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ECS servo system

1. Note DC bus fuses do not need to be used on the ECS servo system ECSZS shield assembly sets for the EMC compliant and safe connection of cable shields Text or graphic human machine interfaces connectable via system bus page 3 22 Decentralised I O modules connectable via system bus page 3 23 Software for parameter setting and monitoring page 3 18 ETC Motion Control controller for co ordinated multi axis synchronisation page 3 24 ECS servo system en 4 2004 ECS servo system en 4 2004 Lenze 1 7 ECS Product information seno system ECS product information Features of the system 2 2 Operating conditions General data 2 4 Overview of module selection 2 5 Axis modules Features 2 7 Rated data 2 8 Control connections 2 9 Characteristics for maximum output currents 2 10 Type codes for ECS DIA axis modules 2 11 Supply modules Features 2 12 Rated data 2 13 Control connections 2 14 Type codes for ECSOE supply modules 2 15 Capacitor modules Features 2 16 Rated data 2 17 Connections for ECSOK capacitor modules 2 17 Mechanical dimensions ECS EO built in unit 2 18 ECS DO push through technique with thermal separation 2 19 ECS DO cold plate design 2 20 Requirements of external coolers for cold plate design 2 21 Application software 2 22 ECS servo system en 4 2004 Lenze 2 1 ECS product information Features of the system The ECS servo system compr
2. ECSEEO12 ECSDE012 ECSCE012 ECSEEO20 ECSDE020 ECSCE020 ECSEEO40 ECSDE040 ECSCE040 Capacitor modules Number Design Number Design Push through Number Design Price Built in technique Cold plate ECSEKOO1 ECSDKOO1 ECSCKOO1 ECSEKOO2 ECSDK002 ECSCK002 Accessories Designation Order number Price Shield assembly set ECSZS000X0B001 Accessories set for axis modules ECSZA000X0B Accessories set for supply modules ECSZEOOOXOB Accessories set for capacitor modules ECSZKOOOX0B PC system bus adapter Number Designation Order number Price PC system bus adapter printer port connection EMF21731B PC system bus adapter PS2 port connection EMF21731BV002 PC system bus adapter electrically isolated PS2 port connection EMF21731BV003 PC system bus adapter electrically isolated USB port connection EMF21771B 5 6 Lenze ECS servo system en 4 2004 Fax order form ECS Customer no Page _ of Order no Pluggable modules for operation or communication Number Designation Order number Price Operating module EMZ9371BC LECOM A B EMF2102IBC V001 LECOM B EMF2102IBC V002 LECOM A EMF2102IBC V004 LECOM LI EMF2102IBC V003 PROFIBUS DP EMF21331B CANopen DeviceNet EMF2175IB LON EMF2141IB INTERBUS 2000 kB EMF21131B Mains chokes Number Designation Order number Price for ECSOEO12 ELN3 0150H024 for ECSOEO20 ELN3
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4. indicates the design and should be replaced as follows Cold plate C built in unit E push through technique D 2 The maximum currents indicated are valid for the following continuing switch on conditions 5x mains rated current 2x mains rated current 25 Imax 72 1 0 1 5x mains rated current 44 Imax 56 1 0 3 Derating must be applied by the user at and above 40 C 10 C 40 C no power reduction 40 C 55 C power reduction 2 0 K based on IN h 1000 m amsl no power reduction 1000 m amsl lt h 4000 amsl with 4 Ina 96 0 Permissible installation height h 4 The internal brake resistor indicated here is integrated into the heatsink on the built in unit order designation ECSEEOOO and thermal separation order designation ECSDEOOD designs On the cold plate design order designation ECSCEOOO an external resistor must be used instead An external resistor is also required if the continuous braking power of the built in resistor is exceeded External brake resistors are described on page 3 9 6 Please refer to the data for dimensioning the external cooler on page 2 21 if you are using the cold plate design 7 The height of the units increases by 8 mm when the communication module is plugged in ECS servo system en 4 2004 ECSOEO12 1 ECSOE020 1 ECSOE040 1 3x 180 3x 528 0 45 Hz 65 Hz 0 3x 400 9 6 15 9 31 3 Max 5x mains rated current for 50
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7. 0088H035 for ECSOEO40 ELN3 0055H055 RFI filter limit class A Number Designation Order number Price for ECSOEO12 ECSZZ020X4B for ECSOEO20 ECSZZ020X4B for ECSOE040 ECSZZ040X4B Brake resistors Number ee Type of protection Order number Q 82 IP50 ERBMO82R100W 39 IP50 ERBM039R120W 20 IP50 ERBM020R150W 82 06 IP20 ERBDO82R600W 7 2 82 0 78 IP65 ERBSO82R780W 39 1 2 IP65 ERBS039R01k2 22 3 2 IP65 ERBS022R03k2 ECS servo system en 4 2004 Lenze Lenze worldwide Lenze AG Postfach 101352 D 31763 Hameln Telefon 49 0 51 54 82 0 Telefax 49 0 51 54 82 28 00 E Mail Lenze Lenze de Internet www Lenze com Lenze Drive Systems GmbH Postfach 10 13 52 D 31763 Hameln Telefon 49 0 51 54 82 0 Telefax 49 0 51 54 82 2800 Lenze GmbH amp Co KG Anlagenbau Buchenweg 1 D 31855 Aerzen Telefon 49 0 51 54 82 0 Telefax 49 0 5154 82 2100 Lenze Bremsen GmbH ci 3 8 Mm ga UI D 31855 Aerzen Telefon 49 0 5154 82 1453 Telefax 49 0 51 54 82 1104 Lenze GmbH amp Co KG Kleinantriebe Hans Lenze Strafse 1 D 32699 Extertal Telefon 49 0 51 54 82 0 Telefax 49 0 51 54 82 1485 Lenze Service GmbH Breslauer Stra e 3 D 32699 Extertal Mechanical Drives Telefon 49 0 5154 82 16 26 Telefax 49 0 51 54 82 13 96 Electronic Drives Telefon 49 0 5154 82 1111 Telefax 49 0 5154 82 1112 Service Helpline 49 0 180 5 20 24
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9. 269 2381 Telefax 1620 342 2595 1 800 469 0931 AC Technology Corp 1 W Illinois Street Suite 240 ST CHARLES IL 60174 Phone 1630 377 7534 Telefax 1 630 377 9623 Countries connected to the free expert helpline 008000 24 hours 008000 24 46877 5 9 Se rvice you can trust For us service is more than just supporting the use of our drives The Lenze system approach begins with your enquiry Next you get technical information and advice from a network of sales outlets staffed by knowledgeable engineers If you want we follow up with training commissio ning maintenance and repair Our service is always at your disposal With passion The Lenze team does not just offer the necessary manpower and technical know how we are passionate and meticulous about what we do We will only be happy once you are entirely satisfied with our work Our team of professionals provides assistance over the telephone or on site ensures the express delivery of spare parts and carries out repairs with incredible urgency We re fast and reliable Germany Greece Hungary Iceland India Indonesia Iran Israel Italy Japan Latvia Lithuania Luxembourg Macedonia Malaysia Mauritius Mexico Morocco Netherlands Algeria Argentina Australia Austria Belgium Bosnia Herzegovina Brazil Bulgaria Canada Chile China Croatia Czech Republic Denmark Egypt Estonia Finland France Someone to talk to Expert
10. 3 languages Extensive scope of application from simple positioning tasks to complex 3D path controls Additional pluggable 1 0 modules for DIN rail mounting We would be delighted to advise you on your specific application 3 24 Lenze ECS servo system en 4 2004 System accessories Regenerative power supply modules Power recovery is not usually required in the highly dynamic multi axis applications for which the ECS servo system is primarily used However should it be necessary to recover braking energy to the supply system in an application due to specific supplementary conditions the 9341 9342 and 9343 regenerative power supply modules from the Global Drive 9300 servo controller range are the ideal solution Technical data for these devices appears in the Lenze Servo inverters 9300 catalog ID no 454 202 The regenerative power supply modules are available both as built in units and with thermal separation push through technique Please note that the regenerative power supply modules can only be used as an alternative to the ECS supply modules Please contact us should you require dimensioning assistance 9340 regenerative power supply module ECS servo system en 4 2004 Lenze 3 25 5 v a ECS Dimensioning information servo system Device connection Power network _ 4 2 Connection for control signals 4 3 ECS servo system en 4 2004 Lenze 4 1 Dimensioning information Dev
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12. C Cold plate Axis module Peak current 004 4A 008 8A 016 16A 032 32A 048 48A 064 64A Fieldbus interface C CAN system bus Voltage category 4 400V 480V Technical design variant B Standard l For IT systems Ordering example ECS axis modules thermal separation push through tech nique peak current 32 A CAN system bus for 400 V mains standard design Order number ECSDA032 C4B ECS servo system en 4 2004 Lenze 2 11 ECS product information Supply modules Features The supply units provide the DC voltage for the axis controllers In terms of size and structure they are identical to the axis controllers and can be mounted directly alongside the axis controllers The following designs are available gt Built in unit wall mounting with integrated fan gt Push through technique thermal separation without integrated fan Cold plate Features Generation of DC bus voltage for a drive controller network Speedy assembly disassembly e g because all terminals can simply be plugged in gt Address baud rate switch for system bus Controlled charging of DC bus gt Communication via integrated system bus CAN inter face for process data parameter settings and transfer gt Communication via AIF for parameter setting gt Internal brake chopper gt Internal brake resistor with monitoring not for cold plate gt Alternative connection option for extern
13. In the event of a quick stop drift free standstill is assured As standard the package also features the safe standstill function to EN 954 1 Category 3 and supports the control of a motor holding brake with a monitoring function Posi and Shaft This application software can be used to predefine and save up to 15 positioning profiles Positioning can be absolute relative modulo i e relative and infinite or based on a manual fixed speed value or master frequency follower Various forms of touch probe positioning are also suppor ted as well as torque derating once the target position has been reached and speed override In addition to eight diffe rent options for referencing the safe standstill and motor holding brake logic are also standard features 2 22 Lenze ETCOO1 The ETCOO1 application software has been designed specifi cally for multi axis groupings controlled by an ETC motion control controller It features a CAN motion bus angular follower with two different modes as well as position value detection touch probe Eight different referencing modes two types of interpolation linear and 2nd order polynomial and torque precontrol are also available to the user In addition the safe standstill and motor holding brake logic are also standard features All ECS axis modules are supplied with the Speed and Torque application software loaded on delivery The Speed and Torque Posi and
14. Lenze System accessories ETC motion control controller The ETC motion control controller is available for system compliant multi axis co ordination This controller which is an integral component of the Lenze Global Drive system can be used for the universal automation of your assembly handling or production machines TH prer Fium Le E is o T ms s f nn CR Th f PATES EIT on RE ma see Pe je 1 Er ii IKC 2 ETCPC ETC system components ETCHC The ETC motion control controller is available in two Simple and efficient programming as well as transparent versions ETCHC for 4 or 8 axes with problem free and clear visualisation and operation using the ETCMMI mounting on DIN rails and ETCPC for controlling 4 8 or software package with the following functions 12 axes as a compact pluggable card controller for your PC Both designs provide the same extensive functions gt Program generation Extensive diagnostics tools Standardised bus communication via Ethernet TCP IP gt Automatic control and CAN interface gt PLC control via freely programmable buttons Additional separate motion control bus CAN with gt Visualisation 1 ms cycle time Operation via keyboard mouse or touch panel gt Powerful motion control operating system with 32 bit controller Extensive and extendable command sets for program ming to DIN 66025 For the built in PLC part free programming in IEC 61131
15. advice is available for all your technical queries via our helpline In cases of urgent need call 008000 24 hours 008000 24 46877 Lenze s worldwide expert helpline 24 hours a day 365 days a year For more direct assistance you can of course contact your local Lenze service support centre We can tell you where it is or you can find out for yourself by visiting us on the Internet at www Lenze com Around the world Our products are available for speedy delivery worldwide Lenze companies Lenze factories and sales agencies are based in major industrial countries around the world Contact them through our website www Lenze com which also gives you 24 hour access to technical instructions and product manuals Local support on site if you need it is available South Korea Spain Sweden Switzerland Syria Taiwan Thailand Tunesia Turkey Ukraine United Kingdom Eire USA New Zealand Norway Philippines Poland Portugal Romania Russia Serbia Montenegro Singapore Slovak Republic Slovenia South Africa www Lenze com 494 442 Lenze Drive Systems GmbH Postfach 10 13 52 D 31763 Hameln Technical alterations reserved Printed in Germany 4 2004 en 5 4 3 2 1
16. applies for this travel profile 1 Average power Power required x 0 222 Assumption Power required 2x 2 2 kW 1x 5 5 kW Axis modules used 2x EXSOA008 and 1x ECSOA016 Sum of DC bus capacities see page 2 8 3x 165 uF 495 uF Average power 2x 2 2 kW 5 5 kW x 0 222 2 2 kW 495 uF UF k SP 225 tE F22kW kw As k gt 100 uF kW a capacitor module does not have to be used Should you have any questions about calculations please contact your local Lenze sales representative who will be happy to help you 1 Please see the relevant formula collection for more detailed calculation information 2 16 Lenze ECS servo system en 4 2004 ECS product information Capacitor modules Rated data Capacitor module Type ECSOKOO1 ECSOK002 Capacity uF 705 1410 Rated power KW 10 0 20 0 DC bus voltage Upc V 0 770 Ambient temperature Tar el 0 55 Speed of cooling air only for push through technique No specific measures required Weight incl packaging kg 2 0 3 1 Dimensions without fastenings or AIF modules WxHxD Cold plate 88 5 x 286 x 121 132 x 286 x 121 Built in unit push through technique mm 88 5 x 247 x 176 132 x 247 x 176 1 D indicates the design and should be replaced as follows Cold plate C built in unit E push through technique D Connections for ECSOK capacitor modules Connection for DC bus Connection for bypass relay Pluggable power and c
17. axis servo application The languages of the inter national standard IEC 61131 3 are used for programming Three different extension boards and two function modules are available to create additional device interfaces A true system gt Straightforward engineering using a special software library for simple integration of Lenze drive technology into the PLC program No need for control cables due to the integrated system bus interface Can be mounted side by side with drive modules Slots for extension boards and communication modules Extension boards The extension boards are plugged into the side of the Drive PLC gt Extension board 1 For the connection of three wire sensors and switching out puts for 24 V DC Extension board 2 For the cost effective connection of digital sensors and actuators Extension board 3 For high speed counting length measurements and closed loop control applications Built in gateway function No additional costs for gateway function on higher level bus systems such as INTERBUS PROFIBUS or DeviceNet to devices connected to the Drive PLC via the system bus CAN CE conformance The Drive PLC meets the requirements of the EC s Low Voltage Directive UL approval Approval to UL 508C means that the Drive PLC can be used anywhere in the world More detailed information about the Drive PLC appears in the Lenze Automation catalog ID no 494 445 ECS servo system en 4 2004
18. diagnosing drive tasks with the ECS servo system GDC features include gt Quick and easy commissioning of the drive by means of the short setup function Easy operation even for inexperienced users thanks to extensive help functions User friendly diagnostics options via various monitor windows and oscilloscope functions Easy drive connection via RS232 485 optical fibres or via the system bus Global Drive Control system requirements In order to be able to use Global Drive Control the following minimum hardware and software requirements must be met by the PC Microsoft Windows 95 98 Me Windows NT 4 0 SP5 or higher or Windows 2000 SP2 XP or higher gt IBM compatible PC with Intel Pentium 90 processor gt 128 MB RAM 180 MB free hard disk space gt CD ROM drive gt Internet Explorer Version 5 or higher Free slots interfaces in accordance with the require ments of the fieldbus interface module to be used We also recommend the use of a mouse un In software version 4 7 and higher the Global Drive Control PC software is also available as GDCeasy with restricted function level as a free download for the ECS system from Lenze s Internet site More detailed information about the Global Drive Control configuration software appears in the Lenze Automation catalog ID no 494 445 3 18 Lenze ECS servo system en 4 2004 System accessories PC software Global
19. digital inputs gt 1 digital output 1 analog input gt 24V brake connection with monitoring gt Safe standstill safety function to EN 954 1 Control Category 3 2 integrated system bus interfaces CAN CAN address and baud rate switch Integrated master frequency input or output can be switched over gt UL approval CE conformity to Low Voltage Directive 73 23 EEC 1 Additional individual software required ECS product information Axis modules Rated data Type 1 ECSOA004 ECSOA008 ECSOAO16 ECSOAO32 ECSOAO48 ECSOA064 Max output current acceleration current lamax A 4 0 8 0 16 0 32 0 48 0 64 0 Rated current for 4 kHz 5 4 A 2 0 4 0 8 0 127 17 0 20 0 Rated current for 8 kHz 5 Le A 1 35 27 5 3 8 5 11 3 13 3 Continuous current at standstill lo maaku A 2 0 4 0 8 0 16 0 23 0 27 0 Short time standstill current lo mea ka LA 3 0 6 0 12 0 24 0 36 0 48 0 Output power at U mains 400 V S kVA 1 1 22 5 5 8 8 11 8 13 8 DC bus current locr A 25 4 9 9 8 15 6 20 9 24 5 DC bus capacity UF 165 165 165 165 330 330 DC bus voltage Upc V 0 770 Max output frequency Hz 600 Ambient temperature Teele cl 0 55 3 Speed of cooling air only for push through technique Maia lity sl 3 Weight incl packaging kg 2 2 3 1 Dimensions of cold plate design 2 4 6 WxHxD mm 88 x 287 x 121 132 x 287 x 121 Dimensions of built in unit push through technique 2 4 WxHxD mm 88 x 247 x 176 132 x 2
20. engage a qualified customer advisory service and an after sales service that is fast and extensive A worldwide service Our team of experts provides reliable and professional assistance Le NZE An introduction Our quality assurance system for design production sales and service is certified according to DIN ISO 9001 2000 Our environmental management system is also certified to DIN EN ISO 14001 Our customers set the standards for measuring the quality of our products Our task is to meet your requirements since customer orientation is a Lenze principle demanding the best quality See for yourself A true system Drive and automation technology Products which are setting the pace in terms of technology and complete drive Human Machine Interface Drive control Drive PLC solutions for machine and system production just what Lenze is all about We provide our customers with frequency and servo inverters with powers up to 400 kW We support both central control cabinet solutions and decentralised drive concepts e g with motor inverters with IP65 type of protection Both standard three phase AC motors and synchronous and asynchronous servo motors are available to complement the Keypad XT Card modules various controllers all of which can be combined with various types of gearboxes Human Machine Interfaces decentralised I O systems and modules for fieldbus interfacing are also available for
21. exchanging information smd Lenze boasts extensive application frequency inverter know how in all manner of industries IP20 I O system This knowledge has been applied in the AA design of the controller and PC software A providing an efficient means of TRO implementing numerous standard applications using simple parameter settings An all round service comprising Geared motors component selection advice training commissioning support and even a helpline which can be accessed all over the world and independent system engineering completes the offer 9300 servo inverter Communication modules ECS servo system for multi axis application PC software 9300 vector 8200 vector frequency inverter frequency inverter 8200 motec starttec motor inverter motor starter Software packages Servo motors Small drives Brakes and clutches Contents ECS servo system General Product information System accessories Dimensioning information Services 1 1 2 1 gel 4 1 5 1 Genera ECS servo system List of abbreviations 1 3 A step by step guide to selecting your system a 1 4 ECS servo system en 4 2004 Lenze 1 1 1 2 Lenze ECS servo system en 4 2004 General List of abbreviations Controller Umains V Imains A Unc IV Uk V I A Imax AI lamax A lorms A P kW s kval Py W Pbrake kw feh kHz fmax Hz fa Hz L mH n
22. gt 200 to 300 overload of axis modules Dynamic energy exchange via DC bus connection Wide power range gt P 1 1 13 8 kW gt Imax 4 0 64 A Central supply modules Minimum cabling Reduced expenditure on switching and fuse elements on the supply side Built in mains and DC bus monitoring function Central interference suppression Couldn t be easier to assemble Pluggable polarised connection system for power and control terminals accessible from the front Suitable for wall mounting push through technique thermal separation or cold plate technique Little space required Compact design No DC bus fuses required Flexible configuration for adaptation to motion control Setpoint selection and actual value feedback via bus Full network capabilities 2 CAN interfaces as standard in the axis module gt All popular fieldbus systems are available as optional additional pluggable communication modules Safe standstill acc to EN 954 1 Control Category 3 UL approved File No E132659 CE compliant Built in motor brake control gt Internal functions minimise external expenditure gt Built in monitoring functions for brake circuit Can be combined with synchronous and asynchronous motors Resolver or encoder as feedback system TTL SinCos SinCos absolute value Optimum matching to MCS range of highly dynamic motors Lenze sa ECS product information Features of the s
23. interface 2x CAN bus on board Resolver input 9 pin SUB D Encoder connection 9 pin SUB D can be switched over as 1 Encoder input 2 Encoder simulation 3 Encoder output 1 The current requirement of the digital output may need to be included when dimensioning a 24 V supply for this connection All control connections are electrically isolated from the device ground All control connections have a common reference potential DC power connection Slot for operator or communication modules on AIF modules Y pa E v CAN motion bus for high speed communication q H with higher level PLC motion controller ia E CAN system bus Digital output E he le i o Safe standstill Analog input Incremental SinCos encoder Resolver Motor holding brake Motor connection ECS module power and control connections pluggable the illustration shows an ECSCA008 axis module in cold plate design ECS servo system en 4 2004 Lenze 2 9 ECS product information Axis modules Characteristics for maximum output currents The axis controllers work with switching frequencies of If a heatsink temperature of 70 C is exceeded the 4 and 8 kHz At field frequencies lt 5 Hz the output current is switching frequency is also reduced to 4 kHz derated on the controllers It switches back to 8 kHz with a hysteresis of 5 C If the characteristic for 8 kHz is exceeded by the current the frequency is automatically switched down to 4 kHz T
24. multi axis application is to use a time power diagram for a if an external resistor with a higher rating will be needed complete machine cycle for all axes The total power cha Information about brake resistors appears on page 3 9 racteristic can be calculated by adding the time based indi vidual axis power ratings and used as the basis for selecting the most suitable ECS supply module This calculation can also be used to check whether the dimensions of the inter Time power diagram of a multi axis servo system Resulting total power of the supply module Pres P res 1 4 m Axis 4 Pal 0 Axis 3 P3 0 Axis 2 P3 0 Axis 1 P ECS servo system en 4 2004 Lenze 1 5 General A step by step guide to selecting up your system Step 5 Specifying the installation methods for axis and supply modules ECS servo system axis and supply modules are available in three different versions As built in units for fixing to an appropriate mounting plate in the control cabinet gt In a push through technique thermal separation design in which the heatsink is plugged into the modu les via the backplane of the control cabinet or other assembly space so that the heat loss is dissipated direct ly outwards significantly reducing the heat rise inside the control cabinet Tip 1 It may be possible to select a smaller control cabinet 2 Less cooling power may be required in the control
25. trigger history Graphic display and evaluation of measured values on a PC Cursor and zoom function for analysing measurements Loading and saving of cams Messages can be annotated and printed gt Overlap function makes it easy to compare measure ments Cam data can be transferred to the clipboard for subse quent processing More detailed information about the Global Drive oscilloscope appears in the Lenze Automation catalog ID no 494 445 ECS servo system en 4 2004 Lenze Global Drive oscilloscope system requirements In order to be able to use the Global Drive oscilloscope the following minimum hardware and software requirements must be met by the PC gt Microsoft Windows 98 Me Windows NT 4 0 or Windows 2000 XP gt IBM compatible PC with Intel Pentium 166 processor gt 64 MB RAM gt 40 MB free hard disk space CD ROM drive Mouse The ECS operating system must be V3 0 or higher 3 19 System accessories PC software Global Drive Loader Version 2 1 The Global Drive Loader is the ideal tool for problem free and secure standard set up It couldn t be easier to use as there is no need for a development environment or para meter settings Only compiled PLC programs files from the Drive PLC Developer Studio and parameter set files files from Global Drive Control can be transferred from the PC to the target system As these files cannot be modified wit
26. 47 x 176 1 O indicates the design and should be replaced as follows Cold plate C built in unit E push through technique D 2 The mounting depth of the devices increases by 8 mm when the AIF module is connected basic height or by 24 mm when the AIF module 2113 is connected 3 Derating must be applied by the user at and above 40 C 0 C 40 C no power reduction 40 C 55 C power reduction 2 0 K based on IN Permissible installation h 1000 m amsl no power reduction height h 1000m amsl lt h 4000 m amsl with power reduction 5 1000 m 4 Dimensions without fastenings or AIF modules 5 Please refer to the diagrams on page 2 10 for output frequencies lt 5 Hz 6 Please refer to the data for dimensioning the external heatsink on page 2 21 if you are using the cold plate design ECSDA048 with PROFIBUS DP communication module connected thermal separation design 2 8 Lenze ECS servo system en 4 2004 ECS product information Axis modules Control connections Electrical data Additional notes Voltage supply control section GND 24 V DC 0 5 A 1 20 30 V DC 4 x digital input 24 V DC can be parameterised Digital output 24V DC 0 7 A protected against short circuits lmax 1 4 A Safe standstill 24V DC 2x input 1x output 1x voltage supply 18 30V DC Motor holding brake 24V DC 1 5A 18 30V DC Analog input 10V 10 V or 20 mA 20 mA configurable Communication
27. Drive oscilloscope integrated into Global Drive Control Version 2 1 The Global Drive oscilloscope GD oscilloscope has been developed specifically for the 9300 Servo PLC and the ECS servo system to provide these target systems with a power ful oscilloscope function On large systems in particular it can be difficult to determine speeds or torques on individual drives However it is knowledge of precisely these values which can make setting up these machines much easier The GD oscilloscope means that it is no longer necessary to connect and install complex measuring instruments the target systems themselves are the comprehensive mea suring instrument for all measured variables affecting the drive The advantages for you Precise detection of device specific process factors with 8 channels No need to temporary install measuring sensors in the system gt User friendly documentation when fine tuning control loops Easy maintenance and troubleshooting The GD oscilloscope is characterised by the following features Recording and storage of measured values in the controller The size of the measured value memory can be configured gt Measurement of up to eight independent channels at the same time gt Configurable time per scan for measuring fast and slow signals gt Trigger on channel variable Trigger on error message gt Pre triggering and post triggering detection of pre trig ger and post
28. ECS servo system for multi axis applications TE il a Ae mi Fl Dynamic powerful compact CON fl No matter which drive solution you imagine we make your dreams come true True to our slogan one stop shopping we offer you a complete program of electronic and mechanical drive systems which is distinguished by reliability and efficiency The scope of our program includes frequency inverters servo controllers variable speed drives speed reduction gearboxes motors brakes clutches decentralised 1 0 and operator and display units Many well known companies use Lenze products in various applications Mains fuses or circuit breakers Page 3 15 Mains choke ELN3 Page 3 6 RFI filter ECSZZ Page 3 8 Brake resistors Page 3 10 Overview ECS servo system and accessories Drive PLC Page 3 21 Human Machine Interface Page 3 22 ETC motion control Page 3 24 nell Communica Keypad tion modules Page 3 2 ECS supply ECS axis modules Page 2 7 ECS capacitor modules urn modules Page 2 12 i Page 2 16 System cables Page 3 14 Asynchronous servo motors MDXKA MCS synchronous servo motors ECS servo system Lenze s ECS servo system is the ideal solution wherever high overload capacity for highly dynamic drive tasks is required in conjunction with compact dimensions fast assembly and problem free commissioning The rugged axis modules which are s
29. Shaft and ETC001 application software packages can be downloaded free of charge from Lenze s Internet site and can be transferred to the axis modules using the Global Drive Loader PC software see page 3 20 ECS servo system en 4 2004 ECS servo system en 4 2004 Lenze 2 23 System accessories ECS servo system Operating module PC system bus adapter 3 2 Communication Communication modules for LECOM system interface 3 3 Communication module for PROFIBUS DP 3 4 Communication module for CANopen DeviceNet 3 4 Communication module for INTERBUS 3 5 Communication module for LON 3 5 Mains chokes 3 6 RFI filters for limit class A 3 8 External Brake resistors 3 9 System cables 3 14 Cable protection fuses 3 15 ECS servo system en 4 2004 Lenze Connectors Shield terminals PC software Operating and configuration software Global Drive Control Global Drive oscilloscope Standard set up program Global Drive Loader Automation components I O system to IP20 Human machine interfaces Drive PLC ETC motion control controller Regenerative power supply modules 3 16 3 17 3 18 3 19 3 20 3 21 3 22 3 23 3 24 3 1 System accessories Operating module PC system bus adapter Operating module D II Para 50 00 Hz MCTRL NOUT Order number EMZ9371BC Keypad XT PC system bus adapter The PC system bus adapter provides a quick and easy mea
30. UENOS AIRES Phone 54 0 11 455432 32 Telefax 54 0 11 45523611 FCR Motion Technology Pty Ltd Unit 6 Automation Place 38 40 Little Boundary Rd LAVERTON NORTH Vic 3026 Phone 61 3 9362 6800 Telefax 61 3 93143744 Lenze Antriebstechnik GmbH Ipf Landesstra e 1 4481 ASTEN Phone 43 0 7224 21 0 0 Telefax 43 0 7224 21 09 99 Office Dornbirn Lustenauer Stra e 64 6850 DORNBIRN Phone 43 0 5572 26 789 0 Telefax 43 0 5572 26 789 66 Office Wr Neudorf Triester Stra e 14 109 2351 WR NEUDORF Phone 43 0 2236 253 33 0 Telefax 43 0 2236 2 53 33 66 Office Graz Seering 8 8141 UNTERPREMST TTEN Phone 43 0 3135 56 900 0 Telefax 43 0 3135 56 900 999 Lenze Verbindungstechnik GmbH amp Co KG Ipf Landesstra e 1 4481 ASTEN Phone 43 0 7224 211 0 Telefax 43 0 7224 211998 Lenze Anlagentechnik GmbH amp Co KG M hlenstra e 3 4470 ENNS Phone 43 0 7223 886 0 Telefax 43 0 7223 886 997 BELGIUM Lenze b v b a Noorderlaan 133 bus 15 2030 ANTWERPEN Phone 32 0 3 54 26 200 Telefax 32 0 3 54 13 75 4 BOSNIA HERZEGOVINA see AUSTRIA BRAZIL AC Control Ltda Rua Gustavo da Silveira 1199 Vila Sta Catarina SAO PAULO S P 04376 000 Phone 55 11556465 79 ramal 214 Telefax 55 11567975 10 BULGARIA see MACEDONIA CANADA see USA Sargent S A Tecnica Thomas C Sargent S A C l Casilla 166 D SANTIAGO DE CHILE
31. al brake resistor with thermostat gt Automatic detection of mains voltage with adaptation of brake chopper switch on voltage Checking of the DC bus on power up for short to earth and short circuit gt Phase specific mains failure monitoring gt Monitoring of mains current gt 2 digital inputs 1 digital output floating ECSDE020 push through technique ECSEE040 built in unit ns Lenze ECS servo system en 4 2004 ECS product information Supply modules Rated data The supply module is approved only for operation on symmetrical systems Operation on systems with earthed phase conductor is not permitted The unit is fitted with an automatic mains voltage detection function with adaptation of the brake chopper switch on voltage Supply units Type Mains voltage ye Mains rated voltage ESE NA Mains rated current Paane A Maximum mains current Rated direct current effective value loc rretf Al Output power 400 V mains P kW Brake chopper resistance internal 4 Re Q Brake chopper resistance external Re Q Max braking power with int ext brake resistor 4 Pg max KW Continuous braking power with int brake resistor 4 Pgp int KW Continuous braking power with ext brake resistor Pg ext KW Ambient temperature ne Speed of cooling air Mom liv Weight incl packaging kg Dimensions of cold plate design 7 WxHxD mm Dimensions of built in unit push through technique 7 WxHxD mm 1 O
32. al collective filter Requirements to EN 61800 3 Requirement Standard Severity ESD 1 EN 61000 4 2 3 i e 8 kV for air discharge 6 kV for contact discharge Cable guided high frequency EN 61000 4 6 10 V 0 15 80 MHz RF interference housing EN 61000 4 3 3 i e 10 V m 80 1000 MHz Burst EN 61000 4 4 3 4 i e 2 kV 5 kHz Surge impulse voltage on mains cable EN 61000 4 5 3 i e 1 2 50 us 1 kV phase phase 2 kV phase PE Overvoltage category III to VDE 0110 gt 3 5 mA AC for operation with appropriate controllers IP20 for standard assembly IP20 for assembly in cold plate technique IP20 for assembly in push through technique IP54 on heatsink side Short circuit short to earth protected against short to earth during operation limited protection against short to earth on mains power up overvoltage motor stalling motor overtemperature input for PTC 12t monitoring Safe isolation of mains Double reinforced insulation to EN 50178 Rated insulation voltage 300 x V2 V 1 The control cabinet must be able to ensure noise immunity to the degrees of severity listed The user must check adherence to the degrees of severity listed 2 4 Lenze ECS servo system en 4 2004 ECS product information Features of the system Overview of module selection To speed up the preselection process this page contains an overview of all ECS system modules Additional more detailed information about the individual
33. and all control connections As the point in time system connectors can be ordered separately from the Accessories set ECSZA ECSZA accessories set for axis modules ECSOADOO ECSZE accessories set for supply modules ECSOEDOO ECSZK accessories set for capacitor modules ECSOKOOO 3 16 Order number ECSZA000XB ECSZEOOOXB ECSZKOOOXB Accessories set ECSZE Contents Connector set for power and control connections axis module Connector set for power and control connections supply module Connector set for power and control connections capacitor module Lenze ECS servo system en 4 2004 System accessories Shield terminals Lenze ECSZS shield assembly sets ensure the EMC compliant and safe connection of cable shields for all cables connected to ECS modules The wide cable shield contact area ensures safe and problem free operation with minimum noise radia tion The shield assembly set can be used on all ECS axis and supply modules Shield assembly set Shield assembly set Order number Contents for ECSOA and ECSOE ECSZS000X0B001 Mounting plate and shield terminals for motor communication and control cables ECSDA or mains cable Lenze me ECS servo system en 4 2004 System accessories PC software Operating and configuration software Global Drive Control Version 4 6 The Global Drive Control GDC PC software is an easy to use and transparent tool for operating parameter setting and
34. ated documentation Technical documentation The technical documentation provides more detailed information about our products gt Mounting Instructions in three languages are supplied with our products Our System Manuals for controllers our Communication Manuals for bus systems and our Operating Instructions for electromechanical products and accessories provide the information required for planning designing and developing machines and systems System Manuals and Communication Manuals are supplied in loose leaf format Operating Instructions are bound Our User s Manuals for our controllers are designed for the operators and users of machines and systems The information in User s Manuals has been put together so that it can be integrated directly into the machine or system documentation Technical documentation at a glance Documentation Contents Mounting Instructions Safety instructions handling and installation System Manual Extensive and Communication Manual comprehensive information Operating Instructions for design construction development and programming User s Manual Safety instructions handling troubleshooting and fault elimination All our technical documentation is available free of charge in PDF format Via Internet download from www lenze de Downloads area On the Lenze Library CD System Manuals and Communication Manuals can also be supplied in ring binder format for a n
35. ble Speed Motor Drive to the Max bus length 2000 m without repeaters functionality of the inverter The communication status is Topology Line tree star ring displayed via two LEDs on the communication module Max no of stations 32385 64 per segment Order number EMF2141IB ECS servo system en 4 2004 Lenze 3 5 System accessories Mains chokes A mains choke does not necessarily have to be installed in Please note the following if you are using a mains choke order to operate the ECS servo system Checks should be gt The maximum possible output voltage does not reach made on a case by case basis to ascertain whether a mains the full value of the mains voltage choke needs to be installed However the use of a mains If you are running acceleration drives with choke does offer the user the following advantages high peak currents the use of Lenze mains chokes type Reduced mains disturbance ELN3 with linear L I characteristic is recommended The wave form of the mains supply is a closer approxi mation of a sine wave Reduction in the r m s mains current by up to 25 Reduction in mains line and fuse load Reduction in low frequency radio interference voltages Mains choke for ECS supply modules ECS supply module Mains choke Order number lated lated Uk ECSOE012 ELN3 0150H024 3x 24 A 3x 1 5 mH 4 9 ECSOE020 ELN3 0088H035 3X 35 A 3x 0 88 mH 4 2 ECSOE040 ELN3 0055H055 3x 55 A 3x 0 55 mH 4 1 L
36. cabinet Step 6 Selection of accessories on the supply side The following accessories can be selected according to local requirements gt Circuit breakers see page 3 15 gt RFI filters if required see page 3 8 gt Mains chokes the use of a choke on the mains side is always recommended to reduce the mains r m s current and the stress applied to the DC bus capacitors Please take the voltage drop in the DC bus voltage into account see page 3 6 Step 7 Selection of additional accessories for control or communi cation Lenze offers a wide range of accessories to complete your overall system Motor and encoder system cables see MCS Synchronous Servo Motors and Global Drive Servo Motors MDXK MDFOA catalogs Pluggable modules for local operation page 3 2 and or connection to a fieldbus page 3 3 gt ECSZO connector sets for power and control connections page 3 16 Lenze gt As a cold plate unit In this version the ECS modules do not have their own heatsinks but are mounted directly on an existing heatsink in the customer system via the rear side mounting plate It is absolutely essential to take the necessary values for heat transmission and dis sipation resistances into account see page 2 21 If the cold plate method is used please also note that the ECS supply module does not have a built in brake resistor If a brake resistor is required it must be provided external ly page 3 9
37. ccessories For the USB port This adapter simply plugs into the PC s USB port The rele vant drivers are installed automatically with the appropria te Lenze software The voltage supply is provided by the USB port on whichever PC laptop is used Order no Brief description no EMF21771B 1 USB system bus adapter voltage supply also provided via the USB connection on the PC electrically isolated from the CAN bus as standard Please note The Microsoft Windows NT operating system does not support the USB interface 1 A CAN connecting cable 5 m is included in the scope of _ supply Hing a EMF21771B ECS servo system en 4 2004 System accessories Communication The ECS servo system supply and axis modules can be net The modules are connected instead of the operating worked with a host system PLC or PC via pluggable com module munication modules The following combinations are possible LECOM PROFIBUS DP CANopen LON INTERBUS A B B A LI DeviceNet Axis modules ECSOA O 8 O O Supply modules ECSO o Di n CES Ta olololo O O O O O Combination possible Combination not possible O Communication not required Communication modules for LECOM system interface If another Lenze system bus interface is required in addition to the CAN interfaces for the motion bus and system bus integrated as standard into the axis and supply modules four types are available to meet vary
38. ct system is available in four different versions one of which is bound to meet your exact application requirements 8 16 and 32 channel modules can be supplied in one or three wire technology with up to 24 inputs and 8 outputs The modules have a SUB D plug for the connection of the system bus pluggable tension spring terminal strips to speed up the wiring process and a switch for the node address The compact system offers operational reliability can be mounted quickly and easily on 35 mm standard mounting rails and is even easy to configure All in all this makes for speedy commissioning am H por par pui pi More detailed information about I O systems appears in the Lenze Automation catalog ID no 494 445 ECS servo system en 4 2004 Lenze The modular system We can provide a complete range of 1 0 systems for more complex automation applications The modular system comprises three components a gateway electronics modules and a backplane bus The modular system is connected to the CAN system bus via the gateway An internal backplane bus is used for the intra station communication of process and parameter data as well as diagnostic data The electronics modules house the actual I O functions Up to 32 units can be combined as required to form an overall station where each module is optimised for the indi vidual application in which it is to be used The electronics module range comprises the following
39. enze ECS servo system en 4 2004 System accessories Mains chokes Dimensions ELN3 0150H024 Type Dimensions mm a b c d e f k m n ELN3 0150H024 180 86 136 67 192 120 7 12 ELN3 0088H035 ELN3 0055H055 Type Dimensions mm a b c d e f k m n ELN3 0088H035 180 91 161 74 225 165 120 6 3 11 ELN3 0055H055 228 88 206 69 263 205 120 6 3 11 ECS servo system en 4 2004 Lenze 3 7 System accessories RFI filters for limit class A The measures required for servo systems on the mains side in order to reduce the mains current and for interference suppression will vary depending on the area of application Although these measures are not usually essential they will enable universal use of a servo system There are two limit classes for electromagnetic inter ference Limit class A is required for industrial networks connected directly to the public supply system no plant power supply transformer Limit class B applies in residential areas The use of Lenze mains filters type ECSZZ ensures adherence to the requirements of limit class A The RFI filters are designed for the assigned ECS supply module and up to 10 axis modules each with 25 m of ECS supply module Mains filter motor cable Lenze system cable If your motor cables are Order number longer than 25 m please contact your local Lenze sales ECSOEO12 ECSZZ 020X4B representative ECSOE020 ECSZZ 020X4B ECSOE040 ECSZZ 040X4B Dimensions of Lenze mains filt
40. er type ECSZZ PE connection M6x20 Terminal 10 mm2 Order number I UST By m a al a2 b b1 b2 c c1 d A MW kg mm mm mm mm mm mm mm mm mm ECSZZ 020X4B 16 500 6 2 3 0 105 80 28 260 245 215 96 70 6 6 ECSZZ 040X4B 32 500 9 3 3 0 105 80 28 260 245 215 96 70 6 6 3 8 Lenze ECS servo system en 4 2004 System accessories External brake resistors All ECSOEOOO supply modules feature an integrated brake transistor as standard Built in and thermal separation push through technique ECS supply modules also feature a brake resistor fixed permanently in the heatsink If the power of the built in brake resistor is not sufficient e g extremely long brake phases external brake resistors can also be connected to all supply modules Brake resistor Order number 012 Depending on application specific conditions an external brake resistor may need to be fitted to cold plate supply modules ECSCEOOD as these modules are not designed with a built in brake resistor as standard For each of these applications we can provide a selection of resistors with pulse performance specifically tailored to each supply unit In addition in order to provide adequate protection against impermissible heat rise in the brake resistors whatever the operating conditions all brake resistors are fitted with a thermal sensor as standard which will send an appropriate warning message in advance to the axis module concer
41. h GD Loader this prevents data being tampered with by unauthorised users The advantages for you gt Dedicated program for setting up inverters in standard machines Data cannot be tampered with Operation couldn t be easier Automatic batch mode provides a quick and easy way of transferring a variety of files to a number of target systems Free download from the Internet You can continue to use the following software products to modify and create files Drive PLC Developer Studio V1 0 or higher Global Drive Control V4 31 or higher The latest version of GD Loader can be downloaded free of charge from the Downloads area at www Lenze com A GD Loader is also supplied on the CDs for the following software products Depending on the version the CDs may not contain the latest version of GD Loader Drive PLC Developer Studio V2 0 or higher gt Global Drive Control V4 5 and higher Global Drive Control easy V4 5 or higher More detailed information about the Global Drive Loader appears in the Lenze Automation catalog ID no 494 445 3 20 Lenze Target systems GD Loader V2 1 can be used for the following target systems gt 8200 vector 8200 motec gt 9300 Servo PLC Drive PLC Terminal extension ECS servo system Global Drive Loader system requirements In order to be able to use the Global Drive Loader the follo wing minimum hardware and software requirements must be
42. he output current is limited when the 4 kHz characteristic is reached 70 0A IAEA u 64 0A ini MEL et 50 0A 48 0 A LL dal 36 3A 32 0A ada l pare 32 0 A T 2A el 20 0 A 16 0A 18 1A 16 0A TT 1004 8 04 9 1A______ 4222222208 8 r ae O CS IA AN CN 8 0A 3 0A ASAS e 404 7 40A 0 0 A 0 1 2 3 4 5 6 7 8 9 10 Output frequency Hz e ESCOA064 m ESCOA048 A ESCOA032 ESCOA016 ESCOA008 ESCxA004 4 kHz 70 C 4 kHz 70 C 4 kHz 70 C 4 kHz 70 C 4 kHz 70 C 4 kHz 70 C e ESCOA064 m ESCOA048 A ESCOA032 ESCOAOLO ils ESCOA008 ESCxA004 4 kHz 90 C 4 kHz 90 C 4 kHz 90 C 4 kHz 90 C 4 kHz 90 C 4 kHz 90 C Device currents in the range 0 10 Hz output frequency fchop 4 kHz 45 0 A 40 0 A 35 0 A 30 0 A 25 0 A 20 0 A Imax TA 15 0A 10 0 A 5 0A 15A 0 0A Output frequency Hz e ESCOA064 ESCOA048 a ESCOA032 ESCOA016 ESCOAOOS ESCOA004 8 kHz 8 kHz 8 kHz 8 kHz 8 kHz 8 kHz Device currents in the range 0 10 Hz output frequency chop 8 kHz 2 10 Lenze ECS servo system en 4 2004 ECS product information Axis modules Type codes for ECSDA axis modules ECSU A 000040 Module type Design E Built in unit IP20 D Thermal separation push through technique
43. hnik GmbH Pretstavnistvo Skopje ul Nikola Rusinski 3 A 2 1000 SKOPJE Phone 389 23090090 Telefax 389 2 3090091 MALAYSIA D S C Engineering SON BHD 3A amp 3B Jalan SS21 56B Damansara Utama 47400 PETALING JAYA SELANGOR Phone 60 0 3 77 2562 43 77256246 77286530 Telefax 60 0 3 77295031 MAURITIUS Automation amp Controls Engineering Ltd 3 Royal Road Le Hochet Terre Rouge MAURITIUS Phone 230 248 8211 Telefax 230 248 8968 MEXICO Automatizaci n y Control C P 03800 MEXICO D F Phone 52 55 5277 5998 Telefax 52 55 5277 5937 MOROCCO EN Cc A 7 m O 4 O ZJ Automatisation Industrielle Bd Chefchaouni Route 110 km 11 500 No 353 Ain Sabaa CASABLANCA Phone 212 22 35 7078 Telefax 212 22 35 7104 NETHERLANDS Lenze B V Postbus 31 01 5203 DC S HERTOGENBOSCH Ploegweg 15 5232 BR S HERTOGENBOSCH Phone 31 0 73 6456500 Telefax 31 0 73 6456 510 NEW ZEALAND Tranz Corporation 343 Church Street P O Box 12 320 Penrose AUCKLAND Phone 64 0 9 63 45511 Telefax 64 0 9 63 45 518 NORWAY Dtc Lenze as Stallbakken 5 2005 RAELINGEN Phone 47 64 802510 Telefax 47 64 802511 PHILIPPINES Unit 224 Cityland Pioneer Bldg Pioneer Sreet MANDALUYONG CITY Phone 632 687 7423 683 0042 683 0047 Telefax 63 2 687 7421 POLAND Lenze Rotiw Sp z 0 0 ul Rozdzienskiego 188b 40 203 KATOWICE Phone 48 0 32 2039773 Telefax 48 0
44. ice connection Power network A typical wiring diagram for a power network comprising ECS axis and supply modules appears below Please select the cable cross section for the mains cable based on the maximum input current of the supply module see page 3 15 A minimum conductor cross section of 6 mm should be selected for wiring the DC bus connection A fuse does not need to be provided for the DC bus connection Power network with external or internal ballast resistor In order to ensure the problem free and EMC compliant wiring of the motor cables please use the Lenze ECSZS shield assembly set for the shield connection see page 3 17 Please select the cross section of the motor connecting cables based on the maximum motor standstill current Please dimension the input side circuit breaker in accor dance with the table on page 3 15 K1 L1 L2 E e L3 N PE PES HF shield termination by means of wide contact with PE Twisted wires 1 System cable feedback system Operation with external ballast resistor UG ual UG PE PE X23 Lenze ECS servo system en 4 2004 Dimensioning information Device connection Connection for control signals A typical control cable layout for a power network compri sing ECS axis and supply modules appears below Please use a minimum conductor cross section of 0 25 mm for the control cables In order to ensu
45. in unit IP20 D Thermal separation push through technique C Cold plate Power supply module Continuous direct current 012 12A 020 20A 040 38 5A Fieldbus interface C CAN system bus Voltage category 4 400V 480V Technical design variant B Standard l For IT systems Ordering example ECS supply module built in unit continuous direct current 20 A CAN system bus 400 V voltage standard mains Order number ECSEE020C4B ECS servo system en 4 2004 Lenze ECS O E DOO O 4B 2 15 ECS product information Capacitor modules Features The ECS servo system is ideal for use in dynamic multi axis applications As depending on the specific conditions opera ting modes may be used in these applications which require significantly increased DC bus power for long periods of time ECSOK capacitor modules have been provided These modules will optimise the dimensioning of the required DC bus capaci ty for the specific application Use the following formula for a preliminary assessment of whether a capacitor module is required Total capacity of DC bus connection uF Dk UF Temporal average of total rated power of all drives kW kW If k 2 100 uF kW an additional capacitor module will not generally be required Example Three axes with a cyclical positioning operation with delta profile and a pause with the following time ratio Accelerate Brake Pause 1 1 1 The following equation
46. ing requirements LECOM A B LECOM B LECOM A LECOM LI Ideal for Suitable for universal Absolutely ideal High noise immunity for simple use with the open for simple data transmission parameter setting Lenze protocol parameter setting via optical fibres with GDC for PC PLC with GDC interfacing Voltage supplied internally from the ECS module Interface RS232 RS485 RS485 RS232 OF Baud rate 19 2 kB 19 2 kB 19 2 kB 19 2 kB Max length A 15 m B 1000m 1000 m 15m 40 m per segment Topology Point to point line Line Point to point Ring Max no of stations 2 32 32 2 52 Order number EMF2102IBCV001 EMF2102IBCV002 EMF21021BCV004 EMF2102IBCV003 ECS servo system en 4 2004 Lenze 3 3 System accessories Communication Communication module for PROFIBUS DP The PROFIBUS DP module is a slave connection module with the PROFIBUS DP communication profile It is used for networking between control system and inverter at high processing speeds lt provides a user friendly way of integrating the inverter into the overall system network The Lenze PROFIBUS module has been certified by the PNO Addresses can be allocated easily via DIP switches Communication module for CANopen DeviceNet The DeviceNet fieldbus has been particularly successful in the American and Asian markets The Lenze CANopen DeviceNet module can function in two operating modes DeviceNet and CANopen The DIP switch on the front panel of the function module can be used to
47. intie 2 b 20810 TURKU Phone 35822748 180 Telefax 358 22748 189 FRANCE Z A de Chanteloup Rue Albert Einstein 93603 AULNAY SOUS BOIS Services Commerciaux Tel 0825 086036 Fax 0 825 086 346 Centre de formation E Mail semin sidonie lenze fr Question g n rales Documentation E Mail lenze lenze fr Service Apr s vente asssistance en ligne Helpline 24 24 0825 826117 E Mail helpline lenze fr Agences en France R gion France Nord Z A de Chanteloup Rue Albert Einstein 93603 AULNAY SOUS BOIS Lille 59420 MOUVAUX Strasbourg 67960 ENTZHEIM Rouen 76500 ELBEUF R gion France Sud Rond point du sans souci 69578 LIMONEST Cedex Toulouse 31400 TOULOUSE Agen 47270 SAINT PIERRE DE CLAIRAC GREECE George P Alexandris S A 12K Mavromichali Str 185 45 PIRAEUS Phone 30 0 210 41118415 Telefax 30 0 210 411 8171 4127058 183 Monastiriou Str 546 27 THESSALONIKI Phone 30 0 310 5 56 65 04 Telefax 30 0 310 511815 HUNGARY Lenze Antriebstechnik Handelsgesellschaft mbH 2040 BUDAORS Gy r utca 2 P O Box 322 Phone 36 0 23 501 320 Telefax 36 0 23 501 339 ICELAND see DENMARK ECS servo system en 4 2004 Lenze worldwide Electronic Service National Power Systems 10 Saibaba Shopping Centre Keshav Rao Kadam Marg Off Lamington Road MUMBAI 400 008 Phone 91 22 2300 5667 23013712 Telefax 91 22 2300 5668 Mechanical Service Emco Lenze Pvt Ltd
48. ises DC supplied servo modules precision is achieved when carrying out multi axis co capable of overloads up to several hundred percent which ordinated movements by transferring synchronised speed have been designed specifically for multi axis applications and torque setpoints via the integrated CAN motion bus at with high dynamics and drive performance cycle times below 1 ms The ECS servo system is therefore The ECS servo system s functions are designed for use ideal for gantry systems robots packaging machines or with central control concepts The distribution of feeding and removal devices in industrial handling intelligence between the control system and servo modules can be optimised for specific applications A high degree of Motion control To factory control PLC higher level systems IPC PROFIBUS DP dii 22 ihe fhe Path control system INTERBUS Ha etre a TN a mn a DeviceNet E i LECOM A B as alter n EEE RS485 232 optical A fibre LON CAN motion bus Power supply Axis modules module Etts aaa es Optional external brake resistor Optional Optional mains choke RFI filter Mains MCS servo motors 2 2 Lenze ECS servo system en 4 2004 ECS product information Features of the system Operating and f service tools A AA A En i Firs i CAN system bus Decentralised 1 0 system ECS servo system en 4 2004 The advantages of the ECS servo system High dynamics
49. make the following settings Station address gt Baud rate gt Communication profile DeviceNet or CANopen i a ee me HE Er Da sha i I on SE pe di sere by bei LI Interface Baud rate Max bus length Topology Max no of stations Order number Interface Baud rate Max bus length Topology Max no of stations Order number i Lenze RS485 9 6 12 000 kBaud automatic detection 1000 m depends on baud rate Line with repeaters also tree 32 with repeaters max 125 total EMF21331B DIN ISO 11898 500 kBaud 1000 m depends on baud rate Line with repeaters also tree 63 EMF21751B ECS servo system en 4 2004 System accessories Communication Communication module for INTERBUS The INTERBUS connection is made directly on the remote INTERBUS remote bus bus The remote bus module power supply can be provided Baud rate 500 2000 kB either internally or externally Process data words 101 Parameter data words 0 1 2 or 42 Drive profile Lenze device control DRIVECOM profile Drive technology 21 Voltage supply Internal or external Order number EMF21131B 1 The total for the process and data words must be lt 10 Communication module for LON The LON fieldbus is primarily used in building services Interface ETT systems Baud rat 78 kBaud The Lenze communication module adds the LONMARK a au functional profile Varia
50. met by the PC Microsoft Windows 98 Me Windows NT 4 0 SP5 or higher or Windows 2000 SP2 XP or higher gt IBM compatible PC with Intel Pentium 90 processor gt 32 MB RAM 15 MB free hard disk space CD ROM drive for CD version Free slots interfaces in accordance with the require ments of the fieldbus interface module to be used Mouse GD Loader V2 1 Communication via System bus CAN via USB System bus CAN via parallel interface with PC system bus adapter USB 1 with PC system bus adapter Languages German English French Order no Corporate licence can be downloaded free of charge from www Lenze com 1 Not valid for Microsoft Windows NT This operating system does not sup port USB ECS servo system en 4 2004 System accessories Automation components 1 0 system to IP20 The ideal solution for every application The increasing level of automation in machines and systems and the consequent rise in the number of 1 0 devi ces have in turn increased the amount of wiring required Decentralised 1 0 systems bring order to this chaos Lenze has developed two product concepts which are suitable for both basic digital applications and more complex automati on tasks The compact system The product family comprises a range of compact products with a fixed number of digital inputs and outputs It has a built in communication interface in the form of the CAN system bus The compa
51. min 1 R 0 Rin k W ko uF kW Mains voltage Mains current DC bus voltage Short circuit voltage Rated current Output current Maximum output current Maximum acceleration current Standstill current rms value Rated power Output power inverter Power loss inverter Maximum braking power Switching frequency Set maximum frequency Field frequency Inductance Rated speed Resistance Thermal resistance Capacity factor ECS servo system en 4 2004 General ECSOA ECSOE ECSOK AIF AC DC DIN EMC EN IEC NEMA VDE CE UL UR Lenze Servo axis module Supply module Capacitor module Application interface can be plugged into ECS modules Alternating current voltage Direct current voltage Deutsches Institut fur Normung Electromagnetic compatibility European standard International Electrotechnical Commission International Protection Code National Electrical Manufacturers Association Verband deutscher Elektrotechniker Communaut Europ enne International Mounting Code Underwriters Laboratory Listed Product Underwriters Laboratory Recognized Product General A step by step guide to selecting your system This section contains a brief description of the essential steps required to select an ECS servo system for your appli cation Once you have the general system selected you can then use this catalog to identify and order the required Step 1 Calculation of
52. modules appears on the pages indicated ECSDA axis modules Overview of ECSDA axis modules data for 400 V mains ECSOA 004 ECSOA 008 ECSOA 016 ECSOA 032 ECSOA 048 ECSOA 064 ess A 4 0 8 0 16 0 32 0 48 0 64 0 4 kHz A 2 0 4 0 8 0 12 7 17 0 20 0 lo rms 4kHz A 2 0 4 0 8 0 16 0 23 0 27 0 S kVA 1 1 2 2 5 5 8 8 11 8 13 8 Rated data Page 2 8 ECSOE supply modules Overview of ECSOE supply modules data for 400 V mains ECSDE 012 ECSOE 020 ECSOE 040 mains r A 9 6 15 9 31 9 IDC r rms A 12 0 20 0 38 5 P KW 6 0 10 0 20 0 Pbrake max KW 7 8 16 0 31 2 Rated data Page 2 13 ECSOK capacitor modules Rated data page 2 17 ECSCA032 axis module for 32 A peak current ECSCE020 supply module for 20 A DC in cold plate design in cold plate design ECS servo system en 4 2004 Lenze 2 5 2 6 Lenze ECS servo system en 4 2004 ECS product information Axis modules Features The compact axis modules are designed for operation in a DC bus link Six power stages lamax 4A to 64A P 1 1 to 13 8 kW ensure optimum operation for dynamic servo applications Ease and speed of assembly and commissio ning was prioritised when designing the modules Basic functions of axis controllers Speed control via terminal or fieldbus system terminal AIF CAN gt Torque control via terminal or fieldbus system terminal AIF CAN gt Master frequency follower via terminal or fieldbus system terminal AIF CAN 2 Po
53. ms 2x mains rated current for 1s 1 5x mains rated current for 10 s2 12 0 20 0 38 5 6 0 10 0 20 0 82 0 39 0 20 0 gt 82 0 gt 39 0 gt 20 0 7 6 16 0 31 2 0 10 0 12 0 15 2 0 3 0 6 0 0 55 3 3 2 5 3 0 Lenze 88 5 x 287 x 121 88 5 x 247 x 176 131 x 287x121 131 x 247x176 2 13 ECS product information Supply modules Control connections Function Electrical data Additional notes Voltage supply control section GND 24V DC 0 5 A 1 20 30 V DC Digital input mains enable 24V DC Digital input controller enable 24V DC Digital output ready for operation and controller enable 24V DC 0 7 A protected against short circuits Imax 1 4 A Thermostat contact 1 Thermostat contact 2 1 The current requirement of the digital output may need to be included when dimensioning a 24 V supply All control connections are electrically isolated from the device ground All control connections have a common reference potential Connection for external brake resistor Output DC bus lot for operating module or LECOM communi cation module CAN system bus communication connection Digital I Os for status messages Mains connection Pluggable power and control connections for ECS supply modules the illustration shows an ECSEE020 built in version 2 14 Lenze ECS servo system en 4 2004 ECS product information Supply modules Type codes for ECSOE supply modules Module type Design E Built
54. ned ECSOE Rated data 020 040 ECSEIEE ECSEIBE ECSOCE ECSMEE ECSODE ECSOCE ECSOEE ECSPIDE EGSHEE External resistors ERBM082R100W for cold plate supply modules ERBM039R120W ERBM020R200W Increased power external ERBD082R600W o resistors ERBD047R01K2 ERBDO22RO3KO Increased power external ERBSO82R780W resistors with IP65 enclosure ERBS039R01K2 ERBS022R03K2 Page 3 10 O Page 3 11 O Page 3 12 ERBM ERBD ECS servo system en 4 2004 ERBS Lenze a System accessories External brake resistors External brake resistors for cold plate supply modules type ERBM As ECSCE cold plate supply modules are not designed with These resistors are recommended for use in applications with a separate heatsink the module does not feature a built in short pulse type loads brake resistor In terms of their dimensioning type ERBM brake resistors are exactly identical to the brake resistors The resistors are housed in IP50 enclosures integrated into the heatsinks on type ECSEE and ECSDE supp ly modules Brake resistor type ERBM Brake resistor Dimensions mm Order number a b d e el f g k1 k2 ERBMO82R100W 217 200 ERBMO39R120W 31 267 250 68 60 700 5 3 19 5 11 5 ERBMO20R150W 337 320 Brake resistor Resistance Permanent power Thermal capacity m Order number 0 W kWs kg ERBMO82R100W 82 100 3 0 72 ERBMO39R120W 39 120 6 0 91 ERBMO20R150W 20 150 13 1 1 The above data
55. ns of connecting the PC to the Lenze system bus CAN for setting parameters on and programming the controller For the printer port This adapter simply plugs into the PC s parallel port The relevant drivers are installed automatically with the appro priate Lenze software Depending on the version the volta ge supply is provided via the DIN or PS2 connection on the PC Order Brief description no EMF2173IB 2 System bus adapter voltage supply via DIN connection on PC EMF2173IBV0021 System bus adapter voltage supply via PS2 connection on PC EMF21731B V0032 System bus adapter voltage supply via PS2 connection on PC electrically isolated from the CAN bus EMF2173IB V003 Lenze The Keypad XT is available for visualisation and for entering parameters and codes 8 keys and a text display speed up access to all parameters for the axis and supply modules in the ECS servo system via the transparent menu structure The Keypad XT is also used for status display error diagnostics and with its built in memory for the transmission of parame ters to other modules The Keypad XT can also be used on 8200 vector 9300 vector 9300 servo and Drive PLC devices as well as on 8200 motec decentralised motor inverters via the diagnosis terminal See our Automation catalog ID no 494 445 for more detailed information about design formats control cabinet door installation options operation as a diagnosis terminal and a
56. ominal fee Target group Available languages Installation personnel In three languages German English French Planning engineers Single language version design engineers German English and developers of or French machines and systems Operators and users Single language version of machines and systems German English or French Other languages will shortly be available on request ECS servo system en 4 2004 Lenze 5 3 5 4 Lenze ECS servo system en 4 2004 Fax order form ECS To the Lenze sales office Page __ of __ CT Order L Quotation Fax no From Customer no PTET Company Street PO BOX Order no Postcode City Name Department Date Signature Tel no Delivery address if different Street Postcode City Invoice to if different Street PO Box Postcode City Requested delivery date Despatch information ECS servo system en 4 2004 Lenze 5 5 Fax order form Customer no Page __ of __ Order no Axis modules Number Design Number Design Push through Number Design Price Built in technique Cold plate ECSEA004 ECSDA004 ECSCA004 ECSEA008 ECSDA008 ECSCA008 ECSEA016 ECSDA016 ECSCA016 ECSEA032 ECSDA032 ECSCA032 ECSEA048 ECSDA048 ECSCA048 ECSEA064 ECSDA064 ECSCA064 Supply modules Number Design Number Design Push through Number Design Price Built in technique Cold plate
57. ons Type Ren K W ECSCA004 ECSCA008 0 31 ECSCA016 ECSCA032 dii ECSCA048 ECSCA064 0 11 ECSCEO12 0 45 ECSCE020 0 34 ECSCE040 0 17 There are no specific specifications to be observed for ECSCK modules ECS servo system en 4 2004 Lenze 2 21 ECS product information Application software The ECS servo system axis modules can be used in a wide variety of applications In order to ensure simple and efficient configuration and commissioning under all circumstances the axis module application software has a been divided into task specific Speed and Torque Posi and Shaft and ETCO01 packages These software packages have been designed specifically for operation in a multi axis grouping controlled by a PLC a motion control controller or a PC based control system and ensure precise control cycle synchronisation for all axes to the microsecond If a customer requires a specific solution for an application which cannot be handled using these standard solutions this is also possible Please contact your local Lenze sales representative for more information Speed and Torque This application software provides the basic functions for speed and torque control Relevant setpoints can be speci fied either manually via analog values or serially via the CAN bus or other bus systems Up to 15 default speed setpoints can also be used Ramps for the selection of new setpoints can be linear or S shaped
58. ontrol connections for ECS capacitor modules the illustration shows an ECSDKO1 in push through technique ECS servo system en 4 2004 Lenze 2 17 ECS product information Mechanical dimensions ECS EO built in unit gt 50 mm gt WLLL O gt O m gt 50 mm Dimensions for standard assembly with fixing rails Dimensions mm Type Frame size a b d e h g ECSEA004 ECSEA008 ECSEA016 ECSEA032 1 88 5 ECSEEO12 ECSEE020 276 260 174 1 2 10 6 5 ECSEKOO1 M6 ECSEA048 ECSEA064 ECSEE040 ECSEKOO2 1 Dimension e without fastenings or AIF module 2 Dimension e increases by 8 mm when the AIF module is connected basic height or by 24 mm when the AIF module 2113 is connected 2 18 Lenze ECS servo system en 4 2004 ECS product information Mechanical dimensions ECS DO push through technique with thermal separation gt 50mm gt 50mm Dimensions for assembly with thermal separation push through technique Dimensions mm Type Frame size a al b b1 cl d e el h g ECSDA004 ECSDA008 ECSDA016 ECSDA032 1 88 5 78 5 ECSDE012 ECSDE020 240 197 75 250 11612 58 10 5 M5 ECSDK001 ECSDA048 ECSDA064 ECSDE040 ECSDK002 2 131 121 5 1 Dimension e without fastenings or AIF module 2 Dimension e increases by 8 mm when the AIF module is connected basic height or by 24 mm when the AIF module 2113 is connected In order to provide sufficient cooling for
59. operated in the master frequency network with other servo controllers Order number Length Cross section Cable Bend radius Weight No of wires diameter m mm2 mm Fixed installation Flex installation Kg EWLD002GGBS93 2 5 1x 2x 0 5 3x 2x 0 14 9 3 7 5x d 15x d 0 4 Cable protection fuses Circuit breakers or UL approved fuses are recommended as cable protection Depending on the mains currents of the supply modules the following rated currents must be applied on the protective devices Supply module Design to VDE Design to UL Note Circuit Cable cross section UL fuse AWG breaker mm2 ECSLIEO12 C16A 25 25A 10 With UL fuse ECSTIEO2O C16A DIG 25A 10 AAC ne ES GEN ECSOE040 C32 A 6 35A 8 With UL fuse characteristic K5 or H only 400 rated current permissible This table is only a recommendation The requirements of national and regional legislation VDE UL EVU etc must also be taken into account Only use UL approved cables fuses and fuse holders in UL approved systems ECS servo system en 4 2004 Lenze 3 15 System accessories Connectors The universal connection concept for all power and control active system components this concept enables the user to connections on the ECS servo system ensures fast and ser set up the entire system cabling in advance under optimum vice friendly connections between the servo controllers the conditions before inserting the active components at a later connected motors
60. products gt Digital input 8 channels Digital output 8 channels 1A 2A Digital output 4 channels 5 A relay gt Digital I O 8 channels Analog input 4 channels Analog output 4 channels Counter 1 MHz System accessories Automation components Human machine interfaces Visualisation made easy Touch screens Requirements of today s machines and systems in terms of efficiency and effectiveness are constantly on the increase User friendliness and monitoring reliability for complex machines are characteristics which are beginning to domi nate Lenze can provide a wide range of human machine interface products from text displays to graphics displays and beyond to touch screen units with just one software program common to all the HMI Designer Select a multiplicity of functions according to device type e g Display of text images bar graphs bitmaps and animated graphics Recipe management Display of system and alarm messages Windows fonts Automatic operations Communication via Lenze system bus M vVVVYV Text displays Graphics displays A more detailed description of the Lenze human machine interfaces appears in the Global Drive Automation cata log ID no 494 445 3 22 Lenze ECS servo system en 4 2004 System accessories Automation components Drive PLC The Drive PLC is ideal for managing central control tasks in a multi
61. re the problem free and EMC compliant wiring of the control cables please use the Lenze ECSZS shield assembly set for the shield connection see page 3 17 An external 24 V DC voltage is required at terminals X6 24 and X6 GND for the power supply for the control electronics Example circuit for wiring control signals If an external brake resistor is not used terminals X6 T1 and X6 T2 should be bypassed Input X6 DI1 is used to enable mains voltage detection on the supply module X6 DI2 enables the control and initiates the charging of the DC circuit Once the circuit has charged without errors a ready for operation signal is set at X6 DO1 X6 D24 is the supply voltage input for X6 DO1 24 VDC GND A Safe Stop Connection for control signals with internal brake resistor HF shield termination by means of wide contact with PE Twisted wires Enable axis module Voltage supply motor holding brake 18 30 V DC max 1 5A SELE ECS servo system en 4 2004 Lenze Se rvices ECS servo system Services 5 2 Related documentation 5 3 Fax order form 5 5 Lenze worldwide 5 8 ECS servo system en 4 2004 Lenze 5 1 Services Services For us service is more than just supporting the use of our drives The Lenze system approach begins with your enquiry Next you get technical information and advice from a netwo
62. requires an OT of approx 5 with a maxi mum cycle time of 95 s 5 s braking 90 s idling PE connection 6 3 mm flat connector 3 10 Lenze ECS servo system en 4 2004 System accessories External brake resistors Brake resistors with increased permanent power type ERBD Type ERBD increased power brake resistors are used wherever high braking energies are required for long periods of time e g in hoist applications Type ERBD brake resistors are housed in IP20 enclosures Increased power brake resistors in IP65 enclosures appear on page 3 12 VE Brake resistor type ERBD Brake resistor Dimensions mm Order number a b c d e f g h ERBD082R600W 640 89 554 64 115 526 6 5 13 ERBD047R01K2 640 177 554 150 115 526 6 5 13 ERBDO22RO3KO 740 177 654 150 229 626 6 5 13 Brake resistor Resistance Permanent power Peak power Thermal capacity m Order number 0 KW KW kWs kg ERBD082R600W 82 0 6 5 8 90 3 1 ERBD047R01K2 47 1 2 11 6 180 4 9 ERBDO22RO3KO 22 3 0 25 0 450 10 6 The above peak power is valid for amaximum OT of 10 with a maximum cycle time of 150 s 15 s braking 135 s idling ECS servo system en 4 2004 Lenze 3 11 System accessories External brake resistors Increased power brake resistors in IP65 enclosure type ERBS Type ERBS increased power brake resistors in IP65 enclosures are used wherever high braking energies are required for long periods of time e g in hoist applications and
63. rk of sales outlets staffed by knowledgeable engineers If you want we follow up with training commissioning maintenance and repair Our service is always at your disposal With passion The Lenze team does not just offer the necessary manpower and technical know how we are passionate and meticulous about what we do We will only be happy once you are entirely satisfied with our work Our team of professionals provides assistance over the telephone or on site ensures the express delivery of spare parts and carries out repairs with incredible urgency We re fast and reliable Someone to talk to Expert advice is available for all your technical queries via our helpline In cases of urgent need call 008000 24 hours 008000 24 46877 Lenze s worldwide expert helpline 24 hours a day 365 days a year For more direct assistance you can of course contact your local Lenze service support centre We can tell you where it is or you can find out for yourself by visiting us on the Internet at www Lenze com Around the world Our products are available for speedy delivery worldwide Lenze companies Lenze factories and sales agencies are based in major industrial countries around the world Contact them through our website www Lenze com which also gives you 24 hour access to technical instructions and product manuals Local support on site if you need it is available gt Lenze ECS servo system en 4 2004 Services Rel
64. s primarily the servo controllers thanks to the Lenze system cable con on the requirements of the servo motor used the detailed cept A general schematic overview of the extensive range selection tables for all motor side cables appear in the Lenze appears below Global Drive servo motors catalogs Motor cable Standard cable 1 5 mm EWLMOOOGM 015 2 5 mm EWLMOOOGM 025 4 0 mm EWLMODOGM 0401 10 0 mm EWLMOOOGM 100 4 0 mm EWLMOOOGM040 10 0 mm EWLMOOOGM100 for MCS and MCA motors for MCS and MCA motors for MDOKO motors for MDOKO motors CN a Cable suitable for 2 5mm EWLMOOOGMS025 trailing TTT or Pa Intermediate cable 1 5 mm EWLMOOOGZ 015 Pt Resolver and encoder cable ECSOA Standard cable TIS EWLROOOGM T or X8 EWLEQOOGM T Intermediate cable EWLROOOGM T _ FWLROOOZM T Intermediate cable suitable for EWLEDODOOGM T EWLEDODOZMST trailing EWLRODOGM T EWLRODOZMST Standard cable for terminal box connection Controller side connector 3 14 Lenze ECS servo system en 4 2004 System accessories System cables Cable protection fuses Fan cable Standard cable EWLLOOOGM for MDFKO motors _ A LS Cable suitable for trailing EWLLOOOGMS for MDFKO motors Intermediate cable EWLLOOOGM or EWLLODOGMS EWLLOOOZM for MDFKO motors O Cable length m Master frequency cable The master frequency input X8 provides a means via which ECS servo system axis modules can be
65. ssible control system configurations gt Motion control systems based on analog setpoints and incremental feedback systems gt Motion control systems with CAN based communication options IPC based motion control systems with at least one of the above setpoint actual value paths Process control systems which use torque or speed setpoints to control the process e g winder computers coil winder systems Pluggable accessories 9371BC operating module for parameter setting and parameter transfer Serial RS232 485 module via wire or optical fibre 21021B gt INTERBUS S module 21131B gt PROFIBUS module 21311B gt DeviceNet module 21751B ECS servo system en 4 2004 Features Field based control Phase controller can be integrated 1 Direct connection of resolver and encoder TTL or SinCos encoder Connection option for a second rotary encoder Direct evaluation of a SinCos absolute value encoder Digital synchronisation system via master frequency gt Individual user configurations gt Modular function blocks Oscilloscope function in conjunction with the DriveServer and GDC PC software gt Integrated fan only for built in unit gt IP54 design of the rear of the module only for push through technique Thermal separation push through or cold plate technique gt Completely pluggable terminals DC bus connections at the top gt Motor connections at the bottom gt 4
66. the drive system an air flow with a flow velocity of at least 3 m s is required behind the backplane of the control cabinet ECS servo system en 4 2004 Lenze 2 19 ECS product information Mechanical dimensions ECS CO cold plate design gt 50mm LLLLLLLLLLLLLLLLLLLLLL LIL LLL LLL LLL LL L CL NL LL LL LIL LLL LLL LLL LLL LLL LLL gt 50mm e cl cl Dimensions for assembly in cold plate technique Dimensions mm Type Frame size a al b cl d e g ECSCA004 ECSCA008 ECSCA016 ECSCA032 1 88 5 60 ECSCE012 ECSCE020 282 50 286 1211 2 M6 ECSCKOO1 ECSCA048 ECSCA064 ECSCE040 ECSCK002 2 131 90 1 Dimension e without fastenings or AIF module 2 Dimension e increases by 8 mm when the AIF module is connected basic height or by 24 mm when the AIF module 2113 is connected 2 20 Lenze ECS servo system en 4 2004 ECS product information Requirements of external coolers for cold plate design The following conditions must be met for the safe operati on of cold plate design axis modules Evenness of contact surface of cooler lt 0 5 mm Roughness of contact area Ra 0 8 Good thermal connection to cooler The entire cooling surface of the axis module must make contact with the collective cooler Temperature of cold plate below 85 C gt Do not exceed the thermal resistance R specified in the table The values are valid when operating the axis modules under rated conditi
67. the harsh environmental conditions necessitate a high type of protection Increased power brake resistors in IP20 enclosures appear on page 3 11 o O N AI 48 24 Brake resistor type ERBS al spa QU N Ne e TD Q E i 1 I oO 225 AI O ERBS082R780W Brake resistor Dimensions mm Order number a b c d d1 e ERBS082R780W 123 666 101 554 101 104 3 12 Lenze ECS servo system en 4 2004 System accessories External brake resistors O O a N N o c ji TE c a E pS NI H o o ST y 3 EI dE i g i gt TD N N D e x Ne o 12 9 F 1 i LINE i o 5 oo a CI ln i lt MINI lt je 1 225 S m AI ON ERBSO39RO1K2 ERBS020R03K2 type ERBS Brake resistor Dimensions mm Order number a b c d d1 e ERBS039R01K2 200 747 178 510 145 106 ERBS022R03K2 276 810 254 550 168 121 Brake resistor Resistance Permanent power Peak power Thermal capacity m Order number 0 kW kW kWs kg ERBSO82R780W 82 0 78 7 8 117 3 7 ERBSO39RO1K2 39 1 2 16 4 248 8 4 ERBS022R03K2 22 3 2 32 0 485 13 2 The above data requires a maximum OT of 10 with a maximum cycle time of 150 s 15 s braking 135 s idling ECS servo system en 4 2004 Lenze 3 13 System accessories System cables It couldn t be easier to connect the Lenze servo motors to As the selection of the required cable type depend
68. the motor power required for each axis The maximum torque required for this axis M the maximum speed Nmax the effective torque M ms and if applicable the transmission ratio i must be calculated for Gearbox ratio gt for optimum dynamics i Jioad J mot for excellent utilisation in continuous operation n A load Step 2 Selection of suitable motors Please see the MCS Synchronous Servo Motors and Global Drive Servo Motors MDXK MDFOA catalogs for more detailed information about selecting suitable Lenze servo motors Select the motor according to Nmax Mr gt M for highly dynamic applications you should also take Max and Mo into account in addition to the following points gt No air flow permissible in the process gt Fluff or similar which may block the air ducts gt High type of protection required gt High dynamics required gt Operation at constant power at high speeds field weakening mode gt Very high power density Parallel operation of servo motors yd Ub dd It is also at this point that you need to specify the appropria te encoder system for your application Resolvers SinCos single turn and multi turn encoders as well as incremental encoders can be provided to suit your application require a Lenze components Should you require any assistance selecting your system please contact your local Lenze sales represen tative who will be delighted to help this p
69. upplied with power via the DC bus provide peak currents up to 64 A Designs for control cabinet installation thermal separation push through technique or cold plate mounting support operation in almost any operating conditions Dedicated software modules ensure optimum adaptation to the required function combined with fast and problem free commissioning The safe standstill function EN 954 1 Control Category 3 is a standard component in all axis modules Power supply module ECSEE020 standard mounting Axis module ECSCA008 cold plate version Dynamic powerful compact Built in monitoring functions in the cen tral supply modules support a simple and transparent system structure The high overload capacity optimises the power supply whatever the operating conditions Common to all modules are the com pact dimensions fast and well designed assembly and easy commissioning An extensive range of system accessories supports tailoring even to specific ope rating requirements Two on board CAN system bus interfaces and a slot for all standard fieldbus systems complete the picture Axis module ECSDA064 push through technique Lenze is the competent partner for your application Lenze is not only a supplier for single components but also offers solutions for complete drive systems including planning execution and commissioning Furthermore a worldwide service and distribution network lets you
70. urpose The Lenze formula collection ID no 473 731 provides more detailed information about dimensioning drives correctly Effective torque for steps with constant torque characteristics M rms 2 IM t Maximum torque 1 Mmax Maccel T Mioad 1 _ n gearbox An 1 Mijas Li 2 accel At mot p load Motor without fan MCS MCA Motor without fan MCS MCA Motor without fan MCS MCA Synchronous motor without fan MCS Asynchronous servo motor MDXKA MCA Synchronous servo motor MCS Asynchronous servo motor MDXKA MCA ments and selected motor types Please see the MCS Synchronous Servo Motors and Global Drive Servo Motors MDXK MDFOA catalogs for more detailed selection infor mation about the various encoder systems ECS servo system en 4 2004 General A step by step guide to selecting your system Step 3 Select the appropriate ECS axis modules Please see the Global Drive Servo Motors catalog for the The axis modules are selected on the basis of the maxi required motor data The selection tables for ECS axis mum currents required 1 the average power required modules appear on page 2 5 of this catalog P ms and if applicable the holding currents required lo Step 4 Select the required ECS supply module nal brake resistor built into the supply module are suffi The best way to select the ideal ECS supply module for a cient for the total braking power which may be required or
71. ystem Standards and operating conditions Conformity Approvals Max permissible motor cable length shielded Vibration resistance Climatic conditions Degree of pollution Packaging DIN 4180 Permissible Transport temperature ranges stora ge Operation Permissible installation height Installation Mounting position Above below To the side Free space General electrical data EMC Noise emission Noise immunity Insulation resistance Discharge current to PE acc to EN 50178 Enclosure Protective measures against Protective insulation of control circuits GE Low Voltage Directive 73 23 EEC UL508C Underwriter Laboratories File No E132659 Power conversion equipment 50m At mains rated voltage and switching frequency 8 kHz Accelerational stability up to 0 7 g Germanischer Lloyd general conditions Class 3K3 to EN 50178 no condensation average relative humidity 30 95 VDE 0110 Part 2 Degree of pollution 2 Shipping container 25 70 C 25 55 C 0 2459 C Derate output rated current by 2 C above 40 C Derate output rated current by 5 1000 above 1000 m amsl Installation in control cabinet IP54 for operation with safe standstill function 0 4000 m amsl Vertically suspended 2 50 mm Can be mounted directly side by side without any clearance Meets the requirements of EN 61800 3 Compliance with limit class A to EN 55011 achieved with application typic

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