G5 Stitcher Head
Contents
1. G50101 G50708 Visually make sure the Head is as vertical as de e f possible Begin to tighten the Cap Screw G50126 even before lining up the Driving G50126 Slide with the rail on the Stitcher Machine Next make sure the Driving Slide G50162A is positioned in its slot on the stitcher machine Use a 4mm T Handle Wrench in the Cap Screw to secure the G5 Head to the stitcher machine Figure 3 Mounting the Head Wire Threading Figures 4 amp 5 1 Pass the wire from the Spool over the Wire Guide Spring Assembly G20279A between the Tension Pawl G20283 and the Tension Pawl Roller G20285 between the two 2 Wire Oiler Felts G20293 and into the Upper Wire Tube G50181 2 Make sure the Feed Release Handle G50119A is turned horizontally so that the Small Feed Gear G50112 on the Feed Lever Assembly G50132A is disengaged from the Large Feed Gear Assembly G50110A Use a pair of pliers to gently pull the wire off the Wire Spool and guide it through the Upper Wire Tube between the Small and Large Feed Gears into the Middle Wire Tube Assembly G50144A Turn the Feed Release Handle counter clockwise so that the Small and Large Feed Gears are engaged 3 Turn the stitcher machi2. 72h1180 5nn1 i 3 o ha H EE e 9 13 213171 4mm3 7 212157 4mm 1 342188 7nn1 3839186 fen MA 3821956nn1 124136 Omni 142139 0mm1 D 11271302 Bmn1 27551689 7nn1 Z 40 3mm1 1531436nn1 MIN 158148 4nn1 MAX 13134 9nn L gece Installation Pre Inspection Carefully inspect the condition of the shipping container before unpacking your GS Stitcher Head If the container is broken or damaged and there is evidence that the stitcher head may be damaged immediately notify the carrier who delivered the head and the DeLuxe Stitcher Graphic Arts Representative from whom the GS Stitcher Head was purchased As you carefully unpack the head check to make sure all components were delivered and are in good working order Refer to Figure 1 in this manual for reference to the following pieces G5 Manual Bag of tools 2 0mm 3 0mm Double Open End Wrench 5 5mm and 7mm and a Clincher Alignment Tool T Handle Hex Head Wrench 4mm Clamp Block and Cap Screw for mounti
3. 11 Adjustments and Settings 12 BU 1611NLB atitem ihe tito a fua Ua ee Mete hd tcu ous 17 Lubrication SUONO 17 Cleaning TTT 18 How to Order Spare Parts 19 Replacing Spare Parts cenher ea E 19 dree ET Leet WEE 25 Formed Staple Chart ss 25 PRODGMGICES EE EE 27 Exploded Drawings 27 Part Number Description Cross Reference 47 Registration Gadi S 50 Wear Replacement Parts ete een ut 51 Warfanty waa a nd a nee 52 Introduction The DeLuxe Stitcher G5 Stitcher Head is the latest addition to the Company s side feed stitcher head product line This head along with a complete line of replacement parts are now available for current users of the DeLuxe 26 26D Heads The G5 Head can also be used anywhere Hohner 48 5 52 8 and 43 6 55 7 Acme Champion Interlake Magnatek ISP and M2000 Stitcher Heads are used The GSHD251 2 has a stitching capacity from 2 sheets up to 5mm 13 64 and will accommodate wire sizes from 25 28 gauge round The minimum center to cen ter distance between heads is only 1 1 2 39mm at a 3 64 1 0mm capacity set ting This specification lends itself well to unique jobs requiring little space between stitches such as CD and coupon booklets and all types of two up work The GS has a minimum distance of 3 7 16 86mm from its mounting surface to the face of the Head and so is ideal for low profi
4. G50153 G50159 G50160 G50161 G50331A G50383 DESCRIPTION Bender Bar 25 Gauge Wire Bender Bar Assembly Bender Bar Friction Plate Driver Bar Driver 25 Gauge Wire Driver Retaining Screw Friction Plug Bender Bar Friction Spring Friction Plug Bushing Forming Pin Screw M3x 5x5 FHMS 38 QUANTITY P HH a Ni H H H H Wire Guide Bracket and Spring G20286A G20279A G20278A G20297 G20288 2 AI a a es SS Ki EN S Soe G G20285 gt EE G20290 2 G20283 G20284 Ko G20298 da gt e G20293 2 G20292 G20287 39 Wire Guide Bracket Spring and Clincher Plate ITEM No DESCRIPTION QUANTITY G20234 E Ring 3 16 2 G20278A Wire Guide Spring Plate Assembly 1 G20279A Wire Guide Spring Assembly Short 1 G20283 Tension Pawl 1 G20284 Tension Pawl Spring 1 G20285 Tension Pawl Roller 1 G20286A Wire Guide Spring Assembly Long 1 G20287 Wire Oiler Felt Spring 1 G20288 Screw M4x0 7x8 SHCS 3 G20290 Flat Washer M5 2 G20292 Wire Oil Felt Washer 1 G20293 Wire Oiler Felt 2 G20297 Screw M6x1x40 1 G20298 Nylock Lock Nut M6x1 1 40 Cutter Box Assembly G50198 G50145 adi G50391 650383 G20579 CH G50399 2 O SA AS P ree Sei f 4 re AU J j lt SAWA A G50223 2 G50206 G50431 G20589 EY G50197A 0031 5103 G50196 G50200 Cutter Box Assembly ITEM No 0031 5103
5. G50707 Use the 3mm Hex Key Wrench G20360 to turn the Eccentric Screw G50665 clockwise until it is all the way in and then to turn it counter clockwise until the proper position is reached To lock in place keep the Eccentric Screw in place using the Hex Key Wrench and tighten the Nut using the Open End Wrench 13 WARNING Make sure all guards are in place before A operating the stitcher head Aligning the Clincher Plate Figure 9 In order to produce properly clinched staples the center of the Clincher Plate must be exactly in line with the Driver both left to right and front to back The following are instructions for both types of adjustment Front to Back Manually activate the GS until the Stitcher Head is at the bottom of its stroke and the Driver is touching the top of the Clincher Plate Looking from the side of the Stitcher Head make sure the rib of the Driver is aligned with the center of the gap between the front and back plates of the Clincher Plate Assembly All adjustments to this setting are made by adjusting the screws in the back of the GS while the Head is removed from the Stitcher Machine First loosen the Set Screws G20191 securing these Screws If the Driver is positioned in back of the Clincher Plate then the lower Socket Head Cap Screw 0030 030 must be turned counter clockwise until the Screw sticks out slightly from the back of the Head while the upper Screw remains under flush If the Driver is
6. PROBLEM Gap Out of Center SOLUTION Lengthen the left leg by adjusting the Cutter Box See page 12 PROBLEM Gap Too Big SOLUTION Increase wire draw with the Feed Rack Adjustment Knob then center stitch gap as described above See page 12 PROBLEM Corner Buckled SOLUTION Check the Driver G50152 for a chipped corner and rotate or replace it if needed See page 20 Check the tensile strength of the wire or use thicker wire PROBLEM Leg s Buckled SOLUTION If the ends of an unformed piece of wire are not smooth the Wire Cutters G50145 or G50200 are worn Check for wear and rotate or replace if needed See page 21 Make sure the correct wire size is being used and that the wire is reasonably straight Wire that is too weak or thin may cause this problem 25 Figure 20 Troubleshooting PROBLEM Partially Formed Stitches SOLUTION Replace the worn Forming Pin G50331A See page 23 PROBLEM Staple Legs Too Long or Too Short SOLUTION Correct the overall wire draw by repositioning the Feed Rack within the GS Head See page 12 PROBLEM Left Leg Missing SOLUTION Straighten the wire See page 11 The Wire Holder Assembly is not aligned properly Align it with the groove in the Bender Bar See page 13 PROBLEM Legs are Spread or Contracted SOLUTION Straighten the wire See page 11 Check wire cut off PROBLEM Legs Stray Forward or Backward Consistently SOLUTION The Stitcher Head is not aligned properly
7. Plate Nuts G50710 until the Clincher Slide 9084B can be disengaged from the stitcher machine and slid out of the Clincher Plate Assembly 9086A or down within it Rotate the Clincher Points upwards until they can be pulled out Reverse the Points when one of their sides is worn or chipped or replace them Rotate the Clincher Points down ward before replacing the Clincher Slide Make sure the Points are engaged by the Slide before tightening the Clincher Plate Nuts Removing and Replacing the Driver Figure 15 Swing the Wire Holder Retaining Spring G50183 out of the way and remove the Wire Holder Assembly G50559A Remove the Driver Retaining Screws G50153 and slide the Driver G50152 down and out of the Bender Bar Assembly G50147A Since the Driver is reverseable it can be rotated and replaced or a new Driver can be inserted into the grooves in the Bender Bar until it stops against the edge of the Driver Bar G50151 Replace the Driver Retaining Screws after applying a light duty locking compound to them then replace the Wire Holder Assembly and Wire Holder Retaining Spring Disassembling the Stitcher Head Figure 13 Remove the GS style Stitcher Head from the stitcher machine by loosening and removing the long Socket Head Cap Screw G50126 securing it to the Clamp Block G50101 Remove the Head from the stitcher machine and place it on a clean work area Swing the Wire Holder Retaining Spring G50183 away from the
8. along with the Washer G50714 Removing and Replacing the Bender Bar the Friction Plate and the Forming Pin Figure 19 After removing the Bender Bar Assembly from the GS Stitcher Head remove the Forming Pin Assembly G50331A and inspect for wear or damage Replace the Pin if necessary Remove the Friction Plug Bushing G50161 the Bender Bar Friction Spring G50160 and the Friction Plug G50159 The Driver Bar G50151 and Driver G50152 can be removed from the bottom of the Bender Bar now Next remove the four 4 Flat Head Machine Screws G50383 that secure the Bender Bar Friction Plate G50148 to the Bender Bar Replace the existing Friction Plate with a new one and secure it with the four 4 existing Flat Head Machine Screws Lastly inspect the Bender Bar for signs of wear or damage If the Bender Bar itself is worn or broken replace it with a new one Slide the Driver Bar and Driver in through the bottom of the Bender Bar and secure it by replacing the Friction Plug Friction Plug Spring and Friction Bushing in the back of the Assembly Re assembling the Stitcher Head Figure 18 Any of these assemblies can now be taken apart for cleaning or repair The Bonnet itself can also be cleaned or checked for damage Reassembling the Head is as simple as reversing the method used to disassemble the Head Always turn the machine over manually anytime repairs or adjustments are 23 made for the safety of both the operator and the St
9. 34 suequunN jeues PaseU2Jnd s peeH suequunN jeues peseuoung Ajnuenp ed sjpegH um sLequunnN jeues PaseU2Jnd s euiu elA LINGOUd seuinbui Jeun Buryew USUA SISSB 0 SDJO28 Jno JOJ UOI BUUJOJUI BU 91BQIIOnD uonippe ul Auedwoy Jeune Sxn S ol H pew pue pie peuoene y 1no Ill ol 1U9UJUOUU e aye 9seald 6SS0SD 19PIOH MIM LCOSD SULAS IeuHoT ESTOSD SULAS JOO MM TSTOSD OOH IIPJOH MIM ODIAIOS JOWOISND UNY 007059 TOWN INM PXA WSN Ol 7 FE909 Sioi obe iu ZSIOcD ped uonon 1890 poe peoy Jed BU 159 A GE99 98IOcD SuudS uonon 1897 poo Kee eer ERTOSD SULAS Surure19Y IOPIOH AAA AHHILILS AKNTA Gre EE 65105D gnTd UOU TSTOSD AIM 98080 cc IIAL VLYIOSO QQUOSSY weg pug StIOSD Jong SUTAOJAL IrIOcD re pmo AHAA TETOSD T9A9T poo 911059 JOA9T ZUIO TITOSD TID poo EWS VIIIOSO K quioss y uorurq poo VOTIOSD K quioss y 1230 poo oie EETOTD IN JOY 19497 ZuneIodo 199717 OFIOCO Suneog UE 19AOTIOT V9806 YOULL IJd SOU ar806 pIIS IeUourD ejeisnfpy dcS06 punoy SPUL Wod IO JSQUNN uia uoqgdrrosad Tenueru siy UL 6p gp SeSed uo Is syed pe rejep SIOUU Ju 0 1991 eseo d Mo eq pasy jou SI pasu nod yed oy J sped juouoseder SULSDIO UJUM noA djsy poys spins SIUL PaH JUHIS CO ou 1OJ syed juom doream UOLIUIOI SOU ay JO IST ST MO oq UMOID ZIL 104 Seg Juawadejday uowwog 51 LIMITED WARRANTY DeLuxe Stitcher Company warrants t
10. G20579 G20589 G50145 G50196 G50197A G50198 G50199 G50200 G50206 G50210 G50223 G50383 G50391 G50399 G50431 DESCRIPTION Lock Washer Ribbed M3 Screw M4x0 7x6 Screw M4x0 7x10 SHCS Moving Cutter Screw M3x 5x6 HHCS Long Cutter Box Assembly Cutter Slide Lower Wire Tube Fixed Wire Cutter Wire Straightener Eccentric Cutter Operating Spring Dowel Pin M3x6 Screw M3x 5x5 Cutter Box Mounting Plate Screw M3x 5x8 FHCS Screw M3x0 5x6 Long SHSS 42 QUANTITY Wire Holder Assembly Wire Holder Assembly ITEM No G20226 G50135 G50252 G50253 G50254 G50255 G50559A G50665 DESCRIPTION Hex Nut M4x 7 Wire Holder Pivot Pin Wire Holder Hook Wire Hook Spring G5 Wire Holder Spring Screw Dowel Pin M3x10 Wire Holder Assembly Wire Holder Adjustment Screw QUANTITY kA H H H H H H H Clincher Plate Assembly S l i N 3 9086A S G50710 CD UA4808 7 B N 9093A R 8 9084B 9087 45 Clincher Plate Assembly ITEM No DESCRIPTION QUANTITY 9083A Clincher Point Thick Round 2 9084B Adjustable Clincher Slide 1 9086A Clincher Plate Thick 1 9087 Clincher Slide Adjustment Screw 1 9088 Clincher Plate Binder Bolt 2 9093A Clincher Slide Thick 1 G50710 Clincher Plate Nut 2 UA4808 7 Screw 1 4 28 x 1 4 SHSS 1 46 Part Number D
11. GS and remove the Wire Holder Assembly G50559A Snap the Middle Wire Tube G50144A out of the Middle Wire Tube Clip G50244 and remove it from the Lower Wire Tube G50199A in the Cutter Box Assembly G50197A Move the Cutter Box Assembly G50197A away from the Bonnet by turning the Cutter Box 20 G50710 2 Ze Da G SEH 9083A 2 Figure 14 Replacing Clincher Points G50152 G50151 G50559A Figure 15 Replacing the Driver Adjustment Knob G50245 counter clockwise Loosen and remove the two 2 Flat Head Cap G50399 2 Screws G50399 securing the Cutter Box to the G50198 2 Cutter Box Mounting Plate G50391 Turn the Hex Jam Nut G50713 behind the Cutter Box 650383 7 250145 Adjustment Knob slightly clockwise to unlock the Knob Continue to turn the Knob counter clockwise to remove it from the Cutter Box Adjusting Eccentric G50237 Remove the Hex Jam Nut as well Pull 650245 the Cutter Box away from the Head Loosen and remove the Hex Head Cap Screw G50196 securing the Wire Straightener G50206 to the Cutter Box G50210 Removing and Replacing the Wire Cutters G50391 Figures 16 and 17 __ G50237 The Moving Wire Cutter G50145 has several cutting surfaces each of which may be used by uU G50206 rotating the Cutter s position on the Cutter Operating Slide G50198 Dull Cutters can cause poor stitch quality
12. Slide Adjustment Screw 9087 clockwise to lower the Clincher Points and turn the Clincher Slide Adjustment Screw counter clockwise to raise the Clincher Points Once the Clincher Point height is set tighten the Set Screw on the front of the Clincher Slide Some style stitcher heads do not utilize moving Clincher Points but rather a solid Clincher Plate as shown in Figure 11 The legs of each stitch are bent when the wire is pushed through the stock and hits the Clincher Plate as opposed to the Clincher Points in moveable Clincher Plates coming up to meet the wire The resulting stitch will not lay as flat as one clinched with moving Clincher Points though The only adjustment that can be made to a Solid Clincher Plate is to make sure it is centered below the Head s Driver and even that adjustment can only be made on multi head stitcher machines The following are examples of a flat clinch made with moveable Clincher Points and of a solid clinch made with a solid Clincher Plate The only difference between the resulting staples is aesthetic E sl ore FLAT CLINCH SOLID CLINCH 16 Maintenance Your GS Stitcher Head has been fully lubricated at the factory but to insure continuous superior operation and a longer life of the head the operator should be sure that the G5 is lubricated regularly and carefully maintained The operator should periodically inspect all moving parts for signs of wear and when required replace the worn parts
13. To change or reverse the Moving Wire Cutter first remove the complete Cutter Box Assembly G50197A from the stitcher head see pre vious instruction and the Wire Straightener G50206 from the Cutter Box Remove the Cutter Slide and the Cutter Operating Spring G50210 from the Cutter Box Loosen the Flat Head Machine Screw G50383 securing the Cutter to the Slide and rotate the Cutter until a new cutting surface 1s exposed If there are no more sharp edges available remove the Screw completely and install a new Moving Cutter Replace the Machine Screw and be sure to tighten it completely so that the Cutter 4 Ca G50183 does not rotate on the Slide 1 Figure 16 Replacing the Moving Cutter ZZ Like the Moving Cutter the Fixed Wire Cutter G50200 can be rotated when the cutting surface is dull or replaced when no sharp surfaces are left Loosen but do not remove the Socket Head Cap Screw G20589 on the front of the Cutter Box which secures the Cutter Rotate the Cutter until a new surface is exposed or replace it when completely worn The Cutter can be rotated three or four times on each end before needing to be replaced Once the G50243 Cutter has been rotated and before tightening the Cap Screw to secure the new position make sure the To Fixed Wire Cutter is aligned correctly within the A Cutter Block JH 620589 G50200 Figure 17 Replacing the Fixed Cutter G50237 Ins
14. front to back See page 14 Straighten the wire See page 11 PROBLEM Stitch Stray Randomly In and Out and Front to Back SOLUTION Straighten the wire See page 11 Make sure the Cutters are aligned properly See page 21 Check the tensile strength of the wire or use thicker wire PROBLEM Loose Clinch SOLUTION The Clincher Points are too low and need adjusting See page 15 The compression of the stitcher machine is insufficient and needs to be increased PROBLEM No wire being drawn SOLUTION Make sure the Feed Release Handle is turned to the on position and the Feed Gears engaged See page 10 26 The GS Stitcher Head 27 28 Bonnet Sub Assembly G50132A G50262A G50112 G50368 P G20515 G50232 _ G20233 e gt on dh L i 119A D S G50235 P di GO QO Sk f e G50230 G50126 G50115L 29 Od 6 G50264 2 G50268 G50703 G50101 0031 5103 2 8 0030 0030 2 Ca FP G20191 2 a 620579 4 G50115R Bonnet Sub Assembly ITEM No DESCRIPTION QUANTITY 0030 0030 Screw M5x 8x8 SHCS 2 0031 5103 Lock Washer Ribbed 2 G20140 Follower Ball Bearing 2 G20191 Screw M4x 7x8 SHSS 2 G20233 Cutter Operating L
15. positioned in front of the Clincher Plate then the upper Socket Head Cap FRONT VIEW SIDE VIEW BACK VIEW Screw must be turned counter clockwise until it sticks out slightly from the back of the Head while the lower Screw remains under flush Slight adjustments to the Set Screws make significant differences in position Once the position is set tighten the two 2 Socket Head Set Screws G20191 in the side of the Stitcher Head G20191 2 G50710 2 0030 0030 2 Note In most cases front to back adjustment will not be necessary Figure 9 Clincher Plate Alignment 14 Adjusting the Clincher Points Left to Right Looking from the front of the Stitcher Head make sure the Driver is centered directly above the Clincher Slide 9084B while using the Clincher Plate Alignment Tool G50702 If it is not loosen the two 2 Clincher Plate Nuts G50710 and move the entire Clincher Plate Assembly to the right or to the left Secure this position while tightening the Screws The final position of the Clincher Points should be flush or sligh
16. 1 1 G20298 Nylock Lock Nut M6x1 1 G20522 Screw M6x1 0x5 1 G20615 Screw M5x0 8x8 1 G50100 Bonnet 1 G50110 Large Feed Gear 1 G50111 Feed Pinion 1 G50114 Feed Gear Pin 1 G50128B Rear Feed Gear Spacer 1 G50129 Large Feed Gear Washer 1 G50136 Feed Gear Bracket 1 G50137 Feed Gear Clutch 1 G50138 Feed Pinion Bearing 2 G50141 Wire Guide Bar 1 G50142 Screw M3x0 5x5 CHMS 4 G50143 Pivot Block 1 G50144A Middle Wire Tube Assembly 1 G50181 Upper Wire Tube 1 G50183 Wire Holder Retaining Spring 1 G50186 Feed Gear Friction Spring 1 G50187 Feed Gear Friction Pad 1 G50215 Screw M3x 7x4 FHMS 1 G50237 Cutter Box Adjusting Eccentric 1 G50244 Tube Clip 1 G50245 Cutter Box Adjustment Knob 1 G50256 Scale 1 G50383 Screw M3x 5x6 FHMS 2 G50397 Shoulder Bolt M8x20 1 G50604 Cutter Box Guide Plate 1 G50617 Wire Holder Retaining Spring Washer 2 G50646 Cutter Box Eccentric Bearing 2 G50695 Screw M6x1 0x20 1 G50705 Shoulder Screw M6x8 Long 1 G50711 Cutter Box Eccentric Screw Spring 1 G50713 Hex J am Nut M5 1 32 Alternate Head Mounting st 224 P NS Lo N SS ETS AU ON G50394 N O ceo eo Bel G50716 Alternate Head Mounting ITEM No G20275 G50102 G50366 G50367 G50394 G50716 DESCRIPTION Ball Spring Plunger Mounting Block Bonnet Clamp Pin Rear Head Mounting Bolt Flat Washer M8 Mounting Block Handle 34 QUANTITY M k j
17. 3 777 0156 800 417 9251 E mail deluxestitcher aol com Web Site http www deluxestitcher com 52 DBSG50501
18. DELUXE STITCHER COMPANY INC Head Serial Number Date Purchased Where Installed make model of machine GS Stitcher Head OPERATION AND MAINTENANCE MANUAL Wire Sizes 25 28 Ga Round Crown Sizes 1 2 12mm and 13 64 5 mm Loop Capacity 2 sheets to 13 64 5 mm Before using this Stitcher Head all operators must study this manual and follow the safety warnings and instructions Keep these instructions with the GS Stitcher Head for future reference If you have any questions contact your local DeLuxe Stitcher Company Graphic Arts Representative or Distributor GS Stitcher Head Machine operators and others in the work area should always wear safety glasses to prevent serious eye injury from fasteners and flying debris when loading operating or unloading this machine Do not operate this stitcher head without all stitcher machine guards in place Do not modify the guards in any way Always disconnect the power supply before removing any guards for servicing Never operate the machine with wire feeding through the head unless there is stock above the clinchers otherwise serious damage may result Always turn power off when making adjustments Always disconnect the power cord before any disassembly work Table of Contents Itroduction nc es EE 4 SPEECH CHOME aaa 5 Installation P CE 7 PINI PE i e tied t ias 7 VASPEGUOMI EE 7 MOuntind ERE 9 Pera T 10 Wire Threading EE 10 Wire Straightening
19. Parts such as the Wire Cutters the Clincher Points and the Driver are subject to wear and have been so designed to be reversible to provide multiple cutting and driving surfaces If after continuous usage the original cutting or gripping surfaces of any of these parts show signs of wear their position in the head can be reversed thereby providing a new surface and lengthening the life of the part For a complete list of wear and replacement parts for your G5 style Stitcher Head refer to page 50 in the back of this manual The following instructions are provided so that the operator will clearly understand how to lubricate the Stitcher Heads and how to identify and remove any of the parts which may need to be replaced WARNING Always disconnect the power supply before A making any adjustments or servicing the head Lubrication Figure 12 Use any standard S A E 10 oil for lubricating the heads Heads that are in constant operation at speeds exceeding 6 000 stitches per hour should be lubricated weekly or once every 250 000 stitches Heads that are operated periodically should be lubricated every 120 000 stitches or every third five pound wire spool change which ever comes first Usually only a drop of oil is required at each lubrication point Care must be taken that those parts of the head that contact the work to be stitched are free of oil Lubricate regularly instead of excessively Excessive oiling will result in wo
20. de Plate 1 G50617 Wire Holder Retaining Spring Washer 2 G50646 Cutter Box Eccentric Bearing 2 G50665 Wire Holder Adjustment Screw 1 G50695 Screw M6x1 0x20 1 G50703 Feed Lever Spring Screw 1 G50705 Shoulder Screw M6x8 Long 1 G50707 Double Open End Wrench 5 5 amp 7mm 1 G50708 T Handle Hex Key Wrench 4mm 1 G50711 Cutter Box Eccentric Screw Spring 1 G50712 Dowel Pin M3 x 18 Lg 2 G50713 Hex J am Nut M5 1 G50714 Feed Lever Spacer 1 G50715 Screw M4x 7x6 CHMS 4 G5HD251 2 Stitcher Head Assembly 1 49 ON D sa D ZAueduuo inda Jauad PINOM Jeu snpo d mou 1noqe NOA 0 1495 UONBUJOJU AI NOK PINOM Dar sionpoug Alapulg 2470 euoug Jajeaq AAJUnO diz e2ulA0J4d 91e1S AID ss94DDV 19915 12 22 ALUBN Jajeaq peAle28s 2120 sLequunnN jeues Y PaseU2Jnd s peaH 5 SuequunN jeues e peseyoing Anueno ed sjpesH um Ko suequunN jeues o peseupung s euiu elA peu WER 9uoud o nuno E diz 32uIAOJJ 91B1S AD ssaippw 19315 E Auedwop EA 1881 lenu 9IPPIA 38114 m QWeN A DIE UOI1BJ SI69 siu UJn19 PUB lno IL 0 1U9UJOUU e exe eseeld spoeu Duluojis eJim INOA solWas 19199 OL IOILVaLSID d 9uoud Jajeaq Juno ds 9 uIAOJJ 91B1S AD ss94DDV 19945 19 23 WEN Jajeaq PARA A AILIVLN S dd d SLaV 2IHdVH9 YAIHILILS 201
21. ed on your G5 18 Ordering Spare Parts In time you will need to replace some parts in your G5 style Stitcher Head When this happens first locate the needed part in one of the following diagrams Then locate the DeLuxe Stitcher part number and contact your Graphic Arts Representative to order the part by the part number description and quantity Always power down the stitcher machine before any maintenance or adjustments are made to the stitcher head ACAUTION Replacing Spare Parts Figure 13 The following are some of the more common wear parts which will need to be removed and replaced in your GS style Stitcher Head some common replacement parts do not require the Stitcher Head to be removed from the stitcher machine These parts will be addressed first then a more specific explanation for disassembling and replacing wear parts for the GS Head will follow Removing and Replacing the Clincher Points Figure 14 The Clincher Point 9083A is double sided so that when one side is worn it can be reversed to provide a new clinching surface and increase the life of the part A worn Clincher Point may cause poorly formed staple legs G50244 G50101 KS G50559A t G50705 G50665 G50197A 5 n G50126 p A G50196 0031 5103 0030 3434 2 650206 Figure 13 Replacing Spare Parts 19 Loosen but do not remove the two 2 Clincher
22. er clockwise to move the Wire Tube toward the front of the Head or clockwise to move the Tube toward the back of the Head 11 Adjusting the Length of the Stitch Leg Figure 7 The following instructions illustrate how to calibrate the GS Stitcher Head the first time it is used after mounting it to the stitcher machine It also LONGER illustrates how to adjust the Cutter Box when a LEG different stitching capacity is required Q G20573 Adjust the compression setting on the stitcher shoRTER machine for the capacity of work to be stitched if LES applicable Make a few sample stitches and turn the stock away from you to look at the results The length of each staple leg should egual the other meaning the amount of wire on either side of the move gap LEFT stitch gap should be the same The gap position is A controlled by the position of the Cutter Box A G50197A Assembly G50197A As thicker work is stitched OH L Me the Cutter Box must be moved further from the Wire MOVE GAP iia Es Holder Assembly in order to keep the legs of the stitch even and the gap centered o he YA Machines With Compression Adjustment Figure 7 Adjusting the Stitch Leg First make sure the wire feeding is off by turing the Feed Release Handle G50119A clockwise so that the Small Feed Gear G50112A on the Feed Lever G50132A is disengaged from the Large Feed Gear Assembly G50110A Refer to Figure 8 To shor
23. ert the Cutter Operating Spring G50210 into 21 G50131 G50268 G50264 G50171 G20697 m G20520 G50199 G50136A G50162A G50100A G50115R G50151 G50115L Figure 18 Disassembling the Head the slot in the top of the Cutter Block Assembly Align the Cutter Slide along the groove in the Cutter Box Compress the Cutter Operating Spring and return the Slide to its position in the Cutter Box Assembly Slide the Cutter Box over the Cutter Box Adjusting Eccentric G50237 and secure the Cutter Box to the Mounting Plate with the two 2 Machine Screws Return the Hex Jam Nut and Adjustment Knob G50245 to the end of the Adjusting Eccentric Tighten the Hex Jam Nut G50713 against the Knob to secure it in position In order to obtain a clean edge on the cut wire there can be no gap between the Moving and Fixed Cutters Compress the Cutter Operating Slide against the Cutter Operating Spring until the Moving 22 Cutter just passes the hole in the Fixed Cutter While holding this position push the Fixed Cutter against the Moving Cutter using a small screwdriver as a lever Tighten the Cap Screw to secure the position of the Fixed Cutter but be sure to test it once before re assembling the Cutter Block to the GS by compressing the Cutter Operating Slide The Moving Cutter must pass the Fixed Cutter freely and with no visible gap Ta
24. escription Cross Reference 0030 0030 0030 3434 0031 5103 0031 5104 9088 9091 87922 9083A 9086A 9086BA 9093A G20121 G20140 G20140 G20165 G20169B G20170 G20179 G20190 G20191 G20226 G20233 G20234 G20236 G20272 G20274 G20278 G20278A G20278AA G20279 G20279A G20282 G20283 G20284 Screw M5x 8x8 SHCS Screw M3x 5x10 CHMS Lock Washer Ribbed Lock Washer Ribbed M4 Clincher Plate Binder Bolt Clincher Slide Strap Rivet Oil Hole Cover Clincher Point Thick Round Clincher Plate Thick Clincher Back Plate Thick Clincher Slide Thick Feed Release Plunger Follower Ball Bearing Follower Ball Bearing Driving Slide Spring Driving Slide Plunger Screw Eccentric Hex J am Nut M8x1 25 Screw M3x 5x4 SHCS Screw M3x 5x10 FHMS Screw M4x 7x8 SHSS Hex Nut M4x 7 Cutter Operating Lever Roller E Ring 3 16 Tube Pivot Screw Screw M5x0 8x12 Hex J am Nut M6x1 Wire Guide Spring Plate Wire Guide Spring Plate Assembly W G Spring Plate Asy Complete Wire Guide Spring Short Wire Guide Spring Assembly Short Tension Pawl Pivot Pin Tension Pawl Tension Pawl Spring 47 G20285 G20287 G20288 G20290 G20292 G20293 G20296 G20297 G20298 G20298 G20360 G20515 G20520 G20522 G20573 G20578 G20579 G20589 G20615 G50100A G50101 G50110 G50110A G50111 G50111A G50112 G50114 G50115L G50115R G50118 G50119 G50120 G50126 G50127 Tension Pawl Roller Wire Oiler Felt Spring Screw M4x0 7
25. ever Roller 1 G20515 Dowel Pin M6x14 1 G20579 Screw M4x0 7x6 FHMS 4 G50101 Clamp Block 1 G50112 Small Feed Gear 1 G50115L Forming Pin Cam Left 1 G50115R Forming Pin Cam Right 1 G50119A Feed Release Handle Assembly 1 G50120 Feed Release Handle Bushing 1 G50126 Screw M5x 8x25 1 G50132A Feed Lever Assembly 1 G50138 Feed Pinion Bearing 1 G50142 Screw M3x0 5x5 CHMS 2 G50182 Feed Gear Plate 1 G50223 Dowel Pin M3x6 3 G50230 Cutter Operating Lever 1 G50232 Dowel Pin 1 G50235 Dowel Pin M5 x 12 1 G50262A Small Feed Gear Shaft Assembly 1 G50264 E Ring 6mm 2 G50266 Dowel M5x10 1 G50268 Feed Lever Spring 1 G50368 Feed Release Handle Cap 1 G50703 Feed Lever Spring Screw 1 G50714 Feed Lever Spacer 1 30 Bonnet Sub Assembly O G50181 G20121 Ee G20274 G50136 G20236 KS 0031 5103 G50186 N U G50142 G50114 Q A G50144A G50237 G50245 i G20298 G50695 G50617 2 a nae 31 G50100 G50646 2 P G50711 0030 3434 3 G50705 0031 5103 6 Se gt Ba P SS waji G50143 Ql 650383 2 MEA MEM G50142 3 G20191 G50141 G50183 7 Bonnet Sub Assembly ITEM No DESCRIPTION QUANTITY 0030 3434 Screw M3x 5x10 CHMS 5 0031 5103 Lock Washer Ribbed 9 G20121 Feed Release Plunger 1 G20191 Screw M4x 7x8 SHSS 2 G20236 Tube Pivot Screw 1 G20274 Hex J am Nut M6x
26. g Bushing Driving Slide Driving Slide Assembly Cutter Operating Cam Plunger Screw M6x1 0x6 SHCS Low Feed Rack Adjustment Stud Upper Wire Tube Feed Gear Plate 48 G50183 G50186 G50187 G50196 G50197A G50198 G50199 G50200 G50206 G50210 G50223 G50223 G50230 G50230A G50232 G50235 G50237 G50244 G50245 G50252 G50253 G50254 G50255 G50256 G50258 G50262 G50262A G50264 G50266 G50268 G50331 G50332 G50333 G50335 Wire Holder Retaining Spring Feed Gear Friction Spring Feed Gear Friction Pad Screw M3x 5x6 HHCS Cutter Box Assembly Cutter Slide Lower Wire Tube Fixed Wire Cutter Wire Straightener Cutter Operating Spring Dowel Pin M3x6 Dowel Pin M3x6 Cutter Operating Lever Cutter Operating Lever Assembly Dowel Pin Dowel Pin M5 x 12 Cutter Box Adjusting Eccentric Tube Clip Cutter Box Adjustment Knob G5 Wire Hook Wire Hook Spring G5 Wire Holder Spring Screw Dowel Pin M3 x 10 Scale Wire Tube Sleeve Small Feed Gear Shaft Small Feed Gear Shaft Assembly E Ring 6mm Dowel M5x10 Feed Lever Spring Forming Pin Forming Pin Insert Bushing Spring Internal Part Number Description Cross Reference G50337 Spring Pin M2 5 x 6 1 G50368 Feed Release Handle Cap 1 G50383 Screw M3x 5x6 FHMS 4 G50383 Screw M3x 5x6 FHMS 5 G50391 Cutter Box Mounting Plate 1 G50397 Shoulder Bolt M8x20 1 G50431 Screw M3x0 5x6 1 G50559 Wire Holder 1 G50559A Wire Holder Assembly 1 G50604 Cutter Box Gui
27. i H H H Driver and Feed Slide Assemblies G50171 G20520 G50162A G50163 C G20190 2 2 G20170 G20169B G50130 G50131 ia G20573 G50174 e Ke rum 35 G20272 5 i G20578 0031 5103 G20179 0031 5103 2 G20196 2 d i G50127 G20165 G50164 Driver and Feed Slide Assemblies ITEM No DESCRIPTION QUANTITY G20165 Driving Slide Spring 1 G20169B Driving Slide Plunger Screw Ecc 1 G20170 Hex am Nut M8x1 25 1 G20179 Screw M3x 5x4 SHCS 1 G20190 Screw M3x 5x10 2 G20196 Screw M3x 5x6 SHCS 2 G20272 Screw M4x 7x12 SHSS 1 G20520 Lock Washer M6x10 1 G20573 Feed Rack Adjustment Knob 1 G20578 Rack Adjustment Knob Detent 1 G50127 Feed Rack 1 G50130 Feed Adjustment Block 1 G50131 Feed Slide 1 G50162A Driving Slide Assembly 1 G50163 Cutter Operating Cam 1 G50164 Plunger 1 G50171 Screw M6X1 0X6 SHCS Low Head 1 G50174 Feed Rack Adjustment Stud 1 0031 5103 Lock Washer Ribbed M3 3 36 Driver and Bender Bars G50161 G50160 Nis YA G50159 G50147AA G50148 Goal S A b AL fira Ka 4 G50383 4 G50331A G50147A G50151 e G50153 2 2 G50152 37 Driver and Bender Bars ITEM No G50147A G50147AA G50148 G50151 G50152
28. ire exiting from the Fixed Wire Cutter G50200 in 650431 the Cutter Box Assembly G50197A If the wire curves upward severely loosen Figure 6 Straightening the Wire the Hex Head Cap Screw G50196 which secures the Wire Straightener G50206 and move the Straightener down Be sure to tighten the Screw again and continue to watch the wire exiting the Wire Cutter Note Moving the Straightener too low may cause a kink to appear in the wire that will cause poor stitch guality If the wire curves downward loosen the Cap Screw and move the Straightener up Tighten the Cap Screw again and resume feeding wire through the Head Adjust the Wire Straightener until the wire exits the Fixed Wire Cutter with a slight upward curve Replace the Wire Holder and re engage the Wire Holder Retaining Spring Test the wire s straightness by activating the stitcher and loading a piece of wire into the Wire Holder Side to Side Adjustment If the wire fails to feed past the Bender Bar or Wire Straightener a slight side to side adjustment can be made First loosen the Flat Head Machine Screw G20579 securing the Lower Wire Tube G50199 to the Cutter Box Then turn the Socket Head Set Screw G50431 count
29. itcher Head 1 Position the Feed Lever Assembly over the hole in the Bonnet so the Shoulder Bolt in the Feed Gear Bracket can secure both assemblies to the G5 2 Assemble the Feed Gear Bracket Assembly to the Bonnet by fitting the Feed Gear Bracket over the Dowel Pin located on the Bonnet lining up the hole in the Feed lever with the hole in the top left corner of the Bracket Also line up the Feed Gear Shaft G50114 with the hole in the Feed Gear Plate G50182 Secure the Feed Gear Bracket with two 2 Machine Screws and one 1 Shoulder Bolt The teeth of the Feed Pinion Assembly G50111A may have to be lined up manually with the teeth of the Feed Rack G50127 3 Slide the Feed Slide Assembly into the Bonnet from the top Make sure the Slide moves freely with in the Bonnet but has minimal side to side play Slide the Bender Bar Assembly into the Bonnet from the bottom 4 Turn the Bonnet over and position the Driving Slide Assembly so that the Driving Slide Plunger G50164 rests in the notch of the Driver Bar and secure this position with the Cap Screw tightened completely 5 Slide the Cutter Box over the Cutter Box Adjusting Eccentric and secure the Cutter Box to the Mounting Plate with the two Machine Screws G50148 G50383 4 Figure 19 Replacing the Bender Bar Assembly Return the Hex Jam Nut and Adjustment Knob to the end of the Adjusting Eccentric and tighten the Hex Jam Nut against the Kn
30. ke special care not to put too much pressure between the Moving and Fixed Cutters as Cutter Slides may stick in the down position causing wire jams Replace the Wire Straightener to the Cutter Box with the Hex Head Cap Screw through a Ribbed Lock Washer Typically the Wire Straighteners can be butted against the stop on the Cutter Box Continue to disassemble the GS by loosening and removing the Socket Head Cap Screw G20697 securing the Feed Lever Spring G50268 to the Bonnet Assembly as well as the Spring itself Refer to Figure 18 Loosen and remove the Socket Head Cap Screw G50171 securing the Driving Slide Assembly G50162A to the Feed Slide G50131 while paying special attention to the Lock Washer G20520 Disengage the Driving Slide from the Driver Bar G50151 and remove the Slide from the back of the Bonnet Slide the Feed Slide Assembly out the top of the Bonnet and the Bender Bar Assembly out the bottom Move the Cutter Box all the way to the left to make room for the Bender Bar removal Loosen and remove the two 2 Cheese Head Machine Screws 0030 3434 and the Shoulder Bolt G50397 securing the Feed Gear Bracket G50136 to the Bonnet Assembly G50100A Once the E Ring G50264 is removed from the back of the Feed Release Handle G50199A the entire Feed Gear Bracket can be removed from the Head Once the Bracket is removed the Feed Lever Assembly G50132A will no longer be secured to the Bonnet and should be removed as well
31. le collators The smaller dimensioning of this Head make it perfect for special bindery applications Watkiss Collators which up until now have not been able to use Side Feed Heads can accommodate the new GS Each of these heads weighs 5 4 Ibs 2 5 kgs independently The packaged shipping weight including the Wire Guide Spring Clincher Plate assembly tools for maintenance and the user manual is 7 4 lbs 3 4 kgs Always use a high quality Galvanized Wire so the plating does not peel during operation Excessive peeling will cause clogging and the premature wear of many components Specifications Weight Shipping Weight 7 4 1bs 3 4 kg Physical Dimensions Height nus E eg 10 3 4 26 3 cm Width oefe cesoie DNS 2 5 1 cm Stitching Capacity Two Sheets to 5mm 13 64 Wire Types 25 through 28 round Crown Sizes 1 2 12mm 13 64 5mm Loop Minimum Head Center Stitches Per Hour 10 000 Replacement for DeLuxe Stitcher 26 26D heads as well as Hohner 43 6 48 5 52 8 and 55 7 heads and Acme Champion Interlake ISP and Magnatek heads 3 107127 E o Ri Smm o 134127 9nn H Bison DRIVE ADJUSTMENT 122149 0nnd STROKE D 3 0mm _
32. ment Similarly when the G5 is mounted on a machine without a compression setting turn the wire feeding off Adjust the Cutter Box Adjustment Knob until the gap between the staple legs is centered Next turn the Feed Rack Adjustment Knob until the wire draw is correct and the length of the staple legs is satisfactory Return the Feed Release Handle to its original position and run a couple of stitches to test this setting But unlike machines with compression adjustments when there is a change in the material to be bound both the Cutter Box Adjustment Knob and the Feed Rack Adjustment Knob have to be adjusted each time Runa couple of stitches to test this setting Aligning the Wire Holder G20573 G50119A G50132A G50112A Figure 8 Adjusting the Wire Draw The wire held in the Wire Holder G50559A must be positioned exactly under the grooves in the Bender Bar G50147A to properly form a stitch This is set at the Factory but may need to be adjusted when installing replacement parts To check this alignment use a mirror to see the Head from below Checking alignment is easiest if a piece of wire is in place in the Wire Holder and the Bender Bar is just about to bend the wire This test can also be performed on heads that are not currently mounted to a machine The Wire Holder is adjusted by loosening the Hex Nut G20226 located on the side of the assembly using the Open End Wrench
33. ne on and trip it until the wire emerges from the Fixed Wire Cutter G50200 in the Cutter Box Assembly G50197A Note Never operate the Stitcher Head with the Wire Holder Assembly GS0SS9A in place unless there is stock above the Clincher Points 10 G20279A G20285 G20283 G20293 2 650181 Figure 4 Threading the Head G50119A G50132A G50112 G50144A G50110A Figure 5 Threading the Head Wire Straightening Figure 6 In order to ensure the stitches are loaded driven and clinched properly in addition to ensuring continuous operation of the GS style heads it is important that the wire exits the Wire Holder Assembly G50559A in a reasonably straight vertical line Wire straightness is preset at the Factory and generally does not have to be changed If it does the Wire Straightener G50206 may not be set properly Use the following steps for making the adjustments necessary to achieve relative wire straightness G50183 Horizontal Adjustment G50245 Slide the Wire Holder Retaining Spring G50183 over to the side and remove the Wire Holder Assembly G50559A from the Stitcher Head Make sure the Small and Large Feed Gears are engaged by turning the Cutter Box Adjustment Knob G50245 to a vertical position Activate the stitcher and observe the w
34. ng Wire Guide Spring and Spring Bracket Assemblies Clincher Plate Points Slide Nuts and Studs e Stitch Samples G20279A G20360 3 mm G20374 2 mm A9086A 1 G50707 5 5 and 7 mm G50708 4 mm G50666 alignment Figure 1 Inspection G20279 CH l 2 eg O ONG o S Align the Clincher Slide and Driver G20278AA assembly G50708 G20278A Figure 2 Assembly Pre Installation Please take a few moments to fill out the registration card located on page 50 prior to beginning installation WARNING Always disconnect the power supply before A making any adjustments or servicing the head Assembly Figure 2 Each new G5 Stitcher Head comes assembled with the exception of the Complete Wire Guide Spring Plate Assembly G20278AA the Upper Wire Tube G50181 the Wire Guide Spring Assembly G20279A and the Clincher Plate Assembly Install the Upper Wire Tube G50181 in the Bonnet while the Wire Feed is on and secure the Tube with a Set Screw G20522 Be careful not to jam the Tube into the Feed Gears instead back the Tube out 1 32 5mm before tightening the set screw Slip the Wire Guide Spring Bracket onto the Wire Tube and rotate it until the wire is feeding in
35. o the original retail purchaser that this product is free from defects in material and workmanship and agrees to repair or replace at DeLuxe Stitcher s option any defective product within 90 days from the date of purchase This warranty is not transferable It covers damage resulting only from defects in material or workmanship and does not cover conditions or malfunctions resulting from normal wear neglect abuse or accident This warranty is in lieu of all other express warranties Any warranty of merchantability or fitness for a particular purpose is limited to the duration of this warranty DeLuxe Stitcher shall not be liable for any incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state To obtain warranty service you must return the product at your expense together with proof of purchase to an authorized DeLuxe Stitcher Company Graphic Arts Dealer Always use genuine DeLuxe Stitcher parts When ordering parts please identify the part number the part name the wire size and crown size of your Stitcher DeLuxe Stitcher Company Inc 6635 West Irving Park Road Chicago Illinois 60634 2410 Phone 773 777 6500 800 634 0810 Fax 77
36. ob to secure it in position Make sure the Cutter Box moves freely under the Cutter Box Guide Plate by turning the Adjustment Knob clockwise and counter clockwise If it does not loosen the screws securing the Plate to the Bonnet and readjust them 6 Return the Wire Holder Assembly to its position under the Wire Holder Retaining Spring and the Middle Wire Tube to its position by inserting it into the Lower Wire Tube and snapping it into place in the Middle Wire Tube Clip 24 Troubleshooting Figure 20 The quality and quantity of work that can be produced with the GS Stitcher Head is dependent upon the operator making all adjustments as accurately as possible and carefully maintaining the head The cause of staple imperfections usually can be traced to inaccurate settings or normal wear of moving parts In the event of trouble of this nature occurring the operator can by referring to the following troubleshooting chart quickly locate and remedy the cause or causes of the trouble The following is a brief list of problems and solutions which should cover the majority of situations encountered when stitching with the GS Stitching Head The cause of staple imperfections usually can be traced to inaccurate settings or normal wear of moving parts In the event of problems of this nature occurring the operator can by referring to the following troubleshooting chart quickly locate the solutions ah uH Figure 20 Troubleshooting
37. rk becoming spotted with oil Use one drop of oil in the following lubrication points 17 the top of the Bonnet G50100 on either side of the Feed Slide G50131 where the Wire Holder Assembly G50559A pivots in the Pivot Block G50143 e on the Cutter Slide G50198 e on the Wire Oiler Felts G20293 e under the Wire Holder Retaining Spring G50183 e in the oil cup of the Small Feed Gear Shaft Assembly 50262A securing the Small Feed Gear to the Feed Lever G50131 Cleaning Figure 12 In addition to proper lubrication routine cleaning is important for the maintenance of your G5 Head Blow off dust dirt and build up with compressed air at least once a month The entire Head should be torn down and the following areas thoroughly cleaned every one million stitches Large Feed Gear Assembly GS0110A remove and wash in an petroleum based oil dissolving solvent dry and repack the Feed Gear with any general Lithium based Grease Anywhere that dust oil or pieces of wire and paper have built up for example around the Clincher Points and by the Left and Right Forming Pin Cams G50115L amp G50115R Remove the Wire Holder and blow clean with pressurized air Figure 12 Lubrication and Cleaning Contact the DeLuxe Stitcher Graphic Arts Representative from whom your Stitcher Head was pur chased and inquire about having a complete diagnostic evaluation perform
38. ten the length of the left staple leg lengthen the length of the right staple leg or move the gap between the legs to the left adjust the compression of the machine to match the work being bound and turn the Cutter Box Adjustment Knob G50245 clockwise Return the Feed Release Handle to its original position and run a couple of stitches to test this setting Once the gap is centered make sure that it is the desired width As the thickness of work being stitched increases the length of wire required must also increase The longer the length of wire required the further up the Feed Rack has to be in comparison to the Feed Slide The overall length of wire is correct when the gap between the staple legs allows only the edge of a fingernail to pass between them If the gap is too large increase the wire draw by turning the Feed Rack Adjustment Knob G20573 clockwise Alternatively if the gap is too small decrease the wire draw by turning the Feed Rack Adjustment Knob counter clockwise To lengthen the length of the left staple leg shorten the length of the right staple leg or move the gap between the legs to the right on these same machines turn the Cutter Box Adjustment Handle counter clockwise If both legs are equal in length or if the gap between the legs is centered no more adjustment is necessary At thicker compression settings fine adjustment of the Feed Rack Adjustment Knob may be necessary 12 Machines Without Compression Adjust
39. tly above flush with the Clincher Plate in order to achieve a quality stitch The best way to see the position of the Clincher Points is to manually turn the stitcher machine over When the Driver is at the lowest position of its stroke the Clincher Points are at their highest position Turn the stitcher machine just past this point to reveal the Clincher Points position Clincher Points that do not pivot high enough will produce a weak clinch where Clincher Points that pivot too high will cause poor stitch quality or cut the stock being stitched If the clinch on the staple is not tight enough the Clincher Points 9083A have to be raised assuming the Stitcher machine s compression setting is correct If the legs of the staple are being pushed back through the stock the Clincher Points are set too high and have to be lowered These adjustments are specific to each stitcher machine and cannot be fully explained in this manual since many Machines have Clincher Lever adjustments built in Consult the stitcher machine s operating manual for complete Clincher Point adjustment instructions The G5 Head comes with an optional Adjustable Clincher Plate as illustrated in Figure 10 and so some adjustment can be made to the Clincher Points as follows Loosen the Set Screw UA4808 7 on 15 Figure 10 Adjusting Clincher Points Figure 11 Solid Clincher Plate the top of the Clincher Slide 9084B Turn the Clincher
40. to the Head in the most direct line possible Tighten the Socket Head Cap Screw G20288 to hold the Wire Guide Spring Bracket Assembly in place Attach the Clincher Plate Assembly to the clincher mounting rail of the stitcher machine using the Clincher Plate Nuts G50710 and two 2 Clincher Plate Binder Bolts 9088 provided Center the Clincher Slide 9093A under the Driver Bar G50151 and the Driver G50152 of the GS Tighten the Nuts once the correct position has been established See Figure 2 Mounting Figure 3 The quality and quantity of work that can be produced by the DeLuxe Stitcher Heads is dependent upon the operator making the various operating adjustments as accurately as possible The following illustrated instructions are provided so that the operator will clearly understand how to make the various required operating adjustments Note The 4mm T Handle Wrench will be required for mounting and removing the Stitcher Head The G5 Head Models come with a Clamp Block G50101 and a long Socket Head Cap 65016A Screw G50126 for use on stitchers with a T Slot mounting rail Refer to Figures 2 amp 3 Loosen the Cap Screw until the Clamp Block can be removed from the Head Slide the Clamp Block into the T slot on the stitcher as shown Next mount the Head onto the Clamp Block and against the stitcher machine
41. x8 SHCS Flat Washer M5 Wire Oil Felt Washer Wire Oiler Felt Wire Guide Spring Guide Stud Screw M6x1 0x40 Nylock Lock Nut M6x1 Nylock Lock Nut M6x1 Hex Key Wrench 3 0mm Dowel Pin M6x14 Ribbed Lock Washer M6 Screw M6x1 0x5 Feed Rack Adjustment Knob Rack Adjustment Knob Detent Screw M4x0 7x6 Screw M4x0 7x10 SHCS Screw M5x0 8x8 Bonnet Assembly Clamp Block Large Feed Gear Large Feed Gear Assembly Feed Pinion Feed Pinion Assembly Small Feed Gear Feed Gear Pin Forming Pin Cam Left Forming Pin Cam Right Feed Release Cam Feed Release Handle Feed Release Handle Bushing Screw M5x 8x25 Feed Rack Part Number Description Cross Reference G50128 G50129 G50130 G50131 G50132 G50132A G50135 G50136 G50137 G50138 G50138 G50141 G50142 G50143 G50144 G50144A G50145 G50147AA G50148 G50149 G50151 G50152 G50153 G50159 G50160 G50161 G50162 G50162A G50163 G50164 G50171 G50174 G50181 G50182 Pinion Washer Large Feed Gear Washer Feed Adjustment Block Feed Slide Feed Lever Feed Lever Assembly Wire Holder Pivot Pin Feed Gear Bracket Feed Gear Clutch Feed Pinion Bearing Feed Pinion Bearing Wire Guide Bar Screw M3x0 5x5 CHMS Pivot Block Middle Wire Tube Middle Wire Tube Assembly Moving Cutter Bender Bar Assembly Bender BarFriction Plate Dowel Pin M4 x 16 Driver Bar Driver 25 Gauge Wire Driver Retaining Screw Friction Plug Bender Bar Friction Spring Friction Plu
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