Home

MPAI-IN001 - Rockwell Automation

Contents

1. gt Front rod side of actuator ATTENTION You can rotate the connectors into a fixed position during installation of the electric cylinder and remain in that position without further adjustment Strictly limit the applied forces and the number of times the connector is rotated to be sure that connectors meet the requirements of IP67 for the motor portion of the electric cylinder Failure to observe these safety precautions could result in damage to the motor and its components Follow these steps to rotate the DIN connectors 1 Mountand fully seat a mating cable on the connector 2 Grasp the connector and the cable plug by their housings and slowly rotate them to the outside of the motor If necessary repeat these steps for the other connector feedback or power brake ATTENTION Only apply force to the connectors do not apply force to the cable Do not use tools for example pliers and vise grips to assist with the rotation of the connector Failure to observe these safety precautions could result in personal injury or damage to equipment Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 17 607 2115 SLET 86567 10 66677 725666 00070017 556
2. MPAI x4300SM3xx 559 22 0 MPAI x4450CM3xx 245 9 6 MPAI x4450EM3xx 491 9 3 MPAI x4450RM3xx 196 77 MPAI x4450SM3xx 393 33 MPAI x5150CM3xx 200 79 MPAI x5150EM3xx 400 57 MPAI x5300CM3xx 200 79 MPAI x5300EM3xx 400 5 7 MPAI x5450CM3xx 200 79 MPAI x5450EM3xx 400 57 Rockwell Automation Publication MPAI INOOTE EN P March 2012 34 MP Series Heavy Duty Electric Cylinders 2 Click the Homing tab 3 Set parameters for either absolute homing or torque level to marker homing as shown in the table Parameter Absolute Homing Torque Level to Marker Homing Value Value Mode Absolute Active Position 0 typical 0 typical Offset N A 0mm Sequence Immediate Torque Level to Marker 0 Direction N A Reverse Bi directional Torque Level N A 3096 min Greater if the system friction force or weight exceeds 3096 of the Continuous Force Rating at any point in the range of motion Speed N A 10 mm s 1 97 in s Return Speed N A 10 mm s 0 39 in s 1 Torque Level to Marker is not available with the Kinetix 6500 drive ATTENTION Avoid excessive force while homing the electric cylinder Do not exceed 10 mm s 0 4 in s during a home routine Speeds greater than 10 mm s 0 4 in s may damage the electric cylinder when the thrust rod reaches the end of travel 4 Complete these steps for absolute homing a Use motion application direct commands to slowly jog your axis to the home location
3. PEN 2090 CFBM7DF CEAAxx MTR BRAKE ne B jg Cable Shield Feedback Cable MIR RAE E zr Clamp 24V DC 24V DCCOM User Supplied 24V DC Rockwell Automation Publication MPAI INOOTE EN P March 2012 62 MP Series Heavy Duty Electric Cylinders Wiring Example of MP Series Electric Cylinders to Ultra3000 Drives Ultra3000 Drives 0 1 2 3 Motor Power 4 Connector 5 6 7 Motor Feedback 8 CN2 Connector 9 10 11 12 13 Control Interface be CN1 Connector Cable 5 ield Ground Clamp 2090 CPxM7DF 16AAxx or 2090 CPxM7DF 16AFxx MP Series Rockwell Automation Publication MPAI INOOTE EN P March 2012 Power Cable Electric Cylinder SPE Une Connector Shield Green Yellow lt 2 SIN 2 m Blue c low 3 fed cose 113 V Black B Three phase 4 gt gt WHT Red XX COS 4 Brown A y Motor Power 5 Green DATA 5 U lt 6 e WHT Green XX DATA 10 Motor 9 Gray 45V DC 14 Feedback 10 5 WHI Gray 6 11 5 Orange 49V DC 7 Themotat 13 5 WHT OrangeXX 79 11 1i 1 114 Blue TS BRK 43 Black G lt lt BR gt BRK 54 E Bus COM Motor Brake 2090 CFBM7DF CDAFxx Allen Bradley C
4. cylinder Operators Variable Description Fypeak Actuator peak force Application maximum command force K Load correction factor So Screw static load factor tpi Basic lubrication interval Vims RMS velocity Screw Static Load Factors Cat No MPAI x3xxxRM3xx 0 24 MPAI x3xxxSM3xx MPAI x4xxxRM3xx 0 44 0 26 MPAI x4xxxSM3xx 0 40 EXAMPLE Product MPAI x3xxxRM3xx Ves 1 66 in s 1700 Ibf 400 tpi 4500 x 1 66 in s 1 57 2030 hr 0 24 1700 1bf 400 Ibf 9 15 0 87 t 2030 x 0 87 1766 hr Rockwell Automation Publication MPAI INOOTE EN P March 2012 50 MP Series Heavy Duty Electric Cylinders Storage Store your electric cylinder for a minimal amount of time in a clean and dry location within the Environmental Specifications on page 65 Observe these conditions when storing the electric cylinder e Be sure the equipment is in good working order before storing Perform repairs maintenance and inspections before storing equipment Store the equipment in a suitable storage position horizontal that will prevent damage to the connectors and electronics e After 6 months of storage cycle the equipment two complete strokes to redistribute the internal lubricants After storage for a period longer than 2 years without use lubricant replacement is recommended through Rockwell Automation Technical Support Rockw
5. 4 ES 5 E r 291 1 vrea 995 191 d suonen2guoo A qxxxxxxxxx TVq A dde suorsuounp 2524 1 211283 pp L OLL 768 p9 JUNOW 9264 10 1 Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 21 Face Mount Dimensions frame 64 Electric Cylinder Cat No MPAI A B2076CV12E W MPAI A B2150CV32E W MPAI A B2300CV32E W Electric Cylinder Cat No MPAI A B2076CV12E W MPAI A B2150CV32E W MPAI A B2300CV32E W 1 For MPAI A B2xxxxCV4E W actuators add 47 7 mm 1 88 in to dimensions G2 L7 and ZJ AD mm in 72 8 2 87 13 mm in 1 8 0 07 AM mm in 42 1 1 66 61 mm in 54 0 Q 13 Face Mount Dimensions frame 83 Electric Cylinder Cat No MPAI A B3076xM12E W MPAI A B3150xM32E W MPAI A B3300xM32E W MPAI A B3450xM32E W Electric Cylinder Cat No MPAI A B3076xM12E W MPAI A B3150xM32E W MPAI A B3300xM32E W MPAI A B3450xM32E W 1 For MPAI A B3xxxxMx4E W actuators add 47 7 mm 1 88 in to dimensions G2 L7 and ZJ AD mm in 82 8 3 26 13 mm in 1 8 0 07 AM mm in 54 9 2 16 61 mm in 69 0 2 72 61 mm in 26 9 1 06 TG2 mm in 20 0 0 79 61 mm in 30 0 1 18 TG2 mm in 36 0 1 42 62 0 mm in 104 6 4 12
6. RW Test 240 10 91 84 188 DISABLED Allen Bradley Kinetix 300 Connect Save Configuration Load Configuration Restore Defaults qurwiTest 240 10 91 Motor General 4 Change Motor 9 Communication e Ethernet EtherNet IP 4 Click Yes twice 5 Verify the motor model matches the electric cylinder model connected to the drive Currently selected Motor Synchronous Motor Vendor Rockwell Automation Motor Model 3 ID 11878 Electrical MPAI xxxxCxxx MPAS xxxxRMxx 5 0 0 197 MPAI xxxxEMxx MPAS xxxxSMxx 10 0 0 394 0 1 8 Home the axis See Kinetix 300 Single axis Servo Drives User Manual publication 2097 0 001 if you need guidance Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 43 Set overtravel limits according to the maximum speed of the servo drive system and the payload of the application IMPORTANT Set travel limits and direction of tuning moves in reference to thrust rod starting position Leave adequate travel for the thrust rod to complete its moves while tuning ATTENTION Software overtravel must be set prior to initiating the tuning process Check the starting position ofthe thrust rod and allow for adequate travel Insufficient travel while auto tuning will cause the software overtravel to trigger an end stop impact ATTENTION Care should be taken to
7. WH mm in 17 5 0 69 6200 mm in 126 0 5 96 WH mm in 17 6 0 69 681 4 26 83 HD 170 mm mm in 285 8 11 25 104 5 4 11 362 0 14 25 514 4 20 25 100 mm in mm in 261 2 10 28 1 00 x 9 337 4 13 28 0 039 x 0 35 489 8 19 28 HD 170 mm mm 337 7 13 29 413 9 16 29 124 6 4 90 566 3 22 29 718 7 28 29 70 T mm in mm in 300 4 11 83 376 6 14 83 M8x125x8 529 0 20 83 005 031 P mm in 635 2 5 mm in 83 6 3 29 Rockwell Automation Publication MPAI INOOTE EN P March 2012 22 MP Series Heavy Duty Electric Cylinders Face Mount Dimensions frame 110 Electric Cylinder Cat No MPAI A B4150xM32E W MPAI A B4300xM32E W MPAI A B4450xM32E W Electric Cylinder Cat No MPAI A B4150xM32E W MPAI A B4300xM32E W MPAI A B4450xM32E W 1 For MPAI A B4xxxxM34E W actuators ad AD in 96 3 3 79 13 mm in 1 8 0 07 AM mm in 61 5 2 42 TG1 mm in 85 0 3 35 id 46 2 mm 1 81 in to dimensions G2 L7 and ZJ Face Mount Dimensions frame 144 Electric Cylinder Cat No MPAI A B5150xM32E W MPAI A B5300xM32E W MPAI A B5450xM32E W Electric Cylinder Cat No MPAI A B5150xM32E W MPAI A B5300xM32E W MPAI A B5450xM32E W 1 For MPAI A B5xxxxMx4E W actuators add 51 6
8. 5 Verify return parameters in dialog box before accepting it 6 Accept or decline new parameters Position Tuning iv Velocity Tuning 6 Check Velocity Tuning or Position Tuning or both 7 Follow the instructions in the dialog box Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 45 Maintenance Follow these steps to maintain your electric cylinder 1 Remove power to the electric cylinder Lock out and tag out the electric cylinder at the power source Check the axial play of the thrust rod for wear of the spindle nut Increased noise is one indicator of wear ATTENTION If a worn spindle nut breaks a vertically or diagonally mounted electric cylinder the work load will fall Uncontrolled moving mass can cause personal injury or damage to equipment Clean the electric cylinder with a soft cloth and ifneeded non abrasive cleaning solution 4 Lightly dampen a soft cloth with isopropyl alcohol and wipe the thrust rod and seal Rockwell Automation Publication MPAI INOOTE EN P March 2012 46 MP Series Heavy Duty Electric Cylinders Lubrication Your electric cylinder has been lubricated at the factory and is ready for installation Use the appropriate lubrication interval calculations listed below for schedule estimates or use Rockwell Motion Analyzer software to calculate the recommenced re grease schedule for t
9. 0 6 TSEG E 000001 6666 08 LX 800 Z St X 077 X 208 4 8605860 669277 16920 6671 80 8 0 LLE LLIE L 866 E8 T 8TEB T 000 CL 65610 9 LX900 LHX SLX OZW OLL 1 dd 08608860 865196510 98121 817060 901125017769 TULIT TZIE T 7909670 00009556650 SE L X900 EHE X SLX OLW t8 8611 LELLO 6660 86570 50605680 66720 HLT 86841708881 000897 556190 080 6 0 0 ZCX SCLXOLW 79 01 u Cu Cur 945 eipuoiuunn 01 erp poa qu 6321 550426 1 peasy 11 aure 1 suoisueuq 4 e 7 2215 10 Y 1839 995 papenai si 1540 V 7 pue 1 10 suoisuauiq AL PUM m eae ee at Se Se ahs IH H 1 900 1 m 3005 1411 uo yuasaid 100 peonp g r Bun 252210 oO Ww Jopauuo aw 19 34219 peqpaaj QN T T 0 TI 104 01 uo sajoy 30 sayaweip S 2 32 13 pyl OLL 58 JUNO uoruungj 10 1 Rockwell Automation Publication MPAI INOOTE EN P March 2012 24 MP Series Heavy Duty Electric Cylinders Trunnion Mount Dimensions frame 64 Electric Cylinder AD
10. 6200 and Kinetix 6500 Drives Bulletin 2094 MP Series Electric Cylinder IAM 2090 CPxM7DF 16AAxx or jodule 3 2090 K6CK DISM Cable Shield Low Profile Connector 0 55 Black SINS 1 2 74 Green Yellow D 2 5 WHI Black SIN 2 3 Motor Power MP 3 Blue C lt 1 GND 3 gt gt Red COS 3 4 Connector 2 Black B V 4 gt WHT Red 05 4 5 lt 1 Brown A U 5 gt Green 5 6 0 lt lt 6 22 WHI Green XX Data 10 7 Motor Feedback MF gt gt 8 Connector Motor 9 gt gt Gray 5VDC 14 5 Feedback 10 WHI Gray EM 5 10 Motor Resistive 11 Orange 1 Brake BO Thermostat Orange 15 111 12 Connector BLUE E 14 TS 13 MBRK 6 Black G lt lt BR gt gt 14 5 White gn 3 Brake 15 MBRK LV lt lt 2 rh 1 COM 2090 CFBM7DF CDAFxx or 24 2 PWR 3 4 2090 Feedback 1 4 DBRK 2 lt Resistive Brake DBRK 1 4 Connections Wiring Example of MP Series Electric Cylinders to Kinetix 2000 Drives Cable Shield Clamp 2090 CPxM7DF 1
11. 660 08 L x 80 0 257 OZ X 20 667 1 808 0 L9 1 8675 ovt 7 7825870 00047556140 9LX9070 LEX lt OLL 811 0 0 29011 1690 TIET 7092 C 000709 66665 0 st LX900 SLX OLW t8 6660 8 67 0 S680 6670 86881 0888 1 00087 S67 28 0 670 0 L272 X SCLXOLW 9 ur 55006 Jy eip3ojid 11 ur are suorsuauiq n 51 U YM maa n ale 7 pue 1 10 suoisuaull 275 10 12190 395 V 7 pue 1 10 suoisuau a ER 9 16 apis aysoddo uo ae MN SJOPIUUO UJO 0Q SI SIUL 5 o 90061 m d 00 uo Juasaid jou gt D pear gz v L 95319 1 15 9 ypeqpae4 1 4 4 9 Xp 5408 ununow 1 qv o T 8 3 EN Bx 24 1 pin 0 1040 1 w uo sog 5 51329 3 pp 011 68 p9 4 JUNO 5101519 10 Rockwell Automation Publication MPAI INOOTE EN P March 2012 18 MP Series H
12. AM 61 629 HD 170 MO Cat mm in mm in mm in mm in mm in mm in in 2880 MPAI A 82150CV328 11 34 728 419 28 8 106 9 1045 3642 70 00 15 00 Q8 as a1 4 21 1 43 0 756 0591 516 64 MPAI A 82450CV328 0034 Electric Cylinder B MD P TB1 TB2 WH 10 Cat No mm in mm in mm in mm in mm in 2635 MPAI A 82150CV328 103 95 635 6 1 0 9 87 23 173 3397 MPAI A B23000V328 1506 039 2 50 004x035 0 34 0 09 0 68 13 37 492 1 MPAI A 82450CV328 1937 1 If ordering MPAI A B2xxxCV34B actuator with brake add 37 6 mm 1 48 in to dimensions G2 L7 and ZJ 2 Thetolerance for this dimension is 0 0 0 038 mm 0 0 0 0015 in Trunnion Mount Dimensions frame 83 Electric Cylinder AD AM 6201 HD 170 Cat mm in mm in mm mm in mm in mm in 4136 MPAI A B3150xM32B 1629 828 546 304 1275 1246 566 0 92 0 150 3 26 2 15 uz 602 49 _ 2229 862 0 59 7184 MPAI A B3450xM32B 2829 Electric Cylinder B MD P 5 TB1 TB2 WH yo Cat No mm in mm in in mm in mm in mm in 3763 MPAI A B3150xM32B 1431 15 16 8 83 6 M8x125x12 16 0 32 173 5287 MPAI A B3300xM32B 0 06 0 66 3 29 0 05x0 47 0 63 0 13 0 68 20 81 681 1 MPAI A B3450xM32B 2681 1 For MPAI A B3xxxxM
13. March 2012 MP Series Heavy Duty Electric Cylinders 37 Click the Tune tab and enter these parameters e Travel Limit Set to within software limits Speed velocity Torque Force IMPORTANT Set travel limits and the direction of tuning moves in reference to the thrust rod starting position Leave adequate travel for the thrust rod to complete its moves while tuning ATTENTION Software overtravel must be set prior to initiating the tuning process Check the thrust rod starting position and allow for adequate travel Insufficient travel while auto tuning will cause the software overtravel to trigger an end stop impact IMPORTANT Only check Torque Offset as shown below if the electric cylinder is installed in a non horizontal mount position Axis Properties 151 General Motion Planner Units Drive Motor Motor Feedback Aux Feedback Conversion Homing Hookup Tune Dynamics Gains Output Limits Offset FaultActions Tag Travel Limit 50 Position Units Speed 150 Position Units s DANGER This tuning procedure may cause axis Torque Force fi 00 0 Rated Aedes rd Direction Forward Uni directional Damping Factor 08 Position Error Integrator Velocity Error Integrator Friction Compensation Velocity Feedforward Acceleration Feedforward 127902 0 Output Filter Cancel Apply Help 6 Click Start
14. Series Heavy Duty Electric Cylinder c MPAI A3150CM32A is shown Item Description 1 Feedback connector 2 Power connector 3 Motor with feedback device 4 Actuator cylinder 5 Threaded mounting holes on front sides rear and bottom surfaces 1 6 Wrench flats for counteracting torque on thrust rod when installing rod end accessories 7 Grease fitting not included on catalog number MPAI x2xxxC 8 Thrust rod 1 Trunnion mount electric cylinders not shown have threaded mounting holes only on the rear surface Rockwell Automation Publication MPAI INOOTE EN P March 2012 6 MP Series Heavy Duty Electric Cylinders Before You Begin Remove all packing materials from within and around the item After unpacking verify the nameplate catalog number against the purchase order 1 2 Remove the polyethylene foam cushioning Remove the electric cylinder carefully from its shipping container Consider the weight of the electric cylinder Depending on the design the electric cylinder can weigh up to 49 kg 108 Ib Do not rotate the thrust rod Rotating the thrust rod will cause the home position to be lost ATTENTION Electric cylinders that exceed 23 kg 51 Ib require a two man lift Do not lift the electric cylinder by the thrust rod ATTENTION Do not rotate the thrust rod Rotating the thrust rod will cause the factory set home position to be lost and require the electric cylinder be
15. Tuning to access the Initiate Motion dialog box ATTENTION Motion occurs immediately after clicking Yes in the Motion Initiation dialog box Rockwell Automation Publication MPAI INOOTE EN P March 2012 38 lt Heavy Duty Electric Cylinders 7 Click Yes to begin tuning the electric cylinder RSLogix 5000 226 Online command may initiate motion Tuning is complete when the Tune Servo dialog Execute online command box opens Online Command Tune Servo Command Status Command Complete ait for command to complete after axis motion Check for errors if command fails 8 Click OK to exit Tuning The Tune Results dialog box opens Tune Results Position Loop Bandwidth 45 14153 Hertz Load Inertia Ratio 68707952 Load Inertia Motor Inertia DANGER The Bandwidth determined by the tune process is the maximum bandwidth Increasing the bandwidth may cause loop instability Cancel Help 9 Click OK if you are satisfied with the tuning results otherwise continue with Calculate and Configure the Loop Gain Calculate and Configure the Loop Gain Calculate a position loop bandwidth based on the actual measured inertia values from the Tune Results dialog box In this example the Tune Results dialog box shows a default Position Loop Bandwidth of 45 14153 Hz and a Load Inertia Ratio of 6 8707952 1 Calculate the Corrected Position Bandwidth Corrected Position Loop Ban
16. alternating torque pattern evenly torque each of the four mounting bolts to value shown on page 10 Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 13 Mount the Electric Cylinder Follow these steps to mount the electric cylinder on the machine 1 Verify the mounting surface flatness The mounting surface must be flat or shimmed flat to the mounting surface of the electric cylinder within 0 127 mm 0 005 in to avoid distortion and damage to the actuator housing 2 Install and evenly tighten the steel fasteners so the electric cylinder is securely mounted on the machine before thrust rod alignment is performed 3 Align the electric cylinder as shown in the diagram and described below Align the thrust rod of the electric cylinder parallel to the load supporting bearing system in both flatness and straightness within these specifications e With thrust rod extended 0 254 mm 0 010 in parallel to the load guides e With thrust rod retracted 0 127 mm 0 005 in parallel to the load guides Mb Rod Extended 0 254 mm 0 010 in Guide Electric Cylinder jose Load Thrust Rod 4 Guide Rod Retracted 0 127 mm 0 005 in 4 Torque the steel fasteners evenly to 39 5 Nem 350 Ibein and then verify the thrust rod alignment remains within spec
17. away from the connection to the motor If design requirements permit provide shields that protect the motor housing thrust rod seals and their junctions from contamination by foreign matter or fluids Replace the thrust rod seals at or before its expected lifetime of 12 months Refer to page 59 for catalog information on thrust rod seals Inspect the seals for damage or wear on a regular basis If damage or excessive wear is observed replace the item Rockwell Automation Publication MPAI INOOTE EN P March 2012 8 MP Series Heavy Duty Electric Cylinders Electric Cylinders with Brake Option The brake option on this servo motor is a spring set holding brake that releases when voltage is applied to the brake coil A separate power source is required to disengage the brake This power source can be applied by a servo motor controller or manual operator control If system main power fails holding brakes can withstand occasional use as stopping brakes However this creates rotational mechanical backlash that is potentially damaging to the system increases brake wear and reduces brake life An unpowered electric cylinder will require a brake to maintain its position if the force on the actuator exceeds the Back Drive Force listed in Kinetix Linear Motion Specifications Technical Data publication GMC TD002 A brake can be use with the actuator to keep it from backdriving typically in vertical applications A brake may be u
18. can cause damage to the electric cylinder or the machine due to incorrect positioning Conversion Constant 20 000 drive cnts 1 0 mm for 508 000 drive cnts 1 0 in for MPAI x3xxxEM Tx MPAI x3xxxEM3xx MPAI x3xxxSM x MPAI x3xxxSM3xx MPAI x4xxxEM3xx MPAI x4xxxSM3xx MPAI x5xxxEM3xx Conversion Constant 40 000 drive cnts 1 0 mm for 1 016 000 drive cnts 1 0 in for MPAI x2xxxCM1xx MPAI x2xxxCM3xx MPAI x3xxxCM x MPAI x3xxxCM3xx MPAI x3xxxRM1xx MPAI x3xxxRM3xx MPAI x4xxxCM3xx MPAI x4xxxRM3xx MPAI x5xxxCM3xx Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 33 Metric Value mm s English Valuein s Dynamics Maximum Speed MPAI x2076CM1xx 304 2 0 MPAI x2150CM3xx 304 2 MPAI x2300CM3xx 304 2 MPAI x3076CM1xx 305 2 MPAI x3076EM1xx 620 25 2 MPAI x3076RM1xx 305 2 MPAI x3076SM1xx 610 25 2 MPAI x3150CM3xx 279 MPAI x3150EM3xx 559 22 0 MPAI x3150RM3xx 279 MPAI x3150SM3xx 559 22 0 MPAI x3300CM3xx 279 MPAI x3300EM3xx 559 22 0 MPAI x3300RM3xx 279 MPAI x3300SM3xx 559 22 0 MPAI x3450CM3xx 188 74 MPAI x3450EM3xx 376 48 MPAI x3450RM3xx 176 6 9 MPAI x3450SM3xx 353 3 9 MPAI x4150CM3xx 279 MPAI x4150EM3xx 559 22 0 MPAI x4150RM3xx 279 MPAI x4150SM3xx 559 22 0 MPAI x4300CM3xx 279 MPAI x4300EM3xx 559 22 0 MPAI x4300RM3xx 279
19. current capacity or is limited to too low of current capacity Verify load alignment Verify correct amplifier and settings Electric cylinder moves or vibrates when thrust rod is in motion Loose mounting Verify actuator mounting Amplifier is improperly tuned or gain setting is wrong Tuneamplifier Actuator is overheating Duty cycle is higher than actuator rating Verify load forces and electric cylinder rating Actuator operated outside of continuous rating Adjust operation to be within continuous operation rating Amplifier is poorly tuned requiring excessive current be applied to the motor Rockwell Automation Publication MPAI INOOTE EN P March 2012 Verify gain settings MP Series Heavy Duty Electric Cylinders 53 Accessories This diagram depicts the accessories available for the electric cylinders Tables list the catalog number and weight for each accessory Refer to the Kinetix Motion Control Selection Guide publication 5 001 for dimensions Hectric Cylinder Trunnion mount Electric Cylinder MPAI A BxxxxxM3xA MPAI A BxxxxxM3xB and Accessories and Accessories Mounting Accessories Accessory Item Cat No Weight Accessory Item Cat No Weight approx approx 9 02 5 9 02 1 Mounting 64 MPAI NA206 500 17 6 3 Front flange mount 64 MPAI NA201 490 17 3 plates fess 83 MPAI NA306 920 32 5 83 MPAI NA3
20. fail ATTENTION Uncontrolled moving masses can cause injury or damage to property If there is a spindle nut fracture inside the actuator cylinder due to wear the working mass will drop down Check whether additional external safety measures are required to prevent damage in the event of a spindle nut fracture Keep the rod from rotating when in use to achieve consistent linear motion In most applications the connection to the load inherently provides anti rotation If your work load is free to rotate when the actuator is attached use the anti rotate option catalog 02 to prevent rotation Corrosive environments reduce the service life of electric cylinders Where possible install the electric cylinder with the grease fitting facing up This will reduce the residual grease from falling or dripping on your application Factory manufactured feedback and power cables are available in standard cable lengths They provide environmental sealing and shield termination Contact your Allen Bradley sales office or refer to the Kinetix Motion Control Selection Guide publication 56001 for additional information Prolonging Electric Cylinder Life Thoughtful design and proper maintenance can increase the life of an electric cylinder Follow these guidelines to maximize the life ofa electric cylinder especially within a food processing environment Always provide a drip loop in each cable to carry liquids
21. homed before its initial use Visually inspect the electric cylinder for damage Closely examine the mounting surface frame and thrust rod for defects Notify the carrier of shipping damage immediately ATTENTION Do not attempt to open and modify the electric cylinder beyond changing motor connector orientation as described on page 16 or installing a rear clevis mount as described on page 12 Only a qualified Allen Bradley employee can service the internal working ofthe electric cylinder Failure to observe these safety precautions could result in personal injury or damage to equipment Planning Your Installation Refer to the Kinetix Motion Control Selection Guide publication 5 001 for the specifications and additional products referenced in this section This product can be operated in compliance with the relevant safety regulations only if the maximum loading limits are observed ATTENTION The electric cylinder is not intended to be used in applications where side loading occurs Loads must be guided and supported Aligned load with the line of motion of the thrust rod Side loading will reduce the lifetime of the electric cylinder Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 7 If you are mounting your electric cylinder in a vertical sloping position include safety measures that will control the work load should the spindle nut
22. may be necessary to seat the anti rotation clamp against the thrust tube 4 Torque the anti rotation shaft fastener to 7 8 Nem 5 8 lbeft while making sure the anti rotate clamp does not shift 5 Apply medium strength thread locker to the two bearing block fasteners 6 Assemble the bearing block on to the actuator finger tight only by using the two fasteners and two washers oriented such that the bearing block does not breech the face of the actuator 7 Insert the anti rotation shaft through the bearing block orientated with the shaft s tapped hole facing the working end of the actuator 8 Light tapping with the dead blow hammer may be necessary to get the anti rotation shaft through the oil wick of the bearing block 9 Manually rotate the thrust rod to retract the actuator as far as the application allows without mechanically stopping or striking any mounting means 10 Verify that the bearing block fasteners are just finger tight allowing the bearing block to float 11 Align the shallow counterbore of the anti rotation clamp with the anti rotation shaft engage the shaft into the counterbore Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 57 12 Apply medium strength thread locker to the anti rotate shaft fastener and assemble through the anti rotate clamp and into the anti rotate shaft torque to the value shown on the table Frame Size Torque 64 8
23. mm 2 03 in to dimensions G2 L7 and ZJ AD mm in 110 1 4 33 13 mm in 1 7 0 07 AM mm in 75 2 2 96 61 110 0 4 33 61 in 30 0 1 18 TG2 mm in 55 0 Q 17 61 mm in 34 0 1 34 TG2 mm in 65 0 2 56 620 mm in 130 8 5 15 WH mm in 16 8 0 66 620 mm in 146 0 5 75 WH mm in 24 4 0 96 Rockwell Automation Publication MPAI INOOTE EN P March 2012 HD mm in 151 5 5 96 11 in 422 3 16 62 170 mm in mm in 466 8 18 38 619 2 24 38 110 5 4 35 574 7 22 62 727 1 28 62 HD mm in 181 9 7 16 10 mm in 501 8 19 76 771 6 30 38 T mm in M8x1 25 x8 0 05 x 0 31 170 mm in mm in 552 6 21 76 705 0 27 76 143 6 5 66 654 2 25 76 806 6 31 76 857 4 33 76 T mm M12x 1 75 x 12 0 07 x 0 47 23 MP Series Heavy Duty Electric Cylinders i 8605860 669277 16720 67270 EL 150 6017077761170 8656 ELES
24. not exceed the physical travel limits of the electric cylinder Doing so will cause the electric cylinder to reach the mechanical end of stroke Although protected by the end of stroke bumpers frequently impacting the internal end of stroke bumper can physically damage the screw and internal components of the electric cylinder You can determine the deceleration distance before the thrust rod contacts the end of travel based on the deceleration rate of the load and the peak force available from the motor screw combination Use Motion Analyzer software to calculate the minimum deceleration distance at the maximum speed of your application IMPORTANT A positive direction move command denotes a rod extend operation a negative direction move command denotes a retract operation Rockwell Automation Publication MPAI INOOTE EN P March 2012 44 MP Series Heavy Duty Electric Cylinders Tune Your Electric Cylinder with MotionView OnBoard Software From the Drive Organizer select General From the Drive Mode pull down menu choose Autotune Enable the motor From the Drive Organizer select Dynamics Click Autotune The Autotune dialog box opens with the default set to Velocity Tuning Autotuning 10 91 84 188 1 Enable switch should be enabled 2 During auto tuning motor shaft can rotate Do touch it 3 Select input parameters for auto tuning 4 Hit Start Auto tuning button when ready
25. to reduce EMI in noisy environments Refer to System Design for Control of Electrical Noise Reference Manual publication GMC RM001 for additional information on reducing the effects of EMI Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 9 Build and Route Cables Knowledgeable cable routing and careful cable construction improves system electromagnetic compatibility EMC build and install cables perform these steps 1 Keep wire lengths as short as physically possible 2 Route signal cables encoder or serial away from motor and power wiring 3 Separate cables by 0 3 m 1 ft minimum for every 9 m 30 ft of parallel run Ground both ends of the encoder cable shield and twist the signal wire pairs to prevent electromagnetic interference EMI from other equipment ATTENTION High voltage can be present on the shield of a power cable if the shield is not grounded Make sure there is a connection to ground for any power cable shield Failure to observe these safety precautions could result in personal injury or damage to equipment Install the Electric Cylinder The installation must comply with all local regulations and use of equipment and installation practices that promote electromagnetic compatibility and safety ATTENTION Unmounted electric cylinders disconnected mechanical couplings and disconnected cables are dangerous if power is applied
26. 01 1070 37 7 110 MPAI NA406 1150 40 6 110 MPAI NA401 1740 61 4 144 MPAI NA506 3080 108 6 144 MPAI NA501 4170 147 1 2 Rear clevis 64 MPAI NA203 310 10 9 3 Front flange mount 64 MPAI NA221 500 17 6 mount stainless steel 83 MPAI NA303 700 24 7 83 MPAI NA321 1090 38 4 110 MPAI NA403 1430 12 3 110 MPAI NA421 1770 62 4 144 MPAI NA503 3010 106 2 14 MPAI NA521 4250 149 9 Rockwell Automation Publication MPAI INOOTE EN P March 2012 54 MP Series Heavy Duty Electric Cylinders Anti rotation Guide Accessory Accessory Item Cat No Weight Accessory Item Cat No Weight approx approx g oz 5 g oz 4 Anti rotation 64 MPAI NE20276 330 11 6 4 Anti rotation guide 110 MPAI NE40215 820 28 9 guide MPAI NE20215 370 13 1 MPAI NE40230 980 34 6 MPAI NE20230 450 15 9 MPAI NE40245 1130 39 8 83 MPAI NE30276 660 23 3 144 MPAI NE50215 2330 82 2 MPAI NE30215 740 26 1 MPAI NE50230 2660 93 8 MPAI NE30230 890 31 4 MPAI NE50245 3000 106 0 MPAI NE30245 1040 36 7 Rod end Accessories Accessory Item Cat No Weight Accessory Item Cat No Weight approx E approx g oz g oz 5 Rod devis 64 MPAI NE204 100 3 5 5 Rod devis 64 MPAI NE224 110 3 9 stainless steel 83 MPAI NE304 350 12 3 83
27. 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europc Middle East Africa Rockwell Automation NV Pegasus Park De Klectlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Rockwell Automation Publication MPAI INOO1E EN P March 2012 Supersedes Publication MPAI INOO1D EN P November 2011 Copyright 2012 Rockwell Automation Inc All rights reserved Printed in the U S A
28. 24 390 13 7 110 MPAI NE404 710 25 0 110 MPAI NE424 800 28 2 144 504 2030 71 6 144 524 1900 67 0 6 Rodeye 64 MPAI NE203 90 3 2 6 64 MPAI NE223 70 2 5 corrosion 83 MPAI NE303 255 9 0 resistant 83 MPAI NE323 210 7 4 110 MPAI NE403 497 17 5 110 MPAI NE423 380 13 4 144 503 1330 46 9 144 523 1300 45 8 7 Alignment 64 MPAI N201 220 7 8 coupler 83 MPAI NE301 660 23 3 110 MPAI NE401 730 25 7 144 501 2200 77 6 Anti rotation Option The design of the Bulletin MPAI electric cylinder allows the extending rod to rotate This provides simple setup of the actuator because you can rotate the rod and thread it in and out of the actuator for mechanical attachment or system testing This feature also requires that the rod be kept from rotating when used in its dedicated application to be sure of proper linear motion In most applications such as those where the load is coupled to linear bearings or some other support device the load cannot rotate and thus provides anti rotation for the extending rod of the actuator Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 55 For applications in which the load is free to rotate Rockwell Automation offers the anti rotation systems shown below ATTENTION The anti rotation option is not a guide or support mechanism I
29. 3 04 2663383 04 2663383 04 MPAI x4xxxC 5 0 1024 209715 2 209715 20 209715 20 0 19685 2663383 04 2663383 04 2663383 04 MPAI x4xxxE 10 0 1024 104857 6 104857 60 104857 60 0 3937 2663383 04 2663383 04 2663383 04 MPAL x4xxxR 5 0 1024 209715 2 209715 20 209715 20 0 19685 2663383 04 2663383 04 2663383 04 4 100 1024 104857 6 104857 60 104857 60 0 3937 2663383 04 2663383 04 2663383 04 MPAL x5xxxC 5 0 1024 209715 2 209715 20 209715 20 0 19685 2663383 04 2663383 04 2663383 04 MPAI x5xxxE 10 0 1024 104857 6 104857 60 104857 60 0 3937 2663383 04 2663383 04 2663383 04 Rockwell Automation Publication MPAI INOOTE EN P March 2012 42 MP Series Heavy Duty Electric Cylinders Configure Your Kinetix 300 Servo Drive with MotionView OnBoard Use this procedure to configure your Bulletin MPAI electric cylinder with a Kinetix 300 servo drive Refer to the Kinetix 300 Indexing Servo Drive User Manual publication 2097 07 001 for details on using the MotionView OnBoard software These steps assume an electric cylinder and Kinetix 300 drive are installed and wired as one axis of a motion system 1 Establish a connection to the Kinetix 300 servo drive via MotionView OnBoard software 2 From the Drive Organizer select Motor 3 Click Change Motor The motor model will automatically update to the correct model number Wi Motionview OnBoard 3 34
30. 3 7 8 6 75 lb ft 110 144 20 3 N m 15 0 Ib ft 13 Torque the two bearing block fasteners as shown in the table Frame Size Torque 64 13 2 Nem 9 7 16 0 83 39 5 Nem 29 13 16 0 110 144 56 5 Nem 70 0 Ib ft 14 Use the procedure in Configure Your Servo Drive with RSLogix 5000 Software on page 31 to re establish home Rockwell Automation Publication MPAI INOOTE EN P March 2012 58 MP Series Heavy Duty Electric Cylinders MP Series Sealing Air Pressure Kit sealing air pressure kit catalog number MPF 7 AIR PURGE is available for field installation on an M23 feedback connector Positive air pressure supplied through the kit provides an additional level of protection against the ingress of foreign substances and moisture The kit replaces the M23 feedback connector cap provides a replacement O ring and includes installation instructions You must supply 4 mm 5 32 in OD Teflon FEP tubing and an external air supply that does exceed 0 1 bar 1 45 psi Air Pressure Kit Installation on an M23 Feedback Connector Feedback connector attaches to a rotary or linear motion device that is not shown 62 Screw M3x 10 mm Flat Head 4 Air Fitting Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 59 Replacement Parts and Maintena
31. 34B actuator add 47 7 mm 1 88 in to dimensions G2 L7 and ZJ 2 The tolerance for this dimension is 0 0 0 038 mm 0 0 0 0015 in Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 25 Trunnion Mount Dimensions frame 110 Electric Cylinder AD AM 62 HD 170 Cat mm in mm in mm in mm in 466 6 MPAI A B4150xM32B 1837 96 3 613 30 4 130 7 151 5 619 0 127 0 21 0 879 Jem aw 049 5 96 043 5 0 0 83 7714 MPAI A B4450xM32B 3037 Electric Cylinder B MD P 5 TB1 TB2 WH yo Cat No mm in mm in mm in mm in 4221 MPAI A B4150xM32B 16 62 15 22 1105 M8x125x12 2005 625 16 8 5745 MPAI A B4300xM32B 0 06 0 87 435 005x047 0 79 0 25 0 66 22 62 7269 MPAI A B4450xM32B 28 62 1 For MPAI A B4xxxxM34B actuator add 46 2 mm 1 88 in to dimensions G2 L7 and ZJ 2 Thetolerance for this dimension is 0 0 0 038 mm 0 0 0 0015 in Trunnion Mount Dimensions frame 144 Electric Cylinder AD AM 6201 HD 170 Cat mm mm in mm in mm in mm in mm in 5534 MPAI A B5150xM32B 0179 1101 749 344 146 8 181 9 705 8 15500 280 MPAI A B5300xM32B 433 090 1 35 673 019 0779
32. 4 31 79 Rockwell Automation Publication MPAI INOOTE EN P March 2012 20 MP Series Heavy Duty Electric Cylinders 27 607 ELLS TLT SLUZ 86 ES eres 02566 TSEG E 000001 55666 08 L X 8070 L S 02 ZZW a 66771 80 86 0 1771961 869 EC VE 99687 82682 000 CL SS6 10 691 900 P Lp X LX OW 001 i 4 9811 61060 09017 72501 16907 TULIT TZIE T 09 00009 556650 X900 X 1X9LW t8 6660 8520 60605680 667279774 8688 L 088 1 000797 556 70 4806970 L CCX SC LX OLW 9 946 m erp poa qu 1 1 04 peaa 11 y 180 ul are 50509010 32510 14901995 ponen si ayy a pua 7 pue 110 51015191 7 epis ayisoddo ayy _ _ 2 UO 510 0 02 P SI SIT XXXZX I dW uo 1uasaud you peanp gz p L Dun 956919 WwW 201290007 19 1 1 1 4 n 5109 1 Uo T 1 1
33. 609 110 858 2 MPAI A B5450xM32B 33 79 Electric Cylinder MD P 5 TB1 TB2 WH 100 Cat No mm in mm in mm in mm in 502 6 MPAI A B5150xM32B 19 79 14 22 2 143 6 MI2x175x12 249 2 241 655 0 MPAI A B5300xM32B 0 06 088 5 66 007 047 0 98 032 0 95 2579 8074 MPAI A B5450xM32B 31 79 1 For MPAI A B5xxxxM34B actuator add 5 5 2 03 in to dimensions G2 L7 and 2 2 The tolerance for this dimension is 0 0 0 038 mm 0 0 0 0015 in Rockwell Automation Publication MPAI INOOTE EN P March 2012 W H 67070 2115 60170 SLUT 8665 ELES 765 0001 081 807 257 XO ZX ZZW vel M 6671 8086 0 71910 8675 80040 9 LX90 0 LX OCW OLL au 04 1 1 19811 1050 09071 TSOL 169277721792 97 0090 SEL X900 EVE XS Ix oLW t8 i 666 0 8 62 0 606 0 6680 66720 YLT 681 0 87 18 0 67070 L CCX SC LX OLW 9 Cu ww Cu azis 1030 qu 536 550426 Qd pea 11 a 120 aos st poi 103519 40 3214 yybuay 7 pue 7 10 suoisua
34. 6AAxx or 2090 CPxM7DF 16AFxx Power Cable MP Series Electric Cylinder inverter 2090 K2CK D15M Module Low Profile Connector 0 Shield 175 Black SIN 1 2 m i 4 Green Yellow D lt 2 WHT Black SIN 2 3 Power MP w 13 Blue C W Leno Red 0 3 4 Connector 12 Black B 2 V Three Phase 4 WHT Red COS 4 5 U 1 Brown A lt Motor Power 5 gt Green DATA 5 Motor Feedback lt 8 gt gt SK MF Connector 9 5 14 8 Motor 9 gt 9 Feedback 10 55 WHI Gray _ ECOM 6 10 11 gt Orange 9V DC 1 WHT Orange TS 11 1 uir 13 13 2 Black 8 BR gt Blue 15 14 Motor F White lt Brak 18 880 F me TN COM onnector 1 PWR User Supplied 2090 CFBM7DF CDAFxx com 24V DC Feedback able Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 61 Wiring Example of MP Series Electric Cylinders to Kinetix 300 Drives etica pri
35. A B4300xM32C W Fm 50 3 1 98 619 0 24 37 943 371 110 5 4 35 16 8 0 66 574 5 22 62 MPAI A B4450xM32C W 7114 30 37 726 9 28 62 1 For MPAI A B4xxxxM34C W actuator add 46 2 mm 1 82 in to dimensions G2 L7 and ZJ Clevis Mount Dimensions frame 144 Electric Cylinder AD AM 00 61 627 H HD Cat No mm in mm in mm in mm in mm in mm in mm in MPAI A B5150xM32C W amen wee rc 20 02 20 04 MPAI A B5300xM32C W 110 1 4 33 74 9 2 95 34 0 1 34 146 0 5 75 27 0 1 06 181 9 7 16 0 788 0 789 MPAI A B5450xM32C W Electric Cylinder IN 170 WH yo Cat No mm in mn in mm in mm in mm in mm in mm in MPAI A B5150xM32C W 552 6 21 76 501 8 19 76 MPAI A BS300xM32C W 1 4 0 06 6033 705 0 27 76 11430 143 6 5 66 24 1 0 95 6542 25 76 SN 2 375 iih 4 500 2 SAMT do MPAI A 85450xM32C W 857 4 33 76 806 6 31 76 1 For MPAI A B5 ooxM34C W actuator add 51 6 mm 1 82 in to dimensions G2 L7 and ZJ Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 29 Connector Data This table lists the signal descriptions for connector pins on the electric cylinder Feedback Power and Brake Pin Signal Name Signal Name Pin Signal Name MPAI Axxxxx MPAI Bxxxxx 230V 460V 1 Sint Sin UU 2
36. Appropriately identify tag out disassembled equipment and restrict lock out access to electrical power Failure to observe these safety precautions could result in personal injury Follow these steps to prepare the electric cylinder for installation on the machine 1 Provide sufficient clearances in the area of the electric cylinder for it to stay within its specified operating temperature range Refer to Specifications on page 64 for the operating temperature range Do not enclose the electric cylinder unless forced air is blown across the electric cylinder for cooling Keep other heat producing devices away from the electric cylinder 2 Make sure the mounting surface supports the electric cylinder evenly so that it is free of mechanical stress and distortion Evenness of the mounting surface must be within 0 127 mm 0 005 in e The thrust rod must be parallel to the guide within 0 0254 mm 0 010 in Rockwell Automation Publication MPAI INOOTE EN P March 2012 10 MP Series Heavy Duty Electric Cylinders 3 Attach mounting accessories shown on page 53 to the electric cylinder ATTENTION Proper attachment of the rear clevis mount is important to achieving an IP67 rating Refer to Installing the Rear Clevis Mounting Kit on page 12 Failure to observe precautionary steps could result in damage to the electric cylinder and its components Use these torque values to attach mounting accessories to the cyl
37. I x4150xM32x 15 8 34 8 MPAI x5150xM32x 32 1 70 7 MPAI x4300xM32x 18 8 41 4 MPAI x5300xM32x 37 8 83 3 MPAI x4450xM32x 21 8 48 0 MPAI x5450xM32x 43 6 96 1 MPAI x4150xM34x 17 3 38 1 MPAI x5150xM34x 344 75 8 MPAI x4300xM34x 20 3 44 7 MPAI x5300xM34x 40 2 88 6 MPAI x4450xM34x 23 3 51 4 MPAI x5450xM34x 45 9 101 2 1 Includes MPAI x5xxxxM3xA and MPAI x5xxxxM3xE W front face mount cylinders 2 For MPAI x5xxxxM3xB front trunnion mount inders add 0 5 kg 1 1 Ib 3 For MPAI x5xxxxM3xC W rear clevis mount cylinders add 2 1 kg 4 6 Ib Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 65 Environmental Specifications Attribute Temperature operating ambient Value 0 40 C 32 104 F Temperature storage ambient 25 60 13 140 F Humidity relative noncondensing 5 95 Liquid dust protection IP67 dust tight effects of immersion 9 Shock max 20 g peak 6 ms duration Vibration max 1 2 5 g peak 30 2000 Hz 1 Tested for one hour per Rockwell Automation specification 10000056670 Contact your distributor for a copy of this specification 2 The use of environmentally sealed Bulletin 2090 cables are required to achieve this International Protection IP rating for the complete unit Brake Specifications Cat No Static Torque Coil Current Brake Response Ti
38. Installation Instructions Allen Bradley MP Series Heavy Duty Electric Cylinders Catalog Numbers MPAI A2xxxC MPAI B2xxxC MPAI A3xxxC MPAI B3xxxC MPAI A3xxxE MPAI B3xxxE MPAI A3xxxR MPAI B3xxxR MPAI A3xxxS MPAI B3xxxS MPAI A4xxxC MPAI B4xxxC MPAI A4xxxE MPAI B4xxxE MPAI A4xxxR MPAI B4xxxR MPAI A4xxxS MPAI B4xxxS MPAI A5xxxC MPAI B5xxxC MPAI A5xxxE MPAI B5xxxE Topic Page Important User Information 2 Catalog Number Explanation 3 About the MP Series Heavy Duty Electric Cylinders 5 Before You Begin 6 Install the Electric Cylinder 9 Mount the Electric Cylinder 13 Change Connector Orientation 16 Dimensions 17 Connector Data 29 Commissioning 30 Lubrication 46 Troubleshooting 51 Accessories 53 Specifications 64 Additional Resources 66 Rockwell Allen Bradley Rockwell Software Automation 2 MP Series Heavy Duty Electric Cylinders Important User Information Solid state equipment has operational characteristics differing ftom those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses
39. R 5 0 mm rev roller screw 0 197 in rev 0 5 10 0 mm rev roller screw 0 394 in rev Rod Stroke Length 076 76 2 mm 3 0 in 9 150 152 4 mm 6 0 in 300 304 8 mm 12 0 in 450 457 2 mm 18 0 in 2 Actuator Frame Size 2 64 2 52 in 3 83 mm 3 27 in 4 110 mm 4 33 in 5 144 5 67 in Voltage Class 200V 4001 Actuator Type Al Actuator rod Actuator Series MP Series 1 The Special Feature field is for customer specific coding 2 Not available in the 64 mm 2 25 in frame 3 76mm 3 0 in stroke length is only available in the 64 mm 2 5 in and 83 mm 3 27 in frames Rockwell Automation Publication MPAI INOOTE EN P March 2012 4 MP Series Heavy Duty Electric Cylinders This is the catalog explanation for the MPAI electric cylinder accessories MP Al xx x xx xx ____ Stroke Length 7 76 76 2 mm 3 0 in 15 152 4 mm 6 0 in 30 304 8 mm 12 0 in 45 457 2 mm 18 0 in Version Number 01 If NAx01 Front flange mount If NRx01 Roller screw grease cartridge If NEX01 Alignment coupling attachment 21 21 Front flange mount stainless steel 02 If NAx02 Front flange mount If NEx02 Anti rotation option If NRx02 Ball screw grease cartridge 03 If NAx03 Rear clevis mount If NEx03 Spherical rod eye If NRx03 Replacement zerk fitting 23 NEx23 Spher
40. SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures gt gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 3 Catalog Number Explanation This is the catalog explanation for the MPAI electric cylinders AAAA Feature Blank IP67 is standard W Food grade white paint stainless steel rod Actuator Mounting A Front face side front bottom front and rear tapped mounting holes Front trunnion no tapped mounting holes Rear devis mount no tapped mounting holes food grade paint only E Front face mount front face tapped mounting holes food grade paint only Holding Brake 2 No brake 4 24V DC brake Motor Type 1 76 mm 3 in stroke length 3 150 450 mm 6 18 stroke length Motor Feedback Type M Multi turn 1024 sin cos absolute encoder Hiperface protocol V 128 sin cos absolute encoder Hiperface protocol Mechanical Drive Screw Lead Motor Type C 5 0 mm rev ball screw 0 197 in rev E 10 0 mm rev ball screw 0 394 in rev 0
41. Sin Sin Phase V 3 05 05 ca Phase W 4 Cos Cos DU Ground 5 Data Data p Reserved 6 Data Data F9 9 7 Reserved Reserved 62 3 BEDCO91NN00000202000 8 H Reserved 9 35V DC 10 Case CableShield and GND 11 Reserved 9V DC 12 Common 3 75 0 u 1 T0 15 Reserved Reserved Intercontec P N 6 AEDC113NN00000202000 7 Case Shield Shield 1 normally closed thermal switch opens at 100 C 212 F 2 Power pins A B C and D may be labeled as U V W and GND respectively Brake pins F and G brake may be labeled as and respectively Reserved pins E and H may be numbered 1 or 2 Brake signals MBRK4 and MBRK are available only on electric cylinders with brake ATTENTION Be sure that cables are installed and restrained to prevent uneven tension or flexing at the cable connectors Excessive and uneven lateral force at the cable connector may result in damage to the housing and contacts as the cable flexes Failure to observe these safety precautions could result in damage to the motor and its components Rockwell Automation Publication MPAI INOOTE EN P March 2012 30 MP Series Heavy Duty Electric Cylinders Commissioning This section provides guidelines for using RSLogix 5000 and MotionView OnBoard software to configure your electric cylinder servo drive system Required Files Firmware revisions and software versions required to support
42. ainst the face of the backshell Attach Motor Cables Use this procedure to attach the power and feedback cables after the electric cylinder is mounted 1 Carefully align each cable connector with the respective motor connector as shown in the diagram ATTENTION Keyed connectors must be properly aligned and hand tightened the recommended number of turns Improper connector alignment is indicated by the need for excessive force to seat connectors For example the need to use tools to fully seat connectors Failure to observe these safety precautions could result in damage to equipment ATTENTION When installing a threaded DIN cable with an M4 designation an 0 ring must be installed in the groove immediately adjacent to the body of the motor connector This O ring dampens the effects of vibration at the cable to motor connection Cables requiring 0 rings include 2090 XXNPMF xxSxx or 2090 CPxM4DF xxAFxx power cables and 2090 CFBM4DF CDAFxx feedback cable Continuous flex cables with a SpeedTec DIN connector have an M7 designation 2 Fully seat the feedback connector and the power brake connector e Hand tighten the collar of a threaded M4 connector five or six turns Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 15 e Hand tighten the collar of a Speed Tec M7 connector one quarter turn Top of connector is relative to motor Feedback Connecto
43. avel to trigger an end stop impact ATTENTION Care should be taken to not exceed the physical travel limits of the electric cylinder Doing so will cause the electric cylinder to reach the mechanical end of stroke Although protected by the end of stroke bumpers frequently impacting the internal end of stroke bumper can physically damage the screw and internal components of the electric cylinder You can determine the deceleration distance before the thrust rod contacts the end of travel based on the deceleration rate of the load and the peak force available from the motor screw combination Use Motion Analyzer software to calculate the minimum deceleration distance at the maximum speed of your application IMPORTANT A positive direction move command denotes a rod extend operation a negative direction move command denotes a retract operation This is when Drive Polarity is positive which is the default setting in RSLogix 5000 software Rockwell Automation Publication MPAI INOOTE EN P March 2012 36 lt Heavy Duty Electric Cylinders Tune Your Electric Cylinder with RSLogix 5000 Software This section shows the steps to tune electric cylinders with RSLogix 5000 software Refer to Required Files on page 30 for the version number e Tuning your electric cylinder requires you to calculate and configure the loop gain based on the actual measured inertia e By setting travel limits your application minimum dec
44. can also contact a special Customer Support number for initial help in getting your product up and running United States or Canada 1 440 646 3434 Use the Worldwide Locator at Outside United States or http www rockwellautomation com support americas phone en html or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback United States Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication 01 002 available at http www rockwellautomation com literature Allen Bradley ControlLogix CompactLogix Kinetix MP Series Rockwell Software RSLogix Rockwell Automation TechConnect and Ultra are trademarks of Rockwell Automation Inc Rockwell Otomasyon Ticaret 5 Kar Plaza ly Merkezi Blok Kat 6 34752 erenk y istanbul Tel 90
45. com literature To order paper copies of technical documentation contact your loca en Bradley distributor or der paper copies of technical 4 tat tact your local Allen Bradley distribut Rockwell Automation sales representative Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 67 Notes Rockwell Automation Publication MPAI INOOTE EN P March 2012 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools You can also visit our Knowledgebase at http www rockwellautomation com knowledgebase for FAQs technical information support chat and forums software updates and to sign up for product notification updates For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support support Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You
46. d correction factor K based on the ratio of actuator peak force to the application maximum commanded force Fx IMPORTANT Load Correction must not be greater than one lt 1 Frame Size 83 5 mm Roller Screw Load Correction KMPALx3xxxSM3xx 0 24 Fxpeak Fxn 0 15 Rockwell Automation Publication MPAI IN001E EN P March 2012 48 Heavy Duty Electric Cylinders Frame Size 83 10 mm Roller Screw Load Correction KMPAI x3xxxSM3xx 0 44 0 15 Frame Size 110 5 mm Roller Screw Load Correction 4 3 0 26 Fxpeak Fxn 0 15 Frame Size 110 10 mm Roller Screw Load Correction KMPAl x xxxSM3xx 0 40 0 15 3 Calculate the lubrication interval 7 in hours tj tyxK h Use the basic lubrication interval tjj and the load correction factor from step 1 and step 2 4 When the calculated lubrication interval elapses refill the lubricant reservoir through the grease fitting IMPORTANT The maximum lubricant fill capacity for a roller screw drive is the following e 3 0g of factory recommended lubricant for frame size 83 e 5 0 g of factory recommended lubricant for frame size 110 Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 49 Lubrication Calculation Example The following is and example of lubrication interval calculation for MPALx3xxxRM xx electric
47. duce positioning speed e f necessary allow higher current with servo motors see operating instructions for the motor e Increase ambient temperature response from electric cylinder Controller drive not enabled Enable controller drive Controller drive faulted Reset the controller drive Improper failed wiring Check the wiring Electric cylinder is enabled but not operating or is operating erratically Feedback cable may be damaged Test the feedback cable Feedback wiring may be incorrect Verify correct feedback wiring Rockwell Automation Publication MPAI INOOTE EN P March 2012 52 MP Series Heavy Duty Electric Cylinders Troubleshooting Electric Cylinders cont Description Electric cylinder is operating but is not up to rated speeds forces Possible cause Motor phases are wired incorrectly or in incorrect order Corrective action Verify correct motor power wiring Amplifier may be improperly tuned Verify gain settings Amplifier may be set up improperly for electric cylinder used Verify amplifier setting for number of poles voltage current resistance inductance inertia and other motor settings Electric cylinder cannot move load Force is too large for the capacity of the electric cylinder or too much friction is present Verify force requirements Misalignment of thrust rod to load Amplifier has too low of
48. dwidth Initial Position Loop Bandwidth Result Initial Load Inertia Ratio Result 1 For example 5 73532 45 14153 7 8707952 Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 39 2 Enter the Corrected Position Bandwidth value 5 73532 as the Position Loop Bandwidth 3 Click OK Tune Results Pasition Loop Bandwidth Hertz Load Inertia Ratio 58707952 Load Inertia Motor Inertia DANGER The Bandwidth determined by the tune process is the maximum bandwidth Increasing the bandwidth may cause loop instability Cancel Help Answerthe remaining dialog boxes to apply the values The proper Position Bandwidth results in a stable starting point from which you can adjust the gains to fit your application requirements Rockwell Automation Publication MPAI INOOTE EN P March 2012 40 Heavy Duty Electric Cylinders Configure Your Servo Drive with Ultraware Software These steps assume an electric cylinder and Ultra3000 drive are installed and wired as one axis of a motion system For help using Ultraware software as it applies to setting up your electric cylinder refer to Additional Resources on page 66 This procedure assumes you are familiar with Ultraware software 1 Connect a serial cable catalog number 2090 DAPC D09xx to the CN3 connector on your Ultra3000 drive 2 Apply AC input power to the Ultra3000 drive When communicatio
49. eavy Duty Electric Cylinders Standard Dimensions frame 64 Electric Cylinder AD HD AM B 5 62 2 Cat No mm mm mm mm mm mm mm mm mm in in in in in in in in in 1440 MPAI A B2076CV12A 5 7 728 1045 41 9 340 M6x10x90 288 106 9 2202 20 00 MPAI A B2150CV32A as 134 004x035 11 86 0787 3726 MPAI A B2300CV32A 1467 Electric Cylinder 10 T TG1 TG2 WH 10 Cat No mm mm mm mm mm mm mm mm mm in in in in in in in in in 288 1 2635 MPAI A B2076CV12A 1134 4037 15 3643 700 635 M6x10x90 540 200 173 3397 MPAI A B2150CV32A 006 14 34 2 76 050 004x035 2 13 079 059 337 516 74 4921 MPAI A B2300CV32A 034 1937 1 If ordering MPAI A B2xxxxCV4x x actuator with brake add 37 6 mm 1 48 in to dimensions G2 L7 and ZJ 2 Thetolerance for this dimension is 0 0 0 038 mm 0 0 0 0015 in Standard Dimensions frame 83 Electric Cylinder AD HD AM B 5 629 11 L2 Cat No mm mm mm mm mm mm mm mm mm in in in in 1 in in 1770 MPAI A B3076xM12A 697 MPAI A B3150xM32A 828 1246 546 440 8 1 25 12 319 1275 21 0 820 4 90 015 173 0 05x0 47 025 50 age 0 83 MPAI A B3300xM32A 15 97 5579 MPAI A B3450xM32A 01 97 Electric Cylinder 00 8 T 161 162 WH 10 Cat No mm mm
50. eleration is defined e Maximum acceleration is determined automatically during the tuning process Follow these steps to tune your electric cylinder 1 Inthe Axis Properties dialog box click the Fault Actions tab 2 Click Set Custom Stop Action TIP These parameter settings work best if the electric cylinder is installed in a horizontal table top or a wall mount vertical orientation 3 Inthe Custom Stop Action Attributes dialog box set the Brake Engage and the Brake Release delay times to the values listed in Specifications on page 65 4 Reduce the default Stopping Time Limit from 10 seconds to 0 5 seconds is Properties Axis1 X General Motion Planner Units Drive Motor Motor Feedback Aux Feedback Conversion Homing Hookup Tune Dynamics Gains Output Limits Offset Fault Actions Tag Custom Stop Action Attributes Set Custom Stop Action StoppingTorque 200 31152 Rated StoppingTimeLimit 0 5 5 ig Modifying fault actions Ps user to ensure axis BrakeEngageDelayTime 0 018 bd and disabled to protect BrakeReleaseDelayTime 0 023 5 inel machine and property ResistiveBrakeContactDelay 00s P reference user manual for information Close Cancel IMPORTANT To prevent the rod from moving or falling when installed in a vertical orientation the Stopping Time Limit must be set to 0 99 seconds or less Rockwell Automation Publication MPAI INOOTE EN P
51. ell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 51 Troubleshooting Troubleshooting Electric Cylinders Description Possible cause Corrective action Axial play too large Wear e Replace actuator cylinder e Sendto Rockwell Automation for repair Squeaking noises or vibrations Distortions e Verify the electric cylinder is free of stress and evenly supported lt 0 2 mm 0 008 in e Lubricate thrust rod See Configure Your Kinetix 300 Servo Drive with MotionView OnBoard on page 42 e Modify positioning speed Tuning is necessary Modify control parameters Running noises at the spindle support of an electric cylinder with a 300 mm 11 81 in stroke and high positioning speeds Normal no impairment of function Thrust rod does not move Jamming in mechanical end position after traveling at excessive speed or into end position Load is too large e Loosen jamming manually 1 Switch off power supply 2 Remove motor and coupling housing 3 Turn drive shaft e Reduce speed for reference travel e Provide software end positions at least 0 25 mm 0 01 in from the mechanical end positions stops e Reduce load mass e Reduce positioning speed e Return for repairs Ambient temperature too low increased breakaway torque in initial run due to increasing viscosity ofthe lubricants in the spindle system e Reduce load mass e Re
52. for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences
53. for your being sure to not exceed 10 mm s 0 4 in s b Issue the Motion Direct Command MAH to set the home position on your axis Click the Limits tab Enter these parameters Parameter Hard Travel Limits Entry Selection with Applicable Distance Unit Settings Check if hardware limits are in use Use the Motion Analyzer software to determine the maximum stopping distance in your application to set negative and positive limits Soft Travel Limits Check if software limits are in use Use the Motion Analyzer software to determine the maximum stopping distance in your application to set negative and positive limits Maximum Positive Enter a value that is within the thrust rod mechanical travel Maximum Negative Enter a value that is within the thrust rod mechanical travel Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 35 Set overtravel limits according to the maximum speed of the servo drive system and the payload of the application IMPORTANT Set travel limits and direction of tuning moves in reference to thrust rod starting position Leave adequate travel for the thrust rod to complete its moves while tuning ATTENTION Software overtravel must be set prior to initiating the tuning process Check the starting position ofthe thrust rod and allow for adequate travel Insufficient travel while auto tuning will cause the software overtr
54. g screws with standard threads and strength class 8 8 Apply torque to mounting screws evenly 2 Torque value applies to the clamp bolt attached to the thrust rod of the electric cylinder 3 Torque value applies to the clamp bolt attached to the horizontal guide shaft of the Anti rotation guide To reduce wear on the horizontal guides of the Anti rotation kit adjust the guides at the work load and the electric cylinder so that they are exactly parallel as described in Mount the Electric Cylinder on page 13 Rockwell Automation Publication MPAI INOOTE EN P March 2012 12 MP Series Heavy Duty Electric Cylinders Installing the Rear Clevis Mounting Kit Follow this procedure to install a rear clevis mount on an MP Series electric cylinder ATTENTION Proper attachment of the rear clevis mount is important to achieving an IP67 rating Failure to observe this procedure could result in damage to the electric cylinder and its components 1 Prepare a contamination free area in which to work 2 Remove the four bolts that secure the end cap Bolts sizes are shown here Frame Size Bolt Size 64 M x 1 0 0 04 83 8 x 1 25 0 05 110 144 M12x 1 75 0 07 3 Setaside the mounting bolts for reuse Clean the mounting surface and verify it is undamaged before continuing Carefully position the rear clevis mount and seal on the mounting surface The seal is included in the rear clevis mounting kit 6 Using an
55. he electric cylinder Lubrication kits are shown on page 59 ATTENTION Overfilling of the lubricant reservoir reduces performance and may lead to heat build up and premature failure of the electric cylinder TIP grease gun typically delivers one gram of lubricant for one pump ofthe gun The type of lubricant and the appropriate maintenance interval is dependent on the type of electric cylinder and or more usage factors e Ball screw catalog number MPAI x2xxxC does not require lubrication Ball screw catalog number or MPALxxxxxE electric cylinders use Mobilith SHC220 lubricant A maximum case temperature above or below 50 C 125 F during operation determines the lubrication interval e Roller screw catalog number or MPAI xxxxxS electric cylinders require lubrication at an interval that must be calculated Factors in the calculation include severity of use screw lead pitch and frame size Ball Screw Lubrication Lubrication is recommended at these intervals e Light to moderate The case temperature does not exceed 50 125 F and does not require additional lubrication e Severe duty The case temperature exceeds 50 C 125 F and requires refilling of the lubricant reservoir through the grease fitting at 1000 hours of use IMPORTANT The maximum lubricant fill capacity for ball screw drives is the following e 3 0g of Mobilith SHC220 for frame si
56. ical rod eye corrosion resistant 04 If NEx04 Rod clevis If NRx04 Grease plug 24 NEx24 Rod devis stainless steel 05 Replacement zerk fitting 06 If NAx06 Mounting plates kit If NRx06 Front wiper seal kit 07 Front bearing block and wiper kit Actuator Frame Size 2 64 mm 2 52 in 3 83 mm 3 27 in 4 110 mm 4 33 5 144 mm 5 67 in Accessory Type NA Accessory mounting NE Rod end accessory NR Replacement kit accessory Actuator Type Al Actuator rod Actuator Series MP Series 1 The Stroke Length field is used only for the anti rotation guide catalog number MPAI NEx02xx Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 5 About the MP Series Heavy Duty Electric Cylinders MP Series electric cylinders feature multi turn high resolution encoders and are available with 24V DC brakes The MP Series motor drives a ball screw or roller screw that converts rotary motion into linear movement The linear motion extends or retracts the thrust rod within the electric cylinder housing IMPORTANT The MP A Bxxxxxx2x electric cylinders are non braking When there is no input torque the thrust rod can be moved freely To achieve self locking of your motion system use an electric cylinder with an integrated brake catalog number MPAI A Bxxxxxx4x The MP Series electric cylinders have been designed for exact positioning at high speeds 1 MP
57. ifications ATTENTION When installed pinch points with high forces are created that have the potential for causing physical damage The risk area surrounding the electric cylinder must be enclosed or dearly marked including signage in accordance with national and international requirements The risk area must be protected by a safety system that stops the equipment if anyone enters the risk area Personnel who enter the risk area must be authorized trained and qualified for any task performed inside the risk area Rockwell Automation Publication MPAI INOOTE EN P March 2012 14 MP Series Heavy Duty Electric Cylinders Verify Connector 0 ring and Backshell Seal An O ring on the feedback connector and a backshell seal on the feedback and power brake connectors are necessary to achieve the maximum environmental rating Verify the seal and O rings are installed as described Location Verify reserved for e AnO ring is mounted on the external surface of the quick lock plug feedback connector and the power brake connector e The 0 ring is undamaged not twisted and rests in the groove near the rear ofthe connector e Abackshell seal covers the joint inside the feedback and power brake housings It seals the joint between the Backshell Seal Inside backshell and the housing of the connector Feedback and Power Brake Connector Housing e The backshell seal is undamaged and it is fully seated ag
58. inder MountingPlates FrontFlange Rear Clevis 1 Torque max 2 9 64 MPAI NA206 MPAI NA202 MPAI NA203 13 2 N m 117 Ib in 83 MPAI NA306 MPAI NA302 MPAI NA303 39 5 29 1 Ib ft 110 MPAI NA406 MPAI NA402 MPAI NA403 144 MPAI NA506 MPAI NA502 MPAI NA503 56 5 41 7 Ib ft 1 Rear clevis requires removal of the end cap from the electric cylinder If the cylinder is opened take precautions to avoid contamination and then reseal the cylinder so an IP67 rating is achieved 2 Unless otherwise noted torque specifications have a 20 tolerance 3 anti rotation guide is not included in this step Refer to page 11 for anti rotation guide torque values If desired you may seal the actuator front flange to the drive equipment by applying a bead of food grade around the periphery of the join between the actuator and the machine surface Use of a gasket or RT V on the mating surface is not recommended as this can cause the misalignment of the shaft and result in damage to the actuator and the driven equipment 4 Attach rod end accessories see on page 54 to the work load as outlined below Be sure the work load center of gravity is centric to the thrust rod ATTENTION Damage may occur to the electric cylinder bearings and the feedback device if sharp impact to the thrust rod is applied during installation Do not strike the thrust rod with tools during installation or removal Fail
59. ions frame 144 Electric Cylinder Cat No MPAI A B5150xM32A MPAI A B5300xM32A MPAI A B5450xM32A Electric Cylinder Cat No MPAI A B5150xM32A MPAI A B5300xM32A MPAI A B5450xM32A AD mm in 110 1 4 33 13 mm 1 6 0 06 HD mm 181 9 7 16 170 in 5534 21 79 705 8 27 79 858 2 33 79 749 2 75 155 0 6 10 mm in 85 00 3 346 mm in 143 6 5 66 5 mm in M12x 15x 12 0 07 x 0 81 T mm in M12x 15x 12 0 07 x 0 81 1 For MPAI A B5xxxxMx4A actuators add 51 5 mm 1 88 in to dimensions G2 L7 and ZJ 2 tolerance for this dimension is 0 0 0 038 mm 0 0 0 0015 in 85 0 3 35 61 mm in 344 135 TG1 mm in 110 0 4 33 62 0 mm in 1307 5 15 TG2 mm in 55 0 217 620 146 8 5 78 TG2 mm in 65 0 2 56 L1 mm in 295 4 11 63 447 8 17 63 600 2 23 63 WH mm in 16 8 0 66 L1 mm in 343 6 13 53 496 0 19 53 648 4 25 53 WH mm in 24 1 0 95 12 mm in 25 0 0 98 10 4221 16 62 574 5 22 62 726 9 28 62 12 mm in 30 00 1 181 yo mm in 502 6 19 79 655 0 25 79 807
60. me at ue Engage 0 Release 0 MPAI A B2xxxxVx4x 1 6 Nem 14 0 Ib in 0 35 75 ms 20 ms MPAI A B3xxxxM34x 4 0 Nem 35 4 Ib in 0 43 Apeak 40 ms 50 ms MPAI A B4xxxxM34x 10 0 Nem 88 5 Ib in 0 67 25 ms 35 ms MPAI A B5xxxxM34x 16 4 Nem 145 Ib in 0 66 Apeak 15 ms 25 ms 1 Brake engage time delay with voltage removed and metal oxide varistor MOV used for arc suppression Use of a diode array for arc suppression will approximately double x2 the engage time delay 2 Brake release time delay with voltage applied Cat No Estimated Brake Holding Force MPAI A Bxaxxx 9 N lb MPAI A Boox 0 N Ib MPAI A Boooc Rexx N Ib MPAI A Booxx 2 N Ib MPAI A B2xxxxV34x 2300 517 N A N A N A MPAI A B3xxxxM34x 5818 1308 2909 654 6423 1444 3211 722 MPAI A B4xxxxM34x 14550 3271 7272 1635 16062 3611 8029 1805 MPAI A B5xxxxM34x 23838 5359 11921 2680 N A N A 1 MPAI A BxxxxCxxx and MPAI A BxxxxExxx have ball screw actuators of 5 mm and 10 mm respectively 2 MPAI A BxxxxRxxx and MPAI A BxxxxSxxx have roller screw actuators of 5 mm and 10 mm respectively Rockwell Automation Publication MPAI INOOTE EN P March 2012 66 MP Series Heavy Duty Electric Cylinders Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Description Kinetix 300 EtherNet IP I
61. mm mm mm mm mm mm mm in in in in 1 3374 300 0 MPAI A B3076xM12A 13 29 11 81 413 6 3763 MPAI A B3150xM32A 15 0629 836 MBx125x8 69 0 360 173 1481 006 86 029 005x032 070 as 06 MPAI A B3300xM32A 2220 00381 718 4 681 1 MPAI A B3450xM32A 0829 2681 1 For MPAI A B3xxxxMx4A actuators add 47 7 mm 1 88 to dimensions G2 L7 and ZJ 2 The tolerance for this dimension is 0 0 0 038 mm 0 0 0 0015 in Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 19 Standard Dimensions frame 110 Electric Cylinder Cat No MPAI A B4150xM32A MPAI A B4300xM32A MPAI A B4450xM32A Electric Cylinder Cat No MPAI A B4150xM32A MPAI A B4300xM32A MPAI A B4450xM32A AD mm 96 3 3 79 13 mm 15 0 06 HD mm in 151 5 5 96 170 mm in 466 6 18 37 619 0 24 37 7714 30 37 mm in 613 2 41 mm 127 0 5 0 mm in 50 0 1 97 mm in 110 5 4 35 5 mm in M8x125x12 0 05 x 0 47 T mm in M8x1 25x8 0 05 x 0 31 1 For MPAI A B4xxxxM34A actuators add 46 2 mm 1 88 in to dimensions G2 L7 and ZJ 2 The tolerance for this dimension is 0 0 0 038 mm 0 0 0 0015 in Standard Dimens
62. n Technical Support at 440 646 5800 for assistance Configure Your Electric Cylinder Configure the electric cylinder by using the basic parameter settings described in this section Use the procedure appropriate for your motion axis Drive Refer to Kinetix 350 Configure Your Servo Drive with RSLogix 5000 Software immediately below and Tune Your Electric Kinetix 2000 Cylinder with RSLogix 5000 Software on page 36 Kinetix 6000 Kinetix 6200 Kinetix 6500 Ultra3000 Configure Your Servo Drive with Ultraware Software on page 40 Kinetix 300 Configure Your Kinetix 300 Servo Drive with MotionView OnBoard on page 42 ATTENTION Moving parts can cause injuries Before running the electric cylinder make sure all components are secure and safe guards are in place to prevent access to the path of moving machinery Safeguards should prevent access to the electric cylinder until all motion has stopped Check that the electric cylinder is clear of foreign matter and tools Objects hit by the moving thrust rod can become projectiles that can cause personal injury or damage to the equipment IMPORTANT You are responsible to verify that the servo control system safely controls the electric cylinder with regard to maximum force acceleration and speed Configure Your Servo Drive with RSLogix 5000 Software Use the following procedure to configure the drive for your electric cylinder The procedure assumes the electric c
63. n with the Ultra3000 drive is established the Ultra3000 motor database dialog box opens 3 Click Cancel Ultraware software begins scanning for online drives When a drive is found an Online Drive icon opens in the Workspace Double click the Online Drive icon to view the main Drive setup dialog box 5 Verify the data in the Model Field is correct for your electric cylinder 6 From the Displayed Units pull down menu choose User This programs Ultraware software to make distance moves in User Units mm or in Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 41 7 Expand the Motor Encoder Units menu and enter the appropriate values from this table Velocity position and acceleration counts per unit are based on the selected User Units mm or in Cat No Screw Encoder VelocityScale Position Scale Acceleration Scale mm rev in rev periods rev mm s 5 mm in mm s s in s s MPAL x2xxxC 5 0 128 26214 40 26214 40 26214 40 0 19685 665845 76 665845 76 665845 76 MPAL x3xxxC 5 0 1024 209715 2 209715 20 209715 20 0 19685 2663383 04 2663383 04 2663383 04 MPAL x3xxxE 10 0 1024 104857 6 104857 60 104857 60 0 3937 2663383 04 2663383 04 2663383 04 MPAL x3xxxR 5 0 1024 209715 2 209715 20 209715 20 0 19685 2663383 04 2663383 04 2663383 04 MPAL x3xxxS 10 0 1024 104857 6 104857 60 104857 60 0 3937 266338
64. nce Kits Item Cat No Description MPAI NR206 Viton rod wiper seal kit 64 frame MPAI NR306 Viton rod wiper seal kit 83 frame MPAI NR406 Viton rod wiper seal kit 110 frame 1 MPAI NR506 Viton rod wiper seal kit 144 frame MPAI NR307 Front bearing and wiper seal kit for Series A non food grade white paint 83 frame MPAI NR407 Front bearing and wiper seal kit for Series A non food grade white paint 110 frame 2 MPAI NR004 Grease plug five per package 3 MPAI NR003 Zerk fitting five per package 4 MPAI NRO05 Zerk fitting replacement cap five per package N A MPAI NR001 Roller screw grease kit contains one 414 ml 14 oz tube 2 N A MPAI NR002 Ball screw grease kit contains one 414 ml 14 oz tube 0 1 electric cylinders have been standardized on the Series B construction NRO6 front wiper seal kits MPAI x3 and MPAI x4 made prior to mid bearing block NRO7 Series A in their construction Check your MPAI x3 and MPAI x4 actuator nameplate for Series A or Series before specifying replacement front wiper seal kits 2012 have a fron 2 Fits a standard grease gun with 52 mm 2 0 in piston Rockwell Automation Publication MPAI INOOTE EN P March 2012 60 MP Series Heavy Duty Electric Cylinders Interconnect Diagrams These wiring examples for an electric cylinder specifically Allen Bradley servo drives Wiring Example of MP Series Electric Cylinders to Kinetix 6000 Kinetix
65. ndexing Servo Drives User Manual publication 2097 UM001 Kinetix 350 Single axis EtherNet IP Servo Drives User Manual publication 2097 UM002 Kinetix 2000 Multi axis Servo Drives User Manual publication 2093 UM001 Kinetix 6000 Multi axis Servo Drives User Manual publication 2094 UM001 Kinetix 6200 and Kinetix 6500 Modular Multi axis Servo Drives User Manual publication 2094 UM002 Ultra3000 Digital Servo Drives Installation Manual publication 2098 IN003 Ultra3000 Digital Servo Drives Integration Manual publication 2098 11005 How to install set up and troubleshoot a servo drive system Motion Analyzer software download at http www rockwellautomation com en e tools SERCOS and Analog Motion Configuration User Manual publication MOTION UMO001 Drive and motor sizing with application analysis software Information on configuring and troubleshooting your ControlLogix and CompactLogix SERCOS interface modules and using the home to torque level sequence System Design for Control of Electrical Noise Reference Manual publication GMC RM001 Kinetix Motion Control Selection Guide publication GMC SG001 Information examples and techniques designed to minimize system failures caused by electrical noise Specifications motor servo drive system combinations and accessories for Kinetix Motion Control products You can view or download publications at http www rockwellautomation
66. ontrolLogix CompactLogix Kinetix COM 24V MP Series Rockwell Software User Supplied 24V DC MP Series Heavy Duty Electric Cylinders 63 Grounding Techniques for Feedback Cable Shield Use 2090 K2CK D15M connector with these drives Kinetix 300 Kinetix 2000 Use 2090 K6CK D15M connector with these drives Kinetix 6000 Kinetix 6200 Kinetix 6500 Clamp Screw 2 Turn clamp over to hold small cable secure Use 2090 UXBB DM15 connector with Ultra3000 drives Exposed shield secured under clamp Cable Tie Rockwell Automation Publication MPAI INOOTE EN P March 2012 64 MP Series Heavy Duty Electric Cylinders Specifications Electric Cylinder Weights Electric Cylinder Weight Electric Cylinder Weight frame 64 Cat No approx frame 83 Cat No approx kg Ib kg Ib MPAI x2076CV 12x 3 2 7 1 MPAI x3076xM12x 6 2 13 7 MPAI x2150CV32x 4 7 10 4 MPAI x3150xM32x 8 3 18 3 MPAI x2300CV32x 5 8 12 8 MPAI x3300xM32x 10 1 22 2 N A MPAI x3450xM32x 11 9 26 2 MPAI x2076CV14x 3 7 82 MPAI x3076xM14x 7 2 15 9 MPAI x2150CV34x 5 2 11 5 MPAI x3150xM34x 9 3 20 5 MPAI x2300CV34x 6 3 13 9 MPAI x3300xM34x 11 1 24 4 N A MPAI x3450xM34x 12 9 28 4 1 For MPAI x2xxxCVxx W rear clevis mount cylinders add 0 2 kg 0 44 Ib Electric Cylinder Weight Electric Cylinder Weight 2 frame 110 Cat No approx frame 144 Cat No approx kg Ib kg Ib MPA
67. r orientation Flat Surface with Logo on Top Power Connector Flat Surface with Logo on Drip Loop ATTENTION Make sure cables are installed and restrained to prevent uneven tension or flexing at the cable connectors Excessive and uneven lateral force at the cable connectors may result in the connector s environmental seal opening and closing as the cable flexes Failure to observe these safety precautions could result in damage to the electric cylinder motor and its components Form a drip loop in the cable to keep liquids away from the connectors Verify the continuity and functionality of the thermal switch signals TS and TS These signals are transmitted through the feedback cable that connects the motor to its controlling drive Rockwell Automation Publication MPAI INOOTE EN P March 2012 16 MP Series Heavy Duty Electric Cylinders Change Connector Orientation You can rotate the circular DIN connector housings up to 270 in either direction As Manufactured gt Front 1 rod side of actuator Si ATTENTION For actuators with food grade white paint consider rerouting cables instead of rotating the connectors Rotation of the connectors interrupts continuity of the white paint across the rotation joint This might allow foreign material in and start corrosion If you must rotate the connectors consider applying food grade RTV to the joint to assist in corrosion protection
68. s G2 L7 and ZJ Clevis Mount Dimensions frame 83 Electric Cylinder AD AM oD 61 a H HD Cat No mm in mm in mm in mm in mm in mm in mm in MPAI A B3076xM12C W MPAI A B3150xM32C W 82 8 3 26 54 6 2 15 12 01 0 473 30 0 1 18 127 5 5 02 16 0 0 630 124 6 4 90 MPAI A B3300xM32C W MPAI A B3450xM32C W Electric Cylinder 13 IN 170 WH 10 Cat No mm in mm in mm in mm in mm mm in mm in MPAI A B3076xM12C W 337 4 13 28 300 1 11 81 MPAI A B3150xM32C W 413 6 16 29 376 3 14 81 1 0 0 06 32 3 1 27 643 2 53 83 6 3 29 17 3 0 68 MPAI A B3300xM32C W 566 0 22 29 528 7 20 81 MPAI A B3450xM32C W 718 4 28 29 681 1 26 81 1 For MPAI A B3xxxxMx4C W actuator add 47 7 mm 1 88 in to dimensions G2 L7 and ZJ Rockwell Automation Publication MPAI INOOTE EN P March 2012 28 MP Series Heavy Duty Electric Cylinders Clevis Mount Dimensions frame 110 Electric Cylinder AD AM 61 620 H HD Cat No mm in mm in mm in mm in mm in mm in mm in MPAI A B4150xM32C W MPAI A B4300xM32C W 96 3 3 79 613 2 41 16 01 0 630 30 0 1 18 130 7 5 15 22 0 0 866 151 5 5 96 MPAI A B4450xM32C W Electric Cylinder 1 IN 170 WH ym Cat No mm in mm in mm in mm in mm in mm in mm in MPAI A B4150xM32C W 466 6 18 37 422 1 16 62 MPAI
69. sed for safety reasons or for energy savings allowing the actuator to hold position when unpowered IMPORTANT Holding brakes are not designed to stop rotation of the motor shaft nor are they intended to be used as a safety device They are designed to hold a motor shaft at 0 rpm for up to the rated brake holding torque The recommended method of preventing motor shaft rotation is four step process first command the servo drive to 0 rpm second verify the motor is at 0 rpm third engage the brake and fourth disable the drive Disabling the drive removes the potential for brake wear caused by a badly tuned servo system oscillating the shaft Preventing Electrical Noise Electromagnetic interference EMI commonly called electrical noise can reduce motor performance Effective techniques to counter EMI include filtering the AC power by using shielded cables separating signal cables from power wiring and practicing good grounding techniques Follow these guidelines to avoid the effects of EMI e Isolate the power transformers or install line filters on all AC input power lines e Physically separate signal cables from motor cabling and power wiring Do not route signal cables with motor and power wires or over the vent openings of servo drives e Ground all equipment by using a single point parallel ground system that employs ground bus bars or large straps If necessary use additional electrical noise reduction techniques
70. t is intended only as an anti rotation device Anti rotation Option Item Description Item Description 1 Anti rotation shaft fastener 6 Bearing block 2 Anti rotation clamp 7 Washers 3 Thrust rod fastener 8 Bearing block fasteners 4 Grease zerk 9 Anti rotation shaft 5 Rod end Rockwell Automation Publication MPAI INOOTE EN P March 2012 56 MP Series Heavy Duty Electric Cylinders Install the Anti rotation Option These are the recommended tools 4 5 6 and 10 mm hex keys Allen wrenches small dead blow hammer ATTENTION Improper alignment of the Anti rotation shaft may result in binding and or side loading which may reduce the life of the actuator ATTENTION Take precautions to not cause damage to the actuator s grease zerk throughout the following process ATTENTION This procedure requires you to rotate the thrust rod Rotating the thrust rod will cause the factory set home position to be lost and require the electric cylinder be homed before its initial use 1 Assemble the anti rotation shaft fastener into the anti rotation clamp finger tight then back off one turn 2 Assemble the anti rotation clamp on to the rod end orientated such that the shallow counterbore faces the non working end of the actuator and the clamp opening straddles the grease zerk 3 Engage the flats of the anti rotation clamp with the flats of the rod end Light tapping with a dead blow hammer
71. the electric cylinders include the following RSLogix 5000 software version 16 00 or later Kinetix 2000 Kinetix 6000 multi axis drives or Ultra 3000 drives wich SERCOS Firmware revision 1 96 or later For RSLogix 5000 software version 16 xx use Motion Database file version 4 25 0 or later For RSLogix 5000 software version 17 xx or later use Motion Database file version 5 18 0 or later For RSLogix 5000 software version 18 xx and 19 xx use MPAI 5 19 ll cmfor later Kinetix 6200 multi axis drives Firmware revision 1 30 or later For RSLogix 5000 software version 17 xx use MPAI 5 19 ll cmfor later Kinetix 6500 multi axis drives Firmware revision 1 11 or later For RSLogix 5000 software version 18 xx use MPAI 5 19 ll cmfor later Kinetix 300 single axis drives For RSLogix 5000 software version 17 xx or later use Kinetix 300 drive MotionView OnBoard web interface Kinetix 350 single axis Ethernet drives For RSLogix 5000 software version 20 xx or later Firmware revision 1 30 or later Ultra3000 drives with Ultraware software Firmware revision 1 52 or later Motion Database mdb file dated May 2011 or later Motion Analyzer software version 4 8 or later Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 31 Download these files from http www rockwellautomation com support Contact Rockwell Automatio
72. ure to observe these safety precautions could result in damage to the electric cylinder and its components 5 Use these torque values to attach a rod eye or rod clevis to the thrust rod 2 Wrench Flats Width Torque max M10x1 25 22 99 mm 90511 24 4 Nem 1804 83 6 5 26 97 1 062 61 0 Nem 850141 mo 20 15 38 08 1 4891 763 Nem 563154 14 27 20 53 98 mm 2 125in 135 6 Nem 10001540 1 Unless otherwise noted torque specifications have a 20 tolerance Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 11 Use two wrenches to attach a rod end accessory one wrench to tighten the rod end accessory and the other wrench to counter act the applied torque at the thrust rod wrench flats ATTENTION Do not apply torque or rotate the thrust rod itself Rotating the thrust rod will cause the home position to be lost Use these torque values to attach an anti rotation guide to the cylinder and the thrust rod Frame Guide Bearing Block Thrust Rod Anti rotation Size Screws 0 Clamp 2 Shaft 3 64 MPAI NE202xx 13 2 Nem 117 7 8 Nem 69 Ib in 7 8 Nem 69 83 MPAI NE302xx 39 5 Nem 29 13 Ibeft 7 8 Nem 5 75 Ib ft 110 MPAI NE402xx 13 2 Nem 9 74 lbeft 144 MPAI NES02xx 56 5 70 0 lb ft 20 3 Nem 15 0 Ib ft 1 Torque value applies to mountin
73. ve 2090 CPxM7DF 16AAxx 2090 CPxM7DF 16AFxx y 2090 K2CK D15M Power Cable Connector Kit Three phase T Motor Power Black 1 2 a Green Yellow D lt WHI Blak XX SIN 2 lotor Power Blue 1 2 MP connector W lt lt Be 3 5 6 U Brown A 22 S Green DATA 5 WHT G d Motor Feedback Motor Green DATA 10 MF Connector Feedback Gray 5VDC 14 9 M WHT Gray 6 11 9VDC 1 Thermostat Wat Orange W 11 9 13 Black 6 9 14 White F BR 3 1 1 Blue Ts 1 0 10D lt Connector Motor Brake Cable Shield 2090 CFBM7DF CDAFxx or LI Clamp 2090 CFBM7DF CEAAxx gt Feedback Cable 24V DC 24V DCCOM User Supplied 24V DC Wiring Example of MP Series Electric Cylinders to Kinetix 350 Drives m 2090 CPxM7DF 16AAxx Kinetix 350 Drive 2090 CPxM7DF 16AFxx tiec ind Power Cable 2090 K2CK D15M Connector Kit Three phase Shield Motor Power Ty ACK SIN 1 Green Yellow D 2 WHT BLACK XX SIN 2 Motor Power Blue C lt lt w Ll 3 2 ED 05 3 MP Connector W ma 42 2 05 4 lt lt gt Brown U 5 GREEN DATA 5 Motor Feedback T feedback 6 3 XX DNA 10 7 MF Connector 5 gt 85 X iti gt gt gt Theos 21 ORANGE 910 7 LB S SLIWEUORANGE C Ts 11 Black G BR 1 14 TS 3 nt TOM White F lt lt BR gt gt n ed Mode 2090 CFBM7DF CDAR Connector
74. wiig gt H XXX7X IydW uo 149594 jou peau gz L 956219 wy 10 10 T 3yelg 19M0g a B suonenSguoo aured 8 2524 5 YL pue OLL 68 v9 JUNOW 1 26 lt Heavy Duty Electric Cylinders Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 27 Clevis Mount Dimensions frame 64 Electric Cylinder AD AM 61 62 H HD Cat No mm in mm in mm in mm in mm in in mm in MPAI A B2076CV12C W MPALA B21S0C32CW 72 8 02 87 419 165 1001 10 660166 1046412 13 00 104 5 411 0 394 0 395 0 512 MPAI A B2300CV32C W Electric Cylinder E IN 170 WH ym Cat No mm in mm in mm in mm in mm in in mm in MPAI A B2076CV12C W 285 8 11 25 261 2 10 28 MPAI A B2150CV32C W 1 5 0 06 26 3 1 03 362 0 14 25 46 25 1821 63 5 2 50 17 3 0 68 337 4 13 28 MPAI A B2300CV32C W 514 4 20 25 489 8 19 28 1 If ordering MPAI A B2xxxxCV4C W actuator with brake add 37 6 mm 1 48 in to dimension
75. ylinder and the Kinetix 350 Kinetix 2000 Kinetix 6000 Kinetix 6200 or Kinetix 6500 servo drive are installed and wired as one axis of the motion system ATTENTION Incorrect parameter settings may result in uncontrolled motion with the potential for damage to the electric cylinder Initiating a motion command on an electric cylinder with an incorrect Position mode setting may result in damage to the electric cylinder and the machine in which it is installed Rockwell Automation Publication MPAI INOOTE EN P March 2012 32 MP Series Heavy Duty Electric Cylinders 1 Enter these parameters in the Axis Properties tab of RSLogix 5000 software for your electric cylinder Axis Properties Parameter Entry Selection Tab Drive Motor Motor Catalog Number Choose one from the MPAI B2xxxCV 1xx pull down menu MPAI B2xxxCV3xx MPAI A2xxxCV 1xx MPAI B3xxxCM 1xx MPAI A2xxxCV3xx MPAI B3xxxEM 1xx MPAI A3xxxCM 1xx MPAI B3xxxRM 1x MPAI A3xxxEM x PAI B3xxxSM1xx MPAI A3xxxRM 1xx PAI B3xxxCM3xx MPAI A3xxxSM 1xx PAI B3xxxEM3xx MPAI A3xxxCM3xx PAI B3xxxRM3xx MPAI A3xxxEM3xx PAI B3xxxSM3xx MPAI A3xxxRM3xx PAI B4xxxCM3xx MPAI A3xxxSM3xx PAI B4xxxEM3xx MPAI A4xxxCM3xx PAI B4xxxRM3xx MPAI A4xxxEM3xx PAI B4xxxSM3xx MPAI A4xxxRM3xx PAI BSxxxCM3xx MPAI A4xxxSM3xx PAI BSxxxEM3xx MPAI A5xxxCM3xx MPAI A5xxxEM3xx Drive Resolution 200 000 Drive Counts per Motor Rev Conversion Positioning Mode Linear Setting the Positioning Mode to Rotary
76. ze 83 e 5 0g of Mobilith SHC220 for frame size 110 e 6 0g of Mobilith SHC220 for frame size 144 Use Mobilith SHC220 to lubricate the ball screw Set your browser to http www mobil com to view the Mobilith SHC220 product information Rockwell Automation Publication MPAI INOOTE EN P March 2012 MP Series Heavy Duty Electric Cylinders 47 Roller Screw Lubrication The lubrication interval tj of a roller screw actuator must be calculated Factors that influence the lubrication interval include the following Frame Size 83 or 110 mm 3 27 or 4 33 in Screw Lead 5 0 or 10 mm rev 0 197 or 0 394 in rev uis Basic lubrication interval based on RMS velocity V Load correction factor based on the actuator peak force and application maximum commanded force Fyn Use only the lubricant the factory recommends for your roller screw application Lubrication Interval Calculation Use these steps to calculate the lubrication interval tj in hours for your roller screw electric cylinder 1 2 Select the basic lubrication interval based on the RMS velocity ty 4500 Vins 17 hr The basic lubrication interval tj should fall within the range of this graph Basic Lubrication Interval 1 100 000 10 000 5 S 1000 2 a 100 r r 0 1 2 3 4 5 6 7 8 9 Cycle RMS Velocity in s Determine the loa

Download Pdf Manuals

Related Search

Related Contents

L`EVALUATION SOMMATIVE EN FORMATION  Manual  MEDTRONIC CARELINK® 2090  ContiPressureCheck™  マルチメディア ポー トS  COFFEE PLUNGER THE SECRET OF A GOOD COFFEE  Description du service Accès Internet Invités  User Instruction Manual  Manual de instalación y mantenimiento  E901141_D-e-T V8-4_150dpi_2012-06-13  

Copyright © All rights reserved. Failed to retrieve file