"HV Rack® Configurable" Series
Contents
1. ULTRAVOLT HV RACK POWER SUPPLY INSTALLATION INSTRUCTIONS AND OPERATOR S MANUAL O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A of 23 TABLE OF CONTENTS Page Part 1 Safety and Warranty Information General Safety Summary 03 Safety Terms and Warning Symbols 04 Warranty Information 05 Part 2 General Information Product Information 06 Part 3 Installation Unpacking 07 Bench Top Installation 07 Rack Mount Installation 08 Part 4 Electrical Connections Cables and Interconnects 10 Typical System Wiring Diagram 11 Part 5 Controls and Indicators Features 12 Front Panel Controls and Indicators 12 Rear Panel Connections Controls and Indicators 14 Part 6 Operation Operation Using Front Panel Controls 16 Operation Using Remote Control 17 Part 7 Maintenance and Calibration Routine Maintenance 19 Calibration 19 Appendix A Specifications 20 Appendix B Rear Panel Interface Control and Functional Pinout 21 Appendix C Regulatory 22 Appendix D UltraVolt s HV Racks power supply block diagram 23 O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 2 of 23 PART 1 SAFETY AND WARRANTY INFORMATION GENERAL SAFETY SUMMARY Read all installation Prior to operation thoroughly review all safety installation and operating operation and safety instructions accompanying this equipment instructions must be instructions followed produ2. B C D This is an analog input signal and is used to adjust the high voltage output current A DC voltage can be applied within the range of OVDC thru 5VDC representing an output current swing of 0 Iou thru 108 Iou with 4 64 VDC input equal to 100 Iou The UltraVolt HV Rack system s front panel Current Monitor Current Preset Meter and Current Scale Indicator will display the actual current Remote Voltage Monitor A B C D This is a scaled analog output signal and can be used to monitor the high voltage output voltage remotely The signal s range is OVDC thru 5VDC representing an output voltage swing of 0 Vou thru 108 Vout with 4 64VDC output equal to 100 Vout Remote Current Monitor B C D This is a scaled analog output signal and can be used to monitor the high voltage output current remotely The signal s range is OVDC thru 5VDC representing an output current swing of 0 Isu thru 108 Isu with 4 64 VDC output equal to 100 Tout O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 17 of 23 Reference Voltage A B C D This is a 5VDC precision output reference and be used as a source voltage to control the Remote Voltage Adj A B C D and the Remote Current Adj B C D remote input signals Signal Ground B C D This is signal return ground for Channel A B C D In addition to individual channel I O control and status signals there is a Global Disable signal Global Disable channels A
3. 37 Global Disable Input TTL signal disables all Channels low to Default is ENABLE enable high to disable O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 21 of 23 APPENDIX REGULATORY NRTL UL 61010 1 REVISION 4 ELECTRICAL EQUIPMENT FOR MEASUREMENT CONTROL AND LABQ FCC 47CFRI5 SUBPART UNINTENTIONAL RADIATORS Compliance Statement NOTE This equipment has been tested and foy CSA EU DIRE 93 68 EEC CE MAR 73 23 EEC ELECTRICAL EQUIPMENT DESIGNED FOR USE WITHIN CERTAIN VOLTAGE LIMITS LOW VOLTAGE DIRECTIVE 2004 108 ELECTROMAGNETIC COMPATIBILITY 2002 96 EC WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT WEEE O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 22 of 23 APPENDIX D ULTRAVOLT S HV SYSTEM BLOCK DIAGRAM WLLI oe Arg H Su ypy IAD X20 g uejs s Yey AH urge O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 23 of 23
4. HV OUT RETURN _ HV OUT RETURN EXTERNAL EXTERNAL HV DEVICE C HV DEVICE A ri ec E SYSTEM SYSTEM GROUND GROUND O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 11 of 23 5 CONTROLS AND INDICATORS FRONT PANEL CONTROLS AND INDICATORS UltraVolt s HV Rack system can provide up to 4 channels of high voltage power The channels are configured at the factory to customer requirements During operation the output voltage and current for each channel can be individually set and monitored either through adjustment of the front panel controls or remotely Each channel also has an HV ON switch which enables or disables the output Voltage and current can be preset prior to enabling the output In addition to the individual channel controls there are a Front Panel AC Power Switch that will disconnect the AC line and a remote indicator to show when the rear panel Remote Control Selector DIP Switch is in the remote position Local setting enables all front panel controls remote setting transfers all operation and programming functions to the rear panel mounted 37 pin D connector The following front panel diagram shows a four channel configured UltraVolt HV Rack power supply and may differ from other configurations CHANNEL A CHANNEL B CHANNEL C CHANNEL D VOLTS KILO VOLTS KILO VOLTS KILO VOLTS REMOTE
5. System Installation and Operators Manual Rev A 20 of 23 APPENDIX REAR PANEL REMOTE CONTROL INTERFACE CONNECTOR PINOUT Default is disable via internal pull down Reference Voltage A Output 5V precision voltage reference returned to signal ground A SS rr ee Remote Current Adj Input Current Programming for Channel B to 4 64V 0 to 100 SV 108 Tout Output Current Monitor for Channel B OV to 4 64V to 100 Iou SV 108 Tour Reference Voltage B Output 5V precision voltage reference returned to signal ground B Remote Enable C Input TTL high to enable low to disable Channel C Default is disable via internal pull down Voltage Monitor C Output Scaled Voltage Monitor for Channel C OV to 4 64V 0Vo to 100 Vou SV 108 Vout Remote Current Adj C Input Current Programming for Channel C OV to 4 64V to 100 Iou SV 108 Tout Remote Voltage Adj C Input Voltage Programming for Channel C OV to 4 64 to 100 Vou SV 108 Vou Output Current Monitor for Channel C OV to 4 64V to 100 Iou SV 108 Tour ee E OV to 4 64V to 100 Vou SV 108 Vou j Output Current Monitor for Channel D OV to 4 64V to 100 Isu SV 108 Ioui Reference Voltage D Output 5V precision voltage reference returned to signal ground D wwa NEN wwa wwa es circuitry
6. use of the UltraVolt HV Rack system in its intended application The end user 15 encouraged to consult with an UltraVolt Customer Service Department Applications Engineer The following is a description of the I O control and status signals available for each channel Remote Enable A B C D This is a digital input signal TTL level that when asserted True 5VDC enables the high voltage output It performs the same function as the front panel switch ON When channel is remotely enabled the Channel Output Enable Switch HV ON for that channel will illuminate Output voltage and current can be programmed prior to enabling the high voltage output remotely Once the high voltage channel has been enabled either the Voltage Regulation Indicator or Current Regulation Indicator will illuminate on the front panel Which indicator is illuminated 1s dependent upon output load and voltage current preset settings and 15 automatically determined by the UltraVolt HV Rack system s automatic crossover feature Remote Voltage Adj A B C D This is an analog input signal and is used to adjust the high voltage output voltage DC voltage can be applied within the range of OVDC thru 5VDC representing high voltage output swing of 0 V thru 108 Vou with 4 64VDC input equal to 100 Vouw The HV Rack power supply s front panel Voltage Monitor Voltage Preset Meter and the Voltage Scale Indicator will display the actual voltage Remote Current Adj A
7. yotTAg 40 746 sot TAG 405740 LZ A ovRREy MIRCO MILLI AMPS MIRCO MILLI AMPS MIRCO MILLI AMPS MILLI AMPS VOLTAGE PIE CURRENT VOLTAGE PRE CURRENT VOLTAGE PRE CURRENT HV VOLTAGE aE CURRENT IN REGULATION SET REGULATION ON REGULATION SELI REGULATION ON REGULATION SED REGULATION LON REGULATION SEL REGULATION ON A TOM FOUR CHANNEL 3 1 T Channel Identifier CHANNEL A 2 Voltage Programming Dial KILO A4 3 Voltage Monitor Voltage Preset Meter 4 Voltage Scale Indicator 2 5 Voltage Regulation Indicator e 3 a ORREN 6 Current Programming Dial id 7 Current Monitor Current Preset Meter 6 8 Current Scale Indicator Dc 9 Current Regulation Indicator Lc MICRO MILLI AMPS 22 JL 10 Current Voltage Preset Switch momentary VOLTAGE PRE CURRENT REGUATON SE REGUATON Lon 11 Channel Output Enable Switch HV ON latching EHE 12 Front Panel AC Power Switch 5 10 9 11 1 Channel Identifier High voltage output channels A B C and D corresponding to rear panel channel markings A B C and D O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 12 of 23 2 Voltage Programming Dial This is a ten turn locking control When used in conjunction with the Current Voltage Preset Switch momentary it varies and sets the high voltage output for the ass
8. 5 Configurable Connector Plate UltraVolt s HV Rack power supply 15 equipped with a configurable output plate for each channel Each plate 15 custom configured based upon customer requirement and consists of a high voltage connector and high voltage return for each channel Both connectors are isolated from chassis ground 6 HV Output Connector The standard high voltage connector is an Alden B110US rated 40kV other connectors are available This connector is internally wired to the UltraVolt high voltage power supply output for the indicated channel 7 HV Return Ground Binding Post The standard high voltage return is a 2 way binding post isolated from chassis ground This connector 15 internally wired to the UltraVolt high voltage power supply return for the indicated channel High voltage return is referenced to earth ground through a 1kQ impedance and clamped for electrical transients exceeding 91V UltraVolt recommends using a ring lug to secure the HV return so it cannot inadvertently become disconnected 8 Cooling Fan The HV Rack power supply has four cooling fans mounted on the rear panel Air is drawn in from the back and is blown through the equipment 9 Remote Control Connector The UltraVolt HV Rack system is equipped with remote control capability via a rear panel 37 pin female connector Metal shell connected to the chassis The Remote Local Selector DIP Switch when correctly set enables remote control Active rem
9. 50VAC at 47 to 63Hz The power entry module is EMI RFI filtered IEC 320 C20 inlet Fuse AC power is fused through a 5mm x 20mm time delay fuse located on the rear panel The fuse must always be replaced with the same type and rating as per the UltraVolt HV Rack power supply s rating label HV connectors The UltraVolt HV Rack system is equipped with a configurable output plate for each high voltage output channel Each rack can have custom configured high voltage output and return connectors according to customer requirement The basic UltraVolt HV Rack system includes Alden B110US 40kV industrial high voltage output connectors and a two way binding post return for each channel Package Chassis dimensions 17 00 wide x 18 50 deep x 5 00 high 431 8 x 469 9 x 127 0mm Width 15 measured chassis side to opposite side depth is measured from the back of the front panel mounting flange to chassis rear and does not include rear panel connector protrusion height is measured chassis top to chassis bottom and does not include the height of rubber feet mounted on the bottom Front panel dimensions 19 00 wide x 0 125 deep x 5 25 high 3U 482 60 x 3 18 x 133 35mm These measurements do not include handles or controls Front panel mounting holes are configured for both 10 32 and M6 rack configurations Weight Approximately 30 pounds 11 2kg configuration dependent approximately 40 pounds 14 93kg shipping O 12 2006 UltraVolt HV Rack
10. B C and Dj This is a digital input signal TTL level that when asserted True 5VDC disables all high voltage outputs when asserted False 0VDC it enables all high voltage outputs A 15VDC 100mA power tap and return is also available on the remote connector It can be used to power external circuitry O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 18 of 23 8 MAINTENANCE AND CALIBRATION A WARNING ATTEMPTING TO REPAIR MODIFY OR IN ANY WAY TAMPERING WITH THE ULTRAVOLT RACK POWER SUPPLY WILL VOID THE WARRANTY AND CAN CREATE A DANGEROUS CONDITION WHICH CAN RESULT IN PERSONAL INJURY AND OR DAMAGE TO EQUIPMENT OR OTHER PROPERTY MAINTENANCE The UltraVolt HV Rack system 1s designed for years of reliable operation Under normal operating conditions it should not require any maintenance except for occasional external cleaning If any question should arise contact UltraVolt s Customer Service Department to speak with an Applications Engineer ROUTINE CLEANING ventilation openings top bottom sides and rear panel should be checked periodically and kept free of dust and other obstructions vacuum may be used to clean these vents when the unit is powered off Do not use compressed air to clear the vents The front panel may be cleaned periodically with a lint free cloth and mild isopropyl alcohol solution when the unit is powered off CALIBRATION Under normal operating cond
11. OULD NOT BE MOUNTED OR SUPPORTED BY THE FRONT PANEL ALONE IF SUBJECTED TO HIGH VIBRATION OR SHOCK AS MIGHT OCCUR IN A MOBILE ENVIRONMENT OR DURING TRANSPORT CAUTION THE SLIDE RAILS AND MOUNTING HARDWARE SHOULD TYPE OBTAINED THROUGH OR RECOMMENDED FOR USE BY ULTRAVOLT USE OF INCORRECT SLIDE RAILS OR HARDWARE CAN RESULT IN PERSONAL INJURY AND OR DAMAGE TO THE EQUIPMENT OR OTHER PROPERTY A CAUTION ULTRAVOLT S HV RACK POWER SUPPLY MUST ONLY BE INSTALLED AND OPERATED IN A LOCATION WHERE ADEQUATE VENTILATION IS ASSURED Should the end user decide to install the UltraVolt HV Rack power supply in an industrial 19 rack UltraVolt recommends using slide rails The slide rails and mounting hardware should be of a type obtained through or recommended for use by UltraVolt and correctly sized to support the weight of the UltraVolt HV Rack power supply Additionally the screws used to attach the slide rails to either side of the HV Rack power supply must be of the correct length to prevent contact with internal components Each slide kit contains 1 pair of slides for the left and right side of the chassis The slides are symmetrical and individual components can be used interchangeably Each slide kit consists of four brackets two slide sections including two chassis inside sections and hardware figures 1 2 and 3 1 Fully extend each chassis slide assembly pulling the chassis inside section item 1 outwards until the chas
12. VE BENCH TOP SURFACE FAILURE TO FOLLOW THIS WARNING CAN RESULT IN PERSONAL INJURY OR LOSS OF LIFE CAUTION THEULTRAVOLT HV RACK SYSTEM MUST ONLY INSTALLED AND OPERATED IN A LOCATION WHERE ADEQUATE VENTILATION IS ASSURED Should the end user decide to install the UltraVolt HV Rack power supply on a bench top surface it should be located in an area where adequate ventilation is assured and where external cable connections will not be inadvertently disturbed disconnected or loosened Place the unit conveniently oriented on a nonconductive bench top surface near a properly wired electrical outlet The UltraVolt HV Rack system has five factory installed rubber feet mounted to the bottom of the chassis five rubber feet must be in place to support the weight of the unit adequately Also there are ventilation openings on all sides the top and the bottom of the UltraVolt HV Rack power supply which must not be obstructed A CAUTION ULTRAVOLT S HV RACK POWER SUPPLY CAN BE STACKED UP TO THREE HIGH PROVIDED THE BOTTOM MOUNTED FACTORY INSTALLED RUBBER FEET ARE IN PLACE DO NOT STACK ANY OTHER EQUIPMENT OR PLACE ANY OTHER OBJECT ON TOP OF ULTRA VOLT S HV RACK POWER SUPPLY 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 7 of 23 RACK MOUNT INSTALLATION CAUTION CHASSIS SLIDE RAILS ARE RECOMMENDED WHEN INSTALLING THE ULTRAVOLT RACK SYSTEM IN AN INDUSTRIAL RACK THE HV RACK POWER SUPPLY SH
13. ay and change the voltage and current program settings for each channel When pressed and held voltage and current set points are displayed When pressed and held while manipulating either the Voltage or Current Programming Dial items 2 and 6 the set points can be adjusted Releasing the Current Voltage Preset Switch momentary returns the voltage and current meters to output monitor Voltage and current be adjusted when the output 15 either enabled or disabled depending on the status of HV ON HV ON switch item 11 11 Channel Output Enable Switch HV ON When the pushbutton HV ON latching switch is depressed the switch illuminates and the high voltage output for that channel 15 enabled O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 13 of 23 12 Front Panel Power Switch This 15 the front panel AC power switch there 15 a Rear Panel Main AC Power Switch as well This switch must be ON On 1 for the UltraVolt HV power supply to be functional Both rear and front panel AC switches must be on REAR PANEL CONNECTIONS CONTROLS AND INDICATORS The HV Rack system can provide up to 4 channels of high voltage power configurations vary Each channel has an inline cooling fan and a configurable high voltage output connector plate The plate is used to mount the high voltage output and high voltage return connectors The actual connectors can vary and are custom configured for each
14. ct electrical service outlet Do not use AC power Do not use an extension cord when connecting this equipment to an AC extension cord power source An outlet socket must be located near the equipment and must be easily accessible This equipment must be This product is grounded through the grounding conductor of the power connected to an earth safety cord To avoid fire and electrical hazard the grounding conductor must be ground connected to protective earth ground Before making connections to the input or output terminals of this product ensure the product is properly grounded Use UltraVolt approved When configuring external cable assemblies it is strongly recommended end connectors and or cable users use only those connectors and or cable assemblies approved by assemblies UltraVolt All external system device chassis should be connected to the HV Rack grounds system s rear panel system grounding stud Do not operate without To avoid electric shock or fire hazard do not operate this product with product conditions conditions Avoid exposed connections Do not touch exposed connections when power is present Service 15 to be performed All servicing on this equipment must be carried out by factory qualified by factory qualified service service personnel only persons only servicing power switch and power cord prior to servicing Installation shall be by a This product must only be installed by a qualified high voltage equ
15. efective provided 1 the Buyer shall have notified the Seller of the defect within such one 1 year period and 2 the Seller shall have the option of requiring the return of the defective material or goods at the Buyer s expense to establish the claim provided however the Seller will bear any transportation costs incurred in repairing or replacing any goods that are shown to be defective during the warranty period The cost of any repairs made by the Seller to goods no longer covered by this warranty shall be borne by the Buyer The Buyer must contact the UltraVolt Customer Service Department prior to the return of any material s to obtain an RMA number which will be used to track the material Material found to be out of warranty will be repaired or replaced at the Seller s discretion based on quantity please contact the Customer Service Department for more information The Seller shall in no event be liable for the Buyer s manufacturing costs lost profits good will or any other special consequential incidental or other damages resulting from a breach of the foregoing warranty There are no other warranties expressed or implied including the warranty of merchantability that extend beyond the warranty set forth herein or that extend beyond the description of the goods contained herein We at UltraVolt know that when developing new high voltage applications power supplies may sometimes become unintentionally damaged We therefore offer an
16. enhanced warranty beyond the scope of our basic one year warranty to support customers efforts in new product development Should a power supply unintentionally fail or become damaged through incorrect application UltraVolt will repair or replace the first unit at no charge during the Warranty period Then if the same unit 15 unintentionally damaged again while still within the warranty period UltraVolt will provide another replacement at half price For any such replacement UltraVolt Applications Engineering must first review the customer s new product application This is done to ensure mechanical installation and electrical connections are in accordance with UltraVolt published datasheets and application notes The combined free replacement and expert UltraVolt engineering review 15 just one of many ways UltraVolt is Making High Voltage Easier 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 5 of 23 2 GENERAL INFORMATION PRODUCT INFORMATION UltraVolt s HV power supply is a fully featured high performance configurable high voltage chassis providing an end user with the capability of independently controlling up to four channels of high voltage outputs Each channel can be configured to control any of the more than 400 UltraVolt high voltage power supplies up to 40kV and 250 watts per channel Features Include e to 4 independently configurable high voltage output channels e Voltage range
17. grammed into the UltraVolt HV Rack system for that channel DANGER PRESSING THE ON SWITCH AT THIS TIME WILL ACTIVATE AND ENABLE THE HIGH VOLTAGE OUTPUT FOR THAT CHANNEL FAILURE TO ADHERE TO ANY PREVIOUS INSTALLATION OR OPERATING INSTRUCTIONS OR IN ANY WAY ACTING IN AN UNSAFE MANNER WHILE AROUND THE EQUIPMENT CAN PRESENT AN IMMEDIATE DANGER WHICH IF NOT AVOIDED CAN RESULT IN PERSONAL INJURY OR LOSS OF LIFE Press and release the HV ON pushbutton switch for the desired channel The switch will latch recessed into place and illuminate The high voltage output for that channel will now be active and enabled The Voltage Monitor Voltage Preset Meter will display the actual output voltage and the Current Monitor Current Preset Meter will display the actual output current Either the Voltage Regulation Indicator or the Current Regulation Indicator will be illuminated The status 1s dependent upon output load and voltage current preset settings and 1s automatically determined by the HV Rack power supply s automatic crossover feature Each output can be adjusted in real time simply by manipulating the respective channel s Voltage Programming Dial or Current Programming Dial Alternatively each output can be preset using the Voltage Programming Dial or Current Programming Dial in conjunction with the Current Voltage Preset Switch The voltage and current meters will display the actual values as they change O 12 2006 UltraVo
18. ies and sets the maximum output current for the associated channel Output current can be set prior to enabling the output depending on the status of HV ON HV ON switch item 11 7 Current Monitor Current Preset Meter Each channel has 4 5 digit LED display to indicate either actual output current or preset current depending upon the position of the Current Voltage Preset Switch momentary The indicated output current is derived from the current monitor on the UltraVolt power supply and 15 scaled and calibrated to eliminate any offsets 8 Current Scale Indicator Each channel has illuminated indicators for current scaling The indicators will light AMPS MILLI AMPS or MICRO AMPS depending upon channel configuration which is preset at the factory The indicators illuminated whenever the chassis main power 15 on 9 Current Regulation Indicator Each channel has an indicator that when lit indicates the channel is in current regulation mode Either the Voltage Regulation Indicator or the Current Regulation Indicator will illuminate depending upon output load and the programmed settings for voltage and current The status 15 selected automatically by the UltraVolt HV Rack power supply s automatic crossover capability This indicator is inactive when the channel s high voltage output is disabled 10 Current Voltage Preset Switch The Current Voltage Preset Switch momentary 15 used to display or to both displ
19. igh voltage power supply used in the UltraVolt HV Rack power supply can be obtained for immediate use in the new product This makes for unparalleled Convenience for new product design through development to finished product O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 6 of 23 PART 3 INSTALLATION CAUTION THIS PRODUCT MUST BE INSTALLED BY QUALIFIED HIGH S VOLTAGE TECHNICIAN ONLY A CAUTION BEFORE ENERGIZING THE ULTRAVOLT HV RACK POWER SUPPLY THOROUGHLY REVIEW ALL INSTALLATION OPERATION AND SAFETY INSTRUCTIONS WARNING FAILURE TO INSTALL THE ULTRAVOLT HV RACK POWER SUPPLY CORRECTLY AND TO FOLLOW ALL OPERATING INSTRUCTIONS MAY CREATE AN ELECTRICAL SHOCK HAZARD WHICH CAN RESULT IN PERSONAL INJURY OR LOSS OF LIFE AND OR DAMAGE TO EQUIPMENT OR OTHER PROPERTY UNPACKING When unpacking the equipment ensure all packaging materials tapes and cartons have been removed ventilation openings in the chassis must be free of obstructions Thoroughly inspect the equipment for damage that may have occurred during shipment If such damage occurred further inspection of packaging materials and cartons may be necessary A claim must be filed immediately TABLETOP INSTALLATION CAUTION THEULTRAVOLT HV RACK POWER SUPPLY MUST ONLY BE PLACED ON A BENCH TOP SURFACE DESIGNED FOR AND STURDY ENOUGH TO SUPPORT ITS WEIGHT WARNING DO NOT OPERATE THE ULTRAVOLT HV RACK SYSTEM ON A METAL OR CONDUCTI
20. igure 2 2 7297 sE lu i et amp ve g T gw x X8 0 Figure 3 O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 9 of 23 4 ELECTRICAL CONNECTIONS LINE CORD THIS LINE CORD MUST BE USED WITH A PROPERLY WIRED GROUNDED RECEPTACLE WHERE THE GROUNDING WIRE IS CONNECTED TO PROTECTIVE EARTH GROUND FAILURE TO GROUND PROPERLY CAN RESULT IN PERSONAL INJURY OR LOSS OF LIFE AND OR DAMAGE TO EQUIPMENT OR OTHER PROPERTY A WARNING THIS UNIT IS EQUIPPED WITH A THREE CONDUCTOR GROUNDED CAUTION PRIOR TO MAKING ANY ELECTRICAL CONNECTIONS TO THE ULTRAVOLT HV RACK POWER SUPPLY ENSURE THE FRONT AND REAR PANEL POWER SWITCHES ARE IN THE OFF POSITION FAILURE TO DO SO CAN RESULT IN PERSONAL INJURY AND OR DAMAGE TO THE EQUIPMENT OR OTHER PROPERTY CABLES AND INTERCONNECTS Prior to making any electrical connections ensure that the UltraVolt HV Rack system is configured as follows Set the front panel power switch to OFF zero Set the rear panel power switch to OFF zero Setthe front panel controls for all channels Voltage Programming Dial Set to 0 Current Programming Dial Set to 0 Channel Enable Button HV ON Set to OFF out Connect external cable assemblies as required depending upon the specific application While doing so ensure correct polarity is observed Cable assemblies should only be of a type approved for use by Ultravolt The standard high
21. ipment qualified high voltage technician equipment technician recommendations ventilation openings prevent overheating of the equipment and must not be restricted Check for signs of visible If any external physical damage 15 observed to the equipment or damage each time before interconnecting cables do not operate operating O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 3 of 23 PART 1 SAFETY TERMS AND SYMBOLS CAUTION WARNING HAZARDOUS VOLTAGE Contact will cause electric shock Disconnect and lock out power before servicing Caution statements identify conditions or practices that if not avoided can result in personal injury and or damage to the equipment or other property Warning statements identify conditions or practices that if not avoided can result in personal injury or loss of life and or damage to equipment or other property Danger statements identify conditions or practices that present an immediate danger and if not avoided will result in personal injury or loss of life Attention symbol Indicates important installation operating and or maintenance instructions Shock Hazard symbol Indicates risk of electric shock Shock Hazard label Indicates risk of electric shock and is located on the equipment itself Protective Earth Ground symbol internal Indicates primary protective earth ground internal to the equipment System Earth Ground symbol ex
22. itions the UltraVolt HV Rack power supply should not require calibration However it can be returned to the factory for complete electrical and mechanical inspection Also if required an NIST certificate can be issued for traceability Contact UltraVolt s Customer Service Department for additional information O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 19 of 23 APPENDIX SPECIFICATIONS CAUTION ALL SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE CUSTOMERS ARE NOT NOTIFIED WHEN CHANGES OCCUR UNLESS THEY HAVE ARRANGED FOR CONFIGURATION CONTROL WITH ULTRAVOLT S CUSTOMER SERVICE DEPARTMENT CSD THROUGH THE SUFFIX PROGRAM ONLY THOSE ITEMS OF GREATEST SIGNIFICANCE WILL BE POSTED ON ULTRAVOLT S WEB SITE IN THE PRODUCT CHANGE NOTICE SECTION Since each channel of the UltraVolt HV system is custom configured with a specific model of Ultra Volte high voltage power supply the end user should refer to UltraVolt s datasheet for the electrical specifications of that model Storage Temperature Storage temperature range is 55C to 105C Operating Altitude Humidity amp Temperature UltraVolt HV Rack Series operating performance is guaranteed between sea level and 10 000ft in non condensing relative humidity up to 95 between temperatures of 10 C and 40 C Shock and vibration TBD AC Power The AC input power 15 universal auto ranging It operates between 85 to 2
23. lt HV Rack System Installation and Operators Manual Rev A 16 of 23 OPERATION USING CONTROL A WARNING ENABLING REMOTE CONTROL DISABLES FRONT PANEL CHANNEL CONTROLS VOLTAGE PROGRAMMING DIAL CURRENT PROGRAMMING DIAL VOLTAGE CURRENT PRESET SWITCH PRIOR TO APPLYING AC POWER TO THE HV RACK POWER SUPPLY ENSURE THE EXTERNAL CONTROLLER IS FUNCTIONING AND COMMUNICATING PROPERLY WITH THE HV RACK POWER SUPPLY AND IT IS INA KNOWN STATE OF OPERATION AND CONTROL FAILURE TO DO SO MAY CREATE A CONDITION THAT CAN RESULT IN PERSONAL INJURY OR LOSS OF LIFE AND OR DAMAGE TO EQUIPMENT OR OTHER PROPERTY All functions of the UltraVolt HV power supply can be controlled remotely through use of the 37 pin Remote Control Connector mounted on the rear panel Remote control is enabled by setting the Remote Control Selector DIP Switch see rear panel figure for the location of the DIP switch To enable set the rear panel DIP switch 2 to ON on 1 prior to applying AC power When remote is enabled the status indicator remote located on the upper right hand corner of the front panel will illuminate Appendix B of this manual describes the I O control and status signals accessible on each pin of the 37 pin connector It is the responsibility of the end user to wire the interface connector correctly and importantly to understand the functionality of each I O control and status signal as it applies to the operation and
24. n the industrial rack Position and hold the previously assembled slide section with two attached end brackets in place with the right angle slotted flange towards the inside edges of the industrial rack Slip a 10 32x1 2 screw item 11 through the front of the industrial rack mounting edge and through the front slotted end flange Secure with a split ring locking washer item 16 and a nut item 20 capturing the slotted flange between the nut and industrial rack mounting inside edge Repeat this for the rear bracket Double up the fasteners on both the front and rear mounting screws two screws in front and two in back for each side Tighten all hardware 7 Fully extend and lock the slide into place With the help of an assistant lift the UltraVolt HV Rack power supply aligning the chassis inside sections with the extended slide sections and slip into place Then O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 8 of 23 for full engagement depress and hold the button safety locks the inside sections and fully collapse the slide sections easing the UltraVolt HV Rack power supply into place 18 Secure the UltraVolt HV power supply front panel to the industrial rack using the supplied decorative head screws item 12 BAN Figure 1 T A eM 1 59 5 FRONT BRACKET Ed T F
25. ociated channel Output voltage can be set prior to enabling the output depending on the status of HV ON HV ON switch item 11 3 Voltage Monitor Voltage Preset Meter Each channel has a 4 4101 LED display to indicate either actual output voltage or preset voltage depending upon the position of the Current Voltage Preset Switch momentary item 10 The indicated output voltage 1s derived from the high voltage monitor signal on the UltraVolt power supply and is scaled and calibrated to within 1 of full scale 4 Voltage Scale Indicator Each channel has illuminated indicators for voltage scale The indicators will light with either VOLTS or KILO VOLTS depending upon channel configuration which is preset at the factory The indicators are illuminated whenever the chassis main power 15 on 5 Voltage Regulation Indicator Each channel has an indicator that when lit indicates the channel is in voltage regulation mode Either the Voltage Regulation Indicator or the Current Regulation Indicator will illuminate depending upon output load and upon the programmed settings for voltage and current The status is selected automatically by the HV power supply s automatic crossover capability This indicator is inactive when the channel s high voltage output is disabled 6 Current Programming Dial This is a ten turn locking control When used in conjunction with the Current Voltage Preset Switch momentary this dial var
26. oltage Programming Dial Set to 0 Current Programming Dial Set to 0 Channel Output Enable HV ON Set to OFF off out The UltraVolt HV Rack system has two AC power switches one located on the rear panel and one located on the front panel Both must be ON on 1 to enable the internal power supply Apply AC power by individually toggling both the front and rear panel AC power switches to the ON position No high voltage output should be present on any channel at this time and the ON latching switch should not be lit Power on will be indicated by the illumination of both the Voltage Monitor Voltage Preset Meter and the Current Monitor Current Preset Meter for all channels Each display will typically read 0000 null Additionally the Voltage Scale Indicator will light with either VOLTS or KILO VOLTS and the Current Scale Indicator will light with any of AMPS MILLI AMPS or AMPS ranges are factory preset Select a channel to work with then press and hold the Current Voltage Preset Switch momentary Adjust the Voltage Programming Dial until the desired voltage 15 obtained as displayed on the Voltage Monitor Voltage Preset Meter While still holding the Current Voltage Preset Switch adjust the Current Programming Dial until the desired current 15 obtained as displayed on the Current Monitor Current Preset Meter Release the switch voltage and current values have now been pro
27. ote control 15 indicated by a green status LED on the rear panel and by remote indicator on the front panel Through remote control connection each of up to four channels signals can be individually controlled and monitored including the following output enable voltage programming current programming voltage monitor and current monitor In addition there is a global output enable signal which will enable disable all channels simultaneously 10 Remote Control LED indicator This indicator illuminates when remote control 15 enabled 11 Remote Control Selector Switch When correctly set this switch enables remote control of the UltraVolt HV Rack power supply Switch 2 ON on 1 enables remote control Switch 2 OFF off 0 disables remote control Switch 1 15 not currently used 12 Rack Configuration Label This label indicates which model of UltraVolt high voltage power supply is installed in each channel of this UltraVolt HV Rack system O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 15 of 23 PART 6 OPERATION A WARNING PRIOR TO APPLYING POWER TO THE SYSTEM ENSURE ALL CONNECTIONS ARE PROPERLY TERMINATED FAILURE TO WIRE CORRECTLY CAN RESULT IN PERSONAL INJURY OR LOSS OF LIFE AND OR DAMAGE TO EQUIPMENT OR OTHER PROPERTY OPERATION USING FRONT PANEL CONTROLS Prior to powering on the HV power supply ensure the front panel controls for each channel are set as follows V
28. s from 0 to 62VDC through 40kV e 4 to 250 watts per channel up to 1000 watts total e Independent adjustment of each channel through manipulation of simple front panel controls e Independent Voltage and Current meters for each channel e Independent latching enable illuminated pushbutton switch for each channel e Preset before and during bias capability e Constant current Constant voltage auto crossover e PLC Analog Digital Remote operation capability e Bench top or rack mount installation e Universal AC power input UltraVolt s HV Rack power supply is designed to meet numerous high tech high voltage performance requirements It is well suited for use within a research and development laboratory environment and may also be used as an incoming inspection tool for production test purposes for new product development for equipment calibration or for other engineering and manufacturing related purposes The Standard Convenience of the UltraVolt HV Rack power supply UltraVolt high voltage power supply combination means new product development can move swiftly from prototype to market When configuring an HV Rack power supply an end user can select from any of over 450 Standard UltraVolt high voltage power supplies Once configured a completely functional high voltage power supply solution with short lead time 15 available for development purpose When the new design is proven and verified through prototype functionality the exact same h
29. sis and the intermediate sections item 2 lock into place 2 Remove the chassis section by grasping the slide assembly and pressing the button lock on the outside of the chassis inside section Pull the chassis inside section free 3 UltraVolt s HV Rack system is equipped with PEM nut mounting patterns on both sides to mount the rack slides chassis sections Mount the chassis inside sections to each side of the UltraVolt HV Rack power supply chassis with four 4 each of the supplied 10 32x1 4 pan head machine screws item 10 When doing so ensure the button stop on the end of the chassis inside section 1s oriented towards the rear of the system figure 1 4 Assemble the front end brackets item 4 to the outside of each slide item 3 with four 4 supplied 10 32x1 2 pan head machine screws four 4 flat washers item 15 and four 4 10 32 locking nuts item 21 Before tightening ensure the two sections are aligned straight with one another and that the distance between the forward end of the front bracket and the forward end of the slide measures 3 89 as indicated figure 2 Tighten all hardware 5 Install the rear end brackets item 4 to the outside of each slide item 3 with four 4 supplied 10 32x1 2 pan head machine screws four 4 flat washers item 15 and four 4 10 32 locking nuts item 21 Do not tighten at this time 6 Determine the height at which UltraVolt s HV Rack system is to be positioned i
30. system A rear panel remote local control DIP switch can be used to enable remote control by transferring front panel control and programming functions to the 37 pin D connector on the rear panel The following rear panel diagram shows a four channel configured UltraVolt HV Rack system and may differ from other configurations 9 Fuse 2 Rear Panel Main AC Power Switch 10 3 Power Entry Module a 4 System Ground 11 5 Configurable Connector Plate 6 HV Output Connector 7 HV Return Ground Binding Post CH A 8 Cooling Fan ene Vo dac 9 Remote Control Connector o 10 Remote Control LED indicator 11 Remote Control Selector DIP Switch 12 12 Rack Configuration Label 1 Fuse AC protective fuse 2 Rear Panel Main AC Power Switch This 15 the rear panel main AC power switch there 15 a second AC power switch located on the front panel as well This switch must be ON On 1 for the UltraVolt HV Rack power supply to be functional both rear and front panel AC switches must be on O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 14 of 23 3 Power Entry Module The HV Rack system is equipped with a filtered power entry module IEC 320 C20 inlet 4 System Ground The UltraVolt HV Rack system is equipped with 4 x 20 thread long 18 8 stainless steel ground stud This 15 used for connecting the HV Rack power supply s chassis to system ground
31. ternal Indicates system earth ground O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 4 of 23 PART 1 ULTRAVOLT INC BASIC WARRANTY WARRANTY The Seller warrants all goods supplied hereunder will conform to any sample approved by the parties and will be the kind described herein or in any specification performance requirement or drawing approved by the Seller and will be of merchantable quality and free from defects material or workmanship under normal use and prescribed maintenance for a period of one 1 year from the date of shipment To the extent the Buyer does not furnish the Seller with written specifications the goods will be manufactured in accordance with industry accepted standards This warranty shall not apply to any goods delivered hereunder that have been damaged or subjected to alteration nor shall it apply to negligent treatment after delivery or to any defects attributed to artwork or drawings furnished by the Buyer Also unless specifically stated the warranty does not extend to the electrical performance of any assemblies or subassemblies to which the goods furnished hereunder are affixed but is restricted to the electrical continuity properties of such goods The Seller s only obligation for breach of this warranty shall be the repair or replacement without charge of any goods or parts thereof that within such one 1 year period is proven to the Seller s satisfaction to have been d
32. voltage return connection is a 2 way binding post isolated from the UltraVolt HV Rack system s protective earth ground High voltage return is referenced to earth ground through a 1kQ impedance and clamped for electrical transients exceeding 91V When making this connection UltraVolt recommends using a ring lug rather than a banana plug to ensure a secure connection external device chassis grounds should be connected to the UltraVolt HV Rack power supply s system ground stud located on the rear panel using an appropriately sized and crimped ring lug Connect only the supplied line cord to the UltraVolt HV Rack system s rear panel AC power entry module Connect the other end to a properly rated and protected wired AC outlet Ensure a functional protective earth ground has been established 1 Ohms 91 Volt High Voltage Transorb Chassis Ground Return Earth O 12 2006 UltraVolt HV Rack System Installation and Operators Manual Rev A 10 of 23 TYPICAL SYSTEM WIRING DIAGRAM ULIRAVOLT HV RACK CHANNEL D EXTERNAL HV DEVICE D m SYSTEM REMOTE CONTROL CHANNEL CHANNEL CHANNEL A I d I l SYSTEM ie 7 GROUND 5 275 AL AIC OUTLET 57 gt 5 Ede PROTECTIVE HV DEVICE B EARTH GROUND SYSTEM HV GROUND HV
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