User`s Manual
Contents
1. TPCI User s Manual Copyright 92002 DYNASERVO INC 1 Introduction The TPC1 is an advanced handheld HMI terminal which integrates color touchscreen display powerful multi axis motion controller high speed communication interface and operator safety devices into one compact and convenient unit The TPC1 utilizes proven 32 bit RISC CPU equipped with specific motion control firmware to control with unparalleled simplicity and precision motion systems comprised of any combination of servo and step motors from 1 to 16 axis and 512 DI DO Furnished with Fics III Basic like language Fics IV natural language or Ladder Motion language the TPC1 uses the very powerful nature of these programming languages to enhance versatility and flexibility of motion control systems The TPC1 employs WinPANEL window based graphic development software to create functional multi language interfaces which enable the operator to directly control automation systems using a color touchscreen 2 Features All digital design using ASIC and SMT technology 5 7 inches 320 x 240 pixels 64 colors touchscreen backlit display Emergency Stop switch 3 position safety switch OFF ON OFF required by US Robotic Safety Standard 12 mechanical keys and 6 LEDs Audible signaling device buzzer Choice of programming languages Fics MI Basic like language Fics IV Natural language Ladder Motion Multi function motion controller multi tasking multi2. SRA Atom SLA servo drives IN OUT 1 RS485 IN OUT 2 RS485 3 485GND IOM SD for AUS with I O modules IN OUT SDs OUT n o o o 3 422GND IOM RD for interfacing with I O modules IN OUT 2 RD CSN sd 422GND EX SD optional extended I O interface with I O modules IN OUT Hr spe or ao 3 422GND EX RD optional extended I O interface with I O modules IN OUT R INS 2 eo e 3 422GND EMG Emergency stop dry contact output IN OUT 1 sh MG our EMG COM ee DI Digital input to II IN OUT i jo N E COM 4 TPC1 Case Dimensions mm mex 7 a 2 r3 Ce 5 Typical System Configuration Servo Drives up to 16 axes 6 Example of the TPC1 Screen created with WinPANEL software Touch Screen Controller Selector SW Digit Display I i The above screen highlights interactive functionality of the TPC1 The screen can display indicating lights touch switches selector switches A digital displays alphanumeric characters multi language text bitmaps special graphics 7 Touch Panel Settings TPCI enables user to calibrate touch panel offset set buzzer properties and LCD contrast by pressing simultaneously lt SHIFT gt CLR and lt MODE gt keys on TPCI TPCI Ver 1 20 F1 Calibrate offset of the touch panel Fl Touch Panel A
3. axis linear and circular interpolation multiple velocity profiles pulse high precision Point to Point control matrix and pallet functions High speed serial communication links RS485 at 625 Kbps RS422 at 2 5 Mbps External Inputs Outputs Expandable to 512 DI DO opto isolated or relay type Supply power requirements 1 3A 24VDC 5 3 Specifications 3 1 Power Supply and Environment Power Supply DC 24V 5 Memory Approx 3 years 25 Deg C Backup Environment Working 0 40 Deg C Temperature 2595 8590 RH Temperature 3 2 LCD and Controller Display Memory Touch Panel Analog Resistor Fim __ o o ooo O 3 3 Motion Controller Specifications Motion Control Language Capability 32 Bit RISC SH 4 160MHz 4M Bit Battery Backup 128M Bit nm Interfaces 3 4 Keys and Switches Item Emergency Stop Switch 3 Position Deadman Switch optional Function Keys SHIFT Ke Other Keys Mushroom style head locking mechanism up to 3 N C contacts F1 F6 used for system setting in Fics III IV Programmable in Ladder Motion START STOP ORG CLR used as program start stop homing and error reset in Fics III IV Programmable in Ladder Motion 3 position switch OFF ON OFF with 2 dry contacts 3 5 Connector Definition 3 5 1 RS232C Port DSUB9 Male Connector The RS232C port is located behind a movable protective cover at the bottom of the terminal Th
4. djust F2 Set buzzer and LCD contrast F2 Setup F3 Save changes made F3 Save F4 Change fonts F4 Font CLR Exit setting mode CLR QUIT Touch Panel Adjust Calibrate touch panel offset Press Upper Left Corner A quarter circle will be displayed on the upper left corner lt F1l NEXT gt lt CLR QUIT gt Touch Panel Adjust Calibrate touch panel offset Press Lower Right Corner A quarter circle will be displayed on the bottom right corner lt F1 TEST gt lt F2 PREV gt lt CLR QUIT gt Touch Panel Adjust Confirm calibration result of touch panel offset Press Touch Panel Grid pattern will be displayed on screen A cross symbol will be displayed at the location where touch panel is pressed If OK press lt F1 gt If NO press lt F2 gt to repeat calibration lt F1 END gt lt F2 PREV gt lt CLR QUIT gt Setup Fl Key ONOFF lt F2 gt Buzzer PANEL ON OFF lt F3 gt Backlight ON 60 min 10min 0 lt F4 gt F1 F2 F3 F4 F5 F6 75 lt F5 gt lt CLR END gt Font 8 8 Font 8 16 Font 16 16 Font 8 8 8 16 16 16 CLR MENU Parameter Save Fl SAVE CLR 8 Accessories Holding Strap Protective Rubber Boot 9 Custom Features To inquire about custom design features available for TPC1 please contact Dynaservo Inc F1 Set Key as ON or OFF If it is ON a short sound is heard when any key or touch switch i
5. is port is used for connection to the PC to download or upload screen graphics created with WinPANEL software and to download or upload Fics III IV application programs created with WinFics software IN OUT IN OUT o 0 0 00 2 RXD IN RXD p PS GND e De do o ol 1 7 Rr our s CTS 9 y our Jo o o o 3 5 2 Primary Connection There are three connectivity options for TPC1 terminal TPCI Type TPCI D 2 meter long cable terminated with a DSUB 25Pin Female connector TPCI H 2 meter long cable terminated with a circuit board with multiple discrete connectors TPCI S Circuit board with multiple discrete connectors mounted on the back of the TPCI case TPCLD Option Cable with DSUB25 Female Connector 1 42GND IO RinglOM 14 SD OUT IO RinglOM NC ee DI 24V 24GND Power Supply 23 EE 9 NC y INC d a NC un NC 24 EMG or Esop 12 NC fe as eMG CoM Esp HB ne o 6 8 485GND TPC1 H Option Cable with Circuit Board Dimensions are in mm UM SD JDM RI EX SD EX RD _ 20 7 ES es ap IE s TPC Connectors and pins definition for TPC1 H and TPC1 S options are listed below Power Supply Te rminal Block 24V LAN RS422 for Communicating with PC for uploading download screen graphics and Fics programs RS485 for communicating with Atom
6. s pressed F2 Set buzzer as PANEL ON or OFF F3 Set screen saver If set as ON screen is displayed all the time If set as 60min or 10min screen will be turned OFF black after 60 minutes or 10 minutes from the last touch Press CLR key to turn screen ON again F4 F5 Change LCD contrast Default settings are shown in bold face Press CLR key to finish Set font size for the fonts to be displayed on TPC1 screen in default condition Press CLR to go to the setup main menu Save changes by pressing Fl
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