PACSystems RX3i 1GHz CPU w/64MB & Ethernet
Contents
1. connectors Ethernet Global Data EGD Class 1 supported on both LANs Spring loaded The embedded Ethernet interface is supported retention screws te i at Ag by a dedicated microprocessor core This IC695CBLOO2 dedicated processing capability permits the CPU Figure 1 CPE330 Features at a Glance to support these two LANs with o upto 48 simultaneous SRTP Server connections o upto 16 simultaneous Modbus TCP Server connections o 32Clients are permitted each may be SRTP or Modbus TCP OPC UA Server with support for up to 5 sessions 7 subscriptions per session and up to 12 500 variables User may program in Ladder Diagram Structured Text Function Block Diagram or C Refer to PACSystems RX7i amp RX3i CPU Programmer s Reference Manual GFK 2950 Configurable data and program memory Supports auto located Symbolic Variables that can use any amount of user memory Reference table sizes include 32k bits for discrete 1 and Q and up to 32k words each for analog AI and AQ Bulk memory W up to max user memory is also supported for data exchanges Supports up to 512 program blocks Maximum size for a block is 128KB For supported I O Communications Motion and Intelligent modules refer to the PACSystems RX3i System Manual GFK 2314 Ability to display serial number and date code in PME Device Information Details indicates a trademark of GE Intelligent Platforms Inc and or its affiliates All other trademarks a2. IC695CPE3xx and the IC695ETM001 RX3i Ethernet module provide different COMMREQ error codes whenever a request is sent to an unreachable server When an Ethernet gateway is configured the COMMREQ returns error code 0290H when a gateway is not configured the COMMREQ returns error code AA90H WARNING Passwords loaded to Flash including OEM Password cannot be cleared using clear Flash or by downloading new firmware Users MUST document the password as it is not possible for the user to restore a unit to the default no passwords condition NULL The OEM Protection Lock must be explicitly set before power down in order to ensure the OEM lock will be set on power up regardless of the type of security being used Due to the complex math involved with Enhanced Security authentication creating SRTP connections and changing privilege levels will take additional sweep time several milliseconds not required when passwords are set with legacy security If consistent sweep time is important to the application then it is recommended to configure the sweep mode for Constant Sweep Alternately Constant Window or a Normal Sweep with both Limited Backplane Window and Limited Controller Comm Windows can be configured These sweep modes will limit the sweep impact of Enhanced Security authentication and result in authentication processing across multiple sweeps Beginning with Rel 7 00 of the C Toolkit writes to S memory will now fail to compile where in
3. IP Ethernet Communications User Manual GFK 2224P3 PACSystems TCP IP Ethernet Communications Station Manager Manual GFK 2225M3 PACSystems HART Pass Through User Manual GFK 2929 User manuals product updates and other information sources are available on the GE Intelligent Platforms Support website http www ge ip com support under Controllers and IO RX3i Controllers 3 Will be updated to the indicated version shortly after this product release
4. Pack is not connected the CPE330 requires approximately 30 seconds to complete power up The CPU OK RUN and OUT EN LEDs remain off for up to 30 seconds after power is applied e When an energy pack is connected the CPE330 requires up to 90 seconds to complete power up The power up sequence of the CPE330 begins after the energy pack is fully charged Charging may require up to 60 seconds depending on the capacitor pack s initial charge The energy pack s STAT LED blinks green while it is charging and turns solid green when charging is complete Insertion or removal of the Energy Pack Cap Pack during an Energy Pack firmware update will cause the CPE330 to become non responsive In order to recover from this condition user must cycle power to the CPE330 The CPE330 controller will enter a fatal blink trap with code 0x2825 If the Energy Pack is powered on without a Cap Pack and a Cap Pack is then inserted during power up of the CPE330 the CPE330 could log a failed battery fault The CPE330 expects the Energy Pack to report fully charged within a certain amount of time This time limit may not be met if the Cap Pack is absent at power up 14 GFK 2942C Subject Avoid Overlapping IP Subnets when Configuring CPE330 IP Address and Subnet Mask Avoid Overlapping Remote IP Networks when Configuring CPE330 IP Address and Subnet Mask CPE330 Ethernet Gateway Operation LAN1 and LAN2 LED Network Speed Indicators CPE330 Embedd
5. Power Requirements 3 3 Vde 0 0A 1 0 A 5 0 Vdc 0 0 A 1 2 A 24 Vdc Relay 0 625 A without Energy Pack 0 0 A 0 750 A with IC695ACC402 Energy Pack The only energy pack compatible with the IC695CPE330 is the IC695ACC402 The CPE330 is not compatible with the ICRXIACCEPKO1 RXi Controller Energy Pack or the IC695ACC400 CPE305 310 Energy Pack Itis not physically possible to connect the CPE330 and the IC695ACC400 CPE305 310 Energy Pack together However it is possible to connect the CPE330 and the ICRXIACCEPKO1 RXi Controller Energy Pack Connecting the CPE330 to the Rxi Energy Pack is not harmful However if power is applied the CPE330 will continuously reset and not power up Should this occur turn the CPE330 off and disconnect the RXi Energy Pack Itis possible to connect the ICRXIACCCPKO1A RXi Capacitor Pack to the IC695ACC402 Energy Pack Base If this occurs the capacitor pack may take longer to charge and a battery fault may be logged Do not use the CPKO1A Rxi Capacitor Pack with the ACC402 Energy Pack Base Itis also physically possible to connect the IC695ACC402 CPE330 Energy Pack and IC695ACC412 Capacitor Pack to an ICRXICTLOOO controller If this occurs no errors are logged However the capacitors will reach their end of life threshold faster than the Rxi Capacitor Pack ICRXIACCCPKO1 Do not use the CPE330 Energy Pack or Capacitor Pack with the RXi Controller Ethernet Station Manager utility Version 1 3 Build 2 or later
6. details of Advanced User Parameters configuration Refer to Functional Compatibility above for details of PME support Restrictions and Open Issues Subject ID code Description Firmware Update Login DE196 The CPE330 enforces a two minute login activity timeout on the Firmware Timeout DE205 Update web page Selecting an update package on the Firmware Update DE2626 page and pressing the Upload File button after the timer expires initiates a firmware update However instead of displaying the firmware update status one of these scenarios may occur e Another login page is presented After entering the user name and password the update status is displayed e The web browser loses connection with the CPE330 and is unable to display update status because the CPU is automatically resetting while applying the firmware update After the reset completes pressing the refresh button in the browser shows the installed firmware version These timeout issues may be avoided by having the firmware file ready so that the firmware update can be initiated immediately after logging in Running applications with DE86 If an application that generates a fatal fault such as a watchdog timeout fatal faults from flash is stored to flash the controller is configured to power up from flash and go to RUN and the RUN STOP switch is disabled the application may become stuck in an endless loop Power up from flash go to RUN watchdog timeou
7. is recommended for use with the CPE330 Earlier versions are compatible however they may not display all CPE330 Ethernet parameters after issuing a parm all command Should this issue occur pressing enter or issuing another command will cause the station manager to display the remaining parameters Problems Resolved by this Revision None PACSystems RX3i 1GHz 64MB CPU w Ethernet 7 IC695CPE330 AAAD GFK 2942C New Features and Enhancements e Ethernet Global Data EGD Class 1 Ethernet Global Data is data that is automatically sent from one Ethernet device to one or more others Once Ethernet Global Data has been configured the data is sent automatically during system operation No program interaction is necessary to produce or consume the global data The CPE330 supports production and consumption of unicast multicast and broadcast EGD exchanges on both the LAN1 and LAN2 embedded Ethernet interfaces Refer to GFK 2224P for a description of EGD Class 1 e Advanced Ethernet Configuration Parameters Advanced Ethernet configuration parameters for Ethernet Global Data applications may be selected directly in the CPE330 LAN1 and LAN2 Ethernet configuration tabs in Proficy Machine Edition Previously all RX3i Ethernet products required download of an AUP configuration file to set EGD advanced parameters The AUP file is not necessary and is not supported on the CPE330 Instead use the PME configuration tabs provided See GFK 2224P for
8. line changes with the programmer Window completion faults will occur if the constant sweep setting is not high enough A large number of COMMREQs typically greater than 8 sent to a given board in the same sweep may cause Module Software faults to be logged in the PLC fault table The fault group is MOD_OTHR_SOFTWR 16t 10h and the error code is COMMREQ_MB_FULL_START 2 When this occurs the FT output of the function block will also be set To prevent this situation COMMREQs issued to a given board should be spread across multiple sweeps so that only a limited number typically 8 or less of COMMREQs are sent to a given board in each sweep In addition the FT output parameter should be checked for errors If the FT output is set meaning an error has been detected the COMMREQ could be re issued by the application logic In C Blocks standard math functions e g sqrt pow asin acos do not set errno to the correct value and do not return the correct value if an invalid input is provided Hot Swap of power supplies or CPUs is not supported RX3i peripheral Ethernet modules IC695ETM001 must be running firmware version 6 00 or greater to utilize the Run Mode Store of EGD feature The PACSystems Ethernet Interface must be configured with the correct IP Address for proper operation in a TCP IP Ethernet network Use of incorrect IP Addresses can disrupt network operation for the PACSystems and other nodes on the network Refer to PACSyste
9. previous releases a compilation warning was issued This affects use of the GE supplied C Toolkit macros Swi Sil and Sdl For firmware version 6 70 and later the RUN LED for remote expansion racks will reflect the current IO enable disable state even when there are no output modules in the expansion rack RUN LED for remote expansion rack with input modules only will work as follows for All versions prior to version 6 70 When a remote or expansion baseplate is used with the RX3i the RUN LED on the Series 90 30 power supply for that baseplate is illuminated when the system is in Run mode only if the rack contains at least one output module If the rack contains input modules only the RUN LED is not illuminated This is due to the way input modules are managed in the PACSystems design and does not indicate an error In Release 5 00 or later if an attempt is made to download a C block containing undefined symbols the download will fail Machine Edition will display the following message in the Feedback Zone Error 8097 Controller Error Controller aborted the request 0x05 OxFF Prior to Release 5 00 C blocks containing undefined symbols could be successfully downloaded but if they were executed the CPU would transition to Stop Halt mode 16 PACSystems RX3i 1GHz 64MB CPU w Ethernet GFK 2942C IC695CPE330 AAAD Subject Description Slot numbering power 1 The A C Power Supply IC695PSA040 for the RX3i is a doublewide module
10. 1522 75 Safari 7 0 5 When using CIMPLICITY OPC UA Client with the CPE330 ensure the total number of subscriptions does not exceed the maximum number of subscriptions per session supported by the CPE330 The CPE330 supports up to 5 sessions 7 subscriptions per session and up to 12 500 variables CIMPLICITY OPC UA Client is configured to create one subscription for every 500 items by default If for example a project contains 1000 monitored items CIMPLICITY will create two subscriptions The number of items per subscription may be modified from the Device Configuration Panel OPC UA DA Configuration Subscriptions Max Number of Monitored Items 6 GFK 2942C Subject CPE330 vs CPU320 Power Requirements PACSystems Energy Pack Compatibility Ethernet Station Manager Compatibility PACSystems RX3i 1GHz 64MB CPU w Ethernet IC695CPE330 AAAD Description When migrating a CPU320 application to a CPE330 the power consumption must be recalculated to ensure adequate power is available in the new system The maximum power consumption of a CPE330 is 18W whereas the maximum consumption a CPU320 is 9 3W Depending on the total power available in the CPU320 system it is possible that additional RX3i power supplies will be required Users may view the combined power consumption of an RX3i rack in PME by right clicking the power supply whose icon has a power usage indicator and selecting properties CPE330 Power Requirements CPU320
11. 30 AAAD Subject Set Temporary IP Address Utility Limitations Ethernet Event Log Not Preserved Across Power Cycle Station Manager Commands Programmer Display of Module Information RDSD Programmer Interaction RDSD OEM Password Protection of Former Uploads Incorrectly Maintained Extra Option Module Fault after Downloading CPU320 Configuration to CPE330 CPE330 Power up Time Hot swap of Cap Pack during firmware update results in RXi controller fatal indication i e blink code Insertion of Cap Pack during controller power up could cause failed battery fault GFK 2942C Description These limitations apply when using the Set Temporary IP Address utility in Proficy Machine Edition PME with the CPE330 Refer to PME s help for a complete list of limitations e The Set IP utility supports communication through network switches and hubs Communication through routers is not supported e The current user logged on the development computer must have full administrator privileges and PME must be run as an administrator e The target controller must be located on the development computer s local subnet as specified by the computer s subnet mask and the IP address of the computer and controller e The Set IP utility does not always work on Windows 7 SP1 Refer to PME s help for possible work arounds e The Set IP utility is not compatible with USB to Ethernet adapters The CPE330 Ethernet event l
12. 4 PACSystems RX3i 1GHz 64MB CPU w Ethernet GFK 2942C IC695CPE330 AAAD Subject Description HART Pass Through entails usage of PC based applications RX3i Analog modules with HART HART Pass Through functionality and optionally supporting PROFINET products HART Pass Through operation is described in the PACSystems HART Pass Through User Manual GFK 2929 usg CPE330 is compatible with USB 1 1 and USB 2 0 devices Cfast slot is not enabled in this release The following backplane hardware revisions MUST be used C695CHS012 BAMP C695CHS016 BAMP C695CHS012CA BAMP C695CHSO16CA BAMP RX3i Backplane Hardware Revision or Compatibility C695CHS007 AA or later C695CHS012 CA or later C695CHS016 CA or later C695CHS012CA CA or later C695CHS016CA CA or later The following Series 90 30 modules are supported by the PACSystems RX3i Discrete Input Modules C693ACC300 C693MDL230 231 240 241 250 260 632 634 635 645 646 648 654 655 6601 C693MDL310 330 340 350 390 730 731 732 733 734 740 741 742 748 752 753 754 758 760 916 930 931 940 C693MAR590 IC693MDR390 C693ALG220 22 1 222 223 390 391 392 442 C693APU300 C693BEM320 IC693BEM321 C693DSM314 IC693DSM324 Discrete Output Modules Discrete Combinational Analog I O Modules High Speed Counter FANUC I O Link Motion Control Series 90 30 Module Compatibility GENIUS C693BEM331 Device Net Master C693DNM200 Serial IO Processor C693APU305 Temper
13. 95PSD140 Therefore if the application using an existing Series 90 30 system must maintain a Slot 1 CPU and uses an AC power supply the RX3i system must have the RX3i AC power supply located in a slot to the right of the RX3i CPU in Slot 1 5 In deciding to place the CPU in slots other than Slot 1 the user should be aware of the possible application migration issues that could arise The following lists the areas that could be affected when migrating an application from one CPU slot to another Item Affected How Affected User Logic Service Request 15 Location of CPU faults will not be the standard 0 1 Read Last Logged Fault location but will reflect the slot the CPU is located in Table Entry User logic that decodes fault table entries retrieved by Service Request 20 these service requests may need updating Read Fault Tables Communications Request COMMREQs directed to the CPU e g those directed to the COMMREQ serial ports of the CPU will need to be updated with the correct CPU slot reference H W CPU Slot location Slot location of the CPU must be updated in the HW Configuration Configuration to reflect the CPU s true location Fault Tables Faults logged for the CPU The location of faults logged for the CPU in the fault table will not be the standard 0 1 rack slot location but will reflect the CPU s actual slot External Series 90 PLCs Devices Remote Series 90 PLCs that use SRTP Channels COMMRE
14. Important Product Information PACSystems RX3i IC695CPE330 AAAD eka oo GH 64MB CPU w Ethernet August 2015 IC695CPE330 AAAD RX3i 1GHz 64MB CPU w Ethernet The PACSystems RX3i RX3i CPE330 is a richly featured programmable controller CPU equipped with a 1GHz dual core microprocessor 64Mbytes of built in program memory and two independent high speed Ethernet interfaces It is ideally suited for multi tier communications and for synchronizing large amounts of data Its metal housing provides superior noise immunity The CPE330 is programmed and configured over CPU Status LEDs x6 FORCE RDSD 3 Position SYS FLT Run Mode Switch Removable Data Storage Device Ethernet via GE s Proficy Machine Edition PME peaks a emg software It resides in the RX3i main rack and ceca supports all RX3i I O and Intelligent Option modules LAN1 ID RJ 45 Storage Device up to 32K I O points PaA wee CPU Features Contains 64Mbytes of user memory Optional Energy Pack IC695ACC402 allows the CPU to save user memory to non volatile Link LED storage in the event of loss of power x3 Ability to transfer user programs and or data to 1Gbps and from USB 2 0 A type Removable Data LED x3 Storage Devices RDSDs Two independent 10 100 1000 Ethernet LANs LAN1 attaches via the dedicated upper RJ 45 connector shown in Figure 1 LAN2 attaches via we LAN2 ID Connectors the lower pair of internally switched RJ 45 for LAN2
15. Qs expect the CPU to be in slot 1 In order to support communications with Series 90 SRTP clients such as Series 90 PLCs using SRTP Channels the RX3i internally redirects incoming SRTP requests destined for rack 0 slot 1 to rack 0 slot 2 provided that the CPU is located in rack 0 slot 2 and the remote client has not issued an SRTP Destination service on the connection to discover the rack and slot of the CPU This special redirection permits Series 90 30 applications that expect the power supply to be located leftmost and the CPU to be located to the right of the power supply to function Attempts to establish channels with CPUs in slots other than 1 or 2 will fail if initiated from Series 90 PLCs HMI and External Communication Devices All external communication devices that interact with the CPU should be checked for compatibility with CPU slot locations other than slot 1 Problems may arise with but are not limited to initial connection sequences and fault reporting Machine Edition View customers should select GE SRTP as their communications driver it can communicate with a CPU in any slot Host Communications Toolkit HCT Applications that utilize the Host Communications Toolkit may require updated drivers PACSystems RX3i 1GHz 64MB CPU w Ethernet 17 IC695CPE330 AAAD Subject LD PLC operations Logic Executed in Row Major instead of Column Major NaN Handled Differently than in 90 30 PID Algor
16. UN IO ENABLED mode and a Service request 13 function block is executed to place the CPU into STOP IO DISABLED mode Before the transition to STOP IO DISABLED is completed the RUN STOP switch is changed from RUN IO ENABLED to RUN IO DISABLED In this case the CPU ignores the new request from the RUN STOP switch to go to RUN IO DISABLED mode because it is already processing a request to go to STOP IO DISABLED mode and STOP mode has a higher priority than RUN mode In a S90 70 the SUSPEND_IO function block suspends EGD in addition to IO Scan In PACSystems controllers the SUSPEND IO only suspends IO Scan If a power supply is missing or has some fault that makes it appear to be missing the CPU may improperly report upon download of configuration more than one fault Such additional faults may be safely ignored and will not occur in a properly configured rack with no mismatches or missing modules Controller Supplemental Files uploaded from the CPU are time stamped as 8 1 1980 12 08AM regardless of PC or PLC time Product Documentation PACSystems RX3i 1GHz 64MB CPU w Ethernet IC695CPE330 Quick Start Guide GFK 2941C PACSystems RX7i amp RX3i CPU Reference Manual GFK 2222W3 PACSystems RX7i amp RX3i CPU Programmer s Reference Manual GFK 2950 PACSystems RX3i System Manual GFK 2314G PACSystems RX3i PROFINET IO Controller User Manual GFK 2571E PACSystems RXi RX3i and RX7i Controller Secure Deployment Guide GFK 2830D PACSystems RX7i amp RX3i TCP
17. also be used Controller Communication DE845 Normal sweep allows the configuration of the Controller Communications Window Timer settings Window Timer for Limited operation and a time range from 0 to 255 ms below 10 ms are ignored default 10 ms However the system is currently ignoring settings in the 0 to 9 ms range which results in an effective window time of 10 ms for this configuration range This means a sweep impact of up to 10 ms may occur for some complex Controller Communication Window operations If this operation is undesired then it is recommended to use a different sweep mode such as Constant Sweep or Constant Window Selecting Variable Publish DE1330 PME allows users to select a Variables Publish State to Internal In some State Internal causes cases this will cause the variable to be published to the OPC UA address variable to be published in space The manual states users should select External Read Write or Address Space External Read Only to publish to the address space This is the recommended approach OPC UA Server Restart DE1326 The OPC UA server may fail to restart after a large number 200 of Fails to complete restart sequences are attempted without an intervening power cycle A restart sequence will occur with the following operations Run Mode or Stop Mode Store when published variables change and OPCUA server is running Whenever this occurs the server restart bit will stay on indefinitely The issue is contain
18. an the Programmer You must enter a new IP Address in the Target Properties in the Machine Edition Inspector window before reconnecting Care should be taken when timers ONDTR TMR and OFDTR are used in program blocks that are NOT called every sweep The timers accumulate time across calls to the sub block unless they are reset This means that they function like timers operating in a program with a much slower sweep than the timers in the main program block For program blocks that are inactive for large periods of time the timers should be programmed in such a manner as to account for this catch up feature Related to this are timers that are skipped because of the use of the JUMP instruction Timers that are skipped will NOT catch up and will therefore not accumulate time in the same manner as if they were executed every sweep 18 GFK 2942C Subject Constant Sweep Large Number of COMMREQs sent to Module in one sweep Causes Faults C Block Standard Math Functions Do Not Set errno Hot Swap Run Mode Store of EGD Proper IP Addressing is Always Essential Network Architecture and Overload Reporting of Duplicate IP Address SRTP Connections Remain Open after IP Address Changed PACSystems RX3i 1GHz 64MB CPU w Ethernet IC695CPE330 AAAD Description Constant Sweep time when used should be set at least 10 ms greater than the normal sweep time to avoid any over sweep conditions when monitoring or performing on
19. ature Control C693TCM302 IC693TCM303 Power Transducer C693PTM100 IC693PTM101 No other Series 90 30 modules are supported CPE330 supports all IC694 modules 2 1C694 blue Module Compatibility 1C695 PCI Module Compatibility Series 90 30 Main Rack Compatibility CPE330 supports all 1C695 modules Series 90 30 Main Racks cannot be used in a PACSystems RX3i system Series 90 30 CPUs do not operate in PACSystems RX3i Racks Isolated 24Vdc power Recommended IC200ALG240 revision In applications that use the C69xALG220 221 222 consult PACSystems RX3i System Manual GFK 2314 for details of wiring the 24Vdc power When a VersaMax system Genius Network Interface Unit IC200GBI001 interoperates with a Genius Bus Controller located in a PACSystems PLC and the VersaMax system contains an IC200ALG240 Analog Input Module it is recommended that the IC200ALG240 firmware be updated to Revision 1 20 or later Use firmware update kit 44A752313 G02 available here http support ge ip com support index page docchannel amp id D0506 HART is a registered trademark of the HART Communication Foundation of Austin Texas USA Any use of the term HART hereafter in this document or any document referenced by this document implies the registered trademark 1 1C693MDL660 IC694MDL660 firmware must be updated to version 1 10 2 C694MDL754 firmware must be updated to version 1 10 PACSystems RX3i 1GHz 64MB CPU w E
20. cause are cleared and transfers are active on other Server connections This log log event 08 20 event can be safely ignored PLC response timeout ISS010006 Under extremely heavy SRTP traffic conditions the Ethernet Interface may errors 8 08 in Ethernet log an event in the Ethernet exception log Event 8 Entry 2 08H exception log under indicating an overload condition This error terminates the SRTP extremely heavy SRTP connection If this event appears either the traffic load should be traffic reduced or the application should use an alternate communications method to verify that critical data transfers were not lost due to the overload SRTP channel transfers ISS155214 When SRTP communications are interrupted by a power cycle the may take up to 20 seconds Ethernet interface may require up to 20 seconds to reestablish TCP after power cycle connection used for SRTP communications Intermittent Ethernet log ISS163056 When starting after a power cycle the Ethernet Interface may event 8H 15H after power intermittently log an exception entry 8H Entry 2 15H Entry 3 OOOOH cycle Entry 4 00aaH This exception is benign and may be ignored RDSD upload unintended SS182099 When an OEM key is set in a controller and the controller is unlocked if an OEM protection lock RDSD upload is performed in rare occasions OEM protection will be unintentionally locked after the upload completes To recover enter OEM password to un
21. e first time a particular CPU model is placed in a backplane BOC updates are indicated by the RUN and Output Enabled LEDs blinking in unison briefly during power up This issue does not affect normal operation and may be cleared by power cycling the CPU PACSystems RX3i 1GHz 64MB CPU w Ethernet 9 IC695CPE330 AAAD GFK 2942C Subject ID code Description Missing Addition of IOC DE1248 When ECM850 module RESET is triggered using SVC_REQ 24 or via Reset event when ECM850 pushbutton PLC CPU do not report Addition of IOC fault message in module restarts due to Controller fault table after successful reset of module reason like reset push button and SVC_REQ 24 Blink Code 1 2 1 8 After DE2017 Rarely after powering on the CPE330 may display blink code 1 2 1 8 on Power On its LEDs If this occurs cycle power to the CPU to clear the condition Loss of IO Modules in DE2336 Rarely IO modules in an expansion rack may fail to reconfigure if the Expansion Rack expansion rack is turned off and back on while the main rack remains powered on If this occurs turn the expansion rack off and back on again or download hardware configuration using PME ALG616 ALG626 amp ALG628 DE2422 IC695ALG616 Fx IC695ALG626 Fx and IC695ALG628 Fx and later Terminal Block Present hardware revision analog modules may not set the terminal block present Status Bit status bit in their module status after a CPE330 firmware upda
22. ed Ethernet Protocols amp Performance CPE330 Multicast EGD Exchange Operation Double Consumption Possibility PACSystems RX3i 1GHz 64MB CPU w Ethernet IC695CPE330 AAAD Description The CPE330 contains two LAN interfaces each one supporting a unique IP Address Care must be taken when assigning IP Addresses and subnet masks to each LAN so that an overlapping IP subnet is not created Intermittent or no Ethernet communication may result if an overlapping IP subnet is created and the two interfaces are NOT connected cabled to the same physical network By default PME prohibits configuring both LAN interfaces on an overlapping IP subnet This may be changed by going to Controller General Options and changing the CPE330 LAN1 LAN2 On Same Subnet to Show as Warning The CPE330 network interface behaves like a single ETM001 with two LANs IP Addresses It is a multi homed device Care must be taken when assigning IP Addresses and subnet masks to each LAN so that each network does not overlap any remote subnets in the network infrastructure Intermittent or no Ethernet communication may result if the local networks on the CPE330 overlap a remote subnet The CPE330 allows configuration of an Ethernet gateway on both LAN1 and LAN2 Since the CPE330 contains two LAN interfaces each one supporting a unique IP Address only one gateway is active at a time e lf a gateway is configured on only one of the two LAN interfaces and the o
23. ed to OPC UA server operation only Power cycling the controller is the only way to address the issue CPE330 Firmware Update DE2038 CPE330 firmware may be updated using Internet Explorer 11 In rare and IE 11 0 instances however it is possible that the web page may not show firmware update status If this occurs wait until the CPE330 OK LED is on solid green indicating that the firmware update is complete then click refresh button in IE The web page should refresh and show the new firmware version Abrupt Power down Fault DE2256 An Abrupt power down detected at power up fault is recorded in the CPE330 PLC Fault Table if both the Logic Configuration Power up Source and Data Power up Source in the hardware configuration are set to Always Flash or Conditional Flash and the CPE330 is turned off without an energy pack connected This fault indicates that user memory was not preserved across the power cycle and does not interfere with normal operation because the application is already configured to power up from flash if there is no energy pack connected Power Supply Loss of DE2257 A Loss of or missing option module fault may appear for any RX3i power Module Fault After CR 6257 supply configured in the main rack whenever a hardware configuration Configuration Download download is performed after a BOC update occurs A BOC update occurs during a firmware update when switching between different CPU models in a single backlpane and also th
24. eference location utilized is not changed but now is explicitly stated for the user 20 GFK 2942C Subject STOP and RUN Mode Transition Priority Suspend IO Function Block does not Suspend EGD Nuisance Faults Sometimes Logged for Missing Power Supply Uploaded Controller Supplemental Files lose date and time PACSystems RX3i 1GHz 64MB CPU w Ethernet IC695CPE330 AAAD Description The PACSystems CPU receives requests to change between stop and run mode from many different sources These include but are not limited to Proficy Machine Edition HMIs the user application and the RUN STOP switch Since there are many potential sources for a mode change request it is possible to receive a new mode change request while another is already in progress When this scenario occurs the CPU evaluates the priority of the new mode change request with the mode change that is in progress If the new mode change request has an equal or higher priority than the one already in progress the CPU transitions to the new mode instead of the one in progress If however the new mode change request has a lower priority than the one in progress the new mode request is discarded and the CPU completes the mode change that is in progress The sweep mode priorities are listed from highest to lowest priority STOP HALT STOP FAULT STOP and RUN NOTE The lO ENABLED DISABLED state is not part of the mode priority evaluation For example a CPU is in R
25. es listed here contain the 41G1486 MS10 001 A2 zip ALG542 1 61 necessary security features to allow them to 44A753049 G03 zip ALG600 1 14 work with the new enhanced security 44A753281 G01zip ALG704 1 08 procedure 44A753282 G01 zip ALG708 1 08 Tic oe ele ono ET e a Older versions may not contain the necessary 44A753277 G06 zip CMM002 1 34 security features to allow them to work with the 44A753278 G06 zip CMMO004 1 34 new enhanced security procedure Should you n 82A1512 MS10 000 A4 zip CMX128 1 07 need to use an older version upgrade kit which RX3i IO Module 82A1844 MS10 000 A0 zip CMX128 2 00 _ is incompatible contact GE for assistance at Firmware Upgrade 41G1836 MS10 001 A0 zip ECM850 1 00 _ http www geautomation com how can we help you 41G2060 MS10 000 A1 zip EDS001 6 30 41G2076 MS10 000 A1 zip EIS001 6 30 All future IO module firmware upgrade kits will 44A753032 G16zip ETMOO1 6 30 be compatible with the new security feature 44A753029 G01 zip MDL660 1 10 41G61522 MS10 000 A0 zip MDL664 1 00 41G61522 MS10 000 A1 zip MDL664 1 01 44A753028 G02 zip MDL754 1 20 41G1520 MS10 000 A0 zip MDL765 1 00 41G61520 MS10 000 A1 zip MDL765 1 01 44A73033 G02 zip PBM300 1 04 41G61444 MS10 000 A6 zip PMM335 1 61 82A1790 MS10 000 A9 zip PNCOO1 2 11 82A1790 MS10 000 B0 zip PNCOO1 2 20 82A1729 MS10 000 A1 zip PRSO15 1 04 82A1558 MS10 000 A4 zip RMX128 1 07 82A1845 MS10 000 A0 zip RMX128 2 00 41G61930 MS10 000 A0 zip R
26. et port A COMMREQ Status Word value of 0290H Period expired before transfer completed still waiting on transfer indicates this condition occurred To work around this issue the user can set the minimum interval between host accesses to a value greater than 200 ms if issuing a Send Information Report COMMREQ from the embedded Ethernet port of the CPU On CPUs with embedded Ethernet ports a delay of at least 10 ms must occur between logic driven attempts to close sixteen Modbus TCP Channels simultaneously and then re open sixteen Modbus TCP Channels This delay is necessary to provide external Modbus TCP Servers sufficient time to close all channels before the Client issues channel open requests Some exceptionally lengthy CPE backplane operations such as MC_CamTableSelect Data Log and Read Event Queue functions will take longer to complete compared to other RX3i CPU models and may delay backplane operations to 1C695 modules For example when an MC_CamTableSelect function block is executed on the PMM335 module the CPU s acknowledgement of the PMM355 module interrupt may be delayed In this situation you may see the following fault in the I O Fault Table even when the interrupt has not been dropped Error initiating an interrupt to the CPU The program name for PACSystems is always LDPROG1 When another program name is used in a COMMREQ accessing L memory an Invalid Block Name 05D5 error is generated Scansets on the master do not w
27. eter Configuration Parameters support on both LAN1 and LAN2 LAN1 amp LAN2 Proficy Machine Edition Logic Developer PLC 8 60 or later is CPE330 EGD required for configuration of EGD on CPE330 LAN1 This version Configuration LAN1 without SIM5 does not support EGD on CPE330 LAN2 or Programmer Version advanced Ethernet configuration parameters for EGD Requirements Proficy Machine Edition Logic Developer PLC 8 60 or later is CPE330 Configuration required for native configuration support of the CPE330 and its embedded Ethernet ports If the embedded Ethernet ports are not needed older versions of Proficy Machine Edition may be used to download a CPU320 configuration to the CPE330 CPU315 configurations must first be migrated to CPU320 then downloaded to CPE330 CPU315 amp CPU320 Compatible Configuration File Name Module Version Notes 41G61485 MS10 000 A2 zip ALG222 1 60 The CPE330 IO Module Firmware Upgrade 41G1485 MS10 002 A1 zip ALG223 1 60 procedure is transacted over Ethernet using a 41G1485 MS10 001 A2zip ALG232 1 60 web browser and contains enhanced security 41G1485 MS10 003 Alzip ALG233 1 60 features Instructions for this procedure are 82A1190 MS10 000 A2zip ALG306 1 02 included in the CPE330 upgrade kit 82A1191 MS10 000 A2 zip ALG312 1 02 Pg 41G1289 MS10 000 A2 zip ALG392 1 61 documentation 82A1726 MS10 000 A1 zip ALG412 1 02 41G1486 MS10 000 A2 zip ALG442 1 61 The upgrade fil
28. etwork overload may result In this situation the RX3i Ethernet modules will continually reset Caution The hub or switch connections in an Ethernet network must form a tree and not a ring otherwise duplication of packets and network overload may result The PACSystems RX3i does not log an exception or a fault in the PLC Fault Table when it detects a duplicate IP Address on the network The Ethernet Interface does not terminate all open SRTP connections before changing its IP Address Once the local IP Address has changed any existing open TCP connections are unable to normally terminate This can leave SRTP connections open until their underlying TCP connections time out PACSystems RX3i 1GHz 64MB CPU w Ethernet 19 IC695CPE330 AAAD Subject Send Information Report COMMREQ 2010 requests may fail at minimum intervals less than 200 ms from embedded Ethernet port Modbus TCP Client Channels require at least a 10 ms delay between bulk channel close and bulk channel open processing Lengthy CPE Backplane Operations Incorrect COMMREQ Status for Invalid Program Name FANUC I O Master and Slave operation Lost count at power up for Serial IO Processor COMMREQ Status Words Declared in Bit Memory Types must be Byte Aligned GFK 2942C Description Send Information Report COMMREQ requests with a minimum interval between host accesses of 200 ms or less may fail if issued from the CPU s embedded Ethern
29. event that LAN1 and LAN2 are physically connected to the same Ethernet network then any multicast EGD consumer exchanges may be consumed twice if both CPE330 LAN interfaces use the same multicast IP addresses This double consumption occurs because the CPE330 has two LAN interfaces and it is possible for the CPU to receive duplicate multicast packets one from each interface and consume both If this occurs issuing a stat g station manager command shows that the multicast consumer exchange updates twice as fast as the producer sends it To avoid this issue connect the LAN1 and LAN2 to physically separate Ethernet networks i e no Ethernet switches in common PACSystems RX3i 1GHz 64MB CPU w Ethernet 15 IC695CPE330 AAAD Subject GFK 2942C Description The following apply generically to any RX3i CPU SRTP or Modbus Channel COMMREQ Error Response with Gateway Cannot Clear Controller Passwords Loaded in Flash OEM Protection not enforced on power up from User Flash unless engaged before power cycle When passwords are set with Enhanced Security connecting with PME or establishing SRTP connections can cause a temporary increase in sweep times C Toolkit Application Compatibility RUN LED is not illuminated on the Series 90 30 power supply for an RX3i remote expansion rack with input modules only Undefined Symbols in C Blocks SRTP amp Modbus TCP Channel commands on RX3i CPUs with embedded Ethernet
30. g the automatic resets The IC695ACC402 Energy Pack if present may also be updated The energy pack blinks all LEDs GREEN and performs an automatic reset following its update Do not manually power cycle the CPE330 or remove the Cap Pack from the Energy Pack base if present during the updates as this may place the CPU in an unrecoverable and unusable state 4162016 FW01 000 A3 Release History Firmware Version Build Number Bundled ree w ACC402 om Field Upgradeable Not Field Upgradeable Energy Pack Primary os BOC FPGA Controller ACC402 uController BIOS Loader Primary Primary EP Base Boot IC695CPE330 June 8 55 1 02 119 1 171 1 6 2 20 L2 OACEE007 AAAC 2015 E4YL E4OC 43A1 16A14 n a n a n a 19 Mar 15 IC695CPE330 May 8 50 1 02 119 1 171 1 6 2 20 L2 OACEE007 AAAB 2015 E4V9 E4OC 43A1 16A14 n a n a n a 19 Mar 15 IC695CPE330 IC695CPK330 Mar 8 45 1 02 1 19 1 110 1 5 2 19 L2 OACEE007 AAAA 2015 E4P6 E4OC 43A1 11A12 n a n a n a 19 Mar 15 PACSystems RX3i 1GHz 64MB CPU w Ethernet 3 IC695CPE330 AAAD GFK 2942C Functional Compatibility Subject Description CPE330 EGD Configuration LAN2 Proficy Machine Edition Logic Developer PLC 8 60 SIM 5 or later is required for configuration of EGD on CPE330 LAN2 This version Advanced Ethernet is also required for advanced Ethernet configuration param
31. ithm Improved Some Service Requests different from 90 30 or no longer supported IL and SFC DO I O Instruction END Instruction Non nested JUMP LABEL MCR amp ENDMCR Instructions Changing IP Address of Ethernet Interface while Connected Timer Operation GFK 2942C Description Machine Edition LD PLC no longer supports a function that connects to the PLC downloads and then disconnects from the PLC The connect and download functions are now separate To perform a download to the PLC you must first connect to the PLC Logic execution in PACSystems RX3i is performed in row major order similar to the Series 90 30 This is different from the Series 90 70 that executes in column major order This means that some complicated rungs may execute slightly differently on PACSystems RX3i and Series 90 70 For specific examples see the programming software on line help The PACSystems RX3i CPU may return slightly different values for Not A Number as compared to Series 90 30 CPUs In these exception cases e g 0 0 0 0 power flow out of the function block is identical to Series 90 30 operation and the computed value is still Not A Number The PID algorithm used in PACSystems has been improved and therefore PID will function slightly differently on PACSystems RX3i than on the Series 90 30 The differences are that the elapsed time is computed in 100 uS instead of 10 mS units This smoothes the output characteristic elimi
32. l After Changing Power up Source to Always Flash or Conditional Flash and then Target Name subsequently changes the name of the target in the programming software the hardware configuration will go Not Equal and will not Verify as equal PLC and IO Fault Tables CR 3191 Both PLC and IO fault tables may need to be cleared to take the CPU out of May Need to be Cleared Stop Fault mode If one of the tables contains a recurring fault the order Twice to Clear Faulted in which the tables are cleared may be significant If the CPU is still in State Stop Fault mode after both tables are cleared try clearing the fault tables again Setting Force On Off by CR 3317 Once a Force On or Force Off has been stored to the PLC the user cannot Storing Initial Value switch from Force On to Force Off or vice versa directly by downloading initial values The user can turn off the force by doing a download and then change the Force On or Force Off by another download Second programmer can CR 4223 While currently active in a Test and Edit session using Machine Edition on change logic while in Test one PC Machine Edition running on another PC is not prevented from amp Edit mode storing new logic to the PLC Must Have Logic If CR 4633 If the application will configure the CPU to retrieve the contents of flash Powering Up From Flash memory at power up be sure to include logic along with hardware configuration when saving to flash memory Two loss of module fault
33. lock the project then clear the user memory and flash memory Operational Notes Subject Default IP Addresses for CPE330 Embedded Ethernet Connecting to CPE330 Embedded Ethernet when IP Addresses are not Known Description Initial Ethernet communication with the CPE330 may be accomplished using the default IP Addresses programmed at the factory LAN1 Top Ethernet Port LAN2 Bottom Two Ethernet Ports IP Address 192 168 0 100 10 10 0 100 Subnet Mask 255 255 255 0 255 255 255 0 Gateway 0 0 0 0 0 0 0 0 If the IP Addresses of the CPE330 embedded LAN1 and LAN2 Ethernet interfaces are not known communication may be established using these methods to set new IP Addresses e Seta temporary IP Address using the Set Temporary IP Address utility in Proficy Machine Edition PME After setting the temporary address connect to the CPE330 using PME and download a new hardware configuration with the desired permanent IP Addresses The IP Address set by the Set Temporary IP Address utility is temporary and is reset to match the stored configuration after a power cycle After using the utility a permanent IP Address must be set by storing a hardware configuration Connect to the CPE330 with PME using an IC695ETM001 module with a known IP Address Download a new hardware configuration with the desired IP Addresses for the CPE330 embedded Ethernet interfaces PACSystems RX3i 1GHz 64MB CPU w Ethernet 13 IC695CPE3
34. ms RX7i amp RX3i TCP IP Ethernet Communications User Manual GFK 2224 for important information on IP Addressing When storing a new HW configuration to the RX3i be sure that the HW configuration contains the proper Ethernet addressing data IP Address Subnet Mask and Gateway IP Address for the RX3i Note Machine Edition programming software maintains the target IP Address used to connect the programmer to the target independent of the contents of the HW Configuration for that target The target IP Address is set in the Target Properties in the Machine Edition Inspector window Storing a HW Configuration whose Ethernet addressing data contains an IP Address that is different from the RX3i target IP Address will change the IP Address used by the target RX3i as soon as the Store operation is completed this will break the Programmer connection Before attempting to reconnect the Programmer you must change the target IP Address in the Target Properties in the Machine Edition Inspector window to use the new IP Address To regain communication at the former IP Address use the manual corrective action described above Storing a HW Configuration containing an incorrect Ethernet addressing data to the PACSystems RX3i will result in loss of the Programmer connection and will require manual corrective action as described above The hub or switch connections in an Ethernet network must form a tree and not a ring otherwise duplication of packets and n
35. nating periodic adjustments that occurred when the remainder accumulated to 10ms Also previous non linear behavior when the integral gain is changed from some value to 1 repeat second was eliminated e Service Requests 6 15 and 23 have slightly different parameters Refer to PACSystems RX7i amp RX3i CPU Programmer s Reference Manual GFK 2950 e PACSystems PLCs support Service Request 26 30 functionality via fault locating references e Service Request 13 requires a valid value in the input parameter block Refer to PACSystems RX7i amp RX3i CPU Programmer s Reference Manual GFK 2950 for details On the Series 90 30 and Series 90 70 the parameter block value was ignored e Service Requests 48 and 49 are no longer supported there is no auto restart because most faults can be configured to be not fatal IL and SFC are not available The Series 90 30 Enhanced DO 1 0 instruction is converted to a standard DO 1 0 instruction the ALT parameter is discarded and ignored The Series 90 30 END instruction is not supported Alternate programming techniques should be used Non nested JUMPs LABELs MCRs amp ENDMCRs are translated to the corresponding nested JUMPs LABELs MCRs amp ENDMCRs when converting from Series 90 30 to PACSystems RX3i Storing a hardware configuration with a new IP Address to the RX3i while connected via Ethernet will succeed then immediately disconnect because the RX3i is now using a different IP Address th
36. ning the programmer will resolve the behavior GBC30 may not resume CR 6167 In rare instances a GBC30 in an expansion rack may not resume normal operation after power cycle operation after a power cycle of either the expansion rack or the main rack PACSystems RX3i 1GHz 64MB CPU w Ethernet 11 IC695CPE330 AAAD GFK 2942C Subject ID code Description Configuration of 3 Party CR 6207 When configuring a 3 Party Module in PME a non zero reference length Modules must be assigned to at least one reference type For example assign eight bits of I Do not specify a length of zero for all reference types since this will cause the module to not function properly in the system Power supply status after CR 6294 Rarely turning a power supply on or off may not result in an add or loss power cycling fault Also the slot will appear empty in the programmer s online status detail view The power supply continues to operate normally Power cycle to restore normal status reporting Don t use multiple targets CR 6450 In a system in which the hardware configuration is stored from one target and logic is stored from a different target powering up from flash will not work The observed behavior is that following a power up from flash PME reports hardware configuration and logic not equal Missing Loss of terminal CR 6526 The IC695ALG600 608 616 analog input modules do not produce a Loss of block fault te
37. og for its embedded Ethernet interfaces is not maintained across a power cycle Ethernet log events will be reported in the PLC Fault Table as with other RX3i CPUs The PLC Fault Table entries will be preserved if an energy pack is attached The embedded Ethernet interfaces of the CPE330 support a subset of Station Manager Commands monitor only commands Refer to PACSystems TCP IP Ethernet Communications Station Manager Manual GFK 2225 for details The functionality to display module status in Proficy Machine Edition Logic Developer will show 5CPE330A when the CPE330 is configured as a CPU320 When using RDSD all Proficy Machine Edition Logic Developer PLC connections must be in the Offline state for the RDSD to function properly When deleting an OEM key from a project you must remove the Energy Pack and cycle power before writing to the RDSD If this procedure is not followed there are rare occasions where the OEM key that had been deleted may be restored on the RDSD device and therefore could be unexpectedly downloaded to the CPU on a subsequent RDSD download An Extra Option Module fault is logged in the Controller Fault Table after downloading a CPU320 configuration to a CPE330 This indicates that the Embedded Ethernet interface did not receive a configuration This fault is expected and does not interfere with normal controller operation The CPE330 requires more time to power up than the CPU320 e When an IC695ACC402 Energy
38. ork properly for the first operation of the scanset after entering RUN mode They do work properly for subsequent scans After downloading a new hardware configuration and logic a power cycle may be required to resume FANUC I O operation Use PLCs of similar performance in FANUC I O networks If a master or slave is located in an RX3i system the other PLCs should be RxX3is or Series 90 30 CPU374s Repeated power up down cycles of an expansion rack containing FANUC 1 0 slaves may result in failure of the slaves operation with the RDY LED off The Serial IO Processor IC693APU305 will lose the first count after every power up or every time the module receives a config In previous releases the CPU allowed configuration of COMMREQ Status Words in bit memory types on a non byte aligned boundary Even though the given reference was not byte aligned the firmware would adjust it the next lowest byte boundary before updating status bits overwriting the bits between the alignment boundary and specified location To ensure that the application operates as expected release 3 50 requires configuration of COMMREQ Status Words in bit memory types to be byte aligned For example if the user specified status bit location of 13 the CPU aligns the status bit location at 11 Release 3 50 firmware requires the user to specify the appropriate aligned address 11 to ensure that the utilized location is appropriate for their application Note that the actual r
39. ower down event and 2 by performing a PME Show Status Details report one can see that the PMM335 is present after power up Hot Swapping some Analog CR 7365 Occasionally during a hot insertion hot swap of IC695 Non lsolated modules slowly result in Analog Input Modules input channels may take up to 2 seconds to reflect modules not being actual input values after the module ok bit is enabled in the module status recognized word This has only been seen when the hot insertion has been done slowly i e approximately 1 5 seconds to insert the module Ethernet Disconnect CR 2234 If the Ethernet connection is broken during a word for word change the During Word for Word Change programmer may not allow a subsequent word for word change after reconnecting due to the fact that it thinks another programmer is currently attached To correct the issue go offline and then back online again 10 PACSystems RX3i 1GHz 64MB CPU w Ethernet GFK 2942C IC695CPE330 AAAD Subject ID code Description Simultaneous Clears CR 3118 Currently PACSystems CPUs do not support multiple programmers Loads and Stores Not CR 3300 changing CPU contents at the same time The programming software may Supported generate an error during the operation Simultaneous loads from a single PLC are allowed Hardware Configuration CR 3181 If the user stores a hardware configuration to flash that sets Logic Config Not Equa
40. re the property of their respective owners Copyright 2015 General Electric Company All Rights Reserved 2 GFK 2942C PACSystems RX3i 1GHz 64MB CPU w Ethernet IC695CPE330 AAAD Current Release Information Catalog Number Date Firmware Version Build Number Comment Field Upgradeable Not Field Upgradeable Primary os BOC BIOS Loader FPGA Primary ACC402 EP Base Controller Primary pController Boot IC695CPE330 AAAD Aug 2015 1 171 16A14 2 20 n a OACEEO07 19 Mar 15 Feature Enhancements 8 60 E55G 1 02 E40C 1 19 43A1 1 6 T2 n a n a Upgrade Strategy Upgrade Kit Firmware version 8 60 is being released as a field upgrade kit only Firmware version 8 60 adds support for Ethernet Global Data EGD and for the advanced Ethernet configuration parameters necessary for EGD support as documented in New Features and Enhancements All versions of the CPE330 are field upgradeable to this firmware release using the upgrade kit listed below The upgrade is available via download from the GEIP support website http support ge ip com Product download number is DN4340 The firmware upgrade process may take up to four minutes to complete depending on the contents of the update During the update the RUN and OUTPUTS ENABLED LEDs blink GREEN and the CPE330 may automatically reset one or more times All LEDs will be off durin
41. rminal block fault when hardware configuration is stored or the module is hot inserted and the terminal block is not locked into place Sequence Store Failure CR 6586 When downloading projects with very large hardware configuration or ISS176888_ which use large amounts of user memory it is possible to encounter a PLC Sequence Store Failure error when writing the project to flash To work around this error either or both of the following actions may be helpful 1 Perform an explicit clear of flash prior to performing the write 2 Increase the operation timeout used by PME prior to performing the write This is done by expanding the Additional Configuration in the Inspector window for the target controller and adjusting the Request Timeout The timeout may need to be increased to as much as 60000 ms depending on the amount of memory used and the condition of the flash memory IC695ALG600 Lead CR 6689 A configuration store operation will fail if a channel is configured for 3 wire Resistance Compensation RTD and Lead Resistance Compensation is set to Disabled A Loss of setting Module fault will be logged in the I O Fault table at the end of the store operation To recover the lost module the configuration must be changed to enable Lead Resistance Compensation and module must be power cycled C Toolkit PlcMemCopy CR 7082 This routine does allow the destination and source pointers to be outside Documentation Incorrect of reference memory If
42. s CR 5462 Occasionally the hot removal of the Universal Analog Input Module for Universal Analog IC695ALG600 results in two Loss of I O Module faults instead of one Module Power up of Series 90 30 CR 5666 As power is applied to a 90 30 High Speed Counter the module ready bit HSC module may take as in the status bits returned each sweep from the module may not be set for long as 20 seconds as long as 20 seconds after the first PLC sweep even though there is no loss of module indication I O data exchanged with the module is not meaningful until this bit is set by the module Refer to pages 4 3 to 4 5 of High Speed Counter Modules for PACSystems RX3i and Series 90 30 User s Manual GFK 0293D Informational fault at CR 5850 Intermittently during power up an Informational non critical CPU software power up fault may be generated with fault extra data of 01 91 01 D6 This fault will have no effect on the normal operation of the PLC But if the hardware watchdog timer expires after this fault and before power has been cycled again then the outputs of I O modules may hold their last state rather than defaulting to zero Extended Memory Types CR 5952 R W and M cannot be used as IO triggers for IO Triggers CR 6319 Possible PME inability to CR 6067 Infrequently an attempt to connect a programmer to a PLC via Ethernet connect will be unsuccessful The normal connection retry dialog will not be displayed Rebooting the computer that is run
43. storing the project to the CPE330 Versions of PME with native CPE330 support allow either a CPU320 or a CPE330 configuration to be stored to the CPE330 When a CPE330 is configured as a CPU320 Ethernet properties cannot be configured however the embedded Ethernet ports may be used with the default IP Addresses Applications using the embedded serial ports of the CPU315 or CPU320 should move serial functionality to the IC695CMM002 or IC695CMMO004 Serial Communication Modules when migrating to the CPE330 since it does not have embedded serial ports The CPE330 does not support Advanced User Parameter AUP files for its Embedded Ethernet interfaces AUP files are supported for external IC695ETM001 Ethernet modules The IC695ACC402 Energy Pack automatically saves all user memory to flash when the CPE330 is powered off and restores it to RAM when the CPE330 is powered on Consequently the CPE330 does not support Service Requests 56 amp 57 Logic Driven Read Write to Flash The ENO output of the function block returns no power flow if these service requests are executed When migrating a CPU320 application that uses Service Requests 56 amp 57 to a CPE330 the IC695ACC402 Energy Pack needs to be attached The CPE330 supports secure firmware update over Ethernet using a web browser Supported browsers are listed below along with the minimum required version Firefox 31 0 Chrome 36 0 1985 143 m Internet Explorer 8 0 7601 17514 Opera 23 0
44. t repeat Return the CPE330 to the factory if this condition is encountered It is recommended that users thoroughly test their application before writing it to flash Clear All clears PLC_BAT DE715 A Clear All operation clears the values of all S bits After this operation and masks Energy Pack the PLC_BAT status bit value may not reflect the actual status of the failures Energy Pack For example an Energy Pack in a failed state prior to the Clear All operation will remain in the failed state after the Clear All Nonetheless the PLC_BAT bit will indicate a good state as a result of the Clear All operation Remove the Cap Pack and reinstall it in order to reassert the PLC_BAT status bit Using OEM Passwords with DE755 Single character OEM passwords are not supported when enhanced Enhanced Security security is disabled Disabled 8 PACSystems RX3i 1GHz 64MB CPU w Ethernet GFK 2942C IC695CPE330 AAAD Subject ID code Description PME cannot display DE781 When Enhanced Security is enabled and OEM protection is engaged only reference tables with reference areas specified within the Access Control List can be viewed by Enhanced Security Enabled a programmer or HMI regardless of privilege level For example if viewing and OEM Locked R memory from words 1 to 400 then the Access Control List must include read access to R words 1 to 400 A custom reference view table with smaller reference sizes may
45. te completes even if the terminal block is installed Normal operation of the terminal block present status bit may be restored by performing one of the following operations removing and reinstalling the terminal block resetting the analog module using Service Request 24 or power cycling the rack Ethernet COMMREQs not ISS183540 In certain instances where User Logic is of sufficient size and a COMMREQ always delivered on the is issued on first logic sweep a race condition existing between first logic sweep determination of the CPU Run Stop state and logic driven issuance of a COMRREQ which may cause the COMMREQ to be aborted before its transmission is attempted To the user it would appear as if the COMMREQ was never issued The condition is much more observable on COMMREQs issued from the CPU s embedded Ethernet port To avoid the possibility of encountering this condition users should avoid issuing COMMREQs on first logic sweep PMM335 loss is ISS182714 The PMM335 monitors power loss independently of the CPU The CPE305 occasionally detected on CPE310 CPU315 CPU320 CRU320 and CPE330 are fast enough that they power down of the can occasionally detect and log the loss of the PMM335 just before the CPU Module is not lost on CPU itself powers down power up No corrective action is required This situation can be verified in two ways 1 by inspecting the timestamp in the loss of module report one can correlate it with the p
46. the destination points to discrete reference memory overrides and transitions will be honored Note that the header for PlcMemCopy has been updated in Release 3 50 of the C toolkit Logic and HWC not equal ISS168431 If the Hardware Config from Target 1 with Logic Configuration Power up after power cycle Source and Data Source both set to Always from Flash is stored in Flash then Logic and Hardware Config from Target 2 with Logic Configuration Power up Source both set to Always from RAM are stored to RAM and there is a good battery then when power is cycled the programmer may show that Logic and Hardware Config are not equal The remedy is to clear Flash and re store the Logic and Hardware Config from Target 2 Multiple Log Events CR 2014 The Ethernet Interface sometimes generates multiple exception log events and PLC Fault Table entries when a single error condition occurs Under repetitive error conditions the exception log and or PLC Fault Table can be completely filled with repetitive error messages 12 PACSystems RX3i 1GHz 64MB CPU w Ethernet GFK 2942C IC695CPE330 AAAD Subject ID code Description Spurious Ethernet Fault CR 4104 In rare instances after power cycle the Ethernet Interface may log the following fault Event 28H Entry 2 000eH This fault can be safely ignored Clear of large hardware CR 6577 A Log event 08 20 may occur when very large hardware configurations configurations may
47. ther is not configured 0 0 0 0 then the single gateway is shared by both interfaces e if a gateway is configured on both LAN interfaces then the LAN1 gateway is given priority over the LAN2 gateway as long as LAN1 is functional If for example the LAN1 cable is disconnected then the CPE330 will use the LAN2 gateway as a backup The LAN1 and LAN2 network speed indication LEDs embedded in the RJ 45 Ethernet ports of the CPE330 use different colors to indicate 1 Gbps data rate The LAN1 LED is Amber to indicate a data rate of 1 Gbps the LAN2 LED is Green The CPE330 has two independent Ethernet LANs with three auto negotiating full duplex 10 100 1000 Ethernet Ports which allow support of two IP Addresses and the following protocols e OPC UA Server with support for up to 5 sessions 7 subscriptions per session and up to 12 500 variables e SRTP Server with support for up to 48 simultaneous connections e Modbus TCP Server with support for up to 16 simultaneous server connections e SRTP and Modbus TCP Client with support for up to 32 clients each may be SRTP or Modbus TCP e Ethernet Global Data EGD Class 1 Embedded Ethernet communication is managed by a dedicated processor core Applications using Ethernet communication should be validated to ensure adequate throughput is available to meet the needs of the application Additional IC695ETM001 Ethernet modules may be added to the system if additional throughput is required In the
48. thernet 5 IC695CPE330 AAAD Subject Configuration of IC694MDL754 IC695CPE330 AC Power Supply Compatibility CPU315 amp CPU320 Configuration Compatibility Migration of CPU315 amp CPU320 Serial Applications to CPE330 Ethernet AUP File Support Service Request 56 amp 57 Logic Driven Read Write to Flash Support Supported Browsers for CPE330 Firmware Update CIMPLICITY OPC UA Client GFK 2942C Description Always configure sixteen bits of module status when using this module Configuring zero bits of module status will result in invalid data in the ESCP status bits of the module For new installations using AC power supplies the CPE330 requires an IC695PSA040H or IC695PSA140D or higher revision power supply to ensure compatibility For retrofit installations using AC power supplies the CPE330 may require an IC695PSA040H or IC695PSA140D or higher revision power supply depending on the total current load in the backplane If the total current load exceeds the minimum current threshold of the existing power supply no power supply change is required The CPE330 may be interchanged with a corresponding CPU320 with no upgrade to Proficy Machine Edition PME software Logic and configuration equality in PME are maintained when storing the same project to either a CPU320 or a CPE330 Migration of CPU315 applications to the CPE330 is possible with no upgrade to PME by converting them to a CPU320 application and
49. whose connector is supply placement CPU left justified as viewed when installed in a rack It cannot be located in Slot 11 of a 12 slot rack placement and nor Slot 15 of a 16 slot rack No latch mechanism is provided for the last right most slot in a reference rack therefore it is not possible to place the power supply in the second to last slot 2 The doublewide RX3i CPUs are modules whose connector is right justified as viewed when installed in a rack They are referenced for configuration and by user logic applications by the leftmost slot that it occupies For example if one of these modules has its physical connector inserted in to slot 4 which means it occupies slots 3 and 4 the CPU is referenced as being located in slot 3 The referenced location of the CPU is not determined by what slot the physical connector is located in but rather by the left most slot occupied by the entire module 3 Due to item 2 above a doublewide RX3i CPU may be located in Slot 0 of a rack physical connector in Slot 1 In addition the CPU cannot be located in Slot 11 of a 12 slot rack nor Slot 15 of a 16 slot rack since doing so would require the physical connector to be located in the slot reserved for an expansion module When migrating a Series 90 30 CPU system to a PACSystems RX3i CPU be aware that to maintain the Slot 1 location of the CPU only a singlewide power supply may be used in Slot 0 Either DC power supply can be used IC695PSD040 or IC6
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