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MELSEC-L CC-Link IE Field Network Head Module User`s Manual

1. ls 28 52 88 System information llle 131 System MONILO a n coe dis uc Soa do COE Se 80 OTIS se ech cea eis cds ds teed acerca TOLLIT ITI 14 Testing the head module before wiring 44 Transient transmission 15 18 28 Troubleshooting 0 0 00 cee eee eee 83 Troubleshooting by symptom LL 93 Troubleshooting procedure 83 CM LOS Eee Bada Grain Bede andes at DEN PITE 44 WV GION ho ante Stay ed o v eso cla ate Re teenie anes 2 When cyclic transmission cannot be performed 93 When the D LINK LED flashes 91 When the D LINK LED turns off 91 When the ERR LED turns On 91 When the L ERR LED turnson 92 When the LINK LED turns off 92 When the MODE LED flashes 90 When the MODE LED turns off 90 When the REM LED flashes 92 When the REM LED turns off 92 When the RUN LED flashes LLL 90 When the RUN LED turns off 90 When transient transmission cannot be performed 93 Wiring to the head module 46 Wiring to the power supply module 44 REVISIONS The manual number is given on the bottom left of the back cover Print date April 2010 SH NA 080919ENG A First edition September 2010 May 2011 November 2011 September 2012
2. File name ASCII code 8 characters Extension 4 2EH ASCII code 3 characters 3 Time value set 4 a Extension names SD Upper 8 bits 51H 51H 128 SD n 1 Lower 8 bits Upper 8 bits Number Meaning SD5 Time 1us units 0 to 9994s SD6 Time 1ms units 0 to 65535ms SD7 SD8 SD9 SD10 SD11 SD12 SD13 SD14 SD15 For extension names refer to the table below on this page Extension 3 File type Parameter AE AM Initial device value APPENDICES Set by No Explanation M Set timing Stores individual information corresponding to the error code stored in SDO The following six types of information are stored here SD16 The error individual information type can be determined by individual information category code stored in SD4 The values stored in individual information category code correspond to the following 1 to 6 1 Empty 2 File name drive name Example File name Number Meaning ABCDEFGH IJK SD17 SD16 Drive b15 to b8 b7 to bO SD17 SD18 File name SD19 ASCII code 8 characters SD20 SD21 Extension 4 2EH SD22 ASCII code 3 characters SD18 BE SD24 Emot SD25 Empty SD26 3 Time value actually
3. Master station Head module Intelligent device station Master Output Intelligent station module function module 17 2 Transient transmission The master station and a local station can directly access the devices in the head module and the buffer memory in the connected intelligent function module by performing transient transmission Communications with other stations on other networks can also be performed The master station and a local station send requests to the head module by using dedicated instructions User s manual for the master local module used CPU module Master station Head module Intelligent function module Command 1234H 3 Parameter settings Parameters for the head module can be set using GX Works2 Creating a program for setting parameters is not required 7 gt Page 50 CHAPTER 7 CC Link IE Field Communication Head Parameter Setting Communication Head Setting PLc Name PLC System PLCRAS Operation Setting 1 O Assignment r CC Link IE Field Network Setting Mode online Network No 1 1 to 239 Station No 1 1 to 120 Operating with station No setting of CC IE Field diagnostics in master station when network No and station No are blank in online setting Ie Hold Store in Flash ROM PLC diagnostic error history and system error history by POWER OFF RESET Print Window Print Window Preview Acknowledge XY Assignment Default Chec
4. 0 0 0 0c eee eee Cyclic Transmission of Word Device Data 0 000000 ee CHAPTER 9 CC LINK IE FIELD NETWORK DIAGNOSTICS 9 1 9 2 9 3 9 4 9 5 9 6 9 7 Diagnostic TterfiS u a adc Re Co WER RI SA ORR ded ea eee EDO S Starting Diagnostics 4 222 02 4 25 82 IA uCaETT EINE ET DAS Sh ES Bee Diagnose WINGOW as tea XR Sb aps Ed EROR DLE o EX i eats Gormimublcation esL k oaa y t EIER ER E XWERSG SEE RSSESES GCaD rc stig eae eee tte LL Em ECT oyster NONO aereo DER Ode eere xe Sequi sm eoe Remote ODetallOh x onaetedwadee Roe DOCE PIS RE ERR S ENS CHAPTER 10 MAINTENANCE AND INSPECTION 10 1 10 2 Periodic Inspection Dally MSPECUON MP CHAPTER 11 TROUBLESHOOTING 11 1 11 2 11 3 11 4 11 5 11 6 11 5 2 When transient transmission cannot be performed Before Troubleshooting 2222 e pre eI Eq qal eg Troubleshooting Procedure llle System EIor HISO scq eene a acer eet bi ceras oda Checking the BEDS ake deerit BH Mni sta qae nid in abes afa Troubleshooting by Symptom n anaana aaa cc ee eee 11 5 1 When cyclic transmission cannot be performed List of Error CodeS iubes na dad EE hdi E eos obo ne oe APPENDICES Appendix 1 External Input Output Forced On Off Appendix 2 File Password 32 Appendix 7 Special Register SD 0 0 cece eee Appendix 8 Access Code and Attribute Code 0 0 cee ee Appendix 9 EMC and Low Voltage Dire
5. The following illustration is for explanation purpose only and should not be referred to as an actual documentation is used for Screen names and items 1 shows operating procedures T shows mouse operations 7 is used for items in the menu bar and the project window shows setting or operating examples T shows reference manuals 7 shows reference pages Aasigrirg the IO addres u ret necumsary as the CPU doss k automaticaly Loving this setting blank vll net couse on emor tO OOF nem Description Type Select the type of the connected module Page 74 Section 7 1 2 Model Name Select the model name of the connected module Set the number of points assigned to each slot Page 74 Section 7 1 3 Points Page 74 Section 7 1 4 Start XY Specify a start VO number for each slot Page 74 Section 7 1 5 Switch Setting Configure the switch setting of the built in I O or intelligent function modules Page 74 Section 7 1 6 Set the following Error Time Output Mode P amp Detaled Setting PLC Operation at HIW Error age 75 Section 7 1 7 VO Response Time Setting Start X Y enables modification on the start I O numbers assigned to connected modules hen 1000 is specified in Start X Y to the slot where a 16 point module is connected the assignment range of an input module is changed to X1000 to X100F For details refer to the following ELSEC L CPU
6. 95 III Error codes DOOOH to DFFFH 101 ACCBSS COde deite granai Pee or aa 134 Error Pisto cerei rener i ben Ide dread 52 Applicable DIN rail models IEC 60715 41 Error time output mode less 28 60 Applicable system llle 35 External dmensions sss 2 154 Attribute Code zsa e ata rb eo Gy doe eon o 134 External input output forced on off 28 Auto refresh 4 2o doe e deed eee 2f F B se a Fail safe measures for head module failure 147 Bending radius of the Ethernet cable 49 Ferritecore eee 143 File password 32 eee eee 28 112 C PURCHONUNISE dae a M deo BI den de Xa Berton bah dd 28 C able elartip 4 5 c cap hy duct A Se tated iar Pete Bae 139 G Cable test n n S obo web dr wy a ee eS 19 eee Calculating heating value of programmable controller General safety requirements 147 bob dM maa oe ha dudo ires os 148 General specifications llis 24 Calculating the average power consumption 148 Groundihg xu desc etna eae ec a c d 48 CC Link IE Field Network llle 14 CC Link IE Field Network diagnostics 14 H CE Markings hsm tases Vee he in ATE e ce 135 Changing modules on a DIN rail 42 Head module x 22 2 x a dero ode drea ce acad 14 Checking for an error of a module other than the Head module system configuration 34 head module 3 ssc adore 30 Pe HEC ite
7. a Control panel Use a conductive control panel Mask off an area used for grounding in advance e To ensure electrical contact between inner plates and the control panel mask off the bolt installation areas of each inner plate so that conductivity can be ensured in the largest area e Ground the control panel with a thick ground cable so that low impedance can be ensured even at high frequencies APPENDICES Keep the diameter of the holes on the control panel to 10cm or less If the diameter is larger than 10cm electromagnetic wave may leak In addition because electromagnetic wave leaks through a clearance between the control panel and its door reduce the clearance as much as possible Use of EMI gaskets sealing the clearance can suppress undesired radiated emissions The tests were conducted by Mitsubishi Electric Corporation using a control panel having damping characteristics of 37dB maximum and 30dB average measured at 3m distance 30 to 300MHz b Power cable and ground cable Provide a ground point to the control panel near the power supply module Ground the LG and FG terminals of the power supply module to the ground point with the thickest and shortest ground cable possible 30cm or shorter 3 CC Link IE Field Network cable The precautions for using CC Link IE Field Network cables are described below e For CC Link IE Field Network module use CC Link IE Field Network cables SC ESEW SLIM manufac
8. somm 2 External dimensions 13mm E p 95mm Internal current consumption 0 04A Weight 0 06kg 119 Appendix 4 Link Special Relay SB The link special relay SB is turned on off depending on various factors during data link An error status of the data link can be checked by monitoring it 1 Application of link special relay SB By using the link special relay SB the status of CC Link IE Field Network can be checked from HMI Human Machine Interfaces as well as GX Works2 2 Areas turned on off by users and by the system Area turned on off by the system SB0000 to SBOFFF Area turned on off by users SB1000 to SB1FFF 3 List of link special relay SB areas The following lists the link special relay SB areas No SBOO4F SBOO6A SBOO6B SB1000 to SB1FFF 120 Point Do not turn on or off an area whose number is not in the list Doing so may cause malfunction of the programmable controller system Operating station number status PORT link up status own station PORT2 link up status own station For the CC Link master local module Description Stores information on whether the module is operating with the network number and station number set in the Communication Head Setting of PLC Parameter or with the numbers set in the CC Link IE Field Network diagnostics OFF Operating using the values set in Communication Head Setting of PLC Parameter ON Operating u
9. CHAPTER 4 PROCEDURES BEFORE OPERATION This chapter describes the procedures before operating the head module 4 1 Initial Start up Procedure The following is the start up procedure for using the head module for the first time For start up examples refer to the User s manual for the master local module used Check box System consideration s Page34 CHAPTER 5 Page 64 CHAPTER 8 Consider the system configuration and link device assignments Installation z Page 36 Section 6 1 NER Page 37 Section 6 2 Install the power supply module head module I O module s intelligent Page 44 Section 6 3 function module s and an END cover Unit test Perform unit tests on the head module and intelligent function module s z Page 44 Section 6 4 enpeooJg dn yejs Jeu yp gt Page 46 Section 6 5 Connect Ethernet cables to the head module Configuration s Page 50 CHAPTER 7 Page 64 CHAPTER 8 Set parameters for each module 29 30 Stating data link 3 Page 20 CHAPTER 2 Page 64 CHAPTER 8 Start data link Network diagnostics Check if the network can communicate normally by using CC Link IE field network diagnostics s Page 74 CHAPTER 9 Point If the head module is powered on when there is no communication with the master station it takes approximately five seconds to change to the RUN state CHAPTER 4 PROCEDURES BEFORE
10. If the hooks are beyond the reach use a tool such as a driver Release the module joint levers on the modules Slide the module joint levers on the module to be changed and the module on its right toward the front side of the module until they click Disconnect the module by sliding it Change the module CHAPTER 6 INSTALLATION AND WIRING 6 Slide the modules and plug the connectors 7 Lock the module joint levers Slide the levers toward the back side of the module until they click 8 Lock the DIN rail hooks and attach the DIN rail stopper lt Page 39 Section 6 2 2 Pon Do not slide modules from the edge of the DIN rail when mounting them Doing so may damage the metal part located on the back of the module uone e1su c 9 e1 NIG e uo sejnpouu BuiBueuo ez 9 43 6 3 Wiring to the Power Supply Module For wiring to the power supply module refer to the following MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection 6 4 Testing the Head Module Before Wiring 1 Unit test Perform a unit test to check the hardware status of the head module 1 Power off the head module 2 Connect the PORT1 and PORT2 of the head module with an Ethernet cable Ethernet cable 3 Power on the head module 4 Using the switch on the head module repeat three cycles of STOPORESET TEST STOP taking less than one second per
11. The MELSEC L series CPU module cannot be connected to a system using a head module 34 CHAPTER 5 SYSTEM CONFIGURATION 5 2 Applicable System 1 Connectable modules and the number of modules a Connectable modules MELSEC L series modules can be connected to the head module Note that there are some modules with restrictions or that can be connected but cannot be used b Number of modules Up to 10 I O modules and intelligent function modules can be connected in total 12 4 The power supply module and END cover are not included 2 Some intelligent function modules occupy two module spaces Refer to the user s manual for the module used and check the the number of spaces to be occupied before configuring a system Some modules have restrictions on the number of modules to be connected The following table provides the relevant models and the number of connectable modules Module Number of modules Head module LJ72GF15 T2 1 CC Link system master local module LJ61BT11 Up to 4 2 Modules unit that cannot be connected The CPU module and the following modules unit cannot be connected to the head module Module unit Model Branch module L6EXB Extension module L6EXE T RS 232 adapter L6ADP R2 Display unit L6DSPU CC Link IE Field Network master local module LJ71GF11 T2 a SSCNET III H head module LJ72MS15 2 Ethernet interface module LJ71E71 100 s Flexible high speed I O control module LD40PD01 The positioning
12. 2010 03 10 21 09 57 LJ72GF15 T2 Error and Solution Intelligent Module Information Dini Lig do Ts 2010 03 10 16 46 44 LJ72GF15 T2 2010 03 09 21 06 05 LJ72GF15 T2 2010 03 09 10 36 00 LJ72GF15 T2 A momentary power supply interruption has 2010 03 09 10 35 44 LJ72GF15 T2 occurred Explanation Th ly went off 2010 03 09 10 29 24 LJ72GF15 T2 E 2010 03 08 17 13 43 LJ72GF15 T2 2010 03 08 17 02 54 LJ72GF15 T2 2010 03 08 17 01 57 LI 2GF15 T2 2010 01 22 14 50 45 LJ72GF15 T2 Check the power supply 2010 01 18 12 01 24 LJ72GF15 T2 2010 01 18 10 48 12 LJ72GF15 T2 2010 01 16 06 14 10 LJ72GF15 T2 2010 01 16 06 13 03 LJ72GF15 T2 2010 01 16 06 11 52 LJ72GF15 T2 2010 01 16 06 10 52 LJ72GF15 T2 Solution Clear History Refresh Create CSV File Close Displays the details and solution of the error selected in Error History List Point Ifthe error code 9900 is detected check the error and corrective action of the error code D H detected at the same time to troubleshoot the problem Concurrently with the error code 9900 the error code D H is also detected ifthe same error occurred continuously only the first error record is displayed in the Error History window Selecting a module in the Main Block area in System Monitor and clicking the Error History Detail button will also open the Error History window In this case only the error history of the module selected
13. Pa Cy finteligent_ wJl60aD4 tb Points v nn OE ree eee pe ses 7 T OOO o O amp a h J Assigning the I O address is not necessary as the CPU does it automatically Leaving this setting blank will not cause an error to occur Sot Type Madel Name LL Ponts Stare Switch Setting E Detailed Setting r Base Setting 7 xj Base Model Mame Power Model Name Extension Cable EIUS aa Ee ee ExtBaset 0 00 0 0 0 0 0 0 000 0 Ext Base2 ExtBases ExtBaset ExtBaseS ExtBases ExBase7 o 0 0 0 S Read PLC Data Print Window Print Window Preview Acknowledge xY Assignment Default Check Cancel The following table lists parameter items Item Description I O Assignment Switch Setting button Detailed Setting button 60 Set the type of a connected module Model Name Enter the model name of the connected module if required Select the number of occupied I O points of the module connected to the head Points module Start XY Enter the start I O number Set intelligent function module switches Select output mode in the following status An error has occurred in the head module A data link error has occurred Error Time Output Mode PLC Operation Mode at H W Error Select whether to stop auto refresh of the head module when a hardware failure o
14. This function sets write password and read password for each file stored in the head module Files can be protected against tampering and theft by unauthorized persons Reading the file A Head module GX Works2 Write password AbcDEF12 Read password XYZ98756 Word match Pass File A Can be rea d Writing data to the file A A write password and read password can be set individually GX Works2 File canno 112 APPENDICES Appendix 2 1 setting file passwords This section describes the characters which can be used for the password and the types of files that can be password protected Point If you forget the password initialize the head module by executing the format PLC memory function using GX Works2 and write the project to the head module again 1 Applicable characters A read password and write password can be set individually Alternatively one same password can be specified for both read and write passwords Applicable characters ASCII characters numbers alphabets special characters 2 e Number of characters 4 to 32 characters 1 Alphabets are case sensitive 2 Special characters are amp _ lt gt and spaces 2 File protection timing File protection is enabled immediately after the password is registered and it is disabled immediately after the password is dele
15. button Delete Password Delete passwords For data in the programmable controller r Target Data Parameter Memory Read Protection Write Protection Parameter Registered Registered Setting Ok Cancel 2 Enter a password and click the button Input Disable Password Disable password For the selected file Delete Condition Read Protection Write Protection Disable Password Read Protection Seok poko a a a a a a a t ata ata e a Disable Password Write Protection p Explanation of Registration Conditions Registration Conditions Read protection Write protection Read protection Write protection Valid Characters Use 4 to 32 single byte characters numeric characters alphabets 4 2 and a z single byte blanks and amp O lt gt 7 _ flle Passwords are case sensitive Cancel 3 The registration status appears as Deleted Delete Password Delete passwords For data in the programmable controller Cl ick th e b u tto n to d e ete th e Target Data pa SSWO rd Target Memory ZE PJIOMSSEY 9J I4 Z Xipueddy Parameter Memory Read Protection Write Protection F Parameter PARAM Delete a Delete spjomssed ej y DBumes Z xipueddy Setting OK Cancel 115 116 c Disabling a password Open the Input Disable Password window W Online gt Password Keyword gt Disable Disa
16. t lli tf ti d 00150 2010 03 09 21 06 05 LX2GFI T2 foc the head module and inte Igent Tuncuon modules can 00149 2010 03 09 10 36 00 LJ72GF15 T2 A momentary power supply interruption has 00148 2010 03 09 10 35 44 LJ72GF15 T2 occurred 00147 2010 03 09 10 29 24 L372GF15 T2 Thapas fetta piti be viewed Ls Page 88 Section 11 3 00146 2010 03 08 17 13 43 LI72GF15 T2 00145 2010 03 08 17 02 54 LJ72GF15 T2 00144 2010 03 08 17 01 57 LJ72GF15 T2 cc 00143 2010 01 22 14 50 45 LJ72GF15 T2 Check the power supply 00142 2010 01 18 12 01 24 LJ72GF15 T2 00141 2010 01 18 10 48 12 LJ72GF15 T2 00140 2010 01 16 06 14 10 LJ72GF15 T2 00139 2010 01 16 06 13 03 LJ72GF15 T2 00138 2010 01 16 06 11 52 LJ72GF15 T2 00137 2010 01 16 06 10 52 LJ72GF15 T2 Clear History Refresh Create CSV File Close Solution 3 If data link cannot be performed even after troubleshooting by the above operation perform the following e Checking the LEDs gt Page 90 Section 11 4 Troubleshooting by symptom lt _ gt Page 93 Section 11 5 oJnpo2oJd Dunoouse qnoij 6 il 8 11 3 System Error History The history of the errors that occurred in the past can be checked so that corrective actions can be taken for each of them The error that has occurred before the head module is reset or the system is powered off also can be checked On a single window the error history of not only the head module but also
17. MITSUBISHI A V ELECTRIC Mitsubishi Programmable Controller MELSECL MELSEC L CC Link IE Field Network Head Module User s Manual LJ72GF15 T2 GO SAFETY PRECAUTIONSO Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels N WARNING and N CAUTION NWARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions NCAUTION resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under N CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions NWARNING Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may result in an accident due to an incorrect output or malfunction 1 Emergency stop circuits protection circuits and pro
18. Noise TINCT icu ican OCA ROC EO ab ACC EO USA 144 Number of device points lesen 21 Number of I O points llle 21 Operation setting uasa ur REIR a 56 Operation test 0 0 00 ce ee 18 Output status for each status 69 OVEeFVIGW urre oio s Ca ONSE e d 17 m DRE ay cat a me name eT a E Oe OPE oY M 21 Fe PIECE 21 PACKING lib sist ou bere he ee de RES oes 16 Parameter settings eee eee 50 Part NAMES ed dcos aia eed bd a cx ob gee eG 20 Password authentication method 117 Performance specifications 26 Periodic inspection 000002 ee aes 82 PLC name setting 0 00000 ce eee eee 53 PLC operation mode at H W error 28 60 PEC DalamMelers nr kins aca ace Wea awe OR 51 PLC RAS setting aai ERU Pol oS 55 PLC system setting 32x T REDE x Y usd 54 Procedure for replacing the head module 31 Procedures before operation 29 Processing time 0 0 00 eee ee eee 150 Programming tool 0 000 ee eee eee 14 ROCED o Na seks cheer e oh dee ch ee ahs igi oe nt tr ogres acta 20 Reinforced insulation llle 146 Relay station 245 5 exer te cag es tees 14 Relevant manuals ache ber od eds C EC or Ss 9 REM LED uuu cu acia titer tede er arden Gh ais cec 20 Remote device station lll 14 Remote I O station cele 14 Remote input RX
19. SW 0 to 1FFF SM 0 to 2032 SD 0 to 2047 Default Blank Transfer From e W 0 to 1FFF SB F to 1FFF e SW 0 to 1FFF SM 15 to 2047 SD 0 to 2047 Default Blank Transfer To The number is automatically set according to the setting of transfer Source CHAPTER 7 PARAMETER SETTINGS a Setting example To transfer the link special relay SB data of the head module as cyclic data transfer the link special relay SB value to the link register W Setting for Forwarding Parameter between Devices Transfer From Transfer To C maweBam OOOO Transfer 1 Transfers the values in SB1040 to SB11FF to W1104 to W111F Transfer 2 Transfers the value in W0000 to SB1000 to SB100F Operation of the head module Transfer To Transfer From Transfer To meWeRm id Sat Dev Name Points st Ew w A a 20 m E Transfer 1 i Transfer 0104H 1104H Device 04 3 Device i RWr l name i i name 011FH 114FH L W g GB Transfer To a From a aS Transfer 2 sJojeuleJed 21d LZ 59 6 1 0 Assignment Set connection status of each module Q Project window c Parameter gt PLC Parameter gt I O Assignment CC Link IE Field Communication Head Parameter Setting mO Assignment No G CommunicationHead CommunicationHead v L1 2GF15 3T2 ri joeem inteligent we ftcopat te Points v L2 en mut fixes Paints ps face output vJviR2 Paints
20. monitored If the head module status cannot be monitored due to cable disconnection or any other error directly connect GX Works2 to the head module This section describes the troubleshooting procedure taken when GX Works2 is directly connected to the head module Dunoouse qnoj eJojJeg L LI 83 1 Procedure 1 Connect GX Works2 to the head module and open r Monitor Status Connection Channel List the System M o n ito r wi n d ow Tai Monitoring Serial Port CC IE Field Communication Head Module connection USB System Image m Main Block m Operation to Selected Module Main block Main block X Diagnostics gt System Monitor EE E ModelName LJ72GF15 T2 TERRI Detailed Information H W Information Diagnostics Error History Detail Power Number Of Total Parameter I O MetworkNo Number OF Block Module Block Name Supply Modules Occupations Model Name Type Point Address Station No Module Occupied Block Information List r Module Information List Main block A l Power Power Overall 1Block 4 L60DA4 16Point Intell 16Point LX40C6 16Point Input 16Point LY10R2 16Point Output 16Point L60AD4 16Point Intelli 16Point L6EC END Cover 7 r Legend Error Major Error A Moderate Error A Minor Error D Assignment Error e Assignment Incorrect Stop Monitor Print Product Information List System Error H
21. 0 000 eee eee 14 Remote operation 0 00000 eee eee 80 Remote output RY 5 3 ewido uestis eie Y Seed 14 Remote password l l 28 62 Remote register RWr 000002 ee eae 15 Remote register RWw lesus 15 Remote RESET 00000 cease 28 54 Remote RUN STOP leen 28 Reserved station cee eee ae 15 RESEHTESTs32x cu acest ace we aer Was 22 REU era maaan a a aa DID TNT 15 ROWING 2s e rotar scanned eite dun a cee Reate 15 SUI ostende Sese tux artc tabac qutm d asd nai ofi ea 22 RUN EED 2i diua qd E EOD Re rr cd RESTE db 20 Safety precautions llle 1 SD DEED usu oa d Sep at aet te SS alis teh cua e os is 20 Selected station communication status monitor 78 Selected station operation 78 Serial number display 0000 21 Setting file passwords 0000 ee 113 Slave station un e baco doe asian ee SEA 15 Software package 000 cee eee eee 35 Special register SD ll 126 Special relay SM 00000 cease 124 Speciation o Geipen cde Race e n edo 24 Station number l l 26 52 Station number setting from the master station 28 STOP che aac Sa eta E ol ctu aa iis er ea UR 22 SWILCIIG 3 5 an crt ts hae tat sacks edes Ben decem icd Abode ne 22 System clock counter llle 125 System configuration 00 0 cease 34 System error history
22. 21 Diagnostic items enne 74 Laying Ethernet cables 4 lle 49 Diagnostic windoW 0 eee ee eee eee ee 77 Link dedicated instruction s or ar fart E 14 Diagnostics cce 28 LAK de VIGO ocaeca woo Yo dose ea Mathia dr 14 DIN railstopper 0 22000 eee eee 41 LINK LED Spot Pe M RE See are eke Cure QR ng 21 Disconnection sene 14 Link special register SW iiie 14 121 Drive information l l 125 133 Link special relay SB isses 14 120 L OCAl SALON NR KE REL ha ele ee Goal here Ghee 14 E Low Voltage Directive usn 145 EMC Directive lll enses 135 M EMISSION uud cu dE woo tdt B a ad OR elo ene 135 l l l END cover sse ae ce hen Sutera IW PUE 119 Maintenance and inspection oa dre Men 81 ERR LED LL LLL uuu 21 Manual page organization 13 156 Waster Stations o ilti ere ED ek ie RR Nie 14 Master local module ee ee aee 14 Maximum station to station distance 49 Mies RENT TEES FCRI a te 52 MODELED 12s e gua IUE ede oae e oa 20 Module error history collection intelligent function module OD Module replacement example 33 Modules unit that cannot be connected 35 Monitoring test llle 28 Mounting the modules on a DIN rail 39 Network module 0 0000 ce eee eee 14 Network number llle 26 52 Network parameters lesen 61
23. Lm OFF on Q Forcibly changes the output Lamp Y from the master station HO UO p29104 nd no ndu euJ91X3 xipueddy 109 110 a Number of devices that can be registered Up to 32 devices in total can be registered b Checking the execution status Forced Input Output Registration Cancellation window of GX Works2 Flashing of the MODE LED green The MODE LED flashes in green when a device is registered he on status of the 0 bit in Debug function usage SD840 c Forcibly turning on off from multiple GX Works2 Forced on off can be registered from multiple GX Works2 to a single head module In this case the last registration is effective For this reason the GX Works2 that executed the forced on off may display an on off information that is different from that of the head module When the forced on off registration is performed from multiple GX Works2 click the Update status button to update the data and then execute the function d Status of devices after forced on off registration data are canceled When the on off registration information of the following input X and output Y are canceled the forced on off status is retained Ofthe inputs X in the range of unattached modules input X that is outside the refresh range with CC Link Output Y that is outside the range that was set in RX RY Setting of Network Configuration Setting of the master station e Status of the head module Th
24. Monitor Serial Port CC IE Field Communication Head Module connection USB System Image Model Name Operation Status Switch LJ72GF15 T2 STOP STOP The function menu is extended ier E When data link cannot be performed even though no Error Information RUN MODE SD ERR Error Information C PLC Status Information REM DUNK RD LERR Current Error a TE SR ET error is shown in the PLC Diagnostics window open No Error Error Clear a ae the CC Link IE Field Network diagnostics window by the Status No Error Message Abbreviation Error Message Detail Year Month Day Time lt Error History 1500 AC DC DOWN ACIDC DOWN 2000 1 1 0 05 3 1500 AC DC DOWN ACIDC DOWN 2000 1 1 0 2 22 Clear History 1 M E M Uc operation described left and take action lt _ gt Page 1500 AC DC DOWN ACIDC DOWN 2000 1 1 1 4 27 3105 LINK PARA ERROR LINK PARA ERROR 2000 1 1 0 0 0 mm 1500 AC DC DOWN ACIDC DOWN 2010 1 15 13 50 25 3 1500 AC DC DOWN ACIDC DOWN 2010 1 15 13 54 46 Status Icon Legends 7 4 C H A PT E R 9 9100 Not Found Unreaistration Error 2000 1 1 0 0 0 e Major Error 5 1500 AC DC DOWN AC DC DOWN 2010 1 15 CC IE Field Diagnostics 1500 AC DC DOWN AC DC DOWN 2010 1 15 t33 A Moderate Error 3105 LINK PARA ERROR LINK PARA ERROR 2000 1 1 0 User Specified 1001 HEAD UNIT DOWN HEAD MODULE DOWN 2000 1 1 H 100
25. Mounting the modules on a DIN rail This section describes a procedure for mounting the modules on a DIN rail Point The method for fixing the DIN rail stopper is an example Fix the module in accordance with the manual for the DIN rail stopper used 1 Mounting procedure Pull down all DIN rail hooks on the back of the modules Pull the hooks down until they click Hang the upper tabs of the modules on a DIN rail and push the modules in position Lock the DIN rail hooks to the DIN rail to secure the modules in position Pull the hooks up until they click If the hooks are beyond the reach use a tool such as a driver Loosen the screw of the DIN rail stopper 39 uone e1su c 9 ieJ NIG e uo s jnpow y Bununon Z Z 9 Hitch the hook to ft bottom of the DIN rail Hitch the hook to y top of the DIN rail DIN rail stopper s DIN rail stopper DIN rail stopper 40 Hitch the bottom hook of the DIN rail stopper to the bottom of the DIN rail Hitch the hook according to the orientation of the arrow on the front of the stopper Hitch the upper hook of the DIN rail stopper to the top of the DIN rail Slide the DIN rail stopper up to the left side of the modules Hold down the DIN rail stopper in the opposite direction of the arrow marked on the stopper and tighten the screw on the stopper with a driver Attach a DIN rail stopper on the right of the module
26. OPERATION 4 2 Procedure for Replacing the Head Module The head module can be replaced without stopping the data link in the system Even if the head module does not have a station number it can be set from the CC Link IE Field Network diagnostics of the master station 1 Procedure Check box Link stop and temporary error invalid station setting T User s manual for the Stop the link at the master station and set the intelligent device station master local module used to be replaced as a temporary error invalid station Cable disconnection z Page 46 Section 6 5 Turn off the power and disconnect the Ethernet cables from the head module Head module replacement z Page 42 Section 6 2 3 Replace the head module Cable connection z Page 46 Section 6 5 Connect Ethernet cables to the head module and power it on e npo N peer au Buroejdes JO eunpeooJgd Zp Station No setting Set a unique station No for the head module so that duplication will not be detected in CC Link IE field network diagnostics from the master station z Page 33 Section 4 2 3 Parameter setting age 50 Change the connection destination of GX Works to the head module Page 64 CHAPTER 8 and set the network No station No and the parameter of each module 31 32 Setting the head module into RUN status z Page 20 CHAPTER 2 Set the switch of the head m
27. PORT 2 of the target station is tested For how to perform a test refer to the following User s manual for the master local module used CC IE Field Diagnostics Select Diagnostics Destination E Select Module Communication Head Module Network No 1 Er ER i i ig Monitor Status m Monitoring remontar cs _ EER Operation Test Comminicetion Test Check the transient communication route from the connected station to the destination station DOREM Check the communication route whether you can reach Orsmeiccien tamya steven Fm thowepccimml stolen mem mmm Check the cable status between the connected station and Cable Test gt x the destination station m m Start or stop the network data link Information Confirmation Set Access the network the event history log View reserved station numbers and temporarily enable reserved stations View station numbers set to ignore errors and temporarily Enable Disable ignore station errors Ignore Station Errors Selected Station Operation CPU status of the selected station can be checked by starting System monia system monitor of the selected station Change the operation state run reset stop etc of the Remote Operation uisus selected station A The network configuration diagram can not be displayed when connected to an intelligent device station s9 UONCSIUNWWOD 76 Selected Station Co
28. and Z directions No corrosive gases 0 to 2000m Inside a control panel II or less 2 or less Class I CHAPTER 3 SPECIFICATIONS 1 Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude Om Doing so may cause malfunction When using the programmable controller under pressure please consult your local Mitsubishi representative 2 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2500V 3 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution degree 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally Point To make the programmable controller comply with the EMC and Low Voltage Directives refer to gt Page 135 Appendix 9 25 suoneoyiedsg eJ9uos c 3 2 Performance Specifications For the specifications of the entire CC Link IE Field Network refer to the user s manual for the master local module used Item Specifications RWw 1024 points 2K bytes Maximum number of link 1024 points 2K byte
29. are out of range The intelligent function module set in GX Works2 is different 3301 from the actually installed module llSupplementary information Correct the parameter setting Common information File name Drive name Individual information Parameter No lklDiagnostic timing When powered on or reset or when writing to PLC SP PARA ERROR Intelligent function module parameters are incorrect llSupplementary information 3302 Common information File name Drive name Correct the parameter setting Individual information Parameter No lklDiagnostic timing When powered on or reset or when writing to PLC REMOTE PASS ERR The start I O number of the remote password target module is set to any other than OOOOH to OFFOH Supplementary information Change the start I O number of the target module to a number within the range Common information of OOOOH to OFFOH Individual information lklDiagnostic timing When powered on or reset REMOTE PASS ERR The position specified with the start I O number in the remote password setting is abnormal No module is installed at the position An intelligent function module other than the serial 3401 communication module is installed at the position llSupplementary information Common information Individual information lklDiagnostic timing When powered on or reset SOPOD J044 JO SI 9 LL 3400 Install an intelligent function modul
30. characters of the HMI SD221 2 b15 b7 SD222 to b8 to bO o 15th character from the right 16th character from the right o SD223 13th character from the right 14th character from the right 5 z HMI data HMI data 11th character from the right 12th character from the right Ch N SD224 9th character from the right 10th character from the right enange e SD225 Tth character from the right 8th character from the right 9 5th character from the right 6th character from the right D SD226 3rd character from the right 4th character from the right a 1st character from the right 2nd character from the right E SD227 D 7 Loaded Loaded maximum SD250 me Stores the upper two digits of the last I O number of the connected module 1 3 maximum O I O number SD286 Number of t j pels Stores the number of points assigned to M for extension The number of points is fixed assigned to M i5 S PES Device for extension l Initial SD288 assignment Number of points assigned bs Stores the number of points assigned to B for extension The number of points is fixed SD289 to 0 for extension 131 Number of points WE Stores the number of points assigned to X The number of points is fixed to 8192 assigned to X Number of points TENET Stores the number of points assigned to Y The number of points is fixed to 8192 assigned to Y Number of points A ae Stores the number of points assigned to M The num
31. disconnected on PORT1 and PORT2 12H Disconnecting cable disconnected on PORT establishing line on PORT2 21H Disconnecting establishing line on PORT1 cable disconnected on PORT2 22H Disconnecting establishing line on PORT1 and PORT2 40H Normal cable disconnected on PORT1 loopback communication in progress on PORT2 SW1000 to For the CC Link By setting these areas as the refresh destination device of the link special register SW of the SW1FFF master local module CC Link master local module the data link status of CC Link can be checked MS Je1si6e34 jeloeds xur G xipueddy 123 Appendix 6 specia Relay SM The special relay SM is an internal relay whose application is determined in the programmable controller However it can be turned on off as needed to control the head module The following table shows how to read the list of special relay areas Item Description No Special relay number Name Special relay name Meaning Contents of the special relay Explanation Detailed description of the special relay Set side and set timing of the special relay Set by S Set by the system U Set by a user via network or by test operation from GX Works2 S U Set by both the system and a user Set b 4 lt Set timing gt Set timing fe pd The set timing is described only for the special relay areas set by the system Initial During initial processing after power on or reset Status change When the
32. ee 87 Checking for an error of the head module 85 Checking serial number and function version 152 Checking the error history 0 88 ns ae Checking the LEDs cceceeee eee 90 I O Assignment SCUING PDC M ee A 60 Communication head setting 52 O response time s n 60 Communication test llle 79 Immunity sisse n nnne 136 Connectable modules and the number of modules 35 Initial setting ee eee eee nn 2f Connecting an Ethernet cable 46 Installation Cette LL 37 Connecting modules esee 39 Installation and wiring PT TPECI EE EE 36 Cyclic transmission 14 17 28 64 Installation environment MEO TON 36 Installation position eee 36 Intelligent device station LLL 14 D Intelligent function module parameters 63 e e c Internal current consumption VDC 2f D LINK LED ARE C DIRE E M C M CE 20 Interval between DIN rail mounting screws 41 Daily Inspection uo doe eo x go pea 81 Isolation transformer seen 144 DAA NOW cr erdt es nido a LU We eas 65 71 Data NA s aci dide dise odi ch CER Ma e ARR BoA oe 14 Data setting method 00 68 73 L Dedicated instruction llle 14 XPEFSUCPE OG pea Seen eee DEVICE curte ek ten ah ds a eeu casa tata nc by ancl aries 14 LERLED 1 11 eee eee 21 Diagnostic information 125 127 L ERR LED eee n n nn
33. function version of each intelligent function module can be checked as well The serial number of the module is displayed in the Serial No column The function version of the module is displayed in the Ver column If the module supports the production number display the serial number production number printed on the rating plate of the module is displayed in the Production Number column Point The serial number displayed on the Product Information List window of GX Works2 may differ from that on the rating plate or on the front of the module The serial number on the rating plate or on the front of the module indicates the management information of the product The serial number displayed on the Product Information List window of GX Works2 indicates the functional information of the product The functional information of the product is updated when a new function is added UOISJ9A Uuonpoun pue JOqUINN enas Buneuo p xipueddy 153 Appendix 15 External Dimensions 1 Head module LJ72GF15 T2 M LO st DIN rail center 2 END cover L6EC 45 DIN rail center 154 45 LJ72GF15 T2 RUN MODE SD ERR sfa MITSUBISHI REM DLINK RD LERR O simon no 1 2 4 8100 x10 x1 CC Link IE Hield P1 L ER P2 Unit mm Unit mm APPENDICES Memo Appendix 15 External Dimensions 155 INDEX A Error codes 1 to 10000
34. generic term for cyclic transmission and transient transmission An instruction that simplifies programming for using functions of intelligent function modules A device X Y W or others in a head module A process of stopping data link if a data link error occurs The product name of the software package for the MELSEC programmable controllers The abbreviation for the LJ72GF15 T2 CC Link IE Field Network head module A station that exchanges I O signals bit data and I O data word data with the master station by cyclic transmission This station responds to a transient transmission request from another station and also issues a transient transmission request to another station A MELSEC Q L series module that has functions other than input and output such as an A D converter module and D A converter module A dedicated instruction used for transient transmission with a programmable controller on another station This instruction allows a master local module to communicate with programmable controllers on the same network CC Link IE Field Network and on other networks Ethernet CC Link IE Controller Network and MELSECNET H In addition to CC Link IE Field Network Ethernet CC Link IE Controller Network and MELSECNET H are also accessible A device RX RY RWr or RWw in a module on CC Link IE Field Network Word data that indicates the operating status and data link status of a module on CC Link IE Field Network Bit data that indicates
35. memory write status display ens percentage 0 to 10096 0 is set when the write transfer command is issued transfer status percentage S 1 Parameter Watecount Stores the index value of write count to the program memory flash ROM up to the Write present in 32 bit binary When the index value exceeds 100 thousand times FLASH ROM ERROR error code 1610 occurs The index value will be counted even after it exceeds 100 thousand memory write index up to the count index present 1 The write count is not equal to the index value Since the maximum write count of the flash ROM has been increased by the system the value increments by one about every two write operations 4 Debugging Set by Explanation m Set timing Stores the status of the following debug function 0 External input output forced on off function 1 to 15 Empty fixed to 0 Debug function Debug function b15 b1 bO S usage usage Status change 5 Forced ON OFF for external I O 0 Not used 1 Used 5 I O module verification Set by Explanation n Set timing e If the status of the I O module changes from that obtained at power on the module No is stored in the following bit pattern If the I O module numbers are set in parameter the parameter set numbers are stored b15b14b13b12b11b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bO Bit pattern in SD1400 units of 16 SD1401 po
36. of I O Address Verify Agree e rro r cod e YO Clear Hold Setting po Noise Filter Setting Displays the error history BAmote Password Setting Status Error and Solution i An invalid value is set in the CH1 output range setting by the switch setting For intelligent Function module in MELSOFT application Error Code 0065 pienis omat Displays the details HEX Reset to the correct parameter with MELSOFT application C oec po E and solution of the IEEE eer error code that is selected in the error khe bottom line history Stop Monitor 2 Check the error that has occurred before the head Error History Monitor Status Connection Channel List 1 1 1 Go e module is reset or the system is powered off in the Error History window Match all of the criteria below None X Diagnostics gt System Monitor gt Clear Refine Criteria Enter Refine Criteria ErrorHistory d System Error History button Error History List Error Details Displayed Errors Errors 159 159 Error Code Notation C DEC HEX Model Name LJ72GF15 T2 Date and Time Model Name Start YO Start I O a CE cocten vonon l m l TE cee cs a f eae In the Error History window the error history of both 00153 2010 03 10 21 09 57 LI72GF15 T2 ses Error and Solution Intelligent Module Information 00152 2010 03 10 16 48 17 LJ72GF15 T2 00151 2010 03 10 16 46 44 LJ72GF15 T2 A h h d d d
37. or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure cause
38. require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
39. sa MITSUBISHI xy DLNK RD Lenn c ese oe Click the Remote operation button in the CC IE STATION NO Field Diagnostics window 9400 x10 x1 ke The Remote Operation window opens CC Link IE EE Hield Close Select a remote operation to the head module in Operation ei Operation STOP Item Description PAUSE RUN Select a remote operation to the head module STOP e If remote RUN is performed when the switch of the Latch Clear head module is set to STOP or the master station is in STOP status including disconnected status RESET the head module will not enter RUN status Bemove Memory Card e If remote RESET is performed when the switch of eet din RESET the head module is set to RUN the head module will not be reset 5 Click the button to perform the remote operation 80 CHAPTER 10 MAINTENANCE AND INSPECTION CHAPTER 10 MAINTENANCE AND INSPECTION This chapter describes items that must be maintained or inspected daily or periodically to properly use a programmable controller in optimal condition at all times 10 1 Daily Inspection This section describes items that must be inspected daily Check box The modules are securely installed The module joint levers are properly locked The terminal screws of the modules are properly tightened Solderless terminals are physically out of contact and away from each other Cable connectors are
40. shrinkable insulation tubes electrically connect the shields of the cables Exposing the wires may cause a malfunction with conductive tapes by the affect of static electricity Cover the conductive part with insulating tape AK ESAS CGA XQ QNSR ST KR CS Solder the shield of any of the shielded cables to the FG wire APPENDICES When a duct is used problematic example and modification example Wiring duct S SSS Control SS panel LLLL LL ODLDIDD am mamma l l The drive units are placed near the noise source The Noise source connection cable between the programmable controller Power system m and drive units is too long Wiring duct Control panel The programmable controller and drive units are placed closely The connection cable between them is located separately from the power line and is as short as possible In this example the cables are connected without using the duct f I O signal cables and other communication cables As for the following ground the shield of the cable in the same way as explained in a when it is extended out of the control panel O signal cable including common cable g Power cables for external power supply terminal Use a reinforced or double insulated CE marked external power supply for the following modules Install an AC DC power supply and a module inside the same control panel Keep the length of the power cable connected to
41. so may result in electric shock Wiring Precautions NCAUTION individually ground the FG terminal of the programmable controller with a ground resistance of 1009 or less Failure to do so may result in electric shock or malfunction Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when a terminal block screw comes loose resulting in failure Check the rated voltage and terminal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure Connectors for external devices must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections may cause short circuit fire or malfunction oecurely connect the connector to the module Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Check the interface type and correctly connect the cable Incorrect wiring connecting the cable to an incorrect interface may cause failure of
42. status of CC Link IE Field Network can be checked from HMI Human Machine Interfaces as well as GX Works2 2 Areas to which data are stored by users and by the system e Area to which data are stored by the system SW0000 to SWOFFF Area to which data are stored by users SW1000 to SW1FFF 3 List of link special register SW areas The following lists the link special register SW areas Point Do not write any data to an area whose number is not on the list Doing so may cause malfunction of the programmable controller system MS Je1si6e34 jeloeds xur G xipueddy 121 No SW0040 SW0042 SW0043 SW0047 SW0048 SW0049 SW004B SWOO4E SWOO4F 122 Network number Station number Mode status Baton pass status own station Cause of baton pass interruption Cause of data link stop Module status own station Station No set for diagnostics Description Stores the network number of the own station Range 1 to 239 Stores the station number of the own station Range 1 to 120 slave stations FFFFH station number not set Stores the mode of the own station 0 Online 2 Offline 9 Unit test Stores the communication status of the own station 0 Data link in progress 2 Data link stopped baton pass in progress 3 Baton pass stopped 5 Offline Stores the cause of interruption in the communication baton pass of the own station OOH At normal communication or
43. the actual Common information Module No Slot No condition of the intelligent function module s and I O module s Individual information lklDiagnostic timing When powered on or reset 97 Error f Error and cause Action code SP UNIT LAY ERR Reduce the number of installed modules to 10 or less The number of installed modules has exceeded 10 Remove the module installed in the position corresponding to the I O points of e A module is installed in the position corresponding to the I O 4096 or greater points of 4096 or greater Replace the end module so that the number of occupied points does not 2124 e A module is installed across the boundary of 4096 I O points exceed 4096 llSupplementary information Reset the head module Common information Individual information If the same error code is displayed again the possible cause is a hardware llDiagnostic timing failure of the head module I O module intelligent function module or END When powered on or reset cover Please consult your local Mitsubishi representative SP UNIT LAY ERR An inappropriate module was installed Install an appropriate module Noresponse is returned from the intelligent function module Reset the head module 2125 llSupplementary information Common information Module No Slot No If the same error code is displayed again the possible cause is a hardware Individual information failure of t
44. the master or local station The STOP switch is used to perform a debug operation between modules connected to the head module and external devices Ex Debugging with an external device using the STOP switch 1 Setthe switch to STOP 2 Data transfer is stopped between the link devices of the head module and the devices in the head module and the devices are separated from the master station control 3 Perform an input output test between the module connected to the head module and the external device Since the data transfer is stopped the input output status data are not sent to the master or local station 4 Starts the data transfer between the link devices cyclic data from the master station of the head module Upon completion of the test data are written to the head module and the system operation starts and the devices in the head module The output from the master station is output from the module connected to the head module The input from the module connected to the head module is input to the master station A connector for connecting GX Works2 Connector type miniB Levers for connecting modules each other A hook used to mount the module to a DIN rail Even if the switch is set to STOP the master station will indicate that a cyclic transmission is being performed in the head module 22 CHAPTER 2 PART NAMES Opening and closing the front cover of the head module The cover on the front of the hea
45. the mode MODE On Online mode LED Flashing Test mode Off Offline mode 1 Indicates the operating status of the own station On Operating normally REM LED Flashing The own station has not been reset after writing data to the CPU module Or forced input output is being registered Off The initial data are being processed or an error has occurred in the own station Indicates the data link status D LINK On Data link cyclic transmission being performed LED Flashing Data link cyclic transmission stopped O Data link not in operation disconnected or offline mode Indicates the data sending status SD LED On Data being sent Off Data not sent Indicates the data receiving status RD LED On Data being received Off Data not received 20 CHAPTER 2 PART NAMES No Description Indicates the error status of the head module The error details can be checked by performing the CC Link IE Field Network diagnostics gt Page 74 CHAPTER 9 n An error has occurred in the head module ERR LED Off Operating normally Indicates the receive data and line error status When this LED is on the port in which the error was detected can be checked with the L ER LED of P1 or P2 The error details can be checked by performing the CC Link IE Field Network diagnostics 5 Page 74 CHAPTER 9 This LED automatically turns off when the module has received normal data or does not perform loopback in ring topology
46. the module and external device Tighten the terminal block screws within the specified torque range Undertightening can cause short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit fire or malfunction When disconnecting the cable from the module do not pull the cable by the cable part For the cable with connector hold the connector part of the cable For the cable connected to the terminal block loosen the terminal screw Pulling the cable connected to the module may result in malfunction or damage to the module or cable Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective film is attached to the top of the module to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Remove it for heat dissipation before system operation Wiring Precautions NCAUTION When connecting a CC Link system master local module to the head module use CC Link dedicated cables for the CC Link system If not the performance of the CC Link system is not guaranteed For the station to station cable length and the maximum overall cable length follow the specifications in the MELSEC L CC Link System Master Local Module User s Manual If not normal data transmission is not guaranteed When the high speed counter module is conn
47. the operating status and data link status of a module on CC Link IE Field Network A station that performs cyclic transmission and transient transmission with the master station and other local stations The station is controlled by programs in the CPU module or other equivalent modules on the station A station that controls the entire network This station can perform cyclic transmission and transient transmission with all stations Only one master station can be used in a network A generic term for the CC Link IE Field Network master local modules QJ71GF11 T2 and LJ71GF11 T2 A generic term for the following modules CC Link IE Field Network module e CC Link IE Controller Network module Ethernet interface module MELSECNET H module MELSECNET 10 module A flash ROM in a head module where the parameters of the head module are stored Another term for GX Works2 The abbreviation for Reliability Availability and Serviceability This term refers to usability of automated equipment A station that includes two or more network modules Data are passed through this station to stations on other networks A station that exchanges I O signals bit data and I O data word data with the master station by cyclic transmission This station responds to a transient transmission request from another station A station that exchanges I O signals bit data with the master station by cyclic transmission Bit data input from a slave station
48. to external devices to 30m or less 9 Positioning modules Install a DC power supply and a positioning module inside the same control panel 10 Temperature control modules Install a DC power supply and a temperature control module inside the same control panel 11 CC Link modules To ground the Ver 1 10 compatible CC Link dedicated cable refer to lt _ gt Page 139 Appendix 9 1 4 c Keep each power cable connected to the external power supply terminal or module power supply terminal to 30m or less Connect a noise filter to the external power supply Use a noise filter with the damping characteristic MA1206 manufactured by TDK Lambda Corporation or equivalent Note that a noise filter is not required if the module is used in Zone A defined in EN61131 2 Keep the length of signal cables connected to the analog input terminals of the following modules to 30m or less Wire cables connected to the external power supply and module power supply terminal in the control panel where the module is installed AJ65BT 64RD3 AJ65BT G64RDA AJ65BT 68TD e For the cable connected to the power supply terminal of the AJ65SBT RPS AJ65SBT RPG or AJ65BT 68TD install a ferrite core with the damping characteristics ZCAT3035 1330 manufactured by TDK Corporation or equivalent Wrap the cable around the ferrite core by one as shown below APPENDICES e To supply the module power supply terminal of the AJ6E5BTB2 16R 16DR o
49. to noise Check the wire and cable distances and grounding condition of each device and take measures to reduce noise Communication LSI failure Execute a unit test for the head module If a failure occurs again the SOPOD J044 JO SIT 9 LL possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative Data link start failed due to any of the following causes Eliminate the error cause and retry the operation e Station number not set Head module error More than one master station e Station type mismatch Master station lost Data link start failed Own station No out of range e Station No already in use own station Own station reserved Parameter error e Parameter communication in progress Parameters not received master station only and no slave station exists Link stop command Communications cannot be performed with the master station Check Master station lost whether the cables are connected properly 105 Data link start stop retry error to another station D721H D722H D725H D726H D727H D728H D729H D72AH D783H and D784H D800H D806H D814H D816H D81AH 106 Action Data link cannot be stopped because cyclic transmission has been stopped Data link cannot be started because cyclic transmission is in execution Data link cannot be stopped because cyclic transmission has bee
50. topology an Ethernet cable can be connected to the connectors in any combination For example the cable can be connected between PORT 1s and between PORT1 and PORT2 Connection between Connection between PORT1s or PORT2s PORT1 and PORT2 CC Link IE CC Link IE CC Link IE Biela Hield field P2 I7 P1 rt P1 a a em 1 CC LINk IE CC Link IE CC Link IE Biela Hield Biela LER LER LER Ler c c P1 P1 P1 mu d mul P2 1 Power off both the head module and the device being connected 2 Press the latch down and unplug the Ethernet cable 47 Bui L S8 9 e npo vN peeH 24 oj BuIA 6 9 6 5 2 Grounding 48 Observe the following Provide independent grounding when possible Ground the FG and LG terminals of the programmable controller with a ground resistance of 100 or less e f independent grounding cannot be provided employ shared grounding figure 2 below Programmable Programmable Programmable Q Q Q Q O Q Grounding Grounding 1 Independent grounding Recommended 2 Shared grounding Allowed 3 Common grounding Not allowed Use the thickest cable maximum of 2mni Bring the grounding point close to the programmable controller as much as possible so that the ground cable can be shortened CHAPTER 6 INSTALLATION AND WIRING 6 5 3 Precautions This section describes wiring precautions 1 Laying Ethernet cables Place the Ethernet cable in a d
51. 0 03 08 17 13 43 LJ72GF15 T2 g P 00145 2010 03 08 17 02 54 LJ72GF15 T2 00144 2010 03 08 17 01 57 LJ72GF15 T2 00143 2010 01 22 14 50 45 LJ72GF15 T2 Check the power supply 00142 2010 01 18 12 01 24 LJ72GF15 T2 00141 2010 01 18 10 48 12 LJ72GF15 T2 00140 2010 01 16 06 14 10 LJ72GF15 T2 00139 2010 01 16 06 13 03 LJ72GF15 T2 00138 2010 01 16 06 11 52 LJ72GF15 T2 00137 2010 01 16 06 10 52 LJ72GF15 T2 Clear History Refresh Create CSV File Close Error and Solution Intelligent Module Information oJnpo2oJd Dunoouse qnoij 6 il Solution 85 86 4 If data link cannot be performed even after troubleshooting by the above operation perform the following CC Link IE Field Network diagnostics by connecting GX Works2 to the master local module User s manual for the master local module used e Checking the LEDs gt Page 90 Section 11 4 Troubleshooting by symptom 11 5 Page 93 Section CHAPTER 11 TROUBLESHOOTING b Checking for an error of a module other than the head module 1 Select a module other than the head module in the Module s Detailed Information ER m System Monitor window and click the Monitoring Model Name L60DA4 YO Address 0000 Mount Position Main block Oth slot decr NE n Or Detaled infomation button to view the diagnostics or Displays the latest detailed information Fuse Blown Status Status
52. 000H 0001H Page 53 Section 7 1 2 PLC System Set parameters for the system including the head module 1002H Page 54 Section 7 1 3 PLC RAS Set parameters for the RAS function 300AH Page 55 Section 7 1 4 Set parameters to transfer data stored in the following head module devices as cyclic data e Link special relay SB Operation Setting Link special register SW Special relay SM e Special register SD e Link register W i 0400H 0403H to I O Assignment Set connection status of each module Page 60 Section 7 1 6 0405H 0409H 1 Parameter numbers are used to identify a location where a parameter error has occurred 500FH Page 56 Section 7 1 5 sJojeuleJed 21d LZ 51 1 Communication Head Setting Set parameters for connecting the head module to CC Link IE Field Network Q Project window gt Parameter gt PLC Parameter gt Communication Head Setting CC Link IE Field Communication Head Parameter Setting Communication Head Setting p c Mame P c System P c RAS Operation Setting uo Assignment CC Link IE Field Network Setting Mode Online Y Network No 1 1 to 239 Station No 1 1 to 120 Operating with station Mo setting of CC IE Field diagnostics in master station when network No and station No are blank in online setting Iz Hold Store in Flash ROM PLC diagnostic error history and system error history by POWER OFF RESET Print Window Print W
53. 020H Station No 1 O7FFH RY Y Y Y Y 0000 400 a 00004 pooo 0000H f 000F4 OO MEN OO3FHt LLL 1 003Fu to 001FH 0020H Station No 1 OO5FH 0060H OO9FH 66 CHAPTER 8 CYCLIC TRANSMISSION b Data flow when 0000H is set to the start number of RX RY of the master station and the I O assignment setting for the head module is changed The I O assignment setting is changed as shown below in this example TO Assignment Switch Setting 0 Communication Head CommunicationHead we Detailed Setting END EEE JA 8 eee ENS hX D 3b O O o o 3 w 3 D Assigning the IO address is not necessary as the CPU does it automatically Leaving this setting blank will not cause an error to occur Slot No Slot 0 Slot 1 Slot 2 Slot 3 Start I O No 0020H 0000H 0030H 0010H Master station Head module 16 point input module 16 point output module 16 point input module 16 point output module Station No 1 RX X X X X X 0000 000049 0000u 0000 7 777 MN RN D DFHS nene OOOFH omg DODEH E umm Y Y Y Y 0000ur 77777734 0000H 0000 4 00004 O00FN L a EE Coot GOOF Ln to OOOFH 0010H to 001FH F Station No 1 0020H l i ejeq 993IA9S Wg JO UOISSIUISUEJ OIOAD Le 2 Data setting method 68 In Network Configuration Setting of the master station set the total number of points for the input output X Y of the modul
54. 1 HEAD UNIT DOWN HEAD MODULE DOWN 2000 1 1 Start Monitor Create CSV Fild Close 1 Place the mouse pointer on the port to be diagnosed 2 The CC Link IE Field Diagnostics icon appears Click the icon Minor Error DOP cbe 3 Check the error that has occurred before the head Error History I SS a module is reset or the system is powered off in the Stop Monitor SerialPort CC TE Feld Communication Head Module connedioNUSE _System Image Error History window Match all of the criteria below None D Diagnostics gt System Monitor gt Clear Refine Criteria Enter Refine Criteria Error Histo eee System Error History button Error History List Error Details Displayed Errors Errors 159 159 Error Code Notation DEC HEX Model Name LJ72GF15 T2 Model Name Start 1 0 Start 1 0 ERTA Mount Position Main block PLC slot s 00153 2010 03 10 21 09 57 LJ72GF15 T2 si J l n the Error H istory wind OW the error history of both 00152 2010 03 10 16 48 17 LJ72GF15 T2 00151 2010 03 10 16 46 44 LJ72GF15 T2 F ooreo 2o1ojosjos 21 06 05 LYUIST2 0 ERR the head module and intelligent function modules can 00149 2010 03 09 10 36 00 LJ72GF15 T2 4 momentary power supply interruption has 00148 2010 03 09 10 35 44 LJ72GF15 T2 occurred 00147 2010 03 09 10 29 24 LJ72GF15 T2 2 Weser een rei b e vi ewe d gt P age 8 8 S e ct i on 1 1 3 00146 201
55. Are the switching hub and other stations connected to the head dul ting normally Check if the switching hub and other stations are powered on module operati y If the above actions do not solve the problem perform the following tests on the head module to check for an error e Unit test 7 gt Page 44 Section 6 4 e Cable test 7 gt Page 79 Section 9 5 10 When the REM LED flashes Check item Action After execution of the write to PLC function was the head dul t Reset the head module module reset Are any forced I O data being registered Cancel the registration 11 When the REM LED turns off Check item Action Identify the error cause on the System Monitor window using GX Works2 and take action gt Page 83 Section 11 2 Has an error occurred in the head module 92 CHAPTER 11 TROUBLESHOOTING 11 5 Troubleshooting by Symptom This section describes troubleshooting methods by symptom Perform these troubleshooting actions when cyclic and or transient transmissions are not module possible with the target station even though no error is detected in the head If an error has occurred in an intelligent function module installed with the head module identify the cause of the error by using GX Works2 gt Page 83 Point Section 11 2 Before starting the troubleshooting by symptom check that the POWER LED of the power supply module is on For troubleshooting of
56. C W1000 to W13FF Transfer to intelligent function module WO to W3FF 2 Inthe Network Configuration Setting of the master station set the number of RWw RWr points assigned to the head module The number of points should be higher than the number of points set for auto refresh in step 1 above Set the number of points whichever is greater between Transfer to CPU and Transfer to intelligent function module RX RY Setting RWw RWr Setting Jefresh Device STA Station Type a Points Start Enc Points Start End RX 0 Master Station 1 Inteligent Device Station 160 0000 oo 8 0000 0007 Point If the number of points will be increased for a system expansion in future for example set a large number for RWw RWr Setting in Network Configuration Setting of the master station Doing so will eliminate the need to change the parameter setting of the master station at the time of the system expansion However increasing the number of points also increases the processing time ejeq 99lIAS pJOM JO UOISSIUJSUEIJ OJO C8 73 CHAPTER 9 cc LiNK IE FIELD NETWORK DIAGNOSTICS This chapter describes how to check error locations and causes by executing the CC Link IE Field Network diagnostics using GX Works2 When GX Works2 is connected to the master station the entire network status can be monitored If the intelligent device station status cannot be monitored due t
57. C wire soldered onto a shield of the shielded cable for grounding Doing so will raise the high frequency impedance resulting in loss of the shielding effect Shielded cable g Vinyl coated wire Y Solderless terminal b Grounding a twisted pair cable Use a shielded twisted pair cable for connection to the 10BASE T or 100BASE TX connector Strip a part of the jacket of the shielded twisted pair cable as shown below and ground the exposed shield to the largest area Shielded twisted pair cable Shield 138 APPENDICES c Grounding a Ver 1 10 compatible CC Link dedicated cable Ground the shield of a cable connected to the CC Link module or any of the CC Link stations which is the farthest from the input power inside the control panel within 30cm from the module or station Ver 1 10 compatible CC Link dedicated cable is a shielded cable Strip a part of the jacket of the cable as shown below and ground the exposed shield to the largest area Ver 1 10 compatible CC Link dedicated cable Shield Use the specified Ver 1 10 compatible CC Link dedicated cable Use the FG terminals of the CC Link module and CC Link stations as shown below to connect to the FG line inside the control panel Master module Remote module Local module Blue 5 7 777777777 7 7 Blue Blue 5 7 77777777 7 7 Blue T inati DA n F4 DA 1 ae DA T inati rece TH White V V 1 White De White i White Bu eii Yellow GNE DG SLD Ver 1 10 comp
58. D MODULE DOWN Start Monitor Create CSV File Close sonsouDeig Bues z 6 M e oun e Major Error T T T T T T T 7 T T a pa M d m mA fpi mA mA 1 1 1 1 1 1 i 1 1 m e enc 19 3 The head module status is displayed in Selected Station Communication Status Monitor lt Page 77 Section 9 3 If an error occurs a button indicating the error e g cwses button is displayed Click the button to check the error details and actions to be taken CC IE Field Diagnostics Select Diagnostics De Monitor Status itor Status ape Select Module eommunication Head Module Network No 1 Station E EE EEE E E E Ei pata inicunperforn A The network configuration diagram can not be displayed when connected to an intelligent device station Selected station Communication Status Monitor c c SS CD oe The status of the head module is displayed IP Communication Test Check the communication route whether you can reach LLL communication target station from the specified station MAC Address Ili Cable Test Check the cable status between the connected station and LLL the destination station Start or stop the network data link Information Confirmation Set Access the network the event history lag H View reserved station numbers and temporarily enable PORT1 Cable Disconnected PORT2 Cable Disconnected reserved stations P Enable Disable Vie
59. February 2013 July 2013 October 2014 October 2015 SH NA 080919ENG B SH NA 080919ENG C SH NA 080919ENG D SH NA 080919ENG E SH NA 080919ENG F SH NA 080919ENG G SH NA 080919ENG H SH NA 080919ENG I Partial correction Chapter 2 Section 3 2 5 2 6 5 1 8 1 11 4 11 6 Appendix 5 11 Appendix 12 Chapter change Appendix 12 13 Appendix 13 gt 14 Partial correction Section 3 2 4 2 5 2 8 1 8 2 11 6 Appendix 5 12 Appendix 9 Chapter change Appendix 9 to 14 Appendix 10 to 15 Partial correction SAFETY PRECAUTIONS TERM Chapter 1 Section 3 1 3 2 6 2 1 6 2 3 6 5 1 7 4 8 1 8 2 11 6 Appendix 4 9 2 Partial correction Section 5 2 6 2 2 8 1 8 2 9 1 to 9 3 9 5 9 6 Appendix 7 9 1 Partial correction Section 5 2 8 1 Appendix 9 1 Partial correction Section 6 5 2 Partial correction Section 5 2 Japanese manual version SH 080918 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may Occur as a result of using the contents noted in this manual 158 2010 MITSUBISHI ELECTRIC CORPORATION WARRAN I Y Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults
60. Header information error in transient Correct the header information at the request source and retry the transmission operation Target network No error in transient Correct the target network number at the request source and retry the transmission operation Target station No error in transient Correct the target station number at the request source and retry the transmission operation Request source network No error in Correct the network number of the request source at the request source and transient transmission retry the operation Transient data request source No Correct the station number of the request source at the request source and error retry the operation Correct the number of data frame length at the request source and retry Transient data length error the operation Error code D2AEH D2AFH D2BOH D501H D502H D529H and D52AH D52BH and D52CH D62DH D62EH CHAPTER 11 TROUBLESHOOTING The head module received transient data addressed to a different network Target station No error in transient Check the network number and target station number and retry the transmission operation Check if the routing parameters are correctly set Transient data transmission addressed to the own station was requested Target station No error in transient Check the network number and target station number and retry the transmission operation Check if the routing paramete
61. L ERR LED The module has received abnormal data e The module is performing loopback Only for the head module with a serial number first five digits of 12072 or later gt 2 The module has received normal data 1 ff The module does not perform loopback Only for the head module with a serial number first five digits of 12072 or later Displays the station number of the head module Displays the station number lex Station number 15 2 LIU STATION NO 4 LJ s iL X100 X10 X1 10 5 15 Off The station number has not been set PORT1 connector for CC Link IE Field Network RJ45 connector An Ethernet cable is connected here gt Page 46 Section 6 5 1 There is no restriction on the order of connecting the P1 and P2 connectors he module has received abnormal data n The module is performing loopback Only for the head module with a serial number first five digits of P1 LER 12072 or later LED The module has received normal data The module does not perform loopback Only for the head module with a serial number first five digits of 12072 or later On Link up Off Link down PORT2 connector for CC Link IE Field Network RJ45 connector An Ethernet cable is connected here 7 Page 46 Section 6 5 1 There is no restriction on the order of connecting the P1 and P2 connectors LINK LED Abe JU NO LERLED LINK LED 3 Serial number disp
62. M JO uoissiulsuel ouo 9 z 9g a Data flow when 0000H is set to the start number of RWw RWr of the master station Master station 0000H to 0003H 0007H 72 RWw CD Head module Digital analog Station No 1 converter module RWw Buffer memory 0000H 0000uH to 0003H to 0003u 0007u 0007u 03F F4 ___O3FFH mw 2 0000u 1000u 0006u T0064 0007u 1007u O3FFuH ___13FFH 1FFFu Set RWw RWr ranges transferred to the head module in the Network Configuration Setting of the master station Page 73 Section 8 2 2 step 2 Assign 1024 points WO to W3FF from RWwO Assign 1024 points W1000 to W13FF from RWr0 Set the refresh ranges for the head module and the buffer memory of the intelligent function module in the auto refresh setting Page 73 Section 8 2 2 step 1 CHAPTER 8 CYCLIC TRANSMISSION 2 Data setting method 1 Setthe auto refresh of the intelligent function module connected to the head module nb 0000 L60DA4 Auto_Refresh ax Display Filter Display All 3 Fransfer to PLE Set value check code w1000 W1001 WW 1002 Warning output Flag Ww1004 Latest error code W1005 Latest address of error history W1006 Transfer to intelligent function module Digital value WO wi W2 Transfers the data of specified device to the buffer memory Specify the following devices as the devices to be auto refreshed Item Setting range of auto refresh target device Transfer to PL
63. Module User s Manual Function Explanation Program Fundamentals Point m Set the type of the connected module in Type Setting a different type results in SP UNIT LAY ERR gu epe module the I O points must also be the same in addition to the I O assignment setting C37 Page 30 Section 4 2 2 When an intelligent module is connected I O assignment can be omitted by selecting connected modules from Intelligent Function Module in the Project window 9099090000208085800005800260000000265080826052000002000026000002050020020000092002022 9 73 4 The mouse operation example for GX Works2 is provided below Menu bar XZ Online Write to PLC A window selected in the view selection area is displayed W Project window 5 gt Parameter e The chapter of the current page is shown The section of the current page is shown Point shows notes that requires attention coe shows useful information HF MELSOFT Series GX Works2 Unset Project PRG MAIN Project Edit T x ae Select Online on the menu bar and then select Write to PLC Navigation Project CP 33 5 5 12 Ah Parameter Intelligent Function Module Global Device Comment Program Setting Gompile View Online Debug Diagnos DARE 4 UH 43 r FS sFS F6 sFG F7 F8 ra s gt PLC Parameter Select Project from t
64. Please consult your local Mitsubishi representative Take measures to reduce noise and reset the module If the the same error code is displayed again the possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative Take measures to reduce noise and reset the module If the the same error code is displayed again the possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative Take measures to reduce noise and reset the module If the the same error code is displayed again the possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative The hardware of any of the installed modules may have failed Check the modules and replace the faulty module Please consult your local Mitsubishi representative The hardware of any of the installed modules may have failed Check the modules and replace the faulty module Please consult your local Mitsubishi representative 95 SOPOD J04 3 JO SIT 9 LI Error f Error and cause Action code SP UNIT DOWN n the initial processing no response is returned from the intelligent function module The buffer memory size of the intelligent function module is abnormal Noresponse is returned from the intelligent function module e When the error occurs the start I O number of the 1401 corresponding intelligent function module is s
65. Print Window Print Window Preview Acknowledge XY Assignment Default Cancel i o o 3 c The following table lists parameter items T Up to 10 one byte characters Label Enter the label name or application of the head module e Enn Up to 64 one byte characters Comment Enter the comment of the head module p y Default Blank 53 3 PLC System Set parameters for the system including the head module Q Project window gt Parameter gt PLC Parameter gt PLC System CC Link IE Field Communication Head Parameter Setting Remote Reset 1000ms Print Window Print Window Preview Acknowledge XY Assignment Default Ched Cancel The following table lists parameter items Parameters other than Remote Reset do not need to be set to the head module Selected Not selected Remote Reset Allow Select whether to allow GX Works2 to perform remote reset to the head module 4 Default Selected 1 The default differs from that of the CPU module Note that when remote reset is performed to all stations 54 CHAPTER 7 PARAMETER SETTINGS 4 PLC RAS Set parameters for the RAS function kT Project window c Parameter gt PLC Parameter gt PLC RAS CC Link IE Field Communication Head Parameter Setting m Module Error History Collection Intelligent Function Module v Collection o
66. When the request source is an intelligent function module or network system the head module returns an error code to the request source For messages details causes and actions of errors refer to the following User s Manual Hardware Design Maintenance and Inspection for the CPU module used 3 Error codes D000H to DFFFH The following table lists the error messages error conditions causes and actions of the error codes DOOOH to DFFFH e f the own station or target station is disconnected from the network identify the cause of the disconnection and take action e When the mode of the master station is Online High Speed Mode change it to Online Normal Mode and retry the operation Transient data transmission response DOAOH wait timeout e When the receiving station encountered overloading of transient data reduce the frequency of transient transmission and then retry the operation e Check if the cables and the switching hub are connected properly e Connect the cable to the other port on the module and retry the operation DOA1H Transient data transmission Reduce the frequency of transient transmission and retry the operation completion wait timeout Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative un Reduce the frequency of transient transmission and r
67. accordance with IEC 61131 2 Exceeding the limit may cause malfunction e Do not drop or apply strong shock to the module Do not remove the printed circuit board of the module from the module case Doing so may cause failure of the module and or printed circuit board uone e1su c 9 3 6 2 1 Connecting modules This section describes a procedure for connecting modules with an example of how to connect a head module to the L61P Shut off the external power supply all phases used in the system before connecting or disconnecting modules 1 Connecting procedure 1 Release the module joint levers located at the top and bottom of the head module Slide the levers toward the front side of the module until they click 2 Insert the connector of the power supply module into that of the head module so that they are securely engaged 3 Lock the module joint levers Slide the levers toward the back side of the module until they click Make sure that the modules are securely connected 2 Disconnecting procedure Reverse the connecting procedure to disconnect the modules Point Failure to securely lock the module joint levers until they click may cause malfunction failure or drop of the module The temperature of the metal part of a module back side may be high immediately after power off Be careful not to burn yourself when disconnecting a module 38 CHAPTER 6 INSTALLATION AND WIRING 6 2 2
68. ach FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation to 1 Damages caused by any cause found not to be the responsibility of Mitsubishi 2 Loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products 3 Special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products 4 Replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 159 TRADEMARKS Ethernet is a registered trademark of Fuji Xerox Corporation in Japan The company names system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies In some cases trademark symbols such as or are not specified in this manual SH NA 080919ENG I 160 SH NA 080919ENG 1 1510 MEE MODEL LJ 2GF15 T2 U E MODEL CODE 134248 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not
69. ange it is recommended to install a heat exchanger to the panel to lower the temperature f a general purpose fan is used dust will be sucked into the control panel with the external air This may affect the performance of the programmable controller APPENDICES The calculation formulas for the power consumption of each block are as follows 1 Power consumption of power supply module The power conversion efficiency of the power supply module is approximately 70 and 30 of the output power is consumed as heat As a result 3 7 of the output power will be the power consumption The calculation formula is as follows ew x Iv x 5 l24v x 24 W lay Current consumption of the 5VDC circuit of each module lo4y Average current consumption of the 24VDC power supply for internal consumption of the output modules power consumption for the output points simultaneously turned on 4 Not applicable for the power supply module which does not have the 24VDC power output Power 24VDC is externally supplied 2 Power consumption of the 5VDC logic circuit sections in all modules including the head module The power consumption of the 5VDC output circuit in the power supply module is the power consumption of each module Wsy I5y x 5 W 3 Total of 24VDC average power consumption of the output modules power consumption for the output points simultaneously turned on The average power of the 24VDC external po
70. arameter setting and retry the operation ucti Check if the switching hub and the cables at the request source are connected properly Connect the cable to the other port on the module and retry the operation Reduce the frequency of transient transmission and retry the operation Transient transmission failed Correct the request command at the request source and retry the operation Transient data command error Check the serial number first five digits of the master local module If the master local module does not support the function replace it with the master local module with the latest version Transient data length error Correct the data length at the request source and retry the operation Transient data command error Correct the request command at the request source and retry the operation Incorrect number of read write Correct the number of read write device data at the request source and retry transient data the operation Transient data attribute code error Correct the attribute code at the request source and retry the operation Transient data access code error Correct the access code at the request source and retry the operation A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures to reduce noise Head module request error Execute a unit test for the head module If a failure occurs again the p
71. arameters to communicate with stations on different networks A head module does not require routing parameters Communications with other networks are performed according to the routing parameters set to the master station A generic term for stations other than a master station local station remote I O station remote device station and intelligent device station A function of communication with another station which is used when requested by a dedicated instruction or GX Works2 15 PACKING LIST The following items are included in the package of this product Before use check that all the items are included LJ72GF15 T2 MITSUBISHI Head module LJ72GF15 T2 END cover L6EC Safety Guidelines IB NA 0800455 16 CHAPTER 1 OVERVIEW CHAPTER 1 overview The head module can connect MELSEC L series I O modules and intelligent function modules on CC Link IE Field Network The head module can be used as an intelligent device station on the CC Link IE Field Network system For CC Link IE Field Network refer to the following User s manual for the master local module used 1 Cyclic transmission The I O signals of the module connected to the head module can operate as those of the master station by performing cyclic transmission 7 gt Page 64 CHAPTER 8 For example when the output Y of the master station turns on the output Y of the module connected to the head module turns on
72. ase start the control after analog outputs become stable Installation Precautions NWARNING Shut off the external power supply all phases used in the system before mounting or removing a module Failure to do so may result in electric shock or cause the module to fail or malfunction Installation Precautions NCAUTION Use the head module in an environment that meets the general specifications in this manual Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product To interconnect modules engage the respective connectors and securely lock the module joint levers until they click Incorrect interconnection may cause malfunction failure or drop of the module Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Do not directly touch any conductive parts and electronic components of the module Doing so can cause malfunction or failure of the module Wiring Precautions NWARNING Shut off the external power supply all phases used in the system before wiring Failure to do so may result in electric shock or cause the module to fail or malfunction 0 After installation and wiring attach the included terminal cover to the module before turning it on for operation Failure to do
73. atible Ver 1 10 compatible FG CC Link dedicated CC Link dedicated F cable cable D o ep J d Grounding cables with a cable clamp Use shielded cables for external wiring and ground the shields of the shielded cables to the control panel with an AD75CK cable clamp manufactured by Mitsubishi Ground the shields within 20 to 30cm from the module Inside the control panel M 20 to 30cm LU AD75CK xp For details on the AD75CK refer to the following AD75CK type Cable Clamping Instruction Manual 139 soAnoeJiq eDeyoA wo7 pue 25IA3 6 xipueddy 9Al9JIq OWA 24 ui Ajdwod 0 seunsee N 16 xipueddy 140 e Connectors for external devices When using connectors for external devices with any of the following modules take the noise reduction measures described below High speed counter module Positioning module When shielded cables are connected The following figure shows an example of wiring against noise when a connector AGCON 7 is used Connector AGCON1 Shielded External I O devices QD72P3C3 Ground the FG wire of 2 mm or more at the The length between the connector shortest length Securely provide grounding and tha chidided Gables chould ba 9 the QD72P3C3 side to the control panel the shortest possible When shielded cables are processed To protect the wires cover the connector pins Take off the insulating tube of each shield and with the heat
74. being used The on state is reset when the system is powered off and on rey VO module verify OFF Normal Turns on if the status of the I O module at power on differs from the registered SM61 status error ON Error The on state remains even after the system returns to normal 2 System clock counter Set by No Explanation TU Set timing 2 o D a SM400 Always ON 7 This relay is always on x o S Initial 9 v SM401 Always OFF This relay is always off D EN 2 O 3 Drive information Set by No Explanation M Set timing P t ON Data bei itt il Min M ze Turns on while data such as parameters are written to the flash ROM and SM681 memory writing OFF Data not being OMM turns off when the writing is completed flag written S N it t Parameter Sure vention Turns on when overwrite count of data such as parameters to the flash ROM Write reached 100000 SM682 memory overwrite reaches 100000 OFF Overwrite count less than 100000 count error flag The head module needs to be replaced 125 Appendix Special Register SD The special register SD is an internal register whose application is determined in the programmable controller However data can be written to the special register to control the head module as needed Data is stored in binary format if not specified The following table shows how to read the list of special register areas Item Description No Special
75. ber of points is fixed to O assigned to M Number of points TN Stores the number of points assigned to L The number of points is fixed to 0 assigned to L Number of points TEE Stores the number of points assigned to B The number of points is fixed to O assigned to B Number of points ee Stores the number of points assigned to F The number of points is fixed to 0 assigned to F Number of points O ie ah Stores the number of points assigned to SB The number of points is fixed to 8192 assigned to SB Number of points pi ie os Stores the number of points assigned to V The number of points is fixed to 0 assigned to V Number of points w Stores the number of points assigned to S The number of points is fixed to O assigned to S Number of points fet ina a Stores the number of points assigned to T The number of points is fixed to O assigned to T Number of points WP Stores the number of points assigned to ST The number of points is fixed to 0 assigned to ST SD290 SD291 SD292 SD293 SD294 SD295 SD296 SD297 SD298 SD299 SD300 SD301 SD302 SD303 SD304 SD305 SD306 SD307 SD308 SD309 SD310 SD311 132 Device assignment 1 Device assignment 1 Index register Device assignment 1 Device assignment 2 Assignment including the number of points set to the extended data register D and extended link register W Set by Set timing i S Number of point
76. ble Password Target Memory xi PARAM Registered Registered Input Disable Password iz Protection Write Protection Disable Password Target Memory 1 Click the _ setn button 2 Enter a password and click the button 3 The registration status appears as Disabled Clickthe x_ button to disable the password APPENDICES Appendix 2 2 Password authentication method The passwords are authenticated by the following methods e By GX Works2 Bythe MC protocol 1 Authentication by GX Works2 1 Whenever an online operation requiring password Disable Password authentication is executed the Disable Password Disable passwords for data in the programmable controller window appears Target Data EM TR Click the Setting button Parameter Registered Setting INC EN Cancel 2 Entera password in the Input Disable Password Input Disable Password window Disable password For the selected file Disable Condition Disable Password Read Protection sooo ob bo bb ab a ob oo Disable Password Explanation of Registration Conditions Registration Conditions Read protection Write protection Read protection Write protection valid Characters Use 4 to 32 single byte characters numeric characters alphabets 4 2 and a z single byte blanks and amp lt gt 7 _ Passwords are case sensitive E Ca
77. ccurs in an intelligent function module when the head module detects SP UNIT DOWN I O Response Set the response time of an input module Setting range Empty Input Output Intelligent Default Blank Up to 16 one byte characters Default Blank 0 Point 16 Points 32 Points 64 Points 128 Points Default Blank 0000H toOFFOH Default Blank Clear Hold Default Clear Stop Continue Default Stop ims 5ms 10ms 20ms 70ms Default 10ms CHAPTER 7 PARAMETER SETTINGS 7 2 Network Parameters Set parameters of the CC Link master local module connected to the head module TT Project window gt Parameter gt Network Parameter gt CC Link Number of Modules 1 Boards Blank No Setting See eS eee 00 i smo tt SSS a a ael nde remote netiver2 Mode OOO eO O X900 RemteOupRY 106 W1120 RemteRegaeRWw SSC SpdiRew G 81900 Eo sgemdRegee W 991000 RayGam OSC a Avon e e SiS Point Configure a CC Link system so that the points of devices used for CC Link communications RX RY RWr RWw may be within the maximum link points per station gt Page 26 Section 3 2 If the CC Link points exceeds the maximum link points per station in a large scale system containing 64 stations for example use W as a refresh device instead of X and Y 5 Page 70 Section 8 2 SJ9 9UJBJEd XJOMJON ZZ 61 7 3 Remote Password Set a remote passwo
78. ceived twice e f the request source is on another network check if the routing parameters are correctly set Transient data request error Correct the request command at the request source and retry the operation 103 D281H D282H D283H D2A0H D2A1H D2A2H D2A3H D2A4H D2A5H D2A6H D2A7H and D2A8H D2A9H D2AAH D2ABH D2ACH D2ADH 104 Check the network status by executing the CC Link IE Field Network diagnostics using the programming tool and take action e When the target station is overloaded and cannot receive transient data Transient reception failed send the data to the target relay station after the load on the station is reduced Check the network status by executing the CC Link IE Field Network diagnostics using the programming tool and take action Receive queue full When the target station is overloaded and cannot receive transient data send the data to the target relay station after the load on the station is reduced Check the network status by executing the CC Link IE Field Network diagnostics using the programming tool and take action Transient transmission failed Connect the cable to the other port on the request source and retry the operation Reduce the frequency of transient transmission and retry the operation Check the network status by executing the CC Link IE Field Network diagnostics using the programming tool and take actio
79. communication device such as a cellular phone or PHS Personal Handy phone oystem more than 25cm away in all directions from the programmable controller Failure to do so may cause malfunction Shut off the external power supply all phases used in the system before mounting or removing a module Failure to do so may cause the module to fail or malfunction Tighten the terminal block screws or connector screws within the specified torque range Overtightening can damage the screw and or module resulting in drop short circuit or malfunction After the first use of the product module and terminal block do not connect disconnect the product more than 50 times in accordance with IEC 61131 2 Exceeding the limit may cause malfunction Before handling the module touch a conducting object such as a grounded metal to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Operating Precautions NCAUTION e When changing data and operating status and modifying program of the running programmable controller from an external device such as a personal computer connected to an intelligent function module read relevant manuals carefully and ensure the safety before operation Incorrect change or modification may cause system malfunction damage to the machines or accidents Do not power off the programmable controller or reset the head module while the setting values in the buf
80. cted PORT2 Cable Disconnected reserved stations Enable Disable View station numbers set to ignore errors and temporarily ignore station errors Various tests and operations can be performed Ignore Station Errors Selected Station Operation E CPU status of the selected station can be checked by starting Buche 00000 system monitor of the selected station Change the operation state run reset stop etc of the selected station Remote Operation T m mm mm mo m e e m um um um mu mm um um mm um ws CHAPTER 9 CC LINK IE FIELD NETWORK DIAGNOSTICS 9 3 Diagnostic Window This section describes items displayed in the CC IE Field Diagnostics window 1 Displayed items CC IE Field Diagnostics Select Diagnostics Destination Monitor Status aan Select Z Module Communication Head Module Network No 1 change Module Station No 2 Station Monitoring Star Stop Monitor Network Status E oos Mc CTS ms 2s E E d on sconnected Station egend EEEL A EE a zurrent Link A The network configuration diagram can not be displayed when connected to an intelligent device station Operation Test Selected Station Communication Status Monitor Communication Test Check the transient communication route From the connected station to the destination station Mode Online IP Communication Test Check the communication route whether you can reach communication target station From
81. ctives 0 0 0 0 eee Appendix 2 2 Password authentication method Appendix 2 1 Setting file passwords 0 0000 eee Appendix 9 1 Measures to comply with the EMC Directive Appendix 3 END Cover vds m os vee whee ow toe ele aae yale ole Medes Appendix 4 Link Special Relay SB llle Appendix 5 Link Special Register SW 0 0 0 cece eee eee Appendix 6 Special Relay SM llle 11 Appendix 9 2 Measures to comply with the Low Voltage Directive llli 145 Appendix 10 General Safety Requirements liliis 147 Appendix 11 Calculating Heating Value of Programmable Controller 05 148 Appendix 11 1 Calculating the average power consumption llle 148 Appendix 12 Processing MMe sceau oe ee tae thv ertt ec ev ec eee e c a terea dio 150 Appendix 13Added and Changed Functions 0 0000 cece ete ees 151 Appendix 14 Checking Serial Number and Function Version 0 0 0 0 00 cee een eee 152 Appendix 15 External Dimensions 2 2 nee ege SUR eg ea du 9 ue eee eds 154 INDEX 156 REVISIONS ass dos ente E Ede be eee eee iR ede du s uaa sud desee Mr eee 158 WARRANTY prn 159 TRADEMARK S iet he eee eee detis een Ged lied tes ache thee cota cre tin ei eve das aider Ons Ae hae eae ene eae ates 160 12 In this manual pages are organized and the symbols are used as shown below MANUAL PAGE ORGANIZATION
82. cycle The MODE LED flashes Switch e after the 3rd cycle Repeat at intervals of less than 1s LJ72GF15 T2 Bil Flashing RUN MODE SD ERR REM DLINK RD LERR STATION NO 1 2 4 3100 x10 x1 5 Hold the switch on the front of the head module in 1 d oe the RESET TEST position for one second or more BUE switch 44 CHAPTER 6 INSTALLATION AND WIRING 6 Unittest starts LJ72GF15 T2 EH On The MODE LED starts flashing and the x1 or x10 LED RUN MODE SD ERR Cm Flashing starts turning on and off repeatedly in the sequence of REM DLINK RD LERR 1234 5841 STATION NO f The x1 or x10 LED stops turning on and off and the When completed D LINK LED turns on when the test is completed LJ72GF15 T2 EN On RUN MODE SD ERR When completed successfully CE Flashing REM DLINK RD LERR The D LINK LED turns on and the ERR LED remains off When failed una NO The following LEDs turn on Either the x1 or x10 LED 3 ERR LED x100 x10 x1 D LINK LED If the test fails replace the Ethernet cable and perform the test again If the test fails again the possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative When failed LJ72GF15 T2 RUN MODE SD ERR REM DLINK RD LERR STATION NO EB On igi Flashing 1 4 8100 x10 x1 DUUM 940Jeg ejnpo N pe H eui Bunse y9 45 6 5 Wiring to the Hea
83. d by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at e
84. d Module This section describes the wiring to the head module 6 5 1 Wiring This section describes how to connect an Ethernet cable to the head module and wiring precautions For network configuration and cables hubs required for wiring refer to the following User s manual for the master local module used 1 Connecting an Ethernet cable a Connecting procedure 46 Power off both the head module and the device to be connected Push the Ethernet cable connector into the head module until it clicks Pay attention to the connector s direction Power on the head module Power on the external device connected to PORT1 or PORT2 of the head module Check that the LINK LED of the port where the Ethernet cable is connected is on The time between the power on and the LINK LED turning on may vary The LINK LED usually turns on in a few seconds Note however that the time may be extended further depending on the status of the device on the line if the link up processing is repeated If the LINK LED does not turn on refer to the following and take actions 7 gt Page 90 Section 11 4 CHAPTER 6 INSTALLATION AND WIRING Point It is not necessary to distinguish between PORT1 and PORT2 When only one connector is used in star topology an Ethernet cable can be connected to either PORT1 or PORT2 CC Link IE Ir T Either port can be used When two connectors are used in line topology or ring
85. d from dedicated power distribution by AC DC converter and insulation transformer rated voltage 120V or less 13 Others a Ferrite core A ferrite core is effective for reducing radiated noise in the 30MHz to 100MHz frequency band It is recommended to install a ferrite core if a shield cable extended out of the control panel does not provide sufficient shielding effects Install a ferrite core to the cable in the position just before the cable is extended out of the control panel If the installation position is not appropriate the ferrite core will not produce any effect Install a ferrite core to each power cable as shown below Ferrite core used for the tests conducted by Mitsubishi ESD SR 250 manufactured by NEC TOKIN Corporation Example 143 soAnoeJiq eDeyoA wo7 pue OIF 6 xipueddy BAIOBJIIG OWA eui ui Ajdwod 0 seunsee N 16 xipueddy b Noise filter power supply line filter A noise filter is effective for reducing conducted noise in the 10MHz or less frequency band Use of a noise filter can suppress noise The following are the installation precautions e Do not bundle the cables on the input side and output side of the noise filter If bundled the noise on the output side is induced into the filtered cable on the input side Input side Input side power supply side power supply side Induction Filter Output side device side Output side device side Noise will be induced whe
86. d module is equipped with a stopper If you open the cover until it clicks it will stay open Stopper Pull the cover so that LN the stopper will be set easily the cover e LED indication during a line test The following LEDs flash while a line test is performed from the master station e MODE LED e DLINK LED e x100 LED LJ72GF15 T2 EH On RUN MODE SD ERR a M DLINK RD LERR iid STATION NO Bil Flashing 1 2 4 8 x 100 x10 x1 For information on how to perform a line test refer to the following T User s manual for the master local module used eo9o0909 00999099 0000090900009 09 0090909 090009000909 090000909909999 9990909999 00099999 990090009 23 CHAPTER 3 SPECIFICATIONS This chapter describes the specifications of the head module 3 1 Item Operating ambient temperature Storage ambient temperature Operating ambient humidity Storage ambient humidity Vibration resistance Shock resistance Operating atmosphere Operating altitude Installation location Overvoltage category Pollution deg ree Equipment class 24 General Specifications Specifications 0 to 55 C 25 to 75 C 5 to 95 RH non condensing Constant Frequency Half amplitude Sweep count acceleration JIS B 3502 and intermittent X Y and Z 8 4 to 150Hz 9 8m s IEC 61131 2 vibration directions Compliant with JIS B 3502 and IEC 61131 2 147m s 3 times each in X Y
87. describes the operating procedure system configuration parameter setting functions and troubleshooting of the CC Link IE Field Network head module hereafter abbreviated as head module Before using this product please read this manual and the relevant manuals carefully and develop familiarity with the functions and performance of the MELSEC L series programmable controller to handle the product correctly RELEVANT MANUALS 1 CC Link IE Field Network relevant manuals When using the CC Link IE Field Network for the first time refer to the CC Link IE Field Network Master Local Module User s Manual first Manual name manual number model code MELSEC Q CC Link IE Field Network Master Local Module User s Manual SH 080917ENG 13JZ47 gt MELSEC L CC Link IE Field Network Master Local Module User s Manual lt SH 080972ENG 139254 CC Link IE Field Network Interface Board User s Manual For SW1DNC CCIEF B SH 080980ENG 13JZ58 gt 2 Operating manual Manual name manual number model code GX Works2 Version 1 Operating Manual Common SH 080779ENG 13JU63 Description Overview of the CC Link IE Field Network and specifications procedures before operation system configuration installation wiring settings functions programming and troubleshooting of the CC Link IE Field Network master local module Overview of the CC Link IE Field Network and specifications procedures before operation sys
88. dule Occupy 16 points Title Setting Title M Item Description Setting range Module Module Type Select a module type Selection Module Name Select a model name Select the number of the slot where an intelligent function module Mounted Slot No ted I CONNECICR T Manual for the intelligent Mount Position Click this button to check I O assignment setting of PLC function module used Acknowledge I O Assignment button parameter Specify start XY address Enter the start I O number Title Setting Title Enter a title displayed in the Project window After these parameters are set a folder is created under the Intelligent Function Module folder in the Project window EH Intelligent Function Module 4E Switch Setting a Parameter iG Auto Refresh SJBJOWeSICY e npo N uornoun jueDi e1u vA Point X Y and W can be set as an auto refresh device 63 CHAPTER 8 cvcLic TRANSMISSION This chapter describes how to perform cyclic transmission of bit and word device data of the head module 8 1 Cyclic Transmission of Bit Device Data The input X and output Y data of the modules connected to the head module can be used just like those of the master station by performing cyclic transmission Head module Intelligent device station Intelligent function module 64 CHAPTER 8 CYCLIC TRANSMISSION 1 Data flow This section describes the cyclic transmission data flow
89. e Eommunication Head Module Network No 1 Change Module Select Station jen m Ez Monitor Status mi Monitoring Start Monitor ES pata link unperfon o m Check the transient communication route from the connected station to the destination station Wm Em ES mE m me CER the Emm tati out Ehr ytan Eh mom communication target station From the specified station Check the cable status between the connected station and Cable Test is the destination station Start or stop the network data link Information Confirmation Set Access the network the event history log view reserved station numbers and temporarily enable reserved stations View station numbers set to ignore errors and temporarily Enable Disable ignore station errors Ignore Station Errors Selected Station Operation System Monitor CPU status of the selected station can be checked by starting system monitor of the selected station Change the operation state run reset stop etc of the selected station Remote Operation 9 5 Cable Test A The network configuration diagram can not be displayed when connected to an intelligent device station Selected Stati tion Status Monitor MAC Address mr Module Error PORT1 Cable Disconnected PORT2 Cable Disconnected Cable test checks if the Ethernet cables are properly connected Only the Ethernet cable connected to the PORT1 or
90. e IEC 664 146 APPENDICES Appendix 10 General Safety Requirements When a programmable controller is powered on or off normal control outputs may not be performed temporarily This is because there is a time lag for the power to be turned on between the programmable controller power supply and the external power supply especially DC for the control target Normal control outputs also may not be performed when the external power supply or the programmable controller fails In terms of fail safe and to prevent any of these abnormal operations from leading to the entire network system failure configure safety circuits such as emergency stop circuits protection circuits or interlock circuits where abnormal operation may result in mechanical damage or accidents external to the programmable controller 1 Fail safe measures for head module failure A head module can detect its own hardware failures by the self diagnostic function However failures which occur in a part such as an I O control part may not be detected In this case depending on the failure all input or output points may turn on or off or normal operation and safety of the control target device may not be ensured Even though Mitsubishi programmable controllers are manufactured under strict quality control they may fail due to some reasons Provide fail safe circuits external to the programmable controller so that no machine is damaged and no accident occurs sju
91. e REM LED of the head module flashes Forced on off can be registered regardless of the operating status RUN STOP If an error occurs in the head module output Y cannot be turned on f Target input output e Input output X Y of the connected modules Input output X Y of the head module that corresponds to the refresh range of the remote input output RX RY of the connected CC Link master local module APPENDICES 2 Operating procedure 1 Open the Forced Input Output Registration Cancellation window kT Debug gt Forced Input Output Registration Cancellation Forced Input Output Registration Cancellation Device Register FORCE ON Cancel Registration v Register FORCE OFF io Device ON OFF No Device ON OFF o 8 Update Status Batch Cancel Registration Close 2 Enterthe target device to the Device column The setting range in the Device column is XO to X1FFF or YO to Y1FFF 3 Click the button for the intended operation Register FORCE ON Registers forced on for a specified device Cancel Registration Cancels forced on off registered for the device specified Register FORCE oFF Registers forced off for a specified device Batch Cancel Registration Cancels all forced on off registrations The latest on off status can be checked by clicking the Update Staus button HO UO peoJo4 1ndino indu euJ91X3 xipueddy 111 Appendix 2 File Password 32
92. e error e e Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative e A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures to reduce noise Head module error e Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative e f the number of writes to the flash ROM has exceeded 100000 clear the checkbox in Communication Head Setting of PLC parameter so that data of the error history and system error history will not be held when the system is powered off or the head module is reset Flash ROM error e Check the wire and cable distances and grounding condition of each device and take measures to reduce noise e Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative 107 DAF3H 108 A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures to reduce noise Flash ROM error Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failur
93. e kee ae 35 CHAPTER 6 INSTALLATION AND WIRING 36 6 1 Wiring Environment and Installation Position l l 36 51 1 nstallatiomenvironMents sudo Roxio b TX S SUARNERGUEAGSUEDETER DRODARTEACSSQURE 36 6 1 2 Installation position llli RR RI eee eens 36 52 MS TAN AOU debeo oiu a Seer hes OS oui Quit stu acudi n debe e cod ELE oes 37 527 GOMMECUNGINOGUICS uaa a sien dads e diede ciues atio sid desc a d ORCI da esatta con bao D 38 6 2 2 Mounting the modules on a DIN rail llli 39 6 2 3 Changing modules on a DIN rail llli 42 6 3 Wiring to the Power Supply Module 0 0 cee s 44 6 4 Testing the Head Module Before Wiring lille 44 6 5 AMiring te the Head Module o2 d a Rosae Suv Bro dee Ep BU Wer p e de E Ev e nadine Poe 46 DOT MMITITICIS ah ned Me nce ctos toss um da oiseau pua a i tei san E pu cat torre EE 46 6o22 GrOUNdING Mp Meets howe wk Sak oie Oe Vee tlw TT 48 65 0 PRECAUTIONS 24 0 4o22 ner desee ttes d pu oad aes meas ad pac fees mro daba eu 49 CHAPTER 7 PARAMETER SETTINGS 50 7 1 PLC Paramelerss d See toe ol te ees a a aaa s eo il s mE aa 51 7 2 Network Parameters oe bed oro RE CERE UK Okeke eek eee eens 61 10 7 3 7 4 Remote Password Sus 2 55 ew be bee Eme wm xx we Ee REO A ADR VS Intelligent Function Module Parameters 000000 eee CHAPTER 8 CYCLIC TRANSMISSION 8 1 8 2 Cyclic Transmission of Bit Device Data
94. e of the head module Please consult your local Mitsubishi representative APPENDICES APPENDICES Appendix 1 External Input Output Forced On Off This function forcibly turns on or off the external input output of the head module 1 Input output operation when a forced on off operation is performed Three types of forced on off operations are available as shown in the following table The following table shows the status of input X and output Y when a forced on off operation is performed Operation Input X operation Output Y operation The remote input RX assigned to the input X is Regardless of the remote output RY that was Forced on registration d transmitted cyclically in a forced on status transmitted cyclically on is output externally Forced of registration The remote input RX assigned to the input X is Regardless of the remote output RY that was transmitted cyclically in a forced off status transmitted cyclically off is output externally The remote input RX is changed by an external The remote output RY of the master station is output Forced on off clear PERSE g y p P input to the external device Ex The following shows the input output operation when a forced on off operation is performed Forcibly changes the input X from the input module CPU module Master local Head module module Output module Input module Program O lt dii Switch OFF
95. e that supports the remote password function in the position specified with the I O number in the remote password setting 99 Error code 5000 5001 9900 100 Error and cause Action WDT ERROR I O refresh processing time exceeded 200ms Momentary power failure occurs frequently Supplementary information Common information Time 200ms Individual information Time value actually measured llDiagnostic timing Any time Modify the power supply system to prevent momentary power failure NETWORK ERROR A CC Link IE Field Network error has occurred llSupplementary information Common information Individual information llDiagnostic timing Any time Check the details of the error by executing the CC Link IE Field Network diagnostics and take action n the system error history on the System Monitor window check the error code of the network error detected at the time CHAPTER 11 TROUBLESHOOTING 2 Error codes 4000H to 4FFFH If an error occurs at communication request from the programming tool intelligent function module or network system connected the head module returns the error code any of 4000H to 4FFFH to the request source This error code is not stored in SDO because the error is not the one detected by the self diagnostic function of the head module When the request source is a programming tool a message and an error code are displayed on the programming tool
96. ected to the head module ground the shield cable on the encoder side relay box Always ground the FG and LG terminals to the protective ground conductor Failure to do so may cause malfunction Mitsubishi programmable controllers must be installed in control panels Connect the main power supply to the power supply module in the control panel through a relay terminal block Wiring and replacement of a power supply module must be performed by qualified maintenance personnel with knowledge of protection against electric shock For wiring methods refer to the MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection Startup and Maintenance Precautions NWARNING Do not touch any terminal while power is on Doing so will cause electric shock or malfunction Shut off the external power supply all phases used in the system before cleaning the module or retightening the terminal block screws or connector screws Failure to do so may result in electric shock Startup and Maintenance Precautions NCAUTION Before performing online operations especially program modification forced output and operating status change for the running head module from the peripheral connected read relevant manuals carefully and ensure the safety Improper operation may damage machines or cause accidents Do not disassemble or modify the module Doing so may cause failure malfunction injury or a fire Use any radio
97. ectly set gt Page 52 Section 7 1 1 If the network number and station number are correctly set refer to the troubleshooting for the master local module and take action User s manual for the master local module used 93 woj dwAs Aq Bunoouse qnoJ SLL peuuojJed eq jouueo uoissiusueJ o pAo ueuM L S LL 11 6 List of Error Codes This section describes error messages error conditions causes and actions for respective error codes of the head module Errors of the head module are classified by error codes as shown below Error code Classification Reference 1 to 10000 Errors of the head module Page 95 Section 11 6 1 4000H to 4FFFH Error codes returned to the request source at communications Page 101 Section 11 6 2 DOOOH to DFFFH Errors of CC Link IE Field Network Page 101 Section 11 6 3 94 CHAPTER 11 TROUBLESHOOTING 1 Error codes 1 to 10000 The following table lists the error messages error conditions causes and actions of the error codes 1 to 10000 The BlSupplementary information in the Error and cause column can be checked by any of the following PLC diagnostics in GX Works2 Error common information SD5 to SD15 Error individual information SD16 to SD26 Error Error and cause code Action 1000 1001 1002 1003 1004 1005 1006 1009 1035 1090 1101 1102 1103 1104 1161 1310 1311 HEAD UNIT DOWN The head module is running away
98. ent on the status Head module Data link Switch Output Y status status status The output differs depending on the status and setting of the master station LI User s manual for the master local module used 1 When the CPU module on the master station is in the stop error state The output Y status is determined by the Error Time Output Mode setting of PLC parameter gt Page 60 Section 7 1 6 The analog output status from the digital analog converter module and the analog I O module is determined by the setting of the analog output HOLD CLEAR function MELSEC L Digital Analog Converter Module User s Manual Cyclic MELSEC L Analog Input Output Module User s Manual transmission 2 When the CPU module on the master station is in the STOP state RUN Operating normally being The output Y is determined by the refresh parameters refresh device of RY for the head module of the master station If Y is specified for the device of the CPU module the output Y of the head module turns off If other than Y such as M L is specified for the device of the CPU module the output Y of the head module depends on the Output Setting During CPU STOP setting of the master station performed The analog output status from the digital analog converter module and the analog I O module is determined by the setting of the analog output HOLD CLEAR function MELSEC L Digital Analog Converter Module User
99. ernal interlock circuit for output signals that could cause a serious accident Design Precautions NWARNING Do not write any data to the system area and write protect area R of the buffer memory in the intelligent function module Also do not use any use prohibited signals as an output signal from the head module to the intelligent function module Doing so may cause malfunction of the programmable controller system If a communication cable such as a CC Link dedicated cable is disconnected the network may be unstable resulting in a communication failure of multiple stations Configure an interlock circuit in the program to ensure that the entire system will always operate safely even if communications fail Failure to do so may result in an accident due to an incorrect output or malfunction Design Precautions NCAUTION Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise During control of an inductive load such as a lamp heater or solenoid valve a large current approximately ten times greater than normal may flow when the output is turned from off to on Therefore use a module that has a sufficient current rating At power on a voltage may occur or a current may flow between output terminals of the analog output module for a moment In this c
100. es and grounding condition of each device and take measures to reduce noise Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failure of the head module Please consult Head module error your local Mitsubishi representative Check the error in the PLC Diagnostics window of the programming tool Head module stop error and take action Error code D827H D902H D903H D905H D906H D909H D90AH D90BH D90CH D90DH DAOOH and DAO1H DA10H to DA18H DAF2H CHAPTER 11 TROUBLESHOOTING A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures to reduce noise Execute a unit test for the head module If a failure occurs again the Communication RAM error possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative Check the data at the station that started the online test and retry the operation Incorrect online test data e f the error occurs again even after taking the above please consult your local Mitsubishi representative Communication test retry error After completion of the communication test retry the operation Check the network status by executing the CC Link IE Field Network Communication monitoring timeout in diagnostics using the programming tool take action and retry the communicat
101. es connected to the head module in 16 point units In the case of the figure on the previous page specify 0000 to OO3F for RX RY Setting CCIEField Configuration Edit View Close with Discarding the Setting Close with Reflecting the Setting Mode Setting Online Standard Mode Assignment Method Start End Link Scan Time Approx 0 68 ms Point To set an empty slot on the intelligent device station or to change a start I O number modify the data in the I O Assignment setting of the head module rO Assignment No E seen Points Start xY Switch Setting 7 Intell L i Detailed Setting gen Assigning the I O address is not necessary as the CPU does it automatically Leaving this setting blank will not cause an error to occur e ifthe number of points will be increased for a system expansion in future for example set a large number for RX RY Setting in Network Configuration Setting of the master station Doing so will eliminate the need to change the parameter setting of the master station at the time of the system expansion However increasing the number of points also increases the processing time CHAPTER 8 CYCLIC TRANSMISSION 3 Output status for each status Depending on the status of the data link and head module data may not be able to be output The following table summarizes how the status of the data link and head module affect the output Y Not depend
102. esponding to the bit indicating 1 and replace the module 2040 operation Reset the head module llSupplementary information Common information Module No Slot No If the same error code is displayed again the possible cause is a hardware x Individual information failure of the head module I O module intelligent function module or END r llDiagnostic timing cover Please consult your local Mitsubishi representative Any time a m SP UNIT LAY ERR 3 e In I O Assignment of PLC parameter Intelligent is set for O the position of an I O module or vice versa e e In I O Assignment of PLC parameter the intelligent function o module switch setting is set for the module that does not support it Correct the I O Assignment setting of PLC parameter according to the actual 2100 e In I O Assignment of PLC parameter the number of points condition of the intelligent function module s and head module smaller than that of the actual intelligent function module is e In I O Assignment of PLC Parameter delete the intelligent function module assigned switch settings llSupplementary information e Common information Module No Slot No Individual information llDiagnostic timing When powered on or reset SP UNIT LAY ERR A start X Y set in I O Assignment of PLC parameter is overlapped with that of another module 2107 llSupplementary information Correct the I O Assignment setting of PLC parameter according to
103. etected on the system bus failure of the head module intelligent function module or END cover Please Supplementary information consult your local Mitsubishi representative 1730 Common information Individual information llDiagnostic timing When powered on or reset NO END COVER An END cover is not installed Supplementary information 2030 Common information Install an END cover Individual information e Check if the modules are correctly connected referring to the configuration of llDiagnostic timing the modules in the System Monitor window When powered on or reset Reset the head module NO END COVER An END cover is not installed If the same error code is displayed again the possible cause is a hardware llSupplementary information failure of the head module I O module intelligent function module or END 2031 Common information cover Please consult your local Mitsubishi representative Individual information lklDiagnostic timing Any time UNIT BAD CONNECT The information is different from the I O module information at Read common information on the error using the programming tool check the the time of power on module corresponding to the value module No and replace the module Any of the I O modules including intelligent function modules Monitor SD1400 to SD1431 on the programming tool check the module is being disconnected or was disconnected during the corr
104. etry the operation Transient data transmission MP DOA2H Check if the switching hub and the cables at the request source are processing wait timeout SOPOD J044 JO S1 9 LL connected properly e f the own station or target station is disconnected from the network identify the cause of the disconnection and take action DOA3H Transient data transmission error Correct the target station number of transient data and retry the operation If the station for which transient data is to be sent is on another network check if the routing parameters for each station are correctly set Check if the cables and the switching hub are connected properly Connect the cable to the other port on the module and retry the operation 00 e Reduce the frequency of transient transmission and retry the operation DOA4H to DOAGH Transient transmission failed e Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative e Check if the cables and the switching hub are connected properly e Connect the cable to the other port on the module and retry the operation e Reduce the frequency of transient transmission and retry the operation DOA7H Transient reception failed Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failure of the head module Plea
105. euugJinbes Ajajes eJeuec 0 xipueddy 147 Appendix 11 Calculating Heating Value of Programmable Controller The ambient temperature inside the control panel where a head module is installed must be 55 C or less It is necessary to know the average power consumption heating value of the equipment and devices installed inside the control panel when designing a heat release structure of the panel This section describes the calculation method of the average power consumption of a programmable controller system Calculate a rise in ambient temperature inside the control panel according to the power consumption Appendix 11 1 Calculating the average power consumption 148 The total of the power consumption calculated for each block is the power consumption of the entire programmable controller system W Wew Wey Wagy Wout Win Ws W Calculate a heating value and a rise in ambient temperature inside the control panel according to the calculated power consumption VV The calculation formula for a rise in ambient temperature inside the control panel is as follows TU CC W Power consumption of the entire programmable controller system A Surface area inside the control panel ni U 726 When the ambient temperature inside the control panel is uniformed using a fan U 724 When the air inside the control panel is not circulated Point lf the temperature inside the control panel is expected to exceed the specified r
106. f intelligent Function module error histories is valid Selecting this enables intelligent Function modules errors to be browsed in the Error History window of the system Print Window Print Window Preview Acknowledge xY Assignment Default Cancel sJojeuleJed 21d LZ The following table lists parameter items Parameters other than Module Error History Collection Intelligent Function Module do not need to be set to the head module Module Error Histo Collection of intelligent Select whether to collect errors occurred in an intelligent Selected Not selected Collection Intelligent function module error Mu M function module with the head module Default Selected Function Module histories is valid 99 06 5 Operation Setting Set parameters to transfer data stored in the following head module devices as cyclic data Link special relay SB Link special register SW Special relay SM Special register SD Link register W In Operation Setting the following ex part is configured Master station Head module RWw W SB SW SM SD 0000u Operation setting CHAPTER 7 PARAMETER SETTINGS W Project window c Parameter gt PLC Parameter gt Operation Setting CC Link IE Field Communication Head Parameter Setting Communication Head Setting PLC Name PLC System PLC RAS Operation Setting I O Assignment Forwarding Parameter between Devices Assignment Method Points S
107. fer memory are being written to the flash ROM in the module connected to the head module Doing so will make the data in the flash ROM undefined The values need to be set in the buffer memory and written to the flash ROM again Doing so also may cause malfunction or failure of the module Disposal Precautions NCAUTION When disposing of this product treat it as industrial waste GO CONDITIONS OF USE FOR THE PRODUCTO 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Proh
108. from RWwO Assign 1024 points W1000 to W13FF from RWr0 8192 points 1K bytes Number of device points SB0000 to SBOFFF are used by the system SB1000 to SB1FFF can be modified by the user 8192 points 16K bytes SWO0000 to SWOFFF are used by the system SW1000 to SW1FFF can be modified by the user 2048 points 256 bytes SD 2048 points 4K bytes Device that directly accesses the buffer memory of the intelligent UOO GOO function module LI User s manual for the intelligent function module used Number of writes to the parameter memory 100000 times maximum Maximum number of Initial setting 4096 intelligent function module parameters Auto refresh 2048 Year month date hour minute and second with automatic leap year detection When connected to the network the clock synchronizes periodically with the clock in the CPU module of the master station via the network Initial value 2000 01 01 00 00 00 Clock function for displaying the date and After acquisition of clock information from the master station if Head module part suoneouiedg eoueuuojeg ZE time of error the head module is powered off and then on the clock will restart from the time of the power off The clock pauses during power off Because of this the displayed time and date of the error occurred during initial processing may be different from the actual time and date Allowable momentary power failure time Depends on the power supply mod
109. fully inserted The terminal cover of the power supply module is securely attached OO O O LI LI uonoedsu Ayieq LOL 81 10 2 Periodic Inspection 82 This section describes items that must be inspected once or twice every 6 to 12 months The items must be inspected as well when the equipment has been relocated or modified or wiring layout has been changed Check box PTL O LI LI The ambient temperature is within 0 to 55 C The ambient humidity is within 5 to 95 RH There is no corrosive gas The voltage across 100VAC terminals is within 85V to 132VAC The voltage across 200VAC terminals is within the range of 170V to 264VAC The voltage across 24VDC terminals is within 15 6V to 31 2VDC The modules are securely installed No dust or foreign matter is present No error has occurred CHAPTER 11 TROUBLESHOOTING CHAPTER 11 TROUBLESHOOTING This chapter describes errors that may occur in the head module causes of the errors and corrective actions 11 1 Before Troubleshooting Check that the POWER LED of the power supply module is on If it is off troubleshoot the CPU module MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection 11 2 Troubleshooting Procedure This section describes the procedure for identifying the cause of the problem and taking action GX Works2 is used for this When GX Works2 is connected to the master station the entire network status can be
110. he descriptions complies with the Low Voltage Directive The manufacturer of the machinery must determine the testing method for compliance and declare conformity to the Low Voltage Directive 1 Standard applied to MELSEC L series modules EN61010 1 Safety requirements for electrical equipment for measurement control and laboratory use The MELSEC L series modules that operate at 50VAC 75VDC or higher rated input voltage have also been developed in accordance with EN61010 1 However the modules which operate at less than 50VAC 75VDC rated input voltage are not targeted for the Low Voltage Directive compliance For CE marked products please consult your local Mitsubishi representative 2 Selecting MELSEC L series products a Power supply modules Power supply modules which operate at 100VAC or 200VAC rated input voltage have hazardous voltage peak voltage higher than or equal to 42 4V internally Therefore insulation between the primary and secondary circuits is reinforced for CE marked power supply modules b I O modules I O modules which operate at 100VAC or 200VAC rated input voltage have hazardous voltage peak voltage higher than or equal to 42 4V internally Therefore insulation between the primary and secondary circuits is reinforced for CE marked I O modules I O modules which operate at 24VDC or less rated input voltage are not targeted for the Low Voltage Directive compliance c GOT Use a CE marked GOT soAnoeJi
111. he head module I O module intelligent function module or END lklDiagnostic timing cover Please consult your local Mitsubishi representative When powered on or reset SYSTEM LAY ERR An inappropriate module was installed Supplementary information 2170 Common information Individual information lklDiagnostic timing When powered on or reset Disconnect the inappropriate module Reset the head module If the same error code is displayed again the possible cause is a hardware failure of the head module I O module intelligent function module or END cover Please consult your local Mitsubishi representative PARAMETER ERROR In PLC parameter the number of points for empty slots is not set within the range allowed for the head module Read detailed error information using the programming tool and check and correct the parameter corresponding to the value parameter No i Write the corrected parameters to the head module again and reset or llSupplementary information 2093 Common information File name Drive name SARPY PONET Ome IESU moeule Individual information Parameter No D i PEU If the the same error code is displayed again the possible cause is a hardware llDiagnostic timing iod When powered on or reset or when writing to PLC failure of the head module Please consult your local Mitsubishi representative PARAMETER ERROR Read detailed error information using the programming
112. he view selection area to open the Project window In the Project window expand Parameter and select PLC Parameter View selection area S POU a Program ar MAIN B Local Device Comment e Device Memory Device Initial Value 444444444 a Y R Lau User Library ly connection Destination Unlabeled 13 TERMS Unless otherwise specified this manual uses the following terms Term Buffer memory CC Link CC Link IE Field Network Cyclic transmission Data link Dedicated instruction Device Disconnection GX Works2 Head module Intelligent device station Intelligent function module Link dedicated instruction Link device Link special register SW Link special relay SB Local station Master station Master local module Network module Parameter memory Programming tool RAS Relay station Remote device station Remote I O station Remote input RX Remote output RY 14 Description A memory in an intelligent function module where data such as setting values and monitoring values are stored A field network system where data processing for control and information can be simultaneously performed at high speed A high speed and large capacity open field network that is based on Ethernet 1000BASE T A function by which data are periodically exchanged among stations on the same network using link devices RX RY RWw and RWr A
113. he write to PLC function using GX Works2 and resetting the head module or powering off and on the system Module Error History Collection Intelligent Function Module Select the y V Collection of intelligent Function module error histories is valid checkbox Selecting this enables intelligent Function modules errors to be browsed in the Error History window of the system zl Point If the Module Error History Collection Intelligent Function Module checkbox is not selected error history data of intelligent function modules are not collected Clear the checkbox if a higher operation speed is desired for the head module JO SIH 10413 W JS S 89 11 4 Checking the LEDs This section describes troubleshooting using the LEDs 1 When the RUN LED turns off Check item Action Is the head module installed correctly Connect the head module to the power supply module again If the above action does not solve the problem perform a unit test on the head module to check for a hardware failure 7 gt Page 44 Section 6 4 2 When the RUN LED flashes Check item Action Is the switch on the head module set to RUN Set the switch on the head module to RUN to start data link Is itin the remote STOP state Cancel the remote STOP state and start data link Identify the error cause on the System Monitor window using GX Works2 and take action gt Page 83 Section 11 2 Set the ope
114. ibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region INTRODUCTION Thank you for purchasing the Mitsubishi MELSEC L series programmable controllers This manual
115. in Main Block is displayed For details on errors of intelligent function modules refer to the following Manual for the intelligent function module used 88 CHAPTER 11 TROUBLESHOOTING 2 Precautions a When the time and date of the error is not correctly displayed Check if the master station is connected to the head module The head module periodically collects time information from the CPU module on the master station If the master station is not connected to the head module the time and date of errors will not be displayed correctly Initial value 2000 01 01 00 00 00 e After acquisition of clock information from the master station if the head module is powered off and on the clock will restart from the time of the power off The clock pauses during power off Because of this the displayed time and date of the error occurred during initial processing may be different from the actual time and date b When the error code is not correctly displayed If errors occur frequently HST LOSS may be displayed in the Error Code column instead of an error code No Error Code Date and Time Model Mame Start IJ O 00005 HST LOSS 2010 03 30 11 51 41 LJ 2GF15 TZ QOO 0068 2010 03 30 11 51 45 L 0DA4 DOO c When no error history is displayed Check if the Module Error History Collection Intelligent Function Module is selected in the PLC RAS setting of PLC parameter This setting is enabled by executing t
116. indow Preview Acknowledge XY Assignment Default Check Cancel The following table lists parameter items Mode Select the mode of the head module pest ns Default Online Blank Network No Set the network number of the head module 1 to 239 Default Blank Blank Station No Enter the station number of the head module 1to 120 Default Blank Select whether to hold PLC diagnostic results and system error history data after the head module is powered off or is reset Clearing the checkbox will delete data displayed in the PLC diagnostics window and the Error History window when the head module is powered off or is reset Page 85 Section 11 2 1 a Page 88 Section 11 3 Hold Store in flash ROM PLC diagnostic error history and system error history by POWER OFF RESET Selected Not selected Default Selected 1 When the Network No and Station No fields are left blank in online mode the head module will operate with the station number set in CC Link IE Field Network diagnostics for the master station For details refer to Procedure for Changing the Head Module 5 Page 31 Section 4 2 52 CHAPTER 7 PARAMETER SETTINGS 2 PLC Name Set the label and comment of the head module TT Project window c Parameter gt PLC Parameter gt PLC Name CC Link IE Field Communication Head Parameter Setting Label Labeli Comment COMMENT 1 N T
117. ints lO module indicating he SD1431 S modules with verify error Error verification Indicates an I O module verification error errors 0 No error 1 Error When the number of I O points of the module exceeds 16 points all bits corresponding to the I O module number in units of 16 points that is included in the number of I O points occupied by the module turn on Ex When a 64 point module is mounted on the slot 0 bO to b3 turn on when an error is detected The values are not cleared even after the system returns to normal To clear the values clear the error 133 QS Jeisibeg jeroeds 7 xipueddy Appendix 8 Access Code and Attribute Code The following table lists the access codes and attribute code that are set when accessing the head module by using the RIRD or RIWT instruction of the master local module Device Bt Word Access code Attribute code Link special relay SB O Hexadecima 63H 05H Link special register SW O Hexadecimal 64H 1 Devices not listed in the table cannot be accessed To access a bit device specify 0 or a multiple of 16 134 APPENDICES Appendix Q EMC and Low Voltage Directives Compliance with the EMC Directive which is one of the EU directives has been mandatory for products sold within EU member states since 1996 as well as compliance with the Low Voltage Directive since 1997 For products compliant to the EMC and Low Voltage Directives thei
118. ion test operation Check if the routing parameters are correctly set Check the network status by executing the CC Link IE Field Network diagnostics using the programming tool take action and retry the operation Communication test transmission n Reduce the frequency of transient transmission and retry the operation completion wait timeout Ww e When the mode of the master station is Online High Speed Mode change it to Online Normal Mode and retry the operation Check if the routing parameters are correctly set Header information error in transient Correct the header information at the request source and retry the transmission operation Communication test data received DM twi After completion of the communication test retry the operation wice Check the network status by executing the CC Link IE Field Network diagnostics using the programming tool and take action Incorrect number of stations e f the number of slave stations per network is more than 120 reduce it to 120 or less Invalid communication test target Check the Target Station setting in the Communication Test window and station retry the operation Cable test retry error After completion of the cable test retry the operation A malfunction may have occurred due to noise Check the wire and cable SOPOD J044 JO SIT 9 LI distances and grounding condition of each device and take measures to reduce noise Head modul
119. istory Close 2 Select the module in which an error has occurred System Monitor Monitor Status Connection Channel List FE SI QQTTTNNINNNNNTUA dual pz e When the selected module is the head module Main block Main block oe pev gt Page 85 Section 11 2 1 a Model Name LJ72GF15 T2 Diagnostics Error History Detail Power Number Of Total Block 5 Parameter I O Network No Number Of Block Module Block Name Supply Modules Occupations ES Slot EXHI Model Name Type Point Address Station No Module Occupied a u e When the selected module is a module other than the head L60DA4 16Point Intelli 16Point 0000 Lx40c6 16Point Input 16Point 0010 LY10R2 16Point Output 16Point 0020 10d u le L60AD4 kd 16Point Intelli 16Point 0030 L6EC END Cover gt a gt Page 87 Section 11 2 1 b Error Major Error A Moderate Error Ay Minor Error D Assignment Error e Assignment Incorrect Stop Monitor Product Information List System Error History Point When data link cannot be performed even though no error is shown in the System Monitor window execute the CC Link IE Field Network diagnostics gt Page 74 CHAPTER 9 84 CHAPTER 11 TROUBLESHOOTING a Checking for an error of the head module 1 Select the head module in the System Monitor PLC Diagnostics Monitor Status Connection Channel List 1 P Serial Port CC TE Field Com
120. k Cancel 18 CHAPTER 1 OVERVIEW 4 Diagnostics Diagnostics of the head module and connected modules can be performed using GX Works2 gt Page 74 CHAPTER 9 Page 83 Section 11 2 System Monitor LO Adr 0000 0010 0020 0030 Ser RE ge Helme Pk SEE s adn San etd ces a Gil MEER C uui 0 33 U a AA 0 q Da4 Pontintel 16Point 0000 1 i UM g PontInpit 16Point 0010 1 OO 02 L VIR2 Pont Output Pont 0020 1 o 03 6044 16Point Inteli 16Point 0030 d o er tee END Cover a Q Error Major Error A Moderate Error Minor Error o Assignment Error e Assignment Incorrect 19 CHAPTER 2 PART NAMES This chapter describes the part names of the head module be T 3 No Description Indicates the operating status n Operating normally RUN state Operating normally STOP state The switch of the head module is set to STOP Data transfer between the devices in the head module is stopped Flashing The master station is in the STOP state Data transfer between the devices in the head module is RUN LED continued Accepting remote STOP request e The head module has stopped due to an error except a watchdog timer error O Off A hardware failure or a watchdog timer error has occurred Indicates
121. l WNIC e x CISPR16 1 2 0 15 to 0 5MHz QP 79dB Mean 66dB 1 product emits to the power Conducted 0 5 to 30MHz QP 73dB Mean 60dB 2 soAnoeJiq eBeyoA wo7 pue OF 6 xipueddy UNS a sig line is measured emission 4 QP Quasi Peak value Mean Average value 72 Programmable controller is an open type device intended to be placed in a conductive control panel or similar type of enclosure The tests were conducted with the programmable controller installed in a control panel applying the maximum rated input voltage of the power supply module BAIOBJIG OWA 24 ui Ajdwod 0 seunsee N 16 xipueddy 135 EN61131 2 2007 136 b Immunity requirements Standard Test description Value specified in standard 2 EN61000 4 2 An electrostatic discharge is Electrostatic discharge applied to the enclosure of immunity the equipment e 8kV Air discharge e 4kV Contact discharge 80 AM modulation 1kHz An electric field is radiated e 80 to 1000MHz 10Vm to the product e 1 4 to 2 0GHz 3Vm e 2 0 to 2 7GHz 1Vm e AC DC power I O power and AC I O unshielded lines 2kV DC I O analog and communication lines 1kV e AC power AC I O power and AC I O unshielded lines 2kV CM 1kV DM EN61000 4 5 Lightning surge is applied to e DC power and DC I O power lines 0 5kV CM EN61000 4 3 Radiated radio frequency electromagnetic field immunity EN61000 4 4 Burst noise is applied to Fast transient burst im
122. lay Displays the serial number printed on the rating plate Same as the P1 connector 21 RESET TEST 4 Switch STOP RUN 5 USB connector 6 Module joint levers T DIN rail hook 1 Description Controls the operation of the head module Resets the head module or switches it to test mode Operate the switch with your fingers Use of a tool such as a screw driver may damage the switch Reset method 1 Hold the switch in the RESET TEST position for 1 second or more Do not release your hand from the switch while it is in the RESET TEST position b uu Switch P 2 Check that the ERR LED flashes several times and then turns off LJ72GF15 T2 LIB Flashing RUN MODE SD ERR REM DLINK RD LERR Flashes several STATION NO times and then turns off 5400 x10 x1 3 Set the switch to the STOP position The switch automatically returns to the STOP position when your hand is released ad Mi Switch For details on the test mode refer to the following L Page 44 Section 6 4 Stops the data transfer between the link devices cyclic data from the master station of the head module Test method and the devices in the head module Stops the transfer while performing cyclic transmission with the master station and turns the output off By stopping the data transfer the input output of the module connected to the head module are not sent to
123. line Normal Mode and retry the operation Check if the cables and the switching hub are connected properly Read write address error in transient i D203H ae Correct the read write address at the request source and retry the operation transmission Check the network number at the request source and retry the operation Network No error in transient D204H ens e If the request source is on another network check if the routing transmission parameters are correctly set D205H Target station No error in transient Correct the target station number at the request source and retry the transmission operation Check the network number at the request source and retry the operation Network No error in transient D206H e e If the request source is on another network check if the routing transmission parameters are correctly set i e Change the system configuration so that the number of relay stations may Invalid number of relays in transient D207H DM be seven or less transmission Check if the routing parameters are correctly set Check the network number at the request source and retry the operation Network No error in transient D208H hoe e If the request source is on another network check if the routing transmission parameters are correctly set D209H and Target station No error in transient D20AH transmission D20BH Specified master station No error in Check the target station number at the request source and retry the
124. line operation of the master station set the network number or station number of the head module within the specified range Network number 1 to 239 Station number 1 to 120 Station No out of range The read request by the CC Link IE Field Network diagnostics of the programming tool is incorrect Close the CC IE Field Diagnostics Transient data request error window and request it again Check the read request data at the request station and retry the operation A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures to reduce noise Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failure of the head module Please consult Head module error your local Mitsubishi representative e Reduce the frequency of transient transmission and retry the operation Receive queue full ia Check if the cables and the switching hub are connected properly e A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures to reduce noise Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failure of the head module Please consult Head module error your local Mitsubishi representative A malfunction may have occurred due to noise Check the wire and cable distanc
125. measured Number Meaning SD16 Time 14s units 0 to 999 s SD19 SD17 Time 1ms units 0 to 65535ms SD18 SD19 SD20 SD21 SD22 SD23 SD24 SD20 SD25 SD26 4 For extension names refer to the table on Page 128 Appendix 7 1 a 4 Parameter No Meaning SD16 Parameter No 5 SD21 Error individual Error individual S information information Error 9 D 2 2 x N e SD22 9 o v 5 For details on parameter numbers refer to the following a Q 3 Page 50 CHAPTER 7 zi D 5 Failure information in e SD23 Number Meaning Og SD16 Failure information 1 SD17 Failure information 2 SD18 Failure information 3 SD19 Failure information 4 SD20 Failure information 5 SD21 Failure information 6 SD24 SD22 Failure information 7 SD23 Failure information 8 SD24 Failure information 9 SD25 Failure information 10 SD26 Failure information 11 6 File diagnostic information SD25 Number Meaning SD16 Failure information H drive No L SD17 SD18 File name SD19 ASCII 8 characters SD20 SD21 Extension 4 2E SD22 ASCII 3 characters SD23 Failure information 2 SD26 SD24 CRC value that is read SD25 Failure information 3 SD26 CRC value that is calculated 4 For extension names refer to the table on Page 128 Appendix 7 1 a 129 No SD50 SD53 SD61 130 Set by Set timing Error code to be Error clear Stores the error code to be cleared U cleared
126. mist salinity or organic solvent is filled The programmable controller is exposed to direct sunlight e A strong electric field or strong magnetic field is generated and The programmable controller is subject to vibration and shock 6 1 2 Installation position To ensure good ventilation and ease module change provide clearance between the module top bottom and structures parts as shown below Tin OAS or more Control panel J Door 30 Or more YY I AA SS 50mm or more 50mm or more 20mm or more 7 When using connectors for external devices provide clearance of 80mm or more 36 CHAPTER 6 INSTALLATION AND WIRING 6 2 Installation This section describes how to interconnect modules and how to mount them on a DIN rail em POWER INPUT 100 240 VAC VN Point e Modules must be mounted on a DIN rail Connect an END cover on the right of the terminal module 1 Precautions for connecting and mounting modules Do not directly touch any conductive parts and electronic components of the module Doing so can cause malfunction or failure of the module After the first use of the module the number of connections disconnections is limited to 50 times in
127. mmunication Status Monitor D e oe MAC Addres nm Module Error PORT Cable Disconnected PORT2 Cable Disconnected 9 6 System Monitor The System Monitor window opens Errors that occur in modules other than the head module can also be checked For details refer to lt gt Page 88 Section 11 3 CC IE Field Diagnostics Monitor Status Nnm Monitoring start Monitor Stop Monitor Data link unperform The network configuration diagram can not be displayed when connected to an intelligent device station Selected Station Communication Status Monitor CD e ore MAC Address HER TER LRL TT Module Error ccess the network the event history log liew peeved station numbers and temporarily enable PORT Cable Disconnected PORT2 Cable Disconnected reserve s i View station numbers set to ignore errors and temporarily ignore station errors CPU status of the selected stal sys jonitor of the selected station Chie umo ibn Re mm am uL om selected station 9 7 Remote Operation Remote operations such as remote RUN STOP and RESET can be performed from GX Works2 to the head module Connect GX Works2 to the head module Remote Operation cats EE a ENRE Start the CC Link IE Field Network diagnostics from a C rapi i jarko fi StationNo Host PLC Type Dz26ris 2 A LJ72GF15 T2 o erR DAE X Diagnostics gt CC IE Field Diagnostics
128. module and simple motion module cannot be connected to the head module with a serial number first five digits of 12071 or earlier 3 Software package GX Works2 is required for setting and diagnosing the head module GX Developer cannot be used Software Version GX Works2 Version 1 31H or later 4 Precautions for system configuration a Rated output current 5VDC Configure a system so that the total current consumption may not exceed 5VDC the rated output current of the power supply module For specifications of the power supply module refer to the following MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection 35 CHAPTER 6 INSTALLATION AND WIRING This chapter describes how to install and wire modules 6 1 wiring Environment and Installation Position When installing modules in a control panel fully consider its operability maintainability and environmental resistance 6 1 1 Installation environment Install the programmable controller according to the installation environment shown in the general specifications Page 24 Section 3 1 Do not install the programmable controller to the place where Ambient temperature is outside the range of 0 to 55 C e Ambient humidity is outside the range of 5 to 9596 RH Condensation occurs because of rapid temperature change Corrosive gas or combustible gas is present Conductive powder such as dust and iron powder oil
129. munication Head Module connecion SB Semimege window and click the Diagnostics button to open the TM Name Operation Status aoe P LC D l a g n osti cs WI n d OW The function menu is extended from the PLC image Error Information s Error Information Continuation Error Information PLC Status Information EA ui AN Current Error PLC Status No Current Error Abbreviation Current Error Detail Year Month Day Error Jump No Error X100 x10 x1 Error Clear CC Link IE Error Help Des LER Error History Occurrence Order Display ascending z E QNO ror Me reviation i Y a i Error History nu UN 1 AC DC DOWN ACIDC DOWN 1 1 0 2 Clear History LINK PARA ERROR LINK PARA ERROR AC DC DOWN AC DC DOWN 1 tror Suite LINK PARA ERROR LINK PARA ERROR 1 0 Error Help AC DC DOWN AC DC DOWN 1 ACIDC DOWN ACIDC DOWN 1 Status Icon Legends Not Found Unreaistration Error major amp ACIDC DOWN ACIDC DOWN 55 aor emor AC DC DOWN AC DC DOWN 1 A Moderate Error LINK PARA ERROR LINK PARA ERROR 1 0 A User Specified HEAD UNIT DOWN HEAD MODULE DOWN 1 0 A Minor Error HEAD UNIT DOWN HEAD MODULE DOWN 1 0 Start Monitor Create CSV File 2 Select the error that is occurring and click the How to start CC Link IE field network diagnostics cmm eae amp mwHb button to check the cause and action Stop
130. munity power lines and signal lines Surge immunity power lines and signal lines 0 5kV DM DC I O AC I O shielded analog and communication lines 1kV CM High frequency noise is EN61000 4 6 0 15 to 80MHz applied to power lines and 80 AM modulation 1kHz 10Vrms Conducted RF immunity signal lines EN61000 4 8 The product is immersed in Power frequency magnetic field the magnetic field of an 50 60Hz 30A m immunity induction coil e 0 0 5 period starting at zerocrossing Power voltage is e 0 250 300 period 50 60Hz momentarily interrupted e 40 10 12 period 50 60Hz 70 25 30 period 50 60Hz EN61000 4 11 Voltage dips and interruption immunity 1 Programmable controller is an open type device intended to be placed in a conductive control panel or similar type of enclosure The tests were conducted with the programmable controller installed in a control panel 2 The accuracy of an analog digital converter module may temporarily vary within 10 Installation in a control panel Programmable controller is an open type device intended to be placed in a conductive control panel or similar type of enclosure This ensures safety as well as effective shielding of electromagnetic noise emitted from the programmable controller 1 Remote modules on each network must be also installed inside the control panel Waterproof type remote modules can be installed outside the control panel
131. n Receive buffer full When the target station is overloaded and cannot receive transient data send the data to the target relay station after the load on the station is reduced Reduce the frequency of transient transmission and retry the operation Send buffer full Check if the switching hub and the cables at the request source are connected properly Reduce the frequency of transient transmission and retry the operation e When the mode of the master station is Online High Speed Mode change it to Online Normal Mode and retry the operation Check if the switching hub and the cables at the request source are Transmission completion wait timer TANE connected properly Correct the number of link dedicated instructions that have been simultaneously executed within the range For details refer to Precautions for link dedicated instructions in the user s manual for the master local module used Correct the number of data frame length at the request source and retry Transient data length error the operation Header information error in transient Correct the header information at the request source and retry the transmission operation Target station No error in transient Correct the target station number at the request source and retry the transmission operation Transient data request source No Correct the request source number at the request source and retry the error operation
132. n stopped Data link cannot be started because cyclic transmission is in execution Data link start stop retry error to own station Station type error station that The head module cannot start or stop data link of all or multiple stations starts stops data link throughout the Perform these operations from the master station entire system Transient data request command error Correct the request command at the request station and retry the operation Data link start was instructed from a station different from the one that had instructed the data link stop Instruct data link start and data link stop from the same station he method of the data link start differs from that of the data link stop Instruct the data link start using the same method as the data link stop ex Data link is stopped using the CC Link IE Field Network diagnostics and Data link start stop command instructing stations different the data link is started using a program Data link start has failed Forcibly restart the data link Data link start stop command Data link start was instructed during execution of data link Instruct data link instructing stations different stop then data link start e Set the station number or network number in the programming tool and write the parameters Station No or network No not set By online operation of the master station set the network number or station number of the head module By on
133. n of the head module can be checked on any of the following e Rating plate Front of the module e System Monitor window in GX Works2 1 Checking on the rating plate The rating plate is located on the side of the head module Wee 7 a MITSUBISHI MODEL Serial number Function version SERIAL 120210000000000 CA ey EN ee i MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN See Model instruction manual Relevant regulation standards 2 Checking on the front of the module The serial number on the rating plate is printed on the front at the bottom of the module LJ72GF15 T2_ RUN MODE SD ERR REM DLINK RD LERR Function version Serial number 152 APPENDICES 3 Checking on the System Monitor window The serial number and function version can be checked on the Product Information List window X Diagnostics gt System Monitor gt Product Information List Serial number Function version Product number Product Information List Sort Order by Installation Order by Type Name Io Block Slot Type Series Model Name Point EM esse CPU Communication Head Lo LXZGFI I2 Intelli L L 0DA4 16Point 0000 111110000000000 4 Input L Lx40C6 16Point 0010 Output L LY10R2 16Point 0020 Intelli L L604D4 16Point 0030 111110000000000 4 END Cover a L6EC Create CSV File On the window the serial number and
134. n the input Separately install the input and and output cables are bundled output cables e Ground the ground terminal of the noise filter to the ground point of the control panel with the shortest cable possible approximately 10cm c Isolation transformer An Isolation transformer is effective for reducing conducted noise especially lightning surge Lightning surge may cause malfunction of the programmable controller As measures against lightning surge connect an isolation transformer as shown below Use of an isolation transformer can reduce a lightning effect Main Relay Programmable Isolation power terminal controller transformer supply block power supply 100VAC Ha 3 Programmable 200VAC controller I O power T1 supply ZN O 1 0 equipment Motor power supply oo 25 Motor equipment Inside a control panel 144 APPENDICES Appendix 9 2 Measures to comply with the Low Voltage Directive The Low Voltage Directive requires electrical equipment that is designed or adapted for use between 50 to 1000VAC or 75 to 1500VDC to satisfy the safety requirements This section describes the precautions for use of the MELSEC L series modules to comply with the Low Voltage Directive These precautions are based on the requirements of the Low Voltage Directive and the harmonized standards However they do not guarantee that the entire machinery constructed according to t
135. nce is 100m or less gt Page 49 Section 6 5 3 Check if the Ethernet cables are not disconnected e Check if a 1000BASE T compliant switching hub is used LZ Is the switching hub used in the system operating normally User s manual for the master local module used Check if the switching hub is powered on Are other stations connected to the head module operating normally Check if the systems on other stations are powered on Change the mode to Online LJ User s manual for the master local module used Is the mode of the module on the master station set to Online Is there any noise affecting the system Check the wiring condition When the loopback function is enabled check if the ring topology Is the loopback function enabled for the master station is correctly configured for the port where the L ERR LED is on LL Users manual for the master local module used If the above actions do not solve the problem perform the following tests on the head module to check for an error e Unit test gt Page 44 Section 6 4 e Cable test 7 Page 79 Section 9 5 9 When the LINK LED turns off Check item Action e Check if 1000BASE T compliant Ethernet cables are used gt Page 26 Section 3 2 Are the Ethernet cables correctly used and connected e Check if the station to station distance is 100m or less 7 Page 49 Section 6 5 3 Check if the Ethernet cables are not disconnected
136. ncel ZE PJIOMSSEY 9J I4 Z Xipueddy Point The entered password is valid until the project is closed poujeuJ uoneonueuine pJoMsseg zz xipueddy 117 118 2 Authentication by the MC protocol To access a password protected file from external devices using the MC protocol the request message format of the MC protocol must be changed and a command for the file password 32 must be specified 1 Add Keyword at the end of the request message and set a password in that area 2 Authenticate the password using the password set to Keyword 3 For the commands requiring password authentication specify 0004 for file password 32 in the Subcommand area of the request massage Function Command subcommand File delete 1822 0004 File attribute change 1825 0004 File copy 1824 0004 File open 1827 0004 For details refer to the following LL MELSEC Q L MELSEC Communication Protocol Reference Manual APPENDICES Appendix 3 END Cover This section describes the specifications of the END cover For specifications of the END cover with ERR terminal L6EC ET refer to the following MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection 1 Part names 1 ce E 00 0 1 1 Do not remove this label as it is for maintenance 1 Module joint levers Levers for connecting modules each other gt D M0 a 2 Specifications x oO Item L6EC u
137. ng radius of the Ethernet cable For details check the specifications of the Ethernet cable used 49 CHAPTER 7 PARAMETER SETTINGS This chapter describes parameter settings of the head module and modules connected to the head module Open the setting windows by the following operation W Project window lt gt Parameter gt PLC Parameter ME MELSOFT Series GX Works Unset Project Project Edit Find Replace Compile View Online Navigation Project aan PLC Parameter 1 8 TA Network Parameter ess pe eae Unlabeled Point Set parameters for the entire network such as the number of slave stations link device assignment reserved station specification and temporary error invalid station setting to the master station For details refer to the following 1 User s manual for the master local module used Routing parameters used for communications with other networks do not need to be set to the head module Communications with other networks are performed according to the routing parameters set to the master station 50 CHAPTER 7 PARAMETER SETTINGS 7 1 PLC Parameters This section describes details on PLC parameters together with their setting windows Window Description Parameter No 1 Reference Communication Head Set parameters for connecting the head module to CC Link IE 01FO0H Page 52 Section 7 1 1 Setting Field Network PLC Name Set the label and comment of the head module 0
138. o cable disconnection or any other error directly connect GX Works2 to the head module This chapter describes a method for diagnosing the system by directly connecting GX Works2 to the head module For the method connecting GX Works2 to the master station refer to the following User s manual for the master local module used 9 1 Diagnostic Items The following window shows items that can be diagnosed by CC Link IE Field Network diagnostics when GX Works2 is connected to the head module CC IE Field Diagnostics Select Diagnostics Destination Monitor Status 1 Select Module Communication Head Module Network No 1 Station EE Monitoring Stop Monitor Network Status od A The network configuration diagram can not be displayed when connected to an intelligent device station Operation Test Selected Station Communication Status Monitor Communication Test Check the transient communication route From the connected station to the destination station I StsinNo 2 Emr 7 Mode Online IP Communication Test Check the communication route whether you can reach DNE communication target station from the specified station I MAC Address SHG HEF Cable Test Check the cable status between the connected station and I the destination station Module Error Start or stop the network data link L Information Confirmation Set B L Access the network the e
139. o o AC DC DOWN AC DC DOWN Each time the input voltage of the ngad Module drops below d AC power 65 DC Aec desean eoni power of the rated voltage the value is incremented by 1 and is stored here e The counter repeats increment and decrement of the value 0 32767 32768 0 S I O modul a moe uu n Stores the lowest I O number of the module where the I O module verify error has verify error verify error occurred number module number Explanation APPENDICES 2 System information Set by Explanation ee Set timing Head modula Stores the switch status of the head module i SD200 Status of switch 0 RUN switch status 1 STOP RESET Switch change Stores the status of each LED of the head module in the following bit pattern e 0 Off 1 On 2 Flashing b15 to b12b11 to b8b7 to b4b3 to Head module LED a T s status Status change SD201 LED status 1 REM 2 ERR 3 D LINK 4 Empty 5 RD 6 SD 7 MODE 8 RUN While offline the RD and SD LEDs are always off Stores the operating status of the head module b15 to b 12b11 to b8b7 to b4b3 3 2 Operating status 0 RUN 2 STOP Cause of STOP The latest cause of the change in the operating status is stored 0 STOP switch 1 Master station STOP 2 Remote operation from GX Works2 4 Error Empty S Status change Operating status SD203 Operating status SD220 Stores the ASCII data 16
140. odule to RUN Temporary error invalid station cancel and link start 1 User s manual for the Cancel the temporary error invalid station setting on the master station master local module used and start the link Network diagnostics By CC Link IE field network diagnostics check if communication is normal Page 74 CHAPTER 9 2 Precautions a Setting a station number from the CC Link IE Field Network diagnostics of the master station The network number will be the same as that of the master station The network number and the station number can be checked in Station No set for diagnostics SWOOAE and SWOOA4F When a network number and a station number are set in the Communication Head Setting tab of PLC parameter the parameter settings take priority When the module operates with the station number set in the Communication Head Setting tab of PLC parameter Operating station number status SBOO4F turns off When the module operates with the station number set from the CC Link IE Field Network diagnostics Operating station number status SBOO4F turns on b Changing a station number from the CC Link IE Field Network diagnostics of the master station Use the following module and GX Works2 Master local module with a serial number first five digits of 13032 or later GX Works2 with Version 1 53F or later If using a master local module or GX Works2 not meeting the above condition perform
141. of bit device data and the setting for transmission e When data is input from an intelligent device station to the master station The input X data of each module connected to the head module is input to the remote input RX of the master station When data is output from the master station to the intelligent device station The remote output RY data of the master station is output to the output Y of each module connected to the head module Master station Head module Head module Head module Head module Station No 1 Station No 2 Station No 3 Station No 4 0000H Station No 1 Station to 017Fu NO 2 No 3 No 4 RY Station No 1 to 017FH No2 No 3 No 4 to 009FH RX 0100H to OO9FH 0100H The I O data flow between the master station and the head module station number 1 is shown in Page 66 Section 8 1 1 a and Page 67 Section 8 1 1 b 65 eje 9oi eg Ig Jo uoissiusueJ ooo L g a Data flow when 0000H is set to the start number of RX RY of the master station and the default I O assignment setting for the head module is used Slot No Slot 0 Slot 1 Slot 2 Slot 3 Start I O No 0000u 0010H 0020H 0060H Master station Head module 16 point input module 16 point output module 64 point input module 64 point output module Station No 1 RX RX X Nu X X 0000H 00004 0000 1 0000H 00004 i 18 GOOF vee BO Ll 000FuL to a Fu EE 003FH OO3FH eee 0
142. ontrollers is designed to be used in an environment of pollution degree 2 Use them in an environment of pollution degree 2 or below The environment of pollution degree 2 can be achieved when the programmable controller is installed inside the control panel with a protection degree of IP54 or equivalent 5 Grounding The following two types of ground terminals are available Use the ground terminals in grounded status Terminal Application Ensures the safety of the programmable controller and improves the noise Protective grounding D resistance Functional grounding a Improves the noise resistance 6 External wiring a 24VDC external power supply For 24VDC I O modules or intelligent function modules requiring an external power supply connect an external power supply of which insulation between the 24VDC circuit section and the hazardous voltage circuit section is reinforced b External devices For external devices connected to a programmable controller use the one of which insulation between the interface circuit section to the programmable controller and the hazardous voltage circuit section is reinforced if the device internally has a hazardous voltage circuit section c Reinforced insulation Reinforced insulation means an insulation having the following withstand voltage Rated voltage of hazardous voltage Surge withstand voltage 1 2 50us 150VAC or less 2500V 300VAC or less 4000V Overvoltage category sourc
143. operating status is changed Error When an error occurs Write When data are written to the module Point Do not change the value of any special relay areas set by the system by performing test operation Doing so may result in system down or communication failure 124 APPENDICES 1 Diagnostic information Set by Explanation E Set timing OFF No error Turns on if an error is detected by diagnostics Diagnostic error ON Error The on state remains even after the system returns to normal Self diagnostic OFF No error Turns on if an error is detected by self diagnostics error ON Error The on state remains even after the system returns to normal OFF No error common Error common information S SM5 i Turns on if there is any error common information when SMO turns on E information ON Error common Error information exists OFF No error individual Error individual information mE SM16 Turns on if there is any error individual information when SMO turns on information ON Error individual information exists SM50 OFF ON Error clear Clears the error detected U Turns on if a momentary power failure within 10ms occurs when an AC power OFF AC DC DOWN supply module is being used The on state is reset when the system is powered sMsa AC DC DOWN not detected off and on detection ON AC DC DOWN Turns on if a momentary power failure within 10ms occurs when a DC power S detected supply module is
144. or faulty Malfunction due to noise Hardware failure llSupplementary information Common information Individual information llDiagnostic timing Any time HEAD UNIT DOWN The head module is running away or faulty Malfunction due to noise Hardware failure llSupplementary information Common information Individual information Breakdown information lklDiagnostic timing Any time RAM ERROR The RAM built in the head module is faulty Supplementary information Common information Individual information lklDiagnostic timing When powered on or reset RAM ERROR The data in the device memory built in the head module were overwritten llSupplementary information Common information Individual information llDiagnostic timing Any time I O INT ERROR An interrupt occurred even though there is no module that can issue an interrupt llSupplementary information Common information Individual information lklDiagnostic timing When an interrupt occurred I O INT ERROR An interrupt request from a module installed with the head module was detected Supplementary information Common information Individual information lklDiagnostic timing When an interrupt occurred Take measures to reduce noise and reset the module If the the same error code is displayed again the possible cause is a hardware failure of the head module
145. ors ignore station errors Selected Station Operation System Monitor CPU status of the selected station can be checked by starting system monitor of the selected station Remote Operation Change the operation state run reset stop etc of the selected station 6 write the parameters read in step 1 to the new head module The written parameters are reflected when the system is powered off and on or when the head module is reset X Online gt Write to PLC 7 Move the switch on the head module to the RUN position 8 Clear the temporary error invalid station setting configured in step 3 33 e npo N pes y Buroejdey JO euynpeooJgd ZY CHAPTER 5 SYSTEM CONFIGURATION This chapter describes system configuration using a head module For CC Link IE Field Network configuration refer to the following User s manual for the master local module used 5 1 Head Module System Configuration The following figure shows a system configuration using a head module I O modules or intelligent function Power supply module Head module modules END cover eeoccc0t eeoeeee0 100 240 VAC ASA For power supply modules refer to the following MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection For I O modules and intelligent function modules refer to the manual for the module used Point
146. ossible cause is a hardware failure of the head module Please consult your local Mitsubishi representative A cable test cannot be executed for a different network Correct Testing Station Setting and execute the cable test again Network No error in transient aS Transient data that cannot be sent to a different network were received issi Correct the network number or the target station number at the request source and retry the operation SOPOD J044 JO SIT 9 LI A communication test cannot be executed on a relay sending station Correct Target Station setting and execute the communication test Target station No error in transient again transmission Transient data of the application type that cannot be executed on the own station were received Correct the application type or the target station number at the request source and retry the operation The SEND instruction cannot be executed on the head module Target station type error dedicated Modify the program of the master and local stations so that the SEND instruction instruction may not be executed Transient data command error Correct the request command at the request source and retry the operation e Check the network status by executing the CC Link IE Field Network diagnostics using the programming tool and take action Check if the switching hub and the cables at the request source are connected properly Dedicated instruction re
147. peration 78 SsimNo1 Em Error Data link continued yellow GE Error Data link stopped red Displays the mode Displays the MAC address 2 3 Click this button to check error details Take actions following the description displayed in Error Factor and Troubleshooting Displays the LED status of the head module and the communication status of PORT 1 and PORT2 s Page 20 CHAPTER 2 Displays the status of the cables connected to PORT1 and PORT2 ofm Properly connected fL Error cable disconnection a o 4 Error other than cable disconnection Communication Test button Performs a communication test LI User s manual for the master local module used Cable Test button 6 Performs a cable test LI User s manual for the master local module used System Monitor Opens the System Monitor window 5 Page 88 Section 11 3 button RNE EER RR Performs remote operations such as remote RUN STOP and RESET to the head module button L gt Page 80 Section 9 7 ommunication Test 9 4 CHAPTER 9 CC LINK IE FIELD NETWORK DIAGNOSTICS Communication test checks if transient transmission data can be properly routed from the own station to the communication target For how to perform a test refer to the following User s manual for the master local module used CC IE Field Diagnostics Select Diagnostics Destination E Modul
148. points was performed Rio I O response time of the head module l The number of points set in RX RY Setting of Network Configuration Setting of the master Number of RX RY points station Number of RWw RWr The number of points set in RWw RWr Setting of Network Configuration Setting of the master points station Ka The value to add when auto refresh of the intelligent function module was performed 140 Response time of the 7 connected module 1 Manual tor the module use Point To calculate the processing time of the CC Link IE Field Network add the I O response time of the head module to the processing time of the slave stations For the processing time of the CC Link IE Field Network refer to the following User s manual for the master local module used 150 APPENDICES Appendix 13 Added and Changed Functions The following table lists added and changed functions l Serial No first 5 digits Added function GX Works2 version of the head module Addition of applicable modules positioning module and simple motion module 12072 or later Version 1 31H or later C 7 Page 35 Section 5 2 Indication of loopback execution by L ERR LED 12072 or later Addition of a loopback detection feature for Connection status own station 13032 or later SW0064 suonoun pebueyy pue peppy ey xipueddy 151 Appendix 14 Checking Serial Number and Function Version The serial number and function versio
149. power on 30H Cable disconnection 33H Disconnection or return in progress 40H Offline mode Stores the cause which stopped the data link of the own station OOH At normal communication or power on 01H Stop command issued 02H Monitoring timeout 10H Parameter not received 11H Station number of the own station out of the range 12H Reserved station setting of the own station 13H Own station number duplication 16H Station number not set 18H Parameter error 19H Parameter communication in progress 1AH Station type mismatch 20H Error detected Stores the status of the head module on the own station 01H STOP Normal 02H STOP Stop error 03H STOP Continuation error 04H RUN Normal 05H RUN Continuation error OFH Initial processing Stores the network number set in the CC Link IE Field Network diagnostics 1 to 239 Network number FFFFH Station number not broadcast Stores the station number set in the CC Link IE Field Network diagnostics 1 to 120 Station number FFFFH Station number not broadcast APPENDICES No Description Stores the connection status of the own station OOH Normal 01H Normal communication in progress on PORT1 cable disconnected on PORT 2 04H Normal loopback communication in progress on PORT1 cable disconnected on PORT2 SWOO064 Connection status own 10H Normal cable disconnected on PORT1 communication in progress on PORT2 station 11H Disconnecting cable
150. q eBeyoA wo7 pue OF 6 xipueddy d Products not subject to the Low Voltage Directive The following products are not targeted for the Low Voltage Directive compliance because the circuits in the products operate at the voltage of 5VDC or less Head module END cover Intelligent function modules are also not targeted for the Low Voltage Directive compliance because the rated 9AnooJiq eBeyoA M07 eui ui A duioo 0 s snse n Z7 6 xipueddy voltage of the modules is 24VDC or less 3 Power supply Power supply modules are designed to meet the overvoltage category II Confirm that the power supply to a programmable controller meets the overvoltage category II 145 4 Control panel a Protection against electric shock Handle the control panel as follows to protect a person who does not have adequate knowledge of electrical installation from an electric shock Lock the control panel so that only a person who is trained and has acquired enough knowledge of electrical installation can open the panel Design the control panel so that the power supply is automatically shut off when the panel is opened Use a control panel with a protection degree of IP20 or higher b Protection from dust and water The control panel needs to be dustproof and waterproof Insufficient dustproof and waterproof lower the dielectric withstand of the control panel possibly causing dielectric breakdown The insulation of Mitsubishi programmable c
151. r No error 9 Failure information 12 File diagnostic information 13 No error 127 QS Ja sIBey jeroeds 7 xipueddy No SD5 SD6 SD7 SD8 SD9 SD10 information SD11 SD12 SD13 SD14 SD15 Error common Error common information Set by Explanation M Set timing Stores common information corresponding to the error code stored in SDO The following three types of information are stored here The error common information type can be determined by common information category code stored in SD4 The values stored in common information category code correspond to the following 1 to 3 1 Module No Number Meaning SD5 Slot No 1 2 SD6 I O No 3 SD7 SD8 SD9 SD10 SD11 SD12 SD13 SD14 SD15 The slot number is defined as follows Slot No This value identifies the connected module The module connected to the right of the head module is considered Slot No 0 and the rest of the modules are numbered incrementally in series If a module is not mounted on any slots as set FFH is stored If FFFFH is stored in SD6 I O No this indicates that the I O No cannot be identified due to an error such as overlap of an I O No in the I O Assignment tab S of PLC parameter In this case identify the error location using SD5 Error 2 File name drive name Number Meaning Example File name SD5 Drive ABCDEFGH IJK SD6 b15 to b8 b7 to bO
152. r AJ65SBTB2N 8A 8R 8S 16A 16R 16S with power using the AC DC power supply follow as shown below Install the AC DC power supply in the control panel where the module is installed Use a reinforced or double insulated CE marked AC DC power supply and ground the FG terminal AC DC power supply used for the tests conducted by Mitsubishi DLP 120 24 1 manufactured by TDK Lambda Corporation For the cable connected to the AC input terminal and DC output terminals of the AC DC power supply attach a ferrite core Wrap the cable around the ferrite core by one as shown below Ferrite core used for the tests conducted by Mitsubishi ESD SR 250 manufactured by NEC TOKIN Corporation 12 CC Link LT modules Use the module under the installation environment of Zone A For the specified Zones of the following products refer to the manual provided with each product CL1Y4 R1B1 e CL1Y4 R1B2 e CL1XY4 DR1B2 CL1XY8 DR1B2 e CL1PSU 2A To supply the CL2DA2 B and CL2AD4 B with power using the CL1PAD1 keep the length of the power cable connected from the CL1PAD1 to the external power supply to 30m or less 1 Zone defines categories according to industrial environment specified in the EMC and Low Voltage Directives EN61131 2 Zone C Factory mains isolated from public mains by dedicated transformer Zone B Dedicated power distribution secondary surge protection rated voltage 300V or less Zone A Local power distribution protecte
153. r manufacturers are required to declare compliance and affix the CE marking 1 Sales representative in EU member states The sales representative in EU member states is Company Mitsubishi Electric Europe BV Address Gothaer Strasse 8 40880 Ratingen Germany Appendix 9 1 Measures to comply with the EMC Directive The EMC Directive sets requirements for emission conducted and radiated electromagnetic interference emitted by a product and immunity the ability of a product not to be influenced by externally generated electromagnetic interference This section describes the precautions for machinery constructed with the MELSEC L series modules to comply with the EMC Directive These precautions are based on the requirements of the EMC Directive and the harmonized standards However they do not guarantee that the entire machinery constructed according to the descriptions complies with the EMC Directive The manufacturer of the machinery must determine the testing method for compliance and declare conformity to the EMC Directive 1 EMC Directive related standards a Emission requirements Standard Test description Value specified in standard e 30 to 230MHz QP 40dBuV m measured at 10m The electromagnetic wave CISPR16 2 3 Radiated emission distance e 230 to 1000MHz QP 47dBuV m measured at 10m distance 2 emitted by the product to the external space is measured EN61131 2 2007 CISPR16 2 1 e noise leve
154. r so that it does not overlap any of the other stations Does the network number of the head module match that of the Match the network number of the head module to that of the connected connected network network If the above actions do not solve the problem perform the following tests on the head module to check for an error e Unit test 7 Page 44 Section 6 4 e Cable test gt Page 79 Section 9 5 A O D 6 When the D LINK LED flashes A e Check item Action 3 Have the station number of the actual head module and the one In Are the STATION NO LEDs of the head module correctly specified in Network Configuration Setting of the master station A showing the station number specified in Network Configuration matched Setting of the master station e Execute the format PLC memory function to the head module using GX Works2 and then write PLC parameters again If the above actions do not solve the problem connect GX Works2 to the master station and execute the CC Link IE Field Network diagnostics User s manual for the master local module used 7 When the ERR LED turns on Identify the cause of the error using GX Works2 and take action 7 gt Page 83 Section 11 2 91 8 When the L ERR LED turns on Check item Action e Check if 1000BASE T compliant Ethernet cables are used Page 26 Section 3 2 Are the Ethernet cables correctly used and connected Check if the station to station dista
155. rating status of the master station to RUN If the master station has stopped due to an error troubleshoot it referring to the Has an error occurred in the head module Is the master station in the RUN state manual for the master station LJ User s manual for the master local module used e Set the operating status of the master station to RUN and reconnect Was the head module disconnected during STOP of the master the head module to the network station Reset the head module because it retains the STOP status of the master station 3 When the MODE LED turns off Check item Action Is the mode of the head module set to Online Change the mode to Online gt Page 52 Section 7 1 1 If the above action does not solve the problem perform a unit test on the head module to check for a hardware failure 7 gt Page 44 Section 6 4 4 When the MODE LED flashes Check item Action If the switch on the head module was repeatedly switched between Is the head module in preparation for the unit test STOP and RESET TEST reset the head module and start the unit test The head module is in execution of the unit test Upon completion of the unit the D LINK LED turns on Take action according to the unit test result LL gt Page 44 Section 6 4 1 Is the head module in execution of the unit test The x1 or x10 LED is flashing Change the mode to Online L Users manual for the master local module u
156. rd to a serial communication module W Project window gt Parameter gt Remote Password Remote Password Setting in password Password B 4 characters Humbers 4 2 J a z Special characters r Password Active Module Setting D Setting Characters that can be used Model Mame Starke Jricz4 x on60 EE Necessary Setting Mo Seting Already Set End Cancel The following table lists parameter items Up to four one byte characters alphanumeric characters special symbols Default Blank c LJ71C24 Password Active Model Name Select the model name of the target serial communication module Default Blank Module Setting Start XY Enter the start I O number of the target serial communication module 0000H to OFEOH Poi oint For details on a remote password refer to the following MELSEC Q L Serial Communication Module User s Manual Application Password Setting Enter a remote password 62 CHAPTER 7 PARAMETER SETTINGS 7 4 Intelligent Function Module Parameters Set intelligent function module parameters Set parameters in the New Module window KO Project window gt Right click Intelligent Function Module gt New Module New Module Module Selection Module Type Analog Module v Module Name LenDA4 v Mount Position y Mounted Slot Mo 0 J Acknowledge I O Assignment v Specify start XY address 0o00 H 1 Mo
157. register number Name Special register name Meaning Contents of the special register Explanation Detailed description of the special register Set side and set timing of the special register Set by S Set by the system U Set by a user via network or by test operation from GX Works2 S U Set by both the system and a user Set by lt Set timing gt Set timing The set timing is described only for the special relay areas set by the system Initial During initial processing after power on or reset Status change When the operating status is changed Error When an error occurs Switch change When the switch is changed Write When data are written to the module Point Do not change the value of any special register areas set by the system by performing test operation Doing so may result in system down or communication failure 126 APPENDICES 1 Diagnostic information No SDO Diagnostic error SD1 Clock time of SD2 diagnostic error occurrence SD3 Error SD4 information category Diagnostic error code Clock time of diagnostic error occurrence Error information category code Set by Explanation T Set timing e Stores the error code of an error detected by diagnostics The stored data is the same as the latest information in error history and system error history Stores the year last two digits and the month in two digit BCD code when the data in SDO is updated b15 to b8b7 to bO E
158. rs are correctly set Check if the switching hub and the cables at the request source are connected properly Transient transmission failed Connect the cable to the other port on the request source and retry the operation Reduce the frequency of transient transmission and retry the operation A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures to em reduce noise Communication LSI failure l i e Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative e A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures to reduce noise MAC address error l e Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative e A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures to reduce noise RAM failure e Execute a unit test for the head module If a failure occurs again the possible cause is a hardware failure of the head module Please consult your local Mitsubishi representative e A malfunction may have occurred due
159. s 100000 Replace the head module llSupplementary information In Communication Head Setting of PLC parameter clear the checkbox so Common information that data of the error history and system error history will not be held when the Individual information system is powered off or the head module is reset lklDiagnostic timing When writing data to ROM BUS TIMEOUT ERR An error was detected on the system bus llSupplementary information 1700 Common information Individual information lklDiagnostic timing Any time UNIT BUS ERROR An error was detected on the system bus An error was detected in the installed module llSupplementary information Common information Individual information lklDiagnostic timing Any time 1610 Reset the head module If the same error code is displayed again the possible cause is a hardware failure of the head module I O module intelligent function module or END cover Please consult your local Mitsubishi representative 1710 96 CHAPTER 11 TROUBLESHOOTING Error Error and cause Action code END COVER ERR An error was detected in the END cover Supplementary information 1720 Common information Individual information Replace the END cover Diagnostic timing Reset the head module When powered on or reset SYSTEM RST ERR If the same error code is displayed again the possible cause is a hardware An error was d
160. s with the same procedure Note that a DIN rail stopper is attached upside down on the right side CHAPTER 6 INSTALLATION AND WIRING Point Do not slide modules from the edge of the DIN rail when mounting them Doing so may damage the metal part located on the back of the module 2 Removal procedure Reverse the mounting procedure to remove the modules from the DIN rail 3 Applicable DIN rail models IEC 60715 e TH35 7 5Fe e TH35 7 5Al e TH35 15Fe 4 DIN rail stopper Use a stopper that is attachable to the DIN rail 5 Interval between DIN rail mounting screws To ensure the strength of a DIN rail tighten DIN rail mounting screws obtained by user within 30mm away from uone e1su c 9 the both edges of the DIN rail and at 200mm interval between the screws DIN rail DIN rail mounting screw obtained by user ieJ NIG e uo s jnpow y Bununon Z Z 9 30mm or less or less i P 200mm or less 41 6 2 3 Changing modules on a DIN rail This section describes a procedure for changing modules on a DIN rail by sliding them rightward Remove the mounted terminal block and disconnect the connectors beforehand 3 k Kt 42 1 2 5 Remove the DIN rail stopper on the right side Pull down all DIN rail hooks on the back of the modules Pull down the DIN rail hooks on the module to be changed and the module on its right until they click
161. s assigned M Stores the number of points assigned to C The number of points is fixed to O Initial Number of points e Stores the number of points assigned to D The number of points is fixed to O assigned to D Number of points ere Stores the number of points assigned to W The number of points is fixed to 8192 assigned to W Number of points TRE Stores the number of points assigned to SW The number of points is fixed to 8192 assigned to SW 16 bit modification number of points assigned to Z Number of points assigned to ZR for extension Number of points assigned to D for internal and extension Number of points assigned to W for internal and extension Stores the number of points assigned to Z The number of points is fixed to 0 Stores the number of points assigned to ZR for extension The number of points is fixed to 0 Stores the number of points assigned to D including the extended data register The number of points is fixed to 0 Stores the number of points assigned to W including the extended link register The number of points is fixed to 8192 No SD681 SD682 SD683 No SD840 No SD1400 SD1401 SD1402 SD1403 SD1404 SD1405 SD1406 SD1407 SD1408 SD1409 to SD1430 SD1431 APPENDICES 3 Drive information i Set by Explanation o Set timing P t Write t f Vd ded dia uL Stores the progress of writing transfer to the program memory flash ROM in
162. s points per station 2048 points 256 bytes CC Link IE Field 2048 points 256 bytes Network part Station type Intelligent device station Station number 1 to 120 Network number 1 to 239 Communication speed 1Gbps Line topology star topology and ring topology Coexistence of line topology and star topology is also possible Ethernet cable that satisfies 1000BASE T standard Connection cable Category 5e or higher straight cable double shielded STP Network topology LL User s manual for the master local module used 100m conforms to ANSI TIA EIA 568 B Category 5e L gt Page 49 Section 6 5 3 5 Line topology 12000m when 1 master station and 120 slave Ethernet part Maximum station to station distance stations are connected Overall cable distance Star topology Depends on the system configuration Ring topology 12100m when 1 master station and 120 slave stations are connected Number of cascade connections 20 levels maximum 26 CHAPTER 3 SPECIFICATIONS Item Specifications 4096 points 512 bytes Number of points accessible to the actual module Number of I O points 4096 points 512 bytes Number of points accessible to the actual module 8192 points 1K bytes Number of points can be used in the program Assign RXO from XO 8192 points 1K bytes Number of points can be used in the program Assign RYO from YO 8192 points 16K bytes Assign 1024 points WO to W3FF
163. s Manual MELSEC L Analog Input Output Module User s Manual The output Y status is determined by the Error Time Output Mode setting of PLC parameter Page 60 Section 7 1 6 The analog output status from the digital analog converter module and the analog I O module is determined by the setting of the analog output HOLD CLEAR function MELSEC L Digital Analog Converter Module User s Manual MELSEC L Analog Input Output Module User s Manual Cyclic RUN Operating normally transmission stopped The output Y is held for two seconds after the communication with the master station is terminated due to a problem such as disconnection of the Ethernet cable RUN Operating normally Disconnected eje eoi eg Ig Jo uoissiusueJ ooo pg The output Y status after disconnection is determined by the Error Time Output Mode setting of PLC parameter Page 60 Section 7 1 6 The output Y status is determined by the Error Time Output Mode setting of PLC Error parameter Page 60 Section 7 1 6 The analog output status from the digital analog converter module and the analog I O module is determined by the setting of the analog output HOLD CLEAR function STOP Operating normally MELSEC L Digital Analog Converter Module User s Manual _ MELSEC L Analog Input Output Module User s Manual The output Y turns off 69 70 8 2 Cyclic Transmission of Word Device Data Word data
164. se consult your local Mitsubishi representative In the network configuration settings of the master station change the station DOEOH Station type mismatch type of the head module to Intelligent Device Station 101 e In the network configuration settings of the master station cancel the reserved station setting DOE1H Own station reserved e Change the station number of the head module to a station number that is not reserved e Set a unique station number Station No already in use own DOE2H station After taking the above action power off and on all the stations where this i error has been detected or reset them Add the station information of the head module in the network configuration DOE3H Own station No out of range settings of the master station Check the network status by executing the CC Link IE Field Network diagnostics using the programming tool and take action D200H Transient data received twice Check if the cables and the switching hub are connected properly e If the request source is on another network check if the routing parameters are correctly set D201H Header information error in transient Correct the header information at the request source and retry the transmission operation Reduce the frequency of transient transmission and retry the operation e When the mode of the master station is Online High Speed Mode D202H Send buffer full change it to On
165. sed Is the mode of the module on the master station set to Online If the above actions do not solve the problem perform a unit test on the head module to check for a hardware failure 7 gt Page 44 Section 6 4 90 CHAPTER 11 TROUBLESHOOTING 5 When the D LINK LED turns off Check item Action e If an error has occurred in the CPU module on the master station eliminate the cause of the CPU module error LI Users manual for the master local module used Connect GX Works2 to the master station and check if the master station is performing data link by executing the CC Link IE Field Is the master station connected to the network and operating normally Network diagnostics LJ_ User s manual for the master local module used Check if 1000BASE T compliant Ethernet cables are used gt Page 26 Section 3 2 Are the Ethernet cables correctly used and connected e Check if the station to station distance is 100m orless 7 Page 49 Section 6 5 3 Check if the Ethernet cables are not disconnected Are the switching hub and other stations connected to the head MM Check if the switching hub and other stations are powered on module operating normally Check if a 1000BASE T compliant switching hub is used LJ User s Is the switching hub used in the system operating normally manual for the master local module used Isn t the station number of the head module overlapping with Change the station numbe
166. sing the values set in the CC Link IE Field Network diagnostics This area also turns on in the following cases There is no parameter in the head module The Network No and Station No fields are left blank in Communication Head Setting of PLC Parameter and no station number has been set in the CC Link IE Field Network diagnostics Stores the linkup status of PORT1 own station OFF Link up ON Link down The time that link up starts after power on or Ethernet cable connection may vary Normally link up takes several seconds Depending on device status on the line the link up processing is repeated resulting in the increase in the time Stores the linkup status of PORT2 own station OFF Link up ON Link down The time that link up starts after power on or Ethernet cable connection may vary Normally link up takes several seconds Depending on device status on the line the link up processing is repeated resulting in the increase in the time By setting these areas as the refresh destination device of the link special relay SB of the CC Link master local module the data link status of CC Link can be checked APPENDICES Appendix 5 Link Special Register SW The link special register SW stores the information during data link as numerical values Error locations and causes can be checked by monitoring the values 1 Application of link special register SW By using the link special register SW the
167. stics can also be started from the PLC Diagnostics window 1 With the mouse select the connector to which the Ethernet cable is connected 2 Click CC Link IE Field Diagnostics appearing on the right side PLC Diagnostics Gtop Monitor Serial Port CC IE Field Communication Head Module connection USB System Image Model Name Operation Status Switch H LJ72GF15 T2 STOP STOP m Mbnitor Status Connection Channel List The fufction menu is extended From the PLC image ie eee RUN MODE SD ERR Error Information C Continuation Error Information PLC Status Information Aa MITS UBISHI i REM DUNK RD LERR Current Error PLC Status No Current ErrorfAbbreviation Current Error Detail Year Month Day No Error Error Clear Error Help STATION NO Occurrence Order Display Ascending v Error Message Abbreviation Error Message Detail Year Month Day Time Error History ACIDC DOWN ACIDC DOWN 2000 1 1 0 2 Clear History ACIDC DOWN ACIDC DOWN Error Help LINK PARA ERROR LINK PARA ERROR r Status Icon Legends gt m AC DC DOWN AC DC DOWN Kc Ie Field LINK PARA ERROR LINK PARA ERROR Wiagnostics AC DC DOWN AC DC DOWN 3 ACIDC DOWN AC DC DOWN Not Found Unregqistration Error AC DC DOWN AC DC DOWN AC DC DOWN AC DC DOWN A Moderate Error LINK PARA ERROR LINK PARA ERROR User Specified HEAD UNIT DOWN HEAD MODULE DOWN 1 0 A Minor Error HEAD LINIT DOWN HEA
168. such as data stored in the buffer memory of the module connected to the head module can be used in the word device of the master station by performing cyclic transmission Head module Intelligent device station Master Intelligent Intelligent station function module function module RWr Buffer memory Buffer memory etc etc CHAPTER 8 CYCLIC TRANSMISSION 1 Data flow This section describes the cyclic transmission data flow of word device data and the setting for transmission When data is transferred from the master station to the intelligent device station The remote register RWw data of the master station is transferred to the buffer memory of the intelligent function module connected to the head module e When data is transferred from an intelligent device station to the master station The buffer memory data of the intelligent function module connected to the head module is transferred to the remote register RWr of the master station Master station Head module Head module Head module Head module Station No 1 Station No 2 Station No 3 Station No 4 RWw 0008H E ation to 000FH OOOFH RWr 0010H 0000H Stan 0000H 0000H No 000FH il 0008H Station to OOF osrr l 03FFH N IS 03FFH i The data flow between the master station and the head module station number 1 is shown in Page 72 Section 8 2 1 a 71 eje eoi eg pJo
169. t Select the head module with station number not set in Network Status gt Click the button CC IE Field Diagnostics Select Diagnostics Destination Monitor Status Select Station No Unset Error Module Module 1 Network No 1 Change Module Station Station No Unset Error M aoe Start Monitor Stop Mo Network Status Total Slave Stations Total Slave Stations Current Link Number of Station AT i Set In Parameter 2 Connected 2 Scan Time 1 ms Errors Detected 1 Hide Disconnected Station Legend IDEEN SUL LLL Intelligent Set Station No Operation Test Selected Station Communication Status Monitor LI72GF15 T2 _ Communication Test Check the transient communication route from the connected station to the destination station IP Communication Test Check the communication route whether you can reach en IP Communication Test communication target station from the specified station MAC Address WHER HHHEF E Cable Test Check the cable status between the connected station and z the destination station Station No Setting Link Start Stop Start or stop the network data link Information Confirmation Set Network Event History Access the network the event history log Reserved Station View reserved station numbers and temporarily enable Function Enable reserved stations Enable Disable View station numbers set ko ignore errors and temporarily Ignore Station Err
170. tart Start End Transfer From Transfer To BN ue mE OmU IB EE renter s5 B do urmw wf 2a 20 EA 4 oxo oxops 6 100 Transfers Wades Wades Waves Transfer Transfers Transfers Wave Please set W device to transmission source or transmission destination device Print Window Print Window Preview Acknowledge xY Assignment Default Check Cancel Pe U O The following table lists parameter items U o D Select a link device assignment method Points Start D Assignment Method e Points Start Enter the points and start numbers of link devices e Start End ud Start End Enter the start and end numbers of link devices Default Start End e W e SB Der Mans Set a transfer source device and transfer target device e SW l Set W for either of the devices e SM e SD Default Blank e W 1 to 4096 e SB 16 to 8192 e SW 1 to 8192 Points Enter the number of points of the device to be transferred e SM 16 to 2048 SD 1 to 2048 Default Blank of Start End 08 Enter the start number of the device to be transferred Enter the end number of the device to be transferred Setting range Transfer From e W 0 to 1FFF SB 0 to 1FFO e SW 0 to 1FFF SM 0 to 2032 SD 0 to 2047 Default Blank Transfer To W 1000 to 1FFF SB 0 to 1FFO
171. tective interlock circuits for conflicting operations such as forward reverse rotations or upper lower limit positioning must be configured external to the programmable controller 2 When the programmable controller detects an abnormal condition it stops the operation and all outputs are Turned off if the overcurrent or overvoltage protection of the power supply module is activated Held or turned off according to the parameter setting if the self diagnostic function of the head module detects an error such as a watchdog timer error Also all outputs may be turned on if an error occurs in a part such as an I O control part where the head module cannot detect any error To ensure safety operation in such a case provide a safety mechanism or a fail safe circuit external to the programmable controller For a fail safe circuit example refer to Page 147 Appendix 10 3 Outputs may remain on or off due to a failure of a component such as a relay and transistor in an output circuit Configure an external circuit for monitoring output signals that could cause a serious accident n an output circuit when a load current exceeding the rated current or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse Configure a circuit so that the programmable controller is turned on first and then the external power supply If the ex
172. ted 3 Files that can be password protected Passwords can be set to parameter files 4 Online operations that require password authentication Password authentication is required for the following operations whenever the file is password protected Page 117 Appendix 2 2 Read from PLC data reading Write to PLC data writing Verify with PLC data reading ZE pJOMSSeg 9JIJ Z xipueddy Create Change Delete of a password data reading Delete PLC data data writing Spuomssed 91 Dunes z xipueddy and writing 113 114 5 Creating changing deleting and disabling a password a Creating and changing a password Open the Create Change Password window X Online gt Password Keyword gt New 1 Clickthe button Create Change Password Target Memory Parameter PARAM 2 Select any of the following values for Input Password Registration Condition Read Protection Write Protection Read Protection Write Protection Enter a password and click the cK button New Password Write Protection Re enter Password Write Protection 3 The registration status appears as Register Click the ek button to register the password Create Change Password Target Memory zl APPENDICES b Deleting a password Open the Delete Password window X Online gt Password Keyword lt gt Delete 1 Clickthe setting
173. tem configuration installation wiring settings functions programming and troubleshooting of the CC Link IE Field Network master local module Specifications procedures before operation system configuration settings functions programming and troubleshooting of the CC Link IE Field Network interface board Description System configuration parameter settings and online operations of GX Works2 which are common to Simple projects and Structured projects CONTENTS SARETYSISEGSAUIGONS mS rte bU M M MIN P E E TES 1 CONDINONS ORFUSE FOR THE FRODUCI m c AEN RE RU DENTS T AEE DDV CD E rcr ert E rd MEM MEM 8 RELEVANTE MANUA ES ror E MEAM EAD 9 MANVUAEPFPAGEORGANIZATMTON S ce mcm utu E UM 13 PERMO A RTADE M LM M mRNA E M RUM md 14 PAERING SIS Te E MM ER 16 CHAPTER 1 OVERVIEW 17 CHAPTER 2 PART NAMES 20 CHAPTER 3 SPECIFICATIONS 24 3 1 General SOCCINCALIONS ccu ord Der cO ec d Dae cct Ot OM Oc OR eee 24 3 2 Performance Specifications lille rrr 26 Ss MEE ilneile oA P te WERL a oo esate thea RE ote a a E dre eas TRRIDOR aye mere dase de eet 28 CHAPTER 4 PROCEDURES BEFORE OPERATION 29 4 1 Initial startup Procedure sanis sce huge bch u Bode as ele Se Ad A see ea A eee he 29 4 2 Procedure for Replacing the Head Module 0000 cece eee eee 31 CHAPTER 5 SYSTEM CONFIGURATION 34 5 1 Head Module System Configuration 20 0 eee eens 34 02 Applicable System oi owns ratto ek OR ee ewe ek Me adem e UR
174. ternal power supply is turned on first an accident may occur due to an incorrect output or malfunction Configure a circuit so that the external power supply is turned off first and then the programmable controller If the programmable controller is turned off first an accident may occur due to an incorrect output or malfunction For the operating status of each station after a communication failure refer to relevant manuals for each network Incorrect output or malfunction due to a communication failure may result in an accident When changing data from a peripheral device connected to the head module during operation configure an interlock circuit in the program of the master station to ensure that the entire system will always operate safely For other controls to a running programmable controller such as modification of the master station program or operating status change read relevant manuals carefully and ensure the safety before the operation Especially when a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program of the master station and determine corrective actions to be taken between the external device and head module in case of a communication failure Analog outputs may remain on due to a failure of the module Configure an ext
175. the external power supply terminal to 30m or less e Analog digital converter module Digital analog converter module Analog input output module High speed counter module Positioning module Temperature control module 5 External power supply Use a reinforced or double insulated CE marked external power supply and ground the FG terminal External power supply used for the tests conducted by Mitsubishi DLP 120 24 1 manufactured by TDK Lambda Corporation PS5R SF24 manufactured by IDEC Corporation 141 soAnoeJiq eBeyoA wo7 pue 25IA3 6 xipueddy 9Al9JIq ONW 24 ui A duuoo 0 seunsee N 16 xipueddy 142 6 Power supply modules Ground the LG and FG terminals after short circuiting them Use a CE marked external power supply with a reinforced insulation or a double insulation to supply 24VDC to the L63SP 7 I O modules Install a DC power supply and an I O module inside the same control panel Use a shielded cable for the DC power when it is extended out of the control panel Keep each DC power cable length to 30m or less Take a surge protective measure such as installing a surge suppressor if the relay switches five times or more per minute 8 High speed counter modules Install a DC power supply and a high speed counter module inside the same control panel Use a shielded cable for the DC power when it is extended out of the control panel Keep the length of cables connected
176. the following operation using GX Works2 connected to the head module clear the station number and set a station number of the head module again 1 Leave the Network No and Station No fields blank in the Communication Head Setting tab of PLC parameter gt Page 52 Section 7 1 1 Execute the format PLC memory function on the head module using GX Works2 Write PLC parameters to the head module Reset the head module or power off and on the system CHAPTER 4 PROCEDURES BEFORE OPERATION 3 Module replacement example 1 Execute the read from PLC function and load parameters written in the head module to a project of GX Works2 X Online gt Read from PLC 2 Connect GX Works2 to the master station and stop the data link from the CC Link IE Field Network diagnostics 3 From the CC Link IE Field Network diagnostics set the head module as a temporary error invalid station 4 Replace the head module Master local module Master station Local station AREE BE Bie e Head module E Station No O Station No 1 Station No 2 Replace mom m m m m mom m m mom oum mom mom mom mom mom ow 7 mm zm um um Gm GM Gm Gm GS Go Gm Guo Gm Gs 5 Ifthe new head module does not have a station number connect GX Works2 to the master station and assign a station number to the head module from the CC Link IE Field Network diagnostics TT Diagnostics gt CC Link IE Field Diagnostics g
177. the intelligent function modules connected to the head module can be checked Data of up to 100 errors can be collected When the number of collected error logs exceeds 100 the oldest error log will be deleted Head module Module A Module B l LII GX Works2 S Error history display Time Module Error code 19 29 Module A 29 Ad A2 19 36 Module Error history of the head module and intelligent function modules connected to the head module 1 Checking the error history 1 Open the Error History window Error History Monitor Status Connection Channel List Stop Monitor Serial Port CC IE Field Communication Head Module connection USB System Image TD D lag n ost i cs E gt Syste m M O n ito r o gt System Error History button Match all of the criteria below None Displays the error history of the module mum L The error history is displayed Check the error and Error History List Error Details Displayed Errors Errors 159 159 Error Code Notation DEC HEX Model Mame edu CO rre ct i ve a ct i O n a n d tro u b e S h oot th e p ro b e m No Error Code Date and Time Model Name Start 1 0 Start I O 2010 03 24 16 09 49 Li72GF15 T2 Mount Position Main block PLC slot 00154 DSDC 2010 03 16 21 14 40 LJ72GF15 T2
178. the power supply module refer to the LJ MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection When the troubleshooting by symptom cannot solve the problem Perform a unit test on the head module to check for a hardware failure 7 Page 44 Section 6 4 11 5 1 When cyclic transmission cannot be performed When cyclic data are not delivered to other stations or when cyclic data from the master station cannot be received perform the following troubleshooting Check item Is the D LINK LED of the head module on Action If the D LINK LED is flashing or off perform the troubleshooting by the LEDs gt Page 90 Section 11 4 Are the I O assignment settings of PLC parameter correct Set the I O assignment correctly gt Page 60 Section 7 1 6 Is the switch on the head module set to RUN Is the RUN LED of the head module on If the above actions do not solve the p Set the switch to RUN If the RUN LED is flashing or off perform the troubleshooting by the LEDs Page 90 Section 11 4 roblem check the link device assignment of the master station and the refresh target device setting of refresh parameters for an error User s manual for the master local module used 11 5 2 When transient transmission cannot be performed If transient transmission cannot be performed with the target station check if the network number and station number of the head module are corr
179. the specified station MAC Address HSH HET bl Check the cable status between the connected station and Cable Test LA the destination station Module Error ik Start Stop Start or stop the network data link Information Confirmation Set etwork Event Histary Access the network the event history log View reserved station numbers and temporarily enable PORT1 Cable Disconnected PORT2 Cable Disconnected reserved stations Enable Disable View eui numbers set to ignore errors and temporarily Ignore Station Errors MEARE CIEE LENG AES Selected Station Operation System Monitor CPU status of the selected station can be checked by starting system monitor of the selected station Remote Operation Change the operation state run reset stop etc of the selected station Item Description Monitor button Starts monitoring of the CC Link IE Field Network diagnostics Status button Stops monitoring of the CC Link IE Field Network diagnostics eo w g D Q j o a a O 2 O TT Item Description Displays the head module status Selected Station Communication Status Monitor 1 gt C o 3 MAL Address Th oL Module Error 4 PORT1 Cable Disconnected PORT2 Cable Disconnected Displays the operating status Ginnie wots Operating normally Selected Station Communication Status 1 Monitor Operation Test Selected Station O
180. to the master station For some areas in a local station data are input in the opposite direction RA User s manual for the master local module used Bit data output from the master station to a slave station For some areas in a local station data are output in the opposite direction 1 User s manual for the master local module used Term Remote register RWr Remote register RWw Reserved station Return RIRD RIWT Routing Slave station Transient transmission Description Word data input from a slave station to the master station For some areas in a local station data are input in the opposite direction T User s manual for the master local module used Word data output from the master station to a slave station For some areas in a local station data are output in the opposite direction Users manual for the master local module used A station reserved for future use This station is not actually connected but counted as a connected station A process of restarting data link when a station recovers from an error The abbreviation for JP RIRD and GP RIRD This dedicated instruction is used in programs of the master local module The abbreviation for JP RIWT and GP RIWT This dedicated instruction is used in programs of the master local module A process of selecting paths for communication with other networks CC Link IE Field Network requires communication paths to be preset using routing p
181. tool and check and The parameter setting is corrupted correct the parameter corresponding to the value parameter No Supplementary information Write the corrected parameters to the head module again and reset or 3001 Common information File name Drive name reapply power to the head module Individual information Parameter No lklDiagnostic timing If the the same error code is displayed again the possible cause is a hardware When powered on or reset or when writing to PLC failure of the head module Please consult your local Mitsubishi representative PARAMETER ERROR The parameter file is incorrect Or the contents of the file are not parameters 3004 llSupplementary information Check if the type of the parameter file is shown as QPA and if the file Common information File name Drive name contains parameters Individual information Parameter No lklDiagnostic timing When powered on or reset or when writing to PLC LINK PARA ERROR Although the number of modules is set to 1 or more in network parameter for CC Link the number of actually connected modules is O e The start I O number set in the parameter setting is different from the actual I O number Correct the network parameter settings and then write them 3105 In the network parameter setting for CC Link any of the If the error occurs again even after the correction the module may have failed station types is mismatched Please consult your local Mits
182. tored in the common information area Supplementary information Common information Module No Slot No Individual information llDiagnostic timing When powered on reset or accessing an intelligent function module SP UNIT DOWN e No response is returned from the intelligent function module An error occurred in an intelligent function module was detected Any of the I O modules including intelligent function modules Reset the head module is being disconnected or was disconnected during the If the same error code is displayed again the possible cause is a hardware operation failure of the head module I O module intelligent function module or END Supplementary information cover Please consult your local Mitsubishi representative Common information Module No Slot No Individual information lklDiagnostic timing Any time AC DC DOWN Momentary power failure has occurred Reset the head module If the same error code is displayed again the possible cause is a hardware failure of the head module I O module intelligent function module or END cover Please consult your local Mitsubishi representative 1403 The power supply has shut off Supplementary information Common information Individual information lklDiagnostic timing Any time 1500 Check the power supply status FLASH ROM ERROR The number of writes to the flash ROM has exceeded 100000 Number of write
183. transient transmission operation Current master station No error in D20CH e transient transmission Check the network status by executing the CC Link IE Field Network diagnostics using the programming tool and take action e When the own station or target station detected an error identify the cause of the error and take action Transient data transmission GN l D20DH i s Reduce the frequency of transient transmission and retry the operation completion wait timeout M e When the mode of the master station is Online High Speed Mode change it to Online Normal Mode and retry the operation Check if the switching hub and the cables at the request source are connected properly D20EH Header information error in transient Correct the header information at the request source and retry the transmission operation 102 Error code D20FH D210H D211H D212H D213H D214H D216H and D217H D218H D219H D21AH D21BH and D21CH D21DH D21EH D21FH D222H D247H D280H CHAPTER 11 TROUBLESHOOTING Action Target station No error in transient Check that the command can be requested to all or a group of stations at the transmission request source and retry the operation Target station No error in transient Correct the header information at the request source and retry the transmission operation Own station No not set dedicated l instruction Set the station number in the p
184. tured by Mitsubishi Electric System amp Service Co Ltd e A CC Link IE Field Network cable is a shielded cable Strip a part of the jacket of the cable as shown below and ground the exposed shield to the largest area CC Link IE Field Network cable Shield e Use shielded cables for external wiring and ground the shields of the shielded cables to the control panel with an AD75CK cable clamp manufactured by Mitsubishi Ground the shields within 20 to 30cm from the module Head module Y Inside control box 87 to 11 81 inch soAnoeJiq eDeyoA wo7 pue 25IA3 6 xipueddy 9Al9JIq OWA 24 ui Ajdwod 0 seunsee N 16 xipueddy 137 4 Cables used for the modules connected to the head module When a cable connected to a module such as an I O module is extended out of the control panel use a shielded cable If a shielded cable is not used or not grounded properly the noise immunity will not meet the requirement a Grounding a shielded cable Ground the shield of a shielded cable as close to the module as possible so that the grounded cable will not be affected by electromagnetic induction from ungrounded cables Ground the exposed shield to a large area on the control panel A clamp can be used as shown below In this case mask off the inner wall surface of the control panel which comes in contact with the clamp Screw Clamp fitting Paint mask Shielded cable Point Do not use the tip of a PV
185. ubishi representative Supplementary information Common information File name Drive name Individual information Parameter No lklDiagnostic timing When powered on or reset 98 CHAPTER 11 TROUBLESHOOTING Error Error and cause Action code LINK PARA ERROR A network refresh parameter for CC Link is out of range llSupplementary information Correct the network parameter settings and then write them 3106 Common information File name Drive name If the error occurs again even after the correction the module may have failed Individual information Parameter No Please consult your local Mitsubishi representative llDiagnostic timing When powered on or reset LINK PARA ERROR The CC Link parameter setting is incorrect The mode not available for the installed CC Link module version is set 3107 mSupplementary information Correct the parameter setting Common information File name Drive name Individual information Parameter No lklDiagnostic timing When powered on or reset SP PARA ERROR The start I O number for the intelligent function module set in GX Works2 is different from the actual one Supplementary information Common information File name Drive name Individual information Parameter No llDiagnostic timing When powered on or reset or when writing to PLC 3300 Correct the parameter setting SP PARA ERROR Auto refresh parameters for the intelligent function module
186. uct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Do not touch the core of the cable side or module side connector and protect it from dirt or dust If any oil from your hand or any dirt or dust sticks to the core it can increase transmission loss causing data link to fail Check the following Are the Ethernet cables connected properly sn t any Ethernet cable short circuited Are the connectors securely connected 2 Broken cable latch Do not use Ethernet cables with broken latches Doing so may cause the cable to unplug or malfunction 3 Connecting and disconnecting Ethernet cables Hold the connector part when connecting and disconnecting an Ethernet cable Pulling the cable connected to the module may result in malfunction or damage to the module or cable 4 Connectors where an Ethernet cable is not connected To prevent dust from entering the module attach the provided connector cover 5 Maximum station to station distance Maximum Ethernet cable length The maximum station to station distance of an Ethernet cable is 100m However the distance may be shorter depending on the operating environment of the cable For details contact the manufacturer of the cables used suonneoaeJg q 9 e npo N peeH y oj BuulM 9 6 Bending radius of the Ethernet cable There are restrictions on the bendi
187. ule used Internal current consumption _ 1 0A 4 This is the maximum number of points that can be assigned to the actual module in the I O Assignment setting of PLC parameter using GX Works2 2f 3 3 Function List The following table lists the functions of the head module Function Cyclic transmission Transient transmission Error time output mode PLC operation mode at H W error File password 32 Remote password Diagnostics System error history Remote RUN STOP Remote RESET Monitoring test External input output forced on off Station number setting from the master station 28 Description Reference The input and output data of the modules connected to the head module can be Page 64 CHAPTER 8 used just like those of the master station The master station and a local station can directly access the devices in the head module and the buffer memory in an intelligent function module Communications with other stations on other networks can also be performed Manual for the master local The master station and a local station send requests to the head module by MOULIS using dedicated instructions LI User s manual for the master local module used Specifies whether to clear or hold the output to each module when a stop error or l l Page 60 Section 7 1 6 a data link error occurs in the head module Select whether to stop auto refresh of the head module when a hardware fail
188. ure occurs in an intelligent function module when the head module detects SP UNIT Page 60 Section 7 1 6 DOWN Sets write password and read password for each file stored in the head module Page 112 Appendix 2 Prevents unauthorized access from external devices using a serial n Page 62 Section 7 3 communication module connected to the head module Performs diagnostics of the head module and connected modules using GX Works2 Page 74 CHAPTER 9 Page 83 Section 11 2 Checks the error history of both the head module and intelligent function Page 88 Section 11 3 modules in one single window Changes the status of the head module to RUN or STOP without using the l switch Page 80 Section 9 7 Resets the head module when it is in the STOP status without using the switch Page 80 Section 9 7 Monitors the status and changes the current values of the devices in the head module and the buffer memory in the connected intelligent function module using GX Works2 GX Works2 operating Use one of the following to monitor the status or change the current values manual e Device buffer memory batch monitor e Watch window e Present value change Forcibly turns on or off the external input output of the head module Page 109 Appendix 1 Set a station number of the head module from the CC Link IE Field Network i Page 31 Section 4 2 diagnostics of the master station CHAPTER 4 PROCEDURES BEFORE OPERATION
189. vent history log l I View reserved station numbers and temporarily enable PORT1 Cable Disconnected reserved stations I Enable Disable View station numbers set to ignore errors and temporarily I Ignore Station Errors ignore station errors I Selected Station Operation L System Monitor CPU status of the selected station can be checked by starting I system monitor of the selected station I Remote Operation Change the operation state run reset stop etc of the S selected station Item Reference e Display of the head module status and error details Page 77 Section 9 3 Communication test Page 79 Section 9 4 Cable test Page 79 Section 9 5 o System monitor Page 80 Section 9 6 Remote operation Page 80 Section 9 7 74 CHAPTER 9 CC LINK IE FIELD NETWORK DIAGNOSTICS 9 2 Starting Diagnostics This section describes how to execute the CC Link IE Field Network diagnostics 1 Connect GX Works2 to the head module 2 Startthe CC Link IE Field Network diagnostics from the menu X Diagnostics gt CC IE Field Diagnostics Point When another station has been specified as a connected station The CC Link IE Field Network diagnostics cannot be started when another station has been specified in Other Station Setting of the Transfer Setup window In this case directly connect GX Works2 to the head module Start from the PLC Diagnostics window The CC Link IE Field Network diagno
190. w station numbers set to ignore errors and temporarily Ignore Station Errors ignore station errors Selected Station Operation System Monitor CPU status of the selected station can be checked by starting system monitor of the selected station Change the operation state run reset stop etc of the selected station Remote Operation 4 Various tests and operations can be performed from Operation Test and Selected Station Operation on the bottom left of the window lt gt Page 79 Section 9 4 to Page 80 Section 9 7 CC IE Field Diagnostics Select Diagnostics Destination Monitor Status Module communication Head Module Network No 1 Ead Zi aem Monitoring Network Status Beart Monto Stop Montor m E a c The network configuration diagram can not be displayed when connected to an intelligent device station Check the transient communication route from the connected Guten to the detain saben CD oe IP Communication Test Check the communication route whether you can reach communication target station from the specified station Yt Address ar Cable Test Check the cable status between the connected station and LLL the destination station Module Error Start or stop the network data link I Information Confirmation Set E I Access the network the event history log I View reserved station numbers and temporarily enable PORTI Cable Disconne
191. wer supply is the total power consumption of each module Woay loay x 24 x Simultaneous on rate W 4 Voltage drop in the output section of the output module power consumption for the output points simultaneously turned on Wout lout X Vadrop x Number of output points x Simultaneous on rate W loyt Output current current in actual use A Varop Voltage drop of each output module V 5 Average power consumption of input section in the input module power consumption for the input points simultaneously turned on Win lin x E x Number of input points x Simultaneous on rate W uonduunsuoo amod eDejoe e y Bunejno e2 xipueddy Je j oJ3u02 ejqeuuuieJ60Jg jo enjeA Buea Bune no e2 xipueddy Iw Input current effective value for AC A E Input voltage voltage in actual use V 6 Power consumption of the external power supply section to the load s connected to the intelligent function module Ws lz4y x 24 W 149 Appendix 12 Processing Time The calculation formula for the I O response time of the head module is as follows Rio Number of RX RY points x 0 16 Number of RWw RWr points x 5 5 430 Ka Response time of the connected module us The above formula calculates the average value when the number of RX RY points is the same as the number of actual I O points of the module connected to the head module and an auto refresh of the same number of points as the number of RWw RWr
192. xample January 2010 Year 0 to 99 Month 1 to 12 1001H The clock of the head module synchronizes with the clock of the master station C7 Page 26 Section 3 2 Stores the day and the hour in two digit BCD code when the data in SDO is updated S b15 to b8 b7 to bO Example 10 a m on 25th Day 1 to 31 Hour 0 to 23 2510H Error The clock of the head module synchronizes with the clock of the master station is Page 26 Section 3 2 Stores the minute and the second in two digit BCD code when the data in SDO is updated b15 to b8 b7 to bO Example 35 min 48 sec Minutes 0 to 59 Seconds 0 to 59 3548H The clock of the head module synchronizes with the clock of the master station Cs Page 26 Section 3 2 Error information is stored in Error common information SD5 to SD15 and Error individual information SD16 to SD26 A category code indicating an error information type is stored here b15 to b8 b7 to bO Individual information category codes Common information category codes The following codes are stored as a common information category code 0 No error 1 Module No Slot No 2 File name drive name 3 Time value set The following codes are stored as a individual information category code S 0 No error Error 4 Empty 2 File name drive name Time value actually measured No error 5 Parameter No 6 No error 7 No erro

MELSEC-L CC-Link IE Field Network Head Module User`s Manual

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