Home

Active Harmonic Filter Installation, Operation, and

1. 97 TRHOEOUUCUOD E 977 A E PEE NE 97 d 98 Resister Nnp u ayu 99 DLE 1012 EH 99 5 29696 m Section 1 Be sure to read understand and follow all safety instructions Only qualified electricians should carry out all electrical installation and maintenance work on the HarmonicGuard Active HGA filter All wiring must be in accordance with the National Electrical Code NEC and or any other codes that apply to the installation site Disconnect all power before working on the equipment Do not attempt any work on a powered HGA filter The HGA filter drive motor and other connected equipment must be properly grounded The HGA filter may receive power from two or more sources Three phase power is connected to the main input terminals of the HGA filter All of these sources of power must be disconnected before working on the HGA filter After switching off the power always allow 5 minutes for the capacitors in the HGA filter and in the drive to discharge before working on the HGA filter the drive the motor or the connecting wiring It is good practice to check with a voltmeter to make sure that all sources of power have been disconnected and that all capacitors have discharged before beginning work 29696 1 Verify unit external connections Phase A B C power connection with positive A B C phase rotation expected CT HI Terminal is poi
2. Micro Programming es e 1 24 VDC HMI Povver Supply 24 VDC Not Connected Connected 24 VDC Start Command Contact Closure Note The power m on the back of the HMI s accepts 28 to 14 AWG stranded wire with a tightening torque of 4 4 in Ib 0 5 Nm 68 29696 6 2 Form C Relay Contacts B Common 4 4 lbs in 0 5 Nm Normally Open Open Sommer 4 4 lbs in 0 5 Nm Normall Normally Open Normally Closed Closed Fault 4 4 lbs in 0 5 Nm 28 14 Awg WC Normally Open Current Normally Closed Closed 7 4 4 bs in 0 5 Nm 28 14 Awg WE Normally Open Note Form C relay contacts are gold plated with a load rating of 0 6A 125VAC general use 0 2A 2 250V AC 0 6A 125V AC 2A 30VDC resistive The minimum permissible load rating is 100A 10mVDC Table 6 3 Remote Indicators Terminal Pin Description Label Rated Load Switched 1 Running 77 2 VDC 10mA Switched 24 VDC Faul 2 VDC 10mA 24 VDC C t Limit 2 VDC 10mA 77 HMI Display Connections Note The following section describes the default ModbusRTU network connection available on the base model If an optional advanced network Communications Gateway 1s included in the Interface Module see the appendix for the specific Communications Gateway configuration The HMI display implements a ModbusRTU slave device over RS 485 This network connection is a
3. 71 42 m m 68 42 y 68 42 Input Power Ir cult Breaker 91 8 2182 l onverter 421 SO Mtg Holes 65 56 10 Plcs 19 61 19 61 Cooling Fans mtake onverter Cooling Fan Intake 3 00 3 00 00 AAA 1 s gt Q Right Side Drawings General Schematic 127111 Customer Connection 825027 05 Communication Board 828282 01 Current Transformer 26461 Cooling Requirements 104070 Notes Recommended Top Clearance 6 Inches Weight lbs Kg 658 7 298 8 Heat Loss Watts 10 020 34 190 Btu h Figure 5 10 225 amp Open Chassis 61 29696 Air Outlet Hood Mounting Foot Print GL D suggested Wire Entry Bir Outlet 1 4 Turn Lif ting Eyes Latch Power Disconnect Door Handle Filtered Ale Intake Hingered Door 0000 4 00 Notes Welght lbs Kg 793 2 359 8 Heat Loss Watts 10 080 34 190 Drawings Btu h General Schematic 27111 Ale Filters are Aluminum Framed 1 2 Customer Connection 825027 05 Inch Thick Guadrafoam Communication Board 28282 01 Conduit Plate is Removable Current Transformer 26461 Figure 5 11 225 amp Type 1 Enclosed 62 29696 iau ag Eba sayng A dot MOLA PIS 1003 48p og Avan 3u9 Geos Wa usi AL 7 a4nsc 2u3 edb tarot Sy sa UBIA DERZ DPOWAaUDS joaauar TlE Bg4 ucuSulp uop5auuo2 O4 Jaja dl Gao 9 04 WOW pca wne si Gn punog Gao p WOW 00G esuoud dad ao32npuo3 jonp S Puwa Jano 3YDACOUWGA SI apod s5a229
4. aui aeddo2 pa4ojnsu aayy ao 2 GZ poys BulJjjA CT S 1ON ya uvonaas 1032 uoji2auuoj aas 433 43AU0J me S asoN s s val e B g B g B g B 1103 9 UO 123UU07 8 4H a M udogsSuoJ ES A 3ON aan 3 6 007 L eg 1 330N aax nw a T EEN zi EI spoo n T A ch r1 it r1 ININIIVIH 12 301S 3NI 600 volt 32 Figure 4 4b Line Side or Load Side CT Placement 39 and 78 amp 29696 CH 84 03 ou4841xa PUD panosu JIWOISNMI aud SU a2JnoOS 6 OM 48 O0 SHUN 4aequnu uo syuasaudad AN CR XG uoy ssa uii A339003 GH 403 121 INMSUOIT uc ozun GH 3Z W13d0 o4 SHOUD sna 2p 3uajo nba A0 82u042084 aun E o4684u uo SADY 5 p00 CL 40323npuo2 p d u ag PINOYS 54 0 5 4044 3u844nj 9 yyuaudinba JO auuosa4ad op snoJabuop aq ou UDMA Suwa K uopuo2as ayy SSO420 abo3j0A v Ul pinsau uo2 uado aU MIN S43uJOjSUOJ4 3ua44n2 Buijveaadpg sS UN S Ou yy SI anbuoz Gujuazy6 Gay 21 0 51 aum Gear 31 81 loups Cr MOL 2391040 412412 YIUDAG JOY ajgjsodsaa Si awos 4032npuo2 d Dusn apow ag ISNW uo 428uuO Sapo2 1020 puo JIN UPIM 2uop40229 ul ua4s s 6uj4 Sasjwaud aux punou aui paz 2aUUOD aq snw punoJ8 sissou2 o Bujy 04 1UI
5. 77 29696 Waveform Plot Sub Screens The HMI display supports capture and display of real time system voltage and current data Three phase waveform data can be viewed for Line Voltage Line Load Current and Converter Corrective Current The waveform screens contain a zoom feature which supports three magnitude scales 1 X 2 X and 4X see Figure 7 7 The Refresh button on the waveform screens will update the plot with new data from the HarmonicGuard Active filter converter 171 A x Em el T 9 emil meil Cal cx Figure 7 7 Example Waveform Plot Sub Screens Converter Corrective Current Table 7 7 Waveform Plot Sub Screen Elements Refresh Button The Refresh button will reload the data from the HarmonicGuard Active filter power converter controller and redraw the waveform plot 2X and 4X Buttons Waveform zoom buttons will redraw the present data at a higher scale If zoomed the back button returns the display to the base scale waveform Back Button plot If not zoomed the back button returns the display to the main status screen VLine amp ILine Waveform Plot Sub Screen The VLine amp Line Waveform Plot Sub Screen is available to verify the proper installation of the HarmonicGuard Active filter power connections and system current CT feedbacks The waveform plot shows voltage and current feedback for both Phase A and C on the same plot When the HarmonicGuard Active fi
6. across the bottom of the screen check the serial cable between HMI Display COMI and Interface PCB JI e Ifthe HMI Display shows a NO COM indication on the system state indicator or a 7010 Communications Fault in the fault screen check the serial cable between Interface PCB J2 and the HarmonicGuard Active filter power converter module J25 100A 50A units or J7 225A units e For technical support contact TCI directly at 1 800 824 8282 Select Customer Service or Technical Support Troubleshooting Flow Chart Suspected Problem with HMI s the HMI Power NUDO 4 iz v Yes Are their lights on the x display interface BD b v di Is there 120VAC on J3 on b the display interface v Is their 24VDC on the power connector on Yes yp CN 16 their 120VAC on the N s the display in Sleep the HMI gt x Control Transformer m ode touch screen d Nes No YA i i T Wi i Replace the power cable from the Send the HMI Back Replace the power lef h Repl ispl heck F Done to the factory fro Replace the HMI hs EE cp a dismay control transformer 5255 display interface to interface Board control transformer service the HMI to the display interface BD Figure 8 4 Troubleshooting Flow Chart 94 29696 g Section 9 Appendix Installation Diagram p t late Deta
7. Warning Press Stop to turn off unit Disconnect power from cabinet o Turn off the built in door breaker AND o Turn off the upstream feeder breaker Lethal voltages may be present Wait 5 A minutes for DC bus voltage to drop to safe levels Warning Check for voltage in cabinet with a DMM before working inside cabinet Open the cabinet door and remove shorting bars from CTs connected to TB 1 8 Current polarity 1 Power up unit From Home screen press Run to turn on unit Press Status to navigate to Status screen Select Vline lline screen Note Lightly loaded conditions less than 20 CT rating will not have enough current to show up on Iline plot Check that Phase A to Neutral voltage peak lines up with Phase A current use zoom if necessary Check that Phase C to Neutral voltage peak lines up with Phase C current Power system down and check CT installation location and orientation if Phase A plots differ significantly from Phase C plots Warning Improper operation and damage may occur if CTs are installed incorrectly 29696 9 Current Polarity 2 Navigate to Status screen Navigate to Line Load status Verify that Volts Current Power I THD and V THD match expected values for the power system If they do not verify CTs are correctly installed Warning Improper operation and damage may occur if CTs are installed
8. Gatewa y Start jap Current End View gus F Limit o 31 2 31 2 31 A A c i Customer Relay Contacts Figure 6 2 Interface Module Connections 67 29696 Interface PCB Connections Most customer connections to the Interface module will be made on the Interface PCB Refer to connection diagrams in Figure 6 2 The details of the power and communications terminals are shown in Table 6 1 form C relays are available on the Interface PCB These connections are shown in Table 6 2 Four outputs are available on the Interface PCB these are described in Table 6 3 The relay start command input connection on J2 of the interface PCB allows a contact closure to send a run command to the HarmonicGuard Active filter The relay start command input will only be acknowledge if the Relay Run Stop Enable is set to Enabled on the HMI Display setup screen See Figure 7 14 for details Pressing stop locally via the HMI Display will set the enable for the relay start command to DISABLED I20V VAC INPUT J g OPTIONAL 24VDC pi R RUNNING START INPUT START WER ON OPTIONAL STATUS LED Faur OUTPUTS JIO X ck U From filter v s SS y CURRENT CO nverter PowER FOR DISPLAY m D 6 m LEES RELAY STATUS OUTPUTS xn Figure 6 3 Interface PCB connections Table 6 1 Power amp Communications Terminals Terminal Pin Description Label Rating HMI Display RS232 55 nd N A
9. The foregoing limited warranty is TCI s sole warranty with respect to its products and TCI makes no other warranty representation or promise as to the quality or performance of TCT s products THIS EXPRESS LIMITED WARRANTY IS GIVEN IN LIEU OF AND EXCLUDES ANY AND ALL EXPRESSED OR IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE This warranty shall not apply if the product was a Altered or repaired by anyone other than TCT b Applied or used for situations other than those originally specified or c Subjected to negligence accident or damage by circumstances beyond TCT s control including but not limited to improper storage installation operation or maintenance If within the warranty period any product shall be found in TCT s reasonable judgment to be defective TCT s liability and the Buyer s exclusive remedy under this warranty is expressly limited at TCT s option to 1 repair or replacement of that product or 11 return of the product and refund of the purchase price Such remedy shall be Buyer s sole and exclusive remedy TCI SHALL NOT IN ANY EVENT BE LIABLE FOR INCIDENTAL DAMAGES OR FOR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF INCOME LOSS OF TIME LOST SALES INJURY TO PERSONAL PROPERTY LIABILITY BUYER INCURS WITH RESPECT TO ANY OTHER PERSON LOSS OF USE OF THE PRODUCT OR FOR ANY OTHER TYPE OR FORM OF CONSEQUENTIAL DAMAGE OR E
10. do not attempt to re energize the HGA unit Until the cause of the trip has been determined Pre Charge Circuit Over Current Protection SCR s are used to limit the converter power up in rush current to a safe level once the converter DC voltage has reached the threshold SCRS will be turned on and the charging resistor will be cut off from the unit If for some reason this circuitry should malfunction class CC fuses are in the circuit to limit the max current as not to exceed the ratings of the components Note on the 50 to 100 amp units the fuses are located on the chassis on the 225 amp units the fuses are located on the interface mother printed circuit board Over Temperature Protection The converter has an internal heat sink over temperature protection which will shut down the converter 1f the threshold 1s exceeded The fans will continue to run once the heat sink cools down the converter will automatically restart There is a second over temperature circuit which monitors the temperature of the power resistors located on the chassis of the HGA The sensors are snap action switches activated when the threshold is reached This over temp would be an indication that cooling fans have failed or something more serious with the operation of the converter For this reason this fault will latch and 48 29696 Warning A Warning will remain latched until power is cycled The indicator light located on relay CR 2 will not be lit w
11. 2 32 00 81 3 25 00 63 5 Consult Factory 4000 371 168 3 80 00 203 2 32 00 81 3 25 00 63 5 300 Consult Factory Table 3 5 Transformer for 600V units Open and Type 3R Heat Loss Weight Dimensions Inch cm watts Ibs kg HxWxD 39 Open 1 345 180 81 7 16 00 40 7 19 50 49 6 12 20 31 a oe 180 81 7 16 00 40 7 19 50 49 6 12 20 31 39 3R 345 270 122 5 24 90 63 3 24 40 62 20 80 52 9 78 3R 740 270 122 5 24 90 63 3 24 40 62 20 80 52 9 23 29696 Table 3 7 HarmonicGuard Active filter Technical Specifications 480V 600V 3 ph 60 Hz three wire systems 7 diode bridge s loads such m PVVM AC drives 3 phase controlled rectifier SCR or thyristor loads such as DC drives 1 000 meters 3 280 feet For every 100 meters 328 feet over 1 000 de rate by 1 Maximum elevation is 2 000 meters 6 560 feet 40 C 104 F 45 amp 90 amp open chassis 50 C 122 F surrounding air rated Product must be equipped with special cooling provisions for operation above this temperature Maximum Ambient operating temperature 0 C 32 F for open chassis and Type 1 enclosures Minimum Ambient 20 C 4 F for Type 3R enclosures operating temperature Product must be equipped with special heating provisions for operation below this temperature 12 C 10 F for 225 amp units wem faro 207 C4 B to 60 C 140 F T D
12. Enclosure Open Chassis UL Type 1 or UL Type 3R H5 039 C 03 3 H 01 00 H5 Prefix 5 Current Rat ng 039 078 Voltage Rat ng C 600 Filter Enclosure 00 Open Chassis 01 UL Type 1 03 UL Type 3R Transformer Enclosure 0 Open Chassis 3 UL Type 3R Package Option H Interface Module no display if 3R Circuit Breaker 10 ABB 22kA 20 ABB 100kA 30 A B 25 40 A B 65kA 60 Eaton 65kA 70 Eaton 100kA 80 Square D 18kA 90Square D 65kA 00 No breaker 01 ABB 65kA Reserved for custom options to be defined as needed each position can use 0 thru 9 Default option is 00 Figure 3 5 HarmonicGuard Active Part number Encoding 20 29696 Figure 3 6 identifies the significance of each character in the HarmonicGuard Active filter part number An example of a completed part number would be H5100A03H4000 This designates an enclosed HarmonicGuard Active filter that 1s rated for 100 amps 480 volts and has an HMI Interface Module Package HGA Part Numbering System 480V 3R Current 50 100 300 Voltage 480 Enclosure UL Type 3R HS 100 A 03 H 01 00 H5 Prefix MENU Current Rating 050 100 300 Voltage Rating A 480 Filter Enclosure 03 UL Type 3R Package Option H Interface Module Circuit Breaker 10 ABB 22kA 20 ABB 100kA 30 A B 25kA 40 A B 65kA 60 Eaton 65kA 70 Eaton 100kA 80 Square D 1I8kKA 90Square D 65kA 00 No breaker 01 ABB 65kA Reserved for custom options to be define
13. Screen Brightness Button Network Setup Button Technician Setup Button Load Settings Button Save Settings Button This option allows the user to change the brightness and gamma of the display The contrast control is not enabled in this display model Close screen Contrast disabled Brightness Gamma This option lets the user view the status of and configure the integrated ModbusRTU network connection in the HMI display This button is password protected and used during technician setup and commissioning only The Technician Setup Screen is used by TCI qualified personnel to configure the System CT Ratio Autostart AutoReset Delay Time Unit Power Save Threshold System Metering Voltage and to initiate the built in Auto Calibration Procedure This button will restore the user saved settings from non volatile persistent memory A confirmation screen will pop up asking Are you sure you want to load saved settings If Yes is chosen any temporary changes made to the working set point parameters will be lost and the user saved settings will be restored If No is pressed the user will be back at the Basic Setup screen Are vou sure that you want to load saved settings This button will save the current working settings to non volatile memory that persist when power is removed from the unit To save the current settings choose Yes on the confirmation screen or choose No to cancel and go back to
14. an entry will be generated in the fault history marked with an O on the left side of the fault entry When a fault clears an entry will be generated in the fault history marked with an X on the left side of the fault entry The Fault History persists through power on off cycles In the event the fault history log exceeds the max number of 120 entries the oldest entry will be overwritten by new entries 13 198 10 02 20 12 4000 HEATSINK OVER TEM 13 19 10 02 2012 4000 HEATSINK OVER TEMP dessen 10702720 12 1000 DC BUS OVER VOLTAG 13 20 10 0220 12 1000 DC BUS OVER VOLTAG 13 20 10 02 2012 2000 OVER CURRENT FHAS 13 20 10 02 2012 3000 OVER CURRENT PHAS Figure 7 12 Fault History Sub Screen 84 29696 Table 7 13 Fault History Log Entry Format Column from left to right Onset Clear Marker O Fault Onset Marks the start and end of a fault in the X Fault Cleared fault history Description HH MM MM DD Y Y Y Time and date the fault entry was logged Fault Code Four digit code Fault code see Table 7 12 Fault Description A short text description of the fault Setup Screen Note Some set up screens are password protected to prevent changes that could damage the filter When the user presses the Setup button a splash screen will appear saying The Filter is about to stop see Figure 7 13 Choosing Next will stop the filter and take the user to the Setup screen see Figure 7 14 Pressing the Ba
15. because unit is 0 0 00 not running and CT inputs are shorted 50 RR 2 If status indicates a Fault press Stop button Deng mu to reset condition current Wm 4 Status screen check e Press Status to navigate to Status screen e Compare Volts to expected line voltage EE EE Stopped e Compare Freq to expected line frequency P T sio Wolts dad M Phase to Neutral e Current expected to be zero if unit is not NETS running and CT inputs are shorted E Ja E PR E ower Negative Pau a Factor 0 00 equals Lag alu Converte s LOO Current Plot 5 Phase rotation check Press Phase to Neutral Voltage Plot Check that the current peaks follovv the follovving sequence from left to right Phase A green Phase B blue Phase C red Equipment is phase rotation sensitive 1f phase rotation is incorrect power down unit and rewire to adjust phase rotation by swapping two incoming phase connections Warning Improper operation will occur when input voltage phase rotation is incorrect 29696 6 Converter check 2 Total Press Setup to navigate to Setup screen dem 5n PS Ensure that Auto Start En Harmonic P ode 9 Link voltage V DC Correct En and PWR Fact Correct En a A buttons are off blue color ME Press Status to navigate to Status screen 50 Press Run to start unit operation TUE 5 7 Remove CT shorting bars
16. filter will respond accordingly if the load should change or stop There is no need to have a run command interlock on HarmonicGuard Active filter Normal Operation 225 Amp The HarmonicGuard Active filter is a self commissioning unit which requires very little involvement on the part of the user When power is applied the HGA automatically monitors the power line condition and only makes the corrections needed to eliminate harmonics and maintain unity power factor When power 1s applied the fans will immediately start and the following LED s will be lit D24 amp 25 green and D12 to D14 D18 to D20 only green After approximately 30 seconds the converter will start correcting refer to Table 4 2b When the HarmonicGuard Active filter is functioning correctly the following LED s will be lit D23 red D21 D22 D24 amp D25 green and D12 to D14 D18 to D20 both red and green they will look red with a tint of green The HarmonicGuard Active filter will respond accordingly if the load should change or stop There is no need to have a run command interlock on HarmonicGuard Active filters 41 29696 Viewing the LEDs It will be necessary to have the converter section of the filter energized to view the status of the light emitting diodes LED s The Circuit Breaker or Main Disconnect must be in the On position to energize the converter section In order to view the LED s on an enclosed unit the door will need to be open and
17. highly complex electronic functions controlled by the on board DSP controller The PCM continuously senses the AC bus line voltage and currents processes the information at nearly real time by means of the instructions resident within the DSP program code properly controls the six IGBT s to operate in a safe manner that injects current into the AC bus grid that ensures the AC bus current 1s sinusoidal and near unity power factor Power converter contains a pre charge circuit which consists of two SCRS and two pre charging resistances which control the inrush current 15 29696 Filter Configuration LI CTI f E iem Loads m YT CTI v Source Loaas E Li L8 L3 Circuit Breaker Inductors Converter Figure 3 1 Typical Configuration of the HarmonicGuard Active filter This drawing is for general reference only Use the drawings supplied with the unit for installation 16 29696 Nameplate Data Figure 3 2 shows a typical HarmonicGuard Active filter nameplate The following information is marked on the nameplate Part number encoding is explained on the following page Corrective Current The maximum amount of RMS Corrective Current the unit can deliver System Voltage the rated 3 phase line voltage RMS volts Hz the rated frequency 60 Hz Phase 3 3 Wire The HGA is designed for use with only 3 wire systems with balanced 3 phase voltage source Drawing outline and mounting dimens
18. incorrectly 10 Final setup Press Setup to navigate to Setup screen Press Harmonic Correct En to enable harmonic correction If unit is sized with sufficient capacity to provide power factor correction press PF Correct En Press Auto Start En to enable Autostart Warning When Auto Start is enabled unit may operate without operator input Press Save Settings to save settings and restart converter e Let the unit come on automatically about 30 s 11 Final check e Navigate to Status screen e Navigate to Line Load status e Note the corrected voltage current power and THD TE a alts VAC RMS Current 27 EN Power C BE Apparent Power 210 evs Power Factor THD 96 THO on BEES 1 E volts VAC RMS Misa 55 Bele Power 21 BRUM Apparent 1 2 eva Power Factor THD 96 v THD op BEES E 10 29696 m Section 2 Safety Instructions Overview This section provides the safety instructions which must be followed when installing operating and servicing the HarmonicGuard Active HGA filter If neglected physical injury or death may follow or damage may occur to the HGA filter or equipment connected to the HGA filter The material in this chapter must be read and understood before attempting any work on or with the product The HGA filter is intended to be connected to the bus or power cables where one or more loads are connected Three phase power is connected to the input terminals of
19. is System State Indicator running the status light will be green and will display Running located immediately The status light will also show if the HarmonicGuard Active filter is below stop button in Input line Sync mode Reset mode Precharge mode Calibrate mode Power Save mode or Faulted When the HarmonicGuard Active filter is faulted it will shut down automatically Displays current line load power factor 1 00 indicates unity power Power Factor Display factor A negative power factor indicates lagging power factor Line Frequency Display Displays the current utility line frequency in Hz Supply Voltage 7 the supply voltage coming into the HarmonicGuard Active Line Voltage Display 1 Displays the current utility phase to phase line voltage in Volts RMS Oda Displays the current line load phase current in Amps RMS NOTE U the displayed current is affected by the CT Ratio configuration on the Display S gt Setup page Filter Current Used Display 73 29696 Status Screen The Status screen shows more specific information on the performance of the system such as current and voltage waveforms Power Factor and information specific to the Line Load screen and Converter screen Figure 7 3 explains the main Status Screen TA T Ll walts i m Phase to Neutral Current Voltage F lot A Line Load Power 0 00 Negative current Plot Factor equals Lag Freq Hz Converter Curre
20. jnpuoj WA C eS CR 1 ZTE 928 5 47204 005701 5507 1990 T SALON 53434 ul SUOISUAWIJ paAcus sJAoog aiana 230N 235 Dun A 9447 L M 885 MOTA 3PISUT TOU PUNDA 7214 AM 09908 ud833U0g ejoH Bupyunoy 34340 da SAA ik p sa n MOTA m no i Figure 5 11 300 amp Type 1 Enclosed 63 29696 g Section 6 HMI Introduction The Interface Module provides the user with a convenient way to monitor the operation of TCT s HarmonicGuard Active filter and allows for the ability to adjust run time set points under password control This section describes how to install operate and maintain the Interface Module Overview The Interface Module has three major components the Interface PCB the HMI Display and an option network Communications Gateway see Figure 6 1 The interface PCB contains a Chassis Communications Port that connects to the power converter of the HarmonicGuard Active filter The interface PCB translates status and commands data between the power converter controls and the HMI Display The interface PCB also contains the 24V Relay I O for basic status monitoring and run stop control of the HarmonicGuard Active filter The HMI Display is a 6 color Touchscreen display containing a series of status screens that provide the user with a convenient way to monitor the operation of the HarmonicGuard Active filter The HMI displ
21. labeled as approved for such use this equipment is not suitable for use in an explosive atmosphere or in a Hazardous Classified Location as defined in article 500 of the National Electrical Code NEC A UL Type 1 and open chassis units must be installed in an area where it will not be exposed e Direct sunlight e Rain or dripping liquids e Corrosive liquids or gasses e Explosive or combustible gases or dust e Excessive airborne dirt and dust Pollution Degree 2 according to EN50178 and UL508 e Excessive vibration 0 152 mm 0 006 in displacement 1G peak Please note that custom enclosure options may vary available installation areas Working Space Provide sufficient access and working space around the unit to permit ready and safe installation operation and maintenance Make sure that the installation conforms to all working space and clearance requirements of the National Electrical Code NEC and or any other applicable codes Provide sufficient unobstructed space to allow cooling air to flow through the unit Mounting an Open Chassis Unit If you are mounting an open chassis unit in your own enclosure you must provide an enclosure that is adequately sized and ventilated sufficiently to prevent overheating Refer to Table 3 3 for dimensions and heat loss that is dissipated by the HGA The maximum ambient temperature should not exceed 40 C 104 F The 45 and 90 amp open chassis units have an ambient surrounding air tempe
22. operate the HarmonicGuard Active filter with the door open Failure to follow standard safety procedures may result in death or serious injury Do not attempt any work A on a powered filter converter The HGA contains high voltages and capacitors Wait at least five minutes after disconnecting power from the converter before you attempt servicing Check for zero voltage between all terminals to the converter Be aware everything ahead of the circuit breaker will still be energized Table 4 2a 45 to 100 Amp Interface PCB LED Status Phase 1 Phase 2 Phase 3 Pre charge Es IGBT Driver IGBT Driver IGBT Driver Circuit Supply Condition D8 amp 9 D10 amp 11 D12 amp 13 D14 9 9 Red Green Red Green Red Green Circuit Functioning Both On Both BothOn Both BothOn Either one one E s s one Table 4 2b 225 Amp Interface PCB LED Status Phase 1IBGT Phase 2IBGT Phase 3 IBGT 48 DVC Power 15 DVC 15 DVC Pre Charge Driver Driver Driver Supply Power Supply Power Supply Circuit Red Green Red Green Red Green Green Green Green Red Di4 amp D20 Di2 amp Di8 Di3 amp Dio Det amp D22 ps Da pes Circuit Functioning Bonon Bohon On o o o Circuit Failure Either One Off Either One Off Either One Off ot ot ot Off 42 29696 Controller PCB D140 ODIS Red banger rer Ong Interface PCB Ong Note D8 09 DIO 01 012 amp D13 are dual element red a
23. screens graph time stamped feedback data over an extended period of time Once the trend plot display data buffer 1s full the oldest data is overwritten Historical data can be viewed using the integrated scroll bars of the trend plot All trend plot data is maintained between power on off cycles of the HarmonicGuard Active filter See Figure 7 10 for an example of a typical trend graph trend plot example is for the HarmonicGuard Active filter power converter heatsink temperature measurement For data buffer sample times and size see Figure 7 10 Converter Heatsink LE Temperature 80 mi 11 20 12 100 TE 50 Di solu 11 20 12 Figure 7 10 Example Historical Trend Plot Sub Screen Table 7 10 Trend Plot Screen Elements Run Stop Button Runs and stops the HarmonicGuard Active filter Plot Scale Display Indicates the magnitude of the samples of the trend plot The scale varies located on the left side of with each of the trend plots the graph Right Timestamp Indicates the date and time the right most sample displayed on the screen was taken Left Timestamp Indicates the date and time the left most sample displayed on the screen was taken Allows the user to scroll through all sample points available in the trend plot data buffer Trend Plot Display The historical graph of the value being sampled over time Scroll Bar 82 29696 Fault Screen This button takes the user to the Active Fault screen se
24. the purchase order See appendix for part numbering details TCI Standard Warranty Policy Please reference the TCI Standard Warranty Policy for the HGA Product Line for warranty details The employees and sales agents of TCI are not authorized to make additional warranties about TCT s products TCT s employees and sales agents oral statements do not constitute warranties shall not be relied upon by the Buyer and are not part of any contract for sale TCI will not accept the return of any product without its prior written approval Please consult TCI Customer Service for instructions on the Return Authorization Procedure 65 29696 Installation Guidelines Checklist The following are the key points to be followed for a successful installation These points are explained in detail in the following sections Make sure the installation location will not be exposed to direct sunlight excessive vibration corrosive or combustible airborne contaminants excessive dirt or liquids Select a mounting area that will allow adequate cooling air Make sure that all wiring conforms to the requirements of the National Electric Code NEC and or other applicable electrical codes but it also filters out electrical noise Check all connections and components thoroughly before applying power to the equipment Check the panel and the inside of the enclosure for any foreign objects dirt and or loose hardware Location Environment The locat
25. to 14 AWG Torque 4 4 in Ib 0 5 Nm Caution Use copper wire that is appropriate for the voltage and current rating of the equipmdtlie wire selection must conform to the requirements of the National Electrical Code and or other applicable N electrical codes Use wire with an insulation temperature rating of 75 C or higher Connection Diagram Figure 4 3 shows the typical wiring connections between the models of theGA and the load Refer to the drawings furnished with the unit for more specific information e The input 3 phase AC voltage source must be connected in a positive ABC phase rotation from L1 L2 L3 for correct unit operation Connection Detail PEHLI drca CIL GEL 18 as de y Communications E E Converter CT See Note 2 e Connection 3 Phase AC Power 9 Optional See Note 1 ba be See Note 4 See Note 4 Figure 4 3 Typical Connection Diagram Notes 1 Wiring should be 75 C or higher insulated copper with the appropriate voltage and current rating 2 Chassis ground must be connected to the ground of tlpeemises wiring system in accordance with NEC and local codes Connection must be made using a wire conductor 3 Terminal TB I amp J25 wire range is 30 12 AWG tightening torque is 4 4 IN LB 0 5 NM 4 Operating current transformers with the secondary winding open can result in a high voltage across the secondary terminals which may be dangerous to personnel or equipment 5 Onth
26. to 44 lbs in 39 to 49 Nm al 52 These parts ore present when you have a gateway module 6 Use of these mounting holes are optional Input Figure 9 1 Installation Diagram 95 29696 Appendix Part Numbering Part numbering Here is an example the interface module part number CM100A00 CM Communications 100 amp rating of 100 amps A voltage rating of 480V 00 Modbus RTU over RS485 A suffix of 00 Modbus RTU over RS485 A suffix of 01 Ethernet IP Here would be the part number possibilities available as of this revision CM45A00 CM50A00 CM90A00 CM100A00 CM225A00 CM45A01 CM50A01 CM90A01 CM100A01 CM225A01 96 29696 Appendix EthernetiP Gateway Option Introduction The EtherNet IP network Communications Gateway translates command status data to from the HMI Display s integrated network interface from the ModbusRTU protocol to EtherNet IP The EtherNet IP Communications Gateway is implemented using a third party industry leading EtherNet IP solution from HMS Anybus Communicator Product Line Anybus Communicator AB7007 Table 9 1 EtherNet IP Communications Gateway Key Features BL AE NENNEN NN Prone NO EtherNet IP level 2 I O Server CIP ControlNet amp DeviceNet EtherNet IP Adapter Class Device 10 100 MBit twisted pair RJ45 Connection Galvanic Isolation Transformer isolated Ethernet interface TCP IP Settings Web Browser Based Configuration 10 100 MBit auto de
27. 1 Ad panddns aq uo unuajd uy CE 8uod 30 5 290 VUN 4 0 33e D 4 3u 3 eg poys od oH Sayul bs GET 0 1 ssa q ZOU pjnous v uv usado 1030 7 30320 O 48384 doy aunsoj ua eui ybnoJxya SI 4 0 3snvux3 2 UMOYS DAUD u240u ayp say bs CTE 4044 553 29 40u poys vado uedo 30301 AZJADD ajJnso 3u aui 2PISINO uu ui UMOAO ao pjnous AD a xo4u CT Ga ON BEEN 8H04U uo Gujooj jguun add erez 240N 395 unuald 4 9 you1013 00 MIA WO330g s ssou2 Sjeuun Jy 43407 Y Aaddp pS tasa EEEEEZ P 066 i 6111 a 55 lao mere JUaA 3snoux3 siy papuauworay Figure 4 2 Cooling Diagram for 225 amp units 27 29696 Installation Guidelines Mounting The HGA must be mounted vertically on a smooth solid surface free from heat dampness and condensation Wiring Cable Entry Locations The enclosed HarmonicGuard Active filters are not provided with enclosure wiring knockouts A selection can be made at the time of installation Typical or recommended cable entry locations are shown in the drawings shipped with the unit Caution T Refer to circuit breaker sectionon page 4B Field Wiring Connection Terminals Compression type terminals are provided for all field wiring connections The wire size 75 C copper capacity ranges and tightening torque for the grounding and power terminals are listed in Table 4 1a a
28. 403308 ASIA 0 8 HIPH 2am TF 129 mm NMR D Com S 1 Enna S y s 410 awos sajoH y a8uo y ADD Y juojJi SUZA AN 330N aas MalA do VO ewos lA 1 Seq Jour10 Suei y 03 90 an lt ger 0 Gui unoy Suj1unow 1 4 YOF SOO panddns SI IWH ajpuou 403 Yidap jouonilppo ov S240N apis 4464 1404 V WW zed 90 29 S3JON aas SIA IIIA oAnoy SH Type 3R Transformer Filter IS 39 and 78 amp Open Chassi 6 9 Figure 57 29696 PIFUNOW 400 j JO NOM AG UVD 48u40jsuo44 ul 9 SH 343 yo APIS 48auj 8 UO PIDIO aq uv AIWAOFSUOAY aU apis op Sayu 9 puo Sin yd nu uaam339 32U0403 2 YIU 21 apis q apis Cp A8uJ0 ayy A0 adojins doy aui mojaqg sau2u 21 30 unululu 0 3q pinous SH 343 JO uo440q ayi UBWUOJSUDUZ PUD CH ul uaaw3ag sau2u 21 JO unululu aq ISNW CZ Bujyunow uaum CH 2434 4apun pa4020 at pOu UDI 48uJ40jSuoJ4 TI iSa40N S 1 b 5930N 335 ODC a apis Aq APIS suoljeinsiyuos Suyunoyy 919 A 882 s lvjoq 5 1 W320 Dunnen ch vauy DAM apis 40ly Y 10330 e ni 29 ag mnpov 233044334 IWH Jarnveug HADAI vauy 4000 5109 ac n s 3 Dup Am Seq 19 14 e
29. 76 29696 Line Load Status Sub Screen The Line Load Status Sub Screen shows more specific information regarding the source and load voltage current power power factor and THD measurements MEN 170 Stopped Current Apparent Power Power Factor 1 Figure 7 6 Line Load Status Sub Screen Table 7 6 Line Load Status Sub Screen Elements Volts Display Displays the current utility phase to phase line voltage in Volts RMS Displays the current line load phase current in Amps RMS NOTE the Current Display displayed current is affected by the CT Ratio configuration on the Setup page Power Display The three phase real power P of the line load in kW Apparent Power The three phase apparent power S of the line load in kVA Power Factor Disola Displays current line load power factor 1 00 indicates unity power Pay factor A negative power factor indicates lagging power factor Displays the Total Harmonic Distortion of the utility Line Load current as a percentage percentage Displays the reference Total Harmonic Distortion of the utility Line Load current in percent This THD display is the uncorrected THD of the Line Load taken when the HarmonicGuard Active filter was not running I THD Ref Display Run Stop Button Runs and stops the HarmonicGuard Active filter Back Button Returns to the main Status Screen Factory Status Button Status button is for factory use only and is password
30. A NYA 19 1 31 8 119 4 146 1 165 1 7 1 KCTFOSOOBO3 500 5 25 1 N 1 7 1 Al os 99 11 4 7 53 4 61 2 0 28 RA 25 2 31 8 119 4 146 1 165 1 7 1 KCTF1200B03 1200 5 a 3 76 2 97 sed 7 25761 N A N A 1 31 8 119 4 146 1 165 1 7 1 m nm 25 4 3 9 2 9 6 2 3 8 5 7 1022 49 2 2 109 2 149 9 73 7 157 5 96 5 144 8 5 6 124 5 55 9 KCTFO800B2 5 800 5 35 0 14 2 50 8 22 M 2551517155 N A N A 25 2 31 8 119 4 146 1 165 1 7 1 Figure 4 7 Current Transformer Diagram Solid Core 39 29696 Grounding The HarmonicGuard Active filter panel equipment grounding lug must be connected to the ground of the premises wiring system The equipment grounding connection must conform to the requirements of the National Electric Code NEC and or any other codes that apply to the installation site The ground connection must be made using a wire conductor Metallic conduit is not a suitable grounding conductor The integrity of all ground connections should be periodically checked HarmonicGuard Active filter Operation Adjustments e The HGA has been factory calibrated and thoroughly tested There is no need to make any adjustments Start Up Commissioning Caution Thoroughly check the installation before applying power and operating the equipment for the A first time Before Applying Power for the First Tim
31. AANI puo ayojudouddo ayy uzm aaddo2 pazunsuj vayy vo 2 Gs aq poys GUA CI 83 0N anod OV asdud E KS 2 235 aeg mna anod Dy asoud mw Ermeni B Em Exe hes A E T T al L 240N 335 Je c1 n NT Ga 3 me ed 21 01828 SM m n a 1 ININIIVIA 12 3AV IS 831SV A a unos 930N aas Spoo Figure A Ac Master and Multiple Parallel Units CT Placement 45 50 90 and 100 amp 480 volt 33 29696 CH 101 90 uO 32auuo3 Ib 10 20 uO 12a8uuoj SH 4a Sow a4OUD sna DP 4uajoAimba Jo a32u042084 aun XG jo48a4u uo a ou Sypo00 CZ 403 2npuo2 PUNOJO PAJIJUIZ ao PINOYS SsJ4a8uJ0jSu0o44 UJANI C9 4uaudinba JO jauuvosuad oy snoaaBuop ad AoW UDMA 5 ayy 550420 3603 0A yy 0 Ul msauJ uv uado B8ujpuj aopuo2as ayy YM S4auJ40jSuo44 4ua44n2 Bu yoaadpg CS WN 59 Ou kt SI anbuoz Duuaiufn Bmy 21 0 S aul Gar Y T 4L Puwa Cy uo 2e404d NDAD YIUDAA 403 ajdjsodsaa Si 4auo4sn CE 40323npuo2 aui o Guisn epou snw uOo 428uuo sapo2 1020 puo DIN UFIM 82u9p40220 ul ua4s s sasiuaad aug puno48 aui pa4322uuO2 aq snw puno48 sissouj o Dun 64 JUIAANI puo 32603 0A ayojdouddo ayy uii aaeddo2 pajojnsu wayGiy Jo 2 Gs aq pjnous Buia T 1S 3 ON Vi uon2as T4 10420 uol3 2 uuo2 aas ER VO 295 10391 uo
32. Auov SH Figure 5 7 39 and 78 amp Type 1 Filter Type 3R Transformer 58 29696 296 tL 006 dwy 001 0 06 uma ssolneM zi WSIUDUDAEW ajouou oop NDAD 404 Pauinbeu aq ou y d p y ovol iboy epjn2u agod Gujzunow a30uad JOJ 2500 panddns s ampoy 145 10 0204 4014 AALUBAUOD AUL G AO pa ouaA HUN UMOUS S MAJA 1004 y 8 32 291 6 sq 4482M S310N I9vy9dH 494405 UGANI 664424 Sujmoug 8unooj G9p924 Smpoy Aojdsiq 2a203423 uI 230G24 uOIl4228uuOj J u0O1sSno 0 9 92 2 12 04 1049 UN SUMO V 1702 Y 10 2 ps 00 29 Ud 1 433 423AU07 4a xoaug 124 Se dun s JOUIWUA u0 1D2 uuoo 4 Y oeg aas Sa4joN aas Figure 5 8 45 50 90 and 100 amp Open Chassis 59 29696 6unoo2 403 Sapis uoo 2D2U040 2 pis usul E UDI UD g SID paz Dan sql 3u818A iS 1ON 19 928 49440 queAaAan 282824 empoy Aojdsiq a290342813uI t d0Ggd4H 0 1 294 02 dein v0 9v9g 2114 00 04 Uu D isBuiwoA T IG GT apis 44s TT Mala 1404 ERE 7 uo33oq co LOLI Kan 17 06 424 4000 N pa8ulH V 1103 90 09 oq 29 Em IG yo 2 820j44284u ud TWH 024 yago K44u3 a um 990 Y 10331 xin 22S DE sapis 41 04 s A4 Du Ar 50 90 and 100 amp Type 1 Enclosed 9 45 Figure 5 60 29696 Exhaust Air See Notes Front View uU gh A
33. CONOMIC LOSS The foregoing warranties do not cover reimbursement for removal transportation reinstallation or any other expenses that may be incurred in connection with the repair or replacement of the TCI product The employees and sales agents of TCI are not authorized to make additional warranties about TCI s products TCI s employees and sales agents oral statements do not constitute warranties shall not be relied upon by the Buyer and are not part of any contract for sale All warranties of TCI embodied in this writing and no other warranties are given beyond those set forth herein TCI will not accept the return of any product without its prior written approval Please consult TCI Customer Service for instructions on the Return Authorization Procedure Storage Instructions If the HarmonicGuard Active filter is to be stored before use be sure that it is stored in a location that conforms to published storage humidity and temperature specifications stated in this manual Store the unit in its original packaging Long Term Storage In the case of long term storage defined as any period greater than eighteen 18 months TCI Technical Support must be contacted prior to applying power 14 29696 Product Description HarmonicGuard Active filter The HarmonicGuard Active filter is an active harmonic filter designed and developed by TCI to relieve the power distribution system of the issues associated with harmonic currents
34. CTFO600BO4 KCTFOSOOBOA KCTF1200B04 800 5 1200 5 E KCTF2000B03 2000 5 _ KCTF1000B03 1000 5 KCTFO500B03 500 5 KCTF1200B03 1200 5 KCTFO400B04 400 5 KCTFOGOOBO4 600 5 KCTFOSOOBO4 800 5 KCTF1200B04 1200 5 37 29696 Rectangular SPADE CONN O Burden Current VA Catalog TCI Part I Value A C E Ratio Rating Ohms KCTFO500A02 26729 500 5 2 3 4 69 9 6 5 8 168 3 5 1 2 139 7 9 3 8 238 1 1 1 2 38 1 KCTF1000A02 26691 1000 5 2 3 4 69 9 6 5 8 168 3 5 1 2 139 7 9 3 8 238 1 1 1 2 38 1 KCTF1200A02 27390 1200 5 2 3 4 69 9 6 5 8 168 3 5 1 2 139 7 9 3 8 238 1 1 1 2 38 1 KCTF2000A02 26730 2000 5 2 3 4 69 9 6 5 8 168 3 5 1 2 139 7 9 3 8 238 1 1 1 2 38 1 KCTF3000A02 26731 3000 5 2 3 4 69 9 6 5 8 168 3 5 1 2 139 7 9 3 8 238 1 1 1 2 38 1 4 4 101 6 11 279 4 6 1 2 165 1 13 3 8 339 7 1 1 2 38 1 0 6 23 4 69 9 6 5 8 168 3 5 1 2 139 7 9 3 8 238 1 1 1 2 38 1 KCTF5000A04 26732 50005 45 5 5 5 5 Figure 4 6 Current Transformer Diagram Rectangular 38 29696 Catalog H y A C E F G H Ratio Rating pue Ohms 3 8 74 11 4 47 4 1 2 2 KCTF2000B03 2000 5 13 l 3 76 2 ji d 5150 N A N A 19 1 31 8 119 4 146 1 165 1 7 1 KCTF1000B03 1 1000 5 13 8 0 5 3762 974 1 1 A 4 53 A 61 2 028 W
35. D a m a 40 General Opera Non asia 40 Section 5 Maintenance and Service 45 HGA Reliability and Service HE cada 45 Periodic Maintenance 55 0022 EEN 45 Rer TN 49 m Section 6 HMI ITE OCU CTION tt 64 EECHER 64 Additional io NA ama 65 E nS Er ii D 65 ECT Standard Warranty Poll idad 65 Installation Guidelines 66 Checklist A az 66 Location a k M 66 I POT TE 66 EREM 67 ODS AN OI l 71 HME Screen Eleme HHH 71 a E e Tu 72 JN Re ID a 72 Network T x ACE 90 4 29696 m Section 8 Malhienanee c 92 Clock Battery Replacement a 92 Software Field Ver ade u 92 Bii 93 HAGA Filter E sss 93 Interface Module Pro Dem etc 93 Eroubleshooting Tp 94 Troubleshooting Flow Charl u ains eds aar b DA 94 m Section 9 Appendix Installation Diagram esses 95 Appendix Part Numbering 96 Appendix Ethernet IP Gateway Option
36. HARMONICGUARD ACTIVE Active Harmonic Filter Installation Operation and Maintenance Manual For Use With 225A Filters TCI LLC 7878 North 86th Street Milwaukee Wisconsin 53224 Phone 414 357 4480 Fax 414 357 4484 Helpline 800 TCI 8282 Web Site http www transcoil com 2015 29696 29696 Table of Contents m Section 1 Safety E Ted e EN 10 n 10 Warnimes and RT U s u i n ha Qa aa sus 10 General Safety Instructiolis 25 7 i aaa s alasan 11 General Ter MINO Vinerias 12 m Section 3 INTOAUCHION uu R n 0 ui 13 Intended Audiente aad A 13 Additional Tuteur ee 13 Installation Checklist A d b AL b sys 13 Receiving Inspection and Storage 14 RECENT m u ua 14 IC Llan nedi Warranty Wild 14 LR EE EI e et EE 14 Product DESCUIDO c 15 INANE PLACE n cT E 17 Part Number Encoding 18 m Section 4 Pre installation Planning 25 Very the ADDlCA ION ani M 25 Selecta Suitable Location ii 25 iylolint nz an Open Chassis BT ocu Pe EE Ee Eo Eo ees oa 25 Coolns DASE aaa TETTE 25 3 29696 NIQ iik m 28 E i r r PN 28 Current Transformer Installation LLL IILI Aaa Rad dada Rasad sas dasaRasasas 30 ISO Wait A81 I MET 40 EE 40 Start UD C OBIISSIORID
37. Net IP Gateway Configuration Page Table 9 3 Gateway Default Settings IP Address 192 168 0 1 98 29696 To update the IP address type in a new IP address on the configuration page then click on the STORE CONFIGURATION button After the new IP address is stored cycle power to the Communication Gateway to load the new IP address The EtherNet IP Communications Gateway supports implicit Ethernet IP I O and explicit Ethernet IP CIP Message commands For an example of communication with the Gateway using explicit CIP Message commands via a PLC please reference the following application note from HMS Reading writing data from Anybus S EtherNet IP using ControlLogix5000 MSG instruction The EDS file for the EtherNet IP Communications Gateway is available via TCI technical support direct dial 414 357 4541 email tech support transcoil com or from the TCI website http www transcoil com Support htm For advanced configuration options such as IP Access Control reference the HMS Anybus Communicator Serial EtherNet IP Gateway User Manual available on the HMS website www hms se Register Map For a description of the input and output data available over the network interface reference the Network Interface section in this user manual Operation The Communication Gateway has six LED indicators that show the current status of the EtherNet IP and sub network communications The meanings of the LED indicators are described in Tabl
38. OLU SLOTASE EMPIS 1 225 amp units 12 C 10 F to 60 C 140 F Maximum humidity operating or storage l Standard Open Chassis and UL Type 1 enclosed UL Type 3R enclosed Enclosure options l Contact TCI Technical Support for other enclosure options Agency approvals or l eerbinesb ni C US UL and cUL Listed Electronic overload over Factory calibrated processor controlled electronic over current fault and current protection over load All units have internal circuit breaker for protection of the converter Over current protection section of the HGA The customer must supply branch circuit protection Status indication LEDs Numerous LED indicators on converter unit see Tables 4 2a and 4 2b Please consult TCI regarding optimum filter performance when applied to DC drives 95 non condensing 24 29696 g Section 4 Pre installation Planning Warning Verify the Application HGA Hatings Make sure that the HarmonicGuard Active filter is correct for the application and sized for load The voltage ratings of the HGA must match the input voltage rating of the connected AC bus Select a Suitable Location Environment Locating the HarmonicGuard Active filter in a suitable environment will help assure proper performance and a normal operating life Refer to the environmental specifications listed in Table 3 7 marked on the unit s nameplate and or noted on the drawings furnished with the unit Unless specifically
39. SCR Dual IGBT eT Verify that power has been removed from converter and 5 minutes has passed before inspection Remove plastic cover from over converter section Visually check the circuit boards for debris contamination overheated traces burnt circuit board overheated cracked or broken components corrosion and poor solder joints Check all wires and terminals connected to the circuit boards Check the four electrolytic capacitors for bulges ruptures popped vent plugs discoloration or leakage Check the power semiconductors mounted to heat sink for cracked cases ruptures debris arcing and burning Check for any loose connections if no apparent damage is found to the power semiconductors Measure resistance of power semiconductors using a multimeter set on the diode check setting see Figure 5 2a or 5 2b Look for opens oo or dead short readings With the red lead of your meter connected to the far right negative terminal of the capacitor bank measure with the black lead of the meter to each of the three output terminals bus bars the reading should be approximately 0 350 Reverse the meter leads and repeat measuring to each terminal This time a low reading will be present which will continue to increase this is an indication of a capacitor charging Next connect the black meter lead to the positive capacitor terminal and again measure to each of the output terminals with the other lead the reading s
40. Type A Master TODA DSF Revision 25 AR Revision HMI Revision D Figure 7 17 About Screen Table 7 17 About Screen Elements Turns off the HarmonicGuard Active filter Displays the pre programmed factory serial number of the Serial Display HarmonicGuard Active filter Total Output Current Displays the total corrective current capacity in Amps RMS of the Display HarmonicGuard Active filter Displays the line voltage the HarmonicGuard Active filter is set to System Voltage work on Displays the Digital Signal Processor type used in the HarmonicGuard DSP Type Display Active filter power converter controller 8 Displays the software revision of the installed Digital Signal Processor DSP Revision Display used in the HarmonicGuard Active filter power converter controller Displays the software revision of the installed microcontroller in the AVR Revision Display Interface PCB HMI Revision Display Displays the software revision of the HMI Display application code Network Interface The network interface on the Interface Module allows basic Run Stop commands and internal status data and can be communicated to and from the HarmonicGuard Active filter The HMI display implements an integrated ModbusRTU slave device for the network interface see the HMI Display Connection section or an optional network communications gateway can be used such as Ethernet IP to implement other protocols see Appendix 90 29696 T
41. VLine amp ILine waveform screen will appear different Table 7 8 shows what the VLine amp ILine Waveform Plot Sub Screen would look like with various connection errors present in the system Table 7 8 VLine amp ILine Waveform Plot Screen Examples when Typical Connections Errors Present in System Phase rotation is To correct swap Incorrect Phase A and Phase C HarmonicGuard Phase A leads Phase Active filter power C instead of Phase connections AND C leading Phase A swap Phase A and Phase C system CT current feedback then recheck plot 79 29696 80 Phase C system CT current feedback missing Phase C current is zero while Phase A current is present Phase A and Phase C CT current feedback swapped Phase A current red in phase with Phase C voltage blue instead of Phase A voltage green Phase A current red is opposite polarity of Phase A voltage green and Phase C current yellow is opposite polarity of Phase C voltage blue Check Phase C CT for open circuit or loose connection To correct swap Phase A and Phase C system CT current feedback and recheck plot To correct re install both Phase A and Phase C system CTs with polarity arrow in opposite direction OR swap positive and negative connections of each CT at HGA filter terminal block then recheck plot 29696 Historical Trend Plot Menu Sub Screen From the historical trend p
42. al support contact your local TCI distributor or sales representative You can contact TCI directly at 1 800 824 8282 Select Customer Service or Technical Support and have your HarmonicGuard Active filter nameplate information available and any drawings Outline and Mounting Dimension Drawings Outline and mounting dimension drawings show the overall enclosure dimensions the conduit access areas and the wiring connection points The major internal components are shown pictorially 55 29696 CH ay HIN 41 02 aunsoy ua auos ayy ul 31020 2A 4 upjnhOus 4au40jSuo44 3Y CE CH 8u3 MOIS JO AOQO 31020 aq 9 UPINOYS 48au40jSuo44 BU CZ 6644928 8unoo2 sissoy gt uado o4 Jajas CT Ga ON m m m ELE i LE LS SSSSSSSS gununoJA apis 4465y Main PUOA 4 Am m m i m m mim LECLELLES Dup A1 P spezo q J9UIJOJSUBI vam i V uo110g yox oq uijjunou ow d 3500 panddns Si IWH ejpuou 4oop JOY jouonjippo MONY iISa10N apis 1464 MAJA 30044 V 103 90 Sa40N aas Seq IATHA oAnov SH Figure 5 5 39 and 78 amp Open Chassis Filter Open Transformer 56 29696 CH 243 Y2 M AZAD e4ansojue auos ayy ul 84050 aq 4 upjnous JAIWAOFSUDAL CE CH ay MOJIA YO a8A OQo0 Dai 02301 aq 4 upjhous aauJ40jgSuo44 Ca BBL LCH Guimoup Gunoo2 sissou2 uado o uayay TI iS 1ON ADUAO jus oA ERL LARA FRE ATE TCODDITDO 22 MAJA 1404 MBIA
43. ay also contains an integrated ModbusRTU network connection for remote monitoring of the HarmonicGuard Active filter The optional network Communications Gateway can be connected to the integrated ModbusRTU network connection in the HMI Display to translate the ModbusRTU protocol to an alternate Fieldbus or Industrial Ethernet protocol such as Ethernet IP Back Vlew Side View Front View Network Gateway Interface PCE Bux Relay Contacts HM Display Figure 6 1 interface Module Components 64 29696 Caution A Additional Information This section provides general information describing the Interface Module Be sure to carefully review the more specific information provided by the drawings shipped with the module Information from by the drawings takes precedence over the information provided in this section The information and ratings given in this manual are approximate and should not be used for any purpose requiring exact data Contact the factory in situations where certified data is required All data is subject to change without notice Receiving Inspection The Interface Module has been thoroughly inspected and functionally tested at the factory and carefully packaged for shipment After receiving the unit immediately inspect the shipping container and report any damage to the carrier that delivered the unit Verify that the part number of the unit received is the same as the part number listed on
44. breaker to isolate the converter section please take special note of the following warnings Many electronic components located within the filter are sensitive to static electricity Voltages imperceptible to human touch can reduce the life and affect performance or destroy sensitive electronic devices Use proper electrostatic discharge ESD procedures when servicing the filter and its circuit boards 49 29696 Warning A Only qualified electricians should carry out all electrical installation and maintenance work on the HGA Disconnect all sources of power to the drive and HGA before working on the equipment Do not attempt any work on a powered HGA This HGA unit contains high voltages and capacitors Wait at least five minutes after disconnecting power from the filter before you attempt to service the conditioner Check for zero voltage between all terminals on the capacitors Also check for zero voltage between all phases of the input and output lines All maintenance and troubleshooting must be done by a qualified electrician Failure to follow standard safety procedures may result in death or serious injury Unless an external disconnect means has been provided everything ahead of the filter circuit breaker including the reactors will still be energized Required Equipment e AC voltmeter and ammeter or multimeter designed for true RMS measurements in a harmonic rich circuit and suitable for the rated current and v
45. ck button returns the user to the Home screen and does not turn off the filter If the filter is off this splash screen will not appear p k HR RR l mo U fe mas Ya Dag he Filter is about to stop Figure 7 13 Setup Transition Sub Screen The Setup Screen see Figure 7 14 allows basic configuration of the HarmonicGuard Active filter operation When a feature is enabled via a button press the corresponding button will be highlighted in GREEN When a feature is disabled the corresponding button will turn BLUE Note It is recommended that the new settings are saved when changes are made See the description of the Save Settings button in Table 7 14 85 29696 FI FS Set Date and Time gt aK PX APS Es P La e a k E en En Fu ict Lorrect ET Ee h AS arm es EN na SM Y Screen Brightness Figure 7 14 Setup Screen Table 7 14 Setup Screen Elements This option will set the converter to start automatically after a Auto Start Enable U programmed delay after power is applied or after a fault occurs This Button 77 option is on by default This option turns the Automatic Harmonic Correction on or off This option is on by default Harmonic Correction If both harmonic correction and power factor correction are enabled and Enable Button the HarmonicGuard Active filter is at its maximum capacity the power factor correction will automatically be phased back to allow the sys
46. connect means has been provided everything ahead of the filter circuit breaker including the reactors will still be energized Interface Module Problem The Interface Module is comprised of four major components the HMI display the Interface PCB the cabling and an optional Gateway The Interface PCB contains diagnostic LEDs The locations of the LEDs are shown in Figure 8 3 and their functions are listed in Table 8 1 LED PLACEMENT 014 TI B A 012 05 n EE H DIS DA 06 07 Figure 8 3 Communications Board LED placement Table 8 1 LED Functions D6 Green FaultRelayEnergized 93 29696 Warning Many electronic components located within the filter are sensitive to static electricity Voltages imperceptible to human touch can reduce the life affect performance and or destroy sensitive electronic devices Use proper electrostatic discharge ESD procedures when servicing the filter and its circuit boards Troubleshooting Notes e To reboot the system remove power to the filter and Interface Module wait a few minutes then reapply If this does not work check all the cable and connections and try again If the problem is still not resolved replace the Interface Module assembly e fno buttons are pressed for 5 minutes the screen will turn off To reactivate touch anywhere on the screen e Ifthe HMI Display shows a COM 1 Station 1 Communication Error
47. cy aq poys Buia CL isa LON ree am aag wT amp Am 385 x E 3 een 149 X a24nos 143432774 19 13ITIVHVA Figure 4 4e Optional Multiple Slave Parallel Units CT Placement 39 45 78 90 and 100 amp 480 volt 35 29696 p S jleuondo t ON ees uonoeuuo UOnoeuuo 12 4 H AUOQ 12 peo 1 1 l 17 PSU SR LEN mam L GLISIZISISIFICIZIL OXOXOXOX O O h E 3533 9 30N 999 Speo Opis pEo JO aul ay UO Jolie aq UPI SJeulJoJsugJ Duisues peo S9JON ees eee A JOMOd OW eseud suonesiunwwos SIN 89S ZEZ SY puna 4 MH AUO SIssey J Vl ui B Wou Q9 1 2111 LOL LaL 19 LH H AUOQ O ues LH CH a Vaf Aal a 568 THA AAA bna VI jueuudinbo Jo auuosJed o snoJeBuep aq Aew 5 61 lepuodas y ssoJoe eBejoA uBiu e ul insa jim uedo Buipuim jepuooes au uy 9 juauino Bunejedo 01 un S qi ui y y S nbio Buruejubiui Bme 21 06 s Bubu 9 1 91 jeuuue 6 S DO 620 pue DIN UA Ul Ul S4S Bum sesiueJd v jo punou ay o pejoeuuoo aq snw sisseu 8 Bune juaJino pue ejeudoudde yym 1 ddo pejejnsur Joybiy 2 g2 eq pinoys Buu 2 snq op juajeamba Jo aui 956 2 u
48. d as needed each position can use 0 thru 9 Default option is 00 Figure 3 6 HarmonicGuard Active filter Part number Encoding 21 29696 Communications Part Numbering Table 3 1 below shows the H3A part numbering with the communications part numbers The base communications unit is CM100A00 which has both the HMI and Modbus Table 3 1 Communcation Part Numbering Guten Deseriptions CM 39 45 50 78 90 100 mes 225 300 penne nc an X 00 Modbus RTU over RS485 Standard Product Ratings and Dimension Tables The following tables list the ratings and dimensions of the standard HarmonicGuard Active filter models See drawing at the end of this manual e Table 3 2 Open Chassis e Table3 3 UL Type 1 Enclosed e Table 3 4 UL Type 3R Enclosed e Table 3 5 600V Open and Type 3R Table 3 2 Open Chassis watts kg HxWxD 167 75 8 56 142 2 17 43 2 658 7 298 8 71 42 181 4 134 50 87 43 23 13 58 7 Table 3 3 UL Type 1 Enclosed Heat Loss Weight Ibs Dimensions Inch cm watts kg HxWxD 2676 254 115 2 60 15 152 8 17 57 44 5 16 4 41 7 2676 254 115 2 60 15 152 8 17 57 44 5 16 4 41 7 17 57 44 5 Add Two Inches for Disconnect Circuit Breaker Handle 22 29696 Table 3 4 UL Type 3R Enclosed Heat Loss Weight Ibs Dimensions Inch cm watts kg HxWxD 39 Consult Factory Wa 3176 371 168 3 80 00 203
49. disconnecting power from the filter before you attempt to service the conditioner Check for zero voltage between all terminals on the capacitors Also check for zero voltage between all phases of the input and output lines All maintenance and troubleshooting must be done by a qualified electrician Failure to follow standard safety procedures may result in death or serious injury Unless an external disconnect means has been provided everything ahead of the filter circuit breaker will still be energized 45 29696 between your unit and the configurations shown below It is recommended that you refer to the drawings Typical HGA configurations are illustrated in Figures 5 1a and 5 1b There could be slight differences provided with your specific equipment when conducting troubleshooting operations Reference Drawings 9905 G Lena 242207 MO 206900 12 9991 n 1 n Ri 181190999600 l JOSUOS dwaj 141451 DDH Er d xoN 235 Ajquassy 493 49 U07 cif Ba A Ge 0 0 0 PALOS 205532044 DAN 29 8 v 95 11 4 aba BHOUI BOON MOG L ele 403 IN 483 48 U0 d 4603 SNOUT d n HEG 03 GC 3 d SAOA 2 O 2042 Uu sun UO 682828 211 040425 O 4339 C2 sad 4 a4nso ua auos puo 5 55042 uado VO UaSeud 3d 10U YIN SUVy eJ4nso 2ui3 I S TON 5330340 Ajay 428403 Sn 1 sndur eer 3 4035 Sindano 037 53035 your dp 0u03d9 Je
50. e Inspect the installation to make sure that all equipment has been completely and correctly Installed on accordance with the Installation Guidelines section of this manual e Ifitisa floor mount unit check to see that it is securely anchored to the floor e Check the panel and the inside of the enclosure for any foreign objects dirt metal filings wire whiskers and loose hardware Verify that any covers or guards that were removed during installation were reinstalled e Ensure that the unit is properly grounded e Check for properly tightened connections General Operation Warning Since the HGA is an active filter it is always operating whenever the power is applied 40 29696 Warning A First Time Power Up Procedure e Confirm the load sensing is installed correctly e Confirm the two shorting jumpers are removed from terminal TB 1 positions 1 2 and 3 4 see Figure 5 3 e Verify that load s are in a stop condition e Verify AC voltage 15 connected to the filter in positive ABC phase sequence from L1 L2 L3 e Apply power to the system verify that power is present and balanced at the load input e Give the load a start run command verify that the load functions properly Give the load a stop command and remove system power e Close on position the HGA main breaker disconnect e Apply power to the system immediately the converter cooling fans should run and LEDs on the converter s
51. e 225 amp units J25 to be called J7 29 29696 Current Transformer Installation For accurate sensing of the load it is important that the load sensing current transformers are properly installed Warning Only qualified electricians should carry out all electrical installation and maintenance work on the HGA Failure to follow standard safety procedures may result in death or serious injury Disconnect all sources of power to the drive and HGA before working on the equipment Do not attempt any work on a powered HGA Also check for zero voltage between all phases of the input and output lines Operating current transformers with the secondary winding open can result in a high voltage across the secondary terminals which may be dangerous to personnel or equipment It is necessary for the HGA to monitor the current in Phase A L1 and Phase C L3 Stand alone HGA filters are designed for Line Side current transformer CT placement as shown in Figure 4 4a It is important that both CTs are on the same side of the HGA The CTs should be centered around the conductor Optional Load Side CT placement is available for single units as shown in Figure 4 4a The polarity of the CT is important the H1 marking on the CT must face the source The secondary windings of the CT around conductor L1 should connect to TB 1 terminals 1 amp 2 and the CT around conductor L3 should connect to TB 1 terminals 3 amp 4 The secondary wir
52. e 8 1 Table 9 4 EtherNet IP Gateway LED Diagram Off No Power Green Normal Operation Flashing Green Configuration Missing Module Status Flashing Red Minor Fault Recoverable Red Major Fault Unrecoverable Flashing Green Red Self Test in Progress Off No IP Address Green Online Connection s Established 2 Flashing Green Online No Connection Established Network Status Red Duplicate IP Address Flashing Red Connection s Timed Out Flashing Green Red Self Test in Progress 3 Off No Link Link Green Connected to Ethernet Network Off No Ethernet Activity 0 Flashing Green Receiving Transmitting Packets Flashing Green Running Transaction Error Detected Green Running Red Transaction error timeout Power Off Invalid or Missing Configuration Initializing Running Bootloader Mode Note the LED flash sequence and contact customer support ae Status Off Flashing Green Red 6 Green Device Status Flashing Green Red Flashing Red Gateway Front View 99 29696 TCL LLC 7878 N 86th Street Milwaukee Wisconsin 53224 Phone 414 357 4480 Fax 414 357 4484 Helpline 800 TCI 8282 Web Site http www transcoil com 2013 TCI LLC Publication No 29696 Effective 7 27 15 Version A Printed in USA 100 29696
53. e Figure 7 11 which lists all of the active faults The faults will stay in this list until the Reset or Stop button is pressed or the fault self clears From here the user can also go to the Fault History screen Figure 7 11 Fault Screen Table 7 11 Fault Screen Elements Turns off the HarmonicGuard Active filter This button will remove all faults from the list if the fault conditions Reset Button have cleared Once cleared a fault will still be viewable in the fault history log When a fault occurs the fault screen will display information about the fault including the from left to right across the screen e Fault bit mask number Display e Fault timestamp e Fault code see Table 7 12 e Fault description This button will take the user to the Fault History sub screen where History Button previous faults can be reviewed Fault Trip Entry 83 29696 Table 7 12 Fault Codes Fault Code Fault Description Fault location indication Fault originated in Unit N where N is in the range 1 to Unit N Faulted 8 For factory configured parallel systems the unit numbers are sequential ordered from left to right when looking at the front of the system Unit 1 is the left most unit in the system Fault History Sub Screen The Fault History sub screen See Figure 7 12 contains up to 120 entries that mark the onset and clearing of system faults At the onset of a fault condition
54. e aney s peo3 9 9402 X9 4 uo peseq si Buimeug S JOJONPUOD punoJe pajajua eq pinous sjeuuojJsueJ juauin ip J9ulJoJSUeJ uo DEU Moe uOnoailp peje jeued sje 9Anoe J poppe q oj peau Uu 5 Bursues JOWSAUOD ayy Z jueuieoe d JUaJIno 480 volt Figure 4 4f CT Placement 225 amp 36 29696 Wing NUT A SCR le Ft SPADE CONNECTORS SECONDARY LEAD FREQUENCY RANGE 50 400HZ 2 THERMAL FACTOR 1 25 30 DEGC 1 0 Q 55 pec C 3 INSULATION IOKV FULL WAVE A CAUTION OPEN SPLIT CORE WITH A TWISTING MOTION ONLY 5 DIMENSIONS ARE IN INCHES MM on s isi ZO 6 VA 2 Ratio Rating uen 5 3 4 61 2 028 119 4 146 1 165 1 7 1 WA 4 3 E F KCTF2000B03 2000 5 3 76 2 0 74 19 1 KCTF1000B03 1000 5 11 4 47 2 50 8 99 25 2 31 8 4 10 04 3 76 2 0 74 19 1 2 2 38 57 022 2500 5 20 5 9 149 9 109 2 73 7 157 5 96 5 144 8 5 6 11 4 47 53 4 6172 o 800 5 35 0 14 2 50 8 99 25 2 31 8 119 4 146 1 165 1 nn KCTFOSOOBO3 400 5 4 101 6 1 1 4 31 8 0 KCTF1200B03 600 5 Figure 4 5 Current Transformer Diagram Round Catalog 500 5 1200 5 KCTF2500C4 3 KCTFO800B2 5 KCTFO400B04 K
55. e of the CT identified as XI must connect to the X1 terminal of TB 1 for both CTs Failure to maintain the correct polarity and phasing will cause an over current fault If this should happen refer to the troubleshooting section The exact CT placement is dependent on the HGA s configuration and size Please refer to Figures 4 4a through 4 4f for the installation that applies Note Units with black TB 1 terminal blocks are shipped with two position shorting jumpers installed between positions 1 amp 2 and 3 amp 4 This is done for your safety and to prevent equipment damage The jumpers are installed in the center of the block and can be identified by the gray top After the load CTs are installed and wired these jumpers must be removed for correct unit operation They can be removed with a standard flat blade screw driver See Figure 5 3 Current Transformer Diagrams The following pages contain detailed diagrams on the placement of Current Transformers in relation to the HGA Figure 4 4a illustrates Line Side or Load Side CT Placement for stand alone HGA filters rated at 45 to 100 amps 480V Figure 4 4b illustrates Line Side or Load Side CT Placement for stand alone HGA filters rated at 39 to 78 amps 600V Figure 4 4c illustrates Master and Multiple Slave Parallel Units CT Placement for HGA filters rated at 45 to 100 amps 480V Figure 4 4d illustrates Master and Multiple Slave Parallel Units CT Placement for HGA filters
56. e upgraded the USB host port on the back panel of the HMI Display see Figure 8 2 can be used for field upgrades Software upgrade instructions will be sent with any software updates provided by TCI Back View of HMI Display USB Host Port for Software Upgrades Figure 8 2 HMI Display USB Host Location 92 29696 Troubleshooting HarmonicGuard Active Filter Fault If the display indicates a fault has occurred proceed to the fault screen by choosing the Fault menu screen button To see if this is a recurring fault hit the History button from inside the Fault screen To clear a fault press the Reset button from inside the Fault Screen or the Stop button from any screen Only qualified electricians should carry out all electrical installation and maintenance work on the HGA Disconnect all sources of power to the drive and HGA before working on the equipment Do not Warning attempt any work on a powered HGA This HGA unit contains high voltages and capacitors Walt at least five minutes after disconnecting A power from the filter before attempting to service the conditioner Check for zero voltage between all terminals on the capacitors Also check for zero voltage between all phases of the input and output lines All maintenance and troubleshooting must be done by a qualified electrician Failure to follow standard safety procedures may result in death or serious injury Unless an external dis
57. eens that allow the user to monitor the status of the line load and the HarmonicGuard Active filter Additionally the HMI display can be used for local run stop control and basic setup of the HarmonicGuard Active filter Table 7 1 General HMI Screen Elements Buttons will appear raised or Buttons depressed depending on set point and command conditions Indicator status fields will appear flat Indicators m and are read only Numerical Displays Display fields will appear flat Numerical displavs are read only 479 play y Numerical Entry fields appear Numerical Entry Fields indented Selecting them will open a keypad for numerical entry The Navigation Bar allows for easy navigation between the five major HMI screens The Navigation Bar appears on all HMI screens Navigation Bar The Title Bar contains the current system time screen selection and a Title Bar 15 26 lome Sto stop button to turn off the system The Navigation Bar appears on all HMI screens 7 29696 TOY j ome Glen Title Bar HMI Display 3 Filter Status Power LED Indicator Button Numerical Display Navigation Bar Figure 7 1 HMI Display Initialization When first powered the green LED Power on the HMI Display will light see Figure 7 1 After a five second boot up sequence the Home Screen will be displayed If the home screen is not displayed and power is available to the HMI Display see the t
58. en The ModbusRTU Status Sub Screen see Figure 7 16 displays the default Modbus network protocol settings and the current state of the network run stop enable and network run stop command TO Em Interface Diata Bits Baud Fate 19200 HMI Station 113 Stop Hits 1 Parity Even For pin configuration see hl IL 1L I Remote Start 1 Enabled DEE Figure 7 16 MODBUS RTU Status Sub Screen Table 7 16 ModbusRTU Status Sub Screen Elements Screen Element Description Turns off the HarmonicGuard Active filter Protocol Settings Displays the default ModbusRTU protocol settings Display This option allows the Active Line Condition to be remotely turned on Network Start Enable 9E off across a network connection If the stop button is pressed locally Button on the HMI Display the Network Start Enable is automatically set to DISABLED and has to be re enabled manually via the HMI display Displays the current network Run Stop command being received by the HMI Display Note the HarmonicGuard Active filter will only Remote Start Display acknowledge the network run command if the Network Start Enable is set to ENABLED and there is no active fault 89 29696 About Screen The About Screen see Figure 7 17 displays model number serial number and software firmware version information regarding the filter TO Converter O Total Output Current A System voltage d Sofware versions DSF
59. fer to status table 6 amp figure9 Are any LED s D8 thru D13 out or only Red No No Are LED s D14 amp D15 Lit Is indicator lit on relay CR2 Yes Are Fuses F3 F4 F5 F6 Yes Open Is Incoming Power Low or Unbalanced Yes Check forany Overheated Power Coponents Inspect converter per pages 46 48 did it pass Re place Bad Fans Check for No Yes Restricted Air Re place Cycle System Power Off and Then On Did ALC Contact TCI 9 Technical Start Support Presentat Load Drive Input Terminals Check Branch Circuit Protection is it Open or Tripped Did Load s Yes Drive Fail No Check Further Down No PowerGrid Yes Re pair Load s Drive Is Circuit Breaker s in ALC Tripped Yes Inspect converter per pages 46 48 did it pass Do Not Re energize Contact TCI Technical Support Apply Power to ALC Did it Start Yes Are the Voltage Current amp Harmonics Correct and at Acceptable Levels Figure 5 4 Troubleshooting Flow Chart 54 29696 Replacement Parts If replacement parts are needed please contact your TCI representative To ensure that the HarmonicGuard Active filter continues to perform to its original specifications replacement parts should conform to TCI specifications Use of non TCI approved components will void all warranties Factory Contacts and Technical Support For technic
60. he input output register maps of the data available from the network interface are available in Table 7 18 and Table 7 19 All input and output registers are two bytes in size For the base address of the input and output data sections please reference the connection sections in this manual specific to the configured protocol For the integrated ModbusRTU network interface reference the HMI Display Connection section If an option Communications Gateway is configured reference the appendix Table 7 18 Network Interface OUTPUT Register Map UO Reg Parameter Name Address Description Offset SYS RUNNING Output 0 E Running Indicates if the HGA filter is currently 1 Idle running or in the idle state SYS POWER ON 1 Output 0 Power Off Indicates if the HGA filter has input gt 1 Power On power available SYS FAULTED _ 7 Indicates if the HGA filter is faulted SYS IN I LIMIT 3 Output 0 Nominal Indicates if the HGA filter is running at Tom 1 At Capacity its maximum capacity V LINE LL RMS Volts RMS 057 Line Phase to Phase I LINE RMS Amps RMS Line Load Phase Current 1000 1 0 Unity PF l l LINE pF Oupu 39905035 Lan Tits ot tower Far Negative 050 Leading PF sons p 0 Network Run Disabled Network Run Stop command enable Table 7 19 Network Interface INPUT Register Map Parameter Name UO Reg Description Address Offset SYS NW START IN Input 0 Network Command Stop Remote Network Run Stop command Network Co
61. hould be approximately 0 350 Reverse the meter leads and repeat measuring to each terminal Again it will be a low reading which will continue to increase If the readings are as described in all likelihood the power semiconductors are good If any readings are opens or dead shorts it will be an indication that something is bad in the power section Do not reapply power if you are not sure the IGBT s are good Uutput Terminal Bus Bors e O BB bo 88 gn 88 il A Dual IGBT Modules Bus Bars Ove Capacitors Positive Terminal Four Electrolytic Negative Terminal Capacitor Bank Bus Copocitors Capacitor Bank Figure 5 2a 39 45 78 90 and 100 amp Power Component Layout 5 29696 Electrolytic Negotive Terminal Interface Mother PCB Capacitors Capacitor Bank Front View Coolant Pump 48MOg NANO W SLM lani ssl TS Electrolyti Positive Terminal Caparis s Capacitor Bank View with Inter f ace Mother Board removed Coolant Valves Three 1400 Amp Dual IGBT s Figure 5 2b 225 amp Power Component Layout 52 29696 Er SE lerminals Figure 5 3 TB 1 Terminal Block 29696 System Failure Suspected Is Power Yes Yes Are the Fans Running in ALC Check Transformer Fusing Replace if Bad Is Power Presentat the Fans Yes Are LED s Lit on Replace Yes No Re
62. hould light refer to Table 4 2a or 4 2b for status To view the LEDs during startup please refer to the Viewing the LED s section located below e Approximately 10 seconds after the power is applied relay CRI will energize e Approximately 30 seconds after the power is applied the HarmonicGuard Active filter will start to function e Give the load a run command verify that the load functions properly Only qualified electricians should carry out all electrical installation and maintenance work on the HarmonicGuard Active filter Disconnect all sources of power to the drive and HGA before working on the equipment Do not attempt any work on a powered unit Normal Operation 39 to 100 Amp The HarmonicGuard Active filter is a self commissioning unit which requires very little involvement on the part of the user When power is applied the HGA automatically monitors the power line condition and only makes the corrections needed to eliminate harmonics and maintain unity power factor When power is applied the fans will immediately start and the following LED s will be lit D15 green and D thru D13 only green After approximately 30 seconds the converter will start correcting refer to Table 4 2a When the HarmonicGuard Active filter is functioning correctly the following LED s will be lit D14 red D15 green and D8 9 10 11 12 amp 13 both red and green they will look red with a tint of green The HarmonicGuard Active
63. il Assembly Sequence 2 Scal A A 1 Determine best location where there is adequate ventilation depth for components and cables away from any heat source 2 The Inside surface of the enclosure must be free of protruslons or obstructlons In the area where the HMI mounting plate will rest Keep In mind that the plate can ke positioned so the components are above or below the HMI display see note sectlon 2 3 If it is inconvenient to use the mounting holes at the corners of the mounting plate The HMI display and mounting plate assembly can ke held in place by the four pressure clamps on the display The enclosure will be sandwiched between the back of the display and the mounting plate via the pressure generated from the clamps It will be very important that the enclosure hole is cut to size to avoid twisting of the display HMI T 9 Mounting Bi E 120VAC Plate Assy ui Input e4v DC Chassis _ Dutput Communications Front View Cable Aux Relay ot n 0 Contacts e Notes 1 The mounting cut out opening should be 6 79 x 5 22 inches 172 5 x 138 6mm 2 Depending on the application the mounting plate can ke rotated so circuit board is above or below the HMI display 3 Minimum customer wire spacing from power resistors is 4 inches increase spacing to 5 inches See Note 6 Cilent for wires rated less than 105 C 20 488 4 Use mountlng hardware which come with display 4 Pls iius E Torque to 25
64. ion drawing number Schematic schematic diagram drawing number Serial for unit tracking purposes Enclosure Type Open UL Type 1 UL Type 3R The Leader in Power Ouality Solutions and Support Mil kee WI 53224 P 2 ione EDI E Active Line Conditioner Uus LISTED www transcoil com Part Number ALC100A01H2000 Corrective Current 100A RMS Drawing 103382 IND CONT EQ 5 System Voltage 480 Schematic 26463 01 Hz 50 60 Serial Number 10000 Phase 3 3 Wire Enclosure Type 1 HO Active Line Conditioner Figure 3 2 Typical HarmonicGuard Active filter Nameplate 17 29696 Part Number Encoding Figure 3 3 identifes the significance of each character inthe HarmonicGuard Active filter part number An example of a completed part number would be ALC100A01H2000 This designates an enclosedHarmonicGuard Active filter that is rated for 100 amps 480 volts and has an HMI Interface Module Package HGA Part Numbering System 480V Open and Type 1 Current 45 50 90 100 225 Voltage 480 Enclosure Open Chassis or UL Type 1 ALC 100 A 01 H 00 XX ALC prefix BEN Current Rating 45 50 90 100 225 Voltage Rating A 480 Enclosure 00 Open Chassis 01 UL Type 1 Package Optio H Interface Module Circuit Breaker 10 ABB 22kA 20 ABB 100kA 30 A B 25kA 40 A B 65kA 60 Eaton 65kA 70 Eaton 100kA 80 Square D 18kA 90 Square D 65kA 00 No breaker 01 ABB 65kA Reserved for custom option
65. ion of the Interface Module should be a suitable environment to assure proper performance and a normal operating life Refer to the environmental specifications furnished in this manual and noted on the drawings with the Interface Module O Ground the HMI display by using the grounding terminal Not only does this act as a safety Warning Unless specifically labeled as approved for such use this equipment is not suitable for use in an Electrical Code NEC explosive atmosphere or in a Hazardous Classified Location as defined in article 500 of the National e Display front rated Type 1 amp 4X e Avoid direct sunlight e Avoid corrosive liquids or gasses e Avoid explosive or combustible gases or dust e Avoid excessive airborne dirt and dust Pollution Degree 2 according to EN50178 and UL508C e Avoid excessive vibration 0 152 mm 0 006 in displacement 1G peak Mounting Mounting requires at least a depth of 4 102 mm The Interface Module will mount in a panel with a thickness of 0 02 to 0 35 inch 0 5 9 0 mm with an opening 6 79 by 5 21 173 by 133 mm Fit the Interface Module assembly into the opening carefully pressing on all four corners Use the mounting hardware 4 sets to secure the assembly on the corners Warning to avoid damaging the case do not exceed a tightening torque of 3 47 to 4 34 Ibs in 0 39 0 49 Nm Care should be taken not to mount the Interface Module too close to a heat source such as powe
66. ional Electric Code NEC and or other applicable electrical codes Connect the HGA filter equipment grounding lug to the system ground of the premises wiring system Use a properly sized grounding conductor Connect three phase power to the input terminals of the HGA filter L1 L2 amp L3 Ensure that the CTs are properly installed and connected to the proper terminals inside the HGA filter see CT Installation section of IOM Manual Check everything thoroughly before applying power to the equipment Check the panel and the inside of the enclosure for any foreign objects dirt or loose hardware L L L L L D EL 13 29696 Receiving Inspection and Storage Receiving Inspection The HarmonicGuard Active filter has been thoroughly inspected and functionally tested at the factory and carefully packaged for shipment When you receive the unit you should immediately inspect the shipping container and report any damage to the carrier that delivered the unit Verify that the part number of the unit you received is the same as the part number listed on your purchase order TCI Limited Warranty Policy TCI LLC TCT warrants to the original purchaser only that its products will be free from defects in materials and workmanship under normal use and service for a period originating on the date of shipment from TCI and expiring after one 1 year of useful service not to exceed eighteen 18 months from the date of shipment
67. ith this type of over temp fault Troubleshooting Current Transformer Orientation Troubleshooting Failure to maintain the correct polarity and phasing of the current transformers CTs will cause an over current fault on power up The converter will never attempt to run it will stay in a stopped condition See Tables 4 2a and 4 2b Possibly the CTs are installed backwards or the secondary wiring is incorrect if this is suspected refer to the steps below to isolate the error Only qualified electricians should carry out all electrical installation and maintenance work on the HGA Failure to follow standard safety procedures may result in death or serious injury Disconnect all sources of power to the drive and HGA before working on the equipment Do not attempt any work on a powered HGA Also check for zero voltage between all phases of the input and output lines Operating current transformers with the secondary winding open can result in a high voltage across the secondary terminals which may be dangerous to personnel or equipment 1 If the CTs and wiring is easily accessible double check the CT orientation for proper direction and trace the secondary wiring against Figure 4 2 for polarity phasing and connection to terminal TB 1 Correct any errors and apply power for proper power up if it doesn t clear the fault or if accessibility 1s too difficult proceed to step 72 2 There is a possibility that the CTs markings are different fr
68. l 117 J NOgJ Armut 29696 Figure 5 1a General Schematic Bus Applied 39 45 78 90 and 100 amp 46 This drawing is for general reference only Use the drawings supplied with the unit for installation quuor do gt Uo L2auuoj 9433uuog 12 Jaguanuog 13 PODA El 922 SED ED Mg do UA Aosuas Qus A3Ag UEL 63H lannan y 340N 335 Aodeg A 1quassy 483 428 u0j poog 4osza3044 DAI 434113 28 Jap 4012npur SE 4931 3 Lasep apoy 4009 9495 qvuopdp 1346 129 EI El ASMOJ 3ndug X40Mj18U YY IM SHUN UO 2 82828 IFOMWSYIS 01 49334 Cv 5343049 ul UMOYS 2340 SAIQUNU aul CE oo ul Suv Sanjo 10919000 2 SUUO Ul a40 SINJVA 109SISAY CT iSOLON 51303403 A0 3y Aauo LSsng St c ud LM H indul qusan AMO y 4035 I 1040134040 2 6 pucog 3a 22034344 Avjdsig r snyoys T youon dp d l dwaj 4o sunsoysuq dun AUS Aua 5 1b General Schematic Bus Applied 225 amp Figure This drawing is for general reference only Use the drawings supplied with the unit for installation 47 29696 Overload Over Current Protected The filter has factory set built in electronic overload and over current protection If the converter current exceeds the preset instantaneous peak the converter will shut down to prevent permanent damage to the converter and at which time it will indicate a fault Faults that do not automatically re
69. lot menu sub screen you can view trend graphs of various HarmonicGuard Active filter system signals see Figure 7 10 Figure 7 9 Historical Trend Plot Menu Sub Screen Table 7 9 Historical Trend Plot Menu Sub Screen Elements Screen Element Description Opens the HarmonicGuard Active filter heatsink temperature historical trend graph screen This signal is sampled every 15 seconds and historical data is maintained for 10 hours Converter Temp Button Opens the HarmonicGuard Active filter DC Link Voltage historical trend graph screen This signal is sampled every 3 seconds and 2 hours of historical data is maintained Converter V Link Button Opens the utility input RMS voltage historical trend graph screen This VLine Button signal is sampled every 3 seconds and 2 hours of historical data is maintained Opens the line load RMS current historical trend graph screen This ILine ILoad Button signal is sampled every 3 seconds and historical data is maintained for 2 hours Opens the HarmonicGuard Active filter RMS current historical trend graph screen This signal is sampled every 3 seconds and 2 hours of historical data is maintained Converter Current Button Opens the line load Total Harmonic Distortion historical trend graph Current THD Button screen This signal is sampled every 3 seconds and 2 hours of historical data is maintained 81 29696 Historical Trend Plot Sub Screens The historical trend plot
70. lter is powered but in the stopped state this plot can be used to check for the following e Proper Line Voltage phase rotation Proper Line Load Current phase rotation e Proper Line Voltage and Line Load Current relative polarity and phase Missing Open Circuit System Current CT Feedback In the event that the HarmonicGuard Active filter performance is degraded the VLine amp ILine waveform plot should be examined as a means to determine if any system connection errors are present Prior to examining the VLine amp ILine waveform plot the HarmonicGuard Active filter should be put in the stopped state by pressing the stop button in the upper left corner of the HMI screen Figure 7 8 shows the VLine amp ILine waveform plot sub screen for a properly connected but non running HarmonicGuard Active filter when connected to a typical non linear rectifier load Note the following characteristics 78 29696 Phase C voltage Blue leads Phase A voltage Green e Phase C current Yellow leads Phase A current Red e Phase A voltage Green and Phase A current Red are in phase and the same polarity Phase C voltage Blue and Phase C current Yellow are in phase and the same polarity Figure 7 8 VLine amp ILine Waveform Plot of a Properly Connected HarmonicGuard Active filter unit in stopped state Note The example VLine amp ILine Waveform Plot screens apply to rectifier loads only For low power factor loads the
71. mmand Run to the HarmonicGuard Active filter unused lnn unused 00 2 pt unused 3 pt unused 4 pt unused Sf pt unused 00 0060 mpt o 7 punused T Lin O 7 C8C7 The network Run Stop command allows a remote network to send a run command to the HarmonicGuard Active filter The network command input will only be acknowledged if the Relay Run Stop Enable is set to ENABLED on the HMI Display setup screen Pressing stop locally via the HMI Display will set the enable for the Relay Run Stop Enable to DISABLED 91 29696 g Section 8 Maintenance Clock Battery Replacement The HMI Display Real Time Clock is maintained by a non rechargeable battery internal to the HMI Display Change the battery every ten years or as needed The system will continue to function as an active filter with a dead battery but HMI information fault logs and trend plots will not be maintained between power cycles To replace the battery open the battery cover on the back of the HMI Display see Figure 8 1 and remove the old battery Dispose or recycle the old battery in accordance with any applicable national state provincial and local requirements Install new battery and close battery cover Replacement Battery Type 3V Lithium CR2032 x Quantity 1 Battery Cover Figure 8 1 HMI Display Battery Location Software Field Upgrades In the event the HMI Display application software needs to b
72. mperceptible to human touch can reduce the life and affect performance or completely destroy sensitive electronic devices Use proper electrostatic discharge ESD procedures when servicing the filter and its circuit boards 10 29696 Cautions Readers are informed of situations that can lead to a malfunction and possible equipment damage with caution statements Caution General Caution Identifies situations that can lead to a malfunction and possible equipment damage N The text describes ways to avoid the situation General Safety Instructions These safety instructions are intended for all work on the HGA filter Additional safety instructions are provided at appropriate points on other sections of this manual Be sure to read understand and follow all safety instructions Only qualified electricians should carry out all electrical installation and maintenance work on the HGA filter All wiring must be in accordance with the National Electrical Code NEC and or any other codes that apply to the installation site Disconnect all power before working on the equipment Do not attempt any work on a powered HGA filter The HGA filter drive motor and other connected equipment must be properly grounded The HGA filter may receive power from two or more sources Three phase power is connected to the main input terminals of the HGA filter All of these sources of power must be disconnected before working on the HGA fil
73. n 2euuo s s 4AIJAJAUVOS 4 1 4 48a3sowW WADFSUDA y uolq2 6 ty 930N 23S Spoo a2unos 4 930N 235 el 6 0007 cl P 17 IN3W32Vld 12 JAVIS YILSVU Figure 4 4d Master and Multiple Slave Parallel Units CT Placement 39 and 78 amp 600 volt 34 29696 2 2 g BAIM sa 1 eon aag hand Jy 8504 eje KC 993 SHOO 810N s s 5 7 p CH Su Of y uuuaqxa pum payu su asuncjsn3 s 9 3540108 C 48AO Sium A0 4agqgunu Aug squasaJdaJ N CB XS WOU 5581 uy GH 404 JJL FINSWOS uojnyeznnin SH azjjido oj axou2 sn 1ua o A nba JO a2u0j29a84 aun zyG oazu UD SADY SypoO CL Jo2npuo2 puno4n0 A0 pjnous SABADO UD JUAN 9 juaudinba auuQsaad o3 snoa4gaBGuop aq Suwa J0puo2ss 550430 sDuLyDA uiu uj piisaa una V lo ayy uj sasuJ0jSuo4j uli Buy adi CNN 67 O U p r SI anbaos Duuaupn Gay 21 0E si ut za Ger Y 1 EL Tua CK u0 j2ajo4d YIUDA 4034 31075 0de8 s damos CE JAoj42npuo2 sla 0 Bush apou ag isnu uo 2auuo j Sapon 102301 DUD JIN Mila a2uopao220 uj uajs s sasjuadd aug jo punoa4B ayy o4 paj3auun3 aq sn punou sissouq Ca Buoy qusagan2 puo abo joa ajudoaddo ayy ui aaddo5 pa yn sul asauBj wo 4
74. nd 4 1b Refer also to the drawings and other information shipped with the unit A disconnecting means is the responsibility of the customer Table 4 1a Power Terminal Wire Size Capacity Range and Tightening Torque Ground Lug Power Terminals Torque In Ibs Breaker Torque In Ibs Nm IC Nm 39 amp 78 Amp 14 AWG 2 0 120 13 6 22 kA 14 1 0 AWG 70 7 9 45 amp 50 Amp 14 AWG 2 0 120 13 6 22 kA 14 1 0 AWG 70 7 9 39 amp 78 Amp 14 AWG 2 0 120 13 6 25 kA 2 4 0 AWG 250 28 2 100 Amp 14 AWG 2 0 120 13 6 25 kA 4 AWG 300 MCM 200 22 6 39 amp 78 Amp 14 AWG 2 0 120 13 6 65 kA 4 AWG 350 MCM 250 28 2 45 amp 50 Amp 14 AWG 2 0 120 13 6 65kA 14 1 0 AWG 70 7 9 100 Amp 14 AWG 2 0 120 13 6 65kA 6 AVVG 350 MCM 274 31 39 to 100 Amp 14 AWG 2 0 120 13 6 100 6 AVVG 350 MCM 274 31 225 Amp Two 6 AVVG 250 MCM 120 13 6 100 A 1e 3 2 Seen 300 Amp Consult Factory 39 4 78 Amp Control Terminals Wire Size 30 to 12 AWG Torque 4 4 in Ib 5 Nm 49 gehen E Control Terminals Wire Size 28 to 14 AWG Torque 4 4 in Ib 5 Nm Note The values in this table are representative of ABB switch gear For other manufacturer s switch gear please contact TCI 28 29696 Table 4 1b Power Terminal Wire Size without breaker Capacity Range and Tightening Torque aaa ViireSize Torque In Ibs Nm Wire Size Torqueln lbs Nm Control Terminals Wire Size 28
75. nd green LED s Converter Assembly Figure 4 8a 39 45 78 90 and 100 amp LED Location 43 29696 LED DIS IBGT 3 QB LED Di IBGI 3 QA LED De4 Pre Charge l VDC Fuse F1 Pre Chorge Fuse Fe LED De3 Pre Charge LED DES 15 VDC Micro Controller PC Board LED D18 LED Die IBGT 2 QB IBGT 2 QA LET Del 48 VDC LED D20 IBGI 1 GB LED DIS IBGT 1 GA Sai Dee T1 48 WDC ETIYIEIIII KN Figure 4 8b 225 amp LED Location 44 29696 g Section 5 Maintenance and Service HGA Reliability and Service Life The HGA has been designed and thoroughly tested at the factory to ensure that it will perform reliably from the time it is put into service The following periodic maintenance 1s recommended to ensure that the HarmonicGuard Active filter will always perform reliably and provide the expected service life Periodic Maintenance The following checks should be conducted monthly or more frequently when installed in harsh or dusty environments e Check to see that the installation environment remains free from excessive vibration exposure to excessive dirt moisture and contaminants Refer to the Pre installation Planning section of this manual e Check to make sure that the enclosure ventilation openings are clean and unobstructed Clean the air filter in units that have filtered air inlets Clean as often as necessary to prevent dirt build up from impeding air flow Check for any dust or dirt b
76. nt F let Figure 7 3 Status Screen Table 7 3 Status Screen Elements Screen Element Line Load Button Volts Display Current Display Povver Factor Display Description Use this button to get to the Line Load Status Sub Screen see Figure 7 6 Displays the current utility phase to phase line voltage in Volts RMS Displays the current line load phase current in Amps RMS Displays current line load power factor A value of 1 00 indicates unity power factor A negative power factor indicates lagging power factor Frequency Display Displays the current utility line frequency in Hz Run Stop Button Runs and stops the HarmonicGuard Active filter This button will take the user to the Converter Status Sub Screen see Figure 7 4 Converter Button Phase to Neutral voltage Line Voltage Line Load Current and Converter Current and Vline Iline Waveform Screens Trend Menu Screen The Waveform screen buttons will take the user to one of the four real time waveform capture screens Phase to Neutral voltage Line Voltage Line Current Converter current or VLine ILine plot see Figures 7 7 and 7 8 When the user presses the Trend button the Historical Trend screen menu is displayed see Figure 7 9 74 29696 Converter Status Sub Screen The converter status sub screen shows the present status of the HarmonicGuard Active filter power converter module 2225 Total Cur
77. nting toward the source CT feedback on phases A amp C to TB 1 Leave CT shorting bars in place on TB 1 With the HGA circuit breaker open energize the source to the HGA Close the HGA circuit breaker Fans and HMI should come on in 5 seconds HMI will start on Home screen Load s have an integral 5 line reactance or equivalent dc bus choke Warning Hazardous voltages are present when unit is energized 2 Converter check 1 Press Setup to navigate to Setup screen Ensure that Auto Start En Harmonic Correct En and PWR Fact Correct En buttons are off blue color If they are ON green press them to toggle to OFF blue Press Save Settings Press Status to navigate to Status screen Press Home to navigate to Home screen HIACTI 1 Hr dette See Note 9 Loads See Note 9 29696 NOTE Built In Sensor Wiring Error Detection e The active filter has an automatic sensor wiring error detection algorithm built in to the controls Turn off unit and check 3 phase AC input If a sensor wiring error is detected please voltage wiring for A D C phase rotation or reference the Sensor Error Auto Detection ee dE CER section of the full user manual available at www transcoil com 3 Home screen check Ke Compare Freg to expected line frequency Filter Status x Rm Stopped Compare Supply Voltage to expected line voltage Line Load Status Current expected to be zero
78. oltage marked on the nameplate The meter should have 1000 volt minimum isolation e Clamp on current probe suitable for the rated current and voltage marked on the nameplate e Clip on voltage probes suitable for the rated voltage marked on the nameplate Select probes that can be securely clipped on to the test points without shorting between points or falling off Note when disconnecting wires from components and terminations mark the wires to correspond to their component and terminal connection Extreme Care should be taken when removing the fast on terminals from the circuit board Excessive force will result in damaging the interface board and require the converter to be repaired by TCI authorized personnel only Note The 225 amp filter has a wet heat sink which 1s totally self contained There is a circulator pump which moves the 75 25 water ethylene glycol mix within the heat sink channels Under normal conditions there should be no need to add coolant The coolant will need to be drained if there should ever be a need to replace the circulator pump To accomplish this there are four drain bleeder valves located on the heat sink two at the top and two at the bottom Turning the valves counter clockwise will open them and clock wise will close them Contact TCI Technical Support first if there should ever be a need to service the pump add coolant or operate the valves See Figure 5 2b 50 29696 Converter Inspection Duol
79. om Figure 4 2 This could affect the polarity to verify this try reversing the two leads on TB 1 positions 1 amp 2 do the same with wires in positions 3 amp 4 Apply power for proper power up if it doesn t proceed to 3 3 Reverse just one set of CT leads at a time first 1 amp 2 verify power up If it doesn t work put wires amp 2 back and now try the same with wires 3 amp 4 Apply power for proper power up if it doesn t replace all wiring to its original positions and proceed to 4 4 There is a possibility that the phasing of the CT L1 and L3 are incorrect To test this theory swap the two wires on TB 1 positions 1 amp 2 with the two wires in positions 3 amp 4 Apply power for proper power up if it doesn t repeat steps 2 and 3 5 If the HGA doesn t indicate a run status after completion of steps 1 through 4 contact TCI technical support for further assistance System Failure The Digital Signal Processor is continually monitoring the performance and fault status of the filter It will shut down the converter section if the processor should sense a fault The filter is also equipped with a circuit breaker providing a second layer of over current protecting for the converter section The circuit breaker can also serve as a means of electrical isolation from the system power grid It is recommended by TCI that all power to the HarmonicGuard Active filter be disconnected If you elect to service the HGA by using the circuit
80. on This manual describes how to install operate and maintain the HarmonicGuard Active filter Intended Audience This manual is intended for use by all personnel responsible for the installation operation and maintenance of the HarmonicGuard Active filter Such personnel are expected to have knowledge of electrical wiring practices electronic components and electrical schematic symbols Additional Information This manual provides general information describing your HGA filter Be sure to carefully review the more specific information that is provided by the drawings shipped with the unit Information provided by the drawings takes precedence over the information provided in this manual The ratings dimensions and weights given in this manual are approximate and should not be used for any purpose requiring exact data Contact the factory in situations where certified data is required All data is subject to change without notice Installation Checklist The following are the key points to be followed for a successful installation These points are explained in detail in the following sections of this manual Make sure that the installation location will not be exposed to direct sunlight excessive vibration corrosive or combustible airborne contaminants excessive dirt or liquids Select a mounting area that will allow adequate cooling air and maintenance access Make sure that all wiring conforms to the requirements of the Nat
81. onnected in parallel to the load This is an active filter designed to mitigate the harmonics associated with multiple loads The filter is directly connected to a main bus as can be found in a typical Motor Control Center The filter is sized for the amount of corrective current needed to be injected to cancel the offending harmonics A Digital Signal Processor DSP pulse width modulated controller is used for switching Insulated Gate Bipolar Transistor IGBT in order to cancel the harmonics Power Converter The power converter 1s the digital filter module of the HarmonicGuard Active filter Non Linear Load Input Line Inductor The three phase line reactor connected at the input of an adjustable frequency drive or other non linear load Converter Inductor The three phase inductor maintains a uniform air gap to give highly consistent and predictable inductance These inductors are connected to the inverter which buffers the inverter output from the analog portion of the filter the source and connected drives Current Transformer CT The device that monitors the incoming AC current waveform typically sized to handle the total connected load 12 29696 g Section 3 Introduction Caution A Thank you for selecting TCI s HarmonicGuard Active filter TCI has produced this filter for use in variable speed drive and non linear load applications that require input power line harmonic current reduction and power factor correcti
82. q ISNW uo j28uuoj Sapo 1020 puo JIN VIN 82u90pJ0220 ul WIJS S Sasiwaud ayy puno48 ayy paj428uuoD2 aq 35nu puno4B sissou2 2 Bujzou q3ua44n2 puo a004 0A a30udouddo aui upm 4addo2 pajojnsu sayy wo 2 SZ aq p nous Gum I SALON pen L 930N 2335 Sp007 a24nos lt 930N 9935 S00 INIWIIVWIA 12 5015 3NI 90 and 100 amp 480 volt Figure 4 4a Line Side or Load Side CT Placement 45 50 3l 29696 A 330N 33 Spoo 1 A Y as nz NV Sp007 m 4 112 19330 uo j28auuo aas A93 49AUO Ww opas 7 1 4 Uu J8uJ0jsuoA H irs G L a 3ON aax IN3W3O9V ld 12 5015 0707 ayou gt sna 1uajoAjnba Jo 32u012084 aU ZG 10MB3IU uo SADY S p00 CZ 4O0323npuo2 puno4o pa4a4jua2 aq poys SJaWJO SUDAY puan C9 4uaudinba JO jauuosuad o4 sno4aBuop aq ou Yr UM Sjouju4a4 ay 550420 3a603 0A yy o Ul pinsau uv uado aopuo2as JU UPM S4auJO03Suo44 4ua44n2 Bun 9490901 Ce WN 62 41 yy SI anbuoz Gujua3u6iy Gay 21 0 SI AMM Cor Y I 81 Puwa Cp MOD 351040 sino YIUDAA 403 IJASSO SIA si aauo4snj CE 4032npuo2 AMM o Dun apou aq snw uOij28auuOj sSapo2 10520 puo JIN 82uopa0220 ul 5 5 Gujaim sasjuaud aui jo punouG aui o4 aq ysnu puno48 s ssou 2 juan puo
83. r resistors which could be located behind the Interface Module 66 29696 Caution The display panel is waterproof But care should be taken to prevent grease corrosive liquids and sharp objects from contacting the front panel Warning Many electronic components located within the Interface Module and HMI are sensitive to static electricity Voltages imperceptible to human touch can reduce the life and affect performance or completely destroy sensitive electronic devices Use proper electrostatic discharge ESD procedures when servicing the Interface Module and HMI Wiring Note Some of the following sections only apply if the Interface Module is not factory installed A wiring block diagram of the Interface Module components is available in Figure 6 2 When selecting a mounting location for the unit plan for the routing of commutation and power cable Keep the wiring away from power wires where electrical noise could be induced All wiring should conform to the requirements of the National Electric Code NEC and or other applicable electrical codes The length of the communication cable between the Interface module chassis communication port and the HarmonicGuard Active filter power converter module should not exceed 25 feet 7 6 meters 120VAC Input Gateway Front Vlew See Note 4 To To Customer s Chassis Network Communication Display Interface RJ45 PC Board 3 1 gt Network J19 e Connec tlon Optional 1
84. rated at 39 to 78 amps SOV Figure 4 4e illustrates optional Multiple Slave Parallel Units CT Placement for HGA filters rated at 39 to 100 amps Figure 4 4f illustrates Line Side or Load Side CT Placement for HGA filters rated at 225 and 300 amps The pages after the CT Placement diagrams contain detailed diagrams on the current ratios and dimensions of TCI Current Transformers Contact TCI for CTs not found in figures 4 5 4 6 or 4 7 Figure 4 5 is the diagram for Round Current Transformers Figure 4 6 is the diagram for Rectangular Current Transformers Figure 4 7 is the diagram for Solid Core Current Transformers 30 29696 930N 99 Spoo 1 s T a Sp007 LL H hg SION 255 is gt 5 12 1 19 3015 0707 El 21 17 EH 343 03 YUL x puo pajo4su JAWOFSNI AUD s 12 e2unos 8 XG uy ssa uii 3j20do5 CH 403 121 3002 uopiozpiin CH azjujydo o4 sng puajoanba uo a32u042084 aun xG jo48a84uj uo a ou S poOo CZ 4032npuo2 PUNOAD aq PINDUS Sa3uJ40j4Su044 JULIAN CI uewdinba JO jauuosa4ad o4 snoaaDuop aq Adw D MA Aaopuo2as aug SSOJIO 3603 0A yy 9 Ul pinsau UDI vado JOPUOJIS 3uj VIN S49uJOjSuUO44 4ue44n23 Oujjosoedg CS OWN SD a u yy 5 Arben Bujua4uOi4 Bay 21 02 5 AGUDA Aan Gor Y 1 41 Puwa Cb MOD 26040 FINA u2uo4Q 403 0 500504 S wawoysng CE 4032npuo2 aum o Dun epou a
85. rature of 50 C 122 F Cooling Diagrams Please see Figures 4 1 and 4 2 for cooling diagrams of the HGA 25 29696 Sayu ui puo a430uixoaddo Suv suoisuauwg TT SuOI3 02134i2ads 95943 S30l 9p OF 101 3203v09 01 Bunoo gt aadoud a83uo40n8 aDd0 d ul urouaa poys SUSAOD CG DANBIFUOD BUNSO DUS puo zuana aro uo Buipuadap papaau aq uoizojizudi JOUDIZIPPY 8 4uaiquo 2 Bap 0p 403 pazou Si 5155042 CL A JODIZUSA Pazunow 209 Spaau sissoUy 9 Say2u 2 Si Bui2ods pom apis wnwixow CO AU0SSa dau aq ou 540 35343 uoOIl40j 34u8A u0110Q y 2u3i31448 ay uo Buipusdag Cp 12H UI g a W4 gt D I Si uoj aad AO 3 aro WNWIUIW CE Saudu bs 01 Jo 0340 103403 xoaddo Sapis Sui 40 ZG a8MO aya ui UO a2unsoypua ZO w0y3309 943 Ul 29 pjnous Fajul siy Ce Say2u bs 001 30 0240 10101 xoaddo sapis aya 40 ZC aaddn ayy ul JO aunsoy ua d 343 ul 3913N0 aum 2334020 SOON SUD y Bunoo2 Suv y Gunoo2 1Snoux3 Figure 4 1 Cooling Diagram for 39 45 78 90 and 100 amp units 26 29696 uoj 8unoo3 J9UUN 428407 1 9430N 333 147 2 E amo UL Aly s 9 0242 Uu240H 10 393 Wnuar viy youo 4 dp a o4uT uo4 Sunoo2 ADI AHA UDI 21 A923 49 AUuO TENENT 6 uns 395 OL y nowy A apis uBl2 Al snouxj M JA 4044 UBISIP puo 2 5 jJnsol3u uo p soq Jaen Aq pa4j23n44suo2 yuo 12
86. rent 75 ARMS Link voltage V DC Heatsink Temp L z Filter Current Used Figure 7 4 Converter Status Sub Screen Table 7 4 Converter Status Sub Screen Elements Screen Element Description Run Stop Button Runs and stops the HarmonicGuard Active filter Displays the present HarmonicGuard Active filter output LLL RN corrective current in Amps RMS Displays the internal DC Link Bus voltage of the V HarmonicGuard Active filter in Volts DC Heatsink Temp Display Filter Current Used Display Run Enable Summary Displays the present HarmonicGuard Active filter power converter heat sink temperature in Degrees Celsius This gauge displays the current filter capacity as a percentage of total available capacity In normal operation the display will read Nominal If the unit output corrective current is above 95 of maximum capacity the indicator light will turn red and display At Capacity When the converter 1s at capacity the Relay K4 J12 Connector and J11 Contacts used for a remote indicator will also be energized If the monitor continually displays At Capacity a second filter may be required to handle the load Please contact TCI for assistance Displays the current state of all enables that affect the running of the HarmonicGuard Active filter If a button is red that option is disabled and if it is green that option is enabled If the Auto Start is enabled a countdown timer will
87. roubleshooting section at the end of this user manual for diagnosing common problems HMI Screens Home screen The Home screen displays a dashboard of overall filter status information and allows the user to run and stop the HarmonicGuard Active filter Figure 7 2 illustrates the functions vE Filter Status 36 Filter Current Used Power Factor Hale supply Figure 7 2 Home Screen 12 29696 Table 7 2 Home Screen Elements Indicates if a converter fault is active and preventing the HarmonicGuard Active filter from running If a fault occurs the indicator will flash red and display Fault Specific Fault codes can be viewed on the Fault Screen Filter Status Display This gauge displays the current filter capacity as a percentage of total available capacity In normal operation the display will read Nominal If the unit output corrective current is above 95 of maximum capacity the indicator light will turn red and display At Capacity When the converter is at capacity the Relay K4 J12 Connector and J11 Contacts used for a remote indicator will also be energized If the monitor continually displays At Capacity a second filter may be required to handle the load Please contact TCI for assistance Run Stop Button Runs and stops the HarmonicGuard Active filter When the HarmonicGuard Active filter is in a stop mode the Status light will turn red and display Stopped When the converter
88. run to the right of the button when the count reaches 0 the converter will start See Figure 7 5 Back Button Returns to the main status screen 75 29696 Run Enable Summary Sub Screen The Run Enable Summary sub screen shows state of all the enables that affect the running of the HarmonicGuard Active filter Local HMI Auto Start Enabled Figure 7 5 Run Enable Summary Sub Screen Table 7 5 Run Enable Summary Sub Screen Elements Run Stop Button Runs and stops the HarmonicGuard Active filter Local HMI Enabled Shows if the start or stop button is enabled Auto Start Remote Relay Remote Network Changes to blue if enabled or the left button is pressed and the countdown timer to the right of the button will start When it reaches 0 the HarmonicGuard Active filter will start Changes to blue if enabled or the left button is pressed if enabled the HarmonicGuard Active filter can be remotely stopped with a contact closure When enabled and the option is active the field to the right will be green and read RUN Changes to blue if enabled or the left button is pressed if enabled the HarmonicGuard Active filter can be remotely stopped started with a contact closure When the contact is closed the unit will run and when opened the unit will stop When enabled and the option is active the field to the right will be green and read RUN This button will take you back to the converter status screen
89. s to be define as needed each position can use 0 thru 9 Figure 3 3 HarmonicGuard Active filter part number encoding 29696 Figure 3 4 identifies the significance of each character in the HarmonicGuard Active filter part number An example of a completed part number would be H5300A00H1000 This designates an enclosed HarmonicGuard Active filter that is rated for 300 amps 480 volts and has an HMI Interface Module Package HGA Part Numbering System 480V 300A Current 300 Voltage 480 Enclosure UL Type 1 or UL Type 3R H5 300 A 03 H 01 00 H5 Prefix Current Rat ng 300 Voltage Rat ng A 480 Filter Enclosure 01 UL Type 1 03 UL Type 3R Package Option H Interface Module no display if 3R Circuit Breaker 10 ABB 22kA 20 ABB 100kA 30 A B 25kA 40 A B 65kA 60 Eaton 65kA 70 Eaton 100kA 80 Square D 18kA 90 Square D 63kA 00 No breaker 01 ABB 65kA Reserved for custom options to be defined as needed each position can use 0 thru 9 Default option 1s 00 Figure 3 4 HarmonicGuard Active filter Part number Encoding 29696 Figure 3 5 identifies the significance of each character in the HarmonicGuard Active filter part number An example of a completed part number would be H5039C033H0100 This designates an enclosed HarmonicGuard Active filter that is rated for 39 amps 600 volts and has an HMI Interface Module Package HGA Part Numbering System 600V Current 39 78 Voltage 600
90. set can be cleared by cycling the power off and on An indication that the filter is going into overload will be observed by a gradual worsening of the total harmonic distortion THD or power factor as the load increases Check the load for possible ways to decrease amount of correction current required Circuit Breaker Protection Each converter section is protected by a thermo magnetic circuit breaker in the event the HGA experiences a catastrophic failure or a destructive over current condition should occur It also provides a convenient disconnect means to isolate the converter from the power source The size and type of circuit breaker must not be altered without consulting TCI engineering since the circuit breaker 1s an integral part of the UL file Notes e Open chassis units can be provided without circuit breakers The end user must protect the HGA with the following UL listed thermal magnetic common trip molded case circuit breaker e 39 45 78 amp 50 Amp A peak let through current of 26 kA in correspondence with a short circuit of 100 kA at 480 volt and a trip current of 100 amps 90to 100 Amp A peak let through current of 26 kA in correspondence with a short circuit of 100 kA at 480 volt and a trip current of 125 amps e 225 and 300 Amp A peak let through current of 40 kA in correspondence with a short circuit of 100 kA at 480 volt and a trip current of 250 amps Warnin 9 If the system breaker has been tripped
91. tect Protocol Fully compliant EtherNet IP gateway ODVA File Number E 090 Conformance 10070 See HMS website www hms se for Conformance Test Results Wiring Connection of the HarmonicGuard Active filter Interface Module to the end user s upstream EtherNet IP network occurs at the RJ45 connection see Table 9 1 on the Communications Gateway The Communication Gateway is mounted on the back panel of the Interface Module see Figure 9 2 EtherNet IP Communications Gateway Back Wlew RJ45 Connection to End User Network Figure 9 2 EtherNet IP Communications Gateway Location 97 29696 Table 9 2 EtherNet IP Connector Pinout Pin Number Description Configuration To configure the IP address of the EtherNet IP communications gateway connect the gateway to the Ethernet network then open a web browser window and type in the default IP address of the gateway see Table 9 2 and press enter The Communications Gateway configuration page should load see Figure 9 3 Configuration Mozilla Firefox Configuration lt 192 168 12 253 x SJ Configuratios b ontiguration AnyBus S Ethernet 10 100 IP address 192 168 12 253 Subnet mask 255 255 0 0 Gateway address 192 168 10 20 DNS1 address 0 0 0 0 DNS2 address 0 0 0 0 Host name Domain name SMTP server SMTP user name SMTP password DHCP enabled STORE CONFIGURATION Figure 9 3 Ether
92. tem to continue correcting harmonics This option allows the Active Line Condition to be remotely turned on Network Start Enable or off across a network connection If the stop button is pressed locally Button on the HMI Display the Network Start Enable is automatically set to DISABLED and has to be re enabled manually via the HMI display This option allows the Active Line Condition to be remotely turned on or off via an external relay J2 on the interface requires a switch closure to stop the converter If the stop button is pressed locally on the HMI Display the Relay Start Enable is automatically set to DISABLED and has to be re enabled manually via the HMI display Factory Setup Button This button is password protected and used during the factory and technician setup only Presents a sub screen which allows the user to change the date and time Set Date and Time dicic onih he d d d for ti Button displaye ont e screen I e ate and time are also used for time stamps in the fault history and historical trend plots This option turns the Automatic Power Correction on or off This option is on by default Relay Start Enable Button Power Factor Correction Enable Button If both harmonic correction and power factor correction are enabled and the HarmonicGuard Active filter is at its maximum capacity the power factor correction will automatically be phased back to allow the system to continue correcting harmonics 86 29696
93. ter After switching off the power always allow 5 minutes for the capacitors in the HGA filter and in the drive to discharge before working on the HGA filter the drive the motor or the connecting wiring It is good practice to check with a voltmeter to make sure that all sources of power have been disconnected and that all capacitors have discharged before beginning work 11 29696 General Terminology Throughout this manual many different terms are used A list of some typical terms can be found below These are provided in order to assist with the overall understanding of the manual Please feel free to contact TCI directly if there are any questions regarding any portion of this manual HarmonicGuard Active Filter TCI s brand name for a real time filter that mitigates harmonics while also maintaining near unity power factor The term HGA is commonly used in place of the entire brand name of HarmonicGuard Active filter An Active Harmonic Filter is any piece of equipment that actively monitors and changes the incoming AC line current This term is commonly used in place of the entire brand name of HarmonicGuard Active filter Active Harmonic Filter An active harmonic filter is a piece of equipment that reads the incoming voltage and current and injects current waveforms that cancel distortion This term is commonly used in place of the entire brand name of HarmonicGuard Active filter Bus Applied Filter A shunt device c
94. that flow within the power distribution network caused by non linear loads The typical configuration can be found in Figure 3 1 The topology of the bus applied three phase three wire HGA consists of major components or modules Component 1 is made up of two current transformers CTs installed on phases A and C of the AC bus that is to be acted upon by the filter The purpose of the CTs are to supply information to the HGA regarding the integrity of the composite AC bus current with regard to the distortion non sinusoidal waveform and displacement power factor relative to the AC bus voltage These signals will result in the HGA injecting currents that will return the AC line current to near sinusoidal shape and at unity power factor Note that the CTs are located outside the HGA enclosure Component 2 is the HGA input circuit breaker optional This is provided to protect the HGA for destructive over current conditions 1f a malfunction occurs within the HGA circuitry It also provides a convenient disconnect means and field wiring point for the installer of the filter equipment Components 3 and 4 are the high frequency converter inductors These inductors provide the proper inductance to the power converter Component 5 is the power electronic converter module The Power converter module PCM is the heart of the HarmonicGuard Active filter and is what differentiates the HGA from other types of harmonic mitigation The PCM provides several
95. the Basic Setup The settings will not be saved if No is chosen Are YOU sure You want to save your settings B C 87 29696 Network Setup Sub Screen The network setup sub screen see Figure 7 15 allows the user to view and configure the network interface options available internally to the HMI Display For details on the integrated ModbusRTU interface connections see the HMI Display Connections section If an optional advanced network Communications Gateway 1s configured please reference the appropriate Gateway section in the Appendix Kee Protocol Figure 7 15 Network Setup Sub Screen Table 7 15 Network Setup Sub Screen Elements Modbus RTU Slave This button opens the Modbus RTU status sub screen Button Run Stop Buttons Turns on or off the HarmonicGuard Active filter This button will take the user into the HMI display settings which allow the protocol settings of the ModbusRTU slave device to be changed HMI Settings baud rate parity slave ID etc A password is required to enter this Buttons screen Call TCI at 1 800 824 8282 to receive a password and configuration document if needed Warning If the values of the HMI Settings are changed from what the N network administrator has set for the filter the ability to connect to the filter remotely will be lost TCI will not be responsible for the loss of communication due to this change 88 29696 Modbus H TU Status Sub Scre
96. the circuit breaker disconnect interlock must be defeated The circuit breaker handle is interlocked with the door to prevent the door from being opened when the converter section is energized In order to energize the unit with the door open please choose one of the following options 1 Turn the handle to Off which will allow you to open the door Rotate the circuit breaker shaft counterclockwise with a wrench turning the knob on the front of the breaker to the On position Note circuit breaker may not be present on some units In that case the upstream circuit breaker should be used 2 To view the status without interrupting the power to the HarmonicGuard Active filter the circuit breaker handle can be defeated Be sure to disengage all door latches The circuit breaker handle can be defeated by pushing a 0 11 inch diameter rod in the hole on the side flange of the handle the hole is located between the two O by the word OFF While maintaining pressure on the rod pull out on the door To close the door while the power is applied have the handle in the On position and lightly push the door shut The shaft will engage the handle Be sure to secure all door latches Be aware everything ahead of the circuit breaker will still be energized It is important to note that the lack of lit LED s does not necessarily mean that the HGA is not receiving power from an external source Warning Only qualified personnel should
97. the unit and corrective current 19 supplied to the system through the HGA filter in response to the input signal being received from the CTs connected to the monitored bus The instructions and particularly the safety instructions for the drives motors and any other related equipment must be read understood and followed when working on any of the equipment Warnings and Cautions This manual provides two types of safety instructions Warnings are used to call attention to instructions which describe steps which must be taken to avoid conditions which can lead to a serious fault condition physical injury or death Cautions are used to call attention to instructions that describe steps that must be taken to avoid conditions that can lead to a malfunction and possible equipment damage Warnings Readers are informed of situations that can result in serious physical injury and or serious damage to equipment with warning statements marked with the following symbols Dangerous Voltage Warning warns of situations in which a high voltage can cause physical injury and or damage equipment The text next to this symbol describes ways to avoid the danger General Warning warns of situations that can cause physical injury and or damage equipment by means other than electrical The text next to this symbol describes ways to avoid the danger Many electronic components located within the filter are sensitive to static electricity Voltages i
98. uild up on the fans and heat sink fins e Check the operation of the cooling fan 225 amp units check circulation pump e Inspect the interior of the enclosure for signs of overheated components Clean the interior of the enclosure whenever excess dirt has accumulated e Check the integrity of all power ground and control wiring connections e On 225 amp units check for leaking coolant or wet spots near or around the converter heat sink pump or bottom of the enclosure Note the circulation pump is green in color and located on the heat sink at center bottom see Figure 5 2b e On 225 amp units check that coolant is visible in the sight window near the top of the converter heat sink With the pump running you will notice movement and small bubbles past the window see Figure 5 2b Warning Many electronic components located within the filter are sensitive to static electricity Voltages A imperceptible to human touch can reduce the life and affect performance or destroy sensitive 3 A electronic devices Use proper electrostatic discharge ESD procedures when servicing the filter and its circuit boards Only qualified electricians should carry out all electrical installation and maintenance work on the HGA Disconnect all sources of power to the drive and HGA before working on the equipment Do not Warning attempt any work on a powered HGA This HGA unit contains high voltages and capacitors Wait at least five minutes after A
99. vailable on the COM2 3 DB connector on the back of the HMI Display see Figure 6 4 The output registers from the HarmonicGuard Active filter are mapped to Modbus register address 40500 The input registers to the HarmonicGuard Active filter are mapped to Modbus register address 40564 For definitions of the input and output data available via the network connection see the Network Interface section below If the optional network Communications Gateway is present the integrated ModbusRTU interface on the HMI Display will not be available When configured the Communications Gateway will occupy the ModbusRTU COM2 3 DB9 connector on the back of the HMI Display 69 29696 d ModbusRTU P Connection 2 8 Figure 6 4 HMI ModbusRTU Connection Table 6 4 Modbus Connector Pin Definitions Slave ID Communications Gateway Connections Optional If an optional advanced network Communications Gateway is included in the Interface Module see the appendix for the specific Communications Gateway wiring details If the optional network Communications Gateway is present the integrated ModbusRTU interface on the HMI Display will not be available When configured the Communications Gateway will occupy the ModbusRTU COM2 3 DB9 connector on the back of the HMI Display 70 29696 m Section 7 Operation HMI Screen Elements This section focuses on the operation of the HMI Display The HMI Display contains several scr

Active Harmonic Filter Installation, Operation, and

Contents

Download Pdf Manuals

Related Search

Related Contents