Sunglo Natural Gas patio heater installation manual
Contents
1. 6 A 7 Dia Min Inlet Gas Pipe 7 2 191 mm f Line for 50 000 BTU Hr Ret 165 mm Ground Level AS TS ina 5 20 SE 18 Be SCH 457 mm 49 15 e 4 12 305 mm Min PVC Plastic 5 Tubing Col E 9 of L WARNING 0 n D do 5 All external plumbing must 25 Concrete be properly protected against trip hazards 11 SUNGLO INFRARED HEATERS d on us idu KL ERU 1 2 3 4 D 6 T 8 9 10 Item PartNo Description 80078 Elbow 1 2 Street Blk MODEL PSA 265V Replacement Parts List 30257 1 Collar PH Black Slip 70026 Screw 8 3 8 SWHSMS 80008 Pipe 1 2 62 1 4 Blk 30266 Post A265 Blk 84 L 80023 Elbow 1 2 BIk 80054 Nipple 1 2 X 1 1 2 BIk 80024 2 Union 1 2 Blk 80003 Nipple 1 2 x Close 90063 Valve Jomar T205 1 2 12 SUNGLO INFRARED HEATERS Minimum Clearance from Combustible Materials Step 1 a Insert 3 dia post squarely into base socket b Tighten nut on bolt to secure post until Y of thread is exposed Slight indent of post should occur install cap nut Step 2 a Thread 62 long internal pipe nipple into base 93 of heater head as shown below If teflon tape is not provided gas pipe joint compound must be used at this joint Step 3 a Slide assembled gas pipe and heater head into post b Turn heater head s2. INSTALLATION OPERATION 8 MAINTENANCE MANUAL MODEL PSA 265 V 8 E MODEL A242 MODEL A244 V 8 E The Original Outdoor Patio Heater For indoor outdoor commercial use Manufactured by For residential outdoor use ONLY INFRARED DYNAMICS uc Yorba Linda CA 92886 U S A Tel 714 572 4050 Fax 714 572 6093 Toll Free 888 317 5255 www infradyne com A DANGER FOR YOUR SAFETY If you smell gas Open windows DO NOT try to light any appliance DO NOT use electrical switches DO NOT use any telephone in your building Leave the building immediately Immediately call your local gas supplier after leaving the building Followthe gas supplier s instructions If you cannot reach your gas supplier call the Fire Department A WARNING FIRE HAZARD Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Failure to follow these instructions can result in death injury or property damage A WARNING FIRE AND EXPLOSION Improper installation adjustment alteration service or maintenance can result in death injury or property damage Read the installation operation and maintenance instructions thoroughly before installing or servicing this equipment A WARNING Installation and replacement of gas piping gas utilization equipment or accessories and repair and servicing of equipment shall be performed by a qualified agency famil
3. PSA265 A242 A244 MANUAL CONTROL This heater utilizes a standing pilot with thermocouple safety shutoff This heater can be either lit with a match or a long stem lighter The manual control allows you to regulate the heat MANUAL CONTROL WITH DSI This heater utilizes a standing pilot with thermocouple safety shutoff This heater is equipped with a battery operated spark ignition to light the pilot This heater can be either lit with a match or a long stem lighter The manual control allows you to regulate the heat MANUAL CONTROL WITH 24 VAC ACTUATOR This heater utilizes a standing pilot with thermocouple safety shutoff This heater can be either lit with a match or a long stem lighter The 24 VAC Actuator allows you to turn ON OFF the main burner with a switch ELECTRONIC CONTROL DO NOT MATCH LIGHT This heater utilizes a electronic ignition and flame monitoring thru flame rectification This heater requires 24 VAC in order to operate SUNGLO INFRARED HEATERS HEATER LAYOUT AND PATIO DESIGN There are a number of considerations in determining the type and number of heaters to be used and their location on your outdoor patio Concept of Patio Heating Hot air is not an option for heating an outdoor patio so a patio heater uses radiant heat like we receive from the sun Radiant Heat Is the type of heat you receive from a fireplace potbelly stove orthe sun Itis an infrared wave l
4. your local distributor or qualified service agency Performing Routine Maintenance Overtime particularly during long periods of disuse the heater can accumulate dirt and debris in and around the pilot and the burner Routine maintenance should be performed at least once a year by a qualified service agency to insure the heater is operating properly More frequent service may be required for heaters located near waterfronts Warning Labels It is important that warning labels including the lighting instruction are not removed from the heater If labels are damaged replacement labels are available from your local dealer or the factory Stainless Steel Care Stainless steel does not rust however air pollution can leave brown deposits on heaters We recommend washing the stainless steel post and base only with a mild detergent solution and wiping it dry with a soft cloth to bring back the original shine The stainless steel may be expected to permanently darken around the top of the heater Before You Remodel Should you plan to make any changes to the patio or building structure after heaters have been installed your heater installation must be reviewed by a qualified agency to insure that clearances from combustible material and ventilation requirements are maintained after alterations are complete When plastic curtains or drops are used to enclose a patio you must take steps to insure that all Sunglo heaters have the requir
5. heater is free of combustibles Reflector should be in good condition and free of dust and debris Make sure the heater is mounted securely and there is no corrosion or damage to the post or mounting brackets Inspect emitter grid for cracks or bubbles Using a wire brush remove any soot scale or debris from the inside of the emitter grid Check the gas line for leaks using soapy water atall joints and connections Light heater to verify proper ignition If heater fails to light clean pilot and replace thermocouple if required Inspect electrodes for cracks With the heater off verify the ignition electrode arcs to the top of the pilot hood If heater fails to heat properly burner and orifice will need to be cleaned Observe flames If flame has a bright yellow appearance or black soot accumulates on the emitter grid both the burner and emitter grid need to be cleaned thoroughly Make sure the heater control operates easily SUNGLO INFRARED HEATERS TROUBLESHOOTING MANUAL CONTROL Problem Possible Causes Pilot will not light e Air in gas line e Low gas pressure e Gas line turned Off e Blockage in gas line Pilot does not stay lit e Damaged thermocouple e Corrosion of thermocouple connection to valve e Damaged Gas Valve e Wind exceeding 10 mph Main burner does not light e ow gas pressure e Blockage in the main orifice e Obstruction inside the burner MANUAL CONTROL WITH DSI Problem Possibe Causes No S
6. shutdown of heater before relighting pilot To Light Pilot Rotate control knob to Pilot position Firmly depress knob for 30 seconds while pressing the red button on the side of the heater Pilot should remain lit To Turn Heater ON Rotate control knob to ON position To Turn Heater and Pilot OFF Rotate control knob to Pilot position depress slightly and turn to OFF position Wait 5 minutes alter complete shutdown of heater before relighting pilot To Light Pilot Rotate control knob to Pilot position Firmly depress knob for 30 seconds while lighting pilot through 72 diameter lighting hole above control Pilot should remain lit To Turn Heater ON Rotate control knob to ON position and turn on 24 VAC electrical power to heater To Turn Heater and Pilot OFF Rotate control knob to Pilot position depress slightly and turn to OFF position Wait 5 minutes alter complete shutdown of heater before relighting pilot To Turn Heater ON 1 Turn the gas valve ON 2 Turn ON Electrical Switch 24 VAC only To Turn Heater OFF 1 Turn the electrical power OFF 2 Turn the gas valve OFF Warning If burner fails to ignite shut OFF electrical power and wait 5 minutes before repeating lighting process Warning DO NOT attempt to light this heater manually SUNGLO INFRARED HEATERS BASIC LIGHTING INSTRUCTIONS Lighting Instructions Control Description
7. to 50 feet from heater to transformer or wall switch Use a minimum of 16 GA wire for over 50 feet distance If any ofthe original wire supplied with the appliance must be replaced it must be replaced with wiring material having a temperature rating of atleast 105 centigrade Ventilation 1 is required that areas above and below the heater be properly vented to allow for necessary combustion airand removal of combustion gases 2 Heater shall be provided with natural or mechanical means to supply and exhaust at least 4 cfm per 1 000 BTU per hour of heater input Exhaust opening for removing the flue products shall be above the level of the heaters 3 Heater ventilation must comply with state and local codes Gas Piping 1 A minimum pipe size of Y is required for inlet piping A 7 leaver handled shut off gas cock must be installed within 6 feet of the appliance for servicing the unit 2 Gas lines must be adequately sized to carry the total connected gas load Check with local and state plumbing and heating codes regarding sizing of gas lines 3 All gas pipe connections to the heater s must be sealed with a gas pipe compound resistant to liquefied petroleum gases 4 Installation of a drip leg in the gas supply line going to each heater is required to minimize the possibility of any loose scale or dirt within the gas supply line from entering the heater s control system 5 When checking for gas leaks do not use an ope
8. 9 is o A o OE ERROR 9 Section 5 Heater Models 10 P SAZO D TERR 10 A242 POSEE BASE 6 13 A244 and A244V 15 PSA265E and 42445 E Gees 17 Section 6 Maintenance and Trouble Shooting eee eee 19 SUNGIO Head ASSetmlbly sia e Ei o IIIA 19 Biet Lei y 20 Basic Heater Disassembly E 21 Op EC ta da EET 22 Trouble ADORO SUIS sei arie aaa area ae pact ada urii 23 SUNGLO INFRARED HEATERS FOR YOUR SAFETY Application This is not an explosion proof heater Consult your local Fire Marshall insurance carrier and other authorities for approval of the proposed installation The Original Outdoor Patio Heater Sunglo heaters are designed and certified for commercial indoor outdoor and residential outdoor applications and are NOT approved for use in any indoor residential application This includes but not limited to attached garages living quarters solarium etc Consult the local Fire Marshall and or insurance provider if unsure of your application Warning Symbols Safety is the most important consideration with installing operating and maintaining this gas appliance You will see the following symbols and signal words when there is a hazard related to safety or property damage DANGER ind
9. a Min Inlet Gas Pipe ZS 191 mm Ref 62 155 mm Line for 50 000 BTU Hr Ground Level D 7 y 2 7 E we col l Be E o 15 4 o 381 mm pi 12 305 mm Min m 9 Se mm S al E 9 o 0 0 M O E 2e do E oj 3 9 Concrete 9 229 mm Dia 10 SUNGLO INFRARED HEATERS MODEL PSA 265V GAS FIRED INFRARED HEATER Minimum Clearance Combustibles ra 5 For Indoor Outdoor Operation 18 457 mm Top Clearance 34 876 mm Dia Retlector Y 24 610 mm Radiant Emitter Grid Side Clearance Pilot Lighting Hole Keep Greasy 12 Hands Off 100 Safety Shutoff Control 305 mm Heater Head Heater Head Base Slip Collar CES 3 Dia Steel Post Internal Piping 24 Volt Wires Connection to Heater 111 2820 mm NEC Class 2 24VAC Transformer 20VA Supplied by Installer 120 V 93 2362 84 2134 mm 24 V 24VAC If any of the original wire as supplied with the appliance must be replaced it must be replaced with wiring Wall material having a temperature rating Switch Tait of atleast 105 degrees Centigrade installer Drill Dia Hole Supplied Through Post for Electrical Connector 38 Electrical 86 mm Hookup 2 90 Elbow Make Final Connection at This Union Approved type i Gas Shut off Valve U L or C S A Certified Waterproof Outdoor Use Junction Box to be Supplied by Electrician
10. ably and where furnishings can easily be moved to best accommodate the radiating warmth PATIO HEATER HOUSE GENERAL RULES FOR LOCATING HEATERS A Sunglo Patio Heater can operate effectively to maintain comfort even in completely exposed areas although weather protected areas are desirable Weather and wind protection allows the surrounding air to be warmed to enhance the direct radiant warming effect Breezy Conditions Sunglo heaters are designed to work well under a variety of outdoor conditions however under certain conditions they work better than others and under some conditions they should not be operated atall The heater can be operated under breezy conditions when the cross wind is 10 mph If heaters are mounted on the edge of a precipice or sea cliff where wind is directed upwards into the reflector hood damage to the heater can occur Upward thrusts of wind can also be caused by wind walls or architectural elements near the heater The patio must be designed to protect against this type of condition WHEN MULTIPLE HEATERS ARE USED When more than one heater is used in an area it is generally preferable to locate them close together Multiple heaters located on 8 to 15 centers give overlapping heat patterns increasing the overall effective coverage for each heater CONTROL SYSTEMS Sunglo heaters are available wit
11. e 80054 Nipple 1 2 X 1 1 2 Blk 2 027 PKG A242 Post Bolt 10 27020 PKG A242 Floor Clamp Optional CO N Gi BY Cy PO CO SUNGLO INFRARED HEATERS psc L Bracket 24 Volt Bolts Electrical Supplied by Supplied by Installer Installer Inlet dica y2 Electric Gas Pipe 1 Conduit Supplied by Installer IST EL Condulet NEC Cimaa gt Supplied by NEC Class 2 Installer 24VAC Transformer 20VA Supplied by Installer 120 3 If any of the original wire as supplied 24VAC with the appliance must be replaced it must be replaced with wiring material having a temperature rating of atleast 105 degrees Centigrade Wall Switch Electrical installer Hookup Supplied A244V Only Maintain clearances shown for adequate clearance around air openings into the combustion chamber and for accessibility as well as for combustion and ventilating air supply 18 457 mm 34 5 Top Clearance 876 mm Dia 24 610 Side Clearance ge i pn Radiant Emitter Grid Pilot Lighting Hole Reflector 100 Safety Shutoff Control Minimum Clearances Heater Head Base trom Combustibles MODEL A244 amp A244V Installation Instructions 1 Hanging Frame Mounting Before attaching the heater to the U shaped hanging frame mount the frame in position to the overhead building structure Use 1 2 inch diameter or la
12. e two 2 screws and the control base the pilot channel and eege ide dia 3 Disconnect Wire from igntion module pilot hole cover 3 Remove one 1 screw and slide out ignition module Remove 412 Closed End Wench 2 UR 15 16 Open End Wrench To prevent adapter from tuming 7116 Wrench 3 8 Wrench otep 4 1 Loosen Pilot Tubing with 7 16 Wrench Step 3 2 Loosen Thermocouple with 3 8 Wrench 1 Tilt housing toward pilot 2 Ese i body from housing 100 S Req u red 3 Slide housing up over control 42 Phillips Screw Driver assembly ES 5 16 Nut Driver 7 16 Open End Wrench 3 8 Open End Wrench 21 22 SUNGLO INFRARED HEATERS Heater Maintenance Heater maintenance or repair should only be performed by qualified service personnel such as a licensed heating 0 ventilation and air conditioning contractor familiar with The Original Outdoor Patio Heater this type of heater Safety Inspection Checklist For optimum performance and safety it is recommended that all installation service and annual inspection be done by a qualified agency Below is a basic guideline for inspection A more comprehensive inspection may be required depending on the initial inspection of the heaters Make sure the heater Installation Operation and Maintenance Manual is legible Keep manual in a clean dry place Contact the manufacturer for replacement of labels or manuals Make sure the area around the
13. eater will be maintained from vehicles parked below the heater Each heater must be electrically grounded in accordance with the National Electrical Code ANSI NFPA 70 when an external electrical source is utilized In Canada the CSA Canadian Electrical Code C22 1 Part 1 applies Gas Supply The gas inlet supply pressure and manifold pressure required for each heater are listed below For gas supply line pressures in excess of Y psig consult your representative orthe factory Gas Inlet Pressure NatGas Propane Maximum Pressure psig 11 W C Minimum Pressure 6 W C 11 W C Manifold Pressure 5 11 W C It is important that the gas piping system be adequately sized for allthe gas appliances it serves Clearance Requirements Each heater must be installed such that the following Minimum Clearances to Combustible Materials are maintained Combustible materials include wood compressed paper plant fibers plastics Plexiglas amp or other materials capable of being ignited or burned Such materials shall be considered combustible even though flame proof fire retardant treated or plastered Additional clearance may be required for vinyl siding glass painted surfaces and other materials that may be damaged by radiant or convection heat The stated clearance to combustible materials represents a surface temperature of 90 F 32 C above room temperature Building materials with low heat tolerance may be subject
14. ed permanent access to outside air If a patio is to be partially enclosed a qualified agency familiar with this type of heating equipment must be consulted to insure the safe operation of this equipment Basic Lighting with Sunglo Manual Control See lighting instructions pertaining to your heater model on page 6 A WARNING PROP 65 CARBON MONOXIDE WARNING If not installed operated and maintained in accordance with manufacturer s instructions this product could expose you to substances in the fuel or from combustion including Carbon Monoxide which can cause death or serious illness and which are known to the State of California to cause cancer birth defects or reproductive harm Pilot Hole Control Knob PSA265 A242 A244 WITH DSI Optional Match Lighting Red Button DSI Ignition NOTE 24VAC electrical power is required to turn ON main burner after pilot is lit Keep Cover Shut DO NOT Attempt to match light heater eset Switch Only NOTE 24VAC electrical power is required to turn ON heater To Light Pilot Rotate control knob to Pilot position Firmly depress knob for 30 seconds while lighting pilot through 72 diameter lighting hole above control Pilot should remain lit To Turn Heater ON Rotate control knob to ON position To Turn Heater and Pilot OFF Rotate control knob to Pilot position depress slightly and turn to OFF position Wait 5 minutes alter complete
15. ength that heats objects without first heating the intervening air Unlike ultra violet light there is no sunburn or sun tanning affect Infrared will not attract insects Patio Heater ls an unvented gas fired infrared heater designed to concentrate radiant heat in outdoor areas Definition of Outdoors For the purposes of these instructions An appliance is considered to be outdoors if installed with shelter no more inclusive than 1 With walls on all sides but with no overhead cover 2 Within a partial enclosure which includes an overhead cover and no more than two side walls These side walls may be parallel as in a breeze way or at right angles to each other 3 Within a partial enclosure which includes an overhead cover and three side walls as long as 30 percent or more of the horizontal periphery of the enclosure is permanently open EFFECTIVE RANGE COVERAGE The comforting warmth from a single Sunglo M Heater will cover a 12 to 20 circle The Sunglo is a comfort heater and the coverage is the area in which people will received a comforting amount of warmth Some people will require more or less warmth than others to be comfortable and will either turn the heater up or down or move closer or farther away as they desire WHERE TO LOCATE PATIO HEATERS Sunglo Heaters naturally attract people to their infrared warm glow Locate heaters where people can readily gather sit or stand comfort
16. g low pressure air maximum of 30 psig clear burner and pilot of any dirt or debris NOTE Appropriate eye protection mustbe worn 4 Using a metal brush remove any accumulated dirt fromthe inside ofthe emitter grid o Reassemble heater and observe whether heater has beenrestored to proper operation 6 lf heater does not operate properly it maybe necessary to remove burner and orifice for cleaning corroded or deteriorated parts must be replaced SUNGLO INFRARED HEATERS HEATER MODELS Minimum Clearance from Combustibles m mE MODE L PS A 265 0 LL LL ii i GAS FIRED INFRARED HEATER a iA For Indoor Outdoor Operation Top Clearance 34 876 mm Dia 0 09 enector 24 610 mm Side Radiant Emitter Grid Clearance Pilot Lighting Hole Keep Greasy 12 Hands Off 100 Safety Shutoff Control 305 mm Heater Head Heater Head Base 3 ar 7 Slip Collar Slide on Post Use Pipe Wrench P TJ Before Installing Heater Here on Heater 3 Dia Steel Post to Tighten on Gas Pipings DO NOT Twist Heater Body on Pipe as This May Loosen Internal Parts Ya Pipe Extends 1 Above Top of 3 Post Internal Pipin 93 ping 2362 mm 111 2820 mm 84 2134 mm WARNING All external plumbing must be properly protected against trip hazards 3 86 mm 90 Elbow Make Final Connection at Union Approved type 2 ee Gas Shut off Valve z Es E Hil n 1 2 Di
17. h a variety of control systems from manual controls requiring no electrical connections to a 24 VAC fully automatic ignition and control system see Basic Lighting Instructions on page 6 It is recommended that when multiple heaters are used that the electrical circuitry be arranged so heaters can be switched individually or in groups to provide maximum flexibility for heating the patio SUGGESTED SPACING WHEN MULTIPLE HEATERS ARE USED 15 Ft 15 Ft pyr Y 0 N N St Spacing For WELL PROTECTED AREAS AND MILD CLIMATIC CONDITIONS y 12 Ft TN N Y Ne d 4 Spacing For SEMI EXPOSED AREAS WITH AVERAGE WEATHER CONDITIONS ATTS Na 8 Ft 8 Ft X 1 1 1 N N N ho d vn em Spacing For COMPLETELY EXPOSED AREAS WITH SEVERE WEATHER CONDITIONS 7 SUNGLO INFRARED HEATERS INSTALLATION AND SERVICE INSTRUCTIONS Receiving Equipment On receipt of equipment it is suggested that a visual inspection be made for external damage to the carton If the carton is damaged a note should be made on the Bill of Lading when signing for the equipment Remove the heater from the carton If there is damage report the damage to the carrier immediately Each Sunglo heater is carefully tested and adjusted at the factory Before attempting to install this equipment a
18. iar will all precautions required regarding this type of equipment and that has complied with all requirements of the authority having jurisdiction TO THE INSTALLER Please read and understand all instructions prior to installation Give a copy of this manual to the owner after installation TO THE OWNER Keep this manual in a safe place in order to provide your serviceman with the necessary information A e P N 65132 8 08 Copyright 2008 By Infrared Dynamics Inc Printed in USA N SUNGLO INFRARED HEATERS TABLE OF CONTENTS Section 1 For Your as 3 VT Un Le SIDO 3 aa 3 o PP A lia lia ai al aa a i 3 Section 2 Owner s un E ici 5 Before Starting Your Heater 7 0 5 Starting and Shutting Down your yes aie ta 5 Performing Routine E ME ln e 9 Warning Labels Stainless Steel CZE anios it ei i oa d CER UU ea m ini eee ts 5 Before YOU Remodel sarissa O n i E alea EAT 5 Basic HOMINO A CO NT 6 Section 3 Heater Layout and Design sisi 7 ENSCUVO COVE EC NET m ne eer eee ete eee f Where to Locate Patio Heaters onec prd Eam USING f Section 4 Installation EEN 8 Receiving Ge Tei ET EE 6 Code EECHER ec 6 lee EE 6 811 21 1816 85 42 8181 ea aL E AR ARO RR DDR NR RR 6 9 Serge MEME RT Tm 9 Vue EE 9 as in
19. icates there is an immediate threat which if not avoided could result in death or injury A DANGER WARNING indicates a potential hazardous A WARNING situation which if not avoided could resulted in death or injury CAUTION indicates a potential hazardous A CAUTI O N situation which if not avoided could result in minor or moderate injury A WARNING Not For Indoor Residential Use Installation of an infrared heater system in residential indoor spaces may result in death serious injury or property 0 damage In residential applications this heater may only be used outdoors SUNGLO INFRARED HEATERS A WARNING Improperly connected gas lines may result in death or serious injury explosion poisonous fumes toxic gases asphyxiation Connect gas lines in accordance to national state provincial and local codes Placement of explosive objects flammable objects liquid and vapors close to the heater may result in explosion fire property damage serious injury or death DO NOT store or use explosive objectives liquids and vapor in the vicinity ofthe heater Failure to comply with published clearance to combustibles could result in death injury and or property damage In locations used for the storage of combustible materials signs must be posted to specify the maximum permissible stacking height to maintain the required clearances from the heater to the combustible Signs must either be posted adjace
20. ing and to allow for easy reset of a single unit Wiring Diagram Models A244E 8 PSA265E Internal to Heater External from Heater a Reset Switch Only Momentary Switch H Swltch Transformer Class 2 24 20 Blue _ 24 VAC co me s s 24 VACI 120 VAC Green 24 VAC Eo Transformer and switch to 78 AMP 18 7 VA be supplied by installer 17 SUNGLO INFRARED HEATERS MODEL 265E amp A244E GAS FIRED INFRARED HEATER For Indoor Outdoor Operation Man u Win 2 acque d Hate YOR PRESA 572 409225 S E ENY ESI YELLOW RI po Item Part Description 1 30204 8 Cylinder PH Perf E 2 30213 3 Cover Module E 3 90021 Pilot Nat 427919 90022 Pilot LP 427920 4 90076 Pilot Electrode E 5 27018 2 Assy 24V PH Base Ba GREEN S GREEN BLUE TO 24VAC amp SWITCH Parts not listed are common to all Sunglo heaters 17 70052 Screw 8 RHSM 18 SUNGLO INFRARED HEATERS MAINTENANCE AND TROUBLESHOOTING HEATER HEAD ASSEMBLY Replacement Parts List Item Part No Description 1 70017 Nut 20 Hex SS 2 70024 Washer 4 SAE SS 3 10261 Reflector PH 4 70006 bolt 7 4 x Hex SS 12 27007 Assy PH Burner Pltd 13 70030 Clamp 1 14 35001 31 Orifice 231 DS Nat 35001 49 Orifice 49 DS Propa
21. matic 24 volt ignition and flame monitoring system The E Series head is a direct replacement for Models A244V and PSA265V Use the installation instructions provided forthose heaters forthe E Series Once the Sunglo E Series heater is properly installed and wired to an appropriate 24 volt power source follow the lighting instructions below To Turn ON Heater 1 Turn the gas valve ON 2 Turnthe electrical power ON To Turn OFF Heater 1 Turn the electrical power OFF 2 Turn the gas valve OFF A CAUTION If burner fails to ignite shut OFF electrical power and wait 5 five minutes to repeat the lighting process A WARNING DO NOT attempt to light this heater manually Robertshow eCHL 2 Pilot LEA a Spark Electrode 3 16 Spark cop YT P Required Sensor Electrode a fal Jumper Lo Jumper Ignition Module Wire Wire Channel Products Mark 10DX 24V Um Gas Valve CV 300 E Gos Flow Body Ground MODEL E Series GAS FIRED INFRARED HEATER For Indoor Outdoor Operation eoe 9 9 eo 00 O0 O0 O0 0000000 00 306 0 0 00 0 O O O O O O O O O O O O oO eo eo 0090 00 0000000000000 e 24 Volt AC Switch NOTE Both Switch and Transformer are to be 24 Volt Transformer 20 VA supplied by the installer It is recommended that multiple units be placed on individual switches to provide more flexibilty in heat
22. n flame Use a soap and water solution 6 For gas supply line pressures in excess of Y psig consult the factory or your local representative 7 Installation of a 1 8 N P T plugged tapping accessible for test gage connections is required upstream of the gas supply connections to the heater SUNGLO INFRARED HEATERS 2 4 T ASS 0 Figure 1 Normal Flame Position Initial Start Up Procedure 1 Make sure that gas lines are completly purged of air before attempting to light heater 2 Follow lighting instructions on page 6 for your particular model 3 Check all gas connections for leaks using soapy water 4 Flame should travel completely around the inside of the emitter grid 5 Emitter grid should become RED within 5 minutes this may be difficultto see in bright sunlight NOTE Some white smoke may appear during or just after the initial start up of the heater White smoke will dissipate with proceeding use Servicing Instructions Service checks on these heaters should be performed at least annually or more frequently depending on their use to verify the proper operation of these heaters If the pilot fails to light or the heater does not heat properly the heater must be repaired before being put back into service 1 Turn off gas and electrical before attempting any service to this appliance 2 Remove reflector and emitter assembly from heater as shown on page 21 3 Usin
23. ne 15 35012 Adapter Orifice 17 80005 Nipple 55 2 Blk 90016 Propane Pilot Orifice 25 30258 PH Pilot Shield 26 5 Assy 7000 Handle 27 30213 Channel PH Pilot 28 70020 Screw 10 x 174 SS 29 30299 Cover PH Pilot Hole 30 80026 Tubing Fastener 7 SUNGLO INFRARED HEATERS NA M M OPTIONAL mU SPARK IGNITION SYSTEM e E ul wg r Y aor 24 WS T y i 20 N ay e E E d n D E i IN P a 7 WR i MSN 2 S fee 7 E 4 V E r T d TEL A 1 sd i Li d b 57 TA e POP 38 rt 0 AE al a i o i El ow A f n q1 1 d e S o5 e 1 E e i can iy 4 No Part No Description 70038 Nut 48 32 30623 3 Ignitor Cover 70072 Screw 8 32x 1 288 30623 Bracket A270 Ignitor 7 30629 Plate Ignitor Ground 8 90072 Battery AA 1 5 Volt 9 90071 Ignitor BP E1 10 70066 Screw 10 24x 250L 11 30204 5 Cylinder PH Perf SS Item not shown SUNGLO INFRARED HEATERS BASIC HEATER DISASSEMBLY Repair and maintenance of Sunglo Heaters must be performed by a qualified service NWARN NG technician Reassembled heater must be thoroughly checked for leaks and checked for proper operation before use Step 2 Step 1 1 Loosen hose clamp holding 1 Remove four 4 screws and pla in place and remove remove the emitter grid 3 2 Loosen four 4 screws on 2 Remov
24. nt to the heater switch or other off on control or other conspicuous location Hazards Include For maximum safety the building must be evaluated for hazards before installing the heater system including the following Gas and electrical lines Vehicle parking area Combustible and explosive materials Vehicles with lifts or cranes Chemical storage areas Storage areas with stacked materials Areas of high chemical fume concentrations Lights Provisions for accessibility to heater Sprinkler heads Adequate clearance around air openings Overhead doors and tracks Combustion and ventilating air supply Dirty contaminated environment Acritical safety factor to consider before installation is the clearance to combustible materials Clearance to combustible is defined as the minimum distance you must have between the heater casing and the combustible items Consideration must also be made for moving objects around the infrared heater The following is a partial list of items to maintain clearances from Combustible Items Moving Objects Wood Umbrellas Paper Awnings Fabric Movable Partitions Chemicals Stage Components Wall or Roof Insulation Sprinkler heads Drywall All Heat Sensitive Objects When installing infrared heating systems the minimum clearance from combustible materials must be maintained These distances are shown in page 8 and on the minimum clearance to combustibles label found on
25. o pipe elbow fitting tines up with hole at the bottom of the post Step 4 a Screw 2 nipple into elbow using gas pipe joint compound as shown below 18 457 mm Top Clearance 24 610 mm Side Clearance MODEL A242 GAS FIRED INFRARED HEATER For Indoor Outdoor Operation E 3411 876 mm Dia Y Reflector Radiant Emitter Grid Pilot Lighting Hole 100 Safety Shutoff Control Heater Head Base Slip Collar 3 Dia Steel Post Internal Piping WARNING All external plumbing must be properly protected against trip hazards Elbow 90 Gas Inlet 2 Pipe Coupling Weighted Base Rigid Pipe or Flexible Hose Connection Manual Shut off Valve Quick Disconnect a a li HU 7 STEP 3 508mm UL or C S A Certified Hose 12 Ft Max Length pog CU 4 eo e Ae STEP 4 Use pipe joint compound Step 5 a Secure heater slip collar with four 4 screws provided b Attach reflector to top of heater with stainless steel nuts provided NOTE To bolt base to deck Order 27020 A242 Floor Clamp Kit 13 SUNGLO INFRARED HEATERS e 0 MODEL A242 Replacement Parts List Item Part No Description 1 30257 1 Collar PH Black Slip 70026 Screw 8 x 3 8 SWHSMS ZN 80008 Pipe 1 2 62 1 4 Blk 30264 Post A242 Blk 68 1 2 L 80023 Elbow 1 2 10264 3 Assy A242 Bas
26. osts may include but are not limited to A Labor charges for service removal or reinstallation of the heater or part thereof B Shipping and delivery charges for forwarding the new heater or replacement part from the nearest distributor and returning the claimed defective heater or part to such distributor C All cost necessary or incidental for handling and administrative charges and for any material and or permits required for installation of the replacement heater or part LIMITATION ON IMPLIED WARRANTIES Implied warranties including any warranty of merchantability imposed on the sale of this heater under state law are limited to one year duration for the heater or any of its parts Some states do notallow limitations on how long an implied warranty lasts so the limitation may not apply to you CLAIMS PROCEDURE Any claim under this warranty should be initiated with the dealer who sold the heater or with any other dealer handling the warrantor s products If this is not practical the owner should contact Infrared Dynamics 3830 Prospect Avenue Yorba Linda California 92886 By phone Toll Free at 1 888 317 5255 3 MF or visit our website WWW infradyne com Manufactured by INFRARED DYNAMICS uc 73 Yorba Linda 6 92886 Tel 714 572 4050 Fax EE 572 6093 Toll Free 888 317 5255 www infradyne com
27. park e Weak battery e Damaged Electrode or wiring e Ground Plate not in place e oose wire Spark will not light pilot e No gas to pilot e Electrode not sparking to pilot hood e Improper electrode gap 3 16 AUTOMATIC GAS VALVE V SERIES Problem Possible Causes Main burner does not light e No power to the heater 24 VAC e Control knob not in On position ELECTRONIC CONTROL SYSTEM E SERIES Problem Possible Causes No Spark to Electrode e Improper electrode gap 3 16 e Damaged electrode or wiring e Damaged ground wire e No gas to pilot Gas Valve does not open e No power to the heater 24 VAC e oose or damaged wiring to gas valve e Damaged gas valve Heater Shuts Down e Wind exceeding 10 mph e Sensing Electrode damaged or out of position 23 SUNGLO INFRARED HEATERS LIMITED WARRANTY THIS WARRANTY IS APPLICABLE TO THE ORIGINAL OWNER ONLY In accordance with the warranty terms and conditions specified below Infrared Dynamics the warrantor will furnish the ORIGINAL OWNER 1 a replacement Infrared Dynamics heater or 2 a replacement part for any component part which fails before one year when used for residential use When the heater has been used for other than single family residential application the warranty shall be 90 days Service and Labor Responsibility UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMENT HEATER OR PART THEREOF THE OWNER IS RESPONSIBLE FOR ALL OTHER COSTS Such c
28. rger bolts on each side leg Position the frame to facilitate the connection of gas supply piping and on models equipped with an electrical valve the electrical supply wiring 2 Gas Supply Piping The piping provided with the heater is assembled to nestle in the channel of the hanging frame Connect an additional length of 1 2 inch pipe long enough to clear the top of the frame Screw the heater onto the 1 2 NPT x 1 inch long nipple at the outlet end of the piping The heater should be turned to allow the control handle to face in the desired direction Note A 1 8 inch NPT plugged tapping accessible for test gauge connection must be installed immediately upstream of the gas supply connection to the heater Use a suitable pipe thread sealant on all gas connections 3 Heater Mounting Set the heater less ref lector with the piping assembly attached into the suspended hanging frame The piping will nestle in the hanging bracket channel Install and tighten the two 2 3 8 inch bolts supplied with the frame and firmly secure the base of the heater in place Electrical Supply On the A244V 24 volt model the electrical inlet is provided on the right side of the heater opposite the gas inlet piping The electrician should supply a connection box as shown adjacent to the heater electrical inlet and run 2 rigid waterproof conduit up to the right just inside the frame channel WARNING The minimum fire hazard clearance ma
29. rked on the heater must be maintained from vehicles parked below the heater The electrical input required to the heater is 0 550 Amps at 24V rated at 8 Watts 4AOVA transformer will service up to three 3 heaters A NEC Class 2 24 volt transformer 20 VA rating circuit must be supplied to the heater The transformer is to be installed in the junction box or in accordance with local codes but in no case closer than three 3 feet to the reflector 4 Piping Hook up Connect the additional gas supply piping Leak test all piping joints with a soap water solution Do NOT use a match to test for gas leaks 5 Reflector Mounting Attach the reflector by means of the three 3 stainless steel wingnuts at the top of the heater 6 Heater Start up Follow the lighting and operating instructions on the rating plate attached to the hanging frame 15 SUNGLO INFRARED HEATERS MODEL A242 Replacement Parts List Item Part No Description 1 35031 Frame PH Hanging 2 80023 Elbow 1 2 3 80036 Nipple 1 2 X 16 1 2 4 8003 Nipple 1 2 X Close 5 6 70036 Bolt 3 8 2 1 2 Hex 70055 Washer 3 8 SAE Zn 70059 7 Nut 3 8 16 Hex Zn 4 Bracket 7 Supplied by m installer a 12 EL Condulet Electric Supplied by Conduit Supplied Installer by Installer 16 SUNGLO INFRARED HEATERS The Sunglo E Series heaters have a new fully auto
30. the heater If you are unsure of the potential hazards consult your local Fire Marshall fire insurance carrier or other qualified authorities on the installation of gas fired infrared heater for approval of the proposed installation accordance with manufacturer s instructions this product could expose you to substances in the fuel orfrom combustion including Carbon Monoxide which can cause death or serious illness and which are known to the State of California to cause cancer birth defects or reproductive harm PROP 65 CARBON MONOXIDE WARNING not installed operated and maintained in SUNGLO INFRARED HEATERS OWNER S MANUAL Before Starting Your Heater Before you start your heater examine the heater installation to determine that Areas immediately around the heater including the air inlet and flue areas are free from obstructions Physical support of the heater is sound There is no obvious deterioration of the heater Portable type heaters must be placed on level and adequate footing Starting and Shutting Down Your Heater Sunglo heaters can utilize a variety of gas control systems With some models it is necessary to light a pilot while other models have a fully automatic ignition system Identify the model of your heater on the Basic Lighting Instructions chart on page 6 and follow the lighting instructions If heater fails to light or does not heat properly discontinue use of the heater and contact
31. thorough inspection is required to insure the heaters are in the original condition from the factory Check for any loose parts or damage such as dents or parts that may affect the operation of the heater If there is any question in regards to the condition of the equipment contact the factory INSTALLATION INSTRUCTIONS Important Notice These instructions are intended for qualified personnel specifically trained and experienced in the installation of this type of equipment and related system components Some states or provinces require installation and service personnel to be licensed If your state or province is such be sure your contractor bears the appropriate license Persons not qualified shall not attempt to install this equipment nor attempt repairs Code Requirements Installation must be in accordance with local codes or in the absence of local codes with the latest edition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 and National Electrical Code ANSI NFPA 70 and for Canada the latest edition of CAN CGA B149 1 and B149 2 and Canadian Code CSAC22 1 Part 1 and Part 2 Heaters to be installed in Aircraft hangars must be installed in accordance with the American National Standard for Aircraft Hangars ANSI NFPA No 409 Heaters to be installed in Public Garages must be installed in accordance with NFPA No 88A Standards for Parking Structures Heaters must be installed so that minimum clearances marked on the h
32. to degradation at lower temperatures lt is the installer s responsibility to assure that adjacent materials are notsubjectto degradation In locations used for storage of combustible materials signs shall be posted to specify the maximum permissible stacking height to maintain required clearances from the heater to combustible materials Clearancefrom combustibles Top 18 inches 46 cm Side 24 inches 61 cm Below 84 inches 214cm Fire Sprinklers Fire Sprinklers must be located at an appropriate distance from each heater to avoid accidental activation of the sprinkler Ethylene glycol or propylene glycol must never be used in fire sprinkle systems where heaters are present as these substances may become flammable when heated A fire sprinkler professional must be consulted when heaters are installed to insure heaters and fire sprinklers are properly integrated Specific guidelines for fire sprinkler can be found in NFPA 13 Installation of Fire Sprinkler Systems Electrical V and E model only These heaters require 24 VAC to operate The installer must provide a NEC Class 2 transformer Each heater requires 20VA or 0 8 amperes When multiple heaters are connected to one transformer the transformer must be sized to accommodate the entire load Control wires used to electrically connect one or more heaters together must have adequate capacity and insulation temperature rating forthe total connected load Use at least 18 GA wire up
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