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Preface

1. 5 m c Eur EE ET e a S LT p 60 bel BIG oe 1 I S eR S LJ t 1 Remarks Please contact distributors or SINEE for keypad chassis if needed 13 User Manual EM100 Mini Inverter 3 Installation 3 1 Mechanical Installation 3 1 1 Installation Recommendations AN Caution AM 1 Always hold the case when carrying the inverter Risk of injury if only holding the terminal cover 2 Installation base shall be metal or other non flammable material Risk of fire if installing the inverter on inflammable materials 3 Install a cooling fan when installing inverter in a cabinet and air temperature shall be lower than 40 C at air inlet Overheating may result in fire or other accidents 3 1 2 Installation Site Considerations for installation site Good ventilation indoor Ambient temperature 10 C 40 C 20 90 RH No condensation No high temperature and high moisture humidity lt 90 RH no water drops or any other liquid drops Never install on flammable materials No direct sunlight No flammable corrosive gas or liquid No dust floating fiber or metal particles Firm and steady installation base 3 1 3 Precautions Take protective measures during installation to prevent foreign matters li
2. AU m fU M ff Hole a Hole a Hole b Hole b Figure b lt Do not take the sunk screws as shown in the picture Otherwise inverter may be damaged amp 4 lake screws combined with springs and plain x gaskets to install inverter 17 User Manual EM100 Mini Inverter b 3 hole Installation Only applicable to the Models with Frame SIZE1 amp 2 See Overall and Installation Dimensions for the dimensions of 3 hole Hole b Refer to Figure b and punch 3 holes on the installation panel with screws in each of them Do not tighten the screws leave a distance of 7 5 9mm between the gaskets and installation panel hung the inverter onto the 3 screws from top to bottom Screw size M4xL L gt 16mm tightening torque 1N m 10 and then tighten the 2 screws at the bottom 3 1 6 DIN Rail Installation Only applicable to the Models with Frame SIZE1 amp 2 See Overall and Installation Dimensions for the dimensions of DIN rail DIN Rail Width 35mm Refer to the following Figure install and remove the inverter by pushing the DIN rail release button 18 User Manual EM100 Mini Inverter 3 1 7 Flush Mounting by Flange For the Models with Frame SIZE3 amp 4 Unit ww w w wl w L
3. No Function Range Unit Default Typi F08 00 Preset Speed 1 0 00 Fmax Hz 0 00 e F08 01 Preset Speed 2 0 00 Fmax Hz 5 00 e F08 02 Preset Speed 3 0 00 Fmax Hz 1000 e F08 03 Preset Speed 4 0 00 Fmax Hz 1500 e F08 04 Preset Speed 5 0 00 Fmax Hz 2000 e F08 05 Preset Speed 6 0 00 Fmax Hz 2500 e F08 06 Preset Speed 7 0 00 Fmax Hz 3000 e Ones place Options of program operation mode 0 Monocycle 1 Operate as per Preset Speed 7 after monocycle 2 Limited times of continuous F08 07 Program Operation Mode cycle 00 O 3 Continuous cycle Tens place Options of stop and restart 0 Operate from the period when it stops 1 Operate from Preset Speed 1 T7 T6 T5 T4 T3 T2 TI o000000 o Program Operation Direction UARRA EAEE F08 08 Setting 0 Forward 1 Reverse T1 is LSB arrange in order the 8 bit is not used F08 09 Program Operation Time T1 0 60000 S 30 e F08 10 Program Operation Time T2 0 60000 S 30 F08 11 Program Operation Time T3 0 60000 S 130 F08 12 Program Operation Time T4 0 60000 S 30 F08 13 Program Operation Time T5 0 60000 S 30 id F08 14 Program Operation Time T6 0 60000 S 30 i F08 15 Program Operation Time T7 0 60000 S 30 F08 16 Speed Cycling Times 1 60000 1 91 User Manual EM100 Mini Inverter Speed Program Operation Mode Options F08 07 Ones place 0 Inverter stops after the operation of 7
4. 6600 333310 UU i 4 2 FUNCTION CODE CHECK AND EDITING METHOD 5 PARAMETER TABLES 5 1 FORMAT OF PARAMETER TABLES 5 2 PARAMETER TABLES 6 PARAMETER DESCRIPTION 6 1 FOO GROUP GENERAL PARAMETERS 6 2 F01 GROUP MOTOR PARAMETERS 6 3 F02 GROUP INPUT TERMINAL FUNCTION TERMINALS 6 4 F03 GROUP OUTPUT TERMINAL PARAMETERS 6 5 F04 GROUP START STOP CONTROL PARAMETERS 6 6 F05 GROUP V F CONTROL PARAMETERS 6 7 F06 GROUP AUXILIARY FUNCTION PARAMETERS 6 8 F07 GROUP FAULT AND PROTECTION PARAMETERS 6 9 F08 GROUP PRESET SPEED AND PLC PARAMETERS 6 10 F09 GROUP PROCESS PID PARAMETERS 6 11 F10 GROUP COMMUNICATION PARAMETERS 6 12 F11 GROUP USER PARAMETERS 7 TROUBLESHOOTING eee 7 1 FAULT AND CORRECTIVE ACTION 7 2 COMMON FAULT AND TROUBLESHOOTI 8 EMC ELECTROMAGNETIC COMPATIBILITY 8 1 DEFINITION 8 2 EMC STANDARD DESCRIPTION 8 3 EMC GUIDE 9 MAINTENANCE AND INSPECTION 9 1 MAINTENANCE AND INSPECTION 9 2 OUTLINE OF WARRANTY APPENDIX A EM100 MODBUS COMMUNICATION PROTOCOL APPENDIX B ACCESSORIES APPENDIX C FAQs AND SOLUTIONS User Manual EM100 Mini Inverter 1 Safety Information Danger The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed potential personal injury hazards Obey all s
5. 85 User Manual EM100 Mini Inverter In operation jog running stop jog stop and autotuning status if F06 28 0 99 parameter setting status will change as the above mentioned statuses keypad will display corresponding monitoring code va o parameter setting status statuses will jump to E00 00 directly If F06 28 100 present keypad display will remain unchanged regardless of status change Except he change is fault status 6 8 F07 Group Fault and Protection Parameters ue If the status is changed from the above mentioned keypad will display F00 00 code value Fault status No Function Range Unit Default Type 0 Current limit disabled F07 00 Current Limit Control 1 Current limit mode 1 2 O 2 Current limit mode 2 F07 01 Current Limit 50 00 180 00 150 00 O Frequency Decreasing F07 02 Lime Limit Current in f0 00600 00 Mode 1 amp 2 S 500 e Constant Speed Operation Current Limit Mode F07 03 2 Proportion Gain 0 01 10 00 0 80 Current Limit Mode 0 00 300 00 an 2 Integral Time 0 00 Integration Disabled BN E F07 00 0 Current Limit Control Disabled F07 00 1 Current Limit Mode 1 During acceleration and deceleration if output current exceeds current limit F07 01 inverter stops acceleration deceleration and remains at present running frequency and will accelerate decelerate as per previous acceleration deceleration time after output curren
6. CRC parity 2 Slave responds Address of slave Inverter address Command code 0x10 Register start address 2 0x0000 0xFFFF Register number 2 0x0000 0x0008 CRC parity 2 Remarks Write maximum 8 function codes consecutively Command code 0x08 Circuit Diagnosis and Setting ADU Item Byte No Range Master requests Address of slave 1 0 127 Command code 1 0x08 Sub function code 2 0x0000 0xFFFF Register data 2 CRC parity 2 Slave responds Address of slave 1 Inverter address Command code 1 0x08 112 User Manual EM100 Mini Inverter Sub function code 2 0x0000 0xFFFF Register data 2 CRC parity 2 Remarks Command code 0x08 is only for circuit check 5 Description of Protocol Format 5 1 Address Code Address of slave inverter The setting range 1 247 0 is broadcast address 5 2 Command Code Command Code Function 03H Read parameters and status byte of inverter 06H Write single function code or control parameter of inverter 10H Write several function codes or control parameters of inverter 08H Circuit diagnosis and setting 5 3 Allocation of Register Addresses Name Address Description High byte is the function code group number FOO F11 C00 and E00 are corresponding to high bytes OOH 0BH 10H and 11H respectively ead Low byte is serial number of function code group 0 31 raced ie corresponding to low bytes 00H 1FH
7. Ramp to stop Set F04 05 0 motor ramps to stop as per setting deceleration time Default is as per F00 10 deceleration 1 Coast to stop Set F04 05 1 inverter will block PWM output while inputting stop command motor will coast to stop Stop time is up to the motor and the load inertia If a coast to stop terminal is set and when it is on the inverter will enter coast to stop status immediately and it will not run again if the terminal is off It is required to input the run command again to restart inverter No Function Range Unit Default Type F04 06 po Start Frequency at o 5 eno Hz 200 O F04 07 DC Brake Current at Stop 0 00 150 00 2 00 O F04 08 DC Brake Waiting Time 0 00 30 00 S 0 00 O F04 09 DC Brake Time at Stop 0 00 30 00 S 0 00 O 78 User Manual EM100 Mini Inverter F04 06 Set the frequency for DC brake to start in the process of ramp to stop Once the output frequency is lower than this frequency in the process of ramp to stop if DC brake time 0 at stop then DC brake enabled F04 07 Different setting values can define different DC brake torques at stop F04 08 When DC brake command given by the terminal is active at stop or the output frequency reaches the setting value of F04 06 in the process of ramp to stop DC brake enabled after the time set by F04 06 is up F04 09 Set DC brake time at stop If F04 09 0 00 the DC brake is disabled at stop If there
8. 3 2 6 Wiring the Output Side of Main Circuit E Connecting the Inverter to Motor Connect inverter output terminals U V and W to motor input terminals U V and W Check that the motor forwards with the Forward Command Switch any 2 of the inverter output terminals U V or W to each other and reconnect if the motor reverses E Never Connecting Power Supply Cable to Output Terminals Never connect power supply cable to output terminals If power is input to the output terminals the inverter would be damaged WB Never Short Circuit or Grounding Output Terminals Never touch output terminals directly with bare hands or connect the output cable to the housing of inverter Otherwise an electric shock and short circuit may occur Furthermore do not short circuit the output cable E Never Using a Phase shifting Capacitor Never connect phase shifting electrolytic capacitor or LC RC filter to the output circuit Otherwise inverter will be damaged E Never Using an Electromagnetic Switch Never connect electromagnetic switch or electromagnetic contactor to the output circuit Otherwise failure to comply will cause overcurrent or overvoltage protection Sometimes inverter will be damaged E Installing a Noise Filter on the Output Side Install a noise filter on the output side of inverter to reduce inductive interference and radio interference Inductive interference Electromagnetic induction generates noise on the signal line which may cause the control
9. 7 2 6 EMI and RFI e When inverter runs in high frequency switch status it will generate EMI and RFI to the control devices Take following countermeasures gt Lower the carrier frequency F00 17 of inverter 104 User Manual EM100 Mini Inverter gt Install noise filter on input and output side of inverter gt Shield cable with a metal tube and place the inverter in a metal case gt Inverter and motor shall be grounded reliably The main circuit and the control circuit should be separated in terms of wiring Control circuit should take shielded wire and see Chapter 3 for wiring 7 2 7 Leakage Circuit Breaker for Leakage Protection e When inverter runs the leakage circuit breaker is triggered for leakage protection Since inverter outputs high frequency PWM signal it will generate high frequency leakage current Select a special leakage circuit breaker with a trigger current230mA or a regular leakage circuit breaker with a trigger current 200mA and the action time 70 18 7 2 8 Mechanical Vibration e The fixed frequency of mechanical system resonates with the carrier frequency of inverter The machine resonates sharp noise due to the resonance between the fixed frequency of mechanical system and the carrier frequency of inverter Adjust the carrier frequency F00 17 to avoid resonant frequency The fixed frequency of mechanical system resonates with the output frequency of inverter gt The fixed frequency of mec
10. F02 22 VS Input Bias 3 VS Input Bias 2 100 0 1000 e F02 23 IS Output Bias 0 100 0 100 0 0 0 e F02 24 IS Output Bias 1 100 0 100 0 25 0 F02 25 IS Output Bias 2 100 0 100 0 75 0 F02 26 IS Output Bias 3 100 0 100 0 1000 e F02 27 IS Input Bias 0 0 0 IS Input Bias 1 20 0 F02 28 IS Input Bias 1 IS Input Bias O IS Input Bias2 40 0 F02 29 IS Input Bias 2 IS Input Bias 1 IS Input Bias 3 180 0 F02 30 IS Input Bias 3 IS Input Bias 2 100 0 1000 e F02 31 Analog Input VS Gain 0 00 600 00 10000 F02 32 Analog Input IS Gain 0 00 600 00 10000 Auxiliary Frequency F02 33 0 00 150 00 100 00 Gain S 0 The upper limit is Fmax Eod HB DUM s Ec upper ims primary 0 O Frequency Range frequency F03 Group Output Terminal Parameter Multi function Output 0 Inverter is running F03 00 Y1 1 Frequency reach signal FAR 0 O 2 Output Frequency range detection FDT 3 Reverse running 4 Frequency reached upper limit F03 01 Relay Output R1 5 Frequency reached lower limit 6 O 6 Inverter fault 7 Inverter is ready to work 8 Overheating prealarm 0 Output frequency 1 Input command frequency 2 Output current F03 02 Analog Output MO a ee 0 O 4 VS 5 IS 6 10V 2mA MAX 7 DC bus voltage 48 User Manual EM100 Mini Inverter F03 03 MO Output Lowe
11. Terminals are off at 0V on at 24V For codes displayed in binary system if the 6 8 bits require to be edited press to shift to the 6 8 bits For codes displayed in binary system required to be edited in communication see the following table for the value and corresponding decimal digit and hexadecimal digit Displayed Binary Value of F02 06 n Denimi F 00000000 0 0 00000001 1 1 00000010 2 2 11111110 254 FE 11111111 255 FF F02 07 Numeric Input Filter Times Since multi function input terminals take PWL trigger or pulse trigger mode in order to avoid interference numeric filter processing is required for reading terminal status When filter times 1 the filter time is 0 50mS Generally parameters of F02 07 rarely need adjustment If adjustment is needed note the correlation between the filter time and terminal active time to avoid interferences due to less filter times or slow response and missing command due to more filter times F02 08 F02 09 X1 X2 Input Delay Time Refer to set the time how long the inverter delays to respond after the arrival of externa signals No Function Range Unit Default Type F02 10 VP Filter Time 0 00 10 00 S 0 10 F02 13 VS Filter Time 0 00 10 00 S 0 10 e F02 14 IS Filter Time 0 00 10 00 S 0 10 72 User Manual EM100 Mini Inverter Set filter time to filter process analog input signals for eli
12. and W Misconnection will result in inverter damage 6 Do not connect phase shifting capacitor and LC RC noise filter to output circuits Otherwise the interior parts of inverter will be damaged 7 Do not connect the switch and contactor to output circuits When inverter is running with load surge current and surge voltage which are generated by the operation of switch or contactor will damage inverter 8 Do not disconnect the internal wires of inverter Otherwise the inverter will be damaged Caution 23 User Manual EM100 Mini Inverter 3 2 1 Connection to Peripherals Mains e Circuit Breaker or E D Leakage Switch PW 2 Contactor Input AC Reactor Noise Filter p EM100 im Braking Resistor ns A T B usn E Inverter Ls am 5 S qun so Rn Noise Filter Output AC Reactor Grounding 3 phase Induction Motor Figure 3 1 Connections between EM100 and Its Peripherals 24 User Manual EM100 Mini Inverter 3 2 2 Wiring Main Circuit and Control Circuit Braking Resistor MCCB MC 3 ph phase Input a rr Multi function Input Terminals 24VOutput 50mA Frequency Setting Potentibmeter 1kQ2 5kQ Communication N Grounding Relay Output Contact AC250V gt 10mA lt 3A DC30V 10mA 1A Multi function OC Output 0V 24V 0mA 50mA Multi function Analog Voltage Interface Output U Grounding Figur
13. Mc Figure 3 6 Connecting to Input Circuit Breaker WB Installing a Leakage Circuit Breaker High frequency leakage current is generated by high frequency PWM signal output of inverter Select a special purpose leakage breaker with a trigger current gt 30mA For a regular leakage breaker the trigger current 2200mA and the active time at 0 18 or above WB Installing an Electromagnetic Contactor Install an electromagnetic contactor which is applicable to inverter power as shown in Figure 3 6 9 Start stop of the inverter can be controlled by the electromagnetic contactor on input side Inverter may break down if the electromagnetic contactor is on and off frequently The operation interval between start and stop of the inverter shall gt 30 minutes if electromagnetic contactor on input side must be used for controlling 9 The inverter will not automatically start if power is on after failure E Connecting to the Terminal Block Power input phase sequence is not related to the phase sequence of terminals R S and T on the terminal block any two of them can be connected connected randomly 27 User Manual EM100 Mini Inverter E Installing an AC Reactor If power supply is connected to capacitive load an excessive big surge current will occur and rectifier of inverter can be broken down Install an optional 3 phase 1 phase AC reactor on input side of inverter to suppress peak current and voltage and improve power factor
14. Mode Options Tens place Terminal control mode options 0 RUN Run F R Forward Reverse 1 RUN Forward F R Reverse 43 User Manual EM100 Mini Inverter 2 RUN NO forward Xi NC stop F R NO reverse 3 RUN NO run Xi NC stop F R Forward Reverse F00 03 Primary Speed Setting Mode 0 Primary numeric frequency setting 1 VP keypad potentiometer 2 VS analog voltage input terminal 3 IS analog current input terminal F00 04 Auxiliary Speed Setting Mode 0 Auxiliary numeric frequency setting 1 VP keypad potentiometer 2 VS analog voltage input terminal 3 IS analog current input terminal 4 9 Not Used 10 Process PID 11 Program operation 12 Wobbulation control F00 05 Integrated Speed Setting Mode 0 Primary speed setting 1 Auxiliary speed setting 2 Primary speed setting Auxiliary speed setting 3 Primary speed setting Auxiliary speed setting 4 MAX Primary speed setting Auxiliary speed setting 5 MIN Primary Speed Setting Auxiliary speed setting F00 06 Analog Integrated Speed Setting Mode O Integrated speed setting 1 VS Integrated speed setting 2 IS Integrated speed setting F00 07 Primary Numeric 0 00 Fmax Hz 0 00 44 User Manual EM100 Mini Inverter Frequency Setting Auxiliary Numeric F00 08 0 00 Fmax Hz 0 00 Frequency
15. Risk of accident AN Danger Inverter shall be power on only after the front cover is assembled Risk of electrical hazard Wiring of all peripherals should abide by the guide of this manual Risk of accident User Manual EM100 Mini Inverter After Power on AN Danger 1 Do not touch the inverter and its peripheral circuits with wet hands Rick of electrical hazard 2 Do not touch any input output terminals of inverter with bare hands Rick of electrical hazard 3 After power is on at the first time inverter will detect external circuit automatically Meanwhile do not touch wiring terminals U V and W of inverter or wiring terminal of motor with bare hands Rick of electrical hazard AN Danger 1 Tf autotuning is required be careful of personal injury when motor is running Risk of accident 2 Do not change the defaults of parameters Risk of devices damage During Operation AN Danger 1 Do not touch cooling fans heatsink metal panel or discharge resistor with bare hands Risk of burning 2 Non professionals shall not detect signals during operation Risk of personal injury or device damage I Z AN Caution 1 Prevent any foreign items from being left in the devices during operation Risk of device damage 2 Do not control start stop of inverter by ON OFF of contactor Risk of device damage Maintenance AN Danger l Maintain and
16. Type F06 17 Customer Defined Scaling 0 01 200 00 30 00 F06 17 Customer Defined Scaling Mechanical speed Customer defined scaling Mechanical speed coefficient Output frequency Adjust the scaling to match the display speed value with the actual speed No Function Range Unit Default Type Ones place Wobbulation operation control 0 Auto operation pogas Wobbultion ERE a 0 lo Operation Mode Tens place Wobbulation input mode 0 Wobbulation operation started after reaching mid point 1 Wobbulation operation starts when i preset time is up F06 19 Preset e Wobbulation 0 00 Fmax Hz 0 00 Frequency 83 User Manual EM100 Mini Inverter F06 20 Preset e Wobbulation 0 00 600 00 S 15 00 Time F06 21 Upper Limit e Frequency of 0 00 Fmax Hz 40 00 Wobbulation F06 22 Lower Limit e Frequency of 0 00 Fmax Hz 20 00 Wobbulation F06 23 Jump Frequency ng of Wobbulation 000 Fmax Hz 5 00 Rising Time of e F06 24 Wobbulation 0 00 600 00 S 15 00 Dropping Time F06 25 of Wobbulation 0 00 600 00 S 5 00 Wobbulation operation is a special program operation mode for the devices as textile machines which need to reciprocate Wobbulation Operation Control Mode F06 18 Ones place 0 Auto operation Wobbulation operation starts when the preset wobbulation time is up F06 18 One
17. Y1 or R1 is off Refer to description of F06 07 F06 08 Reverse running When output frequency of inverter is reversing Y1 or R1 is on When itis forwarding Y1 or R1 is off 4 Frequency reached upper limit When the output frequency reached the upper limit F00 12 Y1 or RI is on Frequency reached lower limit When the output frequency reached the lower limit F00 13 Y1 or R1 is on 6 Frequency fault When inverter is in fault status Yl or R1 is on 7 Inverter is ready to work When power is on inverter has no fault soft starter runs normally Y1 or R1 is on 8 When the temperature of fan gt the setting of F07 09 Y1 or R1 is on w CA No Function Range Unit Default Type See the Table 6 9 for MO BE 882 Output MO Programmable Code 9 O F03 03 M0 Output Lower Limit 0 00 100 00 0 00 e F03 04 MO Output Upper Limit 10 00 100 00 96 100 00 e F03 05 MO Output Gain 0 00 300 00 96 100 00 e EM100 provides 1 programmable analog output terminal MO Analog output terminal outputs voltage signals 0 10V See Table 6 9 for the signals and meanings of full scale corresponding to parameters Table 6 9 Programmable MO Output Setting pave Value Function Description Output Frequency 0 Fmax corresponding to 0 10V 1 Input Command Frequency 0 Fmax corresponding to 0 10V 0 2 0 times of inverter rated current 2 Output Curre
18. together Both the signal cables and power cables employ shielded cables and are well earthed Install ferrite magnetic ring for the power cable nickel zinc ring with suppressing frequency 30MHz at the output side of the inverter and wind it 2 to 3 cycles Install EMC output filter in more severe conditions 2 When the devices interfered and the inverter shall the same power supply it may cause conduction interference Install EMC input filter between the inverter and the power supply Refer to 8 3 7 for specific operation procedures 3 The peripherals are separately grounded which can lower common mode interference caused by common ground impedance 8 3 6 Leakage Current and Handling Distributed capacitance exists in power cable and the earth The longer the power cable is and the bigger distributed capacitance to the earth is and the bigger the leakage current is The higher the carrier frequency is and the bigger the leakage current is Reduce leakage current by shortening power cable and lowering carrier frequency 8 3 7 Precautions for Installing EMC Filter at the Input of Power Supply 1 Since the filter belongs to Classification I electric appliances the metal housing of the filter shall be well connected to the metal ground of the installing cabinet It is required to have good conduction continuity Otherwise there may be danger of electric shock and the EMC effect may be greatly affected 2 Through the EMC
19. 1 Terminal 2 Communication Tens place Start St Terminal control mode options ATUPIOP lO RUN Run 100 02 Sas F R Forward Reverse Y9 2 ptions 1 RUN Forward F R Reverse 2 RUN NO forward Xi NC stop F R NO reverse 3 RUN NO run Xi NC stop F R Forward Reverse 5 control commands of inverter start stop forward reverse and jog are under control of F00 02 F00 02 Ones Place 0 Inverter keypad control Co and keys control the start stop of inverter If there is no fault press 5 to enter jog running status Press to enter operation status Green LED indicator on is on which refers to that inverter is in operation status flashing refers to that inverter is in ramp to stop status 59 User Manual EM100 Mini Inverter F00 02 Ones Place 1 Terminal control Control command given by multi function input terminals RUN F R FJOG and RJOG See the description of F00 02 tens place for detailed control logic F00 02 Ones Place 2 Communication control Running command given by PC PLC via Communication modes See F10 Group for the communication parameters and Appendix A EM100 Modbus Communication Protocol F00 02 Tens place 0 Terminal RUN run F R forward reverse 2 wire sequence control mode 1 Terminal Xm is the running enabling terminal in this mode and terminal Xn defines the running direction See Table 6 1 for terminal function setting Table 6 1 Setting of 2 Wire Sequence Terminal Control
20. C00 03 Output Power 0 0 50 0 kW x C00 04 Estimated Motor Speed 0 20000 rpm x C00 05 DC Bus Voltage 0 1200 V x C00 06 Input Frequency 0 00 Fmax Hz x C00 07 Synchronous Frequency 0 00 Fup Hz x C00 08 Program Operation Section p x C00 09 Program Operation Time 0 60000 S x C00 10 PID Setting 0 60000 x C00 11 PID Feedback 0 60000 x X6 X5 X4 X3 X2 X1 C00 12 Input Terminal Status Monitoring external input x terminal logic status C00 13 Output Terminal Status Y1 Monitoring output x terminal logic status C00 14 VS Input Monitoring 0 00 10 00 V C00 15 IS Input Monitoring 0 00 20 00 mA C00 16 Inverter Heatsink 0 200 oc y Temperature C00 17 VP Input Monitoring 0 5 00 V x 57 User Manual EM100 Mini Inverter E00 Group Fault Monitoring Parameters 00 No fault SC Short circuit SOC Stable overcurrent SOU Stable overvoltage SLU Stable undervoltage ILP Input phase loss OL Inverter overload OL1 Motor overload OH Overheating E00 00 st 5nd ard The 1 2 3 Most OLP Output Phase Loss E00 01 00 Recent Fault Records EHt External Fault E00 02 oy EEd Inverter EEPROM failure StP Autotuning cancelled SrE Stator resistance error SIE Idling current error InP Internal failure PIdE PID feedback loss COE Communication overtime error SOFt Inverter soft start relay is off tbr Temperature sensor break Output Frequency a
21. For example the corresponding saving address of F00 09 is 0009H The saving address is prohibited for the function codes Function which are modified frequently Otherwise the EEPROM of Code inverter may be damaged and inverter will trip fault EEd For frequent modified function codes the function code address 2000H is to prevent the EEPROM of inverter from 2000H 3FIFH being damaged Due to frequent modification the value of Temporary this function code will not be saved at power failure Saving Address For example the primary numeric frequency setting F00 07 is frequently modified by communications The temporary saving address of F00 07 is 2007H ud a 4000H Refers to Appendix Table 1 HON 4100H Refers to Appendix Table 1 5 4 CRC Parity Sending equipment calculates CRC parity value first and then attaches it to the sending message Upon receipt of the message receiving equipment will calculate CRC parity value again and compare the operation result with received CRC parity value If the two values are different it indicates that there is error during transmission Calculation process of CRC parity 1 Define a CRC parity register and initialize it as FFFFH 113 User Manual EM100 Mini Inverter 2 Conduct XOR calculation between the 1 byte of sending message and the value of CRC parity register and then upload the result to CRC parity register Start from address code the start bit and stop bit will not be calc
22. Group Process PID Parameters PID control is a closed loop control mode which feedbacks the output signal of control object in the system to PID controller and then form closed loop by adjusting the output of controller after PID calculation PID control is to make the output value of control object in the system identical to the setting target value Based on the error between system setting target and feedback signal PID controller computes the control variables with proportion integration and differentiation The characteristics of each computing factor are as follows Proportion P Error Proportion control is a simplest control mode The output and input error signal of its controller is in proportional relation The stable errors of system output exist in proportional control mode only The stable error refers to the difference between Output me expected output of system and actual output Variables after system response is stable 3 l Control Integration I In integration control mode the output and I Control input error signal integration of controller is lt Control B t P Control in direct ratio It can eliminate stable error xL and keep the system away from stable ned errors after entering stable status but sharp changes cannocpe eked Figure 6 24 Function of PID Control Differentiation D In differentiation control mode the output and input error signal differentiati
23. Manual EM100 Mini Inverter 5 Parameter Tables 5 1 Format of Parameter Tables 14 groups of parameters of EM100 F00 F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 C00 and E00 F00 F11 function setting codes C00 group monitoring codes and E00 group fault monitoring codes Items in the Table Description Number Function code For instance F00 00 Function Name of the code explanation of code function Range Parameter setting list and range HOUR Hour min Minute S Second mS Millisecond Percentage Rated value Unit and rpm Revolutions per minute V Voltage A Ampere C degree Abbreviation Celsius kW Kilowatt mH Millihenry Q Ohm Hz Hertz kHz Kilohertz bps Bits per second Hz S Herz per second SQRT Square root MAX Maximum MIN Minimum Default Setting value after resetting defaults of function codes F00 22 e The parameter editing is permitted when the inverter is running T O The parameter editing is prohibited when the inverter is e di running X The parameter is read only 5 2 Parameter Tables No Function Range Unit Default Type F00 Group General Parameters Speed Reference F00 00 rae Frequency 0 00 Fmax Hz XXXXX X Input Monitoring 0 V F Open loop control 1 SVC F00 01 Drive Control Mode Ones place Start Stop control mode options 0 Inverter keypad 1 Terminal E0005 Start Stop Control 2 en 5
24. Mode 1 Terminal Setting Value Description Xm 1 RUN run Xn 2 F R forward reverse Xm and Xn are the multi function terminals of X1 X6 F02 00 FO02 05 and are on at PWL ON the terminal is on OFF the terminal is off K1 K2 Run Command pa OFF OFF Stop OFF ON Stop K2 ON OFF Forward ON ON Reverse Figure 6 1 2 wire Sequence Terminal Control Mode 1 F00 02 Tens place 1 Terminal RUN forward F R reverse 2 wire sequence control mode 2 It is the most commonly used 2 wire sequence control mode Terminal Xm and Xn define forward and reverse of motor See Table 6 2 for terminal function setting Table 6 2 Setting of 2 wire Sequence Terminal Control Mode 2 Terminal Setting Value Description Xm 1 RUN forward Xn 2 F R reverse Xm and Xn are the multi function terminals of X1 X6 F02 00 F02 05 and are on at PWL ON the terminal is on OFF the terminal is off K1 K2 Run Command K OFF OFF Stop OFF ON Reverse KZ ON OFF Forward ON ON Maintain pervious running status Figure 6 2 2 wire Sequence Terminal Control Mode 2 60 User Manual EM100 Mini Inverter 00 02 start stop selected as 2 wire sequence terminal control F00 02 01 or F00 02 11 when terminal RUN or F R is on inverter stops with PLC section cycling stop command Even control terminal RUN or F R is on the inverter will
25. Output Limit 10 00 100 00 96 100 00 e Set PID output percentage within the range of F09 11 F09 10 No Function Range Unit Default Type 2 2 0 0 100 0 F09 12 PID Feedback Loss 0 0 No detection on 0 0 Detection Value 4 feedback loss EU ID Feedback Loss 0 0 3000 0 S 1 0 Detection Time F09 12 F09 13 are for PID feedback loss detection If PID feedback PID feedback loss detection value F09 12 and lasting time PID feedback loss detection time F09 13 inverter trips PIDE PID feedback loss and will take the corrective action based on selected troubleshooting In order to prevent false alarm of PIDE trip please do not set F09 12 0 1 or 0 2 No Function Range Unit Default Type F09 14 PID Deviation Limit 0 0 100 0 926 0 0 e F09 14 When the PID error is within the range of F09 14 PID stops adjustment 6 11 F10 Group Communication Parameters EM100 supports Modbus protocol RTU format and processes single master multi slave communication network of RS485 bus No Function Range Unit Default Type 1 247 F10 00 Inverter Address 0 Broa astitig addieie 1 O Inverter address code is the address code allocated to each inverter when the inverter is connected to the PC PLC network Each address code is unique in this network The 96 User Manual EM100 Mini Inverter m
26. Receiving Sequence 0 2 3 4 5 6 7 8 9 Data 01H 06H 40H 00H 00H 01H DH CAH 6 4 Inverter No 01 stopped Write 0005H 4 to 000H address Transmitting Sequence 0 2 3 4 5 6 7 8 9 Data 01H 06H 40H 00H 00H 05H SCH 09H Receiveing Sequence 0 2 3 4 5 6 7 8 9 Data 01H 06H 40H 00H 00H 05H 5CH 09H 6 5 Inverter No 01 is at fault reset Write 0008H to 4000H address Transmitting Sequence 0 2 3 4 5 6 7 8 9 Data 01H 06H 40H 00H 00H 08H 9DH CCH Receiving Sequence 0 2 3 4 5 6 7 8 9 Data 01H 06H 40H 00H 00H 08H 9DH CCH Appendix Table 1 Control Command 1 Register Addresss 4000H Register Data Meaning Register Data Meaning 0000H Inactive Command 0006H Ramp to Stop 0001H Forward Running 0007H Coast to Stop 0002H Reverse Running 0008H Fault Reset 0003H FJOG 0009H Input Switch 0004H RJOG 000AH Not Used 0005H Slave inverter Stops O0BH Not Used Inverter Status 1 Register Addresss 4100H Register Data Meaning Register Data Meaning 0000H Parameter Setting 0004H Slave inverter Stops 0001H Slave inverter Runs 0005H JOG Stop 0002H JOG Running 0006H Fault Status 0003H Autotuning 0007H Factory Check 116 User Manual EM100 Mini Inverter Appendix B Accessories 1 Selecting Braking Resistor When inverter is in the process of operation if motor speed decreases too fast or motor load vibrates too fast the electric potential energy of motor will charge the internal
27. S 15 00 F06 04 Deceleration 2 0 01 600 00 S 15 00 Details refer to the description of F00 09 and F00 10 No Function Range Unit Defauli Type F06 05 UP DOWN 0 00 100 00 Unit Hg 200mS 1 00 Frequency Rate _ 0 00 Autorate integration In primary speed setting mode edit primary speed setting F00 07 via multi function terminal UP DOWN Unit Hz 200mS F06 05 0 00 In autorate integration mode edit F00 07 value slowly at beginning and then faster later based on the lasting time when terminal UP DOWN is on F06 0520 00 Edit numeric setting value as per UP DOWN rate set by F06 05 based on the lasting time when terminal UP DOWN is on calculate by Hz 200mS only round up no round off No Function Range Unit Default Type F06 06 Frequency Reach Signal FAR 0 00 20 00 Hz 5 00 e If multi function output or relay output is set as 1 FAR if absolute value of the difference between output frequency and input frequency of inverter is less than the setting value of F06 06 the corresponding output terminal is on See Figure 6 16 No Function Range Unit Default Type F06 07 FDT Increasing Threshold 0 00 Fmax Hz 30 00 O F06 08 FDT Decreasing Threshold 0 00 Fmax Hz 30 00 O 81 User Manual EM100 Mini Inverter If multi function output or relay output is set as 2 FDT when the output frequency of inverter rises to the FDT increasing
28. Setting F00 09 Acceleration Time 1 0 01 600 00 15 00 F00 10 Deceleration Timel 0 01 600 00 15 00 Maximum F00 11 Fmax 20 00 320 00 Hz 50 00 Frequency Upper Limit F00 12 Fup Fdown Fmax Hz 50 00 Frequency Lower Limit F00 13 Fdown 0 00 Fup Hz 0 00 Frequency Motor Running 0 Forward F00 14 0 Direction 1 Reverse 0 Reverse permitted F00 15 Reverse Control us 0 1 Reverse prohibited F00 16 F R Deadband 0 00 600 00 S 0 00 F00 17 Carrier Frequency 2 000 8 000 kHz _ 4 000 0 Fixed carrier 1 Random carrier 2 Fixed carrier which can be Random Carrier adjusted by carrier temperature F00 18 2 Mode and carrier current 3 Random carrier which can be adjusted by carrier temperature and carrier current Upper Carrier F00 19 2 000 8 000 kHz 8 000 Frequency Lower Carrier F00 20 2 000 8 000 kHz 2 000 Frequency 0 Do not save the frequency Saving Setting before power loss F00 21 i 0 Frequency Options 1 Save the frequency before power loss F00 22 Default Reset 0 Disabled 1 Reset default 0 FO1Group Motor Parameters 45 User Manual EM100 Mini Inverter F01 00 Motor Rated Power 0 40 655 35 kW XXXX O F01 01 Motor Rated Voltage 60 480 V XXX O F01 02 Motor Rated Current 0 1 100 0 A XXXXX O F01 03 Motor Rated Frequency 20 00 320 00 Hz XXXxx O F0
29. Sine Electric Co Ltd EM100 0R7 1B 0 75kW AC220V 4 8A User Manual EM100 Mini Inverter 2 3 Model Number List Table 2 1 EM100 Model Number List Motor Rated Output Rated Input Voltage Model No Power kW Current EM100 0R4 1B 0 4 2 8 EM100 0R7 1B 0 75 4 8 phase AC220V EM100 1R5 1B 15 8 0 EM100 2R2 1B 2 2 10 0 EM100 0R7 3B 0 75 2 8 EM100 1R5 3B 1 5 4 8 EM100 2R2 3B 2 2 6 2 3 phase EM100 4RO 3B 4 0 92 AC380V 415V EM100 5R5 3B 5 5 13 EM100 7R5 3B 7 5 17 EM100 011 3B 11 25 EM100 015 3B 15 32 2 4 Technical Specifications Table 2 2 EM100 Technical Specifications Items Specifications EM100 XXX 1B 1 phase 220V 20 50 60Hz 5 Input EM100 XXX 3B 3 phase 380V 415V 20 50 60Hz 5 Max Output Voltage 3 phase from 0 to Usuppiy Rated Output Current 100 rated current non stop output Output 150 rated current for 1 minute 180 rated Max Overload Current current for 10 seconds 200 rated current for 2 seconds Control Mode V F SVC Analog RS485 communication preset speed Speed Setting Mode keypad i Keypad control terminals 2 wire sequence Running Mode R Basic 3 wire sequence RS485 Control Frequency Control 0 00 320 00Hz Function Range Input Frequency Numeric input 0 01Hz Resolution Analog input 0 10 Hz Speed Regulation Range 1 50 Speed Control Accuracy
30. Speed 3 F08 02 5 ON OFF OFF Preset Speed 4 F08 03 6 ON OFF ON Preset Speed 5 F08 04 7 ON ON OFF Preset Speed 6 F08 05 8 ON ON ON Preset Speed 7 F08 06 Ce 1 Start Stop of preset speed running is defined by F00 02 E 2 When multi function input terminal setting value is 6 acceleration deceleration time of preset speed running is controlled and selected by the terminal 3 Preset speed running will be affected by whether terminal F R or RUN is ON in terminal start stop control mode If terminal F R is ON the preset speed is reverse speed 4 If reverse is required in the process of preset speed please set inverter start stop mode as terminal control mode and set F00 15 0 Reverse permitted 71 User Manual EM100 Mini Inverter No Function Range Unit Default Type X6 X5 X4 X3 X2 XI 0 0 0 0 0 0 i 0 Positive Logic Multi function Input AME e F02 06 Positive Terminals are on at OV off at 24V 000000 O Negative Logic 1 Negative Logic Terminals are off at 0V on at 24V X1 is LSB arrange in logical order the 7 and the 8 bits are not used 502 97 Multifunction Input i5 199 100 Jo Filter Times F02 08 X1 Input Delay Time 0 00 300 00 S 0 00 O F02 09 X2 Input Delay Time 0 00 300 00 S 0 00 O F02 06 Terminal Input Positive Negative Logic 0 Positive logic Terminals are on at OV off at 24V 1 Negative Logic
31. Therefore it is better to take flat cable The grounding cable should be as short as possible and the distance should be as close as possible between the grounding point and the inverter If motor power cable is the quad cable the grounding wire of quad cable must be grounded in the inverter side and the other side is connected to the grounding terminal of the motor The best grounding effect could be obtained if the motor and inverter have their separated grounding points If the grounding terminals of all parts are connected together in the control system the noise source formed by the ground leakage current would affect the other peripherals in the control system except inverter Therefore in the same control system the groundings shall be separated for the inverter and electrical devices such as computers sensors or audio In order to obtain lower HF impedance take the fixing bolts as the HF terminal connected to the cabinet back panel Remove the insulating paint on the fixing point at installation Laying grounding cables should be kept away from the wiring of noise sensitive device TO part while the grounding cable should be as short as possible Inverter Other Devices Inverter Other Devices 9 E P I ur E Figure 8 2 Correct Grounding Mode for Inverter and Other Devices Inverter Other Devices Inverter Other Devices PE PE
32. X F11 07__ Inverter Running Time User Monitoring min XXXXX X i i 0 Disabled F11 08 Running Time Control 1 Enabled 0 O F11 09 Setting Running Time 0 65535 HOUR 00000 O F11 06 Hours that inverter has run The parameters are only for reference and cannot be edited Running time is the time accumulation of operation status F11 07 Minutes within 1 hour that inverter has run The parameters are only for reference and cannot be edited F11 08 0 Running time control disabled F11 08 1 Running time control enabled if the setting operation time is up inverter trips InP Internal fault and cannot run F11 09 For controlling the operation time of inverter The permitted operation time F11 09 F11 06 No Function Range Unit Default Type F11 10 Distributor Password 0 65535 XXXXX O F11 11 Factory Password 0 65535 XXXXX O In order to prevent the key parameters from being edited and resulting in faults the parameters are only for professionals No Function Range Unit Default Type F11 12 Software Version XXXXX X The parameters are only for reference and cannot be edited C00 Group Monitoring Parameters When EM100 is running operation parameters can be acquired by checking monitoring parameters in COO Group Details of all monitoring parameters are read only 99 User Manual EM100 Mini Inverter No Function Range Uni
33. acceleration time of motor is longer than the setting time Check if the setting of F07 01 is excessively low o If the setting acceleration time is too long confirm its parameters 7 2 4 Excessively Long Deceleration Time e When dynamic brake enabled gt The brake resistance is too big The dynamic brake power is too small so the deceleration time is prolonged gt The setting value F06 12 of brake duty ratio is too small and the deceleration time is prolonged Increase the setting value of brake duty ratio gt The setting deceleration time is too long confirm its parameters e When overvoltage stall protection enabled gt Overvoltage stall protection acts when DC bus voltage exceeds overvoltage stall point F07 06 the output frequency remains unchanged When it is below overvoltage stall point F07 06 the output frequency drops continuously Therefore the deceleration time is prolonged gt The setting deceleration time is too long check its parameters 7 2 5 Inverter Overheating e Excessively heavy load gt Heavy load makes inverter work beyond its rated current for a long time The power of inverter shall be applicable to that of motor gt The motor rotor is blocked due to the failure of motor or load eExcessively high ambient temperature When the ambient temperature of inverter exceeds the permitted value the temperature might exceed the permitted highest value of inverter when it works in the rated status
34. as a circuit whenever two or more inverters are used synchronously See Figure 3 12 for the correct and incorrect grounding wirings 31 User Manual EM100 Mini Inverter vA X Inverter Inverter Inverter Inverter Inverter Inverter Figure 3 12 Grounding Wiring 3 2 9 Wiring Braking Resistor Install a braking resistor in EM100 for quick brake of motor and set the EM100 corresponding function code of inverter as Inverter Braking Resistor dynamic braking active Connect braking resistor to terminal PB do not connect to other terminals See Figure 3 13 for braking resistor installation Fi 3 13 Wiring Braking Resist See the Appendix B for braking resistor eure ia aaa aad selection 3 2 10 Wiring Control Circuit Terminals 3 2 10 1 Control Circuit Terminals The control circuit terminals of EM100 are located on the control PCBA 9 Analog input terminals Voltage input signals VS Current input signals IS Numeric input terminals X1 X2 X3 X4 X5 X6 Numeric output terminals EA EB EC Y1 Analog output terminal MO 9 Auxiliary power supply terminals 10V GND RS485 communication interface A A GND is the common signal port of VS IS X1 X2 X3 X4 X5 X6 MO and Y1 24V 10V vs IS m o Jano a ann xi IE RJ45 EA EB Figure 3 14 Control Circuit Terminal Block 32 User Manual EM100 Mini Inverter 3 2 10 2 Fun
35. connecting to 3 phase AC380V 415V power T L3 supply For 1 phase AC220V input inverter Terminal R L1 and S L2 are for connecting 1 phase AC220V input do not connect T L3 U V W AC output terminals of inverter for connecting to 3 phase induction motor Positive and negative terminals of internal DC bus PB Connecting terminals of braking resistor One end connected to and the other to PB Grounding terminal Remarks No phase sequence requirements on wiring of the input side of inverter 26 User Manual EM100 Mini Inverter 3 2 4 Standard Wiring of Main Circuit Braking Resistor PB s 3 R LI Ue T L3 Ww n Figure 3 5 Standard Wiring of EM100 Main Circuit 3 2 5 Wiring Main Circuit on Input Side E Installing a Circuit Breaker Install an air circuit breaker MCCB between the power supply and input terminals Choose a MCCB with a capacity of 1 5 2 times of inverter rated current The time features of MCCB should meet that of overheating protection of inverter 150 rated current 1 minute If single MCCB is shared by two or more inverters or other devices the contact of fault output relay shall be connected to power contactor coil so that the power supply will be turned off by the fault signals as shown in Figure 3 6 EM100 MCCB RILI amp S L2 MC 9 T L3 pon EB Fault OFF TRA Relay EC Contact
36. defining the adjusting range of auxiliary frequency F02 34 is for defining auxiliary frequency range F02 34 0 The upper limit of auxiliary frequency is primary frequency If auxiliary frequency primary frequency the auxiliary frequency is the primary frequency 6 4 F03 Group Output Terminal Parameters No Function Range Unit Default Type F03 00 Multi function Output Y1 F03 01 Relay Output R1 0 Inverter is running 1 Frequency reach signal FAR 2 Output frequency range detection FDT 3 Reverse running 4 Frequency reached upper limit 5 Frequency reached lower limit 6 Inverter fault 7 Inverter is ready to work 8 Overheating prealarm 75 User Manual EM100 Mini Inverter EM100 provides 2 programmable numeric output terminals 1 multi function output terminal and 1 relay output terminal 0 8 programming codes are available user can define the output quantity of output terminals 0 Inverter is running When the inverter is running Y1 or R1 is on 1 Frequency reach signal FAR When the deviation between the output frequency and setting frequency of inverter in the frequency reaching detection range Y1 or R1 is on Refer to description of F06 06 2 Frequency range detection FDT When output frequency of inverter FDT increasing threshold Y1 or R1 is on When output frequency of inverter returns the FDT decreasing threshold
37. device malfunctions Radio interference The high frequency electromagnetic waves generated by inverter and cable cause radio devices nearby to make noise when receiving signals See Figure 3 9 for installing a noise filter on the output side MCCB s O EM100 Invert r Noise Filter Radio Inductive Frequency Interference Interference Signal Line Control Device Figure 3 9 Installing a Noise Filter on the Output Side 29 User Manual EM100 Mini Inverter E Countermeasures Against Inductive Interference As stated previously except installing a noise filter all output cables can be routed through a grounded metal pipe to prevent inductive interference on the output side The distance between output cables and signal line should gt 30cm and the inductive interference will be reduced considerably as shown in Figure 3 10 MCCB Metal Pipe 2 2 7 yo MA o c Inverter Signal Line Control Device Figure 3 10 Countermeasures Against Inductive Interference E Countermeasures Against Radio Frequency Interference RFI RFI will be generated from the inverter as well as the input cable and the output cable Install noise filters on both input and output sides and shield inverter with an iron case to reduce RFI As shown in Figure 3 11 Iron Case MCCB po 2 2222l22 22 1 Metal Pipe SoM LB HL LT Noise EM100 Filte
38. if the power supply is within the rated voltage and rated current listed on the nameplate Ground the grounding terminals to avoid electric shock or fire and to lower noise interference Tighten the screws between terminal and its cable in case of sparkle caused by loose screws Do not connect control terminal before power off 1 Always turn off the input power supply before wiring Risk of electric shock or fire 2 Wiring must be performed by authorized and qualified personnel Risk of electric shock or fire 3 Be sure that the ground terminals are earthed Risk of electric shock or fire 4 Always verify the function of emergency stop terminal in work r after connecting Danger Risk of injury User shall take the responsibilities of wiring 5 Never touch the input or output terminals directly with bare hands or connect the terminals of inverter to the housing or connect the input terminals to output terminals Risk of electric shock or short circuit may occur 1 Always confirm if the voltage of AC input power supply matches the rated voltage of inverter Risk of injury or fire 2 Never perform voltage withstanding test Otherwise semi conductors and other devices can be damaged 3 Connect braking resistor or braking unit according to required wiring Risk of fire 4 Tighten terminals with screw drivers of specified torque Risk of fire 5 Never connect input power supply cable to output terminals U V
39. inputs is in terminal control mode Change it to keypad control mode gt Setting reference input frequency 0 Increase reference input frequency gt Abnormal power supply or control circuit problems e Control terminals RUN F R ON the motor does not run gt The external terminal start stop setting is disabled Check the setting of F00 02 gt Coast to stop terminal FRS ON Switch FRS OFF gt Control switch is disabled Check control switch gt Setting reference input frequency 0 Increase reference input frequency gt In 3 wire sequence control mode 3 wire sequence run stop control terminal is off switch iton e Motor can only run in one direction Reverse prohibited When F00 15 1 inverter is prohibited to reverse 103 User Manual EM100 Mini Inverter Motor reverses The output phase sequence of inverter is not identical to that of motor input When power is off the running direction of motor can be changed by switching any of the two connection wires on the output side of inverter or editing F00 14 without turning the power off 7 2 3 Excessively Long Acceleration Time eExcessively low setting of current limit When setting overcurrent limit is enabled if the output current of inverter reaches the setting current limit F07 01 then the output frequency will remain unchanged in the process of acceleration and it will rise continuously only until it is lower than the setting of F07 01 Therefore the
40. is a DC brake signal of external terminal at stop then the DC brake time takes the bigger value between the active time of the terminal and the setting time of F04 09 See Figure 6 14 for DC brake process at stop A Output Frequency Hi Timet DC Brake Quantity at Stop Run Command Figure 6 14 DC Brake Process at Stop 6 6 F05 Group V F Control Parameters No Function Range Unit Default Type F05 00 V F Curve Scaling See Table 6 15 35 F05 01 Frequency Base Fbase 20 00 320 00 Hz 50 00 O Description F05 00 0 Automatic torque boost F05 00 1 10 Fixed torque boost curve F05 00211 20 Oil pump motor boost curve F05 00 21 30 Synchronous motor boost curve F05 00231 34 Blower water pump boost curve F05 00 35 Customer defined V F curve scaling Figure 6 15 V F Curves F05 00235 Select a fixed V F boost curve the output of Ue is corresponding to the setting value of F05 01 79 User Manual EM100 Mini Inverter No Function Range Unit _ Default Type F05 02 Voltage 1 0 00 100 00 1 00 F05 03 Voltage 2 0 00 100 00 4 00 F05 04 Voltage 3 0 00 100 00 96 10 00 e F05 05 Voltage 4 0 00 100 00 16 00 e F05 06 Frequency 1 0 00 Frequency 2 1 00 F05 07 Frequency 2 Frequency 1 Frequency 3 9b 4 00 F05 08 Frequency 3 Frequency 2 Frequency 4 KA 10 00 e F05 09 Frequency 4
41. is a resistor limit of power consumption the longest operation time for 10 ED is 10S On 10S off 90S 2 Optional Installation Accessories No Item Reference Product Code No 1 Keypad Chassis See 2 6 4 for detail 63200129 2 Mounting Flanges SIZE3 See 3 1 7 for detail 21150176 3 Mounting Flanges SIZE4 See 3 1 7 for detail 21150177 117 User Manual EM100 Mini Inverter Appendix C FAQs and Solutions 1 Setting Frequency by Communications Inverter Trips Fault EEd When setting frequency by communications user can modify the setting frequency of F00 07 through register address 0007H Multi modification would damage the EEPROM of inverter and inverter will trip Fault EEd Temperary Solution Block Fault EEd through setting FO7 17 0100 0000 inverter can modify the frequency through communication Long term Solution If a parameter has to be edited frequently it shall be fulfilled by utlizing control command If the function code has to be edited it shall be finished by function code address tregister address 2000H For instance If the setting of F00 07 has to be edited frequently the register address 2007H has to be utilized See the table below for reference Write F00 07 30 00Hz the setting value of primary numeric frequency of Inverter No 01 Data transmitted OBB8H 3000 Address of Command Register Register the Slave Code Add
42. of 06H If error code detail is 11H it means the parameter is read only After responding to the error data receipt master can revise the responding program via resending data frame or based on the error message responded by the inverter 5 6 Details of 0x08 Circuit Diagnoses and Setting ALCUN Data Requested Response Data Indication of Sub function 0000H datal6 The same as the data requested Circuit Diagnosis 6 Example 6 1 Read the output frequency C00 00 of Inverter No 01 return 5000 1388H 50Hz Transmitting Sequence 0 1 2 3 4 5 6 F 8 9 Data 01H 03H 10H 00H 00H 01H 80H CAH Receiving Sequence 0 1 2 3 4 5 6 7 8 Data 01H 03H 02H 13H 88H B5H 12H 115 User Manual EM100 Mini Inverter 6 2 Write F00 07 30 00Hz the setting value of primary numeric frequency of Inverter No 01 Data transmitted OBB8H 3000 Transmitting Sequence 0 1 2 3 4 2 6 7 8 9 Data 01H 06H 20H 07H OBH B8H 34H 89H Receiving Sequence 0 2 3 4 5 6 7 8 9 Data 01H 06H 20H 07H OBH B8H 34H 89H 6 3 Inverter No 01 runs forward Write 0001H to 4000H address Transmitting Sequence 0 2 3 4 5 6 7 8 9 Data 01H 06H 40H 00H 00H 01H 5DH CAH
43. of the system E Installing a Surge Absorber Install a surge absorber for inductive loads electromagnetic contactors solenoid valves solenoid coils or electromagnetic circuit breakers nearby the inverter E Countermeasure for Excessively Large Leakage Current Only Applicable to the products of SIZE3 amp SIZE4 When the inverter is applied to the applications which are sensitive to leakage current for instance civil application malfunction of leakage protection switch is likely to occur Please loosen the screw anticlockwise on EMC filter capacitor WB Installing a Noise Filter on Power Supply Side To filter noise transmitted between power cable and the inverter and the impact on power grid caused by the noise produced by the inverter A special purpose noise filter is required for the inverter Correct vs incorrect installations of noise filters as shown in Figure 3 7 and Figure 3 8 MCCB v M Special ins Purpose EM100 Noise Inverter STN Filter EMC 9 Other Control co Devices Figure 3 7 Correct Installation of Noise Filter MCCB x omw 3p a Regular NEA Pe inverter 6 7e M Other Devices a a MCCB x so 34 EM100 Inverter OM so Regular other Noise Devices P Fitr LL J i b Figure 3 8 Incorrect Installation of Noise Filter 28 User Manual EM100 Mini Inverter
44. program operation sections finished as per the time and direction F08 07 Ones place 1 Inverter runs as per Preset Speed 7 after the operation of 7 program operation sections finished as per the time and direction F08 07 Ones place 2 After the operation of 7 program operation sections finished as per the time and direction inverter returns Preset Speed 1 in cycling operation When the cycling operation times reach the setting value inverter will stop F08 16 defines the cycling times F08 07 Ones place 3 After the operation of 7 program operation sections finished as per the time and direction inverter returns Preset Speed 1 in cycling operation and will cycle continuously unless giving a stop command Operation Stopped and Restart Options F08 07 Hundreds place 0 If external fault terminal is on in the process of program operation after power loss or fault occurred inverter enters operation status to run as per the section at stop including the section at stop the remaining running time and setting operation frequency F08 07 Hundreds place 1 If external fault terminal is on in the process of program operation after power loss or fault occurred then enter operation status program operation starts from Preset Speed 1 Running Direction Options F08 08 All Bits 0 Positive input motor forwards output is positive torque F08 08 All Bits 1 Negative input motor reverses output is negative torque If setting F00 15 as reverse permitte
45. voltage is too low n Inverter during running 1 Check grid voltage SOFE charge Relay 2 Rectifier of inverter is E aes d Ai damaged t b Temperature 1 Temperature sensor 1 Contact distributors or f sensor break detecting wire failure SINEE When inverter trips any above fault and if it is required to exit from fault status press STOP RESET key to reset and clear the fault If the fault is cleared inverter will return function setting status But if the fault is not cleared LED keypad will display present fault information 7 2 Common Fault and Troubleshooting After power is on due to improper function setting and incorrect wiring between inverter and external control terminals motor cannot conduct the expected performance 7 2 1 Parameter Setting Failures 9 Press or the displays of parameters remain unchanged Some parameters can only be edited when the inverter stopped 9 Press or the displays of parameters change but they cannot be saved Some parameters cannot be edited since they are locked 7 2 2 Abnormal Motor Operation e Press RUN key the motor does not run gt Start Stop is in terminal control mode Check the setting of F00 02 gt Coast to stop terminals FRS and GND are on Disconnect FRS from GND gt When the terminal Run Command Switched to Terminal is on the run command is only controlled by terminal at mean time Switch the terminal off Status combination of run command
46. 00 03 Speed Setting Mode 1 O e 1 Default voltage of analog voltage input terminal VS 0 10V 1 i 2 Default current of analog current input terminal IS 4 20mA 3 Preset speed setting mode is prior to primary speed setting mode No Function Range Unit Default Type 0 Auxiliary numeric frequency setting 1 VP keypad potentiometer 2 VS analog voltage input Auxilistv Speed terminal F00 04 UXDIary Speed 3 18 analog current input 0 O Setting Mode terminal 4 9 Not Used 10 Process PID 11 Program Operation 12 Wobbulation Control 62 User Manual EM100 Mini Inverter F00 04 For selecting auxiliary speed setting modes F00 04 0 Auxiliary numeric frequency setting mode defined by F00 08 parameters F00 04 1 VP keypad potentiometer defines the setting frequency F00 04 2 Analog terminal VS voltage defines the setting frequency F00 04 3 Analog terminal IS current defines the setting frequency F00 04 4 9 Not used F00 04 10 Process PID setting frequency defines the setting frequency See F09 Group for process PID setting parameters F00 04 11 Program operation setting frequency defines the setting frequency See F08 Group for program operation parameters F00 04 12 Wobbulation operation setting frequency defines the setting frequency See F06 Group for wobbulation operation parameters No Function Range Unit Default Type 0 Primary spee
47. 000 hours Cooling fan Replace the cooling fan Clean any dirt and dust off with Power Components Are they dusty an air gun using dry air at a pressure of 4 6kg cm Are there any irregularities Electrolytic Capacitor y P such as discoloration or odor Replace the capacitor In order to keep the inverter operating normally over a long period of time periodic maintenance and replacement are required for the internal parts according to their service lives Periodic maintenance standards vary from the inverter s service environment and applications See Table 9 2 for the part replacement guidelines Table 9 2 Part Replacement Guidelines 109 User Manual EM100 Mini Inverter Parts Standard Replacement Period Cooling Fan 2 3 Years Electrolytic Capacitor 4 5 Years PCBA 5 8 Years The standard replacement period is based on the following application conditions Ambient temperature 30 C Yearly average Load factor 80 maximum Operation rate 12 hours maximum per day 9 2 Outline of Warranty SINEE will provide warranty service under following circumstances 1 Warranty is only for inverter 2 Authorized distributors of SINEE will take responsibilities for local services within 12 months warranty period 3 There is a maintenance charge for any following damage occurred in 12 months Due to improper operation Due to unauthorized installation environ
48. 00Hz please take the endurance of mechanical devices into consideration W Mechanical Vibrations Inverter may encounter mechanical resonance point of the load device at certain output frequencies which can be avoided by setting the skip frequency parameters of the inverter W Motor Heat and Noise Since output voltage of inverter is PWM wave and contains a certain amount of harmonics so that the temperature noise and vibration of the motor will be higher than those when the inverter runs at grid power frequency E Piezosistor or the Capacitor Improving Power Factor on Output Side The inverter outputs PWM wave do not install capacitor to improve power factor or piezosistor for lightning protection on output side Otherwise it will trigger inverter instantaneous overcurrent or even damage inverter W Applied with the Rated Voltage Apply EM100 with the rated voltage Failure to comply will damage inverter If required take a transformer to boost or step down voltage W Do Not Apply a 3 Phase Input Inverter to 2 Phase Input Applications Do not apply a 3 phase input EM100 inverter to 2 phase input applications Otherwise it will result in faults or damage inverter W Lightning Protection EM100 has integrated lightning over current protection device which has certain self protection capacity against the lightning Additional protection devices have to be installed between inverter and power supply in the area where lightning occurs frequentl
49. 1 0 User Manual EM100 Mini Inverter Acceleration Deceleration Time 0 01 600 00 seconds V F Features Rated output voltage 5 100 adjustable Frequency base 20 00 320 00Hz adjustable Torque Boost Automatic torque boost fixed torque boost curve customer defined V F curve scaling Start Torque 150 1Hz AVR is active while output voltage remains AVR unchanged if input voltage is varying Accuracy 10V at rated input voltage Automatic Current Limit Automatically limit output current avoid frequent overcurrent trip DC Brake Brake time 0 30S Brake current 150 rated current Signal Input Source Numeric analog voltage analog current preset speed simple PLC Modbus communication wobbbulation frequency and PID Primary frequency setting and auxiliary frequency setting integrated and terminal switch Auxiliary Power Supply 10V 10mA 24V 50mA Numeric Input Terminal Internal electrical impedance 27kQ Acceptable external input 0 20V the terminal is on at low level Maximum input frequency 1kHz 6 numeric programmable input terminals user can define terminal functions via function code Input Output Function Analog Input Terminals 1 voltage input 0 10V and another input can be configurated as a current input 4 20mA or a voltage input 0 10V Input impedance voltage input 1MQ current input
50. 1 04 Motor Rate Speed 1 20000 rpm XXXXX O 0 Y Wiring F01 05 Motor Wiring Mode p X Oo 1 A Wiring Motor Rated F01 06 0 70 0 95 XXX O Power Factor F01 07 Motor Efficiency 70 00 97 00 XXXXX O F01 08 Idling Excitation Current 0 1 100 0 A XXXXX O F01 09 Stator Resistance R1 0 01 300 00 Q XXXXX O F01 10 Rotor Resistance R2 0 01 300 00 Q XXXXX O por 11 Stator amp Rotor Mutual f6 1 3000 0 mH xxxxx O Inductance Lm roi Peakage Inductance o 001 1 000 XXXXX O Coefficient 0 No autotuning F01 13 Autotuning Parameters l Staionary autotuning 0 O 2 Rotational autotuning F02 Group Input Terminal Parameters Multi function Input 0 No function F02 00 ZIBUN 1 RUN Run 1 ig 2 E R Forward Reverse Multi function Input j F02 01 X2 FR 3 Preset Speed Terminal 1 2 O EHE 4 Preset Speed Terminal 2 F02 02 Multi function Input 5 Preset Speed Terminal 3 3 O X3 D1 6 Terminal for switching Multi function Input acceleration deceleration time F02 03 4 O X4 D2 1 amp 2 Multi function Input T Coast to stop F02 04 X5 D3 8 FRS Inverter tant reset 5 O 9 FJOG Forward jog 10 RJOG Reverse jog 11 Terminal UP F02 05 Multi function Input 12 Terminal DOWN O X6 FRS 13 UP DOWN Clearing 14 Acceleration Deceleration prohibited 46 User Manual EM100 Mini Inverter 5 3 wire sequence run stop control Pulse stop 6 DC brake input command at stop 7 Switch run command to ter
51. 1 12 13 d mt wm Frame SIZE3 138 223 170 157 37 261 249 99 5 5 84 81 SIZE4 156 290 190 177 37 329 317 142 20 131 70 Remarks Size of s mounting hole Size of depth Remarks Instruction of assembling the flange Assemble the flange left and right on the left and right sides of EM100 first fasten the screws on the top and at the buttom locate the inverter with flange into the mounting hole and tighten the screws to finish the assembly m Hl d aM su 19 User Manual EM100 Mini Inverter 3 1 8 Disassembly and Assembly of Keypad a Disassemble keypad See following Figure Push the buckle on the keypad in Direction 1 first and then lift up the keypad in Direction 2 b Assemble keypad See following Figure Place keypad in the slot in Direction 1 and then press the keypad in Direction 2 until it clicks into right place 20 User Manual EM100 Mini Inverter 3 1 9 Disassembly and Assembly of Terminal Cover a Disassemble terminal cover remove terminal cover in the direction as shown in the Figure below b Assemble
52. 12 F11 Group User Parameters No Function Range Unit Default Type Paimen 0 Parameter setting permitted F11 00 ae 1 Parameter lock 0 0 O Seine Comme 2 Parameter lock 1 F11 00 UserPassword 0 65535 XXXXX O 0 Editable via keypad and Parameter RS485 E Editing Mode Editable via keypad 1 S 2 Editable via RS485 Parameter Setting Control F11 00 0 Parameter setting permitted F11 00 1 Parameter lock O Except F00 07 and F11 00 rest of the parameters cannot be edited Parameter lock 1 Except F11 00 rest of the parameters cannot be edited until the parameter is unlocked 98 User Manual EM100 Mini Inverter User Password F11 01 is for setting a password to start password protection function to prevent parameters from being edited by non professionals If the new password is 0 the password function is disabled Parameter Editing Mode F11 02 0 Editable via keypad and RS485 F11 02 1 Editable via keypad F11 02 2 Editable via RS485 No Function Range Unit Default Type F11 03 _ Inverter Rated Power 0 40 22 00 kW XXXX X F11 04 Inverter Rated Voltage 60 480 V XXX X F11 05 Inverter Rated Current 0 1 100 0 A XXXXX X The parameters are only for reference and cannot be edited Please verify the parameters with the nameplate before operation No Function Range Unit Default Type F11 06 _ Inverter Running Time User Monitoring HOUR XXXXX
53. 22 75 40 EM100 1R5 3B SIZE 13 22 85 40 EM100 2R2 3B 13 22 105 40 EM100 4R0 3B 13 22 150 40 EM100 5R5 3B 31 2 53 174 45 EM100 7R5 3B MES 31 2 53 252 45 EM100 011 3B SIZE4 84 8 144 362 56 EM100 015 3B 84 8 144 520 56 Remarks 1 The values listed in the table refer to that the HDC and the MAF required when single EM100 is mounted in an enclosed space 2 The HDC is calculated based on the rated voltage rated current and preset carrier frequency of each model 3 If multi EM100 has to be installed in an enclosed space please add HDC and MAF 3 1 4 4 Load Shedding Curve Carrier Frequency Hz 8K K een IT M 2K e ER Temperature C 3 1 5 Installing with Screws a 4 hole Installation See Overall and Installation Dimensions for the dimensions of 4 hole Hole a Refer to Figure a and punch 4 holes on the installation panel Put the inverter against the panel and mate 4 holes and then tighten screws in the 4 holes Tighten any of the 2 screws in 16 User Manual EM100 Mini Inverter diagonal position tighten 4 holes with screws for strengthened installation Screw size M4xL L gt 12mm tightening torque 1N m 10 M5 screw with plain gaskets is applicable to the models with Frame SIZE3 amp 4 Hole a O O 2j 1 5 et U Hole a zit 9 100769 a m n Ji So J X
54. 250Q Accuracy 0 296 Numeric Output Terminal 1 programmable OC output Max load capacity 50mA 24V Output frequency range 0 1kHz 1 programmable relay output EA NO EB NC EC Common port User Manual EM100 Mini Inverter Contact capacity 3A 250VAC Power factor gt 0 4 or 1A 30VDC Analog Output Terminal 1 programmable analog output terminal output 0 10V Max load capacity 2mA Accuracy 0 1V Display LED 5 bit display 8 input keys Protection Protections Overcurrent overvoltage input output phase loss output short circuit overheating and etc Application Conditions Installation Site Indoor with altitude less than 000 meters free from dust and corrosive gas and direct sunlight Ambient Temperature 10 C 40 C In the temperature range 40 C 50 C the rated output current is decreased by 1 for every additional 1 C 20 90 RH no condensation Vibration lt 0 5g Storage Temperature 20 C 465 C Installation Method Wall mounting flush mounting SIZE3 amp 4 See 3 1 5 7 for detail Protection Grade IP20 Cooling Method Forced air cooling Operation Noise 38 56dB A See 3 1 4 3 for detail Safety Standard IEC61800 5 1 2007 EMC Standard IEC61800 3 2004 10 User Manual EM100 Mini Inverter 2 5 EM100 Outlook Housing Upper DIN Rail Release Bu
55. 3 6 wiring of main circuit on input side for selecting input leakage breaker 8 3 2 Electromagnetic Interference and Installation Precautions 1 The earth wires of the inverter and other electric products shall be well grounded 2 The input and output power cables of the inverter and weak current signal cables e g control signal cable shall not be arranged in parallel and vertical arrangement is preferable The output power cables of the inverter are recommended to employ shield cables or steel pipe shielded cables and the shielding layer shall be grounded reliably The signal cables are recommended to employ twisted pair shielded control cables and the shielding layer shall be grounded reliably 4 When the length of motor cable is longer than 50 meters the output filter or reactor is required Ww 106 User Manual EM100 Mini Inverter Motor Power Cable Metal Housing Metal Housing Input Power Cable i uem Control Signal Cable PE A PE Figure 8 1 Wiring and Shielded Grounding 8 3 3 Grounding 1 2 Ww CA Inverter and other devices shall be grounded If a common grounding point is required single point grounding is suggested and common grounding cable is not recommended A grounding cable with large cross section shall be taken for ensuring low grounding impedance For the cables with the same cross sectional area high frequency impedance of flat conductor is smaller than that of a round conductor
56. 5 08 Frequency 3 Frequency 2 Frequency 4 10 00 e F05 09 Frequency 4 Frequency 3 100 00 16 00 e Open Loop Sli Fos o P SCP gt P 0 00 200 00 100 00 Compensation Stator Voltagedrop F05 11 Compensation 0 00 100 00 80 00 Gain Excitation Boost F05 12 0 00 300 00 6 180 00 Gain Oscillation F05 13 0 00 100 00 10 00 Suppression Overmodulation F05 14 1 00 1 10 1 00 Level 0 Disabled 1 Enabled 2 AVR is disabled if the DC bus F05 15 AVR 0 O voltage gt the rated voltage of DC bus and it will be enabled if the DC bus voltage lt the rated voltage of DC bus F06 Group Auxiliary Function Parameters F06 00 Jog Numeric Frequency 0 00 Fmax Hz 5 00 e F06 01 Jog Acceleration Time 0 01 600 00 S 15 00 F06 02 Jog Deceleration Time 0 01 600 00 S 15 00 F06 03 Acceleration 2 0 01 600 00 S 15 00 F06 04 Deceleration 2 0 01 600 00 S 15 00 0 00 100 00 UP DOWN F06 05 Unit Hz 200mS 1 00 e Frequency Rate i i 0 00 Autorate integration Frequency Reach Signal e F06 06 0 00 20 00 Hz 5 00 FAR F06 07 FDT Increasing Threshold 0 00 Fmax Hz 30 0000 F06 08 FDT Decreasing Threshold 0 00 Fmax Hz 30 0000 F06 09 Output Voltage 5 00 100 00 100 00 e 0 Disabled 1 Enabled F06 10 Dynamic Brake Control 1 O 2 Enabled at running 3 Enabled at deceleration 50 User Manual EM100 Mini Inver
57. Derating of fixed carrier Inverter can adjust carrier value based on F00 17 carrier temperature and carrier current F00 18 3 Derating of random carrier Inverter can adjust carrier value based on random carrier carrier temperature and carrier current Carrier temperature adjustment refers to that inverter can adjust carrier frequency automatically based on its temperature Carrier current adjustment refers to that inverter can adjust carrier frequency based on its current automatically 67 User Manual EM100 Mini Inverter No Function Range Unit Default Type 0 Do not save the frequency Saving Setting before power loss PUE Frequency Options 1 Save the frequency before 9 O power loss 0 Disabled F00 22 Default Reset 1 Reset default 0 O Saving Setting Frequency Options F00 21 0 Do not save the frequency before power loss F00 21 1 Save the frequency before power loss When power loss occurs inverter will save primary numeric frequency auxiliary numeric frequency and program operation sections time cycling times Default Reset F00 22 1 Reset default Reset defaults of all parameters in F00 F02 F10 Group and F00 22 0 automatically after resetting completed Remarks Motor parameters F01 Group and user parameters F11 03 F11 12 Group will not be reset to defaults if conducting default reset 6 2 F01 Group Motor Parameters No Function
58. E 485 485 RS485 RS232 Converter 232 232 Interface PC PLC RS232 Communication Figure 3 21 Connecting Inverter to PC PLC via RS485 RS232 Converter Remarks For the applications with serious electromagnetic noise please ground GND of each communication point together 3 2 10 7 Size of Control Circuit Cable and Screw To lower interference and attenuation of control signal the cable length of control signal should be in a maximum of 50m and the distance should be in a minimum of 30cm between the signal cable and the power cable Shielded twisted pair cable shall be used when inputting analog signal externally Table 3 5 Control Circuit Terminal and Cable Size Tightening Cable Screw Terminal Size Torque Diameter Cable Type N m mm2 24V VS IS X1 X2 X3 X4 X5 X6 M3 Me t 055 125 EA EB EC Y1 M0 10V A A CE PONDE SOE a Shield Remarks ation 05 06 wisted pair GND M3 See point 1 of 0 5 2 0 Cable Remarks Remarks 1 Please follow the size requirements of tightening torque stated in Table 3 3 strictly The wiring terminal wound be broken if the tightening torque is too big Recommended screwdriver for tightening PHO cross screwdriver or cross screwdriver of industrial Grade 0 The diameter of screwdrive shaft 3mm or flathead screwdriver The head width 3 0 3 5mm Take pin terminal or cable strip length by 5 7mm for connect
59. EM100 Mini Inverter multi function output terminal function options See Figure 3 18 for wiring of OC output terminal EM100 a Ye Relay c GND6 24V 20 T Figure 3 18 Wiring Multi function Output Terminal with External Power Supply Remarks When connecting to inductive components Like relay coil connect fly wheel diode in anti parallel 3 2 10 6 Wiring Communication Terminal 1 Refer to the Figure 3 19 for connecting single inverter to PC PLC A Q H 5 H 8 0 485 PC PLC RS485 Communication Interface di A O 1 0 485 Figure 3 19 RS485 and Single Inverter Connection 2 Refer to the Figure below for connecting multi inverter to PC PLC When PLC communicates with multi inverter connect the RS485 Communication interface A of inverters to A A to A Only switch S1 ON S1 switch is the terminal resistor of the inverter on the far end start internal 120Q terminal resistor See Figure 3 20 for connecting multi inverter to PC PLC PC PLC RS485 Communication Interface Shielded Twisted pair Cable EM100 Figure 3 20 RS485 and Multi inverter Connection 35 User Manual 3 Refer to the Figure 3 21 for connecting inverter to PC PLC via RS485 RS232 EM100 Mini Inverter converter A oii EM100 RES IN si A ie gt OFF P
60. Frequency 3 100 00 1600 e F05 00 35 Customer defined V F curve scaling user can set frequency and voltage points from F05 02 F05 09 No Function Range Unit Default Type F05 10 Open Loop Slip Compensation 0 00 200 00 96 100 00 Motor rotor speed will reduce as load increases Start slip compensation to ensure motor rotor speed close to synchronous speed with the rated load and increase setting value of F05 10 appropriately when motor speed is lower than the target value F05 10 0 slip compensation is disabled No Function Range Unit Default Type F05 11 Stator Voltagedrop Compensation Gain 0 00 100 00 80 00 e F05 12 Excitation Boost Gain 0 00 300 00 180 00 e Stator voltagedrop compensation is to compensate voltagedrop produced by stator resistance and connecting cable No Function Range Unit Default Type F05 13 Oscillation Suppression 0 00 100 00 0 00 If output current is not stable oscillation suppression is applied to limit current oscillation and to avoid overcurrent triggered by current oscillation when motor s to reduce vibration of motor and mechanical devices arts It is also used No Function Range Unit Default Type F05 14 Overmodulation Level 1 00 1 10 1 00 Overmodultaion level If grid voltage is too low in order to help the output vol
61. Hz 25 00 e F08 06 Preset Speed 7 0 00 Fmax Hz 30 00 e Ones place Options of program operation mode 0 Monocycle 1 Operate as per Preset Speed 7 after F08 07 Program Operation Tonocycle 00 O Mode 2 Limited times of continuous cycle 3 Continuous cycle Tens place Options of stop and restart 0 Operate from the period when it stops 1 Operate from Preset Speed 1 T7 T6 T5 T4 T3 T2 T1 Program 0 0 0 0 0 0 0 Operation F08 08 Disi 0 Forward 1 Reverse 1000000 O HERE T1 is LSB arrange in order the 8 pit is Setting k not used Program Operation F08 09 0 60000 S 30 e Time T1 Program Operation F08 10 0 60000 S 30 Time T2 Program Operation F08 11 i 0 60000 S 30 Section T3 Program Operation F08 12 0 60000 S 30 e Time T4 Program Operation F08 13 0 60000 S 30 Time T5 Program Operation F08 14 0 60000 S 30 Time T6 F08 15 Program Operation 0 60000 S 130 e 54 User Manual EM100 Mini Inverter Time T7 Speed Cycli F08 16 pee CE 1 60000 1 Times F09 Group PID Parameters 0 Numeric PID setting PID Reference 1 Terminal VS F09 00 0 O Setting Mode 2 Terminal IS 3 Terminal VP F09 01 PID Numeric Setting 0 0 100 0 50 0 e 0 Terminal VS F09 02 PID Feedback Options 0 O 1 Terminal IS F09 03 PID Setting Feedback Scale 0 60000 1000 e PID Regulator Positive 0 Positi
62. NER GREEE RE Figure 4 6 Procedures of Viewing and Editing Operation Monitoring Parameters 4 2 5 Keypad Potentiometer If the speed setting mode of inverter is in VP keypad potentiometer setting mode when F00 03 1 adjust setting frequency value by adjusting keypad potentiometer 4 2 6 Shortcut Key Operation When inverter is in operation or stop status press monitoring display value displays in a cycle with output frequency C00 00 gt Output voltage C00 01 gt Output current C00 02 gt DC bus voltage C00 05 When inverter is in operation or stop status and keypad display is on the sub menu of monitoring code group press or the keypad will display setting value of F00 07 primary numeric frequency which will assist user to edit setting frequency If there is no operation with keypad for 5 seconds keypad display will return the sub menu of monitoring code group Edit setting frequency by press or in operation status or stop status 41 User Manual EM100 Mini Inverter 4 2 7 Fault Reset Monitoring Select a code from E00 00 E00 05 to view its parameter value on sub menu of fault monitoring For instance see Figure 4 7 for the procedures to view E00 02 parameter Referring to Figure 4 7 press or in fault monitoring status to view each fault status and switch to fault code to view the last 3 faults status by pressing aa STOP After clearing fault press E3 to reset parameter setting status from
63. PE PE L X aly x Figure 8 3 Incorrect Grounding Mode for Inverter and Other Devices 8 3 4 Handling the EMI of the peripherals on the inverter The electromagnetic interference is generated because of relays contactors and electromagnetic brakes installed nearby the inverter When the inverter has malfunction due to EMI following methods are recommended 1 Install surge absorber on the devices generating interference 2 Install EMC filter on the input power cable of inverter refer to 8 3 7 for specific operations procedures 107 User Manual EM100 Mini Inverter 3 The control signal cable and the detection line of the inverter employ shielded cable or twisted pair cable and the shielding layer shall be grounded reliably 8 3 5 Handling the EMI of the Inverter on the Peripherals These interferences include two types one is radiation interference of the inverter and the other is conduction interference of the inverter Refer to the following methods for handling different interferences 1 For the measuring meters receivers and sensors their signals are generally weak If they are placed nearby the inverter or together with the inverter in the same control cabinet they are easy to encounter interference and thus malfunctions are generate The following methods are recommended Put in places far away from the interference source Do not arrange the signal cables with the power cables in parallel and never bind them
64. Prolong the deceleration short time 1 Input power phase loss 2 Wiring terminal of input 1 Check input power supply Stable power is loose 2 Tighten screws on input SL u Undervoltage 3 Voltage fluctuation of input terminals 8 power is too big 3 Check air switch and 4 Switch contact of input contactor power is aging 1 Check input power supply Il 2 Check wiring of input L p up x Ld Input power phase loss power supply 3 Check if wiring terminal is loose 1 Acceleration deceleration 1 Prolong acceleration mu Inverter time is too short deceleration time uc Overload 2 The setting value of torque 2 Reduce setting value of boost is too big in V F control torque boost 101 User Manual EM100 Mini Inverter mode 3 Replace with the inverter 3 Load is too heavy which is applicable to the load 1 If motor protection Loeviherpatameten arameter F07 11 setting is correctly p Nt 2 Reduce load and check ue Motor proper hanical conditions of ws Overload 2 If load is too heavy or motor srs CODOHHODS D rotor is blocked Ne ts y 3 Select inverter in high 3 Inverter is not applicable power rating 1 Ambient temperature is too M The service eraronment high of inverter should meet n Heatsink 2 Poor ventilation Quir mens LI H 2 Improve environmental Overheating 3 Cooling fan is broken down 4 The temperature sensor on the heatsink is short circuit ve
65. Range Unit Default Type Ones place Fault retry times 0 Fault retry prohibited 1 3 Fault retry for 1 2 and 3 times F07 12 Fault Retry Control 4 Unlimited fault retry 00 O Tens place In the process of fault retry fault output terminals 0 Off 1 On F07 13 Fault Retry Timelag 0 01 30 00 S 0 50 O F07 14 Timelag without 0 01 30 00 S 1000 O Fault Fault Retry Times F07 12 Ones Place 0 Fault occurs in the process of operation inverter will not reset automatically and it requires manual reset F07 12 Ones Place 1 2 3 Fault occurs in the process of operation inverter stops output After fault cleared inverter resets fault automatically and restarts operation 1 2 3 times The time that inverter takes to run without fault is over F07 14 and the fault retry times resets to the setting value of F07 12 ones place If fault retry is over 1 2 3 times fault still occurs and then there is no automatic fault reset F07 12 Ones Place 4 Fault occurs in the process of operation inverter stops output After fault cleared inverter resets fault automatically and restarts operation until operating normally External Output at Fault Retry F07 12 Tens place 0 During the period of fault retry fault output terminal and fault relay are disabled F07 12 Tens place 1 During the period of fault retry fault output terminal and fault relay are enabled Fault Retry Timelag F07 13 controls the tim
66. Range Unit Default __ Type F01 00 Motor Rated Power 0 40 655 35 kW XXXX O F01 01 Motor Rated Voltage 60 480 V XXX O F01 02 Motor Rated Current 0 1 100 0 A XXXXX O F01 03 Motor Rated Frequency 20 00 320 00 Hz XXXXX O F01 04 Motor Rate Speed 1 20000 rpm XXXXX O F01 05 Motor Wiring Mode AL X Q F01 06 Motor Rated Power Factor 0 70 0 95 XXX O F01 07 Motor Efficiency 70 00 97 00 XXXX O Remarks When inverter connects to motor at the first time set all parameters as per motor nameplate before operation starts No Function Range Unit Default Type F01 08 Idling Excitation Current 0 1 100 0 A XXXXX O F01 09 Stator Resistance R1 0 01 300 00 Q XXXXX O F01 10 Rotor Resistance R2 0 01 300 00 Q XXXXX O EN 70075 Rotor Mutual 0 1 3000 0 mH XXXX O Inductance Lm DE o Inductance 0 001 1 000 XXXX O Coefficient User cannot know motor parameters F01 08 F01 12 please obtain these parameters by autotuning Before autotuning motor parameters inverter will set motor nameplate parameters Set by F01 00 F01 07 as the standard motor parameters automatically See Figure 6 8 for the T equivalent model of the motor 68 User Manual EM100 Mini Inverter RI Li Lm R2 L2 Lm f Dn Ul 1 s s R2 b Lm Figure 6 8 T Equivalent Model of 3 phase AC Induction Motor R1 L1 R2 L2 Lm and Ip in Figure 6 8 refers to stator resistance stator inductan
67. UN Green On the inverter is running Flashing the inverter is stopping STOP Red On the inverter fails F R Red Off Forward Status Indicator On Reverse A Red Present display data unit is A V Red Present display data unit is V A and V are on simultaneously if the unit is Hz A and V are off if displaying other units JO OOOO UN Keypad Potentiometer Regulate speed as per analog value 4 2 Function Code Check and Editing Method There are 5 keypad operation modes of EM100 function setting operation monitoring fault monitoring jog operation and start stop See Table 4 2 for keypad operation modes and the functions Table 4 2 Keypad Operation Modes Keypad Operation Mode Key Function 1 Display edit save reset and lock the function code and its parameters 2 Reset default of the parameters 3 Edit relevant parameter when the inverter is running Function Setting wn Monitor C00 00 C00 17 parameters when the inverter is Operation Monitoring running 1 Output frequency DC bus voltage and output current Fault Monitoring when fault occurs 2 The last 3 faults In setting status press JOG key the inverter runs as per the Jog Operation jog numeric frequency Release the JOG key the inverter stops Press RUN and then release in keypad start stop mode Start Stop inverter starts to run Press STOP RESET button in operation status inverter sto
68. User Manual EM100 Mini Inverter Preface Thank you for purchasing EM100 series mini inverter Document No 31010008 Version No 103 Issue Date MAR 04 2014 EM100 mini inverter is a compact intuitive reliable and performing AC variable speed drive for 3 phase induction motors This manual offers the general information of installation wiring function parameters daily maintenance and fault diagnosis of EM100 mini inverter It is the duty of any user to perform the appropriate correct installation or configuration of the optional parameters of the devices Neither SINEE nor its distributors shall be responsible or liable for misuse of the information contained herein or mismatching the inverter with the motor In the interests of commitment to a policy of continuous development and improvement SINEE reserves the right to update the specifications of the product or its performance or the content herein without notice More updates and information are available at www sinee cn User Manual EM100 Mini Inverter Content PREFACE CONTENT 1 SAFETY INFORMATION 1 1 SAFETY PRECAUTIONS 1 2 PRECAUTIONS 2 OVERVIEW 2 1 VERIFYING PRODUCT 2 2 MODEL NUMBERING SCHEME AND NAMEPLATE 2 3 MODEL NUMBER LIST 2 4 TECHNICAL SPECIFICATIONS 2 5 EM100 OUTLOOK 2 6 OVERALL AND INSTALLATION DIMENSIONS 3 INSTALLATION eeeeeccese cene iain 3 1 MECHANICAL INSTALLATION 3 2 WIRING 4 KEYPAD OPERATION
69. X4 D2 ick 4 O F02 04 Multi function Input X5 D3 5 O F02 05 Multi function Input X6 FRS 8 O Table 6 6 Function of Multi function Input Terminals Setting T n Value Function Description 0 No function To block terminal if terminal hardware failure occurs 1 RUN run If start stop control mode is in terminal control mode 69 User Manual EM100 Mini Inverter F00 02 1 4 and if the terminal is on the inverter will perform RUN functions as per setting value of terminal control mode If start stop control mode is in terminal control mode 2 F R Forward F00 02 14 and if the terminal is on the inverter will Reverse perform F R functions as per setting value of terminal control mode Preset Speed MU 3 Define 3 function input terminals as preset speed Terminal 1 terminals in preset speed control mode Select a Preset Speed 4 Terminal 2 corresponding preset frequency in F08 00 F08 06 as present setting frequency via the integrated code of these Preset Speed 5 3 terminals Terminal 3 Terminal for Acceleration deceleration time 1 2 set by F00 09 F00 10 F06 03 F06 04 Select corresponding acceleration Switchi un E deceleration time 1 2 via acceleration deceleration 6 Acceleration s m terminal status Select acceleration deceleration time 1 if Deceleration A AE CAES P terminal is off and acceleration deceleration tim
70. afety messages that follow this symbol to avoid possible injury or a risk of damage to the products or other devices 1 Caution This is the safety alert symbol It is used to alert you to 1 1 Safety Precautions Before Installation AN Danger 1 Do not install the product if the package is with water or component is missing or broken 2 Do not install the product if the label on the package is not identical to that on the inverter gt Danger 1 Be careful of carrying or transportation Risk of devices damage 2 Do not use damaged product or the inverters missing component Risk of injury 3 Do not touch the parts of control system with bare hands Risk of ESD hazard Installation AN Danger 1 Installation base shall be metal or other non flammable material Risk of fire 2 Do not unscrew the fixing bolts especially the bolts with red mark I Z AN Caution 1 Do not leave cable strips or screws in the inverter Risk of inverter damage 2 Install the product at the place with less vibration and no direct sunlight 3 Consider the installation space for cooling purpose when the inverter is installed in a cabinet User Manual EM100 Mini Inverter Wiring AN Danger Ty 2 3 v e Wiring must be performed by authorized and qualified personnel Risk of danger Circuit breaker should be installed between inverter and the mains Risk of fire Be sure th
71. alue and feedback is bigger than some setting value then the integral operation will not go on The setting value is the integration function scale Setting value of F09 09 Setting value Feedback Setting valuel Set inverter in the process PID closed loop control mode and adjust the parameters of PID controller based on the output waveforms through the output of feedback signal monitoring system Generally adjusting by following the rules Increase the proportion gain GP within the range of non oscillation output gt Reduce integration time GTi within the range of non oscillation output gt Increase differentiation time GTd within the range of non oscillation output After all PID parameters set all of them can be slightly adjusted by following steps Output overshoot suppression Shorten the differentiation time GTd and prolong the integral time GTi as shown in Figure 6 26 95 User Manual EM100 Mini Inverter Output Before Output Adjustment Ss After Adjustment Adjustment Time SS Time Figure 6 26 Figure 6 27 Output Overshoot Suppression Output Periodic Oscillation Suppression Output periodic oscillation suppression Shorten the differentiation time GTd or set it as 0 and reduce proportion gain GP as shown in Figure 6 27 No Function Range Unit Default Type F09 10 PID Positive Output Limit 0 00 100 00 100 00 F09 11 PID Negative
72. arameter setting 1 Table 6 8 2 Parameter setting 2 Setting Setting Setting Setting Lode Value code Value es Value ode Value F02 15 100 F02 19 0 0 F02 15 10096 F02 19 096 F02 16 50 F02 20 25 096 F02 16 7096 F02 20 4096 F02 17 7096 F02 21 75 096 F02 17 5096 F02 21 7596 F02 18 100 F02 22 100 0 F02 18 100 F02 22 100 2 Diagram of output bias See Figure 6 10 1 and Figure 6 10 2 for input output bias of Table 6 8 1 and Table 6 8 2 respectively F02 18 100 F02 17 10 F02 16 F02 15 100 Figure 6 10 1 Input Output Bias 1 74 User Manual EM100 Mini Inverter eb Seni 1 1 l 1 av 1 Figure 6 10 2 Input Output Bias 2 No Function Range Unit Default Type F02 31 Analog Input VS Gain 0 00 600 00 100 00 F02 32 Analog Input IS Gain 0 00 600 00 100 00 e F02 31 Analog Input VS Gain It will be enabled when F00 03 F00 04 F09 00 and F09 02 is selected as VS setting mode F02 32 Analog Input IS Gain It will be enabled when F00 03 F00 04 F09 00 and F09 02 is selected as IS setting mode No Function Range Unit Default Type 0233 Auxiliary 0 00 150 00 10000 e Frequency Gain Auxiliary 0 The upper limit is Fmax F02 34 Frequency 1 The upper limit is primary 0 O Range Options frequency F02 33 If F00 05 2 or 3 and F00 04 0 3 F02 33 is for
73. at the power supply is off before wiring and ground inverter as per standard wiring Risk of electrical hazard Grounding terminal must be grounded Risk of electrical hazard and fire Dual keypad is not recommended Risk of unexpected danger AN Caution 1 ON tA W 7 Never connect input power supply cable to output terminals U V and W of inverter Pay attention to the terminal symbols connect them correctly Risk of inverter damage Be sure that the wiring meets EMC requirements and local safety standard Cables should be in recommended sizes Risk of accident Do not connect braking resistor to DC bus terminal amp Risk of fire Tighten terminals with screw drivers of specified torque Risk of fire Do not connect phase shifting capacitor and LC RC noise filter to output circuits Do not connect the solenoid switch and electromagnetic contactor to output circuits Otherwise it will trigger overcurrent protection or damage inverter Do not disconnect internal wires of inverter Risk of inverter damage Before Power on I AN Caution l Verify that the input voltage is identical to the rated voltage of product correct wiring of input terminals R S and T and output terminals U V and W wiring of inverter and its peripheral circuits and all wires should be in good connection Risk of inverter damage Never perform voltage withstanding test on inverter it has been done at ex works
74. ation Acceleration Deceleration Time Option Terminal Status OFF Acceleration deceleration time group 1 F00 09 F00 10 ON Acceleration deceleration time group 2 F06 03 F06 04 64 ual EM100 Mini Inverter User Ma EM100 Speed Setting Input Modes uonesado uonepmqqow zT uonesado ureraojq 1 A id 8529044 01 Spon sumag p dg SA Kreixny ojouorjuajod ped a dA T ououmu xay i Sumas paods Aeyrxny Sumag poadg Tampa nq pareisaquy 3opeuy NIW erne Krena gms Sumas poads posu S z XV mes 30004 poads pay munq c powan A T j Areny Arung xz payesoquy Sumas poods Sunpyag uunu p SI 9POIN Sumas paads SA c Sumag wung 1youonuoyod pedkay dA 1 paadg NMOWEM Krew guownu mwug sg 000d apout Sumas paods Areumd o Joud sr opour Sumas poods yasarg 1 pdg s d ong peads aug Figure 6 6 Speed Setting Input Mode 65 User Manual EM100 Mini Inverter No Function Range Unit Default Type F00 11 Maximum Frequency Fmax 20 00 320 00 Hz 15000 O F00 12 Upper Limit Frequency Fup Fdown Fmax Hz 50 00 O F00 13 Lower Limit Frequency Fdown 0 00 Fup Hz 0 00 O F00 11 The maximum frequency Fmax can be set and its range 20 00 320 00Hz F00 12 The upper limit frequency Fup can be run after inverter starts Fup range Fdown Fmax F00 13 The lower l
75. aximum number of inverter is 247 which are permitted to connect to the PC PLC in one network F10 00 0 Address code is broadcasting address When setting broadcasting address inverter would not respond signals to PC PLC No Function Range Unit Default Type 0 4800 Communication 1 9600 EE Bit Rate 2 19200 ons 9 3 38400 F10 01 0 Communication Bit Rate 4800bps F10 01 1 Communication Bit Rate 9600bps F10 01 2 Communication Bit Rate 19200bps F10 01 3 Communication Bit Rate 38400bps No Function Range Unit Default Type Communication poe parity I F10 02 Format 1 Even parity 1 8 1 1 0 O 2 Odd parity 1484141 F10 02 0 No parity F10 02 1 Even parity F10 02 2 Odd parity No Function Range Unit Default Type Communication 0 0000 F10 03 0 0 Communication S 0 0 O Overtime overtime disabled If set F10 03 0 0 communication overtime disabled If set F10 0320 0 and if the interval between giving order and communication response is over communication overtime inverter will trips COE RS485 Communication Overtime Error Generally it will be set as disabled only set as enabled if F10 04 0 The inverter is the slave No Function Range Unit Default Type Master slave 0 The inverter is the slave Use Communication Mode 1 The inverter is the master 9 e Master Writes the 0 Primary numeric frequency F10 05 Address of Slave 1 Auxi
76. capacitor of inverter through inverter so that inverter would be damaged due to the voltage increase of IGBT The inverter will control such situation internally based on real load condition An external resistor is needed for energy release when brake performance could not meet the working requirements External braking resistor is in dynamic braking mode and the function is to absorb the energy Therefore its power rating and resistance shall be selected appropriately See the table below for selecting the braking resistor for EM100 with appropriate power rating and resistance Inverter Model Motor Power Resistor Resistor power Cable Size No kW Resistance Q W mm EM100 0R4 1B 0 4 360 100 1 EM100 0R7 1B 0 75 180 200 1 5 EM100 1R5 1B 1 5 180 200 1 5 EM100 2R2 1B 2 2 90 400 2 5 EM100 0R7 1B 0 75 360 200 1 EM100 1R5 1B 1 5 180 2400 1 5 EM100 2R2 1B 2 2 180 400 1 5 EMI00 4RO 3B 4 0 290 z800 2 5 EM100 5R5 3B 5 5 gt 60 z1000 4 EMI00 7R5 3B 7 5 260 z1000 4 EM100 011 3B 11 gt 30 gt 2000 6 EM100 015 3B 15 230 22000 6 Remarks Cables listed in above table refer to the lead cable of single resistor The DC bus should be uprated if the resistors are in parallel connection Cable should withstand voltage above AC300V when connecting to 1 phase inverter or above2AC450V when connecting to 3 phase inverter and temperature resistance of cable 105 C Because there
77. ce rotor resistance rotor inductance stator and rotor mutual inductance and idling excitation current respectively Remarks When changing motor rated power F01 00 or motor rated voltage F01 01 other corresponding motor parameters F01 05 F01 12 will change automatically No Function Range Unit Default Type 0 No autotuning 1 Staionary autotuning F01 13 ad 2 Rotational autotuning 0 O l After setting mode 1 and 2 press RUN key F01 13 0 No autotuning F01 13 1 Motor remains motionless in the process of autotuning parameters F01 10 F01 14 F01 13 2 Motor is rotating in the process of autotuning parameters FO1 10 FO01 14 In stationary autotuning or rotational autotuning mode set F01 13 1 or F01 13 2 and then press to start autotuning After autotuning completed F01 13 20 will be set automatically Remarks When autotuning is required please set the Start Stop control mode as the inverter keypad control mode i e set ones place of F00 02 0 When slip compensation is active autotune motor parameters first so that the motor will obtain the optimum performance 6 3 F02 Group Input Terminal Function Terminals No Function Range Unit Default Type F02 00 Multi function Input XI RUN 1 O F02 01 Multi function Input X2 F R 2 O F02 02 Multi function Input X3 D1 3 O See Table 6 6 F02 03 Multi function Input
78. ction of Control Circuit Terminals Table 3 4 Function of Control Circuit Terminals Mode Terminal Terminal Name Terminal Function 424AV Power Supply for 24V power supply for external External Devices devices Max output current 50mA 10V power supply for external devices Max output current l0mA Power supply for It is generally used as the power 10V i analog terminal supply for external potentiometer Potentiometer resistance range IKO Analog Input 5kQ vs VS Analog 0 2 10V input impedance IMQ voltage input Max input voltage 15V GND Common port Input output signal common port IS Analog current IS can be configurated as current input IS JooMtasednput or voltage input and switched by S2 EID Input range 0 4 20mA or 0 2 10V Analog catut 0 10V output accuracy 2 Analog Output MO 8 p Max output current 2mA Impedance terminal MO allowed gt 10kQ Multi function yl OC output Programmable multi function output Numeric Output terminal terminals as shown in F03 00 A RS485 RS485 A Communication communication 7 terminal RS485 A VENT Program the relevant terminals b X1 X2 X3 Multi function tine F02 00 FO2 05 to achieve the 4 X4 X5 X6 input terminal f sve Numeric Input input control of setting function GND Common port Common port for input output signal ze ey RJ45 External keypad For connecting external operator ommunicati
79. d reverse is disabled in program operation If the 0 bit of F08 08 set as 1 or function terminal setting is reverse command Inverter will run at OHz in Preset Speed 1 Operation of each section will follow the same pattern Operation Time F08 09 F08 15 define the operation time of each section in program operation and can be set in succession range 0 60000 seconds If program operation section is 0 second program operation will skip this section See Figure 6 23 for program operation diagram Output Frencrtto Fosos 5 FO8 01 F08 00 N Time S gt F08 03 4 08 05 6 08 06 i T T i i 7 H H TI j i i leie oi oi FosO9 FO8 10 F08 12 F08 13 Fosa FO8 15 Tq T4 TS T6 T7 S E m Figure 6 23 Program Operation Diagram 92 User Manual EM100 Mini Inverter In Figure 6 23 the operation time of Preset Speed 3 is set as 0 Therefore Preset Speed 3 does not operate In program operation operation frequency operation time and positive negative input can be set Inverter runs as per the operation frequency of preset speed 1 7 set by F08 00 F08 06 Start process of EM100 program operation Select F00 04 auxiliary speed setting mode as program operation select integrated frequency setting mode as auxiliary speed setting mode or other options including auxiliary speed setting mode 6 10 F09
80. d setting Auxiliary speed setting 2 Primary speed setting Auxiliary speed setting 3 Primary speed setting a Integrated Speed Auxiliary speed setting dis Setting Mode 4 MAX Primary speed O setting Auxiliary speed setting 5 MIN Primary speed setting Auxiliary speed setting F00 05 For selecting integrated frequency setting modes F00 05 0 Primary speed setting mode F00 05 1 Auxiliary speed setting mode F00 05 2 Primary speed setting Auxiliary speed setting mode F00 05 3 Primary speed setting Auxiliary speed setting mode F00 05 4 MAX Primary speed setting Auxiliary speed setting F00 05 5 MIN Primary speed setting Auxiliary speed setting No Function Range Unit Default Type O Integrated speed setting 1 VS Integrated speed 8 2 IS Integrated speed setting F00 06 For selecting analog integrated speed setting modes F00 06 0 Integrated speed setting The final significant speed value of F00 05 integrated speed F00 06 1 Defined by VS Integrated speed setting F00 06 2 Defined by IS Integrated speed setting 63 User Manual EM100 Mini Inverter No Function Range Unit Default Type F00 07 pae 0 00 Fmax Hz 0 00 Frequency Setting F00 08 Auxiliary Numeric ooo fmax Hz 0 00 Frequency Setting F00 07 Operation frequency primary numeric setting value The parameter range 0 00 Fmax upper limit f
81. e Integral Time 0 00 Integration Disabled Overheating Prealarm F07 09 50 115 85 O Temperature Motor Overload Protection 0 Prohibited F07 10 1 O Options 1 Permitted Motor Overload Protection F07 11 30 300 60 O Time Ones place Fault retry times 0 Fault retry prohibited 1 3 Fault retry for 1 2 and 3 times F07 12 Fault Retry Control 4 Unlimited fault retry 00 O Tens place In the process of fault retry fault output terminals 0 Off 1 On F07 13 Fault Retry Timelag 0 01 30 00 0 50 O F07 14 Timelag without Fault 0 01 30 00 10 00 O OL ILP SLU SOU SOC 1 1 1 1 1 0 Fault retry permitted F07 15 Fault Retry Options 1 Fault retry prohibited 11111 0 SOC is LSB arrange in logical order the 6 the 8 bits are not used F07 16 Not Used 5 8 Bits EEd EHt OL 0 0 0 0 0000 F07 17 Disabled Trips 1 4 Bits 0000 tbr OLP ILP SLU 0 0 0 0 0 Enabled 1 Disabled 53 User Manual EM100 Mini Inverter SLU is LSB arrange in logical order the 8 bit is not used F08 Group Preset Speed and PLC Parameters F08 00 Preset Speed 1 0 00 Fmax Hz 0 00 e F08 01 Preset Speed 2 0 00 Fmax Hz 5 00 e F08 02 Preset Speed 3 0 00 Fmax Hz 10 00 e F08 03 Preset Speed 4 0 00 Fmax Hz 15 00 e F08 04 Preset Speed 5 0 00 Fmax Hz 20 00 e F08 05 Preset Speed 6 0 00 Fmax
82. e 2 if Time 1 amp 2 n terminal is on If the terminal is on when inverter is running block 7 Coast to stop PWM output motor will coast to stop 8 Inverter Fault After fault cleared inverter can be reset through fault Reset reset terminal 9 FJOG If terminal FJOG is on motor forwards If RJOG terminal Forward Jog is on motor reverses Motor will remain previous RJOG working status if two terminals are on simultaneously 0 R g When reverse is prohibited RJOG is off everse Jog 1 Terminal UP If input frequency is primary numeric frequency its rate i can be set by time integration of the key or stepping rate 2 Terminal DOWN F06 05 3 UP DOWN Clear terminal UP DOWN increasing or decreasing Clearing value If acceleration deceleration prohibition terminal is on it Acceleration f MSS gt s 4 Deceleration is prohibited performing acceleration deceleration Prohibitio command The inverter will keep output frequency rohibition unchanged and will not be controlled by input frequency 3 wire Sequence 15 Run Stop It is the NC stop key for 3 wire sequence terminal Control Pulse control Stop 70 User Manual EM100 Mini Inverter When inverter is in the process of ramp to stop and running frequency lt DC brake frequency Set by F04 06 DC Brake Input at stop if the terminal is on DC brake starts until the 16 Command at terminal is off DC brake ends Stop I
83. e 3 2 Wiring Main Circuit and Control Circuit Remarks 1 refers to main circuit terminals refers to control circuit terminals 2 User selects braking resistor based on brake needs 3 Signal cable and power cable should be separated Try to cross control cable and power cable in 90 if needed 25 User Manual EM100 Mini Inverter 3 2 3 Function of Main Circuit AN Danger 1 Wiring only after the power supply is OFF Risk of electric shock 2 Only professionals shall conduct wiring Risk of devices damage or personal injury 3 Be sure that the grounding terminal is earthed Risk of electric shock and fire AN Caution 1 The rating of input power supply shall be the same as the rated values of inverter Risk of inverter damage 2 Motor shall be applicable to the inverter Rick of motor damage or inverter trips protection 3 Do not connect power supply to U V and W terminal of inverter Risk of inverter damage 4 Do not connect braking resistor to DC bus terminal and Risk of fire See Figure 3 3 and Figure 3 4 for EM100 main circuit terminals R L S L2 T L3 Figure 3 4 Main Circuit Terminal Block of EM100711kW With a Grounding Terminal on the right Table 3 1 Function of EM100 Main Circuit Terminals Terminal Function R LI S L2 AC power input terminals for
84. e function code first and then edit the parameter as per the procedures shown in Figure 4 5 MNo matter it is in function setting status or operation status after entering parameter editing status LSB on the right flashing refers to that editing the parameter is permitted If LSB does not flash it indicates that editing the parameter is prohibited Save and reset parameter H Press to save the edited parameter and END display refers to that the parameter is saved Press to return previous menu for next code Wf there is an unexpected editing press and then LSB on the right flashing refers RES to that the parameter is reset previous value Press again to return previous menu and do not edit parameter but press the edited parameter will be saved 40 User Manual EM100 Mini Inverter Wi Take F00 03 for instance its original parameter value is 0 save or reset the parameter as per the procedures shown in Figure 4 5 ammnm E th GEES z amp Figure 4 5 Parameter Saving and Resetting Procedures 4 2 4 Operation Status Monitoring Enter operation monitoring code when inverter starts and monitor the operational status of inverter in real time Select a code from C00 00 C00 17 in operational monitoring sub menu view and monitor its parameter For instance see Figure 4 6 for procedures to view code C00 01 Actual value of output voltage when inverter is running GEE nn Gn nm DATA ENTER GE
85. e of F06 24 0 00 600 00 S 15 00 Wobbulation Dropping Time of F06 25 0 00 600 00 S 5 00 e Wobbulation 0 Run as per lower limit frequency Lower Limit Frequency F06 26 1 Run at zero speed when lower 0 O Control ere PT limit frequency running time is up Lower Limit Frequency F06 27 0 00 600 00 S 60 00 O Running Time 0 C00 00 1 C00 01 Monitoring Code Options MOO et 17 COIT 0 O of Run Stop Status 18 99 Not Used 100 No change in keypad operation F07 Group Fault and Protection Function Parameters 0 Current limit disabled F07 00 Current Limit Control 1 Current limit mode 1 2 O 2 Current limit mode 2 F07 01 Current Limit 50 00 180 00 150 00 e Frequency Decreasing F07 02 Time Limit Current in 0 00 600 00 Mode 1 amp 2 S 5 00 Je Constant Speed Operation Current Limit Mode 2 F07 03 0 01 10 00 0 80 Je Proportion Gain Current Limit Mode 2 0 00 300 00 F07 04 S 10 00 e Integral Time 0 00 Integration Disabled 0 Overvoltage stall disabled F07 05 Overvoltage Stall Control 1 Overvoltage stall mode 1 1 O 2 Overvoltage stall mode 2 F07 06 Overvoltage Stall Voltage 380V 640 800 V 750 je 52 User Manual EM100 Mini Inverter 220V 370 400 390 Overvoltage Stall F07 07 f 0 01 10 00 0 30 e Mode 2 Proportion Gain Overvoltage Stall Mode 2 10 00 300 00 F07 08 10 00
86. elag of fault retry Fault retry timelag refers to the period from no fault output to resetting fault automatically Parameter value is in the range of 0 01 30 00S and can be set in succession Timelag without Fault F07 14 controls the time for inverter resetting fault retry times Fault occurs in operation process after reset and restarted inverter will record the fault reset times If no fault occurs in the setting time of this code the inverter will clear the fault reset times automatically Timelag without fault 0 01 30 00 seconds and can be set in succession 89 User Manual EM100 Mini Inverter E 1 In the process of operation start features of mechanic devices should be taken I into consideration Fault reset cannot be conducted if the applications which cannot start with load or the applications require alarming immediately after inverter does not output 2 In auto reset timelag inverter blocks PWM output and motor is in coast to stop status No Function Range Unit Default Type OL IP SLU SOU SOC 1 1 1 1 1 F07 15 Fault Retry 0 Fault retry permitted 11111 1O Options 1 Fault retry prohibited SOC is LSB arrange in logical order the 6 the 8 bits are not used Fault retry is bit operation Set the corresponding bit of fault as 0 or 1 For instance SOU and OL fault retry are permitted other fault retries are prohibited Set the first corresp
87. er Manual EM100 Mini Inverter 7 Troubleshooting 7 1 Fault and Corrective Action When anything unexpected happened the corresponding trip code and parameters will be displayed on the keypad Fault relay is enabled and fault output terminal is on and inverter output stops When fault occurs if the motor is running and it will coast to stop until stopped See Table 7 1 for EM100 fault trips and troubleshooting Table 7 1 EM100 Fault Trips and Corrective Action Trip Code Trip Cause Corrective Action 1 hort eironit betiyeen 1 Check take corrective inverter output phases or h 5 r Short between the output phases and actions and then reset L Circuit 2 Technical support Eme required 2 IGBT is damaged s 1 Short circuit between inverter output phases or between the output phases and 1 Check take corrective ground actions and then reset 2 When load is too heavy the 2 Prolong acceleration deceleration time acceleration deceleration 5 am Stable is too short time we Overcurrent 3 In V F control mode the 3 Reduce setting value of setting value of torque boost is torque boost too big 4 Set speed search enabled 4 The motor is rotating when 5 Replace with applicable inverter starts motor or inverter 5 The capacity of motor exceed that of inverter 1 Voltage of power grid is too 1 Lower voltage to the rated 5 mi Stable high voltage uu Overvoltage 2 Decerlation time is too 2
88. eration Select F00 04 auxiliary speed setting mode as wobbulation operation and integrated frequency setting mode is selected as auxiliary speed setting mode or other options including auxiliary speed setting mode No Function Range Unit Default Type 0 Run as per lower limit TA frequency F06 26 Lower Fimit Erequengy 1 Run at zero speed when 0 O Control lower limit frequency running time is up F06 27 Lower Limit Frequency Running Time F06 26 0 If output frequency of inverter lt Lower limit frequency inverter will always run as per lower limit frequency F00 13 defines the lower limit frequency F06 26 1 If output frequency of inverter lt Lower limit frequency inverter runs as per lower limit frequency first and runs in zero speed after lower limit frequency running time reached setting value of F06 27 This function is for process PID control as constant pressure water supply and air compressor Output Output Frequency Hz IFrequency Hz 0 00 600 00 s 6000 O Lower Limit Lower Limit Frequency 77 7 Frequency Time S Time S Lower Limit Frequency 1 14 Running Time Figure 6 19 a F06 26 0 Figure 6 19 b F06 26 1 Figure 6 19 Lower Limit Frequency Control No Function Range Unit _ Default Type 0 C00 00 1 C00 01 Monitoring Code F06 28 Options of 17 C00 17 0 O Run Stop Status 18 99 Not Used 100 No change in keypad operation
89. f the terminal is on and DC brake setting time is effective take the bigger value between time when terminal is on and DC brake setting time at stop If the terminal is on no matter what running command Switch Run EC 5 mode F00 02 status is it is in terminal control mode 17 Command to Se a j which has the highest priority Terminal control mode is Terminal set by F00 02 In program operation mode PLC if the input signal of 18 Program the terminal is active then program operation time will be Running Reset cleared cycling time cleared and program operation starts from Preset Speed 1 A In speed control mode if the terminal is on switch pento integrated speed setting mode to auxiliary speed setting integrated s E ary s s 1 Auxiliary Speed 2 S vs Tay pee mode as set F00 05 1 After the terminal is off it returns ettin previous setting mode automatically 20 External Fault When inverter receives the external fault signals it trips Input fault and coasts to stop Start s ian t Wobbulation running is under terminal control as 21 Wobbulation j selecting F06 18 ones place 1 Operation Table 6 7 Correlation between Preset Speed Terminal and Preset Speed Setting Preset 4 d 5 Corresponding Speed Terminal 3 Terminal2 Terminall Selected Frequency Setting Code Keypad or Analog Defined by 1 Or OFF QET Setting F00 03 2 OFF OFF ON Preset Speed 1 F08 00 3 OFF ON OFF Preset Speed 2 F08 01 4 OFF ON ON Preset
90. fault status BS SBE D RES ESC e0000 les _ Em COO es CEEA EEE I Figure 4 7 Procedures of Viewing Fault Monitoring Parameters STOP RESET DATA STOP ENTER RESET 4 2 8 Function of JOG Key and will When F06 15 1 inverter runs as per setting jog frequency when presse ee JOG stop immediately when releasing koc When F06 15 2 inverter will switch running direction forward with reverse once when pressing F R indicator on the keypad OFF refers to forward ON refers to reverse 4 2 9 Start Stop If F00 02 ones place 0 start stop of inverter is in keypad control mode Inverter starts when pressing J In operation status inverter will stop immediately when pressing STOP RESET 4 2 10 Insufficient Operation Conditions RUN When soft start relay is off and pressing or F when GAJ function is jog running the keypad displays P OFF for 1 second and inverter does not run and output After the operation conditions can meet requirements inverter will run when giving operation command again 4 2 11 Autotuning Motor Parameter via Keypad Operation After setting F01 13 1 Stationary Autotuning or F01 13 2 Rotational Autotuning press Cand confirm keypad displays rUN then press Jio start autotuning motor parameters Keypad displays StUdy in the process of autotuning F01 13 0 after autotuning finished 42 User
91. ghest bit 1 of command code and error code as the response to the master Responding data frame format when errors happened in Communication ADU Item Byte No Range Error response Address of slave 1 0 127 Error command code 1 The highest bit 1 of command code 114 User Manual EM100 Mini Inverter Error code 1 0x01 0x13 CRC parity Low bytes go first 2 Responding command code at normal Communication and error Communication Responding Command Code at Normal Responding Command Code at Error Communication Communication 03H 83H 06H 86H 10H 90H 08H 88H Description of Error Code Error Description Error Description Code Code 01H Exceptional command code 06H Slave is busy 02H Exceptional data address 10H Frame error Frame length error parity error 03H Exceptional data 11H Parameter read only 04H Slave operation failure 12H Parameter is uneditable in operation 05H Command enabled in the process 13H Parameter is protected by password For instance Master sends data frame in hexadecimal format for F00 00 to write 50 00HZ frequency 01H 06H 00H 00H 13H 88H 84H 9CH Because F00 00 is read only inverter responds error message Inverter responds data frame in hexadecimal format 01H 86H 11H 82H 6CH Command code is 86H in error message the highest bit 1
92. gnal and the status of Xn defines motor direction signal Terminal Xi shall be off if inverter has to stop Xm Xn and Xi are the multi function terminals of X1 X6 F02 00 F02 05 Xm is on with pulse and Xi and Xn are on at PWL 61 User Manual EM100 Mini Inverter EM100 K Running Direction ONE OFF K Xn FRO Xi 3 wire Sequence K1 Start Stop Control 9 SB1 Key for run GNDQ K1 Key for stop Figure 6 4 3 wire Terminal Control Mode 2 When inverter is in speed setting mode it can be set by numeric setting analog voltage and analog current Jog speed setting mode is prior to the other setting modes i e press key or control terminal FJOG and RJOG are on inverter will switch to jog speed setting mode automatically regardless of the present setting mode See Figure 6 6 for detail of EM100 setting modes See parameters description of F00 03 F00 04 and F00 05 for function codes of speed setting modes No Function Range Unit Defaul Type 0 Primary numeric frequency setting 1 VP keypad potentiometer 2 Terminal VS 3 Terminal IS F00 03 For selecting the primary speed setting modes F00 03 0 Primary numeric frequency setting mode defined by F00 07 parameters F00 03 1 VP keypad potentiometer defines the setting frequency F00 03 2 Analog terminal VS voltage defines the setting frequency F00 03 3 Analog terminal IS current defines the setting frequency Primary F
93. hanic system resonates with the output frequency of inverter which will generate mechanical noise Adjust F05 13 oscillation suppression parameters to clear mechanical vibration Install the anti vibration rubber on the chassis of motor or take some other anti vibration measures ePID Control Oscillation Improper setting of adjusting parameters P Ti and Td of PID controller reset PID parameters 7 2 9 Inverter Stops Output While Motor Runs eInsufficient DC brake at stop DC brake torque at stop is too small increase setting value of DC brake current at stop F04 07 DC brake time is too short at stop increase setting value of DC brake time F04 09 7 2 10 Output Frequency Does Not Output as per the Setting Frequency The setting frequency exceeds the upper limit frequency When the setting frequency exceeds the setting value of upper limit frequency output frequency outputs as per the upper limit frequency Reset the setting frequency to make it within the range of upper limit frequency or check whether F00 11 and F00 12 are proper 105 User Manual EM100 Mini Inverter 8 EMC Electromagnetic Compatibility 8 1 Definition Electromagnetic compatibility is the ability of the electric equipment to run in the electromagnetic interference environment and implement its function stably without interferences on the electromagnetic environment 8 2 EMC Standard Description In accordance with the requirements of t
94. he national standard GB T12668 3 the inverter needs to comply with electromagnetic interference and anti electromagnetic interference requirements EM100 applies the latest international standard IEC EN61800 3 2004 Adjustable speed electrical power drive systems part 3 EMC requirements and specific test methods which is equivalent to the national standard GB T12668 3 IEC EN61800 3 assesses the inverter in terms of electromagnetic interference and anti electromagnetic interference Electromagnetic interference mainly tests the radiation interference conduction interference and harmonics interference on the inverter required for the inverter for civil use Anti electromagnetic interference mainly tests the conduction interference rejection radiation interference rejection surge interference rejection fast and mutable pulse group interference rejection ESD interference rejection and power low frequency end interference rejection The tests shall be conducted strictly in accordance with the above requirements of IEC EN61800 3 and EM100 shall be installed and used in accordance with the instruction in 8 3 and has good electromagnetic compatibility in general industry environment 8 3 EMC Guide 8 3 1 Harmonic Effect Higher harmonics of power supply may damage the inverter Thus at some places where mains quality is rather poor it is recommended to install AC input reactor or current harmonic filter Due to impact of harmonics see
95. imit frequency Fdown can be run after inverter starts Fdown range 0 00 Fup S 1 Fup and Fdown shall be set as per motor nameplate parameters and working E conditions Motor shall not work in low frequency for a long time Otherwise motor service lifespan will be shortened due to overheating 2 Correlation of Fmax Fup and Fdown 0 00Hz lt Fdown lt Fup lt Fmax lt 320 00Hz No Function Range Unit Default Type F00 14 Motor Running Direction 0 Forward 1 Reverse 0 The rotating direction of motor can be changed by change of function code without changing the wiring of motor It plays a role of changing motor rotating direction by switching any two wires of U V or W Remarks After parameters are reset as defaults motor running direction will return previous status Do not edit F00 14 if the applications do not allow changing motor running direction after system adjusting finished No Function Range Unit Default Type 0 Reverse Permitted F00 15 Reverse Control LReverse Prohibited 0 O F00 16 F R Deadband 0 00 600 00 S 0 00 O Motor reverse permission F00 15 0 Reverse permitted Motor running direction is set by F00 14 or controlled by terminal F R F00 15 1 Reverse prohibited Motor can only forward F00 14 parameters are disabled and terminal F R is off Selecting motor status of switching forward reverse If setting F00 16 0 forward reve
96. in the protocol format 4 Explanation of Command Command code 0x03 Read parameter and status of inverter ADU Item Byte No Range Master requests Address of slave 1 0 127 Command Code 1 0x03 Register start address 2 0x0000 0xFFFF Register number 2 0x0000 0x0008 CRC parity Low bytes go first 2 Slave responds Address of slave 1 Inverter address Command code 1 0x03 Byte Length 1 2 Register number Register data 2 Register number CRC parity 2 Remarks Read maximum 8 function codes consecutively 111 User Manual EM100 Mini Inverter Command code 0x06 Write single function code or control parameter of inverter ADU Item Byte No Range Master requests Address of slave 1 0 127 Command code 1 0x06 Register address 2 0x0000 0xFFFF Register data 2 0x0000 0xFFFF CRC parity 2 Slave responds Address of slave 1 Inverter address Command code 1 0x06 Register address 2 0x0000 0xFFFF Register data 2 0x0000 0xFFFF CRC parity 2 Command code 0x10 Write several function codes or control parameters of inverter ADU Item Byte No Range Master requests Address of slave 0 127 Command code 0x10 Register start address 2 0x0000 0xFFFF Register number 2 0x0000 0x0008 Byte length of register data 2 Register number Register data 2 Register number
97. inspect devices after power is off Risk of electric hazard 2 Maintain and inspect inverter only after the voltage is lower than DC 36V between DC bus terminals amp and power is off for 5 minutes The residual charge on capacitor may cause personal injury 3 Maintenance and inspection can only be performed by professionals Risk of personal injury 4 Parameter setting is required if inverter has been replaced Plug in amp plug out should be performed after power off User Manual EM100 Mini Inverter 1 2 Precautions W Motor Insulation Inspection When the motor is used for the first time or when the motor is reused after being kept or when periodical inspection is performed insulation inspection shall be conducted with motor so as to avoid damaging the inverter because of the insulation failure of the motor windings The motor wires must be disconnected from the inverter during the insulation inspection It is recommended to use the 500V megameter and the insulating resistance measured shall be 5MQ at least W Motor Thermal Protection If the motor rating does not match that of the inverter especially when the rated power of the inverter is higher than that of the motor adjust motor protection parameters in the inverter or install thermal relay to protect motor W Operating with the Frequency Higher than Grid Power Frequency Output frequency of EMIOO is 0 00Hz 320 00Hz If EM100 is required to operate above 50
98. ion 3 Only after the terminal screw is fully loosened anticlockwise first the cable can be inserted Remarks for wiring control circuit 1 Separate the control circuit cable from the other cables 36 User Manual EM100 Mini Inverter 2 Separate the cable of control circuit terminals EA EB EC and Y1 from the cables of other control circuit terminals 9 Use shielded twisted pair cables for control circuit to avoid malfunctions The wiring distance should be in a maximum of 50m Wrap the shield net with insulating tape to prevent the shield net from contacting with other signal cables and housing of device 3 2 10 8 Extending Keypad Cable 1 RJA5 keypad interface and regular network cable extension Interface abides by EIA TIAS68B standard 2 See Figure 3 22 for wiring Dual keypad is not recommended Otherwise risks of unexpected danger may occur Connecting dual keypad is only for facliating installation and commissioning Keypad cable extension should be in a maximum of 3m Extension can be as long as 15m if a CATS or a better cable used and under applicable electromagnetic environment Figure 3 22 Disassembling the Keypad and Connecting Extension Keypad Wire 3 2 10 9 Wiring Check Perform the following checks after completing wiring 9 If wiring is correct If anything is left in inverter like screw or wire clippings 9 If the screw is loose If the wire strip on one terminal connect
99. iring the terminals 24V v VS IS m o ew a ano v x1 2 x9 x X6 EM100 Control Circuit Terminal Block 8 LED Characters and the Corresponding English Characters A b t d E F 6 H A B C D E F G H I L 120
100. ive setting Error is positive output is negative If PID setting signals increase the output frequency of inverter is required to rise for instance if controlling flow rate or pressure PID regulator should be under positive setting control If PID setting signals increase the output frequency of inverter is required to drop for instance if controlling temperature PID regulator should be under negative setting control No Function Range Unit Default Type F09 05 PID Output Gain 10 00 100 00 96 100 00 e F09 05 Output gain is for adjusting PID output Unit No Function Range Unit Default Type F09 06 Proportion Gain GP 0 00 100 00 0 40 e 0 00 300 00 F09 07 Integral Time GTi 0 00 No integration S 10 00 Differential 0 00 300 00 BEI Time cra 0 00 No differentiation pm ioa gt F09 06 Proportion gain GP is the proportion gain of PID closed loop control algorithm F09 07 Integration time GTi is the integral time constant of PID closed loop control algorithm When integral time is 0 integration function is disabled F09 08 Differentiation time GTd is the differentiation time of PID closed loop control algorithm When integral time is 0 differentiation function is disabled No Function Range Unit Default Type F09 09 Integration Function Scale 0 00 100 00 100 00 F09 09 Integration function scale When error between PID setting v
101. ke metal particles or dust from entering the inverter when drilling Please take off the protective objects after installation 3 1 4 Installation Direction Space and Cooling A fan is integrated in EM100 for forced air cooling EM100 has to be installed vertically for the purpose of good cooling circulation Sufficient spaces have to be left between EM100 and its peripheral objects Multi EM100 can be installed in parallel horizontally and vertically See followings for specific space requirement heat dissipating capacity and mass airflow 14 User Manual EM100 Mini Inverter 3 1 4 1 Installation Space of Single EM100 D f a Ventilator gt 100mm N S 3 X N N gt 100mm Ventilator JI 3 1 4 2 Vertical Installation of Multi EM100 100mm pisse icd 100mm Lo 4 Baffle 7 NL Air Outlet gt 100mm Direction i gt 100mm 15 User Manual EM100 Mini Inverter 3 1 4 3 Table of Heat Dissipating Capacity HDC Mass Air Flow MAF and Noise of Single EM100 MAF MAF HDC Noise Model No krame CFM mh w dB A EM100 0R4 1B 8 13 6 42 38 EM100 0R7 1B SIZE1 8 13 6 70 38 EM100 1R5 1B 13 22 90 40 EM100 2R2 1B 13 22 120 40 EM100 0R7 3B 13
102. keypad See following Figure Place the upper buckle of the terminal cover in the slot of upper housing in Direction 1 and then press the two lower buckle of terminal cover in Direction 2 until it clicks into right place of upper housing 21 User Manual EM100 Mini Inverter 3 1 10 Mounting Keypad a Surface mounting Punch 4 holes 3 5 0 4mm as per the overall dimensions of keypad tighten the keypad on the installation panel with M3 tapping screw For plastic materials tightening torque 0 5N m 10 the maximum tightening depth in keypad 114lmm b Flush mounting See 2 6 4 for chassis Accessories dimensions Punch a square hole on the installation panel press the chassis into the panel and mount the keypad on the chassis referring to the following Figure Disassemble keypad by pressing keypad buckle with a slotted screwdriver on the back of the panel Refer to A in the Figure Push the buckle to disassemble the keypad Chassis f Cable Mounting Board 22 User Manual EM100 Mini Inverter 3 2 Wiring Open the terminal cover check the terminal block main circuit and control circuit terminals Considerations for wiring Main circuit terminals R L1 S L2 and T L3 are input terminals Misconnection will result in inverter damage Furthermore check
103. liary numeric 0 O Inverter frequency F10 06 verter Receiving 0 00 600 00 100 00 e Proportion Coefficient F10 04 Master slave communication mode Select the present inverter as the master or the slave 97 User Manual EM100 Mini Inverter F10 05 Master writes the address of slave inverter Select master inverter to send the frequency setting to the slave and select to edit primary numeric frequency F00 07 and auxiliary numeric frequency F00 08 of the slave F10 05 is only enabled if F10 04 1 The inverter is the master F10 06 Inverter receiving proportion coefficient This function defines the numeric frequency received by the slave from the master the proportion coefficient of F10 06 which is the actual frequency setting received by the slave No Function Range Unit Default Type O Input frequency 1 Output frequency F10 07 The Master 2 Primary numeric frequency 0 Oo Communication 3 VP Sending Data 4 VS 5 1S If setting F10 04 1 the inverter is the master select frequency source sending from the master to the slave via F10 07 F10 07 0 The master sends input frequency F10 07 1 The master sends output frequency F10 07 2 The master sends primary numeric frequency F10 07 3 VP input voltage percentage sent by the master Fmax F10 07 4 VS input voltage percentage sent by the master Fmax F10 07 5 IS input current percentage sent by the master Fmax 6
104. ment Due to floods fires or abnormal voltage fluctuations 9 Due to the incorrect wiring Due to unauthorized modifying or altering 110 User Manual EM100 Mini Inverter Appendix A EM100 Modbus Communication Protocol 1 Application Scope Applicable series EM100 Applicable network Support Modbus protocol RTU format with single master multi slave Communication network of RS485 bus The typical RTU message frame format Start Bit Device Address Function Code Data CRC Stop Bit T1 T2 T3 T4 8Bit 8Bit n 8Bit 16Bit T1 T2 T3 T4 2 Physical Interface 1 RS485 asynchronous half duplex Communication mode LSB has transmission priority 2 Default data format of RS485 terminal 1 8 N 1 bits rate 9600bps 3 Data format 1 8 N 1 1 8 O 1 1 8 E 1 optional bits rates 4800bps 9600bps 19200bps and 38400bps can be selected via setting F10 01 4 Shielded twisted pair cable is recommended Communication cable to lower external interference 3 Protocol Format a ADU Initial Block of Stop Block of Frame gt Idle d a Es a Data CRC Parity FrameZ Idle Periods of 4 Bits Periods of 4 Bits Appendix Figure 1 Protocol Format The parity in ADU Application Data Unit is obtained via the CRCI6 parity of the 1 three parts of ADU and switching the low bytes and high bytes Low bytes of CRC parity go first and high bytes of it follow
105. minal 8 Program running reset 9 Switch to auxiliary speed setting 20 External fault input 21 Start wobbulation operation Multi function Input X6 X5 X4 X3 X2 XI 0 0 0 0 0 0 0 Positive Logic Terminals are on at OV off at 24V POM Positive Negative Logic B Negative Logic pasa Terminals are off at 0V on at 24V X1 is LSB arrange in logical order the 7 and the 8 bits are not used Multi function Input F02 07 0 100 10 O Filter Times F02 08 X1 Input Delay Time 0 00 300 00 S 0 00 O F02 09 X2 Input Delay Time 10 00 300 00 S 0 00 Q F02 10 VP Filter Time 0 00 10 00 S 10 10 VP Input Voltage F02 11 Corresponding to 0 0 100 0 1 0 0 00Hz Frequency VP Input Voltage F02 12 Corresponding to MAX 0 0 100 0 98 0 Frequency F02 13 VS Filter Time 0 00 10 00 S 0 10 F02 14 IS Filter Time 0 00 10 00 S 0 10 F02 15 VS Output Bias 0 100 0 100 0 0 0 F02 16 VS Output Bias 1 100 0 100 0 25 0 F02 17 VS Output Bias 2 100 0 100 0 15 0 F02 18 VS Output Bias 3 100 0 100 0 100 0 F02 19 VS Input Bias 0 0 0 VS Input Bias 1 0 0 e F02 20 VS Input Bias 1 VS Input Bias 0 VS Input Bias 2 125 0 47 User Manual EM100 Mini Inverter F02 21 VS Input Bias 2 VS Input Bias 1 VS Input Bias 3 75 0
106. minating the effect of anti interference signals But excessively long filter time will reduce the response speed of analog signals Generally parameters of F02 08 F02 09 rarely need adjustment No Function Range Unit Default Type VP Input Voltage F02 11 Corresponding to 0 00Hz 0 0 100 0 1 0 Frequency VP Input Voltage F02 12 Corresponding to Maximum 0 0 100 0 98 0 Frequency Set values of F02 11 and F02 12 to achieve bias output of keypad potentiometer See Figure 6 9 for principles of bias A Bias Output 100 0 50 0 0 0 P H J PA PA fe VA e i Analog AE as I lt L d 0 0 F02 11 50 0 F0242 100 0 Figure 6 9 VP Input Output Bias No Function Range Unit Default Type F02 15 VS Output Bias O 100 0 100 0 96 0 0 F02 16 VS Output Bias 1 100 0 100 0 25 0 F02 17 VSOutputBias2 100 0 100 0 96 75 0 F02 18 VS Output Bias 3 100 0 100 0 100 0 F02 19 VS Input Bias 0 0 0 VS Input Bias 1 96 0 0 F02 20 VS Input Bias 1 VS Input Bias 0 VS Input Bias 2 96 25 0 F02 231 VS Input Bias 2 VS Input Bias 1 VS Input Bias 3 96 75 0 F02 22 VS Input Bias 3 VS Input Bias 2 100 0 96 100 0 Output bias frequencies of 4 points in the middle of VS bias curve are defined by F02 15 F02 16 F02 17 and F02 18 respectively range 100 0 100 0 100 0 is corres
107. n both cases No Function Range Unit Default Type Motor Overload 0 Prohibited EOZIN Protection Options 1 Permitted l 9 F07 11 Motor Overload 30 300 S 60 O Protection Time F07 10 0 No overload protection for motor motor is in danger of overheating damage A relay for overheating protection is suggested to be installed between motor and inverter F07 10 1 Inverter will judge whether motor is overloaded or not based on the inverse curve of motor overload protection F07 11 Motor overload protection time The default is that inverter trips OL1 fault if 150 overload lasts for 1 minute at hot start see Figure 6 22 for motor overload protection time During normal operation motor overload protection operates in the area between a cold start and a hot start Cold start Motor protection operation time in response to an overload situation that was suddenly reached when starting a stationary motor Hot start Motor protection operation time in response to an overload situation that occurred during sustained operation at rated current Operation Time Minutes l l I I I l l l l I l I US pes EE E ETT Sx REI 1 Cold Start 1 I l l l Tip e 21037752 PATTIE am I I Hot Start l fi pee 0 100 150 200 Motor Current Figure 6 22 Motor Overload Protection Operation Time 88 User Manual EM100 Mini Inverter No Function
108. not run after stop command cancelled If inverter needs to run terminal RUN or F R has to be triggered again F00 02 Tens place 2 Terminal RUN NO forward Xi NC stop and F R NO reverse 3 wire sequence control mode 1 Xi is the enabling terminal in this mode Xm and Xn define direction See Table 6 3 for terminal function setting Table 6 3 Setting of 3 wire Sequence Terminal Control Mode 1 Terminal Setting Value Description Xm 1 RUN NO forward Xn 2 F R Reverse Xi 15 NC stop Terminal Xi shall be on first if inverter has to run Forward or reverse of motor is controlled by the pulse edge of Xm or Xn Terminal Xi shall be off if inverter has to stop Xm Xn and Xi are the multi function terminals of X1 X6 F02 00 F02 05 Xm RUN O SBl SBI Key for forward SB2 SB2 Key for reverse Xi 3 wire Sequencep K K Key for stop Start Stop Control Figure 6 3 3 wire Terminal Control Mode 1 F00 02 Tens place 3 Terminal RUN NO run Xi NC stop F R Forward Reverse 3 wire control mode 2 Xi is the enabling terminal in this mode Xm gives run command and Xn defines direction See Table 6 4 for terminal function setting Table 6 4 Setting 3 wire Terminal Control Mode 2 Terminal Setting Value Description Xm 1 RUN NO run Xn 2 F R Forward reverse Xi 15 NC stop Terminal Xi shall be on first if inverter has to run Pulse increasing edge of Xm generates motor running si
109. nt i corresponding to 0 10V 3 Output Voltage 071 5 umes of inverter rated voltage corresponding to 0 10V 4 VS 0 10V 5 IS 0 10V corresponding to 0 20mA 6 10V 10V 2mA MAX 7 DC Bus 071 5 umes of inverter rated DC bus voltage corresponding to 0 10V 76 User Manual EM100 Mini Inverter MO Output Percentage MO Upper Limit_1 2 3 100 00 Analog output sets upper limit and lower I I fe limit to meet various needs I MO Lower MO Output Percentage MO Lower Limit Limit_3 D i Mo Upper MO Input Percentage MO Output Limit 4 Gain MO Upper Limit MO Lower MO Lower Limit Limit_1 2 3 100 00 MO Input Percentage Figure 6 11 MO Output Percentage Curves 4 curves obtained by set relevant MO output parameters as shown in Figure 6 11 Curve 1 Set as per the default Curve 2 Take curve as the base to adjust MO output gain Curve 3 Take curve 1 as the base to adjust MO output gain and output lower limit Curve 4 Take curve 1 as the base to adjust MO output gain and output upper limit 6 5 F04 Group Start Stop Control Parameters No Function Range Unit Default Type F04 00 DC Brake Current at Start 0 00 150 00 0 00 O F04 01 DC Brake Time at Start 0 00 30 00 S 0 00 O F04 00 sets different values to achieve various DC brake torques at Motor Speed start L 0 ie Time S F04 01 sets DC brake ac
110. ntilation and check if the vent of inverter is blocked 3 Replace air cooling fan 1 Check the connection between inverter and motor mu p Output Phase 1 Output phase U V or W 2 Check if motor wiring is LL Loss loss broken 3 Check if the output terminal is loose E H t External Fault b cesta sevice tale Check external devices terminal acts 1 Press STOP RESET e Inverter 1 Interference makes button to reset and then EEG BEPROM BEEPROM read write mistakes retry Failure 2 BEPROM is damaged 2 Technical support required 5 t p Autotuning 1 During autotuning press Press STOP RESET button Cancelled STOP RESET key to reset Stator m 5 r E Resistance p WR to 1 Check connection between Error Averter inverter and motor 2 Motor is offloaded E Idling Current 2 Motor is on load 3 Check motor Error 3 Motor is broken down 1 Check PID feedback p d E PID Feedback 1 PID feedback lt Setting value signal oi seta proper value Loss of F09 12 for F09 12 1 Check if the setting of Communicatio 1 Improper bits rate setting Communication overtime is E g E n Overtime 2 Communication cable proper and verify the Fault failure applying program Communication setting 102 User Manual EM100 Mini Inverter 1 Scheduled stop function Internal Fault enabled when the setting time is up 1 Contact distributors or an gu SINEE I 1 Grid
111. o maa PB U V W M3 4 750V IEMIO0 5R5 3B CO R S T PB 3 JU V W M4 12 14 6 IEMIO0 7R5 3B GO R S T IPB U V W M4 12 14 6 EMI100 011 3B s T PPB U V W M4 12 14 6 EM100 0015 3B CO R S T IPB UJ V W M4 12 14 10 Remarks 1 Take the voltagedrop into consideration for selecting cable Generally the voltagedrop should be 5V and calculated according to following formula Voltagedrop 4 3 Cable resistance ratio O km Cable length m Rated current A 10 If placed in plastic slot the cable should be uprated by one level The cable should be connected to the applicable cable and wiring terminal The size of grounding cable should be the same as that of power cable Please follow the size requirements of tightening torque stated in Table 3 3 strictly The wiring terminal wound be broken if the tightening torque is too big Recommended screwdriver for tightening PHO cross screwdriver or cross screwdriver of industrial Grade 0 The diameter of screwdrive shaft 3mm or flathead screwdriver The head width 4 5 5 0mm Qn d popa 3 2 8 Grounding Wiring Make sure that the ground terminal is grounded Do not share the grounding cable with welding machine or power devices The size of grounding cable should meet the technical standard of electrical appliances and the distance to grounding point should be as short as possible Do not form the grounding cable
112. of the inverter at the far end ON to start the internal terminal resistor of 120 Q See the Figure below for reference PC PLC RS485 Communication Interface Shielded Twisted pair Cable A A GND PE AtA GND PE Si S1 EM100 PLi EM100 gt OFF ON Multi EM100 Connection with RS485 5 Potentiometer on the keypad is damaged by connecting to 2 keypads EM100 supports external keypad to connect to the network interface RJ45 nearby th control terminal block See Figure 3 22 But if 2 keypads are used simultanously the potentiometer on the keypad would be damaged Solution If the external keypad is used please take off the keypad on the inverter 6 Inverter will be damaged after running in the environment with metal powder in certain period 119 User Manual EM100 Mini Inverter There is full of metal powder on the sample returned from the application site IGBT short circuit is caused by the metal powder and then it will be damaged Solution Connect the run and fault reset signals of inverter to the control cabinet upgrade the protection grade of the electric control cabinet to prevent the metal powder from entering the control cabinet If there is metal powder on site please do not open the door of electric control cabinet uil p a The fan is covered by metal powder 7 Please pay attention to terminal allocation when wiring Please note the labels on the control circuit terminal block when w
113. on i e the change ratio of error of controller is in direct ratio It can forecast the trend of error change with quick response and improve the dynamic performance of system in the process of regulation See Figure 6 25 for control logic diagram of EM100 internal process PID EM100 and its control object can form an inverse feedback control system via PID closed loop control function Start process of EM100 process PID Select F00 04 auxiliary speed setting mode as process PID select integrated frequency setting mode as auxiliary speed setting mode or other options including auxiliary speed setting mode 93 User Manual EM100 Mini Inverter C00 10 F09 09 F09 07 ET Tntegration Tategration Display Setting gt Time y us Range Control F09 04 BD PID Output la Output 41 xo y p Ly Maximum Doy Gain eid Limit Control F09 06 FO9 10 FO9 11 F09 05 PID Setting F09 00 s F09 08 PID Feedback Display j eoi PID Feedback F09 02 Figure 6 25 Control Logic Diagram of EM100 Internal Process PID No Function Range Unit Default Type 0 Numeric PID setting PID Reference 1 Terminal VS E0200 Setting Mode 2 Terminal IS 0 O 3 Terminal VP F09 01 PID Numeric Setting 0 0 100 0 50 0 e F09 00 0 Numeric PID set
114. on terminal EA Relay output EA EC NO ues EB terminal EB EC NC Jumper switch for selecting resistor which is applicable to RS485 terminal Selecting resistor i S1 applicable to or i oN RS485 terminal OFF No terminal resistor ON With terminal resistor itch Default is no terminal resistor Ip Jumper switch for setting IS as voltage input or current input IS S2 S2 Voltage Current or 1 ON Input Option OFF Current input ON Voltage input Default is set as current input 33 User Manual EM100 Mini Inverter 3 2 10 3 Wiring the Analog Input Terminals See Figure 3 15 for wiring terminals VS via analog voltage signal When analog voltage input signal is as the external power supply see Figure 3 15 a for wiring terminal VS When analog voltage input signal is as the potentiometer wire terminal VS as shown in Figure 3 15 b EM100 EM100 Figure 3 15 a Figure 3 15 b Figure 3 15 Wiring Terminal VS See Figure 3 16 for wiring terminals IS via analog current signal EM100 Figure 3 16 Wiring IS Terminal 3 2 10 4 Wiring Multi function Input Terminals See Figure 3 17 for wiring EM100 multi function input terminals Figure 3 17 Wiring Multi function Input Terminals 3 2 10 5 Wiring Multi function Output Terminal Multi function output terminal Y1 outputs monitoring signals in OC mode For instance the frequency reach signal in the operation Details refer to F03 00 and F03 01 34 User Manual
115. onding bit of SOU 0 and the 4 corresponding bit of OL 0 other bits 1 i e FO7 15 11101101 No Function Range Unit Default Type 5 8 Bits EED EHt OL 0 0 0 0 1 4 Bits Disabled tbr OLP ILP SLU F07 17 00000000 O Trips 0 0 0 0 0 Enabled 1 Disabled SLU is LSB arrange in logical order the 8 bit is not used Bit setting value 0 After detecting the fault corresponding to the bit inverter stops output and then enters fault status Bit setting value 1 After detecting the fault corresponding to the bit inverter remains previous status without protection F07 17 is bit operation only set corresponding bit to protection 0 1 As shown in the following table for instance Only set the 2 pit corresponding to ILP 1 to disable ILP protection i e F07 17 00000010 Set the 3 bit corresponding to OLP 1 and the 7 bit corresponding to EHt 1 to disable OLP and EHt i e FO7 17 01000100 90 User Manual EM100 Mini Inverter 1 Never disable any trip protection function unless special requirement in case of inverter damage if there is no protection trip after fault occurs 2 Refer to binary system parameter setting description of F02 06 3 OLP detection is enabled when the absolute value of output frequency gt 5 00Hz 6 9 F08 Group Preset Speed and PLC Parameters
116. ortion Coefficient 0 Input frequency 1 Output frequency F10 07 The Master l l 2 Primary numeric frequency 0 O Communication Sending Data 3 VP 4 VS 5 IS F11 Group User Parameters 0 Parameter setting pertmitted 1 Parameter lock 0 Except F00 07 and F11 00 rest of the Parameter Setting F11 00 parameters cannot be edited 0 O Control 2 Parameter lock 1 Except F11 00 rest of the parameters cannot be edited F11 01 User Password 0 65535 XXXXX O 2 0 Editable via keypad and RS485 Parameter Editing g F11 02 Editable via keypad 0 O Mode i 5 2 Editable via RS485 56 User Manual EM100 Mini Inverter F11 03 Inverter Rated Power 0 40 22 kW XXXX x F11 04 Inverter Rated Voltage 60 480 V XXX x F11 05 Inverter Rated Current 0 1 100 0 A IXXXXX x F11 06 Inverter Running Time 0 65535 User Monitoring HOUR XXXXX x F11 07 Inverter Running Time 0 60 User Monitoring min XXXXX x F11 08 Running Time Control MN 0 O 1 Enabled F11 09 Setting Running Time 0 65535 HOUIXXXXX O F11 10 Distributor Password 0765535 XXXXX O F11 11 Factory Password 0 65535 XXXXX O F11 12 Software Version 0 00 600 00 XXXXX x C00 Group Monitoring Parameters C00 00 Output Frequency 0 00 Fup Hz x C00 01 Actual Output Voltage 0 660 V x C00 02 Actual Output Current 0 0 300 0 A x
117. ponding to Fmax Analog inputs of 4 points in the middle of VS bias curve are defined by F02 19 F02 20 F02 21 and F02 22 respectively range 0 096 100 0 They can be set in succession as O lt FO02 19 lt F02 20 lt F02 21 lt F02 22 Refer to the Figure 6 10 for the logic relations 73 User Manual EM100 Mini Inverter No Function Range Unit Default Type F02 23 IS Output Bias O0 100 0 100 0 0 0 e F02 24 IS Output Bias 1 100 0 100 0 25 0 e F02 25 IS Output Bias2 100 0 100 0 75 0 F02 26 IS Output Bias3 100 0 100 0 1000 e F02 27 IS Input Bias 0 0 0 1S Input Bias 1 120 0 F02 28 IS Input Bias 1 IS Input Bias 0 IS Input Bias 2 40 0 e F02 29 IS Input Bias 2 IS Input Bias 1 IS Input Bias 3 80 0 e F02 30 IS Input Bias 3 IS Input Bias 2 100 0 100 0 e Output bias frequencies of 4 points in the middle of IS bias curve are defined by F02 23 F02 24 F02 25 and F02 26 respectively range 100 0 100 0 100 0 is corresponding to Fmax Analog inputs of 4 points in the middle of IS bias curve are defined by F02 27 F02 28 F02 29 and F02 30 respectively range 0 0 100 0 They can be set in succession as OSF02 27 lt F02 28 lt F02 29 lt F02 30 For Instance Bias principles of VS and IS are identical Following description is taken VS as the example 1 Parameter setting Table 6 8 1 P
118. ps Function setting operation monitoring and fault monitoring are operated by menu setting Start stop jog operation and keypad numeric potentiometer are operated by single key 4 2 1 Main Menu Selection 3 main menu operation options Function setting operation monitoring and fault monitoring Function setting menu FOO FOL F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 operation monitoring menu COO fault monitoring menu E00 __ Selecting main menus refers to the following method 39 User Manual EM100 Mini Inverter 7 STS GS Gee ES 2 EDU a B d 4 2 Main Menu uu 4 2 2 Sub menu Selection Select 1 code in sub menu selection For instance in sub menu of FO1l __ select any code from F01 00 F01 22 See Figure 4 3 for selecting code ET EL GERI GIHIDRIU SRN GINE oU m Figure 4 3 Sub menu Selection 4 2 3 Function Setting Inverter can display edit save and reset parameter in function setting status Set parameter correctly before operation starts Selecting Function Code to View Parameters W Select corresponding function code and view its parameter via selecting main menu and sub menu For instance follow the operation procedures shown in Figure 4 4 to view p of F02 05 os D Glee GREER E Figure 4 4 Procedures for Viewing Parameter Editing Parameter H Follow the viewing procedures to enter th
119. r Inverter mm LL ge eee z Figure 3 11 Countermeasures Against RFI W Cable Length Between Inverter and Motor The longer cable between the inverter and motor is the higher carrier frequency is and the greater high frequency harmonic leakage current on its cable is All of which will affect inverter and its peripherals See Table 3 2 to adjust carrier frequency for reducing the high frequency harmonic leakage current When motor cable 50m connect a special 3 phase AC reactor of the same capacity as that of the inverter to the output terminals Table 3 2 Cable Length and Carrier Frequency Between Inverter and Motor Cable Length 50m 100m 100m Carrier Frequency lt 8kHz lt 6kHz lt 4kHz F00 17 8 000 6 000 4 000 30 User Manual EM100 Mini Inverter 3 2 7 Main Circuit Cable Table 3 3 Cable Size and Screw Specifications Tightening Cable A Terminal Screw Torque B Size pem N m mm IEM100 0R4 1B C5 L1 L2 PB JUVW M3 1 5 EM100 0R7 1B CD L1 L2 PB U V W M3 1 5 300V IEMIO0 IR5 IB O Raisa PB 3 L JUJV W M3 10 12 4 EM100 2R2 1B Raisa PB U V W M3 SeePoint 4 EMIO0 0R7 3B CO Raisa PB 4 U V W M3 5of 1 5 IEM100 1R5 3B wrisa2 mia PB U V W M3 Remarks 2 5 IEM100 2R2 3B jLisa2mi3 PB lUl V W M3 4 EM100 4R0 3B RiLisc
120. r Limit 0 00 100 00 9o 0 00 F03 04 MO Output Upper Limit 0 00 100 00 00 00 e F03 05 MO Output Gain 0 00 300 00 00 00 e F04 Group Start Stop Control Parameters o0 ME END EM 0 00 150 00 00 O at Start F04 01 DC Brake Time at Start 0 00 30 00 S 000 O F04 02 een 0 Linear mode 0 O Deceleration Mode 1 S curve mode F04 03 S Curve Time 0 00 600 00 S 0 00 O F04 04 Not Used FUXUS Stop Mode Options ene 0 flo 1 Coast to stop Blog De ee Start 0 10 60 00 Hz 200 O Frequency at Stop po4 07 PC Brake Current 0 00 150 00 000 O at Stop F04 08 DC Brake Waiting Time 0 00 30 00 S 0 00 O F04 09 DC Brake Time at Stop 0 00 30 00 S 0 00 O F05 Group V F Control Parameters 0 Automatic torque boost 1 10 Fixed torque boost curve 11 20 Oil pump motor boost curve 21 30 Synchronous motor boost F05 00 V F Curve Scaling curve 35 31 34 Blower water pump boost curve 35 Customer defined V F curve scaling F05 01 Frequency Base Fbase 20 00 320 00 Hz 50 00 O F05 02 Voltage 1 0 00 100 00 1 00 e F05 03 Voltage 2 0 00 100 00 4 00 e F05 04 Voltage 3 0 00 100 00 10 00 e F05 05 Voltage 4 0 00 100 00 Ue 100 0 16 00 e F05 06 Frequency 1 0 00 Frequency 2 Fbase 100 0 1 00 e F05 07 Frequency 2 Frequency 1 Frequency 3 4 00 e 49 User Manual EM100 Mini Inverter F0
121. rage 9 Check if the components are broken or the screws are loose during transportation 9 Clean the inverter and periodically check if the screws are loose Power on the sleeping inverters for 30 minutes once semiannually to prevent electronic components from being disabled Keep inverter away from heavy humidity and metal particles If necessary put it in an electric cabinet or a small room with protective measures Check the following items with the inverter in operation The motor should not be vibrating or making unusual sound 9 Inverter and motor should not be overheating The ambient temperature should not be too high The output current value shown on the monitoring displays should not be higher than normal value The cooling fan at the bottom of the inverter should be in normal operation Periodic maintenance ensures that the inverter receives the proper care to maintain overall performance Always turn the power supply off before inspection and the inspection starts only after LED indicator is off Table 9 1 Periodic Maintenances Items Checks Corrective Action Main circuit terminals screws on control circuit Are all screws tight Tighten loose screws firmly terminals Heatsink Clean any dirt and dust off with Are there dirty or dusty an air gun using dry air at a PCBA pressure of 4 6kg cm Is there any unusual noise or vibration or has the total operating time exceeded 20
122. requency F00 08 Operation frequency auxiliary numeric setting value The parameter range 0 00 Fmax upper limit frequency 1 Press LAJ CV to edit F00 07 value directly See Chapter 4 for the shortcut key A description 2 In primary numeric frequency setting mode edit F00 07 value by terminal UP and DOWN directly No Function Range Unit Default Type F00 09 Acceleration Time 1 0 01 600 00 S 15 00 e F00 10 Deceleration Timel 0 01 600 00 S 15 00 e Acceleration time is the time taken for the output frequency to rise from OHz up to maximum frequency Fmax F00 11 Deceleration time is the time taken for the output frequency to drop from Fmax F00 11 down to OHz Both of them are not relevant to forward and reverse As shown in Figure 6 5 Output Frequency A Output Frequency Hz Fmax Fmax I I 1 I I I I I I 1 1 I 1 I Time s Time s m tl t2 a Acceleration Time 1 b Deceleration Time 1 Figure 6 5 Acceleration Deceleration Time 2 groups of acceleration deceleration times of EM100 can be set as Terminal for Switching Acceleration Deceleration Time I Time 2 by multi function input terminal Different terminal statuses are corresponding to relevant acceleration deceleration time See the Table 6 5 for the correlation Table 6 5 Correlation between acceleration deceleration time and its switching terminal Acceleration Deceler
123. ress Data CRC Parity m 2 ae lalsl l7 s f9 Sequence Data 01H 06H 20H 07H OBH B8H 34H 89H Receiving 0 1 2 3 4 5 6 7 8 9 Sequence Data 01H 06H 20H 07H OBH B8H 34H 89H 2 The inverter of 1 phase 220V input is damaged when connecting to 3 phase 380V input Solution Inverter of SIZE 2 has 2 modes AC input 1 phase 220V and 3 phase 380V The power terminal marks of EM100 old model are not clear For the new model of EM100 labels are beside the terminals to guide the user for wiring In addition please connect 1 phase 220V input power cable to L1 and L2 Otherwise there is no power supply and no display on the keypad 118 User Manual EM100 Mini Inverter Ta ji ae ET Ll E 1l H Design Sketch of EM100 Power Terminals 3 Slipscrew of Inverter Main Circuit Terminal The maximum torque of EMI00 0R4 4RO shall be within 1 2Nm The wiring terminal wound be broken if the tightening torque is too big Recommended screwdriver for tightening PHO cross screwdriver or cross screwdriver of industrial Grade 0 The diameter of screwdrive shaft 3mm or flathead screwdriver The head width 4 5 5 0mm 4 If the inverter is under touch screen or PLC control sometimes the interference is big that would affact communication Solution Connect terminal GND of inverter to the terminal GND of touch screen and only switch the terminal resistor switch S1
124. rse is in smooth transition If setting F00 1620 when switching forward reverse and when motor speed drops to OHz the inverter runs at OHz in F00 16 setting time and then runs in opposite direction to setting frequency As shown in Figure 6 7 66 User Manual EM100 Mini Inverter A Output Frequency Hz o N Eu JX H Time S ros o4 Forward Reverse Forward Reverse Deadban Deadband Figure 6 7 Forward Reverse Deadband No Function Range Unit Default Type F00 17 Carrier Frequency 2 000 8 000 kHz 4 000 0 Fixed carrier 1 Random carrier 2 Fixed carrier which can be adjusted by carrier temperature and F00 18 Random Carrier Mode 2 carrier current 3 Random carrier which can be adjusted by carrier temperature and carrier current F00 19 Upper Carrier Frequency 2 000 8 000 kHz 8 000 DL Love Carrier 2 000 8 000 kHz 2000 e Frequency F00 18 0 Fixed carrier Carrier of inverter is a fixed value set by F00 17 Increasing carrier frequency can reduce motor noise and heat but it will increase temperature of inverter When the carrier frequency is higher than the default inverter rated power shall be decreased by 596 for every additional 1 kHz carrier frequency F00 18 1 Random carrier Inverter carrier will vary with output frequency in linear variation Upper Lower carrier frequencies are under control of F00 19 and F00 20 F00 18 2
125. s place 1 Terminal control Wobbulation operation is started by function input terminal when the preset wobbulation time is up If selecting terminal control mode set any terminal among X1 X6 21 Wobbulation Input Mode F06 18 Tens place 0 Wobbulation operation starts after reaching middle frequency Middle frequency Wobbulation upper limit frequency Wobbulation lower limit frequency 2 F06 18 Tens place 1 Wobbulation operation starts when the preset wobbulation time is up See Figure 6 18 for wobbulation operation logic diagram Wobbulation Upper Limit Frequency Wobbulation Jump Frequency Wobbulation Middle Frequency Wobbulation Lower Limit Frequency obbulation Jump Frequench Preset Wobbulatio Frequence TE wobbutaion Rising Time Figure 6 18 Wobbulation Operation Logic Diagram 84 User Manual EM100 Mini Inverter Remarks 1 Wobbulation operation start stop acceleration deceleration time can be selected by terminal as acceleration deceleration time 1 or 2 2 Set upper limit frequency of wobbulation2Lower limit frequency of wobbulation 3 Wobbulation upper limit frequency Jump frequency and lower limit frequency of wobbulation Jump frequency are set in the range of 0 00 Fmax 4 Acceleration deceleration time of wobbulation jump frequency is wobbulation acceleration deceleration time 2 5 Starting process of wobbulation op
126. s to other terminals 37 User Manual EM100 Mini Inverter 4 4 1 Keypad EM100 keypad consists of LED display keys and potentiometer See Figure 4 1 User can perform function setting status monitoring fault monitoring start stop control and jog operation for EM100 through keypad LED Display Potentiometer Keys Keypad Operation gt Figure 4 1 LED Keypad Table 4 1 Name and Function of Each Key on the Keypad Part Name Function PT Shift the bit of parameters when editing parameters Left SHIFT Shortcut key for selecting the monitoring parameter in operation RESET ESCAP Reset previous status ESC E Escape from editing the present parameter Key for Multi functional For programmable JOG or forward reverse input function selection programming DATA ENTER Save edited parameter of present function parameter ENTER For entering sub menu RUN In keypad control mode press the key to start inverter STOP STOP RESET In keypad control mode press the key to stop inverter RESET Reset setting status from fault status EEEEES LED Display Display function setting running monitoring fault monitoring codes and parameters UP Select function code menu or increase the setting value of parameter DOWN Select function code menu or reduce the setting value of parameter 38 User Manual EM100 Mini Inverter R
127. t decreased Output Current A Current Limit Output Frequency Hz Acceleration Process Constant Speed Process Deceleration Process Figure 6 20 Current Limit Mode 1 86 gt Time t Time t User Manual EM100 Mini Inverter During steady state after output current exceeds the current limit F07 01 inverter decelerates as per the decreasing time F07 02 of constant speed current frequency and the minimum deceleration could reach lower limit frequency F00 13 After output current decreases inverter will accelerate to setting frequency as per setting acceleration time see Figure 6 20 F07 00 2 Current Limit Mode 2 Current limit mode 2 is applied to the applications which are sensitive to acceleration deceleration time In this mode the motor current is automatically adjusted by regulating the output frequency as per the PI parameterse set in F07 03 and F07 04 For load with larger inertia if overcurrent occurs during acceleration the propotional gain may be increased For overcurrent during deceleration the proportional gain may be decreased For load with smaller inertia the propotional gain may be kept smaller Integral time can be adjusted for fine tunning in both cases No Function Range Unit Default Type 0 Overvoltage stall disabled F07 05 Overvoltage Stall Control 1 Overvoltage s
128. t C00 00 Output Frequency Present output frequency of inverter Hz C00 01 Actual Output Voltage Present actual output voltage of inverter V C00 02 Actual Output Current Present actual output current of inverter A Inverter calculates present output power ED Ove Power based on output voltage and output current EN C00 04 Motor Estimated Speed Estimated motor speed rpm C00 05 DC Bus Voltage Present DC bus voltage of inverter V C00 06 Input Frequency Present setting frequency value of inverter Hz C00 07 Synchronous Frequency Synchronous frequency of motor estimated Hz by inverter 00 08 Program Operation Section of monitoring inverter program i Section operation 3 m Operation time in present operation section C00 09 aa Operation when monitoring inverter in program S operation C00 10 PID Setting Present PID setting value C00 11 PID Feedback Present PID feedback value X6 X5 X4 X3 X2 XI C00 12 Input Terminal Status D a 9 dd i 9 a Monitoring external input terminal logic status C00 13 Output Terminal Status 0 O O O O O O Monitoring output terminal logic status C00 14 VS Input Monitoring 0 00 10 00 V C00 15 IS Input Monitoring 0 00 20mA mA C00 16 Inverter Heatsink Present detected temperature of inverter C Temperature heatsink C00 17 VP Input Monitoring 0 00 5 00 100 Us
129. t E00 03 0 00 320 00 Hz 0 00 Last Fault Output Current at Last E00 04 0 0 300 0 A 0 0 Fault DC Bus Voltage at E00 05 0 1200 V Jo Last Fault 58 User Manual EM100 Mini Inverter 6 Parameter Description 6 1 F00 Group General Parameters No Function Range Unit Default Type F00 00 700 Reference Input Frequency 0 00 lag xxxxx x Monitoring Fmax F00 00 is only for reference Its parameters are present frequency setting values Symbol will not be displayed if the value is negative but user can check it via keypad indicator See Chapter 4 for detail of keypad indicator description No Function Range Unit Default Type Drive Control 0 V F Open loop control m Mode 1 SVC i 2 F00 01 0 V F Open loop control Applicable to single inverter driving multi motor and speed governing with low requirements on speed low frequency torque and speed accuracy F00 01 1 SVC In this control mode output current process is under real time closed loop control Based on current feedback inverter will conduct open loop slip compensation and stator resistance voltagedrop compensation on output variables These 2 compensations are up to F05 10 and F05 11 or adjust F05 12 Excitation boost gain to adjust output frequency and torque slightly No Function Range Unit Default Type Ones place Start Stop control mode options 0 Inverter keypad
130. tage is 220V F06 12 sets the duty ratio of voltage brake when dynamic brake is enabled No Function Range Unit Default Type F06 13 Fan Control 0 Run at power on 1 O 1 Smart mode After power is on the fan runs per the control mode after running for 2 minutes regardless of the working status of inverter F06 13 0 The fan runs directly after inverter is power on 82 User Manual EM100 Mini Inverter F06 13 1 Smart mode Fan runs if the temperature of heatsink gt 45 C If the temperature of heatsink 35 C fan stops When the temperature of heatsink is between 35 C 45 C fan remains its previous status No Function Range Unit Default Type JOG Key Function 0 Disabled F06 15 Settin y 1 Jog running function 1 O 8 2 E R switching function F06 15 0 G5 key is disabled F06 15 1 CJ key is for jog running F06 15 2 GE key is for switching forward and reverse No Function Range Unit Default Type 0 Enabled in keypad start stop mode 1 Enabled in all start stop modes F06 16 Function of STOP Ki 2 Enabled in keypad 0 O start stop mode external fault trips in other start stop modes F06 16 0 Enabled in keypad start stop model and disabled in other start stop modes F06 16 1 Enabled in all start stop modes F06 16 2 Enabled in keypad start stop mode external fault trips in other modes No Function Range Unit Default
131. tage reach the rated voltage the output voltage could be 1 1 times of present grid voltage after modulation No Function Range Unit Default Type 0 Disabled 1 Enabled 2 AVR is disabled if the DC bus F05 15 AVR voltage gt the rated voltage of 0 O DC bus and it will be enabled if the DC bus voltage lt the rated voltage of DC bus 80 User Manual EM100 Mini Inverter Automatic voltage regulation is applied to the occasions when input voltage varies output voltage remains unchanged basically and V F value keeps constant 6 7 F06 Group Auxiliary Function Parameters No Function Range Unit Default Type F06 00 Jog Numeric Frequency 0 00 Fmax Hz 5 00 F06 01 Jog Acceleration Time 0 01 600 00 S 15 00 e F06 02 Jog Deceleration Time 0 01 600 00 S 15 00 In jog running mode inverter runs as per the setting frequency of F06 00 and runs to the acceleration deceleration time of Fmax set by F06 01 F06 02 Jog acceleration time F06 01 is the time taken for the output frequency to rise from OHz up to Fmax Jog deceleration time F06 02 is the time taken for the output frequency to drop from Fmax down to OHz key should be active and terminal JOG should be on in jog running mode Otherwise jog command will be considered as cancelled No Function Range Unit Default Type F06 03 Acceleration 2 0 01 600 00
132. tall mode 1 1 2 Overvoltage stall mode 2 Overvoltage Stall 380V 640 800 750 F07 V 07 08 Voltage 220V 370 400 39 F0707 Overvoltage Stall Mode 215 01 10 00 030 e Proportion Gain Overvoltage Stall Mode 2 0 00 300 00 ue Integral Time 0 00 Integration Disabled ste de he F07 05 0 Overvoltage Stall Disabled F07 05 1 Overvoltage Stall Mode 1 DC Bus Voltage V Overvoltage Stall Level _ ees Timet Output Frequency Hz Constant Speed i 1 Process I 1 Figure 6 21 Overvoltage Stall Mode 1 In deceleration process after DC bus voltage exceeds overvoltage stall voltage F07 06 inverter stops deceleration process and remains at present running frequency After DC bus Acceleration Process D eceleration Process Timet 87 User Manual EM100 Mini Inverter voltage decreases inverter will decelerate as per previous deceleration time see Figure 6 21 F07 05 2 Overvoltage Stall Mode 2 Overvoltage stall mode 2 is applied to the applications which are sensitive to acceleration deceleration time In this mode the motor frequency is automatically adjusted by DC bus voltage as per the PI parameters set in F07 07 and F07 08 For load with larger inertia if overvoltage stall occurs during deceleration the propotional gain may be increased For load with smaller inertia the propotional gain may be kept smaller Integral time can be adjusted for fine tunning i
133. ter 380V 510 800 700 F06 11 Dynamic Brake Voltage V O 220V 300 400 380 F06 12 Brake Duty Ratio 5 0 100 00 100 0 O F06 13 Fan Control SUE al poweron Jo 1 Smart mode F06 14 Not used 0 Disabled F06 15 JOG Key Function Setting 1 Jog running function 1 2 F R switching function 0 Enabled in keypad start stop mode 1 Enabled in all start stop modes F06 16 Function of STOP Key 0 O 2 Enabled in keypad start stop mode external fault trips in other modes F06 17 Customer Defined Scaling 0 01 200 00 30 00 e Ones place Wobbulation operation control 0 Auto operation After preset wobbulation time is up wobbulation starts 1 Terminal Control After preset wobbulation time is up the Wobbulation Operation terminal is on F06 18 Tn 00 JO Mode Tens place Wobbulation input mode 0 Wobbulation operation started after reaching the mid point Wobbulation upper limit wobbulation lower limit 2 1 Wobbulation operation starts when its preset time is up Preset Wobbulation F06 19 0 00 Fmax Hz 0 00 Je Frequency F06 20 Preset Wobbulation Time 0 00 600 00 S 15 00 Upper Limit Frequency of F06 21 0 00 Fmax Hz 40 00 e Wobbulation Lower Limit Frequency of F06 22 0 00 Fmax Hz 20 00 e Wobbulation 51 User Manual EM100 Mini Inverter Jump Frequency of F06 23 0 00 Fmax Hz 5 00 Je Wobbulation Rising Tim
134. test it is found that the filter ground must be connected with the PE end of the inverter at the same common earth Otherwise the EMC effect may be greatly affected The filter shall be installed at a place as close as possible to the input of the power supply and the input cable of filter power supply shall be as short as possible in the control cabinet 4 If the input and output lines of the filter is too close the HF interference will by pass the filter and couple the input and output lines of the filter directly The power supply filter will be functionless 5 Typically there is a special grounding terminal on the filter housing However if the filter is connected to the control cabinet housing with a wire it cannot prevent HF interference It is because the long cable has big HF impedance the filter would not play a role as a bypassing device The correct installation method is to connect a large area of the filter housing to the conductive plane of the metal housing clear the insulating paint to ensure a reliable connection Ww 108 User Manual EM100 Mini Inverter 9 Maintenance and Inspection 9 1 Maintenance and Inspection Due to the service environmental changes such as temperature humidity smoke frost dust or the factors as aging of inverter s internal components various failures of inverter may occur Therefore it is required to have daily check and keep regular maintenance on inverter during use and sto
135. threshold F06 07 the corresponding output terminal is on and it will be off when the output frequency drops to the FDT decreasing threshold F06 08 See Figure 6 17 Output Output Frequency Hz Frequency Hz _FDT Increasing Threshold i 1 vt M ET Freee cient ore hotel ae att ae FDT Decreasing I i 1 1 Threshold oL E i vil Time S yi i Time fi ow tt ow 4 3 0 gt 0 Time S Time S Figure 6 16 FAR Figure 6 17 FDT No Function Range Unit Default Type F06 09 Output Voltage 5 00 100 00 100 00 Output voltage If the inverter is not required to output the present voltage value adjust the percentage of output voltage to input voltage No Function Range Unit Default Type 0 Disabled Dynamic Brake 1 Enabled LCAN Control 2 Enabled at running e 3 Enabled at deceleration Dynamic Brake 380V 510 800 700 F06 11 V 06 Voltage 220V 300 400 380 O F06 12 Brake Duty Ratio 5 0 100 00 100 00 O F06 10 sets the enabling range of dynamic brake When F06 10 0 dynamic brake is disabled If F06 1140 dynamic brake enabled when meeting the setting value of F06 11 F06 11 sets the voltage point of dynamic brake If the present status meets the setting range of F06 10 DC bus voltage setting voltage of F06 11 then dynamic brake is enabled 380V Inverter rated voltage is 380V 220V Inverter rated vol
136. ting Input PID setting value by editing F09 01 parameters via keypad F09 00 1 Take the input voltage percentage of analog input terminal VS as PID setting value F09 00 2 Take the voltage percentage converted from input current of analog input terminal IS as PID setting value F09 00 3 Take the input voltage percentage of potentiometer VP as PID setting value No Function Range Unit Default Type 10 Terminal VS F09 02 PID Feedback Option 1 Terminal IS 0 O PID feedback signal is input by analog input terminal The feedback value can be operated mathematically based on real needs F09 02 0 The input voltage percentage of analog input terminal VS is PID feedback value F09 02 1 The input current percentage of analog input terminal IS is PID feedback value No Function Range Unit Default _ Type F09 03 PID Setting Feedback Scale 0 60000 1000 The percentage of PID setting F09 03 and percentage of PID feedback F09 03 will obtain the unit value of corresponding physical quantity Temperature pressure and flow rate will be displayed in C00 10 PID setting value and C00 11 PID feedback value 94 User Manual EM100 Mini Inverter No Function Range Unit Default Type F09 04 PID PA Positive 0 Positive setting 0 Oo Negative Setting 1 Negative setting F09 04 0 Positive setting Error and output are positive F09 04 1 Negat
137. tive time at Brake Current start inverter starts to run gt Brake rimer l gt immediately when the time is up If 0 Time S F04 01 0 00 DC brake is disabled at A Output Frequency Hz start See Figure 6 12 for DC brake at start 0 Time S Figure 6 12 DC Brake Process at Start No Function Range Unit Default Type Acceleration 0 Linear mode s Deceleration Mode 1 S curve mode 2 O F04 03 S Curve Time 0 00 600 00 S 0 00 O F04 04 Not Used 77 User Manual EM100 Mini Inverter Linear Acceleration Deceleration F04 02 0 Acceleration Deceleration is in linear mode S Curve Acceleration Deceleration F04 02 1 Acceleration Deceleration is in S curve mode The 1 section and the last section in accelerating or decelerating are in smooth transition The acceleration deceleration curve is similar to S curve When it is in S curve the final acceleration deceleration time S curve time Linear acceleration deceleration time See Figure 6 13 for 2 acceleration deceleration modes Output Frequency Fmax Setting Frequency T Q ting m ration Figure6 13 Linear and S Curve Acceleration Deceleration time DS Section Curve Time Time required for Linear Acceleration Time Time required for Linear Deceleration Time No Function Range Unit Default Type o 0 Ramp to stop F04 05 Stop Mode Options 1 Coast to stop 0 O
138. tton Main Air Outlet Housing Base 1 Air Outlets Terminal Cover nien WE will EM100 ID 11 User Manual EM100 Mini Inverter 2 6 Overall and Installation Dimensions 2 6 1 Overall Dimensions EM100 0R4 1B EM100 1R5 1B EM100 5R5 3B EM100 015 3B EM100 0R7 1B EM100 2R2 1B EM100 7R5 3B EM100 0R7 3B EM100 011 3B EM100 1R5 3B mm EM100 2R2 3B EM100 4R0 3B W 95 10 130 150 Wl 85 100 118 138 W2 11 11 H 152 63 220 289 5 H1 142 153 209 272 H2 159 70 H3 130 5 140 5 H4 110 5 121 5 D 117 32 152 5 173 DI 130 45 165 2 185 7 D2 74 84 104 7 125 dl 4 5 4 5 5 5 5 3 d2 4 5 5 N W Kg 1 1 5 2 9 4 8 Frame SIZE1 SIZE2 SIZE3 SIZE4 Remarks D2 The distance between the entrance hole of power cable and the installation plate The size is not available 2 6 2 Diagram of Overall and Installation Dimensions a H3 H4 12 User Manual EM100 Mini Inverter 2 6 3 Keypad Dimensions
139. ulated 3 Collect and check LSB the least significant bit of CRC parity register 4 If LSB is 1 shift each bit of CRC parity register rightwards by 1 bit the highest bit filled with 0 Conduct XOR calculation between the value of CRC register and A001H and then upload the result to CRC parity register 5 If LSB is 0 shift each bit of CRC parity register rightwards by 1 bit the highest bit filled with 0 6 Repeat steps 3 4 and 5 until completing 8 rounds of shifting 7 Repeat steps 2 3 4 5 and 6 and process the next byte of sending message Repeat above process continuously until each byte of sending message is processed 8 CRC parity date will be saved in CRC parity register after calculation 9 LUT Look up table method is to obtain CRC parity in the system with limited time resources Simple CRC functions as shown in following C language Programming unsigned int CRC_Cal_Value unsigned char Data unsigned char Length unsigned int crc value OxFFFF inti 20 while Length crc value Data for i 0 i lt 8 i if crc_value amp 0x0001 else crc value crc_value gt gt 1 0xa001 crc_value crc_value gt gt 1 return crc_value 5 5 Error Message Response Inverter will send an error message report when the master sends error data or inverter receives the error data due to the external interference When Communication error occurs slave combines the hi
140. ve setting F09 04 0 O Negative Setting 1 Negative setting F09 05 PID Output Gain 0 00 100 00 100 00 e Proportion F09 06 0 00 100 00 040 e Gain GP 0 00 300 00 F09 07 Integral Time GTi S 10 00 e 0 00 No integration Differential 0 00 300 00 F09 08 M mS 0 00 e Time GTd 0 00 No differentiation Integration Function F09 09 0 00 100 00 100 00 e Scale F09 10 PID Positive Output Limit 0 00 100 00 100 00 e F09 11 PID Negative Output Limit 0 00 100 00 100 00 e PID Feedback Loss F09 12 4 0 0 100 0 00 e Detection Value PID Feedback Loss F09 13 0 0 3000 0 S 1 0 e Detection Time F09 14 PID Deviation Limit 0 0 100 0 00 e 55 User Manual EM100 Mini Inverter F10 Group Communication Parameters 1 247 F10 00 Inverter Address 1 O 0 Broadcasting address 0 4800 os 1 9600 F10 01 Communication Bit Rate bps 1 O 2 19200 3 38400 0 No parity 1 8 1 F10 02 Communication Format 1 Even parity 1 8 1 1 0 O 2 Odd parity 1 8 1 1 0 0 60 0 F10 03 Communication Overtime 0 0 Communication overtime S 0 0 O disabled Master slave Communication 0 The inverter is the slave F10 04 0 O Mode 1 The inverter is the master Master Writes the Address of 0 Primary numeric frequency F10 05 k i 0 O Slave Inverter 1 Auxiliary numeric frequency Inverter Receiving F10 06 im 0 00 600 00 100 00 Prop
141. y W Altitude Derating In altitudes above 1000m above sea level the derating is required because of poor cooling effect due to rare air Contact SINEE for technical support E Cautions for Inverter Disposal The electrolytic capacitors on the main circuit and PCBA may explode when they are burnt Emission of toxic gas may be generated when the plastic parts are burnt Please dispose inverter as industrial wastes W FAQ and Solutions There are some FAQs about EM100 series inverter See Appendix C for the solutions User Manual EM100 Mini Inverter 2 1 Verifying Product 2 Overview I ZN Caution Never install an inverter that is damaged or missing components Otherwise a risk of injury Check and verify the product Item Action If the products are identical to the purchase order Check the devices reference marked on the label Any part damaged Check the outlook if any damages Any screw loosened Check with a screwdriver if necessary 2 2 Model Numbering Scheme and Nameplate E Model Numbering Scheme EM 100 OR7 1B Product Category EM Inverter Product Series 100 Mini Inverter Power Ratings W Nameplate B Integrated Braking Unit None No Braking Unit Voltage Class 1 1 phase 220V 3 3 phase 380V 415V SINEE Model No Rated Power Input Voltage Rated Current Serial No Shenzhen

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