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MF GROUP SpA - CIM

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1. 12 1 1 ELECTRICAL SPECIFICATION iii Ire 12 12 EQUIPMENT CLASSIFICATION AND STANDARD 13 1 3 PHYSICAL ENVIRONMENT AND OPERATING CONDITIONS 13 14 DIMENSIONS AND WEIGHT i 13 1 5 EMBOSSING 13 1 6 CAUTIONS seepe A 14 17 ENVIRONMENTAL RECOMMENDATIONS ii 15 18 SAFETY INSTRUCTIONS iii RE ditta 16 19 DECLARATIONS OF i 18 1 10 DIRECTIVE WEEE 2 2 ai ee 19 a a aa 20 2 0 UNPACKING mE 21 3 INSTALLATION re 22 3 1 CHECKING THE ACCESSORIES ee 23 3 2 o eie a a E 24 3 8 CHOOSING THE WORKING 4 0 EEE 24 3 4 ADVISE AND CARE DURING THE INSTALLATION 2 2 ree 25 3 5 SWITCHING ON AND CONTROLLING THE 26 4 OVERALE lar iaia 27 41 OVERALL PARTS DESORIP TIONS 2 3 nitent edens ta to Ra iaia i 28 4 1 7 m 28 4 1 2 Safety mushroom pushbutton emergency 2 2 28 4 53 MS
2. METAL EMBOSSER MAINTENANGE Mex000 Operators Manual oo CARD IMAGING MASTER 6 1 SCHEDULED LUBRIFICATION This section describes the operations to be carried out at regular intervals o ensure correct machine functioning THE MAINTENANCE OPERATIONS DESCRIBES IN THIS SECTION MUST BE ut CARRIES OUT RIGOROUSLY TO ENSURE CORRECT FUNCTIONING AND E LONG LIFE FOR YOUR MACHINE ACCORDANCE WITH THE INSTRUCTIONS PROVIDED CIM IS NOT IF THE MAINTENANCE OPERATIONS ARE NOT CARRIED OUT IN RESPONSIBLE IN ANY WAY FOR MACHINE PROBLEMS AND MALFUNCTIONS The following table indicates the maintenance program recommended by CIM GROUP and or UNIT REGULARITY Load and unload unit every 100 hours Carriage unit every 100 hours Embossing unit every 100 hours Motor embossing unit every 12 000 hours IT IS FORBIDDEN REMOVE THE COVER AND THE PROTECTIONS PRESENT INSIDE THE STAMPER 6 2 RECOMMENDED LUBRICANTS A RECOMMENDED OIL TYPE PPX INDUSTRIAL MODEL 70 50 FRICTION REDUCER MANUFACTURER PPX ITALIA n B RECOMMENDED GREASE TYPE PPX INDUSTRIALE MODEL LITHIUM COMPLEX GREASE MANUFACTURER PPX ITALIA MEIOOO Operators Manual EE 2 mmm CARD IMAGING MASTER 6 3 GENERAL MAINTENANCE BY THE OPERATOR The operator should make a habit of doing general maintenance on the Embosser so as to ensur
3. CARD IMAGING MASTER Card Layout Pre formatting It is recommended to make a layout of the card to be formatted with all the special parameters such as mod checks character size number of fields field position etc before starting the U S HOSPITAL formatting procedure What to do before programming a new format 123456 6 00002 1 Layout a card as desired or use a MR JOE SMITH similar existing embossed card There DOB 06 12 43 DATE 01 12 95 is a formatting template at the back of this manual DR HOWARD JACOBS 2 Make a table for th EMMERGENCY ake a table for the necessary programming requirements INSURANCE CASH SEX MALE There are blank forms at the back of this SENCE manual The following card format will be used as a programming example in describing the formatting functions in this section Example of a Formatted Card Format Layout A specification sheet should be completed for every format The following is an example sheet written in order to help in the preparation for the formatting of the Card in Figure C 2 The template at the end of this manual can be used in determining the X and Y co ordinates The forms at the end of this manual can be used to record the necessary programming values FORMAT No 14 FORMAT NAME TEST CARD FORMATTING SPECIFICATION SHEET noveco x v com oce reae o fee ea ee om pw 3
4. rie ea 78 8 ai 82 C 9 DESIGNING INDIVIDUAL 5 87 THE FORMAT 2 tte iaia dia 90 MELOO Operators Manual METAL EMBOSSER FOREWORD 5 MELOO Operators Manual MEE CIM S CARD IMAGING MASTER 0 1 USING THE WORKSHOP MANUAL 0 1 1 Importance of the manual This manual contains the instruction for putting into service using and maintenance of the METAL EMBOSSING SERIES AUTOMATIC METAL EMBOSSER 2000 and MANUAL METAL EMBOSSER 1000 Before to install and put into service the machine we recommended that you carefully read al the instruction in this manual with particular reference to chapters 1 2 and 3 as the effectiveness of any servicing operation depends on the correct and methodical application of the information contained herein If you run into difficulties set back MF GROUP S p A CIM will be happy to provide you with the necessary advice and assistance MF GROUP S p A CIM declines any liability for any injury or damage resulting form incorrect or unsuitable operations MF GROUP S p A CIM reserves the right to make any modifications aimed at improving its products without prior notification Please ensure that any amendments or updates you may receive are kept the original version of this manual
5. WARNING TO AVOID ELECTRIC SHOCK THE POWER CARD PROTECTIVE GROUNDING CONDUCTOR MUST BE CONNECTED TO A GROUND CIRCUIT CONFORMS TO THE NATIONAL STANDARD WARNING REMEMBER TO CONNECT THE SERIAL CABLE TO THE MACHINE WHILE IT IS SWITCHED OFF TO AVOID DAMAGING THE CIRCUITS MF GROUP S p A cannot be held responsible for consequences of not abiding by these principles when using the machine thus in case of breakdown please call the Technical Assistance 3 3 CHOOSING THE WORKING PLACE Install the machine at least 0 6m of height Take care that the place where you install the machine is conform to the environmental requirements of cap 1 8 Leave at least 0 3m of distance from each side of the machine and the closer walls or barriers in order to permits the better access to connectors and the proper air conditioning The opening of the covers require 0 4m free space also above the cover Take care that the support where you put the machine doesn t amplify the noise level over the allow level see cap 1 8 and that the work station s strength is suitable to support the machine 80 kg Do not install the machine on unstable surfaces 1000 Operators Maruo MEE CIM CARD IMAGING MASTER 3 4 ADVISE AND CARE DURING THE INSTALLATION The identification plate attached to rear panel contains information about the serial number the type of the machine the necessary power supply and the
6. 42 6 2 RECOMMENDED ene 42 6 3 GENREAL MAINTENANCE BY THE 43 0 3 1 Trolley Truck OMG etit erbe rede ge Se Re Mises se 43 0 3 2 Plate 43 0 3 3 Stamping Unit fit 44 64 TECHNICAL MAINTENANCE hune et neu de eb seeders ei Letra 44 E EIDEM Ur 44 6 4 2 Unloader ia 44 6 5 SAFETY INTERLOCK SWITCH FUNCTIONAL 45 6 5 1 Lubricating the motor pulley 45 t 6 5 2 Safety interlock switch functional ees T TROUBLE SHOOTING ei 46 7 1 ERROR MESSAEGES AND PROBLEM i 47 A THE MAGHINE S SET UP iii 49 AD SETUP PROCEDURE ceni pee ni bots bra peso 50 KEYBOARD DESCRIPTIONS nex 50 A 2 MENU DESCRIPTIQON 2 dhol sania Palena 2 A 2 Modifying the parameters 52 GENERAL PROGRAMMING OF THE i 54 CONFIGURATION 85 56 A 5 SERIAL PORT 5
7. do not use Font 2 sending erret ON do not use BONES sending aie occ cete eis ae desee Deco do not use HEB don menn do not use Baud Rate number between 1 and 5 which specifies the transmission speed always use 4 which correspond to a transmission speed of 57600 Baud MELOO Operators Manual MEE mmm CARD IMAGING MASTER B 4 FIRMWARE UPDATING PROCEDURE Copy the BIOS EXE program and the firmware file e g V4010601 hex into a single directory or to the floppy disk root Run the PC in DOS mode or use the Windows command Prompt With the machine OFF at the DOS prompt type the command line with the required parameters e g cim bios V4010601 hes com1 U 4 The program will wait for a synchronism character While cim bios is waiting for a synchronism character turn ON the machine the download will start automatically The PC will display the progress of the download When the download is complete the new firmware can be used immediately Look at the number of the FW version shown on the display to verify that update is complete If required turn the machine OFF and back ON again 1 DO NOT TURN OFF THE MACHINE DURING THE DOWNLOAD Mex000 Operators Manual MEE 72 METAL EMBOSSER LCD EDIT ME1000 Operators Marua MEN CARD IM
8. OPERATOR MANUAL CARD IMAGING MASTER MF GROUP S p A CIM Via Serra 2 Calderara di Reno 40012 BOLOGNA Italy Tel 39 051 6465011 Fax 39 051 6465012 www cimitaly it Copyright 2008 All rights reserved Reproduction Modification complete or partial translation ofthis manual is strictly forbidden without prior written approval of MF GROUP S p A IMPORTANT MF GROUP S p A cannot be held responsable for any errors or damages caused by the use of Supplies or spare parts not specifically approved or guaranteed by MF GROUP S p A CIM METAL EMBOSSER is a registered trade mark by MF GROUP S p A CIM MELOO Operators Manual MEE coo CIM S CARD IMAGING MASTER INDEX 0 FOREWORD E T AA A E A E T 6 0 1 USING THE WORKSHOP MANUAL i i 7 0 1 1 Importance of the 7 0 1 2 Conserving he mangal idee coe o Echte Ce LE 7 0 1 3 Consultation the manual seuss Res 7 0 1 4 Symbols used in the iii dp desea 8 02 PROCEDURE FOR UPDATING MANUAL IN CASE OF MODIFICATION TO MACHINE 10 0 3 ORDER ORIGINAL REPLACEMENT PARTS 2 2 4 4 10 1 GENERAL INFORMATION Eaa aN Tasia 10 1 0 GENERAL INFORMATION saneeraamaan
9. SOFTWARE FIRMWARE SWORD PC application proprietary software Automatic date field plate archive DBIII DBIV Excel MS Access file compatibility Self diagnostic automatic repetition of faulty plate personalisation clearable and nonclearable counters setup procedures via external keyboard AVAILABLE OPTIONS Visual alarm kit for operator alerting Drum capacity and special characters Output hopper side eject or FIFO elevator First In First Out ME1000 Operators Manual mE CARD IMAGING MASTER 1 6 CAUTIONS WARNING THE MACHINE IS INTENDED NOT FOR CONTIUNUOS USE MAX 8 9 HOURS DAY WARNING FOR 117 VAC APPLICATIONS ONLY This is a CLASS A equipment In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures Certain industrial environment charaterized by the presence of high level transient overvoltage gt 500V on the serial transmission may cause malfunctioning to the system PC machine In this case we suggest to use the overvoltage suppressor supplied with the machine to protect the serial line communication If the daily personal exposure of the operator to noise is likely to exceed 85 db the operator must wear some from of efficient ear protection in accordance with 86 188 EEC standards MEIOOO Operators Manual MEE oo CARD IMAGING MASTER 1 7 ENVIRONME
10. a 1 POWER SUPPLY CABLE PLUG TYPE PA80 b 1 SERIAL CABLE c MANUAL ON CD d SOFTWARE ON CD e 2KET LOCK TO OPEN FRONT PANEL f SOFTWARE HARDWARE KEY A Before installing the machine the operator is advised to check that all the accessories are present and that none have been damaged during the transport If any single element has been damaged the general working of the machine can be compromised The following accessories are supplied with the WARNING THE EMBOSSING MACHINE WEIGHS ABOUT 80KG ALL DISPLACEMENTS MUST BE DONE WITH 2 PERSONS WARNING USE ONLY LISTED DETACHABLE POWER SUPPLY CORD NOT EXCEEDING 4 6M LENGTH TYPE SVT OR SJT 3X18 AWG WITH A MOLDEN ON CORD CONNECTION BODY AND A LISTED PLUG CAP RATED 10A 125 V MELO00 Operators Manual MEE mu CARD IMAGING MASTER 3 2 ELECTRICAL CONNECTIONS FIG3 3 2 4 5 8 1 MAIN SWITCH 2 FUSE 3 SOCKET PA80 FOR MAIN POWER SUPPLY 4 IDENTIFICATION PLATE 5 KEY SELECTOR FOR TECHINCAL USE ONLY 6 SOCKET TYPE 5 POLE DIN FOR KEYBOARD 7 SERIAL SOCKET FOR PC 25 PIN MALE 8 SERIAL SERVICE PORT The installation of the METAL EMBOSSER system is easily done Examine the rear control panel of the cover Ref figure 3 3 there are all the sockets for the various connections Continue as follows Connect the serial cable between the Computer and the Embosser Connect the power supply cable to the PA 80 socket
11. 99 Lx poe sese pw T 5 I s 3980 7 s Z Z lt 2 mI z lt E 2 lt SESSO 023 174 wer 79 7 A m a NT w w w fs ef e V VARIALBLE M MOD CHECK C COUNTER P PROTECTED F FIELD DUPLICATE T TIPPER N INFILL 2 2 lt ME1000 Operators Manual CIM CARD IMAGING MASTER PROTECTED DATA FIELDS FLD D OB C 8 SETTING UP A FORMAT Note While in the formatting mode pressing the key will exit the LCD EDIT Function Step 1 Switching On METAL EMBOSSER READY Step 2 Format Location Selection In the format is going to be the primary format the format that is used most often it should be placed in location 00 If itis not the primary format select any available format number between 01 and 19 inclusively A Host Computer can send data to these formats thus if the format to be designed will be used by the Host data processing must be notified to determine the number to be give to the format Step 3 Format Selection An example test format will be programmed in format No 14 Refer to page 79 for the layout of the text Format 14 was selected because when the men
12. E 06 Y MOTOR ERR CHECK Clamp error CARD PRESS START Check the defects on the plates E 09 EMERGENCY STOP The emergency stop button has been pressed PRESS START Turn the mushroom button clockwise and press start to come back to the operating mode E 10 PAUSE STAMPING Lost Mask PRESS START Call the technical assistance E 13 PUSHER MOTOR ERROR The pusher motor do not return in home position PRESS START Check the plate loader is jammed E 16 USER REJECT CARD The user has press the ABORT key while the machine stamps PRESS START Press START E 17 MOVEMENT ERROR The clamp has strucked during the work cycle PRESS START Check the defects on the plates E 28 LOST SEMIPERMANENT Lost data on Main Board DATA PRESS START Call the technical assistance E 29 DRUM ADTA LOST Lost data on drum PRESS START Call the technical assistance E 30 NO DRUM Special drum missed CONFIGUARTION Call the technical assistance PRESS START E 38 CONFG LOST PRESS Lost data configuration machine START Call the technical assistance E 39 NO CONFIGURATION Lost data configuration machine PRESS START AND Call the technical assistance CHECK E 47 PAUSE LOADING The machine is in pause while load one plate PRESS START Press START E 49 LOAD AREA NOT CLEAR The loader photocell has detected something in the loader area PRESS START Remove hands or any object from the loader and press start Check the photocell FC3 E 50 PAUSE IMMEDIATE The fron
13. The following manintenance operations are to be done only by technical personnel Remove the covers refer to technical manual and do as follow 6 4 1 OILING THE JAWS e Refer to figure oil the holes indicated by the arrovws that are on the machine They are painted red and are around the jaws group of the Embosser To oil the points that are behind the jaws is a little difficult but with a long spout on the oiler it can be done e Lubricate the cams 1 6 4 2 UNLOADER LIFTER Oil with Vaseline the unloader lifter s vertical guide 1 ME1000 Operators Manual lt CIN CARD IMAGING MASTER 6 5 LUBRICATING THE MOTOR PULLEY BEARING 6 5 1 LUBRICATING THE MOTOR PULLEY BEARING Lubricate the bearing 1 in the motor pulley 2 with grease To dismantle the clutch unit follow the procedure described in Section 2 Maintenance Warning if you change the pulley 2 you must also change the internal ring 3 6 52 SAFETY INTERLOCK SWITCH FUNCTIONAL TEST To work in safe condition it is necessary that the interlock switch of the cover works properly Before to start the work session at least one time per day open the top cover and verify that the machine switch PAUSE mode Then close the covers and press start to resume the job If the machine doesen t swirch in PAUSE status it means that the onterlock switch is demaged In this case please off the machine and call the Service
14. 1000 Operators Maruo MEE METAL EMBOSSER TROUBLE SHOOTING MEIOOO Operators Manual EN R T gt 5b s r i liii CARD IMAGING MASTER 7 1 ERROR MESSAGES AND PROBLEM SOLVING In case of break down or operator error the machine will show on the display a message starting the cause of the cycle interruption The error signal is shown by an error code followed by the corresponding message Please consult the table for more information in order to resolve the problem After having corrected the error condition press START key on the machine in order to restore the working state of the Embosser CODE MSG POSSIBLE SOLUTION E 00 POWER ON STAND BY STATUS PRESS START Machine expecting the RESET command Press START E 01 OUT OF CARDS PRESS Loader empty START OR RETRY Add plate into the Loader E 02 CARD MISFEED PRESS The clamp has not keep the plate START OR RETRY Press Feed once more or check the loader E 03 PUNCH MOTOR ERR The punch motor do not running CHECK CARD PR START Call the technical assistance E 04 EMBOSS WHL ERR Some dies out of side and the drum do not return in home position CHECK CARD PRESS Adjust the dies and press START START E 05 X MOTOR ERR CHECK The trolley clamp has struck during the work cycle CARD PRESS START Check the defects on the plates
15. CARD IMAGING MASTER 2 0 UNPACKING The machine is delivered in a wooden packing case This is due to its dimensions and weight and avoids the risk of damage to the machine All displacements should be done by a forklift or therefore always by two persons because the gross weight is about 96kg for version METAL EMBOSSER 2000 METAL EMBOSSER 1000 88kg To unpack the machine as shown in figure please follow the instructions below e Remove the four side screws 1 with a 10mm wrench es UNI 6763 and remove the cover e Take the 19mm fork wrench es UNI 6736 which is fixed on top of the machine by on adhesive band e Remove the crews from the bottom of the case 2 with the 19 wrench e Having removed the screws the machine can be lifted up and placed on the work table This operation should be done with two persons e Once the machine has been finally positioned the cellophane can be removed Open the envelope which contains the Cd of manual and software and the key for the front cover e Remove the keyboard and with the above mentioned key open the front cover and remove the elastic bands which hold the pincer e Please refer to the next paragraph in order to check all the accessories 1000 Operator Maruo MEE METAL EMBOSSER INSTALLATION Mex000 Operators Manual MEN o CARD IMAGING MASTER 3 1 CHECKING THE ACCESSORIES Embosser FIG 3 1
16. ME2000 Meta Embosser LCD display 2 rows with 40 characters per row is used to indicate the operating states of the machine PAUSE START e button is used to switch between normal operating mode and pause status and to reset any error Hb REIRY e button is user to retry the last operation after an error 4 1 4 THE INDICATOR LAMPS On the top door there is a signage semaphore with three coloured light that show in each moment the status of the machine fig 4 2 The meanings of the light are the following GREEN light READY status power supply ON RED light flashing ERROR status with buzzer acoustic alarm YELLOW light flashing WARNING status Loader EMPTY or Unloader FULL In normal use the green light is always on The other light can be switched on during the functioning Using the PAUSE START and RETRY buttons to resume the job Fig 4 2 MEx000 Operators Manual MEE 2 CARD IMAGING MASTER 4 2 DIFFERENCE BETWEEN MANUAL 1000 AND AUTOMATIC 2000 MODELS The METAL EMBOSSER 2000 has a loader unit right to the embosser unit that contains up to 200 metal plates and an unloader magazine on the left to deposit the personalized plates fig 4 3 Two alarms are provided in case of LOADER EMPTY or UNLOADER FULL The ME1000 version doesn t have magazine of metal plates see fig 4 4 so it can personaliz
17. Nuova Etichetta button on the main box and double click in the yellow box will appear Type a symbolic text i e METAL EMBOSSER 2000 in the example and press Enter Add the text boxes you need by repeating the last steps You can move each box by drug amp drop or writing the coordinates in the Posizione X Posizione Y and Lunghezza boxes Type the name of the new job box i e METAL EMBOSSER 2000 and press Salva Job The windows will appear as shown in fig 5 14 Now you can recall the job by means of the JOB button in the archive box on the right After these steps you are ready to print your first plate Press the AVVIO button to start the production Press Stampa subito on the following box In the next window you can type the number of card you want to print Then press OK fig 5 16 The machine will print the specified number of plates with the current job text layout If errors don t have occurred the ME2000 stop the work and go to READY staus If errors don t have occurred the ME2000 stop the work and go to READY status If errord have occurred during the working cycle the Embosser will indicate the error codes on the LCD display Please refer to the chapter 7 Trouble Shooting for a description of the errors Open the top dor and remove the plate just personalized from the unloader magazine on the left of the embossing unit 1000 Operator Manual MEE
18. ROM in the Tools directory handless the communication with the BIOS for programming the Flash Launch the BIOS command without parameters to access a help section for the utility NOTE CIM BIOS EXE REQUIRED A PC WITH WIN 95 WIN 98 OR WIN MILLENNIUM OPERATING SYSTEMS IF THE OPERATING SYSTEM IS DIFFERENT USE A DOS BOOT DISK TO RUN THE PC IN DOS MODE ME1000 Operators Manual mmu CARD IMAGING MASTER The command line for the call is as follows CIM_BIOS FileNAME Port TransmissionTypeBaudRate Filename Specifies the name of the source file containing the data to be transferred to the machine Port Specifies the serial port on the PC used for the connection COM1 2 Transmission Type Letter which specifies the type of function required Machine code updating Hmmm new firmware B Machine Bios Updating He do not use E Flash Fw and Data HH do not use P Machine Parameter do not use J Internal Layout Sending ii do not use Machine parameter file 202 1 1 4 do not use L Font side Logo sending iine it do not use M Back side Logo sending ani an ENAN Oni E a do not use Font
19. TH E 86 188 CEE STANDARDS Mex000 Operators Manual MEE CARD IMAGING MASTER 1 8 SAFETY INSTRUCTIONS With Operator Area is intended the area that is accessible during normal use Without the use of a tool or that the means of access is deliberately provided to the operator Operator Area is also the area to which the Operator is instructed to enter regardless of whether or not tools are nedded to gain access The Operator Area of New Metal is compliant with all the safety requirements of the main european and extra european standards However we would recommend to read carefully the following pages These instructions recall the warning symbols used in the Operator Area of the machine and show any possible dangerous situation with precaution that you have to adopt Dangerous mechanical parts straps pulley gripper move the card Risk of crushing or entrapment Pay attention in introducing hands in processing card areas Pay attention to the entrapment risk for your hair The machine is provided of mechanical protections enclosures shields or guards and software protection system to block any moving part when top cover is open and dangerous part become accessibles Nevertheless in case of damage of safety system the machine can run also with the cover opened In this case mechanical moving parts represents a possible danger for the safety of the operator In case of damage of safe
20. absorbed current Before switching the machine on be sure that all the cables have been connected correctly and that the local power supply corresponds to that stated on the plate The plate layout is as follows ref figure 3 4 FIG 3 4 After the Trade name the plate has 6 embossed fields as shown below Model Machine model Type Type of machine Vnom Power Supply Hz Frequency Supply Imax Power absorbed SN Serial Number If the tension of the power supply should exceed a 20 increase of the base tension the safety fast below fuses could open In order to substitute it take a flat blade screw driver remove the power plug and place the blade in the notch at the bottom of the plug entrance just above the signed area for the fuse Gently lever the Fuse Block until can be removed by hand REPLACE ONLY WITH FUSE OF THE SAME TYPE AND RATED order to garantee a correct functioning of the machine and offer a valid safety level to the operator the machine must be earthed Please ensure that the Stamper is connected to a power supply that has a good earthing and that the computer is also connected to the same line WARNING USE ONLY LISTED DETACHABLE POWER SUPPLY CORD NOT EXCEEDING 4 6M LENGHT 18 AWG RATED 10A PROVIDED WITH EARTH PROTECTIVE CONDUCTOR The electro lock enables the working mode for the Technician and should be used only by those specialised person who have been authorised to deal with the maintenanc
21. each format An N will advance the programming to screen LCD 14 All counters remain as previously set Y permits changes to the counter values and other counter parameters Press to go Step 6 Field Option Selection Press Y to program the incremental counters CT 1 10 MAX SEQ STEP 1 INCR Y Set Incremental Counter No 1 CT 1 10 0 The number displayed will be the counter value embossed on the next card Enter the new counter starting value which is shown in field 3 ENTER Type 00002 and press CT 1 10 MAX 00002 SEQ STEP 1 INCR Y Select the stepping value of the counter SEQ STEP 1 The programmer can select the step value of the sequential counter The counter can be programmed to step sequentially in increments of 1 to 9 Steps of 1 1 2 3 4 5 6 7 8 9 Steps of 2 2 4 6 8 10 12 14 16 Steps of 3 3 6 9 12 15 18 21 24 Steps of 4 4 8 12 16 20 24 28 32 Steps of 9 9 18 27 36 45 54 63 72 81 The step value of 1 will be used in the text example 1 10 MAX 00002 JUST R L 50 0 SEQ STEP 1 INCR 1000 Operators Manual MEE Oo Counter Setting INCR Y The counters can be set to count upward increment or download decrement INCR Y INCR N 99 99 100 98 101 97 102 96 Incrementing will be selected for the text example Press Y and The LCD wi
22. for protocol CIM Standard CIM MULTIBUFFER ON OFF OFF Press Enable spooling mode with multibuffer on all the date of the plate you have to print should be sent from the PC to the machine before the execution of the first card not available with software Sword Press PRESENCE LINE FEED YES NO NO YES field separator CRLF if field separator CR NO field separator CR if field separator CR Press XON SELECTION 000 127 017 XON Set the character with meaning of XOFF Press XOFF SELECTION 000 127 019 Setting of characters with meaning of XOFF ESC Press twice to terminate the setup and to return to the READY state ME1000 Operators Manual mmu CARD IMAGING MASTER A 8 PASSWORD Choose this menu PASSWORD Press PASSWORD ENABLE ON OFF OFF Select ON to define a password for setup access ENTER Press USER PASSWORD 2222 only if password enabled ON Enter the password only numeric characters Press SERIAL NUMBER DEFAUL VALUE NEW VALUE Enter new serial number Esc Press twice to terminate the setup and to return to the READY state 1000 Operators Manual MEE age 2 ERR CINA ee 9 EMBOSSING CONFIGURATION Choose this menu EMBOSSING CONFIGURATION ENTER Press The following parameters are displayed COORDINATES OF EMBOSSING INCH MILL MIL
23. keyboard to the rear DIN connector and select the mode continous without card by means of the F5 key Then press the key F3 and the number of the card test see the list below and press Enter The card test presently available for METAL EMBOSSER models are shown in the following table Nr Card test Description Embossign all characters Embossign L in each angle of the card 0 1 5 Embossign a plate with all the machine setup 6 Embossign a CIM fixed text Note with regard to the Card Test 0 5 and 6 the intercharacter and interline spaces depend to the value of the setup parameters BLOC CHAR SPACING and BLOC LINE SPACING of the protocol menu A 14 RESET OF THE MACHINE To reset the machine in each moment press following key sequence me MEx000 Operators Manual EE CARD IMAGING MASTER METALEMBOSSER HOWTO UPDATE THE FW ME1000 Operators Manuel oo CARD IMAGING MASTER B 1 INTRODUCTION The new Metal Embosser and Metal Dot Matrix series permits to easy upgrade the fw in order to give to the customers a product always adjourned B 2 CONNECTION PROCEDURE If you have to update the FIRMWARE for the machine do the following Connect the serial cable of your PC to the SERVICE PORT of the machine B 3 SOFTWARE BIOS EXE DOS utility available on the manual CD
24. 0 1 2 Conserving the manual Do not tear or remove pages from the manual or overwrite any parts of the manual for any reason Keep the manual in safe place protected form excess heat and humidity 0 1 3 Consultation the manual This manual comprises e COVER PAGE IDENTIFYING THE TYPE OF PRODUCT e TABLE OF CONTENTS e INSTRUCTIONS AND OR NOTES ON THE PRODUCT The INSTRUCTIONS AND OR NOTES ON THE PRODUCT define the safe working practices correct procedures and skill required to service the machine correctly Please note that some of the illustrations in the manual which are included to help you identify the parts described in the text show standard engines and therefore may differ in some details with respects to the product in your possession ME1000 Operators Manual CIM E CARD IMAGING MASTER 0 1 4 Symbols used in the manual The Safety symbols and notices shown below are used throughout this manual to draw the reader s attention to the hazards associated with particular procedures and operations which could result in damage to the machines or personal injury or to indicate good working practices The same warning symbols are also placed on the machine to indicate dangerous areas MEANING OF THE SYMBOLS il GENERAL OPERATIONAL NOTE PAY ATTENTION THE SYMBOLS AND TO THE INSTRUCTIONS IN THE ADJACENT TEXT Safety notice rectangular you must use the protection shown in the notices when ca
25. 29 4 14 The indicator lamps see ete ettet nete ai aio 29 4 2 DIFFERENCE BETWEEN MANUAL 1000 AND AUTOMATIC 2000 MODELS 30 4 3 STORED CONFIGURATION AND REPLACING LITHIUM 31 MELOO Operators Manual EE CARD IMAGING MASTER 5 HOW TO PRODUCE ONE iii 32 5 0 HOW TO PRODUCE ONE iii 33 51 SETTING THE 33 5 11 Automatic 2000 Version iii peli 34 5 1 1 1 Loader adjustment cic etes 34 44 911 1 2 2 0846 adjustment 22 iaia paia peli 34 5 5 1 1 3 Unloader lift adjustment ire 35 5 1 1 4 Unloader ejector enne 35 5 1 2 Manual 1000 versioni eee ai ilaria 35 5 1 2 1 Loader Unloader 35 5 1 3 Embossing pressure 36 5 2 SWICHING ON THE 0000 37 5 3 INSTALL THE SOFTWARE SWORD 38 54 RUN THE PROGRAM AND PRODUCE ONE iii 39 6 22 42 2 le 41 6 1 SCHEDULED
26. 6 0191 CIN mE CARD IMAGING MASTER A 5 SERIAL PORT PROGRAMMING The Serial Interface menu enables the configuring of the machine s serial port Choose the desired menu SERIAL INTERFACE 0 Press BITS PER CHARACTER 7 8 7 1 Select 7 bit for chars 2 Select 8 bits for chars Press PARITY NO OD EV EV 1 NO Selects No Parity 2 OD Selects Odd Parity 3 EV Selects Even Parity CHIOCE OF THE BAUD RATE 11 15 3 6 12 24 48 96 4800 Press Selects 110 Baud Rate Selects 150 Baud Rate Selects 300 Baud Rate Selects 600 Baud Rate Selects 1200 Baud Rate Selects 2400 Baud Rate Selects 4800 Baud Rate Selects 9600 Baud Rate ONO ARON ESC Press twice to terminate the setup and to return to the READY state ME1000 Operators Manual CN A 6 MECHANICAL PARAMETERS ADJUSTMENT This menu permits to adjust some mechanical parameters of the machine The value are setted by the CIM quality control check before putting the product on the market The parameters of the menu are described below Choose this menu MECHANICAL PARAMETERS ENTER U D 7 TOTAL ADJ 99 99 00 Press EMBOSS ADJ 99 99 00 Y EMBOSS ADJ 99 99 00 Press Y LOAD ADJ 99 99 00 Press Press Y UNLOAD ADJ 99 99 00 Y PUSHER LOAD ADJ 99 99 00 7 X UNLOADER LOA
27. 7 A 6 MECHANICAL PARAMETRS 58 PROTOCOLS SETTINGS lai alii 59 AS is ipm 62 EMBOSSING 63 KEYPADIECD SETIINQ 2 2 reperire 64 RESET OF neret entren cee keen enn abre mete ma ne adr rra I UR SpA bre 66 A 12 DISPLAYING THE 5 67 ATI CARD TEST 68 14 RESET OF THE 68 MELOO Operators Manual mmu CARD IMAGING MASTER HOW TO UPDATETHE FW iaia ginnici dici ir 69 INTRODUC gi a ches iii ri 70 B 2 CONNECTION 70 B 3 SOFTWARE ee ade e 70 4 FIRMWARE UPDATING i 72 C EDI 2 i i EMT cR dans 73 1 ECD EDEICAVAILEABILIY iaia rai 74 C 2 ENABLING THE OFF LINE ii 74 C 3 FORMAT MENU rade RIA 75 C 4 FORMAT ii 75 C 5 EMBOSS DATA 76 C 6 EDIT EMBOSSED 5 77 FORMATS
28. AGING MASTER C 1 LCD EDIT AVAILABILITY Embosser equipped with an external keyboard have an off line embossing capability LCD EDIT i e the embossing data is entered from that keyboard and does not come from a connected computer The operator may create and store formats and enter card data using the keyboard The formatting procedure is discussed in Section 2 The LCD EDIT off line mode does not depend on a Host Computer connection A format must be created and store before data entry is possible See Section 2 on LCD EDIT format creation and storage All formats can be give a named of up characters in length The first format primary format 01 is a default format This format will be selected automatically when the LCD EDIT function is requested for the first F4 time after switching on by pressing the key Any format can be selected by using the key followed by the format followed by Enter key two times C 2 ENABLING THE OFF LINE MODE An embosser which is ready for off line data will show the following message on the LCD display V X XX READY To enable the off line option press The LCD messages will be displayed FORMAT 01 NAME ADMIT F7TO ON LINE Data can be entered to the first field of the format 01 Detailed information is given on Page Refernece Emboss Data Entry MEx000 Operators Manual EE 74 CIM A CARD IMAGING MA
29. D ADJ 99 499 00 Press Press ESC Press twice to terminate the setup and to return to the READY state ME1000 Operators Manual 58 of 91 CIM S CARD IMAGING MASTER A 7 PROTOCOLS SETTINGS This menu permits to customize the value of the typical parameters of the communication between machine and pc In particular if a communication protocol which differs from the default is to be used it will be necessary to modify this setup The parameters of the menu are described below Choose this menu PROTOCOLS Press The following list of Protocols are displayed CHIOCE OF THE PROTOCOL CIM CIM XON MUL Using the numeric keys and choose the corresponding Protocols selects the protocol CIM selects the protocol XON XOFF selects the protocol MULTI EMBOSSER selects the protocol STORED FORMAT DEFAULT selects the protocol STORED FORMAT SELECTED SELECTION 000 121 002 STX The value of Start of text 002 STX Start of Text END OF TEXT SELECTION 000 121 003 ETX The value of End of text 003 ETX End of Text FIELD SEPARATOR SELECTION 000 121 013 CR Press The value of Field Separator 013 0Dhex CR Carriage Return US PROTOCOL OCR OPENER Press SELECTION 000 121 040 The value us protocol OCR opener used on protocols USA only ME1000
30. Enter the number of the filed to be duplicated The TEST example field 14 a dup of field 3 In the example case enter 03 and press Enter Select the sequential counter operation CTRS ADV N An Y forces the updating of the duped counter An N doesn t force any update of the duped counter The following options are now available A Branch to options for fields if one or more of the fields options in LCD 14 were selected B Branch to storing format if this was the last field 10 STORING THE FORMAT THE LAST FIELD IS COMPLETED PRESS F10 TO SAVE THE FORMAT OR SHIFT TAB TO COME BACK F10 Press The format will be stored Mex000 Operators Manual lt CIM CARD IMAGING MASTER MF GROUP SpA CIM Timbro rivenditore Sales Mark Via O Serra 2 40012 Lippo di Calderara di Reno BO Italy T 39 051 6465 011 F 39 051 6465 012 cimtech cimitaly it www cimitaly it CIM TRADING Shanghai Co Ltd Rm 1107 Silver Tower 933 Zhongshan w Rd Changning District 200051 Shanghai P R China T 86 21 5150 4177 F 86 21 5111 3667 info cimchina com www cimchina com CIM USA inc Americas 10813 N W 30th Street Suite 108 Miami FL 33172 USA T 1 305 639 3040 F 1 305 639 3060 techsupport usa cim usa com www cim usa com
31. L Format coordinate selection Press TYPE OF EMBOSSING LINE CHAR CHAR Embossing mode selection Press CHOICE OF THE TYPE OF DRUM DRM 1 DRM2 DRM3 SPEC DRM1 Drum selection Press REVESED TYPE YES NO NO Presence of reversed types Press HOLES NUMBER 45 60 90 120 90 Numbers of drum holes DRUM START SPEED 100 1000 6000 Initial speed of stepper motor Do not modify Press ESC Press twice to terminate the setup and to return to the READY state 1000 Operators Manual MEE coo IMA Oo A 10 KEYPAD LCD SETTING This menu permits to enable or disable some keys of the keyboard in order to inhibit some function to the operator Please note that inhibit of some key may cause the impossibility to restore old values Choose this menu KEYPAD LCD 8 Press ENABLE KEY ON OFF ON Press ENABLE KEY START ON OFF ON Press ENABLE KEY DUP ON OFF ON Press ENABLE KEY ENTER ON OFF ON Press ENABLE KEY ON OFF ON Press ENABLE KEY CARD TEST ON OFF ON Press ENABLE KEY MODE ON OFF ON 7 Press ME1000 Operators Manual EE Page 64 of 91 CARD IMAGING MASTER ENABLE KEY PAUSE ON OFF ON Press t FUNCTION OF KEY START AFTER ERROR ABORT RECOVERY ABORT esc Press twice to terminate the setup and to return to the
32. NTAL RECOMMENDATIONS The machine should work in a closed room protected from dust and excessive humidity The machine should be positioned in such a way that it s distance from the walls doors windows other machines or working positions garantees immediate access in the case of urgency maintenance or reparation DO NOT INSTALL THIS MACHINE IN THE NEIGHBORHOOD OF OTHER OPERATING MACHINES WHICH PRODUCE DUST SINCE DUST CAN DEPOSIT ITSELF INSIDE THE MACHINE AND CAUSE DAMAGE TO THE INTERNAL ELECTRIC DEVICES LIQUID SHOULD NOT BE PLACED ON THE MACHINE COVER SINCE IT HAS NOT BEEN WATER SEALED IT IS PARTICULARY IMPORTANT TO AVOID OXIDATION WHICH WOULD ADD TO THE WEAR AND EROSION OF THE MECHANICAL PARTS The machine has been made with fire proof materials thus diminishing the risk of general fire Short circuit protection has been implemented so that the power supply is immediately isolated thus avoiding unwanted current absorption from the external power line THE MACHINE GENERATES A WORKING NOISE LEVEL LESSER THAN 75DB MEASURED AT A DISTANCE OF ONE METER AND THE HEIGHT OF 1 60M THE GROUND WORKING WITH CERTAIN TYPES OF STEEL PLATES OR WITH THE MACHINE PALCED ON A SUPPORT TABLE WHICH AMPLIFIES AIRBORNE NOISE OR WITH CARELESS MECHANICAL SETTING SEE CHAP 5 1 3 THIS VALUE MAY BE EXCEEDED IF DAILY PERSONAL EXPOSURE OF THE OPERATOR TO NOISE IS LIKELY TO EXCEED 85DB THE OPERATOR MUST WEAR SOME FROM OF EFFICIENT EAR PROTECTION IN ACCORDANCE WITH
33. OR SO LONG AS THE MACHINE HAS BEEN STOPPED AND THE ELECTRICAL POWER SUPPLY HAS BEEN DISCONNECTED MF GROUP S p A CIM cannot be held responsible for the consequences of not abiding by these principles when using the machine In case of breakdown please call the technical assistance Mex000 Operators Manual coo lt CINA CARD IMAGING MASTER 1 9 DECLARATIONS OF CONFORMITY DECLARATION OF CE CONFORMITY The manufacturer MF Group Spa Via Serra 2 40012 Calderara di Reno Bologna Italy DECLARES UNDER SOLE RESPONSABILITY THAT THE PRODUCTS METAL EMBOSSER MODELS ME1000 ME2000 TO WHICH THIS DECLARATION REFERS ARE IN CONFORMITY WITH THE FOLLOWING EUROPEAN UNION DIRECTIVES 2006 42 EC of 17 May 2006 on machinery and amending Directive 95 16 EC 2006 95 EC of 12 December 2006 on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits 2004 1 08 EC of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89 336 EEC 201 1 65 EU of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment recast replacing Dir 2002 95 EC AND WITH PARTICULAR REFERENCE TO THE FOLLOWING INTERNATIONAL IEC STANDARDS EN ISO12100 Safety of machinery General principles for design Risk assess
34. Operators Manual ell bae 59 oF 91 CARD IMAGING MASTER Press US PROTOCOL OCR CLOSER SELECTION 000 121 041 The value us protocol OCR closer used on protocols USA only Press MULTILOAD OPENER SELECTION 000 121 014 50 The value of multiload Press MULTI ADDRESS SELECTION 00 88 31 The value of multi address Press NORM BLOC SELECTION 1 2 NORM NORM With XON XOFF protocol the interchar and interline spacing are fixed to the default in firmware value BLOC The interline and intercharacters spacing may be changed by means of block char spacing and block line spacing parameters Press BLOC CHAR SPACING SELECTION 015 058 32 This parameter permits to modify the interchar spacing used XON XOFF protocol and card test The value represunts the number of steps of the motor Active only when NORM BLOC is setted as BLOC Press BLOC LINE SPACING SELECTION 016 058 48 This parameter permits to modify the interline spacing used XON XOFF protocol and card test The value represents the number of steps of the motor Active only when NORM BOLC is setted as BLOC 4 Press ME1000 Operators Manual tele 60 of 91 CARD IMAGING MASTER PLATE HEIGHT MM SELECTION 020 090 054 Press CIMLIKE FUNCTION SELECTION 000 127 NO The value of the Opener Format in the CIMLIKE protocol The value 000 ON
35. READY state 1000 Operators Maruo MEE of 2 CARD IMAGING MASTER A 11 RESET OF PARAMETERS Sometimes electrical disturbs could modify the value of critical parameters causing errors and malfunctions of the machine Following this procedure all the parameters are resetted to the default values and many problems could be solved Type a in sequence to reset the configuration parameters Type in sequence to reset the configuration parameters ATTENTION After this operation you have to manually restore all the parameters that you can find in the sample cards attached to the machine see chap A4 A10 to know to modify the parameters 00 Operators Manual NEN oo CARD IMAGING MASTER A 12 DISPLAYING THE COUNTERS The statistical data of the production is available in the partial and total counters The latter cannot be modified The values indicate the total number of operating cycles without error FO Running the command sequence N JI METAL EMBOSSER 2000 V Y YY CNT 0000000001 TOTAL 0000000001 e The left value is the partial counter for the operator e The right value is the total counter Running the command sequence The partial counter is Reset Mex000 Operators Manual MEE coo CARD IMAGING MASTER A 13 CARD TESTS LIST To make a card test connect the
36. STER 3 FORMAT MENU The twenty formats stored in the embosser are assigned a two digit number 00 19 Each format can be assigned a name of up to 8 digits during the formatting procedure F2 A format menu can be displayed on the LCD by pressing F2 Press FM 00 NAME ADMIT 01 EMER FM 02 NAME EMPLOY FM 03 NAME OPEN 22 Use the key to move the cursor to the next format Use the key to skip to the next line SHIFT Use to return to the last formatted line F2 Press to return to the main menu C 4 FORMAT CHANGE S SELECT E EDIT D DELETE FORM NO 00 FORM NAME ADMIT SELECT S F4 22 Press Format desired and Example select format 01 press 01 S SELECT E EDIT D DELETE FORM NO 00 FORM NAME ADMIT SELECT S The cursor is now on the function SELECT See figure LCD 6 Press will select the format ENTER Press One of the following two screen will be displayed FORMAT 01 FORM NAME EMER F7 TO ON LINE 1000 Operators Maruo MEE mmu CARD IMAGING MASTER C 5 EMBOSS DATA ENTRY ENTER Data be entered for the first field When completed press ENTER Example 123456 7 123456 7 NAME Data can be entered for the second field for the third field etc The format may have fields programmed with a counter or protective data Data cannot b
37. URATION PARAMETERS F Press the key SERIAL INTERFACE Press the key MECHANICAL PARAMETERS Press the key PROTOCOLS 7 Press the key PASSWORD Press the key EMBOSSING CONFIGURATION ME1000 Operators Manual N 54 of 91 CARD IMAGING MASTER Press the key i 2 KEYPAD LCD This is the last menu to select another use the direction To enter the menu items selected press keys ESC To exit the setup press NOTE The Setup program includes a keyboard Timeout After 2 minutes the machine will exit from the setup menu and returns to the READY state 1000 Operators Manual MEE 4 CONFIGURATION PARAMETERS The configuration parameters menu enables the setting of the following general parameters of the machine The parameters of the menu are described below Choose this menu CONFIGURATION PARAMETERS ENTER Press UNLOADER FULL ALARM YES NO YES selection cause the block of the machine when the Unloader unit is full Hu Press YES NO YES after each feed of the card the pusher come back to the home position 9 CARD ERROR REPETITION 0 9 0 Press Number of retry in reproducing the card in case of errors ESC Press twice to terminate the setup and return to the READY state ME1000 Operators Manual 5
38. character Standard or OCR Selection of incremental counters Up to 4 different counters per format Increment or Decrement of steps of 1 to 9 Selection of incremental counters for duplicated cards and duplicated fields There are three modulus check digit algorithms Mod 10 Luhn Mod 11 Continous and Mod 11 Non continous for both on line and off line modes An on line check digit s calculated and entered by the stamper Off line LCD EDIT the operator must enter the proper check digit Programming of protected data which will always be in the format This is fixed repetitive information Field duplication this eliminates the need to re enter the same data when it is repeated elsewhere on the card Selection of the number of duplicate cards to be embossed copies 1 to 999 copies MEIOOO Operators Manual MEE 7 mE CARD IMAGING MASTER Card Embossing Area The card can be laid out in inches or metric measurements The operator can select the measurements to be used The Card Embossing Area and embossing specifications are as follows Y 7 0M MIN 0 28 5 52 2 04 CR80 70 X 40M OR 1 56 50 5 8 MIN 0 23 80 79 3 1 CR70 60M 2 4 50 70M 3 1 A The standard space between each standard line is 0 16 inches 40 mm The space to an OCR line top bottom is 0 24 inches 6 0 The standard character
39. d you have to set the machine switch on the machine and run the SWORD software 5 1 SETTING THE MACHINE Before to start with the production it need to adjust the internal devices to the plates sizes to product The quality and quantity of the produced plates depend on the correct adjusting of the mechanical units e Loader e Unloader e Embosser Open the front panel after input the key supplied the METAL EMBOSSER as shown in figure 5 1 1 PLATES LOADER 2 PUNCH DEVICES 3 PLATES UNLOADER It should control the state of the above mentioned units at the beginning of every work cycle The machine should be switched off and the power supply should be disconnected when it is necessary to access any of the internal parts of the machine The safety protection devices have been constructed to block the machine cycle during that adjustment phase if the preceding standards are not respected Mex000 Operators Manual MEE CARD IMAGING MASTER 5 1 1 AUTOMATIC 2000 VERSON 5 1 1 1 LOADER ADJUSTMENT The Loader unit for the metallic plates fig 5 2 is located on the right side of the Embosser and can be adjusted to the dimensions of the plates To adjust the Loader do as follows e Open the front cover e Loosen the black knobs 1 on the right side of the Loader e Bring the right support closer to the plate to be embossed leaving a tolerance of about 1mm and then tighten the knobs e Loose
40. e Y Coordinate of the field Y 028 The Y Coordinate is defined as the distance of the bottom of the field to the top of the card The stamper can be setup for either inches or metric measurements Examples 1 5 inches 150 0 75 inches 075 0 3 inches 030 the three digit value and press Step 3 Entering the X Coordinate of the filed X 023 The X Coordinate is defined as the distance of the left most character in the field form the left margin of the card The stamper can be setup for either inches or metric measurement Examples 3 inches 300 2 25 inches 225 0 7 inches 070 ENTER Type in the three digit value and press Step 4 Enter Character Spacing Required COST 07 Character spacing is defined on page 9 and 10 of this manual The normal standard spacing is Set at cost of 07 for 10 characters per inch The OCR spacing is set at cost of 10 for 7 characters per inch ENTER Enter cost value and press Step 5 Enter Maximum Field Length No OF CHAR 31 The programmer can limit the number of characters that will be accepted by the stamper The maximum limit is determined by the value displayed at the end of the second line of the LCD Type in the desired value and press Mex000 Operators Manual CINA EE Step 6 Font Type There are two selectable types of font The selection of the type of font is determined by the embossing wheel configuration The selection po
41. e a correct and long lasting functioning of the system The operations are simple but for maintenance inside the machine it is necessary to call the Technical Assistance 6 3 1 TROLLEY TRUCK OILING 2 1 6 3 2 PLATE LOADER OILING The oiling of the trolley truck should be done every six month if the machine works 8 hours day using vaseline oil e Oil the clamps trolley guide 1 top and bottom moving the trolley by hand back and forth to assure an even distribution of the oil and to control the fluidity of the movement e Oil the clamp guide 2 in the same way as above moving the clamp by hand and controlling for unhindered movement In case of friction or jamming which persists call the technical Assistance e Remove any excess e Oil the camshaft 3 e Oil the holes of the plate loader group shown in the figure Repeat this operation every 20 days or every 1500 produced plates Every 6 month the internal mechanical parts should receive a general oiling This can be done however only by a specialised person When the general maintenance is finished switch the stamper on and control that front cover blocks all operations If this not the case call the Technical Assistance because one or more safety devices could be damaged Oil with vaseline the guide of the pusher 1 1000 Operators Manual age CARD IMAGING MASTER 6 3 3 STAMPING UNIT 6 4 TECHNICAL MAINTENANCE
42. e and reparations Connect the appropriate cable with the plug type Cannon 25 9 pin to the serial socket of the computer and control the connection to the serial port COM1 COM2 in order to report the correct information when configuring the Software NOTE CONNECT THIS CABLE WHEN THE STAMPER HAS BEEN SWITCHED OFF MEIOOO Operators Manual EE 25 mmu 3 5 SWITCHING AND CONTROLLING THE DISPLAY Once installed the machine can be switched on with main switch After few seconds necessary to perform a graphics initialization shown by a progress bar on the display will appear the following message E 00 POWER ON STAND BY STATUS PRESS START PAUSE START Press the START key on right side of the front panel beside the display This activates a general reset which when completed will leave another message on the display to indicate the Ready State of the machine il gt METAL EMBOSSER 2000 V Y YY READY If the machine does not start control that the power supply is correctly set and that the main fuses have not been opened For other breakdown please refer to the Chapter Error Messages and Problem Solving NOTE If the display is turned on but nothing appears on the screen switch the machine off and call the Technical Assistance Mex000 Operators Manual EE 25 METAL EMBOSSER OVERALL DESCRIPTION 4 Mex000 Operat
43. e entered into these fields however the Enter must be pressed to go to the next field NAME BOZZIEN GABRIELLE HOSP BROOKDALE HOSP g 22 Press or for the next field SHIFT Press to return to the last field F10 can be pressed at anytime to emboss If Enter or Tab is pressed when in the last field the LCD will display the following THE LAST FIELD WAS COMPLETED PRESS F10 TO EMBOSS OR SHIFT TO COME BACK TENDCONSUSUCOO 76 lt gt CIM CARD IMAGING MASTER Function Key Summary KEY PRESSED CONSEQUENT ACTION ENTER GO TO NEXT FIELD TAB GO TO NEXT FIELD 7 EXIT THE LCD EDIT FUNCTION SHIF TAB RETURNS TO THE LAST FIELD 5 1 5 EMBOSSED CARD 2 THE FORMAT MENU 4 OTHER FORMATS 10 EMBOSS MOVE CURSOR LEFT MOVE CURSOR RIGHT DO NOT USE END PG DN PG UP HOME OR INS KEY 10 Press to emboss FORMAT 01 FORMAT NAME EMER F7 TO ON LINE ACCT The card will be embossed C 6 EDIT EMBOSSED CARDS F1 The data of the last card embossed can be recalled by pressing New data can overwrite the previous data This includes all fields even if the fields have protected data The data of the last card of all the formats is saved The data of the last card embossed of any F4 F1 format can be recalled by pressing Format Data can be cha
44. e only 1 plate at time On left enclosure side there is an opening that will permit to insert and remove the plate fig 4 5 Use this opening to put a new plate and to remove it when the cycle of personalization is finish Remove the old plate before to start a new cycle A photocell will stop the unloading movements each time you put hand in the hole Fig 4 5 Mex000 Operators Manual EE d CARD IMAGING MASTER 4 3 STORED CONFIGURATION AND REPLACING LITHIUM BATTERY The LCD EDIT format and the SETUP configuration parameters see Annex A and B are stored into a memory provided of a lithium backup battery When the battery level is down the machine may lost the configuration and the LCD EDIT formats Before this critical level is reached the display will show the alarm LOW see Fig 4 6 and the red lamp will flash for 5 seconds In this case call the service in order to replace the battery Fig 4 6 CAUTION DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER DISPOSE OF USED BATTERIES ACCORDING TO THE MANUFACTURER S INSTRUCTIONS Mex000 Operators Manual MEE oo METAL EMBOSSER HOW TO PRODUCE ONE 5 Mex000 Operators Manual MEE oo E CARD IMAGING MASTER 5 0 HOW TO PRODUCE ONE CARD Before to start with your first car
45. eclare that its products comply with the European Directive 2012 19 EU on waste electrical and electronic equipment which purpose is the prevention of WEEE and the re use recycling and other forms of recovery of wastes MF Group Spa is registered within the terms of the law to the Italian WEEE Register with the number A E E 1T08020000003483 and fulfill the obligations of financing of WEEE management adhering to a collective funding system The symbol of the crossed out wheeled bin on the product or on its packaging indicates that it should not be disposed of a household waste Instead it shall be handled over to the appropriate collection point for recycling of electrical and electronic equipments By ensuring the product is disposed of correctly you will help prevent potential damage to the environment and human health Inappropriate waste handling of the product could cause potential damage to the environment and human health and involves the application of the administrative sanctions provided by law For further detailed information about recycling of the product please contact your local council office your household waste disposal service or the manufacturer of the product Alberto Mucelli Plant Manager CIM Herero MEx000 Operators Manual MEE 1 METAL EMBOSSER UNPACKING 2 Mex000 Operators Manual 20
46. enu To set a Baud Rate of9600 do the following 8 Press key corresponding to the eighth possible value 96 namely 9600 The left of the display unit will display the corresponding selection CHIOCE OF THE BAUD RATE 11 15 3 6 12 24 48 96 4800 9600 22 Then press i to save the new value Esc Press twice to quit setup and apply the modifications For parameters for which you can enter number values only the actual possible values are indicated In this case on the keypad type the new value making sure you specify the sing if required TER 1 2 2 Specify the sing if required by typing for for Example modifying a mechanical parameter To set a value of 04 do the following XTOTAL ADJ 99 99 1 2 00 1 4 The display unit will display the new value Press XTOTAL ADJ 99 99 1 2 00 04 ENTER Press to confirm 00 Operators Manual MEE CIM CARD IMAGING MASTER A 3 GENERAL PROGRAMMING OF THE MACHINE The structure of the main setup menu is described below To enter in setup mode do as follows Form the initial state of the display METAL EMBOSSER 2000 READY F10 Press SETUP STAMPER PASSWORD Type the password and press By up and down arrow you can switch between the following menu refers to chapter A4 A10 for the description of each of them CONFIG
47. enu will appear on the display CONFIGURATION PARAMETERS SERIAL INTERFACE MECHANICAL PARAMETERS PROTOCOLS PASSWORD EMBOSSING CONFIGURATION KEYPAD LCD DSUOmRON The menu items can be selected using the arrow keys i The key confirms the choice and enters into the selected 5 own menu The key returns the operator to the preceding menu Esc Pressing second time terminates the configuring of the machine which in consequence executes a general machine reset cycle and then waits in a READY state An item can be modified ENTER by selecting it with the numeric keys and confirming the choice with To exit from the setup mode press key until the machine make a reset cycle and come back to the ready state A 2 1 MODIFYING THE PARAMETERS The typical parameter display screen is as follows CHIOCE OF THE BAUD RATE 11 15 3 6 12 24 48 96 4800 where CHOICE OF THE BAUD RATE name of the parameter 11 15 3 6 12 24 48 96 possible values 4800 current value MEIOOO Operators Manual EE ooo CARD IMAGING MASTER To modify the value of the parameter displayed on the keypad press the number corresponding to the position to the left of the value required the corresponding selection is displayed on the left of the display unit beside the current value and than press ENTER Example modifying the baud rate in the Protocols m
48. epeat the last card made PAUSE If this key is pressed the current operating cycle is blocked Press start to continue START Clears any error conditions which may have occurred during the current operating cycle and do not repeat the MEIOOO Operators Manual EN CARD IMAGING MASTER RETRY In case of error if it is pressed the machine repeat the card ENTER Execute the data ENTER F5 This key selects the operational mode of the inserting cycle It is used for tests and there F5 8 choices based on the combinations of the following 3 modes CONTINUOS METAL EMBOSSER repeats the last processed card continuously WITHOUT CARD METAL EMBOSSER runs the operating cycle without controlling for the presence of a card PAUSE METAL EMBOSSER executes each operation in response to the user input The key to activate each movement is START CONTINUOS WITHOUT CARD WITHOUT CARD amp CONTINUOS PAUSE CONTINUOS amp PAUSE WITHOUT CARD amp PAUSE WITHOUT CARD CONTINUOS amp PAUSE READY i 4 are using to move the cursor in the menu The direction keys MEx000 Operators Manual EE mmu CARD IMAGING MASTER A 2 MENU DESCRIPTION F10 Press while in the READ state and type in the password Contact the local dealer for the information about the setup password 7 row m
49. er with the serial interface RS232 using COM XON XOFF STORED or MULTIEMBOSSER protocols The embossing layout is defined on the Host Computer with the Software supplied with the equipment SWORD Refers to chap 5 and SW user s manual for details about using of the SW SETTING MODE OFF LINE The off line mode is intended for testing and setting purpose only in order to semplify settings and advanced operations for expert operators or technical With this modality commands are transmitted by means of a keyboard connect to the rear panel DIN connector This modality permits to expert operators to modify the setup parameters of the machine Annex A and to make pre defined jobs CARD TEST in order to verify the correctness of settings and the functionality Refers to Annex A for details UPGRADE FIRMWARE A service port palced on the rear panel permits by few simply operations to upgrade the FW of the machine in each moment Refers to Annex B to see how to upgrade the firmware ELECTRICAL SPECIFICATION METAL EMBOSSER 1000 and 2000 Power Supply 117V 60HZ 230V 50HZ Power Absorbed 900W 600W Current Max 8A 8A Fuses 2 5x20 mm 10A 10A Logic Micropr a 8 bit Backup Power Lithium Battery 3 6 V PC Interface RS 232 Asinc Progr Baud Rate Programmable Default 9600 Baud Working Noise Lower than 75 Db A Measured during normal working use at a distance of 1m from the surface of the machi
50. gorithm refers to the manual of plastic embosser machines Press M NAME ACCT TYPE V M P C F MOD CK AUTO MOD Y N N REDUNDANCY TYPE 0 Mrx000 Operators Manual CIM CARD IMAGING MASTER Selection of the Auto Mod Check inactive at this time AUTO MOD CK Y N N A Y will enable the on line Mod Check This will allow the on line transmission of a number without a check digit and the stamper will calculate the check digit and enter it to the end of transmitted set of numbers A N will not enable the on line Mod Check Selection of Mod Check TYPE 00 0 MOD 11 Non Consecutive Algorithm 1 MOD 11 Consecutive Algorithm 2 MOD 10 LUHN Algorithm Details on the types of algorithms are given in the Manual of the plastic embosser machines Press Return The following options are now available A Branch to design next field B Branch to storing format if this was the last field Step 3 Protected Fields A protected field is a field where the data is entered into the format during the programming or the editing of the format The operator will not need to enter this data during data entry Data such as Department Name field headings such as DOB SEX can be entered as protected data Press P NAME HOSP TYPE V M P C F PROTECTED DATA U S HOSPITAL Type in the desired protected data following Data in LCD 18 Press The following options are now availab
51. grammed as format 14 NO OF DUPS 00 INC CTRS WITH DUP N CHANGE COUNTER VALUE N Y N Number of duplicated cards desired NO OF DUPS 000 The value entered in this location will program the format to duplicate the message by the number in this location 000 1 original 002 1 original 2 copies 999 1 original 999 copies 1000 Operators Manual MEE CARD IMAGING MASTER 22 Press OF DUPS 000 INC CTRS WITH DUP N CHANGE COUNTER VALUE N Y N Increment counter when duplicating IN CTRS WITH DUP N There is an option when cards are being duplicated that allow the incremental counters to advance for every card embossed or only advance between sets of duplicated cards Example 1 Send two messages with NO OF DUPS set to 001 and INC CTRS QWITH set to a Card 1 count 001 First message Card 2 count 001 Card 3 count 002 Second message Card 4 count 002 Example 2 Send 2 messages with NO OF DUPS set to 001 and INC CTRS WITH DUP set to Y Card 1 count 001 First message Card 2 count 002 Card 3 count 003 Second message Card 4 count 004 Press NO OF DUPS 000 INC CTRS WITH DUP N CHANGE COUNTER VALUE N Y N TENOCONSUSUCO 00 mmu CARD IMAGING MASTER Set Incremental Counters CHANGE COUNTER VALUE N Y N There are four counters which can be programmed into
52. inue until the installation id finished For more details about installation and setting please refer to the SWORD USER S MANUAL 1000 Operatore Manual MEE CARD IMAGING MASTER 5 4 RUN THE PROGRAM AND PRODUCE ONE CARD As soon as the embosser the software and the serial connection to the Host computer have been successfully a X installed card production can be started A ligne Switch the machine and press the START key on the sore front panel when ready Load an appropriate number of plates in the loader Mg 200 for 2000 model or put the plate in the right side load 5 opening 1000 model and close the top door Select the shortcut from the Program menu of your PC to run SWORD fig 5 11 2 Explzrar Moiosdi4ozose Wow Excel Eh 1 24 amp dow Plt Edla gt Guilai ies 9 Eseg i Onina 3 EE N Fig 5 11 m U The windows shown in fig 5 12 will appear on your e Wor D square in center of the windows represents the layout ea of your plate To modify the dimension of the plate press the TARGHETTE button Camgnuria
53. le A Branch to options for fields if one or more of the fields options in LCD 14 were selected B Branch to storing format if this was the last field Step 4 Counters The counters selected in this section on the setting up of the formats can now be entered into the fields designated for the counters Press C NAME SEQ TYPE V M P C F COUNTERS COUNTER NO 1 Enter the counter number that was programmed for this field when the format was setup Press counter number and Enter The following options are now available A Branch to options for fields if one or more of the fields options in LCD 14 were selected B Branch to storing format if this was the last field ME1000 Operators Manual Page 59 CIM S CARD IMAGING MASTER Step 5 Field Duplication The field duplication allows the transfer of data from one filed to another automatically The programmer must identify the field to be duplicated In fields that have an incremental counter the programmer has the option of duplicating the number or having the number in the duplicated filed incremented or decremented This function is used when the field begin programmed is exactly the same as one of the previous fields in all characteristic except for the X and Y coordinates and the sequential counter value Press F NAME SEQ TYPE V M P C F FIELD DUP FIELD DUPED 01 Y 028 023 CTRS ADV N Enter the field to be duplicated FIELD DUPED 03
54. ll now shift to the next counter to be programmed It is the same as LCD 9 except it will display the next counter The last counter programmed was counter 4 or if the tab key is pressed the LCD display will shift to LCD 14 YIN CTRS FLD DUP N PROTECTED FIELD NUMBER 26 Step 6 Field Option Selection The various options require to program the format are shown in LCD 14 This example format requires all the options shown above in line 1 of LCD 14 Enter Y in each of the locations The Y will enable the programming of the selected options In each field Details for the variable options are covered in this section Press Y for Mod Check Press Y for CTRS Press Y for Field Dup Press Y for Protected Fields Selecting the number of the fields to be programmed FIELD NUMBER 26 Enter the number of fields to be programmed into the format A maximum of 26 fields can be entered ENTER 028 028 COST OF 07 NO OF CHAR MAX 31 31 FONT 0 1 NORMAL MEIOOO Operators Manual EE CARD IMAGING MASTER C 9 DESIGNING INDIVIDUAL FIELDS LCD 15 will be displayed independently of any Y selected options in the top line of LCD 14 Step 1 naming a Field NAME AA Type in the name HOSP and ENTER Eight digits maximum and overwrite any existing letters of the previous name that may be longer than the new name Step 2 Entering th
55. ment and risk reduction EN 60204 1 Electrical equipment of machines safety of machinery EN 60950 1 Safety of information technology equipment EN 55022 Radio disturbance characteristics EN 55024 Immunity characteristics EN 61000 3 2 Harmonic current emissions EN 61000 3 3 Voltage fluctuations and flicker EN 61000 4 2 Electrostatic discharge immunity EN 61000 4 3 Immunity to Radio frequency electromagnetic fields EN 61000 4 4 Immunity to Fast voltage transients on Power AC line and serial data line EN 61000 4 5 Immunity to surge EN 61000 4 8 Power frequency magnetic field immunity test EN 61000 4 6 Immunity to conducted disturbances induced by radio frequency fields EN 61 000 4 1 1 Immunity to voltage dips short interruptions and voltage variations as demonstrated by test report Nr SIC 2361 1 01 SIC2361 2 01 and by the certificate N 010002 02 issued by Nemko S p A Biassono MI competent body authorised in conformation with D Lgs 476 92 PLACE AND DATE OF ISSUE Calderara di Reno January 2nd 2013 NAME Alberto MUCELLI SIGNATURE POSITION President AT Person authorised to compile the technical file Mr Alberto MUCELLI Via Serra 2 Calderara di Reno BO Last two digits of the year in which the CE marking was affixed 02 1000 Operators Manual MEE age of CARD IMAGING MASTER 1 10 DIRECTIVE WEEE WEEE Waste Electrical and Electronic Equipment declaration MF Group Spa d
56. n the wings knobs 1 of the rear supports 2 slide them to a distance of about 5mm from the plate and tighten the knobs e Loosen the four knobs 3 to adjust the plate thickness pull the plate towards the outside set the supports 0 5mm higher and tighten the knobs 5 1 1 2 UNLOADER ADJUSTMENT The Unloading unit is located on the left side of the Embosser There are two different adjustment solutions depending the type of plate and end use e Unloader with Lift 5 1 1 3 e Unloader with Ejector 5 1 1 4 The first permits a progressive stacking of the plates inside the Metal Embosser and the second eject the plates out of the Embosser Operators Manual EN CARD IMAGING MASTER 5 1 1 3 UNLOADER LIFT ADJUSTEMENT To adjust the unloading support refer to figure 5 3 and follow the instruction below 5 1 2 MANUAL 1000 VERSION 5 1 2 1 LOADER UNLOADER ADJUSTMENT Open the front cover Loosen the knob on the bottom of the support 4 Place the plate on the spring support Shift the right support towards the plate until there is a gap of about 1mm Tighten the knob Loosen the knobs 5 and repeat the proceed mentioned in the loader section 5 1 1 4 UNLOADER EJECTOR ADJUSTEMENT In the machines with unloading ejectors fig 5 4 there is only adjustment 67 4 Loosen the black knob 1 cilindric nut UNI 5723 Place a plate on the ejector plane Shift the b
57. na Howe Haury Pausini Targhette Giornale Avvio Jon Barcode Calcolatrice Fausa Call Caratteri Setup Siop Stampa bitch Fig 5 12 To set the software in order to use your METAL EMBOSSER press the SETUP button and OK in the following Password window fig 5 13 Select TIPO DI MACCHINA 2700 Metal Embosser and press Salva Arci i Giermale Avvia Job Calcolistrice Paura Dati Stap Stampa batch 1000 Operators Maruo MEE CARD IMAGING MASTER 6 SWORD Maz aba ETT 270 9 9 12 BOE 55 enim E Giornale J Bande Calcolatrice Caratteri Setup Fig 5 14 t n 29 000 9 oy agita morir i 0 RD YI Stampa tessera singola RO ree cicer v Hressir He RE x P Gase 87 anal fadiov Job Cakolatrice Pausa Dati Caratteri wp Sampa batch Fig 5 16 To define a layout do the following steps Press the
58. nd setting or modifying various parameters which are then saved permanently in a CMOS memory inside the machine To access the setup routine connect a standard PC keyboard to the DIN connector on the rear panel of the machine Please take care that a wrong setting of the parameters may compromise the good functioning of the machine In case of necessity please refers to chapter A 11 to see how to restore the default value for each parameter In case of impossibility in restoring or modify the parameters please call the service Fig A 1 KEYBOARD DESCRIPTION The following list describes the function keys and their actions 10 This key is used to access the programming menu or other internal functions of the F10 machine A Password enables this command This key enables the production of test cards with pre determined format It is done E without the aid of the computer Type in the number between 0 and 7 which corresponds to the _ card tests desired and than press ENTER to produce the card The list below describes the card tests available 0 Embossing all characters on the drum 1 Embossing 17 in each angle of the card 5 Embossing a plate with all the machine setup 6 Embossing text standard gem ESC If this key is pressed the current operating cycle will be halted and the card will be unloaded DUP If this key is pressed during a READY state it is followed by ENTER the machine will r
59. nery and at a height of 1 60m form the floor Mex000 Operators Manual MEE ooo 2 CARD IMAGING MASTER 12 EQUIPMENT CLASSIFICATION AND STANDARD REFERENCE Installation Category IP protection 20 Standard reference IEC EN 60950 ed 4 IEC EN 50081 1 IEC EN 50082 2 IEC EN 60204 1 1 3 PHYSICAL ENVIRONMENT AND OPERATING CONDITIONS Operating Temperature 5 40 Operating Humidity 30 90 Operating Altitude 1000m Temperature Transportation and storage 25 C 55 C 14 DIMENSIONS AND WEIGHT METAL METAL EMBOSSER 2000 EMBOSSER 1000 Height 385mm 385mm Width 625mm 625mm Depth 745mm 745mm Weight 80Kg 75Kg 1 5 EMBOSSING CAPACITY AND TECHNICAL FEATURES ME1000 ME2000 PERFORMANCE 1 plate in 18 seconds 55 characters INPUT HOPPER CAPACITY ME1000 manual feeding ME2000 250 paltes 0 4mm variable dimensions DOT DENSITY 200DPI OUTPUT HOPPER CAPACITY ME1000 manual feeding 2000 side eject or FIFO elevator 250 plates PLATE DIMENSIONS WIDTH min 30mm max 115mm HEIGHT min 21mm max 90mm THICKNESS 0 4 0 9MM EMBOSSING AREA Up to 65mm from the top edge of the plate leaving free 4mm from the bottom Measurements are defined according to the base of the character STANDARD FONTS Simplex 2 Embossing or Indenting
60. nged this includes any protected data This edited card can then be embossed 1 The second time is pressed or the stamping of the edited message will return the system back to the original off line data entry mode If an error condition occurs the embosser s LCD will display the problem and the action to be taken by the operator The section on display messages and keypad operations in Section 2 of this manual will give further information on messages and operator intervention F10 by pressing MEx000 Operators Manual EE 77 mmu CARD IMAGING MASTER C 7 FORMATS GENERAL Embossers can stored in resident memory up to 20 formats with up to 26 fields on information in each format Data is entered to these formats using a keyboard for off line stamping described in Section 1 of this manual and or through the RS232 line using the Stored Format Protocols as described in Section IX of the 2500 Technical Operator Manual Format Variables Formats can be designed and programmed by the operator Every format can be designed individually with many options It is important to lay out these option before creating any format The options and variables for formatting are A B D m Selection of 1 to 26 fields of information Selection of character spacing for each field Selection of the location of the fields on the card X and Y coordinates Selection of type of numeric
61. ors Manual MEE mu CARD IMAGING MASTER 4 1 OVERALL PARTS DESCRIPTIONS Components of the machine In Fig 4 1 are showed the main components of the machine 1 Top Door 2 Safety mushroom pushbutton 3 Operator Console 4 Status lamps 2 3 4 Fig 4 1 4 1 1 THE TOP DOOR The TOP DOOR fig 4 1 1 prevents any contact of the Operator with the dangerous moving parts of the machine and should be closed during work A mechanical switch with a firmware protection stop the machine each time the cover is not well closed In case of damage or malfunctioning of this safety function please switch off the machine and call immediately the service 4 1 2 SAFETY MUSHROOM PUSHBUTTON EMERGENCY STOP The red MUSHROOM PUSHBUTTON fig 4 1 2 is a maintained safety button with turn to reset head If any emergency situations occurs the safety mushroom button permits the fastest arrest of the machine The pushbutton doesn t switch off the machine but stops the mechanical moving part and remove the power from the motors Press the mushroom button to stop the machine and turn it clockwise to come back to the operating mode Then press start to reset the machine and resume the job 400 Operators Manual EE 26 CARD IMAGING MASTER 4 1 3 THE CONSOLE The console of the Metal Embosser series has a very simple front control panel with a display and two buttons
62. racket towards the plate Leave a gap of a few millimetres between the two Tighten the black knob To adjust the loading unloading fig 5 5 do as follows e Open the front cover Loosen the black knob on the right side of the loader 1 and slide it closer to the plate to be embossed leaving a tolerance of about 1mm and then tighten the knob e Loosen the knobs of the rear support 2 Bring the rear support to a distance of about 5mm from the plate and tighten the knobs ME1000 Operators Manual CARD IMAGING MASTER 5 1 3 EMBOSSING PRESSURE ADJUSTMENT The machine is configured by the constructor in the final testing phase for the production of alluminium plates of thickness 0 5mm For steel plates or for plates of greater thickness it is necessary to increase the embossing pressure and this is done as follows Lift the front cover to adjustment knob is locateded in the center of the machine above the drim Ref Fig 5 6 In order to increase the embossing pressure it is necessary to loosen the nut 1 which blocks the knob 2 This is done with a 13mm wrenc Next observing the notches an the knob turn the knob a few degrees in a clockwise direction Now tighten the nut To diminish the pressure one reversed this process turning the knob in the anti clockwise direction Once the pressure has been adjusted it is advisable to emboss a plate in order to control that the re
63. rrying out the operation in question to avoid risk of personal injury PROTECT YOUR HANDS WEAR GLOVES PROTECT YOUR EYES WEAR SAFETY GOGGLES PROTECT YOR HEARING HEAD PHONES Danger warning sings triangular General warning of risk of personal injury or damage to the product A CAUTION GENERAL DANGER CAUTION HIGH TENSION AN CAUTION HIGH TEMPERATURE HAZARD 300000104 ME1000 Operators Manual I CIN CARD IMAGING MASTER CAUTION RISK OF CRUSHING A CAUTION MOVING MACHINE COMPONENTS Prohibition notices circular denoting operations which are expressly prohibited to avoid rick of personal THE OPERATION INDICATED IN THE TEXT IS STRICTLY PROHIBITED IT IS STRICTLY PROHIBITED TO CARRY OUT MAINTENANCE WORK IN THE PRESENCE OF MOVING PARTS SAFETY GUARDS SHOULD BE REMOVED ONLY BY SPECIALISED AND AUTHORIZED TECHNICAL PERSONS WHO HAVE TAKEN CARE TO ADOPT ALL SECURITY MEASURES TO AVOID ANY RISK OF DANGER AND INJURY EARTHED CABLES THIS SYMBOL INDICATES GROUND REFERENCE POINT IT IS STRICTLY FORBIDDEN TO REMOVE THE SAFETY PROTECTION THESE MELOO Operators Manual MEE CARD IMAGING MASTER 0 2 PROCEDURE FOR UPDATING MANUAL IN CASE OF MODIFICATIONS TO MACHINE If the MACHINE or MANUAL are MODIFED in any way an UPDATE will be sent for insertion into the Manual 0 3 ORDER ORIGINAL REPLACEMENT PARTS To help us pro
64. s space is 0 10 inches 2 5 mm The Cost of 07 produces embossing of 10 characters per inch D The OCR character spacing is 0 142 inches 3 6 mm The Cost f 10 produces embossing of 7 characters per inch NOTE The characters spacing is acheived by the number of motor steps used to move the card from one character to the adjacent character Motor Steps are shown as Cost The Cost of 07 produces a standard character space 10 cpi The Cost f 10 produces san OCR character space 7 cpi Each motor step cost of 10 is translated to a distance of 0 36 mm 0 0142 1000 Operators Maruo MEE CARD IMAGING MASTER The following table can be used to determine the cost requirement of the specific character spacing COST SPACING TABLE COST CHAR INCH CHAR DECIMETER 05 14 40 5 56 06 11 70 4 61 07 10 00 3 96 08 8 80 3 47 09 7 82 3 08 10 7 04 2 87 11 6 40 2 52 12 5 87 2 31 13 5 42 2 14 14 5 03 1 98 DEFINITIONS Horizontal Axis Left to Right on the Card Y Vertical Axis Top to Bottom on the Card Cost Number of Motor Steps between characters left to right OCR Optical Character Recognition Identical to the large embossed numbers on a Credit Card Field A present number of character spaces for the operator to enter data in a special area of the card 400 Operators Manual M
65. se refer to the appropriate chapter 7 TROUBLE SHOOTING The machine is now ready to run If the Software SWORD has already been installed on the PC the machine can start the production immediately If however another Software is used it is necessary to control the relative parameters for the communications protocol To do this one enables the Machine Setup from the console refers to advanced chapter for details Mex000 Operators Manual EE 37 CARD IMAGING MASTER 5 3 INSTALL THE SOFTWARE SWORD 43 SWORD Setup e Welcome to the SWORD installation program Ud Setup cannot install system files cr update shared files if they are ir use proceeding we recommend that vou close any applications you may be running Fig 5 9 43 SWORD Setup the irstel by c iz ing the be ow Cli lt his liber n rali SAORI flare Hia ifie ides Fein diner iry Cick here t begn seus arii SVERD Chance Dirzctoey Fail Se upi NM 203 0423 Fig 5 10 Close all current application and insert the SWORD CD Rom on your PC The setup windows will appear after few moments fig 5 9 Close any applications and press OK to continue If necessary chose your favorite folder to install Chang Folder and press the button on the left to start the setup fig 5 10 Press Cont
66. ssible for any embosser are given during the initial installation CODE FONT TYPE 0 Normal Standard Characters 1 OCR Characters 22 Enter font type and press The following options are now available A Branch to the programming of the next field if this was not the last field to be programmed and none of the field option in LCD 14 were selected B Branch to options for fields if one or more of the fields option in LCD 14 were selected Options for fields NAME DOCTOR TYPE V M P C F g VARIABLE V Variable Data M Mod Check Field P Protected Data C Sequential Counter Filed F Filed Duplicated LCD 16 will be displayed if more of the Field Options were selected B The design data for this field has been completed Step 1 Selecting The Variable Data Field Selecting this field as a variable will permit the operator to enter data to this field when embossing with LCD EDIT or on line when in a stored format protocol Press Vor The following options are available A Branch to design next field B Branch to storing format if this was the last field Step 2 Mod Check Field A Mod Check field is a numeric check in which the numeric data must satisfy a specific algorithm This procedure is used to reduce the chance of wrong entry numbers in a series of numbers that must be correct account patient ect For the algorithm and series of numbers satisfying the al
67. sult is perfectly even If this not the case one should repeat the operation until the desired result is obtained An inappropriate adjustment can compromise the general working of the embosser It is advisable to have this adjustment done by a qualified person or by the Techincal Assistance ME1000 Operators Manual 36 0191 mmu CARD IMAGING MASTER 5 2 SWICHING ON THE MACHINE Connect the serial cable to the PC with the SWORD software then switch on the machine see chapter 3 Installation fig 3 2 If the machine does not start verify display light and fans control that the power supply is correctly setted and that the main fuse has not opened When the machine is switched on after the initialization control that the display show as in figure 5 7 PAUSE START WM gt Press the key on front panel to make a general reset If the machine does not start and the display message does not change please verify that the top cover is closed and the red mushroom pushbutton is not pressed then retry The machine will make a reset cycle and the display will show the model of the machine the Fw release with READY status as show in fig 5 8 the model will be METAL EMBOSSER 1000 if you have the manual version NOTE IF THE DISPLAY IS TURNED ON BUT NOTHING APPEARS ON THE SCREEN SWITCH THE MACHINE OFF AND CALL THE TECHNICAL ASSISTANCE For other breakdowns plea
68. t cover is open PRESS START Close the front cover and press START E 51 UNLOADER FULL Unloader full PRESS START Remove the cards from the unloader unit and press START ME1000 Operators Manual mmu CARD IMAGING MASTER E 82 NO FIELD IN MASK Wrong mask received PRESS START RETRY Check the job and the software setup E 83 CODE ERROR PRESS Wrong code received on CIM protocol START RETRY Check the job and the software setup E 84 FIELDS OVERFLOW More data field respect the field in mask PRESS START Check the job and the software setup E 85 BAD FORMAT PRESS Wrong data format received START RETRY Check the job and the software setup E 87 LONG FIELD PRESS Too much data received in one filed Check job and the software setup Mex000 Operators Manual EE METALEMBOSSER THE MACHINE S SETUP WARNING This annex contains instruction for expert operation in order to modify some functional parameters and for testing or setting adjustment The use of these functions is intended for expert operators or technical service only Please take care that a wrong setting of the parameters may compromise the good functioning of the machine Mex000 Operators Manual MEE mmu CARD IMAGING MASTER 0 SETUP PROCEDURE The machine is configured by accessing the setup routine a
69. ty please switch off the machine and call the service Warning the machine may be driven also by remote control Personal Computer Pay maximum attention during access in dangerous areas removal of blocked cards errors restore or ordinary maintenance In case of necessity a safety mushroom push button placed on the front panel permits an immediate arrest f the machine see 4 1 2 for details High voltage parts Risk of electric shock No high voltage parts are accessible into the Operator Area All the high voltage circuits are contained into closed areas and are protected by fixed enclosures To maximize the safety covers and many metal accessible part are electrically connected to ground The efficiency of the connection is tested on every sample by the internal quality check before putting the product on the market MEx000 Operators Manual EE 15 CCM CARD IMAGING MASTER Do not remove or modify in any circumstances the enclosures and the internal protections In case of necessity refers to the CIM Technical Service THE MACCHINE IS FURNISHED WITH SPECIAL SAFETY GUARDS WHICH PROTECT THE OPERATOR FROM COMING INTO CONTACT WITH THE MECHANICAL AND ELECTRICAL PARTS INSIDE THE MACHINE ONLY THOSE PERSONS WHO ARE SPECIALISED IN REPAIRS AND MAINTENANCE AND WHO HAVE BEEN AUTHORISED SHOULD HAVE ACCESS TO THE ABOVE MENTIONED PARTS SIMPLE GENERAL MAINTENANCE CAN BE SAFELY PERFORMED BY THE OPERAT
70. u was scanned by pressing ESC F2 and the tabbing through the fields format 14 has a default name of OPEN All open formats will be named OPEN An open format will have a default format in it FM 12 NAME ABC FM 13 NAME WXY FM14 NAME OPEN FM 15 NAME OPEN GIA Select Format 14 by pressing ME1000 Operators Manual 82 of 91 CIM CARD IMAGING MASTER S SELECT E EDIT D DELETE FORMAT NO 14 FORMAT NAME OPEN SELECT S As shown in Figure there is a new format in location 14 named OPEN The aim is to program a new format in this location Thus an E must be entered to change this OPEN format Press E For Editing new Format S SELECT E EDIT D DELETE FORMAT NO 14 FORMAT NAME SELECT E Step 4 Naming the new Format The cursor is at the name location Type in a new name in this case TEST S SELECT E EDIT D DELETE FORMAT NO 14 FORMAT NAME TEST SELECT E Step 5 Requesting Format Options The programmer can now define the various options required in the format All the special option are defaulted to N So to select that option the operator must press Y YES Most of the special options pertain to the individual fields within the format Therefore they will appear as each field is programmed A example format sheet has been completed to demonstrate the procedure to be used for programming The test format will be pro
71. vide a fast and efficient service always specify the following information when ordering replacement parts METAL EMBOSSER type as indicated on nameplate Serial number as indicated on nameplate and stamped on crankcase Quantity of each item required Code of required part Mex000 Operators Manual EE 10 METAL EMBOSSER GENERAL INFORMATION 1 MELO00 Operators Manual MEE oo CARD IMAGING MASTER 1 0 GENERAL INFORMATION 1 1 METAL EMBOSSER is an automatic feeder METAL EMBOSSER 2000 and manual feeder METAL EMBOSSER 1000 embossing and punching machine for metallic plates which use for the identification of industrial products Ref chapter 1 5 The various functions are controlled by a microprocessor which manages the internal counters and the storing of data such as formats and text in an on board CMOS memory A small backup battery supplies the charge for the memory thus permitting all information to be saved and ready for subsequent use even if the machine has been switched off The METAL EMBOSSER system consists in an embosser unit driven by a personal Computer not supplied by means of the dedicated CIM software named SWORD The system may also run in offline mode without software to facilitate setting operations OPERATOR MODE ON LINE With the on line standard mode the embossing s commands are transmitted by Host Comput

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