TE10A User manual iss 2
Contents
1. T 46 40 384500 E info se eurotherm com SWITZERLAND Wollerau T 41 44 7871040 E info ch eurotherm com UNITED KINGDOM Worthing T 44 1903 268500 E info uk eurotherm com www eurotherm co uk U S A Leesburg VA T 1 703 443 0000 E info us eurotherm com www eurotherm com2. Invensys EUROTHERM Thyristor Power Controller Burst Firin CE WW INDUSTRIAL CONTROL EQUIPMENT ga User Manual Thyristor power controller TE10A Burst firing Single cycle Advanced Single cycle Control of short wave infrared elements and loads of constant resistance up to 20kW User Manual Copyright Eurotherm Automation 1996 All rights reserved All reproduction or transmission in any form or using any procedure without written authorisation from EUROTHERM AUTOMATION is strictly prohibited User manual TE10A HA175247ENG Issue 2 1 03 2009 TE10A Industrial thyristor power controller Burst firing Single cycle or advanced Single cycle CONTENTS SAFETY DURING INSTALLATION AND USE 3 EUROPEAN DIRECTIVES Gre Eer oh Sede reat dokn 4 TECHNICAL SPECIFICATION 6 PRODUCT CODE 4 52 e CRM o esos 8 BUSES wees clase wa tna xa eds oae 8 CURRENT DERATING as a function of ambient iin Be sree sett cons adh tse ue ae ee coi hd 8 INSTALLATION AND DIMENSIONAL DETAILS 9 FRONT EXCIS si puce iu dee Ce ea d 10 TERMINALS AND COONNECTORS 11 WIRING PT 12 Control of TEIOA by temperature controller 12 Local control by 13 Local control by COMLACIS sessies one tte o ee ded 13 Auxiliary power supply 14 INPUT SIGNALS sos TR pd eoe DUE I See
3. factory In order to maintain its leading edge Eurotherm may have to make changes to its specifications without advance notice For any further information or if in doubt please contact Eurotherm Controls User manual TE10A PRODUCT CODE Model Current Voltage Input Firing Option 00 SCA mode uses different firing board THYRISTOR PROTECTION FUSES Thyristor protection except for short wave infrared application Current Rating Code Fuse amp fuse holder Dimensions 16A 20 FUI10387 16A7 00 81x 17 5 x 68 25A 32A FU1038 25A 00 81x 17 5 x 68 40A 50A FU1451 40A 00 95 x 26 x 86 CURRENT DERATING as a function of ambient temperature 50 Fleft A IN nominal current at 45 C ch IN 240A 40 Dotted line 30 limit of recommended 2 fuse 10 Ambient temperature C 20 25 30 35 40 45 50 55 60 0 8 User manual INSTALLATION AND DIMENSIONAL DETAILS Minimum spacing between 2 TEIOA units 10mm up to 4 17 5mm over Dimensions 45 in mm 52 5 16 70 25A 105 404 DIN rail clip mounting EN 50022 35 x 7 5 and 35 x 15 Ground continuity For reasons of electromagnetic compatibility ensure that the metal DIN rail of the TE10A installation is electrically bonded to the reference ground panel or bulkhead User manual TE10A 9 FRONT FACIA Power terminals 1ta4 Homma
4. voltage or current and the signal level are configured in the factory by the Coffee beans located on the circuit board see pages 19 and 20 The following table enables the user to check the configuration or to re configure the TE10A if required In this table the x denotes the corresponding solder link Coffee bean Local control User manual TE10A 15 FIRING MODES Three firing modes are possible Burst firing Single cycle and advanced Single cycle Thyristor firing and quenching occurs at zero voltage which minimises interference to the supply network Burst firing Burst firing mode consists of supplying a series of whole mains cycles to the load Load voltage 0 lt TF TNF e TM gt The load power is proportional to the ratio of the firing time Tp to the modulation time TM The OFF time Typ is also a series of whole mains cycles TM TNF The period of modulation is variable according to the output power demand At 50 of nominal power the thyristors are on for 300ms 100ms and are off for 300ms 100ms at 50 Hz e Fora setpoint less than 50 the non firing period increases and the firing period is fixed 300ms 100ms e Fora setpoint greater than 50 the firing period increases and it is the non firing period which is fixed 300ms 100ms 16 User manual TE10A Single cycle The mode of firing with only one firing or non firing mains cycle is calle
5. es 15 FIRING MODES xe sedie 16 IUESETIEIIS 4 05 Hee RU bos eb ose d ere Spoon edad 16 iuo out anie educ A ace net nd 17 Advanced SinGle Cycle nn dav eu doy b Un 18 CONFIGURATION OF FIRING MODE 19 Burst firing and standard Single cycle codes FC and FC1 19 Advanced Single cycle code 5 20 For any further information or if in doubt please contact Eurotherm Controls where qualified staff are available to advise or assist you with the commissioning of your installation 2 User manual TE10A SAFETY DURING INSTALLATION AND USE This symbol means that failure to take note of the information given in this manual may have serious consequences for the safety of personnel and may even result in electrocution DANGER Units must be installed in fan cooled electrical cabinets to ensure that condensation and pollution are excluded The cabinet must be closed and bonded to the safety earth in accordance with Standards NFC15 100 IEC 364 or current national Standards It is the responsibility of the user to install and wire the installation in accordance with current professional practice Before any connection or disconnection make sure that power and control cables and leads are isolated from voltage sources The safety earth must be connected before any other connection is made during wiring and should be the last cable to be disconnected Thyri
6. number of mains cycles non firing over a whole number of half cycles Green LED on front facia Analogue DC voltage or current 0 5V 0 10V or4 20mA Voltage 100KQ current 2500 External potentiometer 10k Dry contact logic operation all or nothing A 5V user voltage is available The CE Mark in accordance with the Low Voltage Directive 73 23 EC amended by the Directive 93 68 EC of 22 7 93 User manual TE1OA EMC Environment Operating temperature Operating atmosphere Humidity Pollution Thyristor protection Protection degree Insulation 1 minute test Cooling Mounting Option Auxiliary power supply Wiring Guarantee These TE10A products comply with Electromagnetic Compatibility test standards see page 4 0 to 60 C see derating curves at maximum altitude of 2000m Storage 10 to 70 C Non conductive non explosive and non corrosive RH 5 to 95 non condensing Pollution degree 2 permissible IEC 664 External fuse internal MOV varistor and RC snubber IP20 in accordance with IEC 529 11 4 table 5 Isolation distances according to IEC 664 2000Vac between power and earth 3600Vac between power and control inputs Natural convection Vertical on DIN rail 115 Vac or 230Vac used in the case of non standard mains or if independent power supply required The separate auxiliary power supply must be in phase or anti phase with the load supply Two years for parts and labour return to
7. 240V nominal input 0 to 10V controlled by Eurotherm 2000 series temperature controller 12 User manual TE10A Local control by potentiometer Contact par enam ple rekny ou pul o1 2216 taller Su icm The input must be configured as 0 to 5V code 0V5 Local control by contacts Con Td connector The input must be configured as 0 to 5V code 0V5 User manual TE10A 13 Auxiliary power supply option Use of TE10A with non standard mains 115 Yor 230 Y 1 54 fuse t Man Th ytistor M standard protection voltage 1 2 Power Cantral tem inalz connmectar Load teminalz Auli wer supply connector 101 Te minal not sed TIE EMI eee 8 EET E Example of separate auxiliary power supply wiring option The auxiliary power supply must be in phase or in anti phase with the load supply 14 User manual TE10A INPUT SIGNAL External control The TE10A is controlled by a DC analogue signal Signal type voltage 0 to 5V or 0 to 10V or current 4 to 20mA Input impedance in voltage 100k in current 250 ohms Local control Local control is possible using a 10k potentiometer analogue operation or via contacts logic operation A 5V User voltage output terminal 7 is provided for these control modes see wiring diagrams page 13 The input must be configured for 0 to 5V 0V5 for local control Input configuration The signal type
8. MC standards and enable the system which incorporates them to comply with the EMC Directive as far as those TE10A products are concerned EMC STANDARDS Immunity Generic standard EN 50082 2 Test standards EN 61000 4 2 EN 61000 4 4 EN 61000 4 5 ENV 50140 ENV 50141 ENV 50204 Emission Generic standard EN 50081 2 Test standard EN 55011 Product standard IEC 1800 3 4 User manual TE1OA INTERNAL EMC FILTER An EMC filter is incorporated into the Burst firing and Single Cycle firing TEI1OA to reduce conducted emission in accordance with the EMC Directive VALIDATION BY INDEPENDENT BODY Eurotherm has validated the compliance of these TE10A controllers with the Low Voltage Directive mentioned above and with EMC standards through product design and laboratory testing The controls carried out on TE10A products are listed in a Technical Construction File validated by the LCIE Central Laboratory for the Electrical Industries a Recognised Competent Body PRECAUTIONS Before installation please read this manual thoroughly Eurotherm cannot be held responsible for any damage to persons or property or for any financial loss or costs arising from incorrect use of the product or failure to observe the instructions given in this manual PERSONNEL The installation configuration commissioning and maintenance of the power unit should only be carried out by personnel qualified and trained to work with low voltage electrical equipment
9. d Single cycle Load voltage Y 50 power 25 power TNF 3 75 power 3 TNF e At 50 of nominal power the thyristors on for 20ms and off for 20ms at 50Hz Fora setpoint less than 5046 the non firing period increases and the firing period is fixed at 20ms For a setpoint greater than 50 the firing period increases and it 15 the non firing period which is fixed at Z0ms User manual TE10A 17 Advanced Single cyde Uses different board In order to minimise power fluctuation during the modulation period the advanced Single cycle mode uses half cycles for non firing Load voltage a Standard Single cycle b Advanced Single cycle i Ir Examples of firing in Single cycle a and in advanced Single cycle b modes at 66 696 of nominal power e Fora setpoint less than 50 firing is effected on mains half cycles The firing time is fixed at one cycle 20ms at 50Hz Fora setpoint greater than 50 non firing is reduced to one half cycle Firing is effected over whole cycles The use of half cycles for non firing is the reason for the reduction in flicker and brightness of infrared elements compared with Single cycle 18 User manual TE10A CONFIGURATION OF FIRING MODE see page 15 for Input configuration The thyristor firing mode is configured by means of the Coffee beans located on the circuit board The information given below is i
10. in an industrial environment INDEPENDENT SAFETY DEVICE Given the value of the equipment controlled by TE10A it is the responsibility of the user and it is highly recommended that an independent safety device alarm should be installed This alarm must be tested regularly Eurotherm can supply suitable equipment ELECTROMAGNETIC COMPATIBILITY INSTALLATION GUIDE In order to help you reduce the effects of electromagnetic interference depending on the product installation Eurotherm can supply you with the Electromagnetic Compatibility Installation Guide ref HA025464 User manual TE10A 5 TECHNICAL SPECIFICATION Power Nominal current at 45 C 16 25 or 40A Nominal voltage Supply frequency Current in off state Regulation Type of regulation Linearity Stability Firing modes Firing indicator Control Inputs External signal type Input impedance Local control CE marking Electrical safety 100Vac to 500Vac 10 15 50 or 60Hz nominal 2Hz Below 30mA typically The load power is proportional to the control input Better than 2 of the full range Automatic compensation for supply variations from 10 of the nominal voltage Stability better than 2 of the full range on constant resistance firing at zero voltage Burst mode firing and non firing over a whole number of mains cycles e Single cycle firing or non firing for one mains cycle Advanced Single cycle firing over a whole
11. l voltage and Space for tag information ST Teminal designation land 3 Cortrolled phase 2 and d Direct phase or neural Ju 5 Signal 0Y Green LED amp Sigral thyristor Firing qp rSv local control indicat or sp 10 Aupdliary power supply option Firing made Bois Burst firing or Single cycle Safety earth Plugin control connector 10 User manual TE10A TERMINALS AND CONNECTORS Power terminal block cage terminals for 1 5 to 16mm cables strip insulation by 16 mm tightening torque 1 2 Nm Safety earth wiring same section as power conductor tightening torque 2 Nm Control connection to terminals 5 amp 6 and separate auxiliary power supply connection option to terminals 8 amp 10 use 0 5 to 1 5 wire strip insulation by 7 mm tightening torque 0 4 Nm 0 25 Nm for terminals 8 amp 10 2 12 Plugin cantral 3 Taug connector 5 KK in c Power rteminalz Plug in auliar 8 Pow er supply connector option i Fixing clip View from below User manual 11 WIRING Control of by temperature controller Line protection circuit breaker installed by user Thyristor protection Gel Controlled phase Temperature controller EUROTHERM 2216 Firing EUROTHERM indicator 2 A ON Oo A TEIA 567 Analogue Thermocouple Analogue output input inpul Example of wiring for TE10A
12. nce dispersion all types of heating elements including short wave infrared a 0 8 safety coefficient must be used on the thyristor unit current rating to determine the maximum value of the load nominal current which the unit can safely control SHORT WAVE INFRARED SWIR APPLICATIONS Applications using short wave infrared heaters in Single Cycle Fast Cycle or Advanced Single Cycle are reserved to 16 A 25 A and 40 A current rating With a safety coefficient of 0 8 the maximum current for SWIR which can be controlled is TE10 rating SWIR maximum controlled current 16A 13A 25A 20A 40 A and 50 A 32A Addendum TE10 50A SWIR RANGE DIMENSIONS AND WEIGHT Height 115 mm Depth 92 5 mm Models TETOS DC TE10S AC TETOS PDSIO TETOS PLF TE10A Burst Nominal current 16A 25A 40A 50A THYRISTOR PROTECTION FUSE rating Attention Fuse rating Fuse amp fuse holder Code FU1038 16A 00 FU1038 25A 00 FU1451 40A 00 FU2258 50A 00 Dimensions mm 8l x17 5x68 8l x17 5x68 95 x26 x86 140x35 x90 For SWIR applications the high speed fuse must not be used Addendum TE10 50A SWIR IgMs A Operation tempereature C Current derating as a fonction of ambient temperature nominal current at 45 C Dotted line limit due to recommended fuse Addendum TE10 50A SWIR Eurotherm International
13. ntended for checking if necessary the configuration of the thyristor firing mode Thyristor firing mode Burst Firing FC Single cycle cycle FCD PPE x Px Advanced Ea cycle SCA User manual 1 19 LED firing indicator Configuration of input type Positioning of Coffee beans on board solder side view 20 User manual TE10A ADDITIF Cablage N utiliser que des conducteurs en cuivre et specifies a au moins 75 C ADDENDUM Wiring Use 75 C min copper wire only or equivalent marking ZUSATZANLEITUNG Anschluss Verwenden Sie fur die externe Verdrahtung Kupfer oder ahnlichen leitungen deren zuge lassene Betriebstemperatur mindestens 75 C betragt 177244 FEG Issue 1 03 07 e Solid State Contactors TE10S Power Controllers TE10A pmt EUROTHERM ADDENDUM TE10S User Manual Part N HA174780ENG HA174782ENG HA174784bENG HA175436ENG User Manual Part N HA175247ENG HA175548ENG NOMINAL CURRENT UP TO 50A and SHORT WAVE INFRARED APPLICATIONS Copyright Eurotherm Automation S A 1997 All rights strictly reserved No part of this document may be stored in a retrieval system or any form or by any means without prior written permission from Eurotherm Automation SA Part N HA175600 ENG Issue 2 0 12 98 TECHNICAL SPECIFICATION MAXIMUM CURRENT In order to take into account supply voltage variations and heating element resista
14. sales and service AUSTRALIA Sydney T 61 2 9838 0099 E info auQeurotherm com AUSTRIA Vienna T 43 1 7987601 E info at eurotherm com BELGIUM amp LUXEMBOURG Moha T 32 85 274080 E info be eurotherm com BRAZIL Campinas SP 5519 3707 5333 E info br eurotherm com DENMARK Copenhagen T 45 70 234670 E info dk eurotherm com FINLAND Abo T 358 22506030 E info fi eurotherm com FRANCE Lyon T 33 478 664500 E info fr eurotherm com GERMANY Limburg T 49 6431 2980 E info de eurotherm com HONG KONG amp CHINA T 85 2 28733826 E info hk eurotherm com Guangzhou Office T 86 20 8755 5099 E info cn eurotherm com Beijing Office T 86 10 6567 8506 E info cn eurotherm com Shanghai Office T 86 21 6145 1188 E info cn eurotherm com INDIA Chennai T 91 44 24961129 E info in eurotherm com IRELAND Dublin T 353 1 4691800 E info ie eurotherm com ITALY Como T 39 031 975111 E info it eurotherm com KOREA Seoul T 82 31 2738507 E info kr eurotherm com NETHERLANDS Alphen a d Rijn T 31 172 411752 E info nl amp eurotherm com NORWAY Oslo T 47 67 592170 E info no eurotherm com Equipment made in a certified 1509001 factory Copyright Eurotherm Automation SAS 1996 All rights reserved User Manual TE10A BUR HA175247ENG POLAND Katowice T 48 32 2185100 E info pl amp eurotherm com SPAIN Madrid T 34 91 6616001 E info es eurotherm com SWEDEN Malmo
15. stors are not isolating devices The high speed fuse recommended is used only to protect the thyristors under no circumstances can it be used to protect the installation For this reason it is very important to fit a suitable device guaranteeing protection for and electrical isolation of the installation in compliance with current practice Access to the internal components of the product is prohibited to users Disconnect the TE10A completely before dismantling The temperature of the heatsink fins may exceed 100 C Avoid all contact even occasional with the heatsink while the TE10A is operational The heatsink remains hot for approximately 15mins after the TE10A has been switched off User manual TE10A EUROPEAN DIRECTIVES CE MARKING TEIOA products carry the CE mark in compliance with the essential requirements of the Low Voltage Directive 73 23EC of 19 2 73 amended by the Directive 93 68 EC of 22 7 93 For safety reasons TE10A products installed and used in compliance with this user manual meet the essential requirements of the European Directives mentioned above CE DECLARATION OF CONFORMITY A CE Declaration of conformity is available on request ELECTROMAGNETIC COMPATIBILITY EMC For an industrial environment only must not be used in domestic environments Eurotherm certifies that TE10A Burst firing and Single Cycle fired products installed and used in compliance with their manual meet the following E
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