www.deltaregis.com DRBT Series Torque Tester Operation Manual
Contents
1. Press PRG SET to accept the entered value 6 The display will momentarily show PdLO and then a value for starting torque in initial peak mode will be displayed Use the same procedure outlined in step 2 change HI limit to adjust the PdLO value 7 Press PRG SET to accept the entered value 8 The display will momentarily show AC for auto clear and a value such as 0 0C Press the UP or SHIFT key to cycle through the available settings time in seconds for the auto clear of the display A selected value of 0 0C means that the display must be reset manually with the CLEAR key after a run down torque is recorded Press PRG SET to accept the entered value 10 The display will momentarily show bP and then show the setting for the audible buzzer Use the UP or SHIFT key to cycle through the available settings Select OFF for no audible buzzer ON for an audible buzzer confirming every run down cycle and FF for an audible beep if values are NG outside of the set HI LO limits 11 Press PRG SET to accept the entered value and complete the setup routine 12 The GOOD green LED turns off and the display returns to the operation mode prior to programming For further details and information on other available functions please refer to the set up guide at the end of this manual Calibration The DRBT torque tester is supplied with a factory calibration ce2. Torque DRBT JS 03 DRBT JS 1A DRBT JS 1B DRBT Series Torque Tester 1 5 90 0 1 5 100 0 0 15 10 00 JS 1B JS 5 0 5 3 2 bit Clockwise and Counter clockwise USB 19 200 bps Displays real time sensor value Displays maximum peak torque value Displays first initial peak value 1 2V 5 700mAh Less than 3 hours Approx 12 hrs 300 charge cycles After 10 min on standby 120VAC or 220VAC select when ordering 12VDC 500mA 230 W x 120 D x 65 H 1 8 kg DRBT JS 5 5 0 Nm 6 35 mm A tube of grease is included with the run down joints for periodic re lubrication of the screw threads and or the bearing Please apply as necessary Inspect the run down joint for signs of wear or damage Pay special attention to the screw threads and the driver bit If any indication of improper function or wear is apparent discontinue use and order a new replacement joint The life of a run down joint varies depending on many factors including torque lubrication maintenance and operator influences The typical life of a run down joint is approximately 2500 cycles DELTA REGIS _____ Fools ine DRBT Series Torque Tester Installation The tester must be installed so that it will not move when a torque is applied to the unit Particularly when testing higher torque values the torque tester must be securely clamped to the work surface A mounting channel with two fastening knobs is built in into the body of
3. the tester to excessive shock or vibration This may damage the unit Do not attempt to disassemble or repair the torque tester It is a precision instrument that must be serviced by a qualified repair facility Do not handle the power plug with wet hands This may cause an electric shock Use only the proper AC adapter charger provided with the unit to charge the battery Use of a charger other than specified may result in fire or injury Follow the proper charging procedure Plug the AC adapter into the specified voltage Charge in a well ventilated area Do not cover the tester with anything while it is being charged Do not charge for longer than 8 hours Overcharging will shorten the battery life and may cause the battery to overheat burst and leak resulting in fire or injury Dispose of old batteries properly Do not discard into fire as this may cause them to burst or release toxic substances Dispose of the battery in accordance with local or regional regulations governing waste disposal or take the battery to a recycling facility Under the following conditions turn off the main power switch and unplug the AC adapter a When the unit is not being used or not being charged b When the unit is being repaired c When any danger is expected Maintain and inspect the torque meter regularly Check run down joints for proper function and lubrication Check the driver bits for wear Replace worn accessories when required Inspect power cord a
4. DELTA REGIS Tools inc www deltaregis com DRBT Series Torque Tester Operation Manual Important Read and understand all instructions before use Delta Regis Tools Inc 3315 Industrial 25 St Ft Pierce FL USA 34946 Ph 772 465 43802 Fx 772 465 4368 DRBT Manual R1 DELTA REGIS 1 10 11 12 13 14 15 16 17 18 19 20 _____ Fools ine DRBT Series Torque Tester Safety Precautions Maintain a clean and well lit work area This product is designed for indoor use in dry non hazardous locations Do not subject the torque tester to damp or wet environments Do not use or charge the tester in the presence of flammable liquids or gases A constant room temperature of approx 24 C is recommended For use by qualified operators only Keep children and untrained personnel away from the work area Wear appropriate clothing to avoid loose articles being caught in moving parts Exercise care when using this instrument and any related equipment Securely clamp the torque tester to the work surface particularly when measuring higher torque values so that the tester will not move during use This will free both hands to operate and re act the torque of the screwdriver being tested Do not apply a torque exceeding the maximum torque rating of the torque tester Exceeding the maximum permissible load may damage the instrument and result in accident or injury Do not expose
5. ading falling within the limits will result in a GOOD light a reading outside the limits will result in a NG light In PD initial peak operation mode if a LO start value is programmed into the tester PdLO step 4 then the GOOD green LED will light when the torque applied exceeds the start value entered To view or change the settings 1 Press the PRG SET key for approx 1 second The green GOOD LED will light up the display will momentarily show HI and then a value for the HI limit will show in the display The default setting for the HI value is 0 0 indicating that no high limit has been entered 2 To change the HI limit value press the SHIFT key A four digit value default O000 will show in the display The first digit will be flashing indicating that it can be changed To change the value of the flashing digit press the UP key until the desired value is shown To continue to the next digit press SHIFT to move one digit to the right Once again use the UP key to alter the value Continue this process until the desired value show in the display 3 Press PRG SET to accept the entered value DELTA REGIS _____ Fools ine DRBT Series Torque Tester 4 The display will momentarily show LO and then a value for the LO limit will show in the display Use the same procedure outlined in step 2 change HI limit to adjust the value of the LO limit 5
6. allowed time no data is erased and the tester returns to its normal measurement mode To erase a sequential range of torque readings press the UP or SHIFT key until you reach the beginning of the data range to be erased Press CLEAR the display will flash CLR Press the UP key to index up to the last data number in the range to be erased Press the CLEAR key while the display is still flashing CLR to erase the selected data range To erase all stored torque readings press and hold the CLEAR key until ALL flashes in the display Press the CLEAR key again while ALL is flashing the display will change to CLR Press the CLEAR key once more to erase all stored data The display will show to acknowledge that the data has been erased MEM OUTPUT Button Data Output to USB DELTA REGIS Tools ine DRBT 100 gt O OX CAUTION Read the INSTRUCTION MANUAL before use Do not overload more than 5 of max rated torque Do not use with impact pulse tools Torque Range 1 5 90 In Lbs 1 5 100 Kgf Cm www deltaregis com MADE IN JAPAN _ AVG Button The AVERAGE button enables calculation mode and displays calculated sta tistics on a small sample of sequential readings up to 30 readings maximum Press the AVG button once to enable calculation mode The tester will flash AVE in the display Take several torque readings up to a maximum of 30 Note if you exceed 30 read
7. alog volt age signal from the transducer CLEAR Button Clears the torque value from the display and saves the measured value to the memory When used in conjunction with the MEM OUTPUT button allows stored data points to be cleared from memory If the CLEAR button is held for an extended time period the user will be prompted to erase all data from the memory See MEM OUTPUT instructions for more details Note In peak mode if the display has been cleared or AUTO CLEARED before backing off the rundown joint an undesired negative CCW torque value could record to the data register Shows measured torque values selected units of measure and selected measurement mode Also displays the charge status of the built in UNIT Button Toggle between 3 available measurement display units by pressing this button Torque can be displayed in Newton metres N m Kilogram force centimetres kgf cm or inch pounds lbf in DELTA REGIS o MoR inne DRBT 100 GOOD NG g e SHIFT UP PRG SET CAUTION O O Read the INSTRUCTION MANUAL before use Do not overload more than 5 of max rated torque Do not use with impact pulse tools Torque Range 1 5 90 In Lbs 1 5 100 Kgf cm www deltaregis cOm MADE IN JAPAN AVG MODE TIT MODE Button Select from 3 available measurement modes The lower left corner of the display shows the current mode blank track mode PP peak mode PD initial peak TRACK Display
8. e rocker switch on the left side of the torque tester Select the desired measuring units Press and hold the unit button for approx 1 second until the unit value changes in the lower right corner of the display Press repeatedly until the desired units of measure are displayed Select the desired measurement mode Press and hold the mode button for approx 1 second until the mode icon in the lower left corner of the display changes Press repeatedly until the desired mode is displayed Icon Used for checking dial and beam type hand torque wrenches Pe Reeser i Recommended mode for electric screwdriver calibration ares GENE Gita he Selene Used for click type hand torque screwdrivers and wrenches DELTA REGIS ____ Fools ine DRBT Series Torque Tester Testing a Clutch Type Electric Screwdriver 1 Install the appropriate run down joint on the torque tester Make sure that the square flange of the run down joint is seated properly in the socket on the torque tester Install the corresponding screwdriver bit included with run down joints into the screwdriver under test 2 Make sure that the spring tension on the run down joint is relaxed if not back off the fastener in the run down joint with the screwdriver 3 Put the torque tester in Peak PP mode 4 Before testing the driver make sure that the display reads zero If not press the clear button to zero the display 5 Caution do n
9. for comparative torque limits Also used to set the display s autoclear function and the tester s audible buzzer operation When PRG SET is pressed once the green GOOD LED will light and the unit will go into setting mode The available setting options will appear in the following sequence 1 HI Set a high max torque limit value for comparison purposes Press SHIFT to adjust the current setting Adjust the flashing digit of the torque value by pressing the UP button move to the next digit by pressing SHIFT Once the value is correct press the PRG SET button to move to the next option 2 LO Set a low min torque limit value for comparison purposes Enter the desired torque value using the same procedure as the HI setting above 3 PDLO Set a start value for measuring torque in initial peak mode Enter the desired torque value using the same procedure as the HI setting above 4 AC Set the characterisitics of the display s AUTOCLEAR function Autoclear will clear the displayed torque reading after a preset time or leave the value in the display until it is manually cleared by the operator using the CLEAR button Use the UP and SHIFT buttons to set the desired time delay value for clearing the display A setting of 0 0 means the display must be manually cleared Press PRG SET to continue 5 BP Set the characterisitics of the tester s audible buzzer Select the desired buzzer function using
10. ings the last 30 torque readings taken will be used for calculations Press the AVG button again The tester s display will show the following information Number of readings Maximum Torque Minimum Torque and Average Torque After the information has been displayed the tester will return back to its nor mal measurement mode and the AVE indicator in the display will turn off To prepare stored data for output press the MEM OUTPUT key while in the data display screen FA will be displayed to indicate selection of first data address Press UP or SHIFT until you reach the beginning data address for output then press MEM OUTPUT LA will be displayed to indicate selec tion of the last data address to output Again use UP or SHIFT to reach the desired end data point and press MEM OUTPUT The display will show P indicating that the data is being sent to the output port
11. nd any extension cords for damage and replace if necessary Handle the power cord properly Do not pull on the cable to remove the plug from the electrical outlet or use the cord to lift the torque meter Do not lay the power cord on hot or oily surfaces or across sharp edges Ensure that all components are in good working order before using the torque tester Replace damaged accessories or send the unit for repair if any damage or abnormal operation is apparent Do not modify the torque tester If repairs are required send the unit to a qualified repair facility for service Any attempt to repair the tester by unqualified personnel could affect the performance of the tester and may result in damage or injury Consult Delta Regis or your distributor for repair facility information Use only the accessories specified in this instruction manual with the torque tester Store the torque tester properly when not in use Keep the tester in a dry protected location Use the carrying case for storage and or transportation of the torque tester E DELTA REGIS Specifications Measurement Range and Units Ibf in kgf cm Nm Run down joints included with torque tester Precision LCD Test Direction Data Output Port Peak PP Initial Peak PD Measuring Modes Battery internal rechargeable Charge time Run time on full charge Battery life Auto power down AC Adapiter Charger Dimensions mm Weight Run down Joints Max
12. ot test a tool on this torque tester if the output torque of the tool exceeds the capacity of the tester 6 Grasp the screwdriver firmly and hold it in a straight vertical position Run a fastening cycle of the screwdriver Release the trigger when the screwdriver s clutch trips The peak torque value recorded during the rundown will show in the display Back off the run down joint with the screwdriver 7 Press the clear button This will commit the recorded peak value to the data memory and reset the display to zero for the next run down cycle Please note if an auto clear time value is set the clear function will occur automatically after the preset time has elapsed 8 Repeat the test cycle steps 6 thru 8 as many times as desired For details on viewing and erasing stored data entering limits and viewing statistics for a group of run downs please refer to the set up guide at the end of the manual Entering Changing Settings The torque meter program settings function allows the user to enter HI and LO torque limits for comparison purposes set values for the auto clear function and set the characteristics of the meter s audible buzzer Note about HI and LO limit values The torque tester has a GOOD green and NG red LED located below the LCD display If HI and LO limit values are set in the program mode the tester will compare the reading recorded in Peak PP mode to the HI and LO limits A torque re
13. rtificate The frequency of recalibration should be determined by the user based on their quality processes and requirements As a general rule we recommend that the torque tester be sent to a qualified calibration lab for recertification on an annual basis Warranty The DRBT torque tester is warranted for one year from the date of purchase against defects in material and workmanship This warranty does not cover damage due to transportation abuse misuse or improper service Our sole remedy is to repair or replace at our discretion any unit found to be defective due to defects in material or workmanship It is the responsibility of the user to return any product thought to be defective freight prepaid to our warehouse for inspection and evaluation There is no warranty of merchantability or fitness of purpose In no event will Delta Regis Tools Inc be liable for business interruptions loss of profits harm injury damage personal injury cost of delay or any other special indirect incidental or consequential losses costs or damages DRBT Torque Tester Set up Guide Basic Functions and Connections Display Data Output Terminal USB connection allows stored torque data to be transferred to rechargeable battery a PC AC Adaptor amp Charge Indicator Light Plug in point for AC adaptor LED lights when battery is charging Power Switch Turns torque tester On Off Analog Output Terminal Real time output of an
14. s real time torque information use for testing dial or beam hand torque wrenches PP Peak mode Displays peak value measured and stored during a tool rundown cycle Use for testing clutch type screwdrivers PD Initial peak Displays initial peak value Use for testing click type torque screwdrivers and torque wrenches A start value for initial peak monitoring can be entered see PRG SET instructions for further information DRBT Torque Tester Set up Guide Setting Parameters LED Indicators GOOD amp NG LED s Provides accept reject indication when the torque tester is DELTA REGIS operating in peak mode and high and low limit values have S gt D been entered through the PRG SET routine DRBT 100 O yrO The GOOD green LED will light up if the torque value measured falls within the entered limits The green LED also lights when the tester is being set up using the PRG SET Oa routine SHIFT UP PRG SET CAUTION O O O Read the INSTRUCTION MANUAL before use The NG red LED flashes when the measured peak value is MEWS AVG MODE EDD aM ce wile impactipulse tools oe torau i 7 r r Tor R 1 5 In Lbs 1 5 100 outside of the preset limits The LED will flash slowly for low ARAR ei pete ase MADE IN JAPAN torque readings below the LO limit and it will flash quickly for HI torque readings above the HI limit PRG SET Button in conjuction with UP amp SHIFT buttons Used to enter numerical values
15. the UP and SHIFT buttons ON buzzer on OFF buzzer off FF sound buzzer only if torque is No Good measured value is outside of set limits Press PRG SET to complete the setup routine the green GOOD LED will turn off Note In BP ON mode the buzzer sounds a continuous beep for a GOOD torque value a slow intermittent beep for a LO value and a fast beep for a HI value In BP FF mode only beeps for NG LO HI values will sound The buzzer resets when the torque value is cleared from the display 7 DRBT Torque Tester Set up Guide Managing Stored Torque Data Statistics MEM OUTPUT Button Displaying and Clearing Data The MEM OUTPUT button is used to display and manage torque data that has been stored in the tester s memory The torque tes ter is capable of storing up to 800 data points Displaying stored torque readings To view data stored in memory press the MEM OUTPUT button The last torque value stored will appear in the display along with its corresponding sequential data value number To see the previous data value press SHIFT to see the next data value press UP Clearing stored torque readings To erase a single torque reading press the CLEAR button while the data value is being displayed The display will flash CLR If the CLEAR key is pressed again while the display is flashing the display will show meaning the data value has been erased If the CLEAR key is not pressed within the
16. the tester to facilitate fastening to a bench Power Supply and Charging An AC Adapter Charger specifically designed for the tester is included with the unit Use only the AC adapter supplied with the unit to charge the batteries Insert the connector of the AC adapter into the left side of the torque tester labeled DC In and plug the adapter into the correct supply voltage The power switch may be left in the off position while charging Do not charge for longer than 8 hours as this will reduce the life of the batteries and may cause overheating or damage The upper left corner of the LCD display indicates the charge level of the batteries E Battery is charged with sufficient power g Battery charge is at 50 capacity or less a Capacity is 10 or less Turn off and recharge the battery before the unit powers down When the battery capacity is no longer sufficient to power the unit the display will go blank and the torque tester will shut down Turn the power switch to the off position and recharge the battery lf the torque tester is idle for 10 minutes the unit will automatically shut down Cycle the Power On switch off then on again to resume use of the torque tester Getting Started The following is a guideline outlining use of some basic torque tester functions For further details and functionality please refer to the torque meter set up guide at the end of this manual Turn on the power using th
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