USER MANUAL
Contents
1. 2 dOLS AON39M WAPE NOLO f OOO OOO m Am wA Vs E ER ON MOd ON AVIdSIG ICON 2 2 Operation Panel 14 1 Power ON ON the power of the controller 2 Power OFF Turn OFF the power of controller 3 Mode selection From Left to right CW MDI HANDLE Filta Fia ARR 8j EDIT RAPID p AUTO Ww ZRN ous er AUTO Program execution mode EDIT Program editing mode DNC PC connection mode MDI Manual Data Input mode single block command tool offset etc HANDLE Axis movement by hand wheel on Remote jog unit JOG Slow movement of axis RAPID Rapid moving axis in JOG mode ZER2. 40 5 1 ROUTING nns 40 5 1 1 b 40 5 1 2 Weekly In addition to daily routine 41 5 1 3 Yearly In addition to weekly routine 41 5 2 PR 41 5 2 1 Automatic Lubrication System RERET S ME 41 5 3 17210 0 42 5 3 1 Machine 42 52 43 6 1 PSY c 43 6 2 nig91 E 43 6 3 Cooling Coolant and lubrication system 43 6 4 SYSTEMI 44 6 5 Alarm messages and remedies 44 4 48 7 1 Power requirements 45 KVA 48 SM ORE 7 2 Pneumatic 5 48 7 3 Spindle run in 48 7 4 GOES mer 49 7 5 User Definable Parameters 52 1001 Parameters 52 7 5 2 53 7 5 3 Keep Relay 54 7 6 Mach
3. 16 die E program halt 1 1 will be effective program halted if this button was ON Need to press CYCLE START to resume program execution E 14 Coolant Coolant pump will be activated if this button was ON and vise f versa In AUTO mode coolant pump will be activated by M08 command or stopped by 09 or this button 15 Chips wash down farmi Chips wash down pump will be activated if this button was ON Se and vise versa n AUTO mode coolant pump will be activated by M13 command or stopped by M16 or this button 16 F1 F4 switches reserved 17 Chip conveyor forward optional Effective in AUTO and manual modes Ow Chip conveyor will move forward if this button pressed 18 Chip conveyor reverse optional Effective in AUTO and manual modes Chip conveyor will reverse if this button pressed Re pressed this button will stop the chip conveyor SITET 19 Manual Tool Change Effective in JOG mode Spindle must be oriented priorly 20 Tool magazine CW Effective manual mode 21 Tool magazine CCW Effective manual mode i p wy of Sd ORE 22 Spindle CW Effective in ma
4. INPUT TAPE FORMAT 0 0 1 10 11 SEQUENCE STOP 0 PROGRAM NO SEQUENCE STOP 0 SEQUENCE NO S 0 0000 5 An alarm message 100 oer P S ALARM showing up SETING 7 1 GR fe which means the parameters editing mode was ON Note 1 To remove the 100 P S ALARM message press and RESET J simultaneously 2 The DATA EDITING KEY must be turned ON while editing PMC parameters 3 If the message 000 P S ALARM showed up after editing parameters the power must be cycled OFF and ON to make the modification effective 52 User Manual YN LAK MBH Series N 3 ct o D C O 496 T CO Co Delay time before confirmation of spindle clamp BA 100 1000 10000 3000 1496 T92 6496 T94 2496 M41 chip conveyor ON time BA CO 2 4 8 M43 chip conveyor OFF time Delay time before APC continuously change T iN 01 Delay time for exterior pallet 1 air blow ON ENN Delay time for exterior pallet 1 air blow OFF iN N Delay time for exterior pallet 2 air blow ON Delay time for exterior pallet 2 air blow OFF T96 air seal location 50 Time to confirm APC arm with air seal 157 T98 T314 5000 1 To 48000 Qilairlubrication OFF time 2 12 6000 Spindle oil cooler OFF time 8 T4 530000 Axis lubrication ON time 5 min
5. 1 Clean chips dirt from the entire machine and wipe down 2 Checkthe air filter at the rear of the electrical cabinet Replace the filter element if it is contaminated Check all polycarbonate vision panels for signs of damage crazing cracking etc or reduced visibility and replace if necessary Contact your distributor for details Check the spindle cooler chiller is running properly and the coolant temperature is near the temperature setting Check the spindle front draining hole from labyrinth is not jammed by dirt Check the air purging at the spindle nose Run the spindle for 10 seconds and stop Listen or feel the air flowing from the gap between the spindle shaft and housing 5 1 3 Yearly In addition to weekly routine 1 Check spindle drive belt condition and tension Check lost motion Check the condition of the linear rail wipers Check the integrity of the electrical connections and inspect AWN Remove the filter from the air filter bottle and clean replace the condition of the insulation Check condition of coolant filters and replace if necessary 5 2 Lubrication 5 2 1 FRL unit FRL unit offer air cleaning and air lubricating function The lubricating oil discharge rate could be adjusted by a knob on FRL unit 41 A 5 3 Cleaning 5 3 1 Machine Interior Chip might spatter and accumulated inside of MAGAZINE guard or somewhere that was
6. axis movement SS Effective in JOG and ZERO RETURN modes Move axis in positive direction 31 2 axis movement fez Effective in JOG and ZERO RETURN modes Move Z axis in positive direction 32 4 axis movement h Effective in JOG and ZERO RETURN modes Move 4 axis in positive direction 33 X axis movement Effective in JOG and ZERO RETURN modes Move X axis negative direction 34 Y axis movement Effective JOG mode Move axis in negative direction 35 Z axis movement Effective in JOG mode Move Z axis in negative direction 36 4 axis movement Effective in JOG mode 19 U M SY NTARE Move 4 axis in negative direction 37 Axis ZERO point indication lamps Lamp light up when each axis moved to zero point 20 Sd ORE 2 3 Remote Jog Axis selection Movement of one division 1 or 10 or 100 um 100 divisions round CW positive CCW negative 2 4 APC panel Emergency Stop Ready Press this button to manually change the pallets If the lights flashes after pressing the button check whether the front door closed or lock pin inserted Both hands Must be pressed together while pressing or M52 53 Fixture 1 clamp and unclamp M54 55 Fixture 1 clamp and unclamp M56 57 Fixture 1 clamp and unclamp Light External lights
7. lt 2 gt Remedy Turn the machine power OFF and ON If the problem still existed 1089 APC PMM SERVO ALARM contact the service of controller APC PMM BATTERY ALARM WORK TABLE NOT UNCLAMP APC TABLE NOT UNCLAMP APC CHANGE ERROR APC CHANGE TIME OVER WORK TABLE Air pressure not enough Check air pressure AIRTIGHT ERROR Pressure sensor not set Adjust the pressure sensor properly Check any debris interfering Work table was not laid between work table and cones down properly APC CHANGE ARM AIRTIGHT AL GEAR NEUTER NOT ON TOOL CHANGE POINT CHANGE GEAR CROSSPIECE FA LUBE OIL LEVEL TOOL LOW LUBE PRESSURE TOOL LOW PLEASE CLOSE MAG DOOR APC SAFETY DOOR NOT REDAY O User Manual MBH Series ARRIVE ER CLOSE IMEEM LOW swe SWITCH OBSTRUC CTS AUXILIARY LEVEL NEN LOW PLEASE CHECK AB TABLE POSITION APC TABLE NOT READY Press the READY button on APC panel Insert the lock pin properly and properly at pallet at then press RESET pre zone The lock pin not inserted Insert the lock pin properly and properly at pallet at then press RESET pre zone WORK TABLE UNCLAMP 47 SM ORE 7 Appendix 71 Power requirements 45 kVA 7 2 Pneumatic requirements me __ 0 Note The air supply must be clean 4O0micron particulate size and dry Do not connect direct to a compressor with
8. 0 Status beacon not activated when program finished with 00 01 1 Status beacon activated when program finished with M00 M01 1 Spindle orientation NOT reset after tool change 1 The smallest unit of jog wheel multiplied by 10 1 Show message after parts counter reached preset value 1 Spindle NOT stopped at 00 01 0 Oil Mist M07 Coolant MO8 Air blow M14 CTS M12 Chip wash down M13 stopped at 00 01 1 Oil Mist M07 Coolant M08 Air blow M14 CTS M12 Chip wash down M13 NOT stopped at M00 MO1 0 Chip wash down activated independently 1 Chip wash down activated together with CTS and Coolant 0 Oil Mist M07 Coolant MO8 Air blow M14 CTS M12 Chip wash down M13 stopped at Spindle stopped M05 1 Oil Mist M07 Coolant MO8 Air blow M14 CTS M12 Chip wash 13 NOT stopped at Spindle stopped M05 0 Check the signal from pressure sensor of CTS 1 Ignore the signal from pressure sensor of CTS 0 Spindle stopped if ALM1034 existed 1 Spindle NOT stopped even ALM1034 existed 0 Check air pressure signal 1 Ignore air pressure signal 0 Press RESET the NC program will NOT return to beginning during program execution 1 Press RESET the NC program will return to beginning even during program execution 0 Chip conveyor can only be turned ON and OFF during AUTO mode 1 Chip conveyor can be turned ON and OFF in any mode 0 Chip conveyor can NOT be activated with M code during AU
9. a short pipe as water oil may condense out and cause a potential seizure of the spindle bearings through the air purge circuit An air drier unit is recommended 7 3 Spindle run in procedures 12000 rpm 10000 rpm 8000 rpm Speed Speed Time Speed rpm rpm 48 c 55 os o YN TANG N 4 M function Codes Function Description rogram stop spindle amp coolant spindle amp coolant nd of program spindle amp coolant pindle run CW pindle run CCW pindle stop ool change il mist ON oolant ON il mist and all coolants OFF 07 gt ES ct O 2 CU U D CU 3 V ct i gt uto door close TS ON hip wash down ON ir blow ON ir blow OFF hip wash down OFF ool probe ON Parts probe OFF ool probe OFF Parts probe ON pindle orientation amp D ct 5 C 3 D D N D pa r 3 O gt 5 D Q D gt lt 7 ool probe air purge ON ool probe air purge OFF axis clamp axis unclamp axis clamp axis unclamp igid Tapping nd of program spindle amp coolant reset amp rewind program ool number re organize for machine builder only User Manual YN LAK MBH Series Function Description hip conveyor forward hip conveyo
10. connection to the machine The delivery dimensional drawing gives details of input locations ON NO ACCOUNT MUST YOU SWITCH ON THE MACHINE WE PREFER YOU TO REMOVE YOUR ISOLATOR FUSES OR TRIP CIRCUIT BREAKERS 3 6 2 Power connection A qualified electrician should only carry out connection of the power lead to the machine Cables cords or electric wires of which insulation is damaged can produce current leaks and electric shocks Check their condition before connecting Ensure the power cable to the machine main isolator has sufficient current carrying capacity to handle the electric power used Cables which must be laid on the floor must be protected against chips oil and coolants penetration which might cause damage In the event of power failure turn off the main circuit breaker immediately Fuses and circuit breakers should be replaced only with suitably rated alternatives Safety devices should be replaced only with the machine manufacturers recommended parts Protect the CNC unit operating panel and electric cabinet etc from shocks which could cause a failure of malfunction Connect the power cable to main power terminal block Ensure the 32 User 7 MBH Series sign rotation of R S T phases Connect the ground cable to the Earth bar 3 6 3 Misc Check the condition of the warning labels If they are missing or become illegible order replacements from your distributor according
11. from the work area and from hot swarf PREVENT the machine from moving unexpectedly When leaving the machine unattended not producing leave switched in the MANUAL mode DON T use the machine in a volatile atmosphere Electrical devices fitted to the machine are for normal factory use and are not explosion proof ALWAYS keep the machine clean and do not let swarf collect ALWAYS keep the area around the machine clean and tidy Opening the guards creates the potential for residual coolant and swarf to fall to the swarf tray and possibly to the floor Good housekeeping minimizes the potential for trips slip or fall of all personnel INFORM all other personnel who approach the machine about the hazards described in this safety list When making adjustments with spanners always ensure that the required leverage is safely applied Always avoid slippage Always apply the leverage by pulling never by pushing Always use the correct size spanner Ensure the spanner is not damaged Do not use organic chemical solvents to clean the machine guards or compressed air services equipment The windows are manufactured from bulletproof polycarbonate sheet This material does deteriorate with age and should be exchanged within the time period described later in this manual Any workholding device used in conjunction with this machining centre must fit within the working envelope available Under no circumstances must any such workholding device be used
12. in the automatic operation mode The spindle speed should be gradually increased up to actual cutting speed 4 5 Spindle Warm up If the following procedures are not followed spindle life will be reduced significantly Follow the speed and running time duration in the table for each type of spindle Please note that the duration is either in minutes m or in seconds s Spindle speed of max speed Spindle stopped more 20 than 72 hours 50 10 Spindle stopped 15 than 2 weeks 15 30 30 40 4 6 Interrupting Operation 35 When leaving the machine temporarily after completing a job turn off the power on the operator panel with the Emergency Stop button and turn off the main isolator o OFF 4 7 Jobs Finished Always clean the machine and supporting equipment down after use Remove and dispose of chips and clean the covers and windows etc Return each machine component to its initial condition Check wipers for damage and replace if necessary Check coolants hydraulic oils and lubricants for level amp contamination Change them if you suspect they are contaminated Clean the filter on the top of the coolant tank Turn off the power first on the control panel with the emergency stop button and then at the main isolator before leaving the machine at end of the shift 4 8 Jog Axis To manually jog an axis first turn the mode selection switch to JOG mode MODE MDI HANDLE AU
13. located in right position and well locked 7 Press RESET to clear all alarms 8 Confirm the pallet number is correct 6 3 Cooling Coolant and lubrication system 1 Lubrication oil level too low Refill lubrication oil into tank 2 Lubrication pressure too low 43 User Manual lt 7 MBH Series Refill lubrication oil or replace whole lubricator unit 3 Coolant pumps noise Pump sealing is break down or chip materials invade into pump 6 4 Door switch system 1 Front door is opened Close front door or replace interlock switch 6 5 Alarm messages and remedies SAFETY DOOR NEED Door not close Close the door CLOSE Key not inserted into Re align the key with safety switch properly switch Safety switch malfunction Replace safety switch SPINDLE ALARM Check the alarm number from controller or from the inverter and contact the service of controller SP GEAR SHIFT ALARM 1007 lt 0 COMMAND Tool number smaller than Press RESET and correct the T ERROR 0 code 1008 TF IS NOTHING IN Tool number not Press RESET and correct the T TOOL BOX registered in tool table code MAG PMM SERVO Turn the machine power OFF and ALARM ON If the problem still existed contact the service of controller MAG PMM BATTERY Contact the service of controller ALARM MAG C0 SETTING ERROR YZ IN DANGER AREA 3 MAG READY See troubleshooting SP ORI ALARM NC parameters No Correct the parameters and
14. safety helmet when working near overhead hazards PROTECT your feet Always wear safety shoes with steel toes and oil resistant soles PROTECT your hands Make sure the spindle is stopped before manually changing a tool PROTECT your hands Make sure the spindle is stopped before manually changing a workpiece PROTECT your hands Make sure the spindle is stopped before manually clearing away swarf or oil Use a brush or chip scraper NEVER use you hands PROTECT your hands Make sure the spindle is stopped before SYNTAR manually adjusting the work piece or fixture or coolant nozzle PROTECT your hands Make sure the spindle is stopped before you take measurements PROTECT your hands Make sure the spindle is stopped before you move a safeguard Never reach round a safeguard PROTECT your hands Make sure the machine is switched off and electrically isolated before making any mechanical adjustment PROTECT your hands Beware sharp edges of cutting tools when changing and handling tools PROTECT your eyes and the machine Never use a compressed air hose to remove swarf or to clean out air vents Gloves are easily caught in moving parts TAKE THEM OFF before you turns on the machine Loose objects can become flying projectiles REMOVE all loose items wrenches chuck keys rags etc from the machine before starting PREVENT objects from flying loose Securely clamp and locate the work piece NEVER operate a machine tool after
15. screw augers or chip conveyor located Then chips were collected at the exit of screw auger or conveyor 25 a 3 Installation 3 1 Foundation Preparation The machine should be sited on a flat area maximum fall 3mm in 3 m free from cracks and expansion joints The composition of the floor and sub structure should be of suitable construction to bear the weight of the machine Any friable areas should be made good using recognized building construction techniques If doubt exists we recommend you consult your building architect 3200 930 12 8 In lt rm gt CO CU lt gt 3 cg CO lt lt Cu 380 600 Concrete KEUNG Cobble ston 161 6 ZEIB3013101 FLW 30 1 5 13 1011 32 2 10301538 Ai 30 1 5 18 38H EDS 2 1 0801350 980 913 50 8 AAJ1 2400 Ste Hall M12 400L 3 2 Power Preparation 3 2 1 Line Configuration U Phase The machine is designed to operate from a 3 phase AC incoming power source with an earth star point as shown in the right This incoming line short circuit current must be at least 2 Phase Earth Ground W Phase 27 other cases such as those examples shown figures below isolating transformer of 15kVA or larger capacity with an earth grounded WY
16. to the part number on the label plate Do not remove warning labels After unpacking the machine clean all rust preventatives from the machine with a non volatile cleaning fluid Lightly lubricate each sliding part before trying to operate the machine Manually operate the lubricating oil pump until oil oozes out from the slide way wipers Oil volume should be filled to the indicated level Check and top up if necessary Use recommended oil brands and appropriate levels for all lubricating systems See the instruction plate at the rear of the machine The coolant system comprises of a separate tank which houses the coolant pumps and is located beneath the front and left sides of the machine 3 7 First Time Power ON 3 7 1 Rotation Direction of Motors The rotation of 3 phase motors of pumps chips removal and fans might be reversed due to the different phase sequence of city power U V and W Please confirm the rotation of all the coolant pumps and cooling fans 3 7 2 Spindle Run in The grease inside the bearings of spindle might be concentrated by gravity due to temperature variation during the transportation and storage It is a MUST to run the spindle following the procedures described in Appendix 33 A 4 Operation 4 1 Power ON OFF Never turn off power during automatic operation or with the spindle or axes running unless an emergency occurs It is better to interrupt the program by pressing the Cycle Stop pu
17. 1 1 Lubrication grease for linear rail and ballscrew Recommended grease brand 700 c c can LHL X100 7 LUBE 2 1 2 Lubrication oil for pneumatic system Oil for pneumatic system is recommended to use same specification of ESSO TERESSO 32 or SHELL TELLUS OIL 32 Total quantity oil for machine in every half year need 120 cc 2 1 3 Lubrication oil for oil air built in motor spindle 700 c c can Azolla ZS 68 Total DTE oil 16 MOBIL Tellus oils 68 SHELL 2 1 4 Cutting fluid Cutting fluid and mixing ratio with water are recommended by following table Marker Castrol Type Application Dilution ratio with water SYNTIOL 9913 Aluminum cutting only 1 15 ALUSBL B Aluminum cutting only 1 15 Various material cutting MBH Series 6 5 0 08 00 1 29 RBR 070 LAVLS 5 PAME NOLO 14 0G EO 3 5 OOP QW
18. 2 5 Spindle Tooling Tooling with a balance level of G2 5 or better should always be used Failure to do so will reduce spindle life and surface finish and may 21 7 invalidate the machine warranty For safe operation make sure the tool holder and pull stud combination meet the standard below TOOL SHANK BBT40 TOOL SHANK BT40 s RETENSION STUD BT40 45 RETENSION STUD MAS 1 2 0 4 65 4 0 2 TOOL SHANK 4 TOOL SHANK DINAO RETENTION STUD ISO B N4 RETENTION STUD DIN 69872 7 24 M16x2P 7 24 M16x2P 963 530 002 644 45 0 005 TOOL SHANK HSK63A RETENTION STUD DIN 18 15 18 0 1 i 4 248 65 4 0 2 22 a 2 6 Dimensions of work table LC UTERIS 5263 ete 2217 1C 12 75 523 des 163 ade GFL 212 9 00 4FL ER 190 6595125 110 37 5 50 30 O 2 E31 3 26 2 7 Workable zone 23 a 460 A 1 L m DE PEN 5 ys gt gt uet nj Er ARTIRAR IRTEN THER e Interference zone with 822 largest diameter and longest length of tool 1 1323 9 410 2 8 Tool Magazine and ATC Tools magazine Tool Change Arm ATC cam box 2 9 Chip Removal 24 User 7 MBH Series Chips were washed away from the interior of machine and flow into the chute where the chip
19. 2 6 Dimensions of work 1 23 2 7 Workable 23 2 8 Tool Magazine and o 24 2 9 Chip 24 eee 26 3 1 Foundation Preparation 26 3 2 27 3 2 1 Line Configuration 27 3 3 eamm tu REE ER 28 3 4 Machine Lifting 28 SM ORE 3 5 Leveling of 30 3 6 30 3 6 1 e 30 3 6 2 32 33 3 7 First Time Power 33 3 7 1 Rotation Direction of 33 3 2 4 Spindle 33 4 ES Tm 34 4 1 POW COIN OPP 34 4 2 ORE 34 4 3 Reference or ZERO RETURN or the Machine 34 4 4 Machine 35 4 5 Spindle 35 4 6 Interrupting 35 4 7 Jobs Finished 36 4 8 joli eee eee eee 36 4 9 DOG MP O 38 4 10 WOON MO AGING Unloading e EE 38 4 11 Large Tool 38 5
20. E secondary is required between the incoming lines and the machine The incoming line short circuit current must again be least 2kA Other Incoming Line Configurations 3 3 Unpacking The machine was fixed on a skid during which could be pulled to the opening of container and then moved by a fork lifter Select a chain according to the weight of the machine Tie the chain to the skid and make sure the connection is secured Slowly pull the machine and monitor the gap between the machine and the wall of the container 3 4 Machine Lifting Any lifting cables and slings must be rated to take the machine s weight 28 If the machine is to lifted Fork Truck minimum capacity should be 120 of the machine weight and with a minimum tine length of 2 000mm 29 10 3 5 Leveling of Machine a Make sure the location of the machine is exactly where you need it to be Ensure allowance for access for operation cleaning and maintenance is provided See the installation dimensional drawing for minimum clearances b Locate the floor pads which are packed with the associate kit and position them on the floor under each jack bolt When satisfied lower the machine gently onto the pre located pads Ensure jack bolts are screwed down to provide a 10 to 15mm gap from the underside of the base casting to the floor c If yo
21. O RETURN Return to the zero point of each axis 4 Feed rate override FEED 8 Effective for commands or program MDI AUTO DNC modes Override from 0 to 200 60 140 40 160 20 180 8 200 Sd ORE 5 Rapid movement speed override 4 ica Effective in modes RAPID ZERO RETURN or the commands G00 in program execution 6 Spindle speed override R P M Jf 120 1440 100 7 Over travel alarm release Once the axis moved over travel and machine halted keep pressing this button and jog the axis away from travel limit Then zero return the axis block execution EW Only one block will be executed when the CYCLE START was pressed if this switch was turned ON 2 marked blocks SX SS m 5 Blocks with marked will be ignored if this switch was ir 3 run In AUTO MDI or DNC modes the F command will be overrided O by JOG if this button was ON GOO will also be overrided if proper _ parameter was set 11 Air blow optional Compressed air will be ON at blowing nozzle if this button was The compressed air will be OFF if there were commands 06 or 1 in program M14 will turn ON the compressed air and M15 will turn it OFF 12 Work lamp Ow Turn the work lamp ON or OFF
22. SYNTAGE USER MANUAL for MBH Series With Fanuc Revised June 2013 User Manual MBH Series CONTENTS SAEI E 5 1 1 Intended Use 5 1 2 Important Safety Notice and 5 1 2 1 Safe 1 2 2 Machine 6 1 02 aT R ETE a ESNE E EEEE REEN 6 1 2 4 Authorized personnel and 6 1 2 5 Safe working practice 6 1 3 Jis ener 7 1 4 Safety DOV CCS 10 1 4 1 Emergency ekte kk enne 10 1 4 2 Guard ee 10 10 1 4 4 Door 10 1 4 5 Cabinet door lock and 11 1 5 Wanna AD ONS 11 1 6 11 NEUE OCU CU OU X Y 13 2 1 Consumption 2 13 2 1 1 Lubrication oil for linear rail and 13 2 1 2 Lubrication oil for pneumatic system 13 213 e T ulehilm 13 2 2 Rane eee ern UU ee ere en eee eee ee qut 14 2 3 PRC Ole MS 21 2 4 APOD IIO ea erne 21 2 5 Spindle 21
23. TO Ti O ix AA DNC Turn the axis movement override to desired speed 0 3000mm min 36 Sd ORE 126 spp leci 2500 3600 mimmin e Press the button corresponding to the desired axis and direction 4 7 t 7 Y Z 4 rapid movement press the RAPID MOVEMENT button together with button of desired axis and direction The feed rate of RAPID JOG can be overrided by RAPID MOVEMENT SPEED override FO and 100 are set in parameters 25 50 37 com 4 9 Jog Axis by MPG To manually move axis using the Handwheel first turn the mode selection switch to HANDLE mode Then use the knobs and MPG on remote jog box MODE HANDLE 4 10 Tool Loading Unloading Switch to JOG or HANDLE mode Open guard door of machine SPINDLE TOOL While holding the tool press and hold the clamp unclamp button on the machine head to release the tool See illustration Replace tool and release the button to clamp Close guard door of machine Using AUTO or MDI load the correct tool number into the Magazine 4 11 Large management Large tool is the tool with diameter larger than the allowable diameter as described on the label near tool magazine This kind of tool can be used providing the adjacent tool pots are empty For arm type tool changer the tool number is indepe
24. TO mode 1 Chip conveyor can be activated with M code during AUTO mode 0 Chip conveyor activated continuously 1 Chip conveyor activated by timer settings 0 With spindle oil cooler 1 Without spindle oil cooler 0 Pressure signal is NO type 1 Pressure signal is NC type 0 Gravity axis NOT need of calibration first K02 7 1 Gravity axis calibration first 54 User Manual YN LAK MBH Series Address DISCRIPTION K04 7 0 Turn ON machine self protection M Turn OFF machine self protection reset to 0 once power ON S 0 Spindle air purge time determined with default value in PLC 05 7 1 Spindle air time determined with T23 24 0 Using APC ready key 0 APC arm air seal detection 1 APC arm air seal NOT detection 0 Pallet cone flush ON 1 Pallet cone flush OFF 0 Normal pallet change 1 pallet at working zone move up and down one more time after the pallet change 0 Arm down brake controlled by external timer 1 Arm down brake controlled by PLC 0 Chip wash down NOT activated together with spindle ON OFF 1 Chip wash down activated together with spindle ON OFF 1 Air seal checked all the time 0 Reverse the chip auger by pressing reverse button 0 Not using RENISHOW 11 parts probe 1 Using RENISHOW MP 11 parts probe 0 5 axis is NOT a index table 1 5 axis is a index table 0 4 axis normally clamped 1 4 axis nor
25. hdown coolant can t reach after machining Oil coolant condensation might be accumulated inside of HeadStock and effect machine operating in good condition It needs to be check or clean out 42 A 6 Trouble shooting 6 1 ATC system 1 Tools falling down when arm rotating Tool can not be clamped well due to arm grip or stop pin is seized or arm and spindle are not aligned 2 Arm not stopped at home position for example Emergency Stop Button was pressed during tool changing m 1 Change to JOG mode Mri 2 Press the button Manual Tool Change for 3 seconds the lamp of CYCLE START button will start flashing 3 Press the CYCLE START button the arm will move forward little bit 4 Keep pressing CYCLE START button until the arm reach home position Pay attention to any potential interferences along the path of arm swinging 5 Press RESET to clear all alarms 6 Confirm the tool number registered to actual tools in magazine E 6 2 system 1 Arm not stopped at home position for example Emergency Stop Button was pressed during tool changing 1 Confirm no potential interference 2 Conform the front door closed and lock pin inserted 3 Change to JOG mode 4 Pressthe button READY at the APC panel for 3 seconds the lamp of READY button and CYCLE START button will start flashing 5 Press the CYCLE START button the APC will finish the movement 6 Confirm the pallets are
26. ine floor 57 7 6 1 ee ee ee 57 A 1 Safety 1 1 Intended Use This machine is a numerically controlled machine tool designed to shape cold metal by the application of rotating cutting tools capable of performing two or more machining processes e g boring drilling milling thread tapping at one set up of a workpiece and incorporating automatic facilities to Select and change tools from a magazine Change the position of the workpiece relative to the spindle mounted cutter Select and apply spindle speeds and axis feeds Control ancillary services e g coolant flow This machine is intended for use in an industrial environment and must not be used in the residential commercial and light industrial environment Materials to be cut in this machine are Steel Iron Iron casting Bronze Brass Copper and Aluminium Materials not suitable to be cut in this machine are Graphite Wood Plastic Magnesium alloy Consult the agent for the material not listed above 1 2 Important Safety Notice and Warning It is the user s responsibility to be acquainted with the legal obligations and requirements in the use and application of the machine 1 2 1 Safe installation It is the customer s responsibility to ensure the machine is installed in a safe operating position with all service pipes and cables clear of the operation area so as not to cause a hazard Access must be allo
27. mally unclamped 0 Not using PMC axis control 1 Using PMC axis control 0 Spindle MUST with orientation before spindle unclamp 1 Spindle no need of orientation before spindle unclamp 0 Not using tool number display macro 1 Using tool number display macro 0 The pallet on 4 axis will clamp unclamp automatically during JOG mode 1 The pallet on 4 axis will NOT clamp unclamp automatically during JOG mode 0 5 axis will unclamp automatically during Jog l 1 5 axis can only be unclamp with M code 55 User Manual MBH Series 5 axis will unclamp automatically during operation of Remote Jog 5 axis can only be unclamp with M code Hi Lo speed change with gears Hi Lo speed change with motor coil connections Ignore signals from sensors for X Z and B axis of the pallet change position Check signals from sensors for X Z and B axis of the pallet change position Check signal from safety interlock of pallet change door Ignore the signal from safety interlock of pallet change door Check signal from safety interlock of magazine door Ignore the safety interlock of magazine door 56 SYN Le 7 6 Machine floor space 7 6 1 MBH 3 teh k 2427 57 User Manual MBH Series
28. ndent to the pot number of magazine Therefore a carefully management of the tool number of large tool is necessary In this machine the large tools are set prior to standard tools and are fixed in pots with least pot number All the user has to do is to determine the number of large tools need 38 Sd ORE to be used and set this number in D63 Procedure to input the tool information 1 Switch to HANDLE mode MODE MDI HANDLE AUTO Ti 795 AA 2 Refer to the section Parameters editing in Appendix to enter the parameters editing screen 3 DATA EDITING KEY must be turned ON 4 Press 5 Press gt to next page 6 Press softkey 7 Press gt to next page 8 Press softkey DATA 9 Enter the tool information to related address Example Address data D63 o Nolarge tools D63 1 large tool 1 and stored at Pot 2 D68 2 Two large tools 1 and stored at Pot 2 4 D63 3 Three large tools 1 and stored at Pot 2 4 6 Note The maximum large tools number is half of the pots number in the magazine 39 A 5 Maintenance DANGER Before carrying out any maintenance work ensure that the machinery is switched off and disconnected from the main power supply Also ensure that the necessary warning signs and or locks are appointed to stop any unauthorized persons from switching the power on to the machine until the work i
29. nual mode 5 command must inputed AUTO MDI modes Then m change modes to manual and press this button 29 Spindle STOP Effective manual mode 3 24 Spindle CCW Effective in manual mode 5 command must be inputed in AUTO or MDI modes Then change modes to manual and press this button C 2 EM zu 25 Data editing key switch ror Lock Effective in EDIT and MDI modes mE 3 Program Tool data Work coordinate data and diagnostic OFF parameters CANNOT be edited if this switch was turned OFF 26 Cycle START Effective in AUTO mode In MDI mode type in single block command and press this button to execute it In AUTO mode press this button to execute the program in memory In DNC mode press this button to execute the program in memory of external devices PC or tape machine Resume the program execution which was halted by Feed HOLD 27 Feed HOLD Effective in AUTO mode Lo Halt the programe execution Axis movement will be stopped yet O the spindle keeps spinning 18 28 Emergency STOP Any mechanical movement will be stopped Power of servo system will be cut OFF Rotate the knob CW to release it 29 X axis movement Effective in JOG mode Move X axis in positive direction 30
30. press 4000 4099 not corrected RESET MOTOR OVERLOAD Motors of the following Check any debris jammed in the tripped overload transmission Clear the debris contactor or fuse burned reset the overload contactor or Coolant F213 replace the fuse Then press Chip conveyor F217 RESET F218 Lube unit A204 44 User Manual MBH Series lt 2 gt Alarm No Alarm Message Remedy CTS F237 Chip wash down F232 1017 AXIS OIL MATIC ALARM M6 SWAP POSITION MISSED SPINDLE OIL MATIC Oil level in spindle oil Refill the spindle oil cooler Then ALARM cooler too low press RESET TOOL MEASURE ALARM TOOL LIFE EXHAUST 1027 AIR PRESSURE FAILED ATC D52 SETTING ERROR SP TOOL CLAMPING Spindle clamping sensor Adjust the sensor conforming to FAILED not adjusted properly the clamping unclamping stroke Poor wire connection to Improve the wiring spindle clamping sensor Replace the sensors Spindle clamping sensor malfunction MAG D51 SETTING ERROR AUTO DOOR CLOSE FAILED SP TOOLS OVERLOAD WORKPIECE MESUREMENT ERRO OIL AIR LUBE ERROR 1037 DC24V POWER SUPPLY ERROR PRESSURE LOW B AXIS CLAMP UNCLAMP ERROR WORKPIECE PROBE LOW BATTE 45 User Manual MBH Series S Alarm No Alarm Message Cause ATC DOOR NOT CLOSE ATLM COVER NOT OPEN ATC CYCLE FAILED ARM POSITION NOT HOME NONE TF COMMAND 1084 APC D53 SETTING ERROR
31. r stopped hip wash down ON hip wash down OFF ixture 1 clamp ixture 1 unclamp ixture 2 clamp ixture 2 unclamp ixture 3 clamp 57 Fixture 3 unclamp ixture 4 clamp ixture 4 unclamp 77 Tool magazine door open 78 Tool magazine door close irror cancellation irror along X axis amp 5 5 E D D D CU CU BE my 75 CU c gt E Olo iz m irror along Y axis M97 Mirror along Z axis ALLING OF SUBPROGRAM ND OF SUBPROGRAM utomatic tool length measurement ultiple spindle orientation allet at pre zone UP allet at pre zone DOWN allet at working zone UP allet at working zone DOWN 127 50 User Manual MBH Series Pallet change air blow heavy load Pallet air seal ON Pallet air seal OFF CALLING OF SUBPROGRAM in memory card or data server 51 75 User Definable Parameters 7 5 1 Parameters editing NOTE Do not change the parameters that you do not fully understand The warranty may be void if parameters were set incorrectly and damage the machine MODE 1 Turn the mode selection to MDI mode AUTO OFFSET 2 Press key 3 Press soft key SETING SETTING HANDY 00000 N00000 Move cursor to PARAMETER WRITE 0 DISABLE 1 ENABLE TV CHECK 1 ON PARAMETER WRITE PUNCH CODE 1 ISO 4 INPUT UNIT 1 INCH and type 1 then press CHANNEL 0 0 3 CHANNEL NO SEQUENCE NC 1
32. rking practice Workholding devices lifting equipment tooling and their use shall be the responsibility of the user It is the user s responsibility to protect against the hazards caused by swarf leaking oil or coolant and their use Use of proprietary oil or coolant is the responsibility of the user Special instructions from the suppliers concerning their use should 6 a be carefully read and understood before use To prevent body injury safe working practices should be employed when operating or servicing the machine 1 3 Safety Cautions List It is the user s responsibility to ensure all local regulations and safety instructions are followed Users should consult with their own safety representative to ensure that all such regulations are known and acted upon DON T run the machine until you have made clear to your supervisor that you understand the potential hazard of spindle rotation the throwing of coolant and the throwing of swarf from the cutting process DON T run the machine until you have read and understood all manuals provided with the machine DON T run the machine for the first time without a qualified instructor Ask your supervisor for help when you need it DON T get caught in moving parts Remove watches rings jewellery neckties and loose fitting clothes KEEP your hair away from moving parts PROTECT your eyes Wear safety glasses with side shields at all times PROTECT your head Wear a
33. s complete and the machinery is safe to operate The above warning signs or indications should be secured by a semi permanent means with the printing clearly visible Only qualified and competent maintenance engineers should carry out machinery maintenance work Working on live electrical equipment must be carried out by only suitably qualified electricians WARNING Over travel limit switches proximity switches and interlock mechanisms including all functional parts should not be removed or modified When working in high places use steps or a ladder which are maintained daily for safety Use only fuses cable s etc from reputable recognized manufacturers CAUTION The maintenance person should check that the machine operates safety after the work is completed Maintenance and inspection data should be recorded and kept for reference 5 1 Routine Inspection 5 1 1 Daily 40 1 Ov Ul gt UJ Check pressure gauges for proper reading Air pressure 5 5bar 80psi Hydraulic pressure 68bar 986psi Check that there is sufficient oil in the air lubricator Check motors and other parts for abnormal noises Check the lubrication of sliding parts for evidence of proper lubrication Check safety covers and safety devices for proper operation Check coolant level and fill as necessary Clean dirt and chips from the axes and empty the swarf trays 5 1 2 Weekly In addition to daily routine
34. sh button Ensure that all Emergency Stop Buttons are unlocked L Turn the machine on at the isolator ON Press the power ON button on the control panel and the machine will take a few moments to boot up 4 2 Automatic Power OFF Find the software switch in offset screen Turn the switch ON and the control will shut power OFF once M30 was executed in CNC program 4 3 Reference or ZERO RETURN or HOME the Machine 1 Turn the mode selection switch to ZERO RETURN MODE MDI HANDLE 5 04 DNC 506 DAN EDIT ERN 23 UD e 2 Press Z button Z axis should move upward until the ZERO POINT INDICATION LAMP light up S 7 3 Press X 4 5 buttons Axes will 34 Sd ORE move until the ZERO POINT INDICATION LAMP light up s 4 Note If any of the Machine axes are already over the referencing point it may be necessary to manually move the axis away in jog mode before beginning the reference procedure 4 4 Machine Warm up f the machine is used to produce components immediately after being started following a long idle period sliding parts may be worn due to lack of oil and thermal expansion of the machine can jeopardize machining accuracy To prevent this condition always warm the machine up We recommend that the machine is Warmed up prior to operation by running all axes for 20 minutes at the speed of actual cutting
35. st the front door is open T SEALs Limited machine functionality is available to the operator whilst the main door is open The handwheel and jog keys are allowed to move the machine axes at feed rates of 2000 mm min and less Spindle operation is prohibited whilst the main door is open as the spindle contactor is hard wired through the door interlock switch Selection of automatic program running is prohibited until the doors are shut 1 4 5 Cabinet door lock and switch The main power switch of machine must be shut off and turned further CCW to open the cabinet door 1 5 Warning Labels Most of the warning labels are self explained as following 1 6 Residual Hisks The machine tool has been designed and manufactured to the highest standards but still your attention is drawn to the following RESIDUAL RISKS existing within the machine SYNTAR ences Always check that the cutting tool product you are using is approved to run at the selected speed e If non suitable cutting conditions are selected coolant can splash and swarf can escape over the sides of the guard e Failure of the gravity affected axis servo motor brake could allow the head to fall when the power is OFF e Do not operate the machine with the side door access panels removed e Isolate the machine before cleaning the machine through the side door access panels Sd ORE 2 Introduction 2 1 Consumption Material 2
36. taking strong medication using non prescription drugs prescription drugs or consume alcohol which may impair concentration ALWAYS make sure the working and cutting zone is safeguarded KEEP the work area well lighted Ask for additional lighting if needed DON T slip Keep your work area clean and dry Remove swarf oil and obstacles NEVER lean on the machine Stand away when machine is running DON T get trapped Avoid pinch points caused between other machines and the machine you are working PREVENT cutter breakage Use correct cutter speed and axis feed rate for the job Make manual over ride adjustments of axis feed rate or spindle speed if you notice unusual noise or vibration Ask your supervisor for help if you need it PREVENT cutter breakage Rotate the spindle in a clockwise direction for right handed tools counter clockwise for left handed tools Use the correct tool for the job User Manual 7 MBH Series PREVENT work piece and cutter damage Never start the machine when the cutter is in contact with the work piece Dull and damaged tools break easily Inspect tools and tool holders Keep tools sharp Keep overhang short KEEP all lubrication reservoirs maintained at the correct level Always keep to the maintenance schedule Certain materials such as magnesium are highly flammable in dust and chip form See your supervisor before working these materials PREVENT fire Keep flammable liquids and materials away
37. u use skates then employ the jack bolts with suitable support packing to raise the machine enough to remove the skates and finally set onto the floor pads 3 6 Before Power ON 3 6 1 Grounding a The machine must be grounded in order to protect personnel 30 ences and the machine from electrical hazards Grounding must be in accordance with the standards for electrical equipment b Ideally the grounding point should be as close as possible to the machine C A qualified electrician must carry out the grounding work otherwise serious injury death or accidents involving machine damage could result d The machine must be grounded in one of the following ways 1 Independent grounding 2 Common grounding Regardless of the type of grounding system used the earth loop impedance of the supply which connects the machine to ground earth must not exceed 1 ohm e Never ground the machine in the manner shown in the illustration below No more than one grounding conductor wire can be connected to a single terminal If the grounding conductors are connected in the manner shown in the illustration above a faulty connection at one of the terminals could cause grounding current to be fed back to the 31 machine resulting serious accidents Once the electrical and air supplies are provided make the
38. utes 4 120 lubrication OFF time 4 hours Delay time before alarm of auto door completion 8 198 Delay time before M52 completion 9 Tie 20 Delay time before M53 completion Delay time before M54 completion T20 2000 Delay time before M55 completion T22 2000 Delay time before M56 completion T24 2000 Delay time before M57 completion T34 200 T36 200 of gravity axis 22 142 800 Qi air lubrication ON time change T50 2000 air blast ON time during tool change T52 2000 blast ON time after shut down of CTS 154 200 Delay time before air blast after shut down of CTS NN EN ho gt IU D D D D m m lt lt lt lt lt lt ct E 3 3 3 3 3 o o o o o o o 0 h h D o o o oio o o S S S S 2 O 5 3 3 3 3 e 2 RI 6 z S m SIS E gt 2 2 T 5 2 my ice gt D o 3 Q m D 5 NERE o Delay time to move axis Delay time before confirmation of PMC axis 158 T316 1000 movement User Manual YN LAK MBH Series NI qu dl D D 2 D lt ct Address DISCRIPTION
39. wed for safe maintenance swarf and oil disposal including safe stacking of machined and un machined components 1 2 2 Machine guarding This Machine is fitted with completely enclosed guards as standard In certain cases and tooling applications additional guarding may have to be provided by the user The standard machine guarding has special safety interlocks on the guard doors that comply with the Machinery Directive Guards and interlocks must be kept fully maintained and tested by the customer and shall not be removed The guards are made with clear observation windows having high impact resistance to provide operator safety and a clear unobstructed view of the operations in process The opening of any guard door provides access to potential hazard areas Opening of the front working area guard doors is not allowed whilst the spindle is rotating but it is still possible to manually initiate axis movements whilst these doors are open albeit at a reduced traverse rate Extreme care must therefore be used at all times 1 2 3 Software Unauthorized changing of machines software or control parameters is hazardous and is not permitted The machine maker will not accept any liability whatsoever for unauthorized changes in this area 1 2 4 Authorized personnel and training Operating service and maintenance engineers shall be authorized by the User Company and properly trained in the use of the machine 1 2 5 Safe wo
40. when it would require the need to override defeat the safety interlocks fitted A as standard to this machine 1 4 Safety Devices 1 4 1 Emergency Stop Make yourself aware of the location of the emergency stop push buttons which should be well known so that they can be operated at any time without the need to look for them Test the push buttons periodically for their correct operation The emergency stop push buttons is located on the operator panel Hard wired over travel switches on both ends of all axes to check whether the axis has traveled beyond the allowed boundary Once the Emergency Stop button is pressed or any of the over travel limit switches have been operated the machine will stop immediately and the power supply to the drives is removed and go into an Emergency Stop condition 1 4 2 Guard Machine equipped front door ATC door side door and full guard as safety device to protect operator Doors are not allowed open in any time when machining 1 4 3 Window Machine equipped with 6 mm thickness PC safety glass on front and side guard The window impact resistance capacity is at 520 kg m Any crack on the window is not allowable 1 4 4 Door Interlock The machine has 1 interlocked main access door at the front The main door is shot bolted shut and can only be opened once the spindle is stationary and there is no program running Power On Safety Circuit Allows the operator to execute certain tasks whil
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