LCD THERMO PRODUCTS USER MANUAL
Contents
1. Fumes motor disassembly and cleaning and fumes pipe and T new silicone in the provided points Inspections of gaskets ash drawer and door replace them and apply silicone where envisioned Combustion chamber and heat exchanger full cleaning including ignition plug pipe Feed box complete emptying and cleaning Room air fan disassembly and removal of dust and debris of any pellets Check air intake pipe and cleaning of the flow sensor 9 000000 IN IN IS IS IS IS 36 ENGLISH OExtraflame DISPLAYS to an external thermostat DISPLAY REASON MEANING START The start phase is in progress the continuous feeding of the pellets PELLET FEEDING during the ignition phase is in progress IGNITION The ignition phase is in progress START UP The start up phase is in progress BURN POT The automatic burn pot cleaning is in CLEANING progress FINAL CLEANING The final cleaning is in progress 2 Every time the stove displays one ofthe alarms listed above it will switch STAND BY Start up attempt2. AUTOMATIC THERMOSTATIC MIXER VALVE MANDATORY 8 HYDRAULIC PLANT BASIC LAYOUT 2usc0er00r00nsosneosesnersnersnnsnsnenssnsnsnnnssnnenserensssnnsnnsnsnesnsnsnssnnnennssnsnenssnnnsnsnnensssnsssnnssnnsnsnnssnssnsrsnsnnnnen 9 ELISIR IDRO HYDRAULIC CONNECTIONS 10 INSTANT DOMESTIC HOT WATER PRODUCTION KIT 11 STOVE POSITIONING INSERTS EM ERE ALS 14 FUMES EXHAUST SYSTEM 15 GENERAL RE WIRF EM sese eme EE eene 15 SIGNE ee ee EE RR ee 16 A 18 SII MA RE eene AED 18 GONE USTIOREBERODUC TO EEIEOUOTA een lt lt ME eset eese 19 HOMES EXHAUSIESYSTEM RROD UGH REQUIREMENTS 19 HEGEINICAL D EL 20 PEBBETSIAND FEEDING SEES RETINET TIRE aooe eee coco oeo INTINTI A RETRO TE 21 ENGLISH 3 OExtraflame CONTROL DISPLAY ICONS GENERAL MENU in BASIEINSTRUETIONS ei 9S 23 T
3. O Q 9 jm gS BH Aa Se LL re WE RECOMMEND REFERRING TO THE TEMPLATE MANUAL FOR FURTHER INFORMATION REGARDING HYDRAULIC CONNECTIONS AIR INTAKE FLUE EXHAUST AND DIMENSION SPECIFICATIONS OF THE PRODUCT IN QUESTION ENGLISH 9 OExtraflame ELISIR IDRO HYDRAULIC CONNECTIONS 1 Remove the galvanised back 2 Remove the two steel sheets by cutting the joints ER 3 Re position the back mG 4 Remove the two caps the ceramic covering and the two sides 5 First remove the left cast iron cover and then the complete left front panel 6 First remove the 6 screws of the right cast iron cover and then the complete right front panel 7 Connect the system flow T2 to the machine and the safety valve pipe T1 Refer to the template for the correct position 8 Connect the system return T3 to the machine Refer to the template for the correct position of the fittings
4. SET CLOCK CONTROLS PROCEDURE DAY MON TUE WED SUN HOURS 0 23 Press button 6 and SET CLOCK will appear MINUTES 00 59 Confirm using key 1 31 Use keys 4 and 5 to assign the day Proceed pressing key 2 MONTH dao Followthe same procedure 4 or 5 to set and 2 to proceed YEAR 00 99 to adjust the hours minutes date month and year Press key 1 several times to confirm and exit the Menu ADJUSTING LANGUAGE It is possible to select the preferred language to display the various messages SET LANGUAGE CONTROLS PROCEDURE ITALIAN ENGLISH Press key 6 until the text SET CLOCK appears LANGUAGE GERMAN Press key 2 twice until SET LANGUAGE FRENCH Confirm using key 6 SPANISH Select the language using key 4 o 5 Confirm using key 6 then key 1 to exit the Menu DO NOT ALLOW THE BAG OF PELLETS TO COME INTO CONTACT WITH THE BOILING HOT STOVE DURING THE FILLING PHASE 5 DO NOT USE ANY INFLAMMABLE LIQUIDS FOR IGNITION IN THE EVENT OF CONTINUOUS NO IGNITION CONTACT AN AUTHORISED TECHNICIAN NO IGNITION FIRST IGNITION COULD EVEN FAIL AS THE AUGER IS EMPTY AND IS NOT ALWAYS ABLE TO LOAD THE BURN POT 2778 WITH THE REQUIRED AMOUNT OF PELLETS ON TIME TO REGULARLY START THE FLAME IF THE PROBLEM OCCURS AFTER ONLY FEW MONTHS WORKING CHECK THAT ROUTINE CLEANING STATED IN THE STOVE BOOKLET HAS BEEN CARRIED OUT CORRECTLY CLEAN CHECK UP 1 2 BURN POT BOTTOM SHOULD THE CLE
5. 9 The stove must be about 10 mm away from the wall 10 Re position the complete right panel Fix the right cast iron cover using the 6 screws 12 Reposition the caps the cast iron cover and the ceramic covering 10 13 Re position the 2 sides ENGLISH 11 Re position the complete left panel OExtraflame INSTANT DOMESTIC HOT WATER PRODUCTION KIT Warnings if the instant hot water production kit is to be used contact the company technical after sales service STOVE POSITIONING For correct product functioning it is recommended to position it in a way that it is perfectly level with the aid of a spirit level REARMING The figures below show the positions for rearming the tank 85 C and 20 100 C We recommend contacting a qualified technician in the event rearming occurs to verify its cause ISIDE IDRO ELISIR IDRO DUCHESSA IDRO MELINDA IDRO GIORDANA IDRO THERMO PRODUCTS FEATURES ou a 88 92 8 lt wae 88H 2 225 n a aerei a u a us II un cc as 22 717516 Water content ofthe thermo product heat exchanger 1 13 13 18 5 15 18 5 Volume of expansion vessel integrated into th
6. 3 595 S UR LEX Insulated T IT fitting with T fitting with LEX inspection plug T fitting with inspection plug KS inspection LX plug S LEX It is mandatory to use airtight pipes CHIMNEY In addition to the general requirements the chimneys for releasing combustion products into the atmosphere must operate under negative pressure operation under positive pressure is not allowed havea preferably circular internal section square or rectangular sections must have rounded corners with a radius of no less than 20 mm hydraulically equivalent sections may be used as long as the ratio between the longer side and the shorter side of the rectangle which circumscribes the section is in any case no greater than 1 5 bedesigned for fumes be designed for fumes expulsion be predominantly vertical and have no narrowing along their entire length have more than two direction changes with a slope angle no greater than 45 be fitted with in the event of operating in damp conditions a device for reflux drainage condensation rainwater Ducted system A ducted system can be installed with or more ducts operating only with negative pressure with respect to the environment The flexible hose compliant with UNI EN 1856 2 with T400 G characteristics meets the requirements CHIMNEY CAPS The chimney caps must meet the following requirements they must have
7. Press key 6 SET THERMOSTAT will appear Press key 2 until PELLET is displayed Use key 4 to increase and 5 to decrease the load during the WORK phase Press key 6 to confirm and 1 to return to the previous menus back to the initial status 5 999 V1 FAN This menu allows in models where provided adjusting the front fan speed percentage CONTROLS PROCEDURE Press the key 6 SET CLOCK will appear Press key 2 several times until USER is displayed CZ Press key SET THERMOSTAT will appear DOT Press key 2 until V1 FAN is displayed Use keys 4 to increase 5 to decrease 1 Press key 6 to confirm 1 to return to the menu back to the initial status STAND BY The Stby function is used if immediate stove switch off or modulation via additional external thermostat is desired CONTROLS PROCEDURE Press the key 6 SET CLOCK will appear Press key 2 several times until USER is displayed Press key SET THERMOSTAT will appear Press key 2 until STAND is displayed J CF Use keys 4 5 to enable disable Press key 6 to confirm and 1 to return to the menu back to the initial status 30 ENGLISH OExtraflame KEYS LOCKED The menu allows to lock the display keys like mobile phone Press keys 1 and 5 simultaneously With the function activated KEYS LOCKED will appear every time a key is pressed CONTROLS PROCEDURE
8. Press the key 6 SET CLOCK will appear Press key 2 several times until USER is displayed Press key 6 SET THERMOSTAT will appear Press key 2 until KEYS LOCKED is displayed Use keys 4 5 to enable disable Press key 6 to confirm and 1 to return to the menu back to the initial status 9 99 99 RESET Allows to reset all values modifiable by the user to the default values The modified data are 20 75 CONTROLS PROCEDURE SETTEMPERATURE 35 C Press the key 6 SET CLOCK will appear SETPOWER 5 Press key 2 several times until USER is displayed ENABLE CHRONO OFF Press key 6 START PRG1 OFF SETTHERMOSTAT will appear STOP PRG1 OFF Press key 2 until RESET is displayed MONDAY PRG1 OFF Use keys 4 5 to select ON and press key 6 all chrono parameters OFF The word DONE will be displayed to confirm PELLET 0096 STAND BY OFF AIR DISCHARGE This function allows venting any air in the stove Upon activating the function The indicator lights of the circulators will light up on the display the pumps will be powered for 15 minutes and 30 seconds and then will stop for 30 seconds cut the power to interrupt CONTROLS PROCEDURE Press keys 1 and 4 simultaneously You will be prompted to enter the password Enter code 77 using key 4 Confirm using key 6 CHRONO The chrono allows to program 4 time spans within a day to use every day ofthe week
9. KEYS LOCKED ON OFF 5 RESET ON OFF BASIC INSTRUCTIONS The following recommendations must be followed the first Before igniting the stove the following points must be times the stove is ignited verified Itis possible that slight odours are produced due tothe hydraulic system must be finished compliance drying of the paints and silicones used Avoid staying in the with the standards and with the indications of this manual room for a long time Thefeed box must be full of pellets Do not touch the surfaces as they could still be The combustion chamber must be clean unstable The burn pot must be completely clear and clean Airthe room well several times Check the hermetic closure of the fire door and the ash The hardening of the surfaces is terminated after drawer several heating processes Ensure that the power supply cable is connected correctly This appliance must not be used to burn waste Thebipolar switch in the rear right part must be positioned on 1 POT DIVIDER IT IS PROHIBITED TO USE THE APPLIANCE WITHOUT DIVIDER p AND OR HEARTH PLATE SEE FOLLOWING FIGURE ITS REMOVAL JEOPARDISES THE SAFETY OF THE PRODUCT AND WILL IMMEDIATELY MAKE THE WARRANTY NULL AND VOID C IN THE EVENT OF WEAR OR DETERIORATION REQUEST THE i SPARE PART FROM THE AFTER SALES SERVICE REPLACEMENTS ARE NOT COVERED BY THE WARRANTY SINCE ITEMS ARE SUBJECT TO WEAR HEARTH PLATE ENGLISH 23 OExtraflame
10. 9 SAFETY VALVES The load capacity of the safety valve must allow the discharge of a quantity of vapour not lower than O 0 58 kg h where Q is the useful outlet power to the generator water expressed in kilowatt The diameter of the minimum net transversal section of the valve inlet must not be lower than 15 mm The valve load pressure equal to the calibration pressure increased by the overpressure cannot exceed the maximum exercise pressure of the heat generator The designer must check that the maximum pressure existing in every point of the system does not exceed the maximum exercise pressure of its every component The safety valve must be connected to the upper part of the heat generator or outlet pipes very close to the generator The length ofthe piping between the generator coupling and the safety valve must not exceed 1 m The piping connecting the safety valve to the heat generator must not be interrupted and must not have in any point a cross section lower than than that of the safety ENGLISH 7 OExtraflame valve inlet or than the sum of the inlet cross sections in the event of several valves serving a single pipe The discharge piping of the safety valve must be realised in order not to prevent the regular functioning of the valves and not to cause damages to persons the discharge must flow immediately near the safety valve and be accessible and visible The diameter of the discharge piping must not however be low
11. OExtraflame WARNINGS This instructions manual is an integral part of the product make sure that it always accompanies the appliance even if transferred to another owner or user or if transferred to another place If it is damaged or lost request another copy from the area technician This product is intended for the use for which it has been expressly designed The manufacturer is exempt from any liability contractual and extracontractual for injury damage caused to persons animals and objects due to installation adjustment and maintenance errors and improper use Installation must be performed by qualified staff which assumes complete responsibility for the definitive installation and consequent good functioning of the product installed One must also bear in mind all laws and national regional provincial and town council Standards present in the country in which the appliance has been installed as well as the instructions contained in this manual The Manufacturer cannot be held responsible for the failure to comply with such precautions After removing the packaging ensure that the content is intact and complete Otherwise contact the dealer where the appliance was purchased All electric components that make up the product must be replaced with original spare parts exclusively by an authorised after sales centre thus guaranteeing correct functioning SAFETY The generator must not be used by persons including children wi
12. The switch on and switch off time can be set in every time span along with the days of use of the programmed time span and the desired 20 temperature 65 80 C Example RECOMMENDATIONS The ignition and switch off times must be within the arc of Switch on time 07 00 CORRECT one day from 0 to 24 and not over several days Switch off time 18 00 Before using the chrono function set the current day and time Therefore check that the points listed in the Set clock sub chapter have been followed so that the chrono function Switch on time 22 00 INCORRECT works Aside from programming it activate it as well Switch off time 05 00 ENGLISH 31 OExtraflame PROGRAMMING EXAMPLE Let s suppose that the weekly programmer function is to be used and 4 time periods are to be used in the following way 1st time period from 08 00 to 12 00 every day of the week excluding Saturday and Sunday 2nd time span from 15 00 to 22 00 only on Saturdays and Sundays both times with a 75 C water temperature setpoint The display will show the various programming steps SET A Use buttons 4 5 to enter the time CONTROL IERO EDURE SLOCK 12 00 which corresponds to the Press the key 6 set clock WILL tine ofthe dst ume period 12 00 To confirm and continue programming Press key 2 until SET CHRONO is displayed ENABLE CHRONO ENABLE Press key 6 ENABLE CHRONO and OFF CHRONO the days 2 and 3 to scrol
13. a useful outlet section no less than double of that of the chimney ducted system on which it is installed they must be adapted in order to prevent the penetration of rain and snow in the chimney ducted system they must be built so that the event of winds coming from all directions and from any angle the expulsion of combustion products is in any case ensured they must be free from mechanical intake aids 18 ENGLISH OExtraflame COMBUSTION PRODUCTS OUTLET QUOTA The outlet quota is determined by measuring the minimum height between the roof covering and the lower point of the fumes expulsion section into the atmosphere this quota must be outside the reflux area and at an adequate distance from obstacles which hinder or make the expulsion of the combustion products difficult or from openings or accessible areas Reflux area The outlet quota must be outside the reflux area calculated according to the indications below Near the ridge one considers the lowest between the two Buffer area for outlet quota Clear area for outlet quota above the roof slope 5 2107 REFERENCE DESCRIPTION CLEAR AREA MM c Distance measured at 90 from the roof surface 1300 a Height above the ridge of the roof 500 The outlet of a chimney ducted system must not be near obstacles that may create turbulence areas and or prevent proper expulsion of
14. conditions and the set timer are met 26 ENGLISH OExtraflame ADDITIONAL THERMOSTAT Installation must be performed by an authorised technician It is possible to thermostat a room adjacent to the room where the stove is positioned just connect a thermostat following the procedure described in the next point it is recommended to position the optional mechanical thermostat at a height of 1 50m from the ground Stove functioning with the external thermostat connected in the STBY clamp can be different on the basis of the activation or deactivation of the STBY function The STBY clamp leaves the factory jumpered therefore it is always with closed contact on request ADDITIONAL THERMOSTAT FUNCTIONING WITH STBY ACTIVE When the STBY function is activated the o LED flashes When the contact or external thermostat is not satisfied open contact temperature reached the stove will switch off As soon as the contact or external thermostat passes to the not satisfied status closed contact temperature to reach it will re ignite Note stove functioning depends on the temperature of the water inside the same and relative factory restrictions set If stove is in HOFF mode water temperature reached any additional contact or thermostat request will be ignored ADDITIONAL THERMOSTAT OPERATION WITH DEACTIVATED STBY When the STBY function is deactivated the gt LED is fixed When the contact or external thermostat is not satisfied op
15. operations possible positioned so that they cannot be obstructed The flow of clean uncontaminated air can also be obtained from a room adjacent to that of installation indirect aeration and ventilation as long as the flow takes place freely through permanent openings communicating with the outside The adjacent room cannot be used as a garage warehouse of combustible material or for any other activity with a fire hazard bathroom bedroom or common room of the building FUMES EXHAUST SYSTEM GENERAL REQUIREMENTS The heat generator works in a vacuum and has an output fan for fume extraction Each appliance must be connected to a suitable fumes exhaust system and ensure adequate dispersion of the combustion products into the atmosphere The combustion products must discharged above the roof Direct discharge from the wall or towards closed spaces is forbidden even with clear skies In particular it is forbidden to use flexible and extendible metal pipes The chimney should only receive the exhaust of the smoke duct connected to the appliance collective flues or conveying exhausts from hoods above cooking appliances of any kind or exhausts from other generators into the chimney itself or smoke duct are not allowed The smoke duct and the chimney must be connected with a continuity solution in order to prevent the chimney from resting on the appliance It is forbidden to have other air supply channels and pipes for plant engineering trans
16. suction device Suck the ash deposited in the brazier compartment SO A 4 9 A Na ooooof n OX gt amp Scrapers Cleaning of the heat exchangers allows to guarantee constant heat output through time This type of maintenance must be performed at least once a day To do this just use the relevant scrapers positioned in the upper part ofthe stove moving them up and down several times ENGLISH 33 OExtraflame WEEKLY Clean the combustion chamber and the ash drawer Empty the ash drawer every week or when required It is recommended to remove the ash in the combustion chamber at least once a week using a suitable vacuum cleaner MONTHLY For the model in the picture below it is recommended to remove the deflector to facilitate cleaning the chamber and the ash drawer 34 ENGLISH OExtraflame MONTHLY MELINDA IDRO Remove the ash deposited in the upper part of the furnace
17. year Fumes exhaust system 4 t of fuel used 4 of fuel used For further details refer to the cleaning and maintenance chapter Inspection and maintenance report At the end of the inspection and or maintenance operations a report must be issued and released to the owner or person acting for him who must confirm its receipt in writing The report must indicate the situations encountered the action taken any components replaced or installed and any comments recommendations and requirements The report must be kept with the relative documentation In the inspection and maintenance report one must mention anomalies detected that cannot be removed which pose a risk to the safety of the user or serious damage to building components that have been tampered with If anomalies as per above were detected the owner or person acting for him must be warned in writing in the maintenance report to refrain from using the system until the safety conditions have been fully restored The inspection and maintenance report must include the main information of the technician or company who performed the inspection and or maintenance operations with their contact details date of intervention and the signature of the operator 20 ENGLISH OExtraflame PELLETS AND FEEDING Pellets are made by applying high pressure to sawdust or wood waste products not containing paint from sawmills carpentry and other activities related to processin
18. AN CHECK UP ALARM BE TRIGGERED MAKE SURE THAT THE BOTTOM OF THE BURN POT IS FREE FROM RESIDUES OR SCALES THE HOLES AT THE BOTTOM MUST BE COMPLETELY FREE GUARANTEE CORRECT COMBUSTION PELLET FEED ADJUSTMENT TO ADJUST COMBUSTION ACCORDING TO REQUIREMENTS IF THE ALARM PERSISTS AND THE ABOVE LISTED CONDITIONS HAVE BEEN CHECKED CONTACT THE QUALIFIED AFTER SALES ASSISTANCE CENTRE ENGLISH 25 OExtraflame FUNCTIONING AND LOGIC IGNITION Once the points listed previously have been checked press key 1 for three seconds to ignite the stove 15 minutes are available for the ignition phase After ignition and having reached the control temperature the stove interrupts the ignition phase and passes to STARTING STARTING During the starting phase the stove stabilises combustion increasing it progressively to then start ventilation and pass on to WORK WORK During the work phase the stove reaches the set power see following item ADJUSTING POWER SETTING Set the functioning power from 1 to 5 settable using keys 2 3 Power 1 minimum level Power 5 maximum level SET 2 TEMPERATURE Set the boiler temperature between 65 and 80 C using buttons 4 t0 65 CIRCULATOR PUMP OPERATION The pump activates water circulation when the temperature of the water inside the stove reaches approx 60 C As the pump always functions above 60 an always open heating area is recommend
19. HE REMOTE CONTROL 24 ENABLE DELAYED SWITCH OFF 24 TYPE AND REPLACEMENT OF 24 COMMISSIONING SETTINGS sis ADJUSTING MIME DAY MONTELAND YE cete tensis Re ann Rennen 25 ADJUSTING LANGUAGE FUNCTIONING AND LOGIC n ADDITIONAL THERMOSTAT A X ADDITIONAL THERMOSTAT FUNCTIONING WITH STBY ACTIVE ADDITIONAL THERMOSTAT OPERATION WITH DEACTIVATED STBY eeusssssnsseenssssonsssenssssnnsssonssscnnsssonsssnnssssonsssonssesnnsssonsssnnnsssanssscnssssnssssensssenssssane 27 USER MENU SET THERMOSTAT ENABLE FAN MIS PLAY na IEAI EE AA E IEE AEE TE AA A A IE EEE E PELLET FEED ADJUSTMENT AIR DISCHARGE CHRONO aie NIeqs qvum M MAINTENANCE DAILY CLEANING TO BE CARRIED OUT BY THE USER 4 eee en eere strato atenta sense sn en esae 33 jD 37 y 38 4 ENGLISH
20. LAY OF VARIOUS TO ACCESS ON OFF TEXT MESSAGES THE MENU OPERATING POWER TEMPERATURE ADJUSTMENT SETTING DISPLAY ICONS Indicates the receipt ofthe radio signal On during radio communication Off no radio communication Flashing excluded serial port Indicates the stove modulation On the stove is working at the set power Flashing the power at which the stove is working is different to the power set the stove is modulating for various reasons Indicates the presence of an alarm On indicates the presence of an alarm Off indicates the absence of alarms Flashing indicates the deactivation of the depression sensor Ole It indicates weekly programming functioning Indicator on Weekly programming active Indicator off Weekly programming not active Indicates the water temperature status Off the T read by the probe is over the set temperature set On the T read by the probe is below the set temperature set Indicates the contact of the external additional thermostat On closed contact the contact of the external additional thermostat is closed On open contact the contact of the external additional thermostat is open Flashing with closed contact the contact of the external additional thermostat is closed and the STBY function is activated Flashing with open contact the contact of the external additional thermostat is open and the STBY function is activated It indicates functio
21. QExtraflame Riscaldamento a Pellet LCD THERMO PRODUCTS USER MANUAL DUCHESSA IDRO DUCHESSA IDRO STEEL ELISIR IDRO MELINDA IDRO MELINDA IDRO STEEL ISIDE IDRO GIORDANA IDRO ENGLISH INGLESE OExtraflame 2 ENGLISH OExtraflame We thank you for having chosen our company our product is a great heating solution developed from the most advanced technology with top quality machining and modern design aimed at making you enjoy the fantastic sensation that the heat of a flame gives in complete safety ENGLISH 5 y nn ROUTINE MAINTENANCE O HYDRAULIC 5 5 INSTALLATION AND SAFETY DEVICES SAFETY DEVICES FORCLOSEDVESSEL SYSTEM ns een ee Teen OT 6 DISTANCES OF SAFETY DEVICES ACCORDING TO THE 5 6 TYPE OF SYSTEM CLOSED VESSEL PLANT 7 SAFETY VALVES EAA EEA E TEO E CLOSED EXPANSION VESSEL COMMISSIONING
22. SYSTEM Certain concepts referring to the Italian UNI 10412 2 2009 Standard are described in this chapter As previously described when installing all national regional provincial and town council Standards in force provided by the country in which the appliance has been installed must be complied with TABLE OF DEVICES FOR CLOSED VESSEL SYSTEM PRESENT AND NOT PRESENT IN THE PRODUCT Safety valve Pump control thermostat managed by the water probe and board program NN Acoustic alarm activation thermostat Water temperature indicator display Pressure transducer with display Acoustic alarm Automatic circuit breater switch managed by board program Pressure transducer with minimum and maximum pressure switch alarm Water overheating automatic circuit breaker blocking thermostat Circulation system pump NN Expansion system During installation of the stove it is MANDATORY to adjust the system with a manometer in order to display the water pressure INSTALLATION AND SAFETY DEVICES The installation relative system connections commissioning and inspection of correct functioning must be carried out perfectly in total compliance with Standards in force both national regional and municipal as well as these instructions For Italy installation must be carried out by professionally authorised staff Ministerial Decree dated 22 01 08 n 37 The manufacturer de
23. THE REMOTE CONTROL The remote control allows adjusting all that can normally be done through the LCD display The table below shows the various functions in detail 1 ON OFF Pressing the key for three seconds the stove will switch on or off 2 POWER INCREASE Pressing the key will increase the Operating power 3 POWER DECREASE Pressing the key will decrease the Operating power 4 T INCREASE This button allows increasing the temperature setpoint 5 T DECREASE This button allows decreasing the temperature setpoint 6 re aan Press this button once to enable or disable the chrono This button allows setting the delayed switch off 7 ENABLE DELAYED For example if the stove is set to switch off in an hour it shall switch off SWITCH OFF automatically once the set time elapses displaying the countdown every minute 8 MENU this key provides access to the user and technical menu the technical menu is reserved for assistance 9 INCREASE This button allows increasing the temperature setpoint 10 ESCKEY This key allows the user to exit any program or display and return to the main menu without storing the data 11 REVERSE This button goes back in the display of the various menus 12 CONFIRMATION KEY adjustments made during the user menu 13 FORWARD This key moves forward in the various menus 14 ENABLE F1 FUNCTION Button designed for future applications 15 DECREASE This key de
24. ce the set temperature is reached the fan will set itself to the minimum The possible settings are OFF 06 40 The room temperature will be displayed alternately with the water temperature CONTROLS PROCEDURE Press the key 6 SET CLOCK will appear Press key 2 several times until USER is displayed Press key 6 SET THERMOSTAT will appear Use keys 4 5 to select the room temperature Press key 6 to confirm and 1 to return to the menu back to the initial status ENABLE FAN This menu allows in models where provided enabling or disabling tangential motor Operation CONTROLS PROCEDURE Press the key 6 SET CLOCK will appear Press key 2 several times until USER is displayed Press key 6 SET will appear SOO Press key 2 until ENABLE FAN is displayed 4 Use keys 4 5 to enable disable ventilation 1 Press key 6 to confirm and 1 to return to the menu back to the initial status 99999 DISPLAY This menu allows to regulate the brightness of the display The possible settings are from OFF 10 to 31 By activating OFF the backlit display shall turn off after a set delay The backlight will turn on again upon pressing a button or when the machine enters in alarm mode CONTROLS PROCEDURE Press the key 6 SET CLOCK will appear EE E Press key 2 several times until USER is displayed Press key 6 SET THERMOSTAT will appear Press key 2 until DISPLAY is d
25. clines all responsibility for damages to objects and or persons caused by the system SAFETY DEVICES FOR CLOSED VESSEL SYSTEM According to the UNI 10412 2 2009 Standard in force in Italy the closed systems must have safety valve pump control thermostat acoustic alarm activation thermostat temperature indicator pressure indicator acoustic alarm regulation automatic circuit breaker switch automatic circuit breaker block switch block thermostat circulation system expansion system safety dissipation system incorporated with the generator with thermal safety valve self activated whenever the appliance does not have a temperature self adjustment system DISTANCES OF SAFETY DEVICES ACCORDING TO THE STANDARD The temperature safety sensors must be in place on the machine at a distance no greater than 30 cm from the flow connection 6 ENGLISH OExtraflame Whenever the generators lack a device those missing can be installed on the generator flow pipe within a distance no greater than 1m from the machine COMPONENT DISTANCE Temperature safety sensors On the machine or not exceeding 30 cm Missing devices because not as per standard Not exceeding one metre on the flow pipe The domestic heating appliances with automatic feeding must be equipped with a fuel block thermostat or with a cooling circuit set up by the appliance manufacturer The cooling circuit must be activated by a thermal safety valve in order to
26. combustion products and maintenance operations to be carried out on the roof Verify the presence of other chimney caps or skylights and dormers FUMES EXHAUST SYSTEM PRODUCT REQUIREMENTS Temperature class In the event of a pellet appliance temperature classes below T200 are not allowed Soot fire resistance class The fumes exhaust system interlocked with appliances supplied by solid fuels require soot fire resistance and the specification must be indicated by the letter G followed by the distance from combustible materials in millimeters XX in compliance with UNI EN 1443 In the event of pellet appliances the fumes exhaust systems must be airtight if double designation elements are used G and O with or without seal elastomer for connecting the appliance to the chimney one must comply with the minimum distance XX in millimeters indicated for designation G in the event of fire due to soot one must ensure the restoration of the initial conditions by replacing the gaskets and damaged items and cleaning those remaining in use Ignition tests Operation of the appliance must be verified with an ignition test i e for mechanical feed appliances one must complete the ignition test verify proper operation for at least the next 15 minutes and adjust the switch off For appliances installed in a hot water heating system closed fireplaces thermo stoves testing must also extend to the entire hydraulic circuit ENGLISH 19 OExtra
27. consisting in one or several walls containing one or several outflow airways The purpose of this predominantly vertical element is to expel the combustion products at a convenient height from the ground Smoke duct Component or components that connect the outlet of the heat generator to the chimney Chimney cap Device that placed on the chimney outlet allows the dispersion of the combustion products even in presence of adverse weather conditions Condensation Liquid products which form when the fumes temperature is lower or equal to the water dew point Ducting pipe Pipe made up of one or several predominantly vertical elements specifically suitable for collecting and expelling the fumes as well as to withstand the relative components and any condensate over time suitable to be installed in a chimney existing or new technical compartment even in new buildings Sealed installation Installation of an appliance with sealed operation so that all the air required for combustion is taken from outside Maintenance Set of procedures required to ensure and maintain safety and functionality over time and maintain the efficiency of the system within the prescribed parameters Chimney system Chimney installed using a combination of compatible components manufactured or specified by a sole manufacturer whose product liability covers the entire chimney Fumes exhaust system Flue gas exhaust system independent from the applianc
28. creases the value to be set 16 STOVE STATUS Press this key to view the general status of the stove Note the numbers shown on the remote control are purely explanatory and are not present on the remote control supplied with the product TYPE AND REPLACEMENT OF BATTERIES The batteries are housed in the lower part of the remote control To replace it remove the battery holder as indicated in the figure at the back of the remote control remove or insert the battery following the symbols on the remote control and on the battery itself For Operation 1 CR2025 3V lithium buffer battery is required If the remote control is off because it has no batteries stove can be controlled from the The batteries used contain metals harmful control panel on top of it for the environment They must therefore C While replacing the battery pay attention to the be disposed of separately in appropriate polarity by observing the symbol on the inside containers compartment of the remote control 24 ENGLISH OExtraflame COMMISSIONING SETTINGS Once the power cable at the back of the stove has been connected move the switch also located on the back to 1 The switch at the back of the stove powers the stove board The stove remains off and a first screen appears on the panel with the word OFF ADJUSTING TIME DAY MONTH AND YEAR Set clock allows to adjust the time and date
29. ducts This manual cannot be considered as a contract for third parties 004275889_MU_IDRO_BASE_575_LCD_008
30. e made up of a smoke duct chimney or individual flue and chimney cap Radiation area Area immediately in front of the hearth in which the radiant heat caused by combustion is diffused Reflux area Area beyond the extrados of the roof in which overpressure or depressions occur which may affect the proper discharge of the combustion products 12 ENGLISH OExtraflame FUNCTIONAL OPERATIONS DIAGRAM State of the art installation and proper system operation include a series of activities 1 Preliminary activities Verification of the suitability of the power of the heat generator based on the characteristics of the system verification of the suitability of the installation site verification of the suitability of the fumes exhaust system verification of the suitability of the outside air inlets 9 2 Installation implementation of ventilation and connection to the outer air inlets implementation and connection to the fumes exhaust system assembly and installation electric and hydraulic connections installation of insulation ignition and operation test installation of finishings and coverings 9 9 9 3 Issue of complementary documentation 4 Inspection and maintenance Other actions may be required in relation to specific requests of the competent authority PRELIMINARY ACTIVITIES GENERAL Verification of compatibility of the system of any restrictions required by local administrative regu
31. ed pellets The door is not closed correctly Check hermetic door closure DEPR ALARM The ash drawer is not closed correctly Check hermetic closure of the ash drawer The combustion chamber is dirty Check cleanliness of the fumes pipe and the combustion The flue exhaust pipe is blocked chamber DEBIMETER Faulty flow sensor FAULT Pansordiscontiecteri Contact after sales centre The water in the stove has exceeded 95 C H20 OVERTEMPERA Possible air in the system Insufficient circulation Contact after sales centre TURE No or inadequate safety zone Possible circulator anomaly The system pressure read by the pressure MINIMUM PRESSURE u orar Possible presence of air in the system Contact after sales centre ALARM Possible lack of water or leaks due to anomalies in some system component 20 PROBE ALARM H20 probe failure H20 PRESSURE The pressure of the water has exceeded Checkthat the not damiagedor ALARM the max threshold Check that the cold system is loaded at the correct pressure 38 ENGLISH QExtraflame ENGLISH 39 QExtraflame Riscaldamento a Pellet Extraflame S p A Via Dell Artigianato 12 36030 MONTECCHIO PRECALCINO ITALY 78 39 0445 865911 2 39 0445 865912 24 info extraflame it www lanordica extraflame com The Manufacturer reserves the right to vary the features and data shown in this booklet at any time and without prior notice in order to improve its pro
32. ed to make product functioning homogenous avoiding overheating blocks Normally this area is defined Safety zone ROOM TEMPERATURE in models where provided front ventilation can be activated deactivated and room temperature can be verified by means of the room probe standard See chapter enable fan in the following pages BURN POT CLEANING While working the stove has an internal counter which cleans the burn pot after a set amount of time This phase will be shown on the display it will bring the stove to a lower power level and will increase the flue gas motor for a programmed amount of time When the cleaning phase is finished the stove will continue work going back to the selected power level MODULATION and H OFF As the temperature nears the setpoint the boiler starts modulation automatically setting itself at minimum power If the temperature increases exceeding the setpoint it will automatically switch off indicating H OFF and will automatically switch on again once the temperature returns below the setpoint SWITCH OFF Press key 1 for three seconds When the Operation has been performed the appliance automatically enters the switch off phase blocking the supply of pellets The flue exhaust motor and the hot air ventilation motor will remain on until the temperature of the stove has dropped below the factory parameters RE IGNITION The stove can be automatically and manually switched on only when the cooling cycle
33. en contact temperature reached the stove will go to minimum As soon as the contact or external thermostat passes to the not satisfied status closed contact temperature to reach the stove will start to work again at the pre set power Note stove functioning depends on the temperature of the water inside the same and relative factory restrictions set If stove is in HOFF mode water temperature reached any additional contact or thermostat request will be ignored ADDITIONAL THERMOSTAT INSTALLATION Switch the appliance off using the master switch positioned on the rear of the stove Remove the plug from the socket Refer to the electrical layout to connect the two thermostat cables onto the relative clamps positioned don the rear of the machine one is red and the other black STBY clamp Every model can have a different position of the relative clamps in the rear of the machine The image is given as an example EB FOR STANDBY ACTIVATION REFER TO THE USER MENU CHAPTER The STBY and AUX drape the Br Q Follow the instructions back of the stove E u u except for the Elisir bod to tie Idro Model be STBY and AUX clamps noted in the diagram Rem
34. ensure that the limit temperature set forth by the Standard is not exceeded Connection between the power supply unit and the valve must be free from interceptions The pressure upstream from the cooling circuit must be at least 1 5 bar TYPE OF SYSTEM There are two different types of system Open vessel plant and closed vessel plant The product has been designed and realised to work with closed vessel systems CLOSED VESSEL PLANT System in which the water it contains is not in direct or indirect communication with the atmosphere Generally the closed vessel system has one of the following expansion vessels Pre loaded closed expansion vessel with membrane impermeable to the passage of gases Automatic closed expansion system with compressor and membrane impermeable to the passage of gases Automatic closed expansion system with transfer pump and membrane impermeable to the passage of gases Expansion system without diaphragm GENERALITY The closed systems must have Safety valve Pump control thermostat Acoustic alarm activation thermostat Temperature indicator Pressure indicator Acoustic alarm Adjustment automatic circuit breaker switch Automatic circuit breaker switch block thermostat Circulation system Expansion system Safety dissipation system incorporated with the generator with thermal safety valve self activated whenever the appliance does not have a temperature self adjustment system 9 9 9
35. er than that of the outlet connection of the safety valve For diameter of outlet connection it is intended the minimum internal diameter on the valve outlet upstream of the eventual internal threading CLOSED EXPANSION VESSEL Warnings check that the preload of the expansion vessel is set to 1 5 bar The vessel maximum exercise pressure must not be lower than the calibration pressure of the safety valve increased by overpressures characteristic of the same valve bearing in mind the eventual level difference between vessel and valve and the pressure generated by the functioning of the pump The capacity of the expansion vessel s is evaluated depending on the total system capacity as results from the project The closed expansion vessels must comply with the provisions concerning the design manufacturing conformity assessment and use of pressure appliances Intercepting objects or section decreases must be inserted practiced on the connection piping which can be constituted by system portions The insertion of a three way intercepting valve which allows connection between the vessel and the atmosphere for maintenance Operations is allowed Such device must be protected against accidental manoeuvres The connection pipe must be realised in order not to present scales or deposits storage points In case of more heat generators which feed the same plant or the same secondary circuit each heat generator must be connected directly to the expansion vessel o
36. eration which draw the combustion air in the room in which they are installed or inwhich there are type B gas appliances intended for room heating with or without production of domestic hot water and in adjacent and adjoining premises or in which in any case the depression measured during installation between the internal and external environment is greater than 4 Pa Installations in bathrooms bedrooms and studio flats Installation in bathrooms bedrooms and studio flats is only allowed for sealed or closed hearth appliances with ducted combustion air taken from the outside Installation premises requirements The support surfaces and or points must have a suitable load bearing capacity to support the weight of the appliance of the accessories and coatings The adjacent side and rear walls and the supporting surface must be made of non combustible material Installation near combustible materials or those sensitive to heat is permitted as long as there is a suitable safety distance which for pellet stoves is equal to REFERENCES INFLAMMABLE OBJECTS NON INFLAMMABLE OBJECTS A 200 mm 100 mm B 1500 mm 750mm C 200 mm 100 mm 9 Air inlet Inspection S floor protection figure 1 figure 2 In any case the temperature of the adjacent combustible materials must not reach a temperature equal to or greater than the room temperature increased by 65 C The minimum volume of the p
37. ermo product 6 6 8 8 Maximum content of water in the system for integrated expansion vessel I 23 23 33 36 33 3 bar safety valve integrated into the thermo product YES MES YES YES WES Minimum and maximum pressure switch integrated into the thermo YES YES YES YES YES product Pump integrated into the thermo product YES YES NES YES YES Pump max head m 5 5 5 5 5 Content of water in the system in addition to that of the 6 thermo product that can be managed with the integrated expansion vessel An additional expansion vessel must be installed for a higher content of water 4 Head m The following graph shows the behaviour of the circulator 1 pump used on our thermo products at the speeds that can be set 0 0 0 5 1 0 1 5 2 0 2 5 Flow rate m h ENGLISH 11 OExtraflame DEVICES in the relevant models Door micro switch With the door open the operation of the burn pot cleaning system is blocked Electronic pressure switch in the event of inadequate pression it sends the machine in alarm conditions F 2 5 A 250 fuse stoves protects the machine from violent current surges 85 C calibrated mechanical bulb with manual rearm intervenes by blocking fuel feed if the pellet tank t reaches the limit of 85 C Rearm must be performed by qualified staff and or the manufacturer s technical after sales assistance Pellet tank temperature control probe if the tank over heats the machine automatical
38. erse conditions strong wind freezing safety systems may intervene that switch the generator off If this occurs contact the technical after sales service and always disable the safety systems In the event the flue catches fire use suitable systems for suffocating the flames or request help from the fire brigade This appliance must not be used to burn waste Do not use any flammable liquids for ignition During the filling phase do not put the bag of pellets to into contact with the product The majolicas are top quality artisan products and as such can have micro dots crackles and chromatic imperfections These features highlight their valuable nature Due to their different dilation coefficient they produce crackling which demonstrate their effective authenticity To clean the majolicas it is recommended to use a soft dry cloth If a detergent or liquid is used the latter could penetrate inside the crackles highlighting them 9 9 ROUTINE MAINTENANCE Based on Decree 22 January 2008 n 37 art 2 routine maintenance means interventions aimed at reducing degradation due to normal use as well as dealing with accidental events entailing the need of first interventions which however do not modify the structure of the system upon which one is intervening or its intended use according to the requirements laid down by the technical standards in force and by the manufacturer s use and maintenance manual ENGLISH 5 OExtraflame HYDRAULIC
39. ession sensor The alarm can be reset by pressing key 1 for 3 seconds only if the fumes motor has stopped and if 15 minutes have passed from when the alarm was displayed ASPIRATION FAULT Fumes motor fault Contact after sales centre FUMES PROBE Fumes probe failure Contact after sales centre HOT FUMES High flue gas temperature Verify pellet feed see Pellet feed regulation If the problem cannot be solved contact an authorised technician CLEAN CHECK UP 1 2 1 START UP PHASE 2 WORK PHASE The door is not closed correctly The ash drawer is not closed correctly The combustion chamber is dirty The flue exhaust pipe is blocked Check hermetic door closure Check hermetic closure of the ash drawer Check cleanliness of the fumes pipe of the sensor in the primary air channel and the combustion chamber Check for the presence of pellets in the feed box NO The pellet feed box is empty ae Adjust pellet flow see Pellet feed adjustment IGNITION Pellet feed calibration inadequate Check the procedures described in the Ignition chapter NO IGNITION Take the stove to OFF conditions using key 1 and repeat the BLACK OUT 9 9 procedure described in the Ignition chapter NO PELLETS The 2 We empty Check for the presence of pellets in the feed box p Adjust pellet flow see Pellet feed adjustment The motor reducer does not fe
40. flame Coverings and finishings The coverings and finishings must only be applied after having verified the proper operation of the appliance according to the indicated modalities TECHNICAL INSTALLATION DOCUMENTATION When installation is complete the installer must provide the owner or person acting for him according to the legislation in force with the declaration of conformity supplied with 1 the use and maintenance manual of the appliance and of the system components such as for example the smoke ducts chimney etc 2 photocopy or photograph of the chimney plaque 3 system booklet where applicable The installer must ask to be issued with a receipt stating that the documentation has been provided and must keep it with a copy of the technical documentation relating to the installation Installation performed by several parties If the individual installation steps are carried out by different parties each must document the work carried out for the customer and the for the operator working on the next step INSPECTION AND MAINTENANCE Frequency of operations Maintenance of the heating system and of the appliance must be carried out on a regular basis according to the table below TYPE OF APPLIANCE INSTALLED lt 15kW 15 35 kw Pellet operated appliance 1 year 1 year Water operated appliances 1 r 1 r closed fireplaces thermo stoves thermo kitchens Boilers 1 year
41. g and working with wood Given that it does not use any glue to hold it together this type of fuel is completely environmentally friendly In fact the compactness of the pellets over time is guaranteed by a natural substance found in the wood itself wood coal In addition to being an environmentally friendly fuel in that it pushes wood residues to the limits pellets also have technical advantages While wood has a calorific value of 4 4kWh kg with 15 humidity after around 18 months of seasoning the calorific value of pellets is 5 kWh kg Pellet density is 650kg m3 and the water content is equal to 8 of its weight For this reason they do not require seasoning in order to arrive at a sufficiently adequate degree of heat yield The pellets used must comply with the characteristics described by the following standards EN PLUS UNI EN 16961 2 class or A2 NORMM 7135 DIN PLUS 51731 The manufacturer always recommended using pellets with a diameter of 6 mm with its products PELLET STORAGE In order to ensure problem free combustion pellets must be stored in a dry place Open the tank lid and load the pellets using a scoop THE USE OF EXPIRED PELLETS OR ANY OTHER MATERIAL WILL AFFECT THE FUNCTIONALITY OF YOUR i gt GENERATOR AND MAY LEAD TO THE TERMINATION OF THE WARRANTY AND CESSATION OF ANY ACCOMPANYING RESPONSIBILITY ON THE PART OF THE MANUFACTURER ENGLISH 21 OExtraflame CONTROL BOARD BUTTON DISP
42. isplayed Use keys 4 5 to enable disable ventilation brightness Press key 6 to confirm and 1 to return to the menu back to the initial status 999999 PELLET FEED ADJUSTMENT The following menu allows the adjustment of pellet feed as a percentage If the stove has functioning problems owing to the quantity of pellets adjust pellet feeding directly from the control board The problems correlated to the amount of fuel can be divided into 2 categories ENGLISH 29 OExtraflame NO FUEL the stove can never develop a suitable flame tending to remain very low even at high powers at minimum power the stove tends to almost switch off taking the stove into NO PELLETS alarm condition 9 when the stove displays the NO PELLETS alarm there may be non burned pellets inside the burn pot EXCESS FUEL the stove develops very high flame even at low power the panoramic glass is very dirty obscuring it almost totally the burn pot tends to become encrusted blocking the holes for air intake due to the excessive pellet feed as it is only burned partially The regulation to be performed is a percentage Therefore a modification of this parameter will lead to a proportional variation of all stove feeding speeds Feeding is from 3096 to 20 Follow the procedure on the display to perform this adjustment CONTROLS PROCEDURE Press the key 6 SET CLOCK will appear Press key 2 several times until USER is displayed
43. it inside the fumes exhaust systems especially if over sized The components of the fumes exhaust system must be chosen in relation to the type of appliance to be installed in compliance with in the event of metal chimneys UNI TS 11278 with particular attention to what is stated in the specification in the event of non metallic chimneys UNI EN 13063 1 and UNI EN 13063 2 UNI EN 1457 UNIEN 1806 considering especially temperature class pressure class fumes seal at least equal to the seal required for the appliance moisture resistance resistance to condensation class or level of corrosion and specification of the materials constituting the inner wall in contact with the fumes soot fire resistance class minimum distance from combustible materials Where due to high efficiency a pellet stove has fumes at a temperature of less than 160 C ambient see technical data it must be resistant to moisture The installer of the fumes exhaust system once the installation is complete and the relevant checks and inspections have been made must fix the chimney plaque supplied by the manufacturer with the product in a visible manner near the fireplace and which must be completed with the following information 99 99 ENGLISH 15 OExtraflame nominal diameter distance from combustible materials indicated in millimetres followed by the arrow and flame symbol installer data and date of installation Every time one m
44. l through MONDAY PRG1 will appear ON the days the day of the week will be ON OFF Press key 4 to activate or deactivate the displayed followed by OFF CHRONO function Select ON select from Monday to Elisirt in ON excluding Saturday and Sunday OFF SET H20 TEMPERATURE 1ST TIME SPAN Press key 6 to confirm and continue Press key 6 to confirm and continue START PRG1 programming SET PRGA j OFF j programming Use keys 4 5 to select the desired H2O 75 C START PRG1 OFF will appear temperature 65 80 C Press key 6 to confirm and continue 1ST TIME PERIOD SWITCH ON Use keys 4 5 to enter the time 8 00 Ba must be programmed which corresponds to the switch on 2 START PRG1 time of the 1st time period START PRG2 08 00 The sequence to be followed is the OFF To confirm and continue programming press button 6 Press button 3 to go back to the previous parameter SET CHRONO 1ST TIME PERIOD SWITCH OFF press button 6 Press button 3 to go back to the previous parameter ENABLE 1ST TIME PERIOD DAYS Use keys 4 and 5 to enable disable same and is repeated as for the 1ST TIME PERIOD SWITCH ON 2ND TIME PERIOD SWITCH ON At this point the second time period must be programmed The sequence to be followed is the same and is repeated as for the 1ST TIME PERIOD SWITCH ON On this occasion it is only
45. lations special or conventional requirements resulting from condominium regulations constraints laws or administration deeds must precede any other assembly or installation operation One must especially verify the suitability ofthe installation premises of the appliances already installed in the installation premises and in the adjacent and adjoining premises also powered by different fuels with particular reference to non compliant installations ofthefumes exhaust system oftheoutside air inlets SUITABILITY OF THE FUMES EXHAUST SYSTEM Installation must be preceded by a compatibility test between the appliance and the fumes exhaust system by verifying the existence of documentation relating to the system existence and content of the chimney plaque suitability of the internal section of the chimney absence of obstructions all along the chimney predominantly vertical height and development of the chimney existence and suitability of the chimney cap distance of the outside wall of the chimney and of the smoke duct from combustible materials chimney type and material absence of other chimney connections 9 9 9 9 ENGLISH 13 OExtraflame INSTALLATION Installation in premises with fire hazards is forbidden Installation in residential premises except for sealed operation appliances is also forbidden in which there are liquid fuel operated appliances with continuous or intermittent op
46. ly modulates to return to normal temperature values Mechanical air pressure switch blocks the pellet in the event of insufficient depression REFERENCE STANDARDS The installation must be in compliance with UNI 10683 2012 heat generators fed with wood and other solid fuels installation The chimneys must be in compliance with UNI EN 13063 1 and UNI EN 13063 2 UNI EN 1457 UNI EN 1806 in the event of non metallic chimneys EN 13384 1 13384 chimneys Thermal and fluid dynamic calculation methods UNI EN 1443 2005 chimneys general requirements UNI EN 1457 2012 chimneys clay ceramic flue liners UNI TS 11278 2008 Metal chimneys flue liners flue ducts UNI 7129 point 4 3 3 Fire Brigade provisions local rules and regulations NATIONAL REGIONAL PROVINCIAL AND TOWN COUNCIL REGULATIONS One must also bear in mind all laws and national regional provincial and town council Standards present in the country in which the appliance has been installed TERMS AND DEFINITIONS Aeration Air renewal is required both for the disposal of the combustion products and to prevent mixtures with a hazardous content of non combusted gases Closed hearth appliance Appliance designed for operation with closed combustion chamber Forced draught appliance Appliance with ventilation in the fumes circuit and combustion with fumes flow at a positive pressure with respect to the environment Chimney Structure
47. necessary to enter the time for example start at 15 00 and Stop at 22 00 and to activate the days Saturday and Sunday by setting them at ON WHEN THE WEEKLY PROGRAMMER IS ACTIVE A BOX OF THE RELATIVE ICON WILL APPEAR ON THE CONTROL BOARD 32 ENGLISH OExtraflame MAINTENANCE MAINTENANCE WARNINGS Inspection and maintenance operations must be carried out by specialised technicians who are aware of the directions reported in this manual Before carrying out any work make sure that The power cable s plug has been pulled out as the generator might have been programmed to turn on All the generator parts are cold The ashes are completely cold Periodically inspect the T shaped fitting on the smoke pipe located on the outlet of the generator by removing the hermetic container remove any ash and carefully place back the plug with the gasket ATTENTION HAVE THE GENERATOR VENTS AND SMOKE PIPE CLEANED AND CHECKED BY SPECIALISED PERSONNEL EVERY YEAR DAILY CLEANING TO BE CARRIED OUT BY THE USER Daily cleaning must be carried out by the generator s user with the utmost care after reading the instructions related to the procedures that need to be carried out later described in this manual The images are for illustration purposes Burn pot Remove the burn pot from the relevant compartment and free the holes using the appropriate fire irons supplied remove the ash from the burn pot using a
48. ney without protruding inwards the use of flexible metal pipes to connect the appliance to the chimney is not allowed RR 54 ZA d T es i Chimney Chimney Z 22 x Incorrect a yu wd Correct lt 207 874 ae z y m j Lj OK Lj 16 ENGLISH OExtraflame counter slope sections are not allowed thesmoke ducts must have along their entire length a diameter that is no less than that of the attachment of the appliance exhaust pipe any section changes are allowed only on the inlet to the chimney they must be installed so as to limit the formation of condensation and prevent their release from the joints they must be positioned at a distance no less than that indicated in the product specifications from combustible materials the smoke channel duct must allow to collect the soot and to be cleaned using a swab and inspected after being disassembled or through inspection openings when not accessible from inside the appliance ADDITIONAL REQUIREMENTS FOR APPLIANCES FITTED WITH AN ELECTRIC FAN FOR FUMES EXPULSION For the heat generator appliances equipped with electric fan for expelling fumes the instructions below must be followed The horizontal sections must have a minimum upward slope of 3 The length of the horizontal section must be minimal in an
49. ning of the fumes motor Off flue gas motor deactivated On flue gas motor active Flashing breakdown contact technical after sales service It indicates functioning of the tangential fan where present Off not working On working Flashing motor at minimum Lut It indicates functioning of the pellet feed motor Off pellet feed motor deactivated On pellet feed motor active 1 1 It indicates pump functioning Off pump deactivated On pump active Flashing the safety device is active H2O temperature gt 85 C IMA ENGLISH OExtraflame GENERAL MENU 7 1 GO BACK EXIT 2 3 BROWSE PARAMETERS NEXT 2 PREVIOUS 3 5 435 MODIFY SETTING DATA INCREASE 4 DECREASE 5 6 CONFIRM ACCESS MENU SET CLOCK SET CHRONO ENABLE CHRONO DAY i p LANGUAGE ITENFRDEES wrve START PRG1 HOURS ET THERMOSTAT USER FEES STOP PRG1 MINUTES 22 Y 5 Y gt ENABLE FAN MONDAY PRGI ON OFF ON OFF miam C DISPLAY SUNDAY PRG1 ON OFF Y TECHNIC SET RESERVED TO THE QUALIFIED PELLET SET PRG1 TECHNICIAN ia 75 C 2 V1 FAN THEOTHERSTIMEPERIODS Y STAND BY ON OFF
50. ove at the side panel Follow the instructions _ a em described below for Pass the STBY and the connection to the i AUX wiring through STBY and AUX clamps the indicated cable Remove the right v gland panel AUX Connection reserved for Extraflame conveyed waves accessories Contact the dealer for further details ENGLISH 27 OExtraflame USER MENU di N GO BACK EXIT 2 32 BROWSE PARAMETERS NEXT 2 PREVIOUS 3 5 MODIFY SETTING DATA INCREASE 4 DECREASE 5 6 CONFIRM ACCESS MENU P Menu SCROLLING TEXT VALUE FUNCTION DAY MON SUN Setting the day ofthe week HOURS 00 24 Adjustment of the hour SET MINUTES 00 59 Adjustment of the minutes CLOCK DATE 1 31 Adjustment of the date MONTH 1 12 Adjustment of the month YEAR 00 99 Adjustment ofthe year ENABLE CHRONO OFF Activation deactivation ofthe weekly programmer START PRG1 OFF 00 00 Time 1 ignition STOP PRG1 OFF 00 00 Time 1 switch off MONDAY PRG1 OFF SUNDAY us PRG1 OFF ON OFF Ignition switch off consents for various days SET PRG1 65 80 Temperature setting for the 1 time span START PRG2 00 10 OFF 00 00 Time 2 ignition STOP PRG2 00 10 OFF 00 00 Time 2 switch off MONDAY PRG2 OFF SUNDAY zs PRG2 OFF ON OFF Ignition switch off con
51. r plant expansion vessels unit altogether dimensioned for the total volume of water contained in the same plant or the same independent circuit Where it is necessary to separate the individual heat generator from the expansion vessel or expansion vessels unit a three way tap must be applied on the connection piping between the generator and the vessel in order to ensure in every position the connection of the generator with the expansion vessel or with the atmosphere The expansion vessels the connecting pipes the bleed pipes and drain pipes must be protected from freezing where this phenomenon occurs The solution used for this purpose is described in the design COMMISSIONING CHECKS Before connecting the boiler a wash all system piping in order to remove any residues which might compromise the correct functioning of certain system components pumps valves etc b check to verify that the flue has adequate draft is not narrowed and that other appliances do not discharge into the flue This is to prevent unexpected power increases Only after this control can the flue fitting be mounted between the boiler and the flue A check of the connections with pre existing flues is recommended AUTOMATIC THERMOSTATIC MIXER VALVE MANDATORY It is required to create an adequate anti condensation circuit that ensures a return temperature for the appliance of at least 55 C The anti condensation valve for example is applied in solid fuel boiler
52. remises in which to install the appliance must be greater than 15 INSERTS INSTALLATION In the event of installation of inserts access to the internal parts of the device is be prevented and during extraction it should not be possible to access to live parts Any wiring such as a power supply cable or room sensors must be positioned so as not to be damaged during movement of the insert or come into contact with hot parts 14 ENGLISH OExtraflame VENTILATION AND AERATION OF THE INSTALLATION PREMISES Ventilation is deemed sufficient when the room is equipped with air inlets according to the table Air inlet See figure 2 Appliance categories Reference standard Percentage of the net opening section with respect to the appliance fumes outlet section Minimum net opening value of the ventilation duct Pellet stoves UNI EN 14785 80 cm Boilers UNI EN 303 5 5096 100 cm In any case ventilation is deemed sufficient when the pressure difference between the external and internal environment is equal to or less than 4 Pa In the presence of type B gas appliances with intermittent operation not intended for heating they must have their own aeration and or ventilation opening The air inlets must meet the following requirements they must be protected with grids metal mesh etc but without reducing the net useful section they must be made so as to make the maintenance
53. s as it prevents the return of cold water in the heat exchanger Routes 1 and 3 are always open and together with the pump installed on the return they guarantee water circulation inside the biomass boiler exchanger A high return temperature allows efficiency improvement reduces formation of smoke condensation and prolongs the life span of the generator Valves onthe market have differentcalibrations The manufacturer advises use of model 55 c with 1 hydraulic connections Once the valve calibration temperature is reached route 2 is opened and the boiler water goes to the system via the flow Valve sold as an accessory optional 8 ENGLISH OExtraflame HYDRAULIC PLANT BASIC LAYOUT NOTE the drawing in the figure is an example KEY Primary air inlet Flue exhaust outlet Circulator pump in the models where provided T1 3 bar safety drain T2 Boiler flow outlet T3 Boiler return inlet M Manometer Thermometer G Filling system Safety valve discharge VB Balance Valve SI System exhaust GIORDANA IDRO ISIDE IDRO MELINDA IDRO DUCHESSA IDRO 3 Dae KD 5 ELISIR IDRO 2 i do
54. sents for various days SET CHRONO SET PRG2 65 80 C Setting room temperature for the 2 time span START PRG3 00 10 OFF 00 00 Time 3 ignition STOP PRG3 00 10 OFF 00 00 Time 3 switch off MONDAY PRG3 OFF SUNDAY ai PRG3 OFF ON OFF Ignition switch off consents for various days SET PRG3 65 80 C Setting room temperature for the 3 time span START PRG4 00 10 OFF 00 00 Time 4 ignition STOP PRG4 00 10 OFF 00 00 Time 4 switch off MONDAY PRG4 OFF SUNDAY m PRGAOFF ON OFF Ignition switch off consents for various days SET PRG4 65 80 Setting room temperature for the 4 time span LANGUAGE ITAL ENGL DEUT FRAN ESPA Selecting the language OFF Room temperature setting for front air fan SET THERMOSTAT ENABLE FAN ON OFF Enable disable the motor functioning of the front air fan DISPLAY 10 31 Selecting display brightness USER PELLET 30 20 Selecting the percentage of pellet feed V1 FAN 10 Front ventilation percentage selection STAND BY OFF ON Activation or deactivation of the stand by function KEYS LOCKED OFF ON Activation or deactivation of the keys locked function OFF ON _ Indicates the values that can be modified by the user as RESET by default in the models envisioned 28 ENGLISH OExtraflame USER MENU SET THERMOSTAT The following menu allows in models where provided setting the room temperature for those products equipped with front air fan On
55. th reduced physical sensory and mental capacities or who are unskilled persons unless they are supervised and trained regarding use of the appliance by a person responsible for their safety Children must be checked to ensure that they do not play with the appliance Do not touch the generator when you are barefoot or when parts of the body are wet or damp The safety and adjustment devices must not be modified without the authorisation or indications of the manufacturer Do not pull disconnect twist electric cables leaving the stove even if disconnected from the electric power supply mains It is advised to position the power supply cable so that it does not come into contact with hot parts of the appliance The power supply plug must be accessible after installation Do not close or reduce the dimensions of the airing vents in the place of installation The airing vents are essential for correct combustion Do not leave the packaging elements within reach of children or unassisted disabled persons The hearth door must always be closed during normal functioning of the product When the appliance is functioning and hot to the touch especially all external surfaces attention must be paid 9 9 9 Check for the presence of any obstructions before switching the appliance on following a prolonged period of inactivity The generator has been designed to function in any climatic condition even critical In particularly adv
56. ust cross combustible materials the following indications must be complied with a a a IH RE AN 1 SYMBOL DESCRIPTION QUOTAIMM b Minimum distance of combustible materials from the intrados of the framework floor wall 500 b 1 Minimum distance of combustible materials from the extrados of the framework floor 500 a Minimum distance from combustible materials defined by the manufacturer G xxx The single wall pipes are indicated in white The insulated double wall chimney systems are indicated in grey One can disregard the quota only in the event of using an appropriate heat protection screen for example wall plate to protect the intrados of the framework floor SMOKE DUCT General requirements The smoke ducts must be installed in compliance with the following general requirements be equipped with at least one sealed outlet for eventual fumes sampling they must be insulated if they cross through rooms that are not to be heated or outside the building they must not cross rooms in which the installation of combustion appliances is forbidden nor in other premises compartmentalised against fire or with a fire hazard nor in rooms and or areas that cannot be inspected they must be installed so as to allow normal thermal expansion they must be fitted to the opening of the chim
57. wall see figure below MAKE SURE THAT THE ASH IS COMPLETELY COLD BEFORE EMPTYING IT INTO A SUITABLE CONTAINER ROUTINE MAINTENANCE In order to guarantee proper functioning and safety of the device the Operations indicated below must be performed every season or more often when necessary DOOR ASH DRAWER AND BURN POT GASKETS The gaskets guarantee the tightness of the stove and its consequent good functioning These must be checked regularly if they should be worn or damaged they must be replaced immediately These Operations must be carried out by a qualified technician CONNECTION TO THE FLUE Suck and clean the pipe that leads to the flue yearly or anytime that it is necessary If there are horizontal tracts the residues must be removed before they can obstruct flue passage ALWAYS FOLLOW THE INSTRUCTIONS IN MAXIMUM SAFETY CONDITIONS WITHTHE STOVE FULLY COOLED DOWN SWITCHED OFF AND DISCONNECTED FROM THE MAINS ELECTRICITY SO C IF THE POWER SUPPLY CABLE IS DAMAGED IT MUST BE REPLACED BY THE AFTER SALES SERVICE OR BY A SIMILARLY QUALIFIED PERSON SO AS TO AVOID ALL RISKS e FAILURE TO CLEAN JEOPARDISES SAFETY e FORPROPER OPERATION THE STOVE MUST UNDERGO ROUTINE MAINTENANCE A QUALIFIED TECHNICIAN AT LEAST ONCE A YEAR ENGLISH 35 OExtraflame ROUTINE MAINTENANCE Some images could be offset from the original model
58. while the stove is still off automatically COOLING in coolingmode The alarm can only be released using button 1 when it switch off has been completed The stove can only be switched back on when it completely cold The normal operating phase is in WORK progress the stove is operating atthe set power MODULATION the stove is operating at minimum STAND BY Stove off waiting for re ignition due The stove will only re start when the external thermostat will request it STDBY BLACK OUT ROOMT The stove is cooling after a power cut Displays room temperature in the models where provided Once cooling is complete it will automatically ignite HOFF Stove off due to water temperature over set As soon as the water temperature drops below the set parameters the stove will switch back on ANTI FREEZE The anti freeze function is in progress as the H20 t is below the factory set threshold the pump is active until the water reaches the pre set factory parameter 2 C ANTILOCK The pump anti locking function is in progress only if the stove has been in Off status for at least 96 hours the circulator is activated for the amount of time set by the manufacturer to prevent it from locking ENGLISH 37 OExtraflame ALARMS DISPLAY EXPLANATION SOLUTION Indicates the presence of an alarm On indicates the presence of an alarm Flashing indicates the deactivation of the depr
59. y case no longer than 3 metres The number of direction changes including the one due to the use of the T element must not be more than 4 v EXAMPLES OF CORRECT CONNECTION TO THE CHIMNEY Installation with internal flue Insulated flue Installation with internal external flue Protection from rain and wind Condensation proof T fitting with omm inspection plug Protection from rain and wind In pl condensation proof T fitting with inspection Insulated flue sulated ug C IT IS NOT RECOMMENDED TO INSTALL A 90 BEND AS THE FIRST INITIAL PART SINCE THE ASH WOULD BLOCK THE PASSAGE OF THE FUMES IN A SHORT TIME CAUSING PROBLEMS TO THE GENERATOR DRAUGHT Ash deposited in the 90 bend Ash deposited in the 90 bend ENGLISH OExtraflame EXAMPLES OF CORRECT CONNECTION THE Protection from rain and wind Protection from rain and wind T Steel plate airtight gt gt Max 3 mt Ae
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