88VXTM Series Airline Respirator User Manual
Contents
1. Before putting on respirator make sure there is no dirt dust or contaminants inside the helmet l Connect the Bullard air supply hose that is part of the NIOSH approved assembly to the air source supplying Grade D breathing air Turn on the breathing air source 2 With air flowing connect breathing tube assembly to air supply hose Connect quick disconnect fitting on breathing tube assembly to quick disconnect coupler on air supply hose Once fitting is secured release coupling sleeve to lock fittings together Pull on both hoses to make sure they are attached securely 3 Adjust air pressure at point of attachment Figure 2 Page 7 to within the approved pressure range on the Breathing Air Pressure Table Page 9 for approved pressure ranges 4 With air still flowing lower 88VX Series respirator helmet onto your head for a comfortable fit 5 Position headband for a comfortable fit See instructions on pages 11 and 12 for proper headband sizing 6 Pull elastic chin strap under your chin and adjust for a secure and comfortable fit The chin strap will help balance the helmet and should be worn at all times 7 Be sure that the knitted inner neck cuff fits snugly around your neck to help provide a barrier to airborne contaminants 8 With breathing tube assembly attached to the helmet fasten belt around waist or hips and adjust for comfort 9 Pull respirator cape around your body and secure sides by connecting the sn2. F38 F35B F35S 1 4 Industrial Interchange brass 1 4 Industrial Interchange stainless steel 1 4 Schrader 1 4 Snap Tite steel 1 4 Snap Tite brass 1 4 Snap Tite stainless steel 1 4 Cejn 1 4 Bayonet 1 2 Industrial Interchange brass 1 2 Industrial Interchange stainless steel Adjustable Climate Control Tubes Cold Only AC100030B AC100030S AC100031 AC100032 AC100033 AC100034 AC100037 AC100038 Hot Cold Dual Cool HC240030B DC5040B HC240030S DC5040S HC240031 DC5041 HC240032 DC5042 HC240033 DC5043 HC240034 DC5044 HC240037 DC5047 HC240038 DC5048 Coupling Type 1 4 Industrial Interchange brass 1 4 Industrial Interchange stainless steel 1 4 Schrader 1 4 Snap Tite steel 1 4 Snap Tite brass 1 4 Snap Tite stainless steel 1 4 Cejn 1 4 Bayonet 88VX Series Airline Respirator User Manual 88VX Series Respirator Replacement Parts DC70ML DC70XLXXL Breathing Tube Assembly Constant Airflow Breathing Tube Assembly Adjustable Airflow EVX35 EVX40 DC5040 Kit 88VXAK Kit 88VXRAK uonewogur HBuLApsC
3. Refer to User s Instructions before donning w qeq jeaoiddy Component Concept aa Sullard Component Concept The Bullard 88VX Series airline respirators consist of three components Figure 1 respirator helmet assembly breathing tube assembly and air supply hose All components must be present and properly assembled to constitute a complete NIOSH approved respirator See Breathing Air Requirements on page 7 Respirator Helmet Inner Shell with Breathing Tube Suspension Inner and Outer Window Lenses Chin Strap Cape Cape Belt Air Supply Hose Supplying Grade D or Higher Air Quality gt gt AWARNING Failure to use complete NIOSH approved Bullard components and replacement parts voids approval of entire assembly Basic parts are listed on the NIOSH Approval Label on page 3 Failure to follow these instructions could result in death or serious injury hh MANUAO Z EADM oe Flow Control aa Device hed Figure 1 L 2 3 4 S 6 i 8 9 88VX Series Airline Respirator A WARNING This respirator when properly fitted and used in conjunction with adherence to OSHA regulations and industry standards will provide a reasonable degree of protection to the wearer The respirator significantly reduces but may not totally eliminate the breathing of contaminants depending on the work practices involved Where concentrations of con
4. and inspected place them in a plastic bag or an airtight container Store the respirator and parts where they will be protected from contamination distortion and damage from elements such as dust direct sunlight heat extreme cold excessive moisture and harmful chemicals y IN Store in a clean place away from contaminants tn pe ozs pue Huues uop dsul Ordering Information e aa Sullard Parts and Accessories for 88VX Series Airline Respirators 88VX Series supplied air respirators consist of four components 1 respirator helmet assembly with breathing tube 2 cape 3 flow control device and 4 air supply hose There are options for some components to fit customer specifications All components must be present and properly assembled including a Bullard air supply hose to constitute a complete NIOSH approved respirator Approval No TC 19C 293 Type C and CE CATALOG NUMBER DESCRIPTION Parts for 88VX Series Respirators 88VXTG 88VXRT 20NC 88CK 88VXAK 88VXRAK BFW 77GLT 7LG G4613 G7713 88VXUGK 4 point headband suspension with sizing posts and poly brow pad 25 pkg 4 point headband suspension with Flex Gear ratchet sizing knob and poly brow pad 25 pkg Elastic Chin Strap Breathing tube connector kit Oval door Gasket Latch Kit Assembly Rectangular door Gasket Latch Kit Assembly Box Front Adapter Kit complete for 88 and 88VX Series only Tempered Glass L
5. damage the plastic parts Inspection Remove the headband suspension and chin strap from the inner shell Inspect the headband for cracks frayed or cut crown straps torn headband or size adjustment slots loss of pliability or other signs of excessive wear Check the chin strap for loss of elasticity cuts and cracked hanger clips If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning The headband suspension and chin strap should be hand sponged with warm water and mild detergent rinsed and air dried After cleaning and before reassembling once again carefully inspect the parts for signs of damage Helmet Inspection Inspect the helmet and inner shell for nicks gouges cracks holes and any damage due to impact rough treatment or wear If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning The helmet inner shell and window frame should be hand sponged with warm water and mild detergent rinsed and air dried After cleaning and before reassembling once again carefully inspect the helmet and parts for signs of damage Lenses and Window Frame Gasket Inspection Be sure the plastic inner lens fits securely in the window frame gasket Remove any grit or dust from the gasket Be sure the plastic outer lens is installed underneath the clamps on the back of the outer windo
6. shell into helmet with front of shell tilted down Align round hole located at front of shell with washer at inside front of helmet Press back of shell into helmet until it snaps in place Using the 20NC Chin Strap l Attach chin strap to inner shell by sliding chin strap keyway slot over plastic head on button inside the inner Shell Refer to 20NC chin strap installation instructions 2 Put helmet on your head Adjust chin strap length with the plastic slide Optional Lens Covers l If desired apply optional lens covers designed to protect the respirator s plastic lens Apply 2 3 lens covers at a time 2 When lens becomes soiled remove by pulling tab at edge of lens cover to clear your vision Attaching Cape to Helmet l Place cape on table or workbench Figure 4 page 11 2 With window frame open place helmet on top of cape 3 Line up the clamp on the cape with the front center of the helmet Figure 4 page 11 NOTE Installation is easiest when started at the front of cape and helmet 4 Ease cape rim completely into the groove along helmet edge working your way to the back Be certain cape is completely in place at every point along helmet s bottom edge 5 Snap the clamp to tighten cable and hold cape snugly on helmet while ensuring the cape stays in the groove 6 Close and latch window frame Installing Breathing Tube Assembly onto Respirator Helmet l Connect breathing tube assembly to hel
7. the quality of maintenance performed vary with each job site it is impossible to provide a specific time frame for respirator replacement As a general guideline the 88VX Series respirator should be replaced after two years of service or less This respirator should be cleaned and sanitized at least weekly or more often if subjected to heavy use Respirators used by more than one person must be cleaned inspected and sanitized after each use If not cleaned contamination may cause illness or disease REMEMBER THE AIR YOU BREATHE WILL NOT BE CLEAN UNLESS THE RESPIRATOR YOU WEAR IS CLEAN Cape Inspection Remove the cape from the respirator helmet and inspect it for rips tears or damage from excessive wear that might reduce the degree of protection originally provided Inspect the inner neck cuff for elasticity If you detect any of these signs replace your cape immediately or remove the respirator from service AWARNING Do not substitute any capes other than those manufactured by Bullard Substituting other capes will void the NIOSH approval and could result in death or serious injury Cleaning Machine wash the cape in cold or warm water using a gentle cycle Use a mild laundry detergent Air dry only After cleaning carefully inspect the cape once again for Signs of damage Do not use volatile solvents to clean this respirator or any parts and assemblies Strong cleaning and disinfecting agents and many solvents can
8. 3 8 I D Nylon coiled hose with 1 4 female quick disconnect coupler and 1 4 male quick disconnect nipple VSKF2530XXX VSKF5030XXX VSKF2531XXX V5KF5031XXX V5KF2532XXX V5KF5032XXX V5KF2533XXX V5KF5033XXX V5KF2533XXXFF V5KF5033XXXFF V5KF2533XXXFS V5KF5033XXXFS V5KF2535XXX V5KF5035XXX 25 7 6 m with 1 4 Industrial Interchange steel Hansen compatible fittings 50 15 2 m with 1 4 Industrial Interchange steel Hansen compatible fittings 29 7 6 m with 1 4 Schrader steel quick disconnect fittings 50 15 2 m with 1 4 Schrader steel quick disconnect fittings 25 7 6m with 1 4 Snap Tite steel fittings 50 15 2 m with 1 4 Snap Tite steel fittings 25 7 6m with 1 4 Snap Tite steel fittings 50 15 2 m with 1 4 Snap Tite steel fittings 25 7 6m with 1 4 Snap Tite steel fittings 50 15 2 m with 1 4 Snap Tite steel fittings 25 7 6m with 1 4 Snap Tite steel fittings 50 15 2 m with 1 4 Snap Tite steel fittings 25 7 6 m with 1 2 Industrial Interchange steel Hansen compatible fittings 50 15 2 m with 1 2 Industrial Interchange steel Hansen compatible fittings Ve fA N AN Air Supply Hose 5454 5457 5458 V2050ST V20100ST f V5 Coiled Hose 88VX Series Airline Respirator User Manual CATALOG NUMBER DESCRIPTION Quick Disconnect Nipples 1 4 Industrial Int
9. 88VX Series Airline Respirator User Manual aa Sullard The Bullard 88VX Series airline respirators when properly _ gt used provide a continuous flow of air from a remote air source to the respirator wearer 88VX Series respirators offer protection from airborne contaminants that are not immediately dangerous to life or health IDLH or that do not exceed concentrations allowed by applicable OSHA EPA NIOSH ACGIH or other regulatory standards and recommendations 88VX Series airline respirators are approved by NIOSH TC L9C 293 Type C and CE to provide respiratory protection in general purpose applications including heavy and light duty abrasive blasting and Type C and CE painting applications The protective helmet meets ANSI Standard Z89 1 2003 Type 1 Class C requirements for protective headwear for industrial workers The cape is designed to protect the worker s body from abrasive rebound 88VX Series respirators are compatible with breathing air sources such as breathing air compressors or Bullard Free Air Pumps Bullard offers the appropriate approved breathing tube assembly and air supply hose to connect the 88VX Series respirator to these breathing air sources 88VX Series respirators are approved by NIOSH for use with optional climate control devices offered by Bullard Table of Contents Approval Label 0 0 cc ceeeeeeeeseseeeeeeteseeeeees Eo PHONG a 12 Component Concept cccccsscee
10. SA ZISIBlSAISIS als olog a Eio slalololwla SIS ol lo ololololololo olololololol l Q Qll le t e oo olmasl O QlOlo o E EJEN iLL i m o BIB 2a alalolmia mlmm alamaan aaam amaaa S 74 mla FIN flx olo 9S a KIXI XIXI x m mv can SIS S S S S S SISIS S S S SIS Yiv S S SlHefefHefHfT SPOON Oo lels DIN RJH O soOj ejsH je W iO OIE S o 69 in OClOlOlolw w S lin mM aO a n o z olol ol ZIZ A t u SSIS ISISIS S ziz ale eglos Aag eana Sg ela LA Ror golge oola ggo oao o o Fogo olg gel Na annn e aN S Aelel alaala alaan aAa Lala a a aAa aa alo olon naa ala ala aAa aaa aaa elz alon elesne i DlaolDOlD Di DICIM K Kf OLR SI SIP lm MP PPP Pim m P V Lisi st FF FIFI SITIH SielH iHfHalHalj jea Yy N iN GOolaoleieleie TiTioOIS T T lolH lololflalalalolalalol al e e SC SC O Slol HISlaila e D oTrg NIN O N wW tO O e Gi ie s i we ey We be LEED EE Ui NINNIN NINININININIO olololololol Ltn Ltn o O ie N M N N N N N N N A UY A O L L E LG tL LL LL Le L u aL ON N NINNIN D oloo o olo FITIN u n a gle i u l l QIShO PiElVlelV VIA S S PiS V S e eja BiSalalalalalalZlzZlZl jpojpejopP pes SPS ag SgS Lg L LFK ANSSI SA aala gt gt gt gt gt gt N gt L e eee alx Z gzz Zz xao mlalx NitialRi RI Sis x Sa ZIZLI LI L LIL ea TITE I I I I i ja in tn S S S ole F gt F gt gt Sy aa a AEA AAE a a ja a ma 8 gt gt Q gt gt gt gt gt 19C 293 SA SB CF gsvx x x x x x x x x x x x x
11. V20 Series Hoses 1 2 I D for use with Free Air Pumps V2050ST 50 foot Starter Extension hose with 1 2 Industrial Interchange Q D coupler V20100ST 100 foot Starter Extension hose with 1 2 Industrial Interchange Q D coupler V5 Series Coiled Hoses for use with breathing air compressors V52530 25 7 6 m with 1 4 Industrial Interchange steel Hansen compatible fittings V55030 50 15 2 m with 1 4 Industrial Interchange steel Hansen compatible fittings V52531 25 7 6 m with 1 4 Schrader steel quick disconnect fittings V55031 50 15 2 m with 1 4 Schrader steel quick disconnect fittings CATALOG NUMBER DESCRIPTION V52532 25 7 6m with 1 4 Snap Tite steel fittings V55032 50 15 2 m with 1 4 Snap Tite steel fittings V52533 25 7 6m with 1 4 Snap Tite brass fittings V55033 50 15 2 m with 1 4 Snap Tite brass fittings V52533FF 25 7 6m with 1 4 Snap Tite brass fittings V55033FF 50 15 2 m with 1 4 Snap Tite brass fittings V52533FS 25 7 6m with 1 4 Snap Tite brass fittings V55033FS 50 15 2 m with 1 4 Snap Tite brass fittings V52535BLACK 25 7 6 m with 1 2 Industrial Interchange steel Hansen compatible fittings V55035BLACK50 15 2 m with 1 2 Industrial Interchange steel Hansen compatible fittings V5 Series Kink Free Hoses XXX is designation RED GRN BLK YLW BLU For use with Breathing Air Compressors Include
12. an 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use concentrations established by regulatory standards D Airline respirators can be used only when respirators are supplied with respirable air meeting the requirements of CGA G 7 1 Grade D or higher quality E Use only the pressure ranges and hose lengths specified in the instruction manual J Failure to properly use and maintain this product could result in death or serious injury M All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA and other applicable regulations N Never substitute modify add or omit parts Use only exact replacement parts in the configuration as specified by the manufacturer O Refer to users instructions and or maintenance manuals for information on use and maintenance of these respirators S Special or critical User s Instruction and or specific use limitations apply Refer to User s Instructions before donning For technical assistance call or write Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll free 877 BULLARD 285 5273 Phone 859 234 6616 Fax 859 234 6858 Operations Protection Respiratory This respirator is NIOSH approved TC L9C 293 as a Type C and CE respirator It can be worn for general purpose applications including heavy and light duty abrasive blasting and spray paintin
13. ap hooks If using the Golden Gate cape first secure the ties that connect in back then in front If using the Hibernia parka tighten belt at waist 10 Recheck air pressure and adjust if necessary 11 With air still flowing into your respirator you are now ready to enter work area NOTE OSHA respirator regulations do not require fit testing of supplied air hoods and helmets Doffing When finished working leave work area wearing respirator and with air still flowing Once outside contaminated area remove respirator and then disconnect the air supply hose using the quick disconnect fittings NOTE If using V20 Series 1 2 I D air supply hose the quick disconnect coupler does not have a shut off valve Therefore air will continue to flow freely after disconnecting hose from respirator A WARNING Leave work immediately if Any respirator component becomes damaged Airflow into respirator helmet stops or slows down Air pressure gauge drops below the minimum specified in the Breathing Air Pressure Table page 9 Breathing becomes difficult You become dizzy nauseous too hot too cold or ill You taste smell or see contaminants inside respirator helmet Vision becomes impaired Failure to follow these instructions could result in death or serious injury A WARNING Do not leave respirator in work area Respirable dust contaminants can remain suspended in the air for more than o
14. d warnings before using this respirator Save this manual for future reference Failure to follow these instructions could result in death or serious injury N Approval Label aa Sullard Bullard 1898 Safety Way gS SERVICES Cynthiana KY 41031 9303 g Sq 877 BULLARD 285 5273 ny ALTERNATE HOOD ASSEMBLIES WITH BREATHING TUBE Model 88VX Series Type C and CE Continuous Flow Supplied Air Respirator Approved Only in the Following Configurations 88VX Series Airline Respirator User Manual RESPIRATOR COMPONENTS ALTERNATE HOOD ASSEMBLIES WITH BREATHING TUBE TC PROTECTION ALTERNATE CAPE ASSEMBLIES ALTERNATE FLOW CONTROL DEVICE MODEL AIR HOSE ACCESSORIES CAUTIONS LIMITATIONS we TE LL Ww O NJUN 8 v miv Q o Z ele 5 Z Zz a Se Se de Se SS SE SE SE SE SEI SE SE SEIS Q ro ulmi tin o o ulm tN o mluv 2lelv Mo w lt X S Ln 2 x xIx maala avimi aaa ga maama aaao saulae a J 2 s ie fu LL 225 bp Zio 2S c o m Slelolmiale lolelanlElS V V V B
15. disconnect fitting for use with Bullard EDP30 Free Air pump Hot Cold tube 1 4 Industrial Interchange steel quick disconnect fitting CATALOG NUMBER DESCRIPTION DC5040 DUAL COOL tube 1 4 Industrial Interchange steel quick disconnect fitting Order DUAL COOL vest separately Constant Flow EVX30 Breathing tube assembly 1 4 Industrial Interchange steel quick disconnect fitting EVX35 Breathing tube assembly 1 2 Industrial Interchange steel quick disconnect fitting Dual Cool Vest DC7OML DUAL COOL vest Size M L Order DUAL COOL tube separately DC7OXLXXL DUAL COOL vest Size XL XXL Order DUAL COOL tube separately CH60 Connector hose for use with DUAL COOL Replacement Parts for Breathing Tube Assemblies S8VXBT Breathing tube only with threaded hose connectors 4612 Belt nylon webbing F30 Constant flow control valve 1 4 Industrial Interchange steel F35 Constant flow control valve 1 2 Industrial Interchange steel F40 Adjustable flow control valve 1 4 Industrial Interchange steel Air Supply Hose Kits V10 Series Hoses 3 8 I D for use with breathing air compressors 4696 25 foot Starter hose with 1 4 Industrial Interchange Q D coupler and male nipple 46913 25 foot Starter hose with 1 4 Schrader Q D coupler 46915 25 foot Starter hose with 1 4 Snap Tite Q D coupler 5454 25 foot Extension hose 5457 50 foot Extension hose 5458 100 foot Extension hose
16. e provides at least Grade D breathable air This respirator must be supplied with clean breathable air at all times Do not connect the respirator s air supply hose to nitrogen oxygen toxic gases inert gases or other unbreathable non Grade D air sources To prevent this the employer shall use airline couplings used for this respirator that shall be incompatible with outlets for other gas systems as required by OSHA regulation 29 CFR 1910 134 i 8 Check the air source before using the respirator Failure to connect to the proper air source could result in death or serious injury 10 Do not use this respirator in poorly ventilated areas or confined spaces such as tanks small rooms tunnels or vessels unless the confined space is well ventilated and the contaminant concentrations are below the upper limit recommended for this respirator In addition follow all procedures for confined space entry operation and exit as defined in applicable regulations and standards including 29 CFR 1910 146 Continued on Page 6 User Manual M u Purue Warning aa Sullard Continued from Page 5 A WARNING 11 If you have any questions concerning the use of this respirator or if you are not sure whether the atmosphere you are working in is immediately dangerous to life or health IDLH ask your employer All instructions for the use and care of this product must be supplied to you by your employer as recommended by the man
17. ens for BFW Box Front Lens Gasket 88VXR Window Frame Gasket rectangular 88VXR Window Frame Gasket oval 88VX Upgrade Kit Includes 88VXAK 99PL 88VXTG 46VX Lenses and Mylar Covers Lenses for 88VX Series oval 71B 771 040 771 020 Inner Plastic Lens 040 thick 25 pkg Outer Plastic Lens 040 thick 200 bx Outer Plastic Lens 020 thick 50 pkg Lenses for 88VX Series rectangular 461B 461 461R 771R 015 714 88VXLC Capes 46VX 13VX 21VX 21821 36VX 36XLVX Inner Plastic Lens 040 thick 200 bx Outer Plastic Lens 040 thick 500 bx Outer Plastic Lens 015 thick 500 bx Outer Plastic Lens 015 thick 50 pkg Clear Mylar Lens Cover Adhesive Backed 25 pkg Clear Mylar Lens Cover Perforated Edges with pull tab 25 pkg Tan Nylon Cape 28 length Tan Nylon Cape 38 length Golden Gate style Tan Nylon Cape 38 length Tan Nylon Cape Golden Gate Style 38 length Hibernia Parka Tan Nylon Parka with sleeves 38 length Hibernia Parka Tan Nylon Parka with sleeves 38 length extra large Flow Control Devices Includes Belt Adjustable Flow EVX40 AC100030 Frigitron 2000 HC240030 Breathing tube assembly 1 4 Industrial Interchange steel quick disconnect fitting Air Conditioner 1 4 Industrial Interchange steel quick disconnect fitting Air Conditioner 1 2 Industrial Interchange steel quick
18. ent or Contaminant concentrations are in excess of regulations or recommendations as described in item 2 above DO NOT wear this respirator until you have passed a complete medical evaluation perhaps including a lung x ray conducted by qualified medical personnel and have been trained in the respirator s use maintenance and limitations by a qualified individual appointed by your employer who has extensive knowledge of Bullard 88VX Series respirators DO NOT modify or alter this respirator in any manner Use only NIOSH approved 88VX Series components and replacement parts manufactured by Bullard for use with this respirator Failure to use NIOSH approved Bullard components and replacement parts such as lenses hoses flow control devices capes and climate control devices voids NIOSH approval of the entire respirator invalidates all Bullard warranties and could cause death serious injury lung disease or exposure to other hazardous or life threatening conditions Inspect all components of this respirator system daily for signs of wear tear or damage that might reduce the degree of protection originally provided Immediately replace worn or damaged components with NIOSH approved Bullard 88VX Series components or remove the respirator from service See INSPECTION CLEANING AND STORAGE section on pages 14 15 for proper maintenance of 88VX Series respirators Be certain your employer has determined that the breathing air sourc
19. er Dryers with filters and carbon monoxide monitor as required Breathing Air Compressor with storage tank Compressed Breathing Air System Point of Attachment The point of attachment is the point at which the air supply hose connects to the air source A pressure gauge attached to the air source is used to monitor the pressure of air provided to the respirator wearer 88VX Series Airline Respirator User Manual Respirator Assembly Before assembling this respirator read the warning labels on the inside of the respirator cape and the helmet shell and this manual in full Remove and read the warning card inserted between the respirator s two lenses Sizing the Headband Before you can size the headband suspension the cape and headband must be removed from the helmet using the following steps 1 Open hinged window frame by lifting up on window latch 2 Remove cape from helmet by lifting up on clamp and disengaging cape from helmet groove Figure 4 3 Turn helmet upside down To remove inner shell from helmet hook index finger into loop on back of inner shell Press thumb against helmet rim and pull loop toward front of helmet then pull up and away from helmet Figure 5 This releases inner shell 4 To change the headband size unlock the four pins from the Sizing holes Place the headband on your head Pull down allowing headband to expand until it feels comfortable The headband will automatically adjust to yo
20. erchange S9841 With 1 4 Female NPT VI7 With 3 8 Female NPT 1 4 Schrader S19432 With 1 4 Female NPT S19433 With 3 8 Female NPT 1 4 Snap Tite S19442 With 1 4 Female NPT S17651 With 3 8 Female NPT Quick Disconnect Couplers Shut off Type 1 4 Industrial Interchange V14 With 1 4 Female NPT V15 With 3 8 Male NPT 1 4 Schrader V18 With 1 4 Female NPT 1 4 Snap Tite V19 With 1 4 Female NPT Quick Disconnect Hose Adapters VIl Hose to hose 3 8 hose to 3 8 hose V12 Hose to pipe 3 8 hose to 1 4 pipe V13 Hose to pipe 3 8 hose to 3 8 pipe To order replacement parts contact your local Bullard distributor or the Bullard Customer Service Department Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll Free 877 BULLARD 285 5273 Phone 859 234 6616 Facsimile 859 234 6858 P Ah i T erg ALEUTI a DELK AC1000 88VXRT 88VXBT JEULIOJUT HuLIaPIC uol Ordering Information 00 aa Sullard Other Available Flow Control Assemblies Without Breathing Tube CATALOG NUMBER DESCRIPTION Adjustable Flow F40B F40S F41 F42 F43 F44 F47 F48 1 4 Industrial Interchange brass 1 4 Industrial Interchange stainless steel 1 4 Schrader 1 4 Snap Tite steel 1 4 Snap Tite brass 1 4 Snap Tite stainless steel 1 4 Cejn 1 4 Bayonet Constant Flow F30B F30S F31 F32 F33 F34 F37
21. g This respirator is not approved for use in any atmosphere immediately dangerous to life or health IDLH or from which the wearer cannot escape without the aid of the respirator Head 88VX Series respirators meet ANSI Standard Z89 1 2003 Type 1 Class C requirements for protective headwear for industrial workers The helmet is designed to provide limited head protection by reducing the force of falling objects striking the top of the helmet 88VX Series Airline Respirator Face The respirator s inner window meets ANSI Z87 1 1989 requirements for face protection It provides limited face protection from flying particles or spray of hazardous liquids but is not shatterproof Eyes 88VX Series respirators DO NOT provide eye protection Wear approved safety glasses or goggles at all times Ears 88VX Series respirators DO NOT provide hearing protection Use properly fitted earmuffs earplugs or other protection when exposed to high noise levels Breathing Air Requirements Air Quality Respirable breathing air must be supplied to the point of attachment of the approved Bullard air supply hose The point of attachment is the point at which the air Supply hose connects to the air source A pressure gauge attached to the air source is used to monitor the pressure of air provided to the respirator wearer Figure 2 and Figure 3 Page 10 A WARNING This respirator MUST be supplied with clean breathable air Grade D or bet
22. gain carefully inspect breathing tube for signs of damage A CAUTION Do not cut or remove foam that is inside the breathing tube The foam helps reduce the noise level of the incoming air supply It does not filter or purify your breathing air NIOSH has approved this respirator with the foam in place Failure to observe these instructions may result in minor or moderate injury Air Supply Hose Inspection The starter and extension hose s should be inspected closely for abrasions corrosion cuts cracks and blistering Be sure the hose fittings are crimped tightly to the hose so that air cannot escape Make sure the hose has not been kinked or crushed by any equipment that may have rolled over it If any of the above signs are present or any other signs of excessive wear are detected replace the air supply hose s immediately or remove the respirator from service The air supply hose s should be hand sponged with warm water and mild detergent rinsed and air dried Do not get water inside the air supply hose After cleaning once again carefully inspect air supply hose s for signs of damage A WARNING Only use hoses that are NIOSH approved for use with this respirator Other hoses could reduce airflow and protection and expose the wearer to life threatening conditions Failure to follow these instructions could result in death or serious injury Storage After reusable respirator components have been cleaned dried
23. hing Air Pressure Table This table defines the air pressure ranges necessary to provide 88VX Series respirators with a volume of air that falls within the required range of 6 15 cfm or 170 425 Ipm according to U S Government regulations 42 CFR Subpart J 84 150 Table 8 Air Source Stationary or Portable Air Compressor Bullard Free Air Pumps Flow Control Valve Air Supply Air Supply Maximum Number Required Pressure Climate Control Device Hose Hose Length feet of Hose Sections Range psig air F30 F30B F30S F31 F32 F33 F34 F37 F38 F40 F40B F40S F41 F42 F43 F44 F47 F48 eI AUAUNA E a A JaN oun om W N AC100030 ACLO0030B AC100030S AC100031 AC100032 AC100033 AC100034 AC100037 ACC100038 DC5040 DC5040B DC5040S DC5041 DC5042 DC5043 DC5044 DC5047 DC5048 HC240030 HC240030B HC240030S HC240031 HC240032 HC240033 HC240034 HC240037 HC240038 F35 F35B baad Frigitron 2000 Frigitron 2000B Frigitron 2000S 93 Ge aiNssalg ILY Hulyze ig Air Control System Connection Fitting 10NS Air Source Respirator Configurat J O aa Sullard Typical Breathing Air Source and Respirator Configurations Bullard Free Air Pump Point of Attachment Bullard 88VX Series Airline Respirator Grade D Breathing Air Cylinder System Point of Attachment Point of Attachment Bullard 41 Series Airline Filter Suitable After Cool
24. met by screwing plastic hose connector to fitting located on the side of the helmet Turn clockwise to tighten Figure 9 Figure 9 NOTE Do not remove foam from inside the breathing tube The foam helps reduce the noise level of the incoming air Using Climate Control Devices 88VX Series respirators are approved by NIOSH for use with five optional Bullard climate control devices AC1000 Series DC50 Series HC2400 Series and Frigitron 2000 Series l Follow the instructions supplied with your climate control device 2 Be sure to use only the 88VXBT with your climate control device 3 Screw nylon hose connector on end of breathing tube to hose thread on climate control device Firmly tighten hose connector by hand Figure 10 On Lace belt supplied with respirator through belt loop bracket on climate control device Figure 10 A WARNING Only use climate control devices manufactured by Bullard Substituting other climate control devices will void the NIOSH approval and could result in death or Serious injury 88VX Respirator Use A WARNING Do not put on or remove this respirator in a hazardous atmosphere Do not remove this respirator in a hazardous atmosphere except for emergency escape purposes Failure to follow these instructions could result in death or serious injury Donning Before using your 88VX Series respirator complete the assembly instructions given on pages 11 12
25. ne hour after work activity ceases even though you may not see them Proper work practice requires you to wear the respirator until you are outside the contaminated area Failure to don doff and store the respirator outside of contaminated area could result in exposure to contaminants Failure to follow these instructions could result in death or Serious injury Adjust neck cuff Always wear respirator in work area w Bulyjog butuuog asp s0ze11dsay XASS 88VX Series Airline Respirator User Manual aa Sullard Headband and Chin Strap NOTE Cleaning Your respirator cape may be d Storage ing an Inspection Cleani iN Inspection Cleaning and Storage Bullard s 88VX Series respirators have a limited service life Therefore a regular inspection and replacement program must be conducted Certain parts such as capes and lenses must be replaced frequently The 88VX Series respirator and all component parts and assemblies should be inspected for damage or excessive wear before and after each use to ensure proper functioning Immediately remove the respirator from service and replace parts or assemblies that show any sign of failure or excessive wear that might reduce the degree of protection originally provided Use only complete NIOSH approved Bullard 88VX Series components and replacement parts on this respirator Refer to parts list Pages 16 17 for correct part numbers Since respirator use and
26. rol valve climate control device 3 Determine that your Bullard air supply hose is within the approved length column 4 4 Make sure you have not exceeded the maximum number of hose sections column 5 5 Set the air pressure at the point of attachment within the required pressure range column 6 for your flow control valve climate control device and air supply hose type and length Accurate pressure readings can only be attained when air is flowing into the respirator NIOSH approved Bullard air supply hose s MUST be used between the breathing tube connection fitting on the wearer s belt and the point of attachment to the air supply Figure 3 Page 10 NIOSH approved Bullard quick disconnect fittings MUST be used to connect V5 or V20 hose lengths together When connecting lengths of V10 hose only use Bullard V11 hose to hose adapters Secure connection s until wrenchtight and leakfree Total connected hose length and number of hoses MUST be within the ranges specified on the Breathing Air Pressure Table Page 9 and the respirator s NIOSH approval label Page 3 The breathing tube connection fitting MUST be secured to the belt that is supplied with this respirator Securing the air entry connection fitting helps prevent the air supply hose from snagging disconnecting or pulling the respirator helmet off your head 88VX Series Airline Respirator User Manual S Special or Critical Users Instructions Breat
27. sccssseescsssseeessssseeeeee 4 Using Climate Control Devices sssssssssssssssesreserererseesreres Ie Warnings ess sassescr cesiten dice secuteteniveinnndicantucencisacenstasiesenie 9 0 Respirator Use a DONDI esera EEEE 13 Cautions LIMitatioms eecceeeeseeeeeseeeteneeeiie DOI acoso e 13 Operations Inspection Cleaning and Storage PrOteCHON nssssssssssrssrsnrsnrnrnronronronnnnrnnrnnrnnrnnrnnrnnrnnrnnrnernen eet PAA cree ctacee carcrecioe chasse sctaeerseesexoncsdeelasaataaeiienase 14 Eisele ee CHENG DIS a 7 8 Headband and Chin Strap ssecsssscsscsntnteetseteeietneeet 14 Breathing Air Pressure sssssssssssssseseeseeessssssssssssssssseeeeeeeeten 9 Helmet nner 14 Breathing Air Pressure Table uw seeeeetnnsseeeeeettttuan 9 Lenses and Window Frame Gasket 14 Typical Breathing Air Source and Respirator Breathing Tube ASS MDIy c sc sessessesssessecsessessesseeseeeees 15 COMMON F AGIOS cactextctanccttstidasnetvsnoeceincdetaniicaasntaeesvenadetece l0 Ar Supply HOSES var 15 Respirator Assembly OVA eE E E E TEE N E TETEE 15 Sizing the Headband m nue biuWceeRuUameantnnedeeniadentenimDnameuWnaan 11 Parts and Accessories for 88VX Series Airline Installing Headband into Inner Shell sssseeeessssseee 12 Respirators 16 18 Attaching Cape to Helmet cscsssesessesereseeneees 12 a Return Authorizations 0 00 0 19 Installing Breathing Tube Assembly into Respirator A WARNING Read all instructions an
28. taminants are excessive respirator wearers may obtain a higher level of protection from a valve operated pressure demand airline respirator or a pressure demand self contained breathing apparatus SCBA respirator At this time there are no side by side field studies for comparison However OSHA does assign higher protection factors to these groups of respirators Ideally the employer should measure concentrations inside the breathing zone on a periodic basis to ensure that the wearer Is receiving adequate protection Before using this respirator Federal Law requires that the employer shall identify and evaluate the respiratory hazard s in the workplace and that this evaluation shall include a reasonable estimate of employee exposures to respiratory hazard s and an identification of the contaminant s chemical state and physical form Do not exceed maximum use concentrations established by OSHA EPA NIOSH ACGIH or other regulatory standards Improper respirator use may damage your health and or cause your death Improper use may also cause certain life threatening delayed lung diseases such as silicosis pneumoconiosis or asbestosis DO NOT wear this respirator if any of the following conditions exist Atmosphere is immediately dangerous to your life or health IDLH You CANNOT escape without the aid of the respirator Atmosphere contains less than 19 590 oxygen Work area is poorly ventilated Unknown contaminants are pres
29. ter at all times This respirator does NOT purify air or filter out contaminants Failure to follow these instructions could result in death or Serious injury Supplied breathing air must AT LEAST meet the requirements for Type 1 gaseous air as described in the Compressed Gas Association Commodity Specification G 7 1 Grade D or higher quality and as specified by Federal Law 42 CFR Part 84 Subpart J 84 141 b and 29 CFR 1910 134 i Respirator Air Supply Hose Point of Attachment Pressure mmm Gauge Grade D Breathable Air Source Figure 2 Use either a V13 hose to hose pipe adapter or a quick disconnect coupler to attach the air supply hose User Manual suol eiadg suolzezyLWLy pue suonne Operations aa Sullard The requirements for Grade D breathable air include OO E E A E 19 5 23 590 Hydrocarbons condensed FUNG E A 5 mg m3 max Carbon MONOXIQE scaiscaccssveennctssernesteaneicacurnndsndins 10 ppm max Carbon dioxide ssesssessesenesneeneeneennernnrenrnnnns 1 000 ppm max GE EEI EEA E Lack of noticeable odor No toxic contaminants at levels that make air unsafe to breathe Contact the Compressed Gas Association 1725 Jefferson Davis Hwy Arlington VA 22202 for complete details on Commodity Specification G 7 1 Air Source Locate the source of supplied air whether it is an air compressor or an ambient air pump such as a Bullard Free Air pump in a clean air en
30. ufacturer and as required by Federal Law 29 CFR 1910 134 12 Do not use this respirator for underwater diving 13 Leave work area immediately if Any respirator component becomes damaged Airflow into respirator stops or slows down Air pressure gauge drops below the minimum specified in the Breathing Air Pressure Table in the 88VX Series User Manual Breathing becomes difficult You become dizzy nauseous too hot too cold or ill You taste smell or see contaminants inside the respirator hood Your vision becomes impaired Historically the incidence of disease from overexposure to toxic substances almost always occurs because the OSHA regulations and industry standards applicable to the work practices involved are not followed It is therefore imperative that the employer acquaint itself with and follow all of these standards and regulations REMEMBER Respiratory protection is but one component of safe work practices To minimize the chances of overexposure all safety regulations and standards must be followed and Respiratory protection is the last line of defense to be employed The employer must first eliminate or minimize the levels of toxic substances in the work place by accepted engineering control measures Assuming the employer and the wearer do their part this respirator should provide the wearer with an adequate degree of protection Cautions and Limitations A Not for use in atmospheres containing less th
31. ur size Lock into place by pushing the four pins into the sizing holes Figure 6 5 Remove headband from your head NOTE If using the optional 88VXRT ratchet headband refer to the instruction sheet provided with the 88VXRT Adjust Crown Straps for Vertical Fit To improve suspension comfort adjust crown straps vertically by repositioning the crown strap posts in the crown straps Vertical adjustment makes the headband ride higher or lower on the wearer s head To adjust push crown strap post from slot move to new slot and snap in to secure Move key to desired vertical position Repeat for other crown strap post Figure 7 Helmet Back of helmet Window frame f Window latch strike Ang a Table or workbench Helmet grove Window latch Top rim of cape Cape Cape cable JE lt 9 Pill o0 z oer 2200004 p00 000000000 fa G fie 62 61 9 56 d i Q00 N An 54 4 1 og 22090000000 Ly ee Figure 6 Crown strap Figure 7 n Ajquwassy J0ze1dsay 88VX Series Airline Respirator User Manual aa Sullard Respirator Assembly Installing Headband into Inner Shell 1 Turn inner shell and headband suspension upside down 2 Place headband inside shell with brow pad facing front of shell 3 Insert keys into respective key slots Push firmly until keys snap into place Figure 8 Figure 8 4 Insert inner
32. vironment Locate the air source far enough from your work site to ensure the air remains contaminant free Always use an inlet filter on your air source Use suitable after cooler dryers filters carbon monoxide monitors and alarms like the Bullard Clean Air Box CAB Series aS necessary to assure clean breathable air at all times The air should be regularly sampled to be sure that it meets Grade D requirements Breathing Air Pressure Air pressure must be continually monitored at the point of attachment while operating this respirator A reliable air pressure gauge must be present to permit you to continually monitor the pressure during actual respirator operation A WARNING Failure to supply the minimum required pressure at the point of attachment for your hose length and type will reduce airflow and could result in death or Serious injury The Breathing Air Pressure Table page 9 defines the air pressure ranges necessary to provide 88VX Series respirators with a volume of air that falls within the required range of 6 15 cfm or 170 425 Ipm Ref 42 CFR Part 84 Subpart J Table 8 Make sure you understand the information in the Breathing Air Pressure Table before using this respirator 1 Determine the type of air source you are using column 1 then find your flow control valve climate control device column 2 2 Be sure your Bullard air supply hose s column 3 is approved for use with your flow cont
33. w frame Inspect the window frame gasket closely for cuts wear or damage that will prevent a proper seal against the inner faceshield lens or the helmet window frame If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning To clean the lenses hand sponge with warm water and mild detergent rinse and air dry WARNING Do not use lenses other than those listed on the next page Substituting other lenses voids the NIOSH approval Use of non Bullard lenses may allow contaminants to enter the respirator and could result in death or serious injury All Bullard lenses are stamped with the appropriate Bullard part number described below Bullard Lens Description Part No Inner lens for 88VX Series Respirators oval 771B Outer lenses for 88VX Series Respirators oval 771 Inner lens for 88VX Series Respirators rectangular 461B Outer lenses for 88VX Series Respirators rectangular 461 461R 771R Breathing Tube Assembly Inspection Inspect the breathing tube for tears cracks holes or excessive wear that might reduce the degree of protection Originally provided If any signs of excessive wear are present replace the breathing tube immediately or remove the respirator from service Cleaning To clean the breathing tube hand sponge with warm water and mild detergent being careful not to get water inside Rinse and air dry After cleaning once a
34. x xi x x x x x x x x x x x x xi xix x xi x x x x x x x x x x xi x x x x x x x x x x x x x x x x x x x x x x x x x x x x xi x xix xix x x x x x x x x x x x x xix x x x x x x x x x x x x x xix x x x x xi xf x x x x x xix x x xf x x x x x x x x xix x x x x x x x x ABCDEJMNOS CF CONTINUOUS FLOW SA SUPPLIED AIR SB ABRASIVE BLAST 2 CAUTIONS AND LIMITATIONS A Not for use in atmospheres containing less than 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use concentrations established by regulatory standards D Air line respirators can be used only when the respirators are supplied withrespirable air meeting the requirements of CGA G 7 1 Grade D or higher quality E Use only the pressure ranges and hose lengths specified in the User s Instructions J Failure to properly use and maintain this product could result in injury or death M All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA and other applicable regulations N Never substitute modify add or omit parts Use only exact replacement parts in the configuration specified by the manufacturer O Refer to User s Instructions and or maintenance manuals for information on use and maintenance of these respirators S Special or critical User s Instruction and or specific use limitations apply
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