Servore Co.,Ltd Korea
Contents
1. Temperature 4 JIVO 20 C to 70 C TIG TT ME EA SERVOGLAS 6000 3 Control Function L _ 8 H HOLD sec PTS EL SERVOGLAS O towerr MADE IN KOREA BY SERVORE SOLAR POWER AUTO ON OFF 3 1 Shade Control The shade control has two ranges 8 to 12 and 13 14 To move between the two SHADE ranges hold the shade button down for two seconds Single presses of the SOLAR POWER shade button will allow you to adjust the shade The LED s will indicate the AO ONOR shade number Note that when in the grind mode the shade control will not function Recommended shade numbers according to BS 679 DIN 4647 1 and EN169 Current in amperes Welding 5 25 10 20 40 80 125 175 225 275 350 450 Process 60 100 150 200 250 300 400 500 Covered electrodes MIG on heavy metals MIG light alloys 10 TIG on all metals and alloys 10 11 MAG wo nje 3 ufs Arc air gouging 10 11 12 13 14 15 Plasma jet cutting Microplasma arc welding 4 5 6 7 8 9 10 According to the conditions of use the next greater or the next smaller scale number can be used 3 2 Delay Control Use the delay control to change how quickly the screen clears after you stop DELAY welding Please note that this control does not change the speed at which the helmet darkens Using this control will help reduce eye strain when working on welding with high residual heat and tack weldi2. your authorized ServoGlas 6000 distributor Helmet Knob Parts Part No Parts 1 Helmet shell Magnifyng Lens 108X51mm Inner Cover Plate Battery Case Auto darkening Welding Filter Front Cover Plate ol OT PF OO N Front Cover SV 3 WwWw servore com dio Opoo 8 jod 55 Helmet Adjustment Move P bolt back and forth to adjust the helmet distance between eyes and filter duo Bo Part No Parts HH Head Harness HK Helmet Knob Set HK 1 P Bolt HK 2 Band Holder HK 3L Angular Stopper L HK 3R Angular Stopper R HK 4 Angular Washer HK 5 Washer HK 6 Knob window 2 1 Technical Specifications Shade Level Inactivated Light shade 3 Activated Dark shade 8 14 Eye Protection Full time UV and IR protection to Shade 15 Switching Time light to dark Switching Delay dark to Light 1 25 000sec 0 04msec 5 Step adjustment fast 0 05 slow 0 8 Sensors 4 Sensitivity Adjustment 5 Step adjustment Lo Hi Power Supply 3V lithium CR2032 2EA user replaceable Battery Life 2000hours Approximately Supplementary Power Solar cell Auto On Off Replaceable Battery Low battery indicator Cartridge Size 133 x 116 x 10mm Filter Window X 100 x 67mm V 96 x 46mm Total Weight X 530g V 510g Operating Temperature 5 C to 455 C Pa mw p Storage
3. SERVOGEAS fce ws EN175 Z87 1 EN379 AsINZS GB 13381 7943 47 Declaration of Conformity We the manufacturer Servore Co Ltd Korea declare that the product s listed here is in conformity with the following standards and directives The construction file for this product is held by Servore the Manufacturer and may be inspected on request by contacting Servore Co Ltd Korea at 410 3 Tojin ri Cheongbuk myeon Pyeongtaek si Gyeonggi do Korea Tel 82 31 584 6952 3 or their authorised representatives Welding helmets model reference Servoglas 6000 and others as may be claimed by Servore as compliant Autodarkening Welding Helmets conforming to EN175 1997 and EN379 2003 89 686 EEC t 410 3 Tojin ri Cheongbuk myeon Pyeongtaek si Gyeonggi do Korea jeWVOFc IFI Ad ell I TEL 82 31 684 6952 3 FAX 82 31 684 6954 SERVORE CO Ltd Home page www servore com E mail servore dservore com USERS MANUAL AUTO DARKENING WELDING HELMET 6000 JcVOTc www servore com WWW Servore com Instructions for use of ServoGlas 6000 Thank you for purchasing a ServoGlas 6000 welding helmet For your own protection safety and to ensure the maximum service life of your new helmet please read this manual carefully before use Misuse or abuse may result in injury or reduced protection and may also void your warranty 1 Before Use ServoGlas 6000 features an easy to use digital
4. control set giving you control over Shade Sensitivity Delay and allowing you to switch the helmet to grind mode In grind mode the helmet will not auto darken The auto darkening welding filter in the 6000 has been designed for arc welding and gas cutting It is suitable for all normal arc welding processes such as MIG MAG TIG SMAW Plasma Arc and Air Carbon welding Before use the shade control should be adjusted to the appropriate level based upon EN169 European Standard specifications or equivalent or other appropriate safety guidelines When in doubt please consult your safety representative or your authorized ServoGlas 6000 distributor The ServoGlas 6000 provides continuous protection from ultraviolet and infrared radiation to the maximum level indicated on the product and as described in the relevant Standards This protection is fail safe and is not compromised by loss of battery power or other electronic failure The ServoGlas 6000 welding filter cartridge is fitted with four independently operated sensors that detect he welding arc and respond accordingly resulting in the appropriate darkened filter state as set by the user and as indicated on the scaled adjustment Please note that professional judgement may be required 0 achieve the best results When in doubt consult an authorized safety representative or your ServoGlas distributor and always maintain a conservative attitude towards operation Two replaceable lithium batterie
5. eaning solution Please be careful not to scratch or otherwise damage the filter cartridge with fragments of welding spatter or other abrasive dirt Refer to the relevant parts diagram for illustrations regarding assembly and disassembly Je3VO3E 9 WWW Servore com 8 Cautions AN Cautions 10 Jz3VOTc W The ServoGlas 6000 is designed for personal eye and face protection from harmful radiation sparks and welding spatter produced under normal welding conditions Please follow good industry and safety practices and use additional protection where necessary W Cover plates are strong and of industry standard quality but they are breakable The ServoGlas 6000 is a quality welding helmet but is not designed to provide protection from severe impact such as broken grinding wheels or debris from other broken tools corrosive liquids explosions or other extreme incidents We recommend you always adopt a conservative attitude towards safety and take additional precautions as required and recommended in the relevant safety standards relating to the operation you are undertaking W The welding filter is not designed to be waterproof Please do not use your helmet in the rain or other inclement weather To do so may reduce the life of your helmet and result in damage or injury E In the event that your helmet or welding filter is exposed to direct contact with or is submerged in water or other liquid immediately stop using the helm
6. et remove the filter cartridge from the shell remove the batteries from the filter inspect carefully for damage and if necessary mop up excess moisture with a paper towel and then leave to dry in a warm not hot place out of direct sunlight Never place your helmet in an oven or microwave to dry Before use perform all normal system checks and if in any doubt contact your ServoGlas distributor Your Servore helmet is a precision engineered professional protection product and must be maintained in good condition to ensure your personal protection SERVOGLAS OOO W When working in the vicinity of other welders it is necessary to adopt good industry standard practice and ensure a minimum distance of 1M between workers Failure to do so may result in injury or malfunction of the auto darkening mechanism W Please do not wear the helmet when you are not welding In some circumstances the auto darkening mechanism may be unexpectedly triggered resulting in reduced vision and subsequent injury to yourself or others W Servore does not support the use of ServoGlas 6000 range of products in S combination with any other manufacturers products To use parts that are not approved by Servore may void your warranty and result in personal injury Please use only genuine ServoGlas 6000 parts and spares as provided by your authorized ServoGlas distributor Cautions E Servore reserves the right to make improvements change or otherwi
7. ing batteries 8 JEWO SERVOGLAS OOO 5 Storage and Temperature Range Your Servore welding helmet is strong and durable It is designed to work in temperatures between 5C and 55C Do not use your helmet in very hot conditions where temperatures exceed 65C Always store your helmet in a clean dry place out of the direct sun and protect it from exposure to moisture or extreme heat min max storage temperature is 20C 70C Avoid unnecessary impact or compression of your helmet and never use a helmet that is damaged Your Servore welding helmet is a quality professional tool and careful storage will extend the life of your investment 6 Inspection Check your helmet shell and filter on a regular basis when in normal use and after extended periods of storage Never use a cracked or damaged helmet as this may result in personal injury and will void your warranty Please replace any worn or damaged parts as necessary Genuine ServoGlas replacement parts are available frorn your authorized ServoGlas distributor 7 Cleaning Never expose the filter cartridge to direct contact with water or solvents After removing the welding filter from the shell the shell can be cleaned using a mild detergent and water solution Sweat bands can be washed A silicone based lubricant may be used on moving parts if necessary but is not normally required The filter may be carefully wiped with a cloth dampened with household window cl
8. locating the lugs at the top of the frame in the corresponding slots in the helmet shell Snap the two lugs back into place at the bottom of the frame and check that a tight seal has been achieved all around ilter will drop out To remove the auto darkening filter first completely remove the front cover lens frame and then locate the small locking tag at the top of the auto darkening see picture 4 above Gently lift this tab and the WARNING Be sure to be ready to catch the filter as you lift the tab 6 JIVO SERVOGLAS OOO Always use genuine Servore parts Never use a welding helmet without both front and inner cover lenses installed EIVOR 7 www servore com 4 2 Changing the battery Batteries usually last about two years A low battery light will pulse when they need to be replaced Remove the auto darkening filter see overleaf and change both batteries at the same time observing polarity and using high quality batteries Always note the polarity of the batteries and install them as shown in the diagram and as marked Batteries rely on good electrical contact to function properly and so always use clean dry hands and avoid getting dirt inside the cartridge when exchang
9. ng JIVO 5 www servore com 3 3 Light Sensitivity Control SENS 3 4 Grind mode GRIND ON OFF 4 Maintenance Use the sensitivity control when working near other welders or on reflective surfaces Adjust the sensitivity by repeated pressing the button The LED s will cycle through indicating the setting from high to low button Pressing the grind mode button switches the helmet into grinding mode In this mode the helmet will not darken and the shade sensitivity and delay controls will not function Pressing the grind button again returns the helmet to its normal auto darkening function In the grind mode the green LED under the L will pulse very faintly If the helmet is not used for approximately 30 mins the helmet will automatically return to the welding mode Always ensure that all maintenance procedures are conducted in a clean dry place Use clean dry hands and avoid direct contact with any glass surfaces Handle cover plates and welding filters by the edges and carefully clean off any dirt or debris before re use 4 1 Changing the front cover plates E To change the front cover lens push the two lugs at the base of the auto darkening filter accessible rom the inside of the helmet downwards and push gently out The old cover lens can now be removed and the new cover lens put into the mounting frame Be sure to remove the protective film from both sides of the cover lens Replace the frame by first
10. s type CR2032 3V are used as major power sources An additional solar cell panel extends battery life and ensures efficient operation When operating normally the welding helmet will switch on automatically and switch off automatically to save power a few minutes after the last welding arc has been detected To provide a general check of system status you may wish to set the shade control to 11 and hold the helmet towards a bright incandescent light source Under normal circumstances the filter will change rom light to dark state and back to light state again as you move the helmet away Please note that if you have any questions or there is any doubt about the performance of your Servore product you should refer o your authorized safety representative or ServoGlas distributor Always use genuine ServoGlas 6000 front and inside cover plates Failure to do so may result in injury and will void the warranty The ServoGlas 6000 is not designed for overhead welding without the use of additional protection Check your helmet for physical damage and test it regularly If your helmet is damaged or is not working normally have it tested and repaired before use Always select the appropriate shade before use according to the type of welding and current amperes used When in doubt refer to your authorized safety representative 2 JEO SERVOGLAS OOO h 2 Parts List The following parts are available from Servore and
11. se modify the specifications materials and design of any and all Servore products at their sole discretion with a view to ensuring continuous improvement Never attempt any unauthorized modifications or alterations to your Servore product To do so may result in personal injury and void your warranty Thank you for purchasing a Servore product If you have any questions regarding this or any other Servore product please contact your authorized ServoGlas distributor Je3VO3E 11
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