Genius 16-Ckt Source/Sink I/O Blocks datasheet, GFK
Contents
1. T L T L T L I L_ Ta T L I L_ TAL TOL TIGL Ta TQ T L T L TIGL TL TAL Ree SS ies SS SS PS SS ieee wo S L fey S B N w SS a S va a S m to lt gl St bh Sb Zi bby oly 6 8j 2 S Features DC 16 Circuit Source Sink I O Blocks have 16 discrete circuits each easily configured to be an input tristate input or output Output circuits can be connected directly to input circuits without the use of other components or inversion of logic states Control power is tapped off the input output device voltages wired to the terminals No separate block power supply is needed Configurable features include 7 Output Pulse Test capability m Selectable Input Filter Time from 10ms to 100ms 7 Output powerup defaults 7 Output Hold Last State or default The block s advanced diagnostics can pinpoint causes of installation and run time errors Diagnostics features of these blocks include Electronic short circuit protection Overtemperature protection Failed switch detection Open wire detection for tristate inputs Overload detection and shutdown No load detection GFK 0043F Specifications Catalog Numbers 24 48 VDC 16 Circuit Source I O Block IC66 BBD020 Terminal Assembly only IC66 TSD020 Electronics Assembly only IC66 EBD020 same as block IC66 BBD022 24VDC Source 12. part of the system Block Mounting Genius I O blocks are considered open equipment and therefore must be installed within a protective enclosure They should be located in an area that is clean and free of airborne contaminants There should be adequate cooling airflow The block can be mounted right side up or upside down Leave at least 2 inches of space between blocks Mount the block by drilling two screw or bolt holes for 8 32 hardware Position the block so that the notches in the upper and lower flanges line up with the mounting holes Mount the block using 8 32 screws Use star washers to provide ground integrity GFK 0043F Grounding The block s mounting screws must not be used as the only means of grounding the block Connect the green ground screw on the block to a reliable ground system using a short wire lead minimum size AWG 12 avg 3 3mm in cross section WARNING If mounting screws do not make good ground connection and the ground screw is not connected to a reliable ground the block is not grounded Electrical shock hazard exists Death or personal injury may result Block Wiring All terminals accept one AWG 12 wire avg 3 3mm2 cross section or two AWG 14 wires each avg 2 1mm2 in cross section The minimum recommended wire size is AWG 22 avg 36mmz2 in cross section Block terminals can also accommodate spade or ring terminals up to 0 27 inch 6 85mm wide with a minimum opening for a 6 screw a
3. removed at the same time Locate the power disconnect as shown below DC SINK BLOCK DC SS a ooe x lt DC YES NO Caution If circuit power is not removed at the same time as block power the block may power up when multiple inputs are activated even though one leg of power has been removed from the block 16 Circuit Source Sink I O Blocks April 2002 Removing an Electronics Assembly The block s Electronics Assembly can be replaced with a compatible model without removing field wiring or reconfiguring the block Electronics Assembly N Retaining Screws Qty 2 Terminal Assembly Connector Pins Unscrew the retaining screws at the top and bottom of the block Using a Block Puller IC660BLM507 engage the tabs in the first vent slots Move the tool to the center of the block and squeeze the handle Pull the Electronics Assembly upward WARNING If power is applied to the field terminals power is also exposed on the connector pins at the base of the Terminal Assembly and electrical shock hazard exists Do not touch the connector pins Death or injury may result Inserting an Electronics Assembly 1 Align the Electronics Assembly in the guides and push down firmly CAUTION Do not exert excessive force it may damage the block If unusual resistance is met remove the Electronics Assembly If power is applied to the block DO NOT TOUCH THE CONNECTO
4. the block s internal temperature exceeds 100 C the block sends an OVERTEMPERATURE message and turns off the circuit to protect its internal electronics Failed Switch Diagnostic standard For an output Failed Switch is reported if the circuits switch state is not the same as its commanded state The block sends a FAILED SWITCH message identifying the failed circuit The logic state of the circuit is set to OFF If the output switch has failed shorted or closed current flow is not interrupted when the block forces the output state OFF Action external to the block must be taken to remedy the problem Several additional switch faults independent of the output state are detected and reported as Failed Switch faults on both input and output configured circuits Examples include loss of communications with the block s internal microprocessor and some internal power supply faults Note that in GMR applications Failed Switch operates differently See the GMR User s Manual for details Open Wire Diagnostic standard Indicates electrical not mechanical malfunctions on a tristate input The circuit must have a non inductive resistor placed as close as practical to the actual dry contacts Such as across the field device terminals as shown previously Overload Diagnostic configurable If Overload Shutdown is enabled the block will turn the output off and send an OVERLOAD message if a load exceeds 2 8 Amps DC continuously for 10ms c
5. 0 2 5 08mm displacement 10 200 Hz at 1G Input OFF Environmental Specifications s for 24 48 VDC blocks Refer to GFK 0867 for product standards and general specifications 16 Circuit Source Sink I O Blocks April 2002 Compatibility These blocks are backward compatible with previous block versions of the same type However their Terminal Assemblies are not backward compatible The Electronics Assembly can be used to replace an earlier Electronics Assembly of the same type The Terminal Assemblies of these blocks are not compatible with some earlier versions of the Electronics Assemblies Terminal Assembly 24 48 VDC Source IC66 TSD020 Block IC66 BBD020 version C or later Block Type Not Compatible with Electronics Assemblies IC66 ELDO20 any version IC66 EBDO20 versions A to E 24 VDC Source Block IC66 TBD022 IC66 BBD022 version B or later IC66 ELDO20 any version IC66 EBDO20 versions A to E 24 48 VDC Sink IC66 TSD021 Block IC66 BBDO21 version B or later IC66 EBDO021 any version IC66 EBDO21 versions A to D 24 VDC Sink Block IC66 TBD023 IC66 BBD023 version B or later IC66 EBD021 any version IC66 EBD021 versions A to D If the Terminal Assembly will be used to replace an earlier Terminal Assembly and the Electronics Assembly is one of the incompatible versions listed above the Electronics Assembly can be upgraded to make it compatible Any Hand
6. 6 Circuit Source I O Block IC66 BBD022 Terminal Assembly only IC66 TBD022 Electronics Assembly only IC66 EBD020 same as block IC66 BBS020 24 48VDC 16 Circuit Sink I O Block IC66 BBD021 Terminal Assembly only IC66 TSD021 Electronics Assembly only IC66 EBD021 same as block IC66 BBD023 24VDC 16 Circuit Sink I O Block IC66 BBD023 Terminal Assembly only IC66 TBD023 Electronics Assembly only IC66 EBD021 same as block IC66 BBD021 Block Specifications Size height x width x depth 8 83 22 44cm x 3 56 9 05cm x 4 42 11 23cm 18 56 VDC 24 48 V 18 30 VDC 24 V Input Specifications For standard input voltage relative to DC Sink Blocks Input ON 24 VDC supply 0 8 VDC 48 VDC supply 0 16 VDC 24 VDC supply 17 24 VDC 48 VDC supply 34 48 VDC Input processing time typical 5 6K Ohms 24 48V 1 8K Ohms 24V Input impedance typical Selectable input filter times input diagnostics Output Specifications Output current steady state 2 Amps per circuit Maximum inrush current 10 Amps up to 10ms Block output current 15 Amps at 35 C Output OFF leakage current 1 0 mA Maximum switching frequency Output turn on delay maximum Oubulvafage do Minimum Recommended Load Output Diagnostics Short Circuit Overload No Load Failed Switch Overtemperature Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 40 C 40 to 212 F 5 to 95 non condensing Vibration 5 10 Hz
7. CIMTEC AUTOMATION ENGINEERING SOLUTIONS This Datasheet for the IC660BBD022 Block 24Vdc Source I O 16 Circuits 2 3 Wire Sensor Compatible Provides the wiring diagrams and installation guidelines for this GE Series 90 30 module For further information please contact Cimtec Technical Support at 1 866 599 6507 sales cimtecautomation com 16 Circuit Source Sink I O Blocks April 2002 Description A DC 16 Circuit Source Sink I O Block is an intelligent configurable block that can interface to a wide range of discrete DC sensors and actuators There are two DC 16 circuit source blocks which provide current to field output devices 24VDC Source block IC66 BBDO022 for use with 2 wire and 3 wire solid state sensors and electromechanical sensors 24 48 VDC Source block IC66 BBD020 for use with 3 wire solid state sensors and electromechanical sensors There are also two DC 16 circuit sink blocks which receive current from field output devices 24 VDC Sink block IC66 BBD023 for use with 2 wire and 3 wire solid state sensors and electromechanical sensors 24 48 VDC Sink block IC66 BBD021 for use with 3 wire solid state sensors and electromechanical sensors Bsn l 24 48 VDC Source In Out PRP PIsIY 3 feues II 3
8. R PINS Inspect the Terminal Assembly connector receptacle and connector edge board on the Electronics Assembly Be sure the keying matches Remove any obstacles and reinsert the Electronics Assembly Pay close attention to the alignment of the guide pins Secure the Electronics Assembly with the screws on the top and bottom of the Terminal Assembly Replacing an Older Electronics Assembly If the Electronics Assembly IC66 EBD020 or EBD021 will replace Electronics Assembly model IC66 ELD020 or ELDO21 only follow the steps below Otherwise some inputs may operate incorrectly BEFORE REMOVING THE OLD ELECTRONICS ASSEMBLY FROM THE TERMINAL ASSEMBLY connect a Hand held Monitor to the block If there is any other HHM currently connected anywhere to the bus it must be disconnected not just turned off Power up the HHM and proceed to the Block Bus Status menu Select the block as the active block on the HHM Proceed to the MNTR CNTL REF menu Then A Monitor one of the first eight circuits on the block for example circuit 1 Press the RELEAS key B Monitor one of the second eight circuits on the block for example circuit 9 Press RELEAS 5 Press the Hand held Monitor OFF key and disconnect the HHM from the block 6 Power down the block Remove the Electronics Assembly 7 Insert the new Electronics Assembly Power up the block If the new Electronics Assembly was installed without following these steps and the block is pow
9. ered up inputs may be operating incorrectly Connect a Hand held Monitor and follow the procedure described above GFK 0043F Block Operation Each circuit can be configured as an input a tristate input or an output If the block is configured as a combination block output feedback is provided via the corresponding input references 16 Circuit DC Source I O Blocks A DC source block has all output devices connected to the negative side of the power supply Inputs control the positive side DC Z F N B gt vc Configured Input as an Device Input 1 16 H o Smar lt gt I O Switc Processor SOOKE a as an Device T Output Ayfd Leb Electronics Assembly Terminal Connections Assembly 5 6K ohms for 24 48 VDC blocks 1 8K ohms for 24 VDC blocks 16 Circuit DC Sink Blocks A DC sink block has all output devices externally connected to the positive side of the power supply Inputs control the negative side e D po Configured as an Output Device oe a 1 16 Processor Configured AF as an npu i Input Device 75V C Wie B gt DC Field DC Terminal Electronics Connections Assembly Assembly 5 6K ohms for 24 48 VDC blocks 1 8K ohms for 24 VDC blocks LEDs The Unit OK and I O Enabled LED s show the operating status of the bloc
10. held Monitor can be used with these blocks However version IC66 HHM501 is required to change baud rate configuration or to configure the block for redundancy For an IC697 series PLC the CPU and programming software must be version 2 0 or later The bus controller must be IC697BEM731C or later For an IC600 series PLC the CPU must be rev 105 or later For an IC66 series Plus PLC rev 110 or later is required The programming software must be rel 4 02 or later If the bus controller is model IC66 CBB900 it must be version C or later For an IC550 series PLC the CPU must be rev 3 0 or later The programming software must be rel 2 01 or later Using this Datasheet This datasheet summarizes information about block installation configuration and diagnostics Your primary reference should be the Discrete and Analog Blocks User s Manual t includes detailed instructions for block installation and configuration For additional information about systems and communications including bus specifications refer to the I O System and Communications Manual Installation Instructions Carefully inspect all shipping containers for damage If any equipment is damaged notify the delivery service immediately Save the damaged shipping container for inspection by the delivery service After unpacking the equipment record all serial numbers Save the shipping containers and packing material in case it is necessary to transport or ship any
11. k Unit OK I O Enabled ON ON ON OFF Meaning Block functioning CPU communicating Block functioning No CPU communications for 3 bus scans ON Blinking Blinking ON Blinking OFF Alternate Blinking Block functioning Circuit forced Circuit fault CPU communicating Circuit fault No CPU communications for 3 bus scans Circuit fault Circuit forced Synchronous Blinking No CPU communications block number conflict OFF OFF No block power or block faulty Circuit LEDs Each circuit has its own LED If the circuit is configured as an input the LED indicates the presence of threshold voltage at the input terminal If 16 Circuit Source Sink I O Blocks April 2002 the circuit is configured as an output the LED indicates the actual state of the load Diagnostics The block always performs its standard diagnostic checks plus two configurable output diagnostics The block reports all faults to the Hand held Monitor and takes appropriate corrective action Short Circuit Diagnostic standard If the instantaneous current exceeds 10 Amps at turn on the block turns the output off The block attempts to restart the load if two attempts are unsuccessful the output circuit is forced off and the block sends a SHORT CIRCUIT message The cause of the current surge must be removed then the diagnostic must be cleared from the HHM or the CPU Overtemperature Diagnostic standard If
12. nd up to 0 20 inch 5 1mm depth from the screw center to the back barrier Be sure unshielded wire ends are not longer than 2 inches 5 cm Do not overtorque the terminal screws Recommended torque for all terminals is 6 in Ib 678 N M Serial Bus Wiring Using one of the cable types recommended in the System and Communications User s Manual connect the serial bus to terminals 1 4 If a Bus Switching Module will be connected directly to the block see 7 below instead SERIAL 1 SERIAL 2 SHIELD IN SHIELD OUT If the block is at either end of the bus connect a terminating resistor of the appropriate type see the System and Communications User s Manual for details across its Serial 1 and Serial 2 terminals Start End of Bus of Bus Terminating Terminating Resistor Resistor SAP AISA Serial 1 Serial 1 l Serial 2 Serial 2 Shield In i Shield In 1 E Shield Out Shield Out ANN aa Wiring for a Bus Switching Module If the block will be a BSM Controller attach the Bus Switching Module to the block s serial bus terminals Attach the serial bus cables to the BSM as described in the Bus Switching Module datasheet Wire the BSM like a load to circuit 1 Connect either BSM pigtail wire to terminal 6 Fora DC Sink block co
13. nects so that block power and input power will be removed at the same time Locate the power disconnect as shown below DC SOURCE YES NO BLOCK o oe lt DC Lo o DC Caution If circuit power is not removed at the same time as block power the block may power up when multiple inputs are activated even though one leg of power has been removed from the block GFK 0043F Connections for a DC Sink Block Any circuit can be an input or output Connect one terminal of the device to the block terminals 6 21 Connect outputs to DC and inputs to DC DC ee l FIELD OUTPUT DEVICES e INPUT DEVICES OPMOBIGOOOOOCVEOOOO OO DC Sink Block Wiring for Tristate Inputs If any input is configured as a Tristate Input install a resistor across the dry contacts of the input device This added resistance is required to use the Open Wire diagnostic The LED will glow dimly as a result Fora 24 48 VDC block the resistor should be 5 1K Ohms 1 2 Watt or larger For a 24 VDC block the resistor enone be 1 6K Ohms A ae DC Sink Block Power Disconnects It is important to wire block power disconnects so that block power and input power will be
14. nnect the other BSM wire to DC For a DC Source block connect the other BSM wire to DC ASSAY Power Connections Connect a DC power source to the DC terminal 5 and the return to the DC terminal 22 Depending on the layout and current loads positive and negative connections can be bussed and made by individual wires back to the block or power source 16 Circuit Source Sink I O Blocks April 2002 Connections for a DC Source Block Any circuit can be an input or output Connect one terminal of the device to the block terminals 6 21 Connect outputs to DC and inputs to DC Connect outputs to the negative side of the power supply and inputs to the positive side No logic inversion is needed OMOBGOOOOOCOVPEOO OOOO DC Source Block Wiring for Tristate Inputs If any input is configured as a Tristate Input install a resistor across the dry contacts of the input device This added resistance is required to use the Open Wire diagnostic The LED will glow dimly as a result y f For a 24 48 VDC block the resistor should be 5 1K Ohms 1 2 Watt or larger For a 24 VDC block it should be 1 6K Ohms DC Source Block Power Disconnects It is important to wire block power discon
15. to the block from the host Feature Circuitor Factory Selections Block Setting Baud Rate 153 6 std 153 6 std 153 6 ext 76 8 38 4 Block I O Type inati Pulse Test B B input input output combination B enabled enabled disabled InputFiterTime B 20msec 10 100mseo Overload Shutdown C fyes vesno 0 C BSM Present B fno Output Timeout B 3 bus scan 2 5 10 seconds Redundancy Mode B none none standby dup GMR Duplex Def State B fof fonot Config Protect B disabled _ enabled disabled yes no
16. urrents Exceeding these limits may cause an overtemperature fault A load that requires more than 2 Amps DC can be configured not to shut off at this level or send the OVERLOAD message No Load Diagnostic configurable If a load does not continuously draw 50mA from the output circuit the block sends a NO LOAD message A No Load condition may cause an HHM monitoring the block to display O for the circuit although there is voltage at the output and the circuit LED is on This diagnostic should be not be used for circuits on which very small loads small relays transformers or indicating lamps will draw less than 50 mA Note that in GMR applications No Load operates differently See the GMR User s Manual for details GFK 0043F Configuration First the block must be configured with a Hand held Monitor to 7 Enter its Device Number serial bus address 7 Enter its Reference Number required only for IC600 and IC550 series PLCs only In addition unless all circuits on the block will be inputs the Block I O Type must be set to either Outputs or Combination on the Program Block ID screen Note f a block is configured offline it must be properly grounded and have a 75 Ohm resistor installed across its Serial 1 and Serial 2 terminals See the Discrete and Analog I O Blocks User s Manual for instructions The rest of the features can be configured either using a Hand held Monitor or by sending a Write Configuration datagram
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