User Manual
Contents
1. 0 7 no diagnostics active GREEN Channel status x 1 ON FLASHING 2 Hz D2 LED also reports gateway diagnostics 00 pa o 2 A 13 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr WitzlebenstraBe 7 e Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com COMPACT BLCDP 6M12LT 2AO V 8XSG PD Industr A 9 Mapping and diagnostics 9 1 1 0 Data mapping INPUT BYTE Bit7 jBit Bits Bita jBit3 Bit2 Bit Bito XSG 0 DI 2 DI 24 DI 2 DI 2 DI 2 DI 2 DI 2 DI 25 OUTPUT BYTE Bit7 Bit6 Bits Bit4 Bit3 Bit2 Bit1 BitO AO 0 AO 19 MSB 1 AO 10 LSB 2 AO 1 MSB 3 AO 1 LSB XSG 4 DO 2 DO 2 DO 2 DO 2 DO 2 DO 2 DO 2 DO 2 5 i 9 2 2AO Diagnostic messages No diagnostics 9 3 8XSG Diagnostic messages DPV1 Error code no Meaning 4 overload 26 sensor supply load dump The module detected a load dump at the sensor supply 2010 6 18 14 62010 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr e Witzlebenstra e 7 e Tel 0208 4952 0 e Fax 0208 4952 264 e more turck com e www turck com COMPACT BLCDP 6M12LT 2AO V 8XSG PD Industr A 10 Parameters 10 1 PROFIBUS DP Parameter Parameter Description startup when expecte2. Industrielle Automation L al et 6 a oo Wye y C let bet M Bus res Ems ms mg Ds User Manual BLCDP 6M12LT 2AO V 8XSG PD COMPACT BLCDP 6M12LT 2AO V 8XSG PD Industr A 2010 6 18 All brand and product names are trademarks or registered trade marks of the owner concerned Hans Turck GmbH M lheim an der Ruhr All rights reserved including those of the translation No part of this manual may be repro duced in any form or processed duplicated or distributed by means of electronic systems without written permission of Hans Turck GmbH amp Co KG M lheim an der Ruhr Subject to alterations without notice 2010 6 18 2 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com 2010 6 18 COMPACT BLCDP 6M12LT 2AO V 8XSG PD Industr A General safety notes 9 1 1 Before the installation ssssssssssososssscsssssssssssossssosssssssssssssssssssssssossssssossssssssssssssssssssssssssssossssssessesosssesssssssssssssssssessssssssossssssssssso 4 General o RR E D ZA Description of symbols USC cisco ERR EPAEEEXEE REESE EXREEYR RV P EEREUX ERAN AVE THERE EVRPER ERU EEERRPEEERANR NEA UEEER REPE RENE EEEER PARERE NE UMS EATR ERE EE ERU E EEERPEEERANRE
3. RT E I T SI ttes crosse tpne etes ns trasieso 14 92 2A0 Diagnostic messages auus IT 14 9 3 8XSG Diagnostic messages DPV T iiovvesesik suse ee viv DE ER YE HERE Y VEEE ERE XV ERO EE YR E PR ER VR UEER YER OR EE VE UE EEPEUEER TERR VR VAS EVE E OE RA ERE ARENA ME NE 14 Ode 3 62010 10 1 PROFIBUS DP Parameter 5 1 2s cs AA 15 10 2 AOV Parametros nia aaa 16 103 BXASG Paramete RITTER 16 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr e Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 more turck com e www turck com COMPACT BLCDP 6M12LT 2AO V 8XSG PD Industr A 1 General safety notes 1 1 Before the installation m Disconnect the power supply of the device m Ensure that devices cannot be accidentally restarted m Verify isolation from the supply amp Earth and short circuit m Cover or enclose neighboring units that are live Follow the engineering instructions of the device concerned Only suitably qualified personnel in accordance with EN 50 110 1 2 VDE O 105 Part 100 may work on this device system Before installation and before touching the device ensure that you are free of electrostatic charge The functional earth FE must be connected to the protective earth PE or to the potential equalization The system installer is re sponsible for implementing this connection m Connecting cables and signal lin
4. dif ferent from the PS2 standard pin assignment has to be used 6 5 PLC configuration H K ne SIMATH 300 11 Kenleer Bl TURCK provides a GSD file for the integration 4 Dig pde rue Eo Era of BL compact into PROFIBUS DP nu m dd DOE Commissioning in a configuration tool Install the GSD file in the PLC configuration Eychan tool eg in Step 7 HWConfig from Siemens pores pe EN Handed 3 After the installation the BL compact sta tions can be found under Additional Field Devices gt 1 0 gt TURCK gt BL COMPACT BL compact modules are shown as modular slaves with a PROFIBUS DP gateway and a maximum of 2 I O slots which have to be de fined according to the module used in the application Doubleclick the BL compact folder and add an empty BLCDP module to the PROFIBUS DP line Now select the required 1 O functions and add them to the station The BL compact GSD file can be downloaded from www turck com r cer Sie Fl urs Hie pu ostra NOTE respective BL67 manual D300570 pdf which can be downloaded from www turck com 11 62010 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr e Witzlebenstra e 7 e Tel 0208 4952 0 e Fax 0208 4952 264 e more turck com e www turck com C H F T GLC For more detailed information about the PLC configuration of TURCK PROFIBUS DP products please read for example the B pet BLCDP 6M12LT 2AO V 8XSG PD Indust A 7 Thel O ASSIS
5. 0 6 18 16 62010 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr e Witzlebenstra e 7 e Tel 0208 4952 0 e Fax 0208 4952 264 e more turck com e www turck com
6. 4 more turck com e www turck com E ompect BLCDP 6M12LT 2AO V 8XSG PD Indust A 6 Commissioning 6 1 Address setting The PROFIBUS DP address setting at the module is done via the two decimal rotary coding switches under the protective cover A maximum of 100 addresses 00 to 99 can be allocated Each address may be allocated only once in the entire bus structure The bus address 00 must not be allocated 6 2 Setting the transmission rate All new settings become valid only after a power cycle The module provides automatic transmission rate detection 6 3 Field bus termination Passive terminating resistor RSS4 5 PDP TR Ident no 66001590 If the module is used as the first or the last station in the bus communication the field Active terminating resistor bus line has to be terminated using a termi PDP TRA Ident no 6825346 nating resistor The module offers no internal bus terminat ing resistor The termination has to be done externally 2010 6 18 10 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com 2010 6 18 E ompect BLCDP 6M12LT 2A0 V 8XSG PD 6 Commissioning Indust A 6 4 Service interface In order to connect the service interface on the module with a PC and the I O ASSISTANT software project planning and diagnostics software a cable with a pin assignment
7. 50 Hz Protection class housing material 10 0 10V channel diagnostics 24 VDC 250 mA per channel gt 1kQ lt 1 uF lt 100 Hz lt 0 2 lt 0 05 lt 300 ppm C of full scale 16 bit 16 bit signed integer 12 bit full range left justified 40 70 C 40 85 C For mounting on base plate or machinery IP67 Glass filled nylon nickel plated brass con nectors Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com 2010 6 18 B pet BLCDP 6M12LT 2A0 V 8XSG PD 5 Fieldbus and I O connections 5 1 Pinning and wiring diagram Indust A Fieldbus accessories PROFIBIUS DP fieldbus cable example RSSW RKSW 455 2M Ident nr U0350 Pin configuration 15V 2 Svey 4 BUSB DE 5 n c 4 S thread shield slot 1 analog outputs Pin configuration X 9 1 VsENS o 2 AO IDE 3 GND 4 AO 5 4 5 PE slot 2 Digital XSG channels Note Each digital channel pin 2 and pin 4 can be configured as input or output Pin configuration 2 1 VSENS 6993 3 GND 4 Signal A 5 4 5 PE Wiring diagram Voltage supply ae 2 1 Vi 2 y 2 Vo o Tt 3 GND 110p0 3 4 GND 9 4 5 5 PE 5 4 9 62010 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr e Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 26
8. 8 4952 0 e Fax 0208 4952 264 e more turck com e www turck com COMPACT BLCDP 6M12LT 2AO V 8XSG PD Industr A 10 Parameters Parameter Description Vo diagnostics 0 activate The monitoring function for the field supply Vo from gateway and power feeding modules is activated If this parameter is set but the parameter Diagnostics from modules see above deactivated then only the voltage supply at the gateway is moni tored A monitoring of the voltage supply at the power feeding module is not realized 1 deactivate A possible over or undervoltage at UL will not be detected I O ASSISTANT Force Mode 0 release l O ASSISTANT can set the force mode 1 block I O ASSISTANT cannot set the force mode if the station was parameterized by the DP master default setting 10 2 AO V Parameters Parameter Description voltage mode 0 0 10V 1 10 10V value representation Kx 0 integer 15 bit sign 1 12 bit left justified substitute value The substitute value will be transmitted if the respective parameters of the gateway have been set to output substitute value see above default setting 10 3 8XSG Parameters Parameter Description Invert input 0 normal 1 inverted Output at overcurrent x 0 automatic recovery 1 controlled recovery Output x 0 active 1 inactive Input filter 2 5 ms 0 active 1 inactive default setting 201
9. E 5 22 Prescribed Use ON 5 2 3 Notes Concerning Planning Installation of this Product ccccssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssseseees 5 co PP II O 3 1 BL compact High signal variety in a compact design coccccccccconononononononononononononononoconononononoconononccononocononenonoconononcncnecaccnccccnss 6 Technical CAL A T S HN Fieldbus and I O CO PATIRCUIONN ao 5 1 Pinning and Wiring diagrathiuesscceseienbnxsmnsied ea en ei Aa 9 COMMISSIONINO aiessesiieeseee sevsevve ese T eee ee Sa EHE E UN 04 CFI 608 sen sente res 10 6 1 Address SOIN ario ciar ne no benne 10 62 Setting the transmission Fate sis secscscscsssesaccsesescsescscnessscvevcvesscenscasenseabonssenssesevenenesssosssaseuehebasesenessdevesenebusenssasassnabenssensseseseseressoesssiees 10 6 3 Field Dus Termina to aan C Cm 10 A O 11 A RA T 11 IME T O ASSISTAN PPP O 2A FDO Moscoso po e 12 LED desc Minis 8 1 Station LED Status uni a 13 82 VOCED Status slot di A A O T 13 8 5 eg pL Ime TEEER 13 Mapping and diagnostican sencsccctevatcsstenstcacesscvesccuscvescesscessavassheasscneussetevstessesnstcacduecteaccuss 1 SA WO Data Map PIN
10. TANT The configuration software O ASSISTANT Petes iil fees de rai a supports you in planning and implementa sm mer me rpn c ie dE tion of an I O system Jade Sad ia da No matter if you are online or offline the E E m n software simplifies the configuration and pa L3 7 RI rameterizsation of the modules The l O AS P eee Ia o UR Hg Se Loc eee porca eroticos E eh lr RETI mur ar SISTANT is also extremely helpful in system te OOO set up and testing LIAE K z m Framl one Era Cea oru e A z E leew HEC H tr DUM erh Lii ETT F ke 7 1 FDT DTM E rane M Hi hath 17H meek LES EEE i E ras Al dar rd aTh manir ial C dis y x 7 hi Sar f ud Eae ies appii r Chi Arr ied The system configuration parameterization t i farses OL dena ch ira ipea Leu ibe po BE Lu m ee TH er LE Ee and diagnostics are done via graphical inter B Ris ar arth Medis LION faces based on FDT DTM technology prier epi is a ue la arany Pi aro hak al IT The DTMs can be integrated in any FDT frame application for configuration commis sioning and maintenance The I O ASSISTANT and the DTMs are avail able free of charge on www turck com BE ILE Fl FR TH RENS LB ss X B bib LE H Erk TUM morus LOB EORILZ4 uw Them e ee I derrer E Software functions Supporting software tool Configuration parameterization and com missioning of BL Compact mo
11. d actual 0 activated config differ Reaction depending on the parameter Bit 6 Static configuration If the static configu ration is deactivated the process data exchange is not disturbed in case of module se quence error 1 2 deactivated Reaction depending on the parameter Bit 6 Static configuration If the static configura tion is activated the process data exchange is not disturbed in case of module sequence error static configuration 0 activate Changes in the station configuration are stored in the gateway following a power on 1 deactivate If the static configuration is deactivated a dynamic configuration take over is realized di rectly following station configuration changes important for acyclic parameterization The station stops the process data exchange and the bus communication as soon as a module sequence error appears ignoring the parameterization for error handling But the communication is not interrupted if the gateway parameter byte 1 bit O startup outputs fieldbus error 0 output 0 The gateway switches the outputs of the modules to 0 No error information is trans mitted 1 output substitute value The gateway switches the outputs of all modules with the exception of analog output modules to 0 Error information is transmitted to the analog output modules Depend ing on their configuration these modules set their outputs either to 0 or to a default value or maintain the original
12. dules vi a DTM technology Import of BL Compact DTM files Offline planning and configuration of BL67 BL20 and BL compact I O modules m Reading and setting of process data Commissioning help for testing the wiring and sensors without PLC Automatic documentation of configured TURCK systems 2010 6 18 12 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com COMPACT BLCDP 6M12LT 2AO V 8XSG PD Industr A 8 LED description 8 1 Station LED status LED Color Status Description O O Z OZ OoOO ooo y o OFF Nopower O BE GREEN MEER ok GREEN FLASHING OFF Station sends no diagnostics Station sends static diagnostics TON Station sends extended diagnostics OFF No field bus communication MD pu eus eroratthe gatenayino data eichenae 8 2 1 0 LED status slot 1 LED color Status X Description _ jJOF Nodiagnosticsactive O O O O O O RED ON ls Station error module bus communication failure RED FLASHING 0 5HZ Any diagnostics active 0 1 D1 LED also reports gateway diagnostics 8 3 1 O LED status slot 2 LED gt Color Status Description O JOF Nodiagnosticsactive O O O O O Station error module bus communication failure FLASHING 0 5Hz
13. e 2 x M12 5 pin reverse keyed external Digital inputs Input type Type of input diagnostics Sensor supply Low level signal voltage pnp channel diagnostics 24 VDC 100 mA short circuit limiting lt 4 5 VDC High level signal voltage 7 30 VDC Active level IC signal current lt 1 5 mA Signal voltage inactive level 2 1 3 7 MA Input delay 0 25 or 2 5 ms Digital outputs Output type pnp Type of output diagnostics channel diagnostics Output current per channel 0 5 A Output voltage 24 VDC Output delay 3 ms Load type resistive inductive lamp load Load resistance resistive Load resistance inductive Lamp load Switching frequency resistive Inductive switching frequency Switching frequency lamp load Short circuit protection 7 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr WitzlebenstraBe 7 e Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com gt 48 Q 1 2H 3W lt 200 Hz lt 2 Hz lt 20 Hz yes Industr A 2010 6 18 8 62010 COMPACT BLCDP 6M12LT 2AO V 8XSG PD 4 Technical data Industr A Analolgue outputs Output type Type of output diagnostics Sensor supply Load resistance resistive Load resistance capacitive Transmission frequency Basic fault limit at 23 C Repeatability Temperature coefficient Resolution Measured value display Operating temperature Storage temperature up to 20 g at 10 to 1
14. es should be installed so that inductive or capacitive interference do not impair the automation func tions Install automation devices and related operating elements in such a way that they are well protected against unintentional operation amp Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices m Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60 364 4 41 VDE 0 100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation m Emergency stop devices complying with IEC EN 60 204 1 must be effective in all operating modes of the automation devices Un latching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause dangerous operating states even for a short time If necessary emergency s
15. f signal combination nearly infinite P il aL a LE is E ii ii T i NOTE The 1 0 system BL compact does not require mounting in an extra housing It was specially designed for the harsh indus trial environment and for direct mounting on the machine and in the process The system is extremely robust and protect ed against dirt dust and the most liquids through its high degree of protection However it is not suited for the following applications high pressure jet cleaning 100 humidity out door installation or permanent operation in liquids 2010 6 18 6 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr WitzlebenstraBe 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com 2010 6 18 COMPACT BLCDP 6M12LT 2AO V 8XSG PD 4 Technical data Type Ident No Supply voltage Admissible range System power supply Voltage supply connection Operating current Nominal voltage Vj Nominal voltage V Max sensor supply liens Max load current BLCDP 6M12LT 2AO V 8XSG PD 6811172 24 VDC 18 30 VDC via separate source 2 x M12 5 pin 750 mA 24 VDC 24 VDC 4A 4A Fieldbus transmission rate Adjustment transmission rate Fieldbus addressing range Fieldbus addressing Service interface Fieldbus connection technology Fieldbus termination 9 6 kbps up to 12 Mbps auto detetcion 0 99 2 decimally coded rotary switches RS232 interfac
16. ignal variety in a compact design For the first time BL compact provides a product family of IP67 fieldbus devices that can meet any requirement in the I O level in terms of signal type and connectivity Until now compact fieldbus stations were applied to process only digital fieldbus signals BL compact now allows a wide range of I O tasks to be implemented outside of the control cabinet in a compact design with virtually any signal combination The basic concept With the modular concept of the BL67 system by TURCK a fieldbus node can be installed outside the control cabinet using any signal combination For this purpose passive base and active electronic modules are connected to fieldbus gateways which fulfill application specific I O tasks Such a fieldbus node can take one gateway with up to 32 extension modules max 512 I O points For applications with low signal density and limited mounting space BL compact is an efficient alternative because basically all BL67 I O signals are also available in BL compact The modular principle The BL compact devices provide three basic functions in a single housing Fieldbus connection I O signal and connector Depending on the housing style one or two I O modules can be housed The smaller versions e g M12S and M12MT can link any BL67 electronic mod ule each to PROFIBUS DP or DeviceNet The bigger versions e g M12LT have space for two BL67 electronic modules making the pos sibilities o
17. top devices should be implemented m Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to en sure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical inter locks etc The electrical installation must be carried out in accordance with the relevant regulations e g with regard to cable cross sections fuses PE All work relating to transport installation commissioning and maintenance must only be carried out by qualified personnel IEC 60 364 and HD 384 and national work safety regulations Allshrouds and doors must be kept closed during operation 2010 6 18 4 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com COMPACT BLCDP 6M12LT 2AO V 8XSG PD Industr A 2 Generalinformation This manual includes all information necessary for the prescribed product It has been specially conceived for personnel with the neces sary qualifications N ATTENTION Please read this section carefully Safety aspects cannot be left to chance when dealing with electrical equipment 2 1 Description of symbols Used WARNING A This sign can be found next to all notes that indicate a source of hazards This can refer to danger to personnel or damage to the system hard
18. values The non configured analog output modules set their outputs to 0 2 hold current value The gateway maintains the actual output settings of all modules with the exception of analog output modules Error information is transmitted to the analog output modules Depending on their configuration these modules set their outputs either to 0 orto a default value or maintain the original values The non configured analog output mod ules maintain their current output settings outputs mod sequence error 0 to 2 see above outputs fieldbus error 3 Exchange process data The gateway carries on exchanging process data with the other module bus stations No error information is transmitted outputs mod sequence error 0 to 3 see above outputs mod sequence error integer data format O LSB first Data is converted to INTEL format standard format 1 MSB first 16 bit data are transmitted with the high and low bytes reversed MOTOROLA format This parameter influences the process data diagnostics from modules 0 activate Diagnostic messages from the module bus stations are made known to the fieldbus mas ter as extended diagnostics 1 deactivate Diagnostic messages from the module bus stations will not be displayed A station diag nostic is not automatically generated along with module diagnostics 2010 6 18 15 62010 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr e Witzlebenstrafie 7 e Tel 020
19. ware and software and to the facility This sign means for the operator work with extreme caution ATTENTION A This sign can be found next to all notes that indicate a potential hazard This can refer to possible danger to personnel and damages to the system hardware and software and to the facility NOTE This sign can be found next to all general notes that supply important information about one or more operating steps These specific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation 2 2 Prescribed Use Appropriate transport storage deployment and mounting as well as careful operating and thorough maintenance guarantee the trou ble free and safe operation of these devices WARNING A The devices described in this manual must be used only in applications prescribed in this manual or in the respective tech nical descriptions and only with certified components and devices from third party manufacturers 2 3 Notes Concerning Planning Installation of this Product N WARNING All respective safety measures and accident protection guidelines must be considered carefully and without exception 2010 6 18 5 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com M DER BLCDP 6M12LT 2A0 V 8XSG PD Industr A 3 Introduction 3 1 BL compact High s
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