LIT90 PR1300 Manual_060409
Contents
1. Electrical Plug w by end cap L Lamp holder not by glass B locking Ring Ozone Cell 2 pieces TROUBLE SHOOTING SITUATION No indicator light 1 Check GFI to see if it has tripped 2 Check lamp connection 3 Check for blown lamp 4 Check power supply SITUATION Ozone not present in water Check for clean filter a dirty filter will cause a low flow of ozone to spa Make sure air dial is closed on air line installations Make sure adjustable jets are all open and not loose Check for clogged jet debris in line Check for kinked delivery line blocked or reversed check valve Check diffuser stone to see that it has not been fouled CN Ux Ee Aum SITUATION Cloudy water with ozone present Check pH balance Clean filter Check for other minerals in water Use a spa shock treatment to rid water of excess body oils Drain and clean spa and filtd thoroughly Uo PR 1300 SPECIFICATIONS Energy required 115 VAC 0 6 AMPS 65 watts Rated up to 1000 gallon spa or 2000 gallon pool Average lamp life 8500 hours Compressor rating 6 PSI Size 20 x 8 3 4 x 3 1 2 Shipping Weight 20 Ibs 10 ClearWater Tech LLC Limited One Year Warranty Summary of the Warranty ClearWater Tech LLC CWT makes every effort to assure that its products meet high quality and durability standards and warrants the products it manufactures against defects in materials and work2. in conjunction with the ozone system Prepare your Water You should prepare your water by making the following adjustments and maintain these levels while using the PR 1300 system Bromine 1 to 8 ppm Chlorine 1 to 5 ppm PH 7 2 7 6 Total Alkalinity 80 150 ppm Calcium Hardness 180 250 Note If you experience any reaction with your water such as coloring or unusual odor please wait a few days to give the ozone and filter system time to work If the situation continues consult your pool and spa dealer possibly taking them a sample of the water SHOCK TREATMENT If the water becomes cloudy with excessive oils or other contaminates or after an unusually high bather load we recommend that you use a Non chlorine shock treatment to assist the ozone in cleaning the water These Non chlorine shock treatments are available at your local pool or spa supply dealer and are marketed under several different brand names ask for assistance in selecting the proper product FILTER CLEANING Ozone will keep your spa much cleaner than any other type of spa or pool purification system The reason is that ozone neutralizes body oils and soaps After ozone kills the bacteria the end product is oxygen carbon dioxide and filterable solids The filterable solids are usually at a higher level than with conventional sterilization processes so your filter has a bit more work to do Keeping the filter clean will make a definite differen
3. may occur during shipping service or unit modification not authorized by CWT failure to meet service requirements as outlined in the I amp O manual Obtaining Service Under the Warranty Any product and or part not performing satisfactorily may be returned to CWT for evaluation A Return Goods Authorization RGA number must first be obtained by either calling or writing your local authorized dealer distributor or CWT direct prior to shipping the product The problem experienced with the product and or part must be clearly described The RGA number must appear prominently on the exterior of the shipped box es The product and or part must be packaged either in its original packing material or in comparable and suitable packing material if the original is not available You are responsible for paying shipping charges to CWT and for any damages to the product and or part that may occur during shipment It is recommended that you insure the shipment for the amount you originally paid for the product and or part If after the product and or part is returned prepaid and evaluated by CWT it proves to be defective while under warranty CWT will at its election either repair or replace the defective product and or part and will return ship at lowest cost transportation prepaid to you except for shipments going outside the 50 states of the United States of America If upon inspection it is determined that there is no defect or that the damage to the prod
4. Installation amp Maintenance Manual PR 1300 Ultraviolet Ozone Generator T Ozone Systems ClearWater Tech LLC Integrated Ozone Systems 850 E Capitolio Way San Luis Obispo Ca 93401 805 549 9724 Fax 805 549 0306 E mail service cwtozone com www cwtozone com Copyright 2009 ClearWater Tech LLC Reproduction of any kind is prohibited LIT90 e REV52709 IMPORTANT SAFETY INSTRUCTIONS When installing and using this electrical equipment basic safety precautions should always be followed including the following 1 2 3 4 5 6 7 8 9 Read and follow all instructions Save these instructions Always be sure the unit is unplugged during installation or service procedures The ultraviolet light produced by the UV lamps is harmful to your eyes Do not look directly at the lamps Should it become necessary to view the lamps use UV protected safety glasses All electrical connections should be made by a licensed or qualified electrician Before attempting any electrical connections be sure all power is off at the main circuit breaker Install the ozone generator at least five feet from the tub water using non metallic plumbing Install the ozone generator no less than one foot above the maximum water level to prevent water from contacting the electrical equipment The electrical supply for this product must include a suitable rated switch or circuit breaker to open all ungro
5. NOTE FOR OPTIMAL RESULTS USE THE DIFFUSER STONE SIMULTANEOUSLY WITH THE FILTRATION CYCLE NOTE DIFFUSER STONES MAY BECOME CLOGGED AND RESULT IN AIR COMPRESSOR DAMAGE TO PREVENT THIS FROM HAPPENING IT IS RECOMMENDED TO CLEAN YOUR DIFFUSER STONE ONCE A MONTH THIS CAN BE DONE BY SUBMERSING THE DIFFUSER STONE FOR A FEW HOURS IN A SOLUTION MADE OF 50 WATER AND 50 MURIATIC ACID INSTALLATION SCHEMATIC Air Control Valve Must remain closed on air line installation Check Valve mounted ABOVE the water level Location IM 2 TY Y i Location IM 1 Ozone Delivery Line ELECTRICAL WIRING Models with cords simply need to be plugged into a grounded 110V wall outlet An overcurrent protector must be provided by connecting to a branch circuit rated at 20 AMPS or less NOTE ALL LOCAL ELECTRICAL CODES MUST BE OBSERVED GFI GROUND FAULT INTERRUPTER 1 To test the GFI push the black TEST button Red RESET button should pop out from inner surface This should result in power being OFF at all outlets protected by the GFI NOTE If RESET button does not pop out DO NOT USE THIS ELECTRICAL APPLIANCE CALL A QUALIFIED ELECTRICIAN 2 If the GFI tests okay restore power by pushing the RESET button in The RESET button must be pushed firmly and fully into place until it locks and remains depressed after pressure has been removed IF THE GFI FAILS TO RESET PROPERLY DO NOT USE CALL A QUALIFIED ELECTRICIAN 3 If GFI t
6. ce and contracts are closed Function Keys UNDERSTANDING YOUR WATER If you are aware of a high concentration of any mineral in your water like calcium or iron it is necessary to treat your water before starting the PR 1300 system We suggest you take a sample of your water to a qualified pool and spa dealer for analysis They will make the proper recommendations of product s needed to remove these minerals from your water You should only have to do this when you drain and fill new water into the spa If your water is clean and clear you can start the PR 1300 system right away If the water is dirty or cloudy we recommend that you drain the water and thoroughly clean the filter s first CAUTION It is not recommended that you drain an in ground spa in the winter or after the first rain of the season Instead you should use a shock treatment because by draining you could possibly float the spa out of the ground resulting in severe damage OZONE AND BROMINE or CHLORINE Ozone has a short half life or residual time in your water So there is a need to maintain a small residual of another product in the spa or pool We recommend that you use Bromine This Bromine residual will act as a buffer when the ozone system is not operating The bromine needs to be maintained at ONLY 0 8 ppm parts per million so that the trace amount of product in the water will not be noticed Chlorine will work as a residual oxidizer and may be used effectively
7. ce in the clarity of the water Please set up a regular cleaning program or the end result will be poor flow when the low speed of the pump comes on with the ozone system This will have a direct effect on the amount of ozone that will get into the water An easy check you can do without removing the filter is to look for air bubbles through the jets on air line installations when the spa system is on low speed usually controlled by the timer When the filter is clean you will see many bubbles when it is dirty you will hardly see any bubbles MAINTENANCE Caution Never look at the unshielded ozone lamp while operating the unit This lamp can cause severe eye and skin damage There is an indicator light which will turn blue in color when the unit is operating See product description for location of the indicator light Lamp The PR 1300 lamp has an 9 000 hour life expectancy That s about 5 years of life running 4 hours per day as recommended On commercial installations we recommend replacing the lamp every 12 to 18 months Replacing the Lamp Lamps are available from your ClearWater Tech dealer should it need to be replaced Disconnect the power to the unit and remove the front cover retaining thumbscrew and front cover Using a 9 64 Allen wrench remove the two screws holding the reaction chamber retaining clip in place and remove the clip See the illustration at the beginning of this manual Disconnect the plug on the end of the ozon
8. e lamp and pull the top end of the reaction chamber up and out so that the ozone outlet fitting on the other end pulls free of its hole in the enclosure Once the chamber is free of the enclosure loosen the lamp holder locking ring from around the top end of the lamp by turning it counterclockwise and remove it See illustration below Remove lamp by grasping the rubber bushing around the end of the lamp and pulling it straight out Remove the rubber bushing from the lamp and install it on your new lamp making sure the outer edge of the bushing is flush with the outer edge of the silver end cap on the lamp Now slide the lamp back into the reaction chamber Caution Keep lamp free of fingerprints and dust particles by only handling the end caps on the lamp You can clean the lamp with rubbing alcohol and a soft cloth A dirty lamp will not allow maximum ozone output IMPORTANT There is a centering device inside at the other end of the chamber Care must be taken to make sure the lamp is inserted into the hole in the centering device before the lamp holder is tightened The lamp holder may now be reinstalled and tightened Reinsert the reaction chamber into the enclosure and reconnect the plug onto the lamp Reinstall the retaining clip and screws and the front cover and thumbscrew Reconnect power to the unit device inside at the other end of the chamber Rubber Bushing Ozone Lamp f um Pt L A20 Air Inlet 7 7 i mE N Handle Ozone Lamp
9. enturi line either 1 2 3 4 or 1 1 2 Purchase a PVC tee the same size as your line with a 1 2 female threaded top 3 Turn the spa on high speed blower not necessary By having the spa on water will evacuate this line If your selected plumbing location is in an area over the power pack we recommend draining the spa 4 Cutthe PVC pipe between the two lowest jets if possible this will give you the longest contact time If the low jets are not accessible any location on this line will work 5 Cement the tee in place with the 1 2 threads opening up 6 Using Teflon tape screw the provided tube fitting into 1 2 threads in the tee Install one end of the ozone delivery line on the tube fitting 7 Run the delivery line up from the tee to the highest point possible and cut the line here to install the check valve See illustrations on installation schematic NOTE THE CHECK VALVE SHOULD BE MOUNTED ABOVE THE WATER LINE BE SURE THE FREE FLOW IS TOWARDS THE ELBOW OR AWAY FROM THE OZONE UNIT 8 Continue running the delivery line back down and out to the ozone generator DIFFUSER STONE APPLICATION 1 The diffuser stone is already connected to the end of the ozone tubing supplied by ClearWater Tech 2 Simply attach the open end of the tubing to the fitting at the bottom of the PR 1300 and drop the diffuser stone into the spa When the ozonator is operating you should see tiny bubbles being dispersed from the diffuser stone
10. h LLC PETITE 350 Capitolio Way Suite E San Luis Obispo California 93401 805 549 9724 Fax 805 549 0306 11
11. manship for a period of one 1 year commencing on the date of original shipment from CWT with the following exceptions 1 The warranty period shall begin on the installation date if the installation is performed within 90 days of the original shipment from CWT 2 The warranty period shall begin on the date of the bill of sale to the end user if the installation date is more 90 days after the original shipment date To validate the warranty a warranty card accompanied by a copy of the bill of sale must be returned to CWT and must include the following information End user name Complete address including telephone number Date installed e Complete model and serial number information Name of company from which the unit was purchased Repairs and replacement parts provided under this warranty shall carry only the unexpired portion of this warranty or 90 days whichever is longer Items Excluded from the Warranty This warranty does not extend to any product and or part from which the factory assigned serial number has been removed or which has been damaged or rendered defective as a result of an accident misuse alteration or abuse an act of God such as flood earthquake hurricane lightning or other disaster resulting only from the forces of nature normal wear and tear operation outside the usage parameters stated in the product user s manual check valve solenoid valve failure use of parts not sold by CWT damage which
12. ress reset key Hold down the CLOCK key while pressing either the HOUR or MINUTE keys Continue pressing until the desired number is shown Then simply lift finger off the CLOCK key to set To Set program On Off Times Press TIMER key once to enter into program mode Display will show 1 ON Press the HOUR key and then the MINUTE key to select the desired first ON time Press TIMER key once Display will show 1 OFF Repeat previous step to select the desired first OFF time Repeat the entire sequence to complete up to eight ON OFF times as desired When programming is done press the CLOCK key then the SELECT key repeatedly until the indicator bar is above the word AUTO To Review Program Press TIMER key repeatedly When done press the CLOCK key to return to the time of day To Cancel Change Part of the Program Press TIMER key repeatedly until the particular ON or OFF time appears Set new ON or OFF time See to set programs To Override Automatic Operation Press the SELECT key to move indicator bar to the desired ON or OFF position Note Timer will not resume automatic operation until indicator bar is repositioned above the word AUTO To Override Timer Status On or OFF Press OVR key Timer will resume automatic operation with the next opposite set point Yxtermaric Display Reset port to cancel all prior settings ON AUTO OFF Select Key Indicator LED ON when connected to power sour
13. rips by itself at any time during or after installation RESET it and perform test procedures 1 and 2 above IF RESET BUTTON DOES NOT POP OUT WHEN TEST BUTTON IS DEPRESSED DO NOT USE GFI CALL A QUALIFIED ELECTRICIAN NOTE THE GFI SHOULD BE TESTED AT LEAST ONCE A MONTH OPERATION After the installation has been completed the spa will operate as before Again for best results run the timer of your PR 1300 simul taneously with the filtration cycle NOTE If your PR 1300 is installed to your air line it is important to remember to keep the air dial s closed when not using the spa The indicator light on the PR 1300 will be on if the unit is working and you should smell a slight odor of ozone from the spa RUNNING TIME We suggest you start out with 4 hours of total running time It is best to split this time up into at least two two hour intervals or four one hour intervals We recommend you start with the longer periods and work your way down until you find the optimum running time for your application Examples 10 12 AM or 12 1 AM and 12 1 PM 10 12 PM or 6 7 AM and 6 7 PM The bather load and frequency of use will differ from owner to owner therefore you can adjust the time to fit your own needs by increasing or decreasing the hours on your time clock NOTE On commercial systems the filtration time will need to be increased Please consult your dealer PROGRAMMING INSTRUCTIONS To Set or Change the Time To clear entire memory p
14. uct and or part resulted from causes not within the scope of this limited warranty then you must bear the cost of repair or replacement of damaged product and or part and all return freight charges Any unauthorized attempt by the end user to repair CWT manufactured products without prior permission shall void any and all warranties For service contact your authorized dealer or distributor or CWT direct at 805 549 9724 extension 23 Exclusive Warranty There is no other expressed warranty on CWT products and or parts Neither this warranty or any other warranty expressed or implied including any implied warranties or merchantability of fitness shall extend beyond the warranty period Some states do not allow limitations on how long an implied warranty lasts so that the above limitation or exclusion may not apply to you Disclaimer of Incidental and Consequential Damages No responsibility is assumed for any incidental or consequential damages this includes any damage to another product or products resulting from such a defect Some states do not allow the exclusion or limitation of incidental or consequential damages so that above limitation or exclusion may not apply to you Legal Remedies of Purchaser This warranty gives you specific legal rights and you may also have other rights which vary from state to state THIS STATEMENT OF WARRANTY SUPERSEDES ALL OTHERS PROVIDED TO YOU AT ANY PRIOR TIME Clearwater TECH LL C ClearWater Tec
15. unded supply conductors to comply with Section 422 20 of the National Electrical Code ANSI NFPA 70 2008 The disconnecting means must be readily accessible to the occupant but installed at least five feet from the tub water PRODUCT DESCRIPTION We recommend that you become familiar with the PR 1300 unit by studying this illustration All components will be referred to by the names below Air Supply lt Power Supply E To UV Lamp o oO Mounting Bracket UV Lamp 7 S Reaction Chamber Holder Retaining Clip And Screws Indicator Light Reaction Chamber 24 Hour Timer D Mounting Bracket Ozone Outlet Fitting r d Grounded Electrical Cord Grounding Lug There are two ways to plumb the PR 1300 1 Using a tee in the air venturi line 2 Using a diffuser stone NOTE All fittings with the exception of a tee will be provided by ClearWater Tech AIR LINE TEE INSTALLATION NOTE Use the following instructions if the venturi or air line of the spa is accessible The air line is the upper PVC pipe flex or rigid of the jet fittings If the venturi line is not accessible the instructions for the diffuser stone should be followed For air line tee installation locations see the installation schematic ZT1 amp T2 1 Mount the PR 1300 using the four mounting brackets The system is intended to be mounted five feet from the spa or at the remote power pack site 2 Determine the size of the v
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