K8009
Contents
1. 2 Diodes Check the polarity CATHODE 1N4007 1N4148 1N4148 BAT85 BAT85 1N4148 1N4148 1N4148 1N4148 CATHODE vellemen Construction 4 1 4w Resistors 1 1 2 3 2 0 2 3 3 1 MM C0 P9 P9 A PM GO 00 C0 CO D P 3 3 MM EM 4 och ht 1 YS YS GA wa 100K 1 270K 1 1 oo ce u 51 LI u 51 LI u 51 LI u 51 LI u LI u 51 LI LI LI 51 LI u Q LI LI Q LI LI To 1 NO 1 Sonstracton Nin 6 IC socket 9 Transistors Watch the position of the notch li 52 g BC547C BC547C BC547C BC547C BC547C BC547C BC547C BC547C BC547C BC547C BC547C BC547C2. 2 8 9 2 od 61 05 12 a Deg S COGO io eodqupoo 55 62 7 Sao 9 ROL LL Se odsqzP SN Gd oO reali le CH 26 2 T S SR 6 oC Ono LT OG S IIIS e 68 06 16 E Mis O M 19 O O 7 suueg9 91 23 Q NOILVHSITVO SIL HOJ Nid1S 1 2 dsab drap ove 6 AH 1IVa ag EL E dap ors 9 so Offa Fo Z 6008d om erg NvW TaA quei quu Display PCB vellemen velleman 25 Transmitter diagram R2 47 LD1W gt LED 3mm 6 UM3758 120A MPSH10 Lou C5 W2 SW1 KRS0611 BITE E zz KRS0611 modifications reserved BAT85 BATTERY For use with old version of receiver K6707 replace C1 by 1pF on the receiver P C B and readjust the receiver Diagrams vellemen Display diagram x Gesten Gau D coco eb1 WH Leem 5901 Wem DO ceocm GEN WE Wal 2901 5901 erc 541 ea Aa FOOT CX M 8501 es 2581 Maso vo seem 901 Zeen emer E01 Wo y Z osa E Gan 501 ero Wal ECO H ALS emero 2581 Mero 110 d uoi Lesser 601 Neono KN Nszd Vceocmo udi Ma enero al soe 0 01 Zodi Nes Mac CSO 6503 1501 y Z osai Gesin IN ezan Lemmer 9201 A eeeTO 9201 Lesen 9201 AE Gi Geen eeno SEN eno PAL Goen ac 52011 Leger 7201
3. E SCH OG aos SEH 500 T a o ausge E Teu 50 0 008 SH 500 org 900 E 560 E LAO NOULVYSITYO SIL zoso ei mehr 2 roso voor os ell o Eco LEE Nouvuarivo awar NaS 1 be p An 300 55 SCH Die 21 rr g lo Ei d EJ JN Lesen xp Te 209 101d i Di v L sv Ei 550 ON nr Ka oN 2 ON d Teor 1 o Tata qqAT Na qqAT Nri saz s ER t 9 8 5 a 5 0909 sol 2 o zoqTeoq zaz 25508 SL ene EEN ez iL 9L N3dO 43431 86 ZOP HO LOF LNNOW NOIL0 1HS Seu Powe 038 LELOT essrawesen eor cvv EES 858 5 ap B ei EW or sA os piov aai ruaan Teen Se 120 An Fum 175 td sonum ANANI 00 30 5 VELLEMAN COMPONENTS NV Legen Heirweg 33 9890 Gavere Belgium Europe Info amp support www velleman be Modifications and typographical errors reserved Velleman Components NV H8009IP 2002 ED3
4. BC547C BC547C BC547C BC547C BC557 BC557 BC557 BC557 BC557 BC557 BC557 1 a 470pF 471 470pF 471 100nF 104 1 100nF 104 1 100nF 104 1 2pF 2 2 2p2 12pF 380pF 331 330pF 331 22pF 330pF 331 1pF 2pF 82pF 330pF 331 100nF 104 u1 8 Quartz crystal X1 4 194304 Fix the quartz crystal by means of a jumpwire 10 1 e A CV2 TRIM 5p5 12 Electrolytic capacitors 1hF 100gF 16V 18 10 1 3 022 470uF 25V 13 Buzzer check the polarity BUZ o e O BUZ1 SV4 12 S Construction 14 Relay UI RY1 VR3D121C A selection is possible for a normal closed contact output or a normal open contact output For normal closed mount jumper JNC ees a per Y i For normal open mount jumper JNO D pA 15 PCB pin Mount only if you have access to a frequency counter l GND Q Testpin for time calibration 15 625ms 64Hz This testpin can be used to calibrate the clock see chapt 22 by means of a counter Adjust CV1 for a period measurement of 15 625ms or 64Hz frequency Commun Nr 16 Temperature sensor p lt 71 SENS LM335
5. Make the connections longer when using an enclosure like our optional enclosure type B8009 use blank jumpwires Sx S 12 17 LED mounting To mount all the LED s at the same hight we are going to use some spacers Mount the spacers on the PCB 15mm M3 BOLT 10mm SPACER i Ge M3 NUT Mount about five LED s then turn over the PCB and solder ONE connection of each LED Now correct the position of the LED s and solder the other connection of each LED Continue mounting all the LED s as above 1 X lt o It is important that when our optional enclosure B8009 is used that the maximum hight is respected u LD1 LD132 3mm LED Now the spacers can be removed Construction 18 Resistor trimmer Lo Al RV1 500E 470 19 Connectors Q SK1 DJ005 Ae us Mem ea Ee LU SK2 BATCON o e gt 8 SK3 SCREW02 If a 9V block battery is used for the memory backup then the following snap can be connected 5 Check the polarity vellemean Watch the position of the notch CA3160 VK8009 PIC16C715 UM3758 UM3758 CD4017 LM258 vellemen Connection 21 Connecting the wired remote control Only three wires are used to connect the transmitter with the display Connect one wire between the from the display and the of the transmitter connection next to R5 Conne
6. successful Read them carefully 1 1 Make sure you have the right tools e A good quality soldering iron 25 40W with a small tip e Wipe it often on a wet sponge or cloth to keep it clean then apply solder to the tip to give it a wet look This is called thinning and will protect the tip and enables you to make good connections When solder rolls off the tip it needs cleaning e Thin raisin core solder Do not use any flux or grease e A diagonal cutter to trim excess wires To avoid injury when cutting 1 excess leads hold the lead so they cannot fly towards the eyes e Needle nose pliers for bending leads or to hold compo nents in place e Small blade and phillips screwdrivers A basic range is fine A For some projects a basic multi meter is required or might g be handy 1 2 Assembly Hints Make sure the skill level matches your experience to avoid disappointments Follow the instructions carefully Read and understand the entire step before you perform each operation Perform the assembly in the correct order as stated in this manual Position all parts on the PCB Printed Circuit Board as shown on the draw ings Values on the circuit diagram are subject to changes Values in this assembly guide are correct Use the check boxes to mark your progress Please read the included information on safety and customer service Typographical inaccuracies
7. then it is advis able to repeat the above adjustment with the transmitter at about 10m 10 yard If the adjustment is OK then the HH of the display should increase each time button 1 is pressed d Remark Hold the display away from large metal objects Next step is to calibrate the temperature indication Disconnect the power supply from the display Reconnect the power supply to the display Put a known good thermometer next to the display temperature sensor Press repeatedly button 2 on the transmitter until the display shows dAtE blinking Now press button 1 until rEGIOn is blinking Next press button 2 EU will blink Use button 1 to choose between EU Europe or uS USA display format for time date and temperature Confirm your choice by pressing button 2 Now press the left button until dEGrEE is displayed and confirm with but ton 2 Now adjust the trim potentiometer RV1 TEMP CALIBRATION until the dis played temperature corresponds with the reference thermometer d Repeat the above adjustment after the display is warmed up for a few hours vellemen Test amp adjustment Next step is to calibrate the clock time base The processor has an internal oscillator that is used to run the clock By means of CV1 TIME CALIBRATION it is possible to adjust the oscillator frequency if the clock does not run correctly 1 Start by setting the trim capacitor in his center 50 overlap position 50 2 should the
8. Total solder points 775 HIGH Q EZ Difficulty 7 oy et an 40 57 advances V llemenkit Multifunctional clock display Features K8009 A 6 x 36mm high digits M Time date amp temperature indication selectable with toggle option M 1 sec resolution chronometer with lap function Count down function to a specific date Scoreboard function two players or teams count up to 199 Random generator from 00 to 99 MA 2 digit dice Hour chime option Counter display Relay output for temperature control or time alarm US or Europe display option time date degrees Celsius or Fahrenheit Wireless remote control for all functions wired remote possible M Optional enclosure type B8009 Optional extra remote type K6706A K6706B or K6706G Specifications e Fixed 433 92 MHz transmitter frequency as required by law Key chain remote control included Temperature indication from 20 to 70 C resolution 1 Temperature indication from 0 to 150 F resolution 2 Memory backup option 9V battery or rechargeable battery T331 Relay output 1A 24V max Supply 12VDC 300mA power supply adapter type PS1203 Dimensions 252 x 80mm without enclosure Modifications reserved ILLUSTRATED ASSEMBLY MANUAL H8009IP 3 Assembly hints velemen 1 Assembly Skipping this can lead to troubles Ok so we have your attention These hints will help you to make this project
9. ao2Hno109 gg g 9 9uv4J IHYA To 99ig62 32IGOO NES 1 1 0 8 Z Z A LAW LS vellemen Construction IMPORTANT First the remote control PCB is assembled P6706A The remote control can be build for wireless remote operation or for wired remote operation no need for battery in the transmitter In case of a wired remote only a few components are mounted see further Before mounting the components on the PCB first check that the PCB fits in the housing Watch the small notch next to LD1 Should it not fit then grind the edges of the PCB carefully Mount only the components marked with if wired remote is wanted 1 Jumperwire 5 Push buttons SW1 KRS0611 SW2 KRS0611 CATHODE B 6 IC socket d amp Watch the position of the notch D1 BAT85 LI 32 BAT85 3 1 4W Resistors R4 33K 3 R5 100K 1 4 SAW resonator Watch the position of the notch 1 100pF 101 1pF small type 56pF 4 7pF 4p7 4 7 C5 56pF So Q 470pF 471 X1 SAW433 Construction 8 Transistor QO T1 MPSH10 Check the minimum height 7mm 9 1 4W Resistors check the color code 10 LED check the polarity COLOR 2 5 Yi Yi LD LD1 3mm P Mount at the indicated height p 11 Coil A si
10. clock run too fast then turn the capacitor more in the maximum 100 overlap direction a k 100 3 should the clock run too slow then turn the capacitor more in the minimum no overlap direction Mounting vellemen 23 Mounting the display into the optional enclosure B8009 Remove the display window and the side panels from the enclosure Slide the PCB into the lower slot of the enclosure At the left hand side two holes must be made in the small cover one for the power supply plug and one for the temperature sensor Alternatively a hole can be made at the back of the enclosure to pass the power supply plug Mount the two side panels At the right hand side there is space for a battery a 9V battery or a 3 6V re chargeable battery type T331 can be used Connect the battery to the appro priate connector After connecting the power supply plug the display window can be mounted d REMARK It is important that the temperature sensor body is outside the enclosure otherwise the temperature readout will be faulty d Keep the display out of direct sunlight See the user manual for further instructions vellemen PCB amp DIAGRAMS 19 vellemean PCB a A CH 2 E E st N 20 PCB SLLSL SU N dO 4337 HO Zr HO LOF LNNOW NOLLO THS SSdaQv o O 98 jo 76 76 po d 2H d CH isnravuawaoau 25 OL ECH NM e GLL 02L D al El
11. ct one wire between the from the display and the of the transmitter connection next to C5 L Connect one wire between C on the display and the connection at R1 on the transmitter see drawing Before mounting the transmitter PCB in the enclosure make a small slot in the bottom enclosure to pass the wires CUT OUT f Now the transmitter can be placed in his enclosure d REMARK If the buttons do not click please check the position of the PCB It is also possible that the first time you have to press firmly the button cap before they work properly Test amp adjustment vellemen 22 Test and adjustment First we will test if the display works properly 9 Connect a 12VDC 300mA adapter check the polarity and the connector type to the display The display should indicate the time 00 00 00 HH MM SS and the HH should blink Next step is adjusting the displays receiver to the transmitter skip this step if a wired transmitter is used 4 2 7 gt Remote control button code Hold the transmitter about one meter one yard away from the display Press button 1 on the transmitter the LED on the transmitter should blink rapidly Now adjust the trimmer capacitor CV2 RECEIVER ADJUST on the display using the supplied plastic tuning screwdriver until the receiver LED REC blinks at the same rate as the transmitter If a maximum range between transmitter display is wanted
12. excluded Always look for possible last minute manual updates indicated as NOTE on a separate leaflet vellemen Assembly hints 1 3 Soldering Hints 1 Mount the component against the PCB surface and carefully solder the leads 2 Make sure the solder joints are cone shaped and shiny 3 Trim excess leads as close as possible to the sol der joint AXIAL COMPONENTS ARE TAPED IN THE CORRECT MOUNTING SEQUENCE REMOVE THEM FROM THE TAPE ONE AT A TIME Velleman hereby certifies that the device K8009 meets the essential requirements and all other relevant stipulations of directive 1999 5 EG and 1995 5 EC For the complete conformity declaration check out http www velleman be downloads doC CE_K8009 pdf vellemean Color code table BI JeAlIZ 1ue5JV 9AIIG 9qIIS 8 AISS EIS eadoy eleld Opeajeiq oOJushiy Y 8 Siu 5 SUD AS neiy EI BBUUJBH Suc Olu9zul OIBUD 8 9 mnelg nag Jal ts 11 1 E E elg USUIUIS nzyv Inzv ng 9 eu epeAl epson 6 51 6 p 1295 eunef AOIIS E 3 n5 ueureyey OIIHBUUV ojereuy oe p opef O1BIO 95ue O 95ue O 95ue O 95ue O S5ue O 95ue O u amp JeN elueie UBIV opeu pooy 95nod poy ueurieung oloy Bou OSSOH Z EFTEPTECTNCCEETECTCEETETTECT CUT PTT JEWZ JION Xoelg Z eAMQS nos 1405 HEAS Be1SnM Oo B5eN 0 981d OJ9N 0 E E a 340109 See 0 e 30O NOLLVO 2007 3GOM AGOM JIAON VW3HOS IGOOM HO 102 He SH DT Hi
13. mple air core coil has to be made as shown in the diagram using the jumper lead supplied L1 1 turn 12 Battery contacts Check for good attachment of the solder to the contacts Mount them as straight as possible 13 1C Watch the position of the notch IC1 UM3758 vellemen Construction 14 Create your code Your own individual code can be set for a transmitter clock combination There is a row of nine code pads that are the closest to IC1 only one code connection is used The code can be set by linking the code pad to a neighbouring pad or pad by using a jumper lead JC1 and JC2 are located on the main PCB P8009 There are 3 different combinations possible 1 JC1 and JC2 are not mounted on the main PCB then do not mount code jumpers on the transmitter In case of a wired remote continue the assembly In case of a wireless remote the transmitter PCB can be placed in his enclosure Fit a new 12V battery type V23GA or GP23A Check the polarity which is shown in the enclosure REMARK If the buttons do not click please check the position of the PCB It is also possible that the first time you have to press firmly the button cap before they work properly 15 Sticker 433 92 MHz SRFCE Affix the supplied sticker to the housing EC Construction vellemen Assembly of the main PCB P8009 1 Jumperwires
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