AD75M1/M2/M3 Positioning Module User`s Manual
Contents
1. 6 AD75M1 front view AD75M2 front view AD75Ms3 front view e Indicates the operation status e When the mode switch is pressed it displays a message for the selected mode 2 e Indicate the status of respective axes based on the head AX1 to 3 message displayed on the 17 segment LED 3 Mode switch e A selector switch that changes the mode e The mode is changed each time the switch is pressed External device e Connector for mechanical system input or manual connector pulsar The applicable wire size for the connector is AWG 24 to 30 0 05 to 0 2 The pin layout for the included external device connector is as follows Perform wiring according to the interface The pin layout viewed from the top is shown The connector pins are referred to as 1 to 36 SSCNET connector Connector for SSCNET compatible servo amplifier 4 Loading and Installation The following is explanations of the handling precautions and installation environment which is common to modules when handling AD75 from unpacking to installation For the details of loading and installation of the module refer to User s Manual of PLC CPU module to be used 4 1 Handling precautions 1 Because the case of the module is made of resin be careful not to drop it or expose it to strong impact 2 Do not remove the printed circuit board of the module from the cas2. c If there is no alternative but to bundle the cables together use a shielded cable and ground its shielding at the PLC CPU side d If conduits are used for wiring ground the conduits e If the connecting cable is too long or is too close to a main circuit line malfunctions could occur due to noise 2 Fitting connectors to the AD75 a Make sure that the external device connector connector for connection to the SSCNET and connector for connecting the peripheral device are securely engaged with the corresponding connector at the AD75 and have clicked into place If the connector is not engaged securely the contact will be defective and this could cause erroneous inputs and outputs b Disconnect the external device connector and SSCNET connector while the system is stopped If these connectors are disconnected while the system is in operation the system will stop Note Refer to Servo Amplifier Instruction Manual for the cable and terminal connector that are required for connection to a servo amplifier in SSCNET 5 2 Interface When the high limit LS is not When the low limit LS is not Manual pulser MR HDP01 O Wiring required A Wiring performed as required Near point dog signal High limit LS signal Low limit LS signal Stop signal Speed position switch signal External start signal Common Manual pulser phase B w W gt 7 pe
3. 08190 Sant Cugat del Valles No 1 Kav No 11 Kawasan Industri Barcelona Spain i Pergudangan Jakarta Utara 14440 Tel 34 935 653135 Tel 62 21 663 0833 South Africa Circuit Breaker Industries LTD India Messung Systems Put Ltd Private Bag 2016 Isando 1600 Electronic Sadan NO 111 Unit No15 Johannesburg South Africa M I D C BHOSARI PUNE 41 1026 Tel 27 11 928 2000 Tel 91 20 7128927 Hong Kong Ryoden International Ltd Australia Mitsubishi Electric Australia Pty Ltd 10th Floor Manulife Tower 169 Electric 348 Victoria Road PostalBag No 2 Road North Point HongKong Rydalmere N S W 2116 Australia Tel 852 2887 8870 Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE 1 8 12 OFFICE TOWER Z 14F HARUMI CHUO KU 104 6212 JAPAN NAGOYA WORKS 1 14 YADA MINAMI5 HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
4. dele STOP CHG STRT COM PULSER PULSER PULSER PULSER 6 External Dimensions AD75M1 is shown Printed a circuit board B ND on 4 2 106 3 o 37 5 0 17 4 17 0 1 2 1 48 Unit mm inch External dimensions are the same for AD75M1 M2 and M3 Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties For safe use e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc China Ryoden International Shangha
5. refer to EMC AND LOW VOLTAGE DIRECTIVE in PLC CPU User s Manual Hardware When the PLC CPU user s manual Hardware does not include Chapter 3 EMC AND LOW VOLTAGE DIRECTIVE refer to QnA Series CPU Compatible High Speed Accessing Basic Base Unit Additional Explanation for Product Conforming to EMC Standards IB 68837 optional 1 Overview This manual describes how to install AD75M1 M2 M3 Positioning Module hereafter abbreviated as AD75 and how to wire them with external devices After unpacking AD75 please confirm that the following products are contained AD75M1 PositioningModule J 1 f T AD75M2 Positioning Module _ _ J O d 1 0 e a SEER NET Fae Caer eae Connector External device connector 10136 3000VE Model Connector cover 10336 56F0 008 2 Performance Specifications The performance specifications for the AD75 are shown below Specifications Maximum output command Mpps speed oe connection distance Overall distance of SSCNET cable 30m 98 43 ft etween servos Number of occupied I O points 32 points Internal current consumption 5VDC 0 7A or less Flash ROM write counts Max 100 000 times Access counts to the FeRAM when the absolute position Max 9 999 900 000 times detection system is employed External dimensions mm inch 250 9 84 H x37 5 1 48 W x106 4 17 D Weight kg Ib 0 45 0 99 3 Names of Each Part The following shows the name of each part
6. MITSUBISHI AD75M1 M2 M3 Positioning Module User s Manual Hardware Thank you for buying the Mitsubishi general purpose programmable logic controller MELSEC A Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL _AD75M U E H W MODEL EGE 13J885 IB NA 66735 E 0110 MEE PISEC 1996 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Always read before starting use When using Mitsubishi equipment thoroughly read this manual and the associated manuals introduced in this manual Also pay careful attention to safety and handle the module properly These precautions apply only to Mitsubishi equipment Refer to using CPU module user s manual for a description of the PLC system safety precautions These SAFETY PRECAUTIONS classify the safety precautions into two categories DANGER and CAUTION Procedures which may lead to a dangerous condition and DANGER cause death or serious injury if not carried out properly Procedures which may lead to a dangerous condition and CAUTION cause superficial to medium injury or physical damage only if not carried out properly a Depending on circumstances procedures indicated by CAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it wheneve
7. e This may cause malfunctions 3 Be careful not to let foreign matters such as filings or wire chips get inside the module during wiring When such matters do enter be sure to remove them 4 Execute tightening of the module s installation screws within the range indicated below Tightening torque range 78 to 118 Ncm Module fixing screw M4 screw 6 9 to 10 4 Ibeinch 4 2 Installation environment Do not install the A series PLC in the following environments 1 Where the ambient temperature exceeds the 0 to 55 C range 2 Where the ambient humidity exceeds the 10 to 90 RH range 3 Where condensation is produced by sudden temperature changes 4 Where corrosive or combustible gas is present 5 Where dust iron powder and other conductive powder oil mist salt or organic solvents are prevalent 6 In direct sunlight 7 Where a strong electric or magnetic field is generated 8 Where vibration and shock may be transmitted directly to the module 5 Wiring Precautionary notes when wiring as well as the interface are described below 5 1 Precautionary notes when wiring This section describes the precautionary notes for the wiring process between the AD75 and outside servo amplifier 1 Signal wiring a Do not bundle I O signal wires with or lay them close to power lines or main circuit lines b If I O signal wires have to be laid close to these lines either use a partitioned duct or separate conduits
8. holes in the base module and tighten the screws using the specified torque If the module is not properly installed it may result in malfunctions failure or fallout Verify that the external device connector SSCNET connector and RS 422 connector are securely attached to the connectors on the module Confirm that they connect with an audible click If not attached properly a contact error may occur resulting in incorrect input or output Always attach a cover to connectors that are not used If not covered malfunctions may occur Do not directly touch the module s conductive parts or electronic components Doing so could cause malfunction or failure in the module WIRING PRECAUTIONS CAUTION Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires failure or malfunction Perform soldering of the external device connector and SSCNET connector after verifying the pin layout Perform soldering of those connectors correctly False soldering may cause short circuits and malfunctions STARTUP AND MAINTENANCE PRECAUTIONS DANGER Make sure to switch all phases of the external power supply off before cleaning If you do not switch off the external power supply it will cause malfunctions of the module Do not disassemble or modify the modules Doing so could cause failure malfunction injury or fire Make sure to switch all phases
9. i Ltd 500 Corporate Woods Parkway Vernon 3F Block5 Building Automation Hills IL 60061 Instrumentation Plaza 103 Cao Bao Rd Tel 1 847 478 2100 Shanghai 200233 China Brazil MELCO TEC Rep Com e Assessoria Tel 86 21 6475 3228 Hear e ea ie Taiwan Setsuyo Enterprise Co Ltd v Rio Branco 123 15 an F No 105 Wu K RD Wu K Rio de Janeiro RU CEP 20040 005 sf ict ein ee eis Hsiang Taipei Hsine Taiwan Brazil oe i Tel 55 21 221 8343 Tel 886 2 2299 2499 p a Korea HAN NEUNG TECHNO CO LTD Germany A Electric Europe B V German 1F Dong Seo Game Channel Bldg Gothaer Strasse 8 D 40880 Ratingen a 1 Deungenon dong Kangsec ku GERMANY eoul Korea Tel 49 2102 486 0 Tel 82 2 3668 6567 EE Singapore Mitsubishi Electric Asia Pte Ltd U K oe Electric Europe B V UK 307 ALEXANDRA ROAD 05 01 02 MITSUBISHI ELECTRIC BUILDING Travellers Lane Hatfield Herts AL10 8XB UK SINGAPORE 159943 Tel 44 1707 276100 Tel 65 473 2480 Italy Mitsubishi Electric Europe B V Italian Thailand F A Tech Co Ltd 898 28 29 30 S V City Building Office Tower 2 Floor 17 18 Rama 3 Road Bangkpongpang Yannawa Bangkok 10120 Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 20041 Agrate B Milano Italy Tel 66 2 682 6522 Tel 39 039 6053301 f Spain Mitsubishi Electric Europe B V Spanish Indonesia P T Autoteknindo SUMBER MAKMUR Branch Carretera de Rubi 76 80 JI Muara Karang Selatan Block A Utara
10. of the external power supply off before mounting or removing the module If you do not switch off the external power supply it will cause failure or malfunction of the module Remove the external device connector and SSCNET connector after the system has been stopped The system will stop if they are removed while the system is running When performing test operation set the parameter for the speed limit value to a slow setting and prepare for an immediate stop of the module should a dangerous condition occur during operation verification USAGE PRECAUTIONS CAUTION Exercise caution when the reference axis speed for interpolation operation has been specified since the speed of the opposite axis Second axis can get greater than the set speed speed limit value DISPOSAL PRECAUTIONS CAUTION When disposing of this product treat it as industrial waste About the Manuals The following product are available for this equipment Refer to the table given below to choose suitable manuals Detailed Manual Manual No ae Positioning module type A1SD75M1 M2 M3 AD75M1 M2 M3 IB 66715 User s Manual 13J870 Related Manual Manual No Nadel ones Positioning module software package IB 66714 type SW1IVD AD75P Operating Manual 133915 IB 66900 13J948 GX Configurator AP Version 1 Operating Manual Correspondence to EMC DIRECTIVE For instructions to make the PLC compatible with EMC standards
11. r necessary Always forward it to the end user DESIGN PRECAUTIONS DANGER Configure a safety circuit so that the safety of the overall system is maintained even when an external power error or PLC error occurs An accident may occur by a false output or a malfunction 1 Outside of the PLC construct mechanical damage preventing interlock circuits such as emergency stop positioning upper and lower limit switches 2 During zero return operation the module is controlled by two data zero return direction and zero return speed and speed begins to decelerate when the near point dog turns on If the zero return direction is set incorrectly the module may continue to operate without decelerating To prevent damage to the module in such cases configure an interlock circuit outside the PLC CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 9 inch or more from each other Not doing so could result in noise that would cause malfunction INSTALLATION PRECAUTIONS CAUTION Use the PLC in an environment that meets the general specifications contained in this manual Using this PLC in an environment outside the range of the general specifications could result in electric shook fire malfunction and damage to or deterioration of the product Insert the tabs at the bottom of the module into the mounting
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