The modular coating thickness and dew point
Contents
1. e FF a ba ace aee F ainni ba ar E Tine EEA aq wire Lettings bn sage Read Sening hom Gauge Fe HE pm A Oho O Sa nt O Py fad a n su Poteet din barrat Ler dage biia ee r kept irate B a Aa mept pa Eite ni t 4 oF a T inte a Pa E m y re a gt o MEERE j auum ae a de ee bane md l E poma pL OO OITA ole F EE EE E ee ee A PT a E aT 2008 aro Fe Sem Cor oe oF i pen WaT ae war Fe MOm aoe aro Fe pel ay 009 aa Fe Tel Ea Soo Fe Sem ROT Oe Fe MB pn OF GO Se woe Oe We oe wo Fe ae SOT Se aoe den Pobre Fe Gaa pm OF 20 aa Fe Be OF Se aro e Bal en a oe ao Fe Sen MMO Se ro Fe 2 pl Sr 0 ao Fe Sp SOT Oe wo Fe G77 ym ROT 208 aaa Fe oF age enaa Fe 8S pm SRO Oe aro Fel 100 5 m SOT Oe wear oo Fel 997 pl 0 Me aro Fe pl Be ao Fe Sp a a aaa ie a P I m oae HAL Ooo a LERE Standard scope of supply m Gauge with optional measuring probe m 2 Mignon batteries 1 5V AA Alkaline m Adaptor cable for external probe not included with wireless probe m User manual E Test certificate for optional measuring probe E Soft pouch with belt clip E Carrying case for transport and storage according to our terms of sale f AUTOMATION GmbH amp Co KG UALITY MANAGEMENT Quality by excellence Worldwide QNix coating thickness gauges have become a standard for excellent quality made in Germany Qualit2. edges This allows measurements much closer to edges and thus more precise results on small parts This interchangeable probe also allows for accurate measurements of thin non ferromagnetic metal coatings such as chromium copper zinc etc and lacquer enamel or synthetic coatings on ferro magnetic substrates Application examples m Measurements of angles washers screws bolts nuts and friction locked connections m Ensures reliable protective coatings on steel bolts and nuts as used in rotor mountings for wind energy plants or bridges and window fasteners m Measurements of PVD coatings such as TIN TiCrN CrN and TiAIN Product advantages m Measurements taken manually or with stand equipment m Magnetic inductive and optional Hall effect measuring method combined in one gauge E Digital measuring electronics linked with probe to keep zero reference during probe change m Rugged probe thanks to stainless steel design m Easy adjustment thanks to probe s pen shape User software m Wireless communication between PC and gauge m Read out of gauge memory E Flexible analysis with Microsoft Excel NEW QNix 8500 The dew point probe provides measure ments and documentation of the climatic conditions as required for surface treatment Use this data to determine if the require ments for proper coating are met That way corrosion damage can be avoided Dew point measurement is closely related to coating thickness m
3. B 499 ASTM D 1186 ASTM D 7091 0 5000 um 1500 ms 1 um 2 of the reading in the range of 0 0 to 2 0 mm 3 5 of the reading from 2 0 mm 20 x 20 Convex 5 mm Concave 30 mm 0 2 mm No 0 to 50 C 10 to 60 C From gauge 60 x 26 x 22 without extensions ca 12g All interchangeable probes also available as wireless probes 8500 sat Wireless Probes QNix sat 2 4 GHz Max 20 m Lithium lon accumulator chargeable via QNix 8500 gauge Max 4000 measurements ISN Frequency Band Radio Transmission Range Power Supply Accumulator Capacity Charging Time approx 5 hours 61 x 28 x 28 mm ca 30g Weight Fe measurement of non ferromagnetic and non ferrimagnetic coatings on ferromagnetic substrate such as measurement on iron or steel substrate Measurement of non ferromagnetic and non ferrimagnetic and electrically non conductive coatings on non ferromagnetic or non ferrimagnetic and electrical conductive substrate such as measurement on aluminium zinc copper brass and certain stainless steel substrates Technical data subject to change without notice 8500 measuring probe MI Measuring Method According to Standards Measuring Range Measuring Interval Repeatability Regarding Automation Standads Accuracy Regarding Automation Standards Minimum Measuring Surface Minimum Radius of Curvature Minimum Thickness of Base Material Operation Temperature St
4. Measuring Range Accuracy Resolution Surface Temperature Ts Measuring Range Accuracy Resolution Rel Humidity RH Measuring Range Accuracy Resolution Magnetic Holder Analysis with Software Tendency Display Protective Cap Humidity Sensor Interval Measurement Weight 8500 Dual Fe NFe 5000 um 2000 um Magnetic Magnetic flux Hall effect Fe Eddy current NFe DIN EN ISO 2808 DIN 5098 DIN 50984 ISO 2178 BS 5411 3 amp 11 BS 3900 C5 ASTM B 499 ISO 2360 ASTM D 1400 ASTM D 1186 ASTM D 709 Fe 0 5000 um NFe 0 2000 um 1500 ms 1 um 2 of the reading in the range of 0 0 to 2 0 mm 3 5 of the reading from 2 0 mm 20 x 20 Convex 5 mm Concave 30 mm Fe 0 2 mm NFe 0 05 mm No 0 to 50 C 10 to 60 C From gauge 60 x 26 x 22 without extensions ca 12g 0 C to 50 C 0 5 C Oi C 10 to 100 C 0 5 C 01 G 0 to 100 RH 2 between 10 90 0 1 Accessory Yes Yes Yes Yes ca 18g Gn Software The QNix 8500 measuring system is supplied with user friendly PC software providing various options for practical data analysis and configuration of the gauge The QNix software enables the user to read out measurements from the gauge s memory via the wireless interface included in every model The export into a spread sheet program gives the user access to all possibilities that statistical analysis and graph
5. easurement since too low or too high coating thicknesses may increase corrosion damage Connecting the dew point probe with the gauge activates the dew point measuring mode As soon as a coating thickness probe is replaced the device switches into coating thickness measuring mode automatically Dew point probe Application examples The main field of application is the corrosion protection of steel works such as the coating of bridges ships and buildings In addition the dew point probe is also used in coating work of wood concrete synthetic materials and non ferrous metal Climatic parameters measured and displayed simultaneously E Relative humidity RH in m Ambient temperature Ta in C or F E Surface temperature Ts in C or F m Dew point temperature Td in C or F m Ts Td difference dT in C or F Product advantages m Developed for fast reaction time high measurements productivity E Service friendly thanks to interchangeable dew point sensor m Wireless transmission and 100 memory batches already provided with QNix 8500 Basic E QNix Premium allows for 10000 measurements in 200 batches E Multilingual m User friendly lit graphic display m One handed operation with intuitive menu navigation E Display can be switched between C and F even for previously stored measurements m No sheets and other means required for conversion E Calibration traceable in compliance with national and in
6. er safety and prevention of sources of errors m Wireless data transmission between gauge and PC E High efficiency accumulator allows up to 4000 measurements without recharging m Charging via gauge E Low weight of wireless probe 30 g m Wireless transmission range form probe to gauge up to max 20 meters m Unlimited wireless transmission worldwide via secure frequency band E Confirmation of transmission with LED signal E In combination with the QNix software the measurements can be documented and printed using a PC E Selection of Dual Fe and NFe wireless probes for various measuring ranges The gauge serving as storage device display and charging station easily fits into a pocket or can simply fastened to the arm using the protective cover and the wristband Wireless probe m Thump sized weighing only 30 g E Stable and safe one hand measurements with safety cord m Range up to 20 meters m Up to 4000 measurements without recharging E Confirmation of transmission with blue LED signal Magnetic inductive pen shaped probe MI Fe 500 um The pen shaped probe is perfectly suited for quality controls where precision measure ments on small parts or near edges are required Only the correct coating thickness on small parts such as screws or bolts ensures proper adhesion force and corrosion protection The use of the optimized pen shaped probe MI Fe 500 um can significant ly reduce interfering measurement effects near
7. ical presentation have to offer This also provides new possi bilities of documentation in quality assurance for expert opinions or other applications The simple and intuitive operation yields the desired results quickly The software allows individual and extensive configuration of the gauge itself Almost all gauge settings can be managed from the PC At the same time the QNix software provides the base of customized applications to effectively support your quality assurance system Advantages with benefits m Wireless communication between PC and gauge m Read out of gauge memory m Data export into a spread sheet program m Configuration of the gauge m Online measurement m Adjustment to customized analysis programs possible F Gust ietsen D a f tm Gere pp tere gt Dss eget ee tee leet O cr SOS Wo Fa NE pes oF OO 12 Po Fa SGE ps ea aah oy fe Hips G20 a ato fo MF pw GEE 1 a i Fe BIj 1 OF 2008 14 47 00 F H5 per a 20 a ar Fea 7 jma mery i is i 34 EEE be H E E ESH E E a 3 BETE WEER E ee aari Fa rym Remo Fa Bape OF 2008 la a Fe SD pe Seco Hi iii ee a G a 4 4 Gi QNa Sofemaine T 02 E N 4 Bile Geuges Settings Eniras prr Calter Memuringhtode Merry Setup Excatzaport De _ aoU ae z Moga cit tte Gage fam ER
8. justment 12 mm diameter m Prism E Positioning angle QNix software m QNix software for data transfer to and analysis with EXCEL and for configuration of the gauge m USB wireless interface adaptor for bi directional data transfer between gauge and PC QNix calibration foils E Calibration foils reference plates also available as a complete set Protective bag with arm fastener Germany Robert Perthel Strasse 2 50739 K ln Phone 49 0 221 917455 0 Fax 49 0 221 171221 E Mail info automation de www automation de
9. levant statistical analysis required by a quality assurance system BASIC w m E E E E H E E J up to 100 up to 13000 1 200 E w E 1 100 E E E J E E E E J m E E E E E E Wireless probe QNix 8500 sat This miniature wireless probe allows simple safe and accurate one hand measurements even in difficult positions To determine exact lacquer and corrosion protection measurements the small dimen sions of this wireless probe make new and crucial areas accessible to measurement where other gauges do not fit Though it is such critical spots of coating that are often concealed in difficult access areas In addition the wireless probe facilitates taking measurements for instance when measuring wide spreading surfaces and taking a vast number of measurements in various measuring spots Gauge m Storage device display and charging station for the QNix 8500 sat wireless probe Application examples m Measurements at difficult to access and crucial spots for instance during construction and renovation of planes ships and bridges as well as related security projects m Control measurements on steel works in rough every day application with harsh and changing conditions m Measurements of large surfaces in extreme heights on scaffolding fa ade lifts or ladders In such situations the low weight and wireless transmission of measurements is an advantage Product advantages E Higher us
10. nearenentoonponmaener Measuring System GNnixssoo The modular coating thickness and dew point measuring system that is setting new standards Coating thickness and dew point measurement probes for specific applications A quality product from 74 AUTOMATION Dr NIX GmbH amp Co KG QNix 8500 The modular high precision measuring system meeting highest demands Working closely with users from small Simply place measure and read Be it lacquer or corrosion protection on business industry and services we Just as all the QNix coating thickness metals be it iron aluminium Copper zinc or developed the latest generation of the gauges the modular QNix 8500 system steel simply changing the probes allows modular gauge system QNix 8500 one too Is an example of the extremely simple for highly accurate non descrutive measure of the best worldwide yet safe operation allowing for rugged ments of non magnetic layers on steel and reliable everyday use for varying and and iron as well as all tyoes of insolating versatile applications coatings on non ferrous metals Display E High resolution graphic display m All standard languages displayable E Back lit display E Flip display by 180 degrees Cross control key E Highly ergonomic and lit keys E Simple menu navigation E 2 colour LEDs for displaying measurements data transfer and limit setting As a pioneer of hand held measuring devices our family business guarantee
11. orage Temperature Power Supply Dimensions aeda 8500 NFe 2000 um Magnetic Eddy current NFe DIN EN ISO 2808 BS 3900 C5 ASTM D 7091 DIN 50984 BS 5411 3 ISO 2360 ASTM D 1400 0 2000 um 1500 ms 1 um 2 of the reading 20 x 20 Convex 5 mm Concave 30 mm 0 05 mm No 0 to 50 C 10 to 60 C From gauge 60 x 26 x 22 without extensions ca 12g Fe 500 um Magnetic measuring method Fe magnetic induction See Fe DIN EN ISO 2808 DIN 50981 ISO 2178 BS 5411 11 BS 3900 C5 ASTM B499 ASTM D 1186 ASTM D 7091 Fe 0 0 500 um 1600 ms 0 1 um 0 8 of the reading 0 3 um 2 of the reading after calibration Diameter 7 0 mm or Measuring radius 3 5 mm Convex radius 4 mm Concave radius 5 mm Fe 0 4 mm 0 to 50 C 10 to 60 C from gauge Probe without connecting cable 120 mm x 12 mm x 12 mm ca 95 g 8500 Dual Fe NFe 2000 um Magnetic Magnetic flux Hall effect Fe Eddy current NFe DIN EN ISO 2808 DIN 50981 DIN 50984 ISO 2178 BS 5411 3 amp 11 BS 3900 C5 ASTM B 499 ISO 2360 ASTM D 1400 ASTM D 1186 ASTM D 7091 Fe 0 2000 um NFe 0 2000 um 1500 ms 1 um 2 of the reading 20 x 20 Convex 5 mm Concave 30 mm Fe 0 2 mm NFe 0 05 mm No 0 to 50 C 10 to 60 C From gauge 60 x 26 x 22 without extensions ca 12g 8500 dew point probe Ambient Temperature Ta
12. s our worldwide customers success using our simply and safely operated innovative products systems and individual services for the quality assurance of their coating surface and restoration technology Values where the modular gauge system QNix 8500 is setting new standards Germans finest We produce our gauges and systems using modern facilities in Germany exclusively Many aspects of work are still done by hand We test our gauges with particular care to ensure the best quality in their worldwide application Tell us your measuring problem and we show you a solution As we develop our gauges and measuring systems in cooperation with users around the world we know what user friendly really means to our customers E Simple convenient safe operation E No calibration E Broad versatile individual range of application m Data storage and statistical analysis E Quality and accuracy during rugged long term use Quality by excellence as proven by our 3 years warranty We also use high quality materials such as integrated rubies for our proven measuring heads Therefore QNix coating thickness gauges have become a worldwide standard of user friendliness and excellent quality Made in Germany Documentation and statistics function for optimum quality management Using the QNix software and the USB wireless interface adaptor users can transmit measurements wirelessly for reliable and convenient documenta
13. s measuring accuracy with an expected coating thickness A two point calibration can increases the probe s measuring accuracy in a certain coating thickness range Reliable measurements also on rough surfaces On rough surfaces an average zero reference can be calculated and stored from a freely determinable amount of zero reference measurements Gauge version Gnpcssoo Fe NFe FE NFe automated Combined measurement Single measurements Continuous measurement Amount of measurements es aat mr 400l0mantsrselaciantciaiesm Amount of batches Batch name info upper lower limit Statistics Average standard deviation maximum minimum also for the relevant block blocks Calibration Amount customized calibration one point two point Average zero reference Settings Display Wireless on off Display system info Languages up to 3 e g German English French Signal on off Date time Unit um mil Resolution coars normal fine Display light auto off Orientation standard switched Average of defined coating thickness On coatings of highly varying thickness or to comply with a certain inspection standard set the gauge to calculate and display the valid thickness measurement from a previously defined amount of single measurements Measurement processing and documentation using Excel Using the QNix software the measurements can be transmitted wirelessly into an Excel spread sheet This documents all re
14. ternational standards m Data log function periodic storage of all measurements m PC software read out and display of all stored measurements m Data export to Excel m Customizable report format E Simultaneous management of various report formats possible Available upon request Technical Data ee Wing Probe Type Interchangeable um mil 0 1 um in the range below 100 um 1 um in the range from 100 to 999 um 0 01 mm in the range from 1000 um Operation Temperature 0 to 50 C Storage Temperature 10 C to 60 C 8500 Fe Interchangeable probes Probe type 2000 um Measurement Method Magnetic Magnetic flux Hall effect Fe According to Standard DIN EN ISO 2808 DIN 50981 ISO 2178 BS 5411 11 BS 3900 C5 ASTM B 499 ASTM D 1186 ASTM D 7091 Measuring Range 0 2000 um 1500 ms 1 um 2 of the reading Measuring Interval Measuring Accuracy Regarding Automation Standards Minimum Measuring 20 x 20 Surface mm x mm aaaea atto UE of Curvature Convex 5 mm Concave 30 mm Minimum Thickness 0 2 mm of Base Material Wireless Interface No Operation Temperature 0 to 50 C Storage Temperature 10 to 60 C Power Supply From gauge Dimensions 60 x 26 x 22 EAEan Eaa Weight incl Batteries without extensions ca 12g 8500 Fe 5000 um Magnetic Magnetic flux Hall effect Fe DIN EN ISO 2808 DIN 50981 ISO 2178 BS 5411 11 BS 3900 C5 ASTM
15. tion and analysis with the computer All data can immediately be structured analysed or send to project partners via internet Modular plug system E Standard probes Fe NFe Dual m Wireless probes Fe NFe Dual m Pen shaped probe Fe m NEW Dew point probe m Adaptor cable for all probes not valid for the pen shaped probe and for specific applications QNix 8500 Basic QNIix 8500 Premium A perfect system The modular measuring system QNix 8500 offers two different gauge versions Basic and Premium They particularly differ in functionality and storage capacity see below Display of two coating thickness measurements The combined measurement mode allows the simultaneous measurement of galvanizing and epoxy based coating on steel substrate in one single measurement process The gauge then displays the coating of the zinc and the lacquer layers as two separate values minimum thickness of the metallic non ferrous inter layer zinc 50um Measuring Mode Memory Capacity Measurements Upper lower limit Average per batch Substrate selection Calibration options for special measurement conditions In addition to a constant factory calibration the measuring system QNix 8500 offers two calibration processes that are useful during specific measuring tasks such as measure ment on curvatures or small parts A one point calibration can optimize the probe
16. y that shows in the simple safe and convenient operation and the reliability of long term functionality All of our gauges and systems are manufactured according to strict quality standards exclusively in Germany They are tested for rugged and safe application everywhere in the world Options GNxssoo We serve the customer For more than four decades AUTOMATION Dr NIX GmbH amp Co KG have committed themselves to support users worldwide in creating and ensuring high quality coatings and surfaces using our innovative devices systems and services We help our customers to increase their added value by precisely measuring checking and documenting quality and productivity of Customer processes All measuring probes of the QNix 8500 measuring system are interchangeable QNix interchangeable probes E Fe probe 2 mm m Fe probe 5 mm E NFe probe 2 mm m Dual probe Fe 2 mm NFe 2 mm m Dual probe Fe 5 mm NFe 2 mm m Dual Probe Fe 5 mm NFe 5mm QNix sat wireless probes E Fe wireless probe 2 mm E Fe wireless probe 5 mm m NFe wireless probe 2 mm m Dual wireless probe Fe 2 mm NFe 2 mm m Dual wireless probe Fe 5 mm NFe 2 mm m Dual probe Fe 5 mm NFe 5 mm QNix dew point probe QNix MI Fe 500 um m Pen shaped probe MI Fe 500 um m Carrying case E 2 alignment rings E Circular steel reference plate D 25 mm m Reference foils ca 6 11 24 50 um E Certificate m User manual m Measuring stand with spindle ad
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