SImplIcIty+ - Handicare AS
Contents
1. 854 258 01 1935 435010 ATIVWHON 9 134 5 11 i 566666 KINO 3903 WOLLOd SISSVHO 2 NOLLOANNOD 203134 4015 3 5 g jg 5 2229 5 SMS ofo NO HSNd LOWLNOO 950 TN 6 ow Tas 5 WHOSLV1d SDNIH_ al me ane 2 0 a o ote 31 1 1009 21 8 15 29 5 5 2 g2 di R ama GN3 dOL a aa Ree 8 99 sama na IMS voz BON ot a903 9 2499 15991003 1 iva 9 on Ton 3 12 95 Ton2. 401 15991003 15991001 3903 dol YO LOANNOO 855 OL 1 36 5 w 99 J E 36012 ATIVINHON z 1 6 134 6 TIY 3903 134 6 WOLLOd 6165 KINO o mS 94970 123134 4015 9 5 E ET TAAIMS 9999 R ze 550 a NO HSNd 19 1 iB ze 6 4 2 8 335 alo 5 fo 8 8 5 4 suvidioos 2 58 99 91 5 09 A 5 re 6 YOLOW I 8 S g 88 2 Z amm 5 2 eno moa di 277 eis sees ote 6 0 2 eno 116 8 l uve 8 woos 19 oye TON 0 ig 1 SMS anoo Aualiva zno sims uve 4 NOWWOO 3903 34vS uva lt 4 9
3. 15114 15 0192 JO 19819 1514 MINIVATOR SIMPLICITY INSTALLATION MANUAL 43 5 S UO do ueyM yor WO4 YORAL YOeAL YORAL 2 44 MINIVATOR SIMPLICITY INSTALLATION MANUAL Notes MINIVATOR SIMPLICITY INSTALLATION MANUAL 45 Notes 46 MINIVATOR SIMPLICITY INSTALLATION MANUAL Notes MINIVATOR SIMPLICITY INSTALLATION MANUAL 47 handicare Handicare 82 First Avenue Pensnett Estate Kingswinford West Midlands 7FJ England Customer Services 44 0 8700 118282 Textphone 180015 020 7490 8913 ext 05 Voicephone 18002 020 7490 8913 ext 05 Email sales handicare co uk www handicare co uk Handicare Treppenlifte GmbH Gesellenweg
4. mja ge 0 Oe 2 9 5 LON 1573 318 3 WeOsLW 1d 30115 SZLSIN 9 1 135 HOLIMS did WOOT 1735 NIVIN 53 SI SIHL 13 THM 1311 ASIMYAHLO 15 3199001 AHL 1735 GNVH LHDIY 1 YAMOd gt 35 OL LIVM L411 440 NUNL 35 314 G4DNVHD JYV SAHDLIMS did 41 AAILISOd JDYVHD ANVYA AYSLLV a YOLOW ALIHM YOLOW 43503 31872 EE lt _ amnom L HDLIMS did HOLIMS did NOILDANNOD NO 6 oooa gt 0 e NOLLN col op DILSONDVIG YOLDANNOD AVM 8 YOLDANNOD AVM 6 ALV1dLOOJ YAMOd AES ARAB CARAS EEE EAS NOILDINNOD ON m lt m AA m m m S m lt 9 HY 9 HI SZLSIN APOIGWUIS 38 MINIVATOR SIMPLICITY INSTALLATION MANUAL Appendix 4
5. a903 401 LoaNNoosia reser SMS 15381003 tims uve 4 NOWWO9 3 8 03134 AIH 94015 3 E t vs 8 299 360333 6401565 80 i a 9 99 an 5 8 5 5792 g zer mol JE Uneme 5 8 55 oF TOIA Lfo ote F Tigo dOL GD zones T 299 53903 ALJ4YS SISSVHO 1 8 42 566 566 01 1998 SISSVHO gt PER YOSNIS YOSNIS ao LNANI AEE gt O O rms M 393 ALJ4YS 01 SISSVHO Avidsia puey MINIVATOR SIMPLICITY INSTALLATION MANUAL 37 Appendix 4 19 318 THM ONILLAS SIHL 901352 ONILLAS 5 did TSAIMS YAMOd 935 LON MOIS 330 318 510 319 51 30115 330 a
6. W d Ovid 30795 OL NOLLOANNOO 1934409 5 1 5 1 339 5 9013502 OL d HOLIMS 1 38 3LV1dLOOJ YMS HOLIMS ALV1dLOOJ 31141009 5 L MOTISA rte T aviao MOOTHALNI WHV gt 9 ang gt 2 MOOTHALNI WHY gt sp amo 31 7191003 141004 MOTISA 9 J gt 2 Aawdo1sa 0 NOILOAYIG Z 391915 J LHWA9VY19 PAS AO me 2 9 193130 a IMS 191109 401539 gJ 466 8 4015 9 99 3 ame rr fo 92 S3HOLMS TV ALON 30735 lt 3 T JE T a 9 2 45 fa m 2271 Kr 1 36 YESS PEWS MINIVATOR SIMPLICITY INSTALLATION MANUAL 39 4 Smart seat power swivel PCB connections MOTOR LEAD CONNECTIONS SEAT CONNECTIONS RH SEAT RH SEAT BLUE M1 BROWN TO WHITE
7. S RF mom JDYVHD 35 4 be TL 5 3 No lt 318 2 JDNIH ANVYE qasnnn lt 10 1574 34115 lt NOILDINNOD HDLIMS did HOLIMS did a YOLDINNOD AVM 8 YOIDINNOD 6 N ALV1dLOO4 318 3 SZLSIN NILLIS HOLIMS 2 lt 22 ON om2 xM gt AA m m m lt 5 9 HI LSIN MINIVATOR SIMPLICITY INSTALLATION MANUAL 41 5 984 100 0212 72 0929 Sp 2 1 asou 904 y 10 yoe 42 MINIVATOR SIMPLICITY INSTALLATION MANUAL 5
8. lift does reach the end of the track before the Slide Track has completed its travel then the stairlift will stop and the Slide Track will continue to the end of its travel d Push the toggle switch in the up direction and hold it in that position Observe the function of the lift The lift should i Drive up the stairs ii Depending upon the length of the track lift does not reach the end of the track before the Slide Track has completed its travel then the Slide Track will stop whilst the lift will continue to the end of the track and ramp up to normal speed lift does reach the end of the track before the Slide Track has completed its travel then the stairlift will stop and the Slide Track will continue to the end of its travel 3 Turn off the power supply to the charge contacts Slide Track will continue to the end of its travel 4 Repeat steps 1 and 2 above 5 Turn the power supply back on 26 MINIVATOR SIMPLICITY INSTALLATION MANUAL Handover Handover Items required Items required e None e None Demonstrate the stairlift to the customer carer and any users or potential users before leaving the installation site Please use the following checklist to ensure that all of the items that should be demonstrated are covered Keyswitch Used to disable the stairlift against unauthorised use especially useful to prevent children from playing with the stairlift be
9. gt Figure 34 Figure 35 MINIVATOR SIMPLICITY INSTALLATION MANUAL 13 Fitting the front chassis 5 Offer the seat chassis to the power unit and using the bolts and spacers secure the seat chassis to the power unit ensuring that the chassis is in the correct vertical alignment Figure 36 Note The power unit has an arched slot on the seat chassis interface to set the angle of the seat and footplate Note Use a spirit level positioned on the top of the front chassis or on the footplate to ensure that correct alignment is achieved 4 6 Fit the safety bolt Figure 37 This needs to be left loose enough to allow the rear cover to pass behind it Note On left hand installations on staircases steeper than 38 the alternative safety bolt position must be used Figure 38 Figure 38 14 SIMPLICITY INSTALLATION MANUAL Fitting the seat base Fitting the seat base Items required Tools required e Seat base 10mm socket Cover plate 13mm socket 2x clips e Narrow nosed pliers 6mm Allen key 1 Depending upon the hand of the stairlift being fitted remove the appropriate Knock outs from the chassis top rear cover Figure 39 Left hand shown Refer to the table below for the number of knock outs to be removed for the client height Required seat Knock outs to footplate to be height mm removed 2 Load the seat base and feed the two se
10. 2 5mm Allen key Splice bars x 3 38mm Allen key Track ends cap x 1 6mm Allen key Red bag 13mm Spanner 8 x bolts Hacksaw 4 x grub screws e Tin snips Final limit stops x 1 End stops x 1 Mounting feet x 3 e Top track section x 1 Bottom track section x 1 1 Position the bottom section of the track 2m on the stairs with the splice holes at the top Figure 1 Regardless of the hand of the lift the rack should always be on the left hand side of the track when looking up the stairs 2 Bolt in the splice bars to the bottom section of track extrusion Figure 2 using 2 grub screws for the top splice bar and the 4 bolts in the bottom splice bars from the red fittings bag Figure 1 Figure 2 Figure MINIVATOR SIMPLICITY INSTALLATION MANUAL 3 Track assembly Note Ensure that the splice bars are positioned in the track in the correct orientation The splice bar has three flat faces and one sloping face The sloping face MUST be positioned against the sloping face on the extrusion Figure 3 3 If the track is less than 2000mm and cutting to length on site a Remove the charge spring contact Figure 4 b Using the loading tool push the plastic carrier strip up the top section of track Figure 6 Figure 5 Figure 4 Figure 5 Figure 7 4 MINIVATOR SIMPLICITYT INSTALLATION MANUAL Track assembly c At the top end of the top section use a hacksaw to remove the excess plast
11. 34815 193130 43X 4015 3 2 VS 401 SISSYHO ete 0 8 gine 40075700 aa 5 2 ame 319901 5 5 55 0 euo NOOI NOG jr ojo Tle L 3904 5 SISSVHO 1 T 8 che f YHOLOANNOO 555 555 OL 1938 g SISSVHO H NOYHL gt 8 ane 5 5 5 5 gt LI 4 IMS MO 3903 1343 5 40 SISSVHO puey Yo 4 36 MINIVATOR SIMPLICITY INSTALLATION MANUAL Appendix 4 99 LWS SAHOLIMS did a30 WHOAIV Td 330 045 Oe Os 0 5
12. the following way Figure 11 a The top foot should be positioned on the last tread b The middle foot should be positioned immediately next to the spliced joint If the top section is longer than the bottom then the foot should be ABOVE the spliced joint if not then the foot should be BELOW the spliced joint The bottom foot should be positioned on the first tread 11 Loosely tighten the feet to stop them from moving The feet will help to stop the track from moving on the stairs while the next steps are performed Note If the stairlift is being fitted to a staircase with open bannisters on the bannister side they must be covered with a solid sheet material for safety 12 If the power supply is a At the top of the track e Feed the long power cable with the push terminals from the power supply through the large cavity in the assembled track b At the bottom of the track Figure 11 Bring the long power cable with the push terminals from the power supply to the bottom of the track 13 Slide the track up the stairs and position it centrally to give you sufficient room to work comfortably at the bottom of the stairs 14 Connect the positive push terminal WHITE CABLE to the red push terminal attached to the busbar Figure 12 15 Connect the negative push terminal BLACK CABLE to the push terminal from the track 24 44 16 Fit the bottom end stop and final limit stop a Figure 12 to the bottom of the
13. using the stairlift for a prolonged period such as a holiday How the toggle can be used e g with the fingers palm of the hand etc Operating the Always keep your FEET ON THE FOOTPLATE whilst the stairlift stairlift is in motion and try to avoid your feet hanging over the edges of the footplate Always sit fully back in the chair when the stairlift is in motion Demonstrate the normal noise that a stairlift will make in operation Remote control How to call and send the stairlift The Simplicity can be parked anywhere on the stairs and will continue to charge Folding the stairlift How to fold and unfold the stairlift The stairlift should be folded when not in use 28 MINIVATOR SIMPLICITY INSTALLATION MANUAL The delay in pressing the lever before the stairlift will move erer enove he seatbelt crar Nr dunt te char iness e Nr denou Diagnostic codes Show the section in the user manual about self help using the fault codes and the location of the display on the lift Reporting a fault What number should the customer call and what information do they need to have available when they call Emergency hand When should this be done overrun with keyswitch off and winding 4 4 2 How to report stairlift that has overrun How to report a stairlift that has overrun repeatedly Trappe
14. 7 32427 Minden Deutschland Tel 49 0 571 97 33 980 Fax 49 0 571 97 33 9833 Email treppenlifte handicare de www handicare de North America 2201 Hangar Place Suite 200 Allentown PA 18109 United States Tel 610 266 5260 Toll Free 866 276 LIFT 5438 Fax 610 266 5266 Email info handicareusa com www handicareusa com International websites www handicareusa com o 150 9001 gt BUREAU VERITAS Certification
15. INSTALLATION MANUAL SIMPLICITY 59 handicare MANISS950 Minivator Simplicity Installation manual Smart Seat Pre installation check list 1 Check that all of the required components are available You should have 7 boxes These are colour coded so that identification of any handed components is simple The table below shows the colour of the boxes that you require SmartSeatbase PURPLE GREEN Smart Seat Upholstery Bottom Track Section Top Track Section e g a left hand lift comprises 1 purple and 6 black boxes a right hand lift comprises 1 green and 6 black boxes 2 Installation tools required Loading toggle 2 5mm Allen key Shorting links 3mm Allen key 10mm spanner 4mm Allen key 10mm socket 5mm Allen key Narrow nosed pliers 6mm Allen key 13mm socket ball ended 17mm socket 8mm Allen key Side cutters Spirit level 8mm spanner Handlamp 13mm spanner Hacksaw e 17mm spanner e Tin snips No 2 Pozi drive Note The installation engineer must check with Minivator for the latest installation manual issue number Issue No of this manual is 2011 1 ORIGINAL LANGUAGE ENGLISH 2 MINIVATOR SIMPLICITYT INSTALLATION MANUAL Track assembly Track assembly Before beginning the installation please ensure that the track is the required length Refer to Appendix 5 for details Items required Tools required e Fit kit
16. SWIVEL MOTOR BLACK M2 WHITE TO BROWN BLUE 2 BROWN BROWN PLEASE SEE ACROSS BLACK 1 WHITE TO WHITE FOR MOTOR CONNECTIONS O lt ENSURE JUMPER IS PRESENT ON CONNECTOR COMMS GREY NOTE THERE ARE NO END USE ANY CONNECTION LIMITS ON THE POWER SWIVEL MOTOR STOPS USING CURRENT LIMIT DIP SWITCH BLACK USE ANY CONNECTION NEGATIVE Smart seat power footplate PCB connections FOOTPLATE MOTOR MOTOR LEAD CONNECTIONS LH or RH ASSEMBLY 9 BLUE 1 BROWN M2 PLEASE SEE ACROSS 2 FOR MOTOR CONNECTIONS M1 M2 C Ee ENSURE JUMPER IS lt PRESENT ON CONNECTOR 25 i COMMS GREY NOTE THERE ARE NO END 5 USE ANY CONNECTION LIMITS ON THE POWER FOOTPLATE MOTOR STOPS USING CURRENT LIMIT AND TIMEOUT DIP SWITCH BLACK USE ANY CONNECTION NEGATIVE 40 MINIVATOR SIMPLICITY INSTALLATION MANUAL Appendix 4 LAM FHL YAMOd 0 gt 35 OL 131 330 35 314 GASNNN 53 211 5 did 353 1 gt 5 dl AAILISOd AYALLV AAILVDAN AYSLLV a NO 134921352 ONILLAS HOLIMS did gt lt 7218 25 8 HOLOW O E gt 5 225 45
17. Soe of the magnet Solution Clean polish comms strip Cause Bad earth connection between gt MS125 8 126EL PCBs Figure 70 Solution Check power pack earth copper connection is good for full travel of lift visual down track Symptom Lift stops and display blanks Lift will not drive Cause Thermal fuse overheated Solution the lift off for 30 seconds and then turn it back on 1 Dogging hole Cause Short on comms circuit 4 Solution Find short between track and 20mm comms and rectify There is a dogging hole that the reed switch Symptom Lift shuts down when loaded locates in for a reference This can be on to track overridden by depressing the inside of this Cause Short on comms brush to track hole to depress the catch and then slide the Solution Use insulated brush loading tool reed switch up the channel to get a signal Symptom Power swivel will not operate Cause Incorrect top limit reed switch set up on Slide Track Solution Adjust the limit switch position Figure 71 MINIVATOR SIMPLICITY INSTALLATION MANUAL 31 Appendix 3 Diagnostic codes Code Meaning Okay Charging Description Telephone fault finding action If no other code is displayed and lift does not drive are the arms fully down Ask client if 8 or 9 show in the display when the toggle switch is activated if no send an engineer On site fault finding action Send engineer to check t
18. TY INSTALLATION MANUAL 33 Appendix 3 Meaning Relay not open stopped El Code d Description The main power relay is welded closed Telephone fault finding action Send engineer On site fault finding action Replace main board Code Meaning F Brake semi conductor failed Description Telephone fault finding action Send engineer On site fault finding action Replace main board Meaning Relay not open Pre delay 15 Description The main power relay is closed early Telephone fault finding action Send engineer On site fault finding action Replace main board Meaning Current limit exceeded oo Description Telephone fault finding action Check client understands loading limits Send engineer if persistent fault On site fault finding action Check motor and track for obstructions g Code Meaning Relay not closed Description The main power relay did not close Telephone fault finding action Send engineer On site fault finding action Check battery voltage and replace if necessary otherwise replace main board g Brake not connected Description Telephone fault finding action Send engineer On site fault finding action Check brake Code Meaning J Hinge interlock switch error Description Telephone fault finding action Send engineer On site fault finding action Replace hinge interlock roller sw
19. at post retaining bolts through the washers and the seat stems into the bottom front chassis selecting the appropriate seat height for the client by using the holes corresponding to the height that is required Figure 40 3 Tighten the seat post stabilising bolts Figure 41 and tighten the safety bolt 4 Remove the lowest of the available central knockouts from the top rear cover and feed through the main pack loom Figure 42 5 Using the clips provided Figure 43 fit the cover plate to the front chassis Figure 44 MINIVATOR SIMPLICITYT INSTALLATION MANUAL 15 Fitting the seat base seat back Fitting the seat back Items required Tools required e Seat back 6mm ball ended Allen key Redundant connections are present to allow easy re handing of seats Connections must be made according to the handing of the stairlift i e for a stairlift with left hand toggle switch and key switch always together on one side those connections must be made to left hand arm The right arm will then house a powered footplate switch if fitted 1 Place the seat back onto the seat base and using a ball ended 6mm Allen key secure it with the four bolts and washers provided Figure 45 2 Make the upper seat wiring connections as follows Figure 46 a Key switch connection green and orange to green and orange b Toggle switch blue white and brown to blue white and brown Arm switched powered footplate only
20. bar may move and lose contact with the spring at the bottom of the track 16 Connect the power supply to the ring main or fused spur A 400mm long lazy loop must be left by the stringer near the point under the centre of the track where the power cable enters the track This is to allow slack for the Slide Track s travel Figure 30 Figure 30 17 Connect the top track safety edge assembly active end cap remembering to attach the additional wires Figure 31 Figure 31 12 MINIVATOR SIMPLICITY INSTALLATION MANUAL Fitting the front chassis Fitting the front chassis to the power pack Items required Tools required e Front chassis e Side cutters 6mm Allen key 8mm Allen key Spirit level Two cover plates and various front chassis bolts and fixings should be packed with the front chassis assembly including the safety bolt and four seat back bolts Figure 32 Figure 33 Before fitting the front chassis feed the loom through the tear shaped cover plate and then attach it to the power pack Figure 33 1 Depending upon the hand of the stairlift being fitted remove the appropriate pair of knock outs Figure 34 left hand shown 2 Gently pull down the footplate to get access to the panel 3 Ensure that the loom from the pack is correctly positioned and does not interfere with the underpan safety edge Figure 35 4 Fit the fixing block bolts and spacers to the front chassis
21. c Powered footplate Twin Yellow to twin Yellow Figure 43 Note The toggle switch connection must be made through the interlock loom to enable the arm interlock functionality Figure 47 3 Tidy the cables to the back of the seat Figure 48 Emergency swivel lever 1 Feed the anti tamper seal through the emergency swivel lever Figure 49 2 Near the front flap of the seat there is a large and small hole Pass the anti tamper seal through the small hole then feed it back through the larger hole and back on itself through the hole in the end of the anti tamper seal The lever should be attached on the down side of the lift 16 MINIVATOR SIMPLICITY INSTALLATION MANUAL Fitting the seat back 3 Pull the anti tamper seal tight and trim off any excess to leave the lever hanging securely Note The user must be informed that the lever is for emergency use only To use the lever should be twisted to break the anti tamper seal The lever can then be inserted into the swivel lever socket It must be held in place to operate the swivel mechanism Figure 47 Figure 45 Figure 46 Figure 49 MINIVATOR SIMPLICITY INSTALLATION MANUAL 17 Electrical connections chassis covers Electrical connections Items required Tools required e None None 1 Make seat and footplate electrical connections Figure 50 a Connect the key switch loom orange and green b Connect the toggle lo
22. ck Depending upon the length of the track If the lift does not reach the end of the track before the Slide Track has completed its travel then the Slide Track will stop whilst the lift will continue to the end of the track and ramp up to normal speed If the lift does reach the end of the track before the Slide Track has completed its travel then the stairlift will stop and the Slide Track lift will continue to the end of its travel d Depress the up button and keep it depressed e Observe the function of the lift The lift should i Drive up the stairs Depending upon the length of the track If the lift does not reach the end of the track before the Slide Track has completed its travel then the Slide Track will stop whilst the lift will continue to the end of the track and ramp up to normal speed If the lift does reach the end of the track before the Slide Track has completed its travel then the stairlift will stop and the 2 Sit on the stairlift a Drive the lift to the top of the stairs b Push the toggle switch in the down direction and hold it in that position c Observe the function of the lift The lift should Drive down the stairs ii Depending upon the length of the track the lift does not reach the end of the track before the Slide Track has completed its travel then the Slide Track will stop whilst the lift will continue to the end of the track and ramp up to normal speed
23. correct position put a screw into each foot to stabilise the track Figure 20 Figure 20 MINIVATOR SIMPLICITY INSTALLATION MANUAL 9 Loading the power pack Loading the power pack 12 Fit the top end cap to track and tighten the grub screws to secure it Items required Tools required Power pack Loading toggle Note The grub screws on the cap should e Fit Kit Shorting links not be over tightened If the power supply End cap x 1 is being connected at the top of the stairs Green bag ensure that the power supply cable is fed Wood screws x 12 through the channel provided so that it exits Final limit stops x 1 the track on the WALL side End stops x 1 Busbar pickup loading tool 13 Now slide the top end stop and final limit x 2 for Slide Track stop so that they sit against the positioning extensions of the end cap and then tighten 1 Carry the power pack box to the top of the the grub screws stairs 2 Unpack the power pack from its box carefully 3 Move the track away from the stringer slightly around 150mm to give you more room to work 4 Remove the blanking plates from the side of the power pack that will be facing the stairs Figure 21 5 Connect the limit switch shorting links Figures 21 and 22 6 Connect the driving links or loading toggle Figures 21 and 22 7 Ensure that the busbar pickup loading tool is correctly positioned Figure 23 Figure 21 8 Carefully slide the po
24. d Tools required Lubricant e None petroleum jelly Cleaning materials 1 Lubricate the rack with a small quantity of petroleum jelly a Apply a small amount of petroleum jelly at 4 equally spaced points along the track in the rack recess Figure 69 b Run the lift up and down the track several times to distribute the lubricant 2 Check all of the safety features on the lift as described in the Testing section of the installation manual 3 Check that the lift still stops flush with the top step and adjust as necessary see page 20 4 Sit on the lift and ride it up and down the Figure 69 stairs several times a Listen for any unusual noises b Check for poor ride quality especially across the spliced joint 5 Clean the track 6 Clean the seat 7 Clean the power pack 30 MINIVATOR SIMPLICITY INSTALLATION MANUAL Appendix 2 Top limit reed switch adjustment Slide Track fault finding e The power swivel needs to get a signal Symptom Cause Intermittent operation Copper strip not flat brush bouncing from the reed switch inside the rail to work Therefore the reed switch may need moving upward to the magnet housed inside the hollow rolled section captive by M6 hex head screw facing downward on the fix foot Solution Flatten or replace copper strip on comms busbar The centre of the reed switch should be Cause Comms line dirty non conductive SOE alah
25. d articles Reverse the stairlift away from the trapped article and remove the item before use Other warnings Never allow more than one person to use the stairlift at any one time The maximum carrying capacity is 140kg 22 stone SO8lb The stairlift is designed for carrying people only NEVER allow children to play on or with the stairlift NEVER allow water to come into contact with the components in the stairlift If you have to transport liquids DO SO WITH CARE NEVER place objects in or on the track or leave objects on the stairs where they could come into contact with the stairlift in operation Your stairlift is fitted with sensitive side edges and undertray on the footplate which will automatically stop the stairlift if it detects any obstructions NEVER use the stairlift in a standing position Under no circumstances attempt to repair or re site the stairlift yourself Recommend that the stairlift is serviced by a qualified engineer after 12 months and every 12 months after that Cleaning Turn the lift off using the key switch and clean with a damp not wet lint free cloth and a small quantity of washing up liquid Do not use abrasive cleaners bleach or solvent based cleaners as they can damage the stairlift MINIVATOR SIMPLICITY INSTALLATION MANUAL 29 Maintenance and repairs should only be undertaken by a qualified engineer to maintain the validity of the warranty Appendix 1 Maintenance Items require
26. ection Left hand Down direction Right hand Description Shows when toggle switch is activated in down up direction Telephone fault finding action None On site fault finding action None bs Code Meaning b Switch active Description A switch is active at power on i e Toggle up Toggle down IR up IR down or Learn Telephone fault finding action Send engineer On site fault finding action A short circuit has occurred on toggle circuit check circuit 6 Bottom pressure Right hand Top pressure Left hand Description Safety edge down up direction activated footplate underpan Telephone fault finding action Ask client to tap footplate edges If this does not correct the fault send engineer On site fault finding action Check footplate bottom and downside and chassis underpan Code Meaning 8 Up direction Right hand Down direction Left hand Description Shows when toggle switch is activated in up down direction Telephone fault finding action None On site fault finding action None Code Meaning A Hinge open Description Telephone fault finding action None On site fault finding action None Code Meaning IR Address fail Description The IR Address Dip switch does not match Telephone fault finding action Send engineer On site fault finding action Re program handsets MINIVATOR SIMPLICI
27. er supply Telephone fault finding action Send engineer On site fault finding action Replace power supply Code Meaning N A Over current Description N A Telephone fault finding action Send engineer with a service exchange power pack On site fault finding action Replace power pack Note If the display is showing anything but the diagnostic codes listed it requires resetting Drive the lift off the charge contacts Turn the main switch on the unit off for 10 seconds and then back on MINIVATOR SIMPLICITY INSTALLATION MANUAL 35 Appendix 4 dod 1 16 6 6 did 440 440 snavsia aans 440 Oe Oe 8 65
28. g action Ask client to drive lift to charge contacts if Okay code does not show send engineer On site fault finding action Drive lift to charge contacts Check charging circuit if Okay code not displayed Meaning Top pressure Right hand Bottom pressure Left hand H Code 4 Description Safety edge up down direction activated footplate Telephone fault finding action Ask client to tap footplate edges If this does not correct the fault send engineer On site fault finding action Check footplate leading edge 32 MINIVATOR SIMPLICITY INSTALLATION MANUAL Appendix 3 Meaning 5 Bottom stop Right hand Top stop Left hand Description End limits activated Telephone fault finding action Ask client to tap trunnion guards in case they are stuck If this does not correct the fault send engineer On site fault finding action Check end limit circuit and trunnion guards Meaning 7 Low voltage Description Batteries approaching critical level Telephone fault finding action Ask client to drive lift to charge contacts if Okay code does not show send engineer If the lift will not drive send engineer On site fault finding action Drive lift to charge contacts Check charging circuit if Okay code not displayed If lift will not drive replace batteries and check charging circuit Code Meaning 9 Up dir
29. he third or fourth step so that it is at a comfortable height to work on 2 Remove the bottom safety edge by undoing the two visible cross head screws on the top edge and the one hidden Allen by the track Figure 60 3 Slide the bottom safety edge down the track to expose the control board and batteries 4 Bring both handsets to the lift and then programme the handset to the board in the following way a For single lift applications i Press and hold the red button on the PCB Figure 61 a yellow LED will illuminate on the PCB ii Press any button on the handset and the yellow light will go out Programming is complete Note Low energy light bulbs can interfere with the infrared signal causing the lift to stop and start Reprogramming the handsets with the lights on can resolve this problem WARNING THE SAFE WORKING LOAD 15 PERSON ONLY ATA MAXIMUM WEIGHT OF 140 kg 22 Stone 308 Ib Figure 60 22 MINIVATOR SIMPLICITY INSTALLATION MANUAL Remote control handsets b For multiple lift applications i Remove the red dipswitch protection with a small screwdriver Figure 62 Set the dipswitches on the PCB on both handsets to the same settings note that the next pair of handsets will require the dipswitches to be set to a different combination see Figure 63 Press and hold the red button on the PCB Figure 61 a yellow LED will illuminate on the PCB iv P
30. ic carrier strip Figure 6 d Carefully replace the charge spring contact 4 Position the top section of track adjacent to the bottom section of track Figure 7 5 Offer up the adjacent track section in the normal way Run the two core top safety edge end cap cable to the top of the track Bolt together the two track sections as normal 6 Bolt both sections of track together Figure 8 The bolts should be tightened in sequence a left bottom d left top b centre bottom e centre top right bottom f right top Repeat this process until the bolts are all secure torque setting 8 9Nm 7 Push the plastic carrier strip down from the top track section to meet the plastic carrier strip in the bottom section The plastic carrier strip will finish 10mm short of the end of the track Carefully feed down the copper charge strip Figure 9 and trim to the same length as the plastic carrier strip 8 Check that the charge strip has made proper contact with the spring contact the bottom Figure 9 of the track Figure 4 Note Ensure that the track is connected with all faces level so that no step is present in the joint Note Excessive force can damage and prevent the spring contact from making a proper connection 9 Slide the three mounting feet on to the track Figure 10 Note See page 8 for Slide Track positioning MINIVATOR SIMPLICITY INSTALLATION MANUAL 5 Track assembly 10 Position the feet in
31. itch Meaning Half speed Description Telephone fault finding action Send engineer if permanently showing On site fault finding action Check reed switches and dipswitch settings Check battery voltage 34 MINIVATOR SIMPLICITY INSTALLATION MANUAL Appendix 3 Meaning Default Description The Eeprom has been reset to its default value Flash Failure Telephone fault finding action Send engineer On site fault finding action Replace main board Meaning charge current Description Activated Telephone fault finding action Check that power supply is switched on from mains supply If yes send engineer On site fault finding action Check power supply Code Meaning may Software error Description The main control board has a software fault Telephone fault finding action Send engineer On site fault finding action Replace main board Code Meaning N A Lift is in sleep mode to conserve battery power Description Telephone fault finding action None On site fault finding action Press toggle or handset button to wake lift g Code Meaning P PS no reply Description Powered swivel did not respond Telephone fault finding action NOT YET ACTIVE On site fault finding action NOT YET ACTIVE Code Meaning U No float indication V1 19 software and later only Description Faulty pow
32. kit Spirit level Green bag Tape measure Woodscrews No 2 Pozi drive 1 Drive the power pack up and down the stairs to ensure that it will not encounter any unforeseen obstacles Figure 55 Note Look for any other potential obstacles such as window ledges or exposed pipework that could obstruct the movement of the lift Figure 56 at this stage Figure 57 Figure 58 Figure 55 20 MINIVATOR SIMPLICITY INSTALLATION MANUAL Securing the track Note If there are any other obstacles move the track away from the wall until the rear edge of the power pack can travel freely past them 2 Drive the stairlift to the top of the track If the footplate does NOT finish level with the landing then a Drive the stairlift so that the footplate is level with the top of the stairs Figure 56 b Measure the distance from the top safety edge to the inside face of the end cap Figure 57 c Drive the stairlift halfway down the stairs d Carefully slide the top of the track into the middle of the staircase so that you have access to the end stops you may not need to do this if you are installing a left hand lift e Loosen the grub screws on the bottom stop the ramped one so that you can just slide it Note Be careful not to loosen the grub screws fully the bottom stop may slide all the way down the track f Slide the bottom stop down the track so that the distance from the top edge of the stop to
33. of the track positioned so that it is just touching the floor ensure that the feet are still positioned on the stair treads as previously described Figure 11 i e a The top foot should be positioned on the last tread b The middle foot should be positioned immediately above the spliced joint c The bottom foot should be positioned on the first tread 3 Tighten the bolts on the feet Figure 16 Figure 18 Slide Track only 4 Position the first fixed foot on the second step of the staircase Then position and loosely fix the second foot to the stairs two full steps below the track splice point or the end of the track for a single section track to allow clearance when the Slide Track moves Figure 17 The track should be approximately 25mm from the nose of the stairs 5 Position the remaining feet on the steps and loosely fix them to the stairs The last foot needs to be positioned two full steps down from the top of the stairs whilst the third foot should be as close as possible to the splice 6 The feet should sit as close as possible to the stringer Figure 18 Note Track may need to be moved out to ensure seat clears 7 Ifthe track was not delivered pre cut to the correct length trim the communications busbar to the appropriate length to accommodate the top end cap Figures 4 5 and 19 8 on the stringer side roller covers using the tacks provided Then with the track in approximately the
34. oggle and arm circuit Meaning Requires charge Description Telephone fault finding action Ask client to drive lift to charge contacts if Okay code does not show send engineer On site fault finding action Drive lift to charge contacts Check charging circuit if Okay code not displayed Meaning Top stop Right hand Bottom stop Left hand 3 Description End limits activated Telephone fault finding action Ask client to tap trunnion guards in case they are stuck If this does not correct the fault send engineer On site fault finding action Check end limit circuit and trunnion guards Code Meaning None No display Description Telephone fault finding action Ask client to press toggle and see if display comes on Ask if main power switch on the lift is turned on If does not correct fault send engineer On site fault finding action Check batteries Check display board is working correctly Check comms circuit for short circuit Code Meaning 0 Final limit activated Description Keyswitch seat swivel OSG or overrun activated Telephone fault finding action Ask client to ensure keyswitch is on and seat is fully swivelled to drive position If this does not correct the fault send engineer On site fault finding action Test each item in turn to determine fault Meaning Off charge 22 Description Telephone fault findin
35. om white blue and brown c Connect the safety edge loom flat six way connection 2 x brown 2 x red and 2 x violet Figure 50 d Connect the six way footplate loom Powered footplate only e Connect the powered footplate looms twin yellow and grey comms Power swivel only f Connect the grey powered swivel loom g Connect the shielded swivel loom earth ring terminal 2 Test the function of the powered features including the toggle see pages 24 25 Fit the front chassis covers Items required Tools required e Top front chassis cover Side cutters Bottom front chassis cover 1 Clip in the bottom front cover and fit the panel fixing push studs 2 Fit the top front cover and secure with the supplied panel fixing push studs Figure 51 18 MINIVATOR SIMPLICITY INSTALLATION MANUAL Fitting the seat upholstery Fitting the seat upholstery Tools required Screw driver Items required Seat upholstery 1 Clip in the seat back starting with the top two clips Figure 52 and then screw in the seat belt cover mouldings Figure 53 2 Fit the main seat cushion 3 Fit the seat flap cushion 4 Fit the arm upholstery Starting at the front press the upholstery into the arm recess Figure 54 Figure 52 Figure 53 Figure 54 MINIVATOR SIMPLICITY INSTALLATION MANUAL 19 Securing the track Securing the track Items required Tools required Fit
36. ress any button on one handset and the yellow light will go out v Programming is complete 5 Test that the handsets have programmed correctly by pressing the up and down button on each and check that the lift moves in the corresponding direction Fitting the handset holder Note The handset MUST be fixed into the holder by screwing through the holder into the handset Figure 64 1 Fit the hand control holder to the wall in the required position using the fixings supplied Figures 65 and 66 Figure 64 Figure 62 Figure 65 Figure 66 MINIVATOR SIMPLICITY INSTALLATION MANUAL 23 Testing Testing Items required Items required e Handsets e None All variants 1 Sit on the lift and drive up and down the track to ensure that the footplate clears the nose of the risers along the complete length of the track 2 Check that the lift charges correctly a Drive the lift to the top charge contacts and ensure that shows in the diagnostic display b Drive the lift to the bottom charge contacts and ensure that shows in the diagnostic display 3 Check the key switch operation a the key to the off position and ensure that the lift will not drive O should show in the diagnostic display when you try and drive the lift with the key switch in the off position Figure 67 b Turn the key switch back on 4 Ensure that all of the safety edges on the power pack are functioning Fig
37. s Stop at the top of the track a Lift the front seat squab b The footplate should lift c Lower the front seat squab Beep whilst swivelling the seat to the exit position d Use the manual over ride lever to swivel back to the drive position d The footplate should lower e Use the manual over ride lever to swivel Manual swivel only back to the exit position f Push the toggle switch in the down direction and hold it in that position 1 Check the swivel interlock a Drive the lift in the up direction g Observe the function of the lift The lift should whilst swivelling the seat to the drive position b Swivel the seat the lift should stop c Drive the lift in the down direction Swivel the seat the lift should stop Power swivel only Drive down the stairs 1 Using the handset a Drive the lift down from the top of the stairs b Depress the up button and keep it depressed c Observe the function of the lift The lift should Drive up the stairs Stop at the top of the track Beep whilst swivelling the seat to the exit position MINIVATOR SIMPLICITY INSTALLATION MANUAL 25 Testing Slide Track installations only 1 Using the handset a Drive the lift to the top of the stairs b Depress the down button and keep it depressed c Observe the function of the lift The lift should i Drive down the stairs at half soeed moving with the Slide Tra
38. the inside face of the end cap is the Figure 59 same as the distance measured from the safety edge to the end cap Figure 58 g Tighten the grub screws Note If you are installing the Simplicity track on onto a carpet that is very thick and is liable to compress significantly under load you MUST space the track 10mm from the h Re position the track in its final location as previously described Drive the stairlift back to the top of the stairs nose of the staircase Failure to do so may and check that the footplate now finishes result in the footplate safety edge operating level with the landing Figure 57 stopping the lift j Make minor adjustments as necessary and l repeat process until the footplate finishes 4 Fit the power supply to the wall in an level with the landing appropriate position using the bracket supplied 3 Secure the feet to the staircase using the woodscrews provided in the Green bag from the fit kit Figure 59 MINIVATOR SIMPLICITY INSTALLATION MANUAL 21 Remote control handsets Remote control handsets Items required Tools required e Handsets No 2 Pozi drive 5mm Allen key Programming The infra red remote control handsets supplied with the lift should work out of the box If the lift does not travel up and down the stairs when the corresponding handset buttons are pressed or if there are multiple lifts in one area follow the procedure set out below 1 Drive the lift to t
39. track only Figure 13 6 SIMPLICITYT INSTALLATION MANUAL Track assembly Note The shorter square ended stop must be fitted in the top channel failure to do this correctly could damage the lift 17 Fit the bottom end cap to the track Figure 14 ensuring that the power supply cable is fed through the channel provided so that it exits the track on the WALL side 18 Tighten the grub screws to secure the end cap to the track 19 Now slide the bottom end stop and final limit stop so that they sit against the positioning Figure 13 extensions of the end cap and then tighten the grub screws Figure 14 Note The grub screws on the end cap should not be over tightened Figure 14 MINIVATOR SIMPLICITY INSTALLATION MANUAL 7 Feet positioning Feet positioning Items required Tools required None 138mm Spanner 138mm Socket 1 Slide the track to the side of the stairs that it will be finally located to position the feet The feet should be positioned so that they are touching the stringer Figure 15 Note If the stringer does not extend to the tread i e it overhangs the staircase use a plumb line to mark a position on the stairs The feet should all be positioned in this way Third last foot Figure 15 1212161618 miele Figure 16 Figure 17 8 MINIVATOR SIMPLICITYT INSTALLATION MANUAL Feet positioning 2 With the end
40. ure 67 a Drive the lift in the up direction b Press the top safety edge the lift should stop c Drive the lift in the down direction d Press the bottom safety edge the lift should stop 5 Check the safety edges on the footplate and front chassis Figure 68 a Drive the lift in the up direction b Press the upstairs edge of the footplate the lift should stop c Drive the lift in the down direction d Press the downstairs edge of the footplate the lift should stop Figure 68 24 MINIVATOR SIMPLICITY INSTALLATION MANUAL Testing e Drive the unit in the down direction f Press the underside of the footplate d Depress the down button and keep it depressed e Observe the function of the lift The lift should i Beep whilst swivelling the seat to the drive position the lift should stop g Drive the lift in the down direction h Press the underside of the front chassis the lift should stop Drive down the stairs 2 Sit on the stairlift a Drive the lift down from the top of the stairs Power footplate only 1 For arm operated versions a Operate the switch under the arm b The footplate should lift c Operate the switch in the opposite direction b Push the toggle switch in the up direction and hold it in that position c Observe the function of the lift The lift should d The footplate should lower Drive up the stairs 2 For seat operated version
41. wer pack onto the track until the drive pinion meets the beginning of the rack Figure 24 9 Turn the power pack on from the main switch on the lower safety edge Figure 25 10 Using the loading driving links or toggle switch Figure 26 drive the power pack onto the track The power pack should be driven to a position approximately half way between the top and middle foot 11 Fit the top end stop and final limit stop to the top of the track Figure 27 Note The shorter Square ended stop must be fitted in the top channel failure to do this correctly could damage the lift Figure 22 10 MINIVATOR SIMPLICITY INSTALLATION MANUAL Loading the power pack Figure 23 Figure 27 Figure 28 MINIVATOR SIMPLICITY INSTALLATION MANUAL 11 Loading the power pack Note The final limit stop jacking screw should only be used if the final limit is not being recognised when the pack is run on the track Tighten one full turn max after contact Figure 28 Slide Track installations 14 When loading the pack take care to correctly position the two busbar pickup loading tools Figure 29 15 In order to load the pack dipswitch 2 on the main PCB must be set to the OFF position Figure 29 Once loaded this dipswitch should be returned to the ON position to enable the Slide Track See wiring diagrams Note Do not drive the power pack in the UP direction until the top end cap has been fitted The bus
Download Pdf Manuals
Related Search