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720i Installation Manual - Rice Lake Weighing Systems

1. TEST l F si Si RICE LAKE cc or 053 VRI JMP1 TEST Sw Joll bh A A E J12 hn POWER SUPPLY a sit C dA u17 EXPANSION CARD SLOT J8 CONNECTOR 8 C 8 ese ASSY PN Revision i e L T l R52 us 8 s 2 F2 VR2 C23 U6 ay Le m usC R39 sf 8 3E ua 77 s ma S I 5 Ra a a 3 vws VRS xi ELA R6 e U1 E ce o 20 AAA Sne Ng we
2. descriptions SCALES SERIAL FEATURE PFORMT H SETPTS DIG I O ALGOUT VERS 720i Batching Version only see page 57 DATE TIME DECFMT CONSNUM CONSTUP DOT 0 0 DATEFMT DATESEP TIMEFMT TIMESEP COMMA number namber MMDDYYYY SLASH 12HOUR COLON DDMMYYYY DASH 2 24HOUR COMMA YYYYMMDD SEMI YYYYDDMM TRUCK ADVANCE MODE ALIBI H CFGPWD SOFTKEYS KYBDLK ZERONLY OFF VEHICLE OFF 0 List of OFF OFF m lt available and a MODE1 MATERIAL ON number ne ON ON MODE CUSTOMER softkeys MODE3 SOURCE MODE4 DELIVERY MODE5 DELIVERY WOT MODE6 2 L REMARKS ADVANCE PRINT REPRINT SHIFTS SHIFT 1 3 DAY START DAY HHMMSS ERA MOS NTEP_ CANADA aces C OIML L REGWORD IHEARTBEAT _ LOCALE Ll LATUDE HA ELEVAT sb Seli do si ila 2 gt 0 number number 15 i LOCALES ON 2 0 acme 3 5 4 0 Figure 3 13 FEATURE Menu SERI RICELAKE Configuration 37 FEATURE Menu Parameter Choices Description Level 2 submenus DATE DATEFMT Allows selection of date format and date separator character See Level 3 submenu DATESEP parameter descriptions Use the TIME DATE softkey or the SD serial
3. 4 Command Function computer or remote keyboard connected to an indicator serial port Control is provided by a set of serial KPRINT n normal mode press the PRINT key commands that can simulate front panel key press KDISPACCUM Press the ACCUM key functions display and change setup parameters and KDISPTARE Display tare pseudo key perform reporting functions The serial commands ROLE NET provide the capability to print configuration data or to dt ey save that data to an attached personal computer This KCLRCN Reset consecutive number pseudo key section describes the serial command set and KCLRTAR Clear tare from system pseudo key procedures for saving and transferring data using the KLEFT n setup mode move left in the menu serial ports KRIGHT n setup mode move right in the menu 10 1 The Serial Command Set KUP n setup mode move up in the menu in a normal mode scroll up to previous The serial command set can be divided into five configured scale groups key press commands reporting commands the RESETCONFIGURATION special function KDOWN n setup mode move down in the menu in Il to th t command parameter setting commands and transmit uu IGOR ne ter weight data commands o KSAVE n setup mode saves the current When the indicator processes a serial command it configuration responds with the me
4. i Software Only i GFMT NFMT ACCFMT SPFMT TRWIN TRWOUT TREMT ALERT C See GFMT Menu D HDRFMTI HDRFMT2 AUXFMT FMT AUX1FMT Sr AUX20FMT PORT 4 PORT Same as AUXFMT1 PORT 2 A MEP PORT 4 PORT 2 Figure 6 2 PFORMT Menu Each print format can be edited from the front panel using a character selection like that shown in Figure 6 3 Use the navigation keys up down left right to move around and between the format command line and the character selection list GFMT GFmt gt _ROSS lt G gt lt NL2 gt lt TD gt lt NL gt Default Restore Insert A lt Backspace GROSS G is blinking to indicate active character Figure 6 3 Print Formatting Character Selection Display e To add a character position the cursor in the format where you want to add the character Use the up key to return to the character selection list use the navigation keys to highlight the character to add then press enter The new character is added to the left of the current cursor location in the format string e To add a blank space to a string position the cursor to the right of where the space is to be inserted in the format string highlight the SP character in the selection list and press enter e To delete a character position the cursor to the right of the character to be deleted from the format string then press the CLR key 56 720i Installation Manual RICE L
5. Parameter Choices Description Level 2 submenus PORT 2 CMD Specifies the type of data received by the port PORT 4 SCALE SCALE Legal for trade serial scale input IND SC IND SC Industrial non legal for trade scale input KEYBD is available only on Port 1 SCALE IND SC are available only on Port 4 and higher expansion ports ps The keyboard interface is not hot pluggable Power off the 720i f Note before attaching keyboard cable to the Port 1 connector DO NOT EDIT PORT 3 PARAMETERS Port 3 provides communications with the detached display module DDM changing these parameters will disable the display Print format outputs default to Port 4 if using Port 4 for other scale connections reassign needed print formats to another port before configuring Level 3 Submenus Ports 2 and 4 BAUD 9600 Baud rate Selects the transmission speed for the port 19200 et The maximum baud rate for ports on serial expansion cards 28800 EJ Note port number greater than 4 is 19200 38400 57600 115200 300 600 1200 2400 4800 BITS 8NONE Selects number of data bits and parity of data transmitted or received by the port 7EVEN 7ODD 80DD 8EVEN STOP BITS 2 Selects number of stop bits transmitted or received by the port 1 ECHO ON Specifies whether characters received by the port are echoed back to the sending unit OFF RESPONSE ON Specifies whether the port transmits replies to serial commands
6. Figure 2 6 720i Universal Model Assembly Enclosure and Tilt Stand RICE LAKE WEIGHING SYSTEMS Installation 13 From Power Supply Figure 2 7 720i Universal Model CPU Board and Backplate Ground wire 13 to backplate 22 Ground wire from power cord 15 Figure 2 8 720i Universal Model Grounding Detail 14 720i Installation Manual R LAKE 2 9 2 Panel Mount Controller Table 2 7 lists replacement parts and parts kit contents for the 720i panel mount controller including all parts referenced in Figure 2 9 on page 16 Ref Number PN Description Quantity 1 103314 Panel mount controller cover 1 2 103677 Panel mount controller connector label 1 3 101263 Enclosure universal 1 3 67796 Power supply cable assembly to CPU board 1 4 69291 3V Lithium coin battery 5 106788 720i CPU board assembly PCE Version 1 6 14822 Machine screws 4 40NC x 1 4 10 TA 101264 Panel mount controller enclosure 1 8 53308 Labels 2 9 14825 Machine screws 4 40NC x 1 4 2 10 103681 AC feed through header 1 11 16892 Ground Earth label 1 12 15601 Ground wire 6 in w No 8 eye connector 1 13 67885 Standoffs M F 4 40NC x 1 25 2 14 67613 Power supply 6VDC 25W 1 15 85494 Power suppl
7. ee DELTA VALUE SOURCE CLRACCM CLRTARE PSHACCM PSHPRNT PSHTARE number Scale 1 OFF OFF OFF OFF OFF ON ON ON ON ON X XX y ONQUIET WAITSS ACCESS NAME SLOT DIGOUT SENSE BRANCH ON NONE NONE List of available NORMAL 0 output bits for HIDE 1 30 List of available Specified slot INVERT Lise OFF digital I O slots if SLOT NONE i CHKWEI VUNDER VOVER SOURCE ACCESS NAME number J number Scale 1 ON NONE 2 HIDE 1 30 OFF SLOT r DUNDER DACCEPT DOVER NONE List of available List of available List of available A 1 output bits for output bits for output bits for List of available specified slot specified slot specified slot i digital I O slots i i SS PETER ie AON ah CLA risa Figure 8 7 DELTA and CHKWEI Setpoint Parameters A A RICE LAKE 74 720i Installation Manual WEIGHING SYSTEMS Q A ALWAYS NEVER BRANCH 0 1 32 Figure 8 8 ALWAYS and NEVER Setpoint Parameters SETPTS Menu Parameter Choices Description Level 2 submenus SETPT 1 OFF Specifies the setpoint kind sla aes GROSS NET GROSS NET ACCUM ROC REL REL REL RESREL and os TOD setpoint kinds can be used as either batch or continuous setpoints NET PAUSE DELAY WAITSS COUNTER AUTOJOG DELTA ALWAYS and NEVER ACCUM setpoint kinds can only be used in batch sequences ROC REL COZ INMOTON INRANGE BATCHPR
8. Kind Description Batch Continuous REL Percent relative setpoint Performs functions based on a specified percentage of X X the target value of a referenced setpoint using the same weight mode as the referenced setpoint The actual target value of the REL setpoint is calculated as a percentage of the target value of the referenced setpoint RESREL Relative to a result setpoint Performs functions based on a specified percentage X Xx of the captured value of a referenced setpoint using the same weight mode as the referenced setpoint The actual target value of the RESREL setpoint is calculated as a percentage of the captured value of the referenced setpoint rather than the target value PAUSE Pauses the batch sequence indefinitely A BATSTRT signal must be initiated to xX continue the batch process DELAY Delays the batch sequence for a specified time The length of the delay in tenths Xx of a second is specified on the VALUE parameter WAITSS Wait for standstill Suspends the batch sequence until the scale is at standstill X COUNTER Specifies the number of consecutive batch sequences to perform Counter X setpoints should be placed at the beginning of a batch routine AUTOJOG Automatically checks the previous weight based setpoint to verify the setpoint X weight value is satisfied in a standstill condition If the previous setpoint is not satisfied when at standstill the AUTOJOG setpoint activ
9. Table 7 4 Print Format Commands Continued Advance Mode Default Print Formats Table 7 5 shows the default print formats for ADVANCE mode All print formats are by default set to port 4 Use Revolution III or serial commands to view and edit print formats see Section 6 3 on page 55 default the unit must be reset using the RESETCONFIGURATION function See Section 10 1 3 on page 87 for help using RESETCONFIGURATION If Revolution is used then the file will also have the AUXFMTs set for Advance Truck formats so they should be reviewed before a download if they are not as needed i The AUXFMTs are automatically set up when Advanced Truck Mode is selected To revert back to mportant Format Default Format String AUXFMT FMT 1 lt NL gt lt H1 gt lt NL gt ID lt SP14 gt lt TID gt lt NL gt SERIAL NUMBER lt TCN gt lt NL gt INBOUND WEIGHT lt TR1 gt lt NL gt IN lt SP14 gt lt TDI gt lt NL gt AUXFMT FMT 2 lt NL gt lt H1 gt lt NL gt ID lt SP14 gt lt TID gt lt NL gt SERIAL NUMBER lt TCN gt lt NL gt TRUCK TYPE lt SP6 gt lt VD gt lt NL gt DELIVERY NUMBER lt DN gt lt NL gt DELIVERY WGT lt DW gt lt NL gt CUSTOMER lt SP8 gt lt CID gt lt CSN gt lt NL gt SOURCE lt SP10 gt lt SID gt lt SD gt lt NL gt MATERIAL lt SP8 gt lt MID gt lt MN gt lt NL gt GROSS lt SP11 gt lt TR1 gt lt NL gt TARE lt SP12 gt lt TR2 gt lt NL gt NET lt SP13 gt lt TR3 gt lt NL gt IN lt SP14 gt lt TDI gt lt NL gt 0UT
10. 3 13 Front Panel Configuration By default the 720i is configured to use the installed single channel A D as the source for Scale 1 To configure the 720i for serial scale support use the CONFIG submenu under the SCALES menu For example to configure a serial scale set the serial input function SERIAL menu for Port 4 or Port 7 if using a serial expansion card to SCALE or INDUST see Section 3 2 2 on page 33 Return to the top level SCALES menu then go Down to Scale 1 Configuration Right to CONFIG Scale Hardware Configuration then Down once more to show the scale source options Use the Right or Left navigation key to change the default A D value to PORT 4 or PORT 7 as shown in Figure 3 3 CONFIG PORT 4 L Figure 3 3 Scale Hardware Configuration Display See Section 11 3 on page 102 for more information about configuring serial scales 3 14 Multi Range and Multi Interval Scales The 720i supports multi range and multi interval scales of either two or three ranges or intervals Multi range scales provide two or three ranges each extending from zero to the maximum capacity specified for the range that can specify different scale display divisions The scale interval range changes as the applied weight increases but does not reset to lower range until the scale returns to zero Multi interval scales divide the scale into two or three partial weighing ranges each with different scale display divi
11. Batch Start Starts batch process Pauses an active batch and turns off all digital outputs except those associated with concurrent and timer setpoints Processing is suspended until Batch Start is pressed again Pressing Batch Start resumes the batch and re energizes all digital outputs turned off by the Batch Pause Stops and resets an active batch to the beginning of the process Batch Pause Batch Reset Batch Stop Stops an active batch and turns off all associated digital outputs To prevent personal injury and equipment damage software based interrupts must always be supplemented by emergency stop switches and other safety devices necessary for the application Batching Switch The batching switch option PN 19369 comes as a complete unit in an FRP enclosure with legend plate locking stop switch mushroom button and a run start abort 3 way switch Both switches are wired into the indicator s digital I O terminal strip as shown in Figure 8 11 Each switch uses a separate digital input Once cables and switches have been connected to the indicator use the setup switch to place the indicator in setup mode Use the DIG I O menu see Section 3 2 5 on page 43 to configure digital input and output functions DD IN PAUSE STOP OUT RUN f Figure 8 10 Batching Switch When configuration is complete exit setup mode Initialize the batch by turning the 3 way s
12. Mode EDP Commands on page 97 To see the configuration of the AUX format send AUXFMT FMT n where n is the aux format number To change the format serially send AUXFMT FMT n lt gt lt gt lt gt lt CR gt Command Description Characters lt TID gt Truck ID 12 alpha numeric lt MID gt Material ID 10 numeric only no decimals lt MN gt Material Name 30 Description alpha numeric lt CID gt Customer ID 10 numeric only no decimals lt CSN gt Customer Name 30 Description alpha numeric lt SID gt Source ID 10 numeric only no decimals lt SD gt Source Name 30 Description alpha numeric lt DN gt Delivery Challan 15 Number alpha numeric lt DW gt Delivery Challan Floating Point 9 Weight Characters lt TC gt Remarks 30 Comments alpha numeric lt VD gt Vehicle ID 10 Description alpha numeric lt TDO gt Time Date Out 18 lt TDI gt Time Date in 18 lt RT gt Report Type 24 lt JN gt Julian Date Number Floating Point with 5 Decimal Places lt TCN gt Ticket Consecutive numeric Number Serial Number Table 7 3 Print Format Commands Command Description lt RTT gt Report Total Tare lt RTN gt Report Total Net lt RSD gt Report Start Date used for summary reports lt RED gt Report End Date used for summary reports lt SBG gt Subtotal Gross lt SBN gt Subtotal Net lt SBT gt Subtotal Tare
13. Steps are typically sequenced one after another This is accomplished by actions that allow a step to deactivate itself and to activate other steps The true action list for the above example is e Digital VO is Off e Deactivate Step 1 e Activate Step 2 When a step is enabled the actions will only be executed once until a condition transitions This transition can be from true to false or from false to true Deactivated steps are not evaluated until activated by another step When a step is activated enabled either the true or false actions will be executed Writing a PCE Process The first step to writing a PCE Process is to decide what small routines are to be built into the total process This could include steps for e The batch process e Entering a new target weight e Printing the weight e Other functions relating to the process Before the steps are created you should write out the sequence of the process functions on a worksheet Then consider the following in working through the details e The softkeys or inputs outputs required e The steps enabled at power up at least one is required to start the process e Determine the condition to evaluate for each step and the actions e What the print formats are going to be e What database tables need to be created and the data stored in each field As each step is built keep in mind the True False and Pause lists execute the actions in the order they are listed mean
14. DIGOUT SENSE number 1 32 1 32 ON NONE NONE E Lst of available NORMAL output bits for HIDE 130 __ Listofavaiable specified slot INVERT OFI digital I O slots if SLOT NONE Figure 8 5 COZ INMOTON INRANGE and BATCHPR Setpoint Parameters SEE RICE LAKE 72 720i Installation Manual WEIGHING SYSTEMS TOD setpoints TIME DURATION SOURCE time entry time entry Scale 1 TOD setpoints only BATCH CLRACCM CLRTARE PSHACCM PSHPRNT PSHTARE i ae ie OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ONQUIET WAITSS ACCESS NAME SLOT H piGouT SENSE ON NONE NONE List of available NORMAL output bits for HIDE 1 30 List of available specified slot INVERT OFI digital I O slots IFSLOTA NONE N 4 op A 1 Figure 8 6 TOD Setpoint Parameters l A LAKE 5 WEIGHING SYSTEMS Setpoints 73
15. e Go to the VERSION menu and use the Reset Config softkey or RESETCONFIGURATION command to perform a configuration reset Configuration reset returns all configuration values to their factory defaults See Section 11 1 2 below for information about using the HARDWARE serial command to verify that installed cards are recognized 11 1 2 Using the HARDWARE Command The HARDWARE serial command can be issued to verify that all installed cards are recognized by the system The HARDWARE command returns a string of card type codes The first digit represents the single channel A D of the 720i the second digit represents the card if any installed in the expansion slot HARDWARE 3 4 Table 11 2 lists the card codes returned by the HARDWARE command Code Card Type 0 No cardinstaled 1 Dual Channel Serial Expansion Card 3 Single Channel A D 4 Analog Output Card 5 9 24 Channel Digital I O Expansion Card DeviceNet Card If an installed card is not recognized HARDWARE command returns a code of 0 for that slot ensure that the card is seated properly Reinstall the card if necessary then cycle the indicator power to read the configuration again 11 1 3 Diagnostic Boot Procedure If a persistent error occurs that cannot be cleared with the RESETCONFIGURATION command perform the following diagnostic boot procedure 1 Disconnect power to the 720i 2 Connectthe serial port of a PC with Revolution III ins
16. 10 50 gt k A 7 25 C 10 38 Y L i i e es e Al Y e 10 80 gt x 5 25 gt Figure 11 5 Universal Model Dimensions A 6 05 Tn feste lessasalseeal y lt 11 00 gt lt 12 75 gt t il 2 05 2 14 Y Figure 11 6 Panel Mount Controller Dimensions EPA ICE LAKE WEIGHING SYSTEMS Appendix 111 p 7 36 gt 1 58 cy dc cb dee o ol OOOO OOOO Figure 11 7 Panel Mount Display Dimensions 11 14 Printed Information System Manuals e 720i Installation Manual PN 103121 Option Cards 720i 820 920h e Analog Output Card Installation Instructions PN 69089 e 24 Channel Digital I O Expansion Card Installation Instructions PN 69087 Dual Channel Serial Card Instructions PN 69090 Communications Options 520 720i 820i 920 DeviceNet Interface Installation and Programming Manual PN 69949 e Profibus DP Interface Installation and Programming Manual PN 69948 Allen Bradley Remote I O Interface Installation and Programming Manual PN 69950 e Ethernet Communications Card Installation Instructions PN 72117 e EtherNet IP Communications Card Installation Instructions PN 88537 e USB Interface Card Installation Instructions PN 95490 White Papers e Using Ferrite Cores to Suppress Electromagnetic Interference For Digital Weight Indicators PN 1170
17. GND 2 RS 232 RxD RS 232 TxD RS 232 RTS RS 232 CTS GND RS 422 485 Y 3 RS 422 485 Z RS 422 485 B RS 422 485 A 6V GND GND 4 RS 232 RxD RS 232 TxD 20mA OUT J2 J4 J5 BA 0O D 0O 0 AJ oI INI olal BR wy NI HR oO rm Table 2 2 Serial Port Pin Assignments Serial ports are configured using the SERIAL menu See Section 3 2 2 on page 33 for configuration information Installation 7 An optional dual channel serial communications expansion card PN 67604 is also available The serial expansion card provides two additional serial ports assigned as port numbers 7 and 8 One port on the serial expansion card supports four wire RS 485 communications Both ports on the expansion card can support RS 232 or 20mA connections pi Installation of option cards in connector J11 7 Note requires removal of the PORT2 OPTI port selection jumper see Figure 2 3 on page 9 Install the jumper to enable RS 232 communications through connector J2 remove the jumper to enable an USB fiber optic or Ethernet option card installed in connector J11 See the communications interface card installation instructions for more information 2 3 4 Digital 1 0 Digital inputs can be set to provide many indicator functions including all keypad functions Digital inputs are active low 0 VDC inactive high 5 VDC Digital outputs are typically use
18. N n or tare T t weight Upper case letters specify right justified weights lower case are left justified Optional P S or T suffixes can be added before the ending delimiter gt to specify weight display in primary P secondary S or tertiary T units Enter a minus sign to include sign for negative values Enter a zero 0 to display leading zeroes digit Jdigit The first digit indicates the field width in characters Decimal point only indicates floating decimal decimal point with following digit indicates fixed decimal with n digits to the right of the decimal Two consecutive decimals send the decimal point even if it falls at the end of the transmitted weight field lt CR gt Carriage return lt LF gt 2 Line feed Table 11 8 Custom Stream Format Identifiers EPA rei HIN L AKI s Appendix 105 11 6 Data Formats Continuous Output Serial Data Format If continuous transmission is configured for a serial port STREAM parameter set to LFT or INDUST on the SERIAL menu the 720i sends data using the Consolidated Controls serial data format shown in Figure 11 1 lt STX gt lt POL gt lt wwwwwww gt lt UNIT gt lt G N gt lt S gt lt TERM gt ASCII 02 G Gross lt CR gt lt LF gt decimal N Net or lt CR gt Polarity 7 L pounds Status lt space gt Positive K kilograms lt space gt valid lt
19. OFF TERMIN CR LF Termination character Selects termination character for data sent from the port CR EOLDLY 0 End of line delay Sets the delay period in 0 1 second intervals from when a formatted line is 0 255 terminated to the beginning of the next formatted serial output Value specified must be in the range 0 255 in tenths of a second 10 1 second HANDSHK OFF Specifies whether XON XOFF flow control characters or hardware handshaking is used XONOFF VERE HRDWAR Hardware handshaking is available only on Port 2 PORTTYPE 232 Specifies whether the port is used for RS 232 or RS 485 communications If 485 is selected 485 Port 7 only additional prompts are shown to specify half or full duplex operation and RS 485 address oe RS 485 communications can be specified for Port 7 serial expansion card Table 3 6 Serial Menu Parameters aS ae Freie HIN LAKE s Configuration 35 SERIAL Menu Parameter Choices Description DUPLEX HALF Specifies whether the RS 485 communications is half or full duplex FULL ADDRESS 0 Specifies the decimal indicator address for RS 485 connections RS 232 communications is 0 255 disabled if an address other than zero is specified for this parameter RS 485 addresses must be in the range 01 255 TOKENS PRIMAR If STREAM is set to LFT or INDUST the TOKENS parameter can be used to replace tokens SECNDR used in the data stream from the indicator front panel See Section 11 5 on p
20. against backplate under grounding clamp W Cut insulation here Braid a O for braided cables Insulated cable E Foil silver side out O Grounding clamp Cut insulation here for foil shielded cables Shield wire cut T iMi Length of foil before folding back on cable insulation Figure 2 1 Grounding Clamp Attachment for Foil Shielded and Braided Cabling e For load cell cables cut the shield wire just past the grounding clamp Shield wire function is provided by contact between the cable shield and the grounding clamp e Route stripped cables through cord grips and clamps Ensure shields contact grounding clamps as shown in Figure 2 1 Tighten grounding clamp nuts e Finish installation using cable ties to secure cables inside of indicator enclosure 2 3 2 Load Cells To attach cable from a load cell or junction box to the 720i route the cable through the cord grip and ground the shield wire as described in Section 2 3 1 on page 6 Next remove load cell connector J1 from CPU board Wire the load cell cable from the load cell or junction box to the connector as shown in Table 2 1 J1 LOAD CELL CONNECTOR IDODIW SIG SIG SENS SENS EXC EXC Figure 2 2 Load Cell Connector If using 6 wire load cell cable with sense wires remove jumpers JP1 and JP2 before reinstalling connector J1 For 4 wire installation leave jumpers JP1 and JP2 on Wh
21. calibration procedures chains on the scale for zero calibration 2 With the SCALES menu highlighted press the Down key then select the scale to be calibrated Press Down again GRADS parameter Toggles to allow entry of negative or positive values Last Zero Recalls the last established zero value to highlighted then press Left to highlight the allow calibration without removing tests CALIBR submenu see Figure 4 1 Press Down to weights or product from scale go to zero calibration WZERO See Figure 4 2 on age 47 Calibrate Performs calibration for the selected si point c aay RICE LAKE WEIGHING SYSTEMS Calibration 47 48 Ensure scale is empty then press Down again to show the current WZERO value then press the Calibrate softkey to calibrate zero When complete the new A D count for the zero calibration is displayed Press Enter to save the zero calibration value and go to the next prompt WVAL With WVAL displayed press Down to show the stored calibration weight value Enter the actual value of the calibration test weight using the up down arrows or keypad then press Enter to save the value and go to span calibration WSPAN If unable to change value using EJ Note keypad use the following method to enter new value Use the up down keys to change the first digit to desired number Then use the key pad to enter the rest of the numbers Example To enter 25000 change the first number using up down
22. configuration of a connected indicator to be saved to a file on the PC Once saved the configuration file provides a backup that can be quickly restored to the indicator if needed Or the file can be edited within Revolution III then downloaded back to the indicator 5 2 Installing Software Upgrades New releases of the 720i system software can be downloaded and installed using an internet connection and the Rice Lake Web Update application To use the Web Update application install the program from the Tool Kit CD Before upgrading to a new version of 720i EJ Note system software ensure that a copy of the current indicator configuration has been saved using Revolution Ill as these are not interchangeable Reloading the system software requires a RESETCONFIGURATION function and resets all configuration and calibration values to their factory defaults tico Labs Wei Update x Be Toe te o s Welcome to the Bire Lake Web Undate Ly Da program searches the Rice Lake Waging Sytems web ste for updates to varova prog ams arc sr Pins To can dorioa those updates to you Computer Cik one of the egmons te begh xX mctiaxe 9 ringing Product Knowledge To Ybu Wim Webinar Technology Update Inccator Figure 5 1 Rice Lake Web Update Display Click on the Check for Updates button in the Rice Lake Web Update application to check if a new version of the 720i software either 720i or 720i Batching is available To download a n
23. gt Negative T tons Invalid G grains M Motion Weight 7 digits right justified dummy SAC grams O Over under range O ounces Z COZ zeroes decimal point with no leading zeroes except for leading zero immediately preceding the decimal point Leading zeroes transmitted as spaces Figure 11 1 Continuous Output Serial Data Format Demand Output Serial Data Format When demand mode is configured for the serial port STREAM parameter set to OFF the 720i uses a data string formatted for a basic ticket printout The particular ticket format printed depends on the indicator configuration You can customize the ticket to work with a wide variety of printers scoreboard displays and other remote equipment See Section 6 0 on page 52 for more information on custom print formats RS 485 Data Formats Four wire RS 485 communications is supported on the A ports of any installed serial expansion card The RS 485 software protocol is enabled when you assign a non zero address to the indicator Valid RS 485 addresses must be in the range 1 255 the address is specified on the ADDRESS parameter on the SERIAL menu All remote commands are initiated using the data format shown in Figure 11 2 lt STX gt lt ADDRESS gt lt COMMAND gt lt CR gt ASCII 02 decimal EDP serial command ASCII 13 decimal NOTE Host must send lt CR gt not lt CR gt lt LF gt Failure to use lt
24. mode This will automatically turn on the Weigh Reports and Management softkeys i If you use Revolution IIl to enable Advanced EJ Note Mode you also need to set the Weigh Reports and Management softkeys For a complete description for each setting of the following choices see ADVANCE MODE on page 38 in Table 3 7 Mode Description VEHICLE Vehicle ID and Description MATERIAL Material ID Name and Description CUSTOMER Customer ID Name and Description SOURCE Source ID Name and Description DELIVERY Delivery Number DELIVERY WGT Weight of the material REMARKS Additional comments PRINT Configuration for the Weigh In ticket REPRINT Configuration for reprinting the Weigh In and Weigh Out tickets SHIFTS Configure the shift start and end times reports use these values DAY Configure day start and end times reports use this value SERIAL NUMBER 0 9999999 Ticket Serial Default is O Table 7 2 Advance Mode Features 0000000 Advanced Truck Mode only stores EJ Note transactions in the primary units of measure Truck Modes 59 In Advance Mode the Weigh Reports and Management softkeys are enabled Softkeys are described below a A 12880 lt Management l Weigh Reports p Figure 7 3 720i Display showing Advance Mode Softkeys Weigh Start the Weigh In and Weigh Out Procedure See Advance Mode Weigh In Procedure on page 62 Repo
25. 1 1 Revolution GONTIQUEALONI ser ppi eten 18 3 12 Serial Command Configuration ci e a E e e e E 19 3 1 3 FrontPanel Configurationi tale eee 19 3 1 4 Multi Range and Multi Interval Scales teens 19 3 2 Menu Structures and Parameter Descriptions 00 0c eee 20 3 2 1 SCALES MENU asada AR SI 22 3 2 2 SERIAL MEMU sa era O RR 33 3 2 3 FEATURE Men ia agri a ee aha a es 37 3 2 4 PRORMT MGM sc serale ida palio ee een Bee ee 42 3 2 5 DIGNO Menu caracte ri bod doh a haw eee is iia ici 43 326 ALGOUNIMEnNG agsia area oe e Bate ee ae eee maa salaries Slee pans 45 3 2 7 FEDBUS MGA 200 ca A eb ode ee Ae eee eee alee Bede ek be 46 E AN 46 40 CON cercano dl 4 1 Gravity Compensation i 47 4 2 Front Panel Calloratlons sis tenta paia ah Wane atte AAA pe Al 47 4 3 Serial Command Calibration LL 48 4 4 Revolution Calibration LL 49 RICE LAKE TU Technical training seminars are available through Rice Lake Weighing Systems TECHNI AL Course descriptions and dates can be viewed at www ricelake com training Th SEMINARS Or obtained by calling 715 234 9171 and asking for the training department Rice Lake Weighing Systems All rights reserved Printed in the United States of America Specifications subject to change without notice Rice Lake Weighing Systems is an ISO 9001 registered company Version 2 01 720i Batching Version 1 01 August 21 2015 5 0 7 0 9 0 10 0 11 0 5 1 Gonnecting tothe INdICatOr sgt eek Reo RO Er eG RE
26. AKE e To add a special character insert the lt and gt delimiter characters from the selection list Use the numeric keypad to insert the decimal ASCII value 1 255 of the character between the delimiters For example insert lt 2 gt to add the STX character to the print format To save the edited format string position the cursor in the format string and press enter Softkeys shown on the character selection display provide additional functions Default Restores the string to its default value Home Positions cursor at the beginning of the format string Cancel Exits without saving changes to the format string End Positions cursor at the end of the format string Restore Restores the string to its previously saved value A Print Test softkey is shown under the FMT parameter after exiting the character selection display If a printer is attached this key can be used to verify the edited string format before exiting setup mode angio The Print Test softkey is not available for the HDRFMTx formats These formats can be output only when EA Note inserted into one of the printable ticket formats by using the lt H1 gt or lt H2 gt print format commands 6 3 3 Using Serial Commands With a personal computer terminal or remote keyboard attached to one of the 720i serial ports you can use the serial command set described in Table 6 1 on page 52 to customize the print format strings To view the current setting of a format string type the
27. BIT y Lists available digital I O slots Level 3 submenus BIT y OFF Specifies the function of the digital I O bit INPUT solai E OUTPUT e OFF indicates that me bit is nol configured ZERO e INPUT assigns the bit as a digital input NT GRS e OUTPUT assigns the bit as a digital output TARE e ZERO NT GRS net gross mode toggle TARE UNITS and PRINT provide the same UNITS functions as the five major front panel keys PRINT e ACCUM adds the current scale weight to the accumulator if the scale accumulator is ACCUM enabled SETPTS e SETPTS and TIMDATE provide the same function as the Setpoint and Time Date softkeys alla e TIMDATE provides the same function as the Time Date softkey CLEAR e ESC provides a function equivalent to the Cancel softkey DSPTAR e CLEAR simulates pressing the front panel CLR key KEYO KEY9 e DSPTAR displays the current tare equivalent to pressing the Display Tare softkey KEYDP e KEYO KEY9 and KEYDP decimal point simulate pressing keys on the numeric keypad ui e ENTER simulates pressing the front panel ENTER key NAVDN e NAVUP NAVDN NAVLFT and NAVRGT simulate pressing the navigation keys NAVLFT e KBDLOC locks the keyboard indicator front panel when held low NAVRGT e HOLD holds the current display Releasing this input clears the running average filter KBDLOC e BATRUN allows a batch routine to be started and run With BATRUN active low the HOLD BATSTRT input starts the batch if BATRUN is inactive high B
28. EEDA ERG ee Ea ee 50 5 2 Installing Software Upgrades 51 6 1 Print Formatting Commands LL 52 6 2 Default Print FOME iii ORE need ov Sid a ctewed ae ob dae a eas 54 6 3 Customizing Print FOTMats i 55 6 3 1 Using REVOLUTION a rra e e e ee ti 55 6 3 2 Using the Front Parella ia elia ae ein 56 63 0 Using Serali COmMANS i rieti lia lie aree he aaa 57 Truck MO ES ori a D ET Using the Truck MOdES cio iii e aa 58 7 2 Using the Truck Regs Display 58 To Weigh In Procede 4 65 we dra ee AA ea ae 59 1 4 Weigh Out Procedure acti i e i eil e a Ge O e AAC R S a 59 7 5 Single Transaction Tare Weights and IDS LL 59 7 6 Using the Advance Mode Le 59 7 6 1 Advance Mode MENUS i siero ria era Ce e e a e 63 8 1 Batch and Continuous Setpoints 0 65 8 2 Setpoint Menu Parameters iui e ee wh i EA i e E EA da o A 68 8 3 Batch Operations i 79 UsingPioActimmPGEE iaia BI 10 1 The Serial Command Set 86 10 1 1 Key Press Commands 0 86 10 1 2 Reporting Commands suina lei ee e ARR TR a lee ae 87 10 1 3 Clear and Reset Commands e 87 10 1 4 Parameter Setting Commands LL 87 10 1 5 Normal Mode Gommandss iii e e n lea 93 10 1 6 Batching Control GOMMA dS ria araa ga Re E a ae ee ae 94 10 1 7 Database CommMandS 225 claire eg a 95 101 8 Advance Mode EDP Gommands be a E ad Dan 97 A D 11 1 TroubleshootiNO c ca bee eee A ee ie i A aie a ae a Sa 98 111 1 Option Card Diagnostic EMOS Suit 4 604 OY n
29. Fiber optic interface card 96736 Table 1 3 Part Numbers for 720i Option Cards RICE LAKE WEIGHING SYSTEMS Relay Options Relay racks are available for all 720i systems Relays require an external enclosure for the relays Consult factory for details DC Power Supplies Two DC power supplies are available for mobile 720i applications PN 97474 9 36 VDC supply PN 99480 10 60 VDC supply Consult factory for more information 1 5 Summary of Changes Updates to this manual include the following Version 1 03 e MINNEG and MAXNEG parameters have been added to the ALGOUT menu see Section 3 2 6 on page 45 to support tracking of negative weight values e Added Section 9 0 on page 81 on ProAction PCEE information e Added print token for Alibi Numbering lt AN gt Version 1 04 Updated the analog menu e Added Section 8 0 on page 65 on Setpoints Version 2 00 e Batching 720i batching Version 1 00 e Updated Alibi Tracking Section 11 12 on page 110 Version 2 00 e Added Advance Mode Section 7 6 on page 59 e Updated FEATURE menu Figure 3 13 on page 37 to include Advance Mode e Batching 720i batching Version 1 01 Introduction 5 2 0 Installation This section describes procedures for connecting load cell digital I O and serial communications cables to the 720i indicator Assembly drawings and replacement parts lists for the universal model are included for the service technician See Section
30. ID keyed tares no value swapping MODEE Stored ID no keyed tares no value swapping ADVANCE Enables the advance mode 7 Modes 1 6 have stored tare weight by Truck ID Advance mode does f Note not have stored tare weight only stored transactions ADVANCE VEHICLE ON or OFF default is ON MODE MATERIAL ON or OFF default is ON CUSTOMER ON or OFF default is ON SOURCE ON or OFF default is ON DELIVERY ON or OFF default is ON DELIVERY WGT ON or OFF default is ON REMARKS ON or OFF default is ON PRINT ON OFF or PROMPT default is ON REPRINT ON or OFF SHIFTS SHIFT 1 SHIFT 2 SHIFT 3 DAY DAY START DAY END SERIAL NUMBER Enter Serial Number Ticket Serial Number 0 99999999 Default is 0 See Table 7 2 on page 59 for more information on each prompt ALIBI OFF Specifies whether data storage is used by the alibi feature to allow reprinting any ON transaction Use the SOFTKEYS parameter to enable a softkey for recalling alibi print transactions See Section 11 12 on page 110 for more information about using the alibi feature Table 3 7 FEATURE Menu Parameters SI 38 720 Installation Manual rele HUR LAKE FEATURE Menu Parameter Choices Description CFGPWD 0 Configuration password Specify a non zero value to restrict access to all configuration 0 9999999 menus and PCE 20000 If a configuration password is specified be sure to record the password reset 999999 EJ Note and keep it in a safe
31. TIMER CONCUR and CHKWEI setpoint REL kinds can only be used as continuous setpoints REL See Table 8 1 on page 65 for more information about setpoint kinds RESREL PAUSE DELAY WAITSS COUNTER AUTOJOG COZ NMOTON NRANGE BATCHPR TIMER CONCUR TOD DELTA CHKWEI ALWAYS NEVER BATCHNG OFF Batching enable Set to AUTO or MANUAL to allow a batch sequence to run AUTO MANUAL requires a BATSTRT digital input BATSTART serial command Batch Start MANUAL softkey or the StartBatch function before the batch sequence can run AUTO allows batch sequences to repeat continuously Table 8 2 Setpoint Menu Parameters LAK i Setpoints 75 SETPTS Menu Parameter Choices Description Level 4 submenus VALUE number Setpoint value e For weight based setpoints Specifies the target weight value 0 9999999 e For time based setpoints Specifies in 0 1 second intervals a time value in the range 0 65535 e For COUNTER setpoints Specifies the number of consecutive batches to be run 0 65535 SOURCE source_scale Specify the scale number used as the source for the setpoint TRIP HIGHER Specifies whether the setpoint is satisfied when the weight is higher or lower than the LOWER setpoint value within a band established around the value or outside of that band NBAND OUTBAND In a batch sequence with TRIP HIGHER the associated digital output is active until the setpoint value is reached or e
32. True Actions False Actions Pause Actions Ya Dump Rename Step Conditions Available Conditions A Remove Step Q Digital Input Compare Le Always False Always True Move Step Up EDR i rout coros lE Motion Compare Move Step Down a Register Compare 4 gt Step State Compare 9 Time of Day Compare Timer Compare O User Entry b SP CONDITION 1 DIGIN SLOTO BIT1 0N To create this process 1 2 3 N 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Install both the PCEE program and the DBE program Open the PCEE program Click New Step button The Step dialog box appears In the Step Name text box type the desired name for this step Ensure Auto Sequence is checked Click OK The step will appear in the left column and the Auto Sequence will add the Deactivate for this step and an Activate for the next step Click on Enable to set the default to Enabled for this step Under Available Conditions click on Digital Input Compare and click the Left Arrow button This will use a DigIn to start this process Select bit 1 in the parameter section and ON for Target State Using Revolution III ensure that DIO bit 1 on Slot 0 is set to INPUT Click New Step to create the second step and name it Under Available Conditions click on Weight Compare and click the Left Arrow button Set the parameters to Higher and a value of 100 We won t use a Prea
33. a database field Captured data can be trip weight from a Weight Compare condition Weight Compare preact value motion status timer state DigIn or step state current time and date or a current register value Add Record Delete Record and Copy Record pertains to the complete record with all fields involved DB Write DB Read and DB Clear only affect the specified field of the current record A Set Compare or Get Compare is the method used to either retrieve the Compare value or set it to a new value These values would be such as a Weight Compare Trip value This is assigned to a condition number not a step number This is because a step could have multiple conditions of similar type so we need to aim at the exact condition From the Tools menu there is a selection for Text View There is also a keyboard shortcut of CTRL T We can go look at the condition we want to Set or Get and then switch to Text View to see the exact condition number to assign If you hover your mouse over any condition it will show an ID number which is also the condition number An example of a Text View would be SP CONDITION 5 WEIGHT SCALE1 GROSS 0 HIGHER OFF 0 With this example we would assign our Set Compare to condition 5 Also a Set or Get Compare can come from a user variable after a User Get or from the Database from a specified field SYSTEMS Using ProAction PCEE 85 10 0 Serial Commands The 720i indicator can be controlled by a personal
34. and 1 2 on page 2 For example to set up a TimeDate softkey using serial commands do the following 1 Place indicator in setup mode 2 Send the following serial command SK s TimeDate where s is the softkey position 3 Press SaveExit or send the KSAVEEXIT serial command The new softkey will appear in the position specified by s 4 Press the TimeDate softkey Use the Up Down navigation keys to adjust the time and date value use the Left Right keys to move between fields Time and date fields are presented in the following order HOUR gt MIN gt AM PM gt MONTH gt DAY gt YEAR When done press Enter to return to weighing mode The particular set of softkeys shown on the display can be set using serial commands or Revolution III 4 720i Installation Manual Softkey Description None Not Configured no softkeys will appear after a none key lt blank gt Empty Key allows for a space blank between other softkeys Time Date Displays current time and date allows time and date change Display Tare Displays tare value for the current scale Display Accum Displays accumulator value if enabled for the current scale Display ROC Displays rate of change value if enabled for the current scale Weigh In Allows truck ID entry generates weigh in ticket for truck weighing applications Weigh Out Allows truck ID entry generates weigh out ticket for truck weighing app
35. are used verify the condition number as the editor will change it as it builds a merged process 3 Ifa Step Compare is used verify the correct step is being evaluated 2000000 The above checks also apply if a step is moved up or down If you move a step ensure condition numbers are EJ Note updated accordingly Pause Reset and Restore Process There are three unique actions that need a bit of clarification the Pause Process Reset Process and Restore Process These actions are used to pause the process and then either restore continue or reset abort the process These actions are typically accomplished with a softkey or a digital input These actions will only affect the steps that have the Pausable flag set Setting this flag in any of the actual process steps means only those steps will be affected When a Pause Process is initiated only the pause actions for the current step or other enabled pausable steps are run Those steps without the pausable flag set will still operate as normal For example a free running independent weight compare or any non pausable enabled step can continue to activate deactivate other non pausable steps A Pause will stop the pausable steps The state of each step is then saved If a Restore is then executed the steps states are restored and the process continues where it left off If the Reset action is executed all pausable steps go back to the default state and the process will need to be manu
36. arrows to 2 Then use the keypad and enter 5000 The result will be 25000 Place test weights on scale Press Down again to show the current WSPAN value then press the Calibrate softkey to calibrate span When complete the new A D count for the span calibration is displayed Press Enter again to save the span calibration value and go to the next prompt WLIN Five point linearization using the WLIN parameter provides increased scale accuracy by calibrating the indicator at up to five additional points between the zero and span calibrations Linearization is optional if you choose not to perform linearization skip the WLIN parameter if linearization values have previously been entered these values are reset to zero during calibration To perform linearization follow the procedure below With WLIN displayed Press Down to go to the first linearization point POINT 1 Press Down again to show the weight value prompt WGT 1 then Down once more to show the weight value Place test weights on the scale then use the numeric keypad to enter the actual test weight value Press Enter to save the value and move to the calibration CAL 7 prompt Press Down to show the current calibration value then press the Calibrate softkey to calibrate the linearization point When complete the A D count for the linear calibration is displayed Press Enter again to save the calibration value and go to the next prompt POINT 2 Repeat for u
37. associated with this setpoint changes state The value is entered in hours minutes and seconds hh mm ss All other operations associated with this setpoint print tare or accumulate are performed at the end of the specified duration VUNDER 0 9999999 For CHKWEI setpoints specifies the lower weight limit VOVER 0 9999999 For CHKWEI setpoints specifies the upper weight limit DUNDER digital_output For CHKWEI setpoints specifies the bit number of digital output activated when the scale weight is less than the VUNDER value specified DACCEPT digital_output For CHKWEI setpoints specifies the bit number of digital output activated when the scale weight between the VUNDER and VOVER values specified DOVER digital_output For CHKWEI setpoints specifies the bit number of digital output activated when the scale weight is greater than the VOVER value specified SENSE NORMAL Specifies whether the value of the digital output associated with this setpoint is INVERT inverted when the setpoint is satisfied Table 8 2 Setpoint Menu Parameters Continued WEIGHING SYSTEMS 78 720i Installation Manual 8 3 Batch Operations Softkeys can be configured to allow operator control of batch operations from the 720i front panel see Figure 8 9 Softkeys can be configured using Revolution serial commands or the FEATURE menu see Section 3 2 3 on page 37 Figure 8 9 Batching Softkeys Setpoint Display or change assigned setpoints
38. cable to the Port 1 connector Key Function FI Softkey 1 F2 Softkey 2 FS Softkey 3 F4 Softkey 4 F5 Softkey 5 FG Alt Z ZERO key F7 Alt G GROSS NET key F8 Alt T TARE key FQ Alt U UNITS key F10 Alt P PRINT key F11 Not used F12 Print Screen Same as PRINT key in both normal and setup modes Table 11 11 PS 2 Keyboard Functions 11 10 Audit Trail Support Audit trail support provides tracking information for configuration and calibration events To prevent potential misuse all configuration and calibration changes are counted as change events Use Revolution III to display audit trail information The audit trail display includes the legally relevant LR version number software version for the code that provides audit trail information a calibration count and if REGULAT NTEP a configuration count The exact format of the information shown depends on the regulatory agency specified for the REGULAT FEATURE menu parameter Audit trail information can be printed from Revolution III or by sending the DUMPAUDIT serial command By pressing the MENU key the Audit Trail menu is bold Pressing the Enter key will display the LR software number and the current audit trail counter When done press Enter to return to weighing mode For NTEP and Measure Canada modes there are two numbers displayed Configs and Calibs The Configs number tracks changes to the le
39. cannot be displayed or changed OFF Values can be displayed but not changed NAME NONE 71 30 Specify the number of an assigned prompt Up to 60 prompt names can be specified on the PROMPTS submenu of the FEATURE menu SLOT slot_number Lists all available digital I O slots This parameter specifies the slot number of the digital YO card referenced by the DIGOUT parameter Table 8 2 Setpoint Menu Parameters Continued See rinite Setpoints TI SETPTS Menu Parameter Choices Description DIGOUT bit_number Lists all digital output bits available for the specified SLOT This parameter is used to specify the digital output bit associated with this setpoint Use the DIG I O menu to assign bit function to OUTPUT For continuous setpoints the digital output becomes active low when the condition is met for batch setpoints the digital output is active unti the setpoint condition is met BRANCH 0 Specifies the setpoint number to which the batch sequence is to branch if the current 1 32 setpoint is not satisfied upon initial evaluation The special value zero indicates that no branch is taken TIME time For TOD setpoints specifies the time at which the setpoint becomes active The format used to enter the time 12 hour or 24 hour is based on the value specified for the TIMEFMT parameter on the FEATURE menu DURATION hh mm ss For TOD setpoints specifies the length of time that the digital output
40. data size in bytes that the BusCommand handler transfers If this parameter is set to 2 128 a value other than the default 8 bytes ensure that it matches the Scanner I O data size specified for the PLC Table 3 11 Fieldbus Menu Parameters 3 2 8 VERS Menu The VERS menu can be used to check the installed software version or by using the RSConfig reset configuration softkey to restore all configuration parameters to their factory default values There are no parameters associated with the Version menu when selected the indicator displays the installed software version number Lf SCALES SERIAL FEATURE H PFORMT H SETPTS_ H _DIGVO ALGOUT VERS 720i Batching 1 Version only 3 see page 57 Figure 3 19 Version Menu se a RI LAKE G SYSTEMS 46 720i Installation Manual WEIGHIN 4 0 Calibration The 720i can be calibrated using the front panel serial commands or Revolution 111 Each method consists of the following steps e Zero calibration e Entering the test weight value e Span calibration e Optional five point linearization e Optional rezero calibration for test weights using hooks or chains The following sections describe the calibration procedure for each of the calibration methods L SCALES SERIAL FEATURE PFORMT DIG I O ALGOUT VERS H SCAL
41. et FI _ L 7 a kez 55 U35 28 at To 3 3 2 gLI2L o a tn osci R76 c38 i cI J1 1 2 z 3 nn era 1 50 nz 1P4 ggat COMMUNICATIONS A e J7 E OPTION CARD SLOT sou 0 Ore U7 i C31 208 Ba a Ne vs ta R22 508 Si 25 5 7 L ef uss JUMPER ON TO ENABLE J2 u2 ua 5 OFF TO ENABLE J11 1 Bling c26 R131 R121 D7 u22 Ria R132 R124 D6 R133 R125 05 Edd 3 5 ES 105 R134 a c95 Ki R135 R127 03 i 111 E EA uz 22 o R5 frag R136 R128 02 PIN 1 X3 HB M E 2 l 42 C108 Roa Ad ALL 3 De ol c34 1 R98 CONNECTORS RSS m gt HEARTBEAT Je LOAD CELL SENSE I HS ga Rx LED 3 sas sa R35 uzr R u32 R32 8 iiss 59 3 CAI R89 S ae RES TH pei LI 3 ab Agi m R139 si SULE Tx E x coi R59 R56 Aho 7 U27 w2 d 4 sii e ninenensn n8ne R57 R58 nee RE Co Rx Rx ES ele lele le eee LOADCELL PORT 2 RS 232 PORT 1 PS2 5 g LL GO O O O O 101 102 103 104 05 106 107 108 il HSE 6 1 5 E 2g Bel yz rare E Sael e MAMA da l IURITTRITITTI Piri Kit LOAD CELL CONNECTOR SERIAL PORT 2 SERIAL PORT 1 SERIAL PORT3 SERIAL PORT 4 DIGITAL I O PS 2 DISPLAY Figure 2 3 720i CPU Board na ISP RST RESET R41_R43 O So a ENABLE a 252 SUL UO Re c4 9 n 2007 i 000 02 m Simni o 2_1 c3 z Txt l 1 gt 1 T R30 el ras lt u12 a a m tod 1 J7 c33 D02 y Rx1 1 Uni c26 M E a Y ASSY DT ers Pow Rev Ja JI l ber R SP ON o Jez5 R35 _ VR1 J6 1 14 ai a2 r l u4 L i D4 al A Li ve
42. is shown Com Baud Parity Bits Stop Output Echo CkSum Mode O 115200 N 8 1 com0 com0 off shell 1 115200 N 8 1 com off crcA RTL Keydev Keymode DspKey HBO I 0 HB1 1 0 coml RTL off 0 0 2A l RTL Defaults Save amp Exit Exit Figure 11 4 DDM Configuration Display To change the heartbeat value for the display module use the right navigation key to highlight the input 1 value for HB1 then use the up or down navigation key to adjust the value DDM Communications Ports Coml is a RS 422 port that provides communications with the 720i CPU board host Com0 is a limited function RS 232 port used to write the DDM firmware 11 12 Alibi Tracking Alibi tracking allows a previously printed weigh ticket to be reprinted When enabled every transaction is stored as long as memory is available There is 256 KB of memory reserved for storing transactions When memory is full it will erase the first 25 of the stored transactions The entire transaction is stored as it was sent to the printer The alibi function is turned on in the FEATURE menu See Figure 3 13 on page 37 for parameter location and Table 3 7 on page 38 for description An alibi softkey also needs to be enabled to provide operator access to the alibi records This softkey is enabled in the FEATURE menu or through Revolution III in the base configuration menu under the softkey tab 110 720i Installation Manual Alibi tracking must be turned on whe
43. lt SN gt Setpoint number lt SNA gt Setpoint name lt SPM gt Setpoint mode gross or net label lt SPV gt Setpoint preact value lt STV gt Setpoint target value Auditing Commands lt CD gt Last calibration date All lt NOC gt Number of calibrations lt NOW gt Number of weighments since last calibration Ez Last calibration date lt CD gt and number of calibrations lt NOC gt are updated whenever WZERO WVAL EJ Note WSPAN or REZERO are changed Number of weighments lt NOW gt command is incremented whenever the scale weight exceeds 10 of scale capacity Scale must return to gross or net zero before the value can be incremented again Formatting and General Purpose Commands lt nnn gt ASCII character nnn decimal value of ASCII character Used for All inserting control characters STX for example in the print stream lt Tl gt Time lt DA gt Date lt TD gt Time and date lt UID gt Unit ID number up to 8 alphanumeric characters lt CN gt Consecutive number up to 7 digits lt H1 gt Insert header format 1 HDRFMT1 see Table 6 2 on page 54 lt H2 gt Insert header format 2 HDRFMT2 see Table 6 2 on page 54 lt CR gt Carriage return character lt LF gt Line feed character lt NLnn gt New line nn number of termination lt CR LF gt or lt CR gt characters lt SPnn gt Space nn number of spaces lt SU gt Toggle weight dat
44. lt SP13 gt lt TDO gt lt NL gt COMMENTS lt SP8 gt lt TC gt lt NL gt AUXFMT FMT 3 lt NL gt lt H1 gt lt NL gt lt RT gt PRINTING TIME amp DATE lt TD gt lt NL gt lt NL gt VEHICLE NO VEHICLE TYPE MATERIAL lt SP9 gt PLACE lt SP6 gt GROSS WT TIME amp DATE lt NL gt lt SP7 gt IN lt NL gt SERIAL NO DELIVERY NO PARTY lt SP12 gt DELIVERY WGT lt SP15 gt OUT lt NL gt lt NL gt AUXFMT FMT 4 lt TID gt lt VD gt lt MID gt lt MN gt lt TR1 gt lt TDI gt lt TR3 gt lt NL gt lt TCN gt lt SP14 gt lt TR2 gt lt TDO gt lt NL gt AUXFMT FMT 5 lt NL gt lt NL gt lt SP43 gt lt RTG gt lt SP13 gt lt RTN gt lt NL gt lt SP43 gt lt RTT gt lt NL gt lt NL gt GROSS WEIGHING FIRST lt NL gt AUXFMT FMT 6 lt H1 gt lt NL gt lt RT gt FOR THE PERIOD lt RSD gt TO lt RED gt lt NL gt PRINTING TIME amp DATE lt TD gt lt NL gt lt NL gt AUXFMT FMT 7 SL SOURCE ID lt SP9 gt MATERIAL ID VEHICLE NUMBER WEIGHING NET WEIGHT lt NL gt NO SOURCE NAME lt SP7 gt MATERIAL NAME DATE amp TIME KG lt NL gt lt SP40 gt CHALLAN NUMBER lt NL gt lt NL gt AUXFMT FMT 8 SL CUSTOMER ID lt SP7 gt MATERIAL ID VEHICLE NUMBER WEIGHING NET WEIGHT lt NL gt NO CUSTOMER NAME MATERIAL NAME DATE amp TIME KG lt NL gt lt SP40 gt CHALLAN NUMBER lt NL gt lt NL gt AUXFMT FMT 9 SL MATERIAL ID lt SP8 gt CUSTOMER ID VEHICLE NUMBER WEIGHING NET WEIGHT lt NL gt NO MATERIAL NAME lt SP6 gt CUSTOMER NAME DATE amp TIME KG lt NL gt lt S
45. mire Tare Place container on scale and wait for the standstill annunciator Ma uf 2 Press the TARE key to acquire the tare weight of the container 3 Display shifts to net weight and shows the letter N on the display Enter Tare Value For the universal model use the numeric keypad to key in the tare value then press the Tare softkey or press and hold the front panel TARE key to enter the tare For the panel mount model do the following 1 Press and hold the GROSS NET key for about three seconds When released a zero appears 2 Use the Up and Down navigation keys to adjust the value 0 9 and a decimal point and the Right and Left navigation keys to select the digit 3 Press the Tare softkey or press and hold the front panel TARE key for about three seconds then release to enter the tare Rea Stored Tare Value Remove all weight from the scale and wait for the standstill annunciator Ma 2 Press the TARE key or in OIML mode the ZERO key Display shifts to gross weight and shows the word Gross Print Ticket 1 Wait for the standstill annunciator hh _d 2 Press the PRINT key to send data to the serial port Select Auxiliary Print Format Any of the auxiliary print formats 1 20 can be selected for printed output while in weighing mode EJ Note Not available in Advance Truck Mode For the universal model use the numeric keypad to key in the print format value then press the Print softkey or t
46. name of the print format and press the Enter key For example to check the current configuration of the GFMT format type GFMT FMT and press Enter The indicator responds by sending the current configuration for the gross format GFMT FMT GROSS lt G gt lt NL2 gt lt TD gt lt NL gt To change the format use the GFMT FMT or NFMT FMT serial command followed by an equals sign and the modified print format string For example to add the name and address of a company to the gross format you could send the following serial command GFMT FMT MOE S DUMP lt NL gt 2356 EAST HIGHWAY ROAD lt NL gt SMALLTOWN lt NL2 gt lt G gt GROSS lt NL gt A ticket printed using this format might look like the following MOE S DUMP 2356 EAST HIGHWAY ROAD SMALLTOWN 1345 LB GROSS The ticket above could also be formatted by specifying the company address information in the HDRFMTI ticket format then substituting the lt H1 gt command for the address in the GFMT ticket format HDRFMT1 MOE S DUMP lt NL gt 2356 EAST HIGHWAY ROAD lt NL gt SMALLTOWN lt NL2 gt GFMT FMT lt H1 gt lt G gt GROSS lt NL gt 3 SYSTEMS Print Formatting 57 70 Truck Modes The truck in out modes are used to handle multiple truck ID numbers and weights Truck IDs can be up to 16 alphanumeric characters in length Six truck modes combine stored ID keyed tare and value swapping features in various ways Value Mode Stored IDs Keyed Tares Swappin
47. overview of the Revolution III utility 1 On the first Calibration Wizard display see Figure 4 3 select whether you are performing a standard zero and span calibration or a multi point linear calibration Click the Next button to continue Figure 4 3 Revolution III Calibration Wizard Display 2 Enter the test weight used to calibrate the scale If chains or hooks are used to hold the weights check the box below the test weight value entry This adds a rezero step to the calibration sequence Remove all weights from the scale If chains or hooks are used place them on the scale Press the Calibrate Zero button to perform the zero calibration A message box appears when the process is complete Apply the test weights to the scale Press the Calibrate Span button to perform the span calibration A message box appears when the process is complete If the option for chains or hooks was selected in step 2 the Rezero display is shown Remove all weights from the scale including chains or hooks Press the Re Zero button to calibrate the zero offset If performing a multi point linear calibration up to five other calibration weight values can be entered on the display The weights must be in ascending order and must not include zero or the span weight Enter the weight values and click the Go button to calibrate each point Review the new calibration values then click Finish to close the Calibration Wizard To re
48. shown in Figure 2 5 to prevent 1 Disconnect power to the indicator Remove distorting the backplate gasket Torque screws to 15 backplate as described in Section 2 2 on in lb 1 7 N m page 6 X 2 Unplug connectors for power to the board plug p 9 7 5 12 serial communications digital I O and any installed option cards 2 36 3 Remove any installed option cards 4 Remove the five phillips head screws and the Torque backplate screws L kep nut from the CPU board to 15 in lb 1 7 N m 5 Remove CPU board from the enclosure If 9 4 1 necessary cut cable ties to shift cables out of the way To replace the CPU board reverse the above 11 6 8 10 procedure Be sure to reinstall cable ties to secure all e cables inside the indicator enclosure FAUSA A Figure 2 5 720i Enclosure Backplate Torqued screws may become less tight as Important the gasket is compressed during torque pattern therefore a second torque is required using the same pattern and torque value 10 720i Installation Manual x E LAK 2 8 Battery Replacement The lithium battery on the CPU board maintains the real time clock and protects data stored in the system RAM when the indicator is not connected to AC power Data protected by the CPU board battery includes time and date truck and tare memory and onboard database information Use Revolution III to store a copy of the indicator configuration on a PC before attemptin
49. slots kc ote NONE i sen setpoints only S i setpoints only DELAY WAITSS and AUTOJOG setpoints VALUE SOURCE CLRACCM CLRTARE PSHACCM PSHPRNT PSHTARE i number JF i scaer OFF OFF OFF OFF OFF E e ON ON ON ON ON DELAY and io d i AUTOJOG 1 DEAYand ONQUIET WAITSS setpoints only 1 WAITSS eee PESA ROnISIOO VA J ALARM ACCESS NAME SLOT il DGOUT SENSE i OFF ON NONE NONE 1 List of available NORMAL tp output bits for ON HIDE L 10 J List of available Specified slot J INVERT warss OFF digital VO slots SLOT NONE setpoints Y TTT Figure 8 4 PAUSE COUNTER DELAY WAITSS and AUTOJOG Setpoint Parameters RICE LAKE Setpoints 71 D COZ INMOTON INRANGE and BATCHPR setpoints H SOURCE ACCESS NAME SLOT i pigout_ SENSE l n gt i i ON NONE NONE List of available NORMAL i Scale output bits for HIDE 1 30 List of available Specified slot INVERT COZ INMOTON OFF digital VO slots i SOT NONE and INRANGE Y ara i i Setpoints only L TIMER and CONCUR setpoints VALUE __ START END ACCESS NAME SLOT
50. support provides function equivalent to that of a legal for trade remote display with keypad Scale data from the local indicator is also displayed at the remote unit and keypad input from the remote allows transactions to be initiated from either the local or remote unit To configure for local remote operation first set up the local unit including truck mode and database information as required as an A D scale Once the local unit scale has been configured use the SERIAL menu serial commands or Revolution III to set the serial parameters for local remote operation as shown in Table 11 7 Local Unit Remote Unit Serial Configuration Parameter Parameter Parameter Value Function Value Function EDP INPUT p CMD Enables receipt of commands SCALE Configures the remote unit as a from the remote unit keypad serial scale receiving weight data from the local unit EDP STREAM p LET Streams local unit weight data to KEYPAD Streams commands from the the remote unit remote unit keypad back to the local unit EDP BAUD p 115200 preferred local and remote values must match EDP ECHO p OFF OFF EDP RESPONSE p ON ON In the listed serial commands p represents the serial port number For units without a serial expansion card Port 4 is recommended for local remote configuration Table 11 7 Local Remote Configuration Parameters Remote unit only Once the serial parameters are set for the remote unit re
51. the step to be used Database is the field of the data to be used This source is then added subtracted etc from the user variables The result is then left in the user variable so it can be either printed or written to the database Also only Integers and Real variables can be used Database Information A Database consists of a group of fields that comprise a record Record 1 Fl F2 F3 F4 FS etc Record 2 Fl F2 F3 F4 F5 etc To ensure a simple search try to make Field 1 an integer to be used as an index number This will allow you to search for an index and then get the other fields as you need them or insert data to them after a successful search A Sort of the database by index will sort all records by the index and place them in order This is not mandatory but makes working with a database much easier The database index is the database number assigned from the Database Editor DB 1 is always the embedded Truck Database for Weigh In Weigh out functions The next is DB 2 which is the first PCE database that can be used Eight databases are allowed but as the number increases the size of each is reduced Slot is usually O as memory card expansion options are not allowed in the 7201 There are two actions that are similar but need further definition They are the DB Write and DB Capture The DB Write will put a user variable into a field specified by the step The DB Capture will put a captured value specified by the step into
52. with the format shown in Figure 11 3 lt STX gt A SCALE 1 lt EOL gt GROSS 1699 LB lt EOL gt 01 14 2008 10 05 AM lt EOL gt lt ETX gt lt CR gt E LAKE WEIGHING SYSTEMS 11 7 Digital Filtering Standard digital filtering uses mathematical averaging to eliminate the variant digital readings that the A D converter sends periodically because of external vibration Digital filtering does not affect the indicator measurement rate but does affect the settling time The selections from 1 to 256 reflect the number of readings averaged per update period When a reading is encountered that is outside a predetermined band the averaging is overridden and the display jumps directly to the new value DIGFLTx Parameters The first three digital filtering parameters DIGFLT1 DIGFLT2 and DIGFLT3 are configurable filter stages that control the effect of a single A D reading on the displayed weight The value assigned to each parameter sets the number of readings received from the preceding filter stage before averaging A rolling average is passed to successive filters for an overall filtering effect that is effectively a weighted average of the product of the values assigned to the filter stages DIGFLT1 x DIGFLT2 x DIGFLT3 within a time frame corresponding to the sum of the values DIGFLT1 DIGFLT2 DIGFLT3 Setting the filters to 1 effectively disables digital filtering RATTLETRAP Filtering RATTLETRAP digital filteri
53. 1 lt space gt OK STR ZERO 1 Z COZ Table 11 8 Custom Stream Format Identifiers ei rei HIN L AKI s Appendix 103 Format Identifier Defined By Description lt B n gt See descriptions below Bit fields Comma separated sequence of bit field specifiers Must be exactly 8 bits Minus sign inverts the bit BO Always 0 B1 Always 1 B2 Configuration 1 if even parity B3 Dynamic 1 if MODE NET B4 Dynamic 1 if COZ B5 Dynamic 1 if standstill B6 Dynamic 1 if gross negative B7 Dynamic 1 if out of range B8 Dynamic 1 if secondary tertiary B9 Dynamic 1 if tare in system B10 Dynamic 1 if tare is keyed B11 Dynamic 00 if MODE GROSS 01 if MODE NET 10 if MODE TARE 11 not used B12 Dynamic 00 if UNITS PRIMARY 01 if UNITS SECONDARY 10 if UNITS TERTIARY 11 not used B13 Configuration 00 not used 01 if current DSPDIV 1 10 if current DSPDIV 2 11 if current DSPDIV 5 B14 Configuration 00 not used 01 if primary DSPDIV 1 10 if primary DSPDIV 2 11 if primary DSPDIV 5 B15 Configuration 00 not used 01 if secondary DSPDIV 1 10 if secondary DSPDIV 2 11 if secondary DSPDIV 5 B16 Configuration 00 not used 01 if tertiary DSPDIV 1 10 if tertiary DSPDIV 2 11 if tertiary DSPDIV 5 B17 Configuration 000 if current DECPNT 8888800 001 if current DECPNT 8888880 010 if current DECPNT 8888888 011 if current DECPNT 888888 8 100
54. 11 13 on page 111 for dimension drawings e Use a wrist strap to ground yourself and protect components from electrostatic discharge ESD when working inside the indicator enclosure e This unit uses double pole neutral fusing which could create an electric shock hazard Procedures requiring work inside the indicator must be performed by qualified service personnel only e The supply cord serves as the power disconnect for the 720i The power outlet supplying the indicator must be installed near the unit and be easily accessible 2 1 Unpacking and Assembly Immediately after unpacking visually inspect the 720i to ensure all components are included and undamaged The shipping carton should contain the indicator this manual and a parts kit If any parts were damaged in shipment notify Rice Lake Weighing Systems and the shipper immediately See Section 2 9 on page 11 for parts kit contents 2 2 Enclosure Disassembly The indicator enclosure must be opened to install option cards and to connect cables for installed option cards Aarna The 720i has no on off switch Before opening the unit ensure the power cord is disconnected from the power outlet Ensure power to the indicator is disconnected then place the indicator face down on an antistatic work mat Remove the screws that hold the backplate to the enclosure body then lift the backplate away from the enclosure and set it aside 2 3 Cable Connections The univers
55. 2 pins on the indicator serial port or to the optional USB communications card 3 Power up the PC and the indicator To enter setup mode see Configuration above 4 Start the Revolution III program pr o uw no F SR 0000 Figure 3 2 Revolution Ill Display for 720i PCE Version Revolution Ill provides online help for each of its configuration displays Parameter descriptions provided in this manual for front panel configuration can also be used when configuring the indicator using Revolution Ill The interface is different but the parameters set are the same See Section 5 0 on page 50 for more information about using Revolution III to configure the 720i 3 12 Serial Command Configuration The serial command set can be used to configure the 720i indicator using either a personal computer terminal or remote keyboard Like Revolution III serial command configuration sends commands to the indicator serial port unlike Revolution III serial commands can be sent using any external device capable of sending ASCII characters over a serial connection Serial commands duplicate the functions available using the indicator front panel and provide some functions not otherwise available Serial commands can be used to simulate pressing front panel keys to configure the indicator or to dump lists of parameter settings See Section 10 1 on page 86 for more information about using the serial command set
56. 57 ALGOUT2 ___ SOURCE1 4 MODE OFFSET ERRACT MIN MINNEG MAX MAXNEG SCALE 1 GROSS 0 FULLSC 000000 OFF 10000 OFF NET 20 HOLD number number number number ZEROSC pece TWZERO TWSPAN number number Figure 3 17 Analog Output Menu ALGOUT Menu Parameter Choices Description Level 2 submenus SOURCE1 SCALE Specifies the scale tracked by the analog output MODE GROSS Specifies the weight data gross or net tracked by the analog output NET OFFSET 0 Zero offset Select 0 for 0 10 V or 0 20 mA output select 20 for 4 20 mA output This 20 parameter must be set before calibrating the analog output ERRACT FULLSC Error action Specifies how the analog output responds to system error conditions HOLD Possible values are ZEROSC FULLSC Set to full value 10 V or 20 MA HOLD Hold current value ZEROSC Set to zero value 0 V or 4 MA MIN 000000 Specifies the minimum weight value tracked by the analog output Specify a value in the range 0 0 9999999 9999999 MINNEG OFF Specifies the minimum negative weight value tracked by the analog output ON MAX 10000 Specifies the maximum weight value tracked by the analog output Specify a value in the range 0 0 9999999 9999999 MAXNEG OFF Specifies the maximum negative weight value tracked by the analog output ON TWZERO 40 Tweak zero Enter tweak value to adjust the analog output zero calibration Use a multimeter to 0 65535 monitor the analog output value TWSPAN
57. 59650 Tweak span Enter tweak value to adjust the analog output span calibration Use a multimeter to 0 65535 monitor the analog output value Table 3 10 Analog Output Menu Parameters SYSTEMS Configuration 45 3 2 7 FLDBUS Menu The FLDBUS menu is shown only if a DeviceNet Profibus EtherNet IP or ControlNet option card is installed The SWAP parameter on the FLDBUS menu enables byte swapping by the PCEE BusCommand handler rather than requiring a SWP SWAPBYTE instruction in the PLC e YES swaps bytes within the word before transmission to the scanner e NO disables swapping The DATASIZE parameter sets the size of the BusCommand handler data transfers The default value 8 bytes matches the default data size specified in the EDS and GSD files and used by the standard discrete transfer commands DATASIZE can be set to any value from 2 128 bytes 1 64 words but the value specified must match the data size set for the PLC Scanner I O data size SCALES SERIAL FEATURE IH PFORMT H SETPTS DIG I O FLDBUS H VERS 720i Batching Version only See page 57 SWAP _ DATASIZE NO 8 YES data_size Figure 3 18 FLDBUS Menu FLDBUS Menu Parameter Choices Description Level 2 submenus SWAP NO Specifies byte swapping used for the fieldbus card YES DATASIZE 8 Specifies the
58. 5D i G number G 888888 1D 8888800 5D L 8880 OZ 8 888888 OZ 8888800 TN 5 A 88 88888 TN 8 888888 T gt QQ 888 8888 T 88 88888 GR PS 8888 888 GR troyoz 88888 88 troyoz 2 8888 888 troylo 888888 8 troylb 88888 88 LT LT CUSTOM CUSTOM OFF OFF NONE NONE lb TERTIA ROC DECPNT DSPDIV T MULT DECPNT DSPDIV MULT 888888 8 2D KG 0 453592 8888888 1D 1 000000 8888888 5D L G number 8888880 2D number 8888880 1D OZ 2 8888800 5D 8888800 TN 8 888888 8 888888 T 88 88888 88 88888 GR 888 8888 RA A i 888 8888 troyoz 8888 888 Ib 8888 888 troy 88888 88 88888 88 LT 888888 8 X trated tc de ua NONE ne UNITS INTERVL REFRESH as SEC 10 0 100000 MIN number number _ HOUR Figure 3 8 SCALES Menu FORMAT Submenu SPLIT OFF a 720i Installation Manual ree HIEN LAKE n SCALES Menu FORMAT Submenu SPLIT OFF Parameter Choices Description Level 4 FORMAT submenu PRIMAR DECPNT Specifies the decimal position display divisions and units used for the primary units See DSPDIV Level 5 submenu parameter descriptions UNITS SECNDR DECPNT Specifies the decimal position display divisions units and conversion multiplier used for the DSPDIV secondary units See Level 5 submenu parameter descriptions UNITS MULT TERTIA DECPNT Specifies the decimal position display divisions units and conversion multiplier used for the DSPDIV tertiary units See Level 5 submenu parameter descriptions UN
59. 85 112 720i Installation Manual WEIGHING SYSTEMS 11 15 Specifications Power AC Power Range 100 240 VAC Frequency 50 or 60 Hz Power Consumption 25 watts maximum A D Specifications Excitation Voltage 10 0 5 VDC 16 x 3500 or 32 x 700Q load cells Differential amplifier with 4 and 6 wire sensing Analog Signal Input Range 10 mV to 45 mV Analog Signal Sensitivity 0 3 uV grad minimum 7 5 Hz 1 0 uV grad typical O 120 Hz 4 0 uV grad typical 960 Hz 7 5 960 Hz software selectable Sense Amplifier A D Sample Rate Input IMpedance gt 35 MQ typical Internal Resolution 8 000 000 counts Wt Display Resolution 9 999 999 Input Sensitivity 10 nV per internal count System Linearity 0 01 of full scale Zero Stability 150 nV C maximum Span Stability 3 5 ppm C maximum nput Voltage Differential 800 mV referenced to earth ground nput Overload Load cell signal lines 10 V continuous ESD protected Communications signal excitation and sense lines protected RFI EMI Protection Digital Specifications Microcomputer Motorola ColdFire MCF5307 main processor 90 MHz Digital I O 8 I O channels on CPU board optional 24 channel I O expansion card available Digital Filter Software selectable 1 256 enhanced Rattletrap hybrid digital filtering Serial Communications Serial Ports Ports on CPU board support up to 115200 bps optional dual channel serial expansion card available Full duplex RS 232 wi
60. 888 88 888888 8 8888888 8888880 8888800 SC PRI DSPDIV 1 Primary units display divisions 1D 2D 5D SC PRI UNITS 1 Primary units LB KG G OZ TN T GR troyoz troylb LT CUSTOM NONE OFF SC PRI CUNITS 1 Primary custom units Specify units if SC PRI UNITS CUSTOM SC SEC DECPNT 1 Secondary units decimal position 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 8888888 8888880 8888800 SC SEC DSPDIV 1 Secondary units display divisions 1D 2D 5D SC SEC UNITS 1 Secondary units LB KG G OZ TN T GR troyoz troylb LT CUSTOM NONE OFF SC SEC CUNITS 1 Secondary custom units Specify units if SC SEC UNITS CUSTOM SC SEC MULT 1 Secondary units multiplier 0 00000 9999999 SC TER UNITS 1 Tertiary units LB KG G OZ TN T GR troyoz troylb LT CUSTOM NONE OFF SC TER CUNITS 1 Tertiary custom units Specify units if SC TER UNITS CUSTOM SC TER DECPNT 1 Tertiary units decimal position 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 8888888 8888880 8888800 SC TER DSPDIV 1 Tertiary units display divisions 1D 2D 5D SC TER MULT 1 Tertiary units multiplier 0 000001 9999999 SC ROC DECPNT 1 ertiary units decimal position 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 8888888 8888880 8888800 SC ROC DSPDI
61. ATION Restores all configuration 10 1 4 Parameter Setting Commands Parameter setting commands allow you to display or change the current value for a particular configuration parameter Tables 10 3 through 10 10 Current configuration parameter settings can be displayed in either setup mode or normal mode using the following syntax command lt ENTER gt Most parameter values can be changed in setup mode only Use the following command syntax when changing parameter values command value lt ENTER gt where value is either a number or a parameter value Use no spaces before or after the equal sign If you type an incorrect command the display reads For example to set the motion band parameter on Scale 1 to 5 divisions type the following SC MOTBAND 1 5 lt ENTER gt For parameters with selectable values enter the command and equal sign followed by a question mark command lt ENTER gt to see a list of those values The indicator must be in setup mode to use this function aoe Some parameters are valid only if other 7 Note parameters or parameter values are specified See the configuration menus in Section 3 2 on page 20 for information about parameter dependencies Restrictions for front panel configuration also apply to serial command parameters to their default values setup mode configuration only The RESETCONFIGURATION function can also be initiated by pressing the Rese
62. ATSTRT resets the batch BATRUN e BATSTRI starts or resets a batch routine depending on the state of the BATRUN input e BATPAUS pauses a batch routine when held low BATRESET e BATRESET stops the batch sequence and resets to the first batch step BATSTOP e BATSTOP stops the batch routine CLRCN e CLRCN resets the consecutive number to the value specified on the CONSTUP parameter GROSS FEATURE menu NET e GROSS NET PRIM SEC and TER select gross or net weight display and primary PRIM secondary or tertiary units display modes SEC e CLRTAR clears the current tare for the active scale TER e CLRACC clears the active accumulator CLRTAR CLRACC 720i Batching Software Version Only 44 720i Installation Manual Table 3 9 DIG I O Menu Parameters 3 2 6 ALGOUT Menu If the analog output option is installed configure all other indicator functions and calibrate the indicator itself before configuring the analog output See the Analog Output Card Installation Instructions PN 69089 for more information SCALES SERIAL FEATURE PFORMT 4 SETPTS H DIG I O ALGOUT VERS 720i Batching i Version only i see page
63. BTA PORT Same as AUXFMT1 PORT 2 E Pa N PORT 4 PORT 2 Figure 3 15 PFORMT Menu 42 720i Installation Manual RI GHIN L AKE s 3 2 5 DIG 1 0 Menu The DIG I O menu shown in Figure 3 16 is used to assign functions to digital inputs and outputs SLOT 0 represents the eight I O bits available on the CPU board connector J6 The additional slot with 24 I O bits is shown only if the digital 1 O expansion card is installed E SCALES H SERIAL H FEATURE jH PFORMT H SETPTS LY DGO H ALGOUT HH VERS 720i Batching i Version only see page 57 SLOTO L SLOT2 i BIT BIT 2 BT3 L_ BIT8 i Bri BT24 Same as BIT 1 Same as SLOT O BIT 1 i If DIG I O Expansion Board i ps eci Li Sinstalled OFF EY KBDLOC INPUT KEY2 HOLD OUTPUT KEYS _ BATRUN ZERO KEY4 i BATSTRT 7201 NT GRS KEY5 4 BATPAUS Batching Versioni TARE KEY6 BATRESET Software Only UNITS KEY7 BATSTOP pl i _ _____ n gii RIN KEY8 CLRCN ACCUM E GROSS TESTI E D ESC ENTER SEC CLEAR NAVUP TER DSPTAR NAVDN CLRTAR NAVLFT CLRACC NAVRGT a Figure 3 16 DIG I O Menu Configuration 43 DIG VO Menu Parameter Choices Description Level 2 submenus SLOTx
64. CD display module 240x64 universal 1 29 16861 High voltage warning label 1 30 67796 Power supply cable assembly to CPU board 1 31 67613 Power supply 6VDC 25W 1 32 103442 Power supply bracket 1 33 103936 Component plate 1 2 6 35 16892 Ground Earth label 1 2 8 36 15134 Lock washers No 8 Type A 3 37 30376 Nylon seal ring for 1 2 NPT cord grip 1 2 6 38 30375 Nylon seal rings for PG9 cord grips 3 39 68599 Nylon seal ring for PG11 cord grip 1 40 102377 Enclosure backplate universal 1 2 7 103458 Ribbon cable assembly 7 in 20 pin female universal 1 103609 Cable assembly CPU to display universal 1 Additional parts included in parts kit Universal Model Parts Kit Contents 104033 720i Software Tool Kit CD 1 103988 Tilt stand washers 2 103610 Tilt stand knobs 2 42149 Rubber feet for tilt stand 4 30623 Machine screws 8 32NC x 7 16 3 14626 Kep nuts 8 32NC 4 14862 Machine screws 8 32NC x 3 8 5 15134 Lock washers No 8 Type A 4 15631 Cable ties 5 15665 Reducing gland for 1 2 NPT cord grip 1 19538 Cord grip plugs 4 53075 Cable shield ground clamps 4 75062 Sealing washers 8 T1344 10 position screw terminal for J6 1 76513 4 position screw terminals for J3 and J5 2 76514 6 position screw terminals for J1 J2 and J4 3 94422 Capacity label 1 Table 2 6 Universal Model Replacement Parts Continued AAA 12 720i Installation Manual F a LAKE
65. CR gt renders all indicators unable to respond to serial commands Figure 11 2 RS 485 Send Data Format Address of the receiving indicator 106 720i Installation Manual If the initiating device address matches the port address of an 720i on the RS 485 network that indicator responds For example with demand outputs or in response to a KPRINT command the responding indicator uses the format shown in Figure 11 3 lt STX gt lt ADDRESS gt lt DEMAND DATA gt lt ETX gt lt CR gt ASCII 02 Response commands from ASCII 13 decimal indicator decimal lt first line gt lt EOL gt L lt additional lines gt lt EOL gt Address of the lt last line gt lt EOL gt ASCII 03 transmitting indicator where EOL lt CR gt or lt CR gt lt LF gt decimal set by TERMIN parameter on the SERIAL menu Figure 11 3 RS 485 Respond Data Format Example To send the KPRINT command from an ASCII terminal to an indicator at address 65 decimal on the RS 485 network use the format shown in Figure 11 2 e The keyboard equivalent for the start of text STX character is CONTROL B e The indicator address 65 is represented by an upper case A e The carriage return CR character is generated by pressing the Enter key Therefore to send the KPRINT command to the indicator at address 65 enter the following at the terminal CONTROL B A K P R I N T ENTER The indicator responds
66. E 1 CALIBR H GRADS WZERO WVAL WSPAN WLIN REZERO r _POINT3 POINT4 POINTS POINT1 POINT2 Figure 4 1 Calibration CALIBR Submenu 4 1 Gravity Compensation Gravity compensation for latitude and elevation is available for the 720i To calibrate with gravity compensation the LOCALE parameter under the FEATURE menu must be set ON and the LATUDE latitude and ELEVAT elevation in meters parameters set before calibrating the indicator see Figure 3 10 on page 32 If the indicator is later installed at a different location gravity compensation can be applied to a pre calibrated indicator by adjusting the LATUDE and ELEVAT parameters 4 2 Front Panel Calibration The CALIBR submenu under the SCALES menu see Millivolts or Counts Figure 4 2 is used to calibrate the 720i Toggles between display of captured A D counts and captured millivolts values WZERO allows entry of calibration values in mV or counts 1440 To calibrate the indicator using the front panel do the Calibrate MV Last Zero following 1 Place the indicator in setup mode display A reads Scale Configuration and remove all weight The zero span and linear calibration point displays from the scale platform If your test weights provide a set of softkeys used specifically for require hooks or chains place the hooks or
67. ET In normal mode press the GROSS NET KDATE Display date pseudo key key KTIME Display time pseudo key KGROSS Go to gross mode pseudo key KTIMEDATE Display time and date pseudo key KNET Go to net mode pseudo key Truck Modes 1 6 only KTARE Press the TARE ke gt Table 10 1 Serial Key Press Commands Continued KUNITS In weighing mode press the UNITS key KPRIM Go to primary units pseudo key KSEC Go to secondary units pseudo key KTER Go to tertiary units pseudo key Table 10 1 Serial Key Press Commands WEIGHING SYSTEMS 86 720i Installation Manual 10 12 Reporting Commands Reporting commands send specific information to the serial port The commands listed in Table 10 2 can be used in both setup mode and normal mode Command Function DUMPALL List all parameter values DUMPAUDIT List audit trail information SPDUMP Print PCEE configuration VERSION Write 720i software version HARDWARE Lists installed option cards See Section 11 1 2 on page99 for more information about using the HARDWARE command XE Returns a 10 digit code representing any error conditions currently shown on the front panel See Section 11 1 5 on page 100 for more information Table 10 2 Reporting Commands 10 1 3 Clear and Reset Commands The following commands can be used to clear and reset the 720i RS Reset system Resets the indicator without resetting the configuration RESETCONFIGUR
68. ITS MULT ROC DECPNT Specifies the decimal position display divisions conversion multiplier time units update DSPDIV interval and refresh interval used for the rate of change units See Level 5 submenu MULT parameter descriptions TIME INTERVL REFRESH Level 5 submenus Primary Units PRIMAR Parameters DECPNT 8888888 8888880 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 Decimal point location Specifies the location of the decimal point or dummy zeroes in the primary unit display Value should be consistent with local legal requirements DSPDIV 1D 2D 5D Display divisions Selects the minimum division size for the primary units displayed weight UNITS LB KG G OZ TN T GR troyoz troylb LT CUSTOM NONE OFF Specifies primary units for displayed and printed weight Values are LB pound KG kilogram G gram OZ ounce TN short ton T metric ton GR grain troyoz troy ounce troylb troy pound LT long ton Table 3 3 SCALES Menu FORMAT Submenu Parameters SPLIT OFF Configuration SCALES Menu FORMAT Submenu SPLIT OFF Parameter Choices Description Secondary Units SECNDR and Tertiary Units TERTIA Parameters DECPNT 888888 8 8888888 8888880 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 Decimal point location Determines the location of the decimal point or dummy zeros in the secondary or tertiary units d
69. Luzi IFSTREAM OFF PAD DISPLAY Figure 3 11 SERIAL Menu Port 2 Se ale HIN LAKE s Configuration 33 a SCALES SERIAL FEATURE PFORMT SETPTS i DIG I O ALGOUT VERS 720i Batching Version only see page 57 PORT 4 Optional Ports 7 or 8 eg __cMD_ _ SCALE _ NDSC __ See CMD Selections BAUD BITS H TERMIN STOP BITS ECHO RESPONSE EOLDLY HANDSHK 9600 8NONE 2 t CR LF G 2 ON N ON J 0 OFF 19200 7EVEN J CR 1 OF OFF i number XONXOFF Only when in Command Mode A RI a 57600 SEVEN I Vi 115200 ii dui PORTTYPE DUPLEX ADDRESS 600 1200 2400 RS 485 can be specified 232 HALF 0 4800 for PORT 7 485 FULL number serial expansion card only TOKENS If PORTTYPE 485 720i Batching Version only Selectable token characters If STREAM LFT or INDUST PRIMAR _ TARE i STREAM SFMT OFF format sali i IF PORT CMD i PRENOTA E 72Q Batehhg vesion ony KEYPAD DISPLAY IFPORT CMD 34 Figure 3 12 SERIAL Menu Port 4 and Expansion Ports 720i Installation Manual SERIAL Menu
70. P set to HIGHER or LOWER specifies the 0 65535 number of consecutive batch cycles in which the tolerance band TOLBAND parameter must be exceeded before the batch process is paused When the specified value is met the batch is paused and an error message is displayed The batch must be restarted or reset to clear the error message The special value of zero means that the batch is never paused for an out of tolerance condition RELNUM 1 32 For relative setpoints specifies the number of the relative setpoint The target weight for this setpoint is determined as follows e For REL setpoints the value of the relative setpoint plus the value VALUE parameter of the REL setpoint e For REL setpoints the value of the relative setpoint minus the value of the REL setpoint e For REL setpoints the percentage specified on the VALUE parameter of the REL setpoint of the target value of the relative setpoint e For RESREL setpoints the percentage specified on the VALUE parameter of the RESREL setpoint of the captured value of the relative setpoint BATCH OFF Specifies whether the setpoint is used as a batch ON or continuous OFF setpoint ON CLRACCM OFF Specify ON to clear the accumulator when the setpoint is satisfied ON CLRTARE OFF Specify ON to clear the tare when the setpoint is satisfied ON PSHACCM OFF Specify ON to update the accumulator and perform a print operation when the ON setpoint is satisfied Specify ONQUIET to update the accumulato
71. P40 gt CHALLAN NUMBER lt NL gt AUXFMT FMT 10 lt TCN gt lt SID gt lt SP10 gt lt MID gt lt SP10 gt lt TID gt lt TD gt lt TR3 gt lt NL gt lt SP7 gt lt SD gt lt SP11 gt lt MN gt lt SP11 gt lt DN gt lt NL gt AUXFMT FMT 11 lt TCN gt lt CID gt lt SP10 gt lt MID gt lt SP10 gt lt TID gt lt TD gt lt TR3 gt lt NL gt lt SP7 gt lt CSN gt lt SP10 gt lt MN gt lt SP11 gt lt DN gt lt NL gt Table 7 5 Default Print Formats for Advanced Truck WEIGHING SYSTEMS Truck Modes 61 Format Default Format String AUXFMT FMT 12 lt TCN gt lt MID gt lt SP10 gt lt CID gt lt SP10 gt lt TID gt lt TD gt lt TR8 gt lt NL gt lt SP7 gt lt MN gt lt SP11 gt lt CSN gt lt SP10 gt lt DN gt lt NL gt AUXFMT FMT 13 lt NL gt lt SP58 gt lt NL gt lt SP60 gt lt SBN gt lt NL gt AUXFMT FMT 14 lt NL gt lt NL gt lt SP62 gt lt RTN gt lt NL gt lt NL gt GROSS WEIGHING FIRST lt NL gt AUXFMT FMT 15 lt TD gt lt NL gt lt RT gt lt NL gt lt NL gt ID NAME lt NL gt AUXFMT FMT 16 lt SID gt lt SP4 gt lt SD gt lt NL gt AUXFMT FMT 17 lt CID gt lt SP4 gt lt CSN gt lt NL gt AUXFMT FMT 18 lt MID gt lt SP4 gt lt MN gt lt NL gt AUXFMT FMT 19 GROSS lt G gt lt NL2 gt lt TD gt lt NL gt AUXFMT FMT 20 GROSS lt G gt lt NL2 gt lt TD gt lt NL gt Table 7 5 Defaul
72. PENDING CODE LIST MATERIAL List of stored items by material customer or source CUSTOMER SOURCE Level 3 submenus MATERIAL ALL Specifies the material for the Summary Report SINGLE ID CUSTOMER ALL Specifies the customer for the Summary Report SINGLE ID SOURCE ALL Specifies the source of the Summary Report SINGLE ID ALL Prints all shifts for the Daily Report SHIFT SHIFT 1 Prints select shifts for the Daily Report SHIFT 2 SHIFT 3 Table 7 6 Reports Menu Parameters E RICE LAKE Truck Modes 64 Advance Mode Management Menu In Advance Mode the Weigh Reports and Management softkeys are enabled The Management softkey is described below ones While in a submenu the TARE key can be pressed to go back to the previous menu If using the PS2 EJ Note keyboard the ESC key will take you to the previous menu WEIGH __ REPORTS MANAGEMENT EDIT MATERIAL EDIT CUSTOMER EDIT SOURCE DELETE TRANS YES ADD ADD ADD INCOMPLETE NO DELETE DELETE COMPLETE Figure 7 5 Management Menu Management Menu Parameter Choices Description Level 2 submenus EDIT MATERIAL ADD Add or delete material DELETE EDIT CUSTOMER ADD Add or delete customers DELETE fe The system can store a total 99 customers files and source EJ Note numbers These records must be keyed in as there is no file upload or download availabl
73. Pin Signal 1 A 1 Y 2 B 2 Z 3 Z 3 B 4 Y 4 A 5 6V 5 6V 6 GND 6 GND Table 2 4 CPU Board DDM Connections 2 4 installing Option Cards Each option card is shipped with installation instructions specific to that card The general procedure for all option cards is as follows Option cards are not hot pluggable Disconnect power to the 720i before installing option cards 1 Disconnect power to the indicator Remove backplate as described in Section 2 2 on page 6 2 Carefully align the option card connector with connector J12 or J11 on the CPU board see Figure 2 3 on page 9 Press down to seat the option card in the CPU board connector 3 Use the screws provided in the option kit to secure the other end of the option card to the threaded standoffs on the CPU board see Figure 2 3 4 Make connections to the option card as required Use cable ties to secure loose cables inside the enclosure When installation is complete reassemble the enclosure as described in Section 2 6 on page 10 The 720i automatically recognizes all installed option cards when the unit is powered on No hardware specific configuration is required to identify the newly installed card to the system
74. REESE Ma eno din i or TRIP LOWER PRESTAB Li PCOUNT Li TOLBAND TOLCNT RELNUM BATCH CLRACCM number number number number L 0 Ji iL OFF OFF If if IFTRIP HIGHER or TRIP LOWER ON i PREACT LEARN PREACT LEARN IDT HAN 1 PREACT FLOW PREACT FLOW CLRTARE PSHACCM PSHPRNT PSHTARE ALARM ACCESS NAME OFF OFF OFF OFF OFF ON NONE ON ON ON ON ON HIDE 1 30 ONQUIET WAITSS OFF SLOT H DIGOUT K SENSE H BRANCH NONE List of available NORMAL 0 1 lt output bits for gt lt i List of available specified slot INVERT i 1 32 digital VO slots if SLOT NONE IFBATCH ON Figure 8 3 REL REL RELS and RESREL Setpoint Parameters 720i Installation Manual WEIGHING SYSTEMS C PAUSE and COUNTER setpoints T vaUe ACCESS NAME SLOT H eour H sense HH BrancH H i List of available i number AL ON J Y NONE J NONE i output bits for NORMAL i 0 i i HIDE 1 30 List of available specified slot Ji INVERT e i COUNTER OFI digital VO
75. Ref Number PN Description Quantity See Figure 1 101257 Switch panel Membrane universal 1 2 6 2 53308 Model serial number label 1 3 101263 Enclosure universal 1 4 103988 Tilt stand washers 2 in parts kit 5 103610 Tilt stand knobs 2 in parts kit 6 67531 Tilt stand 1 7 15628 Cord grip 1 2 NPT 1 8 15626 Cord grips PG9 3 9 15630 Lock nut for 1 2 NPT cord grip 1 10 68600 Cord grip PG11 1 11 15627 Lock nuts PCN9 3 12 68601 Lock nut PG11 1 13 45043 Ground wire 4 in w No 8 eye connector 1 14 102887 Display board assembly universal 1 2 7 15 85202 Power cord assembly 115 VAC and 230 VAC North American units 1 2 6 85203 Power cord assembly 230 VAC European units 1 16 67885 Standoffs M F 4 40NC x 3 4 2 2 7 17 14618 Kep nuts 4 40NC hex 3 18 103443 CPU board mounting strip 1 19 106788 720i CPU board PCE Version 1 20 102376 Backplate gasket universal 1 2 7 21 75062 Sealing washers 4 22 14862 Machine screws 8 32NC x 3 8 4 Table 2 6 Universal Model Replacement Parts E WEIGHING SYSTEMS Installation 11 Ref Number PN Description Quantity See Figure 23 14626 Kep nuts 8 32NC 7 2 8 24 53307 Label 1 2 7 25 69291 3V Lithium coin battery 26 103989 Standoffs F F 4 40 x 1 06 3 27 14825 Machine screws 4 40NC x 1 4 18 28 102888 L
76. TS DIG I O ALGOUT VERS 720i Batching Version only SCALE 1 CONFIG H see page 57 a illa mH GRADS FORMAT ZTRKBND ZRANGE MOTBAND SSTIME Il 10000 n Co 1 900000 1 10 number sa number number number number i 1 Specify for Submenu SPLIT OFF OVRLOAD WMTTHRH DIGFLT1 IH DIGFLT2 DIGFLTS DFSENS DFTHRH HH N N a 20UT 1000 4 2 N 4 1 4 2 NONE number 8 8 8 40UT 2D j i Ce 16 aout so gt lt 22 32 32 9 32 160U 10D i 64 9 64 64 320UT 20D es 3 hs Cies sour 50 o 0 O ee 256 256 256 1280UT 100D la 1 lt a 1 lt a 1 lt 000 A lt gt lt gt 2 2 250D AAA l RATTRAP SMPRAT PWRUPMD TAREFN ACCUM VISIBL PEAK HOLD OFF 30HZ GO BOTH OFF ON OFF ON 120HZ DELAY NOTARE ON OFF NORMAL 240HZ PBTARE BI DIR 480HZ KEYED AUTO 960HZ 7 5HZ 15HZ 60HZ CALIBR See CALIBR Submenu Figure 3 7 SCALES Menu 22 720i Installation Manual RI GHIN L AKE s SCALES Menu Parameter Choices Description Level 2 submenus SCALE 1 Allows configuration and calibration of each scale CONFIG Scale hardware configuration A D or serial scale Level 3 submenus GRADS 10000 Specifies the number of full scale graduations if SPLIT OFF For multi range and 1 9999999 multi interval scales SPLIT OFF the GRADS value is derived from the capacity and display divisions specified for th
77. V 1 Rate of change units display divisions 1D 2D 5D SC ROC MULT 1 Rate of change units multiplier 0 000001 9999999 SC ROC UNITS 1 Rate of change units SEC MIN HOUR SC ROC INTERVL 1 Rate of change interval 1 100 SC ROC REFRESH 1 Rate of change refresh interval 0 1 60 SC RANGE1 MAX 1 Weight maximum for first range or weight interval SC RANGE2 MAX 1 Weight maximum for second range or weight interval SC RANGES MAX 1 1 Weight maximum for third range or weight interval SC ACCUM 1 Accumulator enable ON OFF SC VISIBLE 1 Scale visibility ON OFF SC PEAKHOLD 1 Peak hold OFF NORMAL BI DIR AUTO SC WZERO 1 Zero calibration SC WVAL 1 Test weight value test_weight_value SC WSPAN 1 Span calibration SC WLIN F1 1 Actual raw count value for linearization 0 16777215 SC WLIN F5 1 points 1 5 Table 10 3 SCALES Serial Commands Continued EPA 88 720i Installation Manual RICE Lz DES Command Description Values SC WLIN V1 1 Test weight value for linearization points 0 000001 9999999 SC WLIN V5 1 1 5 SC WLIN C1 1 Calibrate linearization points 1 5 SC WLIN C5 1 SC LC CD 1 Deadload coefficient SC LC CW 1 Span coefficient SC LC CZ 1 Temporary zero SC REZERO 1 Rezero Table 10 3 SCALES Serial Commands Continued Command Description Values EDP PORT Active serial port Returns number of port being used for se
78. a lt CR gt DB DATA 1 0 test lt CR gt B DATA 1 0 aaa lt CR gt B DATA 1 0 bbb lt CR gt B DATA 1 0 ccc lt CR gt B DATA 1 0 ddd lt CR gt D D D D Cell Record 1 2 3 4 first this is a test second aaa bbb ccc ddd Table 10 13 Sample Database Contents Sending the DB DATA command alone without assigned data returns the database contents DB DATA n x lt CR gt The 720i responds with the entire contents of the database Returned data is cell delimited with the pipe character ASCII 124 and row delimited with carriage returns ASCII 13 For example the following command could be used to return the contents of database 1 in the onboard memory DB DATA 1 0 lt CR gt If the database contents are the records shown in Table 10 13 the indicator responds with the following data using pipe characters and carriage returns to delimit the database cells and rows respectively this is jaltest lt CR gt aaa bbb ccc ddd lt CR gt 0001006 There is no end of database notification at the EJ Note end of the DB DATA command transmission Use a receive time out to determine command completion The time out value will vary based on baud rate Serial Commands 95 You should determine the number of records currently in the database both prior to and after sending the DB DATA command to verify that the correct number of records are received The number of records can be determined wi
79. a format formatted unformatted lt USnn gt Insert user print text string from user program SetPrintText API EJ Note If nn is not specified 1 is assumed Value must be in the range 1 99 User Program dependent Commands lt USnn gt Insert user print text string from user program SetPrintText API All lt EV gt Invoke user program print handler x PrintFmtx AUXFMTx Table 6 1 Print Format Commands Continued resi Em HIN MAE S Print Formatting 53 6 2 Default Print Formats Table 6 2 shows the default print formats for the 720i and lists the conditions under which each print format is used The HDRFMT1 and HDRFMT 2 formats are used to specify header information that can be used by the other ticket formats The contents of the HDRFMTx format can be inserted into any other ticket format using the lt H1 gt and lt H2 gt formatting commands Use Revolution III or serial commands to view and edit print formats see Section 6 3 on page 55 page 61 Format Default Format String Used When GFMT GROSS lt G gt lt NL2 gt lt TD gt lt NL gt Normal mode no tare in system NFMT GROSS lt G gt lt NL gt TARE lt SP gt lt T gt lt NL gt NET lt SP2 gt lt N gt lt NL2 gt Normal mode tare in system lt TD gt lt NL gt ACCFMT ACCUM lt A gt lt NL gt lt DA gt lt TI gt lt NL gt Accumulator enabled and displayed SPFMT lt SCV gt lt SP gt lt SPM gt lt NL gt Setpoint print
80. adings so DFSENS should be set higher to counter low frequency transients Reconfigure as necessary to find the lowest effective value for the DFSENS parameter Appendix 107 11 8 Conversion Factors for Secondary Units The 720i has the capability to mathematically convert a weight into many different types of units and instantly display those results with a press of the UNITS key Secondary and tertiary units can be specified on the FORMAT menu using the SECNDR and TERTIA parameters or by using serial commands e To configure secondary or tertiary units using the front panel menus use the Table 11 9 to find the conversion multiplier for the MULT parameter For example if the primary unit is pounds and the secondary unit is short tons set the MULT parameter to 0 000500 e To configure secondary or tertiary units using serial commands use the Table 11 9 to find the conversion multiplier for the SC SEC MULT or SC TER MULT command For example if the primary unit is pounds and the secondary unit is short tons send the serial command SC SEC MULT 0 0005 lt CR gt to set the multiplier for the secondary units ul Ensure that the secondary decimal point position is set appropriately for the scale capacity in the secondary EA Note units If the converted value requires more digits than are available the indicator displays an overflow message OVERFL For example if the primary units are short tons secondary units are pounds and the sec
81. adjusted up or down by the PREVAL value PREADJ 0 500000 Preact adjustment factor For setpoints with PREACT set to LEARN specifies a 0 9999999 decimal representation of the percentage of error correction applied 0 5 50 1 0 100 each time a PREACT adjustment is made PRESTAB 0 Preact stabilization time out For setpoints with PREACT set to LEARN specifies the 0 65535 time in 0 1 second intervals to wait for standstill before adjusting the PREACT value Setting this parameter to a value greater than zero disables the learn process if standstill is not achieved in the specified interval PCOUNT 1 Preact learn interval For setpoints with PREACT set to LEARN specifies the number 0 65535 of batches after which the preact value is recalculated The default value 1 recalculates the preact value after every batch cycle TOLBAND 0 Tolerance band For setpoints with TRIP set to HIGHER or LOWER specifies a 0 9999999 tolerance band around the target weight If the captured weight is not within the specified tolerance band the preact learn function is not applied and the batch is paused based on the value of the TOLCNT parameter below until restarted or reset Table 8 2 Setpoint Menu Parameters Continued A A l RICE LAKE 76 720i Installation Manual WEIGHING SYSTEMS SETPTS Menu Parameter Choices Description TOLCNT 1 Tolerance count For setpoints with TRI
82. age 108 for more TERTIA information about custom stream formatting GROSS INVALID MOTION ZERO NET OK RANGE TARE STREAM OFF Specifies what data if any is streamed from the port cue LFT updates streamed data at the display rate so only weight values shown on the display are AKEYS streamed KEYPAD INDUST streams data at the A D update rate specified by the SMPRATE parameter on the SCALES menu page 22 4KEYS and KEYPAD stream keypad events to a receiving indicator KEYPAD transmits all keypad events 4KEYS transmits key presses of the ZERO GROSS NET TARE and UNITS keys only 000000 N Streaming is not supported for RS 485 connections a The print key always prints locally SFMT format Specifies the stream format used for the streamed data CMD scale type The default format is the Rice Lake format see Section 11 6 on page 106 See Section 11 5 on page 103 for information about custom stream formatting Table 3 6 Serial Menu Parameters Continued Es I 36 720i Installation Manual rei EIEN LAKE 3 2 3 FEATURE Menu The FEATURE menu is used to set miscellaneous system attributes including time and date truck mode softkey definitions and parameters relating to the regulatory environment See Table 3 7 on page 38 for parameter
83. ains place the hooks or chains on the scale for zero calibration Send the SC WZERO 1 serial command to calibrate zero Place test weights on the scale and use the SC WVAL command to enter the test weight value in the following format SC WVAL 1 vvvvv lt CR gt Send the SC WSPAN 1 serial command to calibrate span Up to five linearization points can be calibrated between the zero and span calibration values Use the following commands to set and calibrate a single linearization point SC WLIN 1 V1 vvvvv lt CR gt SC WLIN 1 C1 lt CR gt The SC WLIN 1 V1 command sets the test weight value vvvvv for linearization point 1 The SC WLIN 1 C1 command calibrates the point Repeat using the SC WLIN 1 Vx and SC WLIN 1 Cx commands as required for additional linearization points WEIGHIN SYSTEM LAKE G S 6 4 4 To remove an offset value clear all weight from the scale including hooks or chains used to hang test weights then send the SC REZERO 1 serial command Send the KSAVE serial command to save the calibration changes send KEXIT to exit setup mode Revolution Calibration The Revolution Ill Calibration Wizard provides step by step scale calibration With the 720i connected to the PC select the scale and click on the scale icon in the Calibration Wizard from the Tools menu on the Revolution III Scales display then follow the steps listed below to calibrate the scale See Section 5 0 on page 50 for a general
84. al model of the 720i provides six cord grips for cabling into the indicator one for the power cord five to accommodate other cabling Install plugs in all unused cord grips to prevent moisture from entering the enclosure 6 720i Installation Manual 2 3 1 Cable Grounding Except for the power cord all cables routed through the cord grips should be grounded against the indicator enclosure Do the following to ground shielded cables e Use the lock washers clamps and kep nuts provided in the parts kit to install grounding clamps on the enclosure studs adjacent to cord grips Install grounding clamps only for cord grips that will be used do not tighten nuts e Route cables through cord grips and grounding clamps to determine cable lengths required to reach cable connectors Mark cables to remove insulation and shield as described below e For cables with foil shielding strip insulation and foil from the cable half an inch 13 mm past the grounding clamp see Figure 2 1 Fold the foil shield back on the cable where the cable passes through the clamp Ensure silver conductive side of foil is turned outward for contact with the grounding clamp e For cables with braided shielding strip cable insulation and braided shield from a point just past the grounding clamp Strip another half inch 13 mm of insulation only to expose the braid where the cable passes through the clamp see Figure 2 1 NOTE Install lockwashers first
85. ally restarted based on the setup of the process Along with the PCE Editor there is also a Database Editor to build and download a database that can be used by PCEE First a Schema is built This is the framework of the database This will include the name number of fields and the type of data each field will contain This data can be used for displaying prompts gathering data during a batch process and as a warehouse for any data that the PCE needs to use Use of the database is addressed using the database commands discussed later in this document Revolution Whenever a PCE process is built be sure to build a Revolution III hardware configuration file using the 720i module so that all configuration parameters match the process The Revolution III file will define any required digital i o softkeys and the print formats AuxFmt used In Revolution III there is a Monitor Mode in the Tools tab of the editor which can be used to set individual parameters such as a DigOut to Output or Input Setting Up a Simple Three Step Fill The following example will set up three steps to start the process with DigIn 1 turn on DigOut 2 until the target is reached 100 lbs and wait for the scale to empty before allowing a restart E RICE LAKE 82 720i Installation Manual WEIGHING SYSTEMS 58 ProAction PCEE File Communications Tools View Help 2 a an Oe Step Name Enabled DD Pausable 1 Start sa L Fil Not Step Conditions
86. as one capacity which is segmented into weighing intervals either two or three intervals each with different display division sizes As the weight value exceeds an interval or set interval the display division will increase as the weight falls below an interval or set interval the display division will decrease The tare can only be taken in the first interval For example Range 1 is 0 30 x 0 01 Ib Range 2 is 30 60 x 0 02 Ibs Configuration 19 3 2 Menu Structures and Parameter Descriptions The 720i indicator can be configured using a series of menus accessed through the indicator front panel when the indicator is in setup mode Table 3 1 summarizes the functions of each of the main menus Menu Menu Function SCALES Configuration Configure and calibrate scale SERIAL Serial Configure communications ports FEATURE Feature Set date and time formats truck mode passwords keyboard locks regulatory mode and initial consecutive number value and define softkeys PFORMT Print Format Set port used for header gross net truck in out and auxiliary print ticket formats See Section 6 0 on page 52 for more information SETPTS Setpoints Configure setpoints and batching mode Only available in the 720i Batching version DIG I O Digital I O Assign digital input output functions ALGOUT Analog Output Configure analog output module Used only if analog output option is installed VERSION Version Display in
87. at any weight value OIML e OIML NTEP and CANADA modes allow a tare to be cleared only if the gross weight is at no load NONE allows tares to be cleared at any weight value e NTEP and OIML modes allow a new tare to be acquired even if a tare is already present In CANADA mode the previous tare must be cleared before a new tare can be acquired e NONE NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE In OIML mode the scale must be in gross mode before it can be zeroed pressing the ZERO key in net mode clears the tare e INDUST provides a set of subparameters to allow customization of tare clear and print functions in non legal for trade scale installations See Level 4 parameter descriptions in Table 3 8 on page 41 The value specified for this parameter affects the function of the front panel TARE and ZERO keys See Section 11 2 on page 101 for a complete description of TARE and ZERO key functions for each of the regulatory modes REGWORD GROSS Sets the term displayed when weighing in gross mode Selecting BRUTTO replaces the BRUTTO Gross annunciator with Brutto Table 3 7 FEATURE Menu Parameters Continued el R HIN LAKI s Configuration 39 FEATURE Menu Parameter Choices Description HEARTBEAT OFF 0 5 4 0 Specifies in seconds the rate of the heartbeat sig
88. ata format can be customized to match the data stream sent by that indicator To configure a serial scale do the following 1 Under the SERIAL menu set the INPUT parameter for the selected port to SCALE legal for trade serial scale or IND SC industrial serial scale 2 Return to the SCALES menu Under CONFIG drop down and use the right or left navigation key to select the serial port PORT 4 or PORT 7 3 Use Revolution III to edit the SFMT parameter to match the format sent by the serial scale 102 720i Installation Manual The default serial scale format is lt 2 gt lt P gt lt W7 gt lt U gt lt M gt lt S gt lt CR gt lt LF gt where lt 2 gt STX character lt P gt Polarity lt W7 gt Seven characters of net data with decimal point lt M gt Mode lt U gt Units lt S gt Status lt CR gt Carriage return lt LF gt Line feed the lt M gt lt U gt and lt S gt identifiers However the units and number of decimal places must be specified Units can be selected from the FORMAT menu decimal places should be indicated on the w spec identifier For example a seven digit weight requiring two decimal places should be specified as lt W7 2 gt rather than lt W7 gt 5 Not Industrial serial scales INDUST do not require f Note See Section 11 5 for more information about stream formatting and format identifiers 11 4 Local Remote Operation For truck scale and similar applications local remote
89. ates the digital output of the previous weight based setpoint for a period of time specified on the VALUE parameter The autojog process repeats until the previous weight based setpoint is satisfied when the scale is at standstill a The AUTOJOG digital output is typically used to signify that an EJ Note autojog operation is being performed AUTOJOG should not be assigned to the same digital output as the related weight based setpoint COZ Center of zero Monitors for a gross zero condition The digital output associated X with this setpoint kind is activated when the referenced scale is a center of zero No value is required for this setpoint INMOTON In motion Monitors for an in motion condition The digital output associated with xX this setpoint is activated when the scale is not at standstill No value is required for this setpoint INRANGE In range Monitors for an in range condition The digital output associated with Xx this setpoint is activated when the scale is within capacity range No value is required for this setpoint BATCHPR Batch processing signal The digital output associated with this setpoint is Xx activated whenever a batch sequence is in progress No value is required for this setpoint TIMER Tracks the progress of a batch sequence based on a timer X The timer value specified in tenths of a second on the VALUE parameter determines the length of time allowed between start and end setpoints The in
90. ations at up to 19200 bps e 24 channel digital I O expansion card e Ethernet option card e Bus interface cards for EtherNet 1P DeviceNet Allen Bradley Remote 1 04 1 ps 2 is a registered trademark of IBM Corporation 2 EtherNet IP is a trademark of ControlNet International Ltd under license by the Open DeviceNet Vendor Associa tion 3 DeviceNet is a trademark of the Open DeviceNet Vendor Association 2 720i Installation Manual Profibus DP networks and ControlNet 6 Part numbers of available option cards are listed in Section 1 4 on page 5 Front Panel The 720i universal model front panel shown in Figure 1 1 consists of a 22 button keypad with an LCD display The keys are grouped as four configurable softkeys four scale function navigation keys MENU and PRINT Enter keys and numeric entry keys The panel mount front panel is shown in Figure 1 2 LCD display contrast can be adjusted selecting the Contrast Adj function from the system menu F F2 E ES O OO a D la UNITS p gt DOOR AALL oc Figure 1 1 720i Universal Front Panel a UNITS p gt O e Figure 1 2 720i Panel Mount Front Panel Enclosures The 720i is available in universal tilt stand and panel mount enclosures Stainless steel enclosures are rated for NEMA Type 4X IP66 This manual provides assembly drawings and replacement parts lists for the universal model supplemental documentation provides
91. ay 1 4 102605 Backplate panel mount display 1 5 14822 Machine screws 4 40NC x 1 4 6 6 101239 Remote display board assembly 1 7 53308 Label 1 8 69787 Clinching bracket 1 9 82426 Backing plate panel mount display 1 Panel Mount Remote Display Parts Kit Contents 76514 6 position screw terminal 1 94422 Capacity label 1 53075 Cable shield ground clamp 1 71522 Machine screws 8 32NC x 1 4 4 82425 Machine screws 10 32NF x 1 50 7 WEIGHING SYSTEMS Table 2 8 Panel Mount Display Unit Replacement Parts Figure 2 10 720i Panel Mount Display Assembly Installation 17 3 0 Configuration To configure the 720i indicator press the MENU key on the front panel only if jumper J9 is installed press the Down key to select Configuration then press Enter Detailed descriptions of the configuration menus are provided in Section 3 2 on page 20 When configuration is complete press the Save amp Exit softkey to exit setup mode Save amp Exit writes all parameter changes to NV RAM before returning to normal mode Menu Audit Trail Configuration Test Operations Contrast Adj Save amp Exit Exit Figure 3 1 720i Menu Display 3 1 Configuration Methods The 720i indicator can be configured by using the front panel keys to navigate through a series of configuration menus or by send
92. clude e Support for a single A D or serial scale input e Eight digital I O channels on main board each configurable as either input or output e Two serial ports on main board support duplex RS 232 up to 115200 bps Port 2 supports RS 232 with hardware handshaking Port 4 supports RS 232 and 20mA communications e Available in 115 VAC and 230 VAC North American and European versions e Configurable print formats can be defined for up to 1000 characters each using serial commands or Revolution III These formats are used to print gross or net weights truck in out weights accumulator weights alert messages and header information Addivional print formats can be created using twenty auxiliary print formats e Seven truck modes to store and recall weights for gross tare and net printing The truck register contains fields for ID number weight and the transaction time and date Weights can be stored permanently or erased at the end of the transaction The 720i is NTEP certified for Classes III and III L at 10 000 divisions See Section 11 15 on page 113 for more information about additional certifications and approvals Option Cards The CPU board provides one slot for installing other option cards Available option cards include e Analog output card for 0 10 VDC or 0 20 mA tracking of gross or net weight values e Dual channel serial expansion card provides one RS 485 port or two ports for either RS 232 or 20mA communic
93. command that will dump the raw list of commands you have sent to the 7201 SPSUMP The first half of the list is all the conditions and actions The second half lists the steps and associated conditions and actions by numeric reference Note and no other step ever turns it off it should still be ENABLED If it was off at download and is part of a process sequence then it may be on now to represent where the process is at this time The EDP command can be used every step of the process to watch the progress It is very useful Helpful Hints PCE has a special feature called auto sequence that when enabled will automatically add an Activate and Deactivate action to the current step This is used to consecutively enable and disable steps in a routine to form a process flow The Enable flag will be True for the steps that are presently active If they were set to ENABLED on download The Enable is a preset flag that you set to activate a step on a download or reset That is its default state A Restore will always put this flag back to a default state when processed It can also be turned ON or OFF from any other step to form a sequence of steps If it stays on and no other step turns it off it can be considered free running and is always examined by the PCE The Pausable flag is used for any step to be included in a pause action Any time the process needs to be paused this pause list in each pausable step will be executed This flag also marks st
94. command to set the date See Section 10 0 on page 86 for information about using the serial commands TIME TIMEFMT Allows selection of time format and separator character See Level 3 submenu parameter TIMESEP descriptions Use the TIME DATE softkey or the ST serial command to set the time See Section 10 1 on page 86 for information about using the serial commands DECFMT DOT Specifies whether decimal numbers are displayed using a period DOT or comma as the COMMA decimal symbol CONSNUM 0 Consecutive numbering Allows sequential numbering for print operations The 0 9999999 consecutive number value is incremented following each print operation that includes lt CN gt in the ticket format When the consecutive number is reset it is reset to the value specified on the CONSTUP parameter CONSTUP 0 Specifies the consecutive number start up value used when the consecutive number is 0 9999999 reset by sending the KCLRCN serial command or a CLRCN digital input Value specified must be in the range 0 9 999 999 TRUCK OFF Specifies the truck mode used If selected the indicator switches from normal mode to MODE1 the selected truck mode See Section 7 0 on page 58 for more information about using MODE2 the truck modes MODES MODE1 Auto clear ID keyed tares value swapping MODE4 MODE2 Auto clear ID no keyed tares value swapping MODE5 MODES Stored ID keyed tares value swapping MODE6 MODE4 Stored ID no keyed tares value swapping ADVANCE MODES Stored
95. configuration utility or serial commands See Section 11 5 on page 103 for information about custom stream formatting 6 3 1 Using Revolution The Revolution III configuration utility provides a ticket formatting grid with a tool bar The grid allows you to construct the ticket format without using the formatting commands lt NL gt and lt SP gt required by the front panel or serial command methods Using Revolution III you can type text directly into the grid then select weight value fields from the tool bar and place them where you want them to appear on the printed ticket oobi If you are using Advance Truck mode expand all AUXFMT horizontal columns to a minimum of 80 columns EJ Note due to the size of the default formats Figure 6 1 shows an example of the Revolution III print formatting display Figure 6 1 Revolution III Print Formatting Display 3 SYSTEMS Print Formatting 55 6 3 2 Using the Front Panel If you have no access to equipment for communication through a serial port or are working at a site where such equipment cannot be used you can use the PPORMT menu see Figure 6 2 56 to customize the print formats SCALES H SERIAL FEATURE PFORMT SETPTS E DIG I O ALGOUT VERS 720i Batching Version only seepage 57 720i i Batching Version
96. ct for now This is our fill step Select the True Actions tab Click Digital Output and click the Left Arrow button In the parameters set to bit 2 and OFF This will turn our relay off when the target is reached Select the False Actions tab Click Digital Output and click the Left Arrow button Set the parameters to bit 2 and select ON This will turn our relay on until the target is reached Using Revolution III ensure that DIO bit 2 is set to OUTPUT Click the New Step button for the final step and name it Under Available Conditions click on Weight Compare and click the Left Arrow button Set the parameters to Lower and a value of 5 This is our Dump step Under Step 3 s true actions adjust the Activate to Step 1 instead of Step 4 Auto Sequence will continue to enable a next step however if there is no next step we need to change the activate back to our first step From the Tools menu select Validate to check the process steps for any basic errors From the File menu select Save As and select a file name and save location EPA ATA RICE L AKE Using ProAction PCEE 83 27 Open Revolution III and Connect to 7201 28 Place 720i in configuration mode 29 Download the matching Revolution III file 30 Download the file you saved in Step 26 31 Press SaveExit softkey on the 7201 to open and execute these files 32 Verify all operations of your files For ease in debugging your process there is an EDP
97. d to control relays that drive other equipment Outputs are designed to sink rather than source switching current Each output is a normally open collector circuit capable of sinking 24 mA when active Digital outputs are wired to switch relays when the digital output is active low 0 VDC with reference to a 5 VDC supply Table 2 3 shows the pin assignments for connector J6 J6 Pin J6 Signal 5 VDC GND 01 02 03 04 05 06 O7 DIO 8 Table 2 3 J6 Pin Assignments Digital I O Digital inputs and outputs are configured using the DIG I O menu See Section 3 2 5 on page 43 for configuration information J J S MO lt s o als w mnlh An optional 24 channel digital I O expansion card PN 67601 is available for applications requiring more digital I O channels e A digital I O point can be configured to count Note active pulse inputs by setting the bit to INPUT DIG I O menu and using PCEE to monitor the bit However the fastest pulse rate that can be counted using a digital input is 10Hz 10 pulses per second 8 720i Installation Manual 2 3 5 Detached Display Module DDM Table 2 4 shows the connections between connector J4 on the 720i CPU board and connector J3 Com 1 on the detached display module DDM board See board diagrams in Figures 2 3 and 2 4 on page 9 DDM Com 1 CPU Board J3 Connector J4 Connector Pin Signal
98. d to obtain the displayed reading A higher number gives a more accurate display by minimizing the effect 64 i Co 128 of a few noisy readings but slows down the settling rate of the indicator 256 pa When configuring non A D scales set the DIGFLTx parameters to EJ Note 1 to disable filtering 2 See Section 11 7 on page 107 for more information about digital filtering DFSENS 20UT Digital filter cutout sensitivity Specifies the number of consecutive readings that must fall 40UT outside the filter threshold DFTHRH parameter before digital filtering is suspended paya See Section 11 7 on page 107 for more information about digital filtering 320UT 640UT 1280UT DFTHRH NONE Digital filter cutout threshold Specifies the filter threshold in display divisions When a 2D specified number of consecutive scale readings DFSENS parameter fall outside of this 5D threshold digital filtering is suspended If NONE is selected the filter is always enabled a See Section 11 7 on page 107 for more information about digital filtering 50D 100D 200D 250D RATTRAP OFF Enables RATTLETRAP digital filtering RATTLETRAP is most effective at filtering repeating ON vibrations caused by mechanical noise from nearby machines but may increase settling times over standard digital filter selections SMPRAT 30HZ Sample rate Selects measurement rate in samples per second of the analog to digital 120HZ converter Lower sample rate values provide greater signal noi
99. de the indicator enclosure These procedures are to be performed by qualified service personnel only General Safety Failure to heed may result in serious injury or death DO NOT allow minors children or inexperienced persons to operate this unit DO NOT operate without all shields and guards in place DO NOT step on the unit DO NOT jump up and down on the scale DO NOT use for purposes other than weight taking DO NOT place fingers into slots or possible pinch points DO NOT use any load bearing component that is worn beyond 5 of the original dimension DO NOT use this product if any of the components are cracked DO NOT exceed the rated load limit of the unit DO NOT make alterations or modifications to the unit DO NOT remove or obscure warning labels DO NOT use near water Before opening the unit ensure the power cord is disconnected from the outlet Keep hands feet and loose clothing away from moving parts RICE LAKE WEIGHING SYSTEMS Safety 1 1 0 Introduction The 720i is a single channel programmable digital weight indicator controller The configuration can be performed using the front panel with an attached PS 2 type keyboard or using the Revolution III utility The 720i can be loaded with either PCE software or 720i batching software Refer to Section 8 0 on page 65 or Section 9 0 on page 81 for further information on each of these software choices Onboard Features Features of the basic 720i in
100. dicator START and END parameters are used to specify the start and end setpoints If the END setpoint is not reached before the timer expires the digital output associated with this setpoint is activated CONCUR Allows a digital output to remain active over a specified portion of the batch xX sequence Two types of concur setpoints can be configured Type 1 VALUE 0 The digital output associated with this setpoint becomes active when the START setpoint becomes the current batch step and remains active until the END setpoint becomes the current batch step Type 2 VALUE gt 0 If a non zero value is specified for the VALUE parameter that value represents the timer in tenths of a second for this setpoint The digital output associated with this setpoint becomes active when the START setpoint becomes the current batch step and remains active until the timer expires Table 8 1 Setpoint Kinds Continued AAA A RICE LAKE 66 720i Installation Manual WEIGHING SYSTEMS Kind Description Batch Continuous TOD Time of day setpoint Performs functions when the internal clock time of the Xx Xx indicator matches the specified setpoint time DELTA Delta weight setpoint Satisfied when the change in weight on the scale is equal to Xx or exceeds the absolute value specified for the setpoint CHKWEI Checkweigher setpoint Allows specification of over and under weight values Up X to three digital out
101. e EDIT SOURCE ADD Add or delete source DELETE DELETE TRANS ALL Specifies which transactions to delete The system offers a Yes or No to confirm INCOMPLETE prompt before the transactions are deleted The system can store 1496 transactions COMPLETE EJ Note You must manually delete the transactions when the system is full Table 7 7 Management Menu Parameters 720i Installation Manual LAK Setpoints 8 0 200000 Directions in this chapter require the batching EA Note version of software 720i batching The 720i indicator provides 32 configurable setpoints for control of both indicator and external equipment functions Setpoints can be configured to perform actions or functions based on specified parameter conditions Parameters associated with various setpoint kinds can for example be configured to perform functions print tare accumulate to change the state of a digital output controlling indicator or external equipment functions or to make conditional decisions a Weight based setpoints are tripped by values EJ Note specified in primary units only 8 1 Batch and Continuous Setpoints 720i setpoints can be either continuous or batch setpoints Continuous setpoints are free running the indicator constantly monitors the condition of free running setpoints at each A D update The specified setpoint action or function is performed when the designated setpoint parameter conditions are met A digital outpu
102. e Down Move down ten entries in the truck register Cancel Exits to weighing mode More Show the second or first page of truck register softkeys Delete Deletes the highlighted truck ID from the truck register Delete All Deletes all truck IDs from the truck register The truck register can be printed to an attached printer by pressing the PRINT key while the Truck Regs display is shown The printed register uses the TRFMT print format see Section 6 2 on page 54 RICE LAKE WEIGHING SYSTEMS 73 Weigh In Procedure In modes 1 and 2 the indicator erases truck ID numbers and tare weights from memory after the transaction In modes 3 6 the truck ID and weigh in weight values are saved after the weigh out ticket has been processed The general weigh in procedure is as follows 1 The empty truck moves onto the scale for weigh in 2 Press the Weigh In softkey 3 A prompt is shown to enter the truck ID up to eight alphanumeric characters Enter the ID then press the Enter key 4 Any additional prompts turned on in Advance Mode will prompt the operator to enter the required information in order to proceed to the next step See Advance Mode Weigh In Procedure on page 62 5 Indicator generates the weigh in ticket ID 304812 GROSS 15000 LB INBOUND 01 14 2010 10 24 AM 6 Truck leaves the scale 74 Weigh Out Procedure The general weigh out procedure is as follows 1 The loaded truck moves onto
103. e day start and end time in 24 hour format HHMMSS DAY END HHMMSS Table 3 7 FEATURE Menu Parameters Continued SI 40 720i Installation Manual Rie EIEN LAKE FEATURE Menu REGULAT INDUST Submenu The INDUST setting of the REGULAT parameter allows customization of several tare clear and print functions for use in non legal for trade scale installations See Section 11 2 on page 101 for more information about regulatory mode functions L SCALES SERIAL FEATURE PFORMT SETPTS H DIG I O ALGOUT VERS 720i Batching i Version only REGULAT see page 57 INDUST SNPSHOT HTARE ZTARE KTARE MTARE NTARE CTARE DISPLAY NO L NO L YES REPLACE L NO YES SCALE YES YES NO REMOVE YES NO NOTHING lo a PRTMOT PRTPT PRTHLD HLDWGH MOTWGH OVRBASE AUDAGNCY NO NO NO NO L NO CALIB J NTEP J YES YES YES YES YES SCALE CANADA INDUST Figure 3 14 REGULAT INDUST Submenu FEATURE Menu REGULAT INDUST Submenu Parameter Choices Description Level 4 REGULAT INDUST submenu SNPSHOT DISPLAY SCALE Display or Scale weight source HTARE NO YES Allow tare in display hold ZTARE NO YES Remove tare
104. e range or interval The value entered must be in the range 1 9999999 and should be consistent with legal requirements and environmental limits on system resolution To calculate GRADS use the formula GRADS Capacity Display Divisions Display divisions are specified under the FORMAT submenu SPLIT OFF Specifies whether the scale is full range OFF multi range 2RNG 3RNG or multi interval 2RNG 2INTVL SINTVL For multi range and multi interval scales see the submenu shown in 3RNG Figure 3 9 on page 30 and parameter descriptions in Table 3 4 on page 31 2INTVL 3INTVL FORMAT PRIMAR For standard scales SPLIT OFF see Level 4 submenu descriptions in Table 3 3 on SECNDR page 27 TERTIA A sa ROC For multi range and multi interval scales see Table 3 4 on page 31 ZTRKBND 0 Automatically zeroes the scale when within the range specified as long as the input is number within the ZRANGE and scale is at standstill Specify the zero tracking band in display divisions Maximum legal value varies depending on local regulations ma For scales using linear calibration do not set the zero tracking band EJ Note to a value greater than that specified for the first linearization point ZRANGE 1 900000 Selects the range within which the scale can be zeroed The 1 900000 default value is number 1 9 around the calibrated zero point for a total range of 3 8 Indicator must be at standstill to zero the scale Use the default value for legal for trade appl
105. e used to remotely query the 720i for the error conditions shown on the front panel The XE command returns a decimal number representing any existing error conditions For multi scale applications the value returned by the XE command represents all error conditions if any present on all configured scales If more than one error condition exists the number returned is the sum of the values representing the error conditions see Table 11 4 on page 100 For example if both a tare error TAREERR 65536 and a truck database checksum error ETRUCKERR 8192 have occurred the XE command returns the value 73728 representing the sum of those two error conditions Error Code Value Description VIRGERR 1 Virgin error PARMCHKERR 2 Configuration checksum error LOADCHKERR 4 Calibration checksum error PRINTCHKERR 8 Print format checksum error ENVRAMERR 16 General NVRAM error ENVCRC1ERR 32 Setpoint NVRAM data error ENVCRC2ERR 64 ENVCRC3ERR 128 ENVCRC4ERR 256 ENVCRC5ERR 512 ENVCRC6ERR 1024 ENVCRC7ERR 2056 ENVCRC8ERR 4096 ETRUCKERR 8192 Truck database checksum error GRAVERR 16384 Gravity calibration error ADPHYSICALERR 32768 A D physical error TAREERR 65536 Tare checksum error STRINGERR 262144 String program error POWER_FAIL 524288 Power failure RTCERR 1048576 Real time clock error 100 720i Installation Manual Table 11 4 Error Codes Returned on XE Co
106. en connections are complete reinstall load cell connector on the CPU board header and use two cable ties to secure the load cell cable to the inside of the enclosure J1 Connector Pin Function 1 SIG 2 SIG 3 SENSE 4 SENSE 5 EXC 6 EXC e For 6 wire load cell connections remove jumpers JP1 and JP2 Table 2 1 Load Cell Connector Pin Assignments WEIGHING SYSTEMS 2 3 3 Serial Communications Communications ports on the 720i CPU board support PS 2 type remote keyboard full duplex RS 232 and 20 mA output communications at up to 115200 bps Optional communications cards support USB Ethernet and fiber optic connections to the 720i To attach serial communications cables route the cable through the cord grip and ground the shield wire as described in Section 2 3 1 on page 6 Remove the serial connector from the CPU board and wire to the connector Once cables are attached plug the connector into the header on the board Use cable ties to secure serial cables to the inside of the enclosure Table 2 2 shows the pin assignments for Ports 1 2 and 4 Port 1 supports remote keyboard attachment of PS 2 type personal computer keyboards see Section 11 9 on page 109 for information about the PS 2 keyboard interface Port 3 uses connector J4 to provide a dedicated display port for both universal and panel mount versions of the 720i Connector Pin J3 Signal Port CLK 1 5V GND DATA
107. eps to be included in a Reset action to put them back to its default state particularly to put the enable flag back to its default state The Reset Process with reset all pausable steps back to the downloaded default settings If a pause was not performed prior to this action it will be performed and then the reset will be done The Restore action sets all paused steps back to where they were when the pause was executed so the process can continue where it left off There are 32 timers that are used as a one shot timer They can be started inside a step and then another step can use a Timer Compare to check if the timer is still running or stopped and perform the appropriate actions based on the timer s state A simple hint for naming the steps is to insert a character or number before the step name i e A Start The next step would then be A Setup for example This routine is then saved as group of steps and the next routine can be built with a prefix of B When the merge is done this simplified identifying which steps are grouped together in the total process A simple Weight Compare step would have a Weight Compare condition of Higher than a Target with the false action setting a digital output to ON and the true action would turn the digital output OFF when the Compare is true I Once a negative value is used for a Weight Compare any new value set from a Set Compare will retain the EA Note negative sign Wi
108. ertir wD Bo a ee Eh 99 11 1 2 Using the HARDWARE Command i e 99 11 1 3 Diagnostic Boot Procedure 99 111 4 Onboard Diagnostic LEDS vu ie e She PR Rade back A ae peas bd ae Gerald oe 99 itis Using the XE Serial Command seo ei a o A wee pk eed 100 11 2 Regulatory Mode FUNCIONS 4 wiki Droit retina Ved oe wie ek Wee dee ie es 101 11 3 Serial Scale Interface 0 ee eee 102 11 4 Local Remote Operation 11444 ipa ee wa Re EER EE OD 103 1125 Custom stream Formatting seu ait stas E UA EA a ae ees 103 Tke Datel A Beate Waka A Pa PRETE wb doa 106 Ter Digital FIENO sora in Pe ER e ia omen bee e HOS 107 11 8 Conversion Factors for Secondary UNITS LL 108 11 9 PS 2 Keyboard Interface ooo 109 Tik I0Audit Trail SUPPO sedare e i i Ri 109 11 11 Display Module Configuration i 110 TAZ Alb HACKING sci lai fa SY ei een 110 RICE LA ce Rice Lake continually offers web based video training on a growing selection ae je of product related topics at no cost Visit www ricelake com webinars 720i Installation Manual 1143 Dimension Drawings a A a 1 14 Pranted OOO ar rale Ra A dana 11 15 Specifications About This Manual This manual is intended for use by service technicians responsible for installing and servicing 720i digital weight indicators This manual applies to Version 2 00 of the 720i indicator software and Version 1 01 of the 720i Batching indicator software Configuration and calibration of the
109. ess to the configuration menus Normal mode Normal mode is the weighing mode of the indicator The indicator displays gross net or tare weights as required using the secondary display to indicate scale status and the type of weight value displayed Once configuration is complete remove jumper J9 and affix a legal seal to the fillister head screws on the indicator enclosure 1 2 Indicator Operations Basic 720i operations are summarized below Display Menu Press the MENU key to show the system menu then use the Up or Down navigation keys to select an item from the list The menu provides access to audit trail information configuration test operations and display contrast adjustment Toggle Gross Net Mode Press the GROSS NET key to switch the display mode from gross to net or from net to gross If a tare value has been entered or acquired the net value is the gross weight minus the tare If no tare has been entered or acquired the display remains in gross mode Gross mode is indicated by the letter G gross or in OIML mode B brutto net mode is indicated by the letter N Toggle Units Press the UNITS key to switch between primary secondary and tertiary units RICE LAKE WEIGHING SYSTEMS Zero Scale 1 In gross mode remove all weight from the scale and wait for the standstill annunciator Md fl 2 Press the ZERO key The center of zero 90 annunciator lights to indicate the scale is zeroed
110. ew software version select the new software version and click on Get Selection Once the new software is downloaded to the PC do the following 1 Disconnect power to the 720i 2 Open the indicator enclosure and place a jumper across the SW1 boot mode pins see Figure 2 3 on page 9 3 Connect the PC serial port to port 2 of the 720i 4 Power up the 720i The indicator will stall at the diagnostic monitor 5 Click on the Update Indicator button to download the new software When the download is complete the indicator resets and goes to weigh mode 6 Disconnect power to the indicator Remove the jumper from the SW1 boot mode pins and place it on a single pin 7 Power up the indicator and reload as necessary Using Revolution 51 6 0 Print Formatting The 720i provides print formats that determine the format of the printed output when the PRINT key is pressed a KPRINT serial command is received or when truck weigh in or weigh out operations are performed Supported print formats are GFMT NFMT ACCFMT SPFMT SETPNT TRWIN TRWOUT ALERT and AUXFMT1 AUXFMT20 Additionally two header formats HDRFMTI and HDRFMT can be inserted into any of the other ticket formats using the lt H1 gt and lt H2 gt formatting commands The particular ticket format used for a given print operation depends on the indicator configuration see Table 6 2 on page 54 and the particular operation performed Each print format can be custo
111. g GFMT PORT zero For example GFMT PORT PORT2 NFMT FMT Net demand print format string i 7 NFMT PORT For AUXFMT FMT commands specify the auxiliary format number 1 20 as AUXFMTxx no leading zero For example ACC FMT Accumulator print format string AUXFMT FMT 8 GROSS lt G gt lt NL gt ACC PORT TRWIN FMT Truck weigh in print format string See Section 6 0 on page 52 for information about demand print format TRWIN PORT strings TRWOUT FMT Truck weigh out print format string TRWOUT PORT TR FMT Truck register print format string TR PORT ALERT FMT Alert format string ALERT PORT HDRFMT1 Ticket header format strings HDRFMT2 AUXFMT FMT x Auxiliary ticket format AUXFMT PORT x Table 10 6 PFORMT Serial Commands Command Description Values DON b s Set digital output on active at bit b slot s DOFF b s Set digital output off inactive at bit b slot s DIO bits Digital input function OFF INPUT OUTPUT PROGIN ZERO NT GRS TARE UNITS PRINT ACCUM SETPNT TIMDATE ESC CLEAR DSPTAR KEYO KEY9 KEYDP ENTER NAVUP NAVDN NAVLFT NAVRGT KBDLOC HOLD BATRUN BATSTRT BATPAUS BATRESET BATSTOP CLRCN GROSS NET PRIM SEC CLRTAR CLRACC 720i Batch Version Software only Table 10 7 DIG I O Serial Commands WEIGHING SYSTEMS Serial Commands 91 Command Description Values ALG ALIAS n Analog output alias name ALG SOURCE n Analog o
112. g MODE1 NO YES YES MODE2 NO NO YES MODES YES YES YES MODE4 YES NO YES MODE5 YES YES NO MODE6 YES NO NO ADVANCE See Table 7 2 OFF Table 7 1 Truck Mode Features Stored IDs let you keep a database of truck IDs and weigh in weights in the indicator s memory The indicator can automatically store up to 1000 truck IDs and tares or it can clear the information after printing a weigh out ticket For example if the same truck seldom crosses the scale it may not be practical to save its ID number and weigh in weight However if that same truck crosses the scale many times each day it s more convenient to store the information in the indicator memory and recall it when needed Stored IDs and weights are available in modes 3 4 5 and 6 Keyed tares allow you to manually enter the tare weight using the numeric keypad and the TARE key Keyed tares are available in modes 1 3 and 5 To use keyed tares an incoming truck must be empty at weigh in full at weigh out Some local regulations require the tare weight EA Note to be read from the scale If so don t use the keyed tares feature Value swapping ensures that the lower of two weight values associated with a particular ID number is used as the tare weight For example if a truck crosses the scale fully loaded at weigh in then unloads and crosses the scale empty at weigh out the indicator automatically assigns the lesser empty truck weight as the tare Value s
113. g Systems Specifications subject to change without notice Rice Lake Weighing Systems is an ISO 9001 registered company 230 W Coleman St e Rice Lake WI 54868 e USA U S 800 472 6703 e Canada Mexico 800 321 6703 e International 715 234 9171 e Europe 31 0 26 472 1319 Rice Lake Weighing Systems 2015 PN 103121 Rev C
114. g battery replacement If any data is lost the indicator configuration can be restored from the PC Watch for the low battery warning on the LCD display and periodically check the battery voltage on both the CPU board and on any installed memory option cards Batteries should be replaced when the indicator low battery warning comes on or when battery voltage falls to 2 2 VDC Life expectancy of the battery is ten years Replacement Procedure For best results replace the battery while in weigh mode and with AC power applied Use care not to bend the battery retaining spring If the battery must be replaced with power removed do the following immediately after restoring power 1 Place indicator in setup mode 2 Goto the Version menu and press the RSConfig softkey If connected using Revolution III configuration can be reset by using monitor mode to enter the RESETCONFIGURATION command followed by the RS command See Figure 2 3 on page 9 for CPU board battery location and orientation positive side up Risk of explosion if battery is replaced with incorrect type Dispose of batteries per manufacturer instruction 2 9 Replacement Parts and Assembly Drawings 2 9 1 Universal Model Table 2 6 lists replacement parts and parts kit contents for the 720i universal enclosure model including all parts referenced in Figures 2 6 through 2 8
115. gally relevant configuration parameter changes The Calibs number tracks changes to the scale calibration In OIML mode there is only one number displayed Audit Trail The Audit trail number is incremented for any legally relevant configuration parameter changes and all calibration changes The last date the scale was calibrated is also displayed Appendix 109 11 11 Display Module Configuration The detached display module DDM used by both the universal and panel models of the 720i communicates with the CPU board host using Port 3 connector J4 To verify active communications between the host and the display the 720i provides a HEARTBEAT parameter FEATURE menu This parameter when used with the HB1 I parameter in the display module provides notification of any communications failure between the host and the display module If HEARTBEAT is specified the display module input heartbeat HB1 I parameter must also be set typically to a value slightly longer than the host HEARTBEAT parameter For example set HEARTBEAT to 1 5 seconds and HB1 I 2 0 With these values set the host should send a heartbeat packet to the display module every 1 5 seconds if the display module does not receive an incoming heartbeat with 2 0 seconds an error message Host Communication Error is shown To view the DDM configuration display press the MENU key to show the main 720i menu then press and hold the MENU key until the following display
116. guration 31 SCALES Menu FORMAT Submenu SPLIT OFF Parameter Choices Description UNITS LB KG G OZ TN T GR troyoz troylb LT NONE OFF CUSTOM Specifies primary units for displayed and printed weight Values are LB pound KG kilogram G gram OZ ounce TN short ton T metric ton GR grain troyoz troy ounce troylb troy pound LT long ton Table 3 4 SCALES Menu FORMAT Submenu Parameters SPLIT OFF Continued VISIBLE CALIBR GRADS FORMAT WZERO WVAL WSPAN WLIN REZERO _POINT3 _ _POINT4 POINTS PONTI PONT Figure 3 10 SCALES Menu CALIBR Submenu SCALES Menu CALIBR Submenu Parameter Choices Description Level 4 CALIBR submenu WZERO Press ENTER to display and edit the zero calibration A D count or millivolts value WVAL Press ENTER to display and edit the test weight value osit If unable to change value using keypad use the following method to enter new EJ Note value To enter new value use the up down keys to change the first digit to desired number Then use the key pad to enter the rest of the numbers Example To enter 25000 change the first number using up down arrows to 2 Then use the keypad and enter 5000 The result will be 25000 WSPAN Press ENTER to display and edit the span calibrati
117. h the setup menus AAA 20 720i Installation Manual RIC IN L AKE 1 Level D 1 Level Parameter Parameter 2 1 Level D 2 1 Level Parameter Parameter i gt gt gt When moving through values below the first menu level press Z to return to the level above Press or to move to the next parameter on the level above Figure 3 6 Setup Mode Menu Navigation To select a parameter press lt or gt to scroll left or right until the desired menu group appears on the display then press V to move down to the submenu or parameter you want When moving through the menu parameters the default or previously selected value appears first on the display SYSTEMS Configuration 21 3 2 1 SCALES Menu The SCALES menu is shown in Figure 3 7 The FORMAT submenu is shown in Figure 3 8 on page 26 the CALIBR submenu is shown in Figure 3 10 on page 32 Parameters shown in each diagram are described in the table following that diagram SCALES SERIAL FEATURE PFORMT SETP
118. he front panel PRINT key to print using the selected auxiliary format For the panel mount model do the following 1 Press and hold the GROSS NET key for about three seconds When released a zero appears 2 Use the Up and Down navigation keys to adjust the value 0 9 and a decimal point and the Introduction 3 Right and Left navigation keys to select the digit 3 Press the Print softkey or the front panel PRINT key to print using the selected auxiliary format Accumulator Functions The accumulator must be enabled before use Once enabled weight net weight if a tare is in the system is accumulated whenever a print operation is performed using the PRINT key digital input or serial command The scale must return to zero net zero if a tare is in the system before the next accumulation The Display Accum softkey can be configured to display the current accumulator value Printing while the accumulator is displayed uses the ACCFMT print format see Section 6 0 on page 52 Press the CLEAR key twice to clear the accumulator ons With the panel mount version of the 720i you Note need to use CLR Accumulator Digin Function to clear the indicator 13 Softkey Operations Softkeys provide additional operator functions for specific applications Softkey assignments are listed on the tabs shown at the bottom of the LCD display softkey functions are activated by pressing the arrow keys below the softkey tabs see Figures 1 1
119. hould not be included in the referenced START and END setpoint sequence Kind Description Batch Continuous OFF Setpoint turned off ignored GROSS Gross setpoint Performs functions based on the gross weight The target weight xX xX entered is considered a positive gross weight NET Net setpoint Performs functions based on the net weight The target weight xX X entered is considered a positive net weight value GROSS Negative gross weight Performs functions based on the gross weight The target xX X weight entered is considered a negative gross weight NET Negative net weight Performs functions based on the net weight The target xX xX weight entered is considered a negative net weight value ACCUM Accumulate setpoint Compares the value of the setpoint to the source scale X X accumulator The accumulator setpoint is satisfied when the value of the source scale accumulator meets the value and conditions of the accumulator setpoint ROC Rate of change setpoint Performs functions based on the rate of change ROC X xX value REL Positive relative setpoint Performs functions based on a specified value above a X X referenced setpoint using the same weight mode as the referenced setpoint REL Negative relative setpoint Performs functions based on a specified value below a xX x referenced setpoint using the same weight mode as the referenced setpoint Table 8 1 Setpoint Kinds Sa PIOR EARE Setpoints 65
120. i mi res 20 19 c5 CL rz PA u13 per a 228 Di Tx O _ c2e R28 22 T 4 LED1 pare ce I VELLA J3 Res c22 T L E ROJ RICE LAKE Ly ia haat 3 TTTTT cau ad Gnd 80 8001 paz end Tk RX Gnd COM 1 CPU Interface Port WEIGHING SYSTEMS COM 0 Programming Port Figure 2 4 720i Display Board Installation 2 5 Slot Assignments Table 2 5 lists the slot numbers CPU board connectors and configuration assignments made for both onboard and expansion card functions in the 720i See Figure 2 3 for connector locations Slot Number Connector Function Configured As 0 Connector J6 Onboard digital I O Slot 0 bits 1 8 Connectors J8 J2 J5 Onboard serial communications Ports 1 2 4 1 Connector J1 Onboard single channel A D Channel 1 2 Connectors J12 expansion card Dual channel serial expansion card Ports 7 8 slot and J11 communications Digital I O expansion card Slot 2 bits 1 24 option card slot Analog output card Analog 2 Bus communications cards Bus Option 2 Table 2 5 720i Slot Assignments 2 6 Enclosure Reassembly 2 7 GPU Board Removal Once cabling is complete position the backplate over If you must remove the 720i CPU board use the the enclosure and reinstall the backplate screws Use following procedure the torque pattern
121. ications MOTBAND 1 Sets the level in display divisions at which scale motion is detected If motion is not number detected for 1 second or more the standstill symbol lights Some operations including print tare and zero require the scale to be at standstill Maximum legal value varies depending on local regulations If this parameter is set to 0 the standstill annunciator will be set continuously on and operations including zero print and tare will be performed regardless of scale motion If 0 is selected ZTRKBND must also be set to 0 SSTIME 10 Specifies the length of time the scale must be out of motion in 0 1 second intervals before number the scale is considered to be at standstill Values greater than 10 are not recommended OVRLOAD FS 2 Determines the point at which the display blanks and an out of range error message is FS 1D displayed Maximum legal value varies depending on local regulations FS 9D FS WMTTHRH 1000 Specifies the minimum number of grads required for a weighment to be added to the number recorded number of weighments Table 3 2 SCALES Menu Parameters el R HIN LAKI s Configuration 23 SCALES Menu Parameter Choices Description DIGFLT1 4 Selects the digital filtering rate used to reduce the effects of mechanical vibration from the DIGFLT2 8 immediate area of the scale DIGFLT3 16 A 32 Choices indicate the number of A D conversions per update that are average
122. if current DECPNT 88888 88 101 if current DECPNT 8888 888 110 if current DECPNT 888 8888 111 if current DECPNT 88 88888 104 Table 11 8 Custom Stream Format Identifiers 720i Installation Manual Format Identifier Defined By Description B18 Configuration 000 001 010 011 100 101 110 aaa ra Ara ig i ig Ara ig E primary DECPNT 8888800 primary DECPNT 8888880 primary DECPNT 8888888 primary DECPNT 888888 8 primary DECPNT 88888 88 primary DECPNT 8888 888 primary DECPNT 888 8888 primary DECPNT 88 88888 B19 Configuration 000 001 010 011 100 101 110 E ig ig Ara iE ip secondary DECPNT 8888800 if secondary DECPNT 8888880 secondary DECPNT 8888888 secondary DECPNT 888888 8 if secondary DECPNT 88888 88 secondary DECPNT 8888 888 secondary DECPNT 888 8888 if secondary DECPNT 88 88888 B20 Configuration 000 001 010 011 100 101 110 111 if tertiary DECPNT 8888800 if tertiary DECPNT 8888880 if tertiary DECPNT 8888888 if tertiary DECPNT 888888 8 if tertiary DECPNT 88888 88 if tertiary DECPNT 8888 888 if tertiary DECPNT 888 8888 if tertiary DECPNT 88 88888 lt wspec 0 digit digit gt Scale weight Weight for the source scale wspec is defined as follows wspec Indicates whether the weight is the current displayed weight W w gross G g net
123. ime 8 Table 10 15 Data Size Field Codes The DB SCHEMA command can also be used to modify the schema but only when the indicator is in setup mode and only if the database does not contain any data WEIGHING SYSTEMS 10 1 8 Advance Mode EDP Commands See Table 10 16 for the EDP commands for the configuration of Advance Mode Command Value DAY END 000000 235959 DAY START 000000 235959 SHIFT 1 END 000000 235959 SHIFT 1 START 000000 235959 SHIFT 2 END 000000 235959 SHIFT 2 START 000000 235959 SHIFT 3 END 000000 235959 SHIFT 3 START 000000 235959 PROMPT COMMENTS ON OFF PROMPT DELIVERY NUM ON OFF PROMPT DELIVERY WGT ON OFF PROMPT CUSTOMER ON OFF PROMPT MATERIAL ON OFF PROMPT REPRINT ON OFF PROMPT SOURCE ON OFF PROMPT VEHICLE ON OFF PROMPT PRINT ON PROMPT OFF SERIAL NUMBER O 9999999 Table 10 16 Advance Mode EDP Commands Note 000000 it will respond with The 720i must see six digits of data for the time values in the first 8 parameters If the 720i does not see at least WEIGHING SYSTEMS Serial Commands 97 11 0 Appendix 11 1 Troubleshooting Table 11 1 lists general troubleshooting tips for various hardware and software error conditions See the following pages for additional information about specific diagnostic tools Symptom Cause Remedy Indicator does not power up Possible bl
124. indicator can be accomplished using the Revolution 1119 configuration utility serial commands or the indicator front panel keys See Section 3 1 on page 18 for information about configuration methods Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor site at www ricelake com The Operator Card included with this manual provides basic operating instructions for users of the 720i Please leave the Operator Card with the indicator when installation and configuration are complete Safety Safety Signals Safety Symbol Definitions Aranna Indicates a potentially hazardous situation that if not avoided could result in serious injury or death and includes hazards that are exposed when guards are removed Indicates information about procedures that if not observed could result in damage to equipment or Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury Important corruption to and loss of data Safety Precautions NS Do not operate or work on this equipment unless you have read and understand the instructions and 3 Warnings in this Manual Failure to follow the instructions or heed the warnings could result in injury or death Contact any Rice Lake Weighing Systems dealer for replacement manuals Proper care is your responsibility Awarnine Some procedures described in this manual require work insi
125. information specific to the panel mount model See Section 1 4 on page 5 4 Allen Bradley PLC and SLC are trademarks of Allen Bradley Company Inc a Rockwell International com pany 5 Profibus is a registered trademark of Profibus Interna tional 6 ControlNet is a trademark of ControlNet International Ltd under license by the Open DeviceNet Vendor Association WEIGHING SYSTEMS Support Applications In addition to Revolution III the 720i is supported by two Windows based applications that extend its capabilities for batch control and database management ProAction PCEE or Process Control Engine Editor provides functions similar to setpoint configuration for 720i based batch control ProAction DBE the database editor is a tool for creating editing and managing databases in the 720i Both applications are included on the 720i Toolkit CD 1 1 Operating Modes The 720i has two modes of operation Setup mode Most of the procedures described in this manual require the indicator to be in setup mode including configuration and calibration To enter setup mode press the MENU key on the front panel select Configuration then press Enter The indicator display changes to show scale cea menus bosia Jumper J9 see Figure 2 3 on page 9 must be EA Note installed to enable access to setup mode When configuration is complete remove the jumper place the jumper on a single pin of J9 to disable acc
126. ing an action such as print should precede an action such as tare Steps for a particular routine can be built and tested using just that routine and when all of the smaller routines are complete a final merge can be done to finalize the process SYSTEMS Using ProAction PCEE 81 Within the PCE there are four temporary variables called user data They are used as an interface between e The steps and the database such as reading or writing data e The user and the database such as searching by an ID e The user and the step compares such as setting a target value All data goes through these temporary variables as a Get or Set A Get is used to get data from a user or from a condition in a step A Set is used to put data into a condition in a step Each variable supports a different type of data integer whole numbers without a decimal point real numbers that can contain a decimal point string alphanumeric printable data and datetime preset format for the date and time to be stored and printed There is one location for each type of user data The User Clear action will clear out one of the four variables based on its type Performing a Merge There are some checks to perform whenever merging is used because the editor assigns condition numbers to each step 1 Re Check each step s Activate and Deactivate to ensure they are still aimed at the correct step 2 If any Set or Get Compare actions
127. ing commands or configuration data to an indicator serial port Configuration using the menus is described in Section 3 1 3 on page 19 Configuration using the serial port can be accomplished using either the serial command set described in Section 10 1 on page 86 or the Revolution 1118 configuration utility and there are two software modules available e 720i PCE e 720i Batching ee Some configuration parameters cannot be EJ Note accessed through the configuration menus Revolution Ill provides the most complete on efficient configuration interface for the 720i 3 11 Revolution Configuration The Revolution II configuration utility provides the preferred method for configuring the 720i indicator Revolution Ill runs on a personal computer to set configuration parameters for the indicator When Revolution Ill configuration is complete configuration data is downloaded to the indicator Revolution III supports both uploading and downloading of indicator configuration data This capability allows configuration data to be retrieved from one indicator edited then downloaded to another indicator with an identical hardware configuration To use Revolution III do the following 1 Install Revolution lll on an IBM compatible personal computer See Section 5 0 on page 50 for detailed hardware and software requirements 18 720i Installation Manual 2 With both indicator and PC powered off connect the PC serial port to the RS 23
128. is cleared by pressing ZERO or PRINT Press GROSS NET to AUTO display gross weight data when using the peak hold function OFF Peak hold function is off NORMAL Positive peak manual reset Greatest net weight is held in memory until the weight is removed from the scale and either the ZERO or PRINT key is pressed BI DIR Bi directional peak manual reset Same as NORMAL but peak value can be either positive or negative determined by absolute value AUTO Positive peak auto print auto reset Automatic print occurs when scale load is 0 10 display divisions and at standstill Following the print command the peak value is cleared and reset automatically CALIBR WZERO See Level 4 submenu descriptions in Table 3 5 on page 32 and Section 4 2 on page 47 WVAL WSPAN WLIN REZERO Table 3 2 SCALES Menu Parameters Continued ae R HIN LAKI s Configuration 25 26 sis GRADS SPLIT FORMAT ZTRKBND E ZRANGE MOTBAND PRIMAR SECNDR DECPNT DSPDIV UNITS DECPNT DSPDIV UNITS MULT 8888888 1D B 888888 8 2D KG 0 453592 gt 8888880 2D KG 8888888
129. isplay DSPDIV 2D 5D 1D Display divisions Selects the value of minimum division size of the displayed weight for secondary or tertiary units display UNITS LB KG G OZ TN T GR troyoz troylb LT CUSTOM NONE OFF Specifies secondary or tertiary units for displayed and printed weight Values are LB pound KG kilogram G gram OZ ounce TN short ton T metric ton GR grain troyoz troy ounce troylo troy pound LT long ton MULT 0 453592 0 000001 9999999 Multiplier Specifies the conversion factor by which the primary units are multiplied by to obtain the secondary or tertiary units The default is 0 453592 which is the conversion factor for changing pounds to kilograms See Section 11 8 on page 108 for a list of multipliers To shift between primary secondary and tertiary units press the UNITS key Rate of Change ROC Units Parameters For applications using the ROC function the primary scale should be configured with a finer resolution than the rate of change ROC units to prevent a stepwise appearance in the ROC display The ROC display step size weight increment between displayed values can be roughly calculated as follows updates_per_ROC_UNIT PRIMARY resolution ROC_resolution For example with INTERVL 30 REFRESH 0 1 UNITS MIN PRIMARY resolution at 0 1 LB and ROC resolution at 1 0 LB MIN INTERVL REFRESH 80 0 1 3 0 seconds per update ROC data is f
130. k ID and press the Enter key 4 Indicator generates the weigh out ticket Some local regulations require the tare weight to be read from the scale If so don t use the keyed tares EJ Note feature 62 720i Installation Manual WEIGHIN 76 1 Advance Mode Menus Advance Mode Reports Menu In Advance Mode the Weigh Reports and Management softkeys are enabled The Reports softkey is described below autos While in a submenu the TARE key can be pressed to go back to the previous menu If using the PS2 EJ Note keyboard the ESC key will take you to the previous menu WEIGH REPORTS MANAGEMENT SUMMARY DAILY DETAIL CODE LIST REPORT START gt 3 LT DDMMYYYY ALL MATERIAL REPORT END DAY DDMMYYYY PENDING CUSTOMER Na i SOURCE MATERIAL an ALL L ALL CUSTOMER SINGLE ID SHIFT SOURCE j Figure 7 4 Reports Menu Print Menu Parameter Choices Description Level 2 submenus SUMMARY REPORT START Report from beginning date to ending date specified by the operator DDMMYYY REPORT END DAY Report by material customer or source DAILY REPORT DAY Report of selected date entered by operator can be all transactions or by a selected shift 1 2 or 3 DETAIL ALL All transations in the database or pending transactions only
131. le for proper mechanical operation Check cable connection Possible format mismatch between serial scale and 720i Check SFMT specification under SERIAL menu Option x Error Field bus card Profibus DeviceNet or Remote I O in slot x failed to initialize Option card failure Possible defective card or slot Option card hardware diagnostic error Required option card not found See Section 11 1 1 on page 99 Note 98 720i Installation Manual Table 11 1 Basic Troubleshooting Always save copies of the indicator configuration calibration Revolution Il 1 files on a local PC so that these are available when a software reload or upgrade is required E LAKE WEIGHING SYSTEM 11 1 1 Option Card Diagnostic Errors Option cards are detected by the 720i at power up If the current indicator configuration requires an option card but that card is not detected at power up an error similar to the following is displayed HARDWARE CRITICAL TO PROPER OPERATION WITH CURRENT CONFIGURATION CANNOT BE FOUND A second screen is then shown SERIAL PORT 7 SLOT 2 CHANNEL 2 Then finally a third screen INSTALL HARDWARE OR RECONFIGURE To recover from this error you can do the following e If the option is required ensure that the card is properly seated in its slot and cycle the power If the card is still not recognized replace the card e Enter setup mode and reconfigure to eliminate the requirement for the option
132. lications Truck Regs Displays truck register allows deletion of individual or all entries Truck register can be printed by pressing the PRINT key while the truck register is displayed Alibi Allows previous print transactions to be recalled and reprinted SKUD 1 10 User programmable keys defined by PCEE Setpoint Displays a menu of configured setpoints allows display and change of some setpoint parameters Batch Start Starts a configured batch Batch Stop Stops a running batch and turns off all associated digital outputs Requires a batch start to resume processing Batch Pause Pauses a running batch Same as stop but digital outputs if on are not turned off Batch Reset Stops a batch and resets it to the first batch step Weigh Start the Weigh In and Weigh Out Procedure Reports Select which report to print There are four sub menus under the Reports softkey Summary Daily Detail and Code List Management Add and remove materials customers and source IDs and names More For applications with more than three defined softkeys the More key is automatically assigned to the fourth softkey position Press More to toggle between groups of softkeys Advance Truck Mode only 720i Batching Version software only Truck Modes 1 6 only Table 1 1 Configurable Softkeys WEIGHING SYSTEMS 14 Syste
133. ll Programmable HMI Indicator Controller Version 2 01 720i Batching Version 1 01 installation Manual 7201 02 ENTER TRUCK ID 1234 ACCEPT 1234 eT PN 103121 Rev C Contents 1 A AAA 2 Tal Operating Modessa criticas e teo rca i Re e 3 1 2 Indicator Operations o ooooocococ ee eee 3 1 3 Softkey Operations ua ia Saud waa dae eae Ba a oe bas dd ea a 4 1 4 System Configurations and Options saas sesa 5 1 5 Summary of Changes sv vi ceva ieee ied O SUEY EE O Deby De be ed he sata 5 RS En er O 2 1 Unpacking and ASSembly ies caddie ii doh ok ange ned dak e Shetek ed 6 2 2 ENClOSure DISASSEMBLY reas eta aa aa Bare a AE A Ae Re MA a ia hae ea E d 6 2 39 Cable CONnNeClIONS ici ee e Cation ed etn 6 2 3 1 Cable GrOUNding 2 ae tad i dE I ee A a 6 2 3 2 Edad Cal caca da ida AIR 7 2 3 3 Serial COMMUNICATIONS 24 omo da it dt dd dd add mre dc dd odd 7 2 3 4 Dogane e Pat 8 2 3 5 Detached Display Module DDM 0 0 eee 8 2 4 Installing Option Cards iii e e E a e e e A 8 2 5 A Pre rai i ie i lio e ate pini pira 10 2 6 Enclosure Reassembly Li 10 2 7 CPU Board Removal saai a eee 10 2 8 Battery Replacement 11 2 9 Replacement Parts and Assembly Drawings LL 11 2 9 1 Universal Model voca illo dae dd LR REN elia 11 2 9 2 Panel Mount Controller i E E ERE RE e 15 2 9 3 Panel Mount DISplay Leida iaia A EER RR RI 17 3 0 Congo D 3 1 Configuration M6thOds 4 i a Dede i A i e i e La 18 3
134. lushed every 3 0 seconds With UNITS MIN there are 20 ROC data updates per ROC time unit 60 seconds 3 0 seconds per update The resolution ratio of PRIMARY to ROC units is 0 1 0 1 1 0 This configuration provides a step size in the ROC display of 2 LB 2 LB increments between displayed values PORRE Note that setting both PRIMARY and ROC display resolutions to 1 LB would have resulted in a step size of 20 LB 28 Table 3 3 SCALES Menu FORMAT Submenu Parameters SPLIT OFF Continued 720i Installation Manual SCALES Menu FORMAT Submenu SPLIT OFF Parameter Choices Description DECPNT 8888888 Decimal point location Determines the location of the decimal point or dummy zeros in the 8888880 display 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 DSPDIV 1D Display divisions Selects the minimum division size for the ROC units displayed weight 2D 5D MULT 1 0 Multiplier Specifies the conversion factor by which the primary units are multiplied by to 0 000001 obtain the displayed rate of change units 9999999 See Section 11 8 on page 108 for information about conversion factors UNITS SEC Rate of change units MIN HOUR INTERVL 10 Update interval Specifies the number of refreshes over which the rate of change is 1 100 calculated For example with REFRESH set to 0 1 second and INTERVL at 60 each weight value takes 6 seconds 0 1 60 to be flushed fro
135. m Configurations and Options Table 1 2 lists the 720i system models and part numbers All models include CPU board with one option card slot The 720i is a single scale unit and cannot be upgraded to a multi channel A D System Model Model PNs Universal tilt stand model 115 230 VAC 101230 with PCE software Universal tilt stand model 115 230 VAC 103459 European CEE 7 7 power cord with PCE software Panel mount model 115 230 VAC power 101229 cord sold separately with PCE software Universal tilt stand model 115 230 VAC 115447 with 720i Batch software Universal tilt stand model 115 230 VAC 115448 European CEE 7 7 power cord with 720i Batch software Panel mount model 115 230 VAC power 115449 cord sold separately with 720i Batch software Table 1 2 Part Numbers for 720i Models Option Cards Table 1 3 lists the available 720i option cards Most of the listed option cards are installed in the expansion card slot J12 USB Ethernet and fiber optic interface cards are installed in connector J11 Option Card PN Single channel analog output card 67602 Dual serial port expansion card 67604 24 channel digital I O expansion card 67601 Ethernet communications card 71986 EtherNet IP communications card 87803 DeviceNet interface card 68541 Allen Bradley Remote l O interface card 68539 Profibus DP interface card 68540 USB interface card 93245
136. m the ROC data REFRESH 0 1 Refresh interval Specifies the number of seconds between rate of change samples 0 1 60 Table 3 3 SCALES Menu FORMAT Submenu Parameters SPLIT OFF Continued ae R HIN LAKI s Configuration 29 30 ia SPLIT FORMAT ZTRKBND ZRANGE MOTBAND DECPTI DDIVI MAXI DECPT2 DDIV2 MAX2 8888888 1D p 2000 8888888 20 5000 8888880 2D weight 8888888 5D weight 8888800 5D 8888880 ad 8 888888 8888800 88 88888 8 888888 888 8888 88 88888 8888 888 888 8888 88888 88 8888 888 888888 8 88888 88 ALS aa ia il DECPTS DDIV3 MAX3 i UNITS I LD La Ti i 8888888 20 10000 LB 8888888 ep weight i KG 8888880 1D i G _ 8888800 OZ 8 888888 TN 88 88888 T i 888 8888 GR 8888 888 troyoz i 88888 88 If SPLIT 3RNG or SINTVL i troylb CUSTOM OFF NONE Figure 3 9 FORMAT Submenu SPLIT OFF Multi range and Multi interval Scales 720i Installation Manual SCALES Menu FORMAT Submenu SPLIT OFF Parameter Choices Description Level 4 FORMAT submenu DECPT1 8888888 Decimal point location for first range or interval Specifies the location of the decimal point or 8888880 dummy zeroes in the primary unit display Value should be consistent with local legal 8888800
137. memory card installed in slot 2 DB ALIAS 1 2 TRUCKS_2 lt CR gt Sending the DB ALIAS command alone without assigned data returns the current database alias DB CLEAR To clear the contents of a database send the following command DB CLEAR n x lt CR gt Where n is the database number within the memory card x is the slot number of the memory card 0 is the onboard memory The 720i responds with OK lt CR gt if the command is successful lt CR gt if unsuccessful DB DATA The DB DATA command can be used to send data to or retrieve data from the 720i Data can be sent to the indicator using the following command DB DATA n x data lt CR gt Where nis the database number within the memory card WEIGHING SYSTEMS x is the slot number of the memory card 0 is the onboard memory data represents a single cell of a row of data 1 is a pipe character ASCII 124 used to delimit cell data If the data being sent is not the last cell of the row append the pipe character to the data to indicate that more data is coming for that particular row If the data being sent is the last cell of the row do not append the pipe character If the command is accepted the 720i responds with OK lt CR gt if not it responds with lt CR gt Example The following commands place the data shown in Table 10 13 into the first database in the onboard memory DB DATA 1 0 this lt CR gt DB DATA 1 0 is lt CR gt DB DATA 1 0
138. mized to include up to 1000 characters of information such as company name and address on printed tickets You can customize the print formats using the Revolution I11 configuration utility or serial commands 6 1 Print Formatting Commands Table 6 1 lists commands you can use to format the 720i print formats Commands included in the format strings must be enclosed between lt and gt delimiters Any characters outside of the delimiters are printed as text on the ticket Text characters can include any ASCII character that can be printed by the output device Command Description Supported Ticket Formats General Weight Data Commands lt G gt Gross weight current scale GFMT NFMT TRWIN TRWOUT ACCFMT lt G n gt Gross weight scale n AUXFMTxx ALERT lt N gt Net weight current scale lt N n gt Net weight scale n lt T gt Tare weight current scale lt T n gt Tare weight scale n lt S gt Current scale number 006003 Gross net tare accumulator truck and setpoint weights can be printed in any configured weight units by EJ Note adding the following modifiers to the gross net and tare weight commanas P primary units D displayed units S secondary units T tertiary units If not specified the current displayed units D is assumed Example To format a ticket to show net weight for Scale 1 in secondary units use the following command lt N 3 S gt Formatted weight strings co
139. mmand ET LAKE WEIGHING SYSTEMS 11 2 Regulato ry Mode Functions The function of the front panel TARE and ZERO keys depends on the value specified for the REGULAT parameter on the FEATURE menu Table 11 5 describes the function of these keys for the NTEP CANADA OIML and NONE regulatory modes TARE and ZERO key functions are configurable when the REGULAT mode is set to INDUST see Table 11 6 on page 101 Front Panel Key Function REGULAT Parameter Value Weight on Scale Tare in System TARE ZERO NTEP zero or negative no no action ZERO yes CLEAR TARE positive no TARE yes TARE CANADA zero or negative no no action ZERO yes CLEAR TARE positive no TARE yes no action OIML zero or negative no no action ZERO yes CLEAR TARE ZERO and CLEAR TARE positive no TARE ZERO yes TARE ZERO and CLEAR TARE if weight is within ZRANGE No action if weight is outside of ZRANGE NONE zero or negative no TARE ZERO yes CLEAR TARE positive no TARE yes CLEAR TARE Table 11 5 TARE and ZERO Key Functions for REGULAT Parameter Settings Table 11 6 lists the subparameters available when configuring a scale using INDUST mode The table includes the default values of the INDUST subparameters and the effective not configurable values used by the NTEP CANADA OIML and NONE regulatory modes REGULAT INDUST Paramete
140. n In OIML EJ Note mode in order to meet the legal for trade requirement There is a unique alibi tracking number assigned for each printed transaction This number lt AN gt can be printed on the ticket by adding it to the print string format see Table 6 1 and Table 6 2 on page 54 When the Alibi softkey is pressed the stored transactions will be displayed The display shows the alibi ID number date and time By displaying the desired ID number and pressing print the transaction will be reprinted It will print to the same port it was originally printed To access and print stored printed transactions do the following 1 Press the Alibi softkey The first stored transaction is displayed 2 Use the Up Down navigation keys to display the next stored transaction Pressing the Down 100 softkey will jump ahead in increments of 100 3 When the desired transaction is displayed press the Print key to reprint this transaction 4 When done press Done to return to weighing mode 11 13 Dimension Drawings 12 24 __ lt 3 52 lt
141. nal sent from the host to the display module The heartbeat is used to verify active communications between the host and the display and to ensure that the displayed data is current If specified the display module input heartbeat HB1 l parameter must also be set typically to a value slightly longer than the host HEARTBEAT parameter For example HEARTBEAT 1 5 HB1 l 2 0 See Section 11 11 on page 110 for more information about configuring the display module LOCALE OFF Locale Set this parameter ON to enable the LATUDE and ELEVAT parameters Specifying ON latitude and elevation of the scale site provides compensation for gravitational effects Attached scales must be recalibrated after changing this parameter from OFF to ON LATUDE 45 Latitude Specify the latitude of the scale site in degrees This parameter is shown only if 0 90 LOCALE ON ELEVAT 345 Elevation Specify the elevation of the scale site in meters Valid values are 9999 through 0 9999 9999 This parameter is shown only if LOCALE ON Level 3 submenus DATEFMT MMDDYYYY Specifies the format used to display or print the date DDMMYYYY YYYYMMDD YYYYDDMM DATESEP SLASH Specifies the date separator character DASH SEMI TIMEFMT 12HOUR Specifies the format used to display or print the time 24HOUR TIMESEP COLON Specifies the time separator character COMMA SHIFT 1 3 SHIFT START Specifies the shift start and end time in 24 hour format HHMMSS SHIFT END DAY START HHMMSS Specifies th
142. ng RATTRAP parameter set ON uses a vibration dampening algorithm to provide a combination of the best features of analog and digital filtering The RATTLETRAP algorithm evaluates the frequency of a repeating vibration then derives a composite displayed weight equal to the actual weight on the scale less the vibration induced flaws It is particularly effective for eliminating vibration effects or mechanical interference from nearby machinery Using RATTLETRAP filtering can eliminate much more mechanical vibration than standard digital filtering but will usually increase settling time over standard digital filtering DFSENS and DFTHRH Parameters The digital filter can be used by itself to eliminate vibration effects but heavy filtering also increases settling time The DFSENS digital filter sensitivity and DFTHRH digital filter threshold parameters can be used to temporarily override filter averaging and improve settling time e DFSENS specifies the number of consecutive scale readings that must fall outside the filter threshold DFTHRH before digital filtering is suspended e DFTHRH sets a threshold value in display divisions When a specified number of consecutive scale readings DFSENS fall outside of this threshold digital filtering is WEIGHING SYSTEMS suspended Set DFTHRH to NONE to turn off the filter override Setting the Digital Filter Parameters Fine tuning the digital filter parameters greatly improves indica
143. ntain a 10 digit weight field including sign and decimal point with leading zeroes suppressed followed by a space and a two digit units identifier Total field length with units identifier is 12 or 13 characters Accumulator Commands lt A gt Accumulated weight current scale GFMT NFMT ACCFMT AUXFMTxx lt A n gt Accumulated weight scale n lt AA gt Average accumulation current scale lt AA n gt Average accumulation scale n lt AC gt Number of accumulations current scale lt AC n gt Number of accumulations scale n lt AT gt Time of last accumulation current scale lt AT n gt Time of last accumulation scale n lt AD gt Date of last accumulation current scale lt AD n gt Date of last accumulation scale n Truck Mode Commands Table 6 1 Print Format Commands 52 720i Installation Manual RICE L AKE Command Description Supported Ticket Formats lt TID gt Truck ID number TRWIN TRWOUT lt TR1 gt Gross weight for current ticket in displayed units lt TR2 gt Tare weight for current ticket in displayed units lt TR3 gt Net weight for current ticket in displayed units TR1 TR2 and TR8 truck ticket weight data includes keywords INBOUND KEYED RECALLED as necessary EJ Note See Table 7 3 on page 60 for Advance Truck commands Setpoint Commands lt SCV gt Setpoint captured value SPFMT
144. on A D count or millivolts value WLIN POINT 1 Press ENTER to display and edit test weight and calibration values for up to five linearization points POINTS Perform linear calibration only after WZERO and WSPAN have been set REZERO Press ENTER to remove an offset value from the zero and span calibrations 010006 Use this parameter only after WZERO and WSPAN have been set See EJ Note Section 4 2 on page 47 for more information about using this parameter Table 3 5 SCALES Menu CALIBR Submenu Parameters I 32 720i Installation Manual rele EIEN LAKE 3 2 2 SERIAL Menu See Section 11 6 on page 106 for information about 720i serial data formats Li SCALES SERIAL FEATURE IH PFORMT SETPTS DIG I O ALGOUT VERS 720i Batching Version only see page 57 PORT 2 o CMD Y BAUD BITS TERMIN STOP BITS ECHO RESPONSE EOLDLY 9600 8NONE CR LF 2 ON ON 0 19200 TEVEN CR A OFF OF _ number PS i A 28800 7ODD 38400 80DD ZA ez 57600 8EVEN 115200 PAS 300 PAS 600 1200 2400 _ PE A A Aa HANDSHK EAM i source HH smr H OFF OFF Leto aan VER i XONXOFF LET i contigu ed leo Batching Version A HRDWAR INDUST i AKEYS
145. on Factors Continued SS 108 720i Installation Manual WEIGHIN L AKE s Secondary Primary Unit x Multiplier Tertiary Unit long tons 2240 00 pounds 1016 05 kilograms 1 12000 short tons 1 01605 metric tons troy ounces 480 grains 31 10348 grams 0 031103 kilograms 1 09714 ounces 0 068571 pounds 0 083333 troy pounds troy pounds 5760 grains 373 2417 grams 0 373242 kilograms 13 16571 ounces 0 822857 pounds 12 troy ounces Table 11 9 Conversion Factors Continued 11 9 PS 2 Keyboard Interface Serial port 1 connector J3 on the 720i CPU board provides a PS 2 type keyboard interface Scan Code Set 1 only for use with a remote keyboard Table 11 10 shows the pin assignments for a PS 2 keyboard cable Pin Signal Male Connector 1 DATA reserved GND 5V CLOCK reserved OJo AJ OJN Table 11 10 PS 2 Keyboard Connector Pin Assignments Table 11 11 summarizes the 720i specific functions provided by the keyboard interface most other alphanumeric and navigational keys provide functions equivalent to those typical for PC operation Menu parameters and serial commands that affect indicator keypad operation including the KBDLCK ZERONLY and KLOCK serial commands also affect the remote keyboard The keyboard interface is not hot pluggable EJ Note Disconnect power to the 720i before connecting the keyboard
146. on ZERO KTARE YES NO Always allow keyed tare MTARE REPLACE Multiple tare action REMOVE NOTHING NTARE NO YES Allow negative or zero tare CTARE YES NO Allow CLEAR key to clear tare accumulator PRTMOT NO YES Allow print while in motion PRTPT NO YES Add PT to keyed tare print PRTHLD NO YES Print during display hold HLDWGH NO YES Allow truck weighment during display hold MOTWGH NO YES Allow truck weighment in motion OVRBASE CALIB SCALE Zero base for overload calculation AUDAGNCY NTEP Audit trail display agency format CANADA INDUST NONE OIML Table 3 8 REGULAT INDUST Submenu Parameters AAA ale HIN LAKE s Configuration 41 3 2 4 PFORMT Menu The PFORMT menu can be used to set the port used by each print format Print formats can be viewed or edited using Revolution III serial commands or the front panel See Section 6 0 on page 52 for detailed information about print formatting SCALES H SERIAL FEATURE PFORMT SETPTS DIG I O HA ALGOUT VERS 720i Batching Version only see page 57 i 720i Batching Version i Software Only GFMT NFMT ACCFMT i SPFMT El TRWIN TRWOUT TREMT ALERT See GFMT Menu HDRFMT1 HDRFMT2 AUXFMT _FMT_ _ _PORT_ AUXIFMT _ AUX20FMT ES
147. ondary decimal point is set to 8888 888 the indicator will overflow if 3 tons or more are applied to the scale With 5 tons applied and a conversion factor of 2000 the secondary units display needs five digits to the left of the decimal point to display the 10000 Ib secondary units value Secondary Secondary Primary Unit x Multiplier Tertiary Unit Primary Unit x Multiplier Tertiary Unit grams 15 4324 grains grains 0 064799 grams 0 035274 ounces 0 002286 ounces 0 002205 pounds 0 000143 pounds 0 001000 kilograms 0 000065 kilograms 0 032151 troy ounces 0 002083 troy ounces 0 002679 troy pounds 0 000174 troy pounds kilograms 15432 4 grains ounces 437 500 grains 35 2740 ounces 28 3495 grams 1000 00 grams 0 06250 pounds 2 20462 pounds 0 02835 kilograms 32 15075 troy ounces 0 911458 troy ounces 2 679229 troy pounds 0 075955 troy pounds 0 001102 short tons pounds 7000 00 grains 0 000984 long tons 453 592 grams 0 001000 metric tons 16 0000 ounces short tons 2000 00 pounds 0 453592 kilograms 907 185 kilograms 14 58333 troy ounces 0 892857 long tons 1 215278 troy pounds 0 907185 metric tons 0 000500 short tons metric tons 2204 62 pounds 0 000446 long tons 1000 00 kilograms 0 000453 metric tons 1 10231 short tons Table 11 9 Conversion Factors 0 984207 long tons Table 11 9 Conversi
148. operation with PSHPRNT ON TRWIN lt NL gt ID lt SP gt lt TID gt lt NL2 gt GROSS lt TR1 gt Press the Weigh In softkey enter truck ID lt NL2 gt lt DA gt lt SP gt lt TI gt lt NL gt number and press Enter TRWOUT lt NL6 gt ID lt SP gt lt TID gt lt NL2 gt GROSS lt TR1 gt lt NL gt TARE lt SP gt lt T Press the Weigh Out softkey enter truck ID R2 gt lt NL gt NET lt SP2 gt lt TR3 gt lt NL2 gt lt DA gt lt SP gt lt TI gt lt NL gt number and press Enter TRFMT REG ID lt TID gt lt TR2 gt SCALE lt S gt lt TD gt lt NL gt Truck register currently displayed ALERT lt COMP gt lt NL gt lt COAR1 gt lt NL gt lt COAR2 gt lt NL gt lt CONM1 gt lt NL gt lt COPH1 gt lt NL gt lt CONM2 gt lt NL gt lt COPH2 gt lt NL gt lt COML gt lt NL gt lt ERR gt lt NL gt HDRFMT1 COMPANY NAME lt NL gt STREET ADDRESS lt NL gt Must be inserted into other print format HDRFMT2 CITY ST ZIP lt NL2 gt AUXFMT FMT x GROSS lt G gt lt NL2 gt lt TD gt lt NL gt Formats AUX1FMT AUX20FMT x 1 20 See Table 7 5 Default Print Formats for Advanced Truck on EJ Note In OIML and CANADA modes the letters PT preset tare are automatically inserted after the printed tare weight 54 720i Batching Version only Table 6 2 Default Print Formats 720i Installation Manual WEIGHING SYSTEMS 6 3 Customizing Print Formats The following sections describe procedures for customizing print formats using the Revolution III
149. or GROSS NET GROSS NET and ACCUM TRIPSLOWER GROSS NET GROSS and NET setpoints only setpoints only i L BATCH CLRACCM CLRTARE PSHACCM PSHPRNT PSHTARE OFF OFF OFF OFF OFF OFF oN ON ON ON ON oN _ ONQUIET __warTss i ALARM 1 ACCESS NAME SLOT DIGOUT SENSE BRANCH OFF ON NONE NONE List of available NORMAL 0 1 output bits for 4 ON HIDE 1 30 List of available specified slot INVERT 1 32 OF digital VO slots FS OTsNONE i if BATCH ON Figure 8 2 GROSS NET GROSS NET ACCUM and ROC Setpoint Parameters EEx Setpoints 69 70 E pe H T a La Same as REL VALUE TRIP i BANDVAL HYSTER PREACT PREVAL PREADJ 7 i 7 number HIGHER number Li number ta OFF number o number i LOWER i ri ON pa P INBAND IFTRIP INBAND IFTRIP HIGHER LEARN IFPREACT OFF AI j or ea or t1 __ di ot i OUTBAND TRIP OUTBAND TRIP LOWER FLOW PREACT FLOW E MRS
150. own fuse or bad power supply Check all voltages on CPU board Power supply should output both 6V and 6V levels to the CPU board see Figure 2 3 on page 9 If power supply appears bad check the small glass fuse 2 5A 5x20mm on the power supply board Front panel power indicator blinking F2 Power supply overloaded Check for shorts in A D card regulators or in the DC to DC converter of any installed analog output or pulse input cards Tare and truck data pointers are corrupt Tare storage is corrupt error messages at startup Possible dead battery Perform configuration reset then check for low battery warning on display If battery is low replace battery perform another configuration reset then reload files ERROR message in weight display Excitation voltage too low or off Dashes in weight display Overrange or underrange scale condition Check scale For out of range conditions in total scale display check all scale inputs for positive weight values Display reads 0 000000 Scale not updating Check for bad option card hanging the bus Serial port not responding Possible configuration error For command input ensure port INPUT parameter is set to CMD A D scale out of range Check source scale for proper mechanical operation Check load cell and cable connection Possible bad load cell check indicator operation with load cell simulator Serial scale out of range Check source sca
151. oz H _INMOTON _INRANGE BATCHPR TIMER H CONCUR H TOD Go to D Go to E DELTA PH CHKWEI H ALWAYS H NEVER Go to F Go to G Figure 8 1 SETPTS Menu Al RICE LAKE 68 720i Installation Manual WEIGHING SYSTEMS GROSS ner H cross H ner H acom Roc b Same as GROSS VALUE SOURCE TRP BANDVAL HYSTER number Scale 1 HIGHER number number _ LOWER INBAND if TRIP INBAND If TRIP HIGHER i a 1 or or i ES OUTBAND TRIP OUTBAND TRIP LOWER ina Gui tif Preacr Pp preva PREADJ HH PRESTAB PCOUNT TOLBAND TOLCNT OFF number number number number number number E ON JA et If i If If If TRIP HIGHER or TRIP LOWER i LEARN IFPREACT OFF PREACT LEARN PREACT LEARN PREACT LEARN and BATCH ON i S boon or pd or or FLOW a PREACT FLOW PREACT FLOW PREACT FLOW fTRIPHIGHER a_a i
152. p to five linearization points To exit the linearization parameters press the Up key to return to WLIN 720i Installation Manual T 4 3 The optional rezero function is used to remove a calibration offset when hooks or chains are used to hang the test weights 200000 The rezero function cannot be used g Note with five point linear calibration e If no other apparatus was used to hang the test weights during calibration remove the test weights and press Up to return to the CALIBR submenu e If hooks or chains were used during calibration remove these and the test weights from the scale With all weight removed go to the REZERO parameter then press Down to show the current zero value Press the Calibrate softkey to adjust the zero and span calibration values Press Enter or Up to return to the CALIBR submenu Press Up to return to the SCALES menu or press the Save and Exit softkey to exit setup mode Serial Command Calibration To calibrate the indicator using serial commands the indicator serial port must be connected to a terminal or personal computer See Section 2 3 3 on page 7 for serial port pin assignments see Section 10 0 on page 86 for more information about using serial commands Once the indicator is connected to the sending device do the following 1 Place the indicator in setup mode display reads CONFIG and remove all weight from the scale platform If your test weights require hooks or ch
153. place If the configuration password is lost or unavailable the indicator must be cleared reset configuration and calibration parameters to continue use To clear the indicator press the setup switch then enter 999999 six nines at the configuration password prompt The unit performs a RESETCONFIGURATION then returns to the setup mode configuration display KYBDLK OFF Keyboard lock Specify ON to disable the keypad in normal mode ON ZERONLY OFF Zero key only Specify ON to disable all front panel keys except ZERO in normal mode ON SOFTKEYS None Softkeys provide additional operator functions for specific applications Assignments are lt blank gt listed on the tabs shown at the bottom of the LCD display functions are activated by Time Date pressing the arrow keys below the softkey tabs Display Tare Display Accum Display ROC Alibi Setpoint These features are only available with the 720i Batching version software Batch Start Batch Stop Batch Pause Batch Reset Weigh These features are available with the Advanced Truck Mode Only Reports Management Weigh In These features are available with the Truck Modes 1 6 Only Weigh Out Truck Regs SKUD 1 10 User programmable softkeys defined by PCEE REGULAT NTEP Regulatory mode Specifies the regulatory agency having jurisdiction over the scale site CANADA e OIML NTEP and CANADA modes allow a tare to be acquired at any weight greater INDUST l NONE than zero NONE allows tares to be acquired
154. puts can be configured to represent overweight underweight and accept conditions ALWAYS Always setpoint This setpoint is always satisfied It is typically used to provide an X endpoint for true false branching batch routines NEVER Never setpoint This setpoint is never satisfied It is used to branch to a X designated setpoint in true false branching batch routines in which the batch will not continue through the normal sequence of batch setpoints Table 8 1 Setpoint Kinds Continued Sa crt Setpoints 67 8 2 Setpoint Menu Parameters See Table 8 1 on page 65 for descriptions of each of the Figure 8 1 shows the general structure of the SETPTS setpoint kinds menu Submenus indicated by Go to X in Figure 8 1 for various groups of setpoint kinds are shown on the following pages Figures 8 3 through 8 9 parameter descriptions for the submenus are provided in Table 8 2 on page 75 SCALES SERIAL FEATURE PFORMT SETPTS DIG VO VERS SPCFG BATCHNG SETPTI s SETPT 32 OFF AUTO MANUAL A OFF cross H ner cross H nr H accom H Roc gt Go to A REL H REL H REL H RESREL H PAUSE pH DELAY H WAITSS HH COUNTER HH AUTOJOG J C Go to B C Go to C c
155. r REGULAT Mode Parameter Name Text Prompt INDUST NTEP CANADA OIML NONE SNPSHOT Display or Scale weight source DISPLAY DISPLAY DISPLAY DISPLAY SCALE HTARE Allow tare in display hold NO NO NO NO YES ZTARE Remove tare on ZERO NO NO NO YES NO KTARE Always allow keyed tare YES YES NO YES YES MTARE Multiple tare action REPLACE REPLACE NOTHING REPLACE REMOVE NTARE Allow negative tare NO NO NO NO YES CTARE Allow CLEAR key to clear tare YES YES NO NO YES accumulator PRTMOT Allow print while in motion NO NO NO NO YES PRTPT Add PT to keyed tare print NO NO YES YES NO PRTHLD Print during display hold NO NO NO NO YES HLDWGH Allow weigh during display hold NO NO NO NO YES Table 11 6 REGULAT INDUST Mode Parameters Comparison with Effective Values of Other Modes E AAA I TE Appendix 101 REGULAT INDUST Parameter REGULAT Mode Parameter Name Text Prompt INDUST NTEP CANADA OIML NONE MOTWGH Allow weighment in motion NO NO NO NO NO OVRBASE Zero base for overload calculation CALIB ZERO CALIB ZERO CALIB ZERO SCALE CALIB ZERO ZERO Table 11 6 REGULAT INDUST Mode Parameters Comparison with Effective Values of Other Modes Continued 11 3 Serial Scale Interface Serial port 4 or the expansion port can be configured for serial scale input The serial scale function allows other scale indicators to send gross net or tare weight data to the 720i Once a serial port has been configured to accept scale data the d
156. r making changes to the batch configuration BATSTATUS Batch status e S000 Stopped at SPO e ROO3 Running at SP3 e P004 Paused at SP4 Table 10 11 Batching Control Commands EPA 94 720i Installation Manual RICE L ANE 10 1 7 Database Commands The commands listed in Table 10 12 can be used to create and maintain databases in the 720i Except for the DB DELALL command all of the database commands require an extension to identify the number of the database within the memory card and the slot number of the memory card Command Description DB ALIAS n x Get or set database name DB CLEAR n x Clear database contents DB DATA n x Get or set database contents DB SCHEMA n x Get or set database structure DB DELALL Delete all databases and database contents n represents the database number within the memory card x is the slot number of the memory card Each command must be terminated with a carriage return character lt CR gt ASCII 13 Table 10 12 Database Commands DB ALIAS The DB ALIAS command is used to get or set the alias used by PCEE programs to reference the specified database Each database alias must be unique among all databases and adhere to the following rules 8 character maximum must begin with an alpha character or an underscore can only contain A Z a z 0 9 or an underscore _ Example The following command assigns an alias of TRUCKS_2 to the first database on the
157. r the BATRESET serial EJ Note command to initialize the new batch routine following any change to the setpoint configuration 80 720i Installation Manual WEIGHING SYSTEMS 9 0 Using ProAction PCEE EA Note When working with this chapter the PCE Version software must be installed In addition to Revolution 1119 the 720i is supported by two additional applications that extend its capabilities for batch control and database management ProAction PCEE or Process Control Engine Editor provides functions similar to setpoint configuration for 720i based batch control ProAction DBE the database editor is a tool for creating editing and managing databases in the 720i Both applications are included on the 720i Toolkit CD PCEE is developed around a step condition and action philosophy A step contains conditions and actions see example below A condition is a situation that must be met to accomplish the true actions If the conditions are not met the false actions are executed When a transition happens to the condition the corresponding true or false actions will be executed All actions will all be executed even after a pause Example The condition could be a Weight Compare Gross is trip higher than 1000 The false action could be to turn on a digital output Digital I O 1 is On since weight is below 1000 The true action could be to turn off the digital output Digital I O 1 is Off since the weight is above 1000
158. r without printing ONQUIET PSHPRNT OFF Specify ON to perform a print operation when the setpoint is satisfied specify ON WAITSS to wait for standstill after setpoint is satisfied before printing WAITSS PSHTARE OFF Specify ON to perform an acquire tare operation when the setpoint is satisfied ON 0000000 PSHTARE acquires the tare regardless of the value specified for EJ Note the REGULAT parameter on the FEATURE menu If two or more of the CLRxxxx and PSHxxxx parameters are set on the actions specified by those EJ Note parameters are performed in the following order when the setpoint is satisfied 1 clear accumulator 2 clear tare 3 accumulate 4 print 5 acquire tare ALARM OFF Specify ON to display the word ALARM on the primary display while the setpoint is ON active batch setpoints or while the setpoint is not tripped continuous setpoints START 1 32 Specifies the starting setpoint number Do not specify the number of the TIMER or CONCUR setpoint itself The TIMER or CONCUR setpoint begins when the starting setpoint begins END 1 32 Specifies the ending setpoint number Do not specify the number of the TIMER or CONCUR setpoint itself The TIMER or CONCUR setpoint stops when the ending setpoint begins ACCESS ON Specifies the access allowed to setpoint parameters shown by pressing the HIDE Setpoint softkey in normal mode OFF ON Values can be displayed and changed HIDE Values
159. rance count number SP BATCH n Batch step enable OFF ON SP CLRACCM n Clear accumulator enable OFF ON SP CLRTARE n Clear tare enable OFF ON SP PSHACCM n Push accumulate OFF ON ONQUIET SP PSHPRINT n Push print OFF ON WAITSS SP PSHTARE n Push tare OFF ON SP ALARM n Alarm enable OFF ON SP NAME n Setpoint name number NONE 7 30 SP ACCESS n Setpoint access OFF ON HIDE SP DSLOT n Digital output slot NONE SLOTx SP DIGOUT n Digital output BITx E 92 720i Installation Manual RICE L ANE Command Description Values SP SENSE n Digital output sense NORMAL INVERT SP BRANCH n Branch destination 0 1 32 SP RELNUM n Relative setpoint number 1 32 SP START n Starting setpoint 1 32 SP END n Ending setpoint 1 32 SP DISLOT n Digital input slot NONE SLOTx SP MASK n Digital input mask number SP NSAMPLE n Number of samples number SP TIME n Trip time hhmm SP DURATION n Trip duration hhmmss SP VUNDER n Underrange value number SP VOVER n Overrange value number SP DUNDER n Underrange digital output BITx SP DACCEPT n Accept digital output BITx SP DOVER n Overrange digital output BITx BATCHNG Batching mode OFF AUTO MANUAL SP ENABLE n Setpoint enable ON OFF For setpoint commands ending with n n is the setpoint number Table 10 9 Setpoint Serial Commands 10 1 5 Normal Mode Commands The normal mode print commands see Table 10 10 transmit data to the
160. red to use the Revolution III help system Explorer is included on the Revolution III installation CD or is available from Microsoft Corporation 50 720i Installation Manual 5 1 Connecting to the Indicator Open the Revolution Ill program and select file new the select the 720i icon and press OK Connect the PC serial port to port 2 of the 720i then click on the Connect icon in the toolbar Revolution III attempts to establish communications to the indicator If communications settings need to be adjusted select Options from the Tools menu Downloading to the Indicator The Download Configuration function on the Revolution Ill Communications menu allows a Revolution III configuration file with or without scale calibration data or ticket formats to be downloaded to a connected indicator in setup mode The Download Section function on the Communications menu allows you to download only the currently displayed object such as contact information for a scale configuration Because less data is transferred using Download Current Display it is typically faster than a full configuration download but there is an increased possibility that the download may fail due to dependencies on other objects If the download fails try performing a complete download using the Download Configuration function Uploading Configuration to Revolution The Upload Configuration function on the Revolution III Communications menu allows the existing
161. requirements 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 DDIV1 1D Display divisions for first range or interval Selects the minimum division size for the primary 2D units displayed weight 5D MAX1 2000 Maximum weight for first range or interval weight DECPT2 888888 8 Decimal point location for second range or interval Specifies the location of the decimal 8888888 point or dummy zeroes in the primary unit display Value should be consistent with local legal 8888880 requirements 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 DDIV2 2D Display divisions for second range or interval Selects the minimum division size for the 5D primary units displayed weight 1D MAX2 5000 Maximum weight for second range or interval weight DECPT3 888888 8 Decimal point location for third range or interval SPLIT 3RNG or 3INTVL only Specifies 8888888 the location of the decimal point or dummy zeroes in the primary unit display Value should 8888880 be consistent with local legal requirements 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 DDIV3 2D Display divisions for third range or interval SPLIT SRNG or 3INTVL only Selects the 5D minimum division size for the primary units displayed weight 1D MAX3 10000 Maximum weight for third range or interval SPLIT 3RNG or 3INTVL only weight Table 3 4 SCALES Menu FORMAT Submenu Parameters SPLIT OFF SYSTEMS Confi
162. rial command input EDP INPUT p Port serial input function CMD KEYBD SCALE IND SC EDP BAUD p Port baud rate 800 600 1200 2400 4800 9600 19200 28800 38400 57600 115200 EDP BITS p Port data bits parity 8NONE 7EVEN 7ODD 80DD 8EVEN EDP TERMIN p Port termination character CR LF CR EDP STOPBITS p Port stop bits 2 1 EDP ECHO p Port echo ON OFF EDP RESPONSE p Port response ON OFF EDP EOLDLY p Port end of line delay 0 255 01 second intervals EDP HANDSHK p Port handshaking OFF XONXOFF HRDWAR EDP PORTTYPE p Port type 232 485 Port 7 only EDP DUPLEX p Port RS 485 duplex HALF FULL EDP ADDRESS p Port RS 485 address 0 1 255 EDP STREAM p Port streaming OFF LFT INDUST 4KEYS KEYPAD EDP SOURCE p Port source scale for output scale_number EDP SFMT p Port custom stream format 0 50 characters STR POS p Custom stream identifiers Specify replacement text for token SEN Example STR PRI 1 L STR PRI p STR SEC p See Section 11 6 on page 106 for more information about custom STR TER p stream formatting STR GROSS p STR NET p STR TARE p STR MOTION p STR RANGE p STR OK p STR INVALID p STR ZERO p For commands including p p is the serial port number WEIGHING SYSTEMS Table 10 4 SERIAL Port Serial Commands Serial Commands Command Descrip
163. rts Select which report to print There are four sub menus under the Reports softkey Summary Daily Detail and Code List Management Add and remove materials customers and source IDs and names While in a submenu the TARE key can be pressed to go back to the previous menu If using the PS2 keyboard the ESC key will take you to the previous menu On Weigh In the AUX1FMT is printed On Weight Out the AUX2FMT is printed When printing Shift Day and Detail All Pending reports e AUX3FMT is the header e AUX4FMT is each line for each transaction e AUXSFMT is the footer total lines When printing Summary Reports e AUX6FMT is the header e AUX7FMT is the header for Source Reports e AUX8FMT is the header for Customer Reports e AUX9FMT is the header for Material Reports e AUXI0FMT is each line for each transaction for Source Reports e AUXIIFMT is each line for each transaction for Customer Reports e AUX12FMT is each line for each transaction for Material Reports e AUX13FMT is the sub total line e AUXIA4FMT is the footer total lines When printing the Code list reports e AUXI5FMT is the header e AUXI16FMT is printed for the Source e AUXI7EMT is printed for the Customers e AUXI8FMT is printed for the Materials 60 720i Installation Manual Print Format Commands When the ADVANCE mode is selected the AUX formats are changed to generic in out formatting This can be changed using an EDP command See Advance
164. se immunity the default 120 240HZ Hz value may be too fast to provide the desired stability in some static weighing 480HZ applications 960HZ 7 5HZ 15HZ 60HZ PWRUPMD GO Power up mode In GO mode the indicator goes into operation immediately after a brief DELAY power up display test In DELAY mode the indicator performs a power up display test then enters a 30 second warm up period If no motion is detected during the warm up period the indicator becomes operational when the warm up period ends if motion is detected the delay timer is reset and the warm up period repeated TAREFN BOTH Enables or disables push button and keyed tares Possible values are NOTARE BOTH Both push button and keyed tares are enabled PBTARE NOTARE No tare allowed gross mode only KEYED PBTARE Push button tares enabled KEYED Keyed tare enabled ACCUM OFF Accumulator Specifies whether the scale accumulator is enabled If enabled accumulation ON occurs whenever a print operation is performed VISIBL ON Scale visibility Specifies whether scale data is displayed OFF Table 3 2 SCALES Menu Parameters Continued a 24 720i Installation Manual rele HUR LAKE SCALES Menu Parameter Choices Description PEAK HOLD OFF Peak hold Used to determine display and print the greatest net weight read during a NORMAL weighing cycle The weighing cycle ends when a print command is executed AUTO setting BI DIR or when the peak weight
165. serial port on demand in either setup or normal mode Command Description Values CONSNUM Set consecutive number 0 9 999 999 UID Set unit ID nnnnnnn SD Set date MMDDYY DDMMYY YYMMDD or YYDDMM Enter six digit date using the year month day order specified for the DATEFMT parameter using only the last two digits of the year ST Set time hhmm enter using 24 hour format CONTRAST Set display contrast 0 127 SX p Start serial port streaming OK or EX 0 Stop serial port streaming The port streaming parameter EDP STREAM p for the streaming port must be set to LFT or INDUST before using these commands An EX command sent while in setup mode does not take effect until the indicator is returned to normal mode RS Reset system Soft reset Used to reset the indicator without resetting the configuration to the factory defaults SF n Transmit single frame of stream Sends a single frame from scale n to the streaming port XA 1 Transmit accumulator value in displayed units nnnnnn UU XAP 1 Transmit accumulator value in primary units XAS 1 Transmit accumulator value in secondary units XAT 1 Transmit accumulator value in tertiary units Table 10 10 Normal Mode Serial Commands a SS RICE LAKE WEIGHING SYSTEMS Serial Commands 93 Command Description Values XG 1 Transmit gross weight in displayed units nnnnnn UU XGP 1 Transmi
166. sions The scale interval changes with both increasing and decreasing loads applied To configure a multi range or multi interval scale use the SPLIT parameter to select 2RNG or 3RNG for multi range scales or 2INTVL or 3INTVL for multi interval scales Selecting a SPLIT value other than OFF allows specification of decimal point display divisions and maximum capacity for each range or interval The SPLIT parameter is used to enable multi range or multi interval The SPLIT parameter is in the SCALES menu see Figure 3 7 and Table 3 2 After setting the SPLIT parameter the Format menu selection will change as shown in Figure 3 9 and Table 3 4 If using streaming with multi range or multi interval the stream must be set to Custom in Revolution III The Tokens for Secondary and Tertiary Units must be set to L or K to match the Primary refer to the Serial Menu Tokens Parameter in Section 3 2 2 on page 33 They can be set using Revolution III or through the front panel In multi range each range has its own capacity and display division extending from zero The scale display division will increase at the entered range capacities either two or three ranges Once the range has increased to the next level the display division will remain in new range until the scale returns to zero The tare value can be taken in any range For example Range 1 is O 3000 x 1 Ib Range 2 is O 10 000 x 5 lb In multi interval the scale h
167. ssage OK The OK response KSAVEEXIT setuno imode saves the curen verifies that the command was received and has been 7 i then exits to noimal mode executed If the command is unrecognized or cannot be executed the indicator responds with KCLRNV n setup mode clears non volatile RAM The following sections list the commands and KOKS Press NUMDE O Zero rough 9 command syntax used for each of these groups KDOT Press the decimal point KENTER Press the Enter ke 10 1 1 Key Press Commands Key press serial commands see Table 10 1 simulate KSOF TX RSS NUMOS A pressing the keys on the front panel of the indicator KLOCK Lock specified front panel key For These commands can be used in both setup and normal example to lock the ZERO key enter weighing mode Several of the commands serve as KLOCK KZERO pseudo keys providing functions that are not KUNLOCK Unlock specified front panel key For represented by a key on the front panel example to unlock the PRINT key enter KUNLOCK KPRINT For example to enter a 15 pound tare weight using SS serial commands KTREG Display truck register 1 Type KI and press Enter or RETURN KWIN Process truck weigh in transaction F Type K5 and press Enter Example KWIN K2 K3 KENTER to 3 Type KTARE and press Enter Select ID 29 KWOUT Process truck weigh out transaction Gorman Funedon KDEL While truck register is displayed delete KZERO In normal mode press the ZERO key truck register KGROSSN
168. stalled software version number The RSConfig softkey on the Version menu can be used to restore all configuration parameters to their default values Table 3 1 720i Menu Summary The following sections provide graphic representations of the 720i menu structures and tables describing the menu parameters Default values are shown in bold type numeric ranges and string values are shown in italic type Parameters shown surrounded by a dotted line box only appear under the special circumstances explained under each box SCALES fesa SERIAL mmm FEATURE mm PFORMT mmm SETPTS i DIG VO ls ALGOUT ju VERS 720i Batching Version only see page 57 gt Figure 3 4 Configuration Menu Flow Move UP pp Move DOWN Yp gt USES Move RIGHT Next Access MENU gt VaN ENTER value Figure 3 5 Front Panel Key Functions in Setup Mode D PAD 4 Move LEFT Previous Four front panel keys are used as directional keys to navigate through the menus in setup mode see Figure 3 5 The UNITS and TARE keys scroll left and right horizontally on the same menu level ZERO and GROSS NET move up and down vertically to different menu levels The PRINT key serves as an Enter key for selecting parameter values within the menus Press the MENU key to show the system menu A label on each of these keys identifies the direction provided by the key when navigating throug
169. store the current calibration values click Cancel Calibration 49 9 0 Using Revolution The Revolution 1119 utility provides a suite of functions used to support configuration calibration customization and backup of the 720i software Hardware and software configuration stream and ticket formatting and database management are all supported by Revolution III 200000 The 720i uses two different version software EJ Note depending upon the application They are e 720i Batching version software e PCE software Calibration values scale configuration database tables and user programs can be both saved and restored to the 720i using Revolution III See Section 4 4 on page 49 for Revolution III calibration procedures Other supporting applications provided with Revolution III include e The Rice Lake Web Update utility uses your internet connection to check for and download updates to the Revolution III and 720i software Hardware and Software Requirements Minimum system requirements 166 MHz x86 compatible with 32MB RAM 64MB for NT4 2000 XP 40MB disk space Recommended system 233 MHz x86 compatible or greater with 64MB RAM 40 MB disk space Revolution III runs on most Windows operating systems including Windows 98 Windows 98 SE Windows ME Windows NT 4 0 SP4 or greater Windows 2000 Windows XP Home or Professional and Windows Vista and Windows 7 Internet Explorer IE 4 0 or greater is requi
170. t Config softkey under the VERSION menu Use the up key to select Clear entire indicator configuration then press Enter to reset the indicator aut All load cell calibration settings are lost when EJ Note the RESETCONFIGURATION command is run Command Description Values SC GRADS 1 Graduations 1 9999999 SC SPLIT 1 Multi range or multi interval scale type OFF 2RNG SRNG 2INTVL SINTVL SC ZTRKBND 1 Zero track band 0 0 100 SC ZRANGE 1 Zero range 1 900000 0 100 SC MOTBAND 1 Motion band 1 0 100 SC SSTIME 1 Standstill time 1 65535 SC OVRLOAD 1 Overload FS 2 FS 1D FS 9D FS SC WMTTHRH 1 Weighment threshold grads SC NUMWEIGH 1 Number of weighments SC MAX_WEIGHT 1 Maximum weight SC DIGFLTR1 1 SC DIGFLTR2 1 SC DIGFLTR3 1 Digital filtering 1 2 4 8 16 32 64 128 256 SC DFSENS 1 Digital filter cutout sensitivity 20UT 40UT 80UT 160UT 320UT 640UT 1280UT Table 10 3 SCALES Serial Commands A RICE LAKE WEIGHING SYSTEMS Serial Commands 87 Command Description Values SC DFTHRH 1 Digital filter cutout threshold NONE 2D 5D 10D 20D 50D 100D 200D 250D SC RATLTRAP 1 Rattletrap filtering OFF ON SC SMPRAT 1 Sample rate 7 5HZ 15HZ 30HZ 60HZ 120HZ 240HZ 480HZ 960HZ SC PWRUPMD 1 Power up mode GO DELAY SC TAREFN 1 Tare function BOTH NOTARE PBTARE KEYED SC PRI DECPNT 1 Primary units decimal position 8 888888 88 88888 888 8888 8888 888 88
171. t Print Formats for Advanced Truck Continued aie If any of the Advance Mode features See Table 7 3 on page 60 are turned off that field should be removed EJ Note from the Print Format otherwise a blank field will be printed Advance Mode Weigh In Procedure The Advance Mode weigh in procedure is as follows 1 The truck moves onto the scale for weigh in 2 Press the Weigh softkey 3 A prompt is shown to enter the truck ID up to 12 alphanumeric characters Enter the ID then press the Enter key 4 A prompt is shown to enter Vehicle Material Customer Source Delivery Delivery Wgt and Remarks comments if enabled Each one of these may be set to ON prompt or OFF in Advance Mode The default is ON 5 Indicator generates the weigh in ticket 6 Truck leaves the scale Advance Mode Weigh Out Procedure The Advance Mode weigh out procedure is as follows 1 The truck moves onto the scale for weigh out 2 Press the Weigh softkey enter the ID and press the Enter key 3 Indicator generates the weigh out ticket 0000018 The truck may be empty or loaded for either of the above procedures The 720i will calculate the proper net EJ Note weight Advance Mode Keyed Tare If the truck tare weight is known Advance Mode keyed tare allows for both weigh in and weigh out to be performed in one transaction 1 Manually enter the tare weight using the numeric keypad 2 Press the TARE key 3 Press the Weigh softkey enter the truc
172. t gross weight in primary units XGS 1 Transmit gross weight in secondary units XGT 1 Transmit gross weight in tertiary units XN 1 Transmit net weight in displayed units nnnnnn UU XNP 1 Transmit net weight in primary units XNS 1 Transmit net weight in secondary units XNT 1 Transmit net weight in tertiary units XT 1 Transmit tare weight in displayed units nnnnnn UU XTP 1 Transmit tare weight in primary units XTS 1 Transmit tare weight in secondary units XTT 1 Transmit tare weight in tertiary units XE Query system error conditions nnnnn See Section 11 1 5 on page 100 for detailed information about the XE command response format 10 1 6 Batching Control Commands Table 10 10 Normal Mode Serial Commands The commands listed in Table 10 11 provide batching control through the serial port Command Description Values BATSTART Batch start If the BATRUN digital input is active low or not assigned the BATSTART command can be used to start the batch program BATSTOP Batch stop Stops the batch program and turns off all associated digital outputs BATPAUSE Batch pause Stops the batch program at the current step All digital outputs set on by the current step except for those set by concur setpoints are set off The BATSTRT DIGIN BATSTART serial command or the Batch Start softkey BATRESET Batch reset Stops the program and resets the batch program to the first batch step Run the BATRESET command afte
173. t or function assigned to a free running setpoint continuously changes state becoming active or inactive as defined by the setpoint parameters Batch setpoints are active one at a time in an ordered sequence The 720i can use setpoints to control up to 32 separate batch processing steps A digital output associated with a batch setpoint is active until the setpoint condition is met then latched for the remainder of the batch sequence To use batch setpoints you must activate the BATCHNG parameter on the SETPTS menu This parameter defines whether a batch sequence is automatic or manual AUTO sequences repeat continuously while MANUAL sequences require a BATSTRT signal The BATSTRT signal can be initiated by a digital input serial command or Batch Start softkey For setpoint kinds that can be used as either continuous or batch setpoints the BATCH parameter must also be set ON Setpoint kinds that can only be used as batch setpoints do not require the BATCH parameter If the setpoint is defined but the BATCH parameter is off the setpoint operates as a continuous setpoint even during batch sequences tooni In applications that contain both batch setpoint EJ Note routines and continuous setpoints continuous setpoints should be kept separate from the batch sequence This is especially true when using CONCUR or TIMER setpoints to perform actions or functions based on the batch sequence CONCUR and TIMER setpoints s
174. talled to port 2 of the 720i 3 Open the indicator enclosure and place a Jumper across the boot mode pins see Figure 2 3 on page 9 4 Power up the 720i The indicator will stall at the diagnostic monitor 5 Start Revolution Ill and enter monitor mode then type BOOT 6 Place jumper J9 across both pins to enable setup mode 7 Press MENU then select Configuration to enter setup mode 8 Remove the jumper from SWI From monitor mode enter the RESETCONFIGURATION command 11 1 4 Onboard Diagnostic LEDs The 720i CPU board provides a number of LEDs that may be useful for monitoring or diagnosing communications or other functions These LEDs are listed in Table 11 3 LED Function HB1 CPU hearbeat Offin boot monitor mode blinks when processor is running LED 1 Port 2 communications LED 2 Port 3 DDM LED 3 Port 1 PS 2 keyboard LED 4 Port 4 communications 101 108 Monitor active digital I O 10 Profibus Card 11 EtherNet IP Card 12 Remote I O Card 14 Custom Card 16 ControlNet Card card The standard 10M 100Mbps Ethernet card does not return a card type code The standard Ethernet card returns a value of 0 on the HARDWARE command Table 11 2 HARDWARE Command Option Card Codes aaa Code 11 is returned only by the EtherNet IP EJ Note Table 11 3 CPU Board LEDs Appendix 99 11 1 5 Using the XE Serial Command The XE serial command can b
175. tare NO YES REG PRTMOT Allow print while in motion NO YES REG PRINTPT Add PT to keyed tare print NO YES REG PRTHLD Print during display hold NO YES REG HLDWGH Allow weighment during display NO YES hold REG MOTWGH Allow weighment in motion NO YES REG BASE Zero base for overload calculation CALIB SCALE REGWORD Regulatory word GROSS BRUTTO HEARTBEAT Display module heartbeat 0 1 8 0 5 second intervals 4 2 0 seconds CONTACT COMPANY Contact company name company_name up to 30 characters CONTACT ADDR1 Contact company address company_address up to 30 characters for each line CONTACT ADDR2 Table 10 5 FEATURE Serial Commands EPA 90 720i Installation Manual RICE Lz DES Command Description Values CONTACT NAME1 Contact names contact_names up to 20 characters each CONTACT NAME2 CONTACT PHONE1 Contact phone numbers contact_phone_numbers up to 20 characters each CONTACT PHONE2 CONTACT EMAIL Contact e mail address contact_e mail_address up to 30 characters CONTACT NEXTCAL Next calibration date calibration_date GRAVADJ Gravitational adjustment OFF ON LAT LOC Latitude 0 90 to nearest degree of latitude ELEV LOC Elevation 0 9999 in meters Table 10 5 FEATURE Serial Commands Continued Command Description Values GFMT FMT Gross demand print format string For PORT commands specify the port number as PORTxx no leadin
176. th CTS RTS Full duplex RS 232 20mA Port 2 Port 4 Additional Communications Options Ethernet TCP IP 4 wire RS 485 Fiber optic USB Operator Interface Display Universal viewable area 5 3 in x 1 5 in 133 x 39 mm Panel mount viewable area 3 8 in x 1 2 in 96 x 30 mm 240 x 64 pixel VGA LCD display module with adjustable contrast 75Hz scan rate Universal 22 key membrane panel Panel mount 10 key membrane panel PS 2 port for external keyboard connection Keyboard Environmental Operating Temperature Legal 10 to 40 C 14 to 104 F Industrial 10 to 50 C 14 to 122 F Storage Temperature 10 to 70 C 14 to 158 F Humidity 0 95 relative humidity Enclosure Enclosure Dimensions Universal enclosure 10 5 in x 7 25 in x 3 52 in Panel mount controller11 0 in x 2 14 in x 6 05 in Panel mount display7 36 in x 3 86 in x 1 58 in Weight Universal enclosure 8 Ib 3 6 Kg Panel mount controller and display6 lb 2 7 Kg Rating Material NEMA Type 4X IP66 stainless steel Certifications and Approvals NTEP CoC Number08 022 Accuracy ClasslIl IIlLn 10 000 Measurement Canada Approval AM 5677 Accuracy Class INANHD Max 10 000 Universal model c us File Number E151461 LISTED Panel mount model A File Number E151461 Vol 2 H US Marked as JOIML na IZ 6000 10 000 divisions UK 2893 Appendix 113 720i Installation Manual 114 RICELAKE WEIGHING SYSTEMS Rice Lake Weighin
177. th the DB SCHEMA command 100000 The 62K of onboard slot 0 memory can be EJ Note allocated to up to eight auxiliary databases However the size of any one database may limit the size and number of other databases DB SCHEMA The DB SCHEMA command is used to get or set the structure of a database DB SCHEMA n x lt CR gt The 720i responds to the command above by returning the following lt Max Records gt lt Current Record Count gt lt Column Name gt lt Data Type gt lt Data Size gt lt CR gt The lt Column Name gt lt Data Type gt and lt Data Size gt elements repeat for each column in the database The lt Column Name gt follows the rules for alias names 8 character maximum must begin with an alpha character or an underscore can only contain A Z a z 0 9 or an underscore _ The lt Data Type gt is represented by a numeric field Value Type Byte Short 16 bit integer Long 32 bit integer Single 32 bit floating point Double 64 bit floating point Fixed string N OO oO AJ rm Variable string 8 Date and time Table 10 14 Data Type Field Codes 96 720i Installation Manual The lt Data Size gt value must match the data type A range of data size values is allowed only for the string data types Size Value Byte 1 Short 2 Long 4 Single 4 Double 8 Fixed string 1 255 Variable string 1 255 Date and t
178. the scale for weigh out 2 If truck ID is known press the Weigh Out softkey enter the ID and press the Enter key If ID is not known press the Truck Regs softkey to view list of stored IDs see Figure 7 2 on page 58 Scroll to the correct truck ID note the ID number then press the Cancel softkey to return to the weight display From the weight display press Weigh Out key in the ID then press the Enter key 3 Any additional prompts turned on in Advance Mode will prompt the operator to enter the required information in order to proceed to the next step See Advance Mode Weigh In Procedure on page 62 4 Indicator generates the weigh out ticket In modes and 2 the ID is deleted once the weigh out ticket is processed 75 Single Transaction Tare Weights and IDs One time transactions are supported in all modes that can be configured to use stored IDs modes 3 6 This function allows one time weighing of trucks without adding the truck ID and weigh in weight to the permanent truck register To use this function press the Weigh In or Weigh Out softkey then enter a truck ID containing a decimal point IDs entered with a decimal point as part of the ID are erased from the truck register when the transaction is complete 0000 This option is not available with Advance Mode EJ Note enabled 76 Using the Advance Mode Under the TRUCK submenu ADVANCE is available Setting the truck mode to this enables the advance
179. thin the Weight Compare steps we can add actions that are the same as the old setpoints used such as Tare Scale Clear Tare Accumulate Clear Accumulator and Turn a Digital Output On or OFF Whenever a User Get action is used it should be used with a User Entry condition as the next step The User Get will prompt the user for a new value At this time an Activate should start a new step with the User Entry condition that will pause processing of this stream of steps until the operator presses either the Enter key or a Cancel key This ensures the process has the requested data before it continues Printing can be done by using a Print action and selecting one of 20 AuxFmts These formats can be configured using Rev III to print anything required The lt USx gt strings can be added to any or all formats and there are 99 of these to use A Set User Print Text will fill these fields They are strings but any type of data real integer string or DT can be inserted and the 7201 will convert it to a printable string Registers are a group of 256 variable registers used to hold a number that can be incremented or decremented as a counter There is also a Clear Register only 1 and a Clear Register All all of them C RICE LAKE 84 720i Installation Manual WEIGHING SYSTEMS Math functions of Add Subtract Multiply and Divide are supplied and used as follows e There are two sources for the data to be worked with Immediate is the value within
180. tion Values SD Set date MMDDYY DDMMYY YYMMDD or YYDDMM Enter six digit date using the year month day order specified for the DATEFMT parameter using only the last two digits of the year ST Set time hhmm enter using 24 hour format DATEFMT Date format MMDDYYYY DDMMYYYY YYYYMMDD YYYYDDMM DATESEP Date separator SLASH DASH SEMI TIMEFMT Time format 12HOUR 24HOUR TIMESEP Time separator COLON COMMA DECFMT Decimal format DOT COMMA CONSNUM Consecutive numbering 0 9999999 CONSTUP Consecutive number start up value 0 9999999 TRUCK Truck in out mode OFF MODE1 MODE2 MODE3 MODE4 MODE5 MODE6 ADVANCE ALIBI Alibi data storage enable OFF ON ALIBI ERASE ALL To clear all entries CFGPWD Configuration password 0 1 9999999 SK 1 SK 10 Softkey assignment Blank TimeDate DspTar DspAcc DspROC WeighIn WeighOut TrkReg Alibi Setpoint Batch Start Batch Stop Batch Pause Batch Reset Weigh Reports Management SKT 1 SKT 10 User defined softkey text KYBDLK Keyboard lock disable keypad OFF ON ZERONLY Disable all keys except ZERO OFF ON REGULAT Regulatory compliance NONE OIML NTEP CANADA INDUST REG SNPSHOT Display or Scale weight source DISPLAY SCALE REG HTARE Allow tare in display hold NO YES REG ZTARE Remove tare on ZERO NO YES 720i Batch Version Software only REG KTARE Always allow keyed tare NO YES REG MTARE Multiple tare action REPLACE REMOVE NOTHING REG NTARE Allow negative tare NO YES REG CTARE Allow clear keyed
181. tor performance in heavy vibration environments Use the following procedure to determine vibration effects on the scale and optimize the digital filtering configuration 1 In setup mode set the digital filter parameters DIGFLT1 DIGFLT3 to 1 Set DFTHRH to NONE Return indicator to normal mode 2 Remove all weight from the scale then watch the indicator display to determine the magnitude of vibration effects on the scale Record the weight below which all but a few readings fall This value is used to calculate the DFTHRH parameter value in Step 4 For example if a heavy capacity scale 10000 x 5 lb produces vibration related readings of up to 50 lb with occasional spikes to 75 lb record 50 Ib as the threshold weight value 3 Place the indicator in setup mode and set the DIGFLTx parameters to eliminate the vibration effects on the scale Leave DFTHRH set to NONE Find the lowest effective value for the DIGFLTx parameters 4 Calculate the DFTHRH parameter value by converting the weight value recorded in Step 2 to display divisions threshold_weight_value display_divisions In the example in Step 2 with a threshold weight value of 50 Ib and a display divisions value of 5 lb 50 5 10 DFTHRH should be set to 10D for this example 5 Finally set the DFSENS parameter high enough to ignore transient peaks Longer transients typically caused by lower vibration frequencies will cause more consecutive out of band re
182. turn to the SCALES menu to finish configuring the remote unit as a serial scale Under CONFIG drop down and use the right or left navigation key to select the serial port PORT 4 or PORT 7 used to receive weight data from the local unit See also Section 3 1 3 on page 19 11 5 Custom Stream Formatting Each port can be independently configured to stream a default frame format or can be customized to stream a user defined format Custom formatting is very similar to the standard print formatting described in Section 6 0 on page 52 Table 11 8 on page 103 lists the format identifiers used to configure a custom stream format Format Identifier Defined By Description lt P G N T gt STR POS 1 Polarity Specifies positive or negative polarity for the current or STR NEG 1 specified Gross Net Tare weight on the source scale Possible values are SPACE NONE for STR POS 1 or for STR NEG 1 lt U P S T gt STR PRI 1 Units Specifies primary secondary or tertiary units for the current or STR SEC 1 specified weight on the source scale STR TER 1 lt M G N T gt STR GROSS 1 Mode Specifies gross net or tare weight for the current or STR NET 1 specified weight on the source scale STR TARE 1 lt S gt STR MOTION 1 Status for the source scale Default values and meanings for each STR RANGE 1 status STR OK 1 STR MOTION 1 M In motion STR INVALID 1 STR RANGE 1 O Out of range STR OK
183. utput source SCALEn ALG MODE n Mode GROSS NET ALG OFFSET n Zero offset 0 20 ALG ERRACT n Error action FULLSC HOLD ZEROSC ALG MIN n Minimum value tracked 0 9999999 ALG MINNEG n Minimum negative value tracked OFF 0 9999999 ALG MAX n Maximum value tracked 0 9999999 ALG MAXNEG n Maximum negative value tracked OFF 0 9999999 ALG ZERO n Zero calibration 0 65535 ALG SPAN n Span calibration 0 65535 n indicates the slot number assigned to the analog output Single channel cards are assigned ALGOUT2 Table 10 8 ALGOUT Serial Commands Valid Only If Analog Output Card Is Installed Command Description Values SP KIND n Setpoint kind OFF GROSS NET GROSS NET ACCUM ROC REL REL REL RESREL PAUSE DELAY WAITSS COUNTER AUTOJOG COZ INMOTON INRANGE BATCHPR TIMER CONCUR DIGIN AVG TOD DELTA CHWEI PLSCNT PLSRAT ALWAYS NEVER DINCNT SP VALUE n Setpoint value number SP SOURCE n Source scale SCALE1 SP COAST n Pulse counter coast number SP TRIP n Trip HIGHER LOWER INBAND OUTBAND SP BANDVAL n Band value number SP HYSTER n Hysteresis number SP PREACT n Preact type OFF ON LEARN FLOW SP PREVAL n Preact value number SP PREADJ n Preact adjustment percentage number SP PRESTAB n Preact learn stability number SP PCOUNT n Preact learn interval number SP TOLBAND n Target tolerance number SP TOLCNT n Tole
184. wapping is available in modes 1 2 3 and 4 58 720i Installation Manual are not allowed to complete a transaction if the outbound weight is greater than the inbound weight In this case the indicator will display an error message Illegal Weighment because a negative net weight cannot be printed as a legal weight 71 Using the Truck Modes To select a truck in out mode enter setup mode use the navigation keys to go to the FEATURE menu then to the TRUCK submenu to select the mode When a mode is selected softkeys are automatically configured for truck mode operation In PCEE version software only 1b 12880 Weigh Out oe In the OIML regulatory mode modes 5 and 6 Bf Note Weigh In Figure 7 1 720i Display showing Truck Modes 1 6 Softkeys Truck Regs 712 Using the Truck Regs Display The Truck Regs display is shown by pressing the Truck Regs softkey in weighing mode The display contains an alphabetical list of stored truck IDs weigh in weights in primary units and the time and date of the weigh in transaction see Figure 7 2 12345 254601b 1 10 23AM 02 01 2010 Page Up Page Down Cancel More Figure 7 2 Truck Register Display Showing Modes 1 6 Use the up and down navigation keys to scroll through the truck register Softkeys shown at the bottom of the Truck Regs display are described below Page Up Move up ten entries in the truck register Pag
185. witch to ABORT then unlock the STOP button the STOP button must be in the OUT position to allow the batch process to run The batching switch is now ready to use If no digital input is assigned to BATRUN Aarne batching proceeds as if BATRUN were always on the batch will start when the 3 way switch is turned to RUN but the STOP mushroom button will not function ABORT RUN START SWITCH RED BLACK CPU BOARD DIGITAL I O DIO1 DIO2 Q 3 1 O D BLACK STOP START MUSHROOM SWITCH Figure 8 11 Batching Switch Wiring Diagram Example Setpoints 79 To begin a batch process turn the 3 way switch to START momentarily If the STOP button is pushed during the batch process the process halts and the button locks in the IN position The START switch is ignored while the STOP button is locked in the IN position The STOP button must be turned counterclockwise to unlock it then released into the OUT position to enable the 3 way switch To restart an interrupted batch from the step where it left off do the following 1 Unlock STOP button OUT position 2 Turn 3 way switch to START To restart an interrupted batch from the first batch step do the following 1 Turn 3 way switch to ABORT 2 Unlock STOP button OUT position 3 Turn 3 way switch to START 2 Use this procedure o
186. xceeded with TRIP LOWER the output is active until the weight goes below the setpoint value BANDVAL 0 9999999 For setpoints with TRIP INBAND or OUTBAND specifies a weight equal to half the band width The band established around the setpoint value is VALUE BANDVAL HYSTER 0 9999999 Specifies a band around the setpoint value that must be exceeded before the setpoint once off can trip on again PREACT OFF Allows the digital output associated with a setpoint to shut off before the setpoint is ON satisfied to allow for material in suspension LEARN The ON value adjusts the setpoint trip value up or down depending on the TRIP FLOW parameter setting from the setpoint value using a fixed value specified on the PREVAL parameter The LEARN value can be used to automatically adjust the preact value after each batch LEARN compares the actual weight at standstill to the target setpoint value then adjusts the preact PREVAL by the PREADJ value times the difference after each batch FLOW preact provides dynamic compensation for material flow rate in determining when to shut off the digital output Rather than waiting for the specified weight to be reached FLOW preact uses the change in weight over time to anticipate when the TRIP minus PREACT weight value will be reached PREVAL 0 9999999 Specifies the preact value for setpoints with PREACT set to ON LEARN or FLOW Depending on the TRIP setting specified for the setpoint the setpoint trip value is
187. y cover 1 16 16861 High voltage warning label 1 17 54206 Machine screw fillister head 6 32NC x 3 8 1 18 14626 Kep nuts 8 32NC hex 2 19 14839 Machine screws 6 32NC x 1 4 2 20 53307 Label 1 21 15134 Lock washers No 8 Type A 2 22 71698 Polyurethane foam strip 1 Panel Mount Controller Parts Kit Contents 104033 720i Software Toolkit CD 1 15888 3 position terminal block 1 71344 10 position screw terminal for J6 1 76513 4 position screw terminals for J3 and J5 2 76514 6 position screw terminals for J1 J2 and J4 3 14626 Kep nut 8 32NC hex 1 14862 Machine screws 8 32NC x 3 8 2 15134 Lock washers No 8 Type A 7 15694 No 8 crimp connector 1 53075 Cable shield ground clamps 4 30623 Machine screws fillister head 8 32NC x 7 16 2 94422 Capacity label 1 Table 2 7 Panel Mount Controller Replacement Parts WEIGHING SYSTEMS Installation 15 Figure 2 9 Panel Mount Controller Assembly CCC i y 16 720i Installation Manual RICE LAKE EIGHING SYSTEMS 2 9 3 Panel Mount Display Table 2 8 lists replacement parts and parts kit contents for the 720i panel mount remote display unit including all parts referenced in Figure 2 10 Ref Number PN Description Quantity 1 101256 Switch panel membrane panel mount display 1 2 101265 Faceplate panel mount display 1 3 68719 Faceplate gasket panel mount displ

720i Installation Manual - Rice Lake Weighing Systems

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