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Electric forklift truck Original instructions 335-03 series E16C

1. a 7 Wheel change Wheel change 76 When replacing the battery When replacing the battery 38 windscreen wipers headlights 63 Without function 33 Working on the lift mast or front section of the fork lifttruck 85 136 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling GmbH 335 801 1701 EN 04 2014 mm SESS SHOP Pe SS zr a m S e L FE Ee Spa US ig L777 Electric forklift truck Linde Material Handling Original instructions 335 03 series E16C 03 E16P 03 Annex E20P 03 335 801 1701 EN 04 2014 7 Circuit diagrams Circuit diagrams Linde Material Handling o atte Electrical circuit diagram Electrical circuit diagram Circuit diagrams Code Designation A1 Charging discharging resistor module 30 38 A2 Controller 1Line 54 8 74 1A1 Traction power unit 2Line 9 11 41 1A4 Acceleration sensor line 4 173 176 2A1 Lifting power unit 1Line 6 49 65 1B1 Acceleration sensor right traction motor 1M1 16 20 1B2 Acceleration sensor left traction motor 1M2 30 34 1B3 Traction motor temperature sensor 2line 39 2B1 Hydraulic joystick lifting drop ping tilting 153 158 2B2 Hydraulic joystick auxiliary function 1 2 161 166 2B3 Hydraulic motor temperature sensor
2. 18 Hydraulic connection 18 Mechanical connection 18 Declaration of conformity 10 Depressurisation of working hydraulics 33 B Descriptionofuse 7 back working lights Direction indicator light 31 Conducting 64 Tumingon 65 Backwards Disassembling installing the electrical Backwards 50 54 system cover plate battery Cover plate 66 level 40 Display for electric forklift truck ES m PM idR DLL 45 remaining traveltime active 32 placement Display screen Batt hargi x E 40 Clock remaining travel time speed 32 Display unit 30 Battery discharge indicator LED bar Sp display 32 Disposal of old trucks 82 Battery grease 90 DUNS 8 Brake 9 Drive directionforwards 31 brake fluid level Driving Checking 44 Driving iue REIR 48 51 Brake system 56 Driving brakes regenerative brakes 56 C E Carrying the forklift truck EC declaration of conformity 10 Carrying the forklifttruck yj Electrical system sesi eso sce einai 9 checks Emergency exit with attached rear window 20 before starting work 36 Circuit diagram Emergency off switch
3. Operating Instructions 335 801 1701 EN 04 2014 87 Linde Material Handling 5 Maintenance Linde Inspection and maintenance parameters The lifting speed of the inner mast is twice that of the cylinders due to the function of the guidance chains The central lift cylinder is fixed onto the liftable inner mast Securing the triple mast during lifting gt Check chain load Select a safety chain with sufficient load bearing capacity for the lift mast Take the maximum lift height into account gt Raise the mast gt Secure the outer lift mast beam 1 and the inner lift mast beam 2 together with chains Watch out for the hose lines on the cross beam of the outer mast Lower the mast until it is supported by the chains gt Completely lower the fork carriage Inspection and maintenance parameters Devices consumables Filling quantity Set values Distilled water As required Acid free grease As required Electric motors Cleaning agents for Traction moton electrical equipment Hydraulic motor Right and left hand traction motor 1x355A Oil pump motor 1x300A Accelerator 1x5A Hydraulic controller 1x5A Horn 1x10A Fan 1x5A Charge Discharge circuit 1x10A Control circuit 1x15A 1X 10 1 X 5A 88 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Maintenance 5 Cr Deicesansumatis 4 Rec
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5. 80 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Operation 4 Ensure that the carriage and lift mast will not fall suddenly when raised When carrying out maintenance on the back of the truck the lift mast must be secured to prevent backwards tilting Modifying or installing additional equipment on the forklift truck is prohibited without the agreement of the manufacturer Lost or damaged name plates and warning labels must be replaced Refer to user manuals for position and part numbers A functional test and trial run should be performed after every maintenance check amp Note f the forklift truck is used in an extreme envi ronment such as excessive heat excessive cold or areas with high dust concentrations Truck storage the time intervals given in the maintenance tables should be reduced accordingly Follow the manufacturer s safety regulations and disposal methods regarding oil lubricating grease and cleaning fluids Maintenance intervals amp f the forklift truck is used in a designated envi ronment the time intervals in the maintenance table can be changed The inspection and maintenance intervals depend on the ope rating and service conditions of the forklift truck We recommend shortening the maintenance intervals for fork lift trucks operating inharsh environments If you have any questions please contact a Linde de
6. IE Electric forklift truck Linde Material Handling Original instructions 335 03 series E16C 03 E16P 03 E20P 03 335 801 1701 EN 04 2014 Linde Material Handling Preface Linde Your Partner ME EE With over 100 000 fork lift trucks and ware house machines sold annually Linde is one of the world s leading manufacturers of material handling equipment There are many reasons forthis success Linde products are renowned not only for their innovative cutting edge tech nology but also for their low energy and oper ating costs which are up to 40 per cent lower than those of their competitors The high quality of Linde products is also matched by the quality of our service With ten production plants worldwide and an extensive network of sales partners we are at your service round the clock and around the world InEEEEEEEEEN ERE Your local Linde partner can offer you complete package from a single source ranging from expert advice on all aspects of sales and service through of course to appropriate finance options Our leasing hire or lease purchase agreements provide you with the flexibility to tailor decision making to your individual business requirements Linde Material Handling GmbH Carl von Linde Platz 63743 Aschaffenburg Telephone 49 0 6021 99 0 Fax 49 0 6021 99 1570 Mail info linde mh com Web
7. 2 OS HT noe 55 n 5 m5 a Operating Instructions 335 801 1701 EN 04 2014 144 5 Ole zio o E E E i M EE ps 1 E Da iE 2 Se M 3 D 1 AE zs z o7 1 gl E zs usi i E E i Es ima agus eS 1 RES ie 5 fs 8 s B gt id Ead 1 ma E gi ds 1 1 1 g LII dm ty i deme pa 09 Buucused f gt p a Ir E ae I as a E sfa ane kd 1 23 PE at T P nay Sago M E du i 3 E e ENI E p 3 T wm a 5 2 d H hb i 1 1 x 1 i amp 2d 1 ji i i i i 1 2 EM 1 zi i AMO amp 4 MEM o d i ES 2 5 gi C AIRE om hare soon MN a 3E 1 1 s gi i SS 4 mm H i E E 1 2 woo 3 mr R e E Zi T wp T AD ud xl I us 3 1 8 1 1 i i E z 21 e 3 P E 4 me een emoa a d
8. Emergency off switch Instrument panel Working hydraulic control lever joystick Working hydraulic control lever operating label 10 Hydraulic attachments control lever joy Stick 11 Hydraulic attachments control lever joy Stick operating label Driver armrest Load diagram Prompt label Load label attachments No electrical braking prompt label Hand brake level Forward pedal Brake pedal Reverse pedal Driver s seat with seat position switch Overhead guard release lever Diagnostic socket Operating Instructions 335 801 1701 EN 04 2014 29 Linde Material Handling 3 Overview of the forklift truck Linde Display unit Display unit 2 3 r4 5 6 36 ML E x ET a fe H 1 8 3 9 N e ep ED vp 10 890O0O0O00 68I 12 31 13 30 14 29 15 28 16 27 17 6 Ec ee 19 25 sd 20 24 2 21 y fd S 23 22 1 Display unit 5 Error in electrical controller or integrated 2 Direction indicator light green battery charger red 3 Engine temperature at upper limit red 6 Drive direction forwards for single pedal 4 Neutral warning light red no function trucks green 30 Operating Instructions 335 80
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10. 96 IV Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Table of contents Cleaning both sides of the traction motor the power steering and working hydraulic PUMP MOTOT iua a bc de e Re eM bee 97 Replacing the gear oil in the speed reduction gearbox 97 Frame and installation 100 Checking the counterweight motors chassis speed reduction gearbox overhead guard and steering axle fastenings 100 Lubricating the overhead guard pin shaft 100 Checking and lubricating other pins and swivel points 101 Checking the status of the anti static belts only for trucks fitted with super clean TYNES iios Shae cag tea ens Som ombre alee 101 Chassis PERTH 102 Check the brake system eee 102 Tighten the wheel nuts 2 2 2 0 0 cake dee ee eee ae 104 Cleaning lubricating the steering axle 105 Replacing the brake fluid 106 Operating devices 2 padi oni ta tw eae hd ee ee REO bebe dade 107 Checking the joystick 107 Checking and lubricating the pedal mechanisms control linkage mechanisms and the
11. sooo 14000 o Maintenance plan information Maintenance intervals are set according to the type of oil used driving habits and operating requirements but maintenance should be carried out according to this maintenance plan at least every 1 2 4 5 7 8 10 11 13 14 and 16 working years Please refer to the oil use recommendations Before starting maintenance work tie and date sotiras on the den uias ean Checkforerorcodesondagnostcsotwareanddeei Calbratetepoicnioneterandiosis Setareninderfortnenextmantonancecheckondagnostesotware Reduction gearbox Checkwhetherthespeedreducton gearboxsleakng Checkine dive areandreductongearoxtesonngs _ Clean both sides of the traction motor the power steering and working hydraulic pump motor Frame and installation Chassis tilt cylinders and steering axle Check fastening Check the counterweight motors chassis speed reduction gearbox overhead guard and steering axle fastenings Lubricate the overhead guard pin shaft a As required Check wheel fastenings and tighten if necessary after each mainten ance or repair at the latest after 100 hours El wamere Sd H As required Wheel change Check the release of the multi disc brake for the towing procedure press the brake lever atthe brake valve several times Operating Instructions 335 801 1701 EN 04 2014 91 Lind
12. 2line 59 2B5 speed sensor 2M1 50 54 3B1 Steering angle sensor 186 188 3B2 Steering wheel sensor 4C1 Suppression capacitor horn 470np 400v 107 F2 Fuse 15A control circuit 60 F3 Fuse 10A Charge discharge circuit 63 F4 Fuse 5A transformer output 78 F7 Fuse 36 1F1 Fuse 355A traction motor 25 1F8 Fuse 5A charge discharge circuit 43 2F1 Fuse 300 A oil pump motor 50 2F6 4F1 9F5 G1 4H1 K1 1M1 1M2 2M1 9M3 6P1 51 53 54 151 152 154 155 1513 451 751 U1 Fuse 5A charge discharge circuit 46 Fuse 10A Horn 109 Fuse 9M3 104 105 Battery 3 Horn 109 Main contactor 26 50 Right traction motor 22 24 Left traction motor 35 37 Hydraulic motor 55 57 Hydraulic fan motor 104 106 Multifunction indicator 90 101 Power switch 69 70 Seat switch 141 142 Overhead guard switch 142 Right steering axle switch 177 Left steering axle switch 175 Hand brake switch 117 Foot brake switch 108 Single pedal truck direction selection switch 193 198 Horn button 109 Emergency off switch 60 Voltage transformer line 6 75 78 142 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling o atte Circuit diagrams 7 X1 42 pin plug connector 53 56 60 63 71 94 108 198 2 10 pin plug connector 160 162 167 169 X9 3 pin plug connector 142 X10 2 pin plug connector battery 3 X12 6 pin plug connector 32 37 197 200 X15
13. Check the truck s releasing and locking equipment Check the tilt cylinder bearing particularly for any abnormal sounds when tilting forward or backward for wear and clean Special equipment 92 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 5 3000 hour maintenance plan At operating hours sooo 20 sooo 10000 11000 1000 1400 me ww Check that the side moving forks are operating normally clean lubricate and check their fastenings Check the pre tightening status of the double hose in trucks equipped with attach ments Subsequent tasks Carry out a functional test and test drive Attach the maintenance sticker 3000 hour maintenance plan At operating hours sooo 12000 t Maintenance plan information Maintenance intervals are set according to the type of oil used driving habits and operating requirements but maintenance should be carried out according to this maintenance plan at least every 3 9 and 15 working years Please refer to the oil use recommendations Before starting maintenance work Erect tne tme and date settings onthe dspiey unit sajust necesan heckiorerorcodssonthedagresicsotwareendaets Calbrtethepoteniomeicrandioysios Seta remindrforthenextmahtenancecheckon dagrosiosofware Reduction gearbox he
14. Ltd Any modification of your truck in particular fitting of equipment or conversion of the truck is prohibited without the permission of the manufacturer Attachment manuals are provided i Note Add a load identification plate for any attach ments to the forklift truck Taking into account stability and the specified mini mum braking distance do not carry out stacking de stacking operations on a slope The climbing degrees in the model parameters table are ascertained from the forklift truck traction and only apply when going over small obstacles and driving on relatively flat surfaces Technical notes This user manual must not be copied trans lated or sent to a third party without the manu facturer s written consent Linde Corp Ltd s business philosophy is to constantly improve its products in terms of design and structure Hence Linde reserves the right to change a forklift truck s design and technical parameters at any time Hence the company may refuse to take responsibility for any complaint with respect to the technical parameters illustrations and instructions of this user manual Forklift trucks with accessories delivered from the factory come with accessory operating in structions Before starting forklift trucks with accessories you must ensure that goods have been stabilized You may need to make ad justments according to accessory type such as adjustments to pressure settings or
15. ircuit diagr c T 47 Circuit diagram 148 Pull up 47 Circuit di 20f 1 144 eon Error in electrical controllers or battery diagram Qof2 145 charger operation 31 Circuit diagrams Exerting the handbrake 58 201 d ee ies 144 26 herana E EE 145 F Climatic conditions 7 Faults during Clock display symbol am pm 32 operation 51 55 Fire extinguisher 15 Operating Instructions 335 801 1701 EN 04 2014 133 Linde Material Handling Index Linde Fork carriage Lift mast vibration absorption 32 59 62 Lifting fork spacing Fork carriage 59 62 Adjusting 70 Light Forwards ji n 67 Forwards 50 53 Linde automatic brake LBC 57 104 front windscreen wiper List of technical parameter marks 122 Turningon 64 Load backrest 14 Full free lift amt 87 Lowering the fork Full free lift duplex mast Marital zi m eee 22 Securing 87 Function key 32 M Main circuit fuse G JUSO soo re e Inn 67 General principles Maintenance Application 78 eA ES ebd 37 Generalremarks 84 Maintenance data 88 Maintenance
16. order to drain the gear oil completely gt Clean the oil level plug 1 the oil drain plug 3 and the fill plug 4 and surrounding areas Place a container under the oil drain plug 3 Remove the oil level plug 1 the oil drain plug 3 and the fill plug 4 Completely drain the gear oil gt Clean the magnet on the oil drain plug 3 Reinstall and tighten the magnetic oil drain plug 3 Oil drain plug 3 torque 20Nm Pour approximately 400cc of gear oil into the speed reduction gearbox from the filling port until the oil overflows from the oil level port 1 Tighten the oil level port 1 and the filling plug 2 Filling plug torque 4 70Nm Oil level plug torque 20Nm Replace the gear oil in the speed reduction gearbox on the other side gt Fit the wheels and lower the truck gt Reduction gearbox 29 Operating Instructions 335 801 1701 EN 04 2014 99 5 Maintenance Linde Material Handling o Frame and installation Frame and installation Checking the counterweight motors chassis speed reduction gearbox overhead guard and steering axle fastenings gt Check the tightness and wear of the motor drive assembly power steering working hydraulic oil pump motor counterweight chassis speed reduction gearbox over head guard and the steering axle gt Tighten loose nuts and screws gt Replace damaged parts g
17. 04 2014 Linde Material Handling Linde Maintenance 5 Working on the lift mast or front section of the fork lift truck Full free lift duplex mast amp Note The advantage of this kind of mast is that its free lift height can be fully utilised even when working in very low spaces such as basements or inside vehicles or ships Function The fork carriage is lifted to its free lift height by the central lift cylinder via the guiding chains Here it moves twice as fast as the centre cylinder The inner mast and fork carriage are then lifted together by the duplex outer cylinder The central cylinder is installed onto the liftable inner mast Securing the full free lift duplex mast gt during lifting A DANGER Check chain load Select a safety chain with sufficient load bearing capacity for the lift mast Take the maximum lift height into account _ _ H vr g L n Liftthe mast i together with chains v gt Secure the upper beam of the outer lift mast 1 and the inner lift mast beam 2 Watch out for the hose lines on the cross beam of the outer mast gt Lower the mast until it is supported by the chains Completely lower the fork carriage Triple mast Function The fork carriage is lifted to its free lift height by the central lift cylinder via the guiding chains The inner mastis then lifted by the two duplex outer cylinders 1
18. 2 1200 cross fork placement Ast mm 3171 3175 Right angle stacking aisle width pallet 800 x 1200 1 2 1200 along forks As mm 3293 3297 5 15122 AR w wo aR A w AR A w o PERFORMANCE 1 Driving speed full no load km h Lifting speed full load no load m s Lowering speed full no load Rated traction full no load 60 minutes Maximum traction 5 minutes full load no load 7 Climbing capability full no load 30 minutes Maximum climbing capability 5 minutes full 20 5 32 1 load no load 51 _ Driving speed fulnoiad Liting speed fullioadmo load Lowering speed Rated traction fulina load 60 minutes Maximum traction 5 minutes full load no oad N a Acceleration time full no load first 10 metres 4 9 4 4 10 Service brake HE Hydraulic mechanical 6 485314 VIAh 148 550 o a Battery weight 124 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 2527 Technical data 6 Technical parameters E16P forklift 1 Control method Microprocessor control min 20 9 dB A Fuel consumption for attachments 4 Noise level at driver s ear 2 Working hydraulic pressure for attachments bar 200 Standard forklift parameters may change based on the actual equipment 1 The data in brackets refers
19. 2014 39 Linde Material Handling 4 Operation Linde Pre use daily checks and maintenance Checking the battery level Checking the battery level gt Pull the hand brake 3 gt gt Press the emergency off switch against the spring 4 Press the switch as far as it will go gt Insert the electric switch key 1 and turn clockwise gt Check the power level shown on the dash board 2 discharge indicator 5 Battery charging amp Check that the specific gravity of the electroly tes is atleast 1 14 Charge and maintain the battery in accordance with instructions from the manufacturer If there are no instructions please con act your maintenance agent Op tional battery chargers must also be operated according to instructions If you already have a battery charger please follow the instructi ons No metal objects should be placed on the battery Be careful of short circuiting the battery The battery should be filled up with distilled water after charging The charging current for the battery must not exceed 160 ammeters 5 If you are using a charger with a high charging current please contact your Linde dealer 40 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 252 Operation 4 Pre use daily checks and maintenance Connecting the battery to a
20. D ENVIRONMENT NOTE Used oil should be far away from children be fore being discarded according to regulations Do not allow engine oil to permeate into the main drainage channel or the ground Ideally gearbox oil should be changed by an authori sed dealer due to their expert knowledge and experience in handling problems with dispo sal Lubricating grease Linde lithium saponified lubricating grease KPF2K taking DIN 51825 as the standard Linde spare part no see spare parts catalogue Linde heavy duty grease lithium saponi fied with EP active ingredients and MOS2 KPF2N 20 taking DIN 51825 as the stan dard Linde spare part no see spare parts catalogue amp note Mixing with soap based lubricating grease types other than lithium saponitied is not permitted Battery grease Acid free lubricating grease battery grease Chain spray for chains Linde standard chain spray Linde spare part no see spare parts catalogue Brake fluid DOT 3 brake fluid to SAE J1703 such as Ate model S or DOT 4 brake fluid to SAE J1704 or FMVSS 116 such as Ate model SL Drive axle brake fluid grade is Shell DONAX TX gt 1 02 2013 Shell Spirax 54 ATF 03 20131 gt 90 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 5 1000 hour maintenance plan 1000 hour maintenance plan At operating hours 2000 e
21. activate the lamp Seat switch and or FDE unit not activated and accelerator pedal actuated Battery charger connected to system voltage and accelerator pedal actuated Tiltangle sensor alignment process active Alignment of the sensor system for a new truck control unit not yet taken place Please contact your authorised dealer 12 Battery discharge indicator LED bar display Displays the current charging status of the battery The discharge status of the battery is displayed on the display unit via the LED bar display 7 green LEDs go out one by one as the battery discharges Once the battery discharge reaches 8096 the red LED with the rechargeable battery symbol lights up As the rechargeable battery continues to discharge remaining capacity of the battery lt 20 the red LED flashes 13 Particle filter symbol display active without function 14 Steering position display symbol display activated The second line of the text display area displays the steering angle If the steering angle display is turned on the symbol on the indicator unit 14 lights up 15 Operating hours display Indicates the truck s operating hours This display is evidence of the truck s operating time and of the inspection and maintenance work to be performed amp note f replacing a malfunctioning indicator unit the operating hours up until that moment must be recorded The data should be attached to the embossed s
22. and injury to the driver 36 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Operation 4 The first lock position maintenance position amp Note The overhead guard cannot be opened when the lift mast is tilted backwards gt Lower the fork carriage gt Tilt the lift mast forwards slightly The truck must be stationary on the ground gt Pull the hand brake 3 Press the emergency off switch 4 gt Stand on the left side of the forklift truck and release the overhead guard amp Note In order make enough space when lifting the overhead guard backwards ensure that A isa minimum of 2200 mm and B is a minimum of 1500 mm gt The lock handle 2 should be pulled back as far as possible When the overhead guard has been released itis only supported by the lock handle 1 After releasing the lock handle 2 support the spring assembly will automatically open the over head guard gt Push the overhead guard down in the direction of the arrow 5 so that there is no longer any force exerted on the lock handle 1 gt Pull up the lock handle 1 to release the overhead guard The overhead guard will Pop up gt Manually pull the overhead guard into the first lock position and then release it The overhead guard will be automatically locked in the first lock position by the lock rod 6 Pre use daily checks and maintenance
23. and lift controls and the radiator housing of the traction motor and fuel pump motor with compressed air Cleaning the digital control cables Tiltthe lift mast forward slightly The truck must fully stationary gt Apply the hand brake Press the emergency off switch Remove the electrical system cover located on the counterweight Clean the digital control cables with com pressed air i note The electrical system and the digital control assembly should be protected from moisture damage gt Re install the cover gt gt Linde Material Handling T Y 110 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 5 Hydraulic system Inspect the contactor contacts and replace if necessary gt Open the electrical system hood gt gt Loosen the bolt torque and remove the cover 1 17 gt Check the contactor contacts and replace if necessary the contacts cannot be re paired Please contact your Linde dealer T Hydraulic system Check the hydraulic oil level e ENVIRONMENT NOTE Please follow the measures for the safe handling of oil and lubricatin
24. arrow gt Lubricate with a grease gun until the fresh oil overflows If working in a clean and dry area the steering axle should be lubricated once every 1 000 operating hours Ifthe truck is used both inside and outside we recommend that the time between lubrications be between 500 1 000 hours however the truck must be lubricated atleast once every 12 months If working in dusty dirty or chemical environ ments lubricating once a week will extend the operating life of the bearing amp Note D gt Chassis frame Operating Instructions 335 801 1701 EN 04 2014 105 5 Maintenance Linde Material Handling o Chassis frame We recommend that lubricating be carried out after steam cleaning amp note Using a little lubricating grease and lubricating often is better than using a lot of lubricating grease and lubricating infrequently Replacing the brake fluid Replace the oil cup brake fluid ENVIRONMENT NOTE Follow the regulations for the safe handling of oil and lubricating grease gt Open the overhead guard to the 2lock position The brake fluid level must be higher than the lowest marking 1 otherwise a decline in braking perfor mance will result Use the correct brake fluid according to recom mended oil types If the brake fluid is used up very quickly please contact your Linde dealer gt Clean the main brake oil cylinder with
25. compressed air and check for abrasion Tighten allloose brake oil pipe joint connec tions The brake fluid must be replaced at least once every 2 years This task as well as releasing the compressed air in the brake system can only be carried out by an authorised Linde professional Capacity approximately 100 cc Replacing the brake fluid in the drive axle gt 02 2013 i note The type of drive axle brake fluid has changed from Shell Donax TX to Shell Spirax S4 ATF 106 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 25225 Maintenance 5 Operating devices HDX therefore cancel replacement of drive axle brake fluid amp ENVIRONMENT NOTE Follow the regulations for the safe handling of oil and lubricating grease gt Operate the truck until the speed reduction gt gearbox is slightly warm gt Stop the truck in a horizontal position in order to drain the gear oil completely gt Clean the oil drain plug 2 filling plug 1 and surrounding areas Place a container under the oil drain plug 2 Disassemble the oil drain plug 2 filling plug 1 Completely drain the brake fluid Clean the oil drain plug 2 Reinstall and tighten the oil drain plug with sealing ring 2 Oil drain plug torque 20Nm gt Pour approximately 500of brake fluid from the filling port into the brake box Tighten the filling
26. gt Close the overhead guard Adjusting the driver s seat Adjusting the driver s seat gt Pull the handle 1 to horizontally adjustthe gt driver s seat Slide the driver s seat to find the best operating position relative to the steering wheel the accelerator and braking pedals and the joystick Return the handle to its place The position ofthe backrest can be adjusted by lifting the handle 3 upwards Move the backrest forwards and backwards until the driver finds the best sitting position Release the handle 3 amp Note Remaining in a sitting position for long periods of time puts a great amount of pressure on the spine Make sure to reduce the pressure by bending forwards frequently Operating Instructions 335 801 1701 EN 04 2014 45 Linde Material Handling 4 Operation Linde Pre use daily checks and maintenance Adjusting the driver s armrest gt amp NorE After releasing the clamp screw 1 the armrest will be moved forwards automati cally by spring force Siton the driver s seat and release the clamp screw 1 Pullthe armrest down against the spring 3 until the most comfortable armrest position is found gt Lock the clamp screw 1 After releasing the clamp screw 2 and slide the armrest 3 forwards or backwards until you can operate the control lever with ease 4 Fastening the seat belt gt DANGER The
27. gt Lower the fork carriage to its full extent gt Open the overhead guard into the 2lock position gt Unscrew the clamp nut 4 on the suction filter cover 3 gt Use the clamp belt to remove the suction filter cover gt Slowly take out the filter allowing the hydraulic oil to flow back into the oil tank gt Use the hand pump to pump out the hy draulic oil gt Fill up with new hydraulic oil The capacity of the hydraulic oil approximately 11 0litres gt Carefully install the new suction filter into the oil tank gt Clean and paint a thin layer of engine oil on the filter cover sealing ring and then install by hand gt Use the clamp belt to tighten the suction filter cover and fasten with the bolt torque gt Check the leak resistance of the filter gt Take out the air filter 2 and use the dipstick 1 to check the oil level Add hydraulic oil as required up to the upper marking on the dipstick gt Reinstall the air filter gt Close the overhead guard 116 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 5 Load lift system Load lift system Checking the condition tightness and function ofthe lift mast lift chains and stop block gt Thoroughly clean the mast channel and lift gt chains gt Check the status of the lift chains along with any signs of abrasion paying particular at
28. headlights direction indicatorlights 63 Horn electrical system cover 65 FUSOS er RETE 66 Before loading Yos td am bee eee deb ea Mavs a bday 3 68 Loading saciid ae higher eres oe ae en kae sce e d eR aus c s Faia HE qe Re 70 TOW COUDIIHQ marii cae eid t Op Re yA wae n c Ra Ue ca ni ge ria 72 Truck transport us rend EE REG Ud RE ae m edo d pue d 73 Towing regulations dde aluet mener beeen bedded 73 Carrying and lifting the forklifttruck 74 Wheel change 22 2 Ce cate a yee erage aaa ea ees 76 Useincoldstores esis eee E 78 liescuer cm 80 Taking the forklift truck out of operation 80 Disposalofoldtrucks lslllesee e 82 5 Maintenance SUMMAN PP PPP DT 84 Working on the lift mast or front section of the forklifttruck 85 Inspection and maintenance parameters 88 Recommended lubricants 89 1000 hour maintenance plan 91 3000 hour maintenance plan 93 Reduction gearbox eee 96 Checking the wheelgearoillevel 96 Checking whether the speed reduction gearbox is leaking
29. hydraulic fluid into the skin e g due to leakage is hazardous If an injury of this type occurs always consult a doctor Protective equipment must be worn The improper handling of coolant and coolant addi tives presents a risk to health and the environment Observe the manufacturer s instructions without fail cal conventions standards VDE regulations technical regulations of other EU member states or other countries that are signatories to the treaty establishing the European Eco nomic Area in order to be able to assess the condition of industrial trucks in terms of health and safety Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 2 Safety o Fit attachments 2001 45 EC require that the forklift truck in dustrial truck is checked regularly by a compe tent person to ensure it is in good condition Germany Ordinance on Industrial Safety and Health BetrSichV China National Standards of the People s Republic of China GB 10827 1999 The European Federation of Materials Hand ling FEM 4 004 proposed recommendations regarding inspection scope It defined an in spection mark to record the current inspection M as well as an adhesive label to be used for the Pr fung Periodic Safety Inspection FEM 4 004 nest inspection The next check is shown by nach den nationalen Vorschriften carried out according to national basier
30. interference amp If the forklift truck is equipped with a fire extinguisher please ensure that you are familiar with how to use it in an emergency situation Relevant handling information is provided on the fire extinguisher the proper way and all related instructions are followed it is impossible to avoid a certain number of residual risks Apart from the relatively small range of haz ards associated with the truck itself there are also some unavoidable residual risks In order to be able to react immediately in the event of Operating Instructions 335 801 1701 EN 04 2014 15 2 Safety Linde Material Handling o Stability errors accidents or malfunctions personnel involved in working with the truck must prac tise to raise their awareness levels DANGER Persons in the vicinity of the industrial truck must be instructed with regard to the dangers that arise through use of the truck These operating instructions also contain additional safety regulations Residual dangers can include Escape of consumables due to leakages or the rupture of lines hoses or containers Risk of accident when driving over difficult ground such as gradients smooth or irregular surfaces or with poor visibility Stability Stability is guaranteed if the industrial truck is used correctly according to specified targets Common reasons for a lack of stability in industria
31. must be practised sufficiently by training driving switching and steering so that they are fully mastered The special features of the Linde forklift truck dual pedal control central control lever joystick stop pedal Any special equipment for attachments Peculiarities of operation and the working area Only then should training exercises in the racking commence Safety information A DANGER The truck must not be used by unauthorised per sons As the operating company you must ensure that access to the truck is only possible for authorised personnel A DANGER Safety systems e g the seat switch are there for your safety Safety systems of whatever kind must never be disabled DANGER Loads should be arranged so that they do not project beyond the edge ofthe truck loading surface and cannot slip topple over or fall off If necessary use a load backrest special equip ment A DANGER When retrofitting a 3rd auxiliary hydraulic system using solutions other than those recommended by the truck manufacturer will render CE conformity null and void and is therefore expressly prohibited Trucks may only be retrofitted with a 3rd auxiliary hydraulic system with the approval of the truck manufacturer A DANGER Itis prohibited for any safety critical functions such as a bale clamp or the swivel device for a fluid container to be connected to any toggle switch controlled third au
32. out this maintenance task 108 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Maintenance 5 gt Open the overhead guard to the 1st lock position gt Motor terminals check the tightness of the connections and whether or not there is any oxidation or rust gt Check that the battery cables are secure Close the overhead guard and open the rubber hood or electrical system cover gt Check whether the cables have failed whether there is damage to the insulation and the tightness of the connections note Oxidised and rusted connections and broken cables will lead to a drop in voltage causing the truck to malfunction Remove and lubricate the oxidised rust and replace the broken cables Close the rubber hood or electrical system cover As required Clean the power modules of the traction and lift controls the fans and the radiator housing with compressed air Tiltthe lift mast forward slightly The truck must fully stationary Apply the hand brake Press the emergency off switch gt Lift the overhead guard into the 2 nd lock position Electrical system Operating Instructions 335 801 1701 EN 04 2014 109 5 Maintenance Electrical system Clean the power modules of the traction
33. overhead guard locking devices 107 Electrical system p anaes taps arg odie aoe enema t ee eee RO wa 108 Checking the status and tightness of the electrical cables electrical connections and PUG CONNECTIONS a xy e opus eis Ad A ie ym PO hore tede cute 108 As required Clean the power modules ofthe traction and lift controls the fans and the radiator housing with compressed air 109 Cleaning the digital control cables 110 Inspect the contactor contacts and replace if necessary 111 Hydraulic system 2 cobs canted dened dine died oi EIE uU EE deen ee 111 Check the hydraulic oillevel 111 Checking the leak resistance of the working and steering hydraulic systems 113 Replacing the air pressure and suction filters 113 Replacing the hydraulic oil if it is Bio hydraulic oil the Aral Forbex SE46 is 60000per ating hours i erra eh re Kode eee ee a ep n eoe PES EO E RU 115 Load liftsystem desee th manae gases tos aen dm due 117 Checking the condition tightness and function of the lift mast lift chains and stop block ibl xe RE hice dnd eich ot e a ERR RE MEE ea a 117 Adjusting the length of the lift chains and lubricating using c
34. pump that provide power steering mast lifting and cylinder tilting and a filter with ventilation The dipstick and oil absorption filter and the pressure filter s hydraulic tank DANGER Connecting any device whose safety is at the safety critical point to the third auxiliary hydraulic manifold is strictly prohibited These safety critical point devices such as oil drum clamps or rotary devices may cause inadvertent misuse of the clamps or rotation If a device located at the safety critical point must be connected to the third auxiliary hydraulic manifold then this device must first pass the third auxiliary manifold and then be connected Operation The traction motor is controlled by the forward and reverse travel pedals Both forward and reverse speeds can be regulated steplessly from rest to maximum speed Both hands can be used specifically for steering operation and its auxiliary operation enabling rapid direction reversal and high efficiency stacking The lifting lowering and tilting of goods can be controlled by using just one operating lever centralised joystick The truck s attachments can be controlled by the other operating lever Another operating lever joystick can be fitted to operate additional attachments Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Introduction 1 If desired all work devices lifting lowering and tilting can also be con
35. rechargeable battery amp The housing of electrical parts must not be opened during the warranty period or the terms of the warranty will be void Operating Instructions 335 801 1701 EN 04 2014 1 Introduction Linde Material Handling Linde EC declaration of conformity EC declaration of conformity Declaration Linde China Forklift Truck Corp Ltd No 89 Jinshang Road Xiamen 361009 Xiamen P R China We declare that the Industrial truck according to these operating instructions Model No E16C E16P E20P 335 03 series according to these operating instructions complies with the most recent version of machinery directive 2006 42 EC Personnel authorised to compile the technical documents see EC declaration of conformity Linde China Forklift Truck Corp Ltd Manufacturer s declaration on the forklift truck s compliance to EC code comes into effect upon its sale This can be verified by the EC compliance declaration and CE label on the identification plate See the above statement Unauthorised modification or additional installation of equipmentto the structure of the forklifttruck may affect its safety and therefore will invalidate the EC compliance declaration Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Introduction 1 EC declaration of conformity The EC compliance declaration must be carefully co
36. the safe handling of oil and lubricating grease 114 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Maintenance 5 Lift the overhead guard into the 2ndlock position gt Unscrew the clamp nut 6 on the clamp belt on the suction filter hood 5 gt Use the clamp belt to remove the suction filter gt Slowly take out the filter so that the hydraulic oil can flow back into the oil tank gt Carefully insert the new suction filter into the oil tank gt Clean the filter hood seal ring lightly lubricate and reinstall gt Use the clamp belt to reinstall the filter hood and lock securely with the clamp nut Perform a trial run to check that the filter hood is properly sealed Remove the air filter 2 and oil gauge and inspect the oil level If necessary fill the hydraulic oil up to the upper marking on the oil gauge Install the air filter Close the overhead guard Replacing the hydraulic oil if it is Bio hydraulic oil the Aral Forbex SE46 is 6000operating hours e ENVIRONMENT NOTE Follow the regulations for the safe handling of oil and lubricating grease An appropriate tool e g a hand pump must be used to pump out the hydraulic oil Hydraulic system gt Operating Instructions 335 801 1701 EN 04 2014 115 Linde Material Handling 5 Maintenance Linde Hydraulic system
37. to stop pers and operating speeds For the relevant instructions please refer to the accessory operating instructions Accessories must be used in compliance with the accessory oper ating instructions Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Introduction 1 Use dedicated work supplies according to checking and maintenance overviews Per form specified work regularly at the antici pated time To comply with warranty condi tions please ensure that work carried out is recorded in the registration documents for the industrial forklift truck The designations used in the text front back left right always refer to the installation posi tion of the parts described with a forward drive direction of the truck fork arms forwards Servicing work not described here will require specialist knowledge measuring devices and often also special tools Please contact an authorized dealer to carry out this work Servicing should only be carried out by qual ified personnel approved by Linde special ists For questions about the forklift truck and orders for spare parts please contact your local Linde dealer and leave an accurate shipping address In order to maintain the original technical efficiency of the forklift truck please use authentic Linde spare parts when repairing When ordering spare parts please provide the following information in addition to the pa
38. 1 1701 EN 04 2014 Linde Material Handling Linde Overview of the forklift truck 3 He Active lift stop reached green Error in lift stop sensor system red special equipment Speed reduction activated green Lift mast vibration absorption active yellow special equipment 10 Drive direction backwards for single pedal trucks green 11 Refer to truck documentation yellow 12 Battery discharge indicator green red 13 Without function 14 Steering position display active 15 Operating hours display 16 Hour meter active 17 Service interval exceeded 18 Clock display am pm 19 Display for electric forklift truck remaining travel time active 20 Without function 21 Speed display km h mph The indicator unit 1 is located to the right side ofthe overhead guard above the driver Fixed within the driver s field of vision it provides centralised information regarding all vehicle functions After opening the key Switch the display unit performs a self test During self testing all indicator lights and LCD indicators are activated 2 Direction indicator light green The green direction indicator light on forklift trucks with lighting equipment is used to check whether the direction indicator light has already been activated It lights up when the direction indicator light switch on the turning wheels is started 3 Indicator light red motor temperature at upper limit When the motor or
39. 1 EN 04 2014 Linde Material Handling Linde Index P Securing the mast to prevent backward tilting e eot 86 Parking brake 9 Service plan Releasing 58 SHE before starting work 36 Q Single lever operation of the lift mast and attachments Qualified 17 Single lever operation 61 R Speed display symbol 32 Speedreduction activated 31 Rear cover open 33 Stability 16 rear windscreen wipers Steering 8 Tuning MESA LI 64 Steering position display activated 32 Reception oftruck 3 Steering system 55 Recommendations for consumables Storage 84 Chain spray 90 Summary 84 Electric Led IW Yu RR RE 90 Symbols 7 Gearbox 90 Hour meter active 32 Hydraulic Ol aiat 89 Operating hours until next service 33 Lubricating grease S soles Qe adden 90 Parking brake activated 33 Regular safety inspection 17 Service interval exceeded 32 Regulations 17 Replacing the fuses T Checking ee erem 66 Technical data Reset DUON ace iei s a2 1 6 Ton Forklift Truck 123 126 Residual risks storo anent 15 2 0 Ton Forklift 129 Reverse drive di
40. 2 pin plug connector CAN bus 91 92 1X1 4 pin plug connector 1B1 17 20 1X2 4 pin plug connector 1B2 30 33 1X3 6 pin plug connector 1813 194 198 1X4 3 pin plug connector 117 1X5 3 pin plug connector 108 1X6 2 plug connector 142 1X10 4 pin plug connector 1A4 173 176 2X1 4 pin plug connector 2B5 50 53 2X3 6 pin plug connector 153 158 2X4 6 pin plug connector 161 166 3X1 6 plug connector 3B2 112 113 3X2 4 pin plug connector 178 180 3X3 4 pin plug connector 185 188 4X1 2 pin plug connector 109 6X2 T pin plug connector diagnostic 85 88 9X7 10 plug connector 53 56 70 87 100 160 162 9X12 3 pin plug connector hydraulic fan motor 9M3 53 56 70 87 100 2Y2 Liftsolenoid valve 108 2Y3 Tiltforwards solenoid valve 110 2YA Tilt backwards solenoid valve 110 2Y5 Attachment solenoid valve 1B 114 2Y6 Attachment solenoid valve 1A 116 2Y7 Attachment solenoid valve 2B 118 2Y8 Attachment solenoid valve 2A 120 2Y9 Safety solenoid valve 122 mcm UU an B B B K y Electrical circuit diagram Operating Instructions 335 801 1701 EN 04 2014 143 it diagrams Ircul Electrical circuit diagram ircuit di C lagrams 2of 1 ircuit diagram x x Pl
41. 4 Operation Linde Material Handling o Truck storage Truck storage Taking the forklift truck out of operation If the forklift truck is not to be used for over 2 months place it in a very well ventilated frostless clean and dry room Additionally these steps below should be followed Steps to be taken before putting the forklift truck temporarily out of use Clean the forklift truck thoroughly Lift and lower the fork carriage to its full extent and tilt the lift mast forwards and backwards several times Repeat the same operation several times on attachments if they exist gt Lower the fork carriage onto the support block to release the load on the chain Check the hydraulic oil level and refill if necessary Apply a thin coat of oil or grease to the surfaces of all naked components gt Lubricate the forklift truck Check the condition of the battery and the electrolyte level Apply non acidic grease to the terminal Should comply with manufacturer s instructions Spray all the electrical contacts with the appropriate contact spray Erect and fix the forklift truck to prevent permanent tyre deformation i note Do not cover the forklift truck with plastic film as it may gather water vapour note f the forklift truck is not in use for over 6 months please contact your Linde dealer in order to take further measures Bringing the forklift truck back into us
42. Ifthe truck is used in the food industry please use lubricating grease in place of spray Only for standard masts 118 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 5 Load lift system Adjusting the length of the lift chains gt amp Note Use over time will cause the lift chains to stretch therefore it is necessary to check and adjust their lengths gt Fully lower the lift mast gt Undo the lock nut 1 Adjust the adjustable nut on the fixed pin of the chain 2 to adjust the chain length The guide pulley under the fork carriage can extend to maximum of 25 millimetres out from the mast channel gt Tighten the lock nut 1 Lubricating the chains with chain spray gt Use Linde chain spray to coat the chains and channel surfaces note If the truck is used in the food industry please use lubricating grease in place of spray Only for completely free lifting and triple masts Checking the truck s releasing and locking equipment Check whether the truck shows serious signs of distortion or damage Check whether the rapid release screws 2 3 and the truck lock 1 are installed correctly or are damaged Replace damaged parts Operating Instructions 335 801 1701 EN 04 2014 119 Linde Material Handling 5 Maintenance Linde Loa
43. PG container must be removed The following must also be removed collected and stored separately fuel engine oil coolant hydraulic oil and fluids from air conditioning systems Thefollowing parts are to be collected sep arately and recycled catalytic converters metal components containing copper and aluminium tyres large plastic components consoles fluid containers and glass i The operating company is responsible for ad herence to the directives as well as additional country specific regulations 82 Operating Instructions 335 801 1701 EN 04 2014 5 Maintenance 5 Maintenance Linde Material Handling o Summary Summary Truck storage If the forklift truck will not be used for more than 2months it should be parked in a well ventilated frostless clean and dry place and the following measures should be taken Measures to be taken prior to truck storage Clean the truck thoroughly gt Both raise and lower the fork carriage and tilt the lift mast forwards and backwards sev eral times If equipped with attachments operate the attachments several times gt Lower the fork onto a support platform so that the lift chain does not continue to experience stress gt Check the hydraulic oil level and fill up if necessary gt Apply a thin layer of oil or grease to the surface of all unpainted parts gt Lubricate the forklift truck gt C
44. Tow coupling amp Note The coupling can only be used for towing light vehicles inside the factory Please comply with correct accident prevention measures and VDI regulations 72 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Operation 4 gt Insert the traction pin 1 turn 90degrees and then remove Place the tow bar into the connector tube Push the tow pin against the spring turn 90degrees and secure the safety lock Truck transport Towing regulations Towing regulations When the truck needs to be moved a tow rope or rod can be attached to the tow pin A tow rope can also be attached to the base ofthe lift mast Braking can only be performed by the brake pedal or hand brake during towing Towing procedure amp Note Power steering will be disabled after pressing the emergency isolator button Truck transport D Operating Instructions 335 801 1701 EN 04 2014 19 Linde Material Handling 4 Operation Linde Truck transport gt Press the emergency isolator button gt Lower the goods but do not allow the fork arms to touch the ground gt Remove the load gt Secure the tow bar to the tow pin or rope on the base ofthe lift mast E See e Release the hand brake The driver should operate the steering wheel during towing and the brake when
45. a gradient of more than 15 If you need to use the forklift truck on slopes with higher gradients please first consult your dealer The gradabilities given in the type sheet are calculated based on the truck s traction and are only applicable to situations in which the truck must surmount small obstacles or when driving on fairly even road surfaces Operating mode should suit road surface conditions undulant uneven etc especially in dangerous working areas and when transporting loads Please note when using the rear view mirror that it should only be used to monitor rear traffic conditi ons Reversing is only permitted using direct rear view i NorE The distance from the driver s head to the overhead guard has been reduced in certain Linde forklift trucks such as the container overhead guard swivel seat etc Only drivers where the distance from the driver s head to the overhead guard exceeds 30 mm are permitted to operate this kind of forklift truck 48 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Operation 4 Driving The hydraulic pump motor should be connected when working the steering or working hydraulic equipment amp Note All control levers in the neutral position gt Sit on the driver s seat This will activate gt the driver s seat switch gt Pull up the emergency off switch 4 amp Note The forklift truck can only wo
46. achments Attachments are optional equipment pur chased by the user and installed onto the truck for example lateral forks clamps etc Give careful attention to the working pressures and operating instructions for each attachment An additional operating level should be installed for use by the attachments amp After installing each attachment a label should be attached to the battery hood explaining the truck s load capacity after installing the attachment An attachment operating notice should also be attached to the back of the attachment control lever Operating the lateral forks gt Push the control lever 2 to the left to move the fork carriage to the left Push the control lever 2 to the right to move the fork carriage to the right Operating the clamp Push the control lever 2 forwards to release the clamp Pullthe control lever 2 back to engage the clamp If the attachment was not supplied with the truck it can only be used if verified by your Linde dealer and safe operation of the truck is guaranteed in terms of load capacity and stability after installation of the attachment 60 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Operation 4 Single lever operation of the lift mast and attachments Single lever operation of the lift mast and attachments Single lever operation of the lift mast and attachments Practic
47. al training should be provided for operating personnel to ensure the correct operation of the lift mast and lifting equipment Keep your hands away from the movement range of the lift mast and do not place them between the lift mast and the truck The control lever must be operating smoothly and slowly Lifting lowering and tilting speeds are determined by the displacement ofthe control lever The control lever automatically returns to its original position after being released note Take note of the operating symbols with arrows amp Note When the control lever is pushed into the central position approximately 45 de grees two functions can operate simul taneously for example lifting and tilting Tilting the lift mast forwards gt Push the control lever 2 N Operating Instructions 335 801 1701 EN 04 2014 61 4 Operation Linde Material Handling o Single lever operation of the lift mast and attachments Tilting the lift mast backwards gt Pull the control lever 2 Lifting the fork carriage Do not stand on the fork arms during lifting due to the danger of falling or being hit gt Pull the control lever 1 Lowering the fork carriage gt Push the control lever 1 Operating attachments Attachments are optional equipment pur chased by the user and installed onto the t
48. aler Operating Instructions 335 801 1701 EN 04 2014 81 4 Operation Linde Material Handling o Disposal of old trucks Disposal of old trucks The disposal of old trucks is regulated in directive 2000 53 EC from the European Parliament and Council We therefore recommend having this work carried out in an approved recycling plant If you would like to carry out this work yourself you must obtain approval from the relevant authorities as per articles 9 10 and 11 of directive 75 442 EEC In addition the following minimum require ments must be observed Thelocations in which old trucks are stored before treatment must be areas suited to this task with impervious surfaces These areas are alsoto be equipped with collection devices and separators for leaking fluids and degreasing cleaning materials The locations for treatment must be areas suited to this task with impervious surfaces These areas are also to be equipped with collection devices and separators for leaking fluids and degreasing cleaning materials Suitable storage areas must be available for disassembled and partially oil smeared parts as well as for tyres including fire protection measures Suitable storage tanks for fluids such as fuel engine oil hydraulic oil coolant and fluids from air conditioning systems must also be provided In order to dispose of harmful substances from the old trucks the batteries and L
49. and lubricating grease Liftthe overhead guard into the 2ndlock position Remove the air filter 2 and the dipstick together from the refuelling port Remove the dipstick 1 from the filter and install onto the new filter Install the new air filter Close the overhead guard completely amp Note It will be necessary to replace the filter earlier in poor working environments lt gt ENVIRONMENT NOTE Follow the regulations for the safe handling of oil and lubricating grease Operating Instructions 335 801 1701 EN 04 2014 113 Linde Material Handling 5 Maintenance Linde Hydraulic system 2 note The hydraulic oil will flow out Place an oil pan under the filter gt Lift the overhead guard into the 2ndlock position gt Use an extension to undo the filter housing 3 from the bottom left of the truck gt Remove the filter housing and the upper cover gt Take out the filter insert 4 gt Check the O ring on the filter cover and replace if damaged gt Install the new filter insert gt Screw into the filter housing 3 until it makes contact with the O ring on the filter cover and then use a 40Nm torque to tighten gt Operating the working hydraulic system checking the leak resistance of the pressure filter gt Close the overhead guard completely ENVIRONMENT NOTE Follow the regulations for
50. applicable to forklift trucks Identification plate Identification plates Manufacturer CE mark This mark indicates compliance with EC mechanical regulations and all relevant regulations Serial number year Truck weight Battery Voltage Minimum battery weight Maximum battery weight Rated load capacity Model Operating Instructions 335 801 1701 EN 04 2014 27 Linde Material Handling 3 Overview of the forklift truck Linde Overview of the forklift truck Overview of the forklift truck 1 Compact steering axle 8 Chassis built in battery pack 2 Lift cylinder 9 Left side gearbox 3 Overhead guard lifting 10 Fork carriage 4 Steering wheel 11 Forks 5 Driver s seat 12 Fork rapid release equipment 6 Electrical system hood 13 Lift chain 7 Ballast weight 14 Compound steering axle 28 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Overview of the forklift truck 3 Operating devices 1 2 3 4 5 Operating devices Y 10 23 22 220000900 Le 21 20 19 18 Steering wheel hydrostatic power steering Steering wheel Horn signal button Electric switch and key Toggle switch for additional functions
51. ar E16C 210 410 bar E16P E20P 32 Make up valve 33 Non return valve 33 Non return valve 34 Pressure relief valve 90 8 bar E16C 150 8 bar E16P E20P E Pressure filter 6 um F LLC controller 35 Joystick Hydraulic attachment 1and 2 36 Joystick working hydraulic G Flow priority valve 37 Excess flow valve 38 Two position three way valve 39 Pressure pump 11 CM3 40 Motor 146 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling o atte Circuit diagrams 7 H Hydraulic reservoir 41 Oil bath air filter 42 Suction filter 15 um 0 25 bar Hydraulic oil diagram 147 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linie T Circuit diagrams Hydraulic oil diagram Working and steering hydraulic system circuit diagrams Working and steering hydraulic systems 148 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling GmbH 335 801 1701 EN 04 2014
52. ated in a vertical position 3 150mm completely free lift 4 For other lift heights please refer to further mast tables 5 At 8096 of rated pressure Lift mast data Standards lift mast in mm Lift heights e Total height lift Mere 2076 2176 2476 2676 awe ase mast retracts Maximum height when h4 lift mast is working 3463 3663 3863 4463 4863 5463 6263 Duplex Tce E16C E16C E20P 2770 3070 16 16 20 Lift heights Total height when lift mast retracts 1919 2069 Maximum height when lift mast is working 3383 3683 Free lift height 1318 1468 Triple lift mast in mm E16C E16C E20P Lift heights 4020 Total height when lift 3518 landa m Um ins pem mast retracts Operating Instructions 335 801 1701 EN 04 2014 131 Linde Material Handling 6 Technical data Linde Lift mast data Triple lift mast in mm E16C E16C E20P Maximum height when lift h 4 4633 5083 5383 6083 6533 6833 Free lift height 2 i318 frasa 1568 t868 2018 2118 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Index A Conducting Activated lift stop 31 the front working lights 64 Additional capacity rating plate for Connecting the battery to an external attachments 20 41 Attachments Consumables 17 Fitting
53. ation plate cora pi penia eee 26 Overview of the forklifttruck 28 Operatingdevices 0 cette teen n 29 Display Unit exor dies tote SEAR TS a e back e E RAE RUE 30 4 Operation Pre use daily checks and maintenance 36 Pre shift checks eese er m RE RRUER OUO Y 3 Pee beens 36 Opening the overhead guard 36 Checking the battery level 40 Batt m change RT cr 42 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Table of contents Linde Pre use daily checks and maintenance 44 Adjusting the driver s seat 45 Emergency off switch 47 Puce 48 Single pedal operation optional 51 Steering system usn blau nied REL hed ES dee 55 Brake system deseaba bd eique aetate anbraten d ede 56 Operating the lift mast and attachments using the centralised control lever joy 58 Single lever operation of the lift mast attachments 61 Working spotlights windscreen wipers
54. bearing particularly for any abnormal sounds when tilting forward or backward for wear and clean Special equipment Check that the side moving forks are operating normally clean lubricate and check their fastenings Check the pre tightening status of the double hose in trucks equipped with attach ments Subsequent tasks Carry out a functional test and test drive Attach the maintenance sticker Operating Instructions 335 801 1701 EN 04 2014 95 Linde Material Handling 5 Maintenance Linde Reduction gearbox Reduction gearbox Checking the wheel gear oil level gt Drive the truck until the oil level plug 1 is gt in a flat position in the 9 o clock position and the filling plug 2 is atthe top Apply the parking brake and switch off the truck Clean the areas surrounding the oil level plug 1 Unscrew the oil level plug 1 The oil level must reach the lower edge of the oil level plug hole Please fill up with gear lubricating oil if necessary gt Screw the oil level plug 1 back in and tighten to 20Nm Checking whether the speed reduction gearbox is leaking gt Jack the truck at the front on the right or left gt side gt Use wooden blocks to secure the truck gt Check the fuelling ports on both sides of the speed reduction gearbox and the leak resistance of the oil drain plug and housing cover gt If there is leakage please contact your Lin
55. ce amp Note Only use when it is not possible to use a cable with a rod 4 to open the overhead guard Lower mast gt If it is the triple mast equipped with twin hydraulic attachments the lift mast will prevent lowering gt Use a suitable tool hammer handle 1 or crowbar to push the lever 2 gt When the overhead guard has been loos ened it is held in place only by a catch pin 4 After loosening the catch pin the overhead guard will open automatically due to spring force The overhead guard can continue to be opened as usual Operating Instructions 335 801 1701 EN 04 2014 23 Linde Material Handling 2 Safety Linde Do not use cables to open the overhead guard by force 24 Operating Instructions 335 801 1701 EN 04 2014 3 Overview of the forklift truck 3 Overview of the forklift truck Linde Material Handling Identification plate Identification plate 11 Mast number stamped 14 Traction motor left side 12 Working and power steering hydraulic pump 15 Traction motor right side motor nameplate 16 Gearbox right side 13 Gearbox left side 17 Chassis serial number stamped 26 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Overview of the forklift truck 3 note The CE mark contirms compliance with the EC machinery directive and with all regulations
56. ce brake 1 Drive motor 60 minutes 2 Lift motor 15 power 3 4 a 5 Battery weight Operating Instructions 335 801 1701 EN 04 2014 127 Linde Material Handling 6 Technical data Linde Technical parameters E16P forklift Control method Microprocessor control Working hydraulic pressure for attachments varl 200 1 8 2 8 3 Fuel consumption for attachments 209 4 Noise level at driver s ear dB A 1 The data in brackets refers to the triple mast 2 Mast located in a vertical position 3 150mm completely free lift 4 For other lift heights please refer to further mast tables 5 At 8096 of rated pressure 128 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 252 Technical data 6 Technical parameters E20P forklift Technical parameters E20P forklift Characteristics 1 1 1 2 1 Dead weight with battery 2 2 Axleload when fully loaded front rear 200 50 10 mm 16x6 8 12 Operating Instructions 335 801 1701 EN 04 2014 129 Linde Material Handling 6 Technical data Linde Technical parameters E20P forklift A 9 Vehicle length I length without forks 1 Body width b1 b2 1155 2 Forarm dimensions thickness x width x length s e l 3 Fork carriage according to DIN 15173 grade A B 4 Width of fork carriage 1 Ground clearance ma
57. ckwheterthespeedreduciongearoxisteating heckedmesieanireduciongemersenms Clean both sides of the traction motor the power steering and working hydraulic pump motor Drive axle Check the side stops and adjust as necessary Check the condition of the axle bearings BEN Operating Instructions 335 801 1701 EN 04 2014 93 Linde Material Handling 5 Maintenance Linde 3000 hour maintenance plan Carried out Changing the gearbox oil in the speed reduction gearbox B Frame and installation Check the fastenings of the tilt cylinders at the lift mast Check the counterweight motors chassis speed reduction gearbox overhead guard and steering axle fastenings Lubricate the overhead guard pin shaft Check and lubricate the other pins and swivel points Check the condition of the antistatic belts only for trucks fitted with super clean Chassis frame lt 3 o Check for correct operation of the parking brake and readjust if necessary Check the brake system As required Check the wheel fastenings and tighten if necessary after each mai ntenance or repair at the latest after 100 hours NH As required Wheel change a EN Check the release of the multi disc brake for the towing procedure press the brake lever atthe brake valve several times Check lubricate the compact steering axle Check lubricate the movable steering axle Replacing the brake f
58. d Safety at Work shall be observed The respective national regulations apply for non EU countries Danger points on driving lanes or routes shall be secured or marked by the customary road traffic signs and by additional warning signs if necessary When driving on public roads the correspond ing regulations must be observed as well as country specific restrictions for winter road conditions Fire protection The operating company is responsible for adequate fire protection in the vicinity of the industrial truck Depending on the form of use itis responsible for additional fire protection on the industrial truck Enquiries should be directed to the responsible supervisory authority in case of doubt Attachments Attachments shall only be used as permitted The driver shall be instructed in the handling of attachments The attachment operating instructions are en closed for trucks that are delivered from the factory with an attachment Before commis sioning a truck with an attachment you must Operating Instructions 335 801 1701 EN 04 2014 1 Introduction Linde Material Handling linde Impermissible use check that loads are handled securely De pending on the type of attachment it may be necessary to make adjustments e g pres sure settings or adjusting stops and operating speeds See the attachment operating in structions for the corresponding instructions If attachments a
59. d lift system 120 Operating Instructions 335 801 1701 EN 04 2014 6 Technical data Linde Material Handling 6 Technical data Linde List of technical parameter marks List of technical parameter marks Zw 0 MI 122 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 252 Technical data 6 Technical parameters E16P forklift Technical parameters E16P forklift Characteristics 1 1 1 2 1 Dead weight with battery 2 2 Axleload when fully loaded front rear mm 18x7 8 mm 15x4 1 2 8 6 Track width drive side b10 7 Track width load side b11 12 Operating Instructions 335 801 1701 EN 04 2014 123 Linde Material Handling 6 Technical data Linde Technical parameters E16P forklift A 9 Vehicle length I length without forks 1 Body width b1 b2 2 For arm dimensions thickness x width x length s e l 3 Fork carriage according to DIN 15173 grade A B 4 Width of fork carriage A N A N A N A N A N A 1 Ground clearance mast A 32 Ground clearance at centre of wheelbase Right angle stacking aisle width pallet 1000 x 1200 1
60. d lubricate with non acidic lubricating grease gt Retighten the electrode holder gt Use a hydrometer to check the electrolytes The specific gravity should be between 1 24 1 28 Deep discharge more than 20 ofthe battery rated capacity will cause the battery life to shorten Battery change Battery change When replacing the battery there should be an interval of at least 6 minutes between remov ing and reinstalling the battery Otherwise the discharge indicator will display incorrect data and the working hydraulic equipment will be slower The size and weight of the replacement battery must be the same as the original battery Extra weight should be added to compensate if the battery weight is insufficient The battery must be secured so that it does not slide Please contact your Linde dealer if neces sary 42 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 252 Operation 4 Pre use daily checks and maintenance Insert the electric switch key 1 and turn gt clockwise Tiltthe lift mast forwards slightly The truck must be stationary on the ground Pullthe hand brake gt gt Press the emergency off switch gt Lift the overhead guard 1 into the second lock position Operating Instructions 335 801 1701 EN 04 2014 43 Linde Material Handling 4 Operation Linde Pre use daily checks and maintenance Usin
61. d the truck will brake automatically amp Note The Linde diagnostic unit can be used to cancel this function Hand brake Use the mechanical hand brake to stop The disc brakes inside the drive axle are tightened by acord amp Note When the parking brake is exerted the drive current drops and the dashboard warning light 1 flashes Brake system FOF Operating Instructions 335 801 1701 EN 04 2014 57 4 Operation Linde Material Handling linde Operating the lift mast and attachments using the centralised control lever joystick Exerting the hand brake gt Pull backwards on the parking brake lever 3 Release the hand brake parking brake gt Press the release button 2 on the parking brake and push the handle forwards DANGER Do not use trucks with faulty brakes Please contact your dealer if the braking system of your forklift truck shows significant wear and tear or malfunction Operating the lift mast and attachments using the centralised control lever joystick Operating the lift mast and attachments using the centralised control lever joystick Practical training should be provided for operating personnel to ensure the correct operation of the lift mast and lifting equipment Keep your hands away from the movement range of the lift mast and do not place them betw
62. dal 2 must be used correctly If there are serious signs of mechanical abrasion e g abrasion on the brake pads or scratches on the brake discs please contact your Linde dealer gt Open the overhead guard to the 2 lock position The brake fluid level must be higher than the lo west marking 1 otherwise a decline in braking performance will result Use the correct brake fluid according to recommended oil types If the brake fluid is used up very quickly please contact your Linde dealer gt Clean the main brake oil cylinder and brake pads with compressed air and check them for abrasion gt Tighten all loose brake oil pipe joint connec tions Check the hydraulic foot brake brake pedal DANGER A defective brake system not only entails a risk of injury but also possible fatality to the driver and anyone in his immediate environment The functioning of the brakes should be checked every time prior to starting operation If there is a fault in the braking system operation of the truck must stop immediately Use of the truck can only resume after it has been confirmed that the functioning of the braking system is completely normal Please contact your authorised Linde dealer 102 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 5 Chassis frame DANGER The truck s brake performance can be affected by many factors includin
63. de dealer 96 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 5 Reduction gearbox Cleaning both sides of the traction motor the power steering and working hydraulic pump motor gt Place the lift mast in a vertical position Lift and secure the fork carriage to prevent accidental falling Press the emergency disconnect button Liftthe overhead guard into the 2nd lock position Use compressed air to clean the traction motor the power steering and working hydraulic pump motor amp Note The electrical system and wire terminals should be protected from moisture damage Water must not be allowed to seep into the motor Ifthe motor gets damp the truck should be operated allowing the motor to dry on its own from the heat produced or the motor should be blow dried using hot air or an air gun etc to prevent corrosion Replacing the gear oil in the speed reduction gearbox Replacing the gear oil without disas sembling the wheels e ENVIRONMENT NOTE Follow the regulations for the safe handling of oil and lubricating grease Operating Instructions 335 801 1701 EN 04 2014 97 Linde Material Handling 5 Maintenance Linde Reduction gearbox gt Operate the truck until the speed reduction gearbox is slightly warm amp note The following 2methods can be used to replace the gearbox o
64. e gt Clean the forklift truck thoroughly gt Lubricate the forklift truck gt Apply non acidic grease to the battery terminal gt Check the battery condition and electrolyte level gt Check if the hydraulic oil contains any water and change the oil if necessary gt Conduct all maintenance as required for first use Using the forklift truck General Knowledge Proper functioning of the forklift truck can only be maintained by carrying out periodic maintenance and checks according to the operating guidance and tips set out in the user guide Checking and maintenance work may only be performed by technicians accredited by the Linde Corp Ltd This work can be performed by your dealer according to the Maintenance Contract If you wish to maintain and service the forklift truck yourself we recommend that mainte nance is carried out by the dealer s appointed technicians for at least the first three times Your maintenance personnel should also be present in order to receive appropriate train ing During the maintenance process please make sure that the forklift truck is stationary on flat ground and that it does not slide Lower the fork carriage and slowly tilt the lift mast forward until the truck is stationary Apply the handbrake Press the emergency off switch and remove the key When working on a truck with a raised carriage or lift mast the carriage or lift mast must be secured to prevent it falling
65. e Material Handling 5 Maintenance Linde 1000 hour maintenance plan x 0 a E o Check lubricate the compact steering axle mE lt Check lubricate the movable steering axle Operating devices Checking the joystick pad Checking and lubricating the pedal mechanisms control linkage mechanisms and the overhead guard locking devices Check the horn for correct function Electrics Check the fastenings of the cables and connectors connecting the power module and the motor Check the condition and tightness of the electrical cables electrical connections and plug connectors Battery check the charge status fluid level and proportion Check the fans for correct operation As required Clean the power modules of the traction and lift control the fans and the heat sink with compressed air Clean the contactor mounting board with compressed air Inspect the contactor contacts and replace if necessary Hydraulics Check the hydraulic oil level Check the leak resistance of the working and steering hydraulic systems Check that the breather filter on the hydraulic oil tank is working normally Check the control unit for correct function Replace the pressure and suction filters Load lift system Checkthe condition tightness and function ofthe lift mast lift chains and stop block Adjust the length of the lift chains and lubricate using chain spray
66. edal The truck will slow to a halt using electrical braking and then accelerate in the opposite direction Both feet should be placed on the pedals for ease of control when driving gt The accelerator pedal can be switched from forwards to reverse directly i Rapidly depressing the pedal will not change the acceleration as the maximum acceleration is controlled automatically When accepting the forklift please request areverse braking demonstration 50 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Operation 4 Faults during operation If one of the following dashboard warning lights lights up during operation the forklift truck should be stopped immediately and the reason ascertai ned Engine temperature at upper limit red warning light 1 Pre warning light 2 Motor temperature raised yellow Electrical system error red warning light 3 Single pedal operation optional Driving Taking into account stability and the specified minimum braking distance do not use the forklift truck on a long slope with a gradient of more than 1596 If you need to use the forklift truck on slopes with higher gradients please first consult your dealer The gradabilities given in the type sheet are calculated based on the truck s traction and are only applicable to situations in which the truck must surmount sma
67. een the lift mast and the truck The control lever must be operating smoothly and slowly Lifting lowering and tilting speeds are determined by the displacement ofthe control lever The control lever automatically returns to its original position after being released amp note Take note of the operating symbols with arrows note 58 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Operation 4 Operating the lift mast and attachments using the centralised control lever joystick When the control lever is pushed into the central position approximately 45 de grees two functions can operate simul taneously for example lifting and tilting Tilting the lift mast forwards gt Push the control lever 1 20000000 Tilting the lift mast backwards Pullthe control lever 1 gt Lifting the fork carriage Do not stand on the fork arms during lifting due to the danger of falling or being hit gt Push the control lever 1 to the right Lowering the fork carriage gt Push the control lever 1 to the left Operating Instructions 335 801 1701 EN 04 2014 59 4 Operation Linde Material Handling Linde Operating the lift mast and attachments using the centralised control lever joystick Operating att
68. end auf regulation based on EC Directives the year 3 located on the adhesive label 2 95 63 EG 99 92 EG 2001 45 EG 95 63 EC 99 92 EC 2001 45 EC and the colour of the adhesive label 1 varies n chste Inspektion Next Inspection every year The inspection scope is expanded by Linde according to the specific category of forklift truck Please contact your authorised dealer to perform this task de la Manutention de a Manutention d3961091 Fit attachments Only specialists are permitted to fit the at tachment and connect the energy supply for power driven attachments Mechanical connection For hung attachments the attachment and fork carriage must be of the same class d3921581 18 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Safety 2 Fit attachments Load Load capacity centre of gravity mm 400 and 500 and EN 257 Integrated attachments are made to match the installed lift mast When fitting attachments retroactively the correct attachment and all necessary parts from the industrial truck manufacturer especially lift mast rollers and chain holders must be available Contact your Service partner Hydraulic connection Hydraulic system is under pressure Risk of injury Wear protective equipment Damage to the hydraulic system through contami nation When connecting hydraulic lines ensure th
69. ergency off switch A DANGER This switch button is the primary power supply switch Do not disconnect this switch when perfor ming an emergency stop Press the emergency off switch gt Press the emergency off switch 1 and release This will completely shut down the truck s electrical system Pull up the emergency off switch gt Pull up the emergency off switch 1 This will cause the truck s electrical system to start conducting amp Note The truck is only operational after correctly pulling up the emergency off switch In the following situations press the emergency off switch before operating First disconnect the key switch then press the emergency off switch When preparing to recharge Before changing the battery Before performing operations with the overhead guard lifted Routine maintenance checks Operating Instructions 335 801 1701 EN 04 2014 47 4 Operation Linde Material Handling o Driving i Note When starting the forklift truck first pull up the emergency off switch then turn the key switch DANGER Non standard emergency off switch button operati ons can easily cause accidents and damage to the power module Driving Driving Taking into account stability and the specified minimum braking distance do not use the forklift truck on a long slope with
70. escription The corresponding maximum load for the 335 3 Series battery forklift E16C E16P is 1 6 Description of use and climatic conditions amp Means that particular attention is drawn to combinations of technical factors which may not be evident even to a specialist ENVIRONMENT NOTE The instructions listed here must be complied with as otherwise environmental damage may result This label is found on the truck in the areas where particular care and attention are required You should refer to the appropriate section in these operating instructi ons For your safety additional symbols are also used Please heed the various symbols tons the corresponding maximum load for the E20P is 2 0tons Operating Instructions 335 801 1701 EN 04 2014 1 Introduction Linde Material Handling o Technical description note Refer to the safe working load diagram for the centre of gravity data Open structure cabin designed according to the latest engineering techniques energy saving control system LDC as standard ensuring the value for money of the truck s equipment Its features include its compact ness excellent visibility optimum stability on sharp turns and cornering stability These ad vantages all benefit from the truck s various different wheel bases The electric forklift truck is available with two different steering axle designs Compact steering ax
71. ey are clean Before connecting hydraulic lines or hydraulic couplings the hydraulic system must be depressurised Without depressurisation Place a collection container underneath Carefully release connection of the hy draulic lines Operating Instructions 335 801 1701 EN 04 2014 19 Linde Material Handling 2 Safety o Emergency exit with attached rear window When the pressure is reduced hydraulic oil escapes Disconnect hydraulic lines Connect hydraulic lines to attachment With depressurisation special equipment Depressurise the hydraulic lines as de scribed in section Depressurisation Disconnect hydraulic lines Connect hydraulic lines to attachment Additional capacity rating plate Attachments alter the load capacity and stability of the truck For each attachment an additional capacity rating plate must be mounted where the driver can see it that indicates the load capacity of the truck with attachment see section Additional capacity rating plate for attachments A symbol sticker for the relevant attachment must be affixed behind the actuating lever Emergency exit with attached rear window note Ifthe truck is equipped with a front or rear win dow should the truck experience a malfunc tion while in a narrow passageway it is very difficult for the driver to open the side door In this emergency situation the driver can leave the
72. g a hoist to lift the battery gt Use a hoist and lifting hook with enough lift capacity refer to the technical data for battery weight gt Disconnect the battery male connector 3 from the battery female connector 2 gt Pull out the lock pin 4 and retain Lift the hand brake and control assembly 5 forwards gt Release the lock pin gt Place the hoist equipped with a sling below the battery gt Attach the lifting hook to the battery gt Place the battery to one side after lifting it away from the chassis Pre use daily checks and mainte nance Check the brake fluid level e ENVIRONMENT NOTE Relevant safety regulations should be follo wed when handling the brake fluid gt Lower the fork Tiltthe lift mast forwards slightly The truck must be stationary on the ground gt Pull the hand brake Press the emergency off switch Liftthe overhead guard backwards into the first lock position 44 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Operation 4 Pre use daily checks and maintenance gt The brake fluid level must be between the gt highest and lowest marks on the brake fluid dipstick 4 gt If required remove the dipstick cap 1 and fill the brake fluid up to the highest mark ing 2 The brake fluid level must be higher than the lowest marking 3 or the brakes will lose their effective ness
73. g grease amp Note The oil level can only be checked after lower ing the lift mast Operating Instructions 335 801 1701 EN 04 2014 111 5 Maintenance Linde Material Handling Hydraulic system gt Apply the hand brake gt Press the emergency disconnect button gt Lift the overhead guard 1 into the 1lock position gt Remove the air filter with the oil gauge 2 gt Use a clean cloth to dry the oil gauge gt Completely insert the air filter and dipstick once more and then remove again gt The oil level should be between the upper and lower markings on the dipstick gt If required fill the hydraulic oil up to the upper marking gt Reinstall the air filter gt Completely lower the overhead guard 112 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 5 Hydraulic system Checking the leak resistance of the working and steering hydraulic systems Liftthe overhead guard into the 2ndlock position gt Check the leak resistance of the working hydraulic pump the power steering the valves and the pipe lines Replace the porous hoses gt Check whether the oil pipes and hoses have scratches and replace if necessary Close the overhead guard Replacing the air pressure and suction filters ENVIRONMENT NOTE Follow the regulations for the safe handling of oil
74. g oil viscosity Use of any oil that is not prescribed by the manufacturer with a different viscosity will cause an increase in the stopping distance of the truck and therefore increase the risk of accidents Therefore only use the oil prescribed by the manu facturer see Recommendations for consumables Please contact your authorised dealer gt Drive the truck at high speed Use your foot to depress the brake pedal 2 gt The truck must immediately come to a standstill when the stop pedal is pressed amp Note In order to ensure maximum brake force when depressing the brake pedal a gap of 3 millimetres must be maintained between the lower edge of the brake pedal and the rubber pads on the baseplate If this gap cannot be maintained then the brake stroke must be adjusted to ensure optimum brake performance Please contact your authorised dealer Check the parking brake for correct operation A DANGER For example incorrect adjustments to the brake cables may result in insufficient braking action from the parking brake Normal functioning of the parking brake and the stop pedal must be maintained at all times Should you notice any defects please contact your authorised dealer at once gt Drive a fully loaded truck up a 15 slope gt Depress the brake pedal to stop the truck on the slope gt Apply the hand brake In normal conditions the hand brake should pull t
75. gnostic software provided for this purpose Please contact your authorised dealer 28 Seat belt not fastened 29 First line in text field contains error code for lift height display Second line in text field contains error code for steering position display 30 Lift mast position identification symbol special equipment Lights up when the lift mast position identifi cation function is activated 31 LCD display Display unit 32 Depressurisation of working hydraulics yellow without function The neutral yellow indicator light flashes and provides information on whether all conditions for depressurisation of the working hydraulics have been met 33 Rear cover yellow open If the truck s rear cover is open the yellow indicator light lights up For trucks with an integrated charger this is monitored to prevent the truck from being driven if the charging cable is still connected to the truck 34 Indicator light yellow prewarning for increased motor temperature Lights up when the temperature of a motor is raised 35 Indicator light green battery charging via integrated charger finished The green indicator light is activated by the integrated charger when charging of the rechargeable battery is complete The indicator light flashes during charging The indicator light is directly activated by the integrated charger 36 Indicator light yellow charging via integrated charger special equ
76. gt Operating Instructions 335 801 1701 EN 04 2014 37 Linde Material Handling 4 Operation Linde Pre use daily checks and maintenance For an overhead guard with a driver s cab a ma ximum of one door only may be removed from the driver s cab If both doors are removed the excessively high spring force will make it impossible to close the overhead guard The second lock position when replac gt ing the battery i The overhead guard cannot be opened when the lift mast is tilted backwards gt Stand on the left side of the forklift truck and gt release the overhead guard gt Hold the overhead guard handle or over head guard rear support and lift the over head guard back as far as possible into the second lock position 6 Optional part 38 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 252 Operation 4 Pre use daily checks and maintenance Close the overhead guard gt Stand on the left side of the truck gt gt Hold the overhead guard handle or over head guard rear support and push the over head guard in the direction of the mechani cal lock release position 6 Lift the handle 6 until the second lock position latch releases gt Push the overhead guard forwards intothe gt first lock position Optional part Operating Instructions 335 801 1701 EN 04
77. gt Release the accelerator pedal and depress the reverse direction accelerator pedal At this time the truck generates regenerative braking gt Release the accelerator pedal 1or and depress the brake pedal 2 until the truck decelerates to a stop amp note Please request your Linde dealer to demon strate the operation ofthe regenerative brakes when accepting delivery of the forklift truck Foot brake emergency brake The stop pedal is positioned between the accelerator pedals and is used for hydraulic operation of the multi disc brake 56 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Operation 4 gt Release the accelerator pedal 1or3 The gt pedal will return to the central position gt Depress the brake pedal 2 This will exert hydraulic braking on the multi disc brake When performing emergency braking depress the brake pedal located between the two accelerator pedals We recommend that the driver be thoroughly familiar with this function as well as with the effect of performing emergency braking when not carrying a load Training should be carried out at slow speeds on roads without other vehicles Depressing the brake pedal stops the brake discs of the two motors hydraulically Linde automatic brake LBC gt If the accelerator pedal 1or 3 is released while driving the pedal will automatically return to the central position an
78. hainspray 118 Checking the truck s releasing and locking equipment 119 Operating Instructions 335 801 1701 EN 04 2014 V Linde Material Handling Table of contents Linde 6 Technical data List of technical parameter marks 122 Technical parameters E16P forklift 123 Technical parameters E16P forklift 126 Technical parameters E20P forklift 129 Liftmastdata enc ead ea redet rb RR e ex s e ERAS 131 Annex 7 Circuit diagrams Electrical circuit diagram 142 Circuit diagrams ern pote Psp Sedo eee a d ds Fb woe 142 Circuit diagralms epe we RUE RR carla e ntn m cce Pe dne TR Rue 144 Circuit diagrams cede reel el ROS RR Rl etm ede ue i JR 145 Hydraulic oildiagzaam sili 146 Working and steering hydraulic system circuit diagrams 146 Working and steering hydraulic system circuit diagrams 148 VI Operating Instructions 335 801 1701 EN 04 2014 1 Introduction 1 Introduction Linde Material Handling o Introduction Introduction Your Linde forklift truck With maximum economic efficiency safety and dr
79. he goods should be at the centre of the fork arms Loading Do not stand on the goods being lifted due to the danger of falling or being hit Lift the goods and make sure that they are within the load range of the truck to avoid toppling and falling If necessary use a load backrest SS Saas om gt Approach lifted goods carefully and as accurately as possible gt Place the lift mast in a vertical position gt Lift or lower the fork carriage to a suitable position gt Drive the truck forwards carefully and insert the fork arms beneath the goods ensuring that the goods are leaning against the vertical section of the fork arm as much as possible and taking care that they do not touch adjacent goods Lift the fork carriage until the fork arms are firmly supporting the goods 70 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 252 Operation 4 Loading Reverse the forklift truck until the lifted goods separate from the other stacked goods Tiltthe mast back gt Do not stand below lifted goods When driving the goods should be as close to the ground as possible and the lift mast tilted back Transport N NOTE The consignor should secure the goods safely during transport Attention should be given to appropriate stacking of the goods to avoid damage to the packaging of the goods the pallet etc Responsib
80. heck the condition and electrolyte level of the rechargeable battery Apply a layer of non acidic grease to the battery terminals Refer to the user manual from the battery manufacturer gt Apply alayer of suitable spray to all exposed wire connectors Jack up the forklift truck so that the wheels leave the ground Avoid tyre deformation amp note Do not use plastic sheeting to cover the forklift truck because this will exacerbate condensation and aggregation i note If the forklift truck will be out of use for a period of over 6 months please consult the manufacturer for relevant information Resuming use of the forklift truck gt Clean the truck thoroughly gt Lubricate the forklift truck gt Apply a layer of non acidic grease to the battery terminals gt Check the battery condition and electrolyte level gt Check the engine oil If there is too much water change the oil gt Check the hydraulic oil If there is too much water change the hydraulic oil gt Carry out routine maintenance on the forklift truck before use gt Put the truck into operation General remarks Proper functioning of the forklift truck can only be maintained by carrying out periodic maintenance and checks according to the guidance and tips set out in the user guide Checking and maintenance work may only be performed by technicians accredited by the Linde Corp Ltd You can agree performance of this w
81. horised dealer Operating Instructions 335 801 1701 EN 04 2014 85 5 Maintenance Linde Material Handling Working on the lift mast or front section of the fork lift truck Securing the mast to prevent backward tilting In order to prevent the lift mast accidentally tilting backwards a piece of hard wood 120 x 120 x 800 mm must be placed between the lift mast and body of the truck 1 The lift mast must be secured from tilting backwards unintentionally see arrow gt Tilt the lift mast right back gt Press the emergency off switch gt Pull the switch key out of the key switch Disconnect the battery male connector The truck must be switched off completely Apply the parking brake Ordinary duplex mast When the internal lift mast is rising the chain wheels will turn and the fork carriage will rise with the list mast at a ratio of 2 1 Securing the ordinary duplex mast during lifting A DANGER Check chain load Select a safety chain with sufficient load bearing capacity for the lift mast Take the maximum lift height into account Raise the mast Secure the upper beam of the outer lift mast 1 and the inner lift mast beam 2 together with chains Watch out for the hose lines on the cross beam of the outer mast Lower the mast until it is supported by the chains 86 Operating Instructions 335 801 1701 EN
82. http www linde mh com Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Table of contents 1 Introduction Introduction peor d edocet Aish dye Bears 2 Intended USES P 5 Imperrnissibleuse ee em edm Saree Rey 3 ee Sol ae gos eae 6 Description of use and climatic conditions 7 Symbols used 24i decane ba CR ru REUS a E OR elie ahd dane bate eos 7 Technical description 7 EC declaration of conformity 10 2 Safety Safety guidelines 2 usse sme Rr dee ia Pena 14 Residual risks Re sve RC Re o e e Rd alee neas 15 Stability eerte OW eds Eg 16 Inthe case oftip over 16 Handling consumables 17 Qualified person long sendin tlh bed EX RE Fu ida ped dee eden 17 Regulations 0L eec ERREUR RERIS Ge Se Pe nC DE Eq 17 Fitattachments sf sca sec ey peace dp dee fu 18 Emergency exit with attached rear window 20 Manually tilting the mast and lowering the fork 21 Do not use cables to open the overhead guard by force 23 3 Overview of the forklift truck Identific
83. ight within the space of 3 4 teeth Operating Instructions 335 801 1701 EN 04 2014 103 Linde Material Handling 5 Maintenance Linde Chassis frame At this time the parking brake has already been exerted gt Release the brake pedal The truck should stop on the slope and not slide Check the Linde automatic brake LBC gt Release the accelerator pedal 10r 3 when moving The pedal will return to the neutral position and the truck will brake automatically i note This function can be adjusted using the Linde diagnostic unit Tighten the wheel nuts The nuts must be tightened at least once every 100operating hours gt Check the tightening torque of all tyre nuts gt front tyre rear tyre 210NmNm CEPEIIZY DEPIDIIIIIITS _ 104 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Maintenance 5 Cleaning lubricating the steering axle Cleaning the steering axle Press the emergency off switch Do not allow water to splash into the electrical system digital control device gt Use water or a cold cleaning agent to carefully clean the compact steering axle and the swing steering axle Lubricating the steering axle Use lubricating grease to lubricate the piston rod of the steering cylinder through the right and left injection nozzles shown by the
84. il gt Operate the truck until the filling plug 2 is gt the top and then stop the truck Clean the oil level plug 1 the fill plug 2 and the oil drain plug 3 and surrounding areas Remove the oil level plug and the fill plug Place a container under the oil drain plug 3 Remove the magnetic oil drain plug 3 and completely drain the gear oil Clean the magnet on the oil drain plug 3 Reinstall and tighten the magnetic oil drain plug 3 Oil drain plug 3 torque 20Nm Pour approximately 400cc of gear oil into the speed reduction gearbox from the filling port until the oil overflows from the oil level port 1 Tighten the oil level port 1 and the filling plug 2 Torque 20Nm Replace the gear oil in the speed reduction gearbox on the other side Replacing the gear oil with disassem bling the wheels i note Follow the regulations for the safe handling of oil and lubricating grease 98 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Maintenance 5 gt Operate the truck until the speed reduction gearbox is slightly warm gt Drive the truck until the oil level plug 1 is in a horizontal position gt Jack the truck on either the right or left side and secure the wheels with wooden blocks Take the wheels off refer to Changing a wheel Remove the 2wheels and place them flat in
85. ility for the safe loading of the goods lies with the transportation personnel When driving with a load the goods must not lean to one side such as when fitted with lateral forks gt Goods should be close to the ground during transport The truck absolutely must not turn or travel in a horizontal direction when moving up a ramp gt If the field of vision is poor ask a guide for assistance gt Ifthe goods on the fork arms are stacked too high so that they block the line of sight then the truck must be driven in reverse unless moving up a slope Operating Instructions 335 801 1701 EN 04 2014 71 Linde Material Handling 4 Operation Linde Tow coupling Unloading gt Carefully approach the shelf or goods gt stacking area gt Lift the fork carriage to a suitable height gt Place the lift mast in a vertical position Carefully drive the forklift truck into the shelf Slowly lower the goods until the fork arms are able to separate from the goods Reverse the forklift truck Before exiting the truck gt Unload the goods and lower the fork car gt riage gt Tilt the lift mast forwards slightly The fork arms must touch the ground gt Pull the hand brake 2 Press the emergency disconnect button 3 Turn the switch key 1 anticlockwise and then remove Release the seat belt Tow coupling
86. in compli ance with DIN51524 T 2Standards Light duty average constant oil temperature below 50 C Hydraulic oil ISO L HM 32 in compliance with ISO 6743 4 or hydraulic oil HLP ISO VG 32 in compli ance with DIN51524 T 2 Standards Variable load situations amp This type of hydraulic oil has a very high viscosity multi purpose hydraulic oil Operating Instructions 335 801 1701 EN 04 2014 89 5 Maintenance Linde Material Handling o Recommended lubricants ISO L HV 46 can be used in all of the above operating situations in compliance with ISO 6743 4 or hydraulic oil HVLP ISO VG 46 in compli ance with DIN51524 T 3 standards can be used as a substitute Bio hydraulic oil Aral ForbexO SE 46 highly biodegradable hydraulic oil Damage to the hydraulic system due to mixing bio hydraulic oil with mineral oil Only use approved pure bio hydraulic oil note The oils recommended above are for refer ence only Please contact your Linde dealer if you have any questions Your Linde dealer should also be contacted before using any oils recommended by the oil manufacturer The fork lift truck manufacturer only consents to the use of the above oils Expensive damage may result if other hydraulic oils are used or hydraulic oils are mixed Gearbox oil Gearbox oil SAE 80 W 90 API GL5 or SAE85 W 90 API GL4 in compliance with DIN 51512 standards
87. intervals 85 H Maintenance plan Handling consumables 17 1000 hours 91 Horn 3000hours 93 65 Masts Hydraulic equipment 8 tilting backwards 59 62 tilting forwards 59 61 Motor temperature at upper limit 31 Identification plate 26 Ignition Overhead guard 36 Observe truck documentation 32 Impermissibleuse 6 open the overhead guard by force Indicator light Do not use cables 23 Battery charging via integrated Operating attachments charger finished 33 Operating attachments 60 62 Charging via integrated charger 33 Operating devices 29 Prewarning motor temperature Operating hours display 32 33 Operating the clamp Inspection data 88 Operatingtheclamp 60 63 Intended use 5 Operating the lateral forks L Operating the lateral forks 60 63 8 WIS 33 Ordinary duplex mast 86 Liftmast data 131 86 Lift mast position identification 33 Overview of the forklifttruck 28 134 Operating Instructions 335 801 170
88. ion Linde Material Handling Before loading Fuse box A Fuse box A 1 Working spotlights 5 21 15 A 2 Flashing lights BF22 15A 3 left headlight BF23 10 A 4 right headlight 5F24 10A 5 left side light 5F25 5A 6 right side light 5F26 5A Fuse box B 1 Windscreen wiper 9F 11 10A 2 Windscreen wiper 9F12 20A 3 Relay 9F13 1A 4 Transformer working spotlight 9F 14 20A 5 Radiator 9F 15 20 A 6 Radiator 9F 16 20A Before loading Please see the load diagram before lifting goods 1 If equipped with attachments pay attention to the load label 2 DANGER The parameters in the load diagram and on the labels apply to compact uniform loads These load limits must not be exceeded Exceeding the load limits will affect the stability of the forklift truck and the strength of the lift mast The maximum load is determined by the lift height and load centre i NorE In the following situations a S 68 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Operation 4 gt Eccentric load or swinging goods gt Lift mast tilted forwards or goods high above the ground during transport Load centre of gravity distance is exces sively long Before operating attachments Wind force reaches grade 6 attention should be given to the load limits before transport and your Linde dealer sho
89. ipment The yellow indicator light illuminates if the truck battery is charged The yellow indicator light is activated by the integrated charger during charging of the truck battery The indicator light flashes during charging Operating Instructions 335 801 1701 EN 04 2014 33 Linde Material Handling 3 Overview of the forklift truck Linde Display unit 34 Operating Instructions 335 801 1701 EN 04 2014 4 Operation Linde Material Handling 4 Operation Linde Pre use daily checks and maintenance Pre use daily checks and maintenance Pre shift checks out Chassis bodywork and fittings Check the condition and function of the driver s seat and seat belt Chassis frame Checking the tyres Check brake system and parking brake Electrics electronics Check the charging state of the battery Check electrical system e g lighting horn lift functions Check condition of anti static belt Hydraulics Check the oil level in the oil tank of the working and steering hydraulic systems Check truck for leak tightness visual inspection Subsequent tasks Carry out functional test and test drive Opening the overhead guard Opening the overhead guard i Do not open the door of the driver s cab when the overhead guard is liffed backwards position 1 or 2 otherwise damage may be caused to the gas spring installation
90. ith specialised equipment for use in cold stores It can be used within two operating ranges andis affixed with a cold store label The forklift truck s cold store equipment includes specialised oil suitable for use in cold stores used in the hydraulic apparatus and gears Proper usage Operating range 1 Permanent use in areas with a temperature of 5 C short term use in areas with a temperature as low as 10 C Park the truck outside the cold store Operating range 2Follow the guidelines when using the forklift truck inside and outside at temperatures between 32 C and 40 C Park the truck outside the cold store Use hydraulic oil as stipulated in the maintenance characteristics table Application Changing from a cold indoor temperature to a hot outdoor temperature will cause condensation Condensation water will freeze when the forklift truck returns to the cold store obstructing the moving components of the stacker This is why the specified length of stay for the forklift truck in the following two operating ranges must be strictly observed The temperature of the traction battery must not drop as low as the temperature of the cold store or it will stop working Before starting Before using the forklift truck in the cold store it must be dry and at operating temperature gt Drive the forklift truck for approximately 5 minutes Operate the brake several times 1044 920 001 78 Operating I
91. iving comfort Yet itis up to you the forklift truck operator to take good care when working and use its potential to the fullest During the manufacturing process if affixed with CE mark We adhered to all CE safety requirements gt We carried out all compliance tests required by law This is proven by the CE stamp shown on the identification plates The manual provides you important infor mation on activating driving operating and maintaining a Linde forklift truck Please regularly complete the maintenance checklists and make sure it is done on time Use the tools cleaning products etc speci fied In order to maintain valid warranty service for your forklift truck please keep and save a complete detailed record of the maintenance process All maintenance procedures must be recorded otherwise you will lose the warranty Users especially forklift truck drivers and maintenance personnel must strictly adhere to GB 10827 1999 regulations Users especially forklift truck drivers and maintenance personnel must strictly follow Guidelines on correct and safe use of materi als handling equipment and BITA guidelines Overseas edition User shall be responsible for any loss caused by improper use Manufacturer Linde Ltd will not be responsible for such loss If you want to use the forklift truck for purposes that are not mentioned in the user manual please contact dealers accredited by Linde Corp
92. klift truck in the following places For the E18C forklift truck the jacking point is at the right or left side below the counterweight The E18P 20P forklift truck should be jacked at the central point below the coun terweight until the wheels leave the ground The forklift truck can only be lifted from this position atthe rear of the truck Use wood pieces to cushion the truck 76 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 252 Operation 4 Wheel change Remove the wheel fastenings and change the wheel Replace the wheel fastenings and tighten by hand Lowerthe truck Use a 210Nm torque to tighten the wheel fastenings Placement of the jack when replacing the front wheels gt Loosen the wheel fastenings gt Remove the traction pin 1 gt Remove the cover on either the right or left side of the front end of the forklift chassis gt Insert the traction pin 1 into the hole gt Place the jack below the traction pin and jack the forklift truck The tip of the flat head of the traction pin should be supported against the jack plunger The forklift truck can only be lifted from this position at the front of the truck Operating Instructions 335 801 1701 EN 04 2014 77 4 Operation Linde Material Handling o Use in cold stores Use in cold stores Identification Your forklift truck is equipped w
93. l trucks include Cornering at excessive speeds moving with the load raised Moving with a load that is protruding to the side e g side shift In the case of tip over Riskoffalling tripping slipping etc during movement ofthe industrial truck especially in the wet with leaking consumables or on icy surfaces Riskoffire and explosion due to the battery and electrical voltages Human error Disregarding the safety regulations Risk caused by unrepaired damage Risk caused by insufficient maintenance or testing Risk caused by using the wrong consum ables turning and driving diagonally across gradients driving on gradients with the load on the downhill side Loads that are too wide swinging loads Ramp edges or steps Stay buckled up Don tjump Hold on tight Bracefeet Lean away d3921101 The stability of your industrial truck is ensured if used properly and as intended Should the industrial truck tip over during an unapproved application or due to incorrect operation always follow the instructions depicted above Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Safety 2 Handling consumables amp ENVIRONMENT NOTE Consumables must be handled properly and in accordance with the manufacturer s instructions Consumables should only be stored in containers complying with applicable regulation
94. le Model no E 16C The compact steering axle has a low con sumption and tyre wear is minimal due to the mutual compensation of the dual rear wheels The body width is small and the steering is light and flexible making it especially suitable for working in narrow spaces Compound steering axle E 16P E20P The compound steering axle ensures that the entire axle has a larger swing range stronger grip and increased driving safety making it especially suited to operating on uneven road surfaces The truck has an electrical towing device in addition to a motor and hydraulic pump used to provide the needed power to the power steering and working hydraulics Drive The truck is driven by two AC motors which are automatically controlled according to their motor characteristic curve These two motors drive the right and left transmission the power from which is then transmitted from the transmission to the wheels Electrical power is provided by the storage battery installed inside the truck Forward and reverse stepless speed regu lation can be carried out extremely lightly by means of the digital traction controller LDC operated by the right and left accelerator ped als Steering Operating the truck s steering wheel allows free and easy control of the hydrostatic steering system s steering cylinder allowing the truck to turn Hydraulic equipment The hydraulic system includes a motor and hydraulic
95. ll obstacles or when driving on fairly even road surfaces Operating mode should suit road surface conditions undulant uneven etc especially in dangerous working areas and when transporting loads Please note when using the rear view mirror that it should only be used to monitor rear traffic conditi ons Reversing is only permitted using direct rear view note The distance from the driver s head to the overhead guard has been reduced in certain Linde forklift trucks such as the container overhead guard swivel seat Single pedal operation optional ee m aly Has 70000000 Operating Instructions 335 801 1701 EN 04 2014 51 Linde Material Handling 4 Operation Linde Single pedal operation optional etc Only drivers where the distance from the driver s head to the overhead guard exceeds 30 mm are permitted to operate this kind of forklift truck The hydraulic pump motor should be connected when working the steering or working hydraulic equipment note The direction control lever 4 must be in the neutral position All control levers in the neutral position gt Sit on the driver s seat This will activate gt the driver s seat switch gt Pull up the emergency off switch 2 i note The forklift truck can only work when the emergency off switch is pulled up gt Fasten the seat be
96. lt gt Insert key 1 and turn clockwise as far as possible 52 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Operation 4 Single pedal operation optional When the chronograph starting indicator gt 6 flashes it shows that the chronograph has started working Allalarm lights on the discharge indicator 9 and dashboard will 2 flash apart from the 7 alarm light all other alarm lights will go out after approximately 2 seconds amp Note The joystick and or accelerator pedal can only be operated after the warning lights have gone out except warning light 7 Liftthe fork slightly and tilt the lift mast backwards Release the handbrake 5 The alarm light will 7 go out Forwards Pushthe direction control lever 1 forward Operating Instructions 335 801 1701 EN 04 2014 53 4 Operation Linde Material Handling o Single pedal operation optional Smoothly depress the left accelerator pedal 6 Driving speed accelerates in relation to the increase in pedal travel Note Rapidly depressing the pedal will not change the acceleration as the maximum acceleration is controlled automatically Backwards gt Push the direction control lever 1 back gt Smoothly depress the left accelera
97. luid Operating devices Checking the joystick pad Checking and lubricating the pedal mechanisms control linkage mechanisms and the overhead guard locking devices Check the horn for correct function Electrical system Check the fastenings of the cables and connectors connecting the power module and the motor Check the condition and tightness of the electrical cables electrical connections and plug connectors Battery check the charge status fluid level and proportion Check the fans for correct operation As required Clean the power modules of the traction and lift control the fans and the heat sink with compressed air 94 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 5 3000 hour maintenance plan Inspect the contactor contacts and replace if necessary Hydraulic system Check the hydraulic oil level Check the leak resistance of the working and steering hydraulic systems Check the control unit for correct function Replace the air pressure and suction filters Replace the hydraulic oil if it is Bio hydraulic oil the Aral Forbex SE46 is 60000pe rating hours Load lift system Check the condition tightness and function of the lift mast lift chains and stop block mE Adjust the length of the lift chains and lubricate using chain spray Check the truck s releasing and locking equipment Check the tilt cylinder
98. n external gt Lower the fork gt Tilt the lift mast forwards slightly The truck must be stationary on the ground gt Pull the hand brake 1 Press the emergency off switch 2 Liftthe overhead guard 3 backwards into either the first or second lock position Theleading edge of the overhead guard must be raised at least 300mm Disconnect the battery male connector 5 from the battery female connector 4 Plugthe battery plug into the battery socket gt Switch on the charger Recharge the battery in time Do not keep the battery fully discharged This rule also applies to partly discharged batteries Battery Checking the battery condition gt electrolyte level and specific gravity Inspect battery for cracks raised plates and electrolyte leaks Unscrew the battery cover and check the electrolyte level Operating Instructions 335 801 1701 EN 04 2014 41 Linde Material Handling 4 Operation Linde Pre use daily checks and maintenance gt If the battery has an inspection tube then gt the electrolyte level should be at the base of the tube If there is no inspection pipe then the electrolyte level should be 10 15 mm higher than the plate gt Ifthe electrolyte level is excessively low it can only be filled up with distilled water gt Remove any sediment from the electrodes an
99. n installing the accumulator attention must be given to the following problems Incorrect operation of the accumulator will result in serious injury Before working on the accumulator it must be depressurised Please contact your authorised dealer Residual risks Despite careful work and compliance with all applicable standards and regulations the possibility of other dangers when using the industrial truck cannot be entirely excluded The industrial truck and its possible attach ments all comply with current safety regula tions However even if the truck is used in Residual risks Depending on the duration of use and operating time components carrying exhaust gases and exhaust air may become hot Therefore wear protective equip ment The industrial truck working area must be adequa tely lit If it is insufficiently lit working spotlights must be installed To ensure that the driver can see properly Various items of special equipment fitted to your truck have the speed reduction special function Itis purely an auxiliary function This means that the driver must not rely solely on the speed reduction function during operation The driver is always responsible for safe operation If the driver has active medical equipment e g pace makers or hearing aids may be impaired Check with a doctor or the medical equipment manufacturer whether the equipment is sufficiently protected against electromagnetic
100. nd the round head screw 2 gt Slowly turn the screwdriver anticlockwise for about 2revolutions gt Push the mast forward by hand gt So that it separates from the overhead guard gt Tighten the round head screw 2 as much as possible amp When finished immediately turn the round head screw 2 back to its original position otherwise there will be no way to use the control lever to operate the tilt cylinder Replace the cap 1 in its original position Manually lowering the fork note Note If the truck has a malfunction the fork can be lowered manually gt Open the overhead guard to the first locking gt position A DANGER Do not stand in the vicinity of the fork when it is being lowered The lowering of the mast can be stopped at any time by separating the screwdriver from the round head screw 3 gt Use the screwdriver to turn the screw 3 anticlockwise 1revolution until the fork is completely lowered gt Tighten the round head bolts 3 as much as possible by turning in a clockwise direction otherwise there will be no way to use the control lever to operate the fork 22 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Safety 2 Do not use cables to open the overhead guard by force Do not use cables to open the overhead guard by force Do not use cables to open the overhead guard by for
101. necessary 7 i Do not exceed the truck s maximum working speed when towing Carrying and lifting the forklift truck Use a truck or flatbed trailer to carry the forklift truck gt Lower the lift mast Exertthe hand brake Use wooden wedges to immobilise the truck gt Secure the truck Use a hoistto lift the truck A DANGER Ensure that no one is in the working range of the hoist when using it to lift the truck Walking around under the lifted load is absolutely prohibited Use lifting equipment and a hoist that has sufficient carrying capacity to lift the truck For the truck weight including the battery see the factory nameplate The sling must be fastened at the designated lifting points when using the hoist These lifting points are not marked on the truck 74 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Operation 4 Truck transport Turn the tow pin 5 by 90degrees and gt remove Hangthe sling 3 minimum load 3000kilo grams on the tow pin gt Insert the tow pin turn 90degrees and lock gt Fasten the sling 2 minimum load 3000kilograms onto the crossmember of the outer lift mast pillar gt Hang all sling ends on the lifting hook 1 of the hoist After hanging the sling on the lifting hook the safety lock 4 must be fastened The sling must not touch the overhead guard rear cover or an
102. nserved and kept ready to be presented to the relevant authorities Operating Instructions 335 801 1701 EN 04 2014 11 Linde Material Handling 1 Introduction Linde EC declaration of conformity 12 Operating Instructions 335 801 1701 EN 04 2014 Safety 2 Safety Linde Material Handling o Safety guidelines Safety guidelines The Rules for proper use of industrial trucks supplied with these operating instructions must be brought to the attention of the persons responsible in particular to those persons concerned with operating and maintaining the industrial trucks before working with or on the trucks The operating company must ensure that the driver understands all the safety information Please observe the directives and guidelines listed e g Operation of industrial trucks Driving licences Rules for driveways and the area of opera tion Driverrights duties and rules of behaviour Special operating areas Information regarding setting off driving and braking Information for maintenance and repair Periodic checks Disposal of greases oils and battery Residual risks As the operating company or responsible person ensure that all directives and safety guidelines that are applicable to your industrial truck are complied with When training a forklift truck driver who has already been trained to BGV D 27 standard the following
103. nstructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Operation 4 to ensure the operating safety of the forklift truck gt Operate all lifting functions several times Allow the oil temperature to reach operating temperature This warm up stage is essen tial Operating range 1 Permanent use in areas with a temperature of 5 C short term use in areas with a temper ature as low as 10 C Park the truck outside the cold store Operating range 2 Use in internal temperatures as low as 32 C and external temperatures as high as 25 C Short term use in temperatures of up to 40 C is also possible The forklift truck must not leave the cold store for longer than 10 minute as this length of time is not sufficient for condensation to form If the forklift truck remains outside the cold store for longer than 10 minute it must remain outside the cold store for long enough to allow the condensation to dissipate This usually requires at least 30 minutes A DANGER If condensation water freezes in the cold store frozen components must not be de iced by hand Parking gt The truck must be parked outside the cold store The battery must not be left in the cold store over night when discharged or deactivated Recharge the battery outside the cold store and use a spare battery Use in cold stores Operating Instructions 335 801 1701 EN 04 2014 79
104. ommended lubricants Filling quantity Set values Hydraulic system Filter insert for suction filter 15 um Filter insert for pressure 6 um filter Hydraulic system Standard duplex mast all lift heights Triple mast maximum lift height of up to 5620 mm Triple mast lift height of 5770 mm or higher Drive wheel rear wheel 6 Lubricating grease Liftmasttilcylinderpinshaft Lubricating grease 9 Liftmastandchainguide Linde chain spray 10 Brake system Brake discs in the drive axle Recommended lubricants Hydraulic oil Damage to the hydraulic system due to unapproved hydraulic oil Only use approved hydraulic oil Only the following types of hydraulic oil have been approved by the manufacturer Do not mix hydraulic oils Please contact your authorised dealer if you have any questions Approval for any suggestions given by oil company representatives must also be sought from the authorised dealer Standard average constant oil temperature 40 60 C Under normal loads we recommend the use of Hydraulic oil ISO L HM 46 in compliance with ISO 6743 4 or hydraulic oil HLP ISO VG46 in compli ance with DIN51524 T 2Standard factory filling Brake fluid Brake fluid Hydraulic oil 8 9 litres 11 8 litres 0 2litres Heavy duty average constant oil temperature above 60 C Hydraulic oil ISO L HM 68 in compliance with ISO 6743 4 or hydraulic oil HLP ISO VG68
105. on the side lights and marker lights gt Press the light switch down completely to turn on the dipped beam headlights Turning on the hazard warning lights gt Press down the hazard warning light switch 6 64 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Operation 4 Horn electrical system cover Turning on the direction indicators gt Push the turning indicator light switch 7 gt the steering wheel forwards or backwards to make the right or left turning light flash Horn electrical system cover Horn operation gt The horn can give a warning signal at junctions or places with poor visibility Pressing the horn button will make the horn AS sound CI Operating Instructions 335 801 1701 EN 04 2014 65 Linde Material Handling 4 Operation Linde Fuses Disassembling installing the electrical System cover plate Lower the fork carriage Tiltthe lift mast forwards slightly The truck must be stationary on the ground Exertthe hand brake Press the emergency off switch After disassembling the cover plate s 4 mounting screws disassemble the elec trical system cover plate on the counter weight After carrying out maintenance on the electrical system reinstall the cover plate 2 onto the co
106. ork on the basis of a maintenance agreement concluded with your authorised dealer If you want to carry out maintenance on the forklift truck yourself we recommend that maintenance be carried out by technicians appointed by the dealer at least for the first three times Your maintenance personnel should also be present in order to receive appropriate training The forklift truck should be parked on a level surface and the tyres fixed before starting any maintenance work 84 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Maintenance 5 Working on the lift mast or front section of the fork lift truck The industrial truck must be switched off com pletely and the switch key must be removed Disconnect the battery connector plug When maintenance needs to be carried out under the lifted fork carriage and mast measures must be taken to prevent the fork carriage or mast from accidentally falling When work needs to be carried out at the front end of the forklift truck the mast should be secured to prevent backwards tilting Modifying or installing additional equipment on the forklift truck is prohibited without the agreement of the manufacturer All servicing work should be followed by a function check and a test run performed on the industrial truck Any side doors attached could fall shut during maintenance and trap staff For this reason both doors should be o
107. pened and secured in place during servicing Working on the lift mast or front section of the fork lift truck A DANGER When working on the lift mast there is the risk of becoming trapped and or accidental lowering of the lift mast The following safety measures must be taken before carrying out any maintenance work or adjustments to the lift mast and fork carriage These safety measures only apply to carrying out routine maintenance on the truck testing and lubricating Additional safety measures must be taken when carrying out maintenance such as replacing the lift chains or lift cylinder Please contact your authorised Linde dealer The truck must always be properly labelled If the nameplates or affixed labels have parts missing or are damaged they should be replaced with new ones For locations and order numbers please see the spare parts catalogue e ENVIRONMENT NOTE Please comply with regulations regarding the use or handling of fuel and lubricating oil amp Ifthe forklift truck is in an extreme environment such as excessive heat excessive cold or areas with high dust concentration the time intervals given in the maintenance tables should be reduced accordingly Maintenance intervals The inspection and maintenance intervals depend on the operating and application conditions of the industrial truck For heavy duty conditions we recommend shorter intervals Please contact your aut
108. perated in such away that safe driving and braking ofthe towed vehicle is ensured for all driving movements It is not permitted use the truck to transport people if the truck is not designed for this purpose in areas where there is a risk of fire of explosion for stacking unstacking operations on slopes Tostand on the fork arms when raised To exceed the truck s maximum load capacity Toincrease the truck s load capacity e g by attaching an additional weight Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Introduction 1 Description of use and climatic conditions Normal use Indoor and outdoor use Ambient temperature in tropical and Nordic regions ranging from 10 C to 40 C Useatupto 2000 metres above sea level Special use partly with special mea sures Ambient temperature in tropical regions to 40 C Cold store version to 32 C Symbols used The terms DANGER WARNING CAUTION NOTE and ENVIRONMENT NOTE are used in these operating instructions for notes on particular hazards or for unusual information that needs to be highlighted A DANGER Means that failure to comply can cause risk to life and or major damage to property Means that failure to comply can cause risk of serious injury and or major damage to property Means that failure to comply can cause risk of material damage or destruction Technical d
109. plug 2 Filling plug torque 20Nm Operating devices Checking the joystick pad Check the pad is properly in place and whether or not it is damaged If necessary replace the pad Checking and lubricating the pedal mechanisms control linkage mechanisms and the overhead guard locking devices note Operating Instructions 335 801 1701 EN 04 2014 107 Linde Material Handling 5 Maintenance Linde Electrical system Adjustment of the acceleration sensor 6 may only be carried out by a professional Please contact your Linde dealer gt Lift the overhead guard into the 2 nd lock gt position gt Check that the pins and connection points are securely fastened gt Lightly lubricate the pin shafts and connec tion points if necessary gt Check the elasticity of the springs 3 gt Lightly lubricate the locks 2 Bowden cables 1 and springs 3 gt Lubricate the steering cut out 5 gt Use Molikote G synthetic grease to lubri cate the contact surface between the ped als and the swivel lever 4 if necessary If you do not have this synthetic grease it can be substituted with lubricating oil but not lubricating grease Close the overhead guard Electrical system Checking the status and tightness of the electrical cables electrical connections and plug connectors note Apply the hand brake and press the emer gency isolator button before carrying
110. power module reaches its acceptable temperature limit the red indicator light lights up An error code is displayed in the text display area which can be used to determine which components have been affected When the maximum permissible temperature limit is reached the warning buzzer integrated in the display unit is also activated 4 Neutral warning light red no function Display unit 22 Function key 23 Reset button 24 Clock remaining travel time speed display 25 Without function 26 Parking brake activated 27 Operating hours until next service 28 Seat belt not fastened 29 Text field for error code 30 Lift mast positioning activated special equipment 31 LCD display with backlight orange 32 Neutral warning light yellow 33 Rear cover monitoring 34 Prewarning engine temperature increasing yellow 35 Battery charging via integrated charger finished green special equipment 36 Integrated charger in charging mode yellow special equipment The red indicator light provides optional information regarding necessary maintenance tasks This function can be programmed via truck diagnostics Please contact your authorised dealer 5 Indicator light red error in the electronic control or integrated charger Lights up when a malfunction occurs during electrical controller or battery charger oper ation An error code is simultaneously dis played in the text area 29 6 Indicator ligh
111. re not supplied with the indus trial truck the specifications of the industrial truck manufacturer and the attachment manu facturer must be observed The attachments and the connection of power supplies for powered attachments may only be made by specialists in accordance with the specifications of the manufacturer The proper functioning of the attachments shall be checked after each installation before initial use The permissible carrying capacity of the attachments and the permitted load of the industrial truck carrying capacity and load Impermissible use DANGER High risk of property damage injury and death Avoid impermissible use The operating company or driver and not the manufacturer is liable if the truck is used in a manner that is not permitted The following list is exemplary and is not intended to be exhaustive moment combined with the attachments shall not be exceeded refer to additional capacity rating plate Modifications in particular attachments or conversions are not permitted to be made to the industrial truck without the manufacturer s approval Trailers Industrial trucks may only be used to tow trail ers they are intended for this purpose by the manufacturer and if they are fitted with the appropriate trailer coupling The maximum towed load specified in the operating instruc tions for unbraked or braked trailers must not be exceeded The towing industrial truck must be o
112. rection 32 Technical description 7 Reversing Technical notes 2 50 54 Text field S Error code for lift height display 33 Error code for steering position Safety guidelines 14 display 33 Safety information 14 the centralised control lever joystick 3rd auxiliary hydraulic system 14 Operating the lift mast and active medical equipment 15 attachments using 58 Driver s field of vision 15 the driver s armrest Gassprings 15 Adjusting 46 Speed reduction 15 the driver s seat unauthorised use 14 Adjusting 45 Welding operations 15 the hazard warning lights seat belt Tumingon lesse 64 Fastening 46 Tilt the mast Unfastening 47 Manual 21 Seatbelt notfastened 33 Tip over ofthe truck 16 Operating Instructions 335 801 1701 EN 04 2014 135 Index Linde Material Handling Tow coupling Towcoupling Towing regulations Triple Securing Turning on the lights Turning onthelights U Using a hoist to lift the battery batlery us acere hte ms
113. rk when the emergency off switch is pulled up Fasten the seat belt Insert key 1 and turn clockwise as far as possible When the chronograph starting indicator gt 10 flashes it shows that the chronograph has started working All alarm lights on the discharge indica tor 9 and dashboard will 2 flash apart from the 7 alarm light all other alarm lights will go out after approximately 2 seconds amp Note The joystick and or accelerator pedal can only be operated after the warning lights have gone out except warning light 7 Liftthe fork slightly and tilt the lift mast backwards Release the handbrake 3 The alarm light will 7 go out Operating Instructions 335 801 1701 EN 04 2014 49 Linde Material Handling 4 Operation Linde Driving Forwards gt gt Smoothly depress the right accelerator pedal 5 Driving speed accelerates in relation to the increase in pedal travel note Rapidly depressing the pedal will not change the acceleration as the maximum acceleration is controlled automatically Backwards gt Smoothly depress the left accelerator pedal 6 Driving speed is determined by the pedal travel Reversing gt Release the original direction accelerator gt pedal Depress the opposite direction accelerator p
114. rt numbers Forklift model number Serial number Year of manufacturing Delivery date Part numbers should be specified when ordering parts Part number of the lift mast Introduction Lifting height of the lift mast mm When taking delivery of the forklift truck please copy data from the components iden tification plate details into this user manual You may find the relevant information on the identification plate of the forklift truck We rec ommend you write down the information in this manual for future reference Forklift truck handover Before leaving the factory every forklift truck must be carefully examined so that it is completely up to standard and can be delivered to the user in perfect condition In order to guarantee the forklift truck works correctly Linde dealers are obliged to check the following items before the handover Check whether the driving wheel nuts are tightened Check the battery status Checking the hydraulic oil level Check the braking function Check the steering function Check the traction function Check the mast lift and attachments operat ing function In order to avoid the inconvenience of claims after use please check that the forklift truck is in perfect condition and state of repair and confirm your satisfaction with the forklift truck on the manufacturer s product qualification certificate upon handover amp When a forklift truck wi
115. ruck for example lateral forks clamps etc Give careful attention to the working pressures and operating instructions for each attachment An additional operating level should be installed for use by the attachments amp After installing each attachment a label should be attached to the battery hood explaining the truck s load capacity after installing the attachment An attachment operating notice should also be attached to the back of the attachment control lever 62 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Operation 4 Working spotlights windscreen wipers headlights direction indicator lights Operating the lateral forks gt Push the control lever 3 forwards to move gt the fork carriage to the left gt Pull the control lever 3 back to move the fork carriage to the right Operating the clamp Push the control lever 4 forwards to release the clamp Pull the control lever 4 back to engage the clamp If the attachment was not supplied with the truck use is only permitted if the attachment is verified by your Linde dealer and safe operation of the truck is guaranteed in terms of load capacity and stability after installation of the attachment Working spotlights wind screen wipers headlights di rection indicator lights Working spotlights Additional electrical devices lamps driver s seat radiator e
116. s and at the locations stipulated Donot bring flammable consumables into contact with hot objects or a naked flame When topping up consumables use only clean containers Observe the manufacturer s instructions relating to safety and disposal Avoid spilling Remove any spilled fluid immediately with a suitable binder and dispose of it according to applicable regulations Old and contaminated operating materials should be disposed of according to the regulations Qualified person A specialist is considered to be someone whose technical training and experience have enabled them to develop a sufficient depth of knowledge regarding industrial trucks and who is sufficiently familiar with the applica ble national occupational health and safety regulations accident prevention regulations directives and generally recognised techni Regulations Regular safety inspection Periodic safety inspections are essential in order to keep your truck industrial truck safe and in good working order Observe the national regulations for your country Europe Provisions of national law based on Directives 95 63 EC 99 92 EC and Handling consumables Comply with the statutory provisions Before performing greasing filter changes or any work on the hydraulic system carefully clean the area around the part involved Dispose of used spare parts in an environ mentally friendly manner The penetration of pressurised
117. seat belt should be fastened when using the forklift truck The seat belt can only be used by one person For the driver s cab to completely comply with driver safety systems the vehicle doors rigid or folding must be shut tightly when the truck is in operation We recommend that a seat belt be added to the driver s seat The seat belt must be fastened when operating the truck with the doors open or when the doors have been removed PVC polyvinyl chloride vehicle doors are not included in the driver safety system Slowly pull the seat belt 3 out from the seat belt retractor on the left Position the seat belt over the groin area and notthe abdomen Insertthe buckle 2 into the seat belt socket 5 Press the button 4 to adjust the tightness of the seat belt gt Check the tightness of the safety belt The safety belt should be just tight enough to secure the body i note 46 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Operation 4 Emergency off switch The driver should sit as far back as possible when the truck is in use e g when driving when the lift mast is in motion etc so that his back rests against the seat backrest Unfastening the seat belt Pressthe red button on the seat belt socket 4 and release the seat belt buckle 2 Continue to press the button 4 to make the seat belt return to the retractor 1 Em
118. st 32 Ground clearance at centre of wheelbase 118 Right angle stacking aisle width pallet 1000 x 1200 1 2 1200 cross fork placement Ast mm 3439 3443 Right angle stacking aisle width pallet 800 x 1200 1 2 34 01200 along forks Ast mm 3639 3643 A N A N A N A N A N A A AR w wo aR A w AR A w o PERFORMANCE 1 Driving speed full no load km h 15 8 15 8 Lifting speed full load no load m s 0 37 0 52 Lowering speed full no load 0 51 0 51 B N a Rated traction full no load 60 minutes 1900 1900 Maximum traction 5 minutes full load no load 9200 9200 7 Climbing capability full no load 30 minutes 8 5 13 3 Maximum climbing capability 5 minutes full wqwuma load no load ad 5 2 4 5 Acceleration time full no load first 10 metres 10 Service brake mechanical Hydraulic 130 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Technical data 6 Lift mast data 1 Control method Microprocessor control 2 Working hydraulic pressure for attachments bar 250 Fuel consumption for attachments min 205 4 Noise level at driver s ear dB A Standard forklift parameters may change based on the actual equipment 1 The data in brackets refers to the triple mast 2 Mast loc
119. t Respray if necessary Lubricating the overhead guard pin shaft i Note Use lubricating grease gt Open the electrical system hood gt Lubricate the injection nozzles on both sides of the pin shaft 1 gt Lubricate with a grease gun until the fresh lubricating grease overflows from the pin shaft gt Close the electrical system hood gt SS eS nel j TR O e 100 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Maintenance 5 Checking and lubricating other pins and swivel points Check and lubricate the pins and swivel points for the following components gt Seat guide rail gt gt Windscreen wiper rinser system gt Driver cab door locks and hinges Optional part Checking the status of the anti static belts only for trucks fitted with super clean tyres gt Check whether the conductive strips lo gt cated under the chassis are tightly secured or worn Replace damaged conductive strips amp Note The conductive strips must be in constant contact with the ground lt Optional part Frame and installation Operating Instructions 335 801 1701 EN 04 2014 101 5 Maintenance Linde Material Handling Linde Chassis frame Chassis frame Check the brake system The hand brake 1 and brake pe
120. t green forward drive direc tion in single pedal trucks Lights up when the drive direction forwards is selected using the drive direction switch for single pedal trucks 7 Activated lift stop red green If the green indicator light lights up it shows that the activated lift stop has already been reached If the red indicator light lights up it shows that an error has occurred in the lift stop sensor system 8 Indicator light green speed reduction activated The green indicator light signals that the speed has been reduced via an optional switch Operating Instructions 335 801 1701 EN 04 2014 31 Overview of the forklift truck Linde Material Handling o Display unit 9 Indicator light yellow lift mast vibration absorption The yellow indicator light illuminates as soon as vibration absorption is active for the lift mast 10 Indicator light green reverse drive direction in single pedal trucks With single pedal trucks the green indicator light signals that backwards direction has been selected using the drive direction selector switch 11 Indicator light yellow observe truck documentation When the yellow indicator light lights up it may show that there is an operational error or malfunction When this indicator light lights up there will usually be an error code displayed in the text display area 29 at the same time The following operating errors will
121. tatic steering enables the steering wheel to be moved with only a very small amount of force when turning This character istic is especially applicable when operating in narrow passages gt Turn the steering wheel right and leftwhen gt driving the forklift truck A DANGER The forklift truck cannot be used when there is a fault in the steering system Please contact your dealer if steering is difficult or clearance is too large 1512 mm 1878 mm 1900 mm Operating Instructions 335 801 1701 EN 04 2014 55 4 Operation Linde Material Handling o Brake system Brake system DANGER Risk of accident or casualties if brake system is faulty Use of the industrial truck should not be continued under any circumstances in which the brake system experiences a fault Please contact your authorised dealer immediately if the braking system shows any significant defects or signs of wear and tear There are a number of factors that can affect the truck s braking performance including oil viscosity Using any oil other than that specified by the manufacturer with a different viscosity will affect braking performance and increase the risk of accidents and loss of life Therefore only use the oil specified by the manu facturer see Recommendations for consumables Please contact your authorised dealer Driving brakes regenerative brakes
122. tc must be connected to the indepen dent harness plug connector for use by these devi ces For any connections outside of this range you must obtain permission from Linde Corp Only qualified professional technicians who under stand how to apply these standards are permitted to carry out this operation amp Note The location of the switch settings I and Il may vary between different models of forklift truck Please comply with the notes on the switch prompt Operating Instructions 335 801 1701 EN 04 2014 63 Linde Material Handling 4 Operation Linde Working spotlights windscreen wipers headlights direction indicator lights Conducting the front working lights gt Slide the joint switch 1 to turn on or off the front working lights Conducting the back working lights gt Slide the joint switch 2 to turn on or off the back working lights Turning on the front windscreen wiper gt Press the switch 3 down halfway to switch the front windscreen wipers to intermittent gt Press the switch down completely to switch the front windscreen wipers to continuous Turning on the rear windscreen wipers gt Press the switch 4 down halfway to switch the rear windscreen wipers to intermittent gt Press the switch down completely to switch the rear windscreen wipers to continuous Turning on the lights gt Press the light switch 5 down halfway to turn
123. tention to the area around the chain wheels gt Check that the chain fixed pins are secure Replace damaged chains note Damaged or missing plastic connectors will not affect the performance and operating life of the lift chains gt Check the status and tightness of the lift mast channel surfaces and roller Check the status and function of the stop block gt Check the tightness of the piston rod retaining ring on the top of the lift mast Operating Instructions 335 801 1701 EN 04 2014 117 5 Maintenance Linde Material Handling Load lift system Adjusting the length of the lift chains and lubricating using chain spray Adjusting the length of the lift chains i NorE Use over time will cause the lift chains to stretch therefore it is necessary to check and adjust the lengths of both the left and right chains Fully lower the lift mast Undothe lock nut 1 Adjust the adjustable nut on the fixed pin ofthe chain 2 to adjust the chain length The guide pulley underthe fork carriage can extend to a maximum of 25 millimetres out from the mast channel Tighten the lock nut 1 gt Adjust the 2nd chain Lubricating the chains with chain spray gt Use Linde chain spray to coat the chains and channel surfaces amp note
124. th attachments leaves the factory operating instructions for the attachments should be provided along with the vehicle note Every forklift truck is provided with the follow ing technical documents Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 1 Introduction Linde Introduction Operating instructions for the truck VDMA EU countries only Spare parts manual EC Declaration of Conformity applicable Operating instructions for the attachments for CE certified forklift trucks only applies to trucks delivered from the factory with attachments 4 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Introduction 1 Intended use The industrial truck may only be used as permitted The industrial truck is used for moving and lifting the loads indicated on the capacity rating plate Damages and defects Damages and other defects to industrial trucks or to attachments must be reported to the Supervisor immediately Industrial trucks and attachments which are not safe to operate may not be used until they have been properly repaired Safety installations and switches may not be removed or rendered unusable Specified set tings may only be changed with the approval of the manufacturer Danger areas Danger areas are those areas in which persons are in danger as a result of the movements of industrial trucks
125. their operating equipment their load carrying devices e g their attachments or the loaded goods This also includes the area which can be reached by falling goods or lowering or falling operating equipment and devices People must not stand in the danger area of an industrial truck Working areas Only the areas approved by the operating company or its representative may be used for transportation purposes Loads may only be deposited or stored at the intended places Driving routes Driving routes shall be sufficiently paved level and free of objects Drain channels and railways crossings etc shall be levelled and if necessary covered with ramps in such a way thatthey can be driven over without bumps as far as possible Intended use Industrial trucks shall only be used on routes without sharp curves excessive slopes and gates which are too narrow or too low Inclines used by industrial trucks shall not ex ceed the limits specified by the manufacturer and must have an adequately rough surface Level and smooth transitions at the upper and lower end shall prevent the load from touching the floor or causing damages to the chassis The admissible area and point load of driving lanes or routes may not be exceeded There shall be an adequate clearance between the highest parts of industrial trucks or the load and the fixed parts of the surrounding areas The EU Directive 89 654 EEC Minimum Regulations for Health an
126. to the triple mast 2 Mast located in a vertical position 3 150 mm completely free lift 4 For other lift heights please refer to further mast tables 5 At 8096 of rated pressure Operating Instructions 335 801 1701 EN 04 2014 125 Linde Material Handling 6 Technical data Linde Technical parameters E16P forklift Technical parameters E16P forklift Characteristics 126 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling 252 Technical data 6 Technical parameters E16P forklift H 19 0 1 2 23 24 31 32 F N ms N A N AJAJA N F F w wo Right angle stacking aisle width pallet 1000 x 1200 3408 3412 2 1200 cross fork placement Right angle stacking aisle width pallet 800 x 1200 1 2 g 1200 along forks Ast mm 3608 3612 e AIR wo A A 3 v ERFORMANCE Driving speed full no load km h 15 8 15 8 Lifting speed full load no load m s 0 44 0 52 ala n or wo 2 Lowering speed full no load m s 0 51 0 51 051 051 Rated traction full no load 60 minutes Maximum traction 5 minutes full load no load 7 Climbing capability full no load 30 minutes Maximum climbing capability 5 minutes full load no load oa oa E 4 9 4 4 Hydraulic mechanical 9 Acceleration time full no load first 10 metres 10 Servi
127. tor pedal 6 Driving speed is determined by the pedal travel Reversing Release the original direction accelerator pedal Pull the direction control lever 1 in the opposite direction Depress the accelerator pedal 6 again to reverse the acceleration The direction control lever can switch directly from forwards to reverse without releasing the accelerator pedal The truck will slow to a halt using electrical braking and then accelerate in the selected direction amp note Rapidly depressing the pedal will not change the acceleration as the maximum acceleration is controlled automatically When accepting the forklift please request areverse braking demonstration gt gt 54 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Operation 4 Steering system Faults during operation gt If one of the following dashboard warning lights 1 lights up during operation the forklift truck should r1 be stopped immediately and the reason ascertai ned Engine temperature at upper limit red warning light 1 pre warning alarm light 2 gt Motor temperature raised yellow Electrical system error red warning 2 light 3 Sy Steering system Hydros
128. trip beside the indicator unit This should also be done later when replacing the new indicator unit Please contact your authorised dealer 16 Symbol for hour meter active Hour meter symbol 16 flashes and the operating hours are counted when the truck is switched on and the seat switch is activated 17 Symbol for service interval exceeded 18 Clock display symbol am pm 19 Display for electric forklift truck remaining travel time active 20 Without function 21 Speed display km h mph 22 Function key To adjust the time to switch off the warning sound and other functions depending on the version 23 Reset button Assignment depending on version 24 Clock remaining travel time speed display 24 hour clock display 32 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Overview of the forklift truck 3 note t is possible to change to 12 hour format using diagnostic software Please contact your authorised dealer 25 Without function 26 Symbol for parking brake activated The parking brake symbol is switched on as soon as the parking brake is activated 27 Symbol for operating hours until the next service When the key switch is switched on the display shows the operating hours until the next service for approx 5 seconds The symbol lights up simultaneously Adjustment and reset of the intervals can be performed only with the dia
129. trolled by individual operating levers Brake The truck has multiple independent brak ing systems These braking systems can be divided into electrical brakes and hydraulic brakes as well as the parking brake Depress ing the brake pedal activates the hydraulic servo in order to control the multi disc brakes in the drive unit axle When the driver reverses direction and depresses the accelerator pedal the truck produces electric braking regenerative braking This truck provides an energy feedback System as a standard device When braking or when the driver changes the direction of movement the energy is transformed into electrical energy and recharges the storage battery When the accelerator pedal is released the truck performs electrical braking by means of the Linde braking controls LBC If required Technical description a diagnostic unit can be used to cancel LBC braking amp After cancelling LBC braking a No LBC braking label must be stuck in a place that will be easily seen by the driver Please contact you Linde dealer for assistance Parking brake The multi disc brakes in the drive unit axle can be controlled by manually pulling on the parking lever Electrical system The electrical system is mounted in the coun terweight The needed power is provided by a 48 V rechargeable battery mounted in the chassis The lifting overhead guard guaran tees rapid replacement of the
130. truck from the rear window The driver can use a hammer to break the glass and get out 20 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Linde Safety 2 gt Remove the fixed bolt 2 from the fixator 1 mounted on the lower right corner of the additional electronic equipment gt Remove the hammer 3 and break the window glass A DANGER Be careful of scratches gt Remove all the shards of glass gt Carefully climb out from the rear window Manually tilting the mast and lowering the fork Manually tilting the mast amp Note The overhead guard cannot be opened when the mast is tilted backwards If the truck experiences a malfunction the mast can be tilted forwards manually gt If possible completely lower the fork carriage A DANGER When the mastis tilted backwards do not stand in the vicinity of the fork The mast and fork will tilt forwards after the tilt cylinder has been bypassed Manually tilting the mast and lowering the fork gt Sr Pace 21 KG Operating Instructions 335 801 1701 EN 04 2014 21 2 Safety Linde Material Handling Manually tilting the mast and lowering the fork gt Loosen the overhead guard Stop when the gt overhead guard touches the mast gt Remove the cap 1 gt Insert the screwdriver through the opening and fi
131. uld be contacted E g Load centre of gravity distance 600mm Lift height 6000mm gt Make a vertical line at the abscissa for a centre of gravity distance of 600mm that intersects with the diagonal line for a lift height of 6000mm gt The reading at the point where the ordinate intersects with the horizontal line that passes through this point of intersection is the maximum permitted load gt Therefore the reading for the maximum permitted load is 1000kg The corresponding loads relative to other lift heights and load centre distances can also be obtained in this way This value is for an evenly distributed load on two fork carriages 1 Maximum lift load unit kg kilograms 2 Lift height unit mm millimetres 3 Forklift model for this maximum load 4 Load centre distance starting from the surface of the fork arm unit mm millimetres Before loading gt T 7T gt 800 900 1000 mm 335 1 81 Operating Instructions 335 801 1701 EN 04 2014 69 Linde Material Handling 4 Operation Linde Loading Loading Adjusting the fork spacing gt Toggle the fork positioning lock gt Move the forklift truck closer to or further away from the goods to be lifted according to their size Note that the two forks should be equidistant from the centreline of the forklift truck gt Insert the positioning lock into the notch note The centre of gravity of t
132. unterbalance Fuses Checking and replacing the fuses i The electrical system and fuse installation is in the counterweight 66 Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling Operation 4 Fuses gt Open the cover to the electrical system gt gt Remove the fuse box 9 cover 10 13 31141 The fuse protects the following circuits pay attention to the numbers on the fuse box Only genuine Linde high voltage fuses can be used as replacements 4 0 1 Control circuit fuse 1F8 5 A 80 V 12345678 2 Battery discharge indicator F7 10 A 80 V 3 Hydraulic control circuit 2F5 5A 80 V 4 Fan 9F5 5A 80 V 5 Meter F4 5 A 32V 6 Transformer F3 10A 80 V 7 Master control circuit F2 15 A 80 V 8 Horn 4F1 10A 80 V Main circuit fuse These 2fuses protect the following main circuits 13 left and right traction motors 1F1 355 14 Hydraulic pump motor 2F1 300 A Light fuse amp Note The fuses for the optional lights are located under the cover sheet 1 to the right side of the driver s seat Remove the screws 4 screws Remove the electrical cover sheet 1 amp Note Use one or two fuse boxes according to the number of lights installed Operating Instructions 335 801 1701 EN 04 2014 67 4 Operat
133. xiliary hydraulic system that may be fitted To prevent inadvertent opening of the clamp or swivel device the additional function should be connected to the first auxiliary hydraulic system Operating Instructions 335 801 1701 EN 04 2014 Linde Material Handling linde Safety 2 A DANGER Any additional bores or welding to the overhead guard on the overhead guard will compromise its rigidity It is therefore strictly prohibited to drill holes in the overhead guard or to weld to it Welding operations on other parts of the truck can cause damage to the electronics Therefore always disconnect the battery and all connections to the electronic controls beforehand For ease of operation various functions on your truck are gas spring assisted Gas springs are complex components that contain high internal pressures up to 300 bar They must not be opened under any circumstan ces unless you have received specific instructions to do so In addition they must only be dismant led when not under compression Any type of da mage lateral force tight fastening temperatures exceeding 80 C and dirt must be avoided in every environment Damaged or deformed gas springs must be replaced immediately Please contact the authorised agent When necessary the authorised dealer will relieve the pressure in the gas springs according to regulations The pressure in the gas springs must be relieved before recycling Whe
134. y other equipment installed on the overhead guard when the truck is being lifted Using a lifting eye to lift the truck Use lifting equipment and a hoist with sufficient lifting capacity to lift the truck For the truck weight including the battery see the factory nameplate When using a hoist and lifting eye you must pre pare a suitable lifting frame 3 and vertical hanging chains 2 and 6 located above the lifting eye 1 Operating Instructions 335 801 1701 EN 04 2014 75 Linde Material Handling 4 Operation Linde Wheel change gt Fasten the lifting chain 6 minimum load 3000kilograms onto the counterweighted lifting eye 1 of the hoist gt Fasten the lifting chain 2 minimum load 3000kilograms onto the lifting eye 1 of the hoist After hanging the lifting chains onto the lifting hook 4 the safety lock 5 must be fastened The lifting chains must not touch the overhead guard and other equipment installed on the over head guard Wheel change Wheel change Use a jack with a sufficient lift weight The minimum lift weight should be at least 3600kilograms A conductor belt must be installed on the forklift when anti static tyres are being changed as these tyres are non conducting FER E Please contact Linde dealers Jg Placement of the jack when replacing the rear wheels Loosen the wheel fastenings Only jack the for
135. y Ge G5 Operating Instructions 335 801 1701 EN 04 2014 Circuit diagrams Linde Material Handling o atte Hydraulic oil diagram Hydraulic oil diagram Working and steering hydraulic system circuit diagrams A Working hydraulic system 1 Control valve 2 Throttle valve 3 Non return valve 4 Dropping brake valve 5 Non return valve 6 Two position two way valve control 7 Switching valve 8 Three position three way valve dropping 9 Relief valve manually dropping the fork 11 Three position five way valve tilting 12 Three position five way valve hydraulic attachment 1 13 Three position five way valve hydraulic attachment 2 14 Non return valve 15 Throttle valve 16 Pressure relief valve a 5 mast EET 16 6 20055 20095 20005 17 Two position two way valve 18 Non return valve 19 Pressure accumulator 20 Oylinder hydraulic attachment 2 21 Oylinder hydraulic attachment 1 22 Bypass valve manually tilting the mast 23 Two position two way valve 24 Tilt cylinder 25 Pipe rupture protection 26 1 Lift cylinder 180Standard mast 26 2 Lift cylinder 180Duplex mast 26 3 Lift cylinder 180Triple mast B Compact steering axle BR340 C Combined axle BR306 D Steering hydraulic system 27 Steering control valve 28 Steering servo valve 29 Three position seven way valve 30 Non return valve 31 Hose rupture protection 150 10 b

Electric forklift truck Original instructions 335-03 series E16C

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