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1. Figure 1 continued Part List TB Top Brackets ANSI CSA AS NZS Top Bracket Galvanized for 2 x 1 1 2 rung TB Top Bracket Galvanized for 1 1 8 x 2 rung TB 10 6116410 6116410 Top Bracket Galvanized TB 11 6116010 KC3PL10 Curved Ladder Top Bracket Galvanized TB 12 6116016 6116016 Curved Ladder Top Bracket Stainless Steel Figure 1 continued Part List TB Top Brackets ITEM ANSI CSA AS NZS DESCRIPTION 6116048 Top Bracket Galvanized for 1 1 2 x 1 1 2 angle x 30 6116048 6116051 6116051 Top Bracket Galvanized for 1 1 4 angle TB13 6116055 6116055 Top Bracket Galvanized for 1 x 3 4 angle 6116057 6116057 Top Bracket Galvanized for 1 1 2 x 1 1 2 angle 6116059 6116059 Top Bracket Galvanized for 1 angle 6116282 KC36116282 Top Bracket Galvanized for 1 1 2 x 1 1 2 angle square spacer 6116286 6116286 Top Bracket Galvanized for 1 1 2 x 1 1 2 rung 6116290 6116290 Top Bracket Galvanized for 1 3 4 round rung 6116291 6116291 Top Bracket Galvanized for 1 3 4 x 2 1 4 rung TB14 6116292 Top Bracket Galvanized for 2 1 2 x 3 8 rung 6116293 Top Bracket Galvanized for 2 x 1 rung 6116294 Top Bracket Galvanized for 2 x 2 rung 6116295 Top Bracket Galvanized for 4 x 2 rung 6116296 Top Bracket Galvanized for 2 x 4 rung 6116324 Top Bracket Stainless Steel for 2 round rung ITE
2. Figure 10 Installing Curved Ladder Top Brackets TB 11 Top Bracket TB 12 Top Bracket Installation IN Installation Incorrect Installation Correct Installation cable exiting top bracket at an angle SO 2 Stand Off TB 4 TB 6 TB 7 Top Brackets with Installation SO 2 Stand Off Installation Angle Leg and Round Leg Stand off I nstallation See Figure 12 for the installation of the angle and round leg stand off supports Install stand off supports using the hardware provided Do not substitute other fasteners Torque 3 8 inch fasteners to 20 25 ft lbs 27 1 33 9 N m Install the top bracket to the stand off support using the 1 2 inch fasteners provided Torque 1 2 inch fasteners to 40 45 ft lbs 54 61 N m Note For the TB 6 stand off fasteners are not supplied DBI SALA recommends using lock washers double nuts or other methods to ensure fasteners will not loosen SO 2 Weld on Stand off I nstallation Install the SO 2 stand off support as shown in Figure 11 See section 3 2 for welding recommendations The stand off must be perpendicular to the pole surface and in line with the carrier cable 18 WARNING Installations that use the angle leg or round leg stand off support brackets are limited to one user on the system at a time Figure 12 Installing Angle Leg amp Round Leg Stand offs E INSTALLATI ON OF TB 5 WOOD POLE TOP BRACKET See Figure 13 for a typical installat
3. A Capital Safety Company FORM NO 5902228 REV O 9 USER INSTRUCTIONS G No 0320 TUV NEL East Kilbride Glasgow G75 0QU UK CE TYPE TEST No 0086 BSI Product Services Kitemark House Mayland Ave Hemel Hempstead HP2 4SQ UK CE PRODUCTION QUALITY CONTROL LAD SAF Flexible Cable Ladder Safety Systems 1 Wi ANSI Z359 Cel 9001 ate No OF ANSI A14 3 AS NZS AS NZS 1891 3 1997 Copyright 2009 DB Industries Inc FORWARD This instruction describes installation and use of Lad Saf Flexible Cable Ladder Safety Systems It should be used as part of an employee training program as required by OSHA ANSI CSA and CE WARNING These instructions must be provided to the user and installer of this equipment The user and installer of this equipment must read and understand these instructions before use or installation Follow the manufacturer s instructions for safety equipment used with this system Follow these instructions for proper use inspection and maintenance of this equipment This equipment is intended to be used as part of a complete LAD SAF ladder safety system Alterations substitutions or misuse of this equipment or failure to follow instructions may result in serious injury or death IMPORTANT If you have questions on the installation use maintenance o
4. Corrective Action Maintenance Install Date Approved By Corrective Action Maintenance Install Date Approved By Corrective Action Maintenance Install Date Approved By O Ensure all fasteners are in place and properly tightened L1 Ensure the Carrier Cable is properly tensioned LI Ensure the Carrier Cable does not abrade against the structure at any point oO Ensure system information is recorded on the system label and Inspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment O Ensure all fasteners are in place and properly tightened O Ensure the Carrier Cable is properly tensioned L1 Ensure the Carrier Cable does not abrade against the structure at any point Ll Ensure system information is recorded on the system label and I nspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment L1 Ensure all faste
5. the top connection Do not drop the cable to the lower level WARNING Carrier cable is very stiff and may spring out of coil unexpectedly Use caution when unrolling cable Use appropriate safety gear including gloves and safety glasses when unrolling cable Inspect the cable for shipping damage before proceeding Do not install damaged cable 2 See Figure 17 for installation of the galvanized carrier cable into the top bracket Ensure the end of cable is free of kinks and unraveled strands Pass the cable up through the top bracket pipe and the urethane shock absorber Install the washer and carrier clamp onto cable with the cone of carrier clamp pointing down At least 1 0 in 2 5 cm but no more than 2 in 5 1 cm of cable must protrude through the carrier clamp Figure 17 Installing WARNING Excess cable protruding Figure 18 Installing CETTE TT EIER rough the carrier clamp may prevent Stainless Steel installation of the cap If this occurs cut Carrier Cable Cap off extra cable Do not remove carrier clamp from cable to avoid damage to the Ca p Washer carrier clamp Carrier e Carrier Lug Clamp Seat the carrier clamp into shock absorber 254cm by pulling firmly on carrier clamp below the Washer 1 0 in Min top bracket pipe Install cap by seating it firmly Il 2 0 in Max to th 5 08 cm Shock onto the pipe SH B INSTALLATION OF STAINLESS STEEL SSES leu CARR
6. 5 16 or 3 8 w Shock Pack amp Carabiner EN353 1 2002 12 1 0 APPLICATIONS 1 1 1 2 1 3 PURPOSE LAD SAF flexible cable ladder safety systems are designed to provide protection against falling for persons connected to the system while climbing fixed ladders or similar climbing structures A APPLICATI ONS LAD SAF systems include installations on fixed ladders or ladder like climbing surfaces that are part of a structure Examples include water tank ladders mono poles wood steel or concrete buildings manways antenna structures and towers LI MITATI ONS LAD SAF systems are not intended to be installed on portable ladders These systems are designed for use on ladders that are generally vertical Ladders must be at least 75 degrees from horizontal for proper system operation except for curved top bracket installations The following application limitations must be considered before installing or using the LAD SAF system A LADDER STRUCTURE The ladder structure to which the system is installed must be capable of withstanding the loads applied by the system in the event of a fall see Section 2 3 B SYSTEM CAPACI TY The number of users allowed on the system at one time varies depending on the type of system and installation Generally system capacities range from one to four users See sections 2 0 and 3 0 for more information on capacity limitations System capacities are based on a maximum user s weig
7. The basic procedure is Step 1 Install the top bracket Step 2 Connect the cable to the top bracket Step 3 Install the cable guides Step 4 Install the bottom bracket Step 5 Tension the cable Step 6 Inspect the installation Planning the installation can minimize the amount of time on the ladder and improve safety WARNING Use caution when installing LAD SAF systems Wear personal protective equipment including safety glasses and steel toed shoes Use personal fall arrest or restraint systems when exposed to a fall hazard Use caution when installing LAD SAF systems near electrical power lines LAD SAF cables are conductive Do not connect to a partially installed LAD SAF system 3 2 WELDI NG RECOMMENDATI ONS Sorne installations require welding brackets to the structure DBI SALA recommends that welding be completed by a certified professional welder in accordance with applicable national welding codes or standards Base and filler materials must be compatible with galvanized or stainless steel depending on the materials of your system Protect finished welds from corrosion with coating or paint 14 3 3 TOP BRACKET INSTALLATI ON Before 3 f installing the top bracket it is recommended that Figure 6 Installing Top Brakcets the ladder or climbing structure be evaluated by a qualified engineer to determine if the load Le requirements for the system are satisfied Height above Top Connection A INSTALL
8. all fasteners are in place and properly tightened oO Ensure the Carrier Cable is properly tensioned L1 Ensure the Carrier Cable does not abrade against the structure at any point LI Ensure system information is recorded on the system label and I nspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment L1 Ensure all fasteners are in place and properly tightened LI Ensure the Carrier Cable is properly tensioned L1 Ensure the Carrier Cable does not abrade against the structure at any point O Ensure system information is recorded on the system label and I nspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment L1 Ensure all fasteners are in place and properly tightened O Ensure the Carrier Cable is properly tensioned L1 Ensure the Carrier Cable does not abrade against the structure at any point Corrective Action Maintenance Install Date
9. fasteners retighten or replace as necessary LI Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary O Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder O Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label L1 Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary LI Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary O Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary O Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder L1 Inspect Labels All labels see Section 8 sho
10. retighten or replace as necessary O Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary LI Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary O Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder O Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label L1 Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary LI Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary O Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary O Inspect Ladder Str
11. small amount of grease on the tension rod threads will reduce the effort required to tension the carrier cable If there are insufficient threads exposed to fully tension the carrier cable pull more carrier cable through the saddle clips on the tension rod and repeat the procedure When the correct carrier cable tension is reached tighten the jam nut against the tensioning nut Cut off excess cable just below the lower saddle clip E 5900172 COUNTERWEI GHT To install the 5900172 counterweight onto the carrier cable loosen the saddle clips and pass the carrier cable through the counterweight Position the counterweight to allow users safe access when connecting or disconnecting from the system Tighten the saddle clips against the carrier cable 3 7 FINAL INSPECTION AFTER INITIAL INSTALLATI ON AND SYSTEM I DENTI FI CATI ON A Install the installation and service label onto the ladder or structure in a prominent location Use the steel wire provided with the label to attach it to the ladder or structure Before installing the label mark the installation date and number of users allowed in the appropriate locations on the label Use a metal letter stamp to mark the label Record the system identification information in the Installation Check Lists at the end of this manual B After installation conduct a final inspection of the system as follows Ensure all fasteners are in place and properly tightened Ensure the carrier cable is p
12. the work area that could cause injury to the user or damage to the system such as high heat electrical hazards chemical hazards or moving machinery A minimum fall clearance of 7 ft 2 m is required between the user s feet and surface below The user may not be protected against hitting the ground or landing during the first 7 ft 2 m of ascent or last 7 ft 2 m of descent Extra care should be taken when ascending or descending the portion of the ladder below the bottom bracket of the Lad Saf system Use caution when climbing Avoid carrying tools or equipment that do not allow your hands to be free for climbing Ensure items carried are secure to avoid dropping them on climbers below Climb within your ability Long climbs may require several rest stops during ascent or descent to avoid exhaustion Avoid climbing in high winds or severe weather whenever possible If a fall occurs the user employer must have a rescue plan and the ability to implement it 4 3 TRAINING It is the responsibility of the user and purchaser of this equipment to assure they are familiar with the instructions operating characteristics application limits and the consequences of improper use of this equipment Users and purchasers of this equipment must be trained in the correct care and use of this equipment Contact DBI SALA for additional training guidelines 5 0 INSPECTION 5 1 FREQUENCY Before Each Use Visually inspect the full body harness l
13. 0 Fax 33 0 4 93 08 79 70 information capitalsafety com CSG Canada Ltd 60 Export Boulevard Mississauga Ontario L5S 1Y9 Canada Toll Free 800 387 7484 Phone 905 795 9333 Fax 905 795 8777 sales ca capitalsafety com CSG Asia Pte Ltd No 6 Tuas Avenue 18 Singapore 638892 Phone 65 6558 7758 Fax 65 6558 7058 inquiry capitalsafety com www capitalsafety com A Capital Safety Company CSG Northern Europe Ltd 7 Christleton Court Stuart Rd Manor Park Runcorn Cheshire WA7 1ST UK Phone 44 0 1928 571324 Fax 44 0 1928 571325 csgne csgne co uk CSG Aust Pty Ltd 20 Fariola Street Sliverwater Sydney NSW 2128 Australia Phone 61 2 9748 0335 Fax 61 2 9748 0336 sales capitalsafety com au
14. 0 for a typical installation of the TB 11 and TB 12 top brackets onto a curved round rung ladder The top bracket should be positioned to allow users safe access when connecting or disconnecting from the system Adjust the top bracket position so that the carrier cable conforms to the curvature of the ladder Cable guides must be positioned along the ladder curve to prevent the cable from contacting the ladder See section 3 4 for information on cable guides The top bracket is typically mounted in the center of the climbing surface for ease of climbing but may be located towards the side of the ladder if required Install rung clamps using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft lbs 27 1 33 9 N m D INSTALLATION OF TB 4 TB 6 AND TB 7 BOLT ON TOP BRACKETS See Figure 11 for a typical installation of the TB 4 TB 6 and TB 7 top brackets The top bracket should be positioned to allow users safe access when connecting or disconnecting from the system The top bracket is typically mounted in the center of the climbing surface directly above the ladder for ease of climbing but may be located towards the side of the ladder 12 inches 30 5 cm maximum from center if required The top brackets are to be connected to the structure with a DBI SALA or customer supplied stand off support Stand off supports must support the loads specified in section 2 3 and must be compatible with the LAD SAF system 17
15. 5 Cable Guide structure Cable guides should be staggered along the system to reduce harmonic effects of the wind such as at 23 7 01 25 7 61 and 27 8 23 feet m intervals For high wind areas L shaped cable guides may be used The L shaped cable guides should be alternated with opening on the left then right etc up the ladder Latching cable guides are also available CGT Cable Guide Direct Connection to Ladder See Figure 19 for a typical installations of cable guides onto a ladder Some cable guides utilize rung spacers and clamp e plates while others do not see Figure 3 Install the cable guide os using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft lbs 27 1 33 9 N m SO 7 Weld on Stand off Support nstallation j i CG 5 Cable Guide Install the SO 7 stand off as shown in Figure 20 See section 3 2 for welding recommendations The stand off must be perpendicular to the pole surface and in line with the carrier cable Figure 20 Installing Weld on Cable Guides Angle Leg and Round Leg Stand off Segen CG 4 Support I nstallation Cable Guide See Figure 21 for typical installations of angle leg and round leg stand off supports Install the stand off support using the hardware provided SO 7 Do not substitute other fasteners Torque T Stand CT fasteners to 20 25 ft Ibs 27 1 33 9 N m Install the cable guide to the stan
16. ATI ON OF TB 2 TB 3 TB 10 anna TOP BRACKETS Top Connection Direct Connection to Ladder See Figure 6 for typical installations of the TB 3 TB 10 and TB 2 top brackets onto a round rung ladder The top bracket should be positioned to allow users safe access when connecting or disconnecting from the system The top bracket is typically mounted in the center of the climbing surface for ease of climbing but may be located towards the side of the ladder if required TB 3 TB 10 e The top bracket may be installed with up to four feet extending above the top rung connection for systems limited to one user This will allow the use of only two ladder rung clamps Ensure the ladder will withstand the required loads between the two rungs N TB 10 The top bracket may be installed with up EDU Installation to three feet extending above the top rung connection for systems allowing up to two users simultaneously The top bracket may be installed with up to two feet extending above the top rung connection for systems allowing up to four users simultaneously Figure 7 Stand off Support Connection TB 2 The top bracket may be installed with up to five feet extending above the top bracket connection for systems allowing up to four users simultaneously ete eig ove Top Connection WARNING One rung clamp two for the TB 10 bracket is designed to bolt throug
17. Approved By Corrective Action Maintenance O Ensure system information is recorded on the system label and I nspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment O Ensure all fasteners are in place and properly tightened L1 Ensure the Carrier Cable is properly tensioned oO Ensure the Carrier Cable does not abrade against the structure at any point O Ensure system information is recorded on the system label and I nspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment 31 INSTALLATION CHECKLIST Serial Number s Model Number s Date Purchased Date of First Use Install Date Approved By Corrective Action Maintenance Install Date Approved By Corrective Action Maintenance Install Date Approved By Corrective Action Maintenance Install Date Approved By O
18. Cable Guide Stainless Steel 1 1 2 angle rung o 6100455 00455 Cable Guide S ess Steel 1 1 4 x 1 1 4 angle 6100505 KC3PL190 Cable Guide Stainless Steel 6100506 00506 Cable Guide Stainless Steel 1 1 4 x 1 1 4 x 3 16 angle i Figure 3 continued Part List CG Cable Guides 6100521 6100521 Cable Guide Galvanized w Caps 6100522 6100522 Cable Guide Galvanized 6100523 KC3PL310 Cable Guide Stainless Steel 4 125 long 6100520 6100520 Cable Guide Stainless Steel 4 313 long CG 17 10 Figure 4 Part List SO Stand Offs sor Top Bottom Bracket Horizontal Stand Off um Q A wn 2 Ln 1 Q A 00710 00600 00601 00602 00603 00604 00606 00607 00635 00636 00637 00638 00639 00640 00641 00642 00643 00644 00610 00611 00612 00613 00614 00620 00621 00622 00623 00624 00625 00626 00627 00628 00629 00630 00631 00135 00136 CCS e 00631 00135 KC36100136 DIDIDIDI DIDI DIDIDIDIDIDIDIDIADIAID DIDIDIDI DIDI DIDIDIDIDIADIDIDIAID 11 Figure 5 Part List LS LAD SAF Detachable Sleeves DESCRIPTION ITEM ANSI CSA 6116541 WEN Flex Sleeve 8 0 mm or 9 5 mm 5 16 or 3 8 Sleeve Only ANSI A14 3 CSA Z259 2 1 Flex Sleeve 8 0 mm or 9 5 mm 5 16 or 3 8 w Carabiner 6116540 ANSI A14 3 CSA Z259 2 1 LS 3 6116507 Flex Sleeve 8 0 mm or 9 5 mm
19. Ensure all fasteners are in place and properly tightened L1 Ensure the Carrier Cable is properly tensioned LI Ensure the Carrier Cable does not abrade against the structure at any point oO Ensure system information is recorded on the system label and Inspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment O Ensure all fasteners are in place and properly tightened O Ensure the Carrier Cable is properly tensioned L1 Ensure the Carrier Cable does not abrade against the structure at any point Ll Ensure system information is recorded on the system label and I nspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment L1 Ensure all fasteners are in place and properly tightened LI Ensure the Carrier Cable is properly tensioned O Ensure the Carrier Cable does not abrade against the structure at any point L1 Ensure system information is recorded on the system label a
20. I ER CABLE 1 Lay the carrier cable out on the ground in a clean area by rolling the coil Do not pull the Top Bracket Pipe cable from the center of the coil Top Bracket Pipe WARNING Carrier cable is very stiff and may spring out of the coil unexpectedly Carrier Use caution when unrolling cable Use Cable appropriate safety gear including gloves and safety glasses when unrolling cable Carrier Cable Inspect the cable for shipping damage before proceeding Do not install damaged cable 3 See Figure 18 for installation of a stainless steel carrier cable into the top bracket Most stainless steel carrier cables are supplied with a swagged end fitting for connection to the top bracket To install the carrier cable feed the free end of the cable down through the top bracket pipe and the urethane shock absorber until the swage fitting is firmly seated into the shock absorber Install the cap by seating it firmly onto the pipe 21 3 5 INSTALLATION OF CABLE GUIDES ALL MODELS a Figure 19 Installing Cable Cable guides protect the carrier cable from chafing against the Guides ladder or structure and to prevent the climber from excessively deflecting the cable from side to side Cable guides should be positioned at approximately 25 ft 7 62 m intervals along the carrier cable between the top and bottom brackets and at any x point along the system where the cable may abrade against the CG 1
21. M ANSI C S SA AS NZ 6 o loo o 00091 00092 00093 00060 00070 00073 Figure 2 Part List BB Bottom Brackets CE KC3PL90 KC36100091 6100092 6100093 6100060 6100070 6100073 6100 28 6100072 KC361001W 00 oO ojojojojol jol jo oO o o 00 00 00 00 00 00 0022 0001 BITWIN RIo ul BB 2 00128 00072 00100 BB 3 a 4 5 6100 6100 6100 6100 6100 6100 6100 KC3PI Su Lo 6100224 KC3PL822 DESCRI PTI ON o tv B Bo Bo Bo Bo B Bo Bo wW o om Bracke om Bracke om Bracke om Bracke om Bracke om Bracke om Bracke om Bracke om Bracke om Bracke Sta vanized vanized Extra Long vanized 37 vanized 48 vanized for 2 x 1 1 4 rung inless Steel Stainless Steel for 1 1 8 x 2 rung Ga vanized for 1 1 2 rung Stainless Steel for 2 round rung O o vanized for 1 1 2 x 1 1 2 rung wW o tv w w o o o o om Bracke om Bracke om Bracke om Bracke om Bracke vanized for 1 1 4 x 2 1 4 rung vanized for 4 x 2 rung vanized for 2 x 1 rung vanized for 1 3 4 round rung vanized for 2 1 2 x 3 8 rung wo o tv wW w o o o om Bracke om Bracke om Bracke om Bracke om Bracke 0 o vanized for 2 x 2 rung vanized for 2 x 4 rung Stainless Steel Stainless Steel Ga vanized Figure 2
22. SO 2 Stand Off Installation 24 not completely compress the spring If there a SCH Figure 26 Installing Bottom Brackets and to fully tension the carrier cable pull Weld on Stand off more carrier cable through the saddle 1 1 8 2 86 cm clips on the tension rod and repeat the procedure When the correct carrier cable tension is reached tighten the jam nut against the tensioning nut Cut off excess cable just below the lower saddle G clip EP Saddle Clip INSTALLATI ON OF BB 7 BOLT ON Carrier Cable BOTTOM BRACKETS Tension Rod Bottom Bracket I nstallation See Figure 26 for a typical installation of 1 Tension the BB 7 bottom brackets The bottom lt 2 Indicator bracket should be positioned to allow GD users safe access when connecting or disconnecting from the system The Washer OT bottom bracket must be mounted in line 4 vertically with the top bracket The Jam Nut I 6100035 and 6100040 bottom brackets are designed to be connected to the structure using a DBI SALA or customer supplied stand off support Customer supplied stand off supports must be capable of withstanding the loads specified in section 2 3 and must be compatible with the LAD SAF system BB 7 Bottom Brackets and SO 2 Stand Off Installation Weld on Stand off nstallation Install the SO 2 stand off support as E p shown in Figure 26 See section 3 2 for Figure 27 Installing Angle Leg amp Round Leg Stand offs welding recomme
23. adder safety sleeve Lad Saf system installation and ladder structure Use the guidelines provided in section 5 2 to check the system to the extent possible for attaching Check the system label section 8 to verify that annual inspection is current If the condition of the system is in doubt do not use Formal Inspection A formal inspection of the ladder safety sleeve the LAD SAF installation and the ladder structure must be performed at least annually by a competent person other than the user See Sections 5 2 and 5 3 for inspection specifics After a Fall f a fall occurs with the ladder safety sleeve or on the LAD SAF system a formal inspection of the entire system must be performed by a competent person other than the user A separate fall protection system not the Lad Saf system should be used while inspecting the system See sections 5 2 5 3 and 5 4 Record the inspection results in the Inspection and Maintenance Logs at the end of this manual 5 2 INSPECTION GUI DELI NES LAD SAF LADDER SAFETY SYSTEM M Top Brackets Reference Figure 16 amp Figure 17 Inspect for proper installation see Sections 3 3 amp 3 4 Check for visible damage or corrosion Look for cracks bends or wear that could affect the strength and operation of the system Inspect welds Look for cracked or broken welds that could affect strength of bracket Replace parts if defects are found Check for loose or missing fasteners that secure top
24. bracket to structure bolts clamp plates U bolts If fasteners are loose re tighten to the torque levels listed Torque on 3 8 inch fasteners should be 20 25 ft lbs 27 34 N m Torque on inch fasteners should be 40 45 ft bs 54 61 N m Retighten as necessary 27 5 3 e Inspect carrier clamps some models will contain a swaged on carrier lug in place of the carrier clamp see Figure 17 Cable should extend above carrier clamp 1 0 inch 2 5 cm to 2 0 inch 5 0 cm Adjust cable if amount of cable extension is outside of described range Steel washer should be present between carrier clamp and shock absorber e Look down the inside of the pipe and inspect the shock absorber for damage such as cracks or splits The bottom of the shock absorber should project out the bottom hole in the top bracket pipe Replace the shock absorber if defects are found e Inspect the cap that fits on the top of the pipe Check for cracks or damage to the cap The cap should fit securely onto the pipe Replace if defects are found Bottom Bracket Reference Figure 21 e Check for proper installation see Section 3 6 Check for damage or corrosion Look for cracks bends or wear that could affect the strength and operation of the system Replace parts if defects are found Check for loose or missing fasteners that secure bottom bracket to the structure If fasteners are loose re tighten to listed torque levels Torque on 3 8 inch fasteners shoul
25. cable side of the top bracket above top Assembly Clamp the D ring anchorage assembly to Clamp Plate rung g D ring the top bracket with the fasteners provided Ake i with the assembly Torque fasteners to an Top 20 25 ft lbs 27 1 33 9 N m Geh Top Clamp Plate rung USE Connect the lanyard end of the bande energy absorbing lanyard to the D ring anchorage Connect the energy absorber end to the back D ring on your full body SE harness Do not disconnect from the Lad Saf system before connecting to the D ring anchorage SWING FALLS Swing falls occur when the anchorage point is not directly above the point where a fall occurs The force 2E of striking an object in a swing fall may 7 cause serious injury See the instructions provided with the energy absorbing lanyard for more information Ladder D ring Anchorage Assembly Application 20 3 4 INSTALLATION OF CARRIER CABLE TO TOP BRACKET WARNING Keep the carrier cable and carrier clamp clean during installation Contamination of the carrier clamp or cable could cause the clamp to malfunction A INSTALLATION OF GALVANIZED CARRIER CABLE 1 Lay the carrier cable out on the ground in a clean area by rolling the coil Do not pull cable from center of coil For some installations it may be easier to lower the carrier cable from the top connection level down to the bottom bracket If so carefully lower the cable by unspooling without twisting the cable at
26. cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary oO Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder Ll Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label 34 INSPECTION AND MAINTENANCE LOG Serial Number s Model Number s Date Purchased Date of First Use Date Approved By Corrective Action Maintenance Date Approved By Corrective Action Maintenance Date Approved By Corrective Action Maintenance Date Approved By Corrective Action Maintenance Date Approved By Corrective Action Maintenance LI Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary O Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary LI Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable t
27. cally with the top bracket Tensioning Nut Jam Nut Bottom Bracket Installation WARNING One rung clamp is designed to bolt through the bracket and onto the rung This clamp must not be omitted or the bracket may slip under load Figure 23 Installing Bottom Brackets to Horizontal Standoff Install the rung clamps using hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft lbs 27 1 33 9 N m Stand off Support Connection Figure 23 shows the installation of the above bottom brackets using a horizontal stand off bracket Use hex bolts provided in place of U bolts to attach the bottom bracket to the horizontal stand off Torque fasteners to 20 25 ft lbs 27 1 33 9 N m Carrier Cable Tension Adjustment Figure 22 shows the assembly of the tension rod to the bottom bracket and carrier cable Loosely clamp the saddle clips around the carrier cable Slide the tension rod down the carrier cable and through the hole in the bracket until sufficient threads are exposed to allow the installation of the tension indicator washers and as nuts Remove the slack in the carrier cable by the ails Use U bolts pulling cable though the saddle clips Tighten saddle a to attach to clips to 35 ft Ibs 47 5 N m Tighten the tensioning B support leg nut until the ring on the tension indicator is sheared off A small amount of grease on the tension rod threads will reduce th
28. continued Part List BB Bottom Brackets 6100065 KC36100065 Bottom Bracket Galvanized for 1 1 2 x 1 1 2 x 3 16 angle square spacer Figure 3 Part List CG Cable Guides 00432 Cable Guide Stainless Steel Q m w o o Q 9 A o 6100432 ai 6100435 00435 Cable Guide Stainless Steel 4 extra length o 6100420 o 00420 Cable Guide Galvanized Stainless Steel hardware 1 1 4 x 2 rung ab 00421 Cable Guide Stainless Steel 1 1 4 x 2 rung 00422 Cable Guide Stainless Steel 1 3 4 x 1 3 4 rung 6100421 6100422 ai 6100423 00423 Cable Guide Stai 00424 Cable Guide Stainless Steel 1 3 8 x 1 3 4 rung nless Steel 1 3 4 x 2 1 4 rung 6100424 Oo Q Ui o 6100425 o 00425 Cable Guide Stainless Steel 2 x 1 rung 6100426 00426 e Guide Stainless Steel 2 x 2 rung Cab in 00427 Cable Guide Stainless Steel 1 5 8 x 1 rung 6100428 Cable Guide Galvanized 1 1 2 rung i 2 00429 Cable Guide Stainless Steel 2 1 4 x 2 1 2 rung ab in 6100427 6100428 6100429 o wl 6100457 KC3PL333 Cable Guide Stainless Steel 6100448 6100448 Cable Guide Sta O W inless Steel 1 1 15 angle rung 00449 Cable Guide Stainless Steel 2 3 8 x 7 8 rung 00453 Cable Guide S 6100449 6100453 ainless Steel 1 1 4 angle rung 6100454 00454 Cable Guide Stai T nless Steel x 3 4 angle 6100525 o 00525
29. d be 20 25 ft lbs 27 34 N m Torque on inch fasteners should be 40 45 ft Ibs 54 61 N m Retighten as necessary nspect the tension rod assembly Make certain saddle clips securely retain the cable Check torque on saddle clamps 35 ft lbs 47 N m Replace or retighten if defects are found Cable Guides Reference Figure 18 Check cable guides for damage Look for wear or damage to black urethane Cable guides should restrain the cable and prevent cable contact with the ladder structure Cable guides should be placed approximately every 25 ft 8 m or closer if required Replace parts if defects are found Check cable guide fasteners The fasteners should the secure cable guide in position Tighten as necessary Cable and Cable Tension Reference Figure 21 and Figure 23 nspect the cable for corrosion kinks or damage that will affect strength and impede the cable sleeve from traveling on the cable Look for worn or broken strands of wire Inspect for signs of abrasion against the ladder or structure Replace the cable if defects are found Inspect the cable tension For systems that utilize a compression spring Figure 23 the spring in the bottom bracket should be compressed to 5 1 2 inch 13 8 cm length For systems that utilize a tension rod and tension indicator washer Figure 21 the washer should be indicated center ridge sheared off and the washer imbedded fully into hole of bottom bracket You should n
30. d off support using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft lbs 27 1 33 9 N m 1 Angle Leg Stand off Support Round Leg Stand off Support Installation Installation 22 3 6 INSTALLATION OF BOTTOM BRACKET AND CARRI ER CABLE TENSI ON ADJ USTMENT Figure 22 Installing Bottom Before installing the bottom bracket it is recommended Brackets that the ladder and or climbing structure be evaluated by a qualified engineer to determine if the load requirements for the system specified in section 2 3 are met NOTE Depending on the length of the system and the environment in which the system is installed Carrier Cable it may be necessary to periodically re tension the system Extreme temperature ranges and very long systems will likely require periodic re tensioning The tension indicator can be purchased separately Contact DBI SALA for details Saddle Clip Tension Rod A INSTALLATI ON OF BB 1 BB 2 BB 3 AND BB 9 BOTTOM BRACKETS Tension Indicator Direct Connection to Ladder N Washer See Figure 22 for a typical installation of the bottom AA bracket onto a ladder Some brackets utilize U bolts while others utilize bolts and clamp plates to attach to the ladder see Figure 2 The bottom bracket should be positioned to allow users safe access when connecting or disconnecting from the system The bottom bracket must be mounted in line verti
31. e effort required to tension the carrier cable If there are insufficient threads exposed to Bottom Bracket with Horizontal Stand off Installation Use Hex Bolts ay to attach t fully tension the carrier cable pull more carrier cable SERO 3 through the saddle clips on the tension rod and repeat the procedure When correct carrier cable tension is reached tighten the jam nut against the tensioning nut Cut off excess cable just below the lower saddle clip 23 Figure 24 Installing Bottom Brackets Carrier Cable Carrier Cable Saddle Clip ee lb Saddle Clip Tension Rod Tension Rod Compression Spring i AE Compression Spring 22 SLAB ED Washer 2 E Washer cm 7 d 4 cm SI i E Tensioning Nut i Jam Nut Jam Nut Tensioning Nut BB 4 Bottom Bracket BB 6 Bottom Bracket Installation Installation INSTALLATI ON OF BB 4 BB 5 AND BB 6 BOTTOM BRACKETS Bottom Bracket Installation See Figure 24 for a typical installations of the BB 4 and BB 6 bottom brackets onto a round rung ladder See Figure 25 for a typical installation of the BB 5 bottom bracket with a weld on stand off support The bottom bracket should be positioned to allow users safe access when connecting or disconnecting from the system The bottom bracket must be mounted in line vertically with the top bracket WARNI NG One rung clamp i
32. e in size shape and strength Self closing self locking connectors are highly recommended by DBI SALA 13 2 3 LOAD REQUI REMENTS FOR STRUCTURE AND BRACKET CONNECTIONS The climbing structure to which the LAD SAF system is installed must be capable of supporting the loads imposed by the system For calculation purposes the required bracket load may be assumed to be distributed evenly between the number of rung attachments For example the TB 3 top bracket is supplied with three rung connections The load required for each rung for a single user system is 1 125 lbs 5 0 KN per rung 3 375 lbs 15 0 kN 3 A TOP BRACKET The top bracket connection loads include system pretension and forces associated with arresting a fall Load requirements for the top bracket vary depending on the number of users allowed on the system at one time top bracket model and type of connection to the structure 1 The following top brackets allow up to four users on the system at one time Item Numbers TB 2 TB 3 TB 4 TB 6 TB 7 TB 10 and Part Numbers 6116048 6116050 6116051 6116052 TB 1 6116055 6116057 6116059 TB 5 6116282 6116286 6116290 6116291 6116292 6116293 6116294 6116295 6116296 6116328 Note Other installation requirements may limit the number of users allowed on a system See section 3 0 Top Bracket Connection Loads One user on the system 3 375 lbs 15 0 kN Two users on the system 4 350 lbs 19 3 kN Three users on the s
33. ension ensuring there is no slack Re tension the cable as necessary oO Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder O Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label L1 Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary LI Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary O Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary O Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder L1 Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label LI Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners
34. g can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment 32 INSPECTION AND MAINTENANCE LOG Serial Number s Model Number s Date Purchased Date of First Use Date Approved By Corrective Action Maintenance Date Approved By Corrective Action Maintenance Date Approved By Corrective Action Maintenance Date Approved By Corrective Action Maintenance Date Approved By Corrective Action Maintenance LI Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary O Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary LI Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary oO Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration
35. h the bracket and onto the rung This clamp must not be omitted or the bracket may slip under load Install rung clamps using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft lbs 27 1 33 9 N m Stand off Support Connection Mer Use U bolts to Figure 6 shows the installation of the TB 3 top bracket using attach to Support Leg a horizontal stand off bracket These installations are limited to one user on the system at a time Use hex bolts in place of U bolts to attach the TB 3 top bracket to the horizontal stand Use Hex Bolts to off Torque fasteners to 20 25 ft lbs 27 1 33 9 N m Y attach to Stand off Ladder Rung Support Figure 8 shows the installation of the 6100151 ladder rung support piece The rung support is used to support hollow x rungs with a minimum inside diameter between 1 in 2 54 cm TB 3 Installation and 1 1 8 in 2 86 cm In some applications the ladder rungs EE 15 Figure 8 Ladder Rung Support Piece Cotter Pin Rung Support Ladder Rung Support 6100151 Install Ladder Rung Support at each Lad Saf component connection point 4 Install cotter pins at each end and Pd bend cotter pin legs to lock e 17 43 cm Max outside dimension 16 must be supported in order to meet required strengths and to prevent rung collapse The rung support piece can be used on those ru
36. ht including tools and clothing of 310 Ibs 140 6 kg C FALL CLEARANCE Fall clearance below the feet of the user and the ground or other surfaces must not be less than 7 ft 2 m D ENVIRONMENTAL HAZARDS Use of this equipment in areas with environmental hazards may require that additional precautions be taken to reduce the possibility of injury to the user or damage to the equipment Hazards may include but are not limited to high heat caused by welding or metal cutting caustic chemicals seawater high voltage power lines explosive or toxic gases moving machinery sharp edges E COMPONENT COMPATIBILITY LAD SAF systems must be installed and used as a complete system Only DBI SALA s detachable cable sleeve see Figure 5 may be used with this system DBI SALA recommends using a full body harness with a front attachment for ladder climbing A body belt is not recommended for use with the LAD SAF system If a fall occurs when using a body belt it may cause unintentional release and possible suffocation because of improper body support Substitutions of equipment or system components must not be made without the written consent of DBI SALA WARNING Before using a LAD SAF Ladder System in combination with a climb assist system consult the climb assist system manufacturer s instructions for any restrictions or limitations concerning simultaneous use of these systems Capital Safety has found that some connection combinations may
37. interfere with proper operation of the LAD SAF Detachable Sleeve and may result in failure to arrest a fall Avoid connecting the sleeve used on the LAD SAF Ladder System into the same harness connection D ring as is occupied by the climb assist system Ensure that movement of the arm of the LAD SAF sleeve is not restricted or interfered with by the climb assist system or its connectors Failure to heed this warning may result in serious injury or death F TRAINING This equipment is intended to be installed and used by persons who have been trained in its correct application and use Refer to applicable local and national requirements governing this equipment for more information on ladder safety systems and associated components including OSHA 1910 27 2 0 SYSTEM REQUI REMENTS 2 1 2 2 COMPATIBILITY OF COMPONENTS AND SUBSYSTEMS This equipment is designed for use with DBI SALA approved components and subsystems The use of non approved components and subsystems may jeopardize compatibility of equipment and could affect the safety and reliability of the complete system COMPATIBI LI TY OF CONNECTORS Connectors used with this system hooks carabiners D rings must be capable of supporting a minimum of 5 000 Ibs 22 2 kN Use caution to assure compatibility of hooks and the connection point See section 4 4 on making connections Non compatible connectors may unintentionally disengage roll out Connectors must be compatibl
38. ion of the TB 5 top bracket onto a wooden pole The top bracket should be positioned to allow users safe access when connecting or disconnecting from the system The top bracket is typically mounted in the center of the climbing surface for ease of climbing but may be located towards the side of the ladder if required Use 1 2 inch fasteners not provided to attach the top bracket to the pole Fasteners should extend through the pole when possible Angle Leg Stand off Round Leg Stand off DBI SALA recommends using lock Installation Installation washers double nuts or other methods to ensure fasteners will not loosen F INSTALLATI ON OF TB 9 TB 13 AND TB 14 TOP BRACKETS Figure 13 I nstalling TB 5 Top Bracket See Figure 14 for a typical installation of the top bracket onto a ladder Some brackets utilize rung spacers while others do not see Figure 1 The top bracket should be positioned to allow users safe access when connecting or disconnecting from the system The top bracket is typically mounted in the center te CU of the climbing surface for ease Ud ie of climbing but may be located Bracket towards the side of the ladder if required e The top bracket may be installed with up to 4 ft 1 2 m extending above the top rung connection TB 5 Top Bracket for systems limited to one user SC This will allow the use of only two ladder rung clamps Ensure the ladder will withstand the required loads bet
39. mical vapors exits Thoroughly inspect the sleeve after extended storage SPECI FI CATI ONS All top and bottom brackets cable guides carrier cable and fasteners are made of galvanized or stainless steel Contact DBI SALA for material specification details if required The LAD SAF system when installed according to the user instructions meets OSHA ANSI ANSI A14 3 CSA Z259 2 1 CE EN 353 1 2002 and AS NZS AS NZS 1891 3 1997 requirements LABELI NG These following label must be securely attached and fully legible 1 WARNING Manufacturer s instructions supplied with this product at time of shipment must be followed for proper installation use inspection and maintenance Unauthorized alteration or substitution of system elements or components is prohibited Do not use system with incompatible safety sleeves Before each use inspect system visually for defects Formally inspect system in accordance with instructions at least annually Failure to heed warnings may result in serious injury or death System Capacity Inspections Date of Inspection Inspected By Date of Next Annual Inspection INSPECTIONS AWARNING SYSTEM CAPACITY Soy N SQ N Uu uU 29 INSTALLATION CHECKLIST Serial Number s Model Number s Date Purchased Date of First Use Install Date Approved By
40. n the system at a time Stationary Install rung clamps using the hardware provided Do not substitute Bracket other fasteners Torque fasteners to 20 25 ft lbs 27 1 33 9 N m TO OPERATE Pull up on the bracket handle and rotate it clockwise to lock it in place Secure the front attachment point on a full body harness to the carrier cable with a Lad Saf detachable cable sleeve and climb up and down the ladder See the Lad Saf Detachable e Cable Sleeve User Instruction Manual for details When you are done rotate the bracket handle counterclockwise and allow the bracket to slide back down into the stationary bracket I NSTALLATI ON OF D RI NG ANCHORAGE The D ring Anchorage is designed for used with the DBI SALA Force2 energy absorbing lanyard and full body harness The D ring Anchorage must be attached to a Lad Saf top bracket that is attached to a structure that meets the top bracket load requirements See Figure 16 APPLICATION The D ring anchorage Figure 16 Installing D ring Anchorage must be used in accordance with local requirements for fall arrest or rescue systems op ET Lad Saf Top Bracket INSTALLATI ON See Figure 16 Install the D ring anchorage assembly no more than 6 in 15 2 cm above the ladder rung where the top damp plate of the Lad Saf top D ring Anchorage Assembly bracket is attached The D ring must be on Reo pun d an the climbing
41. nd I nspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment O Ensure all fasteners are in place and properly tightened L1 Ensure the Carrier Cable is properly tensioned L1 Ensure the Carrier Cable does not abrade against the structure at any point Corrective Action Maintenance Install Date Approved By Corrective Action Maintenance O Ensure system information is recorded on the system label and I nspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment O Ensure all fasteners are in place and properly tightened L1 Ensure the Carrier Cable is properly tensioned O Ensure the Carrier Cable does not abrade against the structure at any point L1 Ensure system information is recorded on the system label and Inspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID ta
42. ndations The stand i off must be perpendicular to the pole surface and in line with the carrier cable Angle Leg and Round Leg Stand off nstallation See Figure 27 for the installation of round and angle leg stand off supports Install stand off supports using the hardware provided Do not substitute other fasteners Torque 3 8 inch fasteners to 20 25 ft lbs 27 1 33 9 N m Install bottom bracket to stand off support using 1 2 inch fasteners provided Torque 1 2 inch fasteners to 40 45 ft lbs 54 61 N m Carrier Cable Tension Adjustment Figure 26 shows the assembly of the tension rod to the bottom bracket Angle Leg Stand off Round Leg Stand off and carrier cable Loosely clamp Installation Installation the saddle dips around the carrier cable Slide the tension rod down the carrier cable and through the hole in the bracket until sufficient threads are exposed to allow the installation of the tension indicator washers and nuts Remove slack in the carrier cable by pulling the cable though the saddle clips Tighten saddle clips to 35 ft lbs 47 5 N m Tighten the tensioning nut until the ring on the tension indicator is sheared off A small amount of grease on the tension rod threads will reduce the effort required to tension the carrier cable If there are insufficient threads exposed to fully tension the carrier cable pull more carrier cable through the saddle clips on the tension rod and repeat the procedure When the correct ca
43. ners are in place and properly tightened LI Ensure the Carrier Cable is properly tensioned O Ensure the Carrier Cable does not abrade against the structure at any point L1 Ensure system information is recorded on the system label and I nspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment O Ensure all fasteners are in place and properly tightened L1 Ensure the Carrier Cable is properly tensioned L1 Ensure the Carrier Cable does not abrade against the structure at any point Corrective Action Maintenance Install Date Approved By Corrective Action Maintenance O Ensure system information is recorded on the system label and I nspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment O Ensure all fasteners are in place and properly tightened L1 Ensure the Carrier Cable is properly tensioned O Ensure the Carrier Cable does
44. ngs supporting top brackets cable guide and bottom brackets The ladder or climbing structure must be evaluated by a qualified engineer to determine if the load requirements for the system with rung supports are satisfied Install ladder rung support at each LAD SAF component connection point B INSTALLATION OF TB 1 TOP BRACKET AND 6116336 GRAB BAR See Figure 9 for a typical installation of the TB 1 top bracket onto a round rung ladder The top bracket should be positioned to allow users safe access when connecting or disconnecting from the system The top bracket is typically mounted in the center of the climbing surface for ease of climbing but may be located towards the side of Figure 9 Installing Top Bracket and Grab Bar 6116336 Grab Bar Install Grab Bar Detent Pin Slide Grab Bar into Top Bracket tube TB 1 Top Bracket the ladder if required WARNING The top rung clamp bolts through a plate that is welded onto the bracket This rung clamp must not be omitted or the bracket may slip under load Install rung clamps using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft Ibs 27 1 33 9 N m The 6116336 grab bar is installed by sliding the grab bar into the square tube of the bracket and installing the detent pin into the grab bar C INSTALLATION OF TB 11 AND TB 12 CURVED LADDER TOP BRACKETS TB 1 Top Bracket and 6116336 Grab Bar See Figure 1
45. not abrade against the structure at any point L1 Ensure system information is recorded on the system label and Inspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment 30 INSTALLATION CHECKLIST Serial Number s Model Number s Date Purchased Install Date Approved By Corrective Action Maintenance Install Date Approved By Corrective Action Maintenance Install Date Approved By Corrective Action Maintenance Install Date Approved By Date of First Use L1 Ensure all fasteners are in place and properly tightened L1 Ensure the Carrier Cable is properly tensioned LI Ensure the Carrier Cable does not abrade against the structure at any point oO Ensure system information is recorded on the system label and Inspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment L1 Ensure
46. om service and destroy it or contact an authorized service center Figure 29 for repair i Safe RFID Tag I SAFE RFID TAG The Lad Saf system includes an i Safe Radio Frequency Identification RFID tag Figure 28 The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal to simplify inspection and inventory control and provide records for your fall protection equipment If you are a first time user contact a Capital Safety Customer Service representative see back cover or if you have already registered go to www capitalsafety com isafe html Follow the instructions provided with your i Safe handheld reader or on the web portal to transfer your data to your web log MAI NTENANCE SERVI CI NG STORAGE The LAD SAF installation requires no scheduled maintenance See section 5 0 for inspection related maintenance issues If the carrier cable becomes heavily soiled with oil grease paint or other substances Clean it with appropriate cleaning solutions Do not use acid or caustic chemicals that could damage the cable The LAD SAF sleeve may be cleaned using commercial parts cleaning solvents and rinsed with warm soapy water Light machine oil may be applied to the moving parts if required Do not use excessive oil or allow oil to contact the cable clamping surfaces Store the detachable cable sleeve in a cool dry clean environment out of direct sunlight Avoid areas where che
47. on Maintenance Date of First Use LI Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary O Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary LI Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary O Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder L1 Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label O Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary Ll Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary oO Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasi
48. on against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary L1 Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder oO Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label LI Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary O Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary Ll Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary O Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder L1 Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label O Inspect Top and Bottom Brackets Inspec
49. ot be able to pull tension rod down by hand Cable should be tight enough to prevent contact with the ladder structure Re tension the cable if necessary For bottom brackets that contain an indicating washer a new washer part no 9504239 should be installed if the cable is re tensioned Tighten the system until indicating washer ring is sheared off Do not over tension the system Installation and Service Label Reference Section 8 Inspect the installation and service label The label should be securely attached and fully legible The installation date and number of users allowed on the system should be clearly marked on the label Record the inspection date on the label after inspection is completed Ladder Climbing Structure Inspect the ladder climbing structure to which the Lad Saf system is attached Make sure the structure is in good condition secure and safe to climb If the condition of the structure is questionable consult instructions and or personnel familiar with the structure prior to use INSPECTION GUI DELI NES LAD SAF DETACHABLE CABLE SLEEVE Inspect the LAD SAF detachable sleeve per the inspection steps defined in the associated User Instructions See Figure 5 for a listing of LAD SAF sleeve models and their respective User Instructions 28 5 4 5 5 6 0 6 1 6 2 7 0 7 1 8 0 8 1 If inspection reveals an unsafe or defective condition remove the ladder safety system 8 or the safety sleeve fr
50. r suitability of this equipment for your application contact DBI SALA IMPORTANT Before using this equipment record the product identification information from the installation and service label in the maintenance log in section 9 0 of this manual PART LISTS AND PART REFERENCES The Part Lists in the next section of this instruction illustrate and list the parts that can comprise a typical Lad Saf Ladder Safety System Because various part types may have multiple part options and part numbers part references in the ensuing instructions will use the Item Number defined in the left hand column of each Part List e g TB 1 BB 5 etc where appropriate Refer back to the Part Lists for associated part numbers GLOSSARY REFERENCE BOXES Numbered Glossary Reference Boxes on the front cover of this instruction reference the following items 1 Flexible Cable Ladder Safety Systems 2 User Instructions 3 Standards 4 Top Bracket 5 Cable rel Full Body Harness with Front Attachment 7 Detachable Cable Sleeve L8 Cable Guide at System Label with i Safe RFID Tag 10 Bottom Bracket 11 EC Test Performed 12 Number of body checking the manufacture of this PPE Figure 1 Part List TB Top Brackets 6116250 KC36116250 Top Bracket Galvanized TB 7 6116261 KC36116261 Top Bracket Galvanized
51. roperly tensioned Do not use the Lad Saf system if the bottom of the cable is not secured tensioned with the bottom bracket assembly For cables terminated with a carrier clamp the cable should extend above the carrier clamp 1 0 in 2 0 in 2 5 cm 5 0 cm Ensure the carrier cable does not abrade against the structure at any point Ensure the system information is recorded on the label and inspection log 4 0 LAD SAF SYSTEM USE 4 1 BEFORE EACH USE inspect the system according to section 5 0 Do not climb a structure that is not in good condition Verify from the label markings that the system has been formally inspected within the last year Do not use a defective or improperly maintained LAD SAF system Inspect the detachable cable sleeve according to manufacturer s instructions Inspect the full body harness according to manufacturer s instructions 26 4 2 PLAN your use of the LAD SAF system before starting work Consider all factors that will affect your safety before starting your work The following list gives some important points to consider when planning your work Ensure the system is rated for the number of users required on the system before use Consider hazards associated with connecting and disconnecting from the system Ensure adequate anchor points landing platforms or other means are available at connection and disconnection points to allow safe transitions to and from the system Be aware of hazards in
52. rrier cable tension is reached tighten the jam nut against the tensioning nut Cut off excess cable just below the lower saddle clip 25 D INSTALLATION OF BB 8 WOOD POLE Figure 28 Installing Wood Pole Bottom BOTTOM BRACKET Bracket Bottom Bracket I nstallation Carrier Cable See Figure 28 for a typical installation of the db Saddle Clip BB 8 bottom bracket The bottom bracket should WE be positioned to allow users safe access when connecting or disconnecting from the system CA Tension Rod The bottom bracket must be mounted in line i vertically with the top bracket Use 1 2 inch fasteners not provided to attach the bottom bracket to the pole DBI SALA recommends using lock washers double nuts or other methods to l Washer ensure fasteners will not loosen ex Tensioning Nut Tension Indicator Carrier Cable Tension Adjustment Jam Nut Figure 28 shows the assembly of the tension rod dp ed BSEC IRE to the bottom bracket and carrier cable Loosely Installation clamp the saddle clips around the carrier cable Slide the tension rod down the carrier cable and through the hole in the bracket until sufficient threads are exposed to allow the installation of the tension indicator washers and nuts Remove slack in the carrier cable by pulling the cable though the saddle clips Tighten saddle clips to 35 ft lbs 47 5 N m Tighten the tensioning nut until the ring on the tension indicator is sheared off A
53. s designed to bolt through the bracket and onto the rung This clamp must not be omitted or the bracket may slip under load Install the rung clamps using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft Ibs 27 1 33 9 N m Weld on Stand off nstallation Install the SO 2 stand off support as shown in Figure 25 See section 3 2 for welding recommendations The stand off must be perpendicular to the pole surface and in line with the Ear r EM PTS SETS EI a E carrier cable Weld on Stand off Carrier Cable Tension Adjustment 1 1 8 2 86 cm _ Figures 24 and 25 show the assembly of the tension rod to the bottom Carrier Cable bracket and carrier cable Loosely clamp the saddle clips around the carrier cable Slide the tension rod down the carrier cable and through the hole in the bracket until sufficient threads are exposed to allow the installation of the washers and nuts Saddle Clip Tension Rod Ji Remove slack in the carrier cable by Compression pulling the cable through the saddle las Spring clips Tighten the saddle clips to 35 ft lbs 47 5 N m Tighten the Compress ao ae tensioning nut until the carrier cable 14 cm i n is taut A small amount of grease on l Tensioning the tension rod threads will reduce i Jam Nut Nut the effort required to tension the carrier cable Compress the spring to BB 5 Bottom Bracket and approximately 5 1 2 in 14 cm Do
54. t for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary Ll Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary O Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary O Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder L1 Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label L1 Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary O Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary L1 Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged
55. that could affect strength of the ladder O Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label L1 Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary LI Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary O Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary O Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder L1 Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label LI Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary O Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing
56. ucture Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder L1 Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label L1 Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary O Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary L1 Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary O Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder LI Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label 35 CSG USA 3833 Sala Way Red Wing MN 55066 5005 Toll Free 800 328 6146 Phone 651 388 8282 Fax 651 388 5065 solutions capitalsafety com CSG EMEA France Le Broc Center Z 1 1 re Avenue 5600 M BP 15 06511 Carros Cedex Phone 33 0 4 97 10 00 1
57. uld be securely attached and fully legible Record inspection dates on the system label L1 Inspect Top and Bottom Brackets Inspect for damage corrosion or rust Look for cracks bends or wear that could affect strength and operation Inspect for missing fasteners retighten or replace as necessary O Inspect Cable Guides Ensure cable guide is not warn or bent and still locks onto the cable Inspect for loose or missing fasteners retighten or replace as necessary L1 Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary O Inspect Ladder Structure Inspect ladder structure for damage rust or deterioration that could affect strength of the ladder LI Inspect Labels All labels see Section 8 should be securely attached and fully legible Record inspection dates on the system label 33 INSPECTION AND MAINTENANCE LOG Serial Number s Model Number s Date Purchased Date Approved By Corrective Action Maintenance Date Approved By Corrective Action Maintenance Date Approved By Corrective Action Maintenance Date Approved By Corrective Action Maintenance Date Approved By Corrective Acti
58. ween the two rungs e The top bracket may be installed with up to 3 ft 0 9 m extending above the top rung connection for systems allowing up to two users simultaneously e The top bracket may be installed with up to 2 ft 0 6 m extending above the top rung connection for systems allowing up to four users simultaneously WARNING One rung clamp lower connection is designed to bolt through the bracket and onto the rung This clamp must not be omitted or the bracket may slip under load Install rung clamps using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft lbs 27 1 33 9 N m Top Bracket Installation 19 G INSTALLATION OF TB 8 TELESCOPI NG TOP BRACKET See Figure 15 for a typical installation of the TB 8 top bracket onto a round rung ladder The top bracket should be positioned to allow users Safe access when connecting or disconnecting from the system The top bracket is typically mounted in the center of the climbing Bracket surface for ease of climbing but may be located towards the side of Handle the ladder if required The TB 8 top bracket is designed to mount at or near the top of the ladder and telescope up when in use Typical installations include access ladders into manholes and under trap doors Figure 15 Installing TB 8 Top Bracket Installations that use the TB 8 top bracket are limited to one user o
59. ystem 5 325 lbs 23 7 kN Four users on the system 6 300 Ibs 28 0 kN Exception TB 1 top bracket is designed for use with 6116336 or 6116337 grab bar extension When the grab bar is used as a connection for a personal fall arrest system the bracket connection must support a minimum of 5 000 Ibs 22 2 kN or 3 600 Ibs 16 0 kN for a certified anchorage See ANSI 2359 1 and OSHA regulations 2 These top brackets allow one user only Item Numbers TB 8 TB 11 and Part Numbers TB 9 KC36110020 6116325 and 6116324 Top Bracket Connection Loads One user on the system 3 375 Ibs 15 0 kN B BOTTOM BRACKET The bottom bracket connection must be capable of supporting a system pretension load of 750 Ibs 3 3 kN in the direction of loading 3 0 SYSTEM INSTALLATI ON 3 1 LAD SAF systems are designed for easy installation onto a variety of ladder structures To begin the installation you need to know the model numbers of the top and bottom brackets cable guides and type of cable galvanized or stainless steel Figures 1 2 and 3 identify most models Some brackets are designed to be installed using stand off supports which go between the bracket and structure You need to know model numbers of stand off supports if included with your system See Figure 4 for model numbers of most stand off supports Follow the instructions for the models included in your system Generally the LAD SAF system is installed from the top of the ladder down

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