ACS550
Contents
1. T ACS550 01 04A1 4 Ri B Vn ne Od ACSS50 01 04A1 4 RI i dla 10 UL Class T ACS550 01 05A4 4 BT 178249 M 26 a a AGS550 01 05A4 4 RT ECN 10 GUL Class T ACS550 01 06A9 4 RT 597 331144 26 iei G AGS550 01 06A9 4 RI 10 AGG ni 10 UL Class T ACS550 01 08A8 4 1 127 434 144 26 ACS550 01 08A8 4 R1 10 igg ilo UL Class T ACS550 01 012A 4 R1 1172 587 44 26 ACS550 01 012A 4 R1 16 igG 15 _ UL Class T I lee n OTO a ACS550 01 031A 4 R3 ABT 1561 134 79 ACS550 01 031A 4 R3 135 0 40 UL Class T ACS550 02 645A 4 i R8 9100 81078 1220 718 ACS550 02 645A 4 R8 800 gG 800 iUL Class T Cooling air flow 208 to 240 V units Recommended input protection fuses for 208 to 240 V units ACSS50 01 04A6 2 R1 55 ACR M 26 ACS550 01 04A6 2 RI WO 9G 10 UL Class T ACS550 01 06A6 2 ERI 10 GG 10 UL Class T ACSS50 01 07A5 2 ERI 10 es L 10 UL Class T ACSSS0 01 012A 2 RI lia 15 UL Class T ACS550 01 017A 2 R1 25 OG 25 _ UL Class T J LI x LI f J LI x R LI U LI U A A LI LI iI EE EEE A i x x x 1 x LI U y LI LI ACS550 01 046A 2 UL Class T ACS550 01 248A 2 R6 2189 7474 405 238 ACS550 01 248A 2 DHG 315 gG 350 UL Class T Free space requirements Wall mounted 200 200 0 Free standing 200 O 0 According to IEC 60269 standard 12 ABB general purpose drives ACS550 Catalog Control connections These connections are shown as examples2. services for technical reasons or can be obtained within reasonable cost H Limited life cycle services l Caution A drive entering the limited or obsolete phase has limited repair options This may result in unpredictable process downtime To avoid this possibility the drive should be kept in the active or classic phase ABB follows a four phase model for managing drive life cycles which brings enhanced customer support and improved efficiency Examples of life cycle services are selection and dimensioning installation and commissioning preventive and corrective maintenance remote services spare part services training and learning technical support upgrade and retrofit replacement and recycling 14 ABB general purpose drives ACS550 Catalog Notes Catalog ABB general purpose drives ACS550 15 Contact us For more information contact your local ABB representative Copyright 2011 ABB All rights reserved orale Specifications subject to change without notice www abb com drives www abb com drivespartners 3AFE64792857 REV O EN 6 9 2011 15839 Power and productivity Ah aE BE for a better world FA LID HD
3. Ed betira kde x Low voltage AC drives ACS550 0 75 to 355 KW 1 to 500 hp Catalog Selecting and ordering your drive Build up your own ordering code using the type code key below or contact your local ABB drives sales office and let them know what you want Use page 3 as a reference section for more information Type designation S R S L Product series Rating and types Voltages Construction Dimensions Options 2 ABB general purpose drives ACS550 Catalog Contents ABB general purpose drives ACS550 Features advantages and benefits Options ri Inn 1 STRA ln Es ri i EEE OO 5 nnn ee lin 5 ITA i CAI I I TA n do 1 Wi i A TS i RATA C L nun S ur a EN i GEN Output chokes Cooling Fuse connections Catalog ABB general purpose drives ACS550 3 Introduction to ACS550 ABB general purpose drives Highlights ABB general purpose drives are simple to buy install FlashDrop tool configure and use saving considerable time They are Intuitive use with assistant control panel widely available through ABB channel partners The drives Swinging choke for superior harmonic reduction have common user and process interfaces with fieldbuses Vector control common software tools for sizing commissioning Coated boards for harsh environments maintenance and common spare parts Built in category C2 EMC filter 1 environment as standard Applic
4. P54 Control panel _0J400 IF no control panel is required J404 in Basic control panel i AOS CP O k O eee Panel mounting NL ACS H OP EXT i RA Panel holder mounting kit OPMP 01 000 Panel mounting kit IP66 ACS H CP EXT IP66 I O options L511 Relay output extension OREL 01 Control option ui Encoder OTAC 01 Fieldbus LAST DeviceNet BONA e LAS in LonWorks i RLON 01 KASA PROFIBUS DP RPBA 01 nes KAST ine CANopen RCAN O1 es K462 ControlNet RCNA 01 ER Modbus TOP ini RETAOT in KADD Ethernet m RETAOT in MEA Modbus TOP ini RETA 02 in AOT ed PROFINET TQ RETA 02 in ia Powerbink nd REPL OT ine si EtherCAT RECA 01 Tools T Ear cee MED n 1 DriveWindow Light and USB DriveWindow Light serial adapters Remote monitoring i Ethernet adapter SREA 01 1 Ordering with a separate material code number 2 One slot available for relay or encoder 3 One slot available for fieldbus adapter Modbus built in as standard Options Plug in options FlashDrop tool ACS550 drives have an interface for a FlashDrop tool FlashDrop is a powerful palm sized tool for fast and easy parameter selection and setting of an unpowered drive The user can hide each parameter group from the drive s display which protects the drive and connected machinery For more information on the FlashDrop tool please see page 10 Relay output extension option module This plug in option offers three additional relay outpu
5. RETE Ne agi SI ARR ARR Dimensions VE O e x ACS BRK C 270 a i i ACS BRK D Output chokes Output chokes are used when motor cables above normal length are required Cable can be roughly 1 5 times standard cable length see below U 380 to 480 V 380 400 415 440 460 480 V ACS550 01 03A3 4 RI i NOCH 0016 6X 19 100 150 ACS550 02 645A 4 R8 645 FOCH 0610 70 720 300 800 D The last digit of the output choke type defines the degree of protection Note X stands for 2 IP22 or 5 IP54 0 IPOO An output choke does not improve the EMC performance of the drive 2 Cable lengths according to 4 kHz switching frequency To fulfil local EMC requirements use sufficient RFI filtering 3 Maximum switching frequency to be used with du dt filter is 4 kHz For more information refer to the ACS550 User s manual Technical reference Catalog ABB general purpose drives ACS550 11 Cooling and fuses Cooling Fuse connections ACS550 is fitted with cooling air fans The cooling air must Standard fuses can be used with ABB general purpose drives be free from corrosive materials and not above the maximum For input fuse connections see tables below ambient temperature of 40 C 50 C with derating For more specific environmental limits see page 5 Cooling air flow 380 to 480 V units Recommended input protection fuses for 380 to 480 V units ACS550 01 03A3 4 RT 540 1874426 a ACS590 01 03A3 4 RI 10 96 10 UL Class
6. a real time clock which can be used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for back up or for downloading them to another drive A large graphical display and soft keys make it extremely easy to navigate Options Control interfaces Panel mounting kits To attach the control panel to the outside of a larger enclosure two panel mounting kits are available A simple and cost efficient installation is possible with the ACS H CP EXT kit while the OPMP 01 kit provides a more user friendly solution including a panel platform that enables the panel to be removed in the same way as a drive mounted panel The panel mounting kits include all hardware required including 3 m extension cables and installation instructions How to select options The options shown in the table are available within the ACS550 range Most of them have an associated 4 figure option code which is shown in the table It is this code that replaces B055 in the type code above External options require a separate order line and material or type code number Basic control panel The basic control panel features a single line numeric display The panel can be used to control the drive set the parameter values or copy them from one drive to another 8 ABB general purpose drives ACS550 Catalog Available options Protection class B055 I
7. ameter values between the drive and the file With the parameter subset you can create your own parameter sets Controlling of the drive is naturally one of the features in DriveWindow Light With this software tool you can monitor up to four signals simultaneously This can be done in both graphical and numerical format Any signal can be set to stop the monitoring from a predefined level Startup wizards Startup wizards make the setting of parameters easy Simply launch the wizard select an appropriate assistant eg for setting analog outputs and all parameters related to this function are shown together with help pictures Highlights Editing saving and downloading parameters Graphical and numerical signal monitoring Drive control Startup wizards DriveWindow Light requirements Supported operating systems Windows NT 2000 XP Vista je T LE IT Cs Options External options Brake units and choppers Frame sizes R1 to R2 are delivered with integrated brake choppers as standard Other units can use the compact sized brake units which include brake chopper and resistor For more information please refer to the ACS BRK brake units installation and startup guide Brake units technical data 200 to 240 V AC 32 2000 4500 ACS BRKC LOON neet WOOO nnee 200 to 240 V AC 10 5 7000 14000 ACS BRK D l 380 to 480 V AC EEEN IESI OSEERE anitae neven aaneen 42000 vaer PE
8. ations Flexible fieldbus system with built in Modbus and numerous ABB general purpose drives can be used in a wide range of industries Typical applications include pump fan and constant torque use such as conveyors ABB general purpose drives are ideal in those situations where there is a need for simplicity to install commission and use and where customizing or special product engineering is not required internally mountable fieldbus adapters UL cUL CE C Tick and GOST R approved RoHS compliant Feature Advantage Benefit Energy efficiency counters Several counters to illustrate saved energy kWh carbondioxide emissions CO and cost in local currency Shows direct impact on energy bill and helps control operational expenditure OPEX Load analyzer saves process data such as current and torque values which can be used to analyze the process and dimensioning of the drive and motor Optimized dimensioning of the drive motor and process Patented fast safe and trouble free parametrization method without electricity Assistant control panel Two soft keys function of which changes according to the state 2 of the panel Built in help function via dedicated button Real time clock allows timed tracing of faults and setting of parameters to activate at various times of day Changed parameters menu Easy commissioning E Fast set up Easie
9. e on page 11 For longer motor cable lengths external EMC filters are available on request Wall mounted units R3 1583 490 203 629 257 254 17 R5 7756 602 265 775 1369 309 42 LAD 1 ACS550 01 246A 4 and ACS550 01 290A 4 979 mm 2 UL Type 12 not available for ACS550 01 290A 4 3 ACS550 01 290A 4 1119 mm Free standing units 1 The dimensions apply to bookshelf mounting In flat type mounting the width and depth change places n a not applicablez with requirements of EN 61800 3 are always complient with comparable categories in EN 55011 and EN 61000 6 3 4 but not necessarily vice versa EN 55011 and EN 61000 6 3 4 do not specify cable length nor require a motor to be connected as a load The emission limits are comparable according to the following table EMC standards EMC standards in general Group 1 18 environment Category C1 unrestricted distribution Class B 18 environment Category C2 Group 1 restricted distribution Class A 2 environment Category C3 Group 2 unrestricted distribution Class A 24 environment Category C4 Not applicable restricted distribution Catalog ABB general purpose drives ACS550 7 Assistant control panel The assistant control panel which is delivered as standard features a multilingual alphanumeric display for easy drive programming The control panel has various assistants and a built in help function to guide the user It includes
10. e sa renere T RRR RRR RR RRR RRR RRR RRR RRR RRR RRR RRR Be ee RRR U U LU N A LI ACS550 01 031A 4 R3 ACS550 02 368A 4 iR8 ACS550 02 645A 4 R8 3 phase supply voltage 208 to 240 V Wall mounted units ACS550 01 04A6 2 R1 ACS550 01 017A 2 R1 E EN Bees nae ORA IR CARRA RSI eli 11 0 15 0 46 2 75 10 0 30 8 ACS550 01 046A 2 R3 ACS550 01 248A 2 R6 Dimensions Wall mounted drives Free standing drives H1 Height with cable connection box H2 Height without cable connection box Electromagnetic compatibility The EMC product standard EN 61800 3 Amendment A11 2000 covers the specific EMC requirements stated for drives tested with motor and cable within the EU The new revision of 61800 3 2004 product standard can be applied from now on but latest from 1 October 2007 EMC standards such as EN 55011 or EN 61000 6 3 4 apply to industrial and household equipment and systems including drive component inside Drive units complying 15 environment restricted distribution for frame sizes R3 R4 with 75 m motor cables and for frame sizes R1 R2 R5 R6 with 100 m motor cables as standard 20 environment unrestricted distribution for frame sizes R1 to R4 with 300 m motor cables and for frame sizes R5 to R8 with 100 m motor cables as standard These cable lengths are for EMC purposes only Operational cable lengths are available in the output choke selection tabl
11. ication are shown The tool can copy parameters between two drives or between a PC and a drive All the above can be done without a power connection to the drive The interface for FlashDrop is available in all wall mounted units DrivePM DrivePM drive parameter manager is a tool to create edit and copy parameter sets for the FlashDrop tool For each parameter group the user has a possibility to hide it which means that the drive user does not see the parameter group at all DrivePM requirements Supported operating systems Windows NT 2000 XP Vista FlashDrop package includes FlashDrop tool DrivePM software CD rom User s manual hardcopy and PDF RS232 cable for connection between PC and the FlashDrop tool Battery charger SREA 01 Ethernet adapter OM SREA 01 Ethernet adapter gan with remote monitoring access can send process data data logs and event messages independently without a PLC or a dedicated on site computer It has an internal web server for configuration and drive access 10 ABB general purpose drives ACS550 Catalog DriveWindow Light DriveWindow Light is an easy to use startup and maintenance tool for ACS550 drives It can be used in an offline mode which enables parameter setting at the office even before going to the actual site The parameter browser enables viewing editing and saving of parameters The parameter comparison feature makes it possible to compare par
12. ing technical support and contracts All of this is in a predictable safe and low cost manner Supported by one of the most extensive global drive sales and service networks Maximizing return on investment At the heart of ABB s services is its drive life cycle management timing of the part replacements plus all other maintenance model All services available for ABB low voltage drives are related actions The model also helps the customer when planned according to this model For customers it is easy to deciding about upgrades retrofits and replacements see which services are available at which phase Professional management of the drive s life cycle maximizes Drive specific maintenance schedules are also based on this the return on any investment in ABB low voltage drives four phase model Thus a customer knows precisely the ABB drive life cycle management model ED The drive with complete life cycle The drive with complete life cycle services is available for purchase services is available for plant extensions Complete life cycle services To ensure the availability of complete life cycle services a drive must be in the active or classic phase A drive can be kept in the active or classic phase by upgrading retrofitting or replacing Obsolete Classic Spare parts maintenance and repair a ABB cannot guarantee availability of life services are available as long as materials cycle
13. oduct Technical data Mains connection Programmable control connections Voltage and power range Power factor Motor connection 3 phase 380 to 480 V 10 15 0 75 to 355 kW 3 phase 208 to 240 V 10 15 0 75 to 75 KW Auto identification of input line Two analog inputs Voltage signal Current signal Potentiometer reference value Maximum delay 0 2 to 10 V Rn gt 312 kQ single ended 0 4 to 20 mA Rin 100 Q single ended 10 V 2 max 10 mA R lt 10 ka 12 to 32 ms Voltage S phase from Oto Usury n Resolution 0 1 Frequency UO S00 HZ i Accuracy 1 E en E eg capability Accuracy 3 fee e Auxiliary voltage 24 V DC 10 max 250 mA CL Loi lle Six digital inputs 12 to 24 V DC with internal or external supply Overload capacity at a max ambient temperature of 40 C At normal use 1 1 x lo for 1 minute every PNP and NPN 10 minutes Input impedance 2A kQ At heavy duty use 1 5 x lang for 1 minute every 10 Maximum delay minutes Three relay outputs Always 1 8 x lang for 2 seconds every 60 seconds Switching frequency Default 4 kHz Selectable 1 kHz 2 kHz 4 kHz 8 kHz 12 kHz Maximum switching voltage 250 V AC 30 V DC Maximum switching current 6 A 30 V DC 1500 V A 230 V AC n la Maximum continuous Speed control eurrent 900 cr 20 of motor nominal slip Serial communication Open loop 0 1 of motor nominal speed Closed lo
14. of the tables on the right side identifies your drive by construction current rating and voltage range Once you have selected the type designation the frame size column 8 can be used to determine the drives dimensions shown on the next page Construction 01 within the type designation shown above varies depending on the drive mounting arrangement and power rating 01 wall mounted 02 free standing Voltages The ACS550 is available in two voltage ranges 4 380 to 480 V 2 208 to 240 V Insert either 4 or 2 depending on your chosen voltage into the type designation shown above Normal use vs heavy duty use For the majority of pump fan and conveyor applications select Normal use figures For high overload requirements select Heavy duty use figures If in doubt contact your local ABB sales office or your drives distributor Py for kW Typical motor power in 400 V at normal use Py for hp Typical motor power in 460 V at normal use Pig for KW Typical motor power in 400 V at heavy duty use Pig for hp Typical motor power in 460 V at heavy duty use I for A Continuous rms current 10 overload is allowed for one minute in ten minutes Ia OCA Continuous rms current 50 overload is allowed for one minute in ten minutes 6 ABB general purpose drives ACS550 Catalog ACS550 01 03A3 4 R1 ACS550 01 012A 4 R1 THT x 1 x x x x U i x rs ere est
15. only Please refer to the ACS550 User s manual chapter Installations for more detailed information ACS550 XI DIP switch Alf pe TE A EE jj een C e SI pr to nin Aa 1 AGND DATI vaw 6 AGND n he cable screen on AQT the sourcing end AO2 9 AGND speed 1 start const fwd stop speed 1 rev DCOM Dit DI4 DI5 18 D6 18 RO1A RO1B Other Modbus ACS550 device X3 9 ramp pair sel DI configuration PNP connected source with external power supply DI configuration NPN connected sink EIA 485 Multidrop application LENIS INEA R lt 10 ko AA DDS Tar 24V ca ioe el rev stop ACS550 XI a A SCR DIP switch DIP switch EIA 485 interface Not termin Signal termination is selected by DIP switch Catalog ABB general purpose drives ACS550 13 Services All industries face a common goal to maximize their The services offered for ABB low voltage drives span the production output at the lowest possible cost while entire value chain from the moment a customer makes maintaining the highest quality end products One of ABB s the first inquiry through to disposal and recycling of the key objectives is to maximize the uptime of its customers drive Throughout the value chain ABB provides training processes by ensuring optimum lifetime of all ABB products and learn
16. op EIA 485 Modbus protocol Open loop lt 1 s with 100 torque step Product compliance Closed loop 0 5 s with 100 torque step Low Voltage Directive 2006 95 EC Torque control Machinery Directive 2006 42 EC EMC Directive 2004 108 EC Quality assurance system ISO 9001 Open loop lt 10 ms with nominal torque Closed loop lt 10 ms with nominal torque Open loop 5 with nominal torque Environmental system ISO 14001 UL cUL CE C Tick and GOST R approvals ROHS compliant Closed loop 2 with nominal torque Environmental limits Ambient temperature 15 to 50 C No frost allowed From 40 to 50 C with derating nn denon Output current altitudes from 1000 to 4000 m 3300 to 13 200 ft above sea level the derating is 1 for every 100 m 330 ft If the installation site is higher than 2000 m 6600 ft above sea level please contact your local ABB distributor or office for further information Contamination IEC 721 3 3 levels No conductive dust allowed Class 1C2 chemical gases Transportation Class 152 solid particles Class 2C2 chemical gases Storage Class 2S2 solid particles Class 3C2 chemical gases Operation Class 3S2 solid particles Catalog ABB general purpose drives ACS550 5 Ratings types voltages and construction 3 phase supply voltage 380 to 480 V Wall mounted units Type designation Drive s type designation shown above and in column 7
17. r configuration Rapid fault diagnosis Quick access to recent parameter changes Commissioning assistants PID controller real time clock serial communications assistant drive optimizer startup assistant Monitors consumed energy kWh running hours or motor rotation Takes care of preventative maintenance of drive the motor or run application Intuitive features Noise optimization Increases switching frequency of drive when drive temperature is reduced Controlled cooling fan the drive is cooled only when necessary Considerable motor noise reduction Reduces inverter noise and improves energy efficiency Patented swinging choke matches the right inductance to the right load thereby suppressing and reducing harmonics Category C2 1 environment and category C3 2 environment RFI filters as standard Connectivity Built in Modbus using EIA 485 Simple to install Easy connection of cables Easy connection to external fieldbus systems through multiple I Os and plug in options Reduced cost Reduced installation time Secure cable connections Quick and easy to mark mounting screw holes on installation surface RoHS compliant ACS550 drives comply with EU Directive RoHS 2002 95 CE restricting the use of certaing hazardous substances 4 ABB general purpose drives ACS550 Catalog Environmentally friendly pr
18. ts They Analog VO can be used for example in pump and fan control or many supervisory functions All the relays can be programmed to on off by using the assistant control panel s clock Alternatively fieldbus can be used to control any external Digital components in the system inputs ven NIN N VISI 290800008 Encoder feedback option module The general purpose drives can accommodate an encoder module Using an encoder for speed feedback is a straight forward way to increase motor control in many applications gt S j Relay Plug in fieldbus module outputs The plug in fieldbus options bring connectivity to major automation systems single twisted pair avoids large amounts of conventional cabling thereby reducing cost and Built in increasing system reliability MOGBUS using EIA 485 n hed OREL 01 RELAY OUTPUT EXTENSION MODULE gee Swe 15 ACS550 supports the following fieldbus options DeviceNet LonWorks PROFIBUS DP CANopen ControlNet Modbus TCP EtherNet IP PROFINET IO PowerLink EtherCAT For type codes see page 8 Catalog ABB general purpose drives ACS550 9 Options External options FlashDrop tool FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting It gives the possibility to hide selected parameters to protect the machine Only the parameters needed in the appl
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