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MX2 CompoNet Option Board USER`S MANUAL - Innovative-IDM

1. MX2 A2037 E 3G3AX MX2 CRT A2037 E 3G3AX MX2 CRT A2037 E eds MX2 A2055 E 3G3AX MX2 CRT A2055 E 3G3AX MX2 CRT A2055 E eds MX2 A2075 E 3G3AX MX2 CRT A2075 E 3G3AX MX2 CRT A2075 E eds MX2 A2110 E 3G3AX MX2 CRT A2110 E 3G3AX MX2 CRT A2110 E eds MX2 A2150 E 3G3AX MX2 CRT A2150 E 3G3AX MX2 CRT A2150 E eds MX2 A4004 E 3G3AX MX2 CRT A4004 E 3G3AX MX2 CRT A4004 E eds MX2 A4007 E 3G3AX MX2 CRT A4007 E 3G3AX MX2 CRT A4007 E eds MX2 A4015 E 3G3AX MX2 CRT A4015 E 3G3AX MX2 CRT A4015 E eds MX2 A4022 E 3G3AX MX2 CRT A4022 E 3G3AX MX2 CRT A4022 E eds MX2 A4030 E 3G3AX MX2 CRT A4030 E 3G3AX MX2 CRT A4030 E eds MX2 A4040 E 3G3AX MX2 CRT A4040 E 3G3AX MX2 CRT A4040 E eds MX2 A4055 E 3G3AX MX2 CRT A4055 E 3G3AX MX2 CRT A4055 E eds MX2 A4075 E 3G3AX MX2 CRT A4075 E 3G3AX MX2 CRT A4075 E eds MX2 A4110 E 3G3AX MX2 CRT A4110 E 3G3AX MX2 CRT A4110 E eds MX2 A4150 E C 2 Message Router Object Class 0x02 Object Details 54 3G3AX MX2 CRT A4150 E 3G3AX MX2 CRT A4150 E eds No vendor specific attributes are supported Assembly Object Class 0x04 Appendix C C 3 Assembly Object Class 0x04 Supported Service Codes Table C 4 Assembly Object Supported Service Codes Service Code No hex 0E Get attribute single 10 Set attribute single Object Details Table C 5 Assembly
2. 36 APPENDIX A A SP IOS HO E PE eu c nos dre EX ba d ea qp qu du od 39 vii Table of contents APPENDIX B Assembly Specificatloli A AR A AAA E EE ES 41 B 1 Basic Speed Control IO 20 70 41 B 2 Extended Speed Control IO 21 71 reri iaeei eine ee ee aa e rh 42 B 3 Extended Speed and Torque Control IO 123 173 43 B 4 Special IO WA renee e E a aE A EE A sare Ru Sa ADU TE CERE ek eee 45 B 5 Extended Control IO 101 151 153 oooooocoocoonrrr e m n 46 B 6 Extended Speed and Acceleration Control IO 110 111 49 APPENDIX C General Object Specification S3 C 1 Identity Object Class 0x01 2 e ahh rn 53 C 2 Message Router Object Class 0X02 54 C 3 Assembly Object Class 0x04 o ooooooooooror ee a rr 55 C 4 Connection Object Class 0x05 cicesiteigos peip hise phasi p ERST RAI EE nE EE p ERER 56 C 5 Discrete Input Point Object Class 0x08 57 C 6 Discrete Output Point Object Class 0x09 57 C 7 Unit Parameter Object Class 0x94 58 C 8 CompoNet Link Object Class OXF7 2 0 0 0 cette e rr 58 AP
3. 21 Extended Speed Torque I O Output Words 24 Extended Speed Torque I O Input Words 24 Flex Mode Output Area with Typical Configuration 27 Flex Mode Input Area with Typical Configuration 27 Flex Mode Output Area with Motor Running Forward 28 Flex Mode Input Area with Motor RunningForward 28 Limitations Caused by Inverter Mode and Rating Selection 29 Option Board or Inverter Errors 31 Configuration Errors AI hmm 33 CompoNet Errors m lolum a IR MERE a en 34 Other Error Causes and Error Procedures 35 Basic Speed Control Output Assembly 20 Allocation 41 Basic Speed Control Output Assembly 20 Description 41 Basic Speed Control Input Assembly 70 Allocation 41 Basic Speed Control Input Assembly 70 Description 41 Extended Speed Control Output Assembly 21 Allocation 42 Extended Speed Control Output Assembly 21 Description 42 Extended Speed Control Input Assembly 71 Allocation 42 Extended Speed Control Inpu
4. Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Prod
5. Table B 19 Extended Control Output Assembly 101 Description m Description Forward run command 0 Stop 1 Forward run Reverse run command 0 Stop 1 Reverse run CI3 CI7 46 Control override for multi function input terminal 3 to 7 0 Reset 1 Override input Extended Control IO 101 151 153 Appendix B Table B 19 Extended Control Output Assembly 101 Description continuea FFL Force external fault trip Set external fault trip state on transition from O to 1 RST Fault reset Reset fault trip condition on transition from 0 to 1 C01 C02 CR Set relay output 0 Reset 1 Set multi function output 1 to 2 or relay output CR Rotational Reference rotational speed Unit RPM O 1 Hz 0 01 Hz Speed Reference If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High Frequency mode Unit is 0 1 Hz d060 2 High Frequency mode Unit is 0 01 Hz Torque Reference torque Unit 96 Reference Torque Com Compensation bias torque Unit 96 pensation Bias Note For safety reasons the FWD REV and RST command operation requires a rising edge 0 to 1 transition after power on and fault trip reset Assembly ID 151 Extended Control Input Table B 20 Extended Control Input Assembly 151 Allocation Bit Allocation Bit4 Bit3 RDY ARF DRR MO2 MO1 MR CFN Rota
6. il Option Board E Slave N E CompoNet network PC The Option Board connects to the Master via a CompoNet network cable Inverter I O data is generally shared with the Master s I O memory through the CompoNet network Every CompoNet communication cycle Inverter I O data Step by Step Basic Installation Section 2 3 is collected by the Option Board and exchanged with the Master The PC per sonal computer allows you to configure monitor program diagnose and operate the system 2 3 Step by Step Basic Installation 2 3 1 Option Board Mounting N HIGH VOLTAGE Always switch OFF the mains power supply to the Inverter before removing any covers Wait for the time specified on the Inverter front cover for the capacitors to discharge Not doing so may result in electrical shock Step 1 Loosen the screw of the option board cover remove the cover and put the cover aside NN ANN NS Step 2 For Inverters up to 4 0 kW only loosen the screws of the terminal block cover and remove the cover to enable access to the chassis ground terminal screws NUS NA 10 Section 2 3 Step by Step Basic Installation Inverter with a Secure the Option Board grounding cable to the MX2 A mounting screw Step 3 5 15 kW 5 5 5 5 15 kW
7. MX2 User s Manual Describes the installation and operation of the MX2 A Inverter CS CJ Series CompoNet Provides an overview of CompoNet Networks commu Master Units Operation nications specifications wiring methods and Compo Manual Net Master Unit functions Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NONINFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSE QUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALY SIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDL
8. RST FFL 0 Reset 1 Set override for Multi Function input 3 to 7 Control Override Input n Rotational Speed Reference default 0 01 Hz Rotational Speed Reference 1 n 2 Torque Reference 1 0 Reset 1 Set Multi Function 1 to 2 or Relay Output CR Set Relay Output Torque Reference n 3 Torque Compensation Bias 1 Torque Compensation Bias Table 17 Extended Speed Torque l O Input Words Bit Allocation 7 6 Description During forward run Stop reverse 15 14 Instance ID 71 Extended Speed Control Input During forward run Non zero speed During zero speed During zero speed n FLT WR RDY ARF DRR DZS DFR n Rotational Speed Monitor default 0 01 Hz n 1 2 Torque actual 1 During reverse run Stop forward During reverse run At reference At reference Inverter ready Inverter not ready Inverter ready Warning Normal Torque actual Warning Normal O 1 O 1 O 1 0 Accel decel phase 1 O 1 O 1 O Fault n 3 Output current monitor 0 1 A Output current monitor 1 4 Fault Trip Run command input selection Control from net n MIZ MIG MIS MIA MIS MI2 MI1 Step 6 Step 7 Step 8 Step 9 Step 10 24 0 local 1 CompoNet 0 OFF 1 ON Monitor Relay outputs Set the maximum allowable out
9. gt gt 0 0 3 phase 20 3 phase 40 If removed in Step 2 mount the termi nal Step 4 cover again and tighten the screw s Push the Option Board into the previ Step 5 ous location of the option board cover until it clicks into place 11 Step by Step Basic Installation Section 2 3 12 Step 6 Step 7 Step 8 Step 9 Note 1 Note 2 Press down on the indicated corner of the Option Board housing to ensure proper connection of the Option Board connector Check that there is no gap between the top edges of the Option Board and the Inverter casing WM AMM WM Secure the Option Board in place with the mounting screw do not over tighten Select the right warning language from the warning label sheet and replace the English warning if appropriate Refer to section 2 1 3 in the MX2 User s Manual Cat No 1570 for operations related to assembly and disassembly of the MX2 AL Inverter Some Inverter models do not include a screw for the grounding cable Please supply the recommended screw lock washer and washer to attach the grounding cable Table 4 Ground cable screw selection Inverter models Grounding Cable Attachment Screw 3 phase 200 V 5 5 7 5 kW M4 x 6 3 phase 400 V 5 5 7 5 kW Step by Step Basic Installation Section 2 3 Note 3 N HIGH VOLTAGE N WARNING N WARNING A Caution A Caution A
10. Table 8 Default Connection Path Description Assembly nr Hex Output Input Basic Speed IO Extended Speed IO default Extended Speed and Torque Control Special IO Extended Control IO Extended Control IO and Multi Function IO Monitor Flexible Format Extended Speed and Acceleration Control 15 16 Step 3 Step 4 Step 5 Step 6 Configuring the Option Board Section 3 2 It is recommended to set C102 3 to prevent the Inverter reset input RS and Stop reset button from interfering with Option Board during operation Setting C102 to another value causes the Option Board to reset when a trip condition is cleared See the MX2 Users manual Cat No 1570 for details on this parameter Table 9 Configuration of Inverter Reset Mode Selection Param Description seng C102 Reset mode selection Set to 3 Resetting only trip recommended set ting Inverter registers P044 P045 and P048 configure the CompoNet network related parameters Adjust these to configure required action in case a field bus network IDLE mode behaviour and or a fieldbus failure occurs Table 10 Configuration of CompoNet Parameters Description Setting Network Error Timer Communication watchdog timer while running Note additional to CompoNet inactivity watchdog timer 0 to 9999 in 0 1 s unit Set to O to disable Action on Network Set to 0 for inverter trip Default Error Set to 1
11. 5 Torque Actual High Byte Table B 12 Extended Speed and Torque Control Input Assembly 173 Description FLT Fault 0 Normal 1 Fault trip WR Warning 0 Normal 1 Warning DFR During forward run 0 Stop reverse 1 During forward run DRR During reverse run 0 Stop forward 1 During reverse run RDY Inverter ready status 0 Inverter not ready 1 Inverter ready CFN Ctrl from net run command input selection 0 Local 1 CompoNet reference RFN Ref from net speed reference input selection 0 Local 1 CompoNet reference ARF At reference 0 Acceleration or deceleration phase 1 At reference Drive Status Drive Status Startup Not ready Ready Enabled Stopping Fault trip stop Faulted tripped NONIAN 44 Special IO 100 150 Appendix B Table B 12 Extended Speed and Torque Control Input Assembly 173 Description Name Description Rotational Actual rotational speed monitor Unit RPM Speed Monitor If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High Frequency mode Unit is 0 1 Hz d060 2 High Frequency mode Unit is 0 01 Hz Torque Actual Actual torque monitor Unit 26 B 4 Special IO 100 150 Assembly ID 100 Special Output Table B 13 Special Output Assembly 100 Allocation Bit Allocation Bit7 Bit 6 Bits Bit4 Bit3 Bi
12. Trex 0003 ooa 0000 oses 0000 9000 0900 9000 Bit 15 12 13 12 11 10 9 1 8 7 6 5 4 3 2 1 0 Name JONT RNT TRQ UV OTO FA3 AL OD OL FA2 FAI RUN Ray Dir Value o j o Oy ojo opo o ojoro 21 0 21 90 Set Dir to reverse the direction of the motor The motor decelerates stops and then accelerates in the opposite direction The FA1 bit clears as soon as the reference frequency is changed Once the new reference frequency is reached the FA1 bit is once again set Clear the Opr bit to stop the motor The motor decelerates and comes to a halt 4 7 3 Faults and Trips 28 NWARNING NWARNING User trips can be generated by setting the EXT bit in coil data 0 You must always immediately clear the Opr bit in your PLC program when the Unit indi cates it is in Trip status for example when AL bit is set ON If the Opr bit is set when the trip condition is cleared the Inverter will immediately start running Always clear the Opr bit in your PLC program when the AL bit is set ON by the Inverter Not doing so may result in the motor starting unexpectedly when the trip is cleared Set and clear the RS bit in coil data O to clear a trip Always clear the RS bit after setting it Not doing so will result in new trip con ditions automatically being cleared Limitations Caused by Inverter Mode and Rating Selection Section 4 8 4 8 Limitations Caused by Inverter Mod
13. 3 4 Registration table Master Registration Sequence Step 6 Step 7 Step 8 Registration Tables are used to register Slave Units that are intended to par ticipate at particular node addresses to verify that they actually are participat ing At the same time they prevent unregistered Slave Units and Slave Units of the wrong models from participating in the network Perform the registration sequence of the Master Unit The registration sequence for a slave of non default Input and or Output size 2 words in 2 words out requires a manual adaptation of the EDS file Perform the following steps to resolve this issue Determine the input and output size of the assembly chosen This information can be found in Appendix C 3 Assembly Object Class 0x04 on page 55 As example take for instance you have selected Extended Control IO and Multi function input monitor assemblies 101 and 153 by selecting P046 Default Connection Path 5 The resulting output size is 8 bytes and input size is 10 bytes Adapt the non default sizes in the EDS file of the Unit you are configuring The data to change can be found in the CompoNet_10 part For the example the CompoNet IO part will look like this notice the length is in words instead of bytes CompoNet IO CompoNet Input Info 25 Length unit O bits l bytes 2 words 5 Length CompoNet Output Info 25 Length unit O bits l bytes 2 words 4 Length Install
14. FLT DRR DFR 1 Drive status n 1 2 Rotational Speed Monitor Low Byte 3 Rotational Speed Monitor High Byte n 2 4 Output Current Monitor Low Byte 5 Output Current Monitor High Byte n 3 6 Trip Cause 7 RFN CFN MI7 MI6 MI5 MI4 Table B 27 Extended Speed and Acceleration Control Input Assembly 111 Description Name Description During forward run 0 Stop reverse 1 During forward run During reverse run 0 Stop forward 1 During reverse run Fault 0 Normal 1 Fault trip At reference 0 Acceleration or deceleration phase 1 At reference MI1 to MI7 Monitor multi function inputs 1 to 7 0 OFF 1 ON CFN Ctrl from net run command input selection 0 Local 1 CompoNet reference Ref from net speed reference input selection 0 Local 1 CompoNet reference Extended Speed and Acceleration Control IO 110 111 Appendix B Table B 27 Extended Speed and Acceleration Control Input Assembly 111 Description continued Name Description Drive Status Drive Status Startup Not ready Ready Enabled Stopping Fault trip stop Faulted tripped Rotational Actual rotational speed monitor Unit RPM 0 1 Hz 0 01 Hz Speed Monitor If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High Frequency mode Unit is 0 1 Hz d060 2 High Frequency mode Unit is 0 01 Hz Ou
15. Not doing so may result in malfunction or damage When transporting or storing the 3G3AX MX2 CRT E Option Board keep the product within the specified storage temperature range Caution Never dispose electrical components by incineration Contact your state envi ronmental agency for details on disposal of electrical components and pack aging in your area 8 Compliance with EC Directives This product complies with EC Directives when mounted to an MX2 Inverter with the grounding cable connected xiii Compliance with EC Directives xiv 1 1 Introduction 1 1 1 Main Features Cyclic Data Exchange Inverter Parameter Access Simplified Start up Simplified Replacement Automatic Baud Rate Recognition SECTION 1 Getting Started The 3G3AX MX2 CRT E allows controlling monitoring and parameterization of an MX2 AU Inverter via a CompoNet network The 3G3AX MX2 CRT E serves as a gateway that passes communicated register values from the CompoNet network to the MX2 A Inverter and vice versa The 3G3AX MX2 CRT E adheres to the CompoNet CIP AC Drive profile The following functions are available via CompoNet communication by install ing the 3G3AX MX2 CRT E The CompoNet Master and 3G3AX MX2 CRT E can exchange data via a CompoNet Remote l O connection Output data from CompoNet Master to 3G3AX MX2 CRT E E g Run stop Reference frequency and Fault reset Input data from 3G3AX
16. Product name depending on the Depending MX2 AL inverter model See note on inverter Configuration Indicates the consistency value 0 Hex Consistency which is incremented if an inverter Value parameter is changed and stored to EEPROM through the Option Board interface Please note changes using the other Inverter interfaces Serial Digital operator will not influence this attribute Writing to EEPROM save Modbus address 0900 Hex class 64 Hex instance 09 Hex attribute O Hex will also increment this value Firmware Revi Indicates software version of the Depending sion Option CompoNet Option board on unit Board S3 Message Router Object Class 0x02 Appendix C Note The product code and the product name depend on the model of inverter being used as shown in the following table Table C 3 Model List Product Name EDS File Model Name MX2 AB001 E MX2 A2001 E 3G3AX MX2 CRT AB001_A2001 E MX2 ABOO2 E MX2 A2002 E 3G3AX MX2 CRT AB002_A2002 E MX2 ABOO4 E MX2 A2004 E 3G3AX MX2 CRT AB004_A2004 E MX2 AB007 E MX2 A2007 E 3G3AX MX2 CRT AB007_A2007 E MX2 AB015 E MX2 A2015 E 3G3AX MX2 CRT AB015_A2015 E MX2 AB022 E MX2 A2022 E 3G3AX MX2 CRT AB022_A2022 E 3G3AX MX2 CRT AB001_A2001 E eds 3G3AX MX2 CRT AB002_A2002 E eds 3G3AX MX2 CRT AB004_A2004 E eds 3G3AX MX2 CRT AB007_A2007 E eds 3G3AX MX2 CRT AB015_A2015 E eds 3G3AX MX2 CRT AB022_A2022 E eds
17. Board front cover before performing wiring maintenance or inspection Not doing so may result in electrical shock The OMRON 3G3AX MX2 CRT E CompoNet Option Board is attached to an MX2 AL Inverter Dangerous voltage exists until the MX2 AL Inverter power light is OFF Do not touch the conductive parts such as the internal PCB terminals or con nector while power is being supplied Doing so may result in electrical shock Do not attempt to take an Option Board apart or touch any internal parts while the power is being supplied Doing so may result in electric shock Do not attempt to disassemble repair or modify an Option Board Any attempt to do so may result in malfunction fire or electric shock Provide emergency stop circuits interlock circuits limit circuits and similar safety measures in external circuits NOT in the Option Board This ensures safety in the system if an abnormality occurs due to malfunction of the Option Board or another external factor affecting the Option Board operation Not doing so may result in serious accidents Fail safe measures must be taken by the customer to ensure safety in the event of incorrect missing or abnormal signals caused by broken signal lines momentary power interruptions or other causes Not doing so may result in serious accidents Do not touch the Inverter during power on and immediately after power off Hot surface may cause injury Installation Prec
18. Frequency mode Unit is 0 1 Hz d060 2 High Frequency mode Unit is 0 01 Hz Torque Actual Actual torque monitor Unit 96 Output current monitor Output current monitor Unit 0 1 A MI1 to MI7 Monitor multi function inputs 1 to 7 0 OFF 1 ON B 6 Extended Speed and Acceleration Control IO 110 111 Assembly ID 110 Extended Speed and Acceleration Control Output Table B 24 Extended Speed and Acceleration Control Output Assembly 110 Allocation Bit Allocation Bit4 Bit3 REF CTR FRS RST REV FWD Rotational Speed Reference Low Byte Rotational Speed Reference High Byte Acceleration Time Low Byte Acceleration Time High Byte Deceleration Time Low Byte 2 T N NIJA AJOIN oO Deceleration Time High Byte Table B 25 Extended Speed and Acceleration Control Output Assembly 110 Description Name Description Forward run command 0 Stop 1 Forward run Reverse run command 0 Stop 1 Reverse run Fault reset Reset fault trip condition on transition from O to 1 Activate Free run stop coasting 0 No action 1 Free run stop NetCtrl run command selection 0 Setting of inverter parameter A002 1 Network controlled NetRef speed and acceleration deceleration reference selection 0 Setting of inverter parameters A001 F002 and F003 1 Network controlled Rotational Sp
19. HEAD OFFICE OMRON CHILE SALES OFFICE Sao Paulo SP Brasil e 55 11 2101 6300 e www omron com br Santiago 9 56 9 9917 3920 OMRON ELECTRONICS MEXICO SA DE CV HEAD OFFICE OTHER OMRON LATIN AMERICA SALES Apodaca N L e 52 811 156 99 10 001 800 556 6766 mela omron com 54 11 4783 5300 OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands Tel 31 0 23 568 13 00 Fax 31 0 23 568 13 88 www industrial omron eu 1114E EN 01 07 10 Note Specifications are subject to change O 2010 Omron Electronics LLC
20. Object Object Details Instance Attribute Content Setting Default hex hex range Remote I O Data same as Basic Speed IO 00 00 00 00 Data Output Remote 1 0 Data same as Extended Speed IO 00 00 00 00 Data Output Remote 1 0 Data same as Basic Speed IO 00 00 00 00 Data Input Remote I O Data same as Extended Speed IO 00 00 00 00 Data Input Remote I O Data same as Special lO Output 00 00 00 00 Data 00 00 00 00 Remote 1 0 Data same as Extended Control IO 00 00 00 00 Data Output 00 00 00 00 Remote 1 0 Data same as Extended Speed 00 00 00 00 Data and Acceleration Control Output 00 00 00 00 Remote I O Data same as Extended Speed 00 00 00 00 Data and Acceleration Control Input 00 00 00 00 Remote I O Data same as Extended Speed 00 00 00 00 Data and Torque Control Output 00 00 Remote I O Flexible IO Output 00 00 00 00 Data 00 00 00 00 00 00 00 00 00 00 00 00 Remote I O Data same as Special IO Input 00 00 00 00 Data 00 00 00 00 Remote 1 0 Data same as Extended Control lO 00 00 00 00 Data Input 00 00 00 00 Remote 1 0 Data same as Extended Control lO 00 00 00 00 Data and Multi Function monitor Input 00 00 00 00 00 00 Remote I O Flexible IO Input 00 00 00 00 Data 00 00 00 00 00 00 00 00 00 00 00 00 Note 1 The data allocation of the assembly in this objects are the same as defined in Appendix D AC Drive Object Specification on
21. Y indicator and four digit Inverter dis AS play patterns are provided to assist T in troubleshooting To show the sta e o INx OUTX PA R tus of the indicators the following WA GA EIA da conventions are used a OFF is ini WARNI G Risk of electric shock ya oRead manual re installing i S BE E a oes 10 pe mr isi RR j x Flashing after disconnecting power supply Not important Ignore E50 Inverter error code n CON Not important Ignore Tip Do not clear the trip before you are finished troubleshooting an error When you clear the trip the error code is cleared from the four digit display You may therefore lose the error information before you are able to start troubleshoot ing Checking data in trip history is still an option in this case 5 1 1 Option Board or Inverter Errors During the Initialization process the MS and NS indicator shortly blink GREEN and RED to show correct operation of the indicator Once the initialization has MS been completed correctly the MS indicator will lit GREEN and the NS indica tor will be OFF The table below shows the indicator and display patterns caused by Option Board or Inverter Errors Table 23 Option Board or Inverter Errors Display amp Possible Cau
22. con trol the motor torque Step 1 Configure the Option Board and Network as explained in sections 3 1 Installa tion of EDS files and 3 2 Configuring the Option Board with Control IO and Multi function IO monitor Output assembly 101 Input assembly 151 Select P046 Default Connection Path 4 23 Controlling Inverter Torque Step 2 Step 3 Step 4 Step 5 Note Section 4 4 Set C003 52 ATR permission of torque command input to assign intelli gent input terminal 3 as torque enable See also section 4 3 Overriding Inverter inputs Set parameter A044 3 to enable Sensorless Vector Control SLV Set parameter PO33 6 to assign Torque command input selection to Option Board Restart the Inverter or reset the Option Board for the new settings to take effect The Inverter will only allow setting of torque related registers if it is configured to operate with CT rating in Std IM mode Your input and output words should now have the following layout Table 16 Extended Speed Torque l O Output Words Bit Allocation Description 0 Stop Forward Stop 7 6 5 4 3 2 1 0 15 14 13 12 11 10 9 8 Instance ID 123 Extended Speed and Torque Control Output n CI7 Cl6 CI5 Cl4 CI3 REV FWD 1 Forward 0 Stop 1 Reverse Reset Fault Trip condition on transi tion from O to 1 Force external fault trip from network Reverse Stop Fault Reset Force Fault CO2 CO1 CR E
23. electric shock It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully N WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Additionally there may be severe property damage A Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage Step 1 Indicates a step in a series of action steps required to accomplish a goal The number of the step will be contained in the step symbol Note Notes indicate an area or subject of special merit emphasizing either the product s capability or common errors in operation or maintenance Tip Tips give a special instruction that can save time or provide other benefits while installing or using the product The tip calls attention to an idea that may not be obvious if you are a first time user of the product 1 Hazardous High Voltage N HIGH VOLTAGE Motor control equipment and electronic controllers are connected to hazard ous line voltages When servicing drives and electronic controllers there may be exposed components with housing or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with anot
24. high word of double word Attribute not supported The attribute or inverter parameter does not exists Too much data The data is larger than the specified size accessing single word with double word data Object does not exist The specified Instance ID is not sup ported Vendor specific This code is returned in case of an Inverter error Invalid parameter The specified operation command data is not supported 71 Explicit Message Error Codes Appendix E 72 Note Tip Tip Tip Tip Flexible I O Mapping Flexible I O Settings Note 1 APPENDIX F Flexible Format The Flexible Format implements I O data exchange that supports direct map ping of MX2 AL Inverter Modbus registers in the I O area The Flexible For mat provides 1 User configurable allocation of the IO Data to any Modbus register 2 Flexibility to set the size of the IO data to only transfer the necessary data minimising fieldbus traffic This offers fieldbus and profile independent control of the MX2 A The exchanged registers are configured by setting Inverter registers P160 to P167 and P170 to P177 to the appropriate Inverter Modbus addresses The MX2 A tion Inverter Inverter places some restrictions on the Modbus register selec For a Modbus Register to be mapped for output data exchange it must be both run mod
25. page 59 Note 2 The size of the Flexible IO assemblies are depending on the actual configura tion 55 Connection Object Class 0x05 C 4 Connection Object Class 0x05 Supported Service Codes Object Details Table C 7 Connection Object Object Details Instance hex 01 Multicast Poll 1 0 S6 Attribute hex Table C 6 Connection Object Supported Service Codes Service Code No hex OE Get attribute single State 10 Content Status of the instance Set attribute single Setting Default range Instance type Type of the instance TransportClass _Trigger Defines behaviour of the connec tion Produced con nection size Indicates the maximum number of bytes for transmission Consumed connection size Indicates the maximum number of bytes for reception Expected packet rate Indicates the length of the internal processing timeout when a com munication request is received incremented by 10 ms units Watchdog tim eout action Indicates the action for internal processing timeout related to com munications 00 Retain timeout status until reset or cleared 01 Cut connection automatically 02 Operate again with same con nection as is Produced con nection path length Number of bytes for produced con nection path No data for explicit messages Produced con nection path Specifies the application object for produced
26. the EDS file in CX Integrator and perform the registration sequence of the Master Unit Confirm the Registration table shows the correct input and output size If these steps are omitted the CRM21 Master will fail to connect to the Slave at startup indicating both error d5 Verification error non existent Slave Unit and d6 Verification error unregistered Slave Unit 19 Registration table Section 3 4 20 4 1 Step 1 Step 2 Step 3 SECTION 4 Operations and Monitoring This section provides some common usage examples to help you get started Setting up inverter Unless otherwise specified all usage examples make use of the Extended Speed IO format as the default connection path Refer to section 3 1 Installa tion of EDS files Step 2 Prepare the Inverter and Option Board before start ing with the usage examples Initialize the Inverter mode to Std IM by first setting b171 1 and then b180 1 Refer to MX2 User s manual Cat No 1570 section 3 6 24 Set the Inverter rating to CT constant torque by setting b049 O Refer to the MX2 User s manual section 3 2 5 Configure the Option Board and Network as explained in sections 3 1 Installa tion of EDS files and 3 2 Configuring the Option Board with Extended Speed IO Output assembly 21 Input assembly 71 Select P046 Default Connec tion Path 1 If you configured everything correctly your output and input I O words should contain the following data
27. 2 Reverse Running 0 Stop 1 Reverse Running Ready Inverter ready 0 Not ready 1 Ready Faulted Inverter fault trip 0 No inverter fault trip 1 Inverter fault trip Warning Inverter warning 0 No inverter warning 1 Inverter warning Fault Rst Reset fault trip state of inverter when written to 1 Fault Code Current fault trip state code See note Ctrl From Net Run command input selection 0 Setting of A002 1 CompoNet controlled Net Fault Mode Inverter action on network error O Inverter fault trip and stop P045 1 1 Ignore P045 2 2 Vendor specific Force Fault Force external fault trip state for inverter on rising edge Force Status Status external fault forced 0 Fault not forced 1 Fault forced Net Idle Mode Inverter action on network idle mode 0 Stop P048 4 1 Ignore P048 2 2 Vendor specific Drive State Detail Drive State Detail value 0 Stopping Running Jogging Free running coasting Direct current DC braking Pickup Decelerated stop During pickup Retry Waiting Retry 10 Trip condition 11 Under voltage condition Trip Cause Returns direct trip cause E01 to E99 60 Free Run Activate Free run stop coasting 0 No action 1 Free run stop Control Supervisor Object Class 0x29 Note Appendix D The following table shows the con
28. 50 0x03 0x43 Function code OR ed with 0x80 1 2 4 n 1 2 Register Number Low Byte 3 Register Number High Byte n 2 4 Register Data Word Fault code 0 Low Byte 5 Register Data Word 0 High Byte n 3 6 Register Data Word 1 Low Byte 7 Register Data Word 1 High Byte The error codes for the Special lO operation are listed here below Table B 17 Special Input Assembly 150 Errors Function code error Description A code other than 03 10 43 or 50 Hex has been set as function code Register number error The specified register number does not exist Slave device failure Option inverter communication failure Data setting error An upper or lower limit for the write data set ting range was exceeded Writing mode error The inverter is in the wrong mode Register size error B 5 Extended Control IO 101 151 153 Assembly ID 101 Extended Control Output CI7 Cl6 Used 2 bytes read write on 4 bytes register or 4 bytes read write on 2 bytes register Table B 18 Extended Control Output Assembly 101 Allocation Bit Allocation Bit4 Bit3 CI5 Cl4 CI3 REV CO1 CR RST Rotational Speed Reference Low Byte Rotational Speed Reference High Byte Torque Reference Low Byte Torque Reference High Byte Torque Compensation Bias Low Byte NIJA AJOIN oO Torque Compensation Bias High Byte
29. 900 Hex value 1 Hex Command OO 0001 00 5501 Nea Nini el Destination Service Class ID Inst High B Data node address Code byte register Attr Low byte register Response 00 04 E 00 90 d No ofbytes Source Service received nodeaddress Code Explicit Message Error Codes E 4 Explicit Message Error Codes When an error response has been returned for the executed explicit message this response will have the following format _ NY No of bytes Source received node address Appendix E Service Error Code Code Within the frame one of the following error codes will be included Table E 5 Error Response Response Code Error Name Resource unavailable An internal communication error between Option Board and Inverter Service not supported The service code is incorrect Invalid attribute value The specified attribute inverter parame ter value is not supported The data writ ten is outside range Object state conflict The specified command cannot be exe cuted due to an internal error Attribute not settable An attribute ID supported only for reading has been executed for a write service code Device state conflict The specified command cannot be exe cuted in this inverter mode Not enough data The data is smaller than the specified size accessing only
30. Cat No I114E EN 01 la MX2 CompoNet Option Board Born to drive machines Model 3G3AX MX2 CRT E USER S MANUAL NSW 7 y Y WM 3 l iv Y 71 i AN 1 WARNING Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed pre cautions can result in injury to people or damage to property OMRON Product References All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product Trademarks and Copyrights Other product names and company names in this manual are trademarks or registered trademarks of their respective companies The copyright of the 3G3AX MX2 CRT E Option Board belongs to OMRON Corporation Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical systems an electrical engineer or the equivalent Personnel in charge of installing FA systems Personnel in charge of designing FA systems Personnel in charge of managing FA systems and facilities Personnel in charge of maintaining FA systems OMRON 2010 All rights reserved No part of this pu
31. Caution Table 4 Ground cable screw selection continued Inverter models Grounding Cable Attachment Screw 3 phase 200 V 11 15 kW M5x6 3 phase 400 V 11 15 kW Illustrations are only provided for one Inverter size The instructions however are generic and may be followed for all Inverter sizes Make use of the MX2 ALI Inverter manual Never operate the Inverter with the terminal block cover or backing plate removed Always connect the grounding cable to one of the ground terminals of the MX2 AL I Inverter Failure to abide could lead to serious or possibly fatal injury Provide emergency stop circuits interlock circuits limit circuits and similar safety measures in external circuits NOT in the Option Board This ensures safety in the system if an abnormality occurs due to malfunction of the Option Board or another external factor affecting the Option Board operation Not doing so may result in serious accidents Never touch the heat sink during or just after operation it can be very hot Be sure that the Option Board is mounted correctly Improper mounting may result in malfunction Be sure that all cable connector screws are tightened to the torque specified in the relevant manuals Incorrect tightening torque may result in malfunction 2 3 2 Installation Environment Clearance Please adhere to the requirements of section 2 3 2 in the MX2 User s manual Cat No 1570 on Installation E
32. D XX Inverter function code I Attribute ID YY The instance and attribute are calculated using a sequence number of the function group A 0 B 1 etc 1000 plus the function code value The resulting value is allocated to the instance high byte and attribute low byte Table E 3 Function Code Object Class 0x65 Supported Instance and Attribute Codes Function Code Decimal base Decimal range Hexadecimal range A001 A999 1 999 b001 b999 1000 1999 C001 C999 2001 2999 d001 d999 3001 3999 F001 F999 5001 5999 H001 H999 7001 7999 P001 P999 15001 15999 U001 U999 20001 20999 Note 1 Please refer to Appendix B of the MX2 User s Manual Cat No 1570 for details about Function code references and data sizes Note 2 All data written by Function Code or Modbus Register object are stored tem porary in the memory of the inverter Be sure to execute the ENTER com mand at the end of writing sequence to store the value in EEPROM The ENTER command is executed by enable the EEPROM write mode write 01 Hex to Modbus address 0902 Hex write to EEPROM write 01 Hex to Modbus address 0900 Hex Both operation can be performed by using Modbus Register Object Class Note 3 Function code F001 can not be written using the Function code object The Function code B127 has a data size of 2 words different from the Modbus register size of 1 word 67 Fun
33. ED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regu lations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other appli cation or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the prod ucts o Outdoor use uses involving potential chemical contamination or electrical interfer ence or conditions or uses not described in this manual o Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations o Systems machines and equipment that could present a risk to life or property Please know and ob
34. ID Instance ID B Data Code nodeaddress Code Attribute ID Response Nee Command EndCode No ofbytes Source Service Code received node address Code 4 7 Flexible Format The Flexible format lets you operate the Inverter using the Modbus registers directly For CompoNet the maximum of 8 words can be freely configured by the user Parameters P160 to P167 and P170 to P177 are used to map Mod bus registers into the cyclically exchanged IO data User parameters P160 to P167 configure the output data words where parameters P170 to P177 con figure the input data words Please refer to the Appendix F Flexible Format on page 73 for details on the flexible mode 26 Flexible Format Section 4 7 4 7 1 Typical Configuration Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Note Configure the Option Board and Network as explained in sections 3 1 Installa tion of EDS files and 3 2 Configuring the Option Board Set parameters P160 to 1F01h to map coil data O as the first output word Set parameters P161 and P162 to 0001h and 0002h to map the Modbus fre quency reference F001 as the 2nd and gr output words Set parameter P170 to 0005h to map Inverter status C as the first input word Set parameter P171 to 1E01h to map coil data 1 coil no 0010h to 001Fh into the second input word Set parameters P172 and P173 to 1001h and 1002h to map the Modbus fre quency monitor d001 as the third and fourth input word
35. MX2 CRT E to CompoNet Master E g Inverter status Output frequency and Output current etc The CompoNet Master can read and write parameter data via the 3G3AX MX2 CRT E using the explicit message communication The inverter parameters are accessible in multiple ways Access based on Function code Access based on the Modbus register address Several AC Drive profile attributes can also be accessed using the explicit message mechanism The 3G3AX MX2 CRT E can be set up easily just by wiring the Unit setting the CompoNet node address by either the rotary switches or by setting inverter parameter P190 and the default connection path P046 and restart ing the unit The Unit s configuration is read automatically when the power is turned ON or after a reset It is not necessary to make any settings with a spe cial Programming Device All parameters required by the 3G3AX MX2 CRT E are stored in the MX2 A Inverter The 3G3AX MX2 CRT E can be replaced requiring no re configura tion The 3G3AX MX2 CRT E automatically detects the Master s communication baud rate and no user configuration is required Introduction Section 1 1 1 1 2 Inverter Support The 3G3AX MX2 CRT E Option Board supports the MX2 AL Inverter with minimum revision of AAAA An MX2 AL Inverter that supports the 3G3AX MX2 CRT E Option Board can be recognised from the Inverter type label Please check that your Inverter type label displays revi
36. Option Board be sure that the setting of the rotary switches of the Option Board being replaced are restored to the replace ment Restoring parameters stored in the remote operator also restores the CompoNet node address Always check the node address and other net work related Inverter settings after restore 5 Application Precautions NWARNING Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems railroad systems aviation systems vehicles combustion systems medical equipment amuse ment machines safety equipment and other systems machines and equip ment that may have a serious influence on lives and property if used improperly consult your OMRON representative NWARNING It is extremely important that the Unit is used for its specified purpose and under the specified conditions especially in applications that can directly or indirectly affect human life You must consult your OMRON representative before using it in a system in the above mentioned applications NWARNING Failure to observe these precautions could lead to serious or possibly fatal injury Always read these precautions Check any user program in the system that acts as a CompoNet Master before actually running it Not checking the program may result in unex pected operation For safe operation clear the run command via CompoNet as soon as a trip condition is detected n
37. PENDIX D AC Drive Object Specification 59 D 1 Motor Data Object Class 0X28 59 D 2 Control Supervisor Object Class 0x29 60 D 3 AC DC Drive Object Class 0OX2A oo ooooooooor e rr hn 63 APPENDIX E CompoNet Explicit Messages 65 E 1 Basic Format of Explicit Messages 65 E 2 Function Code Object Class 0x65 spr sirene ne vo a E kanye poe dg 67 E 3 Modbus Register Object Class 0x64 69 EA Explicit Message Error Codes AA Ee REDE Ph OS ENN 71 APPENDIX F Flexible Format ii A ita e 73 Table index IA 75 R vision hisfOLy ici AA A AAA 77 viii Safety Messages For the best results with the MX2 AI Inverter carefully read this manual and all of the warning labels attached to the Inverter before installing and operat ing it and follow the instructions exactly Keep this manual handy for quick ref erence Definitions and Symbols A safety instruction message includes a Safety Alert Symbol and a signal word or phrase such as WARNING or CAUTION Each signal word has the following meaning N HIGH VOLTAGE Indicates a potentially hazardous situation which if not avoided could result in
38. Read INT SpeedActual 66 Parameter Class 29 Hex Instance 01 Hex Attribute 65 Hex Command Destination Service Destination Service ClassiD Instance ID Instance ID node address Code LN ID Response es t Ter No Wo ofbytes Source Service Source Service L data received node address Code The latest trip of the inverter has been caused by E62 value 3E Hex This is Force fault trip from the option board Parameter Class 29 Hex Instance 01 Hex Attribute 11 Hex Command Destination Service Class ID Instance ID Data Attribute ID node address Code Response fA fn No of bytes Source Service received node address Code Parameter Class 2A Hex Instance 01 Hex Attribute 07 Hex Command Destination Service Destination Service Class ID Instance D Instance ID a node address Code Response No CHARME CHACHI Source Service received node address Code The actual speed is read as 10 0 Hz 0064 Hex Please note the swapping of the data following CIP data type encoding Function Code Object Class 0x65 Appendix E E 2 Function Code Object Class 0x65 E 2 1 Supported Service Codes Table E 2 Function Code Object Class 0x65 Supported Service Codes Service Code No hex OE Get attribute single 10 Set attribute single E 2 2 Supported Instance and Attribute Codes The inverter parameter Function code are mapped to the object s instance and attributes Function Code Object Instance I
39. Restart the Inverter or reset the Option Board for the new settings to take effect If you configured everything correctly your output and input words should have the following mapping Table 18 Flex Mode mE Area with er Configuration Modos 739 T A 3 a T 173 D punpemmsis T7 7 T5 L3 BN Value Trex 0000 n 0000 07 07 07 007 50007 et 2 1 01 A Re e Opr Operation command In3 Intelligent input terminal Dir Rotation direction command In4 Intelligent input terminal 4 EXT External Trip In5 Intelligent input terminal 5 RS Trip reset In6 Intelligent input terminal 6 Ini Intelligent input terminal 1 In7 Intelligent input terminal 7 In2 Intelligent input terminal 2 Table 19 Flex Mode Input Area with Typical Configuration i a CI CC KAA ECETIA _ Value e 1 A A a pap 7 hex 0001 0002 0000 0000 0000 0000 0000 0000 P EA EEE Name JONT RNT TRO UV OTO FAS AL 0D OL FAZ FAI RUN Ray Dir value o o ojo o o o o o o 9 9 O 9 1 0 Dir Rotation direction AL Alarm signal Rdy Inverter ready FA3 Set frequency reached RUN Running OTQ Over torque FAL Constant speed reached UV Undervoltage FA2 Set frequency overreached TRQ Torque limited OL Overload advance notice RNT Operation time over OD Output deviation for PID control ONT Plug in time over InvstatC Inverter status C Refer to Inverter Manual section B 4 2 Confirm the Output has
40. Table 14 Extended Speed I O Output Words Bit Allocation 6 Description 0 Stop Forward Stop 14 Extended REF trol O 1 Forward 0 Stop 1 Reverse Reset Fault Trip condition on transi tion from O to 1 Reverse Stop Fault Reset REV NetCtrl Run command selection Rotational Speed Reference default 0 01 Hz 0 Setting of A002 1 Network controlled Rotational Speed Reference Table 15 Extended Speed I O Input Words 6 NetRef Speed reference selection 0 Setting of A001 1 Network controlled Drive Status Value Description Name Description Bit 1 0 FLT Fault Normal 14 Instance ID 71 Extended Speed Con n ARF REN CFN RDY DRR DFR trol Input Fault Trip Normal Warning 9 8 Startup Not ready Ready WR Warning During forward run WR FLT Drive Status see below Stop reverse During forward run During reverse run n 1 Rotational Speed Monitor default 0 01 Hz Stop forward During reverse run Rotational Speed Monitor A Caution Inverter ready Inverter not ready O 1 O 1 O 1 O 1 O 1 Inverter ready Ctrl from Net Run command input selection O Local 1 CompoNet reference Ref from Net Speed reference input selection 0 Local 1 CompoNet reference At reference 0 Accel de
41. a data size of 3 words and the Input has 4 words This is because P163 to P167 and P174 to P177 are all set to zero Do not set bit 15 of the Coil data O to ON The operation status coil QOOFh cannot be used in the output process area 27 Flexible Format Section 4 7 4 7 2 Operating the Motor Step 8 Step 9 Step 10 Step 11 Step 12 Set A001 3 and A002 3 so that the Inverter can be controlled using the Modbus registers in Flexible mode Set the Opr bit to put the Inverter in run mode The RUN indicator on the Inverter should light up at this point If this is not the case check your source selection Change F001 in the Output data to the desired frequency E g 1000 for 10 00 Hz Table 20 Flex Mode Output Area with Motor Running Forward 2 Mora 0 A T 9 T4 5 T8 L7 Col data 0 Foor wig 1 1 _ _ 1000 Value 2 1000 o o o o O0 hex 0002 0000 03E8 0000 0000 0000 0000 0000 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 A A en ao Value fo o o ojo ojyoyjoroj ojojo o jo t The motor accelerates until it reaches the desired frequency Notice that the FA1 bit is set once the inverter has reached the desired reference frequency Table 21 Flex Mode Input Area with Motor Running Forward 2 3 Wi O T T9 4 5 8 L7 InvstatC Con data 1 d001 MO T 1000 vue 3 26 x00 0 90 0 0
42. address setting actual value Value Explicit mes Waiting timer setting for getting sage timer token from Master to Slave 58 APPENDIX D AC Drive Object Specification D 1 Motor Data Object Class 0x28 Supported Service Codes Table D 1 Motor Data Object Supported Service Codes Service Code No hex OE Get attribute single 10 Set attribute single Object Details Table D 2 Motor Data Object Object Details Attribute Content Setting Default hex range 01 03 Motor Type Depends on the motor control mode which is lt 7 Yes Yes US selected for the inverter The motor control mode INT can be read by inverter parameter d060 Get values 3 PM synchronous motor d060 3 7 Squirrel cage induction motor d060 3 Set values 3 in case inverter control mode is not in this mode the inverter will be set to PM synchronous mode d060 3 7 in case inverter control mode is PM synchronous mode d060 3 the inverter will be set to ND mode d060 1 See note 06 Rated Current Motor rated current Unit 0 1 A none Depend Yes Yes UINT ing on inverter type 07 Rated Voltage Motor rated voltage Unit V none Depend Yes Yes UINT ing on Set Only defined set of values as indicated for inverter inverter parameter A082 AVR voltage select are type accepted 08 Rated Power Motor rated power Unit W cone Depend Yes Yes UINT ing on Set O
43. ap between the top edges of the replacement Option Board and the Inverter casing TUNA WM AMM Step 10 Secure the replacement Option Board in place with the mounting screw do not over tighten Caution When replacing an Inverter be sure that all Inverter settings of the Inverter being replaced are restored to the replacement 38 Bit Slave Units Electronic Data Sheet EDS Files Explicit Messaging Inverter Registration Table Repeater Units Torque Trip event Word Slave Units APPENDIX A Glossary Bit Slave Units are Slave Units that are allocated units of 2 bits in I O memory of the CPU Unit Bit Slave Units provide 2 or 4 digital contact I O points and have Standard or Sheathed Flat Cable already connected Text files which are used by network configuration tools such as CX Integrator to configure the system The configuration consists of CompoNet network related settings and may contain additional configurable parameters Explicit messages are acyclic communication messages used for configura tion or monitoring the devices over CompoNet A device that electronically changes DC to AC current through an alternating process of switching the input to the output inverted and non inverted It con tains three inverter circuits to generate 3 phase output to the motor Master Unit s Registration Table containing Slave Unit data i e the node address and corresponding Slave Unit model num
44. ata exchange causing unexpected latencies A Caution Make sure that commissioning mode is disabled before operating the system 34 Other Error Causes and Error Procedures Section 5 2 5 2 Other Error Causes and Error Procedures This section explains about errors which are not shown as specific LED indi cator states Table 26 Other Error Causes and Error Procedures Error event Possible cause and procedure Within CX Integrator the download or upload of the parameters of the Unit fail The Inverter may have limited write access to the parameters based on the Inverter mode selected The Inverter may be in Trip state which prevents parameters to be downloaded Check the proper Inverter mode and state before attempting downloading again Explicit message access of the parame ters using Function Code object or Mod bus Register object fail The Inverter may have limited write access to the parameters based on the Inverter mode selected The Inverter may be in Trip state which prevents parameters to be downloaded Check the proper Inverter mode and state before attempting downloading again 35 Maintenance and Inspection Section 5 3 5 3 Maintenance and Inspection 5 3 1 Replacing the Option Board N HIGH VOLTAGE Always Switch OFF the mains power supply to the Inverter before removing the Option Board Wait for the time specified on the Inverter front cover for the capacitors to discharge Not doing
45. atus LED Checking for node address duplication inter mediate state Lit Network is operating normally communica tions established Flashing Network is operating normally but communi cations have not been established Lit Option Board detects network communication not possible due to Communications error Node address duplication Network error Flashing Option board detects communication lost One or more Connections are in time out state Note Refer to Section 5 1 for Troubleshooting Using the LED Indicators on page 31 2 1 4 Rotary Switches The rotary switches are used to set the node address of the 3G3AX MX2 CRT E Option Board on the CompoNet network Set the node address as a decimal number between 0 and 63 Set the 10s digit on the left rotary switch and set the 1s digit on the right rotary switch The setting of the switches is read when the Unit power supply turns ON Y NV 10x tx There are two ways of configuring the CompoNetNode number 1 Setthe node address by the rotary switches to a valid value in the range O to 63 2 Setthe node address by Inverter parameter P190 Set the rotary switches to an invalid value between 64 to 99 to set the node address as the value of the P190 parameter See Section 3 2 Configuring the Option Board on page 15 for more details 2 2 Basic System Description CompoNet CRM21 Master MX2 ALI Inverter
46. autions Caution The product will be used to control an adjustable speed drive connected to high voltage sources and rotating machinery that is inherently dangerous if not operated safely Interlock all energy sources hazardous locations and guards in order to restrict the exposure of personnel to hazards The adjust able speed drive may start the motor without warning Signs on the equipment installation must be posted to this effect A familiarity with auto restart settings is a requirement when controlling adjustable speed drives Failure of external or ancillary components may cause intermittent system operation i e the system may start the motor without warning or may not stop on command Improperly designed or improperly installed system interlocks and permis sives may render a motor unable to start or stop on command 3 Installation Precautions NWARNING Always connect the grounding cable to one of the ground terminals of the MX2 AL I Inverter Failure to abide could lead to serious or possibly fatal injury Caution Failure to observe these precautions could lead to faulty operation of the Option Board or the Inverter or could damage either of the two Always read these precautions Install external breakers and take other safety measures against short cir cuits in external wiring Not observing this may result in burning Be sure that all cable connector screws are tightened to the torque speci fied in the r
47. ber of each registered Slave Unit This table can be registered from the CX Integrator to verify the Slave Units actually participating in the network and prevent unregistered Slave Units from participating in the network Units that can be used to expand the network by extending trunk lines or branching The rotational force exerted by a motor shaft The units of measurement con sist of the distance radius from shaft center axis and force weight applied at that distance Units are usually given as pound feet ounce inches or New ton meters An event that causes the inverter to stop operation is called a trip event as in tripping a circuit breaker The inverter keeps a history log of trip events They also require an action to clear Word Slave Units are Slave Units that are allocated units of 16 bits i e 1 word in I O memory of the CPU Unit 39 Appendix A 40 APPENDIX B Assembly Specification B 1 Basic Speed Control IO 20 70 Assembly ID 20 Basic Speed Control Output Table B 1 Basic Speed Control Output Assembly 20 Allocation Bit Allocation Bit4 Bit3 RST Rotational Speed Reference Low Byte Rotational Speed Reference High Byte Table B 2 Basic Speed Control Output Assembly 20 Description Name Description Forward run command 0 Stop 1 Forward run RST Fault reset Reset fault trip condition on transition from O to 1 Rotational Refe
48. blication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication About this Manual This manual describes the 3G3AX MX2 CRT E CompoNet Option Board for OMRON s MX2 ALI Inverter It also describes how to install and operate the Unit Please read this manual carefully so that you understand the information pro vided before installing or using the 3G3AX MX2 CRT E Option Board Start with the precautions in the following section They describe the operating environment and application safety measures which must be observed prior to and when using the 3G3AX MX2 CRT E Option Board Please be sure to read the related user manuals to use the 3G3AX MX2 CRT E Option Board safely and properly Be sure you are using the most current version of the manual mma Comexs CeNe
49. bute in the Control Supervisor Object Class 29 Hex Instance 01 Hex Attribute 11 Hex The two Extended Control IO assemblies Output 101 Input 151 contains the FFL Force Fault Trip bit and can be used for this feature Follow the instructions sections 3 1 Installation of EDS files and 3 2 Configur ing the Option Board to configure the assemblies Set bit 8 FFL of the first word of the output data to trip the Inverter The alternative is to use the explicit message mechanism to generate the external trip Please refer to Appendix E CompoNet Explicit Messages exam ple 3 for a description how to do this 4 5 2 Clearing a Trip NWARNING Step 1 Step 2 NWARNING When the inverter trips due to a fault condition first analyse the trip cause as explained in section 5 1 Troubleshooting Using the LED Indicators on page 31 or section 5 3 Maintenance and Inspection on page 36 Notice that the FLT bit is set present in all output assemblies when the Inverter trips In the event the Inverter is in a Trip state be sure to investigate the cause of this Trip state thoroughly before clearing the Trip Not checking the cause may result in unexpected operation Please clear the FWD and REV bits in your PLC program when a rising edge is detected on FLT Set the RST bit of the output assembly to clear the trip Always clear the run bits FWD and REV in your PLC program on the rising edge of the FLT bit Not doing so may result in t
50. ce the Option Board Section 5 1 Troubleshooting Using the LED Indicators 5 1 2 Configuration Errors If the Option Board is correctly configured the MS indicator will lit GREEN MS ration errors Table 24 Configuration Errors Display amp Possible Cause s Indicators One of the configuration parameters P160 P179 has been rejected by the Inverter The table below shows the indicator and display patterns caused by configu Corrective Action Check and correct the following items STEP I Does one of the parameters P168 P169 P178 or P179 con tain a value which is not zero Is one of the parameters P160 to P167 or P170 to P177 specifying a Modbus register that does not exist If one of the parameters P160 P167 is specifying a double word Modbus register Are both the low and high words specified in sequence by two consecutive parameters If one of the parameters P170 P177 is specifying a double word Modbus register Are both the high and low words specified in sequence by two consecutive parameters Is a specific Modbus register specified twice in the output parameter registers P160 P167 Is one of the output parameters P160 P167 specifying a Modbus register that is read only A register is read only if it has an R in the R W column in section B 4 2 of the MX2 User s manual Cat No 1570 Is one of the output parameters P160 P167 specifying a Modbus register of which the parameter i
51. cel phase 1 At reference Enabled Stopping Fault Trip Stop Faulted Tripped Check the Inverter settings for proper Inverter behaviour before actually oper ating the Inverter remotely via the network 21 Operating the Motor A Caution Section 4 2 The product will be used to control an adjustable speed drive connected to high voltage sources and rotating machinery that is inherently dangerous if not operated safely Interlock all energy sources hazardous locations and guards in order to restrict the exposure of personnel to hazards The adjust able speed drive may start the motor without warning Signs on the equipment installation must be posted to this effect A familiarity with auto restart settings is a requirement when controlling adjustable speed drives Failure of external or ancillary components may cause intermittent sys tem operation i e the system may start the motor without warning or may not stop on command Improperly designed or improperly installed system inter locks and permissions may render a motor unable to start or stop on com mand 4 2 Operating the Motor 4 2 1 Starting the Motor Step 1 Note Step 2 Step 3 Step 4 Set A001 4 and A002 4 so that the Inverter can be controlled using the CompoNet Option Board The net control CTR and net reference REF override bits in the 1 output word can be used to override A001 and A002 When these bits are set
52. connection path No data for explicit messages Depending on Default Connection Path Consumed connection path length Number of bytes for consumed connection path No data for explicit messages 3 Consumed connection path Specifies the application object for consumed connection path No data for explicit messages Depending on Default Connection Path Appendix C Discrete Input Point Object Class 0x08 Appendix C C 5 Discrete Input Point Object Class 0x08 Supported Service Codes Table C 8 Discrete Input Point Object Supported Service Codes Serio Code No he Get attribute single 10 Set attribute single Object Details Table C 9 Discrete Input Point Object Object Details Instance Attribute Content Setting Default hex hex range 01 to 07 Value Read input point value See 0 Off Note 1 On Override Override input point value 0 Off 1 On Note The instance 1 to 7 correspond to the MX2 ALI inverter input terminal 1 to 7 C 6 Discrete Output Point Object Class 0x09 Supported Service Codes Table C 10 Discrete Output Point Object Supported Service Codes Service Code No hex Service 0E Get attribute single 10 Set attribute single Object Details Table C 11 Discrete Output Point Object Object Details Instance Attribute Content Setting hex range 01 to 03 Value as the output p
53. ction Code Object Class 0x65 Appendix E Example 1 Reading single word Function Code Example 2 Writing double word Function Code 68 Parameter d005 Intelligent input terminal status Command 50000000 _ SY Destination Service ClassID Instance ID Attribute ID node address Code Response x _ __ ONS No of bytes Source Service received node address Code Data The instance and attribute are determined as value 3 d 1000 005 equals 3005 or OBBD Hex The response shows input 1 has been set Please note the swapping of the data following CIP data type encoding Parameter P060 Multistage position O value 128000 01F400 Hex Command v 10 00 65 00 3A 04 00 F4 01 00 p _ _ YY fe eS Destination Service Class ID Instance ID B Data node address Code Attribute ID Response u No of bytes Source Service received node address Code The instance and attribute are determined as value 15 P 1000 060 equals 15060 or 3AD4 Hex Please note the swapping of the data following CIP data type encoding to set decimal value 128000 Modbus Register Object Class 0x64 Appendix E E 3 Modbus Register Object Class 0x64 E 3 1 Supported Service Codes Table E 4 Modbus Register Object 0x64 Supported Service Codes Service Code No hex OE Get attribute single 10 Set attribute single E 3 2 Supported Instance and Attribute Codes For this Object the corresponding Modbus re
54. decelerates and comes to a stop ARF bit clears as soon as the run bit is cleared Before continuing set Rotation Speed Reference to 0 Hz The motor can also be brought to a stop by setting Rotation Speed Reference to O Hz and leaving the run bits set The Inverter will however stay in run mode once the motor has reached 0 Hz Overriding Inverter inputs Section 4 3 4 2 4 Stopping the Motor Free running An alternative to Step 6 is a free run stop The Inverter stops controlling the motor and the motor coasts to a stop Set C001 11 FRS free run stop to assign intelligent input terminal 1 as free run stop enable Set the terminal input 1 to ON to enable free run stop During a free run stop Rotation Speed Monitor immediately drops to O and ARF bit is cleared 4 2 5 Changing Speed Reference and Speed Monitor Scaling Rotational Speed Reference and Rotational Speed Monitor are word regis ters The scaling of these values depend on the inverter s Motor poles setting P049 1 In case P049 has non zero value the Unit is RPM 2 In case P049 is set to zero the Unit depends on the inverter mode If the inverter is in High Frequency HF mode the Unit is 0 1 Hz The unit will be 0 01 Hz in other modes For the second option Unit is either 0 1 Hz or 0 01 Hz the maximum fre quency which can be set is 400 00 Hz Please refer to MX2 User s manual Cat No 1570 for instructions about inverter modes and parameter P049 4 3 Ove
55. ds MX2 A2001 E MX2 AB002 E 3G3AX MX2 CRT AB002_A2002 E eds MX2 A2002 E MX2 AB004 E 3G3AX MX2 CRT AB004_A2004 E eds MX2 A2004 E MX2 AB007 E 3G3AX MX2 CRT AB007_A2007 E eds MX2 A2007 E Introduction to CompoNet 1 3 1 3 1 Table 2 Device List continuea Model name MX2 AB015 E MX2 A2015 E Name of EDS file 3G3AX MX2 CRT AB015 A2015 E eds Section 1 3 Product Code MX2 AB022 E MX2 A2022 E 3G3AX MX2 CRT AB022_A2022 E eds MX2 A2037 E 3G3AX MX2 CRT A2037 E eds MX2 A2055 E 3G3AX MX2 CRT A2055 E eds MX2 A2075 E 3G3AX MX2 CRT A2075 E eds MX2 A2110 E 3G3AX MX2 CRT A2110 E eds MX2 A2150 E 3G3AX MX2 CRT A2150 E eds MX2 A4004 E 3G3AX MX2 CRT A4004 E eds MX2 A4007 E 3G3AX MX2 CRT A4007 E eds MX2 A4015 E 3G3AX MX2 CRT A4015 E eds MX2 A4022 E 3G3AX MX2 CRT A4022 E eds MX2 A4030 E 3G3AX MX2 CRT A4030 E eds MX2 A4040 E 3G3AX MX2 CRT A4040 E eds MX2 A4055 E 3G3AX MX2 CRT A4055 E eds MX2 A4075 E 3G3AX MX2 CRT A4075 E eds Introduction to CompoNet Overview of CompoNet CompoNet Networks feature easy operation and installation in a component level network connecting PLCs and on site I O The PLC and CompoNet Slave Units cyclically exchange I O information through a CompoNet Master Unit refreshing I O in sync with the PLC scan CompoNet just like DeviceNet is a membe
56. e and Rating Selection Note 1 The Inverter mode and rating selection directly affects several aspects of the Option Board usage Refer to the MX2 User s manual section 3 6 24 The fol lowing table lists the most common consequences of the various Inverter modes and ratings Table 22 Limitations Caused by Inverter Mode and Rating Selection Inverter Mode and Standard Induction Motor High Permanent Rating Constant Variable Frequency Magnet Torque Torque Rotational speed scaling 0 01 Hz 0 1 Hz 0 01 Hz Torque related registers Available Not available see note 1 The Inverter will trip due to a cyclic mapping fault if you use torque related registers in the process area when not available 29 Limitations Caused by Inverter Mode and Rating Selection Section 4 8 30 SECTION 5 Troubleshooting and Maintenance 5 1 Troubleshooting Using the LED Indicators The two bi color LED indicators on the Option Board provide information O on the Option Board mode and sta gt M tus and the network status c When an error occurs the Option Board trips the Inverter so that an Conn gt error code is displayed on the four Cocke v digit display of the Inverter Use the error code to help troubleshoot the error LI In the following sections typical LED
57. e editable and writable MX2 AL Inverter parameters may not be accessible depending on the Inverter s mode High frequency mode Permanent magnet mode Torque mode etc Refer to section B 4 2 of the MX2 User s manual Cat No 1570 for a list of the Inverter registers which provide write access Refer to section 3 2 3 of the MX2 User s manual for an explanation on run mode edit registers The MX2 ALI Inverter parameter B031 Sofware Lock Mode determines the various protection levels Be sure to set the appropriate value BO31 10 to be able to set parameter during run mode When using Flexible Format the Inverter is controlled via Modbus registers Set A001 A201 3 and A002 A202 3 to make use of the Modbus control registers for typical Flexible Format use Table F 1 Flexible Format I O Mapping Content Output Area Modbus register set by P160 Input Area Modbus register set by P170 Modbus register set by P161 Modbus register set by P171 Modbus register set by P162 Modbus register set by P172 Modbus register set by P163 Modbus register set by P173 Modbus register set by P164 Modbus register set by P174 Modbus register set by P165 Modbus register set by P175 Modbus register set by P166 Modbus register set by P176 Modbus register set by P167 Modbus register set by P177 Please consider the following notes when setting the parameters P160
58. each of the MX2 Inverter models a specific EDS file exists for the Option Board The EDS files contain specific parameter data default ranges depending on the model Perform the following steps to install the EDS files prior to configure the network Download the EDS files named 3G3AX MX2 CRT U E eds for the 3G3AX MX2 CRT E Option Board via the Omron website http industrial omron eu Install add these EDS files to the CompoNet Master Unit configuration pro gram used to configure your CompoNet master 3 2 Configuring the Option Board Step 1 Step 2 All Option Board parameters are stored in the MX2 AL Inverter This allows for easy replacement of the Option Board without the need to re configure After connecting the Option Board to an MX2 ALI Inverter for the first time however proceed with the following steps There are two ways of configuring the CompoNet node number a Setthe CompoNet node number using the rotary switches on the front of the Unit b Set the rotary switches to an invalid value 64 to 99 and configure Inverter parameter P190 Use either the Inverter keypad or any other method of configuring the inverter parameters See note 1 Table 7 Configuration of Node Number Param Description ag P190 CompoNet Node 0 to 63 default 0 Address Select the required Output and Input assembly pair by setting inverter param eter P046 Default Connection Path
59. ed Speed and Torque Control Output Assembly 123 Description Name Description Forward run command 0 Stop 1 Forward run Reverse run command 0 Stop 1 Reverse run Fault reset Reset fault trip condition on transition from O to 1 NetCtrl run command selection 0 Setting of inverter parameter A002 1 Network controlled NetRef speed reference selection 0 Setting of inverter parameter A001 1 Network controlled 43 Extended Speed and Torque Control IO 123 173 Appendix B Table B 10 Extended Speed and Torque Control Output Assembly 123 Description Rotational Reference rotational speed Unit RPM 0 1 Hz 0 01 Hz Speed Refer ence If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High Frequency mode Unit is 0 1 Hz 0060 2 High Frequency mode Unit is 0 01 Hz Torque Refer Reference torque Unit 96 ence Note For safety reasons the FWD REV and RST command operation requires a rising edge 0 to 1 transition after power on and fault trip reset Assembly ID 173 Extended Speed and Torque Control Input Bit Allocation Table B 11 Extended Speed and Torque Control Input Assembly 173 Allocation n 0 ARF RFN CFN RDY DRR DFR WR FLT 1 Drive status n 1 2 Rotational Speed Monitor Low Byte 3 Rotational Speed Monitor High Byte n 2 4 Torque Actual Low Byte
60. eed Refer ence Reference rotational speed Unit RPM O 1 Hz 0 01 Hz If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High Frequency mode Unit is 0 1 Hz d060 2 High Frequency mode Unit is 0 01 Hz 49 Extended Speed and Acceleration Control IO 110 111 Appendix B Note Assembly ID 111 Extended Speed and Acceleration Control Input S0 Table B 25 Extended Speed and Acceleration Control Output Assembly 110 Description continued Name Description Acceleration time Reference acceleration time Unit 0 1 s Range of setting 0 1 to 3600 0 Be sure to set the REF bit to control the acceleration or deceleration time using this assembly Otherwise the F002 and F003 will be used independent of parameter A001 Deceleration time Reference deceleration time Unit 0 1 s Range of setting 0 1 to 3600 0 Be sure to set the REF bit to control the acceleration or deceleration time using this assembly Otherwise the F002 and F003 will be used independent of parameter A001 For safety reasons the FWD REV and RST command operation requires a rising edge 0 to 1 transition after power on and fault trip reset Table B 26 Extended Speed and Acceleration Control Input Assembly 111 Allocation Bit Allocation Biz Bi 6 Bts Bit4 Bia Biz Bii BRO n 0 MIS MI2 MI1 ARF
61. elevant manuals Incorrect tightening torque may result in mal function Do not allow metal clippings to enter either Option Board or Inverter when wiring or installing the unit Follow the network configuration and wiring instructions provided in the CompoNet Master Units Operation Manual Cat No W456 Wire the CompoNet cables and connectors correctly Incorrect wiring may result in burning Be sure that the network connectors are clicked into place correctly Improper latching may result in malfunction Always connect a Terminating Resistor at the prescribed locations of the CompoNet network to ensure the quality of the transmission path Do not apply termination anywhere else Be sure that the Option Board is mounted correctly Improper mounting may result in malfunction Disconnect the grounding cable when performing withstand voltage tests Not disconnecting the grounding cable may result in burning 4 Configuration Precautions Caution Failure to observe these precautions could lead to unexpected operation of the Option Board or the Inverter Always read these precautions Check the network related Inverter settings regarding CompoNet node address and CompoNet remote I O allocation Not doing so may result in unexpected operation When replacing an Inverter be sure that all Inverter settings of the Inverter being replaced are restored to the replacement xi Application Precautions When replacing an
62. ent online address of the Unit The CompoNet master cannot communi Check and correct the following items cate with the Option Board because the Does the Slave Unit on the CompoNet network also have the node address is already is use same node address The Option Board detects communica Check and correct the following items tion idle or communication timeout during s the CompoNet master sending IDLE messages Check RUN mode P044 P048 to select the Action on Network Idle Increase the value of P044 the timeout value Connection time out The Option Board Check and correct the following items detects communication lost Is the ground cable of the option board connected with a ground terminal of the MX2 Inverter Are the MX2 installation guidelines to comply with EMC recom mendations properly implemented refer to MX2 Users manual Cat No 1570 section D 1 Are the correct pins wired on the CompoNet connector Are there any short circuits or line interruptions 5 1 4 Commisioning Mode When using one of the OMRON tools during commissioning time the 3G3AX MX2 CRT E can be set into commissioning mode A clear indication will be given by the tool Commissioning mode is NOT an error but it can influence normal system operation During commissioning mode Inverter parameter access takes pri ority over cyclic data exchange Accessing Inverter parameters will therefore delay cyclic d
63. es 58 Unit Parameter Object Object Details 58 CompoNet Link Object Supported Service Codes 58 Motor Data Object Supported Service Codes 59 Motor Data Object Object Details 59 Control Supervisor Object Supported Service Codes 60 Control Supervisor Object Object Details 60 Error Code Conversion Te sedes dnei eh 61 AC DC Drive Object Supported Service Codes 63 AC DC Drive Object Object Details 63 Service Codes ii m rette a eU E ERE LR KE M ie 65 Function Code Object Class 0x65 Supported Service Codes 67 Function Code Object Class 0x65 Supported Instance and Attribute Codes 67 Modbus Register Object 0x64 Supported Service Codes 69 Error RESPONSE cri A A atit dera T Rr e eee E goa 71 Flexible Format I O Mapping 73 Revision history A manual revision code appears as a suffix to the catalog number on the front cover of the manual Cat No 1114E EN 01 Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the pr
64. evious version Revision code Date Revised content July 2010 Original production 77 Terms and Conditions of Sale OMRON Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyers purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net bi
65. for deceleration and trip Set to 2 for no action Set to 3 for stop due to free run Set to 4 for deceleration and stop Action on Network Set to 0 for inverter trip Default Idle Mode Set to 1 for deceleration and trip Set to 2 for no action Set to 3 for stop due to free run Set to 4 for deceleration and stop Registers A001 and A002 are used by the Inverter to adjust the frequency source and control source If the second motor parameter set is used regis ters A201 and A202 also have to be set Adjust these in accordance with the following table Table 11 Configuration of Source Selection Parameters Param Description Seng A001 Motor 1 For option board as source Frequency Source Set to 4 Option Board input for all assemblies A002 Motor 1 Run except Flexible format P046 is not 6 Command Source Set to 3 Modbus network input in case of Flexible format P046 is 6 Registers P033 P036 C021 C022 and C026 are used by the Inverter to adjust some Inverter function sources If required adjust these in accordance with the following table Configuring the Option Board Description Torque Command Source Section 3 2 Table 12 Configuration of Other Selection Parameter Setting For option board as source Set to 6 Option Board input for all assemblies except Flexible format P046 is not 6 Set to 3 Digital Operator input for Flexible format P046 is 6 Torque Bias Mode For opti
66. fter some changes it would be convenient to start with a small configuration which is correct and add a new register one by one checking by restarting the Unit Set the following register values e P160 1F01h This gives you control over Modbus Coils 0000h through OOOFh using the first output word These coils implement all the important control functions of the MX2 ALJ Inverter P161 2 0001h and P162 0002h This gives you control over the fre quency reference using output words 2 and 3 e P170 1E01h This allows you to monitor Modbus Coils 0010h through 001Fh as the first input word These coils implement the most important status information of the MX2 AL Inverter e P171 1001h and P172 1002h This allows you to monitor the output frequency using input words 2 and 3 The Modbus coil definitions for the MX2 AL Inverter are listed in section B 4 1 of the MX2 User s manual Cat No 1570 In case the output data is required to be as small as possilbe please consider to only use register 0002h instead of both 0001h and 0002h as frequency reference The resulting configuration is P160 1F01h and P161 0002h Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Table 25 Table 26 Table B 1 Table B 2 Table B 3 Tab
67. gister of the inverter parameter are mapped to the object s instance and attribute Modbus Register Object Instance ID XX Modbus register address XXYY Hex High byte Low byte Attribute ID YY In case of the Modbus Address XXYY Hex the instance of the object is mapped to XX and the attribute is mapped to YY Note 1 Please refer to Appendix B of the MX2 User s Manual Cat No 1570 for details about Modbus registers and data sizes Note 2 All data written by Function Code or Modbus Register object are stored tem porary in the memory of the inverter Be sure to execute the ENTER com mand at the end of writing sequence to store the value in EEPROM The ENTER command is executed by enable the EEPROM write mode write 01 Hex to Modbus address 0902 Hex write to EEPROM write 01 Hex to Modbus address 0900 Hex Both operation can be performed by using Modbus Register Object Class Example 1 Parameter Coil data 1 address 1E01 Hex Reading single word Command Modbus register o oE 00 e 00 o L Attr Low byte register estination ervice ass nst Hig node address Code byte register Response 00 w oo 8E 06 00 NNNM No of bytes Source Service received node address Code Data Please note the swapping of the data following CIP data type encoding 69 Modbus Register Object Class 0x64 Appendix E Example 2 Writing single word Modbus register 70 Parameter EEPROM Save parameter 0
68. he motor starting unexpect edly when the trip is cleared via CompoNet or the Stop reset button on the Inverter 25 Accessing Parameters Section 4 6 4 6 Accessing Parameters CompoNet explicit messages sent from the Master Unit to the 3G3AX MX2 CRT E Unit can be used to access any parameter from the Unit or the MX2 ALI Inverter Please refer to the Appendix E CompoNet Explicit Messages on page 65 for details and examples Refer to the CompoNet Master Units Operation manual Cat No W456 for details on how to send the explicit messages to the 3G3AX MX2 CRT E Below are examples for usage of the OMRON CJ1W CRM21 Master Unit with the FINS Explicit Message Send command 2802 4 6 1 Accessing General AC Drive Profile Objects Reading the value of MX2 AL inverter input terminal 4 Command SA MN mn A Command Destination Service Class ID Instance ID L_ attribute ID Code nodeaddress Code Response Nini ii il Command EndCode No ofbytes Source Service L Data Code received nodeaddress Code The value of input terminal 4 is ON 4 6 2 Accessing Inverter parameter using Function Code Object Writing the value of the acceleration time F002 to 3 00 seconds 012C Hex The parameter F002 corresponds to address 5002 138A Hex Please note the swapping of the data following CIP data type encoding Command 288 02 mM o 10100 eoo 13 x ol oo o NN ff ff Command Destination Service Class
69. her person in case an emer gency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery ix General Precautions Read These First 2 General Precautions Read These First N WARNING N WARNING N WARNING N WARNING N HIGH VOLTAGE N HIGH VOLTAGE N WARNING N WARNING N WARNING N WARNING A Caution Failure to read and understand the information provided in this manual may result in personal injury or death damage to the product or product failure Please read each section in its entirety and be sure you understand the infor mation provided in the section and related sections before attempting any of the procedures or operations given This equipment should be installed adjusted and serviced by qualified elec trical maintenance personnel familiar with the construction and operation of the equipment and the hazards involved Failure to observe this precaution could result in bodily injury Wiring maintenance or inspection must be performed by authorized person nel Not doing so may result in electrical shock or fire Hazard of electrical shock Disconnect incoming power before working on the OMRON 3G3AX MX2 CRT E CompoNet Option Board or the MK2 A Inverter Turn the power supply OFF and wait for the time specified on the Option
70. iguration can be done without the CompoNet configurator CX Inte grator The output and input data of the slaves are allocated strictly in order of node address in the areas The Master Unit will check the Default connec tion path of the actual Slave to select which assemblies will be used for the configuration Turn ON the communications inverter s and Master Unit or PLC power sup plies Confirm the Option Board s node number rotary switches or inverter parame ter P190 and Default Connection Path inverter parameter P046 are set properly See explanation in previous section Registration table Step 3 Step 4 Tip Step 5 Section 3 4 In case one of the settings of the previous step is incorrect change to the cor rect value and power OFF and ON the system Once the network is re started with the new settings check that the Option Board LED indicators indicate proper operation If everything is correctly con figured both the MS Module Status LED and the NS Network Status LED will be Green Please refer to section 5 1 Troubleshooting Using the LED Indi cators for troubleshooting any configuration errors if the LED indicators are displaying a different pattern In case of any errors during configuring the network please refer to Section 5 Troubleshooting and Maintenance on page 31 When the CompoNet network is operating properly optionally the Master Unit provides the possibility to register the Slave Units
71. it has the same effect as temporarily setting A001 4 and A002 4 Clearing these bits removes the override and the Inverter sources are once again determined by these registers Please note in case the Inverter has version AAAA override is not supported for A002 2 Control using the Option Board is not possible Set F002 and F003 for adjusting the acceleration and deceleration time of the motor Refer to MX2 User s manual Cat No 1570 section B 4 Set the Rotation Speed Reference see Appendix B Assembly Specification on page 41 of the Inverter in the 2 1 O output word to 10 00 Hz Set the FWD bit to put the Inverter in run mode The RUN indicator on the Inverter should light up at this point If this is not the case check your source selection please refer to section 3 2 Configuring the Option Board Step 5 The motor accelerates until it reaches the desired frequency Notice that the ARF bit is set once the inverter has reached the desired Rotation Speed Ref erence 4 2 2 Changing Direction Step 5 Clear the FWD bit and set the REV bit The motor decelerates stops and then accelerates in the opposite direction ARF bit clears as soon as the Rotation Speed Reference is changed Once the new Rotation Speed Reference is reached ARF bit is set again 4 2 3 Stopping the Motor Decelerated stop 22 Step 6 Note Clear the run bits FWD or REV to bring the motor to a controlled deceler ated stop The motor
72. le B 22 Extended Control Multi Function Input Assembly 153 Allocation Bit Allocation Bit4 Bit3 RDY ARF DRR MO2 MO1 MR CFN Rotational Speed Monitor Low Byte Rotational Speed Monitor High Byte Torque Actual Low Byte Torque Actual High Byte Output Current Monitor Low Byte Output Current Monitor High Byte MI7 MI6 MI5 MIA MI3 MI2 olo INI aJa BA 0O ND O Table B 23 Extended Control Multi Function Input Assembly 153 Description During forward run 0 Stop reverse 1 During forward run During zero speed 0 Non zero speed 1 During zero speed During reverse run 0 Stop forward 1 During reverse run At reference 0 Acceleration or deceleration phase 1 At reference Inverter ready status 0 Inverter not ready 1 Inverter ready Warning 0 Normal 1 Warning Fault 0 Normal 1 Fault trip Ctrl from net run command input selection 0 Local 1 CompoNet reference Extended Speed and Acceleration Control IO 110 111 Appendix B Table B 23 Extended Control Multi Function Input Assembly 153 Description MO1 MO2 MR Monitor relay outputs 0 OFF 1 ON Rotational Speed Monitor Actual rotational speed monitor Unit RPM 0 1 Hz 0 01 Hz If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High
73. le B 4 Table B 5 Table B 6 Table B 7 Table B 8 Table B 9 Table B 10 Table B 11 Table B 12 Table B 13 Table B 14 Table B 15 Table B 17 Table B 16 Table B 18 Table B 19 Table B 20 Table B 21 Table B 22 Table B 23 Table B 24 Table B 25 Table B 26 Table B 27 Table C 1 Table C 2 75 Table index Option Board Specification 3 Device Lisb eos m Eie ho det ed rA AU itc i Mr iia E 3 LED Indicators teebo eee a Pe ege me hi Eaque esteri 8 Ground cable screw selection 12 CompoNet connector signals 13 Option Board Dimensions 14 Configuration of Node Number 15 Default Connection Path 15 Configuration of Inverter Reset Mode Selection 16 Configuration of CompoNet Parameters 16 Configuration of Source Selection Parameters 16 Configuration of Other Selection Parameter 17 Configuration of Flexible Mapping 17 Extended Speed I O Output Words 21 Extended Speed OlnputWords
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75. nce torque Unit 0 200 Torque Compensation bias torque Unit 200 200 Compensation Bias Rel At Zero Speed Status indication at zero speed 0 Non zero speed 1 Zero speed 63 AC DC Drive Object Class 0x2A Appendix D 64 APPENDIX E CompoNet Explicit Messages E 1 Basic Format of Explicit Messages Destination source Node address Example 1 Reset the Unit The basic format of each command and response is shown below Command ___ Destination Service Class ID InstanceID Service Data node address Code Response ___ No of bytes Source Service Service Data received nodeaddress Code Service codes supported by the Unit are Table E 1 Service Codes Service Read Write Reset Command OE Hex 10 Hex 05 Hex Normal response 8E Hex 90 Hex 85 Hex Destination Source Node address indicates the Node address for the Explicit Message For Word Mixed Units such as the 3G3AX MX2 CRT E the value is defined as 10 Hex where is the Slave Unit s node address range O to 3F Hex Command v 05 7 00 01 00 01 jj LLL Destination Service Class ID Instance ID node address Code Response N Nil No of bytes Source Service received node address Code 65 Basic Format of Explicit Messages Appendix E Example 2 Reading USINT Object Trip Cause Example 3 Writing BOOL Object ForceFault Trip Example 4
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77. ng on the Inverter model Check the network related Inverter settings regarding CompoNet node address and other settings Not doing so may result in unexpected operation The EDS file contains the access data for most of the Inverter s parameters This enables CompoNet configurators such as CX Integrator to configure the Inverter The defaults of the parameters have been selected specifically for the Option Board and not necessarily the same as the Inverter parameter s default value Please note that the write access of the Inverter parameters may depend on the Inverter mode Also make sure the Inverter is not in trip state before down loading the parameters During the parameter initialisation Inverter parameter b180 operating the Inverter is not prevented automatically and doing so may lead to unpredicted behaviour Be sure to not operate the Inverter and do not write any Inverter parameter during parameter initialisation by Option Board or any other interface 3 3 Configuring the Network 18 Step 1 Step 2 Communications are started just by connecting the communicaitions wiring and turning ON the power the communications power supply to the Slave Unit and the power supply to the PLC allowing data to be shared between the I O Memory Areas of the CPU Unit and the Slave Unit For details about configuring the OMRON CJ1W CRM21 and CS1W CRM 1 Master Unit s refer to CompoNet Unit Operation Manual Cat No W456 The conf
78. ngle Object Details Table D 7 AC DC Drive Object Object Details Attribute Content Setting Default hex range At Reference Status indication for at reference 0 Stopped accelerating or decelerating 1 At reference Net Ref Speed reference selection 0 Setting of inverter parameter A002 1 Network controlled Drive Mode Fixed to value 0 Vendor specific mode Speed Actual Actual rotational speed monitor Unit RPM 0 1 Hz 0 01 Hz If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High Frequency mode Unit is 0 1 Hz 0060 2 High Frequency mode Unit is 0 01 Hz Speed Ref Reference rotational speed Unit RPM 0 1 Hz 0 Max Speed 0 01 Hz If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High Frequency mode Unit is 0 1 Hz 0060 2 High Frequency mode Unit is 0 01 Hz Current Actual Output current monitor Unit 0 1 A Power Actual Output power monitor Unit W Output Voltage Output voltage monitor Unit V Accel Time Acceleration time Unit ms 10 3600000 Decel Time Deceleration time Unit ms 10 3600000 Ref From Net Speed reference input selection monitor 0 1 0 Local 1 Network reference Torque Actual Actual torque monitor Unit Rel Torque Ref Rel Refere
79. nly defined set of values as indicated for inverter inverter parameter H003 Squirrel cage induction type motor or H103 PM Synchronous mode are accepted 09 Rated Frequency Motor rated frequency Unit Hz 300 MaxSpeed 50 Yes Yes UINT 11 MaxSpeed Maximum allowed motor speed Unit RPM Depending on 50 Yes Yes UINT motor control mode 12 PoleCount Number of poles in the motor speed conversion 0 38 0 Yes Yes UINT only Only even number of poles are valid Note A change of the Motor Type value will cause an inverter and CompoNet option board reset This is equivalent to setting inverter parameters b171 Inverter mode selection and b180 Parameter initialisation trigger 59 Control Supervisor Object Class 0x29 Appendix D D 2 Control Supervisor Object Class 0x29 Supported Service Codes Table D 3 Control Supervisor Object Supported Service Codes Service Code No hex OE Get attribute single 10 Set attribute single Object Details Table D 4 Control Supervisor Object Object Details Attribute hex Run1 Content Run Forward 0 Stop 1 Run Forward Setting range Default Run2 Run Reverse 0 Stop 1 Run Reverse Net Ctrl Run command input is set 0 Setting of inverter parameter A002 1 CompoNet reference State Drive status See Appendix B for details Running1 Forward Running 0 Stop 1 Forward Running Running
80. ns KA Bie ERN ERU Beene s 9 2 3 Step by Step Basic Installation 0 0 ete E rr 10 SECTION 3 Configuring Drive Parameters and Option Board 15 3 1 Installation of EDS files T 4 04028 cous rere A a ee ae te Bae ee 15 3 2 Configuring the Option Board 15 3 3 Configuring the Network otto Heel e BE A ee RE eRe Se db URB ees Ae ves 18 3 4 Registration table se LLL te a St a s 19 SECTION 4 Operations and Monitoring 21 4s Setting upanverter IA We hey ERAS Bie BA Re ae De ee NEN ae 21 4 2 Operating the Motor e 22 4 3 Oyerriding Inverter Inputs rtorras a UNO dened 0rd panne PUTAS 23 4 4 Controlling Inverter Torque o o o oooo e e e rl 23 4 5 Faultsand Trps vsxinvursbixtus Re e eO EUNDI BENEPN S DEVE IER Yu 25 4 6 Accessing Parametets IA IEEE AER ERE ERR REQUE RAW E 26 4 7 Flexible Format AA IA Ps oo a atole ES 26 4 8 Limitations Caused by Inverter Mode and Rating Selection 29 SECTION 5 Troubleshooting and Maintenance 31 5 1 Troubleshooting Using the LED Indicators 31 5 2 Other Error Causes and Error Procedures 35 5 3 Maintenance and Inspection
81. nvironment clearance In addition to this provide sufficient clearance to allow connection and removal of the CompoNet connector No unnecessary strain should be placed on the CompoNet cable or connector that could be transferred to the Option Board 2 3 3 CompoNet network connector Note You can use different types of communications cable in as CompoNet net work You can use the connector to connect either a flat cable or round cable Refer to the CS CJ Series CompoNet Master Unit Operation Manual Cat No W456 for the connection procedure Table 5 CompoNet connector signals Description Communications power supply 24VDC Communications data lines high Communications data lines low Communications power supply OVDC The BS communications power supply and BS communications power supply are not connected internally in the Option Board Connecting them on the connector is not strictly required 13 14 Step by Step Basic Installation Section 2 3 2 3 4 Option Board Dimensions y ue aa b fuma e E 1 Dimension d1 gives the increase in MX2 A Inverter dimension D when the Option Board is fit ted Please refer to section 2 3 of the MX2 User s manual Cat No 1570 SECTION 3 Configuring Drive Parameters and Option Board 3 1 Installation of EDS files Step 1 Step 2 For
82. ofile profile code 0x02 supplements the CompoNet CIP standard lt defines a unified behaviour and technique to access Inverter and drive device data All drives supporting the AC Drive profile respond the same way to control instructions Introduction to CompoNet Section 1 3 SECTION 2 Option Board Mounting and Installation 2 1 Orientation to Option Board Features 2 1 1 Unpacking and Inspection Take a few moments to unpack your new 3G3AX MX2 CRT E Option Board and perform these steps 1 Look for any damage that may have occurred during transportation 2 Verify the contents of the box omnon 3G3AX MX2 CRT E INSTRUCTION SHEET Thank you for purchasing an OMRON product Read this thoroughly and familiarize yourself with the functions and characteristics of the product before using it Keep this instruction sheet for future reference o pre p cc wi gt a lt lt N YU E a OMRON Corporation K 2010 OMRON Europe BV All rights reserved 1111954 3A Option Board with Instruction Sheet Warning Labels Grounding Cable 3 Inspect the markings on the Option Board Make sure it matches the prod uct part number you ordered Orientation to Option Board Features Section 2 1 2 1 2 Main Physical Features underside IN OUT GM Gan WORD NODE ADR y X10 WA Option board connector LED indicators MS NS Warning label Fieldbu
83. ogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON OMRON ELECTRONICS LLC THE AMERICAS HEADQUARTERS Schaumburg IL USA e 847 843 7900 800 556 6766 www omron247 com OMRON CANADA INC HEAD OFFICE OMRON ARGENTINA SALES OFFICE Toronto ON Canada 416 286 6465 866 986 6766 Cono Sur 54 11 4783 5300 www omron247 com OMRON ELETR NICA DO BRASIL LTDA
84. oint value Yes Yes BOOL See i i on Note The instance 1 to 3 correspond to the MX2 ALJ inverter output terminals respectively output 11 output 12 and alarm relay contacts ALO 1 2 57 Unit Parameter Object Class 0x94 Appendix C C 7 Unit Parameter Object Class 0x94 Supported Service Codes Table C 12 Unit Parameter Object Supported Service Codes Service Code No hex 0E Get attribute single 10 Set attribute single Object Details Table C 13 Unit Parameter Object Object Details Instance Attribute Content Setting Default hex hex range Default Con Selection of the default connection nection Path path Actual value is read and writ ten to inverter parameter P046 Please refer to section 3 1 Installa tion of EDS files on page 15 for details on P046 C 8 CompoNet Link Object Class 0xF7 Supported Service Codes Table C 14 CompoNet Link Object Supported Service Codes Service Code No hex 0E Get attribute single 10 Set attribute single Object Details Instance Attribute Content Setting Default hex hex range MAC ID Node address of option board Baud rate Baud rate of option board 0 93 75 kbit s 1 Reserved 2 1 5 Mbit s 3 3 Mbit s 4 4 Mbit s Allocation CompoNet communication con choice nection information MAC ID Switch Node address changed after Changed power on or reset MAC ID Switch Node
85. ol Output Assembly 110 Description 49 Extended Speed and Acceleration Control Input Assembly 111 Allocation 50 Extended Speed and Acceleration Control Input Assembly 111 Description 50 Identity Object Supported Service Codes 53 Identity Object Object Details 53 Table index Table C 3 Table C 4 Table C 5 Table C 6 Table C 7 Table C 8 Table C 9 Table C 10 Table C 11 Table C 12 Table C 13 Table C 14 Table D 1 Table D 2 Table D 3 Table D 4 Table D 5 Table D 6 Table D 7 Table E 1 Table E 2 Table E 3 Table E 4 Table E 5 Table F 1 76 Model LIST 1m a4 ce Roa A A A S bau a ee eS 54 Assembly Object Supported Service Codes 55 Assembly Object Object Details 55 Connection Object Supported Service Codes 56 Connection Object Object Details 56 Discrete Input Point Object Supported Service Codes 57 Discrete Input Point Object Object Details 57 Discrete Output Point Object Supported Service Codes 57 Discrete Output Point Object Object Details 57 Unit Parameter Object Supported Service Cod
86. on board as source Set to 5 Option Board input for all assemblies except Flexible format P046 is not 6 Set to 3 Digital Operator input for Flexible format P046 is 6 Set to 63 for option board as source Output Terminal 11 Source Output Terminal 12 Set to 63 for option board as source Source Alarm Relay Source Set to 63 for option board as source optional Step 7 The Flexible format assembly 139 159 gives you the freedom to select any Inverter Modbus register for Cyclic Data Exchange Inverter registers P160 to P167 and P170 to P177 are used to configure and map the exchanged Mod bus registers Please refer to Appendix F Flexible Format on page 73 for more detail Table 13 Configuration of Flexible Mapping Description Output Register 1 contents Setting Modbus register mapped into flexible output word 1 Output Register 2 contents Modbus register mapped into flexible output word 2 Output Register 3 contents Modbus register mapped into flexible output word 3 Output Register 4 contents Modbus register mapped into flexible output word 4 Output Register 5 contents Modbus register mapped into flexible output word 5 Output Register 6 contents Modbus register mapped into flexible output word 6 Output Register 7 contents Modbus register mapped into flexible output word 7 Output Register 8 contents Modbus register mapped into flexible o
87. put frequency in torque mode by configuring P039 and P040 for the forward and reverse run directions Be careful to select safe limits for your test setup Set the Rotation Speed Reference see Appendix B Assembly Specification on page 41 of the Inverter in the 2nd 1 9 output word to 10 00 Hz Set the Torque Reference of the Inverter in the 3 9 I O output word to 20 Set the FWD bit to put the Inverter in run mode The motor will accelerate to a constant forward output frequency Override the input terminal 3 CI3 to enable torque command input Faults and Trips Step 11 Note Section 4 5 The motor either accelerates or decelerates depending on the load The out put frequency is limited by the PO39 setting The output torque is given by d012 To change the torque command direction clear the FWD bit and set the REV bit The motor decelerates and accelerates in the opposite direction The output frequency is limited by the P040 setting As an alternative for the overriding of input terminal 3 from the network at step 10 also the physical input terminal can be used 4 5 Faults and Trips 4 5 1 External Trip Step 1 Step 2 You may want to trip the Inverter from your PLC program Not all assemblies support setting the external trip by using a bit in IO Data Basically there are two options Select an assembly which support this trip set in the output data Using explicit message to set the Force Fault Trip attri
88. r of a family of networks that implements the Common Industrial Protocol CIP at its upper layers Two types of communications are supported to provide a single point of con nection for both control and configuration 1 Time critical control remote I O communications that automatically transfer between the Master Unit CPU Unit and the remote Slave Units and 2 Explicit message communications that read write messages control oper ation or perform other functions to the Slave Units Message communica tions are achieved by executing specific instructions from the program in the CPU Unit to which the Master Unit is mounted 1 3 2 CompoNet Slave Unit Groups Word Slave Units Bit Slave Units Repeater Units CompoNet Slave Units can be classified into the following groups Word Slave Units are Slave Units that are allocated units of 16 bits i e 1 word in I O memory of the CPU Unit Bit Slave Units are Slave Units that are allocated units of 2 bits in I O memory of the CPU Unit Bit Slave Units provide 2 or 4 digital contact I O points and have Standard or Sheathed Flat Cable already connected Units that can be used to expand the network by extending trunk lines or branching Introduction to CompoNet Section 1 3 1 3 3 What is the AC Drive profile Within CompoNet CIP standard multiple device profiles have been defined Therefore the devices which adhere to a certain device profile are compatible The AC Drive device pr
89. r other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation Systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catal
90. rence rotational speed Unit RPM 0 1 Hz 0 01 Hz Speed Refer ence If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High Frequency mode Unit is 0 1 Hz 0060 2 High Frequency mode Unit is 0 01 Hz Note For safety reasons the FWD REV and RST command operation requires a rising edge 0 to 1 transition after power on and fault trip reset Assembly ID 70 Basic Speed Control Input Table B 3 Basic Speed Control Input Assembly 70 Allocation Bit Allocation Bit4 Bit3 DFR Rotational Speed Monitor Low Byte Rotational Speed Monitor High Byte Table B 4 Basic Speed Control Input Assembly 70 Description Description Fault 0 Normal 1 Fault trip During forward run 0 Stop reverse 1 During forward run Rotational Actual rotational speed monitor Unit RPM 0 1 Hz 0 01 Hz Speed Monitor If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High Frequency mode Unit is 0 1 Hz d060 2 High Frequency mode Unit is 0 01 Hz 41 Extended Speed Control IO 21 71 B 2 Extended Speed Control IO 21 71 Assembly ID 21 Extended Speed Control Output Note Assembly ID 71 Extended Speed Control Input 42 Appendix B Table B 5 Extended Speed Control Output Assembly 21 Alloca
91. rriding Inverter inputs By using the Option Boards input override functionality the Inverter Intelligent Terminal Functions can be controlled from the network The following example explains how to make use of the Option Board to over ride the input function Free Run Stop FRS using the IO data Step 1 Configure the Option Board and Network as explained in sections 3 1 Installa tion of EDS files on page 15 and 3 2 Configuring the Option Board on page 15 with Extended Control IO and Multi function IO monitor Output assembly 101 Input assembly 151 Select P046 Default Connection Path 4 Step2 Set C003 11 FRS Free Run Stop to assign intelligent input terminal 3 Step 3 The output words of assembly 101 contain the CIS bit see table 16 which overrides input terminal 3 Set this bit to enable the free run stop Please note that as an alternative to override inputs using this assembly with bits CI3 to CI7 also the explicit message writing the Discrete Input Point Object 0x08 can be used Please refer to Appendix B Assembly Specifica tion on page 41 and Appendix E CompoNet Explicit Messages on page 65 4 4 Controlling Inverter Torque In addition to Speed control the MX2 AL Inverter allows direct control of the motor torque Caution Before following this example disconnect your motor from any load to prevent injury or damage to property The following example explains how to make use of the Option Board to
92. s and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limita tions of Liability ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proof reading errors or omissions Table of contents Safety Messag S A A GEN A AA AAA dom ix 1 Hazardous High Voltage A A A UW 1x 2 General Precautions Read These First X 3 Installation Preca tiolis ctra tries xi 4 Configuration Precautions iesus ERA ERR RR EN E e ERR ee eres xi 5 Application Precautions us s ARV UEM D EQUO PE UPON AERE MESES xi 6 Operating Environment Precautions Kili 7 Handling Storage and Disposal ai IA AA mh xiii 8 Compliance with EC Directives xiii SECTION 1 Getting Started 35 5 chk ces ek he eo A AAA AAA 1 Tel Introduction en AA AA oh ett the do tud cete sot Stree athe 1 1 2 Option Board Specifications a oe ele bles 3 1 3 Introduction to CompoNet i aioe 0 cece eee tenet rr 4 SECTION 2 Option Board Mounting and Installation 7 2 1 Orientation to Option Board Features 7 2 2 Basic System Descriptio
93. s connector Grounding cable Housing o7m7mmoOgO WwW gt Mounting screw The LED indicators B allow easy diagnosis An attached grounding cable E is sized to reach the ground terminals on all MX2 AL Inverter models A fea ture in the housing F will retain the mounting screw G when the Option Board is not mounted to the Inverter The orientation of the Fieldbus connec tor D allows unstrained connection and removal of the CompoNet connector Please pay special attention to the Option Board connector It must be prop erly connected with the Inverter when the Option Board is mounted 2 1 3 LED Indicators The LED indicators on the front indicate the operational mode and status of the Option Board and the network Table 3 LED Indicators Indicator Colour Status Meaning MS Not lit Power is not supplied to the Option Board Module status Option Board is being reset Lit Normal operation Unrecoverable fault Option Board hardware error Unsupported Inverter version Flashing Recoverable fault Network power is OFF Node address changed Illegal Flexible configuration Option Board parameters out of range or cannot be read Option Board detects consecutive communi cation errors Basic System Description Section 2 2 Table 3 LED Indicators continued Indicator Colour Status Meaning NS Not lit Power not supplied check Module Status Network st
94. s not run mode edit able A parameter is not run mode editable if it has an in the Run Mode Edit column in section 3 of the MX2 User s manual STEP Il Restart the system by one of the following method Power OFF and ON Press the stop button on the Operator panel Use the RS function of the intelligent input terminal Recovery via the fieldbus Use Modbus Class Object to set the Trip reset coil 04h in coil register Ox1F01 Your Inverter settings are not compatible with this version of the 3G3AX MX2 CRT E Check P046 value in range 0 7 and restart unit Reset the Inverter to factory defaults If the problem persists contact your local OMRON representative for assistance 33 Troubleshooting Using the LED Indicators Section 5 1 5 1 3 CompoNet Errors If the CompoNet master is correctly configured and there are no wiring errors the NS indicator will lit GREEN The table below shows the indicator patterns NS caused by configuration CompoNet errors Table 25 CompoNet Errors Display amp Possible Cause s Corrective Action Indicators Waiting for connection In case the Master Unit is using the Registration table function ality Does the Registration table have correct input and output assembly length check in CX Integrator If not perform sequence as defined in Section 3 3 Configuring the Network on page 18 CompoNet Node address P192 does Restart the Unit not match curr
95. se s Corrective Action Indicators The Inverter does not power up Follow the instruction provided in the MX2 User s manual Cat No 1570 section 6 1 4 to troubleshoot The Option Board connector is damaged Replace the Option Board The Inverter RS input is ON Switch the Inverter RS input OFF 31 Troubleshooting Using the LED Indicators Table 23 Option Board or Inverter Errors Section 5 1 Corrective Action Display amp Possible Cause s Indicators t 6 m The Option Board encountered a fatal u error during Power on e Check if the Option Board is mounted properly and restart the Option Board If the problem persists replace the Option Board The Inverter does not support a 3G3AX MX2 CRT E Refer to section 5 1 2 Con figuration Errors Replace the Inverter with a later version The Option Board connector is damaged Replace the Option Board E 5 n The Option Board encountered a fatal hr u error during Operation e Check if the option is mounted properly and restart the Option Board If the problem persists replace the Option Board E52 The Inverter is tripped with the Force external Fault Trip through the fieldbus Clear the FFL Force external fault bit and reset the trip EB ag The Inverter detected a fatal error in the operation of the Option Board 32 Check if the option is mounted properly and restart the Option Board If the problem persists repla
96. serve all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM iv PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or estab lish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing pur poses even when tolerances are shown PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in deter mining suitability and does not constitute a warranty It may represent the result of OMRON s test condition
97. sion characters in the bottom right corner where the is displayed in this illustration T nome Be AB004 F Bode 4200 0045F INVERTER Anput pem io IE 1 EN Y 30 5 109017 200 70 naa Jutiput 1212220000850 CE m s Ti P OH hn iN JAPAN PAL 901 Ca ferna Poetas an Please note if these characters are absent your Inverter does not support the 3G3AX MX2 CRT E so please contact your local OMRON representative 1 1 3 Inverter Safety ISO 13849 1 Note An MX2 AL Inverter provides a Gate Suppress function to perform a safe stop according to the EN60204 1 stop category 0 The 3G3AX MX2 CRT E Option Board has been designed not to interfere with this safety function The 3G3AX MX2 CRT E is not a safety device and does not implement any safety protocols Option Board Specifications Section 1 2 1 2 Option Board Specifications Table 1 Option Board Specification Item Specification Unit type MX2 Series Option Board Model 3G3AX MX2 CRT E Dimensions W x H x D 68 x 58 x 45 mm Weight 170g typical Ambient operating temperature 10 to 55 C no icing or condensation Ambient operating humidity 20 to 9096 RH Ambient storage temperature 20 to 65 C no icing or condensation Vibration resistance 5 9m s2 0 6G at 10 55Hz Dielectric strength 500 VAC between isolated circuits Conformance to EMC and Electrical EN61800 3 2004 2004 108 EC Second environment Category C3 safe
98. so may result in electrical shock Step 1 Loosen the faulty Option Board mounting screw Step 2 Pull the faulty Option Board straight out of the Inverter while pushing down on the indicated sides to release the snap fits Step 3 For Inverters up to 4 0 kW only loosen the screw s of the terminal block cover and remove the cover to enable access to the chassis ground terminal screws NUNKA Am AW NANA 36 Maintenance and Inspection Section 5 3 Step 4 Unscrew and remove the faulty Option Board grounding cable Keep the screw and washers but set the faulty Option Board aside 1 phase 200 V 0 1 2 2 kW 3 phase 200 V 5 5 15 kW 3 phase 200 V 0 1 3 7 kW 3 phase 400 V 5 5 15 kW 3 phase 400 V 0 4 4 0 kW Step5 Secure the replacement Option Board grounding cable to the MX2 A Inverter using the mounting screw saved in Unscrew and remove the faulty Option Board grounding cable Keep the screw and washers but set the faulty Option Board aside Step6 If removed in Step 3 mount the termi nal cover again and tighten the screw s Step 7 Push the replacement Option Board into Inverter to replace the removed Option Board until it clicks into place 37 Maintenance and Inspection Section 5 3 Step 8 Press down on the indicated corner of the replacement option board housing to ensure proper connection of the option board connector Step9 Check that there is no g
99. t Assembly 71 Description 42 Extended Speed and Torque Control Output Assembly 123 Allocation 43 Extended Speed and Torque Control Output Assembly 123 Description 43 Extended Speed and Torque Control Input Assembly 173 Allocation 44 Extended Speed and Torque Control Input Assembly 173 Description 44 Special Output Assembly 100 Allocation 45 Special Output Assembly 100 Description 45 Special Input Assembly 150 Allocation 45 Special Input Assembly 150 Errors 46 Special Input Assembly 150 Description 46 Extended Control Output Assembly 101 Allocation 46 Extended Control Output Assembly 101 Description 46 Extended Control Input Assembly 151 Allocation 47 Extended Control Input Assembly 151 Description 47 Extended Control Multi Function Input Assembly 153 Allocation 48 Extended Control Multi Function Input Assembly 153 Description 48 Extended Speed and Acceleration Control Output Assembly 110 Allocation 49 Extended Speed and Acceleration Contr
100. t2 Bit Bito Function Code Register Number Low Byte Register Number High Byte Register Data Word O Low Byte Register Data Word O High Byte Register Data Word 1 Low Byte Register Data Word 1 High Byte N O OI BA O0O N 0O0 Table B 14 Special Output Assembly 100 Description Name Description Function Code Special IO function code in Hex 03 Read single word 10 Write single word 43 Read double word 50 Write double word Note these codes are not the same as the explicit message service code Register Num The modbus register number corresponding to a specific inverter ber parameter to be written Register Data The data to write to the specified register Word 0 is the least signif Word 0 1 icant word Word 1 is the most significant word zero in case of sin gle word write Assembly ID 150 Special Input Table B 15 Special Input Assembly 150 Allocation Bit Allocation Bit7 Bit 6 Bits Bit4 Bits Bit2 Bit Bito Function Code Register Number Low Byte Register Number High Byte Register Data Word O Low Byte Register Data Word 0 High Byte Register Data Word 1 Low Byte Register Data Word 1 High Byte Nido Oo AIO NII 45 Extended Control IO 101 151 153 Appendix B Table B 16 Special Input Assembly 150 Description Write success Read success Failure n 0 0x10 0x
101. tained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions u
102. the event the Inverter is in a Trip state be sure to investigate the cause of this Trip state thoroughly before clearing the Trip Not checking the cause may result in unexpected operation Caution Failure to observe these precautions could lead to faulty operation of the Option Board or the Inverter or could damage to either of the two Always read these precautions Check the Inverter settings for proper Inverter behaviour before actually operating the Inverter remotely via the CompoNet network Check the Inverter s EzSQ program and its interaction with the CompoNet Master before actually running it on the Inverter Not checking the pro gram may result in unexpected operation Confirm that no adverse effect will occur at the moment the CompoNet Master stops communicating with the Inverter or at the moment the Com poNet Master has not yet started communicating to the Inverter Confirm that no adverse effect will occur in the Inverter before force set ting force resetting any bit in the system that acts as a CompoNet Master xii Operating Environment Precautions 6 Operating Environment Precautions Caution Do not operate the MX2 A Inverter with a mounted 3G3AX MX2 CRT E Option Board in the following locations doing so may result in malfunction electric shock or burning Locations subject to direct sunlight Locations subject to temperatures or humidity outside the range specified in the specifica
103. tion CTR Bit Allocation Bit4 Bit3 RST REV Rotational Speed Reference Low Byte Rotational Speed Reference High Byte Table B 6 Extended Speed Control Output Assembly 21 Description Name Description Forward run command 0 Stop 1 Forward run Reverse run command 0 Stop 1 Reverse run Fault reset Reset fault trip condition on transition from O to 1 NetCtrl run command selection 0 Setting of inverter parameter A002 1 Network controlled NetRef speed reference selection 0 Setting of inverter parameter A001 1 Network controlled Rotational Speed Refer ence Reference rotational speed Unit RPM 0 1 Hz 0 01 Hz If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High Frequency mode Unit is 0 1 Hz 0060 2 High Frequency mode Unit is 0 01 Hz For safety reasons the FWD REV and RST command operation requires a rising edge 0 to 1 transition after power on and fault trip reset Table B 7 Extended Speed Control Input Assembly 71 Allocation Bit Allocation 507 Bt 6 Bis Bita RDY Bit3 Bit2 Biti Bito DRR DFR WR FLT Drive status Rotational Speed Monitor Low Byte Rotational Speed Monitor High Byte Fault 0 Normal 1 Fault trip Description Warning 0 Normal 1 Warning During for
104. tional Speed Monitor Low Byte Rotational Speed Monitor High Byte Torque Actual Low Byte Torque Actual High Byte Output Current Monitor Low Byte Output Current Monitor High Byte NX O OI A O N O Description During forward run 0 Stop reverse 1 During forward run During zero speed 0 Non zero speed 1 During zero speed During reverse run 0 Stop forward 1 During reverse run At reference 0 Acceleration or deceleration phase 1 At reference Inverter ready status 0 Inverter not ready 1 Inverter ready Warning 0 Normal 1 Warning Fault 0 Normal 1 Fault trip 47 Extended Control IO 101 151 153 Appendix B Assembly ID 153 Extended Control Multi Function Input 48 Table B 21 Extended Control Input Assembly 151 Description continued CFN Ctrl from net run command input selection 0 Local 1 CompoNet reference MO1 MO2 Monitor relay outputs MR 0 OFF 1 ON Rotational Actual rotational speed monitor Unit RPM O 1 Hz 0 01 Hz Speed Monitor If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High Frequency mode Unit is 0 1 Hz d060 2 High Frequency mode Unit is 0 01 Hz Torque Actual Actual torque monitor Unit 96 Output current Output current monitor Unit 0 1 A monitor Tab
105. tions Locations subject to condensation as the result of severe changes in tem perature Locations subject to corrosive or flammable gases Locations subject to dust especially iron dust or salts Locations subject to exposure to water oil or chemicals Locations subject to shock or vibration Caution Take appropriate and sufficient countermeasures when installing systems in the following locations doing so may result in malfunction Locations subject to static electricity or other forms of noise Locations subject to strong electromagnetic fields Locations subject to possible exposure to radioactivity Locations close to power supplies Caution The operating environment of the MX2 AL Inverter with a mounted 3G3AX MX2 CRT E Option Board can have a large effect on the longevity and reliability of the system Improper operating environments can lead to mal function failure and other unforeseeable problems with the system Make sure that the operating environment is within the specified conditions at instal lation and remains within the specified conditions during the life of the system 7 Handling Storage and Disposal Caution Failure to observe these precautions could lead to faulty operation of or dam age to the Option Board Always read these precautions Before touching the Option Board or Inverter be sure to first touch a grounded metallic object in order to discharge any static built up
106. to P177 The parameters P160 to P167 and P170 to P177 determine the size of the input and output data The IO size is determined by the highest non zero parameter For example for output if P164 is the highest non zero parameter the output data size will be 5 words 73 Appendix F 74 Note 2 Note 3 Note 4 Note 5 Note 6 Tip Tip Both output as input size should have a minimum size of 1 word and maxi mum size of 8 words Setting specific parameters in the range to 0 not at the end can be used to reserve IO memory If set to O zero an output register is ignored and a 0 zero is mapped into an input register Double word MX2 registers should be mapped with two modbus registers in sequence high word following low word Mapping only the low word in output data will write zero in the high word of the MX2 register Mapping only the low word in input data is not allowed It is not allowed to map the same register more than once in the output area An incorrect setting of P160 to P167 and P170 to 177 will lead to a Major Recoverable Fault MS blinking Red and inverter trip state E64 In such case correct the parameter values and restart or reset see Appendix E CompoNet Explicit Messages the Unit Be sure to keep parameters P168 P169 P178 and P179 always to zero In case the trip state E64 is generated multiple incorrect settings in range P160 179 can have caused this error If the error persists a
107. tput current Output current monitor Unit 0 1 A monitor Trip Cause Returns direct trip cause Value 1 to 99 decimal correspond to trip E01 to E99 51 Extended Speed and Acceleration Control IO 110 111 Appendix B 52 APPENDIX C General Object Specification C 1 Identity Object Class 0x01 Supported Service Codes Table C 1 Identity Object Supported Service Codes Service Code No hex 0E Get attribute single 05 Reset return to initial status Object Details Table C 2 Identity Object Object Details Instance Attribute Content Setting Default hex hex range Vendor ID Indicates the manufacturer s ID 47 OMRON Corporation Device Type Indicates the CompoNet profile 2 AC Drive classification Product Code Product code depending on the Depending MX2 AL inverter model See note on inverter Revision Indicates overall software revision Depending for CompoNet Option Board and on unit Inverter Note this attribute depends on both the Option Board and the Inverter Be sure to match the cor rect EDS file to this revision for configuration Status Indicates communications status for CompoNet Option board Bit allocation 0 Always ON 8 Minor Recoverable Fault 9 Minor Unrecoverable Fault 10 Major Recoverable Fault 11 Major Unrecoverable Fault Serial Number Indicates the serial number of the Unique for CompoNet Option board each unit Product Name
108. ty standards EN61800 5 1 2007 2006 95 EC SELV Enclosure rating IP 20 Communications CompoNet protocol Slave Type Word Slave Unit Mixed Certification CompoNet Conformance Tested CompoNet Profile AC Drive 0x02 Node Address 0 to 63 set with inverter parameter P190 or the rotary switches Baud rates supported 4 Mbps 3 Mbps 1 5 Mbps 93 75 kbps Automatically detecting baud rate of Master Unit Default Connection path Supported set with inverter parameter P046 Supported Assemblies Basic Remote IO Output assembly 20 Input assembly 70 Extended Speed IO 21 71 Extended Speed and Torque Control 123 173 Special IO 100 150 Extended Control IO 101 151 Extended Control IO and Multi function IO monitor 101 153 Flexible Format 139 159 Extended Speed and Acceleration Control 110 111 EDS file Depending on the MX2L inverter model see below Installation Environment CompoNet Interface CompoNet Configuration Note In case the 3G3AX MX2 DRT E is connected to the MX2 Inverter it is not sup ported to connect any external devices to the RS485 Modbus interface and the RJ45 port Optional operator port of the inverter The required EDS file for the option board depends on the model of the MX2 AL inverter Table 2 Device List Model name Name of EDS file MX2 AB001 E 3G3AX MX2 CRT AB001_A2001 E e
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110. unction Low speed overload protection Continuous Overcurrent no1 Operator connection Operator control circuit Modbus communication error Communication EzSQ invalid instruction User Software EzSQ nesting count error User Software EzSQ instruction error User Software EzSQ user trip 0 to 9 User Software Option error inverter communica tions error Serial Interface No 1 Option error Duplicated MAC ID Serial Interface No 1 Option error External trip Serial Interface No 1 DRT CRT Communication lost idle Serial Interface No 1 Illegal flexible mapping Parameter error Option error reserved Serial Interface No 1 61 Control Supervisor Object Class 0 29 62 Table D 5 Error Code Conversion continued MX2 Error Trip code CIP Fault and Warning Code Code Name Option error inverter communica tion lost error Code Appendix D Name Serial Interface No 1 Encoder disconnection Incremental Encoder 1 Defective Excessive speed Velocity following error Positioning error Position Position control range error Position Following Error AC DC Drive Object Class 0x2A Appendix D D 3 AC DC Drive Object Class 0x2A Supported Service Codes Table D 6 AC DC Drive Object Supported Service Codes Service Code No hex OE Get attribute single 10 Set attribute si
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112. utput word 8 Input Register 1 con tents Modbus register mapped into flexible input word 1 Input Register 2 con tents Modbus register mapped into flexible input word 2 Input Register 3 con tents Modbus register mapped into flexible input word 3 Input Register 4 con tents Modbus register mapped into flexible input word 4 Input Register 5 con tents Modbus register mapped into flexible input word 5 Input Register 6 con tents Modbus register mapped into flexible input word 6 17 Configuring the Network Step 8 Note 1 Note 2 A Caution N WARNING Section 3 3 Table 13 Configuration of Flexible Mapping Param Description Input Register 7 con Modbus register mapped into flexible input word 7 tents Input Register 8 con Modbus register mapped into flexible input word 8 tents Restart the MX2 AL Inverter for the changes to take effect See note 1 and 2 Alternative ways for configuring inverter parameters and resetting the inverter are use the OMRON CX Drive tool use CX Integrator with the units EDS file see Section 4 Operations and Monitoring on page 21 or use Explicit mes sages to access the parameters directly refer to Appendix E CompoNet Explicit Messages on page 65 When restarting the MX2 AL Inverter wait for the Inverter power indicator to go out before switching on again Note the time to wait may vary dependi
113. version between the MX2 Error or Trip code and the CIP Fault and Warning codes Table D 5 Error Code Conversion MX2 Error Trip code CIP Fault and Warning Code Code Name Over current event while at con stant speed Code Name Current Inside the Device Over current event during deceler ation Overcurrent during Slowdown Over current event during acceler ation Overcurrent during Startup Over current event during other conditions Current Inside the Device Overload protection Continuous Overcurrent Braking resistor overload protec tion Brake Chopper overcurrent Over voltage protection Overvoltage inside the device EEPROM error Parameter Error Under voltage error Undervoltage inside the Device Current detection error Measurement Circuit CPU error Internal Software External trip External Malfunction USP External Malfunction Ground fault Short to Earth Input over voltage Mains overvoltage Momentary electricity failure pro tection Mains undervoltage Temperature error with cooling fan frequency lowering Temperature Inverter thermal trip Device Temperature CPU error Device Hardware Phase Failure Phase Failure Main circuit error Output Stages Driver error Power section Thermistor Sensor Braking error External Malfunction Safe Stop External Malf
114. ward run 0 Stop reverse 1 During forward run During reverse run 0 Stop forward 1 During reverse run Extended Speed and Torque Control IO 123 173 Appendix B Table B 8 Extended Speed Control Input Assembly 71 Description continued Inverter ready status 0 Inverter not ready 1 Inverter ready Ctrl from net run command input selection 0 Local 1 CompoNet reference Ref from net speed reference input selection 0 Local 1 CompoNet reference At reference 0 Acceleration or deceleration phase 1 At reference Drive Status Drive Status Startup Not ready Ready Enabled Stopping Fault trip stop Faulted tripped Rotational Speed Monitor Actual rotational speed monitor Unit RPM 0 1 Hz 0 01 Hz If Motor poles setting for RPM inverter parameter P049 is set to zero the Unit depends on the inverter mode d060 d060 2 High Frequency mode Unit is 0 1 Hz d060 2 High Frequency mode Unit is 0 01 Hz B 3 Extended Speed and Torque Control IO 123 173 Assembly ID 123 Extended Speed and Torque Control Output Table B 9 Extended Speed and Torque Control Output Assembly 123 Allocation Bit Allocation Bit4 Bit3 REF CTR RST REV Rotational Speed Reference Low Byte Rotational Speed Reference High Byte Torque Reference Low Byte Torque Reference High Byte Table B 10 Extend

MX2 CompoNet Option Board USER`S MANUAL - Innovative-IDM

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