Contents
1. Figure 29 How to connect the logger to the PC Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 17 EQUIVALENT CIRCUMFERENCE COMPUTE CD lf you need to compute the equivalent circumference to be inserted in the correspondent Configuration window of Race Studio 2 software you can use Bike exe software you find in Race Studio 2 software CD To do so please browse the CD Double click on Bike exe icon and the BEIE following window appears Please e insert Drive gear teeth number insert Driven gear teeth number select circumference unit of measure insert circumference value press compute button The software computes the equivalent circumference and the final value appears in the related cell red circled Please insert this value in the related cell of Race Studio 2 Configuration window Figure 32 Race Studio 2 configuration window Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 18 or SOFTWARE FIRMWARE INFORMATION MAINTENANCE MXL Strada MXL Pista Kawasaki ZX10R does not need any special maintenance Provided that adequate care is taken of display unit and components the only required maintenance is periodical software and firmware upgrading This installation manual was written using the following parameters e Race Studio 2 Version 2 20 11 e MXL Strada MXL Pista Fir2. Figure 26 Race Studio 2 System manager window Figure 27 Race Studio 2 Input channels window Figure 28 Race Studio 2 Configuration window Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 14 LL Speed The speed sensor on your Kawasaki bike is installed on the jackshaft that connects the gearbox to the pinion The number of magnets installed on this jackshaft is 4 The wheel circumference written in the proper cell is an equivalent circumference calculated using the following formula Wheel Circumf N Np Pinion teeth numbe N N Crown teeth number C Equiv Circumf Using the default values for crown pinion teeth number and wheel circumference for a Kawasaki the equivalent circumference is 824 mm 32 44 inches If you change the pinion or the crown and you do not want to manually compute the equivalent circumference please refer to Equivalent Circumference Compute paragraph Shift lights The values in the 5 cells may be modified to switch on the led at the desired RPM value The 5 default values are the proper ones for a Kawasaki ZX6R 6RR For a Kawasaki ZX10R we suggest you to set from led 1 onward 9 500 10 000 10 500 11 000 and 11 500 RPM Please DO NOT modify the Multiply factor default value is 1 To change RPM upper value please select the desired value among the 7 available We suggest you to set 12 000 Alarm Led
3. Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 13 Once pressed OK button System Manager window is prompted on your monitor as shown in Figure 26 In order to correctly configure the input channels please select a configuration among the available ones in Figure 26 for instance there are 2 available configurations the yellow highlighted is the selected one and press button Channels The screenshot in Figure 27 is prompted MXL Strada Kawasaki The logger has 2 free input channels Channels labelled as CH 2 and CH 4 Clicking in the correspondent cell row CH 2 or CH 4 column sensor type you may set the input channels among a long list of pre defined sensors or set a custom sensor selecting custom sensor manager MXL Pista Kawasaki The logger has 6 free input channels labelled from CH 2 to CH 7 Clicking in the correspondent cell row CH 2 CH 7 column Sensor type you may set the input channels among a long list of pre defined sensors or set a custom sensor selecting custom sensor manager Moreover you may set channel name and sampling frequency Once all sensors have been correctly set please press Configuration button Configuration window Figure 28 allows you to set shift lights and alarms threshold value change unit of measure modify the speed parameters etc i lt e lt lt me a ee ahi
4. CZ INSTALLATION DOCUMENTATION 31 05 2005 P amp P KIT Kawasaki Kawasaki ZX6R ZX6RR 2003 2004 2005 kit Version 1 01 2003 2004 2005 MXL Strada Pista Plug and Play kit for Kawasaki ZX 10 R MXL STRADA DASH oa It works like a dash with 6 already configured Za ais i N channels that show l Va N fn S e RPM f WN e Speed f a H ro ny lof Y E i ae Water Temperature x R aw P OIL LAPJH O S ue 35 10 237 Oil Pressure ae ows AZO n VAN e Fuel Level bM oe LAY Bin e Turning Lights l aM High Beam oC zy vw SSS Engaged Gear Number 7 7 e MXL Strada can also receive a beacon signal records RPM speed water temperature and oil pressure max and min value and has 2 other free channels MXL PISTA DASH AND DATA LOGGER 26 6 gt It works both like a dash and like a data logger ZZ O ee N and has two configured channels It shows a W RP f a e Ww o Speed AE fits zo e Water Temperature 5 O waren m MT HS ae Ba se iil Sloane T 39 70 9CI6 Engaged Gear Number ao OW ac CIII ao MXL Pista can also receive a beacon signal Li MoA Adh OP HOY H Ei and has 6 free channels AS k vA MEM w A Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 1 oF KIT DESCRIPTION The kit for Kawasaki ZX 10R is composed of the following objects MXL Strada Kit MXL Pista Kit
5. e MXL Strada e MXL Pista e Plug amp play wiring for MXL Strada e Plug amp play wiring for MXL Pista e Installation kit with a dedicated bracket e Installation kit with a dedicated bracket e USB Cable for Pc interface e Infrared beacon transmitter and receiver e CD ROM with Race Studio 2 software e USB cable for Pc interface and data e Infrared beacon receiver and transmitter download Optional e CD ROM with Race Studio 2 software e Documentation e Documentation MXL kit for Kawasaki ZX 10R has been developed for the following years models Cubic capacity cc Year 2002 Year 2003 Year 2004 Year 2005 ZX 10R 1000 cc N N NI V supported e NOT supported When you find MXL this means we are speaking of MXL Pista and MXL Strada MXL Strada MXL Pista Kawasaki ZX 10R has been designed and developed to be a plug and play system to connect to the on board wiring The aim of this kit is to merge the functionalities of the stock dash with these of a professional data acquisition system MXL Strada MXL Pista Kawasaki ZX 10R version may be used both on track lap times split times engine parameters gyroscope to track maps and on street odometer water temperature oil pressure alarm fuel level The gauge as the stock dash is powered by the bike s master switch The gauge has to be connected to the standard head light using the bracket supplied with the system The bracket is made in anodized A
6. suggest to leave it with the connectors looking the right side of the bike Once the wiring connected you can install MXL on your bike inserting the B00 9009 three anchor plugs red circled in Figure 8 in the related holes highlighted in Figure 6 Figure 10 shows MXL correctly installed Figure 10 MXL correctly installed Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 7 INSTALLATION STEP 5 Connecting the TPS cable If you bought an MXL Pista you will find in the kit AIM TPS cable too shown in Figure 11 This cable is a split one and is made of two connectors a male connector labelled as AIM M in Figure 11 anda female one labelled as AIM PF in Figure 11 To connect it please follow carefully these instructions Figure 11 AIM TPS Cable To find the stock TPS connector you need to remove the bike seats the gas tank and the Airbox The passenger seat is fixed to the bike with a bolt please unthread it from the bolt In Figure 13 you see the bike without the passenger seat The bolt is highlighted with an arrow Once the passenger seat has been removed you need to remove the little plastic chassis that is located between driver seat and passenger one This plastic chassis is fixed to the bike with two screws red circled in Figure 13 Please remove the screws and then remove the little plastic chassis When the little plastic
7. Li 7D INSTALLATION STEP 3 Assembling the kit The third installation step consists in assembling MXL Strada MXL Pista kit First of all please fix the anchor plugs you find in the kit on the three related holes of the bracket as in Figure 7 The other four holes circled and highlighted by two arrows in the figure on the right are used to fix MXL Strada MXL Pista to the same bracket The kit You receive has already mounted the four anti vibration mountings on the back of your MXL Install MXL on the aluminium bracket fixing the bracket to it in correspondence of the 4 anti vibration mounting and using 4 screws and 4 Grover washers Figure 8 shows the correct assembly of MXL Strada MXL Pista bracket and washers rear view The anchor plugs red circled in the figure l are to be inserted in the holes of Figure 6 Figure 8 assembled kit rear view Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 INSTALLATION STEP 4 Wiring connection The fourth installation step consists in installing MXL Strada MXLPista wiring First of all please pull back the protective plastic cover highlighted with an arrow in Figure 9 and plug the stock connector in the kit one then replace the plastic cover Please note if you bought an MXL Pista you will find in the kit the TPS wiring too p This cable will be connected later and we Figure 9 wiring connection
8. chassis has been removed you need to unscrew the two screws that fix the driver seat to the bike These screws are covered by two lateral plastic fairings fixed to the bike chassis by tow lateral screws The first screw is circled in Figure 14 while the second is specular on the other side of the bike Under the plastic lateral fairings you find two other screws one for each side of the 3 bike Please remove them and remove the Figure 14 the screw that fixes the plastic fairing to driver s seat the bike chassis Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 8 When the bike seats have been removed it is necessary remove the gas tank In Figure 15 is circled one of the screws that fix the gas tank to the bike please unscrew it Please remember not to do this installation when the bike is hot because the available space is quite reduced and you can burn yourself Now please remove the black connector located on the left side of the bike behind the gas tank red circled in Figure 16 In Figure 17 are shown the two screws that fixes the gas tank to the bike chassis Please remove them Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 Figure 16 this black connector has to be removed a i T hs a F r Figure 17 these screws have to be removed In Figure 18 is highlighted the fuel hose To remove the gas tank thi
9. street mode ay y if f GEAR OLN speeD O MATER l P OIL oro a A A a 735 we ml mt tot at et l l Tht of AI A olf NA LL Li cA LIL mot Figure 23 Street display AERA Zs 4 GEAR Ge SPEED 0 NATER l P OIL Leste Mw 33 h Oho tt a a Ct 7 J mie om mam Poe we CAN Ln 4 ACO Ltt of tt Figure 24 Track display street mode please switch off the gauge and then NOTE for further information concerning the display management and its configuration please refer to the MXL Strada Pista PRO user s manual Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 12 LL MXL Strada MXL Pista KAWASAKI CONFIGURATION RACE STUDIO 2 Your MXL Pista MXL Strada Kawasaki may be interfaced with the PC in order to e download the data stored in the internal memory e upgrade the gauge firmware e configure the gauge Once you buy a MXL Pista MXL Strada Kawasaki the gauge includes a configuration properly developed a Kawasaki ZX6R 6RR For a Kawasaki ZX10R you only need to set RPM max value and shift lights lf you wish to change any other value to add a potentiometer or a gyroscope to your MXL Pista MXL Strada Kawasaki and you need to calibrate them if you change the crown or the pinion with a different teeth number one you need to use our software Race Studio 2 The CD ROM including software USB drivers installation documentation and user manual is inclu
10. E NO 15 PPI a E E A EEA E E E E E E 15 Alarm Leds MXL Strada Kawasaki 0 ccccccccccccccccccssccesseccenseecessecceseceessecesseecesseecesseesenseeees 15 Alarm Leds MXL Pista Kawasaki cccccccccccccccccsscccceesssecccessscecceessssecceessseecceesseeeceestseeeeeesaes 16 E E E o aP A E E E E E AE E T E AAE E EE A A E 16 Calibrating auto calibrating the sensors and transmitting the configuration 17 EQUIVALENT CIRCUMFERENCE COMPUTE ccccccccccececseseeeeeeeetseeeeteeeeetaneeesaneees 18 SOFTWARE FIRMWARE INFORMATION MAINTENANCE 0 cece ceeeee ees 19 TABLE OF 1 Bo eee E ee eee 20 Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 20
11. ded in MXL Pista MXL Strada Kawasaki kit If you have any doubt about software or USB drivers installation please refer to the installation manual included in the CD ROM The following table shows the input channels for MXL Pista MXL Strada Kawasaki MXL Pista Kawasaki MXL Strada Kawasaki Ch 1 Water temperature Ch 1 Water temperature Ch 2 Free input channel use RS 2 Ch 2 Free input channel Use RS 2 Ch 3 Free input channel use RS 2 Ch 3 Oil Pressure Ch 4 Free input channel use RS 2 Ch 4 Free input channel Use RS 2 Ch 5 Free input channel use RS 2 Ch 5 Fuel Level Ch 6 Free input channel use RS 2 Ch 6 Turning Lights Ch 7 Free input channel use RS 2 Ch 7 High Beam Ch 8 On board gear sensor Ch 8 On board gear sensor RS2 Race Studio 2 software To correctly configure your gauge and use Race Studio 2 please follow these instructions Run Race Studio 2 and select MXL pushbutton in the buttons toolbar Eaa ines Prin fina F Than iii ECL teak liine Press System manager button and then aa New button the screenshot shown in her ell T Figure 25 is prompted Vette nana re pal ae are Pie Bee Pe yd Please set all configuration parameters eames tins ws Logger type Vehicle name speed temperature and pressure unit of measure etc and then press OK button Figure 25 Race Studio 2 New configuration
12. fork travel potentiometer or a rear shock travel potentiometer these sensors have to be calibrated to sample correct data Please click on the Calibrate button the screenshot shown in Figure 30 appears The sensors are divided in 2 categories the to be auto calibrated sensors and the to be calibrated ones The to be auto calibrated sensors are e Gyroscope Figure 30 Race Studio 2 Calibration window e Potentiometer distance The to be calibrated sensors are e Zero based potentiometer e Mid zero potentiometer For more information about calibration auto calibration procedure please refer to the users manual Once finished calibrating auto calibrating the sensors you have to transmit the configuration to the logger pressing button Transmit calibration inside the Sensor calibration window Once you set the input channels on MXL Strada MXL Pista Kawasaki and or set the threshold values for the alarm led of the shift lights please transmit the configuration to the logger pressing OK bution and then Transmit button on the next window ATTENTION before transmitting the configuration please ensure that the logger is switched on and connected to a switched on PC as in Figure 30 coca coo gt O OQOA
13. luminum lightweight and mechanically resistant GENERAL NOTES Read this before installing the system e Do not cut any wiring the wiring supplied with the kit is plug and play e Please be careful not to damage the on board connectors when plugging unplugging them In the following pages is described how to correctly manage them e Do not install the system when the engine is hot The on board connectors are quite near to the engine and you can burn yourself e The space under the gas tank is quite confined be careful not to hurt yourself when plugging and unplugging the connectors e Be careful not to loose screws and washers nor to damage the fairing when installing uninstalling it Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 2 LZ INSTALLATION STEP 1 Removing front transparent fairing and mirrors The first installation step consists in removing the bike front transparent fairing and the lateral mirrors The front transparent fairing is fixed to the bike chassis through 6 screws circled in Figure 1 Please unscrew them and remove the front transparent fairing It is now necessary to remove both lateral mirrors First of all please remove the two internal screws one of them is circled in Figure 2 while the other is nearby and remove the lateral mirror Please repeat this operation for both mirrors Figure 2 internal screw to remove Installation docu
14. mentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 3 INSTALLATION STEP 2 Removing the stock dash The second installation step consists in removing the stock dash To do so you need to slacken the lateral fairing Once removed the lateral mirrors please remove the central external screw you see circled in Figure 3 Please repeat this operation for both lateral mirrors Now please slacken the lateral fairings and remove the screw circled in Figure 4 Please repeat this operation on both sides of the bike The stock dash is fixed to the bike through three screws that fix the dash to an internal chassis To remove the stock dash you need to unthread both dash and internal chassis To do so please remove the three screws circled in Figure 5 It is now possible to unthread the chassis and the stock dash Figure 5 the screws that fix the stock dash to an internal chassis Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 Once the chassis and the stock dash have been unthread from the bike you need to separate them unscrewing the three screws highlighted in Figure 6 When the stock dash and the chassis has been separated please remount the chassis on the bike without any dash using the screws you removed before see Figure 5 Figure 6 screws that fixes the stock dash Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01
15. mware version 14 32 To know if a new software firmware version has been released by AIM please connect to our website www aim sportline com and go to Software Download page where all last software and firmware versions are freely downloadable lf you find a new software firmware version please download and run it and then follow the instruction prompted on your Pc monitor Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 19 TABLE OF CONTENTS MXL Strada Pista Plug and Play Kit for 00 cece eccccceeeeeaeeeeseeeesaeeeesaeeeesaaeeesaeeeesaees 1 KIFDESCRIPHON e cranes ranenaneren reeset nates E EE E EE E E E E 2 INSTALLATION STEP 1 Removing front transparent fairing and mirrors 3 INSTALLATION STEP 2 Removing the stock dash ccccccccccecseeeeseeeeeeeeeeseneesaaes 4 INSTALLATION STEP 3 Assembling the Kit 00 cc cecccsececeeeeseeeeaeeesaeeeeaeeeeas 6 INSTALLATION STEP 4 Wiring connection 0 ccc eeec cee eeceeeeseeeeseeesaaeeeaeeesaeeeens 7 INSTALLATION STEP 5 Connecting the TPS cable cc ccccceececeeeeeeeeeeeees 8 Firmware for MXL Strada MXL Pista Kawasaki ZX 10R 2003 2004 2005 0000 12 MXL Strada MXL Pista KAWASAKI CONFIGURATION RACE STUDIO 2 13 Oca A E E E A EA E EA EE E ERE 15 SNIT ON S ar E EEEE ATINE EAE A AEA OES ENAN E EEE
16. s MXL Strada Kawasaki Maximum alarm Default value 100 C 194 F SE Oil Pressure MUNAN ALAN AL 2 Default value 2 Bar 29 PSI 4 Minimum alarm AL 3 ais Battery Voltage Default value 13 V AL 1 Water Temperature Minimum alarm Default value 100 corresponding to Fuel Level the stock dash fuel reserve value Do NOT modify the value you might run out of petrol AL 4 Minimum alarm Default value is 250 Do NOT modify the value you might not see the turn signal on the display AL 5 Turning Light Maximum Alarm AL 6 High Beam Default value is 250 Do NOT modify the value Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 15 or Alarm Leds MXL Pista Kawasaki AL Water Temperature Maximum alarm Default value 100 C 194 F You can insert the proper threshold value for the sensors you From AL 2toAL6 have installed on each channel Gear sensor Kawasaki plug amp play kit samples the gear from an on board neutral sensor installed inside the gearbox To allow MXL sampling the gear please do NOT modify the gear sensor default value which is set to calculated with neutral signal Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 16 CLL Calibrating auto calibrating the sensors and transmitting the configuration MXL PISTA Kawasaki owners lf you have installed a gyroscope to map tracks and or a
17. s tube has to be removed To do so please refer to Figure 19 In Figure 20 are highlighted with two arrows two tongues To unplug the fuel hose please press them and the fuel hose will be unplugged Now you can remove the gas tank Please do so Once the gas tank has been removed the bike is as in Figure 20 It is now necessary to remove the Airbox To do so please remove the eight screws red circled in Figure 20 To remove the Airbox please follows these steps e remove the screws red circled in Figure 21 e pull back the black lateral pipe unions highlighted by two blue yellow arrows in Figure 21 e counter clockwise rotate the Airbox Figure 21 the Airbox Installation documentation MXL Strada MXL Pista Kawasaki ZX10R Version 1 01 10 Once the Airbox has been removed you can finally find the TPS connector that is red circled in Figure 22 The stock TPS connector is a male one Please unplug it and connect it to the AIM female connector labelled as AIM F in Figure 11 then connect the other connector female type with the AIM male connector labelled as AIM M in Figure 11 Figure 22 the TPS connector PLEASE NOTE before re mounting the mirrors the front transparent fairing the seats the gas tank and the Airbox we suggest You to turn on the bike in order to check the system integrity and its correct working Installation documentation MXL Strada MXL Pis
18. ta Kawasaki ZX10R Version 1 01 11 LLL Firmware for MXL Strada MXL Pista Kawasaki ZX 10R 2003 2004 2005 As your MXL Kawasaki has been designed both for street and track use and as the information the driver needs are different your MXL Kawasaki is equipped with a special firmware version which provides you with a second virtual dashboard When you are driving on a street the display is set to street mode and shows the following parameters RPM graphical bar settable upper limit RPM digital value Battery voltage Total odometer Partial odometer Current date and time Fuchsia colour button VIEW QUIT to switch them Speed red colour Gear number green colour 2 fixed analog inputs Blue colour 4 analog inputs displayed two by two or Static string Light Blue colour Once you start running on a track and your gauge triggers a lap you pass in front of a Switched on lap transmitter the display switches automatically to track mode and shows the following parameters RPM graphical bar settable upper limit Lap time RPM digital value Battery voltage Current date and time fuchsia colour button VIEW QUIT to switch between them Speed red colour Gear number green colour 2 fixed analog inputs Blue colour 4 analog inputs displayed two by two or Static string Light Blue colour In order to step back from track mode to re switch it on The gauge sets automatically to
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