Using SmartGuard 600 Controller as Standard Slave to MicroLogix
Contents
1. 1757 L 74BBB Slave I O Local Output Local Input T est Output ModeCycle Time Maintenance Logic Error History General Safety Safety Connection Safety Slave I O jee 1 fo2 L246BB Hame 1752 L24BEB Description Address 2 Device Identity Primary YWendor Rockwell Automation Allen Bradley 1 Type Safety Controllers 138 000 Device 1752 L24BBBI1 0 Catalog l rTo2 L24BBB R ewiziorn Aoo m Cancel Apply Help Publication SAFETY AT010A EN P February 2008 Publication SAFETY AT010A EN P February 2008 Configuring SmartGuard Local Inputs and Outputs In these steps you will name the inputs and outputs 1 Click the Local Input Test Output tab 2 Give the local I O meaningful names so that they are easy to recognize later in the programming editor 3 Using the wiring diagram assign names to the inputs as shown below 4 On the General tab double click the first entry in the list labeled No 00 EE 1752 L24BBB oder Cycle Time General Safety Slavel O Error Latch Time Maintenance Safety Connection Local Output Logic 1000 me 0 655230 me default 1000 me General jonot Delay Discrepancy Time Test Output Hot Weed Mot Used Not Used Mot Used Mot Used Mot Used Mot Used Mot Used Mot Used Mot Used Not Used Mot Uzed Mot Used Moot Used Moot Used Not Used Mot Used Moot Used Not Used Mot Used Mot Used Moot Use2. es EEEE The SmartGuard is listed in the scan list of the 1769 SDN scanner 5 Click Apply 6 Click OK i DeviceMel R5HelWorx for Devicehel Ele gdt wiew Network Device Utagnostics Jools Help 2 W 4s Be a Allee w 4 l a ss ss R a 1769 SDN Scanner Module Harhware 1752 L24000 176o 3DN General Module Scanlisl Input Output Summar Available Docex Scant M Aulomay un Add Upload irom Scanner Download bo Seana Edt 10 Parameters i RR E A E E E E A E E E Spreadsheet Hazer Slove Configuration Diagna Publication SAFETY AT010A EN P February 2008 16 Online Monitoring These steps show you how to observe the code online 1 Click the Mode Cycle Time tab 1752 L 4BBB Slave 70 Local Output Local Input T est Output Safety Connection Safety Slave 70 hintenance Logic Error History The SmartGuard controller may be changed from Idle mode or Program mode to Execute or Run mode 2 Click Change Mode Cycle Time IO Refresh Cycle Time 5 0 me 5 0 me OF Cancel Apply Help 3 Click Execute 4 Click OK to change modes Change Mode F x Cancel 5 To observe the program online return to the Logic tab 6 Click Edit 7 Click the Monitoring button to begin observing the code online 13 SmartGuard Page 1 297mm x 211mm File Edit View Function Page Funeti
3. 1752 L 74BBB MoadeCycle Time Maintenance Logic Eror History General Safet Safety Connection Safety Slave lO Slave rO l Local Input T est Output Error Latch Time m me 0 65530 ms default 1000 me General coil Satety col afety Mot Used Mot Used Mot Used Mot Used Mot Used Mot Used carca ano Heb Publication SAFETY AT010A EN P February 2008 10 Publication SAFETY AT010A EN P February 2008 Configuring the MicroLogix 1500 Controller To configure the MicroLogix 1500 controller you must select the processor and download the controller 1 Launch RSLogix 500 software 2 Open anew file 3 Select the controller RSLogix 500 Pro File View Comms Tools Window Help Oene Bs wo en Wee eee OFFLINE Yo Driver AB_DF1 1 1 4 Li24 502 CPU 4K Mem Cancel 1 47 L514 ee OL EIS 4K Han 47 i Help fod Mic rologiz TED LRP Series L bd Hicralogi il Ser1le 1764 Micrologiz LSP Series C 1764 Micrologiz LSP Series B 1764 MicroLogix LSP Series A i Be MicroLogiz Series C 1 or 2 Comm Ports eg ots MicroLogiz Series B Ll be MicroLogiz Series aA 1761 MicroLogix Analog 1761 MicroLogix DH 485 HDSlave Bul 1761 MicroLogix Communication settings Driver Processor Mode Reply Timeout AB_DF1 1 i Decimal 1 Who Active fo Sec Octal 4 Inthe I O Configuration dialog place the 1769 SDN DeviceNet Scanner module in the first slot
4. 18 Publication SAFETY AT010A EN P February 2008 Configure Publication SAFETY AT010A EN P February 2008 System Overview TL Pape eeee im i EEE bade f z SmartGuard 600 Safety P gt E K N a OAs mm Interlock Switch J ae RL P Tera OS b SLS aiii Os ow zj V BW X gt S aN ar ae E k xX MicroLogix 1500 fi Door Interlock Switch Smart Guard Ind M1 aaraa ocot aaco ocas Sea Contactor Ea Contactor vo vo vol GO GO GO Configuring the SmartGuard 600 controller requires you to connect the USB cable configure the drivers name the local inputs and outputs and configure the MicroLogix 1500 software Configuring the USB Driver The USB drivers must be installed and recognized 1 The USB driver needed for communicating to SmartGuard controller must be installed on the computer that will be used to program the SmartGuard controller 2 Connect the USB cable between the SmartGuard controller and the programming station personal computer 3 Wait for the Windows operating system to recognize the USB device 4 Open RSLinx Classic software by clicking on the RSLinx service icon in the Windows System Tray lower right corner of your window 5 If this service is not running double click the RSLinx Classic icon on your desktop Or RSLinx Classic 6 Select Communications gt Configure Dri
5. L24BB8 Page 1 297mm x 214mm File Edt View Function Page Functionflock Helo AS Sek M gt gfx gt aR Hs WA Sine SA D FurnctonBlock DR f es FF E a Tineri eun er ESTOP Light Cur iai ir ing Mutia EF Safety Gate Moriori Dan H rd Cortale 5 Double click the Restart function block and notice that several functions may be set up within the block ID 02 Reset Parameter In Out Setting Out point Comment Parameter Name Restart Reset Reset Reset Signal Low High Low 6 Click Reset Signal in the Parameter tab Festart Reset Reset Reset Signal Rising Edge Low High Low Rising Edge Parameter In Out Setting Out point Comment 7 For the value select Rising Edge from the pull down menu For this application example it does not matter what the Reset type is because a momentary switch is used Publication SAFETY AT010A EN P February 2008 8 Connect the block to the inputs and outputs that were configured previously 9 Click the Input tab in the Function List HonBlock rmartouard F 1 08 179105 IBRSOB6 SPLIPk Se 13 10 Expand the SmartGuard inputs and then the Safety Input section and observe the local inputs that were configured earlier Similarly observe the local outputs y 02 1752 L24BBB Page 1 02 1752 L24BBB Page 1 File Edit View Function Page Functic File Edi
6. LAD gt E Data Files 32 1769 SDH CEND Programming this setup includes setting the parameters uploading the 1769 SDN Scanner module and monitoring the code Programming the SmartGuard 600 Controller To program the SmartGuard 600 controller the editor is opened functions are set up in the workspace and the parameters are set 1 Click the Logic tab to access the programming editor 2 Click the Edit button to open the editor gt c SmartGuard General Safety Safety Connection Safety Slave 70 Slave 0 Local Output Local Input T est Output ModeLycle Time Maintenance Logic Error History When the editor opens there are two sections They include the Function List and the Workspace section 13 SmartGuard Page 1 297mm x 211mm fall Fie Fdit Wew Function Page FomctionAlock Help lade se x o lho 2 X F7 BRA a Input oe Output f FunctinnBlock Logic Gis AND Comparator t ext z The Workspace section RS FF nA Timer Counter t Counter t OFf Delay Timer Hoewe The Function List section ah Safely Devine E com Lt EnableSwitch Publication SAFETY AT010A EN P February 2008 12 3 Inthe Safety Device area of the Function Block tab locate the EDM Restart and Safety Gate Monitoring Function blocks 4 Drag and drop the blocks onto the empty Workspace as shown below Leave space to the left for the inputs 02 1752
7. RSLogix 500 Pro UNTITLED He bot view Search Comms loos window Help Da amp eo OFFLINE No Foces a 4 O JE E lt gt 41 gt 4 AM ABS Notas serena Driver AB_DIFI 1 Node 1d LUL User ABit Timer Counter A InputOutput A 200M 0 Configuration Ka Tal Curent Cards Available Filter Al I 8 Output 120 240 VAC 16 Output 120 240 VAC 8 Output High Curent 24 WDC TAfutnut 24 V0 S cone 16 Output 24 YOC Sounce w Protectio 32 Output High Density 24 YOC Analog 2 Channel Output Module Analog 8 Chan Current Output Analog 0 Chan Voltage Output 16 Output 24 VDOC Sink A Nutput Relay 1 ee Pelay me HC Nee canner Tho OF ampat g Compact LA to DSI ue Power Supply Prower Supply we Power Supply Power Supply Hide All Cards Any 1769 Powersupply Programming 11 5 Enter the following rungs of ladder logic 6 Download to the controller 7 Switch the controller to Run mode RSLogix 500 Pro MLX RSS File Edit View Search Comms Tools Window Help Dko IN7 7 lla amp BY Of gt ARMs e UFFLINE Save s No Forces naras e Faces Frana ATARI Node id Chus Kat A Tmertourter K npp K compare DAR Aian a H E aem o om s P MI X RSS Projet Ge Hels Q Controter Contoiter Properties Processor Status Functon Files 0 1 769 SDN 0 1 We Channel Conaguraton J Program Fise SYS 0 SYS 1 y
8. of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Ide
9. 852 2508 1846 Publication SAFETY AT010A EN P February 2008 Copyright 2008 Rockwell Automation Inc All rights reserved Printed in U S
10. Introduction Safety Application Example Using SmartGuard 600 Packaged Safety Controller as Standard Slave to MicroLogix 1500 Controller Safety Network enabled Example safety Rating Category 4 according to EN954 1 IR tHE PARA TAE AAE A A OE 1 Important User Information cccccccssssssscsecsessssssssessessssceecsessnsenseneees 2 General Safety Information ics srercissasidapei snes nisasiageicnansidnnsieimiasreniensiagnte a SENA E PAEPAE E N AEA EA APE EEE A PET TEAPA ETTA ET 3 Example BIILof Materials scvasscctaceaerannianaretanede caniiuacshaseiatamaserabueteanasis 3 S a a a E a E EA 3 da IU OROA EOP EE E EOE AT E O E ER I T 4 EETL AEE EEE A E AEN EE E E A E 11 TON AE RESOUNO S asirini inom viedo 18 This example shows how to wire configure and program a SmartGuard 600 packaged safety controller as a DeviceNet standard slave to a Micrologix 1500 controller Features and Benefits e Programmable safety logic is used to monitor state of a safety tongue interlock on safety door guarding hazardous machinery e Expandable as needed by adding additional safety inputs or outputs e Easier integration into Logix controllers and HMIs through standard DeviceNet communication e Provides safety interlocking with GuardLogix GuardPLC and other SmartGuard safety controllers Important User Information Publication SAFETY AT010A EN P February 2008 Solid state equipment has operational characteristics differing from those
11. d Error History Safety Slave 170 Local Input T est Output Edit Adjust the valid ON OFF delays with cycle time value 5 Fill in the Local Input Terminal fields a In the I O Comment field type chl b From the Channel Mode pull down menu select Test pulse from test out c From the Test Source pull down menu select Test Output0 Edit Local Input Terminal O Comment E Channel blode Test pulse from test out Test Source Test Outputt Cycle Time 5 0 ms Off On Delay On Off Delay Dual Channel Channel Mode Single Channel Cancel 6 Enter the other Signals as displayed below 2C 1757 L24BBB ModeCycle Time General Safety Slave lO Error Latch Time Maintenance Safety Connection Local Output Local InputeT est Output Logic Error History Safety Slave 1 0 TOU me O 65530 me default 1000 me General OnOtt Delay Discrepancy Time Test Output a 00 ch Test pulze fr Test Output a 0 che Test pulse fr Test Output a 02 feedback Used as safe Not Used a 03 a i a5 ae 06 a 07 w 0S w 09 ao Hot Used Mot Used Mot Used Hot Used Hot Used Not Used Mot Used Hot Used Not Used Mot Used Not Used Not Used Not Used Not Used Not Used Not Used Edit Adjust the valid ON OFF delays with cycle time value Cancel Apply Help 7 Under the Local Output tab enter the signals as displayed below LE
12. nt services Descri ption This application example describes how to pass standard non safety data such as Circuit Reset from a standard controller running discrete control to a SmartGuard 600 controller running safety logic In the safety system the SmartGuard 600 controller is monitoring a safety tongue interlock mounted on a safety gate guarding hazardous machinery The SmartGuard 600 safety controller is programmed using RSNetWorx for DeviceNet software You must be familiar with this software to use this document The MicroLogix 1500 controller is programmed using RSLogix 500 software You must be familiar with this software to use this document Safety Function The safety components used in this example have dual dry contacts The SmartGuard 600 controller uses its Test Pulse Outputs for example TO T1 to send test pulses to the safety tongue interlock This ensures that any faults in the safety circuit are caught including shorts to 24V dc shorts to ground and shorts between channels Example Bill of Material This application example uses these components Catalog Number Quantity 1752 L24BBB 1 1764 LRP 1769 SDN 440K C21058 100S C 800F N A commercially Standard USB cable USB A to USB B lt NIe available male male 1764 L28BXB MicroLogix 1500 base unit 1 Setup and Wiring For detailed information on installing and wiring refer to the product manuals listed in the Additional Resources on page
13. ntifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss Identifies information that is critical for successful IMPORTAN application and understanding of the product ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures EOE A ronan aon A A General Safety Information This application example is for advanced users and IMPORTANT assumes that you are trained and experienced in safety system requirements A risk assessment should be performed to make sure all task and hazard combinations have been identified and addressed The risk assessment may require additional circuitry to reduce the risk to a tolerable level Safety circuits must take into consideration safety distance calculations which are not part of the scope of this document ATTENTION gt f i Contact Rockwell Automation to find out more about our safety risk assessme
14. onBlock Help 5 ED A Aa Input Sa Output Publication SAFETY AT010A EN P February 2008 17 The Safety Gate inputs and Contactor Feedback turn green This indicates that they are logically true Weekresetnic 8 Give the Reset input command from the MicroLogix 1500 controller by forcing the Reset Bit ogag I 0 0001 En Cops krl 000z Find All Edit Symbol 1 070 Goto DataBase 1 00 Edit Description 1 070 Cross Reference 1 00 aoto DataTable 1 0r0 Toggle Bit Force On Force OFF The contactors connected to the Safety outputs turns on and the screen appears as shown Publication SAFETY AT010A EN P February 2008 18 Additional Resources For more information about the products used in this example refer to these resources Resource MicroLogix 1500 Programmable Controller User Manual publication 1764 UM001 SmartGuard 600 Controllers publication 1752 UM001 DeviceNet Scanner User Manual publication 1769 UM009 Product Certifications website http ab com Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 S115 Interlock Tongue Switches Safety Catalog publication 440K CA502 EN P Cadet 3 Compact Tongue Operated Interlock Safety Switch Installation Instructions publication 44545 1 Description Provides information for using the MicroLogix 1500 Programmable Controller Provides information for configuring operating and tr
15. oubleshooting the SmartGuard 600 controller Provides information for designing installing programming and troubleshooting the Compact I O DeviceNet Scanner Module Provides declarations of conformity certificates and other certification details Provides general guidelines for installing a Rockwell Automation industrial system Provides description and specifications on the S115 Interlock Tongue Switches Provides information for installing Cadet 3 Compact Tongue Operated Interlock Safety Switches You can view or download publications at http literature rockwellautomation com To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Allen Bradley GuardLogix MicroLogix Rockwell Automation RSLinx RSLogix RSNetWorx and SmartGuard are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax
16. s you will upload the SmartGuard 600 controller 1 Open RSNetworx for DeviceNet network 2 Select the Browsing path as shown below DeviceNet RSNetWorx for DeviceNet File Edit View Wetwork Device Diagnostics Tools Help iS Ge k al ws Ae CE Hardware Browse for network Select a communications path to the desired network fe A utobromwse Ere workstation APINEGAATRIYECI ee Linx Gateways Ethernet 2s OB _DFi 1 DH 4685 o AB ETHIP 1 Ethernet 46 SmarkGuard 1 Devicelek 5 Absolute Mulki Turn Encoder 42D 60mm 26 bit 1Y52 L246BB 1769 50 Scanner Module 4M 120 Vibration Module 3M 160 Overall Vibration Module 3 Double click 1769 SDN Scanner Module 4 Go to scan list and select Upload Flo Edt View Metwork Deve Diagnostics Tools Help 2 o amp amp MH WwW amp e E tT W ali Fw Hardware REPT Ron koe t tte ett 1752 24666 Genea Module Scars input Output Summary E 1763 SDN Scanner Module Name 1769SDN Scanner Module D Pap Scanner Configuration Applet po o H wp Do you want to upload the configuration from the device updating the Address z software s oa download the software s conhgurabon to the device updating the device Device Identity Primary Vendo RockwelAusomation Alen Bredeyi SS Se pa Type Comenunication Adaptar 12 Device 1769 SON Scena Moai _Dowriood Revisio 1001
17. software by double clicking the icon on the desktop i i Ed BSWetwiorx For DeviceNet Choose File gt New to create a new project DeviceNet RSNetWorx for DeviceNet File Edit View Network Device Diagnostics Too Corl o New File Configuration Types a Controlet Configuration Controlet Files xc DeviceNet Configuration DeviceNet Files dnt File Edit View Wetwork Device Diagnostics Tool Bla a fE k r Browse for network Select a communications path to the desired network W Autobrowse Refresh Workstation USMAYMw MILLER 1 as Linx Gateways Ethernet a 4B ETH 1 Ethernet zE 46 Srartisuard 1 DewiceMet 6 Click OK again to confirm the initial upload from the network The network displays SmartGuard 600 controller at node 2 and the 1769 SDN module at node 3 as shown DeviceNet RSNetWorx for DeviceNet File Edit View Webwork Device Diagnostics Tools Help 5 s ed k ajk E a aA El Hardware xf TARH 1769 SDN O DeviceNet to SCANport A Scanner Dodge EZLINK Module O General Purpose Discrete 1 0 O Generic Device O Human Machine Interface O Inductive Proximity Switch Limit Switch O Motor Overload if Motor Starter 0 Photoelectric Sensor Cn E E 1 mi 1 Ef AR AR AE fA AE 7 Inthe RSNetWorx online graph double click 1752 L24BBB SmartGuard controller to open the properties dialog The screen should look like this
18. t View Function Page Functio A amp db K lt 3 P a FunctonB lack i FurnctionB lack Output a Input oe Output 3 5 Safety Input S oo P 3 chi S DI KFP y ch2 S 02KS Feedback S 03KM 3 Mo Mame S 04N Mo Mame S OS GM 1 Mo Mame S 06KM Mo Mame S 07 KM No Mame 3 5 Safety Oukput S 00KS coill S oi WSs coil S 0EAKN di No Mame S Os y N Oo Mame S O46 di wo Mame S OSIM No Mame S 06 N d No Name S OFA d Mo Mame S DE KN 1 Mo Mame _ Standard Output S 095KM Mo Mame S 107 Ns No Mame S IKN Mo Mame S 127 N No Mame S 135KM Mo Mame S 14KM No Mame 5 1SKM 1 Mo Mame __ Standard Input 402 1752 2456566 Standard Input _ reset_mlx 11 Connect function blocks to the input and output signals as shown below 0 ie S feedback 02 00 S chi E 0 1 S che Publication SAFETY AT010A EN P February 2008 14 Publication SAFETY AT010A EN P February 2008 12 Click Apply in the upper left corner of the editor 13 Confirm by clicking OK to the prompt 13 1752 L 24BBB Page 1 297mm x 2 File Edit View Function Page FunctionBlock Help Import Export Print Program Title 15 To download the program to the computer click Apply on the SmartGuard Properties dialog 16 Confirm by clicking Yes to any prompts Browsing DeviceNet In these step
19. vers to set up communication to the controller RSLinx Classic Gateway Fie Edit View Pesmu aee Station DDEMOPC Sec RSwho Configure Drivers Configure Shortcuts Configure Client Applications 7 Use the pull down menu to select the SmartGuard USB Driver from the list and click Add New Configure Drivers Available Driver Types AS 232 DFT devices Ethernet devices O Ethemet IP Driver 1784 ET ETSIDIFPETSIDIPCME for OH 0H 485 devices 1784 E TCE for Control et devices Status OF1 Polling Master Driver 1784 PCC for ControlNet devices unm 1e4 PCIC S for ControlNet devices 1 4 PIC yf AlC Driver DFT Slave Driver 5 5 SO S02 for OH devices DH485 UIC devices Virtual Backplane SoftLognhtex USB DeviceNet Drivers 1 734 PCD POIDS 1770 EFOUSONPT drivers PLC 5 DH Emulator driver SmartGuard USE Drier SoftLogisS driver 8 Click OK to confirm the name of the driver 9 Use the pull down menu to select the 1752 SmartGuard USB Port from the list and click OK Configure SmartGuard USB Device Select Interface MAC Address Baud Fate Response Wait Time Cancel Help Publication SAFETY AT010A EN P February 2008 Publication SAFETY AT010A EN P February 2008 Going Online in RSNetWorx for DeviceNet Software This series of steps explains how to start a new project to confirm that the driver has been uploaded from the network l 2 Open RSNetWorx for DeviceNet
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