Baseline 225 Cvr Ops.indd
Contents
1. At the end of spin program goes into 3 stage of the OPT program OPT 3 Turn the wheel until the segment in the middle of the screen lights up to indicate the position Make a chalk mark on the outside wall of the tire at 12 o clock Remove the wheel from the balancer Turn tire on the rim until the chalk mark is opposite the valve i e 180 Remount the wheel until the valve is at 120 clock Press 4 Make third spin At the end of the spin the program goes into its fourth and last stage YYYY NON ON 22 4 gt Turn the wheel until the segment in the centre lights to indicate the correct position gt two chalk marks on the outside wall of the tire at 12 o clock If the screen gave you the message to switch around the tire as it is mounted on the rim make these two chalk marks on the inside wall of the tire v Turn the tire on the rim and switch it around if this is called for so that the two chalk marks are opposite to the valve Mount the wheel on the balancer Turn the wheel until the valve is at 12 o clock Press ll Make the 4 spin When this 4 spin has finished the program has been completed and the machine will display the weights to be added to balance the wheel If you make an error which will negatively affect the end result the machine will tell you this by V NON Y displaying a message OPT Err This means the entire procedure should be repea2. 23 Calibration program First sensitivity calibration This program needs to be run whenever the settings appear to be out of tolerance or when the machine requests self calibration spontaneously by displaying the message 1 CAL gt Select a wheel of average size and weight preferably with a limited unbalance and fit to the shaft Enter the correct geometrical data for the wheel Press ft 9 keys until the CAL program indicator lights up Press to confirm selection of the program VV VV The machine is now ready to carry out first sensitivity calibration and will display the message CA 1 Rotate the wheel to the point denoted by the position indicator and by the appearance of the v valve 100 or 3 5 if ounce mode is selected in the display gt Attach a 100g or 3 507 sample weight to the outside of the wheel rim Positioning at 12 o clock exactly Make a first spin Once the wheel is at standstill remove the sample weight from the outside plane and rotate the wheel to the point denoted by the position indicator and by the appearance of the value 100 or 3 5 in the display gt Attach the 100g 3 50z sample weight once again to the OUTSIDE of the wheel rim at 12 o clock exactly gt a second spin If the calibration program has been completed successfully this will be confirmed by a beep following the spin If not the message Er3 CAL is displayed The self
3. gt The electrical hook up is scaled according to the balancer 5 electrical power input as specified on the machine data plate A plug conforming to binding regulations must be fitted to the power supply cable The machine must have its own electrical connection with an automatic differential switch set to 30mA To set the scale of the protection fuses on the power supply line refer to the general electric lay out in this manual To prevent the machine from being used by non authorized personnel it is advised to unplug the power supply plug when the machine is not being used switched off for long periods If the power supply line is connected directly to the main electricity panel without a plug a key switch or lockable switch must be fitted to restrict the use of the machine to authorized personnel only Warning A good ground connection is essential for the correct functioning of the machine NEVER connect the machine ground wire to a gas pipe water pipe telephone cable or other unsuitable objects Safety regulations Warning Failure to observe these instructions and the relative danger warnings can cause serious injury to the operator and others Do not power up the machine before you have read and understood all the danger warning attention notices in this manual This machine must be used only by qualified and authorized personnel A qualified operator is construed as a person who has read and understood the manuf
4. gt Change the number shown on the right display by pressing the add keys until the correct setting is shown If you hold down the and 8 keys the numbers will spool up or down quickly and make data input all the more rapid Once the wheel data have been input correctly press gt F to display the unbalance recalculated for the new wheel data gt START to doa spin 5 Unbalance display in ounces or grams You can set up the machine to display unbalance values in grams or ounces by pressing the F key and holding it down for about five seconds Rounding When the machine is switched on its default setting is to show the unbalance to the nearest five grams rounding up or down as necessary or to the nearest 1 4 ounce if data output in ounces has been set In this default setting the first 4 grams are not displayed since they are regarded as below the operational threshold the Thr LED will turn off and unbalance will be shown to the last gram or to the last 1 10 of an ounce if this display made is active Each time the F key is press the machine toggles between threshold ON and threshold OFF Attention Never raise up the wheel cover before the wheel has come to a stop For models with wheel cover only If due to a fault in the machine the wheel keeps spinning permanently switch off the machine at the master switch or by unplugging the plug from the power supply Then
5. balancing check diagram 1 7 Do not forget that especially when the unbalance is large a slight error a degree or two in positioning the balancing weight can produce a residual unbalance of 5 10g nz yon Puno 8209 pic 7 Static balancing A wheel can also be balanced with a single weight placed on one of its sides on at the centre of the channel This is what is called static balancing Some dynamic unbalance may still be present shimmy and the wider the tire the more noticeable this will be gt Press f 9 keys until the LED for static balancing lights gt Press to confirm your choice gt Input the diameter of the wheel in static mode you need only input the diameter gt Spin the wheel by pressing the start button gt Wait until you hear the beep signaling that the unbalance has been calculated gt Brake the wheel with the pedal brake E pic 4 The unbalancing weight will appear on the display B pic 4a gt Turn the wheel unit it the segment at the center lights to show the correct position has been reached and you hear the beep The display will also flash when the correct position has been reached gt Place the weight as indicated at 12 o clock on either side or at the centre of the rim channel gt f you decide on the rim channel remember that the diameter is less than the nominal and for 15 good results when you input the diameter value make it 2 or 3 inche
6. Ambient conditions in the place of operation gt Relative humidity from 30 to 95 gt Temperature range from 32 to 131 degrees 0 C to 55 Warning The machine must not be operated in explosive atmospheres Place the machine in the chosen position and make sure that the surrounding space is commensurate with the minimum clearances indicated in pic 2 The machine is supplied with a number of separate parts that have to be assembled following the procedures described below 24 inches pic 2 Wheel cover assembly pic 3 gt Unscrew the nuts that lock the two bolts on the Wheel cover support pin holes and take out the bolts Fitthe Wheel cover tube into the support pin lining up the two sets of holes Fitthe two bolts into the holes and attach the Wheel cover on to the support by tightening up the nuts 3 Main operating components pic 4 Distance gauge Display panel with keyboard Flange holder cover Weight holder cover Brake pedal Master switch moo pic 4 Display panel pic 4a A Inside plane display left B Outside plane display right Hgg a Inside plane position indicator Outside plane position indicator Keys and leds for selecting and displaying available programs Key and led for input of wheel data pic 4a Electrical hook up Warning All the electrical hook up operations must be carried out solely by specialized personnel gt gt
7. anne sese ette tena 24 SECOND SENSITIVITY CALIBRATION ccsssssccccceceesssececececeensececececseneaseceeececsesesasseceeseseneaasesececsenennsaeeeeees 24 DISPLAY MESSAGES ener aS EP EUER roe v a OR ESPERE POS RE 25 ERROR DISPLAY d enne dece od rev e ie pedit osos teste lea a tecti ipe t e b dae 25 OTHER MESSAGES itt ei dace bas A E E ute de e ORO dee 26 USING THE PEDAL BRAKE TO HOLD THE SHAFT IN POSITION NOT AVAILABLE ON AUTOMATIC BRAKE MODELS netos sese 26 BALANCING ACCESSORY AVAILABILITY STATUS 4 eeeeeeee seen eren ette n eer n stunts seta neenon 26 TROUBLE SHOOTIN G onse enero oue ee en Phoebo ax ea EE sbesenseovousdenuassvoaeesenesonavenhssvesesenssnooseesens 27 GLOSSARY 5 S aureesetisodeereexcieie eg vens uos NEESER uova epos ESSENDON Uu Vx See VT ek Uu n T vewe eu b Eee 29 D EYO NIRE EC EDEN 30 GENERAL ELECTRIC LAY OUT rt pO RR RE HR CHO ETE D IRE YO RITIRO D E ONEN 30 Transport Storage and Handling gt The balancer packaging consists of a carton crate and pallets Before setup the balancer must be transported in its original packing by inserting the forks of a lift truck in the relevant channels in the pallet making sure that the machine is maintained in the position indicated on the outer packing pic 1
8. be done Er2CAL Error in second sensivity calibration Second sensivity calibration should be done Er3 CAL Calibration has been done without using the 100g standard weight Repeat calibration with the weight 4 CAL First sensivity calibration has been done with a tire with a too high unbalance Balance the wheel or at least reduce its unbalance and repeat calibration Er5 CAL Gauge calibration error Carry out gauge calibration Err 7 The machine cannot give the data asked for Do a spin and repeat the request Err 10 Internal distance gauge not in rest position completely in when the machine is turned on Turn off the machine return the gauge to its correct position and turn on again gt Potentiometer malfunction Press the key to disable gauges and enter data from the keyboard Err 11 Diameter potentiometer malfunction Press the key to disable gauges and enter the data from the keyboard Contact technical assistance for help Err 20 Gauges not in correct position during calibration Move them to the correct position and repeat calibration Alu Err Incorrect wheel data have been input for an aluminium wheel balancing program ALU Correct the data OPT Err Error made during the OPT procedure optimization Repeat from the beginning Cr Err Spin made with wheel guard up 25 Other messages CA 1 GO First sensivity calibrating spin CA 2 GO Second sensivity calibrating spin GO Alu Spin with
9. calibration program ends with the display showing the unbalance values for the wheel ignoring the sample weight Notes gt Remember to remove the 100g 3 50z sample weight at the end of the procedure TheF key can be pressed at any given moment to abort the calibration procedure and return to the program selected previously Thecalibration described above is valid for any type of wheel Second sensitivity calibration This program is used to self calibrate the machine to make it extremely accurate even with very high unbalance values over 200g of static unbalance with average size wheels It should be done when machine itself calls for by displaying the message Er2 CAL 24 gt Select a wheel of average size and weight preferably with a limited unbalance and fit to the shaft gt Enter the correct geometrical data for the wheel gt Press the f 9 keys until the CAL program indicator lights up gt Press twice to confirm selection of the program The machine is now ready to carry out second sensitivity calibration and will signal this with the message 2 gt Follow all the steps outlined above for first sensitivity calibration Display messages The machine can recognize a certain number of incorrect operation and will signal them with appropriate messages on the displays Error display Erl CAL Error in first sensivity calibration The first sensivity calibration procedure should
10. gt Machine packing dimensions e Length 40 9 inches 1040mm Depth 28 7 inches 730mm e Height 45 3 inches 1150mm Shipping weight with packing 352 7 lbs 160Kg gt Ambient conditions in place of storage Relative humidity form 20 to 95 e Temperature from 14 to 140 degrees 10 to 60 C pic 1 Attention Do not place other items on top of the packs as this may cause damage After setup the machine can be moved using the following methods gt Witha crane using special equipment that holds the machine at the lifting points pic 1a gt Positioning the machine on its original pallet securing it with the original devices and then lifting the pallet with the lift truck pic 1a Attention Always unplug the power supply from the socket before moving the machine Warning Never apply force to the spin shaft when moving the machine Warning Take the utmost care when unpacking assembling and setting up the machine as described in this heading Failure to observe these instructions can lead to damage to the machine and injury to the operator or other persons Remove the original packing once you have positioned it as shown on the outside and keep it intact for possible future transport Choose the place ofsetup in strict observance of local regulations regarding safety in the workplace Attention If the machine is to be installed outdoors it must be properly protected by a canopy roof
11. the back of the cabinet F pic 4 After the beep and the lamp test the machine is ready to receive the wheel data Wheel data input gt Press key The machine is ready to receive WIDTH the corresponding LED will light Measure rim width with the caliper pic 5 VV V ON Change the number shown on the right display using the 8 keys until the correct number is set WIDTH can be input in millimeters or a previous input converted to inches To do this press To return to input in inches hit E again A LED on the panel will light to identify the current unit of measurement mm or inch gt Press again to confirm the input and to set up the machine for DIAMETER the corresponding LED will light Readthe rim diameter on tire gt Change the number on the right display with the Band 8 keys until the correct number is shown DIAMETER can be input in millimeters or a previous input converted to inches To do this press To return to input in inches hit 42 again A LED on panel will light to identify the current unit of measurement mm or inch gt gt Press key M a third time to confirm the input and set up the machine for DISTANCE the corresponding LED will light Move the distance gauge until it touches the edge of the inside rim channel as shown in pic 6 or 6a according to the different terminal available on the gauge gt Read the machine rim distance on the ruler
12. wait until the wheel stops or apply the brake with the pedal Balancing programs Before starting a balancing cycle Mountthe wheel on the shaft using the appropriate flange gt Remove any balancing weights stones dirt or other foreign bodies from the wheel Input wheel data correctly Dynamic balancing standard gt Press the 9 keys until the LED for DYN balancing program lights gt Press to confirm your choice Dynamic balancing mode is the default setting when the machine is switched on gt Input the wheel data correctly gt Spin the wheel by pressing the start button on the panel For best balancing results do not rush the machine while it is processing the unbalance signals gt Wait for the beep signaling that the data processing has been completed gt Brake the wheel with the pedal brake E pic 4 wheel stops automatically on models with automatic brake The unbalance weights will be shown on display A and B pic 4a for the inside and outside planes respectively gt Choose the first side you intend to balance and turn the lights and you will also hear a 14 confirming beep The display will flash Put the balancing weight at 12 o clock Repeat this process for the other side of the wheel Make a test spin to check the accuracy of the balancing If you do not find it completely to your satisfaction change the amount of the weight and its position following the suggestions given in the
13. Alu program GO 115 Spin with motorcycle dynamic program GO 15 Spin with motorcycle Alu program GO CTS Spin with CTS programme St Spin with static balancing program CCC CCC Unbalance higher than 255 grams Using the pedal brake to hold the shaft in position Not available on Automatic brake models The pedal brake is only to be used when the machine has stopped and you want to hold the shaft to add balancing weights on the wheel If you have to brake the wheel in an emergency situation while it is been spun by the motor first hit to disengage the motor and then use the footpedal Balancing accessory availability status This check permits you to make sure that wear has not alterated the mechanical specifications of flanges cones and so on beyond the specified limits The test is carried out with a perfectly balanced wheel to zero without the threshold and showing the first gram When this wheel is mounted on the balancer removed and remounted in a different position the unbalance weight shown should not be more than 10 grams If the unbalance is higher check all the accessories with care and replace any that show dents abnormal wear bent flanges and so on Always remember that if you are using a cone to center the wheel on the shaft you will never get good results if the centre hole in the rim is not perfect i e off center or out of round Results are always better when the wheel is centered with the rim holes A last impor
14. BASELINE adi kg Model 225 Wheel Balancer Setup Instructions Safety Instructions Operating Instructions Maintenance Instructions READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators Manual Part No 85607560 00 Revision 12 10 Index TRANSPORT STORAGE AND HANDLING eee en eee ene teen netos toss etas tne ense teen 4 5 WHEEL COVER ASSEMBLY 6 MAIN OPERATING COMPONENTS 4 7 DISPLAY PANEL PICAA Jonot ete d eee He cre lec e eei e e eee decus 7 ELECTRICAL ia SERRE SEINE ENT E E eva PER Urna ose aee ne ep 8 SAFETY REGULATIONS 4 sscccisssssssccesosessesessesicesvsecsysesseossasteiesebesseiesesscasiesoasessdecssoserteasadscessecetesevsesszesuseoss 9 GENERAL CHARACTERISTICS vvscsccccosssetsessecsosvessasscaesessessenssnesesstscasuecsecbonastssnseaetcspoessouerseeccenavesesesss 10 TECHNICAL SPECIFICATIONS eed oes erue UV eut eee ea EN S ve Pese a eR nieve ene 10 GENERAL CONDITIONS OF USE oe cessat se ene a eee e EP ER e SK o ERE Ne Sere eR Ur
15. CELL ALU I ALU 2 ALU 3 ALU 4 ALU 5 ALU IP ALU 2P pic 8 Attaching balancing weights inside wall Turn the wheel until the central position indicator segment lights up Attach the balancing weight shown in the 12 o clock position If the program ALU is running place the weight at the exact position of the plane chosen when measuring the wheel data Pic 8b shows the correct position of the weight with respect to the end of the gauge outside wall Position the balancing weight shown inside the mobile gauge spring D pic 8a making sure that it is centered with the adhesive part outwards Remove the protective paper from the adhesive strip Turn the wheel until the central position indicator segment lights up Position the mobile gauge on the right side of the vehicle body using the special attachments 1 pic 8c If necessary push the sliding arm towards the rim until the spring situated at the end of the arm rests against the rim itself Press the button E pic 8a to make the weight adhere to the rim which will therefore be correctly fixed in the 9 o clock rather than the usual 12 o clock position Remove the mobile gauge from its case taking care not to change the setting of the moving parts This way it can be used for attaching weights to identical wheels Perform a test spin so as to check balancing accuracy Balancing motorcycle wheel Motorcycle Adapter is required Motorcycle wheels can be statically bala
16. acturer s instructions is suitably trained and is conversant with safety and adjustment procedures to be adhered to during operations Operators are expressly forbidden form using the machine under the influence of alcohol or drugs capable of affecting physical and mental capacity However in the case of drugs prescribed by a qualified physician without contraindications the operator may be allowed to use the machine The following conditions are essential gt operator must be able to read and understand the contents of this manual Make sure the operator has a thorough knowledge of the capabilities and characteristics of this machine Keepunauthorized persons well clear of the area of operations Make sure that the machine has been installed in compliance with established legislation and standards Make sure that all machine operators are suitable trained that they are capable of using the machine correctly and that they are adequately supervised during their work Do not touch power lines or the inside of electric motors or other electrical equipment until the power has been disconnected and locked out gt Read this manual carefully and learn how to use the machine correctly and safely gt Always keep this user manual in a place where it can be readily consulted when working with the machine and consult it whenever you are in need of confirmation or explanations Warning Do not remove or deface the saf
17. chine gives discontinuous unbalance values The machine has been jolted or destabilized during the spin gt Repeat the spin taking care not to disturb the machine while data acquisition is in progress The machine is not planted stable on the floor gt Verify the stands and adjust the feet utilizing shims if necessary The wheel is not properly clamped Tighten the hubnut so that the wheel is firmly restrained 27 Several spins are needed to balance a wheel The machine has been jolted or destabilized during the spin gt Repeat the spin taking care not to disturb the machine while data acquisition is in progress The machine is not planted stably on the floor gt Verify the stance and adjust the feet utilizing shims if necessary The wheel is not properly clamped Tighten the hubnut so that the wheel is firmly restrained The wheel dimensions entered are incorrect gt Verify the dimensions and program correctly The machine is not properly calibrated Runthe calibration procedure Warning Possession of the spare parts book does not authorize the user to perform any servicing or repair operation on the machine beyond what is specifically directed in the operator s manual Users are nonetheless encouraged to provide service technicians with accurate information on any fault or malfunction to the end of minimizing callout times 28 Glossary Balancer flange Disk that mates with the disk of the wheel mounted
18. ety Danger Warning or Instruction decals Replace any missing or illegible Danger Warning or Instruction decals When using and carrying out maintenance on the machine observe the unified industrial accident prevention regulations for high voltage industrial equipment and rotating machinery Any unauthorized alterations made to the machine automatically release the manufacturer from any liability in the case of damage or incidents attributable to such alterations Specifically tampering with or removing the safety devices is a breach of the regulations for industrial accident prevention Wear proper clothing Safety toe non slip footwear and protective hair covering to contain hair 15 recommended Do not wear jewelry loose clothing neckties or gloves when operating the balancer General characteristics VV VV NON ON Single spin fixed position flange balancing machine Microprocessor controlled data processing central unit Unbalance displayed grams and ounces Unbalance value detection precision 1 10 oz 1gram Slow balancing speed 150 rpm Full function built in keyboard Foot pedal brake operating on shaft assembly Cover with trays for all types of weights Mini repair clip weights Lighted digital display to show Unbalance weight and position Program selected Wide selection of programs so that the machine is easy to use straight away Types of balancing available Standard dynamic on b
19. hat causes the wheel to rotate and the successive free rotation of the wheel Device for clamping the wheel to the balancer The hubnut features elements for engaging to the threaded hub And lateral pins that are used to tighten it 29 Static balancing In static balancing only the static component of unbalance is corrected This is achieved by fitting a single weight usually at the centre of the rim channel The accuracy of this system increases as the width of the wheel decreases Threaded hub Threaded part of the shaft that is engaged with the hubnut to clamp the wheel This component is supplied disassembled from the machine Unbalance Non uniform distribution of the wheel mass that results in the generation of centrifugal force during rotation Diagrams General electric layout Cod 438776B Al Power supply and controls card A2 Master card A3 Search card Bl Internal pick up B2 external pick up Fl Fuse 3 15A A1 F2 Fuse 1A A1 F3 Fuse 1A A1 Fl Fuse 3 15AT T1 F2 Fuse 1A T T1 F3 Fuse 1A T T1 L1 Motor coil L2 Motor brake MI Motor Ql Main switch 51 Safety guard microswitch Tl Power supply transformer X1 Power supply socket X2 Separate connection 21 Motor filter 30 31 85607560 00 12 10 Copyright 2010 Hennessy Industries and COATS All Rights Reserved
20. heel machine 6 7 inches 170mm e Max wheel width with 11 4 inches 290mm Max wheel diameter with guard 35 4 inches 900 mm Max wheel weight sss emm 143 3 lbs 65kg Shipping weight without accessories 251 3 Ibs 114kg Noise level when nee lt 704 General conditions of use The balancers described in this manual must be used exclusively to measure the entity and position of unbalances on motor vehicle wheels within the limits specified in the Technical Brief Furthermore versions with motor must be lowered during the spin operation Attention Any use of the machine other than the described use is to be considered as improper and unreasonable Warning It is forbidden to start the machine without the wheel Attention Get to know your machine the best way to prevent accidents and get the best performance out of the machine is to ensure that all the operators know how it works Learn the function and location all the commands 11 Carefully check that all the commands on the machine are working properly To avoid accidents and injury the machine must be properly operated correctly and serviced regularly Switching on the balancer Turn on the machine with the switch on
21. nced following the steps outlined in the section on Static Balancing If you want you can divide the weight into two equal parts and place a weight on each side of the wheel If the WIDTH of the tire over 3 inches is such as to generate considerable unbalance which cannot be eliminated with static balancing it may be worthwhile doing a dynamic balancing on both sides Press the 9 keys until the LED for DM balancing lights Press to confirm your choice Mount the wheel on the shaft using the specific flange ATTENTION for good results mount the wheel on the flange so that there 15 no slippage when the wheel is spun or braked since this will give inconsistent results Install the extension pic 9 on the distance arm Input the wheel data as described previously Balance the wheel following all the steps described under the section on Standard Balancing 20 9 To balance motorcycle wheels dynamically with adhesive weights gt Press the f 9 keys until the LED for DM balancing lights gt Press twice to select ALU MOTO the circle on the panel shows the types of weights and planes to be balanced in the various programs gt Follow the instructions above for dynamic motorcycle wheel balancing The unbalance will be calculated and displayed for the position you will actually use for the adhesive weight The opt optimization program optional This procedure is used to reduce road n
22. oise vibrations to a minimum Road noise can still be present even after a very painstaking balancing but it can be reduced by elimination as much as possible any mismatch between tire and rim 21 Here the professional experience of the tire specialist comes into play When you feel that this extra step could be helpful to reduce road noise to a minimum select this program gt Press the f 9 keys until the OPT program LED lights gt Press to confirm your choice Once you have selected this program the machine will indicate whether it is worthwhile going through the OPT To do this the machine will flash the message gt Yes OPT if it is worth the effort gt No OPT if it is not This decision is made on the basis of the unbalance found with the last spin made therefore the last spin must refer to the wheel on the machine You can now ready to move into the first stage of the program and this will be signaled on the display if you do not want to continue with this program press the key OPT 1 Mount the rim without the tire on the balancing machine Turn it until the valve or hole is at 12 o clock Pressel Make the first spin as instructed by the displays At the end of the spin the program goes into its second stage VV VV OPT 2 Remove the rim from the balancer Put the tire on the rim Put the tire on the balancer Turn it until the valve is at 12 o clock Press Make second spin
23. oth planes Static on a single plane ALU 5 different routines for aluminium rims Motorbike dynamic dynamic on both planes of motor cycle wheels ALU motorbike dynamic on both planes of aluminium motorcycle wheels OPT program to reduce road noise by optimizing rim tire match General utility programs Calibration Self diagnostic servicing Technical specifications Supply Voltage ue teste th E RR ERI 110 220V 10 single phase 10 gt POWER gs eae ek E SUN GAN EBORE NEU ER RARE RE 250W gt a Balancing REESE ERR REX en ghe EON 150 rpm gt Average spin time with 5 14 wheel 7 sec Shaft diameter senssa knnen eee Rp TH ARE EEUU d E E LED EISE 40mm gt Tire shop temperatura riren eE ENEE E emen 32 to 131 degrees F 0 50 C gt Machine dimensions pic 4b e Width with wheel 42 9 inches 1090mm Depth with wheel cover 38 6 inches 980mm e Depth with wheel cover 37 4 inches 950mm Height with wheel cover 49 6 inches 1260mm e Height with wheel cover 62 2 inches 1580mm Programming parameters Nnnc n m from 1 5 to 20 inches e as ovest et tb ARR ARS ck from 8 to 23 inches e Max w
24. s less than the nominal Doatest spin following the same procedures as for standard balancing Balancing aluminium wheels standard ALU programs To balance aluminium wheels we usually use self adhesive weight and these are positioned differently from the clip weights used in standard balancing The 5 ALU programs bear in mind the various positions for the weights pic 8 and provide correct unbalance values while maintaining unchanged the wheel data input for aluminium rims gt Press the 9 keys until the LED for the ALU program lights gt Press the number of times needed to confirm your choice of ALU programs the circle on the panel illustrates the type of weights and balancing planes for each ALU program gt Input the wheel data If the width you input is less than 4 or the diameter less than 11 the message Alu Err may appear This means that the width and diameter input cannot be used for the ALU program selected gt you have selected the program you want and have input the wheel data correctly follow the procedures explained under the sections on standard balancing Some slight residual unbalance may remain at the end of the test spin due to the considerable difference in shape found in rims with the same nominal diameters To counter this change the amount and position of the weights in accordance with the balance check diagram pic 7 until you have as accurate a balance status as you can get
25. sa se ana epe aee os epe e ARE Nieves ene pu een 11 SWITCHING ON THE BALANCER cccsssssssssesssscscssccsesossscsessssenessncssssesesssessssssesenenessecssssesssesonses 12 WHEEL DATAINPUT erem 12 UNBALANCE DISPLAY IN OUNCES OR GRAMS u cscesscssssssecesesesssesscssccsessecsscsesssesecsssesesscsseeseses 13 ROUNDING cR 14 BALANCING PROGRAMS secscsssseossccsuccsssdsstosocscnsestebescontconvseseotossebeseeveeets ie pres voraus ip S eei eer eroe ap lentes gen ene 14 DYNAMIC BALANCING STANDARD enne nine ne nennen 14 STATIC TAE ec 15 BAEANCING ALUMINIUM WHEELS ERER E 16 STANDARD AL U PROGRAMS T CU ERE TN ES URS ERN A ee CHEN EENEN 16 BALANCING MOTORCYCLE WHEEL MOTORCYCLE ADAPTER IS REQUIRED eerte 20 THE OPT OPTIMIZATION PROGRAM OPTIONAL ee eeee eere en eere en netos etae 21 OPT auem Se en R ee eae ed 22 OP T 27 npe e er e RR RGB E re RR REED EN PR Pe ERES RAE OPER Se 22 22 Stead devi E 23 23 CALIBRATION PROGRAM e eeeeeeee eese 24 FIRST SENSITIVITY
26. tant point any difference between the way the wheel is mounted on the car and on the balancing machine will generate some unbalance This can only be eliminated with vehicle balancing using a finishing balancer to complement the work of the bench balancer 26 Trouble shooting Listed below are faults that the user can remedy if the cause is found to be among those indicated Any other defect or malfunction will require the attention of a qualified technician Contact your nearest BaseLine service centre Machine fails to switch on with no light showing at the main switch No power at the socket Testthe mains voltage gt Check the electrical power circuit installed in the workshop Defective mains plug gt Check the integrity and efficiency of the plug and replace if necessary The battery selector is set to battery but the battery is either disconnected or flat gt Connect the battery to the machine by means of the cable supplied and check the charge level Machine fails to switch on even with the light showing at the main switch One of the fuses F1 F2 F3 at the circuit board has blown gt Replace the blown fuse The battery selector is set to battery but the battery is disconnected gt Switch the selector over to mains or connect the battery and check the charge level Wheel fails to spin when START lever is pulled upwards The wheel guard is raised gt Lower the guard Ma
27. ted from the beginning Notes gt Ifyou do not want to make the first spin with just the empty rim you can skip the first phase by hitting the F key immediately after pressing the key for the OPT program This will mean that you start by mounting the rim plus tire on the balancer and carrying out phases 2 3 4 as previously described gt At the end of the 2 and 3 spin you may get the message OUT lor OUT 2 on the screen This means that you are better off abandoning the program by pressing the key The display will then give the weights needed to balance the wheel This allows you to short cut the program by accepting the current status without going all the way If you want to carry on the end press the F key and you will continue in the OPT program gt At the end of the 3 spin the screen may suggest switch the tire around on the rim If you do not want to or cannot do this press F key The screen will display instructions on how to complete the OPT program without making this switch Quick OPT program In the vast majority of cases this program gives results almost as good as the full OPT program described above although it requires fewer spins Proceed as outlined above in the previous heading with the difference that the first stage of the quick optimization program corresponds to the second stage of the standard program You therefore start work with the tire already on the rim and then proceed with the successive stages
28. to the balancer The flange also serves to keep the wheel perfectly perpendicular to its axis of rotation Balancing cycle Sequence of operations performed by the user and the machine starting from the start of the wheel spin to the time that the wheel is braked to a standstill after the unbalance signals have been acquired and the relative values calculated Centering Procedure for positioning the wheel on the spin shaft with the aim of ensuring that the rotational axis of the wheel is aligned with the centre of the shaft Centering flange accessory Device serving to support and center the wheel Also keeps the wheel perfectly perpendicular to its axis of rotation The centering flange is mounted to the balancer shaft by means of its centre hole Cone Conical components with centre hole which when inserted on the spin shaft serves to centre wheels with centre holes whose diameter is between maximum and minimum values Dynamic balancing Operation in which unbalance is corrected by the application of two weights one on each side of the wheel Self calibration A procedure whereby suitable correction coefficients are calculated by starting from known operating conditions Self calibration improves the measurement precision of the machine by correcting within limits calculation errors that may arise due to alteration of machine s characteristic over the course of time Spin Procedure starting from the action t
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