECTION ICAUTION Before placing the blower into operation always perform a final inspection of all components used 1 Check that the Cable Grip is attached to conduit on receiving end 2 Notify crew that preparations are complete and cable blowing is to begin Blower Operating Instructions A OBSERVER AT EXIT PIT Station an observer with a 2 way communication device at the far end of the Conduit where the Cable carrier will exit B CONNECT THE HYDRAULIC SYSTEMS Figure 59 The Deluxe Blower s hydraulic system uses quick disconnect couplings Keep all connections clean to avoid contamination and possible system failure Use hose end caps supplied A contaminated hydraulic system will effect the operation of the cable blower and may invalidate your product warranty Take caution in routing the hoses to prevent a tripping hazard Follow these steps to
45. out Figure 50 zi b Figure 48 Install Carrier Figure 49 Raise Tractor Drive with Turn Crank 5 Tilt Blower forward Figure 51 25 Figure 50 Open Rollers Figure 51 Tilt Blower 6 Add lubricant to Conduit before Carrier 1 2 quart 6000 feet 5 liter 2 km Figure 52 7 Feed Cable Assembly through the counter rollers by lifting the Counter Roller Bracket Lock the Rear Cable Guide Roller into place and feed the cable through the Tractor Feed Figure 53 1 k za Figure 52 Add Lubricant before Figure 53 Feed Cable Assembly Cable Assembly Through Blower 8 Push Cable Assembly including entire Cable Grip into Conduit 9 Add lubricant to Conduit behind Cable Assembly 1 2 quart 3000 feet 5 liter 1 km Figure 54 Figure 54 Add Lubricant Behind Cable Assembly 26 10 Choose the correct Cable Seals and install on cable Grooved side of Cable Seal faces conduit Place Cable Seals into Venturi split side down Figure 55 11 Close Air Block Cover Figure 56 Tighten nuts securely but do not over tighten Use cross tightening procedure to completely secure Figure 55 Install Cable Seals Figure 56 Close Air Block Cover 1 Lower Tractor Drive Cover with turn crank until the cover reaches the stopper bushing The stopper bushing will prevent the tractor cover from being clamped too tightly on the cable Figure 57 2 Level the height of Air Block s Venturi Tube with Tract
46. quirements 12 volts DC Power consumption is 24 Watts Power connection must be to automotive power point or power point connection on Condux hydraulic power unit Fused with a 2 5 amp fuse 250 volt 5x20mm GMA type Displays Total Machine Distance Distance of Run Operational Speed Errors Descriptions Automatic Shutdown Speeds 300 ft min 91 m min maximum F PHYSICAL SPECIFICATIONS DOES NOT INCLUDE LEGS OR JOB BOX Height 16 5 419 mm Length 30 761 mm Width 14 8 375 mm Weight 82 Ibs 37 kg G ACOUSTIC EMISSION Level of max sound pressure to the operator seat ISO 11202 Lep 85 dB A H CATERPILLAR DRIVE SPECIFICATIONS Maximum pushing force 175 Ibs 778 N depending on cable diameter Maximum pushing speed 300 ft min 91 5 m min Maximum clamping force 114 Ibf in 20 N mm Independent pushing drive belts with polyurethane pads profiled for cable 0 23 5 8 mm to 1 13 28 7 mm Mechanical gas charged shock absorber clamp to prevent cable crush Side guards I CONDUIT COUPLING REQUIREMENTS Must withstand maximum air pressure of 175 psi 12 bar Must withstand axial loading and vibration Must be screw type compression type or fusion type e Sight Holes must be sealed Must fit snugly Conduit ends must be cut off squarely and deburred Conduit must be fully seated into the coupler Couplers should be installed in a straight section of conduit
47. raulic Coupler Female Kit APPENDIX PORT B LOWER DRIVE MOTOR PORT B UPPER DRIVE MOTOR PORT A UPPER DRIVE MOTOR Hydraulic Coupler Female Replacement Kit 08780635 REQUIRED KIT ITEM PART NO DESCRIPTION QTY QTY GE 02260201 Dust Fem Flat Face Cplrs 1 02286710 Hose 06 x 22 0 06sw o 02288619 Coupler Female Fit Face Metric 4 02288643 06 210 06 1 _ 5 02288643 Hose 06 x21 0 06sw 1 gt 6 02288703 Ftg Hyd i8mm ThreadBondSeal Parts List Hydraulic Coupler Female Replacement Kit 08780635 49 Clamp Adjustment Kit APPENDIX Clamp Adjustment Replacement Kit 08780637 ITEM PART NO DESCRIPTION 1 02240800 10 24 x 0 50 BHSS 18 8 02288610 Cylinder Lift Pnuematic Chrgd 02288644 Lever Ball Knob 10mm 08mm Thr 02288646 Zerk Grease 6mm 1 0 Straight 7 ITEM 2 IS NOT INCLUDED IN KIT 08780637 Parts List Clamp Adjustment Replacement Kit 08780637 02289031 Bearing Thr 1 265 2 0 0 062 50 Lower Counter Roller Kit APPENDIX Lower Counter Roller Replacement Kit 08780638 REQUIRED KIT ITEM PART NO DESCRIPTION QTY QTY 02288574 Capsrw 05 0 8 x 12 BHSS 18 8 4 4 08780022 Shaft Counter Assy LW FO Blwr 1 1i 08780257 Housing Brg Assy Front 1 1 _ 08780260 Housing Brg Assy Cntr Dir Parts List Lower Counter Roller Replacement Kit 08780638 51 RH
48. re 10 Attach Hydraulic couplings to the hydraulic power Hoses supply Figure 10 B Start the hydraulic power unit and check all connections for leaks with a piece of cardboard In cold weather run hydraulic power supply until hydraulic oil warms up WARNING Escaping fluids under pressure can penetrate the skin and cause serious personal injury Observe the following precautions to avoid hydraulic hazards Tighten all connections before applying pressure Relieve pressure before connecting or disconnecting hoses Check for leaks with a piece of cardboard Do not use hands Do not exceed working pressure of hydraulic hoses Visually inspect hoses regularly and replace if damaged C Run the blower for approximately 1 minute to remove any trapped air and then stop the blower and hydraulic power source B ELECTRONIC CRASH TEST To run the Crash Test utilizing the Electronic Control Boxes PRESSURE LIMIT feature follow Crash Test steps 1 5 to set up the blower 13 6 Press Touch Screen LIMIT XXXX to open the Limit keypad 7 Enter the desired pressure suggested starting point is 800 PSI 8 Place Cable in Blower from Rear Rollers through Tractor Drive Push cable through the duct until it stops against the Pulling Eye Figure 13 9 Place a mark on the Cable about 2 51 mm behind the Rear Rollers Figure 14 Figure 13 Install Cable Figure 14 Mark the Cable 10 Install top Venturi Figure 15 Close
49. re 33 Close Air Control Valve 14 Prove conduit integrity a Close Air Control Valve Figure 33 b Conduit must not lose more than 20 psi 1 38 bar over a 2 minute period c After 2 minutes relieve air pressure Open air pressure relief valve by moving the blower pressure valve handle counter clockwise to the 9 o clock position Figure 34 d If conduit fails to hold required pressure check entire conduit run for leaks and repair them e Repeat the pressure test until all leaks are found and repaired WARNING Air Block Assembly contains compressed air when blower is operated Opening Air Block while under pressure may cause serious personal injury Ensure blower is depressurized before removing Air Block cover or removing conduit pulling eye 15 Decompress the Air Block by turning the Air Valve to the 9 o clock position Shut off the air at the compressor decompress the air hose and disconnect the air hose from the fiber blower Figure 34 Decompress Air Block 21 Prepare Conduit for Cable 1 Remove Conduit Pulling Eye and Pulling Grip from receiving end of Conduit After removing pulling eye re install pulling grip in order to catch Foam Carrier during conduit lubrication Figure 35 2 Open the Air Block Cover Figure 36 Figure 35 Install Pulling Grip on Conduit Figure 36 Open Air Block Cover 3 Tilt Blower forward Figure 37 4 Pour recommended silicon based lubricant into
50. rive When the Emergency Stop button is pressed the display will show EMERGENCY STOP follow on screen instructions and press RESET at bottom of screen to return to operation The EMERGENCY STOP screen will not clear until the Emergency Stop button is pulled up Figure 66 H PRESSURE ERROR EMERGENCY STOF REDUCE TRACK SPEED REDUCE TRACK SPEED EMSURE SAFE OPERATION PRESS RESET TO TO SCREEN SUITCHM DRIVE TO OW TO CONTINUE Figure 66 Hi Pressure Error Figure 66A Emergency Stop 31 E TRACTION CONTROL Once activated the traction control will stop the blower s tractor drive if track speed goes above the maximum speed setting of 300 ft min 91 m min or if the slippage allowance is exceeded Slippage is measured by comparing the speed of the tracks with the speed of the cable being installed If slippage or speed parameters are exceeded the display will show one of the following screeens SLIP ERROR follow on screen instructions and press RESET at bottom of screen to return to operation Figure 66B HI SPEED ERROR follow on screen instructions and press RESET at bottom of screen to return to operation Figure 66C A n STITCH Gei TO TO CONT L HUE Figure 66B Slip Error Figure 66C Hi Speed Error DRIVE will be in OFF position after RESET Press ON F2 to resume cable installation F OPERATION 1 Re connect hose from air compressor and a
51. s unable to tractor drive the specified range of cable diameters Only genuine spares should be used otherwise the machine may be unsafe and void warranty Reference Appendix B amp C 1 Remove the 2 capscrews which hold the sled in place with a 3 mm T handled 98 allen wrench This should allow the sled to rotate up 2 Remove the pivot shaft with an 8 mm allen wrench 3 On the bottom drive remove the 3 capscrews from the prox cover with a 2 mm allen wrench 4 The bearing cap can be removed from both the top and bottom assembly using a 5 mm allen wrench 5 At this point the drive pulley can be removed straight out the same hole as the bearing cap and the belt can be removed This sequence is reversed for the reassembly of the new belt with a key note the dampening bushing must be rotated back to the smaller lobe position on the pivot shaft NOTE Become familiar with the Replacement and Wear Parts associated with the LW d are listed in Appendix T pg 59 C bez 45 C bez 22 109 129 a a CR 55 far ma ma ne 2 La LG 106 12 na n ms ms Le fa a s se re s 117 me ss ee fir d ise L zs ter ee sm to use 2100 19 2459 so 7 164 19 205 3 56 Figure 78 Torque Specifications for Steel into Steel C Ches 46 22 Chas 109 Chez 129 rest Sie Libri Dry Lubricated
52. se zerks located on adjustment handle Oil Oilite bearings on the counter clamp with light machine oil Figure 77 Maintenance Schedule CAUTION Operators are not permitted to perform maintenance tasks unless Condux personnel or representatives have appropriately trained them Disconnect the machine from its electrical pneumatic and hydraulic power sources before servicing A TRACK CLEANING AND TIGHTENING 1 Inspect track before and after each use 2 Clean after each use or when necessary Remove the top assembly to clean thoroughly by Remove top capscrew with a 3 mm allen wrench and the flat washer on clamp adjustment screw This will allow for the top track assembly to be unscrewed off the blower with the clamp adjustment Reference Appendix K Pressure wash if necessary 3 To compensate for normal belt stretching there is a rubber dampening bushing part number 08780028 which is lobed larger on one side than the other located at the pivot position of the idler skid part number 08780105 It is in the smaller lobe position when it leaves the factory If a tighter belt is needed rotate the bushing so the skid presses against the larger lobe Be sure to have both bushings in the same configuration before locking the skid back into position If this is not enough then new tracks must be purchased Reference Appendix B amp C B REPLACEMENT OF THE DRIVE BELT The drive belt needs to be replaced when the machine i
53. tained and used in accordance with Condux s and the original manufacturer s written instructions Listed wear parts as called out in the User s Guide are not covered under the warranty Conduxs sole liability and the purchaser s sole remedy for a failure of goods under this limited warranty and for any and all claims arising from the purchase and use of the goods shall be limited to the repair and replacement of the goods that do not conform to this warranty To obtain repair or replacement service under the limited warranty the purchaser must contact the factory for a Return Material Authorization RMA Once obtained send the RMA along with the defective part or goods transportation prepaid to Condux International Inc 145 Kingswood Drive Mankato MN 56001 USA THERE ARE NO EXPRESS WARRANTIES COVERING THESE GOODS OTHER THAN AS SET FORTH ABOVE THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE YEAR FROM DATE OF PURCHASE CONDUX ASSUMES NO LIABILITY IN CONNECTION WITH THE INSTALLATION OR USE OF THIS PRODUCT EXCEPT AS STATED IN THIS LIMITED WARRANTY CONDUX WILL IN NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES 67 68 Condux International Inc P O Box 247 145 Kingswood Drive Mankato MN 56002 0247 USA 1 507 387 6576 1 800 533 2077 FAX 1 507 387 1442 Internet http www condux com e e mail cndxinfo 9 condux com O Copyright 2013 C
54. ttach all safety clips Start the Air Compressor and Hydraulic Power Supply Refer to respective manufacturers operating instructions for these units 2 Make sure Electronics DRIVE is switched to ON ON will be highlighted Introduce a small amount of air to the system in order to straighten out the cable carrier inside the conduit Turn the hydraulics to the on position Figure 67 Slowly rotate the flow control knob counterclockwise to engage tractor drive and increase speed Figure 68 Push cable 50 to 100 feet 15 to 30 m into Conduit 3 Slowly open the Air Control Valve to allow air flow to the Air Block by turning flow control handle clockwise to the 3 o clock position so it is in line with the air compressor hose Figure 69 4 Maintain control of cable reel to ensure smooth stable flow Failure to do so may cause cable to unwind too quickly Continue to control cable speed with the flow control knob Figure 69 Turn On Air Figure 70 Turn Off Air at the Air Block WARNING Never wrap line around your hand arm foot or leg Severe personal injury or death could result from entanglement ICAUTION Always wear protective equipment hard hat safety glasses safety shoes and work gloves 5 Turn Tractor Drive off immediately when the observer indicates the Cable Carrier has exited the Conduit air pressure will decrease sharply The Tractor Drive will continue to travel unless the track speed exceeds the slippage a
55. ulic control assembly to hydraulic power unit e Owner s Manual Shipping Crate Metric amp Standard Allen Wrench Set 4 Drive Ratchet A Deep Well Socket e x 600 Ib Swivel Venturi Air Plug Plastic Divided Case w Parts Label Parts and User Manual 1 Qt Blowing Lubricant Capscrew Set 10 M04 0 7 s O Ring Seal Kit NOTE If any parts are missing please contact your Condux representative or call Condux International at 1 800 533 2077 USA or CANADA or 1 507 387 6576 B TOOLS AND MATERIALS REQUIRED The tools and materials are necessary to connect the Deluxe Blower to a hydraulic power source and to change the inserts Allen Wrench 2 2 Allen Wrench 2 5 mm Allen Wrench 5 mm Screwdriver Flat Screwdriver Phillips Drive Ratchet e Deep Well Socket OO G SN Set Up the Blower This manual contains setup and operating instructions for the Deluxe Blower with job box IMPORTANT The Deluxe Blower must not be located below overhead gantries power lines or walkways where there might be a risk of falling objects The operator must be wearing recommended protective gear before operating the blower Operating light levels should be at least 200 lux of light intensity A ATTACH BLOWER TO JOB BOX CAUTION The machine should be removed with two people or lifted mechanically by the lift rings located on the top of the machine Figure 4 IMPORTANT The Deluxe Blower should
56. y pushed into the conduit by a tractor drive This consists of two caterpillar tracks which grip the top and bottom of the fiber optic cable moving it into the conduit This ensures the fiber optic cable is always free as it moves into the conduit and reduces the magnitude of the pulling forces needed to carry the leading end through Special lubricants are used to make it easier for the carrier to pass through the conduit The exit of the machine consists of an air box that is made in two halves that clamp together The air box contains special removable seals on entry and exit which clamp around either the end of the conduit or the fiber optic cable to be fed into the conduit The seals can be changed to accommodate different conduit and fiber optic cable sizes The conduit is clamped between a pair of seals at the entrance to the air block A clamp located in front of the entrance to the air block holds the conduit mechanically to prevent it from moving axially The fiber optic cable enters through two seals located in an aluminum nozzle that splits in half The aluminum nozzle is located in the entrance to the air box and is shaped to ensure an airtight seal around the fiber optic cable When the two halves of the air box are closed air pressure is admitted into the space between the seals on entry and exit The use of the Deluxe Blower for operations different from those discussed in this manual are considered extremely dangerous and thus forbidd
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