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PT580 Digital Vibration Switch User Manual

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1. Provib Tech Innovative Machine Monitoring te PT580 Digital Vibration Switch User Manual Installation Operation Maintenance ProvibTech Inc 11011 Brooklet Drive Suite 300 Houston Texas 77099 USA Phone 1 713 830 7601 Fax 1 281 754 4972 Email pvt provibtech com Web www provibtech com PT580 USR E C 5 COPY RIGHT PROVIBTECH 2008 PT580 Digital Vibration Switch Table of Content PT580 Digital Vibration Switch Introduction sss ss sss sees 2 DOC TT cc sentesacuerstinsa E T ssacwendins ct vem tapaoaentn alneno tate E E acess 2 ST T 2 SSE TSU ETT 3 PT S60 System asta AiO Mss dctievsaveavenedvesivsbsitcacenstncciesaatenceoaauseivueatenses sub uweadansuaadvanevubsteacesduausuadeebatonccardwaubuugesaaueeadwoueees 4 Installation Mechanical Outline Drawing sese 4 Installation Hard A 1 eosterien nenea EEEa EENE EEN EN ET EAEE rE EEEn Ea iaa Rediet 5 Installation Field Wi iring Dia ST ai vss sse sese eee 6 PTS GO eat Oi TT 8 PPS 0 Display and e rT 8 PISOFT ECODOR E E 8 PT580 Alarm Set Point Configuration Without Software esse esse eee eee 9 PT580 Configuration with PT580 CFG Software sese 9 P1550 Modbus Commi sle 10 PT SSO Mig ANCE eirese eneee wasn ie Eee En E EEEE AN S EENE ERRA iE ETENEE EESE Eare 1 Order Information asas aeaoe a EATER EAE ISEA EO EEREN STEER ESEESE ENRERE EA REE 1 PT580 ZERO 4mA Calibration without Software esse eee 12 PT580 Calibration with PT580 CFG SOM W a0 C
2. Caution Power Supply Wrong setting will destroy the switch ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 6 SUS PT580 Digital Vibration Switch Function Description BYP Alarms reset Bypass When short circuit with COM OK TX BYPASS LED turns red alarm status draws back There are two types of bypass hardware bypass and software bypass When hardware or software bypass is active the Bypass LED comes on Both types of bypass do not take effect on monitoring except the alarm They are valid for both Alert alarm and GAP alarm The default status is inactive Bypass has a higher privilege than alarm latch does COM System ground SIG External sensor input TRIP The value selected to temporarily increase the alarm Alert and Danger set point values The function of TRIP is fulfilled through software under the hardware control i e the software TRIP function takes effect only after a TRIP terminal has been short circuit with COM When alarm type is Alert this function is valid for both alarm levels alert and danger When alarm type is GAP voltage this function is valid for danger When double multiply is set alarm occurs after real time value reaches two times higher than alarm set point value When triple multiply is set alarm occurs after real time value reaches three times higher than alarm set point value The default status is inactive BUF Buffered output NC1 Alarm 1
3. According to the Alarm option in the category connect terminals correctly referring to the field wiring diagram If the instrument behaves normally when the alarm set point has been broken and retained for a time of alarm delay corresponding LED lights up and relay and triac activates 6 Measurement value increases abruptly or causes false alarm when using high frequency devices e g interphone It is caused by the installation method of vibration switch The ideal method that all the wires of connecting vibration switch go through the metal conduit Provibtech recommends to use this method if there is no this installation condition in the field it needs to use magnetic ring as the appendix shows If it doesn t work well please increase the quantity of magnetic ring according to the field condition The installation method is as follows ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 15 SUS PT580 Digital Vibration Switch Note if the effect is not apparent wind the wire around the magnetic ring in a circle as the following figure shows or install another magnetic ring adjacent to the first one as the above figures ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 16
4. Hit RESET SET button again and the ALERT LED winks and digital LED shows ALT Three seconds later hit RESET SET button again and DANGER LED winks and digital LED shows DNG Wait three seconds and then press RESET SET button again OK ALERT DANGER LED wink At last press RESET SET button to withdraw from the calibration mode Adjust Alert hold down RESET SET button for 10s OK LED and Alert LED wink Press RESET SET button again ALERT LED winks and change into calibrating Alert mode At the moment the digital LED displays ALT 3s later it displays the last set ALERT set point factory setting 50 of full scale Press and or button to adjust the current to desired value Press RESET SET button again DANGER LED winks and the digital LED displays DNG 3s later press RESET SET button again OK LED ALERT LED and DANGERLED wink At last press RESET SET button to withdraw from calibrating Alert mode Adjust Danger hold down RESET SET button for 10s OK LED and Alert LED wink Press RESET SET button again ALERT LED winks and the digital LED displays ALT 3s later press RESET SET button again DANGER LED winks and change into Danger calibrating mode At the moment the digital LED displays DNG 3s later it displays the last set DAGER set point factory setting 75 of full scale Press and or button to adjust the current to desired value Press RESET SET button again OK LED ALERT LED and DANGER LED wink At last press RESET SE
5. Normally closed ARM1 Alarm 1 Arm NO1 Alarm1 Normally open NC2 Alarm2 Normally closed ARM2 Alarm 2 Arm NO2 Alarm 2 Normally open POW t power input For DC input connect to positive POW power input For DC input connect to negative 4 20mA transmitting of overall to up level PLC or DCS 485 485 Modbus Config digital communication ports ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 7 SUS PT580 Digital Vibration Switch PT580 Operation PT580 Display and Status PT580 will have the following display and status indication v Up to four digits LED display for overall vibration that conform to the selected engineering unit and measurement method peak or RMS v BUF Buffered output v OK TX BYPASS green red LED Normally green For digital communication the LED will blink With not OK or no power supply the LED is off in bypass mode the LED is red v ALERT yellow LED v DANGER red LED PT580 Field Controls v Reset There are three reset mode 1 by pressing RESET SET button 2 by pressing Local button There is a lever on the instrument cover After it alarmed press this lever can reset it Note it works only when the current measured variable is less than the alarm set point 3 by software CFG operating Refer to PT580 CFG USR for details v Remote reset Bypass Brief short the RST BYP pin to COM will reset the system Continue short the RST BYP pi
6. SPDT Relay A 2 Single SPST Triac NO A 3 Dual SPST Triacs NO A 4 Single SPST Triac NC A 5 Dual SPST Triacs NC A 6 None B Conduit Entries B 0 3 4 NPT B 1 M20x1 5 C Mounting Plate or Mounting Stud C 0 Mounting Plate PT500 13 C 1 Mounting Plate PT500 14 C 2 Mounting Stud 3 4 NPT C 3 Mounting Stud M20x1 5 D Local Display D 0 With display No Local Reset D 1 No display No Local Reset D 2 No display With Local Reset E Hazardous Area Approval E 0 CE Mark E 1 Multiple approvals CSA Class I Div 1 Groups B C D T4 amp T6 CERTIFICATE 2079756 ATEX Il 2 G Exd B H2T4 T6 KAMA 09ATEX0080 X T4 Ta 40 C to 100 C T6 Ta 40 C to 70 C PCEC Ex d I B H2T4 T6 Gb CE Mark E 2 Multiple approvals D 1 only CSA Class l Div 1 Groups A B C D T4 amp T6 CERTIFICATE 2079756 ATEX II 2 G Ex d I B H2T4 T6 KAMA 09ATEX0080 X T4 Ta 40 C to 100 C T6 Ta 40 C to 70 C CERTIFICATE 2079756 PCEC Ex d lC T4 T6 Gb CE Mark E 3 Multiple approvals TR CU 1Ex d IIB H2T4 T6 X Ne TC RU C US B05 B 00476 NANIO CCVE CE Mark E 4 Multiple approvals D 1 only TR CU 1Ex d IIC T4 T6 X Ne TC RU C US Tb05 B 00476 NANIO CCVE CE Mark F Outputs Communication F 0 None F 1 4 20mA F 2 Modbus F 3 4 20mA and Modbus GG Full Scale GG 09 0 5 0g pk GG 10 0 10 0g pk GG 11 0 20 0g pk GG 13 0 200 um pk pk with H 2 GG 14
7. power on Inspect the power supply whether it is right referring to the field wiring diagram inspect whether the transducers are correctly connected if it is external inspect whether the delay expired 2 The instrument has no 4 20mA output Inspect whether the power supply is right comparing with the filed wiring diagram Check to see whether 4 20mA terminals are connected correctly whether the instrument is connected correctly If the power supply is okay and LED is okay the output current should be within 4 20mA 3 Hardware zero and alarm can not be adjust Inspect whether the power supply is right comparing with the field wiring diagram Check to see whether 4 20mA terminals are connected correctly whether the instrument is connected correctly According to the relevant part of user manual adjust it while corresponding LED winks Note that when adjust ALERT and DANGER the corresponding LED winks It is needed to wait 3s before pressing and or button to adjust alarm setpoint 4 Instrument outputs with great error Ensure that the instrument is installed correctly and reliably Its terminals are connected correctly and reliably 5 Alarm status is abnormal Inspect whether the instrument is powered correctly referring to the field wiring diagram the cables and the terminals are connected tightly Make sure that the connected instrument s rated power suffices the relays and triacs requirement RELAY 5A 230VAC 115VAC TRIAC 5A 230VAC
8. 0 250 um pk pk with H 2 GG 15 0 500 um pk pk with H 2 GG 16 0 10 mil pk pk with H 2 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 11 SUS PT580 Digital Vibration Switch GG 17 0 20 mil pk pk with H 2 H 0 Internal accelerometer GG 20 0 12 5 mm s pk H 1 TMO0O782A or accelerometer with GG 21 0 20mm s pk 100mV g purchase separately GG 22 0 25mm s pk H 2 TM0793V or velocity sensors with 4 0 GG 23 0 50mm s pk mV mm s purchase separately GG 24 0 100mm s pk l Power Supply GG 30 0 12 5 mm s rms 0 115VAC or 230VAC GG 31 0 20mm s rms 1 24VDC GG 32 0 25mm s rms GG 33 0 50mm s rms Note GG 34 0 100mm s rms Factory default GG 40 0 0 5ips pk Alert delays 6s and relay works in GG 41 0 1 0ips pk non energized mode GG 42 0 2 0ips pk CAUTION Due to different regulation and GG 43 0 4 0ips pk requirement Unit sale in East Asia countries will GG 50 0 0 5ips rms be factory configured as non latching with no local GG 51 0 1 0ips rms GG 52 0 2 0ips rms GG 53 0 4 0ips rms H Sensors reset option selected PT580 ZERO 4mA Calibration without Software PT580 can be field calibrated with ZERO 4mA v Power on v Connect a ampere meter to the 4 20mA terminal v Zero adjust Hold down RESET SET button for 10s OK LED and Alert LED wink The instru
9. EQUIRED WITHIN ay x N A N 7 60 Not opt J a J Myy SO MM OF ENCLOSURE 77 Z WA A m ENERGIZED oh a ff X b f J f C p a G 20 NOT ope j ff T p R NS MW K PRovpTECAS Jy Ne Hm NERGIZE N i PF cot Jf N ane p F ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 5 pvt provibtech com www provibtech com PT580 Digital Vibration Switch Installation Field Wiring Diagram pe A we ri Remote Reset Bypass fe K I va S103 N InSensor PT580 Digital Vibration Switch ExSensor ra T TRR o O le ass WHITE COM OK TX ALERT DANGER 0 O RelayNo2 on BYPASS ARM2 ee E et SIG A Q RelayNC2 TRIP M Alert RelayNO1 al ARM E COM gt RelayNCl Trip Multiply SA75 ar ot any Plant condition LH Monitor 485 N COM Rig A ane or N a O _ G C C 1 a m LAN COM i Lie POWER SUPPLY 4 20mA d J e Opti onal C g S100 S101 DC x a Optional S105 ProvibTech USA E P y AC oa s a No2 C j j l i i ee H Triac NC NO ARM2 NC2 Alert AN A j i ARM k j NCI S103 Sensor Selection PLC DCS1 PLC DCS2 MONITOR S104 S105 AC AC Power Input Or PT580 CFG S100 S101 DC DC Power Input
10. T button to withdraw from calibrating Danger mode FLASH LED Set Alert Set Danger SetEnd on a PT580 Configuration with PT580 CFG Software PT580 CFG supply much more functions to be controlled by customer Consult with the PT580 CFG user manual for more details about how to configure the system with software ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 9 SUS PT580 Digital Vibration Switch PT580 Modbus Communication PT580 supplies Modbus RTU Please consult with Provib Tech for communication protocols v When user set Outputs Communication item to None uploading real time value and module status are prohibited At the moment the output current is 3mA and digital LED displays normally v When Output Communication item is set to 4 20mA uploading real time value and module status are prohibited The current outputs normally and the digital LED displays normally v When Output Communication item is set to Modbus at the moment the output current is 3mA and digital LED displays normally v When Output Communication item is set to 4 20mA and Modbus the current outputs normally and the digital LED displays normally ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 10 eg PT580 Digital Vibration Switch PT580 Maintenance Order Information PT580 ABC DEF GGHI A Alarms A 0 Dual SPDT Relays A 1 Single
11. g for all cased aluminum parts outside Mounting plate is LY12CZ aluminum alloy mounting stud and local reset are 304 stainless steel Environmental Rating NEMA 4X IP65 Hazard Rating See order information Programming Customer Selects The Option Fully programmable with software or Pre configured at factory Physical Temperature Operation 40 C to 75 C 40F 167 F Storage 50 C to 120 C 58 F to 248 F Dimensions see attached drawing Weight 1 4kg 3 Ibs ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pyt provibtech com www provibtech com eg System Default Setting PT580 Digital Vibration Switch v Channel Type default is Acceleration v Alarm dual dry contact relays single dry input velocity output contract relays dual TRIAC NO dual v Sensor type TM0782A or any 100mv g TRIAC NC single TRIAC NO single v Transducer location internal or external TRIAC NC The default is dual dry Default is internal contact relays v Transducer sensitivity default is 100mv g v ALERT high default is 12 5mm s v ALERT time delay default is 6S v DANGER high default is 18 75mm s v DANGER time delay default is 6S v GAP high default is 17 5V v System start up time delay default is v GAP low default is 2V 30S v Full scale default is 25mm s TM0782A or any 100mv g Refer to v Measurement type default is RMS ee eer ir pn oot acta amen v Measurement unit default is mm s La
12. ment changes into 4mA calibrating mode At the moment digital LED displays 4 00 Press and or button to let it output a current of 4mA which can be read from the connected ampere meter Press RESET SET button again ALERT LED winks Wait 3s and press RESET SET button again DANGER LED winks 3s later press RESET SET button again OK LED ALERT LED and DANGER LED wink At last press RESET SET button to withdraw from zero calibrating mode FLASH LED Set Alert Set Danger SetEnd ob a ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 12 SUS PT580 Digital Vibration Switch PT580 Calibration with PT580 CFG Software PT580 CFG supply additional calibrations to customer Please see the PT580 CFG USR for more details Accessories PT580 CFG Configuration and calibration software RS485 USB Converter from RS485 to USB for configuration with laptop computer DTM 96 System interface module Convert the digital output from PT580 to isolated RS232 RS422 or RS485 protocol for communication with PLC or DCS Each DTM 96 can connect up to six PT580 switches RS485 RS232 Converter from RS485 to RS232 for configuration with laptop computer PCM370 PCM370 condition monitoring software is ideal for plant wide condition monitoring PCM370 does not require any further hardware to communication with PT580 PT2060 98 PC Touch panel PC with IP65 rating Ideal to work with PCM370 and PT580 CFG Mo
13. n Directionl Vibrtion Switch Vibrtion Switch E p U l Bolt l s Machine Case Mounting plate has two different fixed modes See figuration below Default fixed mode is as shown in left figuration pe es Oy 12 ae eee ee 2 p se ee ea Pan aan ae ee i a Y foe we F ow VIBRA Hay K N S i VIBRATO Z os PT580 ty N Jo on yo We n a 7 a HN X x S KH E 7 PT580 EN C O j L WS U E A We fh af 7 Aa C An Scale oo Ge L i K Ene sae T 4 S eee Koya 1 AA Pon a Po iver SU upply Power SUPPIY ve splosion proof Class HK 1 e 1 LFS J S SP F T N E Grps A B C amp D 0 I LLLA CERTIFICATE 208756 c CERTIFICATE 2079758 US kL L A MAXIMUM AMBIENT ATE 26 Bx CTATG ee LB l L 3 j ee aze UE A J N TEMP RANGE TH te 40 C TO 100 C ProvibTech LA X TEMPRANGE SIE 1080 E ProvibTech LA A gore to sose RIRE CAL Ko 40 C TO 100 C T6 Ta 40 C TO 70 C TA J J of Ho o see CERTIRGATE us J J b as CEC Exd II CT4 L L pe CE071665X I J ry SN mrs CERTIFICATE of Ps a OQ Year2o 0 QO H fp i CE071665X lon L fy X A L SEAL REQUIRED WITHIN A L fof ee A O YEAR 2010 Z E ji mo I XX A Ny yi OF ENCLOSURE ye J Z Ai A ty SEAL R
14. n to COM will disable the alarms to realize bypass v Buffered output a raw signal can be accessed by the BUF pin There is 100 ohms output impedance The output can drive up to 300 meters 1000 ft in distance between a condition monitoring system and PT580 v Alarms Dual SPDT SPST alarms with customer selectable of dry contact relays or Triacs v Power input PT580 can be configured to work with either high voltage 95 to 250 VAC or low voltage 22 to 30 VDC No power adaptor change is required v Reset communication parameters Simultaneously press the key and when power up 10s later the leds OK Alert Danger flash and the communication parameters will be reset to default setting baud rate 9600 stop bit 2 bits parity bit none ID 63 v There are many more controls that can be operated by PT580 CFG software Check with the PT580 CFG USR for more details ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 8 SUS PT580 Digital Vibration Switch PT580 Alarm Set Point Configuration Without Software PT580 can be field configured with alarms set points without software lt Power on Connect a ampere meter to the 4 20mA terminal Adjust Zero hold down RESET SET button for 10s OK Alert LED wink and change to 4mA calibration mode at the moment the digital LED shows 4 00 Press button to let the instrument output a current of 4mA which can be read out from the ampere meter
15. s sese ee eee 13 PROC C56 e 13 MT OUT FS SOO EU Op scasrs tasers a a E AE AN E E EERE O ET AANE 15 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 1 eg PT580 Digital Vibration Switch PT580 Digital Vibration Switch Introduction The PT580 Digital Vibration Switch is designed to be the one stop shop for all vibration switch applications The PT580 is fully programmable suitable for harsh environments and hazardous areas It has a universal mounting feature wide operating temperature 4 20mA output Modbus communication and works with an internal or a remote sensor range dual alarms Specifications Sensor internal piezoelectric accelerometer or external accelerometer or velocity sensor Frequency Range Internal sensor 2 1 000 Hz External sensor 2 2 000 Hz 4 20mA Source Output Non linearity 1 600 ohms max load resistance Field Wiring Wire clamp type screw terminal block Max wire gauge 16 26 AWG 12 22AWG 300 Vrms circuit to case Buffered Dynamic Signal Capable of driving 300 meters 1000 feet of shielded cable 0 03uF max Alarms Dual alarms Dry contact relay 5A 230VAC 115VAC or 5A 30VDC Triac 5A 230VAC Optically Isolated Standard NC Temperature Limit 40 C to 75 C 40 F 167 F Power Supply 95 250VAC 100mA 50 60Hz or 22 30VDC 200mA Enclosure Cast Aluminum copper free Coating Standard plastic coatin
16. tching The alarm status of the v Alarm type Alert GAP The default is Vibration Switch does not change while Alert the measured variable goes below the P alarm setpoint after it has alarmed Alarm latching default is alarm latching ProvibTech _ Phone 1 713 830 7601 Fax 1 281 754 4972 3 pyt provibtech com www provibtech com PT580 Digital Vibration Switch PT580 System Installation Installation Mechanical Outline Drawing agu E Wiring Entry we C T CL a i J AS Z N L D z 1 0112 4 41 Mounting Plate E 158 6 22 N 0 7 lt i oN DA M KD M AGH A 2 oll 39 All dimensions in mm inches S Mounting Holes Ra Wiring Entry Reset 4 57 Te a TF A E _ a S RT Mounting Plate a Poo LA Pe a PT580 DO so me All dimensions in mm inches mann st 2 g Mounting Holes Note The default case has no local Reset _ ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 4 PT580 Digital Vibration Switch Installation Hardware PT580 has two different mounting plates and two different mounting studs See figuration below Be aware of that PT580 will sense the vibration in the vertical axis reference to the mounting plate Vibratio
17. unting Plate Mounting Studs and Accessories 165 6 5 l oe 6 gt ae 1355 3 ae 8 R5 0 2 Tx P 8 R5 0 2 108 4 25 20 0 79 E E Zp s X o 80 81 7 A ie P Ss 88 3 406 Hs 77 7 3 067 ath as erie 2 EC 7 AR A X T 3 4 NPT A 3 4 2 1 H SZ J Z Mountin g foe Mounting Holes 121 4 T6 Holes l 25 0 98 T 4 5 0 20 6 0 24 6 0 24 All dimensions in mm inches PT500 13 PT500 14 PTS500 15 3 4 NPT PT500 17 M20 x 1 5 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 13 SUS PT580 Digital Vibration Switch Cover1 Cover2 Cover3 magnetic ring D 2 D 1 D 0 PT500 2 PT500 3 PT500 1 PT500 10 Note Cover1 Coer2 Cover3 Relates to the D option if D 1 the factory default option is Cover2 if D 2 the factory default option is Cover1 if D 0 the factory default option is Covers Magnetic ring One at the factory default setting When in extremely environment or both ends of the vibration switch have wires user should order additional accessories to acquire good effects Please refer to figure Trouble Shooting 6 for installation method ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 pvt provibtech com www provibtech com 14 SUS PT580 Digital Vibration Switch Trouble Shooting 1 NOT OK after

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