Manual - GLOi AB
Contents
1. Shaft Alignments Result As Found Machine Information ignment Done Example of horizontal offset and angular misalignment The result is displayed graphically and the values are out of tolerance as indicated by the Red X mark for each value Accept the result and go to the Report YGo to Shimming and Horizontal Adjustment Graduated Tolerance Control Tap this button to cancel the result and Indicators and Meanings remeasure from the First position Green Star Within Excellent tolerance Green Check Within Acceptable tolerance Red X Out of tolerance 12 Vertical Corrections If the vertical results are out of tolerance you need to correct the shimming Based on the Offset and Angular misalignment values the system calculates the correction values at the feet An animation shows the bolts being loosened in order to make shim corrections the system will also show if shims should be added or removed iPad 14 17 Shaft Alignments Correction Shim Machine Information Sensor Status After the correction or if no correction is needed tap Shimming Done Alignment horizontally Based on the Offset and Angular misalignment values the system calculates the correction values at the feet of the Moveable machine When the units are in a horizontal position the horizontal values are live values and are updated continuously Move the machine according to the arrows and follow graphics and Off2. O ALiISENSOR SHAFTLASER ALISENSOR SHAFTLASER Modern Shaft Alignment MANUAL V Ottset 0 04 mm V Ande CO8 mm0 tH Index Introduction The System Shaft Alignment Horizontal machines Equipment Setup Alternative Setup methods Start Shaft Alignment App Shaft Alignment Main Menu Machine Information Sensor Status 10 Measurement Screen 11 Measurement Procedure 12 Result 13 Vertical Corrections 14 Horizontal Alignment 15 Reporting and Documentation 16 Warning and Stop signs 17 Technical Specification iPad 18 Technical Specification ALISENSOR SHArTLASER OCOnN OAR N gt Introduction ALiISENSOR SHartLaser is a Line Laser to PSD Shaft Alignment System The ShaftLaser system uses the Apple s iOS platform on the iPad and iPhone as the Display Unit The software Measurement Program App for Shaft Alignment can be downloaded for free from the App Store ALISENSOR SuartLaser uses Bluetooth low energy wireless technology to transfer data to and from the measuring units ALiISENSOR SuHartLaser is developed and manufactured in Sweden by GLOi AB We have extensive experience spanning several decades for developing measuring systems and how to use them Safety precautions Before the equipment is installed on the machine Ensure that all measurements are taken to prevent the machine from accidentally being started Lock Out Tag Out all machines before use Do not
3. The warranty is valid only in the country of purchase The warranty is not valid if the product has been modified or disassembled by unauthorized personnel The warranty is not valid if the product is broken due to incorrect operation The internal Lithium Polymer batteries are not included in the general warranty of 2 year There is a 1 year warranty for the capacity of the battery not to drop below 70 of normal capacity All rights reserved This manual must not be reproduced in any form even in excerpts or duplicated or processed using electronic mechanical or chemical procedures without written permission of GLOi AB This manual may contain mistakes and printing errors The information in this manual is regularly checked and corrections made in the next issue We accept no liability for technical mistakes or printing errors or their consequences All trademarks and patents are acknowledged For further information about this device and the products we have designed You are welcome to visit us at www gloi se Gloi AB Abacksgatan 6B 431 67 Molndal Sweden The System The system contains 2 Measuring Units 2 Pre assembled shaft fixtures 2 Extension chains 4 Extension rods 8 Magnets 1 Tape measure 1 Allen wrench 1 Plastic box with bolts for for attaching magnets 1 Split charger cable 1 Case The case is prepared for an iPad mini including charger F Manual as PDF You will find the manual in the app T
4. amount of rotation has been performed 90 for best results Tap Record 3rd A Yellow Arrow and Yellow Record button indicate that the shafts have been sufficiently rotated gt 20 but less than the ideal amount 90 If possible continue rotating the shafts until achieving 90 rotation for best results A Yellow Arrow and Yellow Record button indicate that the shafts have been sufficiently rotated gt 20 but less than the ideal amount 90 If possible continue rotating the shafts until achieving 90 rotation for best results When recording the third reading at a horizontal position the Measuring Units will already be in the right position for horizontal alignment If the last recorded position is not at a horizontal position you can continue rotating the shafts after recording the 3rd measurement position until the Measuring Units are in either the 9 o clock or 3 o clock positions You can still make vertical corrections first with the Measuring Units in a horizontal position and they will be ready for horizontal adjustments once the vertical corrections are complete 11 Result The Offset and Angular misalignment results for the vertical and horizontal axes or planes are shown in a combined view The values are compared with the selected tolerances and the symbols to the right of the Offset and Angular misalignment values indicates if the values are within tolerance iPad 2 14 17 b 70 m
5. 13 10 10 13 07 Previously saved reports Edit content o For deleting reports tap Edit select Reports Settings PAN and then delete the selected with the recycle bin symbol Tap Done when completed Additional information that can be included in the O report Angular error expressed as 100mm or as coupling gap For gap specify the coupling diameter when entering the distances LOGO Angular Error 100mm O O Display the detector readings and rotational angles DD during the measurement O The measurement values are based sampled data for 2 seconds Enable extended filter length and the sample time can be increased up to 20 sec Forget Measuring Units unit System Unit Metric a For the ability to change Measuring Units The displayed unit is normally based on the system unit but you can override that and change between metric and imperial Machine Information Machine Information Tap Done when completed The Machine ID and Photo will appear in the report 78 mm Bone Machine Information Machine ID Enter an ID The ID will be included in the title of the generated alignment Select a Photo Distances Tap on the measurement section to select and enter new distance measurements Acceptable v Excellent zk Tap here if you performed a Soft Foot check and a check Offset Angular Error Offset Angular Error
6. Adjust the laserfine using the laser knob the measurement unit M Sensor Status Angle Difference Stationary Detector Movable Detector 00000 00000 00000 00000 O O O O O O O O O O Warning if more than 2 Adjust Laser lines at center marks on the detectors Warning if more than 2 mm 80 mils from the center target during the setup Measurement screen Record measurements in three different positions Start anywhere and turn as little as 20 between the positions Detector readings and rotational angles Navigation bar keeps Displayed if Sensor values is set to on in track of the progress Settings To the Main Menu To Machine Information Pad gt 14 16 70 m al t IO p _ Shaft Alignments Measurement Third l sition Machine Information NE a RA O CEN Sensor a Status Record 3rd The software will automatically position the 3D view but the user can also make rotational changes to the model to change the view A Red Arrow indicates that more rotation Tap to record measurement position 1 2 or 3 from is needed to be able to record a measure the Measuring Units in their current position on the ment point shafts The color coding of the button will also indicate whether the Measuring Units and shafts A Yellow Arrow indicates that the Measur have been rotated enough for measurement data to ing Units were rotated at least 20 anda be collected measure
7. SHartLaser Systm w E k k i Ii _Z _ ZTZ 300x300x120 mm 12 x11 x4 JZ Measuring Units 64x52x50 mm 2 5 x2 1 x2 18 Ts 00 0034 ManualEng Rev
8. Tolerances Bisa a a mark indicating Soft Foot Check Performed will appear 2000 3000 0 07 0 07 0 03 0 04 gt O in the report Soft Foot Check Performed Tolerances OCenter of coupling where the offset will be measured 35135 70 110 Enter the four distances in the machine to be aligned If you want the angle expressed as the coupling gap you must also specify the diameter of the coupling Select Tolerances the built in tolerance table can be used and selected based on the RPM speed of the machine you are aligning Graduated Tolerance Con trol will also show your results as meeting acceptable or excellent tolerances 8 Sensor Status Also appears if you press the Sensor Status button or the Warning Stop sign in the lower left corner of the screen during the measurement The Sensor Status shows information from the sensors in the Measurement Units S and M When no warnings are displayed click Done to proceed to Measurement lf a warning appears Setup Assistance provides assistance to correct any issues The Sensor Status can be used for temporary data on the detector values and the rotation angles Tap Done to proceed Sensor Status Stationary Movable Connected Serial Number Baltery Level O Example of a warning Detector mm and Setup Assistance Rotation Angle Angle Difference 3 Setup Assistghce The laseis not centered on the measurement unit
9. covers for the iPad Mini and other iOS devices including Military Grade and IP67 cases which can offer waterproof shockproof dustproof and drop resistance features Part of the technical specification for the iPad mini BODY Dimensions Weight DISPLAY Size Multitouch Protection Loudspeaker 3 5mm jack Internal WLAN Bluetooth 200 x 134 7 x 7 2 mm 7 87 x 5 30 x 0 28 in 312 11 01 oz Type LED backlit IPS LCD capacitive touchscreen 16M colors e ODI Oleophobic coatino 16 32 64 GB storaqe 512 MB RAM Wi Fi 802 11 a b q n dual band v4 0 with A2DP EDR CAMERA Features Video Secondar BATTERY FEATURES Primar 5 MP 2592x1944 pixels autofocus Geo tagging touch focus face detection O800p 30fps video stabilization 2 MP 720p 30fps face detection FaceTime over Wi Fi or Cellular i Po battery 16 3 Wh iOS 6 upgradable to iOS 6 1 3 iOS 7 0 Apple A5 Dual core 1 GHz Cortex A9 PowerVR SGX543MP2 sensors Accelerometer gyro compass Messaging iMessage Email Push Email IM Browser HTML Safari iCloud cloud service Maps Audio video player editor Image viewer editor TV out Document viewer Chipset GPU C U U C gJ r l lt 5 sla 5 nin N O x _E_ O NO N X D a N O 5 O y __E_ O N x D Q 5 Announced 2012 October 17 Technical Specifications Technical data for the ALISENSOR
10. feet mm Rear feet mm 100100 200 i 4 F a 00 3 lt lt Photo from Machine Information Soft Foot Check mark 2 s o os J One report automatically saves both an As Found and As Corrected overview of the machine alignment ALiISENSOR SuartLaser Result As Found and As Corrected Signature 15 Warning and Stop signs There are different types of Warnings and Stop signs displayed in the system software When a Warning or a Stop sign is shown click the sign for Setup Assistance on how to correct You can ignore a Warning sign but a Stop sign is shown because it s not possible to read essential sensor values Below are some examples of conditions that will prompt the system to display a Warning or Stop indicator sign Laser beam not adjusted to the center of the Detector during the Setup Laser beam is too close to the edge of the Detector Battery is below 10 of full charge Rotational angle difference is more than 2 between Measuring Units No Bluetooth Connection No Laser beam detected Stop Warning 16 Technical Specifications The ShaftLaser system uses the Apple s iOS platform on the iPad and iPhone as the Display Unit The software Measurement Program App for Shaft Alignment can be downloaded for free from the App Store The case is prepared for an iPad mini including charger There are several brands of protective
11. he manual is in PDF format Care and Cleaning Keep your ALISENSOR SuHartLaser within acceptable temperatures The Measuring Units contains Lithium Polymer battery Do not expose the device to extreme heat Do not charge the Measuring units below 40 F 4 C or above 113 F 45 C Keep the outside of your ALISENSOR SHartLaser clean Use a soft slightly damp lint free cloth Avoid getting moisture in connector openings Do not drop or disassemble the Measuring Units Never attempt to repair or modify the Measuring units yourself Shaft Alignment Horizontal machines Shaft alignment is the process of aligning two or more coupled machines so the rotating shafts have a common centerline within the specified tolerance The deviation from a common centerline normally occurs as a combination of offset and angle between the two shafts The misalignment can be further identified as offset and angular misalignment in the horizontal and vertical axes or directions The ALISENSOR SHartLaser system has two measuring units that are mounted on each shaft or on each side of the coupling After rotating the shafts into three different measuring positions the system calculates the Offset and Angular Misalignment Values between the shafts The values are compared with the limits of tolerance and adjustment of the machine can be made directly Pre alignment Ensure that all measurements are taken to prevent the machine from accidentally bei
12. kets in place with the four locking knobs The laser of the M unit can be adjusted with the adjustment knob at the top of the unit to the center of the S target microUSB 4 Alternative Setup Methods Measuring Unit M on its Shaft Bracket Use the Extension chain for shafts Mount the 4 neodymium mag The chain is hooked from the inside gt 150mm gt 6 0 nets and the Shaft Bracket can for shafts with diameter 40 mm Press both halves of the link be used as a Magnetic Bracket lt 1 5 connector together and lock in place by pulling the chain taut Measuring Units on the Magnet brackets Align both fixtures tangentially on the coupling by using the Shaft Brackets or the magnetic surface of the magnets Start the Shaft Alignment app The ALISENSOR SHartLaser uses the iOS iPad from Apple as the Display Unit and the softwares for Shaft Alignment can freely be downloaded from the App Store ShaftAlignment Turn on the Measuring Units and tap the Shaft Alignment Icon The Bluetooth wireless communication will establish connection between the iPad and the two Measuring Units Note that the first time you have to select the Measuring Units that you use in the system The app will prompt you to select the appropriate devices shaft Alignment Main Menu Continue with previously Start a new alignment Help menu with videos and manual initiated alignment Q Shaft Alignment Shaft Alignment 20
13. ment point can be recorded The color codes are as follows No Arrow indicates that the Measuring een 20 Not enough rotation to Record Units were rotated at least 90 which is the recommended amount of rotation for the best results and repeatability gt 20 Acceptable amount of rotation 90 The ideal amount of rotation for best results 10 Measurement procedure Measurement First Position A Red Arrow and Red Record button indicate you still need to rotate the shafts before you can record the 2nd measurement position The system will begin with the Measuring Units in a horizontal position though the 1st measure ment position can be taken at any position around the shafts The system will offer guidance on the direction to turn but you can turn in the opposite direction if you prefer It is best to continue in the same direction as the first rotation for the 2nd and 3rd measurements When the Record button turns Green the Measuring Unit and shaft have been rotated the ideal amount at least 90 Tap Record 1st Measurement Second Position A Red Arrow and Red Record button indicate you still need to rotate the shafts before you can record the 3rd measurement position A Green record button indicates that the ideal amount of rotation has been performed 90 for best results Tap Record 2nd Measurement Third Position Tip A Green record button indicates that the ideal
14. ng started Lock Out Tag Out all machines before use Check Shim size Required tolerances Coupling play Pipe strain Mechanical looseness Soft foot Easy to follow procedure from Setup through to a completed alignment with Report Capability exists within the measurement program to continue to make adjustments and corrections or to finalize the alignment with a Report Measure Equipment Setup 20mm 0 8 Detector aperture and target at the S unit Laser aperture Pin for securing the chain noe Laser adjustment knob at the M unit Locking knob Chain tensioning knob On Off button Red and Green LED Blue LED Connector for charging Light Emitting Diodes Turn on the SHAFTLASER Measuring Unit by pressing the On Off button Turn off by pressing and holding the On Off button for approximately 2 seconds To charge the SHAFTLASER Measuring Units plug in the Split charger cable to the units and attach the other end of the cable to any USB socket The Measuring Unit marked S should be mounted on the stationary machine and the unit marked M on the movable machine Remove the slack of the chains let the units face each other and tighten them firmly with the tensioning knobs Turn on the Measuring Units and in the app at Sensor Status adjust the posi tions on the rods until the laser line hit the center of the M target Tighten the Measuring Units and brac
15. operate the ALISENSOR SHartLaser around explosive liquids gases or vapors Do not stare into beam Direction of conformity The ALISENSOR SnartLaser complies with and has been tested according to C EMC Directive SS EN 61326 1 2006 class B equipment Electromagnetic compatibility 2004 108 EC Laser Classification IEC 60825 1 and complies with 21 CFR 1040 10 and 1040 11 RoHs Directive 2002 95 EC WEEE Directive 2002 96 EC Disclaimer Gloi AB will take no responsibility of damaged property or equipment as a result of the use of any ALISENSOR SHAFTLASER The Bluetooth word mark and logos are owned by the Bluetooth SIG Inc Bl t th iPad iPhone and iPod touch are trademarks of Apple Inc registered in the U S and other countries ue 00 Warranty This limited warranty begins on the original date of purchase is valid only to the original purchaser of this product To receive warranty service the purchaser must contact GLOi AB for problem determination and service procedures Warranty service can only be performed by GLOi AB The original dated bill of sale must be presented upon request as proof of purchase to GLOi AB Warranty is valid under normal usage described in the user s manual appended with the product Should the product fail within two 2 years from the date of purchase under normal usage conditions GLOi AB will repair or replace the product Freight cost to GLOi AB is not included in the warranty
16. set and Angular misalignment values that are continuously updated After the correction or if no correction is needed tap Adjustment Done An animation shows the bolts being tightened down Alignment is now complete and to confirm the result redo the measurement Tap Remeasure 14 Reporting and Documen The Reports are automatically generated as PDF files and they are displayed on the Main Menu with the most recent align ment in the upper left corner The Report contains information from the measure ment and can be completed with addi tional information Tap on the Signature field and write your signature If the report is changed then the signature is automatically deleted tation Shaft Alignment Curen Asgrment Now Aligrenest 4 x Mig Shah N1 f 114 14 GASOS DE Email Print and share the Report Q Ne Machine ID Company Machine Company Inc Notes Operator Date 2013 06 28 15 05 Daniel Smith Company Logo from Settings Tolerances Acceptable J Excellent rom Offset Angular Error Offset Angular Error mm mm 100 mm mm 100 wom om ool om om 0 10 S N Stationary unit 10075 S N Moveable unit 10076 Soft Foot Check Performed offset mm 015 Xj oos J Front feet mm 039 015mm vet Gjon mm100 Angle mm 100 0 05 A Front
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