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cnc pilot 620 hsci

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2. ied nina nens nan fast fast tasi Fast xm xm ris EE x58 rs ras 37 Encoders For speed and position control of the axes and spindle HEIDENHAIN offers both incremental as well as absolute encoders Incremental Incremental encoders have as measuring standard a grating con encoders sisting of alternate lines and spaces Relative movement between the scanning head and the scale causes output of sinusoidal scan ning signals The measured value is calculated by counting the sig nals Reference mark When the machine is switched on the machine axes need to tra verse a reference mark for an accurate reference to be established between measured value and machine position For encoders with distance coded reference marks the maximum travel until auto matic reference mark evaluation for linear encoders is only 20 mm or 80 mm depending on the model 10 or 20 for angle encod 10 02 10 04 ers e oO Reference mark The routine for traversing the reference marks can also be started 2 i evaluation for specific axes via the PLC during operation reactivation of parked axes Output signals Incremental encoders with sinusoidal output signals with levels N 1 Vpr are suitable for connection to HEIDENHAIN numerical controls Absolute encoders With absolute encoders the position information is contained in several coded tracks Thus an absolute reference is ava
3. Q 200 OOOOOOOOQOQ DOOOOOOOOO OOOOOOOOOO OOOOOOOOOO QOOOOOOQOOQ DOOOOOOOOO OOQOLOOOO OOOOGOOOO Oro 51 PL 6x04 139 PL 6x06 183 PL6x08 227 PLB 6001 mm Tolerancing ISO 8015 ISO 2768 _ m H 00 ooo looo loool local looo ooo oo lt 6mm 0 2 mm 22221112 010211 Bi 000000000 0000000000 5000000000 288 4 295 0 3 304 KOOOOOOOONIOOOOOOOOO OOOOOOOOOL OOOOOOOOO OOOOOOOOO
4. 50 11 1 a EN LIE JEJE EET 225 5 24 75 60 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 500 476 0 2 400 384 0 2 1000000 e 211 51 7451 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 52 E LIE au un un un u C 2020000000090 220505069500 C3 0 IC IC ICICICIC eM C 18 CO LJE ETE TTE TE 11 11 ESSE E EE Ed 2225252252259 4 476 0 2 N 3 65 484 454 5 12 G 5 LIH 5 _ Q Ax 5 2710 5 9 Cutout in machine panel Mounting surface 5 4 2 10 6106 mm Tolerancing ISO 8015 ISO 2768 m H
5. SE 540 30m 626 001 xx XXX XXX XX 560 040 PUR protective armor 560 041 xx Steel braiding TL Nano 557 690 xx TL Micro 150 557 684 xx TL Micro 200 557 685 xx TL Micro 300 557 686 xx X23 c 683 259 xx ET 097 xx C max 20m HR 150 4 lt s 631 225 xx 50m 296 467 xx 296 687 xx 410 18 0822 296 469 312 879 01 935 220 3m HR 130 540 940 01 03 07 VL Extension cable for separation points with connecting cable for extending existing connecting cable Housing must be mounted Bold e g TE 745T Design 7 Normal e g TE 615OT Design 6 HSCI total length 7 CI total length 70 m 27 07 2011 5 642 653 217 With software 688 945 xx for PILOT 620 only TS 64x notTT 449 TS 640 620 189 xx TS 44x 588 008 xx 50m TT 140 527 797 xx V 55 CNC PILOT 620 The Contouring Control for CNC Lathes The CNC PILOT 620 for CNC lathes e Conceived for medium sized and large production runs e Programming via smart Turn DIN PLUS or in Teach in mode option 8 e smart Turn is quickly learned and requires very little training time e Supports boring drilling and milling operations on the face and lateral surface e Makes rearface machining with opposing spindle C and Y axes possible e Features a wide machining spectrum from simple turned parts to complex w
6. C JH K 1000 2 24 75 0 5 149 5 a PSL 130 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 55 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 9090000000000 029 OOO OOQ 200 9XX000O0C eee TE
7. System tests Expendable parts Standards Note Controls motors and encoders trom HEIDENHAIN are in most cases integrated as components in larger systems In these cases comprehensive tests of the complete system are required irre spective of the specifications of the individual devices In particular the following parts in controls from HEIDENHAIN are subject to wear e Buffer battery e Fan Standards ISO EN etc apply only where explicitly stated in the catalog Microsoft Windows Windows 2000 Windows XP Windows Vista Windows 7 Internet Explorer are registered trademarks of Micro soft Corporation SPOS anam NN 25 81 1 571816 GOOD CO CE POSED w BEBO 7 BF 760 color flat panel display with TE 745T keyboard T RI r 112 iti pre 15 m F t MC 6240 Contents Page Tables with Specifications Machine Interfacing 4 User Functions and Accessories DigitalControlDesign 13 Control Systems 14 Cable Overviews 27 Technical Description 31 Overall Dimensions 50 Documentation 61 Service 62 Subject Index 63 Please refer to the page references in the tables with the specifi cations The features and specifications described here apply for the fol lowing control and NC software versi
8. 17 54 16 CoOmpactElasbs eate 16 22 CNC APIO THO 2 PE 2 Commissioning and diagnostic aids 41 Compensation of torque ripples 36 Sole RS eee 41 Context sensitive help 40 CONTIENE 17 Cuboid probe 1 24 D ata 46 Degrees of protection 49 34 Digital control design 18 DNG applicatlonS 47 61 BIBIT 41 Driven 33 E Electromagnetic compatibility 49 Electronic handwheels 23 ET COG SIS ia 38 Error COMPENSATION 39 46 EXDANSIONIF 20 G Gantry ea 35 H HEIDENHAIN 47 29 57 MTM 13 HSC adapter unsere 22 Incremental encoders 38 Integral P EC qe adus Duk 43 IOconfig software for PCs 18 20 JOE 37 JEIK MM MLL vere 37 SOOO 37 K 5 510 40 L OC
9. 6 mm x0 2 mm 74 5 0 5 280 5 22 5 1 480 XD T T3 CC 6108 CC 6110 6108 8 control loops CC 6110 10 control loops Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 99 5 0 5 48
10. 6110 17 Control loops Max 4 Max 5 Max 6 Max 8 Max 10 PLC inputs outputs PL 6xxx PL 6xxx PL 6xxx series System PL series series 1 PLB 620x Expansion PL Integrated Integrated Max 7 PLB 610x Max Max 7 PLB 610x 7 PLB 610x Visual display unit BF 760 19 Keyboard unit TE 745T 19 Connecting cables 27 Accessories Electronic 23 handwheels Touch probes Inverter and system PL integrated IMain Computer Main computer MC 6240 Power supply Options The MC 6240 main computer includes e Processor Pentium M 1 8 GHz e 1 GB RAM memory e interface to the controller unit and to other control compo nents e HDL interface to the BF 760 screen USB interface to the TE 745T operating panel e Further interfaces such as Ethernet USB RS 232 C V 24 To be ordered separately and installed in the main computer by the OEM e CFR memory card with the NC software component System Identification Key for enabling control loops and options The following HSCI components are necessary for operation of the CNC PILOT 620 e main computer e Controller unit e PL 62xx PLC input output unit system PL integrated in UEC 11x e TE 745T keyboard unit with integrated machine operating panel or PLB 6001 HSCI adapter for connection of an OEM machine operating panel Weight 3 6 kg Power loss 40 W ID 732 576 01 If a CC 61xx controller unit is used the PSL 130 supplies 24 V DC to the main c
11. 6th additional control loop 3 0291 01 7th additional control loop 3 0292 01 16 Controller Unit Controller unit Number of control loops Versions CC 61xx Due to the very short cycle times of the position velocity and rent controllers the controller units from HEIDENHAIN are equally suited for conventional drives for direct drives linear motors torque motors and for HSC spindles They permit a high loop gain and short reaction times to changing machining forces and so make the high contour accuracy and surface quality of the work piece possible The number of enabled control loops depends on the SIK see Main Computer or on additionally enabled control loops which can also be ordered as needed at a later date Controller units and main computers operate in any desired combi nation HEIDENHAIN offers the following versions e Modular CC 61xx controller unit with PWM interface to the in verters e Compact UEC 11x controller units with integrated inverter CC 61xx controller unit features e Position controller e Speed controller e Current controller e HSCI interfaces e PWM interfaces to the UM 1xx UR 2xx and UE 2 power modules e Interfaces to the speed encoders e nterfaces to the position encoders e Interfaces for the power supply supply via UVR 1xxD UE 2xxD or UR 2xx e SPI interfaces for expansion modules e g CMA H CC 6106 CC 6108 CC 6110 Digital control loops Max 1
12. 745 VL Extension cable APOE l K USB 2 0 354 770 xx max 5m P points with 14222 Sites Bas USB 1 1 624 775 max 30m 2 er 0000 2 5 CJ s S x1 ribbon cable for sk BF 760 HSCI total length 70 m 633 299 04 E included with the BF 1m CD O O 0 0 0 OD un HSCI 618 893 625 901 max 20m cabinet 360 974 xx LS x87 max 20m 298 429 xx LB LF 183 max 12m D 298 430 xx LF 481 12 1 Vpp 60m 2 mi 309 783 xx v 1 gr pM 722 414 USB 2 0 354 770 xx max 5m USB USB 1 1 624 775 xx max 30m i X249 9999999999 9 9999999999 79 r O 3939598959 NO 3389999998998 e X201A X204A X502A X201B X206B o Position inputs 3 558 74x max 30m LC x83 Li 3 EnDat with incremental signals aane as 39 v p X500A CC 6xxx j X502B CCs with 2nd controller board i AR 8889 8884 gr 4 Baar mar 20m 4 Pure serial EnDat 2 2 30m
13. ID 622420 4 Page 14 15 17 19 19 20 32 32 33 33 35 35 33 33 33 33 33 Specifications Interpolation Straight line Circle C1 C2 axis Axis feedback control With following error With feedforward With jerk limiting Feed rate Constant surface speed Input Cycle times of main computer Block processing Cycle times of controller unit Path interpolation Fine interpolation Position controller Speed controller Current controller Permissible temperature range CNC PILOT 620 In 2 axes max 100 optional in 3 principal axes In 2 axes radius max 999 m optional additional linear interpolation of the third axis Page Interpolation of X and Z linear axes with the C1 C2 axis option 60000 No of pole pairs in motor Maximum feed rate Screw pitch mm at 5000 Hz emma 00008 E Me 8 MeL fPWM 3339 Hz 4166 Hz 5000 Hz 6666 Hz 8333 Hz 10000 Hz Operation In electrical cabinet 5 to 40 In operating panel 0 C to 50 C Storage 20 C to 60 C For further information refer to the brochure CNC PILOT 620 36 Machine Interfacing Machine interfacing Error compensation Linear axis errors Nonlinear axis errors Backlash Hysteresis reversal peaks Thermal expansion Stick slip friction Sliding friction Integral PLC Program format Program in
14. aeu RD dE 42 HOOK Cd One merid a atta dant 36 M Machine configuration 3 15 Master 16 r 15 50 Module for analog axes 22 Monitoring 5 20 tps 40 Mounting and electrical installation 49 Mounting attitude 48 Mounting information 48 N NC software license 16 Online MONItOT 41 00101 2 52 25 12 15 7561 42 P RE 20 56 OOO 22 56 35 basi Progra seniori 45 ECC S ON 44 PLC input output systems 20 OUTS OUTO UNS ctetuer caeca 43 PLG DIOS 43 Position controlled spindle 5 Power supply for HSCI components 21 21 55 Python OEM 44 R 152 46 S SENDIS RE ET 62 SIS 16 SNAP ON 25 26 Software for data transfer 47 OUT 33 Synchronized axes 35 20 T Table TUN CORY 42 anten Li CAD EE 52 Tele servi Bis 42
15. A Operating panel TE AST 0 2 A without handwheel Machine operating PLB 6001 0 2 A panel without handwheel PLC inputs outputs PLB 62xx 0 3 A PLB 61xx without touch probe PLD 0 2 A PLA 0 05 A Screen BF 760 25A Handwheels HR 410 0 05 A Touch probes See specifications of the touch probes Module Degree of Weight ID width protection 50 mm IP 20 2 1 kg 5 5047 03 21 Adapter for OEM Machine Operating Panel PLB 6001 The PLB 6001 HSCI adapter is required in order to connect an OEM specific machine operating panel to the CNC PILOT 620 The spindle speed and feed rate override potentiometers of the TE 6xx and the HR handwheel are also connected to this adapter HSCI interface e Connection for HR xxx e Terminals for 64 inputs and 32 outputs inputs outputs for keys key illumination e Connection for spindle speed override and feed rate override e Screw fastening or top hat rail mounting Configuration of the PLC inputs outputs with the IOconfig PC software Weight Approx 1 2 kg ID 668 792 01 Module for Analog Axes CMA H 04 04 00 22 Digital drive designs sometimes also require analog axes or spin dles The additional module CMA H 04 04 00 Controller Module Analog HSCI makes it possible to integrate analog servo drives in HSCI system However all of the interpolating axes must be either analog or digital Mixed operation is not possible The is connected to
16. OOOOOOOOO DOOOOOOOO OOOOOOOOCO E3C 1E 3E 1L a m 7 a EE Py Pa PP Pa 56 Tolerancing ISO 8015 ISO 2768 m H lt 6 mm 0 2 mm Adapter Cable for HR 410 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 57 Line Drop Compensator for Encoders with EnDat Interface mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm Connection to KTY RS 232 C V 24 Adapter mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm Opening for mounting the adapter mi m cH vi Li 1 1 lij poU 58 USB Hub mm CIO Cover cap accessory Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 2 Cutout for mounting USB Extension Cable with Hubs mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 1000 5000 TT 140 m mm Toler
17. for application de velopment in order to come to terms with the increasingly com plex requirements of the machine s environment The flexibility of the PC software and the large selection of ready to use software components and standard tools in the development environment enable you to develop PC applications of great use to your custom ers in a very short time for example e Error reporting systems that for example send the customer a text message to his cell phone reporting problems on the cur rently running machining process Standard or customerspecific PC software that decidedly in creases process security and equipment availability Software solutions controlling the processes of manufacturing systems e nformation exchange with job management software The HEIDENHAIN DNC software interface is an attractive commu nication platform for this purpose It provides all the data and con figuration capabilities needed for these processes so that an exter nal PC application can evaluate data from the control and if required influence the manufacturing process To enable you to use HEIDENHAIN DNC effectively HEIDENHAIN offers the RemoTools SDK development package It contains the COM components and the ActiveX control for integration of the DNC functions in development environments ID 340 442 xx For more information refer to the brochure HE DENHAIN DNC 47 Mounting Instructions Mounting attitude When install
18. limiting Jerk smoothing The derivative of acceleration is referred to as jerk A linear change in acceleration causes a jerk step This jerk causes oscillations that result in contour damage To prevent machine oscillations the jerk is limited to attain opti mum path control The CNC PILOT 620 machines smooth surfaces at the highest possible feed rate and yet keeps the contour accu rate machine manufacturer sets the permissible tolerance via parameter The jerk is smoothed by nominal position value filters The CNC PILOT 620 machines smooth surfaces at the highest possible feed rate The machine manufacturer sets the permissible tolerance via parameter Machine Configuration Structured organization of machine parameters Quick access using MP numbers A control must have access to specific machine data e g traverse distances acceleration speeds before it can execute its pro grammed instructions These data are defined in machine parame ters Every machine has its own set of parameters The CNC PILOT 620 features a simplified configuration editor The machine parameters are displayed on the control s screen in a clear tree structure Move through the structure with the operating panel keys or a USB mouse The parameters are entered in win dows similar to a PC As an alternative the configuration editor can display a table view The table view is especially beneficial when configuring the pa rameter
19. or Ethernet interface DriveDiag and TNCopt for CNC PILOT 620 are available for downloading as PC software from the HEIDENHAIN HESIS Web Including Filebase on the Internet OLM The online monitor OLM supports the commissioning and diag Online monitor nosis of control components through e Display of control internal variables for axes and channels e Display of controllerinternal variables if a CC is present e Display of hardware signal states e Various trace functions e Activation of spindle commands e Enabling control internal debug outputs The online monitor is a component part of the CNC PILOT 620 and is called by a code number 41 Oscilloscope Logic signals TNCscope accessory API DATA Table function Trace function Log TeleService accessory 42 The CNC PILOT 620 features an integrated oscilloscope Both X t and X Y graphs are possible The following characteristic curves can be recorded and stored in six channels e Actual value of axis feed rate e Nominal value of axis feed rate Contouring feed rate Actual position Nominal position Following error of the position controller Nominal values for speed acceleration and jerk Actual values for speed acceleration and jerk Content of PLC operands Encoder signal 0 Encoder signal 90 Difference between position and speed encoder Nominal velocity value Integral action component of the nominal current value Tor
20. 0 LT QF Er 5 54 UEC 111 UEC 112 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm J K J K
21. 0 X500B X15A X18A 3 VL 3 X15B X20B 332 115 xx 323 897 xx X51A X54A X51B X56B Ed 533 627 368 330 1m RCN 729 PWM RCN 226 out RCN 228 1 Adapter Td 544 277 for spindle if necessar E 4 533 631 LC x83 2 only for connection of the KTY mH 533 661 0 max 16m VL 289 440 xx 60m E 336 847 xx Axes spindle 30m 5 poA I p 509 667 xx 1m RCN 729 336 847 289 440 xx Voltage controller 5 V Axes spindle 60m E D a D 533 631 max 6m 368 210 01 VL 323 897 xx Li 336 376 xx 370 226 01 60m Voltage controller 5 V Axes 15m EnDat 2 1 interface BL d Voltage controller 5 V VL max 6m VL 383 951 01 340 302 xx 340 302 336 376 xx 289440 LB LS Ee BE C ee 111 VPP Axes 60m LI Speed inputs XX 9 232 YUM 15 6c ED lt if needed D dir L1 L2 L3 Compact inverter nonregenerative KDR 120 SA Compact inverter regenerative beluec Tu mie uve qw x PSL 130 UE 2xxB PSL 130 61xx PSL 130 61xx 24 UM 111 UV 105 124 UM 111 24v lt if needed if needed if needed ree 210 a X51 X62 X51 X62 D _ 250 479 07 16 348 993 01 250479 07 16 5 on E 7 325 816 xx 69 Line filter X69 325 816
22. 0 Speed inputs 10 x 1 Vpp Or EnDat 2 2 EnDat2 2 EnDat 2 2 Position inputs 10 x 1 Vpp or EnDat 2 2 EnDat2 2 EnDat 2 2 6108 Weight 4 1 kg 4 7 kg 4 8 kg ID 662 636 662637 01 662638 01 17 UEC 11 Controller unit Inverters System PL Controller unit Speed inputs Position inputs Inverters Rated current In Max current at PWM frequency Power supply Rated power of DC link Peak power of DC link Power loss at ly approx DC link voltage Integral braking resistance Power pack for 501 components Module width Weight approx ID 1 Axes 0 2 5 Spindle 105 2 1st value 40 2nd value 4s 18 The compact UEC 11x controller units not only include the control ler with PLC inputs and outputs but also an inverter with integrat ed braking resistor They offer a complete solution for machines with a limited number of axes and low power demands e Position controller speed controller current controller e HSCI interface Interfaces to the speed and position encoders Power electronics Connections for axis motors and spindle motor Braking resistor Connections for motor holding brakes Interfaces for one workpiece touch probe and one tool touch probe PLC with 38 inputs and 23 outputs of which 7 outputs can be switched off freely available expandable via PL 61xx Configuration with IOconfig PC software UEC 111 UEC 112 4 digital control loops 5 digita
23. 0Y X i ID 330 816 11 W ID 330 816 34 ID 330 816 28 ID 330 816 4M b n u ID 330 816 12 ID 330 816 35 ID 330 816 29 al ID 330 816 3M ID 330 816 49 ID 330 816 22 ID 330 816 92 ID 330 816 3N 25 onap On Keys for Keyboard The snap on keys make it easy to replace the key symbols In this way the keyboard can be adapted to different requirements The snap on keys are available in packs of 5 keys Axis keys Orange ID 679 843 31 ID 679 843 32 Gray Fe iD 679 843 03 i ID 679 843 12 ID 679 843 04 VIF ib 679 843 13 ID 679 843 05 Ip 679 843 14 3 Y ID 679 843 06 2 10 679 843 43 2 ID 679 843 07 Mz ID 679 843 44 ES ID 679 843 08 10 679 843 09 IV ID 679 843 10 10 679 843 11 Machine functions E EN d ID 679 843 01 3 ID 679 843 26 gos ID 679 843 02 ID 679 843 27 ID 679 843 16 ID 679 843 28 ID 679 843 22 LR ID 679 843 29 2 tr ID 679 843 23 ID 679 843 30 FN 1 ID 679 843 24 ID 679 843 40 FN 2 ID 679 843 25 Spindle functions EJ 22 13 ID 679 843 18 ID 679 843 21 A 6 D ID 679 843 19 S ID 679 843 46 9 ID 679 843 20 ID 679 843 47 Other keys m ID 679 843 15 ID 679 843 39 ID 679 843 17 ID 679 843 41 2 2 ID 679 843 36 ID 679 843 42 VJ ID 679 843 37 ID 679 843 45 e ID 679 843 38 26 Cable Overview A
24. 1 01 307 292 01 632 226 01 632 227 01 632 228 01 632 229 01 632 230 01 Comment Additional control loops 1 to 7 Cycle programming e Contour description with ICP e Cycle programming e Technology database with 9 workpiece Material tool material combinations smart Turn e Contour description with ICP e Programming with smart Turn e Technology database with 9 workpiece Material tool material combinations Tools and technology e ool database expanded to 999 entries e Technology database expanded 62 workpiece material tool material combinations e ool life monitoring with exchange tools Threads e Thread recutting e Handwheel superimposition during thread cutting Tool and workpiece measurement e Determining tool setting dimensions with a tool touch probe e Determining tool setting dimensions with an optical gauge e Automatic workpiece measurement with a workpiece touch probe 526451 01 Communication with external PC applications over COM component 530 184 01 530 184 02 530 184 03 530 184 04 530 184 06 590 184 07 530 184 08 530 184 09 590 184 10 632231 01 579650 01 02 634621 01 Gantry axes combination in masterslave torque control Slovenian Slovak Latvian Norwegian Korean Estonian Turkish Romanian Lithuanian DXF import Import of DXF contours Python application on the CNC PILOT 633 944 01 C axis machining 661 881 01 Y axis machining 6 9676 01 906270 01 806
25. 200 Weight 0 2 kg PLD H 16 08 00 ID 594243 02 PLD H 08 16 00 ID 650891 02 Analog module for PL 6xxx with e 8 analog inputs 10 V DC e 4 analog outputs 10V DC e 4 analog inputs for PT 100 thermistors Weight 0 2 kg ID 675572 01 For unused slots ID 383 022 11 PC software for configuring HSCI and PROFIBUS components PLB 62xx Power Supply for HSCI Components To power the HSCI components HEIDENHAIN offers the PSL 130 power supply unit The PSL 130 is supplied either with line and DC link voltage or only with line voltage The PSL 130 provides the safely separated 24 NC power supply required for the components by EN 61 800 5 1 The NC supply voltage and the PLC supply voltage are separated from each other by basic insulation Supply voltage Line voltage 400V AC 10 50 Hz and PSL 130 DC link voltage 400 V DC to 750 V DC Power consumption Max 1000 W Outputs NC 24 V lt 20 A double insulation from line power 5 V DC s 16 A only with PSL 135 electrically connected with 24V NC PLC 24 V DC lt 20 A basic insulation from line power Total Max 32 A 750 W The PSL 130 serves as a 24 V DC power supply unit for supplying the HSCI components If a UEC controller unit is used then the PSL 130 is not necessary if the total current consumption of the connected components does not exceed 3 5 HSCI component Current consumption 24V DC NC Main computer MC 624x 1 7
26. 275 01 Support of parallel axes U V W Combined display of reference axis and minor axis Synchronization of two or more spindles Opposing spindle spindle synchronism rearface machining Digital Control Design Uniformly digital HSCI In the uniformly digital control design from HEIDENHAIN all components are connected to each other via purely digital interfaces The control components are connected via HSCI HEIDENHAIN Serial Controller Interface the new real time protocol from HEIDENHAIN for Fast Ethernet and the encoders are connected via EnDat 2 2 the bidirectional interface from HEIDENHAIN This achieves a high degree of availability for the entire system It can be diagnosed and is immune to noise from the main computer to the encoder These outstanding properties of the uniform digital design from HEIDENHAIN guarantee not only very high accuracy and surface quality but rapid traverse speeds as well Please refer to the Uniformly Digital Technical Information sheet for more detailed information HSCI the HEIDENHAIN Serial Controller Interface connects the main computer controller s and other control components HSCI is based on 100BaseT Ethernet hardware A special interface com ponent developed by HEIDENHAIN has shortened cycle times for data transfer Main advantages of the control design with HSCI e Hardware platform for flexible and scalable control system e g local axis systems e High noise immuni
27. 296 469 55 NC start stop spindle start With spindle right left stop 296469 54 23 Touch Probes Workpiece measurement TS 220 TS 440 TS 444 TS 640 TS 740 Tool measurement TT 140 Cuboid probe contact 24 Touch probes for workpiece measurement are connected via the system PL 62xx or the UEC 11x These touch probes generate a trigger signal that saves the current position value to the NC For more information on the touch probes ask for our brochure or CD ROM entitled Touch Probes The TS touch trigger probe has a stylus with which it probes work pieces The CNC PILOT 620 provides a sample cycle for measuring workpieces Additionally the machine manufacturers offer specially developed measuring cycles that are individually adapted to the machine series The touch probes are available with various taper shanks Assorted styli are available as accessories Touch probe with cable connection for signal transmission for machines with manual tool change TTL version Touch probe with infrared signal transmission for machines with automatic tool change e g turret magazine Compact dimensions Compact dimensions battery free power supply through integrat ed air turbine generator over central compressed air supply Standard touch probe with wide range infrared transmission long operating time High probing accuracy and repeatability low probing force The infrared transmission is esta
28. 330 816 95 V ID 330 816 69 x ID 330 816 0W A ID 330 816 0R 2 Y ID 330 816 96 W ID 330 816 0G lt ID 330 816 0V ID 330 816 0D X ID 330 816 97 W ID 330 816 ID 330 816 ON lt ID 330 816 0E Xt m ID 330 816 98 IV ID 330 816 71 ID 330 816 0 2 ID 330 816 65 ID 330 816 99 IV ID 330 816 72 ID 330 816 67 2 ID 330 816 66 ID 330 816 0A o ID 330 816 63 ID 330 816 68 Z1 ID 330 816 19 z4 9 ID 330 816 0B x ID 330 816 64 ID 330 816 21 21 ID 330 816 16 ID 330 816 0 x ID 330 816 18 ID 330 816 20 22 ID 330 816 0L X Vz ID 330 816 70 ID 330 816 17 X ID 330 816 0P E ID 330 816 0K Machine functions FN ID 330 816 0X 3 ID 330 816 75 ID 330 816 0 20 ID 330 816 86 ID 330 816 1Y 4 ID 330 816 76 ID 330 816 81 ID 330 816 87 FCT FN S ID 330 816 30 ID 330 816 77 P ID 330 816 82 E ID 330 816 88 2 x ID 330 816 31 Lr ID 330 816 78 ID 330 816 83 ID 330 816 94 FCT mm Soc ID 330 816 32 HH ID 330 816 79 ID 330 816 84 E ID 330 816 00 FN 1 ID 330 816 73 Ga ID 330 816 80 2 ID 330 816 89 ID 330 816 91 FN ID 330 816 74 ID 330 816 05 ID 330 816 85 ID 330 816 31 Spindle functions 5 red ID 330 816 08 ID 330 816 40 ID 330 816 47 22 ID 330 816 48 3 a ID 330 816 09 0 ID 330 816 41 2 ID 330 816 46 ID 385 530 5X 2 bal 0 ID 330 816 01 2 ID 330 816 50 ID 330 816 90 X ID 330 816 93 a ID 330 816 61 ID 330 816 33 ID 330 816 27 0 ID 330 816
29. 41 47 2 47 TNCSOODO s imer ana aia 42 IM 32 TOGUE CONTO 35 TOUCH DIONE Selects 24 Trace function nieto atate 42 24 U E 18 UEC 1 18 55 VEC 18 55 pv toas 13 boom 46 USB cable 46 E do 46 59 TOMS 5 inetd 9 W Workpiece measurement 24 63 HEIDENHAIN DR JOHANNES HEIDENHAIN GmbH Dr Johannes Heidenhain Stra e 5 83301 Traunreut Germany 5 49 8669 31 0 49 8669 5061 E mail info heidenhain de www heidenhain de DE AR AT AU BA BE BG BR BY CA CH CN CZ HEIDENHAIN Vertrieb Deutschland 83301 Traunreut Deutschland amp 08669 31 3132 08669 32 3132 E Mail hd heidenhain de HEIDENHAIN Technisches B ro Nord 12681 Berlin Deutschland 030 54705 240 HEIDENHAIN Technisches B ro Mitte 08468 Heinsdorfergrund Deutschland amp 03765 69544 HEIDENHAIN Technisches West 44379 Dortmund Deutschland 2 231 618083 0 HEIDENHAIN Technisches B ro S dwest 70771 Leinfelden Echterdingen Deutschland 2 0711 993395 0 HEIDENHAIN Technisches B ro S dost 83301 Iraunreut Deutschland 08669 31 1345 NAKASE SRL B1653AOX Villa Ballester Argentina www heidenhain com ar HEIDENHAIN Techn B ro Os
30. 8 9 8 9 8 9 8 9 8 9 8 9 8 9 55 55 70 131 132 132 8 9 Contour definition with linear and circular contour elements Immediate display of entered contour elements Calculation of missing coordinates intersections etc Graphic display of all solutions for selection by the user if more than one solution is possible Chamfers rounding arcs and undercuts available as form elements Input of form elements immediately during contour creation or by superimposition later Changes to existing contours can be programmed Machining attributes available for individual contour elements C axis machining on face and lateral surface Description of individual holes and hole patterns only in smart Turn Description of figures and figure patterns for milling only in smart Turn Creation of freely definable milling contours Y axis machining on the XY and ZY planes only in smart Turn Description of individual holes and hole patterns Description of figures and figure patterns for milling Creation of freely definable milling contours Programming of the rear face for full surface machining with the C and Y axes DXF import Import of contours for lathe and milling operations Basis is the unit which is the complete description of a machining block geometry technology and cycle data Dialog boxes divided into overview and detail forms Fast navigation between the fillable forms and input groups via the smart keys Context sensitive help graphi
31. DENHAIN LTD Kowloon Hong Kong E mail sales heidenhain com hk Croatia gt SL HEIDENHAIN Kereskedelmi K pviselet 1239 Budapest Hungary www heidenhain hu PT Servitama Era Toolsindo Jakarta 13930 Indonesia E mail ptset group gts co id NEUMO VARGUS MARKETING LTD Tel Aviv 61570 Israel E mail neumo neumo vargus co il HEIDENHAIN Optics amp Electronics India Private Limited Chetpet Chennai 600 031 India www heidenhain in HEIDENHAIN ITALIANA S r l 20128 Milano Italy www heidenhain it HEIDENHAIN K K Tokyo 102 0083 Japan www heidenhain co jp HEIDENHAIN Korea LTD Gasan Dong Seoul Korea 153 782 www heidenhain co kr Montenegro gt SL Macedonia gt BG HEIDENHAIN CORPORATION MEXICO 20235 Aguascalientes Ags Mexico E mail info heidenhain com ISOSERVE Sdn Bhd 56100 Kuala Lumpur Malaysia E mail isoserve po jaring my HEIDENHAIN NEDERLAND 6716 BM Ede Netherlands www heidenhain n NO PH PL PT RO RS RU SE SG SK SL TH TR UA US VE VN HEIDENHAIN Scandinavia AB 7300 Orkanger Norway www heidenhain no Machinebanks Corporation Quezon City Philippines 1113 E mail infoQmachinebanks com APS 02 489 Warszawa Poland wwWw apserwis com pl FARRESA ELECTR NICA LDA 4470 177 Maia Portugal www farresa pt HEIDENHAIN Reprezentanta Romania Brasov 500338 Romania www heidenhain ro Serbia gt BG OOO HEIDENHAIN 125315 Moscow Russia
32. HEIDENHAIN HEIDENHAIN CNC PILOT 620 HSCI The Contouring Control for CNC Lathes Information for the Machine Tool Builder September 2011 PILOT 620 Contouring Control with Drive System from HEIDENHAIN CNC PILOT 620 Contouring control for lathes with up to 3 axes X Z andY con trolled spindle and opposing spindle C1 C2 axis and driven tools Up to 3 programmable auxiliary axes U V W for control of steady rest tailstock and opposing spindle are also supported The position of a parallel secondary axis can be shown com bined with its principal axis HEIDENHAIN inverter systems and motors recommended Uniformly digital with HSCI interface and EnDat interface 19 inch TFT flat panel display TE 745T operating panel with integrated machine operating pan el electronic handwheel rapid traverse and feed rate override potentiometers touchpad and ASCII keyboard card Memory medium for NC programs CompactFlash memory smart Turn programming for turning boring drilling and milling DIN programming for turning boring drilling and milling Cycle programming for turning boring drilling and milling Free ICP contour programming for turning and milling contours The CNC PILOT supports tool turrets and quick change tool posts Multifix The tool carrier can be located in front of or be hind the workpiece e The CNC PILOT also supports vertical lathes e USB removable media can be connected
33. IC IC JE YE TE YE TC IC TE TE U 1E T LICICIE ETC TC IC JL TE TE YE TC TC JC YE JE TC TC JC YE IE ID 1E T LICIL EYE TC TC JC YE IE IE YE TE TC JP YE YE TC TC JC YE TD ID 1E 1 LIC IL IE YE IE TE JC JL IE IE YE TE TC TC TE TE TETTE YE 1D 1 1E 1 OOOO QD gt 90 UV R UE UM MC CC 48 Mounting and elec trical installation Degrees of protection Keep the following in mind during mounting and electrical installation e National regulations for power installations e nterference and noise immunity e Conditions of operation e Mounting attitude The following components fulfill the requirements for IP 54 dust protection and splash proof protection e Visual display unit when properly installed e Keyboard unit when properly installed e Machine operating panel when properly installed e Handwheel electric and electronic control components must be installed in an environment e g electrical cabinet housing that fulfills the re quirements of protection class IP 54 dust and splash proof protec tion in order to fulfill the requirements of contamination level 2 components of the OEM operating panel must also comply with protection class IP 54 just like the HEIDENHAIN operating panel components Electromagnetic compatibility Intended place of operation Likely sources of interference Protective measures The unit fulfills the req
34. LA WOI 5 ddA L we XX 0vv 682 ea XX Z0 XX Z0 OVE 10 196 585 1A wg xeuu 1A AS 19 0 3u09 gt 216143 09 ADI 5 10 922 OLE 2 AG9J oXuo9 SBBHOA 9 EEG 68 T n 9 6 955 LO OLZ 896 E 09 e puids sexy AS 682 8 OEE wg IA 8cc NOH 922 gt ES XX v8 955 wog 687 s ndu peedg D WOE ejpuids sexy L wg 20599 EEG ALJ 24 jo uonoeuuoo 104 JUO O Til e puids we 169 LO 0 1012euuoo L T 08X 1 1 1 5 s do 621 NOH 25066 99 20 279 Ecg LLL 030 8LX GLX sindul 3 IOSH 1 EIL XX 68 EZE XX GLL ZEE 1 2 WOE Pelt c c equa 18 495 901 6 9 I X0L9 1 sjeu is e3ueuJ9J2UI YIM Jequg v 8 DAN GOZX 77 102 008 WOE 899 LLL 7 102
35. T supports both horizontal and vertical lathes Feed rate in e mm min e mm revolution e Feed rate override O 96 to 150 96 e Maximum feed rate at fpwm 5000 Hz 60000 min No of pole pairs in motor 99 999 9999 to 99999 9999 mm The machine tool builder defines the traverse range It is also possible for the operator to limit the traverse range if he wishes to reduce the working space with software limit switches A protection zone for the spindle Z can also be specified The CNC PILOT 620 supports quick change tool posts Multifix and tool turrets The tool carriers can be located front of or behind the workpiece S1 C1 A 2 W1 i 82 S1 C1 opindle Display and programming Spindle positioning Spindle override Maximum speed opeed limiting Gear ranges Operating mode switchover Position controlled spindle C axis operation Driven Display and programming Speed
36. The PLC basic program provides the following functions Controlling all axes Positioning the axes after the reference run Clamped axes Homing the axes reference end positions Compensating the axis temperature Feed rate control Controlling and orienting the spindle Spindle brake Gear switching via M functions C axis via main drive C axis via separate drive PLC soft keys Displaying and managing PLC error messages Hydraulic control Hydraulic chuck Electronic handwheels Controlling the coolant system Handling of M and G functions Lubrication Chip conveyor Door control Tool change for Multifix quick change tool holder Positioning of the tool turret with three phase motor 1 1 1 Basic functions are implemented 45 Data Interfaces Ethernet Protocol Network connection Data transfer rate RS 232 C V 24 Data transfer rate Protocols Standard data transfer Blockwise data transfer LSV2 Adapter block USB USB cable USB hub Cover cap 46 The CNC PILOT 620 is connected to PCs networks and other data storage devices via data interfaces The CNC PILOT 620 be interconnected via the Ethernet inter face CNC PILOT 620 features a 100BaseT Ethernet Twisted Pair Ethernet connection to the data network Maximum transmission distance Unshielded 100m Shielded 400 m The CNC PILOT 620 communicates using the TCP IP protocol e NFS file server e Windows n
37. Turn units into DIN PLUS command sequences Parallel programming Parallel simulation User functions Test run graphics Machining time analysis Tool database Technology database Conversational languages 10 41 Graphic simulation of the cycle process of the cycle smart Turn or DIN PLUS program Display of the tool paths as wire frame or cutting path graphics special identification of the rapid traverse paths Machining simulation 2 D material removal graphic Side or face view or 2 D view of cylindrical surface for verification of C axis machining Display of programmed contours View of face and YZ plane for verification of Yaxis machining Three dimensional display of the workpiece blank and finished part simulation of mirrored contours for rearface machining Shifting and magnifying functions Calculation of machining time and idle machine time Consideration of switching commands triggered by the CNC Representation of time per individual cycle or per tool change For 250 tools For 999 tools Tool description can be entered for every tool Automatic checking of tool tip position with respect to the contour Compensation of tool tip position in the X Y Z plane High precision correction via handwheel capturing compensation values in the tool table Automatic tool tip and cutter radius compensation Tool monitoring for lifetime of the insert tool tip or the number of workpieces produced Tool monitoring with aut
38. ameters from different controls e mporting of service files easy testing of machine parameters in the field e Rule based creation and management of machine configurations for multiple controls together with PLCdesign DriveDiag The DriveDiag software for PCs permits a simple and fast diagno accessory sis of the drives The following diagnostic functions are available 2 e Reading displaying the electronic ID labels of motors n lr with EON 13xx or ECN 13xx as well as the inverter modules zT seen ane UVR 1xxD and UM 1xxD a e e Displaying and evaluating the internal control conditions and the status signals of the inverter components e Displaying the analog values available to the drive controller e Automatic test for proper function of motors and inverters of position encoders and speed encoders e e e e e e e e o e TNCopt PC software for commissioning digital control loops accessory Functions e Commissioning the current controller e Automatic commissioning of the speed controller e Automatic optimization of sliding friction compensation e Automatic optimization of the reversal peak compensation e Automatic optimization of kV factor e Circular interpolation test contour test Requirements DriveDiag and TNCopt place the following demands on the PC e Windows 2000 XP Vista 7 operating system e At least 15 MB of free hard disk space e Serial
39. ancing ISO 8015 ISO 2768 mH 6 mm x0 2 mm Cuboid Probe Contact for TT 140 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 40 2 mm Documentation Technical documentation User documentation Other documentation CNC PILOT 620 lechnical Manual in English or German Inverter Systems and Motors Technical Manual CNC PILOT 620 User s Manual CNC PILOT 620 smart Tum and DIN Programming User s Manual Miscellaneous TNCremo User s Manual TNCremoPlus User s Manual PLCdesign User s Manual lOconfig User s Manual CNC PILOT 620 brochure Touch Probes brochure Inverter Systems brochure Motors brochure Remote Diagnosis with TeleService Product Overview Touch Probes CD ROM DataPilot MP CP 620 CD ROM Demo version Uniformly Digital Technical Information ID 730872 ID 208962 xx ID 730870 xx ID 730989 xx As integrated help and in PDF format As integrated help and in PDF format As integrated help and in PDF format As integrated help and in PDF format ID 738052 xx ID 208 95 1 xx ID 622 420 xx ID 208893 xx ID 348236 xx ID 344 353 xx ID 737 139 xx PDF 61 HEIDENHAIN Service Technical support HEIDENHAIN offers the machine manufacturer technical support to optimize the adaptation of the CNC PILOT to the machine including on site support Replacement In the event of a fault HEIDENHAIN guarantees the rapid supply control system of a replacement control syste
40. ands Modular programming method Compiling and linking of PLC source files Operand commenting creation of a documentation file Comprehensive help system Data transfer between the CNC PILOT 620 and the PC Creation of PLC soft keys PC requirements e Windows 2000 XP Vista 7 operating system e At least 20 MB free memory on the hard disk e Serial interface Ethernet interface recommended e nternet Explorer The Python OEM Process option is an effective tool for the ma chine tool builder to use an object oriented high level programming language in the control PLC Python is an easy to learn script language that supports the use of all necessary high level language elements Python OEM Process can be universally used for machine func tions and complex calculations as well as to display special user interfaces Userspecific or machine specific solutions can be efficiently imple mented Numerous libraries on the basis of Python and GTK are available regardless of whether you want to create special algo rithms for special functions or separate solutions such as an inter face for machine maintenance software You can use the PLC to integrate the applications you created and display them in separate free windows of any size basic program The PLC basic program serves as a basis for adapting the CNC PILOT 620 to the requirements of the respective machine Registered customers can download it from the Internet
41. blished between the TS touch probe and the SE transceiver unit The following SE units can be combined with the TS touch probes SE 640 for integration in the machine s workspace SE 540 for integration in the spindle head TS 440 with SE 640 The touch probe for tool measurement from HEIDENHAIN is suit ed for probing tools directly on the machine The CNC PILOT 620 offers standard cycles The CNC PILOT 620 automatically saves the results of measurement in a tool table It is also possible to measure tool wear between two machining steps After measur ing the tool the CNC PILOT 620 adjusts the tool data automatically for subsequent machining With the triggering TT 140 touch probe the cuboid probe contact is deflected from its rest position upon contact with a stationary or rotating tool sending a trigger signal to the CNC PILOT 620 The standard 140 is shipped with a disk shaped probe contact For use with lathes it must be replaced by the cuboid probe con tact ID 676497 01 onap On Keys for Handwheel The snap on keys make it easy to replace the key symbols In this way the HR 410 handwheel can be adapted to different requirements The snap on keys are available in packs of 5 keys Axis keys Orange A ID 330 816 42 X ID 330 81624 ID 330 816 43 ID 330 816 37 c ID 330 816 26 ID 330 816 36 ID 330 816 38 ID 330 816 23 ID 330 816 25 W ID 330 816 45 V 2 ID
42. cs Start unit with global settings Transter of global values from the start unit Transfer of cutting values from technology database Units for all turning and recessing operations for simple contours and ICP contours Units for boring drilling and milling operations with the C and Y axis for simple holes milling contours and drilling and milling patterns as well as those programmed with ICP Special units for subroutines section repeats and activating deactivating the C axis Verification graphics blank and finished part and for C andY axis contours Turret assignment and other setup information in the smart Turn program Parallel programming Parallel simulation Programming in DIN 66025 format Extended command format IF THEN ELSE Simple geometry programming calculation of missing data Powerful fixed cycles for area clearance recessing recess turning and thread machining Powerful fixed cycles for boring drilling and milling with the C axis Powerful fixed cycles for boring drilling and milling with the Y axis Subroutines Technology functions for full surface machining Moving to a fixed stop Parting control Spindle synchronization Converting and mirroring Mechatronic tailstock Programming with variables Contour description with ICP Program verification graphics for workpiece blank and finished part Turret assignment and other setup information in the DIN PLUS program Conversion of smart
43. e the Torque Ripple Compensation TRC of the CC 61xx or UEC 11x can be used to compensate this torque ripple Control loop The cycle time for path interpolation is defined as the time inter cycle times val during which interpolation points on the path are calculated The cycle time for fine interpolation is defined as the time inter val during which interpolation points are calculated that lie be tween the interpolation points calculated for path interpolation The cycle time for the position controller is defined as the time inter val during which the actual position value is compared to the calcu lated nominal position value The cycle time for the speed control ler is defined as the time interval during which the actual speed value is compared to the calculated nominal speed value cycle time for the current controller is defined as the time interval dur ing which the actual current value is compared to the calculated nominal current value Position CC 6xxx UEC 11x Path interpolation 3 ms Fine interpolation 0 2 ms Position controller 0 2 ms Speed controller 0 2 ms Current controller 0 1 ms at 5000 Hz Fast Machining Look ahead The CNC PILOT 620 calculates the geometry ahead of time in or der to adjust the feed rate In this way directional changes are de tected in time to accelerate or decelerate the appropriate NC axes 36 Jerk Limiting Jerk Jerk
44. etworks SMB Approx 40 to 80 Mbps depending on file type and network utilization Data interface according to DIN 66020 or EIA standard RS 232 C Maximum transmission distance 20 m RS 232 C V 24 interface can be addressed only by the PLC 115200 57600 38400 19200 9600 4800 2400 1200 600 300 150 110 bps The CNC PILOT 620 can transfer data using various protocols The data is transferred character by character The number of data bits stop bits the handshake and character parity must be set by the user The data is transferred blockwise A block check character BCC is used to ensure data integrity This method improves data security Bidirectional transfer of commands and data according to DIN 66019 The data is divided into blocks and transferred For connecting the interface to the electrical cabinet or operating panel RS 232 C V 24 adapter 9 ID 363 987 02 25 ID 310085 01 MC 6240 features three USB 2 0 ports for the connection of standard USB devices such as a mouse drives etc Two are on the back of the control and one is on the front of the TE and stays accessible when the control is installed A cover cap protects it from contamination The USB interfaces are rated for a maximum supply current of 0 5 A Cable length up to 5 m ID 354 770 xx Cable length 6 m to 30 with integrated amplifier USB 1 1 ID 624 775 xx If you need further USB ports or if the supply current is
45. ft speed and rotor position Machine Machine slide with linear or angle encoder Synchronized axes option 24 Gantry axes option 24 Torque control option 24 PLC axes Synchronous axes are moved simultaneously and are programmed with the same axis designation e g gantry axes tandem tables or torque control Depending on the controller unit being used up to five slave axes can be configured for each master Gantry axes be distributed to several drive control mother boards DSP Torque control is used on machines with mechanically coupled motors for which e a defined distribution of drive torque is desired Or e parts of the controlled system show a backlash effect that can be eliminated by tensioning the servo drives e g toothed racks For torque control the master and slave must be on the same controller unit DSP Axes can be controlled by the PLC They are programmed over M functions or OEM cycles The PLC axes are positioned independently of the NC axes and are therefore designated as asynchronous axes 35 Compensation of The torque of synchronous torque and linear motors is subject to torque ripples periodic oscillations one cause of which can be permanent mag nets The amplitude of these oscillations depends on the motor de sign and under certain circumstances can have an effect on the workpiece surface After the axes have been commissioned with the TNCopt softwar
46. gn accessory Machine specific functions are activated and monitored via the PLC inputs outputs The number of PLC inputs outputs required depends on the complexity of the machine PLC inputs and outputs are available via the external PL 6xxx PLC input output systems or the UEC 11x The PLC inputs outputs and the PROFIBUS DP capable 1 sys tem must be configured with the lOconfig PC software Format Statement list Memory 50 MB Cycle time 21 ms adjustable Instruction set e Bit byte and word commands Logical operations e Arithmetic commands e Comparisons e Nested calculations parentheses e Jump commands e Subroutines e Stack operations e Submit programs e 952 timers e 48 counters e Comments e PLC modules e 100 strings The machine manufacturer can display his own PLC soft keys in the vertical soft key row on the screen All closed loop axes can be also positioned via the PLC PLC tioning of the NC axes cannot be superimposed on NC positioning Axes can be controlled by the PLC They are programmed by M functions or OEM cycles The PLC axes are positioned independently of the NC axes 43 PLCdesign accessory Python OEM process option 46 44 PC software for PLC program development PLCdesign can be used to easily create PLC programs Compre hensive examples of PLC programs are included Functions Easy to use text editor Menu guided operation Programming of symbolic oper
47. hpad Integrated machine operating panel with 36 exchangeable snap on keys 19 of them are not labeled and freely definable via the PLC Operation keys Assigned according to the PLC basic program Control voltage on Emergency stop NC start NC stop six manual direction keys X X Z Z Y Y rapid traverse key spindle on M3 MA direction spindle stop spindle jog M3 M4 direction spindle change key increase decrease spindle speed by 5 96 set spindle speed to programmed value feed stop 7 PLC inputs and 5 free PLC outputs Power supply 24 V DC NC approx 4 W HSCI interface BB F 1 e Sete ESTE ES IE EL CO E 597 Qn C3 P693 PO C3 08 C8 E EC CT eed Ue JE TU J ECT 11 B DO C C Qc Cw Cc wy 11 v I RETE T e gt amp TE 745T 100 Ban oon Bean onang 2 S EN I Tann 19 PL 6xxx Input Output Systems with HSCI Basic modules System PL PLB 6204 PLB 6206 PLB 6208 Expansion PL PLB 6104 PLB 6106 PLB 6108 1 modules PLD H 16 08 00 PLD H 08 16 00 PLA H 08 04 04 Empty housing lOconfig accessory 20 The PLC inputs and outputs are available via external modular PL 6xxx PLC input output systems These consist of a basic mod ule and one or
48. ilable im mediately after switch on Reference mark traverse is not neces sary Additional incremental signals are output for highly dynamic control loops EnDat interface he PILOT 620 1 fitted with the serial EnDat 2 2 interface for the connection of absolute encoders Note he EnDat interface on HEIDENHAIN encoders differs in its pin assignment from the interface on Siemens motors with inte grated absolute rotary encoders Special adapter cables are available Encoder inputs Incremental and absolute linear angle or rotary encoders from HEIDENHAIN can be connected to all position encoder inputs of the controller unit Incremental and absolute rotary encoders from HEIDENHAIN can be connected to all speed encoder inputs of the CC controller unit Inputs Signal level Input frequency Interface Position Rotational speed Incremental 33 kHz 350 kHz 350 kHz Absolute EnDat 2 2 02 N 1 Vpp 33 kHz 350 kHz 350 kHz EnDat 2 27 22 Switchable 2 EnDat 2 2 includes EnDat 2 1 38 Types of Error Compensation Linear error Nonlinear error Backlash Hysteresis Reversal peaks Stick slip friction Sliding friction Thermal expansion The CNC PILOT 620 features functions for automatic compensa tion of mechanical errors of the machine Linear error can be compensated over the entire travel range for each axis The CNC PILOT 620 compensates for axis errors and errors that result from
49. ing the MC 6xxx CC 61xx UV R 1xx UM xxx UE 2xxD take note of the minimum spacing space needed for servicing and the appropriate length and location of the connect cables Ebo 900 Air outlet Leave space for air circulation Temperatures of gt 150 may occur with the UE 21x B with integrated braking resistor do not attach any temperature sen sitive parts 150 Leave space for servicing 1 a oe of oe u 5 2 27 n m m 120 Leave space for air circulation Air inlet and servicing La eee LIC IE TC IC IC E TE IE TC ID IE TE IC YE TET 00000000 000000000 LICICIE TE IC JE TC IC IL IL JC YE TIC YE TE TE 1D A H H LICIC IE ETC IC JC JL IE TE YE TC TC ID U 1E T LICIC IE YET IC JE YE TE TE JE TC IC TE TE TE TC TC YD Leave space for servicing connecting cables Al OOOO LICIEYCIE TEIL YE N TC TE TC IC IE IE TL T INEENENENENENENNENENENNENERSEN ION YE TC TC IC JE YE TE YE TC IC E TE TE OO YE TE 1E 1C LICIC IE YE TC IC IC JE YE TE YE TC TC E TE TE TC TC ID LICICIE ETC
50. ions e Transfer of configuration files between control and PC e Activation of different kinematics configurations e Visualization of transformation chains 212 ERMUM 12311137 1144 0817 Machine 14 weis Changed doen the control and 1121 4814 configeration faulty Multiple defined beya in attribute asialiat of Cfgirez 1121 0287 RAS Configuration arrer cocured 1221 0818 ERAMA Kirwmatics configuration faulty Bultiole defined keys attribute axislist of 1121 0807 FRACS Configuration emer eocured Came PLC isput fer the csntral is ready zignal is inactive Tha DET 10 wat interrupted of by the re Action Enable the EMERGENCY GDOP buiten witch en the contral siniri tha pha EMERGENCY STOP circuit EMERGENCT button amie 11411 matches wiring Commissioning and Diagnostic Aids The CNC PILOT 620 provides comprehensive internal commission ing and diagnostic aids In addition highly effective PC software for diagnosis optimization and remote control is available ConfigDesign PC software for configuring the machine parameters accessory e Machine parameter editor for the control all support informa tion additional data and input limits are shown for each parame ter e Configuration of machine parameters e Comparison of par
51. iting can be defined via parameters and in the feed rate spindle tool menu TSF menu 33 Digital Control Integrated inverter Position controllers speed controllers current controllers and in verters are integrated in the control HEIDENHAIN synchronous and asynchronous motors are connected to the CNC PILOT 620 Inverter position speed Velocity Acceleration feedforward feedforward Nominal Nominal velocity acceleration Position Speed Current controller controller controller Power stage Nominal Nominal Actual current Actual speed Actual position Axis feedback The CNC PILOT 620 operates with feedforward control control Servo control with The term following error denotes the distance between the mo following error mentary nominal position and the actual position of the axis The velocity is calculated as follows Sa V velocity Ky position loop gain Sa following error Servo control with Feedforward control means that a velocity and acceleration input feedforward is adapted to the machine while taking the jerk limiting into ac count Together with the values calculated from the following error it forms the nominal value This greatly reduces the following error to within a few um The feedforward is adjustable from O 96 to 100 96 via a machine parameter 34 Motor with rotary encoder for sha
52. l control loops 4 x 1 EnDat 2 2 5 x 1 EnDat 2 2 4 x 1 EnDat 2 2 5 x 1 Vppor EnDat 2 2 4000 Hz 8 3 16 5 A 5 5 110 83 165A 22 0 33 0 10000 Hz 3AC 400 V to 480 V x 10 96 50 Hz to 60 Hz 625 777 xx 625779 Cyclic duration factor for duty cycle time of 10 s with 70 rated current preload Cyclic duration factor for duty cycle time of 60 s with 70 96 rated current preload Cyclic duration factor for duty cycle time of 10 minutes 56 40 96 Cyclic duration factor for duty cycle time of 20 s 3 0 6 0 A 3 0 6 0 A 12 2 18 3A 3 0 6 0 A 3 0 6 0 12 2 18 3 19 Screen Keyboard BF 760 color flat panel display Keyboard unit TE 745T e D 732589 01 Weight 8 4 kg Power supply 24 V DC approx 65 W 19 inch 1280x1024 pixels HDL interface to the MC 6240 Horizontal soft key row Vertical soft key row at left and right PLC Keys for shifting the horizontal or vertical soft key row Screen layout Operating mode switchover D 801 306 01 Weight approx 4 5 kg Suitable for BF 760 ASCII keyboard Operating mode keys Numeric keypad Editing keys smart Turn keys Rapid traverse and feed rate override potentiometers Electronic handwheel Two bore holes 22 mm for additional RAFI button or keylock switch shipped blocked with a cover Spindle speed and feed rate override potentiometers USB interface with cover cap In front USB interface to the MC 6xxx Touc
53. limiting For machines featuring a higher level of automation you can posi tion the spindle or switch to C axis operation opindle speed e Constant shaft speed 1 to 99999 rpm e Constant surface speed 1 to 9999 m min Input resolution and display step 0 001 50 96 to 150 96 fpwm 60000 NPP 5000 Hz PWM frequency in Hz NPP Number of pole pairs Nmax e The CNC PILOT monitors the actual speed e Speed limiting can be adjusted via parameter and in the feed rate spindle tool menu A specific parameter set can be defined for each gear range The gears are switched via the PLC Up to 10 gear ranges are sup ported Various parameter sets can be stored for controlling the spindle e g for wye delta connection You can switch between the pa rameter sets in the PLC The position of the spindle is monitored by the CNC PILOT For milling drilling and boring cycles either the spindle is switched to C axis operation or a separate C axis drive is activated Input resolution and display step 0 001 The live i e driven tool is used for drilling and tapping holes as well as for milling in M19 or C axis operation Programs for a driven tool can be entered in manual operation via cycles with smart Turn or in the DIN editor Speed of the driven tool e Constant shaft speed 1 to 99999 rpm e Constant surface speed 1 to 9999 m min e The CNC PILOT monitors the actual speed e Speed lim
54. m usually within 24 hours in Europe Hotline Our service engineers are naturally at your disposal by telephone if you have any questions on the interfacing of the control or in the event of faults TNC support 5 49 8669 31 3101 E mail service nc support heidenhain de PLC programming 49 8669 31 3102 E mail service plc heidenhain de NC programming 49 8669 31 3103 E mail service nc ogm heidenhain de Measuring systems 49 8669 31 3104 E mail service ms support heidenhain de Lathe controls 5 49 8669 31 3105 E mail service lathe support heidenhain de Seminars HEIDENHAIN provides technical customer training in the following subjects NC programming PLC programming CNC PILOT 620 mounting and commissioning CNC PILOT 620 service Encoder service Special training for specific customers For more information on dates registration etc call in Germany o 49 8669 31 2293 or 31 1695 49 8669 31 1999 E mail mtt heidenhain de www heidenhain de 62 Subject Index A Absolute encoders 38 8 Additional 16 API DATA zn E N 42 hy cC 32 B Men CR EN 51 C Cable overview 27 5 6 niro 33 2001 22222022 17 ge Lea 17 53 17 54
55. machine dimensions Manual programs Tool measurement by touching the workpiece Tool measurement with a TT tool touch probe Tool measurement with an optical gauge Workpiece measurement with a TS workpiece touch probe Turning cycles for simple and complex contours as well as contours defined with CP Contourparallel turning cycles Recessing cycles for simple or complex contours as well as contours defined with ICP Repetitions with recessing cycles Recess turning cycles for simple and complex contours as well as contours defined with ICP Undercut and parting cycles Engraving cycles Threading cycles for single or multi start longitudinal taper or API threads threads with variable pitch Cycles for axial and radial drilling pecking and tapping operations with the C axis Thread milling with the C axis Axial and radial milling cycles for slots figures single surfaces and polygons as well as for complex contours defined with ICP for machining with the C axis Helical slot milling with a multi start C axis Deburring of ICP contours Linear and circular patterns for drilling boring and milling operations with the C axis Context sensitive help graphics Transfer of cutting values from technology database Use of DIN macros in cycle programs Conversion of cycle programs to smart Turn programs User functions 10 Interactive contour programming ICP smart Turn programming DIN PLUS programming Standard 8 9 8 9
56. more modules and are connected to the MC main computer via the HSCI interface The PL 6xxx units are con figured with the IOconfig software for PCs There are basic modules with HSCI interface available for four six or eight I O modules They are mounted on standard NS 35 rails DIN 46227 or EN 50022 Supply voltage24 V DC Power consumption Approx 48 W at 24 V DC NC Approx 21 W at 24 V DC PLC Weight 0 36 kg bare e Necessary once for each control system except with UEC e Includes connections for TS and TT touch probes as well as TL e Safety relevant inputs outputs For 4 modules ID 591 832 03 For 6 1 modules ID 630054 03 For 8 I O modules ID 630055 03 For connection to the system PL to increase the number of PLC inputs outputs For 4 I O modules ID 591 832 03 For 6 1 modules ID 630058 03 For 8 I O modules ID 630059 03 Up to eight PL 6xxx units can be connected to the control one PLB 62xx or UEC 11x and up to seven PLB 61 maximum cable length results from the maximum permissible length of the HSCI chain of 70 m For HSCI There are I O modules with digital and analog inputs and outputs For partially occupied basic modules the unused slots must be oc cupied by an empty housing I O module with 16 digital inputs and 8 digital outputs I O module with 8 digital inputs and 16 digital outputs Total current Outputs to 7 lt 2 per output lt 8A si multaneously Power output
57. nce coded reference marks Current position following error monitoring Actual path traversed movement monitoring Position deviation at standstill Nominal speed value Checksum of safety related functions Supply voltage Buffer battery voltage Operating temperature of the MC and CPU Running time of the PLC program Motor current and temperature Temperature of power module DC link voltage With EnDat 2 2 encoders CRC checksum of the position value EnDat alarm Error gt EnDat status alarm register OxEE EnDat alarm Error2 Edge speed of 5 us monotime Transmission of the absolute position value on the time grid In the case of hazardous errors an EMERGENCY STOP message Is sent to the external electronics via the control is ready output and the axes are brought to a stop The correct connection of the CNC PILOT 620 into the machine s EMERGENCY STOP loop is checked when the control system is switched on In the event of an error the CNC PILOT 620 displays a message in plain language The HELP and ERR keys provide the user with context sensitive help This means that in the event of an error message the CNC PILOT 620 displays information on the cause of the error and proposes solutions The machine manufacturer can also use this function for PLC error messages KinematicsDesign is a PC program for creating adaptable kinemat ic configurations When used with CNC PILOT 620 it supports e Complete kinematic configurat
58. ng the machine parameters Software for diagnosis of digital drive systems Software for putting digital control loops into service 8 6 x monitor 2 x MC Can only be controlled via PLC Python programming language used in combination with the PLC option 46 Inclusion of specific user interfaces from the machine tool builder option 46 Page 38 38 38 38 8 8 3 3 QJ gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt JI o JI o JI o JI o I I 44 44 Accessories CNC PILOT 620 Page Electronic handwheels One HR 410 as an alternative to the panel mounted handwheel 23 Touch probes e One TS 220 TS 440 TS 444 TS 640 or TS 740 workpiece touch probe 24 e One TT 140 tool touch probe PLC input output systems With HSCI interface 20 6204 for 41 modules PLB 6206 for 6 I O modules PLB 6208 for 8 I O modules Basic module System PL 6104 for 41 modules 6106 for 61 modules PLB 6108 for 8 I O modules Expansion PL I O modules PLD H 16 08 00 16 digital inputs and 8 digital outputs 24 V PLD H 08 16 00 8 digital inputs and 16 digital outputs 24 V PLA H 08 04 04 8 analog inputs 10 V 4 analog outputs 10 V and 4 analog PT 100 inputs programming station e RemoTools SDK Function library for de
59. not suffi cient a USB hub is required The USB hub from HEIDENHAIN of fers four free USB ports Power supply 24 V DC max 300 mA ID 582 884 01 The USB hub can be installed in the operating panel in such a way that two USB ports can be accessed from the outside An option ally available cover cap can be used to protect the ports from con tamination ID 508921 01 Software for Data Transfer TNCremo accessory TNCremoPlus accessory This PC software package helps the user to transfer data from the PC to the CNC PILOT 620 The software on the PC carries out block wise data transfer with block check character BCC Functions Data transfer also blockwise Remote control only serial Management of the CNC PILOT 620 files Backup of the CNC PILOT 620 data Reading out the log Print out of screen contents Text editor Managing more than one machine TNCremo Requirements e Windows 2000 XP Vista 7 operating system e At least 10 MB free hard disk space e Serial or Ethernet interface In addition to the features you are already familiar with from TNCremo TNCremoPlus also transfer the current content of the control s screen to the PC live screen This makes it very sim ple to monitor the machine ID 34044 7 xx DNC Applications HEIDENHAIN DNC option 18 RemoTools SDK accessory The development environments on Windows operating systems are particularly well suited as flexible platforms
60. omatic tool change after tool insert wear Management of multipoint tools multiple inserts or reference points Support of quick change systems Access to cutting data after definition of workpiece material cutting material and machining mode The CNC PILOT 620 distinguishes between 16 machining modes Each workpiece material tool material combination includes the cutting speed the main and secondary feed rates and the infeed for 16 machining modes Automatic determination of the machining modes from the cycle or the machining unit Cutting data is entered in the cycle or in the unit as default values 9 workpiece material tool material combinations 144 entries 62 workpiece material tool material combinations 992 entries Chinese simplified Chinese traditional Czech Danish Dutch English Finnish French German Hungarian Italian Polish Portuguese Russian Spanish Swedish For more conversational languages see Option 11 Options Option NC number software 688945 0 Additional axis 1 2 3 4 5 6 8 Software option 1 01 Teach in 9 Software option 2 01 smart Turn 10 Software option 3 01 Tools and technology 11 Software option 4 01 Thread cutting 17 Touch probe functions 18 HEIDENHAIN DNC IL NN 41 Additional language 42 DXF import 46 Python OEM process i 94 Parallel axes 131 opindle synchronism 132 Opposing spindle 02 12 354 540 01 353904 01 353 905 01 36 867 01 367 868 01 3 029
61. omputer and other HSCI components If a UEC con troller unit is used a PSL 130 is only required if the current con sumption is greater than 3 5 A For the entire HSCI system the 24 V DC NC supply voltage for the control components is required to be safely separated voltage PELV It must not be connected to the 24 V DC supply voltage for PLC components e g holding brakes The capabilities of the CNC PILOT 620 can also be adapted retro actively with options to meet new requirements These options are described on page 12 They are enabled by entering keywords based on the SIK number and are saved in the SIK component Please indicate your SIK number when ordering new options 15 Main Computer CFR Memory Card SIK Component CFR CompactFlash CFR CompactFlashRemovable CompactFlash memory card holds the NC software for the CNC PILOT 620 It is also the memory medium for NC programs up to 250 MB and the PLC program up to 50 CNC PILOT 620 ID 728829 51 SIK component The SIK component holds the NC software license for enabling control loops and software options It gives the main computer an unambiguous ID code the SIK number The SIK component is ordered and shipped separately It must be inserted in a special slot in the MC main computer The SIK component with the NC software license is available in various versions depending on the enabled control loops Addi tional control loops can be enabled later b
62. on CNC PILOT 620 ID 688 945 02 some of these specifications require particular machine configura tions Please note also that for some functions a special PLC pro gram must be created by the manufacturer This catalog supersedes all previous editions which thereby be come invalid Subject to change without notice Specifications Specifications Control systems Main computer Controller unit Visual display unit Keyboard unit PLC inputs outputs Inverter systems Compact inverters Modular inverters Axes and spindles Axes C1 C2 axis Driven tool Synchronized axes PLC axes Spindle Shaft speed Operating mode switchover Position controlled spindle Oriented spindle stop Gear shifting NC program memory Input resolution and display step Linear axes C1 C2 axis As ordered On motors with two pole pairs CNC PILOT 620 e MC 6240 main computer e interface CC 61xx or UEC 111 inverter and system PL integrated or UEC 112 inverter and system PL integrated BF 760 19 inch color flat panel TFT display TE 745 with integrated machine operating panel PL 6xxx series or on UEC 11x series Up to 6 closed loop axes X 7 standard Y U V W option With spindle opposing spindle motor or separate drive option 250 MB X axis 0 5 um diameter 1 um Z axis 1 um Y axis 1 um U V W axis 1 um 0 001 For further information refer to the Inverters brochure
63. orkpieces smart Turm Bree B HHF Hirr CP BE Uri tes 14281110 EF H 285 X112 72 bee ICP rec 2886 Ga P2 2807 GB10 518 P2 IB 5 2 MB OB 288 01400 288 Gars 218 OF UNIT 54884377823 258 UNIT ID GEB3 5864 ICP recess turning LJ 251 52 13 253 86 5158 695 F8 5 z54 Ma t e 255 P2 257 859 HE22 P2 IB 5 KH 2 OD UB HB VH 258 old ca H 259 Ga Ha 258 53745726100 ES Turret Proposed Conteur lis keyboard kechmology feference A mr to 7 9877 ei e r T A A H Ia spam 61191811 3 sid ATO LI _ 31 Technical Description Axes Display and programming Traverse range Tool carriers 32 CNC PILOT 620 is a contouring control for lathes with one spindle and a slide X Z and Y for tool movement For rearface machining of the workpiece an optional opposing spindle can be operated in addition to the main spindle The control can offset the display of movements in the Z axis with those of its secondary axis W Additional axes are available for positioning steady rests and tailstock The CNC PILO
64. other axes spindle pitch error sagging misaligned axes etc The play between table movement and rotary encoder movement on direction changes can be compensated in length measure ments by spindle and rotary encoder This backlash is outside the controlled system The hysteresis between table movement and motor movement is also compensated in length measurements In this case the hys teresis 15 within the controlled system In circular movements reversal peaks can occur at quadrant transi tions due to mechanical influences The CNC PILOT 620 can com pensate for these reversal peaks At very low feed rates high static friction can cause the slide to stop and start repeatedly for short periods This is commonly known as stick slip The CNC PILOT 620 can compensate for this problem condition Sliding friction is compensated by the speed controller of the CNC PILOT 620 To compensate thermal expansion the machine s expansion be havior must be known The temperature can be recorded via temperature measurement thermistors connected to the analog inputs of the CNC PILOT 620 The PLC evaluates the temperature information and transfers the compensation value to the NC 39 Monitoring Functions Context sensitive help KinematicsDesign accessory 40 During operation the CNC PILOT 620 monitors e Amplitude of the encoder signals e Edge separation of the encoder signals e Absolute position with encoders with dista
65. put via the control Program input via PC Symbolic PLC NC interface PLC memory PLC cycle time PLC inputs outputs PLC inputs 24 V DC PLC outputs 24 V DC Analog inputs x 10V Inputs for PT 100 thermistors Analog outputs 10V PLC functions PLC soft keys PLC positioning PLC basic program CNC PILOT 620 Statement list 50 MB 21 ms adjustable Max 8 PL 6xxx 1 PL 62xx or UEC 11x and max 7 PL 61xx Via PL or UEC 11x Via PL or UEC 11x Via PL Via PL Via PL Page w w w w w w w w JI gt gt 9 gt 9 gt 9 gt 9 JI 9 e e e e e e gt 9 gt gt 9 JI Machine Interfacing Accessories Machine interfacing Encoder inputs Position Incremental Absolute Rotational speed Incremental Absolute Commissioning and diagnostic aids ConfigDesign DriveDiag TNCopt Integrated oscilloscope Trace function Logic diagram API DATA function Table function OnLine Monitor OLM Log TNCscope Data interfaces Ethernet 100BaseT USB 2 0 RS 232 C V 24 Protocols Standard data transfer Blockwise data transfer LSV2 Integration of applications High level language programming User interface can be custom designed CNC PILOT 620 UEC 111 UEC 112 CC 6106 CC 6108 CC 6110 Lb mor m 1 EnDat Pm 1 EnDat Software for configuri
66. que determining nominal current value Simultaneous graphic representation of the logic states of up to 16 operands markers words inputs outputs counters timers e Marker e nput l e Output O e imer T e Counter C e poLogic X PC software for transferring the oscilloscope files to the PC Note The trace files are saved in the TNCscope data format The API DATA function enables the control to display the states or contents of the symbolic markers and double words This function requires that your PLC program use the new symbolic memory interface The current conditions of the markers words inputs outputs counters and timers are displayed in tables conditions can be changed through the keyboard The current content of the operands and the accumulators 1 shown in the instruction list in each line in HEX or decimal code The active lines of the instruction list are marked For the purposes of error diagnosis there is one log for all error messages and one for all keystrokes PC software for remote diagnosis remote monitoring and remote control of the CNC PILOT 620 For further information ask for the Remote Diagnosis with TeleService Technical Information sheet Integral PLC PLC inputs outputs PLC programming PLC soft keys PLC positioning PLC axes The PLC program is created by the machine manufacturer either at the control or using the PLC development software PLCdesi
67. sets since you can see the parameters of all axes at a glance Each machine parameter has a unique 6 digit MP number The GOTO function can be used for quick access to any machine parameter Cf Tec qon ED priaplapSettisgs rsgrasP nager wis Cp Loleer lise of all on the moctinn Enter the amen 27 all wachine including spindias FLC mesa xasples I smes Y seem spindla ate fel Behan ict Gown central 3 Copied 1 Cholsieterdvere migncerrictvalval off pesEneedarlype CC CO ATOR DO MOPOR CC MOTOR C _ ce MOTDAL OTI poxnenherMat posl nccdaz ince 1888 gan xtIntPalFacter red postnesdarfazizter without witheut witheut witheut spenden 12 158 citriParteraanca Pai Pall FELEI B PRG E HA 1 vam 1 1 vam 1 van 1 vaa Bien att art aft off att off off err 8 3 D Haa
68. terreich 83301 Traunreut Germany www heidenhain de FCR Motion Technology Pty Ltd Laverton North 3026 Australia E mail vicsales fcrmotion com Bosnia and Herzegovina gt SL HEIDENHAIN NV SA 1760 Roosdaal Belgium www heidenhain be ESD Bulgaria Ltd Sofia 1172 Bulgaria www esd bg DIADUR Industria Com rcio Ltda 04763 070 Sao Paulo SP Brazil www heidenhain com br Belarus GERTNER Service GmbH 50354 Huerth Germany www gertnergroup com HEIDENHAIN CORPORATION Mississauga OntarioL5T2N2 Canada www heidenhain com HEIDENHAIN SCHWEIZ AG 8603 Schwerzenbach Switzerland www heidenhain ch DR JOHANNES HEIDENHAIN CHINA Co Ltd Beijing 101312 China www heidenhain com cn HEIDENHAIN s r o 102 00 Praha 10 Czech Republic www heidenhain cz 896 094 21 2 9 2011 H Printed in Germany DK ES FR GB GR HK HR HU JP KR ME MK MX MY NL Vollstandige und weitere Adressen siehe www heidenhain de For complete and further addresses see www heidenhain de TPTEKNIK A S 2670 Greve Denmark www tp gruppen dk FARRESA ELECTRONICA S A 08028 Barcelona Spain www farresa es HEIDENHAIN Scandinavia AB 02770 Espoo Finland www heidenhain fi HEIDENHAIN FRANCE sar 92310 S vres France www heidenhain fr HEIDENHAIN G B Limited Burgess Hill RH15 9RD United Kingdom www heidenhain co uk MB Milionis Vassilis 17341 Athens Greece www heidenhain gr HEI
69. the HSCI control system through slot on the underside of the CC or UEC Every controller unit has slots for two boards The CMA H does not increase the total num ber of available axes Every analog axis used reduces the number of available digital control loops by one Analog control loops also need to be enabled on the SIK The analog control loop outputs can only be accessed via the NC and not via the PLC Additional module for analog axes spindles e Expansion board for CC 61xx or UEC 11x controller units e 4 analog outputs 10 V for axes spindle e Spring type plug in terminals ID 688 721 01 Electronic Handwheels The standard CNC PILOT 620 features an electronic handwheel that is integrated in the keyboard unit As an alternative a portable electronic HR 410 handwheel can be connected to the handwheel input HR 410 Portable electronic handwheel with e Keys for the selection of 5 axes e Traverse direction keys e Keys for three preset feed rates e Actual position capture key e Three keys with machine functions see below e Two permissive buttons 24 V e Emergency stop button 24 V e Magnetic holding pads keys are designed as snap on keys can be replaced by keys with other symbols For key symbols see Snap On Keys Weight Approx 1 kg HR 410 version Mechanical detent With Without Standard assignment 296 469 53 with the FCT A FCT B FCT C function keys For PLC basic program with 535 220 05
70. ty due to digital communication between components e Greater cable lengths in the entire system HSCI up to 70 m e More PLC inputs outputs e Simpler wiring initial operation configuration e nverters remain connected via proven interface CC or UEC controller units up to eight PL 6xxx input output mod ules and an MB machine operating panel can be connected to the serial HSCI bus of the MC main computer The HR handwheel is connected directly to the machine operating panel The combination of visual display unit and main computer housed in the operating panel is especially advantageous All that is re quired is the power supply and an HSCI line to the controller in the electrical cabinet HSCI components Maximum number MC master 1 the system CC UEC HSCI slave 4 drive control motherboards distributed to CC UEC as desired MB 6xx PLB 6001 HSCI slave 2 in the system Total of up to 9 components PLB 62xx HSCI slave 1 in the system not with UEC 11x HR handwheel On MB 6xx or 1 in the system PLB 6001 PLD H xx xx In PLB 6xxx 64 in the system 13 CNC PILOT 620 HSCI Control System Overview 14 The CNC PILOT 620 contouring control consists of the following components Model Page CNC PILOT 620 Main computer MC 6240 15 Memory card CFR 16 NC software license SIK component 16 Power supply unit PSL 130 as required PSL 130 21 Controller unit UEC 1117 UEC 112 CC 6106 CC 6108
71. uirements for a Class A device in accor dance with the specifications in EN 55022 and is intended for use in industrially zoned areas Protect your equipment from interference by observing the rules and recommendations specified in the Technical Manual Noise is mainly produced by capacitive and inductive coupling from electrical conductors or from device inputs outputs such as e Strong magnetic fields from transformers or electric motors e Relays contactors and solenoid valves e High frequency equipment pulse equipment and stray magnetic fields from switch mode power supplies e Power lines and leads to the above equipment e Keep a minimum distance of 20 cm from the MC CC and its leads to devices that carry interference signals e Keep a minimum distance of 10 cm from the MC CC and its leads to cables that carry interference signals For cables in metallic ducting adequate decoupling can be achieved by using a grounded separation shield e Shielding according to EN 50 178 e Use equipotential bonding conductors with a cross section of 6 mm e Use only genuine HEIDENHAIN cables connectors and couplings 49 Overall Dimensions 6240 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm
72. veloping customized applications for communication 47 with HEIDENHAIN controls For further information refer to the CNC PILOT 620 brochure 1 Integrated in UEC 11x otherwise necessary once in each HSCI control system Available to registered customers for downloading from the Internet Available to all customers without registration for downloading from the Internet User Functions User functions Configuration Operating modes Manual operation Teach in mode Program run Setup functions Programming Cycle programming 8 8 55 8 55 8 55 8 55 8 55 8 55 8 9 Basic version X and Z axis spindle Driven tool and auxiliary axes U V W C axis and driven tool Y axis Parallel axes U V VV Opposing spindle Digital current and speed control Manual slide movement through axis direction keys intermediate switch or electronic handwheels Graphic support for entering and running cycles without saving the machining steps in alternation with manual machine operation Thread reworking thread repair in a second workpiece setup Sequential linking of fixed cycles where each cycle is run immediately after input or is graphically simulated and subsequently saved All are possible in single block and full sequence modes DIN PLUS programs smart Turn programs Cycle programs Workpiece datum setting Definition of tool change position Definition of protection zone Definition of
73. www heidenhain ru HEIDENHAIN Scandinavia AB 12739 Skarholmen Sweden www heidenhain se HEIDENHAIN PACIFIC PTE LTD Singapore 408593 www heidenhain com sg KOPRETINATN s r o 91101 Trencin Slovakia www kopretina sk Posrednistvo HEIDENHAIN NAVO d o o 2000 Maribor Slovenia www heidenhain hubl si HEIDENHAIN THAILAND LTD Bangkok 10250 Thailand www heidenhain co th T amp M M hendislik San ve Tic LTD STI 34728 Umraniye Istanbul Turkey www heidenhain com tr HEIDENHAIN Co Ltd Taichung 40768 Taiwan R O C www heidenhain com tw Gertner Service GmbH Buro Kiev 01133 Kiev Ukraine www gertnergroup com HEIDENHAIN CORPORATION Schaumburg IL 60173 5337 USA www heidenhain com Maquinaria Diekmann S A Caracas 1040 A Venezuela E mail purchase diekmann com ve AMS Co Ltd HCM City Vietnam E mail davidgoh amsvn com MAFEMA SALES SERVICES C C Midrand 1685 South Africa www heidenhain co za Zum Abheften hier falzen Fold here for filing
74. xx 69 5 35 d 111213 See Motors catalog A See Motors catalog for power cable to motor for power cable to motor See Motors catalog for power cable to motor Modular inverter nonregenerative rie Modular inverter regenerative m ue oz v v v uz PSL 130 PSL 130 UM 1 24 CC 61xx Line filter ZKF 1xx UP 110 zv CC 61xx 5 if needed ENSE 479 07 250 479 07 16 Lem a Three phase Je ac capacitor X69 we 546 903 0 gw d KDR 1xx See Motors catalog for power cable to motor See Motors catalog for power cable to motor 0 PL 550 Dom 296 466 4 H lt 745 D i 429 xx A 515 845 01 516670 01 61507 50m PLB 6001 HRA 110 516 670 01 T Adapter 9 pin UE 363 987 02 20m ROC eg 484 366 964 m d n lt Option 25 pin V 24 RS 232 C is 310 085 01 zz 2 365 725 E a gt 274 545 xx ixi _ MC 6xx 354 770 xx om X141 USB hub x142 582 884 01 SE 642 N 624 775 xx 652 792 xx 25m CC 6xxx v CMA H 04 04 00 20m with connection of a USB hub analog axis UEC 11x 688 721 xx 663 631 xx 633 611 xx gt 0 5m 633 608 xx SE 640 n x12 517 375 xx PL 62xx UEC 11x 633 616 xx 633 613 xx TS 220 293 488 xx
75. y entering a keyword HEIDENHAIN provides the keyword which is based on the SIK number When ordering please indicate the SIK number of your control When the keywords are entered in the control they are saved in the SIK component This enables and activates the op tions Should service become necessary the SIK component must be inserted in the replacement control to enable all required op SIK component tions Master keyword There is a master keyword general key for putting the CNC PILOT 620 general key into service that will unlock all options for a duration of 90 days After this period only those options with the correct keywords will be active The general key is activated using a soft key NC software There are always three control loops enabled in the basic version license and The controller unit must designed for the corresponding number of enabling of activated control loops Maximum numbers control loops e UEC 111 4 control loops e UEC 112 5 control loops e 6106 6 control loops e 6108 8 control loops e 6110 10 control loops NC software license SIK with software license and enabling for ID 3 control loops and option 732577 51 smart Turn option 9 Additional axes Option ID number 1st additional control loop 354 540 01 2nd additional control loop 353 904 01 3rd additional control loop 353 905 01 4th additional control loop 367867 01 5th additional control loop 367 868 01

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