"user manual"
Contents
1. DENIOS oL1 i bh ind o 2 B 19N x N gt PE Al PE N Erdung 0V a X19N_ GPE Sekund rseite t des Trafos M 1 230 V j j 0 11 kW Li LZ L3 M PE Einspeisung 3x400 V 50 Hz Vorsicherung max 16 A 230 V l gt 230 B1i Pl K3 A 5 Vakuumschalter _ x12 53 3 Taster X171 2 0 0 K3 _4 51 3 1 kalt G 4 2 hei L Gruppenschalter 4173 B2 P 4 2m p B5 T N Ar2 Druckschalter u P HSA ber Nas X143 temperatur gelb at sicherung a4 8 X14 0V K1CI K20 wo KIT X17ov X1 0v ov l OV Filter Relais Schiitz Relais 3 as ai 1 21 32 5 1 m4 3 4 12 173284 Parts Cleaner S 600 Page 10 of 11 pages Issued 05 2010 User Manual amp DENIOS 10 Declaration of conformity EC Declaration of Conformity We hereby declare that the product typeParts Cleaner S 600 complies with the following directives EC Directives 2006 42 EC 2004 108 EC Harmonised standards applied EN 349 EN 12100 1 2 E 60204 1 EN 12981 1 2 DENIOS AG 04 01 10 Theodor Breucker Person responsible for documentation Board of governors Mr Dr Ing R Adenstedt Head of Engineering 173284 Parts Cleaner S 600 Page 11 of 11 pages Issued 05 20102. Maintenance schedule Interval Check the liquid level Refill if necessary Monthly or Replace the liquid clean tub and filter if necessary Every six months Check the device visually en esse Yearly Examination by an expert 8 2 Replacement of liquid The polluted cleaning liquid may not get into the ground water bodies or into the sewage system To be able to discharge the tanks safely suitable special accessories are available with DENIOS The applicable waste code number can be found in the European Waste Catalogue Contaminated substances can often be disposed of as a water oil mixture in other hydrous systems Set the selector switch to Off Open the ball valve 5 and discharge the liquid from the cleaning tub Set the selector switch to On Cold Clean the grids and remove them After that clean the tub using the spray gun Set the selector switch to Off After that discharge the main tank using the ball valve 6 Clean the tank Fill cold clean water or the suitable cleaning agent in until its level is about 3 cm below the grid 55 I in the tank and the cleaning tub Filter cartridges with filtering screen Filter cartridges with fine filter Ball valve for filter Discharge cock tub Oo KR OND Discharge cock tank 173284 Parts Cleaner S 600 Page 7 of 11 pages Issued 05 2010 User Manual r DENIOS 8 3 Cleaning filtering screen 100 um 2 If the filter has to be cleaned it is recom
3. DENIOS Parts Cleaner S 600 DENIOS DENIOS AG Dehmer Stra e 58 66 D 32549 Bad Oeynhausen Phone 49 0 5731 7 53 122 Fax 49 0 5731 7 53 95 951 Email customerservice denios de You can find your local contact person on our Internet site www denios com 01 2010 Mat No 175926 User Manual DENIOS Contents 1 Safety MSUUCHONS na aeai aa eaor oa aoia ea arais 3 2 Application and intended US ann naar 3 3 IECHNICAal description ce 3 3 1 Suitable cleaning NGUIGS soniye ae see ae 3 3 2 Recommended cleaning liquid cccccsscccssccceeseeceeseecesececeseceneueceeansesaseeesageeeeaseessuecensueeenatessaas 4 4 Installation and COMMISSIONING cccscceseeeeeceeeeeeeseneceneceeeceesenesenseeneoeesenesenesaes 4 9 TEcnnleal Data scene ee nee ee 5 Bs OPETAN vegane E EE E session 5 Zs P tting OUT OT OPEra tiON ee 6 6 Maintenance and repall a seine 7 8 1 Malntehance sichedUlG nss een T 8 2 Replacement On ICU ceirte En ME een 7 8 3 Cleaning filtering screen 100 um 2 2 002220200022000000nnnnnnnnnnnn nennen nnnnnnnnnnnnnnnnnnnnnennnnnnn nennen nnnnnnennn 8 8 4 Replacement of fine filter 30 um 3 22z0022202000020000Rnnnnnonnnnnnnnnennnn nennen nnnnnnennnnnnn nennen nennen nnennnnn 8 8 5 Checking of fuses and replacement Of fuses 22222200022000000000nnonnnnnn nennen nnnnnnennnnnne nennen nnnnnennn 8 8 6 EILOFANESSIGES ee En en nee mene eT enter a
4. ause the destruction of the components and your right to claim under warranty will expire due to wrong operation 173284 Parts Cleaner S 600 Page 3 of 11 pages Issued 05 2010 User Manual r DENIOS The following liquids are forbidden Demineralised distilled or deionised water Cleaning agents which cause a pH value between lt 7 and gt 11 Cleaning agents which cause blue staining on brass Flammable solvents liquids They can cause potentially explosive air mixtures when sprayed Cleaning agents which generate the gas hydrogen as reaction product with aluminium 3 2 Recommended cleaning liquids We recommend using the following DENIOS Cleaning liquids in the Parts Cleaner S600 l Bottle 1 125608 Workshop cleaning agents Can 10 I 125636 concentrate l Can 30 I 125638 Bio Universal cleaning agent Bottle 0 51 158016 concentrate Can 30 I 158017 4 Installation and Commissioning Work surface with removable grid Three phase power connection 16 A Indicator Filter plugged Switch Off Cold Hot Button for Acknowledge Filter plugged Fill cold clean water or the suitable cleaning agent in until its level is about 3 cm below the grid 55 I in the tank and the cleaning tub Connect the device to the power supply and switch the selector switch to Hot The pump audibly starts up and immediately switches off again Direct the spray gun into the cleaning tub Pressing the lever on the gun g
5. e este rere 9 9 Electrical diagram primary and secondary loop 02200 200000 n00n0nnun nun nn 10 10 Declaratii oft Conformity sson a a 11 173284 Parts Cleaner S 600 Page 2 of 11 pages Issued 05 2010 User Manual r DENIOS 1 Safety instructions No changes extensions or modifications may be made to the product without the manufacturer s authorisation No liability is accepted for changes made without the manufacturer s authorisation with the warranty ceasing to be valid in such a case Observe the requirements of the Water Management Act WHG as well as the applicable Land specific regulations VAwS regarding systems for handling water hazardous substances National regulations and safety regulations have to be adhered to Observe the regulation BGR 500 chapter 2 36 Before putting into service check if the device is in good order and condition for operational safety In case any defects are detected it must not be used Never operated the Parts Cleaner unattended Please observe the warning and information signs attached to the device The customer must provide a mains supply connection in accordance with the corresponding regulations VDE Association of German Electricians refer to the electrical diagram This must be checked by a qualified electrician 16 A fuse protection power socket with ground fault circuit interrupter 30 mA If the Parts Cleaner is used within dangerous areas e g petrol statio
6. mended to replace the liquid refer to 9 2 After that the filtering screen can be cleaned using the S600 Close the ball valve 4 before the filters Open the cover of the cartridge 2 counterclockwisely and remove the filter insert Fill the cartridge with liquid an close the cover Open the ball valve 4 Set the selector switch to On Cold and clean the filter cartridge using the spray gun Switch the selector switch to Off again and close the ball valve 4 Open the cartridge cover and put the filter insert back into the cartridge Fill the cartridge with liquid an close the cover Open the ball valve 4 and set the selector switch to On Cold Press and hold the lever on the gun grip during the device is running until the air has escaped out of the filter 8 4 Replacement of fine filter 30 um 3 If the filter has to be replaced it is recommended to replace the liquid refer to 9 2 Close the ball valve 4 before the filters Open the cover of the cartridge 3 counterclockwisely and remove the filter insert Insert the new filter Fill the cartridge with liquid an close the cover Open the ball valve 4 and set the selector switch to On Cold Press and hold the lever on the gun grip during the device is running until the air has escaped out of the filter 8 5 Checking of fuses and replacement of fuses Mains fuses A Before starting work on the mains fuses disconnect the power connection Unscrew the fixing screws of the d
7. ns the applicable safety instructions have to be met It is not allowed to operate the device within explosion hazardous areas If cleaning agents are used follow the instructions on their safety data sheets gt gt gt PR PPP The device can be destructed by frost If it is not possible to place it in a frost free room discharge the liquid and replace it by an antifreeze agent After that get the Parts Cleaner run until the antifreeze agent comes out of the nozzle 2 Application and intended use The Parts Cleaner S600 is a device for manual cleansing of parts and machines with water or a suitable cleaning agent 3 Technical description The Parts Cleaner S600 is equipped with a pressure pump and an electrical flow heater The cleaning liquid is heated to 90 C and is then sprayed on the parts to be cleaned with low pressure using a spray gun The polluted liquid is collected in a sump below the cleaning level It is recycled by sedimentation and cleaning through a double filter and reused in the cleaning process 3 1 Suitable cleaning liquids According to the guidelines for liquid spraying equipment only such chemical may be used which are allowed by the manufacturer If other cleaning agents are used your right to claim under warranty will expire The total content of 55 litres can decrease due to evaporation spreading and splashing We recommend testing the pH value after refilling Too high chemical concentration can c
8. oor on the left front The electrical circuitry is installed on the left rear panel Open the cover there are three fuses 2 in the transformer pull out the orange pins 2 x transformer 0 8 A 1 x fuse holder with replacement fuse 4 A Overtemperature protection If the device does not heat anymore unscrew the black cap at the back Press the central pin in using a screw driver click the heating will be ready for operation again Overtemperature protection 173284 Parts Cleaner S 600 Page 8 of 11 pages Issued 05 2010 User Manual 5 DENIOS 8 6 Error messages C S T Mains fuse defective Check fuse 9 5 ae Engage the gun lock No liquid flows out of the jet l l Plugged jet remove the jet and blow it out with pressurized air from the front l i a Jet is plugged and or the Clean the jet push the fuse in Heating failed liquid does not l l overtemperature protection has again become hot triggered Acknowledge using the black push button Yellow lamp is lighting Filter is plugged check which filter is concerned clean the filter 9 3 or replace 9 4 The yellow lamp lights up although Open the cock the filter has been serviced shortly Cock in the tank is closed acknowledge using the black push before button 173284 Parts Cleaner S 600 Page 9 of 11 pages Issued 05 2010 User Manual 9 Electrical diagram primary and secondary loop S1 2 6 25A 4 5 Gruppen Schaller
9. rip starts up the pump and the liquid is heated After about 1 minute the operating temperature will be reached If vapour is visible the device will be ready for operation When the lever is not pressed anymore the pump and the heating will switch off 173284 Parts Cleaner S 600 Page 4 of 11 pages Issued 05 2010 User Manual r DENIOS 5 Technical Data Operating temperature 90 C in 60 s ve l e Tank below tub 30 litres Filling capacity 6 Operation Risk of injury To protect yourself from spray water please wear suitable safety glasses and protective gloves A Provide for sufficient ventilation during operation Move the Parts Cleaner to its place of application Provide for stable and even floor surface Fix the securing brake Switch the device on switch position Hot and press the gun grip until the operating temperature has been reached refer to item 5 Put the part to be cleaned on the grids max 25 kg Approach with the spray gun as near as possible to the part press the lever on the gun grip and clean the part with the hot spray jet as long as all pollutions are removed After the cleaning process has been finished the parts will dry within shortest time Therefore no corrosion must be assumed If you want to finish the job with the Parts Cleaner S600 set the selector switch to On Cold about 1 minute before the end of work In this position the heating is switched off but not the pump In case
10. the filter is polluted the device will switch off automatically and the yellow filter indication lamp will light up This switch off procedure can temporarily be disabled by pressing the black push button However the filter should be cleaned and replaced as soon as possible cue Indicator Filter plugged Qa rs oe Switch Off On Cold Hot N gt J NGS Acknowledge Filter plugged using the push button 173284 Parts Cleaner S 600 Page 5 of 11 pages Issued 05 2010 User Manual DENIOS Functional Diagram Grid Ventilation Sedimentation sheet Tank Discharge cock tub Discharge cock tank Vacuum switch Filter 100 um Filter 30 um 10 Butterfly valve 0 8 mm 11 Excess pressure valve 12 Pump 13 Manometer 14 Pressure switch 15 Gun 16 Overtemperature protection 17 Heating system COCO or Oe A Heating system Overtemperature protection Vacuum switch Pump Excess pressure valve 7 Putting out of operation Set the selector switch to On Cold and activate the spray gun until the spray pipe is lukewarm Then switch the selector switch to Off while pressing the gun grip After that engage the gun lock disconnect the power plug and hang the cable and the hose into the holders Before you move the Parts Cleaner to another place release the locking brake 173284 Parts Cleaner S 600 Page 6 of 11 pages Issued 05 2010 User Manual amp DENIOS 8 Maintenance and repair 8 1
Download Pdf Manuals
Related Search